2.5HP6GALLON
AIRCOMPRESSOR
FORTECHNICALSUPPORTPLEASE
AirCompressor
Tableof Contents
Topic
Safety Guidelines - Definitions
Hazard Warnings
Air Compressor
• Precautions
• Basic Air Compressor Components
• Assembling the Compressor
• Compressor Controls
• Electrical Power Requirements
• Breaking InThe Pump
• Operating Instructions
• Maintenance
• Storage
• Service
Troubleshooting
Glossary of Terms
Limited Warranty
Page
4
5
15
15
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21
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3O
2
Owner'sManual
WARNING! READAND UNDERSTANDALL SAFETY PRECAUTIONSIN
THISMANUAL BEFORE OPERATING.FAILURE TO COMPLY WITH
INSTRUCTIONS IN THISMANUALCOULDRESULT IN PERSONAL
INJURY, PROPERTYDAMAGE,AND/OR VOIDINGOF YOUR
WARRANTY.ALL-POWERAMERICA WILL NOTBE LIABLEFOR ANY
DAMAGE BECAUSEOF FAILURE TO FOLLOW THESEINSTRUCTIONS.
Compressor Inspection
Prior to installation and usage, thoroughly inspect air compressor
for damage or flaws.
• Check tank, compressor, compressor motor and pump for
any signs of damage or corrosion.
• Check all screws, bolts, nuts and fasteners. Confirm that they
are secure.
• Confirm that all fittings, tank petcock and hardware are free
of paint, rust and corrosion.
• Confirm that all compressor settings are correct prior to
set-up and usage.
Air Tool Inspection
Prior to connecting to compressor and usage, thoroughly inspect
each air tool for damage or flaws.
• Check entire tool assembly for any signs of damage or
corrosion.
• Check all assembly screws, bolts, nuts and fasteners and
confirm that they are secure.
• Confirm that all fittings, bits and hardware for integrity.
• Confirm that tool settings are correct prior to connection and
usage.
3
AirCompressor
SafetyGuidelines- Definitions
This manualcontains important informationthat you need to know and
understand in order to protect YOUR SAFETY and to PREVENT
EQUIPMENT PROBLEMS. The following symbols help you recognize this
information. Please read the manual and pay attention to these sections.
WARNING!WARNINGSINDICATEA CERTAINTYORSTRONG
POSSIBILITYOFPERSONALINJURYORDEATHIFINSTRUCTIONS
ARENOTFOLLOWED.
A_ CAUTION: CAUTIONS INDICA TE A POSSIBILITY OF
EQUIPMENT DAMAGE IF INSTRUCTIONS ARE NOT
FOLL 0 WED.
Note: Notes give helpful information.
WARNING!IMPROPEROPERATIONORMAINTENANCEOFTHIS
PRODUCTCOULDRESULTINSERIOUSINJURYANDPROPERTY
DAMAGE.READANDUNDERSTANDALLWARNINGSANDOPERATING
INSTRUCTIONSBEFOREUSINGTHISEQUIPMENT.WHENUSINGAIR
TOOLS,BASICSAFETYPRECAUTIONSSHOULDALWAYSBE
FOLLOWEDTOREDUCETHERISKOFPERSONALINJURY.
SaveTheseImportantSafety
Instructions!
Read and understand all ofthese safety instructions. Be
sure to retain them for future use.
4
Owner'sManual
HazardWarnings
Dust
WARNING!SOMEDUSTCREATEDBYPOWERSANDING,SAWING,
GRINDING,DRILLING,ANDOTHERCONSTRUCTIONACTIVITIES
CONTAINSCHEMICALSKNOWNTOTHESTATEOFCALIFORNIATO
CAUSECANCER,BIRTHDEFECTSOROTHERREPRODUCTIVEHARM.
These chemicalsmay include (but are not limitedto) the following:
• Leadfrom lead-based paints
• Crystalline silica from bricks and cement and other masonry products
• Arsenic and chromium from chemically-treated lumber
Your risk from these exposures varies, depending on how often you do this
type of work. To reduce your exposure to these chemicals: work in a well
ventilated area, and work with approved safety equipment, always wear
MSHA/NIOSH approved, properly fitting face masks or respirators when
using such tools.
Always follow basic safety precautions when using air tools to reduce the
risk of personal injury.
Bursting
Rust can weaken the tank. Drain the condensed water from the tank after
each use to reduce rusting. If a leak is detected in the tank, replace the tank
immediately. Do not weld, drill or modify the air tank of this compressor.
Welding or modifications on the air compressor tank can severely impair
tank strength and cause an extremely hazardous condition. Welding or
modifying the tank in any manner will void the warranty.
Check the manufacturer's maximum pressure rating for air tools and
accessories. Compressor outlet pressure must be regulated so as to never
exceed the maximum pressure rating of the tool. Relieve all pressure
through the hose before attaching or removing accessories.
Do not adjust the pressure switch or relief valve for any reason. Doing so
voids all warranties. They have been preset at the factory for the maximum
pressure of this unit. Personal injury and/or property damage may result if
the pressure switch or the relief valve are tampered with.
Do not use plastic or pvc pipe for compressed air. Use only galvanized steel
pipe and fittings for compressed air distribution lines.
5
AirCompressor
HazardWarnings(cont'd)
RiskofEyeor HeadInjury
What could happen:
• Air powered equipment and power tools are capable
of propelling materials such asfasteners, metal chips,
saw dust, and other debris at high speed, which could
resultin seriouseye injury.
• Compressedair can be hazardous.The air stream
can cause injuryto softtissueareas such as eyes,
ears, etc. Particlesor objectspropelledbythestream
can cause injury.
• Toolattachmentscan become looseor breakand fly
apart propellingparticlesat theoperatorand othersin
thework area.
How toprevent it:
• Alwayswear ANSI approvedZ87.1 safety glasses withside shields.
• Neverleaveoperatingtoolunattended.Disconnectair hosewhen toolis
notin use.
• Foradditionalprotection, usean approvedface shieldin additionto
safety glasses.
• Make surethat anyattachmentsare securelyassembled.
• Neverpointanynozzle or sprayertowarda personor any partofthe
body.Equipmentcan cause seriousinjuryifthe spray penetratesthe
skin.
6
Owner'sManual
HazardWarnings(cont'd)
RiskofFireorExplosion
What could happen:
• Abrasive tools such as sanders and grinders, rotating
tools such as drills, and impact tools such as nailers,
staplers, wrenches, hammers, and reciprocating saws
are capable of generating sparks which could result in
ignition of flammable materials.
• Itis normal for the compressor motor and pressure
switch to produce sparks while operating. If sparks
come into contact with vapors from gasoline or other
solvents, they may ignite, causing fire or explosion.
• Exceeding the maximum pressure rating of tools or
accessories could cause an explosion resulting in
serious injury.
How to prevent it:
• Never operate tools near flammable substances such as gasoline,
cleaning solvents, etc.
• Work in a clean, well ventilated area free of combustible materials.
• Neveruseoxygen, carbondioxide or otherbottled gasesas a power
source for air tools.
• Usecompressedair regulatedto maximumpressure at or below the
ratedpressureof anyattachments.
• Neverconnectto anair sourcethatis capableofexceeding200 psi.
• Alwaysverify priorto usingthetoolthatthe air sourcehasbeen
adjustedtothe rated air pressure range.
• Neversprayflammable liquidsin a confinedarea. Do not spraywhere
sparksor flame are present.
• Donotsmokewhilespraying.
• Keepcompressor as far from spray area as possible.
7
AirCompressor
HazardWarnings(cont'd)
RiskofHearingLoss
What could happen:
• Longterm exposure to noise produced from the
operation of air tools can lead to permanent hearing
loss.
How to prevent it:
Always wear ANSI $3.19 hearing protection when usinga compressor.
HazardRiSkto Breathing/Inhalation
What could happen:
• Abrasive tools such as grinders, sanders, and cut-off
tools generate dust and abrasive materials which can
be harmful to human lungs and respiratory system.
• Some materials suchas adhesives and tar contain chemicals whose
vapors could cause serious injury with prolonged exposure.
How to prevent it:
• Always wear MSHA/NIOSH approved, properly fitting face mask or
respirator when using such tools. Read all instructions and be sure that
your respirator mask will protect you.
• Always work in a clean, dry, well ventilated area.
• Neverdirectly inhalethe compressed airproduced by a compressor. It is
not suitable for breathing purposes.
• Becertain to read all labels when you are spraying paints or toxic
materials, and follow the safety instructions.
8
Owner'sManual
HazardWarnings(cont'd)
RiskofInjury
What could happen:
• Tools leftunattended,or with theair hoseattached
can be activated by unauthorized persons leading to
their injury and/or injury to others.
• Air tools can propel fasteners or other materials
throughout the work area.
• A wrench or key that is left attached to a rotating part
of the tool increases the risk of personal injury.
• Using inflator nozzles for duster applications can
cause serious injury.
• Air toolscanbecome activatedby accident during
maintenance or tool changes.
• Air tools can cause the work-piece to move upon
contact leading to injury.
• Loss of control of the tool can lead to injury to self or
others.
• Poorquality, improper, or damaged tools such as
grinding wheels, chisels, sockets, drills, nailers,
staplers, etc., can fly apart during operation,
propelling,particles throughout the work area causing
senousinjury.
• Fasteners could ricochet or be propelled causing
serious injury or property damage.
• Improperly maintained tools and accessories can
cause seriousinjury.
• There is a riskof burstingifthetoolis damaged.
• The compressor unitstartsautomatically.Serious
injurycouldoccurfrom contact with movingparts.
9
AirCompressor
HazardWarnings(cont'd)
RiskofInjury(cont'd)
How toprevent it:
• Remove air hose when toolisnot inuse and storetool in securelocation
away from reach ofchildrenand or untrainedusers.
• Useonlyparts,fasteners,and accessoriesrecommendedbythe
manufacturer.
• Keepworkarea clean and free ofclutter. Keep childrenand others
away from workarea duringoperationof thetool.
• Keepworkarea well lit.
• Removeadjustingkeysand wrenchesbeforeturningthe toolon.
• DO NOT use inflatornozzlesfor dusterapplications.
• Removeair hoseto lubricateor add grindingattachments,sanding
discs,drills,etc.to the tool.
• Nevercarrythetool bythe hose.
• Avoidunintentionalstarting.
• Repairservicingshouldbe doneonlyby an authorizedservice
representative.
• Useclampsor otherdevicesto preventmovement.
• Neveroperatetoolwhileunderthe influenceofdrugsor alcohol.
• Don'toverreach. Keep properfooting and balanceof alltimes.
• Keephandlesdry,clean andfree from oil and grease.
• Stay alert. Watchwhat you are doing. Use common sense. Do not
operatetoolwhen you are tired.
• Always usetoolattachmentsrated for the speed ofthe powertool.
• Neverusetoolswhichhavebeen dropped,impactedor damaged by
use.
10
Owner'sManual
HazardWarnings(cont'd)
RiskofInjury(cont'd)
• Useonly impact grade socketson an impactwrench.
• Do not apply excessive force to the tool. Letthe tool perform the work.
• Neverpointdischargeoftoolat selfor others.
• Donotpulltriggerunlesstoolcontactsafetydevice isagainstwork
surface.
• Neverattemptto drivefasteners intohardsurfacessuchas steel,
concrete,or tilewhen usingairtools.
• Takecare to avoiddrivinga fastener on top ofanotherfastener.
• Positiontoolcarefullysothat fasteners willbedeliveredtothe proper
location.
• Useonly accessoriesidentifiedbythe manufacturerto be used with
specifictools.
• Maintainthetoolwithcare.
• Keepacuttingtoolsharpandclean. A properlymaintainedtool,with
sharpcuttingedges reducesthe riskof binding and iseasierto control.
• Check for misalignment of bindingor movingparts,breakageof parts,
and anyotherconditionthateffectsthe tool'soperation.Ifdamaged,
havethetoolservicedbeforeusing.
• Useof an accessorynotintendedfor use withthespecifictools
increasesthe riskof injuryto persons.
• Alwaysshut offthe compressor,removethe plugfrom the outlet,and
bleedall pressurefrom the systembeforeservicingthecompressor,and
when the compressoris notin use.
• Donotoperatethe unitwiththe shroudremoved.
11
AirCompressor
HazardWarnings(cont'd)
Riskof ElectricShock
What could happen:
• Using air tools to attach electrical wiring can result in
electrocution or death.
• Improper electrical connections can result in
fires,electrocution, or death.
This tool is not provided with an insulated gripping surface. Contact with
a "live" wire makes exposed metal tool parts "live", resulting in possible
electrocution or death.
Fasteners coming in contact with hidden electrical wiring could cause
electrocution or death.
How to prevent it:
• Never attach electrical wiring with energized tools.
• Avoid body contact with grounded surfaces such as pipes, radiators,
ranges, and refrigerators. There is an increased risk of electric shock if
your body is grounded.
• Thoroughly investigate the work piece for possible hidden wiring before
performing work.
• A licensed electrician in accordance with all local and national codes
must install all wiring.
• Never use an electric air compressor outdoors when it is raining or on a
wet surface, as it may cause an electric shock.
12
Owner'sManual
HazardWarnings(cont'd)
RiskofEntanglement
What could happen:
• Tools containing moving elements or driving other
moving tools (grinding wheels, sockets, sanding
discs, etc.) can become entangled in hair, clothing,
jewelry, and other loose objects, resulting in injury.
How to prevent it:
Neverwear loose fitting clothes,or apparel whichcontains loosestraps
or ties, etc. which could become entangled in moving parts.
Remove any jewelry, watches, identifications, bracelets, necklaces, etc.
which might become caught by the tool.
Keep hands away from moving parts. Tie up or cover long hair.
13
AirCompressor
HazardWarnings(cont'd)
Riskof Cutor Burns
What could happen:
• Tools which cut, shear, drill, staple punch, chisel, etc.
are capable of causing serious injury.
• The pump and manifold generate high temperatures.
How to prevent it:
Keep the working part of the tool away from hands and body.
• Do not touch the pump, manifold or transfer tube while the pump is
running.Allowthem to cool before handling or servicing.
• Keep children away from the compressor at all times.
14
Owner'sManual
Compressor
Item Value
Model Number APC4016
Peak H.P.(CV) 3.5
Tank Capacity 6
Gallons/Liters
Voltage/Amps/Phase 115/2.6/1
Kick-In Pressure 80
Kick-Out Pressure 100
WARNING! THE POWER CORDON THISPRODUCT CONTAINSLEAD,
A CHEMICAL,KNOWN TO THE STATE OF CALIFORNIATO CAUSE
CANCERAND BIRTH DEFECTS OR OTHER REPRODUCTIVEHARM.
WASHHANDSAFTER HANDLING.
Precautions
• Drain the moisture from thetankdaily to help prevent corrosion.
• Pullthe pressurereliefvalve ringdailyto ensureproper function and
clear possible obstructions.
• To provideproperventilationfor cooling,thecompressormustbe keptat
least12 inches(31 cm) from the nearestwall, in a well-ventilatedarea.
• Fastenthe compressorsecurelyand releasetank pressurebefore
transporting.
• Protectthe air hose and electriccordfrom damage and puncture.
Inspectthemweekly for weak orwornspots,and replace ifnecessary.
• To reducethe riskof electricshock,do notexpose to rain. Store indoors.
• Neveroperatethe compressorifthe powercordor plugare damaged.
Take theequipmentto the nearestAuthorized Service Center, and a
specialisttechnicianwillreplace it.
15
Owner'sManual
Compressor(cont'd)
BasicAir CompressorComponents
The basic componentsofthe air
compressorare theelectricmotor,pump,
pressureswitch,and tank.The electric
motor(see A) powersthe pump.The
electricmotoris equippedwith an
overloadprotectorand an automatic
reset. Ifthe motorbecomes overheated,
the overloadprotectorwillshut itdownto
preventdamage to the motor.When the
motorsufficientlycools, itwill
automaticallyrestart.
A&B
C
The pump (see B) compressesthe air
and discharges itintothe tank.
The tank (see C) stores the compressed
air.
The pressure switch(located internally)shutsdown the motor and relievesair
pressureinthe pumpand transfertube when theair pressurein the tank
reachesthe kick-out pressure. As compressedair is usedand the pressure
level in thetankdropstothe kick-inpressure,the pressureswitchrestartsthe
motorautomatically,withoutwarning,and the pumpresumescompressingair.
AssemblingtheCompressor
1 Unpack the air compressor.Inspectthe unitfor damage. Ifthe unithas
been damaged in transit,contact the carrier and completea damage
claim.Do this immediatelybecause there are time limitationsto
damaged claims.The carton shouldcontain:
o Air compressor
,o Operator and parts manuals
,_ Handle
o Wheel Assembly
16
AirCompressor
m
Compressor(cont'd)
AssemblingtheCompressor(cont'd)
2
3
4
Tightenthe handleintoitsposition
with screwsincluded.
Check the compressor's serial labelto ensure thatyou have received
the model ordered, and that it has the required pressure rating for its
intended use.
Locatethe compressor accordingto the following guidelines:
a Position the compressor near a grounded electrical outlet (see
GROUNDING INSTRUCTIONS, above).
b The compressor must be at least 12 inches (31 cm) from any wall or
obstruction, in a clean, well-ventilated area, to ensure sufficient air
flow and cooling.
c In cold climates,storeportable compressorsina heated building
when notin use. Thiswillreduceproblemswith motorstartingand
freezingofwater condensation.
d Removethe compressorfrom theshippingpalletor cartonand place
itonthe flooror a hard, level surface.The compressormustbe level
to ensureproperdrainageof the moistureinthe tank.
Connect an air hose tothe compressorhoseoutlet.
17
Owner'sManual
Compressor(cont'd)
CompressorControls
• Power switch: This switchturns the compressorpowerON and OFF.
• Pressure switch : Thisswitchturnson the compressor.Itisoperated
automaticallywhen the powerswitchisin the ON position,itallowsthe
compressor tostartup or shutdownautomatically,withoutwarning,
dependinguponair demand.
• Pressure Relieve Valve: If the pressureswitchdoes not shutdown
the motorwhen pressurereachesthe preset level,thisvalvewill
popopenautomaticallyto preventover pressurization.To operate
manually,pullthe ringon the valveto relieve air pressureinthe tank.
• Tank Pressure Gauge: Thisgauge measures the pressurelevelofthe
air storedinthe tank. Itisnotadjustablebythe operator,and does not
indicatelinepressure.
• Air Pressure Regulator : Thisair pressureregulatorenablesyou to
adjustlinepressuretothe toolyou are using.
WARMNG!NEVEREXCEEDTHEMAXIMUMWORKINGPRESSUREOF
THETOOL.TURNTHEKNOBCLOCKWISETOINCREASEPRESSURE,
ANDCOUNTERCLOCKWISETODECREASEPRESSURE.
18
AirCom
Compressor(cont'd)
CompressorControls(cont'd)
• Regulated pressure gauge: This gauge measuresthe regulated
outletpressure.
• Regulated pressure quick connect coupler: This couplerconnects
to the regulatedoutletpressure.Toconnect air hose, pushcouplerin.
Todisconnectair hose,pullthe couplercollarback and separate the coupling.
ElectricalPowerRequirements
ElectricalWiring
Refer to the air compressor's seriallabelforthe unit'svoltageand
amperage requirements.
Use a dedicatedcircuit.Forbest performanceand reliablestarting,the air
compressor mustbe pluggedintoa dedicated circuit,as closeas possible
tothefuseboxor circuitbreaker.The compressor willusethefull capacityof
a typical15 amp householdcircuit.Ifotherdevicesare on the same circuit,
the compressormay fail tostart. Lowvoltageor an overloadedcircuitcan
resultinsluggishstartingthat causesthe motoroverloadprotectionsystem
circuitbreaker totrip, especiallyincoldconditions.
Note: A circuitbreaker is recommended.If theair compressor is
connectedtoa circuitprotected bya fuse, usedualelement time
delay fuses(Buss Fusetrontype "1" only).
Note: Avoid use of extensioncords.If using an extensioncord
is necessary, be sure to use an extension with the correct
specifications.
For optimum performance, plug the compressor powercord directlyintoa
groundedwall socket.Do not usean extensioncord unlessabsolutely
necessary.Instead,use a longerair hoseto reach thearea where the air is
needed.
If useofan extension cord cannotbe avoided,thecord should be no longer
than 100 feet and be a minimum wire size of 14 gauge (AWG).
19
Owner'sManual
Compressor(cont'd)
ElectricalPowerRequirements(cont'd)
ExtensionCord
Use the chart on the rightfor
the proper extension cord length.
Useonlya 3-wire extension cord
that has a 3-blade groundingplug,
and a 3-slot receptaclethatwillac-
cept theplugof theproduct.Make
sure yourextensioncord isin good
condition. An undersizedcordwill
cause a drop in linevoltageas well
as a lossof powerand overheating.
The smallerthe gauge number,the
heavierthe cord.
Amp Length of
Rating Cord in Feet
(120Volts) 25' I 50' 100' t50'
10-12 16 I 14 10 8
12-14 16 I 12 10 8
14-16 16 I 12 10 8
16-18 14 I 12 8 8
18-20 14 I 12 8 8
GroundingInstructions
This product shouldbe grounded.In the eventof an electricalshortcircuit,
groundingreducesthe riskofelectricshockbyprovidingan escapewire for
the electriccurrent.
This product isequipped with a cord having a grounding wire withan
appropriategroundingplug.The plugmustbe pluggedintoan outletthat is
properlyinstalledand groundedinaccordancewithall localcodesand
ordinance.
_k ARNING!IMPROPERINSTALLATIONOFTHEGROUNDINGPLUG
CANRESULTINA RISKOFELECTRICSHOCK.IF REPA/ROR
REPLACEMENTOFTHECORDORPLUGISNECESSARY,DONOT
CONNECTTHEGROUNDINGWIRETOEITHERFLATBLADETERMINAL.
THEWIREINSULATIONHAVINGANOUTERSURFACETHATISGREEN
WITH,ORWITHOUT,YELLOWSTRIPESISTHEGROUNDINGWIRE.
This product isfor use on a nominal 110 voltcircuit. An outlet with a ground-
ing plug must be used.
Make sure thatthe productisconnectedto an outlethaving the same con-
figurationas the plug.No adaptershouldbe usedwith thisproduct.
Do not alter the plug to fit into a non-grounded or 2-slot receptacle.
2O
AirCompressor
Compressor (cont'd)
Breaking Inthe Pump
1 Turn the pressure switch to the OFF position.
2 Open the petcock. Turn counterclockwise.
3 Plug in the power cord.
4 Turn the power switch to the ON position. The compressor will start.
Allow the compressor to run for 15 minutes, to break in the internal
parts.
CAUTION: AFTER ABOUT 15 MINUTES. IF THE UNIT DOES
NOT OPERATE PROPERLY, SHUT DOWN IMMEDIATELY,
AND CONTACT PRODUCT SERVICE.
5 After about 15 minutes, turn the power switch to the OFF position.
6 Close the petcock. Turn in the clockwise direction
7 Turn the power switch to the ON position. The compressor will start
and fill the tank to the kick-out pressure and stop.
®
®
Note: As compressed air is used, the pressure switch will restart
the motor automatically.
WARNING DO NOT START UNIT UNTIL YOU
HAVE ADDED OIL. You may use SAEIOW30
synthetic oil such as Mobil 1 which is API CG/CD
grade compliant.
OperatingInstructions
Daily Startup
1 Turn the power switch to the OFF position.
2 Close the tank petcock. Turn in the clockwise direction.
3 Plug in the power cord.
Note: During the initial break-in cycle, there will be a slight
electrical smell as the motor brushes seat. This is normal for
universal motors and will last for about 5 minutes.
Q
PUMP OIL LEVEL
FILLWINDOW
21
Owner'sManual
Compressor(cont'd)
OperatingInstructions(cont'd)
_ ARNING! HIGH TEMPERATURESARE GENERATED BY THE
ELECTRICALMOTORAND THEPUMP. TOPREVENT BURNSOR
OTHERINJURIES,DO NOT TOUCH THE COMPRESSORWHILEIT IS
RUNNING.ALLOW IT TO COOLBEFORE HANDLING OR SERVICING.
KEEP CHILDRENAWAY FROM THECOMPRESSORATALL TIMES.
4 Turn the power switch to the ON position.
_ ARNING!WHENADJUSTINGFROMAHIGHERTOALOWER
PRESSURE,TURNTHEKNOBCOUNTERCLOCKWISETOREACHTHE
DESIREDPRESSURE.DONOTEXCEEDOPERATINGPRESSUREOF
THETOOLORACCESSORYBEINGUSED.
5 Adjustthe regulatorto theworkingpressureofthe tool.
Shutdown
1 Turnthe powerswitchtothe OFF position.
2 Unplug the powercord.
3 Reduce pressureinthe tankthroughthe outlethose.Youcan also pull
the reliefvalve ringand keep itopento relievepressureinthe tank.
_I! WARNING!ESCAPINGAIRANDMOISTURECANPROPELDEBRIS
THATMAYCAUSEEYEINJURY.WEARSAFETYGOGGLESWHEN
OPENINGPETCOCK.
4 Tipthe compressor (if necessaryfor yourmodel) sothe petcock isat the
bottom of the tank(s). Then open the petcock to allow moisture to
drain from the tank.
22
AirCorn
Compressor(cont'd)
Maintenance
_ WARNINGITOAVOIDPERSONALINJURY,ALWAYSSHUTOFFANDUN-
PLUGTHECOMPRESSORANDRELIEVEALLAIRPRESSUREFROMTHE
SYSTEMBEFOREPERFORMINGANYSERVICEONTHEAIR COMPRESSOR
Regularmaintenancewillensure troublefree operation.Yourelectric
powered aircompressorrepresentshighqualityengineeringand
construction;however,even highqualitymachinery requires periodic
maintenance.Inspectthe itemslistedbelowon a regularbasis.
Lubrication
Thisaircompressorrequiresregularlubricationforproperoperation.
/k
®
CAUTION: Multi-Viscosity motor oils, like lOW 30, shouldnot
be used in an air compressor. They leave carbon deposits on
critical components, thus reducing performance and compressor
life. Use air compressor oil only.
Note: Use air compressor oil such as SAE-20 (API CG/CD heavy
duty). Under extreme winter conditions use SAE-10 weight oil.
Drain and refill the compressor oil after the first 100 hours of operation.
CAUTION: Compressorsare shippedwithout oil. A small amountof
oil may be present in the pump upon receipt of the air compressor.
DO NOT ATTEMPT TO OPERATE THISAIR COMPRESSOR WITH-
OUT FIRSTADDING OIL TO THE CRANKCASE. Serious damage
can result from even limited operation unlessfilled withoil and broken
in correctly. Follow initial start-upprocedures closely.
WARNING! Drain tanktorelease airpressure beforeremovingthe oil fill cap
or oil drainplug. Not doingso could resultin serious damage to the com-
pressor as weltas seriousinjury.
Place unit on a level surface. Remove oilfill plug and slowlyadd compressor
oil until it is even with the top of the oil fill hole. (It must not be allowed to be
lower than 3/8" from the top at any time.)
When filling the crankcase, the oilflows very slowlyintothe pump. Ifthe oil
is added too quickly, it will overflow and appear to be full. Crankcase oil cap-
acity is approximately 16 fluid ounces. Replace oil fill plug.
Dram and refill the compressor oil after the first 100 hours of operation.
23
Owner'sManual
Compressor(cont'd)
Maintenance(cont'd)
Drainingthe Tank
Relievetheairpressureinthesystemandopenthepetcockonthebottomofthetankto
drain.
WARNING! CONDENSATION WILLACCUMULATE IN THE TANK.TO
PREVENT CORROSIONOF THE TANKFROM THEINSIDE, THIS
MOISTURE MUSTBE DRAINEDAT THEEND OF EVERY WORKDAY.BE
SURE TO WEARPROTECTIVE EYEWEAR_
Note: In cold climates, drain the tank after each use to reduce
problems with freezing of water condensation.
Checkingthe ReliefValve
Pullthe reliefvalve dailytoensurethat itisoperatingproperlyand toclear
thevalve ofany possibleobstructions.
Testingfor Leaks
Check that allconnections are tight.A small leak inany of the hoses or pipe
connections will substantially reduce the performance of your air compressor.
If you suspect a leak, spray a small amount of soapy water around the area
of the suspected leakwith a spray bottle. If bubbles appear, repair or replace
the faulty component. Do not overtighten any connections.
Storage
Beforestoring the compressor for a prolonged period, use an air blow gunto
clean all dustand debrisfrom the STORAGE compressor.Disconnectthe
powercordand coilitup.Pullthe pressurereliefvalveto release all pressure
from thetank. Drainall moisturefrom thetank. Cover theentire unitto protect
itfrom moistureand dust.
Servicing
Perform the followingmaintenance at the intervalsindicated below:
• Operate the pressure relief valve: Daily
• Drain tank: Daily
24
Air
Troubleshooting
Note: Troubleshooting problems may have similar causes and
solutions.
Lowpressure,ornotenoughair,or
compressordoesnotstop
• Tank petcock is open
° Close petcock
• Prolonged excessiveuse of air
Decrease amountof air used
• Compressornot largeenough
o Check air requirementofaccessory.If itishigherthan CFM and
pressuresuppliedbycompressor,you need a largercompressor.
Most accessoriesare rated at 25% ofactual CFM while running
continuously.
• Restrictedcheckvalve
o Remove and clean or replace.
• Holein air hose
o Check and replaceifnecessary.
• Tank leaks
o Replace tank
WARNING!IMMEDIATELYREPLACETANK.DONOTATTEMPTTO
REPAIR
• Blownseals
o Replace anyfaulty seals.
o Replace wornparts and reassemblewith newseals.
25
Owner'sManual
Troubleshooting(cont'd)
Excessivestartingandstopping,whilenotin
use
• Fittings leak
o Checkfittings withsoapywater. Tightenor resealleakingfittings.DO
NOT OVERTIGHTEN.
Replaceworn partsand reassemblewithnew seals.
o Replace anyfaultyseals.
• Air leaksfrom regulator,or regulatordoes not regulatepressure
Dirtyor damagedregulatorinternalparts.
o, Replace regulatoror internalparts.
• Regulatedpressuregauge readingdropswhen airaccessoryis being
used.
Thisis normalin someapplications
Compressornotlargeenough
o If pressuredropstoo low,adjustregulatorwhileaccessoryisused.
_, Check air requirementofaccessory,itmay be higherthan CFM pres-
sure suppliedby compressor.Mostaccessoriesare rated at 25% of
actual CFM whilerunningcontinuously.
Circuitbreakertrips(fuseblows)too often
• Lowvoltage
o Consultelectrician.
• Excessivewire length
- Furnishadequate power.If usingextensioncord,tryagain withoutit.
• Restrictedair passages
o Contactauthorizedservicecenter.
• Backpressurein pumphead
- Replace checkvalve.
o Replace pressureswitchbleedervalve.
26
AirCompressor
Troubleshooting(cont'd)
Overheating
• Poorventilation
Relocatecompressor toan areawithcool, dry andwell-circulatedair.
• Dirtycoolingsurfaces
o Clean all coolingsurfacesof pumpand motorthoroughly.
• Leakingvalve
Replaceworn partsand reassemblewith newseals.
Motorstalls
• Lowvoltage
o Furnishadequate power.
• Defectivepressureswitchbleedervalve
Replace pressureswitchbleedervalve
Pressurereliefvalveopens
• Tankpressure exceeded normal operatingpressure
Replace pressure switch
• Pressureswitchstuck
o Replace pressureswitch
Motorwillnotrun
• Tankpressureexceedspreset pressureswitchlimit
o Motorwillstartautomaticallywhen tankpressuredropsbelowkick-in
pressureof pressuretank.
• Motoroverloadprotection has tripped
o Let motor cooloffand overloadswitchwillautomaticallyreset.This
may take several minutes.
27
Owner'sManual
Troubleshooting(cont'd)
Motorwillnotrun(cont'd)
• Fuse blown or circuit breaker tripped
o Replace blownfuse or resetcircuitbreaker.Do notusefuse or circuit
breakerwith higherratingthan specifiedfor yourbranchcircuit.
o Check for properfuse;"Fusetron" typeT isacceptable.
o Check for lowvoltageand properextensioncordsize.
o Disconnect otherapplicationsfrom circuit.Operate compressor on a
dedicatedcircuit.
• Checkvalve stuckopen
o Remove and clean or replace.
• Pressurebleeder valveon pressureswitchhas notunloaded head
pressure
o Bleed linebymovingpressureswitchlever to OFF positionbefore
restarting.Ifbleedervalve does not open, replacebleedervalve.
• Wrongwiregauge inextensioncord
./. Check for propergauge and extensioncordlength.
• Looseelectricalconnections
o Contactauthorizedservicecenter.
• Paintspray on internalmotorparts
Bringto servicecenterfor service. Do notoperatecompressor inthe
paintsprayarea.
• Possibledefectivemotor
Bringto servicecenter for inspectionand repair.
28
Owner'sManual
GlossaryofTerms
• CFM: Cubicfeet per minute;a unitofmeasure of airflow.
• PSh Pounds persquare inch;a unitof measure ofair pressure,
• Kick-in pressure: Factoryset low pressurepointthatstartsthe
compressorto repressurizethetank toa higherpressure
• Kick-out pressure: Factoryset high pressurepointthatstopsthe
compressorfrom increasingthe pressureinthe tank above a certain
level.
• Well-ventilated: A meansof providingfresh air inexchangefor
dangerousexhaustor vapors.
• Dedicated circuit: An electricalcircuitreservedfor the exclusiveuseof
the air compressor.
• ASME (American Society of Mechanical Engineers): Indicatesthat
the components are manufactured,tested and inspectedto the
specificationsset byASME.
• CSA (Canadian Standards Association): Indicatesthatthe products
thathavethismarkinghavebeen manufactured,testedand inspectedto
standardsthatare set by CSA.
• Canadian Standards Association (USA): Indicatesthatthe products
that havethis markinghavebeen manufactured, tested and inspected
tostandardsthatare set byCSA. These productsalso conformto U.L.
standard 1450.
AirCompressor
LimitedWarranty
ALL-POWER AMERICA warrants to the original purchaser who uses the
product in a consumer application (personal, residential or household usage)
that all products covered under this warranty are free from defects in material
and workmanship for one year from the date of purchase. All products covered
by this limited warranty which are used in commercial applications (i.e.
income producing) are warranted to be free of defects in material and
workmanship for 90 days from the date of original purchase. Products
covered under this warranty include air compressors, air tools, service
parts, pressure washers, and generators.
ALL-POWER will repair or replace, at ALL-POWER's sole option, products or
components which have failed within the warranty period. Service will be
scheduled according to the normal work flow and business hours at the
service center location, and the availability of replacement parts. All
decisions of ALL-POWER AMERICA with regard to this limited warranty
shall be final.
This warranty gives you specific legal rights, and you may also have other
rights which vary from state to state.
RESPONSIBILITY OF ORIGINAL PURCHASER (initial User):
To process a warranty claim on this product, DO NOT return item to the
retailer. The product must be evaluated by an Authorized Warranty
Service Center. For the location of the nearest Authorized Warranty
Service Center call 866-393-3968, or visit our web site @
www.allpoweramerica.com
Retain original cash register sales receipt as proof of purchase for
warranty work.
Use reasonable care in the operation and maintenance of the product as
described in the Owners Manual(s).
Deliver or ship the product to the nearest Authorized Warranty Service
Center. Freight costs, if any, must be paid by the purchaser.
Air compressors with 60 and 80 gallon tanks will be inspected at the site
of installation. Contact the nearest Authorized Warranty Service Center
that provides on-site service calls for service call arrangements.
If the purchaser does not receive satisfactory results from the
Authorized Warranty Service Center, the purchaser should contact
ALL-POWER AMERICA
30
Owner'sManual
LimitedWarranty(cont'd)
THIS WARRANTY DOES NOT COVER:
Merchandise sold as reconditioned, used as rental equipment, or floor or
display models.
Merchandise that has become damaged or inoperative because of
ordinary wear, misuse, cold, heat, rain, excessive humidity, freeze
damage, use of improper chemicals, negligence, accident, failure to
operate the product in accordance with the instructions provided in the
Owners Manual(s) supplied with the product, improper maintenance, the
use of accessories or attachments not recommended by ALL-POWER
AMERICA,or unauthorized repair or alterations.
Repair and transportation costs of merchandise determined not to be
defective.
Costs associated with assembly, required oil, adjustments or other
installation and start-up costs.
Expendable parts or accessories supplied with the product which are
expected to become inoperative or unusable after a reasonable period
of use.
Merchandise sold by ALL-POWER AMERICA which has been
manufactured by and identified as the product of another company, such
as gasoline engines. The product manufacturer's warranty, if any, will
apply.
31
AirCompressor
LimitedWarranty(cont'd)
ANY INCIDENTAL, INDIRECT OR CONSEQUENTIAL LOSS,
DAMAGE, OR EXPENSE THAT MAY RESULT FROM ANY DEFECTS,
FAILURE OR MALFUNCTION OF THE PRODUCT IS NOT COVERED
BY THIS WARRANTY. Some states do not allow the exclusion, so it may
not apply to you.
IMPLIED WARRANTIES, INCLUDING THOSE OF
MERCHANTABILITY OR SUITABILITY FOR A PARTICULAR
PURPOSE, ARE LIMITED TO ONE YEAR FROM THE DATE OF
ORIGINAL PURCHASE. Some states do not allow limitations on how
long an implied warranty lasts, so the above limitations may not apply to
you.
FORTEOHNIOALSUPPORTPLEASE
888.896.6881
Ali-P0werAmerica
16273 E. GaleAve.
City Of Industry, CA91745
www.allpoweramerica.com
all rights reserved
32
