2
IMPORTANT SAFETY INFORMATION
DANGER!
!
"#$%%$&#'(#)*+),-.((/0102(340(52(46520(78998:;0(;<=3<>4(?082(6@0(A2<;;B(52(
340(78998:;0(;<=3<>4(65(;<A@6(6@0(A2<;;C((((
!
D+E,DDF(+-'(D/#G.((,5(?56(5H02860(6@0(A2<;;(<?>5524(52(<?(0?I;540>(4H8I04(
84(I82:5?J95?5K<>0(H5<45?<?A(98L(5II32C(((
DANGER!
!
M)NM(OD#E$N'('#'PEF)P)EG.((Q;3A(6@0(A2<;;(<?65(8?(0826@0>($P(H5R02(536;06(
R<6@(48S06L(4R<6I@(T660>(<?(6@0(@5340(H5R02(:5KC(
!
,)-PD//'PE(QDU'F.($;R8L4(><4I5??0I6(6@0(H5R02(43HH;L(V3?H;3AW(:0S520(
I59H;06<?A(4021<I<?A(5S(6@0(A2<;;C(
WARNING!
!
"D##DU()/-EF+PE)D/-.($4409:;0(8?>(340(6@<4(A2<;;(D/#G(<?(8II52>8?I0(R<6@(
6@0(<?4623I6<5?4(<?(6@<4(98?38;C(
WARNING!
!
-$"'(,)-E$/P'.(,32<?A(5H0286<5?(X00H(6@0(A2<;;(8(%)/)%+%(5S(Y9(5102@08>(
I;0828?I0(8?>(ZC[9(4<>0\2082(I;0828?I0(S259(8?L(R8;;(52(I59:346<:;0(
98602<8;C((
!
MDE(-+F"$P'-.(E@<4(A2<;;(R<;;(:0(0K62090;L(@56(>32<?A(5H0286<5?(8?>(S52(4590(
6<90(8S602(632?<?A(5SSC((E8X0(I820(65(815<>(:32?4C(((
!
PM)#,F'/.(/0102(;0810(6@0(A2<;;(3?8660?>0>(R@0?(L53?A(I@<;>20?(820(H2040?6C(
CAUTION!
!
Q'##'E(-EDF$N'.($;R8L4(46520(R55>(H0;;064(<?(8(>2L(;5I86<5?B(8R8L(S259(@086(
52(<A?<6<5?(4532I04C(((
!
P#'$/)/N.(]00H(6@0(A2<;;(I;08?(<?(;<?0(R<6@(6@0(<?4623I6<5?4(<?(6@<4(98?38;C((
$(><26L(A2<;;(I8?(2043;6(<?(>8?A02534(A20840(T204C(
[
www.zgrills.com.au
3
ZPG-700E Wood Pellet Smoker Grill
Owner Manual
© Z Grills Australia Pty Ltd - 2019
ZG06.01.03 V2.4 02-2020
Contents
1. Operating Guidelines
4
2. Quick Reference Guide
5
3. Technical Specifications
6
4. Food Minimum Cooked Temperatures
6
5. Cleaning the Grill
7
6. Controller Operation
8
7. Error Codes
8
8. Main Grill Components
9
9. Unpacking & Assembly Instructions
10
10. Wiring Diagram
14
11. Spare Parts List
15
12. Initial Startup Instructions
16
13. New Grill Burn In
16
14. Normal Operation
17
15. Manual Operation
18
16. Troubleshooting
19
17. Grill Repair Instructions
21
18. Limited Product Warranty
22
4
1. Operating Guidelines
! "52(I5?10?<0?6(8?>(48S0(84409:;LB(340(86(;0846(6R5(H05H;0(65(84409:;0C(
! ,D(/DE(340(6@0(A2<;;(<?(8?L(0?I;540>(8208B(<6(<4(S52(536>552(340(5?;LC(
! ,D(/DE(340(L532(A2<;;(5364<>0(5?(28<?L(>8L4B(<6(9346(?56(A06(R06C((
! ,D(/DE(46520(52(340(I59:346<:;0(98602<8;4(52(;<=3<>4(?082(6@0(A2<;;C(
! ,D(/DE(9510(L532(A2<;;(R@<;0(5H0286<?A(52(R@<;0(<6(<4(@56C(U8<6(3?6<;(6@0(
A2<;;(<4(I59H;060;L(I5;>C(
! ,D(/DE(H;8I0(@081L(5:^0I64(5?(65H(5S(6@0(@5HH02(;<>(84(<6(I53;>(6<H(5102C(
! ]00H(I@<;>20?(8R8L(R@<;0(6@0(A2<;;(<4(<?(340C(
! Q8264(5S(L532(A2<;;(R<;;(:0I590(102L(@56(45(68X0(I820(84(402<534(:32?4(
I53;>(2043;6C(
! $;R8L4(X00H(6@0(Q0;;06(M5HH02(>2LC((E@0(R55>(H0;;064(R<;;(0KH8?>B(:208X(
8H826(8?>(010?(^89(6@0($3A02(S00>(4L4609(<S(6@0L(A06(R06(52(820(0KH540>(
65(@<A@(@39<><6LC((-6520(H0;;064(<?(8<2(6<A@6(I5?68<?024(8?>(5?;L(H532(84(
93I@(84(20=3<20>(S52(L532(I55X<?A(<?65(6@0(@5HH02C((
! %8<?68<?(8(48S0(><468?I0(:06R00?(L532(A2<;;(8?>(8?L(I59:346<:;0(
98602<8;4C(
! )S(8(A20840(T20(5II324B(632?(6@0(I5?625;;02(D""(8?>(;0810(6@0(;<>(P#D-',(
3?6<;(6@0(T20(<4(0K6<?A3<4@0>C(,D(/DE(3?H;3A(6@0(H5R02(I52>C(,D(/DE(
6@25R(R8602(5?(<6C(,D(/DE(62L(65(4956@02(6@0(T20C(
! P;08?(8?>(98<?68<?(L532(A2<;;(8S602(08I@(340C(
! D?;L(340(R55>(H0;;064(R@<I@(820(98>0(4H0I<TI8;;L(S52(&&*4(8?>(?5(;82A02(
6@8?(_99(<?(><890602C(
! +40(5S(@086J204<468?6(A;5104(R@0?(5H0286<?A(6@<4(A2<;;C(
! P5102(6@0(N20840(E28L(R<6@(@081LJ>36L(8;39<?39(S5<;(:0S520(340(65(98X0(
<6(084<02(65(I;08?C((F0H;8I0(6@0(S5<;(20A3;82;L(8?>(I;08?(8?L(A20840(<?(6@0(
>28<?(65(20>3I0(6@0(I@8?I0(5S(A20840(T204C(
! %8X0(4320(6@0(H5R02(I52>(<4(><4I5??0I60>(:0S520(H02S529<?A(8?L(4021<I0(
52(98<?60?8?I0C(
! /0102(H36(R8602(<?65(6@0(Q0;;06(M5HH02(52("<20JH56C(
! /0102(8>>(H0;;064(<?65(6@0("<20JH56(R@<;46(6@0(A2<;;(<4(5H0286<?AC(((
)S(6@0(@5HH02(23?4(536(5S(H0;;064B(;06(6@0(A2<;;(I55;(>5R?(8?>(20H086()/)E)$#(
-E$FE+Q()/-EF+PE)D/-C(
! E8X0(I820(R@0?(H34@<?A(6@0(A2<;;(8253?>(84(<6(I8?(6<H(5102(R@0?(H34@0>(5?(
3?010?(A253?>B(04H0I<8;;L(<S(6@0(M5HH02(<4(S3;;(5S(H0;;064C(((
! #5IX(6@0(2082(R@00;4(<S(5?(4;5H<?A(52(3?010?(432S8I04C(
5
2. Quick Reference Guide
INITIAL STARTUP PROCEDURE
!
E@0()?<6<8;(-68263H(Q25I0>320(9346(:0(I59H;060>(:0S520(T246(340(8?>(08I@(
6<90(8S602(6@0(A2<;;(23?4(536(5S(R55>(H0;;064C((
NEW GRILL BURN IN
!
)6(<4(<9H5268?6(65(I59H;060(8(`a(9<?360(M)NM(609H0286320(&+F/()/(:0S520(
I55X<?A(8?L(S55>(5?(8(?0R(b(N2<;;C
NORMAL STARTUP PROCEDURE
!
E32?(6@0(H5R02(D/(8?>(406(6@0(I5?625;;02(65(-%D]'C(((
!
]00H(6@0(;<>(DQ'/(3?6<;(495X0(8HH0824(8?>(6@0(c2582<?Ad(T20(453?>(<4(@082>C(((
!
E32?(6@0(E09H0286320(,<8;(65(6@0(>04<20>(4066<?AC((
!
U8<6(YZ(9<?3604B(52(3?6<;(6@0(609H0286320(<4(208I@0>(:0S520(H366<?A(S55>(<?C
NORMAL SHUTDOWN PROCEDURE
!
$S602(I55X<?AB(8;R8L4(632?(6@0(E09H0286320(,<8;(65(-M+E(,DU/(PGP#'(8?>(;06(
6@0(A2<;;(23?(3?6<;(6@0(S8?(632?4(5SS(V>5(?56(><4I5??0I6(6@0(H5R02(3?6<;(5SSWC((
!
)S(I55X<?A(5?(M)NM(632?(65(-%D]'(4066<?A(S52(YZ(9<?3604(:0S520(632?<?A(65(
-M+E(,DU/(PGP#'C
GREASE FIRE
!
E32?(6@0(A2<;;(D""(8?>(;0810(6@0(N2<;;(#<>(P#D-',(3?6<;(6@0(T20(<4(536C((((
!
,5(/DE(8HH;L(R8602(52(62L(65(4956@02(6@0(78904C(((
!
P;08?(6@0(A2<;;(20A3;82;L(65(815<>(A20840(T204C(
PELLET USAGE RATE
!
#5R(8?>(-;5R(VeYZf
5
PW(ZC[gZCaXA\@532(
!
M<A@(609H02863204(VhYf_
5
PW(ZCigYXA\@532(
!
,0H0?>4(5?(6LH0(5S(H0;;06(340>(8?>(5364<>0(609H0286320B(R<?>(8?>(43?;<A@6
6
!
U@0?(I55X<?A(9086(8?>(T4@(340(S55>(H25:04(65(95?<652(6@0(<?602?8;(609H0286320C(
!
%<?<939(609H02863204(9346(:0(208I@0>(65(X<;;(:8I602<8(0?432<?A(6@0(9086(<4(48S0(
65(086C(()6(I8?(8;45(<?><I860(@5R(R0;;(I55X0>(<6(<4C((((
!
&0;5R(I@826(<4(H251<>0>(84(8(20S020?I0(5?;LC(((
!
P@0IX(5?;<?0(S52(9520(>068<;0>(609H0286320(18;304(S52(6@0(4H0I<TI(S55>(L53(820(
I55X<?AC((E@0(:0;5R(609H02863204(820(^346(8(20S020?I0(A3<>0(5?;LC(
4. Food Minimum Temperature Chart
Minimum Safe Internal Temperatures
Beef & Veal (Whole cuts)
_[
5
P
Lamb (Whole cuts)
_[
5
P
Pork (Whole cuts)
_[
5
P
Minced Beef
fj
5
P
Sausages
f`
5
P
Fish
_[
5
P
Poultry
f`
5
P
3. Technical Specifications
N2<;;(%5>0;
bQNJfZZ'(VOjW
%8<?(N2<;;(F8IX
`ii(K(__Z(99(VZC[jj9
j
W
-98;;(N2<;;(F8IX
Yfa(K(fZZ(99(VZCYjj9
j
W
E568;(N2<;;<?A($208
ZC```(9
j((
V_ii(4=3820(<?I@04W
Q5R02(-3HH;L
j`ZO$P(aZMk
%8K(Q5R02(+48A0
[ZZU
M5HH02(P8H8I<6L
YZ(XA
$4409:;0>(,<90?4<5?4
Yj[Z(R<>0(K(afZ(>00H(K(Y[ZZ(99(68;;
7
5. Cleaning the Grill
P;08?(6@0(N2<;;(8S602(08I@(340B(84(8II393;86<5?(5S(A20840B(84@(8?>(4556(I8?(<?I20840(
6@0(2<4X(5S(8(A20840(T20(8?>(2043;6(<?(<?0STI<0?6(5H0286<5?C(
Grease Tray, Drain & Bucket
!
F09510(S5<;(S259(6@0(N20840(E28L(8?>(R<H0(5SS(8?L(432S8I0(A20840C((
!
P;08?(536(6@0(6@0(OJ4@8H0>(>28<?(8?>(4H536(65(6@0(N20840(&3IX06C((E@<4(<4(084<046(
65(>5(R@<;0(6@0(A2<;;(<4(46<;;(R829(V:36(?56(@56WC((&0(I820S3;l(
!
,<4H540(5S(8?L(A20840(<?(6@0(N20840(&3IX06(8?>(R84@(I;08?(R<6@(R829(458HL(
R8602C(
Grilling Racks
!
+40(8(R55>(4I28H02(52(56@02(A0?6;0(98602<8;(65(4I28H0(5SS(8?L(;82A0(I@3?X4C(((
!
,5(/DE(340(8(468<?;044(4600;(R<20(:234@(84(<6(I8?(>898A0(6@0(I0289<I(I586<?AC(
!
+4<?A(8(R06(I;56@(R@<;0(6@0(A2<;;(28IX4(820(46<;;(@56(I8?(209510(6@0(98^52<6L(5S(6@0(
A20840(V340(65?A4(52(R082(A;5104WC(
!
,5(/DE(340(8I<><I(52(4625?A(I@09<I8;(I;08?024(84(6@0L(98L(>898A0(6@0(A2<;;(28IX(
I0289<I(I586<?AC(
Fire Pot and Chimney
!
$4@(<?(6@0("<20JH56(8?>(6@0(:840(5S(6@0(N2<;;(,239(I8?(:0(18I3390>(536C(D?;L(
18I339(R@0?(6@0(A2<;;(<4(I5;>B(4R<6I@0>(D""(8?>(3?H;3AA0>(S259(H5R02(43HH;LC((
!
D?I0(0102L(aZ(@5324(5S(340B(209510(6@0(P@<9?0L(P8H(8?>(I;08?(R<6@(R829(458HL(
R8602C((-I28H0(8?L(4556(S259(6@0(I@<9?0L(R<6@(8(?5?J9068;;<I(5:^0I6(8?>(R<H0(
I;08?(R<6@(&&*(R<H04C(
Grill Surfaces
!
U<H0(>5R?(6@0(<?4<>0(8?>(5364<>0(5S(6@0(N2<;;(R<6@(&&*(I;08?<?A(R<H04B(52(R829(
458HL(R8602(8?>(95<46(V?56(655(R06W(I;56@C(
!
P5102(6@0(A2<;;(R<6@(6@0(H2560I6<10(I5102(R@0?(?56(<?(340(<S(46520>(536>5524C((E@0(
N2<;;(9346(?56(:0(0KH540>(65(28<?C((
!
N0?6;L(I;08?(6@0(E09H0286320(-0?452(<?(6@0(A2<;;(H02<5><I8;;L(65(0?4320(8II32860(
609H0286320(208><?A4C((
Food Temperature Probes
!
"55>(H25:04(9346(:0(4I23::0>(6@5253A@;L(8S602(08I@(340(R<6@(@56(458HL(R8602(65(
815<>(S55>(I5?689<?86<5?C(($15<>(<99024<?A(6@0(0?6<20(I8:;0(<?(R8602C((
Wood Pellets
!
U55>(H0;;064(I8?(8:452:(95<46320(<S(4<66<?A(S52(8?(0K60?>0>(H02<5>(5S(6<90(<?(6@0(
@5HH02C((E@0L(98L(?56(:32?(H25H02;L(8?>(<S(102L(95<46(I8?(010?(I8340(6@0(83A02(65(
:0I590(:;5IX0>C(($;R8L4(46520(R55>(H0;;064(<?(8?(8<2(6<A@6(:8A(52(I5?68<?02C((
!
-I55H(536(R55>(H0;;064(<?(6@0(@5HH02(8?>(23?(6@0(N2<;;(3?6<;(8;;(H0;;064(820(>0H;060>(
<S(?56(H;8??<?A(65(340(6@0(A2<;;(S52(401028;(R00X4C
8
6. Controller Operation
E@0(P5?625;;02(95?<6524(6@0(E09H0286320(-0?452(<?4<>0(6@0(
N2<;;(8?>(632?4(5?\5SS(6@0($3A02(%5652(8?>(4064(6@0("<20JH56(
"8?(4H00>C(()6(I8?(68X0(4590(6<90(S52(609H02863204(65(
468:<;<40(86(6@0(>04<20>(4066<?AC(($15<>(S20=30?6;L(8>^346<?A(
6@0(609H0286320(52(5H0?<?A(6@0(;<>C(((
E@0(N2<;;(<?602?8;(609H0286320(8?>(6R5(S55>(609H0286320(
H25:04(I8?(8;45(:0(95?<6520>(5?(6@0(><4H;8LC(
Controller Dial Settings
!
Shut Down Cycle:(-8S0(4@36>5R?(8S602(5H0286<5?C(
!
Smoke:(#5R(609H0286320(5H0286<5?(R<6@(98K<939(
8953?6(5S(495X0C(-95X0(R<;;(8HH082(<?(ILI;04C(
!
82 ~ 190
o
C.(E82A06(609H0286320(4066<?A4(
!
High:(j[j
5
P(98K<939(5H0286<?A(609H0286320(
PROBE TEMP Button
!
,0S83;6(><4H;8L(<4(6@0(I3220?6(N2<;;(E09H0286320(
!
Q2044(6@0(QFD&'(E'%Q(:3665?(65(ILI;0(6@253A@.(
((((((Grill Temperature ➤ PROBE 1 ➤ PROBE 2
Error codes will be displayed on the controller screen. All operation will cease when
there is an Error, so the problem must be solved before the grill can operate normally.
Check the Troubleshooting section for more detailed information as well.!
Er1 = Temperature Sensor Failure
!
P@0IX(65(0?4320(6@0(E09H0286320(-0?452(I8:;0(H;3A(<4(H25H02;L(I5??0I60>C(((
!
P@0IX(40?452(I8:;0(I5??0I6<5?(5?(6@0(I5?625;;02(:582>(:;30(6029<?8;(:;5IXC(
Er2 = Controller System Error
!
F0406(6@0(I5?625;;02(:L(S5;;5R<?A(6@040(460H4.(
!
-R<6I@(6@0(N2<;;(D""(8?>(632?(65(-@36(,5R?(PLI;0(H54<6<5?(
!
-R<6I@(N2<;;(:8IX(D/(8?>(6@0?(632?(65(-%D]'(65(46826(?5298;(5H0286<5?(
!
'2252(R<;;(><4H;8L(<S(,<8;(<4(8;208>L(632?0>(65(8(609H0286320(R@0?(4R<6I@<?A(5?C(
LEr = Low Temperature Error. Grill internal temperature below 65
o
C for 20min
!
N2<;;(98L(@810(23?(536(5S(H0;;064(52(6@0()A?<6<5?(F5>(<4(?56(5H0286<?AC((
HEr = High Temperature Error. Grill internal temperature above 287
o
C
!
E32?(65(-@36(,5R?(PLI;0(H54<6<5?(8?>(4R<6I@(6@0(N2<;;(D""(
!
DH0?(6@0(N2<;;(#<>(6@0?(4R<6I@(6@0(N2<;;(:8IX(D/(8?>(632?(65(-%D]'(H54<6<5?(
!
U8<6(3?6<;(6@0(I5?625;;02(><4H;8L(@84(>25HH0>(:0;5R(mZ
5
PB(6@0?(I;540(6@0(N2<;;(#<>(
8?>(632?(65(6@0(>04<20>(609H0286320C(
!
M<A@(609H0286320(02252(I8?(8;45(5II32(<?(@56(R086@02(R@0?(6@0(A2<;;(<?(6@0(><20I6(
43?C((DH0?(6@0(N2<;;(#<>(8?>(9510(<6(<?65(6@0(4@8>0(65(20>3I0(6@0(609H0286320C(
7. Error Codes
9
8. Main Grill Components
Y
M5HH02(&56659($4409:;L
j
M5HH02("00>(P@360
[
N2<;;(#<>
`
N2<;;(#<>(M8?>;0
a
"<20(Q56
_
N2<;;(E09H0286320(-0?452
f
E@0298;()?43;86<?A(-@006
i
N2<;;(,239
m
P@<9?0L(P8H
YZ
P@<9?0L(-68IX
YY
P@<9?0L(N84X06
Yj
N20840(&3IX06
Y[
N2<;;(&840
Y`
M086(&8S70
Ya
N20840(E28L
Y_
%8<?(N2<;;<?A(F8IX
Yf
-98;;(N2<;;<?A(F8IX
2
1
3
4
6
7
10
11
9
12
13
14
15
16
17
8
5
10
9. Unpacking & Assembly Instructions
E@0(:5K04(8?>(4590(5S(6@0(I59H5?0?64(820(@081LC(((
j(H05H;0(820(20=3<20>(65(48S0;L(I59H;060(6@0(84409:;L(H25I044C(
Unpacking
!
,5(?56(H;8I0(H8<?60>(9068;(I59H5?0?64(><20I6;L(5?(:2<IX4(52(I5?I2060(84(<6(98L(
4I286I@(6@0(H8<?6C((#8L(>5R?(8(4@006(5S(I82>:582>(65(4<6(6@09(5?C(
!
)6(<4(20I5990?>0>(65(3?H8IX(8;;(I59H5?0?64(8?>(;8L(6@09(536(786(:0S520(
:0A<??<?A(84409:;LC(((
Assembly Process
!
"5;;5R(6@0(460H(:L(460H(84409:;L(<?4623I6<5?4(5?(6@0(S5;;5R<?A(H8A04C(((
!
U082(A;5104(R@0?(@8?>;<?A(6@0(N20840(E28L(84(<6(@84(8(;<A@6(;8L02(5S(5<;(65(H2010?6(
2346<?A(8?>(98L(@810(4@82H(0>A04C(
Tools and Fasteners
!
$;;(6@0(20=3<20>(S8460?024(V?364(8?>(:5;64W(8?>(655;4(820(H251<>0>(65A06@02(R<6@(6@0(
A2<;;(<?(6@0(4@2<?XJR28HH0>(H8IX8A0C((/560(6@0(?39:02(I5>0(:04<>0(08I@(
I59H5?0?6(84(<6(<4(20S0220>(65(<?(6@0(84409:;L(<?4623I6<5?4C((
!
)S(34<?A(L532(5R?(0;0I62<I(4I20R>2<102B(340(8(;5R(4H00>B(;5R(652=30(4066<?A(65(815<>(
>898A<?A(4I20R(6@208>4C(($;R8L4(46826(6@0(6@208>(:L(@8?>(:0S520(34<?A(6@0(
0;0I62<I(4I20R>2<102C
52
54
55
20
53
59
58
57
18
6360
11
STEP 5 - FRONT BRACE
STEP 4 - REAR PANEL
STEP 1 - WHEELS
STEP 6 - HOPPER ASSEMBLY
TIP:
P5102(6@0(5H0?<?A(5S(6@0(@5HH02(R<6@(8(
H<0I0(5S(I82>:582>(65(H2010?6(6@0(X0H(?364(
S259(8II<>0?68;;L(S8;;<?A(<?65(6@0($3A02C(((
)S(6@0L(>5(S8;;(<?B(209510(R<6@(8(98A?06<I(
4I20R>2<102C
STEP 2 - DOOR MAGNETS
STEP 3 - SIDE PANELS
ER5(M5;04((
E5R82>4(6@0("25?6(
F082(U@00;4(
R<6@(#5IX(
52
60
63
52
52
-I20R4(820(8;208>L(8668I@0>(65(
:840B(?56(<?(655;(X<6
12
STEP 7 - DRUM & BASE ASSEMBLY
TIPS:
YC #5IX(6@0(2082(R@00;4(45(6@0(
&840(>504?n6(9510(8253?>C((
jC +40(6R5(H05H;0(65(;<S6(6@0(,239(
3H(5?65(6@0(:840C((
[C $;<A?(6@0(&840(@5;04(R<6@(6@0(
6@208>0>(@5;04(<?(6@0(,239C((
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820(<?(H;8I0C(
aC ,5(/DE(S3;;L(6<A@60?(8;;(4I20R4(
3?6<;(>5524(820(<?(H;8I0(8?>(
;010;C
STEP 8 - HOPPER & DRUM
)?4<>0(
,239
P5??0I6(
P8:;0(Y46l
TIPS:
YC P5??0I6(6@0(E09H0286320(-0?452(I8:;0(&'"DF'(H54<6<5?<?A(6@0(M5HH02(<?65(6@0(N2<;;(,239C(
jC E@0(M5HH02(<4(@081L(45(A06(844<468?I0(S259(8(j?>(H0245?(R@0?(4;<><?A(<?65(6@0(N2<;;(,239(
8?>(8668I@<?A(6@0(:5;64C(('?4320(6@0(2082(R@00;4(820(;5IX0>C(
[C "<?A02(6<A@60?(8;;(`(:5;64(010?;L(:0S520(6<A@60?<?A(R<6@(6@0(4H8??02C((,5(?56(5102J6<A@60?l(
`C /086;L(:3?>;0(6@0(I8:;0(34<?A(6@0(6R<46(6<0(R<20(S259(6@0(H5R02(I8:;0C((-;<>0(6@0(I8:;0(
:3?>;0(>5R?(:06R00?(6@0(M5HH02(8?>(,239C((
E3IX(I8:;0(>5R?(:06R00?(
6@0(N2<;;(,239(8?>(M5HH02
52
&5;64(8?>(R84@024(820(
8668I@0>(65(6@0(M5HH02B((
?56(<?(655;(X<6C
STEP 10 - GRILL LID HANDLE
STEP 11 - DOOR HANDLES
#0S6(o(F<A@6(
,5524
STEP 12 - CHIMNEY
"<:20(
N84X06
STEP 13 - COMPARTMENT DOORS
Q3;;(4H2<?A(H<?(>5R?B((
T6(>552(<?65(6@0(I8:<?06(
6@0?(20;0840(65(;5IX(<?(
H54<6<5?
13
STEP 9 - HOPPER LID HANDLE
TIP:
P5102(6@0(
5H0?<?A(5S(6@0(
@5HH02(R<6@(8(
H<0I0(5S(
I82>:582>(65(
H2010?6(6@0(X0H(
?364(8II<>0?68;;L(
S8;;<?A(<?65(6@0(
$3A02C((
TIP:
)S(6@0(>5524(820(?56(;010;(R<6@(
08I@(56@02B(;5540?(6@0(I8:<?06(
:8IX(8?>(4<>0(H8?0;(4I20R4B(
8;<A?(6@0(>5524(6@0?(6<A@60?(3H(
8;;(4I20R4C(
'?4320(6@0(R@00;4(820(4<66<?A(
5?(8(786B(010?(432S8I0C
20
57
58
53
54
53
54
55
54
53
,5(/DE(4I20R(I8H(
2<A@6(>5R?C((
%346(:0(hYI9(A8H
hYI9
STEP 15 - GREASE TRAY
TIPS:
YC P5102(N20840(E28L(R<6@(@081L(>36L(
8;39<?<39(S5<;(S52(084L(I;08?<?AC(
jC P;08?(20A3;82;L(65(815<>(A20840(T204C
STEP 16 - GRILL RACKS
STEP 17 - GREASE BUCKET
TIP:
F0A3;82;L(I;08?(N20840(&3IX06(R<6@(R829(
458HL(R8602C
14
STEP 14 - HEAT BAFFLE
TIPS:
YC N0?6;L(68H(6@0(M086(&8S70(<?(8?>(536(
5S(6@0(4;564C((+4<?A(S52I0(R<;;(98X0(<6(
9520(><STI3;6(65(209510C(
jC D?;L(209510(6@0(M086(&8S70(5?I0(6@0(
A2<;;(@84(I59H;060;L(I55;0>(>5R?C
F'%DO'
)/-'FE
11. Spare Parts List
)S(8(I59H5?0?6(<4(>898A0>B(;546(52(^346(R52?(536(6@253A@(?5298;(340B(4H8204(98L(:0(
818<;8:;0C((Q;0840(20S02(65(6@0(I@826(:0;5R(S52(9546(I5995?(4H820(I59H5?0?64C((
P5?68I6(43HH526pkA2<;;4CI59C83(65(52>02(4H820(H8264C(
Component Description
Part Name
N2<;;(E09H0286320(-0?452
bNJfZZJE-'/-DF
P5?625;;02(&582>
bNJPD/E
"<20(Q56("8?
bNJfZZJ"Q"$/
)A?<6<5?(F5>
bNJ)FD,
$3A02
bNJfZZJ$+N'F
$3A02(%5652
bNJfZZJ$+NJ%DE
M086(&8S70
bNJfZZJM&$""
N20840(E28L
bNJfZZJNEF$G
M5HH02(o($3A02($4409:;L
bNJfZZJM$J$--
-98;;(N2<;;(F8IX
bNJfZZJ-NF$P]
%8<?(N2<;;(F8IX
bNJfZZJ%NF$P]
15
10. Wiring Diagram
&#$P]B(UM)E'((q((&FDU/B(&#+'B(NF''/\G'##DU
j`ZO($P(aZMk(
F$E',()/Q+E
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VjZZ(U$EEW
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DF$/N'B(UM)E'((q((DF$/N'B(DF$/N'
F',B(UM)E'((q((F',B(F',
E'%Q'F$E+F'(
-'/-DF
$+N'F(%DEDF(o((
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E'F%)/$#(&#DP](q((NF'GB(NF'G
Electrical Wire Colours
Component
16
12. Initial Startup Instructions
Follow the initial startup process before first use, and each time after the grill
runs out of wood pellets.
13. New Grill Burn-In
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jC DH0?(6@0(Q0;;06(M5HH02(#<>(8?>(I@0IX(65(0?4320(6@020(820(?5(S520<A?(5:^0I64(<?(6@0(
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YZ($9H(H5R02(43HH;LC((
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✓
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✓
M5;>(L53(@8?>(8:510(6@0("<20JH56(65(I5?T29(8<2(75R(
✓
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( ,D(/DE(ED+PM(EM'()N/)E)D/(FD,(J()E(U)##(P$+-'(-'F)D+-(&+F/-(
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fC E32?(6@0(,<8;(65(M)NM(8?>(R8<6(S52(6@0(Q0;;064(65(4;5R;L(S00>(6@253A@(6@0(;5?A(63:0(
<?65(6@0("<20JH56C((E@<4(R<;;(68X0(fJi(9<?3604C(((
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3?6<;(6@0(Q0;;064(<A?<60(8?>(I590(65(S3;;(7890C(((
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?5R(208>L(65(I59H;06<?A(6@0(/0R(N2<;;(&32?J)?(VT246(6<90(340WB(52(?5298;(I55X<?AC
This process runs the grill at the highest temperature setting (burning pellets) to burn
off any surface oils on the metal components and remaining odour from the paint.
This must be completed before cooking any food. The smoke will have an oily odour,
so avoid breathing in the smoke or completing the Burn-In near an open window.!
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6@0(-%D]'(4066<?A(R<6@(6@0(M086(&8S70B(N20840(E28L(V?5(S5<;W(8?>(N2<;;(F8IX4(8;;(
H;8I0>(<?4<>0C((Q25I00>(65(460H([C(
jC )S(D""B(632?(D/B(5H0?(6@0(N2<;;(#<>(8?>(632?(65(-%D]'C((D?I0(;564(5S(495X0(8HH0824(
8?>(L53(@082(6@0(2582<?A(453?>(5S(6@0(T20B(H25I00>(65(6@0(?0K6(460HC(((
[C P;540(6@0(N2<;;(#<>(8?>(632?(6@0(,<8;(65(M)NM(H54<6<5?C(
`C F3?(5?(M)NM(S52(86(;0846(`a(9<?3604C(
aC E32?(65(-%D]'(8?>(23?(S52(8?56@02(YZ9<?3604C(
_C E32?(6@0(,<8;(65(-@36(,5R?(PLI;0(8?>(;06(6@0(A2<;;(I55;(>5R?(8?>(632?(<640;S(D""(
R@<I@(R<;;(68X0(8:536(YZ(9<?3604C(((
fC U<H0(>5R?(6@0(N2<;;(F8IX4(R<6@(8(95<46(I;56@(8?>(I5102(6@0(N20840(E28L(R<6@(S5<;(
:0S520(I55X<?AC(((
17
14. Normal Operation
How Many Pellets to Pour into the Hopper?
YC E@0(N2<;;(5?;L(3404(84(98?L(Q0;;064(S259(6@0(M5HH02(84(20=3<20>(65(98<?68<?(6@0(
>04<20>(609H0286320(8?>(45(U)##(/DE(340($##(6@0(H0;;064(<?(6@0(M5HH02(08I@(6<90(
6@0(N2<;;(5H028604C(
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[C #081<?A(H0;;064(4<66<?A(S52(8(;5?A(6<90(VR00X4W(<?(6@0(M5HH02(I8?(2043;6(<?(H552(
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I;5A(3H(6@0($3A02C(()6(<4(:046(65(X00H(6@0(H0;;064(<?(8?(8<2(6<A@6(:8A(52(I5?68<?02B(8?>(
^346(8>>(84(98?L(84(20=3<20>(S52(08I@(I55XC((
`C )S(?56(H;8??<?A(65(340(6@0(A2<;;(S52(401028;(R00X4(52(9520B(4I55H(536(9546(5S(6@0(
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2098<?<?A(H0;;064(<?(6@0(M5HH02(820(340>(3HC((E@0(N2<;;(R<;;(8365986<I8;;L(632?(D""(
R<6@(#'2(V;5R(609H0286320(02252W(5?I0(6@0(H0;;064(23?(536C((E@<4(<4(5X(8?>(R5?n6(@829(
6@0(N2<;;C((
aC )S(6@0(M5HH02(<4(6568;;L(09H6LB(S5;;5R(6@0()?<6<8;(-68263H()?4623I6<5?4(65(S00>(H0;;064(
6@253A@(6@0($3A02(E3:0(<?65(6@0("<20JH56C(($4(455?(84(Q0;;064(>25H(<?65(6@0("<20JH56B(
632?(6@0(P5?625;;02(,<8;(65(-@36(,5R?(PLI;0(6@0?(-95X0(65(468263H(84(?5298;C((
Startup Procedure
_C U<6@(6@0(P5?625;;02(,<8;(5?(-@36(,5R?(PLI;0B(4R<6I@(6@0(H5R02(D/C(
fC DH0?(6@0(N2<;;(#<>(8?>(E32?(6@0(,<8;(65(-%D]'(H54<6<5?C(
iC D?I0(L53(400(;564(5S(495X0(8?>(@082(6@0(c2582<?Ad(453?>(5S(6@0(T20(V8S602(aJf(
9<?3604WB(I;540(6@0(N2<;;(#<>(8?>(632?(6@0(,<8;(65(6@0(>04<20>(609H0286320(4066<?AC(
mC U8<6(86(;0846(YZ(9<?3604(S52(6@0(A2<;;(65(@086(3H(:0S520(H;8I<?A(<?(S55>C(
YZC $15<>(5H0?<?A(6@0(N2<;;(#<>(655(S20=30?6;L(84(609H0286320(R<;;(:0(;546C(
YYC E@0(N2<;;(R<;;(A28>38;;L(208I@(6@0(>04<20>(4066<?AC((,5(?56(R522L(<S(<6(ILI;04(8:510\
:0;5R(6@0(>04<20>(4066<?A(84(6@<4(<4(?5298;(5H0286<5?C(
Shutdown Procedure
YC )S(406(65(YmZ
5
P(52(M<A@(T246(632?(65(-95X0(4066<?A(S52(YZ9<?B(6@0?.(
jC E32?(6@0(P5?625;;02(,<8;(65(-M+E(,DU/(PGP#'C(
✓
E@0($3A02(R<;;(465H(632?<?A(8?>(?5(9520(H0;;064(R<;;(:0(>0;<1020>(65(6@0("<20JH56C(
✓
E@0("8?(R<;;(23?(S52(YZ(9<?3604(3?6<;(8;;(H0;;064(<?(6@0("<20JH56(:32?(65(84@C(
[C D?I0(6@0("8?(@84(465HH0>B(632?(6@0(H5R02(4R<6I@(D""(8?>(><4I5??0I6(6@0(H5R02C(
`C )S(>32<?A(5H0286<5?(H5R02(<4(8II<>0?68;;L(632?0>(D""B(52(<S(6@020(<4(8(H5R02(5368A0.(
✓
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6@0(>04<20>(>04<20>(609H0286320(4066<?A(65(I5?6<?30(?5298;(5H0286<5?C(
✓
)S(?5(H5R02(S52(9520(6@8?([Z40I5?>4.(DH0?(6@0(N2<;;(;<>B(4R<6I@(6@0(A2<;;(:8IX(
D/(8?>(632?(6@0(,<8;(65(-95X0C((D?I0(6@020(<4(495X0(52(<6(<4(I;082(6@86(T20(<4(
:32?<?AB(632?(6@0(,<8;(65(-M+E(,DU/(PGP#'(V<S(632?<?A(5SSWB(52(632?(65(6@0(
>04<20>(609H0286320(4066<?A(V<S(46<;;(I55X<?AWC(
18
15. Manual Operation
Changing from High to Low Temperature Setting
YC )S(6@0(N2<;;(@84(:00?(5H0286<?A(86(8(@<A@(609H0286320(8?>(<4(6@0?(406(65(8(;5R02(
609H0286320B(6@0(N2<;;(R<;;(68X0(8(;5?A(6<90(65(I55;(>5R?(84(T20(<?(6@0("<20JH56(R<;;(
X00H(H25>3I<?A(@086C(((
jC DH0?(6@0(;<>(65(20;0840(@086(3?6<;(6@0(609H0286320(>25H4(I;540(65(6@0(682A06(
609H0286320C(((
Temperature Cycling
YC Q0;;064(820(>0;<1020>(65(6@0("<20JH56(:L(6@0($3A02(R@0?(6@0(609H0286320(<4(:0;5R(6@0(
609H0286320(4066<?AC(((
jC D?I0(6@0(?0R(H0;;064(<A?<60B(6@0(609H0286320(R<;;(2<40(8?>(I8?(<?<6<8;;L(0KI00>(6@0(
609H0286320(4066<?AC(
[C E@0(609H0286320(I8?(4R<?A(84(93I@(84(jZ
5
P(0<6@02(4<>0(5S(6@0(><8;(4066<?AB(
04H0I<8;;L(>32<?A(6@0(T246(@532(5S(5H0286<5?B(8S602(8?L(609H0286320(4066<?A(I@8?A04(
52(<S(6@0(;<>(<4(5H0?0>(S52(401028;(9<?3604C((E@<4(<4(?5298;C((
`C &0I8340(6@0(@086(<4(<?><20I6(6@<4(609H0286320(ILI;<?A(R<;;(?56(8>10240;L(0SS0I6(6@0(
I55X<?A(5S(S55>C((
aC E@0(N2<;;(E09H0286320(<4(9084320>(86(6@0(;0S6(4<>0(5S(6@0(N2<;;(65R82>(6@0(65H(5S(6@0(
N2<;;(>239B(8?>(45(609H02863204(5?(6@0(98<?(A2<;;(28IX(98L(:0(YZJYa
5
P(;5R02C((
)S(6@020(<4(8(H25:;09(R<6@(6@0(5H0286<5?(5S(6@0()A?<6<5?(F5>B(H;0840(52>02(8(20H;8I090?6(
:L(I5?68I6<?A(6@0(b(N2<;;4($34628;<8(6089(86(RRRCkA2<;;4CI59C83C((&0S520(52>02<?A(8(
20H;8I090?6(<A?<6<5?(25>B(98X0(4320(6@0(H25:;09(<4?n6(^346(8?(84@(T;;0>("<20JH56l(
)6(<4(H544<:;0(65(98?38;;L(5H02860(6@0(A2<;;(R<6@536(34<?A(6@0()A?<6<5?(F5>B(84(536;<?0>(
:0;5R.(((
YC -R<6I@(6@0(N2<;;(D""(8?>(><4I5??0I6(S259(H5R02(43HH;LC(
jC F09510(6@0(M5HH02(:56659(I5102(65(8II044(6@0(R<2<?AC((+?H;3A(6@0()A?<6<5?(F5>(
VQ32H;0\U@<60(R<204WC((F0S02(65(40I6<5?(Wiring Diagram(S52(9520(<?S52986<5?C(
[C F0H;8I0(6@0(M5HH02(:56659(I5102(8?>(I5??0I6(H5R02(43HH;LC((
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M086(&8S70C((((
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5?65(6@0(H0;;064C((,D(/DE(340(8;I5@5;B(H0625;(52(8?L(56@02(78998:;0(;<=3<>4C((/0102(
8>>(8?L(T20;<A@6<?A(A0;(65(8?(8;208>L(;<6(T20C(
fC P820S3;;L(;<A@6(6@0(H0;;064(R<6@(8(;5?A(986I@(52(;5?A(208I@(T20(;<A@602C(
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mC P820S3;;L(20H;8I0(6@0(M086(&8S70B(N20840(E28L(8?>(N2<;;<?A(F8IX4C(
19
16. Troubleshooting
Problem
Reason
Investigation/Solution
N2<;;(?56(632?<?A(5?C(((
P5?625;;02(><4H;8L(?56(
4@5R<?A(8?L(?39:024C(
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!
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204<>0?6<8;(YZ$9H(j`ZO($PC(((
!
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!
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!
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U)F)/N(/DE(
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!
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!
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!
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!
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$+N'F(%DEDF("$)#+F'
!
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6@5253A@;LW(45(6@0($3A02(I8?(:0(I;082;L(400?C(
!
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!
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!
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!
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!
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!
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EDD(%+PM($-M
!
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)?4623I6<5?4C
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!
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5
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H@840C
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!
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T?8;;L(<A?<60C(((
!
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!
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4066<?AC((Q;8I0(6@0(N2<;;(<?(8(4@8>0>(8208C(
!
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!
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;82A02(609H0286320(4R<?A4C(
20
Problem
Reason
Investigation/Solution
HEr High Temperature
Error on Controller
Display
DQ'F$E)/N(U)EM(NF)##(
#),(DQ'/("DF(EDD(#D/N(
2043;6<?A(<?(")F'(QDE(EDD(
"+##(D"(Q'##'E-
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98L(:0(>0;<1020>(<?65(6@0("<20JH56C(((
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!
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PLI;0C(((
!
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65(-%D]'C(((
!
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8:510(-95X0(
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jZ
5
PC
!
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!
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609H0286320(4066<?A4C(
!
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!
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!
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6@0?(S5;;5R(6@0()?<6<8;(-68263H()?4623I6<5?4C(
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!
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S52(YZ9<?(6@0?(-@36(,5R?(
PLI;0W
DO NOT pour any water into the Hopper
Steps to Take
!
DH0?(6@0(A2<;;(8?>(@5HH02(;<>4C(
!
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!
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@5HH02(632?(6@0(A2<;;(65(4@36(>5R?(ILI;0B(52(:8IX(65(6@0(>04<20>(
609H0286320(65(I5?6<?30(I55X<?AC(
!
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9<?3604B(209510(8;;(6@0(H0;;064(S259(6@0(@5HH02(2<A@6(>5R?(65(6@0(
83A02(V340(18I339(<S(?0I04482LW(8?>(23?(6@0(I5?625;;02(5?(M<A@(
3?6<;($##(H0;;064(@810(I;0820>(S259(6@0(83A02(63:0Crr(
!
E32?(6@0(3?<6(65(-@36(,5R?(PLI;0Cr((
Clean the Grill
!
D?I0(6@0(3?<6(@84(S3;;L(4@36(>5R?(8?>(<4(I55;B(18I339(536(8;;(
H0;;064B(>346(8?>(84@(<?(6@0(M5HH02B("<20JH56B(Q0;;06("00>(E3:0(8?>(
N2<;;(,239C(((
Future Prevention
!
$15<>(H532<?A(6@0(R55>(>346(S259(6@0(:56659(5S(:8A4(5S(H0;;064(
<?65(6@0(M5HH02C(
!
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45(6@0(H0;;06(S00>(63:0(<4(09H6LC(((E@0?(cP;08?(6@0(N2<;;d(84(
536;<?0>(8:510C(
!
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84@C((
!
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4@53;>(:0(253A@;L(8(YI9(A8H(V0?53A@(65(T6(L53(T?A02W(:06R00?(
6@0(65H(5S(6@0(I@<9?0L(8?>(6@0(I8HC(($;45(I@0IX(65(0?4320(6@0(
3?>024<>0(5S(6@0(I@<9?0L(I8H(<4(I;08?C(
21
17. Grill Repair Instructions
Component
Time
Difficulty
Spare Parts
Tools Required
"340
a(9<?
!
[$(%jZa(-;5R(&;5R(
"340(a(KjZ99(s
✓ Q@<;;<H4(@08>(4I20R(>2<102(
✓ U<20(4?<H4(52(4I<44524
E09H0286320(
-0?452
a(9<?
!
bNJfZZJE-'/-DF
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✓ Q;<024(52(498;;(45IX06\4H8??02(
406
P5?625;(&582>
jZJ[Z(9<?
!!
bNJPD/E
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✓ U<20(4?<H4(52(4I<44524(
✓ Q;<024
"<20(Q56("8?
jZJ[Z(9<?
!!
bNJfZZJ"Q"$/
✓
Q@<;;<H4(@08>(4I20R(>2<102(
✓
U<20(4?<H4(52(4I<44524(
✓
Q;<024
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!!!
bNJ)FD,
✓ Q@<;;<H4(@08>(4I20R(>2<102(
✓ U<20(4?<H4(52(4I<44524(
✓ U<>0(Q;<024(52(-98;;(45IX06(
406
$3A02(%5652
[ZJ`Z(9<?
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bNJfZZJ$+NJ%DE
✓ Q@<;;<H4(@08>(4I20R(>2<102(
✓ U<20(4?<H4(52(4I<44524(
✓ Q;<024
s(E@<4(<4(468?>82>(6LH0(5S(S340(R<>0;L(818<;8:;0(S259(0;0I62<I8;(43HH;<024(8?>(2068<;024C
DANGER!
!
M)NM(OD#E$N'.(+?H;3A(6@0(A2<;;(S259(0;0I62<I(H5R02(43HH;L(:0S520(I59H;06<?A(
8?L(20H8<24C((D?;L(H;3A(<?65(H5R02(5?I0(8;;(20H8<24(820(I59H;060(8?>(I51024(
:8IX(<?(H;8I0C(
*3046<5?4t((
!
-0?>(8(H25>3I6(43HH526(20=3046(5?(532(R0:4<60C((V&'-E(DQE)D/W(
!
P5?68I6(b(N2<;;4($34628;<8(I3465902(43HH526(86(43HH526pkA2<;;4CI59C83(
• All key components can be replaced DIY by a “handy person”. !
• If a handy person is not available to complete the repairs, a BBQ repair shop,
mechanical or electrical equipment repairer should be able to complete the work.!
• Do not complete any repair work yourself unless suitably experienced and
confident to do so. !
• Refer to the table below for estimated time, difficulty, parts and tools required. !
• How to repair videos are available on our website.
22
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%8>0(<?(P@<?8(:L(v<8?A43(b(N2<;;4(E0I@?5;5AL(P5CB(#6>
18. Limited Product Warranty
Manufacturer’s Limited Warranty Policy
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Enjoy your cooking!
