Craftsman 917273160 tractor User Manual

Owner's Manual

IC..FTSMeWl

LAWN TRACTOR

18.0 HP, 42" Mower

Electric Start

Automatic Transmission

Model No.

917.273160

[_ This product has a low emission engine which operates

differently from previously built engines. Before you start the

engine, read and understand this Owner's Manual.

IMPORTANT:

Read and follow all Safety

Rules and Instructions before

operating this equipment.

For answers to your questions

about this product, Call:

1-800-659-5917

Sears Craftsman Help Line

5 am - 5 pm, Mon- Sat

Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A

Visit our Craftsman website:www.sears.com/craftsman

Warranty ................................................ 2

Safety Rules .......................................... 3

Product Specifications ........................... 6

AssemblyP re-Operation ........................ 8

Operation ............................................. 11

Maintenance ....................................... 18

Maintenance Schedule ........................ 18

Service and Adjustments ..................... 22

Storage ................................................ 28

Troubleshooting ................................... 29

Repair Parts ......................................... 34

Sears Service ........................ Back Cover

LIMITED WARRANTY ON CRAFTSMAN RIDING EQUIPMENT

For two (2) years from the date of purchase, if this Craftsman Riding Equipment is

maintained, lubricated and tuned up according to the instructions in the owner's manual,

Sears will repair or replace free of charge any parts that are found to be defective in

material or workmanship according to the guidelines of coverage listed below. Sears

will also provide free labor for these applicable warranted parts for the two full years.

During the first 30 days of purchase, there will be no charges to service the product

at your home for issues covered by this warranty. (See exclusions below). For your

convenience, IN HOME warranty service will still be available after the first 30 days

of purchase, but a trip charge will apply. This charge will be waived if the Craftsman

product is dropped off at an authorized Sears location. For the nearest authorized Sears

location, please call 1-800-4-MY-HOME®. This warranty applies only while this product

is within the United States.

This Warranty does not cover:

• Expendable items which become worn during normal use, including but not limited to

blades, spark plugs, air cleaners, belts, and oil filters.

• Standard Maintenance Servicing, oil changes, or tune-ups

• Tire replacement or repair caused by punctures from outside objects, such as nails,

thorns, stumps, or glass.

• Repairs necessary because of operator abuse, including but not limited to, damage

caused by towing objects beyond the capability of the riding equipment, impacting

objects that bend the frame or crankshaft, or over-speeding the engine.

• Repairs necessary because of operator negligence, including but not limited to, elec-

trical and mechanical damage caused by improper storage, failure to use the proper

grade and amount of engine oil, failure to keep the deck clear of flammable debris,

or failure to maintain the equipment according to the instructions contained in the

owner's manual.

• Engine (fuel system) cleaning or repairs caused by fuel determined to be contami-

nated or oxidized (stale). In general, fuel should be used within 30 days of its pur-

chase date.

• Normal deterioration and wear of the exterior finishes, or product label replacement.

• Riding equipment used for commercial or rental purposes.

LIMITED WARRANTY ON BATTERY

For ninety (90) days from date of purchase, if any battery included with this riding

equipment proves defective in material or workmanship and our testing determines the

battery will not hold a charge, Sears will replace the battery at no charge. During the

first 30 days of purchase, there will be no charges to replace the battery at your HOME.

After the first 30 days, for your convenience, IN-HOME warranty service will still be avail-

able but a trip charge will apply. This charge will be waived if the Craftsman product is

dropped off at an authorized Sears location. For the nearest authorized Sears location,

please call 1-800-4-MY-HOME®.

This battery warranty applies only while this product is within the United States.

This warranty gives you specific legal rights, and you may also have other rights, which

vary, from state to state.

Sears, Roebuck and Co.,Dept.817WA, Hoffman Estates, IL 60179

IMPORTANT: This cutting machine is capable of amputating hands and feet and throw-

ing objects. Failure to observe the following safety instructions could result in serious

injury or death.

_WARNING: In order to prevent ac-

cidental starting when setting up, trans-

porting, adjusting or making repairs,

always disconnect spark plug wire and

place wire where it cannot contact spark

plug.

,_WARNING: Do not coast down a

hill in neutral, you may lose control of the

tractor.

_WARNING: Tow only the attachments

that are recommended by and comply with

specifications of the manufacturer of your

tractor. Use common sense when towing.

Operate only at the lowest possible speed

when on a slope. Too heavy of a load,

while on a slope, is dangerous. Tires can

lose traction with the ground and cause

you to lose control of your tractor.

_bWARNING: Engine exhaust, some

of its constituents, and certain vehicle

components contain or emit chemicals

known to the State of California to cause

cancer and birth defects or other reproduc-

tive harm.

_WARNING: Battery posts, terminals

and related accessories contain lead and

lead compounds, chemicals known to the

State of California to cause cancer and

birth defects or other reproductive harm.

Wash hands after handling.

I. GENERAL OPERATION

• Read, understand, and follow all instruc-

tions in the manual and on the machine

before starting.

• Only allow responsible adults, who are

familiar with the instructions, to operate

the machine.

• Clear the area of objects such as rocks,

toys, wire, etc., which could be picked

up and thrown by the blade.

• Be sure the area is clear of other people

before mowing. Stop machine if anyone

enters the area.

• Never carry passengers.

• Do not mow in reverse unless abso-

lutely necessary. Always look down and

behind before and while backing.

• Be aware of the mower discharge direc-

tion and do not point it at anyone. Do

not operate the mower without either

the entire grass catcher or the guard in

place.

• Slow down before turning.

• Never leave a running machine unat-

tended. Always turn off blades, set

parking brake, stop engine, and remove

keys before dismounting.

• Turn off blades when not mowing.

• Stop engine before removing grass

catcher or unclogging chute.

• Mow only in daylight or good artificial

light.

• Do not operate the machine while under

the influence of alcohol or drugs.

• Watch for traffic when operating near or

crossing roadways.

• Use extra care when loading or un-

loading the machine into a trailer or

truck.

• Data indicates that operators, age 60

years and above, are involved in a large

percentage of riding mower-related in-

juries. These operators should evaluate

their ability to operate the riding mower

safely enough to protect themselves

and others from serious injury.

• Keep machine free of grass, leaves or

other debris build-up which can touch

hot exhaust / engine parts and burn. Do

not allow the mower deck to plow leaves

or other debris which can cause build-

up to occur. Clean any oil or fuel

spillage before operating or storing the

machine. Allow machine to cool before

storage.

II. SLOPE OPERATION

Slopes are a major factor related to loss-

of-control and tipover accidents, which can

result in severe injury or death. All slopes

require extra caution. If you cannot back

up the slope or ifyou feel uneasy on it, do

not mow it.

DO:

• Mow up and down slopes, not across.

• Remove obstacles such as rocks, tree

limbs, etc.

• Watch for holes, ruts, or bumps. Un-

even terrain could overturn the machine.

Tall grass can hide obstacles.

• Use slow speed. Choose a low gear

so that you will not have to stop or shift

while on the slope.

• Follow the manufacturer's recommend-

ations for wheel weights or counter-

weights to improve stability.

• Use extra care with grass catchers or

other attachments. These can change

the stability of the machine.

• Keep all movement on the slopes slow

and gradual Do not make sudden

changes in speed or direction.

• Avoid starting or stopping on a slope.

If tires lose traction, disengage the

blades and proceed slowly straight

down the slope.

DO NOT:

• Do not turn on slopes unless neces-

sary, and then, turn slowly and gradually

downhill, if possible.

• Do notmow near drop-offs, ditches,

or embankments. The mower could

suddenly turn over if a wheel is over

the edge of a cliff or ditch, or if an edge

caves in.

• Do not mow on wet grass. Reduced

traction could cause sliding.

• Do not try to stabilize the machine by

putting your foot on the ground.

• Do notuse grass catcher on steep

slopes.

III. CHILDREN

Tragic accidents can occur if the operator

is not alert to the presence of children.

Children are often attracted to the ma-

chine and the mowing activity. Neveras-

sume that children will remain where you

last saw them.

• Keep children out of the mowing area

and under the watchful care of another

responsible adult.

• Be alert and turn machine off if children

enter the area.

• Before and when backing, look behind

and down for small children.

• Never carry children. They may fall off

and be seriously injured or interfere with

safe machine operation.

• Never allow children to operate the

machine.

• Use extra care when approaching blind

corners, shrubs, trees, or other objects

that may obscure vision.

IV. SERVICE

• Use extra care in handling gasoline and

other fuels. They are flammable and

vapors are explosive.

- Use only an approved container.

- Never remove gas cap or add fuel

with the engine running. Allow

engine to cool before refueling. Do

not smoke.

- Never refuel the machine indoors.

- Never store the machine or fuel

container inside where there is an

open flame, such as a water heater.

• Never run a machine inside a closed

area.

• Keep nuts and bolts, especially blade

attachment bolts, tight and keep equip-

ment in good condition.

• Never tamper with safety devices.

Check their proper operation regularly.

• Keep machine free of grass, leaves, or

other debris build-up. Clean oil or fuel

spillage. Allow machine to cool before

storing.

• Stop and inspect the equipment if you

strike an object. Repair, if necessary,

before restarting.

• Never make adjustments or repairs with

the engine running.

• Grass catcher components are subject

to wear, damage, and deterioration,

which could expose moving parts or

allow objects to be thrown. Frequently

check components and replace with

manufacturer's recommended parts,

when necessary.

• Mower blades are sharp and can cut.

Wrap the blade(s) or wear gloves, and

use extra caution when servicing them.

• Check brake operation frequently. Ad-

just and service as required.

• Be sure the area is clear of other people

before mowing. Stop machine if anyone

enters the area.

• Never carry passengers or children

even with the blades off.

• Do not mow in reverse unless abso-

lutely necessary. Always look down and

behind before and while backing.

• Never carry children. They may fall off

and be seriously injured or interfere with

safe machine operation.

• Keep children out of the mowing area

and under the watchful care of another

responsible adult.

• Be alert and turn machine off if children

enter the area.

• Before and when backing, look behind

and down for small children.

• Mow up and down slopes (15 ° Max), not

across.

• Remove obstacles such as rocks, tree

limbs, etc.

• Watch for holes, ruts, or bumps. Uneven

terrain could overturn the machine. Tall

grass can hide obstacles.

• Use slow speed. Choose a low gear

so that you will not have to stop or shift

while on the slope.

• Avoid starting or stopping on a slope. If

tires lose traction, disengage the blades

and proceed slowly straight down the

slope.

• If machine stops while going uphill,

disengage blades, shift into reverse and

back down slowly.

• Do not turn on slopes unless necessary,

and then, turn slowly and gradually

downhill, if possible.

PRODUCT SPECIFICATIONS

i Gasoline Capacity 1.25 Gallons

and Type: Unleaded Regular

Oil Type SAE10W30(Above 32°F

API-SF-SJ): SAE 5W-30(Below 32°F

Oil Capacity: W/Filter 4.0 Pints

W/O Filter 3.5 Pints

Spark Plug: Champion RC12YC

GAP: .040")

Ground Speed Forward: 5.5

(MPH): Reverse: 2.4

Tire Pressure: Front: 14 PSI

Rear: 10 PSI

i Charging 15 Amps @ 3600RPM

i System:

i Battery: Amp/Hr: 28

Min. CCA: 230

Case Size: UIR

Blade Bolt

Torque: 27-35 Ft. Lbs.

CONGRATULATIONS on your purchase

of a new tractor. It has been designed,

engineered and manufactured to give

you the best possible dependability and

performance.

Should you experience any problem you

cannot easily remedy, please contact a

Sears or other qualified service center.

We have competent, well-trained techni-

cians and the proper tools to service or

repair this tractor.

Please read and retain this manual. The

instructions will enable you to assemble

and maintain your tractor properly. Always

observe the "SAFETY RULES".

CUSTOMER RESPONSIBILITIES

° Read and observe the safety rules.

• Follow a regular schedule in main-

taining, caring for and using your tractor.

• Follow the instructions under"Mainte-

nance" and "Storage" sections of this

owner's manual.

_WARNING: This tractor is equipped

with an internal combustion engine and

should not be used on or near any unim-

proved forest-covered, brush-covered or

grass-covered land unless the engine's

exhaust system is equipped with a spark

arrester meeting applicable local or state

laws (if any). If a spark arrester is used, it

should be maintained in effective working

order by the operator.

In the state of California the above is re-

quired by law (Section 4442 of the Califor-

nia Public Resources Code). Other states

may have similar laws. Federal laws apply

on federal lands. A spark arrester for the

muffler is available through your nearest

Sears service center (See REPAIR PARTS

section of this manual).

REPAIR PROTECTION

AGREEMENTS

Congratulations on making a smart pur-

chase. Your new Craftsman® product is

designed and manufactured for years of

dependable operation. But like all prod-

ucts, it may require repair from time to

time. That's when having a Repair Protec-

tion Agreement can save you money and

aggravation.

Purchase a Repair Protection Agreement

now and protect yourself from unexpected

hassle and expense.

Here's what's included in the Agreement:

• Expert service by our 12,000 profe-

sional repair specialists.

• Unlimited service and no charge for

parts and labor on all covered repairs.

• Product replacement if your covered

product can't be fixed.

• Discount of 10% from regular price of

service and service-related parts not

covered by the agreement; also, 10%

off regular price of preventive mainte-

nance check.

• Fast help by phone- phone support

from a Sears technician on products

requiring in-home repair, plus conve-

nient repair scheduling.

Once you purchase the Agreement, a

simple phone call is all that ittakes for you

to schedule service. You can call anytime

day or night, or schedule a service ap-

pointment online.

Sears has over 12,000 professional repair

specialists, who have access to over 4.5

million quality parts and accessories.

That's the kind of professionalism you can

count on to help prolong the life of your

new purchase for years to come. Purchase

your Repair Protection Agreement today!

Some limitations and exclusions apply.

For prices and additional information

call 1-800-827-6655.

SEARS INSTALLATION SERVICE

For Sears professiona/ installation of home

appliances, garage door openers, water

heaters, and other major home items, in

the U.S.A. call 1-800-4-MY-HOME®

Steering

Wheel Insert

(1) Locknut

1/2-20

Steering Wheel

(1) Locknut

1/4-28

Steer,

Boot

Steering

Wheel Adapter

(1) Large Flat Washer

(1) Hex Bolt

1/4-28 x 1-1/4

_ teering

Extension

Shaft

(_Washer

17/32 x 1-3/16 x 12

Gauge

_(1) Knob

For Future Use

Slope Sheet

Keys

Video Cassette

Your new tractor has been assembled at the factory with the exception of those parts left

unassembled for shipping purposes. To ensure safe and proper operation of your tractor

all parts and hardware you assemble must be tightened securely. Use the correct tools

as necessary to insure proper tightness. Review the video cassette before you begin.

TOOLS REQUIRED FOR

ASSEMBLY

A socket wrench set will make assembly

easier. Standard wrench sizes are listed.

(1) 3/4" wrench Pliers

(2) 7/16" wrenches Utility knife

Tire pressure gauge

When right or left hand is mentioned in

this manual, it means when you are in

the operating position (seated behind the

steering wheel).

TO REMOVE TRACTOR FROM

CARTON

UNPACK CARTON

1. Remove all accessible loose parts and

parts boxes from carton.

2. Cut along dotted lines on all four pan-

els of carton. Remove end panels and

lay side panels flat.

3. Check for any additional loose parts or

cartons and remove.

BEFORE REMOVING TRACTOR

FROM SKID

ATTACH STEERING WHEEL

ASSEMBLE EXTENSION SHAFT AND

BOOT

1. Slide extension shaft onto lower steer-

ing shaft. Align mounting holes in ex-

tension and lower shafts and install 1/4

hex bolt and Iocknut. Tighten securely.

IMPORTANT: Tighten bolt and nut se-

curely to 10-12 ft. Ibs torque.

2. Place tabs of steering boot over tab

slots in dash and push down to secure.

INSTALL STEERING WHEEL

3. Position front wheels of the tractor so

they are pointing straight forward.

4. Remove steering wheel adapter from

steering wheel and slide adapter onto

steering shaft extension.

5. Position steering wheel so cross bars

are horizontal (left to right) and slide

inside boot and onto adapter.

6. Assemble large flat washer, 1/2 hex

nut and tighten securely.

St_ere_g _eering

Tabs

Adapter---------__

1/4 Locknut---......_

_._-_J Insert

_._1/2 Hex Nut

Large Flat Washer

Boot

Extension Shaft

_t_._/1/4 Hex Bolt

, /

Lower _ ¢& _. .

• / \

Steering _....__-----_-_ _ L

Shaft_ _\ _ 4/

• I

""_'_ ' _' Slots

7. Snap steering wheel insert into center

of steering wheel.

8. Remove protective materials from trac-

tor hood and grill.

IMPORTANT" Check for and remove any

staples in skid that may puncture tires

where tractor is to roll off skid.

HOW TO SET UP YOUR TRACTOR

INSTALL SEAT

Adjust seat before tightening adjustment

knob.

1. Remove adjustment knob and flat

washer securing seat to cardboard

packing and set aside for assembly of

seat to tractor.

2. Pivot seat upward and remove from

the cardboard packing. Remove the

cardboard packing and discard.

3. Place seat on seat pan so head of

shoulder bolts are positioned over the

large slotted holes in pan.

4. Push down on seat to engage shoul-

der bolts in slots and pull seat towards

rear of tractor.

5. Pivot seat and pan forward and as-

semble adjustment knob and flat

washer loosely. Do not tighten.

6. Lower seat into operating position and

sit in seat.

7. Slide seat until a comfortable position

is reached which allows you to press

clutch/brake pedal all the way down.

8. Get off seat without moving its ad-

justed position.

9. Raise seat and tighten adjustment

knob securely.

Seat

Seat Pan

Shoulder

Bolts

Flat Washer

Adj

CHECK BATTERY

1. Lift seat pan to raised position.

NOTE: If this battery is put into service

after month and year indicated on label

(label located between terminals) charge

battery for minimum of one hour at 6-10

amps. (See "BATTERY" in Maintenance

section of this manual for charging instruc-

tions).

Seat

Label

Terminal

NOTE: You may now roll or drive your

tractor off the skid. Follow the appropriate

instruction below to remove the tractor

from the skid.

TO ROLL TRACTOR OFF SKID (See

Operation section for location and

function of controls)

1. Press lift lever plunger and raise

attachment lift lever to its highest po-

sition.

2. Release parking brake by depressing

clutch/brake pedal.

3. Place freewheel control in '"trans-

mission disengaged" position (See "TO

TRANSPORT" in the Operation section

of this manual).

4. Roll tractor forward off skid.

5. Remove banding holding deflector

shield up against tractor.

TO DRIVE TRACTOR OFF SKID (See

Operation section for location and

function of controls)

,dr_WARNING: Before starting, read, un-

derstand and follow all instructions in the

Operation section of this manual. Be sure

tractor is in a well-ventilated area. Be sure

the area in front of tractor is clear of other

people and objects.

1. Be sure all the above assembly steps

have been completed.

2. Check engine oil level and fill fuel tank

with gasoline.

3. Place freewheel control in "trans-

mission engaged" position. (See "TO

TRANSPORT" in the Operation section

of this manual).

4. Sit on seat in operating position,

depress clutch/brake pedal and set the

parking brake.

5. Place motion control lever in neutral

(N) position.

6. Press lift lever plunger and raise

attachment lift lever to its highest posi-

tion.

7. Start the engine. After engine has

started, move throttle control to idle

position.

8. Release parking brake.

9. Slowly move the motion control lever

forward and slowly drive tractor off

skid.

10.Apply brake to stop tractor, set parking

brake and place motion control lever in

neutral position.

11.Turn ignition key to "STOP" position.

Continue with the instructions that follow.

INSTALL MULCHER PLATE

(If previously removed)

1. Raise and hold deflector shield in

upright position.

2. Place front of mulcher plate over front

of mower deck opening and slide into

place, as shown.

3. Hook front latch into hole on front of

mower deck.

4. Hook rear latch into hole on back of

mower deck.

Deflector

Shield

Mulcher

Plate

Latch

Hooks

,l_ CAUTION: Do not remove deflector

shield from mower.

TO CONVERTTO BAGGING OR

DISCHARGING

Simply remove mulcher plate and store in

a safe place.Your mower is now ready for

discharging or installation of optional grass

catcher accessory.

NOTE: It is not necessary to change

blades. The mulching blades are designed

for discharging and bagging also.

CHECK TIRE PRESSURE

The tires on your tractor were overinflated

at the factory for shipping purposes. Cor-

rect tire pressure is important for best

cutting performance.

• Reduce tire pressure to PSI shown in

"PRODUCT SPECIFICATIONS" section

of this manual.

CHECK DECK LEVELNESS

For best cutting results, mower hous-

ing should be properly leveled. See "TO

LEVEL MOWER HOUSING" in the Service

and Adjustments section of this manual.

CHECK FOR PROPER POSITION

OF ALL BELTS

See the figures that are shown for replac-

ing motion and mower blade drive belts

in the Service and Adjustments section

of this manual. Verify that the belts are

routed correctly.

CHECK BRAKE SYSTEM

After you learn how to operate your trac-

tor, check to see that the brake is properly

adjusted. See "TO ADJUST BRAKE" in

the Service and Adjustments section of

this manual.

v' CHECKLIST

Before you operate your new tractor, we

wish to assure that you receive the best

performance and satisfaction from this

quality product.

Please review the following checklist:

,/ All assembly instructions have been

completed.

,/No remaining loose parts in carton.

,/Battery is properly prepared and

charged. (Minimum 1 hour at 6 amps).

,/Seat is adjusted comfortably and tight-

ened securely.

,/All tires are properly inflated. (For ship-

ping purposes, the tires were overin-

flated at the factory).

,/Be sure mower deck is properly leveled

side-to-side/front-to-rear for best cutting

results. (Tires must be properly inflated

for leveling).

,/Check mower and drive belts. Be sure

they are routed properly around pulleys

and inside all belt keepers.

,/Check wiring. See that all connections

are still secure and wires are properly

clamped.

,/Before driving tractor, be sure freewheel

control is in '"transmission engaged"

position (see "TO TRANSPORT" in the

Operation section of this manual).

While learning how to use your tractor, pay

extra attention to the following important

items:

,/Engine oil is at proper level.

,/Fuel tank is filled with fresh, clean,

regular unleaded gasoline.

,/Become familiar with all controls - their

location and function. Operate them

before you start the engine.

,/Be sure brake system is in safe oper-

ating condition.

,/It is important to purge the transmission

before operating your tractor for the first

time. Follow proper starting and trans-

mission purging instructions (See "TO

START ENGINE" and "PURGE TRANS-

MISSION" in the Operation section of

this manual).

These symbols may appear on your tractor or in literature supplied with the product.

Learn and understand their meaning.

R N H L I\1

REVERSE NEUTRAL HIGH LOW CHOKE FAST SLOW IGNITION

ENGINE OFF LIGHTS ON ENGINE ON ENGINE START PARKING BRAKE PARKING BRAKE PARKING BRAKE

LOCKED UNLOCKED

OVER TEMP FUEL OIL PRESSURE BATTERY REVERSE FORWARD MOWER HEIGHT MOWER LIFT

LIGHT

ATTACHMENT ATTACHMENT

CLUTCH ENGAGED CLUTCH DISENGAGED

==E

FREE WHEEL

(Automatic Models only)

Failure to follow instructions

could result in serious injury or

death. The safety alert symbol

is used to identify safety inform-

ation about hazards which can

result in death, serious injury

and/or property damage.

DANGER, KEEP HANDS

AND FEET AWAY

®@@@@

KEEP AREA CLEAR SLOPE HAZARDS

(SEE SAFETY RULES SECTION)

DANGER indicates a hazard which, if not avoided,

will result in death or serious injury.

WARNING indicates a hazard which, if not avoided,

could result in death or serious injury.

CAUTION indicates a hazard which, if not avoided,

might result in minor or moderate injury.

CAUTION when used without the alert symbol,

indicates a situation that could result in damage

to the tractor and/or engine.

=_HOT SURFACES indicates a hazard which,

.,g_., if not avoided, could result in death, serious injury

and/or property damage.

FIRE indicates a hazard which, if not avoided,

could result in death, serious injury and/or

property damage.

KNOW YOUR TRACTOR

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR

TRACTOR

Compare the illustrations with your tractor to familiarize yourself with the locations of

various controls and adjustments. Save this manual for future reference.

Attachment

Clutch Lever

Ignition Switch

Light Switch

Lift Lever

Ammeter .... ~-.. Plunger

Throttle/Choke

Control

Attachment

Lift Lever

Clutch/Brake

Pedal

Height

Adjustment

Indicator

Freewheel

Control

Parking Brake Lever

Motion Control

Lever

Our tractors conform to the safety standards of the

American National Standards Institute.

AMMETER - Indicates charging (+) or

discharging (-) of battery.

ATTACHMENT CLUTCH LEVER - Used

to engage the mower blades, or other at-

tachments mounted to your tractor.

ATTACHMENT LIFT LEVER - Used to

raise, lower, and adjust the mower deck or

other attachments mounted to your tractor.

CLUTCH/BRAKE PEDAL - Used for

declutching and braking the tractor and

starting the engine.

MOTION CONTROL LEVER - Selects the

speed and direction of tractor.

IGNITION SWITCH - Used for starting and

stopping the engine.

LIFT LEVER PLUNGER - Used to release

attachment lift lever when changing its

position.

LIGHT SWITCH POSITION -Turns the

headlights on and off.

PARKING BRAKE LEVER - Locks clutch/

brake pedal into the brake position.

THROTTLE/CHOKE CONTROL - Used

for starting and controlling engine speed.

FREEWHEEL CONTROL - Disengagages

transmission for pushing or slowly towing

the tractor with the engine off.

The operation of any tractor can result in foreign objects thrown into the

eyes, which can result in severe eye damage. Always wear safety glasses

or eye shields while operating your tractor or performing any adjustments I

or repairs. We recommend standard safety glasses or a wide vision safetyl

mask worn over spectacles. J

HOW TO USE YOU R TRACTOR

TO SET PARKING BRAKE

Your tractor is equipped with an operator

presence sensing switch. When engine

is running, any attempt by the operator

to leave the seat without first setting the

parking brake will shut off the engine.

1. Depress clutch/brake pedal all the way

down and hold.

2. Pull parking brake lever up and release

pressure from clutch/brake pedal.

Pedal should remain in brake position.

Make sure parking brake will hold trac-

tor secure.

"Brake" Attachment Clutch

Position Lever "Engaged"

Throttle/Choke

Control

Ignition Key

Brake

Parking Brake

Position

"Disengaged" Position

Control Lever

STOPPING

MOWER BLADES -

• To stop mower blades, move attachment

clutch lever to disengaged position.

GROUND DRIVE -

• To stop ground drive, depress clutch/

brake pedal all the way down.

• Move motion control lever to neutral (N)

position.

IMPORTANT: The motion control lever

does not return to neutral (N) position

when the clutch/brake pedal is depressed.

ENGINE -

• Move throttle control between half and

full speed (fast) position.

NOTE: Failure to move throttle control

between half and full speed (fast) posi-

tion, before stopping, may cause engine to

"backfire".

• Turn ignition key to "STOP" position and

remove key. Always remove key when

leaving tractor to prevent unauthorized

use.

• Never use choke to stop engine.

IMPORTANT: Leaving the ignition switch

in any position other than "STOP" will

cause the battery to discharge and go

dead.

NOTE: Under certain conditions when

tractor is standing idle with the engine

running, hot engine exhaust gases may

cause "browning" of grass. To eliminate

this possibility, always stop engine when

,_pping tractor on grass areas.

CAUTION: Always stop tractor com-

pletely, as described above, before leaving

the operator's position.

TO USETHROTTLE CONTROL

Always operate engine at full throttle.

• Operating engine at less than full

throttle reduces the battery charging

rate.

• Full throttle offers the best bagging and

mower performance.

TO MOVE FORWARD AND BACKWARD

The direction and speed of movement is

controlled by the motion control lever.

1. Start tractor with motion control lever in

neutral (N) position.

2. Release parking brake.

3. Slowly move motion control lever to

desired position.

TO ADJUST MOWER CUTTING HEIGHT

The position of the attachment lift lever

determines the cutting height.

• Grasp lift lever.

• Press plunger with thumb and move

lever to desired position.

The cutting height range is approxi-

mately 1-1/2 to 4". The heights are mea-

sured from the ground to the blade tip with

the engine not running. These heights

are approximate and may vary depending

upon soil conditions, height of grass and

types of grass being mowed.

• The average lawn should be cut to ap-

proximately 2-1/2 inches during the cool

season and to over 3 inches during hot

months. For healthier and better look-

ing lawns, mow often and after moder-

ate growth.

• For best cutting performance, grass

over 6 inches in height should be

mowed twice. Make the first cut rela-

tively high; the second to desired height.

TO ADJUST GAUGE WHEELS

Gauge wheels are properly adjusted

when they are slightly off the ground when

mower is at the desired cutting height in

operating position. Gauge wheels then

keep the deck in proper position to help

prevent scalping in most terrain conditions.

NOTE: Adjust gauge wheels with tractor

on a flat level surface.

1. Adjust mower to desired cutting height

(See "TO ADJUST MOWER CUTTING

HEIGHT" in this section of manual).

2. With mower in desired height of cut

position, gauge wheels should be

assembled so they are slightly off the

ground. Install gauge wheel in ap-

propriate hole with shoulder bolt, 3/8

washer, and 3/8-16 Iocknut and tighten

securely.

3. Repeat for opposite side, installing

gauge wheel in same adjustment hole.

Gauge

Wheel

Locknut

3/8 Washe 3olt

Gauge Wheel

TO OPERATE MOWER

Your tractor is equipped with an operator

presence sensing switch. Any attempt

by the operator to leave the seat with the

engine running and the attachment clutch

engaged will shut off the engine.

1. Select desired height of cut.

2. Start mower blades by engaging at-

tachment clutch control.

TO STOP MOWER BLADES -

,_engage attachment clutch control.

CAUTION: Do not operate the mower

without either the entire grass catcher,

on mowers so equipped, or the deflector

shield in place.

Attachment Attachemnt

Clutch

"Engaged" High

Position Position

"Disengaged"

Position

Low

Position

Deflector

TO OPERATE ON HILLS

_iLWARNING: Do not drive up or down

hills with slopes greater than 15° and do

not drive across any slope. Use the slope

guide at the back of this manual.

• Choose the slowest speed before start-

ing up or down hills.

• Avoid stopping or changing speed on

hills.

• If slowing is necessary, move throttle

control lever to slower position.

• If stopping is absolutely necessary, push

clutch/brake pedal quickly to brake posi-

tion and engage parking brake.

• Move motion control lever to neutral (N)

position.

IMPORTANT: The motion control lever

does not return to neutral (N) position

when the clutch/brake pedal is depressed.

• To restart movement, slowly release

parking brake and clutch/brake pedal.

• Slowly move motion control lever to

slowest setting.

• Make all turns slowly.

TO TRANSPORT

When pushing or towing your tractor, be

sure to disengage transmission by placing

freewheel control in freewheeling position.

Freewheel control is located at the rear

drawbar of tractor.

1. Raise attachment lift to highest posi-

tion with attachment lift control.

2. Pull freewheel control out and down

into the slot and release so it is held in

the disengaged position.

• Do not push or tow tractor at more than

two (2) MPH.

• To re-engage transmission, reverse

above procedure.

Transmission Engaged

Transmission Disengaged

NOTE: To protect hood from damage

when transporting your tractor on a truck

or a trailer, be sure hood is closed and

secured to tractor. Use an appropriate

means of tying hood to tractor (rope, cord,

etc.).

TOWING CARTS AND OTHER ATTACH-

MENTS

Tow only the attachments that are recom-

mended by and comply with specifications

of the manufacturer of your tractor. Use

common sense when towing. Too heavy

of a load, while on a slope, is dangerous.

Tires can lose traction with the ground and

cause you to lose control of your tractor.

BEFORE STARTING THE ENGINE

CHECK ENGINE OIL LEVEL

The engine in your tractor has been

shipped, from the factory, already filled

with summer weight oil.

1. Check engine oil with tractor on level

ground.

2. Unthread and remove oil fill cap/

dipstick; wipe oil off. Reinsert the

dipstick into the tube and rest oil fill

cap on the tube. Do not thread the cap

onto the tube. Remove and read oil

level. If necessary, add oil until "FULL'

mark on dipstick is reached. Do not

overfill.

• For cold weather operation you should

change oil for easier starting (See the

oil viscosity chart in the Maintenance

section of this manual).

• To change engine oil, see the Mainte-

nance section in this manual.

ADD GASOLINE

• Fill fuel tank to bottom of tank filler neck.

Do not overfill. Use fresh, clean, regular

unleaded gasoline with a minimum of 87

octane. (Use of leaded gasoline will in-

crease carbon and lead oxide deposits

and reduce valve life). Do not mix oil

with gasoline. Purchase fuel in quanti-

ties that can be used within 30 days to

assure fuel freshness.

4_ CAUTION: Wipe off any spilled oil or

fuel. Do not store, spill or use gasoline

near an open flame.

IMPORTANT: When operating in tempera-

tures below 32 F(0 C), use fresh, clean

winter grade gasoline to help insure good

cold weather starting.

CAUTION: Alcohol blended fuels (called

gasohol or using ethanol or methanol) can

attract moisture which leads to separa-

tion and formation of acids during storage.

Acidic gas can damage the fuel system of

an engine while in storage.

To avoid engine problems, the fuel system

should be emptied before storage of 30

days or longer. Drain the gas tank, start

the engine and let it run until the fuel lines

and carburetor are empty.

Use fresh fuel next season. See Storage

Instructions for additional information.

Never use engine or carburetor cleaner

products in the fuel tank or permanent

damage may occur.

TO START ENGINE

When starting the engine for the first time

or if the engine has run out of fuel, it will

take extra cranking time to move fuel from

the tank to the engine.

1. Be sure freewheel control is in the

transmission engaged position.

2. Sit on seat in operating position,

depress clutch/brake pedal and set

parking brake.

3. Place motion control lever in neutral

(N) position.

4. Move attachment clutch to disengaged

position.

5. Move throttle control to choke position.

NOTE: Before starting, read the warm

and cold starting procedures below.

6. Insert key into ignition and turn key

clockwise to start position and release

key as soon as engine starts. Do

not run starter continuously for more

than fifteen seconds per minute. If the

engine does not start after several

attempts, move throttle control to fast

position, wait a few minutes and try

again. If engine still does not start,

move the throttle control back to the

choke position and retry.

WARM WEATHER STARTING (50° F and

above)

7. When engine starts, move the throttle

control to the fast position.

• The attachments and ground drive can

now be used. If the engine does not

accept the load, restart the engine and

allow it to warm up for one minute using

the choke as described above.

COLD WEATHER STARTING ( 50° F and

below)

7. When engine starts, allow engine

to run with the throttle control in the

choke position until the engine runs

roughly, then move throttle control

to fast position. This may require an

engine warm-up period from several

seconds to several minutes, depending

on the temperature.

AUTOMATICTRANSMISSIONWARMUP

Beforedrivingthe unitin coldweather,

thetransmissionshouldbe warmedup as

follows:

1. Besurethetractorisonlevelground.

2. Placethemotioncontrolleverin

neutral.Releasetheparkingbrake

andlettheclutch/brakeslowlyreturn

to operatingposition.

3. Allowoneminutefortransmissionto

warmup.Thiscanbe doneduring

theenginewarmup period.

• The attachmentscanalso be useddur-

ingtheenginewarm-upperiodafterthe

transmissionhasbeen warmedup.

NOTE: Ifat a highaltitude(above3000

feet)or incoldtemperatures(below32 F)

thecarburetorfuel mixturemayneedto

beadjustedfor bestengineperformance.

(See"TOADJUSTCARBURETOR"in the

ServiceandAdjustmentssectionof this

manual.)

PURGE TRANSMISSION

4_ CAUTION: Never engage or dis-

engage freewheel lever while the engine

is running.

To ensure proper operation and per-

formance, it is recommended that the

transmission be purged before operating

tractor for the first time. This procedure will

remove any trapped air inside the trans-

mission which may have developed during

shipping of your tractor.

IMPORTANT: Should your transmission

require removal for service or replace-

ment, it should be purged after reinstall-

ation before operating the tractor.

1. Place tractor safely on level surface

with engine off and parking brake set.

2. Disengage transmission by placing

freewheel control in '"transmission dis-

engaged" position (See "TO TRANS-

PORT" in this section of manual).

3. Sitting in the tractor seat, start engine.

After the engine is running, move

throttle control to slow position. With

motion control lever in neutral (N)

position, slowly disengage clutch/brake

pedal.

4. Move motion control lever to full

forward position and hold for five (5)

seconds. Move lever to full reverse

position and hold for five (5) seconds.

Repeat this procedure three (3) times.

NOTE: During this step there will be no

movement of drive wheels. The air is being

removed from hydraulic drive system.

5. Move motion control lever to neutral

(N) position. Shutoff engine and set

parking brake.

6. Engage transmission by placing

freewheel control in '"transmission

engaged" position (See "TO TRANS-

PORT" in this section of manual).

7. Sitting in the tractor seat, start engine.

After the engine is running, move

throttle control to half (1/2) speed.

With motion control lever in neutral (N)

position, slowly disengage clutch/brake

pedal.

8. Slowly move motion control lever for-

ward, after the tractor moves approxi-

mately five (5) feet, slowly move motion

control lever to reverse position. After

the tractor moves approximately five

(5) feet return the motion control lever

to the neutral (N) position. Repeat this

procedure with the motion control lever

three (3) times.

Your transmission is now purged and

ready for normal operation.

MOWING TIPS

• Mower should be properly leveled for

best mowing performance. See "TO

LEVEL MOWER HOUSING" in the

Service and Adjustments section of this

manual.

• The left hand side of mower should be

used for trimming.

• Drive so that clippings are discharged

onto the area that has already been cut.

Have the cut area to the right of the trac-

tor. This will result in a more even distri-

bution of clippings and more uniform

cutting.

• When mowing large areas, start by

turning to the right so that clippings will

discharge away from shrubs, fences,

driveways, etc. After one or two rounds,

mow in the opposite direction making

left hand turns until finished.

, )

MULCHING MOWING TIPS

IMPORTANT: For best performance, keep

mower housing free of built-up grass and

trash. Clean after each use.

• The special mulching blade will recut

the grass clippings many times and

reduce them in size so that as they fall

onto the lawn they will disperse into

the grass and not be noticed. Also, the

mulched grass will biodegrade quickly

to provide nutrients for the lawn. Always

mulch with your highest engine (blade)

speed as this will provide the best recut-

ting action of the blades.

• Avoid cutting your lawn when it is wet.

Wet grass tends to form clumps and

interferes with the mulching action. The

best time to mow your lawn is the early

afternoon. At this time the grass has

dried, the newly cut area will not be

exposed to direct sunlight.

• For best results, adjust the mower

cutting height so that the mower cuts

off only the top one-third of the grass

blades. For extremely heavy grass, re-

duce your width of cut on each pass and

mow slowly.

• If grass is extremely tall, it should be

mowed twice to reduce load and pos-

sible fire hazard from dried clippings.

Make first cut relatively high; the second

to the desired height.

• Do not mow grass when it is wet.

Wet grass will plug mower and leave

undesirable clumps. Allow grass to dry

before mowing.

• Always operate engine at full throttle

when mowing to assure better mow-

ing performance and proper discharge

of material. Regulate ground speed by

selecting a low enough gear to give the

mower cutting performance as well as

the quality of cut desired.

• When operating attachments, select a

ground speed that will suit the terrain

and give best performance of the at-

tachment being used.

Max 1/3

• Certain types of grass and grass

conditions may require that an area be

mulched a second time to completely

hide the clippings. When doing a sec-

ond cut, mow across (perpendicular) to

the first cut path.

• Change your cutting pattern from week

to week. Mow north to south one week

then change to east to west the next

week. This will help prevent matting and

graining of the lawn.

MAINTENANCE SCHEDULE _,_ ,_-_ ,_,_ _ _-_. ,_

AS YOU COMPLETE

REGULAR SERVICE _'__'_" S E R V lC e DATES

Check Brake Operation _

Check Tire Pressure

Check Operator Presence and

f Interlock Systems

R CheckforLooseFasteners _ 1_'5 t_'

A Sharpen/Replace Mower Blades _#3

T Lubrication Chart

0 Check Battery Level 1_4

R C_ean Battery and Terminals _#, I_

Check Transaxle Cooling

Check V-Belts

Check Engine Oil Leve_ I_ I_

Change Engine Oil (with oil filter) _1,2 ql_

E ChangeEngineOil(withoutoilfilter) _i;

N Clean Air Filter

G Clean Air Screen

N_ Inspect Muffler/Spark Arrester I_

E Replace Oil Filter (If equipped) _2

Clean Engine Cooling Fins _2

Replace Spark Plug _#2 t_'

Replace Air Filter Paper Cartridge

Fuel Filter If

Replace

1 - Change more often when oper4tting under a heavy load or

in high ambient temperatures.

2 - Service more often when operating in dirty or dusty conditions.

GENERAL RECOMMENDATIONS

The warranty on this tractor does not cover

items that have been subjected to operator

abuse or negligence. To receive full value

from the warranty, operator must maintain

tractor as instructed in this manual.

Some adjustments will need to be made

periodically to properly maintain your trac-

tor.

At least once a season, check to see if

you should make any of the adjustments

described in the Service and Adjustments

section of this manual.

• At least once a year you should replace

the spark plug, clean or replace air filter,

and check blades and belts for wear.

A new spark plug and clean air filter

assure proper air-fuel mixture and help

your engine run better and last longer.

3 - Replace blades more often when mowing in sandy soil

4 - Not required if equipped with maintenance=free battery.

5 - Tighten front axle pivot bolt to 35 ft.=lbs, maximum.

DO not overtighten.

LUBRICATION CHART

Spindle -- _ Spindle

Zerk t'_-;' Zerk

_Front Wheel

Bearing

Zerk

q _Front Wheel

, Zerk

BEFORE EACH USE

1. Check engine oil level.

2. Check brake operation.

3. Check tire pressure.

4. Check operator presence and

interlock systems for proper operation.

5. Check for loose fasteners.

(_ General Purpose Grease

REFER TO Maintenance "ENGINE" SECTION

IMPORTANT: Do not oil or grease the

pivot points which have special nylon

bearings. Viscous lubricants will attract

dust and dirt that will shorten the life of the

self-lubricating bearings. If you feel they

must be lubricated, use only a dry, pow-

dered graphite type lubricant sparingly.

TRACTOR

Always observe safety rules when per-

forming any maintenance.

BRAKE OPERATION

If tractor requires more than six (6) feet

stopping distance at high speed in highest

gear, then brake must be adjusted. (See

"TO ADJUST BRAKE" in the Service and

Adjustments section of this manual).

TIRES

• Maintain proper air pressure in all tires

(See "PRODUCT SPECIFICATIONS"

section of this manual).

• Keep tires free of gasoline, oil, or insect

control chemicals which can harm rub-

ber.

• Avoid stumps, stones, deep ruts, sharp

objects and other hazards that may

cause tire damage.

NOTE: To seal tire punctures and prevent

flat tires due to slow leaks, tire sealant

may be purchased from your local parts

dealer. Tire sealant also prevents tire dry

rot and corrosion.

OPERATOR PRESENCE SYSTEM

Be sure operator presence and interlock

systems are working properly. If your trac-

tor does not function as described, repair

the problem immediately.

• The engine should not start unless

the brake pedal isfully depressed and

attachement clutch control is in the

disengaged position.

• When the engine is running, any at-

tempt by the operator to leave the seat

without first setting the parking brake

should shut off the engine.

• When the engine is running and the

attachment clutch is engaged, any at-

tempt by the operator to leave the seat

should shut off the engine.

• The attachment clutch should never op-

erate unless the operator is in the seat.

BLADE CARE

For best results mower blades must be

kept sharp. Replace bent or damaged

blades.

BLADE REMOVAL

1. Raise mower to highest position to al-

low access to blades.

2. Remove blade bolt, lock washer and

flat washer securing blade.

3. Install new or resharpened blade

with trailing edge up towards deck as

shown.

IMPORTANT: To ensure proper assembly,

center hole in blade must align with star

on mandrel assembly.

4. Reassemble blade bolt, lock washer

and flat washer in exact order as

shown.

5. Tighten blade bolt securely (27-35 Ft.

Lbs. torque).

IMPORTANT: Blade bolt is heat treated.

If bolt needs replacing, replace only with

approve bolt shown in the Repair Parts.

Trailing Blade Center

Edge Up Hole

Lock Washer

_ Blade Bolt

Mandrel

Assembly

TO SHARPEN BLADE

NOTE: We do not recommend sharp-

ening blade - but if you do, be sure the

blade is balanced.

Care should be taken to keep the blade

balanced. An unbalanced blade will cause

excessive vibration and eventual damage

to mower and engine.

• The blade can be sharpened with a file

or on a grinding wheel. Do not attempt

to sharpen while on the mower.

• To check blade balance, you will need a

5/8" diameter steel bolt, pin, or a cone

balancer. (When using a cone balancer,

follow the instructions supplied with

balancer.)

NOTE: Do not use a nail for balancing

blade. The lobes of the center hole may

appear to be centered, but are not.

• Slide blade on to an unthreaded portion

of the steel bolt or pin and hold the

bolt or pin parallel with the ground. If

blade is balanced, it should remain in a

horizontal position. If either end of the

blade moves downward, sharpen the

heavy end until the blade is balanced.

Blade

5/8" Bolt o

Center t

BATTERY

Your tractor has a battery charging system

which is sufficient for normal use. How-

ever, periodic charging of the battery with

an automotive charger will extend its life.

• Keep battery and terminals clean.

• Keep battery bolts tight.

• Keep small vent holes open.

• Recharge at 6-10 amperes for 1 hour.

NOTE:Theoriginalequipmentbatteryon

yourtractoris maintenancefree.Do not

attemptto openorremovecapsorcovers.

Addingorcheckinglevelof electrolyteis

notnecessary.

TOCLEANBATTERYANDTERMINALS

Corrosionanddirt onthe batteryand

terminalscan causethe batteryto "leak"

power.

1. DisconnectBLACKbatterycablefirst

then RED batterycableandremove

batteryfromtractor.

2. Rinsethebatterywith plainwaterand

dry.

3. Cleanterminalsandbatterycableends

withwirebrushuntilbright.

4. Coatterminalswith greaseor petro-

leumjelly.

5. Reinstallbattery(See"REPLACING

BATTERY"inthe ServiceandAdjust-

mentssectionofthis manual).

TRANSAXLE COOLING

The transmission fan and cooling fins

should be kept clean to assure proper

cooling.

Do not attempt to clean fan or transmis-

sion while engine is running or while the

transmission is hot. To prevent possible

damage to seals, do not use high pressure

water or steam to clean transaxle.

• Inspect cooling fan to be sure fan blades

are intact and clean.

• Inspect cooling fins for dirt, grass clip-

pings and other materials. To prevent

damage to seals, do not use com-

pressed air or high pressure sprayer to

clean cooling fins.

TRANSAXLE PUMP FLUID

The transaxle was sealed at the factory

and fluid maintenance is not required for

the life of the transaxle. Should the trans-

axle ever leak or require servicing, contact

a Sears or other qualified service center.

V-BELTS

Check V-belts for deterioration and wear

after 100 hours of operation and replace

if necessary. The belts are not adjustable.

Replace belts if they begin to slip from

wear.

ENGINE

LUBRICATION

Only use high quality detergent oil rated

with API service classification SF-SJ. Se-

lect the oil's SAE viscosity grade accord-

ing to your expected operating tempera-

ture.

3. Unlock drain valve by pushing inward

slightly and turning counterclockwise.

4. To open, pull out on the drain valve.

5. After oil has drained completely, close

and lock the drain valve by pushing

inward and turning clockwise until the

pin is in the locked position as shown.

6. Remove the drain tube and replace the

cap onto the end of the drain valve.

7. Refill engine with oil through oil fill dip-

stick tube. Pour slowly. Do not overfill.

For approximate capacity see "PROD-

UCT SPECIFICATIONS" section of this

manual.

8. Use gauge on oil fill cap/dipstick for

checking level. Insert dipstick into

the tube and rest the oil fill cap on the

tube. Do not thread the cap onto the

tube when taking reading. Keep oil

at "FULL' line on dipstick. Tighten cap

onto the tube securely when finished.

SAE V_SCOSITY GRADES

TEMPERATURE RANGE ANTiCiPATED BEFORE NEXT OiL CHANGE

TO CHANGE ENGINE OIL

Determine temperature range expected

before oil change. All oil must meet API

service classification SF-SJ.

• Be sure tractor is on level surface.

• Oil will drain more freely when warm.

• Catch oil in a suitable container.

1. Remove oil fill cap/dipstick. Be careful

not to allow dirt to enter the engine

when changing oil.

2. Remove yellow cap from end of drain

valve and install the drain tube onto

Change the oil after every 50 hours of op-

eration or at least once a year if the tractor

is not used for 50 hours in one year.

Check the crankcase oil level before start-

ing the engine and after each eight (8)

hours of operation.

the fitting.

Oil Drain Valve

Closed _ _

Yellow Cap f -_-_'/"J'Drain

Tube

ENGINE OIL FILTER

Replace the engine oil filter every season

or every other oil change if the tractor is

used more than 100 hours in one year.

AIR FILTER

Your engine will not run properly using a

dirty air filter. Clean the foam pre-cleaner

after every 25 hours of operation or every

season. Service paper cartridge every

100 hours of operation or every season,

whichever occurs first.

Service air cleaner more often under

dusty conditions.

1. Remove knob and cover.

2. Remove wing nut and air cleaner from

base.

TO SERVICE PRE-CLEANER

3. Slide foam pre-cleaner off cartridge.

4. Wash it in liquid detergent and water.

5. Squeeze it dry in a clean cloth. Allow it

to dry.

6. Saturate it in engine oil. Wrap it in

clean, absorbent cloth and squeeze to

remove excess oil.

TO SERVICE CARTRIDGE

1. Replace a dirty, bent, or damaged

cartridge.

NOTE: Do not wash the paper cartridge

or use pressurized air, as this will damage

the cartridge.

2. Reinstall the pre-cleaner (cleaned and

oiled) over the paper cartridge.

3. Reassemble air cleaner, wing nut,

cover and tighten knob securely.

Air Cleaner Cover Knob

Cover Nut

Foam Rubber

Pre-

CLEAN AIR INTAKE/COOLING AREAS

To insure proper cooling, make sure the

grass screen, cooling fins, and other exter-

nal surfaces of the engine are kept clean

at all times.

Every 100 hours of operation (more often

under extremely dusty, dirty conditions),

remove the blower housing and other cool-

ing shrouds. Clean the cooling fins and

external surfaces as necessary. Make sure

the cooling shrouds are reinstalled.

NOTE: Operating the engine with a

blocked grass screen, dirty or plugged

cooling fins, and/or cooling shrouds

removed will cause engine damage due to

overheating.

MUFFLER

Inspect and replace corroded muffler and

spark arrester (if equipped) as it could cre-

ate a fire hazard and/or damage.

SPARK PLUG(S)

Replace spark plug(s) at the beginning

of each mowing season or after every

100 hours of operation, whichever occurs

first. Spark plug type and gap setting are

shown in "PRODUCT SPECIFICATIONS"

section of this manual.

IN-LINE FUEL FILTER

The fuel filter should be replaced once

each season. If fuel filter becomes

clogged, obstructing fuel flow to carbu-

retor, replacement is required.

1. With engine cool, remove filter and

plug fuel line sections.

2. Place new fuel filter in position in fuel

line with arrow pointing towards carbu-

retor.

3. Be sure there are no fuel line leaks

and clamps are properly positioned.

4. Immediately wipe up any spilled gaso-

line.

kir Cleaner

Paper

Cartridge

Air Cleaner

Base

cap/

Screen Dipstick

CLEAN AIR SCREEN

Air screen must be kept free of dirt and

chaff to prevent engine damage from

overheating. Clean with a wire brush or

compressed air to remove dirt and stub-

born dried gum fibers.

Fuel

CLEANING

• Clean engine, battery, seat, finish, etc.

of all foreign matter.

• Keep finished surfaces and wheels free

of all gasoline, oil, etc.

• Protect painted surfaces with auto-

motive type wax.

We do not recommend using a garden

hose or pressure washer to clean your

tractor unless the engine and transmis-

sion are covered to keep water out. Water

in engine or transmission will shorten the

useful life of your tractor. Use compressed

air or a leaf blower to remove grass,

leaves and trash from tractor and mower.

I,_ ARNING: TO AVOID SERIOUS INJURY, BEFORE PERFORMING ANY SER-

VICE OR ADJUSTMENTS:

1. Depress clutch/brake pedal fully and set parking brake.

2. Place motion control lever in neutral (N) position.

3. Place attachment clutch in "DISENGAGED" position.

4. Turn ignition key to "STOP" and remove key.

5. Make sure the blades and all moving parts have completely stopped.

6. Disconnect spark plug wire from spark plug and place wire where it cannot

come in contact with plug.

TRACTOR

TO REMOVE MOWER

Mower will be easier to remove from the

right side of tractor.

1. Place attachment clutch in "DISEN-

GAGED" position.

2. Move attachment lift lever forward to

lower mower to its lowest position.

3. Roll belt off engine pulley.

4. Remove small retainer spring, and

remove clutch spring off pulley bolt.

5. Remove large retainer spring, slide

collar off and push housing guide out

of bracket.

6. Disconnect anti-sway bar from chassis

bracket by removing retainer spring.

7. Disconnect suspension arms from rear

deck brackets by removing retainer

springs.

8. Disconnect front links from deck by

removing retainer springs.

9. Raise lift lever to raise suspension

arms. Slide mower out from under trac-

tor.

Clutch Spring

Small Retainer Spring

IMPORTANT: If an attachment other than

the mower deck is to be mounted on the

tractor, remove the front links and hook

the clutch spring Into square hole in frame.

TO INSTALL MOWER

1. Raise attachment lift lever to its highest

position.

2. Slide mower under tractor with deflec-

tor shield to right side of tractor.

3. Lower lift lever to its lowest position.

4. Connect front links to mower deck and

secure with retainer springs.

5. Connect suspension arms to rear

deck brackets and secure with retainer

springs.

6. Connect anti-sway bar to chassis

bracket and secure with retainer

spring.

7. Push clutch cable housing guide into

bracket, slide collar onto guide and

secure with large retainer spring.

8. Place flat washer and clutch spring on

idler pulley bolt and secure with small

retainer spring.

9. Install belt onto engine pulley.

Retainer Spring

Anti-Sway

Collar ._.

Retainer Springs

(Both Sides)

Deflector Shield

Housing

Large

Retainer

Spring

Bracket

TO LEVEL MOWER HOUSING

Adjust the mower while tractor is parked

on level ground or driveway. Make sure

tires are properly inflated (See "PROD-

UCT SPECIFICATIONS" section of this

manual). If tires are over or underinflated,

you will not properly adjust your mower.

SIDE-TO-SIDE ADJUSTMENT

• Raise mower to its highest position.

• At the midpoint of both sides of mower,

measure height from bottom edge of

mower to ground. Distance "A" on both

sides of mower should be the same or

within 1/4" of each other.

• If adjustment is necessary, make adjust-

ment on one side of mower only.

• To raise one side of mower, tighten lift

link adjustment nut on that side.

• To lower one side of mower, loosen lift

link adjustment nut on that side.

NOTE: Each full turn of adjustment nut

will change mower height about 1/8".

• Recheck measurements after adjusting.

Bottom edge Bottom edge

of mower to _-_ of mower to

ground _ __//ground

A_ _ -_Ground IJ,ne_- _ _A

Suspension Arm

Lift Link Nut_

Adjustment

FRONT-TO-BACK ADJUSTMENT

IMPORTANT: Deck must be level side-to

side. If the following front-to-back adjust-

ment is necessary, be sure to adjust both

front links equally so mower will stay level

side-to-side.

To obtain the best cutting results, the

mower housing should be adjusted so

that the front is approximately 1/8" to 1/2"

lower than the rear when the mower is in

its highest position.

Check adjustment on right side of trac-

tor. Measure distance "D" directly in front

and behind the mandrel at bottom edge of

mower housing as shown.

• Before making any necessary adjust-

ments, check that both front links are

equal in length.

• If links are not equal in length, adjust

one link to same length as other link.

• To lower front of mower loosen nut "E"

on both front links an equal number of

turns.

• When distance "D" is 1/8" to 1/2"

lower at front than rear, tighten nuts "F"

against trunnion on both front links.

• To raise front of mower, loosen nut "F"

from trunnion on both front links. Tighten

nut "E" on both front links an equal num-

ber of turns. The two front links must

remain equal in length.

• When distance "D" is 1/8" to 1/2" lower

at front than rear, tighten nut "F" against

trunnion on both front links.

• Recheck side-to-side adjustment.

Both Front Links Should be Equal in Length

Trunnio

Jt"E"

Front Links

TO REPLACE MOWER BLADE DRIVE

BELT

The mower blade drive belt may be re-

placed without tools. Park the tractor on

level surface. Engage parking brake.

BELT REMOVAL -

1. Remove mower from tractor (See "TO

REMOVE MOWER" in this section of

manual).

2. Work belt off both mandrel pulleys and

idler pulleys.

3. Pull belt away from mower.

BELT INSTALLATION -

1. Work belt around both mandrel pulleys

and idler pulleys

2. Make sure belt is in all pulley grooves

and inside all belt guides.

3. Install mower (See "To Install Mower" in

this section of this manual).

Mandrel Pulley

Mandrel

Pulley

TO CHECK AND ADJUST BRAKE

Your tractor is equipped with an adjustable

brake system which is mounted on the

right side of the transaxle.

If tractor requires more than five (5) feet to

stop at highest speed in highest gear on a

level, dry concrete or paved surface, then

brake must be checked and adjusted.

TO CHECK BRAKE

1. Park tractor on a level, dry concrete or

paved surface, depress clutch/brake

pedal all the way down and engage

parking brake.

2. Disengage transmission by placing

freewheel control in "transmission dis-

engaged" position. Pull freewheel con-

trol out and into the slot and release so

it is held in the disengaged position.

The rear wheels must lock and skid when

you try to manually push the tractor for-

ward. If the rear wheels rotate, the brake

needs to be adjusted or the pads need to

be replaced.

TO ADJUST BRAKE

1. Depress clutch/brake pedal all the way

down and engage parking brake.

2. Measure distance between brake op-

erating arm and nut "A" on brake rod.

3. If distance is other than 1-9/16",

loosen jam nut and turn nut "A" until

distance becomes 1-9/16". Retighten

jam nut against nut "A".

4. Engage transmission by placing

freewheel control in "transmission

engaged" position.

5. Road test tractor for proper stopping

distance as stated above. Readjust

if necessary. If stopping distance is

still greater than five (5) feet in highest

gear, further maintenance is neces-

sary. Replace brake pads or contact a

Sears or other qualified service center.

With parking brake "Engaged"

erat, o0

Donott rake

adjustment is necessary contact a Sears or

other qualified service center.

TO REPLACE MOTION DRIVE BELT

Park the tractor on level surface. Engage

parking brake. For assistance, there is a

belt installation guide decal on bottom side

of left footrest.

BELT REMOVAL -

1. Remove mower (See "TO REMOVE

MOWER" in this section of manual).

NOTE: Observe entire motion drive belt

and position of all belt guides and keepers.

2. Remove belt from stationary idler and

clutching idler.

3. Remove belt downward from around

engine pulley.

4. Pull belt slack toward rear of tractor.

Carefully remove belt upwards from

transmission input pulley and over

cooling fan blades.

5. Remove belt from center span keeper

and pull belt away from tractor.

BELT INSTALLATION -

1. Carefully work new belt down around

transmission cooling fan and onto the

input pulley.

2. Slide belt into the center span keeper.

3. Pull belt toward front of tractor and roll

around the top groove of engine pulley.

4. Install belt through stationary idler and

clutching idler.

5. Make sure belt is in all pulley grooves

and inside all belt guides and keepers.

6. Install mower (See "TO INSTALL

MOWER" in this section of manual).

Engine Pulley-----

Clutching Idler -""I _ I

Keeper

TRANSAXLE MOTION CONTROL

LEVER NEUTRAL ADJUSTMENT

The motion control lever has been preset

at the factory and adjustment should not

be necessary.

1. Loosen adjustment bolt in front of the

right rear wheel, and lightly tighten.

2. Start engine and move motion con-

trol lever until tractor does not move

forward or backward.

3. Hold motion control lever in that posi-

tion and turn engine off.

4. While holding motion control lever in

place, loosen the adjustment bolt.

5. Move motion control lever to the neu-

tral (N) (lock gate) position.

6. Tighten adjustment bolt securely.

NOTE: If additional clearance is needed

to get to adjustment bolt, move mower

deck height to the lowest position.

After above adjustment is made, if the

tractor still creeps forward or backward

while motion control lever is in neutral

position, follow these steps:

1. Loosen the adjustment bolt.

2. Move the motion control lever 1/4 to

1/2 inch in the direction it is trying to

creep.

3. Tighten adjustment bolt securely.

4. Start engine and test.

5. If tractor still creeps, repeat above

steps until satisfied.

Motion Control Lever Neutral

Lock Gate

Adjustment Bolt

TRANSMISSION REMOVAL/

REPLACEMENT

Should your transmission require removal

for service or replacement, it should be

purged after reinstallation and before op-

erating the tractor. See "PURGE TRANS-

MISSION" in the Operation section of this

manual.

TO ADJUST STEERING WHEEL

ALIGNMENT

Ifsteering wheel crossbars are not

horizontal (left to right) when wheels are

positioned straight forward, remove steer-

ing wheel and reassemble with crossbars

horizontal. Tighten securely.

FRONT WHEEL TOE-IN/CAMBER

The front wheel toe-in and camber are not

adjustable on your tractor. If damage has

occurred to affect the front wheel toe-in or

camber, contact a Sears or other qualified

service center.

TO REMOVE WHEEL FOR REPAIRS

1. Block up axle securely.

2. Remove axle cover, retaining ring and

washers to allow wheel removal (rear

wheels have a square key - Do not

lose).

3. Repair tire and reassemble.

NOTE: On rear wheels only: align

grooves in rear wheel hub and axle. Insert

square key.

4. Replace washers and snap retaining

ring securely in axle groove.

5. Replace axle cover.

NOTE: To seal tire punctures and prevent

flat tires due to slow leaks, purchase and

use tire sealant from Sears. Tire sealant

also prevents tire dry rot and corrosion.

Axle

Cover _

Square Key

(Rear Wheel Only)

TO START ENGINE WITH A WEAK

BATTERY

,_IILWARNING: Lead-acid batteries gen-

erate explosive gases. Keep sparks, flame

and smoking materials away from bat-

teries. Always wear eye protection when

around batteries.

If your battery is too weak to start the

engine, it should be recharged. (See "BAT-

TERY" in the MAINTENANCE section of

25this manual).

If"jumpercables"are usedforemergency

starting,followthisprocedure:

IMPORTANT:Yourtractoris equipped

with a 12voltsystem.The othervehicle

mustalsobe a 12voltsystem.Do notuse

yourtractorbatteryto startothervehicles.

TOATTACHJUMPERCABLES-

1. Connectoneendof the REDcable

to the POSITIVE(+)terminalof each

battery(A-B),takingcare notto short

againsttractorchassis.

2. Connectoneendof the BLACKcable

to the NEGATIVE(-)terminal(C)of

fully chargedbattery.

3. Connecttheotherendof the BLACK

cable(D)to goodchassisground,

awayfromfuel tankand battery.

TOREMOVECABLES,REVERSE

ORDER-

1. BLACKcablefirst fromchassisand

thenfromthefully chargedbattery.

2. REDcablelastfrom bothbatteries.

Weak or Dead Fully Charged

Battery Battery

REPLACING BATTERY

_ILWARNING: Do not short battery

terminals by allowing a wrench or any

other object to contact both terminals at

the same time. Before connecting battery,

remove metal bracelets, wristwatch bands,

rings, etc.

Positive terminal must be connected

first to prevent sparking from accidental

grounding.

1. Lift seat pan to raised position.

2. Disconnect BLACK battery cable first

then RED battery cable and carefully

remove battery from tractor.

3. Install new battery with terminals in

same position as old battery.

4. First connect RED battery cable to

positive (+) terminal with hex bolt and

keps nut as shown. Tighten securely.

Slide terminal cover over terminal

5. Connect BLACK grounding cable to

negative (-) terminal with remaining

hex bolt and keps nut. Tighten securely.

Seat Pan

Terminal

Keps . _

Nut _ Hex

Bolt

Positive

(Red)

Cable

Negative (Black) Cable

TO REPLACE HEADLIGHT BULB

1. Raise hood.

2. Pull bulb holder out of the hole in the

backside of the grill.

3. Replace bulb in holder and push bulb

holder securely back into the hole in

the backside of the grill.

4. Close hood.

INTERLOCKS AND RELAYS

Loose or damaged wiring may cause

your tractor to run poorly, stop running, or

prevent it from starting.

• Check wiring. See electrical wiring

diagram in the Repair Parts section.

TO REPLACE FUSE

Replace with 20 amp automotive-type

plug-in fuse. The fuse holder is located

behind the dash.

TO REMOVE HOOD AND GRILL AS-

SEMBLY

1. Raise hood.

2. Unsnap headlight wire connector.

3. Stand in front of tractor. Grasp hood at

sides, tilt toward engine and lift off of

tractor.

4. When replacing hood, be sure to re-

connect the headlight wire connector.

Headlight Wire

Connector

ENGINE

Maintenance, repair, or replacement of

the emission control devices and systems,

which are being done at the customers ex-

pense, may be performed by any non-road

engine repair establishment or individual.

Warranty repairs must be performed by an

authorized engine manufacturer's service

outlet.

TO ADJUSTTHROTTLE CONTROL

CABLE

The throttle control has been preset at the

factory and adjustment should not be nec-

essary. Check adjustment as described

below before loosening cable. If adjust-

ment is necessary, proceed as follows:

1. With engine not running, move throttle

control lever from slow to choke posi-

tion. Slowly move lever from choke to

fast position.

2. Check to see if hole in throttle lever

and hole in speed control bracket are

aligned.

3. If holes are not aligned, loosen cable

clamp screw and align the holes by

inserting a pencil or a 1/4" drill bit

through both holes.

4. Pull throttle cable up to remove slack

and tighten cable clamp screw. Re-

move alignment pencil or drill bit.

TO ADJUST CARBURETOR

The carburetor has been preset at the

factory and adjustment should not be nec-

essary. However, minor adjustment may

be required to compensate for differences

in fuel, temperature, altitude or load. If the

carburetor does need adjustment, proceed

as follows:

In general, turning the adjusting needles

in (clockwise) decreases the supply of

fuel to the engine giving a leaner fuel/air

mixture. Turning the adjusting needles out

(counterclockwise) increases the supply

of fuel to the engine giving a richer fuel/air

mixture.

IMPORTANT: Damage to the needles and

seats in carburetor may result if turned in

too tight.

NOTE: The carburetor on this engine is

low emission. It is equipped with an idle

fuel adjusting needle with a limiter cap,

which allows some adjustment within the

limits allowed by the cap. Do not attempt

to remove the limiter cap. The limiter cap

cannot be removed without breaking the

adjusting needle.

1. Be sure you have a clean air filter and

the throttle control cable is adjusted

properly (see above).

2. Start engine and allow to warm for five

minutes. Make adjustments with engine

running and shift/motion control lever

in neutral (N) position.

3. Idle speed setting - With throttle control

lever in slow position, engine should

idle at 1750 RPM. If engine idles too

slow or fast, turn idle speed adjusting

screw in or out until correct idle is at-

tained.

4. Idle fuel needle setting - With throttle

control lever in slow position, turn idle

fuel adjustment needle in (clockwise)

until engine begins to die and then turn

out (counterclockwise) until engine

runs rough. Turn needle to a point

midway between those two positions.

5. Recheck idle speed. Readjust if nec-

essary.

ACCELERATION TEST -

6. Move throttle control lever from slow

to fast position. If engine hesitates or

dies, turn idle fuel adjusting needle out

(counterclockwise) 1/8 turn. Repeat

test and continue to adjust, if neces-

sary, until engine accelerates smoothly.

High speed stop is factory adjusted. Do

not adjust - damage may result.

IMPORTANT: Never tamper with the

engine governor, which is factory set

for proper engine speed. Overspeed-

ing the engine above the factory high

speed setting can be dangerous. If you

think the engine-governed high speed

needs adjusting, contact a Sears or other

qualified service center, which has proper

equipment and experience to make any

necessary adjustments.

Cable \_ _ _j

Screw _][ I

Speed Contro,_ _/'_7 '

Bracket if._TI I

! _ Thr_ie_ktver

Idle Speed

Adjusting__T_ - }

screw

,d,eFue,Iq

Adjusting -----__fj I

Needle I'' _ _L_!j

Immediately prepare your tractor for stor-

age at the end of the season or if the trac-

_ will not be used for 30 days or more.

WARNING: Never store the tractor

with gasoline in the tank inside a building

where fumes may reach an open flame

or spark. Allow the engine to cool before

storing in any enclosure.

TRACTOR

Remove mower from tractor for winter

storage. When mower is to be stored for a

period of time, clean it thoroughly, remove

all dirt, grease, leaves, etc. Store in a

clean, dry area.

1. Clean entire tractor (See "CLEANING"

in the Maintenance section of this

manual).

2. Inspect and replace belts, if necessary

(See belt replacement instructions in

the Service and Adjustments section of

this manual).

3. Lubricate as shown in the Maintenance

section of this manual.

4. Be sure that all nuts, bolts and screws

are securely fastened. Inspect moving

parts for damage, breakage and wear.

Replace if necessary.

5. Touch up all rusted or chipped paint

surfaces; sand lightly before painting.

BATTERY

• Fully charge the battery for storage.

• After a period of time in storage, battery

may require recharging.

• To help prevent corrosion and power

leakage during long periods of storage,

battery cables should be disconnected

and battery cleaned thoroughly (see "TO

CLEAN BATTERY AND TERMINALS" in

the Maintenance section of this manual).

• After cleaning, leave cables discon-

nected and place cables where they

cannot come in contact with battery

terminals.

• If battery is removed from tractor for

storage, do not store battery directly on

concrete or damp surfaces.

ENGINE

FUEL SYSTEM

IMPORTANT: It is important to prevent

gum deposits from forming in essential

fuel system parts such as carburetor, fuel

hose, or tank during storage.

Also, alcohol blended fuels (called gasohol

or using ethanol or methanol) can attract

moisture which leads to separation and

formation of acids during storage. Acidic

gas can damage the fuel system of an

engine while in storage.

• Empty the fuel tank by starting the en-

gine and letting it run until the fuel lines

and carburetor are empty.

• Never use engine or carburetor cleaner

products in the fuel tank or permanent

damage may occur.

• Use fresh fuel next season.

NOTE: Fuel stabilizer is an acceptable

alternative in minimizing the formation of

fuel gum deposits during storage. Add

stabilizer to gasoline in fuel tank or stor-

age container. Always follow the mix ratio

found on stabilizer container. Run engine

at least 10 minutes after adding stabilizer

to allow the stabilizer to reach the car-

buretor. Do not empty the gas tank and

carburetor if using fuel stabilizer.

ENGINE OIL

Drain oil (with engine warm) and replace

with clean engine oil. (See "ENGINE" in

the Maintenance section of this manual).

CYLINDER(S)

1. Remove spark plug(s).

2. Pour one ounce of oil through spark

plug hole(s) into cylinder(s).

3. Turn ignition key to start position for a

few seconds to distribute oil.

4. Replace with new spark plug(s).

OTHER

• Do not store gasoline from one season

to another.

• Replace your gasoline can ifyour can

starts to rust. Rust and/or dirt in your

gasoline will cause problems.

• If possible, store your tractor indoors

and cover it to give protection from dust

and dirt.

• Cover your tractor with a suitable pro-

tective cover that does not retain mois-

ture. Do not use plastic. Plastic cannot

breathe which allows condensation to

form and will cause your tractor to rust.

IMPORTANT: Never cover tractor while

engine and exhaust areas are still warm.

TROUBLESHOOTING CHART:

See appropriate section in manual unless directed to Sears service center

PROBLEM

Will not start 1.

Hard to start

Engine will not

turn over

Engine clicks but

will not start

CAUSE

Out of fuel.

Engine not "CHOKED"

properly.

Engine flooded.

Bad spark plug.

Dirty air filter.

Dirty fuel filter.

Water in fuel.

Loose or damaged wiring.

Carburetor out of adjustment.

10. Engine valves out of

adjustment.

1. Dirty air filter.

2. Bad spark plug.

3. Weak or dead battery.

4. Dirty fuel filter.

5. Stale or dirty fuel.

6. Loose or damaged wiring.

7. Carburetor out of adjustment.

8. Engine valves out of

adjustment.

1. Brake pedal not depressed.

2. Attachment clutch isengaged.

3. Weak or dead battery.

4. Blown fuse.

5. Corroded battery terminals.

6. Loose or damaged wiring.

7. Faulty ignition switch.

8. Faulty solenoid or starter.

Faulty operator presence

switch(es).

1. Weak or dead battery.

2. Corroded battery terminals.

3. Loose or damaged wiring.

4. Faulty solenoid or starter.

CORRECTION

il. Fill fuel tank.

i2. See "TO START ENGINE" in

Operation section.

i3. Wait several minutes before

attempting to start.

i4. Replace spark plug.

i5. Clean/replace air filter.

i6. Replace fuel filter.

i7. Empty fuel tank and carbure-

tor, refill tank with fresh gas-

oline and replace fuel filter.

i8. Check all wiring.

i9. See "To Adjust Carburetor"

in Service and Adjustments

section.

10.Contact a Sears or other

qualified service center.

Cutting too much grass/too

fast.

Throttle in "CHOKE" position.

Build-up of grass, leaves and

trash under mower.

il. Clean/replace air filter.

i2. Replace spark plug.

i3. Recharge or replace battery.

i4. Replace fuel filter.

i5. Empty fuel tank and refill tank

with fresh, clean gasoline.

i6. Check all wiring.

i7. See "To Adjust Carburetor" in

Service and Adjustments

section.

i8. Contact a Sears or other

qualified service center.

Loss of power

il. Depress brake pedal.

i2. Disengage attachment clutch.

i3. Recharge or replace battery.

i4. Replace fuse.

i5. Clean battery terminals.

i6. Check all wiring.

i7. Check/replace ignitionswitch.

i8. Check/replace solenoid or

starter.

i9. Contact a Sears or other

qualified service center.

il. Recharge or replace battery.

i2. Clean battery terminals.

i3. Check all wiring.

i4. Check/replace solenoid or

starter.

1. il. Raise cutting height/reduce

speed.

2. i2. Adjust throttle control.

3. i3. Clean underside of mower

housing.

4. Dirty air filter, i4. Clean/replace air filter.

5. Low oil level/dirty oil. i5. Check oil level/change oil.

TROUBLESHOOTING CHART:

See appropriate section in manual unless directed to Sears service center

PROBLEM

Loss of power

continued)

Excessive

vibration

Engine continues

to run when

operator leaves

seat with

attachment

:lutch engaged

Poorcut-uneven

Mower blades will

notrotate

CAUSE

5. Low oil level/dirty oil.

6. Faulty spark plug.

7. Dirty fuel filter.

8. Stale or dirty fuel.

9. Water in fuel.

10.Spark plug wire loose.

11. Dirty engine air screen/fins.

12. Dirty/clogged muffler.

13. Loose or damaged wiring.

14.Carburetor out of adjustment.

15. Engine valves out of

adjustment.

1. Worn, bent or loose blade.

2. Bent blade mandrel.

3. Loose/damaged part(s).

1. Faulty operator-safety

presence control system.

Worn, bent or loose blade.

Mower deck not level.

Buildup of grass, leaves, and

trash under mower.

Bent blade mandrel.

5. Clogged mower deck vent

from build-up of grass, leaves,

and trash around mandrels.

1. Obstruction in clutch

mechanism.

2. Worn/damaged mower drive

belt.

3. Frozen idler pulley.

4. Frozen blade mandrel.

CORRECTION

5. Check oil level/change oil.

6. Clean and regap or change

spark plug.

7. Replace fuel filter.

8. Empty fuel tank and refill tank

with fresh, clean gasoline.

9. Empty fuel tank and carbure-

tor, refill tank with fresh gas-

oline and replace fuel filter.

10.Connect and tighten spark

plug wire.

11.Clean engine air screen/fins.

12.Clean/replace muffler.

13.Check all wiring.

14.See "To Adjust Carburetor"

in Service and Adjustments

section.

15.Contact a Sears or other

qualified service center.

1. Replace blade. Tighten blade

bolt.

2. Contact a Sears or other

qualified service center.

3. Tighten loose part(s).

Replace damaged parts.

Check wiring, switches and

connections. If not corrected,

contact a Sears or other

qualified service center.

1. Replace blade. Tighten blade

bolt.

2. Level mower deck.

3. Clean underside of mower

housing.

4. Contact a Sears or other

qualified service center.

5. Clean around mandrels to

open vent holes.

1. Remove obstruction.

2. Replace mower drive belt.

3. Replace idler pulley.

4. Contact a Sears or other

qualified service center.

TROUBLESHOOTING CHART:

See appropriate section in manual unless directed to Sears service center

PROBLEM CAUSE CORRECTION

Poor grass f.

discharge

Headlight(s) not

working

(if so equipped)

Battery will not

charge

Loss of drive

Engine "backfires"

when turning

engine "OFF"

Engine speed too slow.

Travel speed too fast.

Wet grass.

Mower deck not level.

Low/uneven tire air pressure.

Worn, bent or loose blade.

Buildup of grass, leaves and

trash under mower.

Mower drive belt worn.

Blades improperly installed.

10. Improper blades used.

11. Clogged mower deck vent

holes from buildup of grass,

leaves, and trash around

mandrels.

1. Switch is "OFF".

2. Bulb(s) or lamp(s) burned out.

3. Faulty light switch.

4. Loose or damaged wiring.

5. Blown fuse.

1. Bad battery cell(s).

2. Poor cable connections.

3. Faulty regulator

(if so equipped).

4. Faulty alternator.

1. Freewheel control in

"disengaged" position.

2. Motion drive belt worn,

damaged, or broken.

3. Air trapped in transmission

during shipment or servicing.

Engine throttle control not set

at "SLOW" position for 30

30 seconds before stopping

engine.

i1. Place throttle control in

"FAST' position.

i2. Shift to slower speed.

i3. Allow grass to dry before

mowing.

i4. Level mower deck.

i5. Check tires for proper air

pressure.

i6. Replace/sharpen blade.

Tighten blade bolt.

i7. Clean underside of mower

housing.

i8. Replace mower drive belt.

i9. Reinstall blades sharp edge

down.

i10. Replace with blades listed in

this manual.

i11. Clean around mandrels to

open vent holes.

i1. Turn switch "ON".

i2. Replace bulb(s) or lamp(s).

i3. Check/replace light switch.

i4. Check wiring and connections.

i5. Replace fuse.

i1. Replace battery.

i2. Check/clean all connections.

i3. Replace regulator.

i4. Replace alternator.

i1. Place freewheel control in

"engaged" position.

i2. Replace motion drive belt.

i3. Purge transmission.

il.

Move throttle control to

"SLOW" position and allow

to idle for 30 seconds before

stopping engine.

TRACTOR - - MODEL NUMBER 917.273160

SCHEMATIC

RED

°LACK

BATTERY SOLENOID

BLUE I I BLUE /

A_'ME_TCLUTCH

• •Iv

I 85 86 ] FUEL SHUT-OFF

OWE i

__q SOLENOID

SEAT SWITCH _)_ (IF SO EQUIPPED)

(NOT OCCUPIED 187 ' 301

i I BLACK

i 87A I

_1 PRESENCE RELAY #1

BLUE I 85 86 I BLACK

87 I 301

REGULIA_OR YELLOWALTERNATOR

L_ 28 VOLTS AC @ 3600 RpM

I 1 (RE GULATOR D'SCONNECTE D)

OPERATOR _ _ •

PRESENCE RELAY #3

BLO0_W_ HEADL,GRTS/

nED I 87 i 30 OLACK ½

, o_o_ r_

I -_)87A _ nED

IGNITION SWITCH

POSITION CIRCUIT "MAKE"

OFF M+G+A1 NONE

RUN/LIGHT B+A1 A2+L

RUN 8+A1 NONE

START 3 + S + A1 NONE

RELAY

NON-REMOVABLE REMOVABLE

CONNECTIONS CONNECTIONS

WIRING INSULATED CLIPS

NOTE: IF WIRING INSULATED CLIPS WERE REMOVED FOR

SERVICING OF UNIT, THEY SHOULD BE REPLACED TO

PROPERLY SECURE YOUR WIRING.

TRACTOR - - MODEL NUMBER 917.273160

ELECTRICAL

I I

I / i

// i

{

1 / i

'16

161

TRACTOR - - MODEL NUMBER 917.273160

ELECTRICAL

KEY PART

NO. NO. DESCRIPTION

1 163465 Battery

2 74760412 Bolt Hex Hd 1/4-20unc x 3/4

8 176689 Box Battery

16 176137 Switch, Interlock

21 183759 Harness Asm Light W/4152j

22 4152J Bulb Light #1156

24 4799J Cable Battery 6 Ga 11" red

25 146147 Cable Battery 6 Ga w/16 wire red

26 175158 Fuse

27 73510400 Nut Keps Hex 1/4-20 Unc

28 4207J Cable Ground 6 Ga 12" black

29 160784 Switch Plunger Normal Op Olive

30 175566 Switch lgn

33 140403 Key Ign

40 179722 Harness lgn

41 71110408 Bolt BIk. Fin Hex 1/4-20 Unc x 1/2

42 131563 Cover Terminal Red

43 178861 Solenoid

45 122822X Ammeter Rectangular 15 Amp

52 141940 Protection Wire Loop

81 109748X Relay Asm

90 180449 Cover Terminal

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

TRACTOR - - MODEL NUMBER 917.273160

CHASSIS AND ENCLOSURES

259

258

261

58 166

2O8

2O9

2O8

,.64

,145

2O8

TRACTOR - - MODEL NUMBER 917.273160

CHASSIS AND ENCLOSURES

KEY PART

NO. NO, DESCRIPTION

139976

17490508

175710

174714

150127

72140606

154798

STD541437

175702

154966

175582

156524

1 174619 Chassis

2 176554 Drawbar

3 17060612 Screw 3/8-16 x 3/4

5 155272 Bumper Hood/Dash

9 168337X013 Dash

10 STD533710 Bolt, Carriage 3/8-16 x 3/4

11 174996 Panel, Dash, LH.

13 172105X010 Panel, Dash, R.H.

14 17490608 Screw Thdrol 3/8-16 x 1/2

17 185682X613 Hood Assembly

18 184921 Bumper Hood

26 STD541437 Nut

28 184247 Grille

30 175692X613 Fend/Ftrest

31 Bracket, Fender Support

37 Screw Thdrol 5/16-18 x 1/2

38 Pivot Bracket Assembly, Rear

39 Bracket Pivot Laser Lt

58 Duct Air Engine

60 Bolt Rdhd Sqnk 3/8-16 UNC x 1

64 Dash Lower STLT

74 Nut Crownlock 3/8016 UNC

142 Plate Reinforcement STLT

143 Bracket Swaybar Chassis

144 Bracket Pnt Footrest STLT

145 Rod Pivot Chassis/Hood

159 155123X428 Cupholder Stlt Black

166 171875 Screw Hwhd HFLo #18-16 x 3/4

206 170165 Bolt Shoulder 5/16-18TT

207 17670508 Screw Thdrol 5/16-18 x 1/2 Tytt

209 17000612 Screw Hexwsh Thdr 3/8-16 x 3/4

212 184248 Insert Lens Reflective

258 184245X599 Lens Laser RH

259 184246X599 Lens Laser LH

260 184250X428 Cover Lens Laser

261 184258X428 Insert Grille Laser

- - 5479J Plug, Button

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

TRACTOR - - MODEL NUMBER 917.273160

GROUND DRIVE

t6 3_ 52

TRACTOR - - MODEL NUMBER 917.273160

GROUND DRIVE

KEY PART KEY

NO. NO. DESCRIPTION NO,

1 Transmission (See Breakdown) 70

Hydro Gear Model 314-0510 71

8 165866 Rod, Shift 73

10 STD561210 Pin, Cotter 1/8 x 1 74

14 STD551125 Washer Lock 1/4 75

15 74490544 Bolt Hex FIghd 5/16-18 Gr. 5 76

16 73800500 Nut, Lock Hex w/Ins 5/16-18 unc 77

19 73800600 Nut Lock Hex w/Ins 3/8-16 78

21 130564 Knob 81

22 169498 Rod, Brake 82

24 73350600 Nut 83

25 106888X Spring, Red, Brake 84

26 19131316 Washer 13/32 x 13/16 x 16 Ga. 89

27 STD561210 Pin, Cotter 1/8 x 3/4 90

28 175765 Rod, Parking Brake 95

29 71673 Cap, Parking Brake 96

30 169592 Bracket, Transmission 116

32 74760512 Bolt Hex 5/16-18 UNC x 3/4 120

34 175578 Shaft, Foot Pedal 150

35 120183X Bearing, Nylon 151

36 19211616 Washer 156

37 1572H Pin, Roll 158

38 179114 Pulley, Composite 159

39 74760648 Bolt 161

41 175556 Keeper, Belt, Idler 162

47 127783 Pulley, Idler, V-Belt 163

48 154407 Bellcrank Clutch Grnd Drustl 164

49 123205X Retainer, Belt 165

50 72110612 Bolt Cart. Sh 3/8-16 x 1-1/2 Gr. 5 166

51 STD541437 Nut 168

52 STD541431 NutCrownlock 5/16-18 169

53 105710X Link, Clutch 197

55 105709X Spring, Return, Clutch 198

56 17060620 Screw 3/8-16 x 1-1/4 199

57 140294 V-Belt, Drive 200

59 169691 Keeper, Belt, Center 202

61 17120614 Screw 3/8-16 x .875 212

62 8883R Cover, Pedal 250

63 175410 Pulley, Engine

64 71170764 Bolt Hex 7/16 x 4 Gr. 5

65 10040700 Washer

66 154778 Keeper, Belt Engine Hydro

PART

NO. DESCRIPTION

134683 Guide, Belt, Mower Drive RH

169183 Strap, Torque, Lh

169182 Strap, Torque, Rh

137057 Spacer, Axle

121749X Washer 25/32 x 1-1/4 x 16 Ga.

12000001 Ring, E

123583X Key, Square

121748X Washer 25/32 x 1-5/8 x 16 Ga.

165596 Shaft Asm Cross

165711 Spring, Torsion

19171216 Washer 17/32 x 3/4 x 16 Ga.

169594 Link Transaxle

164890X428 Console, Shift

124346X Nut Self-Thd Wshd 1/4

170201 Control Asm Bypass Hydro

STD624003 Spring, Retainer 1"

721406O8

739O06OO

175456

19133210

166O02

165589

183900

72140406

73680400

74780416

19091010

165623

166880

165492

165580

169613

169593

169612

72140508

72110614

145212

17060612

Bolt Rdhd Sq Neck 3/8-16 x 1

Nut Lock Fig 3/8-16

Spacer Retainer

Washer 13/32 x 2 x 10

Washer 5/16 x 1.0 x 1.25

Bracket Shift Mount

Hub Tapered Flange Shift

Bolt Rdhd Sqnk 1/4-20 x 3/4 Gr. 5

Nut Crewnlock 1/4-20 Unc

Bolt Hex Fin 1/4-20 x 1

Washer 5/8 x .281 x 10 Ga.

Bracket Pivot Lever

Screw 5/16 x 1.0 x .125

Bolt Shoulder 5/16-18 x .561

Plate Fastener Cross Shaft

Nyliner Snap-In

Washer Nyliner

Bolt Shoulder 5/16-18 Unc

Bolt RdHd Sqnk 5/16-18 unc x 1

Bolt Carr. Sh 3/8-16 x 1-3/4 Gr. 5

Nut Hex Flange Lock

Screw 3/8-16 x 3/4

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

TRACTOR - - MODEL NUMBER 917.273160

STEERING ASSEMBLY

_12

._39

\ _ \ _ ./I •

67 67

15 15

15_

TRACTOR - - MODEL NUMBER 917.273160

STEERING ASSEMBLY

KEY PART

NO, NO, DESCRIPTION

184704X428 Steering Wheel

172393 Axle Assembly Cast Iron

169840 Spindle Assembly, L.H.

169839 Spindle Assembly, R.H.

6266H Bearing, Race, Thrust, Hardened

121748X Washer 25/32 x 1-5/8 x 16 Gauge

12000029 Ring, Klip

175121 Draglink

STD551137 Washer, Lock

73940800 Nut Hex Jam Toplock 1/2-20 Unf

136518 Spacer Bearing Axle Front

145212 Nut, Hex Flange Lock

180641 Shaft Assembly, Steering

126847X Bushing, Link, Drag

19131416 Washer 13/32 x 7/8 x 16 Gauge

17060612 Screw 3/8-16 x 3/4

STD561210 Pin Cotter

130465 Rod, Tie

155099 Bushing, Steering

152927 Screw

159946X428 Insert, Steering Wheel

19182411 Washer 9/16 Id x 1-1/20D 11 G.Zin

159945 Nut Lock Center 3/8-24 Unf

159945 Adaptor, Steering Wheel

145054X428 Boot, Steering Shaft

121749X Washer 25/32 x 1-1/4 x 16 Gauge

180640 Extension Shaft Steering LR.LT

184946X505 Cap, Spindle

73540400

71130420

160367

72140618

169827

175146

169835

173966

175118

175553

Nut Crownlock 1/4-28

Bolt Hex 1/4-28 Unf x 1-1/4 Gr. 8

Spacer Brace Axle

Bolt RDHD Sqnk 3/8-16 x 2-1/4

Axle, Brace

Steering Asm.

Bracket Susp. Chassis Front

Washer Flat .781 x 1-1/2 x .14

Bolt Shoulder 7/16-20 Unc

Clip Steering

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

TRACTOR - - MODEL NUMBER 917.273160

ENGINE

32_

OPTIONAL EQUIPMENT

Spark Arrester

_105

_101 4

KEY PART

NO. NO.

1 170548X505

2 17720408

4 174667

13 12-001-03

14 148456

16 STD551237

23 169837

29 137180

31 184900

32 140527

33 123487X

DESCRIPTION

Control, Throttle

Screw, Hex Head, Thread

Cutting 1/4-20 x 1/2

Engine, (See Breakdown)

Kohler Model CV492-27506

Muffler

Gasket

Tube Drain Oil Easy

Washer

Shield Brn/Dbr Guard

Arrestor, Spark

Tank, Fuel

Cap Assembly, Fuel Sears, Vented

Clamp, Hose

KEY PART

NO. NO.

37 137040

38 181654

40 124028X

44 17670412

45 17000612

46 19091416

77 19101216

8O 747605O8

101 M73030800

105 17120616

DESCRIPTION

Line, Fuel

Plug Drain Oil Easy

Bushing, Snap, Fuel Line

Screw, Hex Washer Head,

Thd., Roll 1/4-20 x 3/4

Screw Hxwsh Thdr 3/8-16 x 3/4

Washer 9/32 x 7/8 x 16 Ga

Washer 5/16 x 3/4 x 16 Ga.

Bolt Hex Hd 5/16-18 Uric x 1/2

Nut Flange M8-1.25 Non-Lk Zinc

Screw 3/8-16 x 1

NOTE: All component dimensions given in U.S. inches

1 inch= 25.4 mm

TRACTOR - - MODEL NUMBER 917.273160

SEAT ASSEMBLY

\\\\

/ 21

I.-" -_lj z "Z"

KEY PART

NO, NO.

1 180597

2 180166

3 71110616

4 19131610

5 145O06

6 STD541437

7 124181X

8 17000616

9 19131614

10 180186

11 166369

DESCRIPTION

Seat

Bracket Pnt Pivot Seat (blk)

Bolt Fin Hex 3/8-16unc X 1

Washer 13/32 X 3/4 X 10 Ga

Clip Push In Hinged

Nut Hex Lock w/Ins 3/8-16 Uric

Spring Seat Cprsn 2 250 BIk Zi

Screw 3/8-16 X 1

Washer 13/32 X 1X 14 Ga

Pan Pnt Seat (blk)

Knob Seat Adj Wingnut

KEY PART

NO. NO. DESCRIPTION

12 121246X

13 121248X

14 72050412

15 134300

16 121250X

17 123976X

21 171852

Bracket Pnt Mounting Switch

Bushing Snap BIk Ny150 ld

Bolt Rdhd Sht Nk 1/4-20x1-1/2

Spacer Split 28 X 96 Zinc

Spring Cprsn 127 BIk Pnt

Nut Lock 1/4 Lge Fig Gr 5 Zinc

Bolt Shoulder 5/16-18 Unc-2A

STD541431 Nut Hex Lock w/Ins 5/16-18

19171912 Washer 17/32 X 1-3/16 X12Ga.

NOTE: All component dimensions given in U.S.

inches 1 inch= 25.4 mm

TRACTOR - - MODEL NUMBER 917.273160

DECALS

16 13 6 3 4 13

KEY PART

NO. NO.

1 156811

2 187049

3 186280

4 186281

5 138047

6 133644

7 177374

8 172331

9 186282

10 156439

11 186283

12 146046

13 177350

KEY PART

DESCRIPTION NO. NO. DESCRIPTION

Decal, Oper. Instr. 14 160396

Decal, Replacement 15 179128

Decal, Hood, R.H. 16 164065

Decal, Hood, LH. 17 184842

Decal, Battery 18 184843

Decal, Customer Maintenance 20 149516

Decal, HP Engine - - 138311

Decal, Mower Srs -- 169210

Decal, Fender, Craftsman - - 165800X428

Decal, Fender Danger - - 165799X428

Decal, Panel Side - - 185006

Decal, V-Belt Drive Schematic - - 185007

Decal, Dash Panel

Decal, V-Belt Schematic

Decal, Deck B 42"

Decal, Strong WhL

Decal, Grille RH

Decal, Grille LH

Decal Battery Dngr/Psn Eng

Decal, Lift Handle

Decal, By pass

Pad Footrest LH STLT

Pad Footrest RH STLT

Owner's Manual, English

Owner's Manual, Spanish

WHEELS &TIRES

2 _ 5,8

4,10

KEY PART

NO. NO.

1 59192

2 65139

3 106222X

4 59904

5 106732X624

6 278H

7 9040H

11 8 106108X624

9 122082X

10 7152J

11 104757X428

-- 144334

DESCRIPTION

Cap Value Tire

Stem Value

Tire FTs 15 X 6 0 - 6 Service

Tube Inner Front #35060

Rim Asm 6"front White Service

FittingGrease

Bearing Flange

Rim Asm 8"rear White Service

Tire R Ts 20 X 10-8 Service

Tube Rear 9 5 X 8 Service

Cap Axle BIk 1 50 X 1 O0

Sealant, Tire (10 oz. tube)

NOTE: All component dimensions given in U.S. inches

1 inch= 25.4 mm

TRACTOR - - MODEL NUMBER 917.273160

LIFT ASSEMBLY

KEY PART

NO. NO.

1 159460

2 159471

3 105767X

4 1200O002

5 19211621

6 120183X

7 125631X

8 122365X

11 139865

12 139866

DESCRIPTION

Washer Asm Inner Spring W/

Plunger

Shaft Asm. Lift

Pin Groove

E Ring #5133-62

Washer 21/32 x 1x 21 Ga.

Bearing Nylong

Grip Handle Fluted

Button Plunger Read

Link Asm Lift L.H.

Link Asm Lift R.H.

KEY PART

NO. NO. DESCRIPTION

13 STD624008 Retainer Spring

15 173288 Link Front

16 73350800 Nut Jam Hex 1/2-13 Unc

17 175689 Trunnion BIk Zinc

18 73800800 Nut Lock w/Wsh 1/2-13 Uric

19 139868 Arm Suspension Mower

20 163552 Retainer Spring

31 169865 Bearing, Pvt. Lift

32 73540600 Nut Crownlock 3/8-24

NOTE: All component dimensions given in U.S. inches

1 inch= 25.4 mm

TRACTOR - - MODEL NUMBER 917.273160

MOWER DECK

158 157 0 ,'/67

156

113 111 1!4 I

116 \ _ _ ,

11 - i

119 118 _._ _ I

19 21

10.---

_112

, 11

42 D m_n-t-path stir 3.

TRACTOR - - MODEL NUMBER 917.273160

MOWERDECK

KEY PART KEY PART

NO. NO. DESCRIPTION NO. NO, DESCRIPTION

165892 Mower Deck Assembly, 42" 67 184939

STD533107 Bolt 68 144959

138017 Bracket Assembly, Sway Bar, 92 STD541437

Front 101 136420

165460 Bracket Sway Bar 38/42" Deck 102 71081010

STD624008 Retainer Spring 103 19061216

178024 Bar Sway Deck 104 STD551110

850857 Bolt, Hex 3/8-24 x 1.25 Gr. 8 105 160793

STD551137 Washer, Lock 106 2029J

140296 Washer, Hardened 111 179292

(The following baldes are 112 179293

available) 113 17060510

134149 Blade, 42" Mulching Std (For 114 73510500

mulching mowers only) 116 4898H

139775 Blade, 42" Mulching Premium (For 117 165746

better wear when mulching) 118 73930600

138971 Blade, 42" Hi-Lift (For bagging or 119 19121414

discharging) 129 19131312

137645 Shaft Assembly, Mandrel, 130 STD523710

Vented 131 STD533710

128774 Housing, Mandrel, Vented 142 165890

110485X Bearing, Ball, Mandrel 143 157109

174493 Stripper, Vented Mower Deck 144 158634

72140505 Bolt, Carriage 5/16-18x5/8 145 165888

132827 Bolt, Shoulder 146 171977

159770 Baffle, Vortex 147 131335

STD541431 Nut Crownlock 5/16-18 Unc 148 169022

177563 Bracket, Deflector 149 165898

105304X Cap, Sleeve 150 19091216

123713X Spring, Torsion, Deflector 151 169670

110452X Nut, Push 152 169676

130968X428 Shield, Deflector 153 169674

19111016 Washer 11/32x5/8x16Ga. 154 169675

131491 Rod, Hinge 155 169671

173984 Screw Thdrol Washer Head 156 169672

129963 Washer, Spacer 157 169669

153535 Pulley, Mandrel 158 17720408

178342 Nut, Toplock, Flanged 159 72140614

STD533717 Bolt 184 19131410

131494 Pulley, Idler, Flat - - 130794

STD551037 Washer 13/32 x 13/16 x 16Ga.

STD541437 Nut Crownlock 3/8-16 Unc

140088 Guard, Mandrel, LH.

STD624003 Retainer

137729 Screw, Thd. Roll 1/4-20 x 5/8

133944 Washer, Hardened

139888 Bolt, Shoulder 5/16-18 Unc

184907 Arm Assembly, Pad, Brake

178515 Washer, Hardened

155046 Arm, Idler

165723 Spacer, Retainer

141043 Guard, TUV Idler

-- 169583

Knob Custom Oval

V-Belt

Nut

Mulcher Cover

Screw

Washer #10

Washer, Lock

Latch Assembly, Bagger

Nut, Weld

Bracket Gauge Wheel Lh

Bracket Gauge Wheel Rh

Screw 5/16-18 Unc

Nut Keps 5/16-18 Unc

Bolt Shoulder

Wheel Gauge Std

Nut Centerlock 3/8-16 Unc

Washer 3/8 x 7/8 x 4 Ga.

Washer 13/32 x 13/16 x 12Ga.

Bolt, Fin Hex 3/8-16 Unc x 1 Gr. 5

Bolt, Rdhd Sqnk 3/8-16Unc xl

Arm Spring Brake Mower

Bracket Arm Idler 42"

Keeper Belt 42" Clutch Cable

Pulley Idler Flat

Bolt Carriage Idler

Spring Extension

Spring Return Idler

Retainer Spring Yellow Zinc

Washer 9/32 x 3/4 x 16 Ga.

Bracket Clutch

Cable Clutch 42 In

Washer Flat 3/8"Type B

Spring Retainer

Spring Retention Lever

Spacer

Rod Clutch

Screw Hex Thd Cut 1/4-20 x 1/2

Bolt Rdhd Sqn 3/8-16 Unc x 3/4

Washer 13/13 x7/8 x 10 Ga.

Mandrel Assembly (Includes

Housing, Shaft and Shaft

Hardware Only - Pulley Not

Included)

Replacement Mower, Complete

(Std. Deck-Order separately

mulcher cover and gauge wheel

components key nos. 101 - 106

and 116 - 119).

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

(3O

125

122-

109

124

107

_128

900

_127

! |

Z r-

t-'

;oW

-" ",,1

TRACTOR-- MODEL NUMBER 917.273160

HYDRO GEAR TRANSAXLE - - MODEL NUMBER 314-0510

KEY PART KEY PART

NO, NO, DESCRIPTION NO. NO. DESCRIPTION

170351 Main Housing, Assembly 59 170408

170352 Side Housing, Assembly 60 142883

170353 Center Section, Assembly 61 142882

170354 Swashplate, Trunion Machined 62 142887

169898 Block - Assembly 63 170410

170355 Sealant 10.50z

170356 Hex Flange Screw 1/4-20 x 64 142892

1.25 65 170411

170357 Stud, 5/16-24 Hex Double End 66 170412

170358 Shaft, Input 67 170413

170359 Ring - Retaining 68 170414

170360 Spacer 69 170415

169870 Ring - Retaining 70 170416

170361 Seal, Lip .67 X 1.58 X .276 71 170417

169869 Ball Brg 17mm Id X 40mm

Od X 12mm 72 170418

170362 Hex Flange Head Screw 5/

16-24X0.75 73 142884

170363 Lip Seal 18 X 32 X 7

170364 Arm, Control 74 170419

150771 Bearing, 30x52x13 Thrust 75 170420

170365 Check Plug Assembly, Washer

170366 Shaft, Motor 76 170421

170367 Gear - Pinion, 13t 77 170422

170368 10ti48t Gear 78 142969

170369 Gear, 10t Jackshaft 79 142980

170370 60t Bull Gear 80 150778

170371 Sleeve Bearing .75 X 1.575

X .625 81 170423

170389 SleeveBearing(Outboard) 82 170424

.75xl .750x.625

142991 Washer, 3/4 Id X 1-1/20d X 83 161168

.13 Thk 84 170425

170390 Lip Seal Axle Seal 85 170426

170391 Shaft, Axle .75 X 11.39 (Key, 87 142917

R.H3 88 170429

170392 Shaft, Axle .75 X 16.99 (Key, 90 170430

L.H.) 93 170431

150792 Miter Gear (Splined) 107 170432

150793 Miter Gear 15t (0.5 Id) 108 170433

150809 Shaft

170393 Ring, Spiral Retaining 109 170434

170394 Pin, Jackshaft 111 170435

170395 Magnet, Ring 113 170437

170396 Spring, Bypass

150797 Hydro Mtg Screw 3/8-24 X 116 170438

2.5 Long 119 170439

170397 Filter 120 170440

170398 Base, Filter 121 170441

170399 Actuator, Bypass

170400 Rod, Bypass Actuator

170401 Arm, Bypass 122 170442

170402 Retaining Ring .250 External 123 170443

170403 Seal, Lip .741 X .250 X .250 Tc 124 170444

170404 Flat Washer, 5/8 Id X 1.00d

X .05 Thk 125 170445

170405 Retaining Ring

170406 Bearing, Center Block 126 170446

142977 Spring- Helical Compression 127 170447

142978 Washer 128 173165

150798 20w-50 Oil 900 166768

170407 BrakeYoke

Rotor,Brake

Brake Puck

Puck Plate

Brake Actuating Pin

Hfhcs 1/4-20x2 W/

Patch,SpecialFlange

Bolt, 1/4-20 X 1 W/Patch

Spacer

Spring, Brake Arm Bias

Sq. Hd. Bolt 5/16-24-Ribbed

Arm, Brake

Slotted Hex Nut 5/16-24

Cotter Pin 3/32 X 3/4

Compression Spring Brake

Anti-Drag

Washer, Ht .5 I.D. X 10.D. x

.032

Flat - Washer 11/32 I.D. X 7/8

O.D

OIl Seal .625 X 1.0 X .25

Check Plug Assembly, .027,

Washer

Stud, 5/16-24 Friction Pack

Puck, .330 X 1.50 X .0975

Spring, Helical Comp

Spacer

Hex Lock Nut 5/16-24 Unf

(Nylon Insert)

Wedge, Friction Pack

Clip, Washer .316x1.50x.1046

(Plated)

Pin, Standard Headless

Fitting, 5/16 Sae 5/32 Tube

Hose, Expansion Tank

Cap - Poppet Valve

Bolt, Self Tapping 10-32X 1/2

Puck, Inner Wedge

Spring Clip - Housing Thrust

Deflector

Washer,Motor Shaft

.71idxl. 15odx.030thk

Plug, Sae #6

O-Ring .07 X .301 I.D.

Bracket, Support Expansion

Tank

Silicon Sponge

Fan, 7 In.

Pulley

Hex Lock Nut 1/2-20 (Nylon

Insert)

Washer, Belleville

Belt Keeper

Center Section-Filter-Bypass

Assembly

Filter Assembly

Fan - Pulley Service Assembly

Seal - O-Ring Kit

Kit, Expansion Tank

Transaxle Complete

NOTE: All component dimensions given in U.S.

inches 1 inch = 25.4 mm

TRACTOR - - MODEL NUMBER 917.273160

KOHLER ENGINE-MODEL NUMBER CV492,TYPE NUMBER 27506

CYLINDER HEAD, VALVE AND BREATHER [

YLmNDRE DIRIGE SOUPAPE ET RENIFLARD

CRANKCASEJ CARTER=MOTEUR J

23 22 "i

/ /

a%N__ _- _

_..-t4

TRACTOR-- MODEL NUMBER 917.273160

KOHLER ENGINE-MODEL NUMBER CV492,TYPE NUMBER 27506

CYLINDER HEAD/VALVE/BREATHER CRANKCASE

KEY PART KEY PART

NO. NO. DESCRIPTION NO, NO. DESCRIPTION

1 25-351-01-S Lifter, valve (2) 1 12-032-03-S

2 12-755-94-S Kit, cylinder head (Includes 2

3-17, Gaskets 12 041 01-S

(Qty. 2), 12 041 02-S, & 12 3 12-445-02-S

041 03-S) 4 M-839025-S

3 12-411-03-S Rod, push (2)

4 12-041-10-S Gasket, cylinder head 5 24-380-13-S

5 12-017-01-S Valve, intake (Std.) 6 12-755-49-S

12-017-02-S Valve, intake (.25) 7 12-089-31-S

6 12-016-01-S Valve, exhaust (Std.) 8 12-422-08-S

12-016-02-S Valve, exhaust (.25) 12-422-09-S

7 25-139-60-S Plug, allen hd. pipe 1/8" 12-422-10-S

8 12-318-36-S Cylinder Head

9 25-186-01-S Arm, rocker (2) 12-422-11-S

10 12-599-03-S Pivot, rocker arm (2) 12-422-12-S

11 M-640034-S Screw, hex. flange 12-422-13-S

M6xL0x34 (2) 12-422-07-S

12 12-089-01-S Spring, valve (2) 9 12-144-28-S

13 12-173-01-S Cap, valve spring (2) 10 12-874-07-S

14 12-755-03-S Kit, retainer (2)

15 12-468-05-S Washer, plain 13/32" 12-874-11-S

16 12-112-13-S Spacer, head bolt exhaust 12-874-08-S

port 12-874-09-S

17 12-086-15-S Screw, hex. flange 11 12 018 02-S

M10x1.5x81 (5) 12 12-108-07-S

18 25-237-14-S Clamp, hose (2) 12-108-08-S

19 12-326-03-S Hose, breather 12-108-09-S

20 M-645020-S Screw, hex. flange 13 12-067-11-S

M6x1.0x20 (5) 12-067-06-S

21 12-096-07-S Cover, valve w/nipple 14 12-380-01-S

22 M-545010-S Screw, hex. flange 15 12-043-05-S

M5x0.8xl 0 16 M-631005-S

23 12-018-01-S Retainer, breather reed 17 12-144-02-S

24 12-402-02-S Reed, breather 18 52-139-09-S

19 12-755-64-S

20 X-25-102-S

21 12-032-01-S

22 M-631015-S

23 12-154-05-S

Seal, crankshaft

Block, cylinder (Use Short

Block 12 522 49)

Strap, lifting

Screw, hex. flange

M8x1.25x25

Dowel, locating (4)

Kit, camshaft (Includes 7,8)

Spring, actuating

Shim, camshaft (A.R.) blue

Shim, camshaft (A.R.) red

Shim, camshaft (A.R.) yel

low

Shim, camshaft (A.R.) green

Shim, camshaft (A.R.) gray

Shim, camshaft (A.R.) black

Shim, camshaft (A.R.) white

Shaft, balance

Piston wiRing Set (Std.)

(Includes 11,12)

Piston wiRing Set (.08)

Piston wiRing Set (.25)

Piston wiRing Set (.50)

Retainer, piston pin (2)

Ring Set (Std.)

Ring Set (.25)

Ring Set (.50)

Connecting Rod (Std.)

Connecting Rod (.25)

Pin, governor regulating

Gear, governor

Washer, plain 6 mm

Shaft, governor gear

Plug, cup

Kit, gov. cross shaft w/clip

(Includes 23)

Washer, plain 1/4"

Seal, governor cross shaft

Washer, plain 6 mm

Clip, hitch pin

NOTE: All component dimensions given in U.S.

inches 1 inch = 25.4 mm

TRACTOR - - MODEL NUMBER 917.273160

KOHLER ENGINE-MODEL NUMBER CV492,TYPE NUMBER 27506

IGNITION/ELECTRICAL ! ALLUIViAGE

ELECTRIQUE

BLOWER HOUSING AND BAFFLESI_

HABiTATiON DE SOUFFLEUR ET DECALENT]

TRACTOR - - MODEL NUMBER 917.273160

KOHLER ENGINE-MODEL NUMBER CV492,TYPE NUMBER 27506

IGNITION/ELECTRICAL BLOWER HOUSING & BAFFLES

KEY PART KEY PART

NO. NO. DESCRIPTION NO, NO.

1 12-086-14-S Screw, hex. flange

M10x1.5x46

2 12-468-03-S Washer, plain 3/8"

3 24-162-03-S Screen, grass

4 25-086-47-S Bolt, shoulder M6x1.0x16

(4)

5 12-157-06-S Fan

6 X-42-15-S Key

7 12-025-15-S Flywheel

8 12-155-09-S Connector

9 M-548025-S Screw, hex. cap M5x0.8x25

(2)

10 237878-S Kit, stator

11 M-545020-S Screw, hex. flange

M5x0.8x20 (2)

12 12-154-06-S Clip, cable (2)

13 41-403-09-S Regulator, rectifier- 15 amp

14 X-22-11-S Washer, lock 1/4"

15 M-639016-S Screw, hex. flange

M6x1.0xl 6 (2)

16 236602-S Connector

17 12-132-02-S Spark Plug

18 X-728-1-S Clip, cable (2)

19 M-545010-S Screw, hex. flange

M5x0.8xl 0 (2)

20 12-584-04-S Module, ignition

NOTILLUSTRATED

12-176-44-S

24-518-12-S

12-518-35-S

Harness, wiring

Lead, black (6" - 12 gauge-

insulatedgrip barrel eyelet

terminals)

Lead, white (36"- 18 gauge

- fully insulated push on tab

and uninsulated socket

terminals)

Washer, plain 5/16" (attach

ground lead and this washer

to lift strap screw)

X-25-5-S

DESCRIPTION

M-545010-S

24-468-10-S

12-146-07-S

M-550010-S

24-096-05-S

12-027-76-S

12-063-18-S

25-154-02-S

12-086-37-S

12-063-20-S

M-645016-S

12-063-19-S

Screw, hex. flange

M5x0.8xl 0 (6)

Washer, plain 1/4"

Plate, blower housing

Screw, hex. flange

M5x0.8xl 0

Cover, pinion

Housing, blower

Baffle, intake side

Clip, mounting (3)

Screw, captive washer

M5x0.8x20 (3)

Baffle, cylinder head

Screw, hex. flange

M6x1.0xl 6 (2)

Baffle, cylinder

NOT ILLUSTRATED

M-541050-S Nut, hex. flange M5x0.8

AIR INTAKE/FILTRATION

KEY PART

NO. NO. DESCRIPTION

1 12-281-01-S Duct, air

2 25-341-03-S Knob, air cleaner cover

3 12-096-24-S Cover, aircleaner

4 12-083-12-S Precleaner, element

5 12-100-08-S Wing Nut

6 12-083-10-S Kit, air cleaner element

(Includes 5, 7, 8)

7 12-743-12-S Filter, element (Includes 5,

8 12-032-11-S Seal 1-7/16"

9 12-094-07-S Base, aircleaner (Includes

11, 12)

10 12-072-04-S Stud, mounting plate

M6x1.0x75

11 12-086-01-S Screw, #10 HI-Lo thread

forming (2)

13 12-041-02-S Gasket, air cleaner

NOT ILLUSTRATED

12-113-53-S Decal, air cleaner

NOTE: All component dimensions given in U.S.

inches 1 inch = 25.4 mm

TRACTOR-- MODEL NUMBER 917.273160

KOHLER ENGINE-MODEL NUMBER CV492,TYPE NUMBER 27506

STARTING SYSTEM w ENGINE CONTROLS

DEMARRANTD£LESYST_ME MOTEUR CONTROLE

i 2

g--

OIL PAN / LU BR]CATION

DE LA HU!LE PAN DE LA LUBB!FICATIO N _ _io

TRACTOR - - MODEL NUMBER 917.273160

KOHLER ENGINE-MODEL NUMBER CV492,TYPE NUMBER 27506

STARTING SYSTEM ENGINE CONTROLS

KEY PART KEY PART

NO. NO. DESCRIPTION NO, NO.

M-839070-S Screw, hex. flange 1

M8x1.25x70 (2) 2

25-098-07-S Starter assembly (Includes 3

3-8) 4

12-755-54-S Kit, drive end

12-227-18-S Cap, drive end 5

12-170-05-S Armature

12-221-01-S Kit, brush & spring 6

12-227-13-S Cap, commutator end 7

12-211-01-S Bolt, hex. flange 1/4-20x4- 8

5/8 (2) 9

OIL PAN/LUBRICATION 11

DESCRIPTION

KEY PART

NO. NO.

12-038-01 -S

25-755-13-S

12-153-03-S

12-153-02-S

12-123-04-S

M-645025-S

12-153-01-S

25-162-07-S

12-096-03-S

M-545016-S

25-462-09-S

52-050-02-S

25-139-57-S

12-393-01-S

12-153-06-S

12-096-34-S

M-545016-S

12-032-03-S

24-086-16-S

24-086-17-S

12-199-56-S

Dipstick assembly (Includes

2-3)

Kit, oil fill cap (Includes 3)

O-Ring, oil fill cap

O-Ring, upper oil fill tube

Tube, oil fill

Screw, hex. flange

M6x1.0x25

O-Ring, lower oil fill tube

Screen, oil pickup

Cover, oil pickup screen

Screw, hex. flange

M5x0.8xl 6

Valve, oil pressure relief

Filter, oil

Plug, sq. hd. solid 3/8"

Pump, oil

O-Ring, oil pump cover

Cover, oil pump

Screw, hex. flange

M5x0.8xl 6 (3)

Seal, oil (P.T.O.end)

Screw, hex. flange

M8x1.25x45 (11)

Screw, hex. flange

M8x1.25x45

Assembly,Pan, oil (Incl.

11,14-17)

DESCRIPTION

12-079-11 -S

12-237-01 -S

24-086-43-S

M-664020-S

12-536-10-S

M-443025-S

M-443020-S

12-089-11-S

12-089-23-S

12-089-24-S

12-755-83-S

12-100-07-S

52-211-04-S

12-090-28-S

25-158-08-S

12-079-10-S

25-158-11 -S

Linkage, choke

Clamp, cable

Screw, hex. flange

Screw, lobed socket

M6xL0x20 (2)

Control, speed assembly

_ncludes 6-9)

crew, pan head M4x0.7x25

Screw, pan head M4x0.7x20

Spring, choke (2)

Spring, choke return

Spring, governor

Kit, governor lever (Includes

12-14)

Nut, hex flange 1/4-20

Bolt, 1/4-20x1"

Lever, governor

Bushing, throttle linkage

Linkage, throttle

Bushing, throttle linkage

NOTE: All component dimensions given in U.S.

inches 1 inch = 25.4 mm

TRACTOR - - MODEL NUMBER 917.273160

KOHLER ENGINE-MODEL NUMBER CV492, TYPE NUMBER 27506

CRANKSHAFT| .......................

VlLEBREQUIN ___ _!

!)-'

EXHAUST

ECHAPPEMENT| _'_

FUELSYSTEM_

TRACTOR-- MODEL NUMBER 917.273160

KOHLER ENGINE-MODEL NUMBER CV492,TYPE NUMBER 27506

FUEL SYSTEM CRANKSHAFT

KEY PART KEY PART

NO. NO. DESCRIPTION NO, NO. DESCRIPTION

M-641060-S

M-629116-S

12-853-118-S

12-041-02-S

12-053-118

Nut, hex. flange M6x1.0 (2) 1

Stud M6x1.0xl 16 (2) 2

Kit, carburetor w/gasket

(Includes 4,5,6 qty 1 EXHAUST

Tie, cable 12-454-03-S,

Terminal 25-452-20-S) KEY PART

Gasket, air cleaner NO. NO.

Carburetor assembly

(For informationonly not 1

available separately) (In 2

cludes Kit, float 12-757-02-S 3

Kit, carburetor repair 12- 4

757-03-S, Kit, solenoid 5

repair 12-757-33-S)

Gasket, carburetor (2)

Deflector, heat

Clamp, hose (2)

Line, fuel 12-1/4"

Filter, fuel in-line

Clip cable

6 12-041-01-S

7 12-265-06-S

8 25-237-14-S

9 52-353-22-S

10 25-050-03-S

11 47-154-01-S

NOTILLUSTRATED

*M-561010-S

Screw, thread forming

M5x0.8xl 0

Washer, lock 1/4"

Kit, float

Kit, carburetor repair

Gasket, carburetor

Gasket, air cleaner

Gasket, bowl

Gasket, bowl screw

Seal, solenoid

Kit, solenoid repair

Gasket, bowl screw

Tie cable

Terminal

Lead, red, (37" - 20 gauge

- insulatedsocket and unin

sulated socket terminals)

*X-22-11-S

12-757-02-S

12-757-03-S

12-041-01-S

12-041-02-S

12-041-05-S

12-041-06-S

12-032-06-S

12-757-33-S

12-041-06-S

12-454-03-S

25-452-20-S

12-518-37-S

*attaches carburetor ground lead to carb baffle.

12-014-57-S Crankshaft (Includes 2)

25-139-27-S Plug, cup

DESCRIPTION

25-072-04-S

12-041-03-S

12-126-11-S

12-445-06-S

M-645025-S

Stud, M8x1.25x33(2)

Gasket, exhaust manifold

Bracket muffler

Strap, lifting

Screw, hex. flange

M6xL0x25 (2)

12 522 49 Short Block

12-755-93-S Gasket Set

NOTE: All component dimensions given in U.S.

inches 1 inch = 25.4 mm

SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION

¢.o

_k ARNING: To avoid serious injury, operate your tractor up and

down the face of slopes, never across the face. Do not mow

slopes greater than 15 degrees. Make turns gradually to prevent

tipping or loss of control. Exercise extreme caution when

changing direction on slopes.

1. Fold this page along dotted line indicated above.

2. Hold page before you so that its left edge is vertically parallel to a tree

trunk or other upright structure.

3. Sight across the fold in the direction of hill slope you want to measure.

4. Compare the angle of the fold with the slope of the hill.

Get it fixed, at your home or ours!

Your Home

For repair - in your home - of all major brand apphances,

lawn and garden equipment, or heating and coohng systems,

no matter who made it, no matter who sold it!

For the replacement parts, accessones and

owner's manuals that you need to do-it-yourself.

For Sears professional mstallahon of home apphances

and _tems hke garage door openers and water heaters.

1-800-4-MY-HOME ® Anytime, day or night

(1-800-469-4663) (U.S A and Canada)

www.sears.com www.sears.ca

Our Home

For repatr of carry-m products hke vacuums, lawn equipment,

and electronics, call or go on-hne for the nearest

Sears Parts and Repair Center.

1-800-488-1222 Anytime, day or night (U.S.A. only)

www.sears.com

To purchase a protection agreement (U.S.A.)

or maintenance agreement (Canada) on a product serviced by Sears:

1-800-827-6655 (u S_) 1-800-361-6665 (Canada)

Para ped_rservicio de reparaciSn

a dom_ciho,y para ordenar ptezas:

1-888-SU-HOGAR sM

(1_88-784-6427)

Au Canada pour service en fran_.ats:

1-800-LE-FOYER Mc

(1-800-533-6937)

www sears ca

6E/ARS

® Registered Trademark / "_uTrademark / sr,_Servtce Mark of Sears, Roebuck and Co

® Marca Regtstrada / TUMarca de FAbnca / _u Marca de Servtclo de Sears, Roebuck and Co

r,_cMarque de commerce / MDMarque depos_e de Sears, Roebuck and Co

185006 Rev. 2 7.29.03 TR/MH Pnnted in U.S.A.

Craftsman 917273160 tractor

Product's Documents

User Manual

Specifications

Craftsman 917273160 Questions and Answers

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