S_EA/ S
®
MODEL NUMBER 917.256530 OWNER'SMANUAL
° Assembly
° Operation
° Customer Responsibilities
° Service and Adjustments
° Repair Parts
CAUTION: Read and follow all safety rules and instructions before operating this equipment.
FOR CONSUMER ASSISTANCE HOT LINE, CALL THIS TOLL FREE NUMBER: 1-800-659-5917
SAFETY RULES
Safe Operation Practices for Ride-On Mowers
IMPORTANT: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS
FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH
I. GENEI_IAL OPERATION
• Read, understand, and follow ell instructions in the manual
and on the machine before starting.
• Only allow responsible adults, who are familiar with the
irrstructions, to operate the machine.
Clear the area of objects such as rocks, toys, wire, etc,
which could be picked up and thrown by the blade
Be sure the area isclear ofother people before mowing Stop
machine if anyone enters the area
Never carry passengers.
Do not mow in reverse unless absolutely necessary_ Always
look down end behind before and while backing
Be aware of the mower discharge direction and do not point
it at anyone Do not operate the mower without either the
entire grass catcher or the guard in place
• Slow down before turning
Never leave a running machine unattended. Always turn off
blades, set parking brake, stop engine, and remove keys
before dismounting
• Turn off blades when not mowing
Stop engine before removing grass catcher or unclogging
chute
Mow only in daylight or good artificial light
Do not operate the machine while under the influence of
alcohol or drugs.
Watch for traffic when operating near or crossing roadways
• Use extra care when loading or unloading the machine into
a trailer or truck.
II. SLOPE OPERATION
Slopes are a major factor related to loss-of-control and
tipover accidents, which can result in severe injuryordeath_
All slopes require extra caution. If you cannot back up the
slope or if you feel uneasy on it, do not mow it.
DO:
Mow up end down slopes, not across.
Remove obstacles such as rocks, tree limbs, etc.
Watch for holes, ruts, or bumps_ Uneven terrain could
overturn the machine Tal/ grass can hide obstac/es
Use slow speed Choose a low gear so that you willnot have
to stop or shift while on the slope.
• Follow the manufacturer's recommendations for wheel
weights or counterweigirts to improve stability.
• Use extra care with grass catchers or other attachments_
These can change the stability of the macMne.
Keep all movement on the slopes s/owand gradual Do not
make sudden changes in speed or direction.
• Avoid starting or stopping on a slope. If tires lose traction,
disengage the blades and proceed slowly straight down the
slope
DO NOT:
• Donotturnonslopesunlessnecessary, andthen, tumslowly
and gradually downhill, if possible_
Do not mow near drcp-offs, ditches, or embankments. The
mower could suddenly turn over if a wheel is over the edge
of a cliff or ditch, or if an edge caves in
Do not mow on wet grass Reduced traction could cause
sliding.
Do not try to stabilize the machine by putting your foot on the
ground.
• Do not use grass catcher on steep slopes.
2
III. CHILDREN
Tragic accidents can occur ifthe operator is not alert to the
presence of children. Children are often attracted to the
machine and the mowing activity. Never assume that
children will remain where you last saw them.
Keep children out of the mowing area and under the watchful
care of another responsible adult
Be alert and turn machine off if children enter the area.
Before and when backing, look behind and down for small
children.
Never carry children. They may fall off and be seriously
injured or interfere with safe machine operation.
Never allow children to operate the machine
Use extra care when approaching blind corners, shrubs,
trees, or other objects that may obscure vision
IV. SERVICE
• Use extra care inhandling gasoline and other fuels_ They are
flammable and vapors are explosive.
Use only an approved container_
Never remove gas cap or add fuel with the engine
running. Allow engine to cool before refueling, Do not
smoke.
Never refuel the machine indoors
Never store the machine or fuel container inside where
there is an open flame, such as a water heater
Never run a machine inside a closed area
• Keep nuts and bolts, especially blade attachment bolts, tight
and keep equipment in good condition
Never tamper with safety devices. Check their proper
operation regularly.
Keep machine free of grass, leaves, or other debris build-up
Clean oil or fuel spillage Allow machine to cool before
storing
• Stop and inspect the equipment if you strike an object.
Repair, if necessary, before restarting
Never make adjustments or repairs with the engine running.
• Grass catcher components are subject to wear, damage, and
deterioration, which could expose moving parts or allow
ob ecls to be thrown. Frequently check components and
rep ace wit i manufacturer's recommended parts, when nec-
essary
Mower blades are sharp and can cut. Wrap the blade(s) or
wear gloves, and use extra caution when servicing them
Check brake operation frequently Adjust and service as
required.
Look for this symbol to point out im-
portant safety precautions. It means
CAUTIONm BECOMEALERT!!! YOUR
SAFETY IS INVOLVED.
CAUTION: Always disconnect spark plug
wire and place wire where itcannot contact
spark plug in order to prevent accidental
starting when setting up, transporting,
adjusting or making repairs.
WARNING
The engine exhaust from this product con-
tains chemicals known to the State of Califor-
nia to cause cancer, birth defects, or other
reproductive harm.
CONGRATULATIONS on your purchase of a Sears
Tractor. It has been designed, engineered and manufac-
tured to give you the best possible dependability and
performance_
Should you experience any problem you cannot easily
remedy, please contact your nearest Sears Authorized
Service CentedDepartment We have competent, well-
trained technicians and the proper tools to service or repair
this tractor
Please read and retain this manual, The instructions will
enable you to assemble and maintain your tractor properly
Always observe the "SAFETY RULES"
MODEL
NUMBER 917256530
SERIAL
NUMBER
DATEOF PURCHASE
THE MODEL AND SERIAL NUMBERS WILL BE FOUND
ON A PLATE UNDER THE SEAT,
YOU SHOULD RECORD BOTH SERIAL NUMBER AND
DATE OF PURCHASE AND KEEP IN A SAFE PLACE
FOR FUTURE REFERENCE
PRODUCT SPECIFICAT ONS
HORSEPOWER: 15 5
GASOLINE CAPACITY 5 QUARTS
AND TYPE: UNLEADED REGULAR
OIL TYPE (API-SF/SG): SAE 30 (above 32°F)
SAE 5W-30 (below 32°F)
OIL CAPACITY: 30 PINTS
SPARK PLUG: CHAMPION RJ19LM
(GAP: 030") STD361458
VALVE CLEARANCE: INTAKE: 005" - 007"
EXHAUST: 009"-011"
GROUND SPEED (MPH): FORWARD: 55
REVERSE: 2 5
TIRE PRESSURE: FRONT: 14 PSI
REAR: 10 PSI
CHARGING SYSTEM: 3 AMPS BATTERY
5 AMPS HEADLIGHTS
BATTERY: AMP/HR: 25
MIN CCA: 190
CASE SIZE: U1R
BLADE BOLT TORQUE: 30-35 FT LBS
MAINTENANCE AGREEMENT
A Sears Maintenance Agreement is available on this prod-
uct Contact your nearest Sears store for detail&
CUSTOMER RESPONSIBILITIES
Read and observe the safety rules.
o Follow a regular schedule in maintaining, caring for and
using your tractor.
• Follow the instructions under "Customer Responsibili-
ties" and "Storage" sections of this owner's manual.
WARNING: This tractor is equipped with an internal
combustion engine and should not be used on or near any
unimproved forest-covered, brush-covered or grass-cov-
ered land unless the engine's exhaust system is equipped
with a spark arrester meeting applicable local or state laws
(if any) if a spark arrester is used, it should be maintained
in effective working order by the operator.
In the state of California the above is required by law
(Section 4442 of the California Public Resources Code).
Other states may have similar laws Federal laws apply on
federal lands A spark arrester for the muffler is available
through your nearest Sears Authorized Service Canted
Department (See REPAIR PARTS section of this manual
LIMITED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT
For two (2) years from the date of purchase, if this Craftsman Riding Equipment is maintained, lubricated and tuned up according
to the instructions in the owner's manual, Sears will repair or replace, free of charge, any parts found to be defective in material
or workmanship
This Warranty does not cover:
Expendable items which become worn during normal use, such as blades, spark plugs, air cleaners, belts, etc
Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass
Repairs necessary because of operator abuse, negligence, improper storage or accident or the failure to maintain time
equipment according to the instructions contained in the owner's manual
Riding equipment used for commercial or rental purposes
LIMITED 90 DAY WARRANTY ON BATTERY
For ninety (90) days from date of purchase, if any battery included with this riding equipment proves defective in material or
workmanship and our testing determines the battery will not hold a charge, Sears will replace the battery at no charge
IN-HOME WARRANTY SERVICE ON YOUR CRAFTSMAN RIDING EQUIPMENT IS AVAILABLE AT NO-CHARGE FOR 30
DAYS FROM THE DATE OF PURCHASE PLEASE CONTACT YOUR NEAREST SERVICE CENTER AFTER 30 DAYS
FROM THE DATE OF PURCHASE, WARRANTY SERVICE IS AVAILABLE BY TAKING YOUR CRAFTSMAN RIDING EQUIP-
MENT TO YOUR NEAREST SEARS SERVICE CENTER. (IN-HOME WARRANTY SERVICE WILL STILL BE AVAILABLE
AFTER 30 DAYS FROM THE DATE OF PURCHASE BUT A STANDARD TRIP CHARGE WILL APPLY) THIS WARRANTY
APPLIES ONLY WHILE THIS PRODUCT IS IN THE UNITED STATES
This Warranty gives you specific legal rights, and you may also have other rights which may vary from state to stale
SEARS, ROEBUCK AND CO, D/81 7 WA, HOFFMAN ESTATES, IL 60179
3
TABLE OF CONTENTS
SAFETY RULES ............................................................ 2
PRODUCT SPECIFICATIONS ...................................... 3
CUSTOMER RESPONSIBILITIES ..................... 3, 17-21
WARRANTY ...................... ;........................................... 3
TABLE OF CONTENTS ................................................. 4
INDEX ............................................................................ 4
TRACTOR ACCESSORIES .......................................... 5
ASSEMBLY ............................................................. 7-10
OPERATION .......................................................... 11-16
MAINTENANCE SCHEDULE ..................................... 17
SERVICE AND ADJUSTMENTS ........................... 22-27
STORAGE ................................................................... 28
TROUBLESHOOTING ........................................... 29-30
REPAIR PARTS - TRACTOR ................................ 32-47
REPAIR PARTS - ENGINE .................................... 50-55
PARTS ORDERING/SERVICE .................. BACK PAGE
mNDEX
A
Accessories ......................................._................. 5
Adjustments:
Brake ......................................... 24
Carburetor ..........................................27
Mower:
Front-To-Back ...............................23
Side-To-Side ............................. 23
Throttle Control Cable ....................27
Air Filter, Engine .........................................20
Air Screen, Engine ................................. 20
Assembly ........................................... 7-10
B
Battery:
Charging .......................................... 8
Cleaning ....................................... 19
Connecting ...........................................7
Starting with Weak Battery ....... 26
Storage ................................................28
Terminals ...................................... 19
Belts:
Motion Drive
Removal/Replacement .......... 24
Mower Blade Driv3
Removal/Replacement ........... 23
Blade:
Sharpening .............................. 18
Replacement ....................................18
Brake Adjustment ....................................24
c
Carburetor Adjustment .............................27
Controls, Tractor ................................. 12
Customer Responsibilities ........... 17-21
Engine:
Air Filter .........................................20
Air Screen, Engine ......................20
Battery ..............................................18
Cooling Fins, Engine ............... 21
Engine Oil ................................. 19
Fuel Filter .............................. 21
Spark Plugs ..................................21
Tractor:
Blades ...........................................18
Lubrication Chart ....................... 17
Maintenance Schedule .............17
Tire Care .......................... 8,18,27
Cutting Height, Mower ...........................13
E
Electrical:
Interlocks and Relays ................... 26
Schematic ...................................... 31
Wiring Diagram ...............................32
Engine:
Air Filter ...................................................20
Air Screen .........................................20
Cooling Fins, Engine .................... 20
Oil Change .................................... 19
Oil Level .........................................15,19
Oil Type ..................................................18
Preparation .................................... 15
Repair Parts .......................... 50-55
Starting ..................................... 15
Storage ........................................ 28
F
Filters:
Air ................................................... 20
Fuel ..........................................................21
Fuel:
Type ............................................... 15
Storage ......................................... 28
Fuse ...........................................................26
G
Gauge Wheels ....................................... 9
H
Hood Removal/Installation ......................26
L
Leveling Mower Deck ...................... 23
Lubrication Chart ..................................... 16
M
Maintenance Schedule ..............................17
Mower:
Adjustment, Front-to-Back ........... 23
Adjustment, Side-to-Side ............ 23
Blade Sharpening ...................... 18
Blade Replacement ........................18
Cutting Height .............................. 13
Installation ................................ 22
Operation ...................................... 14
Removal ................................................22
Mowing Tips ......................................................16
Muffler ..................................................... 21
Spark Arraster ............................ 3,42
Mulcher Plate ..................................... 10
4
0
Oil:
Cold Weather Conditions .........15,19
Engine ...................................................19
Storage ..................................................28
Operation ............................................11-16
Operating Mower ........................................14
Options:
Accessories ............................. 5
Spark Arraster .................................3,42
P
Parking Brake ................................. 12-13
Parts Bag ............................................... 6
Parts, Replacement/Repair ..............32-47
Product Specifications ............................ 3
R
Repair Parts .............................. 32-47
S
Safety Rules ............................................ 2
Seat .................................................................8
Service and Adjustments .................21-26
Brake ............................................ 23
Carburetor ................................... 26
Fuse ....................................................25
Hood Removal/Installation ......... 25
Motion Drive Belt
Removal/Replacement ............ 23
Mower Blade Drive Belt
Removal/Replacement ............ 23
Mower Adjustment:
Front-to-Back .......................... 22
Side-to-Side ...............................22
Mower Installation ........................ 21
Mower Removal .......................... 21
Tire Care .............................. 8,17,24
Slope Guide Sheet .................................57
Spark Plugs ..............................:................. 20
Specifications .......................................... 3
Starting the Engine ...................................14
Steering Wheel .........................................7,24
Stopping the Tractor ....................... 12
Storage ................................................ 27
T
Throttle Control Cable Adjustment .... 26
Tires ...................................................8,17,24
Trouble Shooting Chart ................... 28-29
Transaxle Repair Parts ............... 48-49
W
Warranty .................................................... 3
Wiring Diagram ........................................32
Wiring Schematic .....................................31
ACCESSO AND ATTACHMENTS
These accessories and attachments were available through most Sears retail outlets and service centers when the tractor was purchased
Most Sears stores can order these items for you when you provide the model number of your tractor
ENGINE MAINTENANCE
SPARK PLUG GAS CAN ENGINE OIL FUEL STABILIZER AIR FILTER BLADES BELTS
PERFORMANCE
Sears offers a wide variety of attachments that fit your tractor Many of these are listed below with brief explanations of how they can help
you This list was current at the time of publication; however, it may change in future years - more attachments may be added, changes
may be made in these attachments, or some may no longer be available or fit your model Contact your nearest Sears store for the
accessories and attachments that are available for your tractor,
Most of these attachments do not require additional hitches or conversion kits (those that do are indicated) and are designed for easy
attaching and detaching
AERATOR promotes deep root growth for a healthy lawn Ta-
pered 2 5-inch steel spikes mounted on 10-inch diameter discs
puncture holes in soil at close intervals to let moisture soak in
Steel weight tray for increased penetration
BAGGER lets you collect grass clippings and leaves for a
healthier, neater looking lawn Two Permanex containers hold
3g-gallon plastic bags
BUMPER protects front end of tractor from damage
CARTS make hauling easy Variety of sizes available, plus
accessories such as side panel kits, tool caddy, cart cover,
protective mat and dolly
CORING AERATOR takes small plugs out of soil to allow mois-
ture and nutrients to reach grass roots 36-inch swath 24
hardened steel coring tips, 150 Ib capacity weight tray,
EASY OIL DRAIN VALVE makes oil changes easier, faster
FRONT NOSE ROLLER canters in front of mower deck to reduce
chances of "scalping" on uneven terrain
GANG HITCH lets you tow 2 or 3 pull-behind attachments at once,
such as sweepers, dethatchers, aerators (not for use with rollers,
carts or other heavy attachments)
GAUGE WHEELS on both sides of the mower deck reduce
chances of "scalping" on uneven terrain For mower decks not so
equipped
MULCH RAKF--JDETHATCHER loosens soil and flips thatch and
matted leaves to lawn surface foreasy pickuF Twenty spring tine
teeth. Useful to prepare bare areas forseeding. Available for front
or rear mounting. HIGH PERFORMANCE REEL-ACTION
SPRING TINE BETHATCHER covers 36-inch wide path and
tosses thatch into large hopper Mounts behind tractor
MULCHING CLOSE-OUT PLATE KIT, once installed, lets you
mulch, discharge or bag clippings (bagger optional) without
changing blades For models not equipped as 3-in-1 Convertible
mowers See "MOWER" in the Repair Parts section of this
manual
RAMP TOPS AND FEET let you load and unload tractor from a
pickup truck Use with2x8or2x101umber
ROLLER for smoother lawn surface. 36-inch wide, 18-inch
diameter water-tight drum holds up to 390 fbs of weight Rounded
edges prevent harm to turf Adjustable scraper automatically
cleans drum.
SNOW BLADE for snow removal only. 14-inch high, 48-inch wide
blade clears 42-inch path when angled left or right Raises, lowers
with side lever Adjustable skids; replaceable, reversible scraper
bar (Use with tire chains and wheel weights and/or rear drawbar
weight.)
SNOWTHROWER has 40-inch swath Drum-type auger handles
powdery and wet/heavy snow Mounts easiIy with simple pin
arrangement Discharge chute adjusts from tractor seat 6-inch
diameter spout discharges snow 10 to 50 feet Lift controlled at
tractor seat. (Use with chains and wheel weights and/or rear
drawbar weight )
SPRAYERS use 12-volt DC electric motor that connects to the
tractor battery or other 12-volt source Includes booms for
automatic spraying and hand held wand for spot spraying Wand
has adjustable spray pattern For applying herbicides, insecti-
cides, fungicides and liquid fedilizers
SPREADER/SEEDERS make seeding, fertilizing, and weed kill-
mg easy. Broadcast spreaders are also useful for granular de-
icers and sand
SWEEPERS let you collect grass clippings and leaves
TILLER has 5 hp engine and 36-inch swath to prepare seed beds,
cultivate and compost garden residue Tiller has its own built-in
lift and depth control system and does NOT require asleeve hitch_
Fits any lawn, yard or garden tractor Simply hook up to the tractor
drawbar and go! Optional accessories convert unit for
dethatching, aerating, hilling .without tools
TIRE CHAINS are heavy duty; closely spaced extra-large cross
links give smooth ride, outstanding traction
TRACTOR CAB has heavy duty vinyl fabric over tubular steel
frame, ABS plastic top; clear plastic windshield offers 360 degree
visibility Hinged metal doors wilh catch. Keeps operator warm
and dry Remove vinyl sides and windshields for use as sun
protector in summer Optional accessories include: tinted/
tempered solid safety glass windshield with hand operated wiper;
12-volt amber caution light for mounting on cab top
VACS forpowerful collection of heavy grass clippings and leaves
Optional wand attachment to pick up debris in hard-to-reach
places VAC/CHIPPER includes a chipper-shredder
WEIGHT BRACKET for drawbar for snow removal applications
Uses (1) 55 Ib weight
WHEEL WEIGHTS for rear wheels provide needed traction for
snow removal or dozing heavy materials
5
CONTENTS OF HARDWARE PACK
Parts Bag contents shown full size
(1) Large
'_=__ (1) L_8-24
(1) Locknut 5/16-18
(1) Hex Bolt 5/16-18 x 1-1/4
(1) Hex Bolt
1/2-13 x 1
(1) Washer
17/32xl-3/16x12Gauge __
(1)Lock _ \
Washer 1/2 _
(1) Shoulder Bolt 5/16-18
_( 0_ (2) Lock Wash_ers #1_
# 10 x 5/8
(2) Weld Nuts #10
3/16 x 3/4 x 16 Gauge ,_
(2) Hex Bolts 1/4-20 x 3/4
(2) Hex Nuts_
1/4-20 _
(2) Washers
;)/32 x 5/8 x 16 Gauge /2) Lock Washers 1/4
Seat
Mulcher
Plate
Steering
Wheel
C3
Video
Cassette
Steering
Boot
Manual Pads Bag
Parts bag contents not shown full size
(2) Shoulder
Bolts
Steering Wheel
Adapter
_m (2) Washers 3/8
(_ x 7/8 x 14 Gauge
(2) Center-
lock Nuts
) Gauge
Wheels
(2) Keys
(2) Latch Hook
Assemblys
Slope Sheet
I Steerin_
Extension
Shaft
Steering
Wheel
Insert
6
ASSEMBLY
Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes.
To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely Use
the correct tools as necessary to insure proper tightness.
TOOLS REQUIRED FOR ASSEMBLY
A socket wrench set will make assembly easier Standard
wrench sizes are listed,
(1) 5/16" wrench (1) 3/4" Socket w/drive rachet
(2) 7/16" wrenches Phillips Screwdriver
(1) 1/2" wrench Tire pressure gauge
(1) 9/16" wrench Utility knife
When right or left hand is mentioned in this manual, it
means when you are in the operating position (seated
behind the steering wheel).
TO REMOVE TRACTOR FROM CARTON
UNPACK CARTON
o Remove all accessible loose parts and parts cartons
from carton (See page 6).
o Cut, from top to bottom, along lines on all four corners
of carton, and lay panels flat.
• Check for any additional loose parts or cartons and
remove.
BEFORE ROLLING TRACTOR OFF SKID
ATTACH STEERING WHEEL (See Fig. 1)
ASSEMBLE EXTENSION SHAFT AND BOOT
• Slide extension shaft onto lower steering shall Align
mounting holes in extention and Iowershafts and install
5/16 hex bolt and Iocknut. Tighten securely.
IMPORTANT: TIGHTEN BOLT AND NUT SECURELY TO
18-22 FT. LBS TORQUE
o Place tabs of steering boot over tab slots in dash and
push down to secure_
INSTALL STEERING WHEEL
Position front wheels of the tractor so they are pointing
straight forward.
° Slide steering wheel adapter onto steering shaft exten-
sion,
• Position steering wheel and sleeve assembly so cross
bars are horizontal (left to right) and slide onto adapter.
Assemble large flat washer and 3/8-24 Iocknut and
tighten securely.
= Snap steering wheel insert into center of steering
wheel.
° Remove protective plastic from tractor hood and grill
IMPORTANT: CHECK FOR AND REMOVE ANY STAPLES
IN SKID THAT MAY PUNCTURE TI RES WHERE TRACTOR
IS TO ROLL OFF SKID
,_ / INSERT
:L/3/8-24 LOCKNUT
_L_ _....,..--_ LARGE FLAT
k .i_.j"- WASHER
t
WHEEL
ADAPTER
6/16 HEX BOLT
FIG. 1
TO ROLL TRACTOR OFF SKID (See Fig. 8)
Raise attachment lift lever to its highest position
= Release parking brake by depressing clutch/brake
pedal
, Place freewheel control in freewheeling position to
disengage transmission (See "TO TRANSPORT" in
the Operation section of this manual)
Roll tractor backwards off skid.
, Remove banding holding discharge guard up against
tractor.
7
BLY
CONNECT BATTERY (See Figs. 2 and 3)
&
CAUTION: Do not short battery termi_
nals. Before connecting battery, re-
move metal bracelets, wristwatch
bands, rings, etc.
Positive terminal must be connected
first to prevent sparking from acciden-
tal grounding.
• Remove cardboard packing from seat pan and lift seat
pan to raised position_
° Open battery box door.
• Remove terminal protective caps and discard.
= If this battery is put into service after month and year
indicated on label (label located between terminals)
charge battery for minimum of one hour at 6-10 amps.
° First connect RED battery cable to positive (+) terminal
with hex bolt, flat washer, lock washer and hex nut as
shown. Tighten securely.
= Connect BLACK grounding cable to negative (-) termi-
nal with remaining hex bolt, flat washer, lock washer'
and hex nut. Tighten securely.
o Close battery box door.
Open battery box door' for:
o Inspection for secure connections (to tighten hard-
ware),
° Inspection for' corrosion.
o Testing battery_
° Jumping (if required).
° Periodic charging
DISCARD
TERMINAL
POSITIVE PROTECTIVE
(RED) CABLE CAPS
LOCK
HEX WASHER
NUT
FLAT
NASHER
HEX
BOLT
NEGATIVE
(BLACK) CABLE
FIG. 2
SEAT
PAN
BOXDOOR
FIG. 3
INSTALL SEAT (See Fig. 4)
Adjust seat before tightening adjustment bolt.
= Remove cardboard packing on seat pan
Place seat on seat pan and assemble shoulder boll
= Assemble adjustment bolt, lock washer and flat washer
Ioosely_ Do not tighten.
° Tighten shoulder bolt securely
o Lower seat into operating position and sit on seal
= Slide seat until a comfortable position isreached which
allows you to press clutch/brake pedal all the way
down_
• Get off seat without moving its adjusted position
. Raise seat and tighten adjustment bolt securely.
SEAT
SEATPAN _._/ _
S.C,'BEn \\\
BOLT
FIG. 4
8
ASSEM LY
CHECK TIRE PRESSURE
The tires on your tractorwere overinflated at the factory for
shipping purposes Correct tire pressure is important for
best cutting performance.
• Reduce tire pressure to PSI shown in "PRODUCT
SPECIFICATIONS" on page 3 of this manual
CHECK DECK LEVELNESS
For best cutting results, mower housing should be properly
leveled See "TO LEVEL MOWER HOUSING" in the
Service and Adjustments section of this manual,,
CHECK FOR PROPER POSITION OF ALL
BELTS
See the figures that are shown for replacing motion and
mower blade drive belts in the Service and Adjustments
section of this manual Verify that the belts are routed
correctly,
CHECK BRAKE SYSTEM
After you learn how to operate your tractor, check to see that
the brake is properly adjusted See '3"0 ADJUST BRAKE"
in the Service and Adjustments section of this manual
ASSEMBLE GAUGE WHEELS TO MOWER
DECK (See Fig, 5)
Assemble gauge wheels with tractor on a flat level surface.
• Adjust mower to desired cutting height (See '3"0 AD-
JUST MOWER CUTTING HEIGHT" in the Operation
section of this manual)
, With mower in desired height of cut position, gauge
wheels should be assembled so they are slightly off the
ground Install gauge wheel in appropriate hole with
shoulder bolt, 3/8" washer and 3/8-16 Iocknut and
tighten securely.
o Repeat for opposite side installing gauge wheel in
same adjustment hole.
GAUGE WHEEL
MOUNTING
LOCKNUT
3/8"WASHER
GAUGE WHEEL"
SHOULDER BOLT
FIG. 5
ASSEMBLY
INSTALL MULCHER PLATE
(See Figs. 6 & 7)
• Install two latch hooks to mulcher plate using screw,
washer, lock washer, and weld nut as shown.
NOTE: Pre-assemble weld nut to latch hook by inserting
weld nut from the top with hook pointing down..
o Tighten hardware securely
. Raise and hold deflector shield in upright position.
° Place front of mulcher plate over front of mower deck
opening and slide into place, as shown.
• Hook front latch into hole on front of mower deck.
• Hook rear latch into hole on back of mower deck
CAUTION: Do not remove discharge
guard from mower. Raise and hold
guard when attaching mulcher plate
and allow it to rest on plate while in
operation.
TO CONVERT TO BAGGING OR
DISCHARGING
Simply remove mulcher plate and store in a safe place.
Your mower is now ready for discharging or' installation of
optional grass catcher accessory_
WELD NUT FROM THE TOP HOOK POINTS DOWN
LOCK
WELD WASHER
NUT_. SCREW
LATCH
HOOK
WASHER
MULCHER
PLATE
LOCK
WASHER
WASHER
_SCREW
WELD
NUT
FIG. 6
DEFLECTOR
SHI
LATCH
HOOKS
FIG. 7
,/CHECKLIST
BEFORE YOU OPERATE AND ENJOY YOUR NEW
TRACTOR, WE WISH TOASSURE THAT YOU RECEIVE
THE BEST PERFORMANCE AND SA TISFA CTION FROM
THIS QUALITY PRODUCT.
PLEASE REVIEW THE FOLLOWING CHECKLIST'
,/ All assembly instructions have been completed.
,/ No remaining loose parts in carton_
v" Battery is properly prepared and charged. (Minimum
1 hour at 6 amps)_
,/ Seat is adjusted comfortably and tightened securely
,/ All tires are properly inflated. (For shipping purposes,
the tires were overinflated at the factory).
,I Be sure mower deck is properly leveled side-to-side/
front-to-rear for best cutting results_ (Tires must be
properly inflated for leveling).
,7 Check mower and drive belts. Be sure they are routed
properly around pulleys and inside all belt keepers
,/ Check wiring_ See that all corrnections are still secure
and wires are properly clamped°
,/ Before driving tractor, be sure freewheel control is in
drive position.
WHILE LEARNING HOW TO USE YOUR TRACTOR, PAY
EXTRA ATTENTION TO THE FOLLOWING IMPORTANT
ITEMS:
,/ Engine oil is at proper level
¢" Fuel tank is filled with fresh, clean, regular unleaded
gasoline.
¢" Become familiar with all controls - their Location arrd
functicn. Operate them before you start the engine_
,/ Be sure brake system is in safe operating condition.
,/ It is important to purge the transmission before operat-
ing your tractor for the first time_ Follow proper starting
and transmission purging instructions (See'q'o START
ENGINE" and "PURGE TRANSMISSION" in the Op-
eration section of this manual).
10
OPERATmON
These symbols may appear on your product or in literature supplied with the product, Learn and understand their meaning,
BATTERY CAUTION OR REVERSE FORWARD
WARNING
ENGINE ON ENGINE OFF OIL PRESSURE CLUTCH
FAST SLOW
LIGHTS ON LIGHTS OFF
@
FUEL CHOKE MOWER HEIGHT DIFFERENTIAL
LOCK
0
PARKING BRAKE UNLOCKED
LOCKED
MOWER LIFT
REVERSE NEUTRAL
ATTACHMENT
CLUTCH ENGAGED
L
HIGH LOW
ATTACHMENT
CLUTCH DISENGAGED
®;I
PARKING BRAKE
IGNITION
DANGER, KEEP HANDS AND FEET AWAY
11
HYDROSTATIC FREE WHEEL
(Hydro Models only)
OPERATION
KNOW YOUR TRACTOR
READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR
Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments. Save
this manual for future reference°
LIGHT
SWITCH
IGNITION
SWITCH
LIFT LEVER
AMMETER PLUNGER
THROTTL_CHOKE
CONTROL
PEDAL
HEIGHT
ADJUSTMENT
KNOB
©
ATTACHMENT
LIFT LEVER
ATTACHMENT
CLUTCH LEVER
PARKING BRAKE
MOTION
CONTROL
LEVER
FIG. 8
Our' tractors conform to the safety standards of the American National Standards Institute_
ATTACHMENT CLUTCH LEVER: Used to engage the
mower blades, or other attachments mounted to your
tractor.
LIGHT SWITCH: Turns the headlights on and off,
THROTTLE/CHOKE CONTROL: Used for starting and
controlling engine speed_
CLUTCH/BRAKE PEDAL: Used fordeclutching and brak-
ing the tractor and starting the engine.
PARKING BRAKE: Locks clutch/brake pedal into the
brake position,
MOTION CONTROL LEVER: Selects the speed and
direction of tractor°
ATTACHMENT LIFT LEVER: Used to raise and lower the
mower deck or other' attachments mounted to your tractor_
LIFT LEVER PLUNGER: Used to release attachment lift
lever when changing its position,
IGNITION SWITCH: Used for' starting and stopping the
engine,
HEIGHTADJUSTMENT KNOB: Used to adjust the mower
cutting heighL
AMMETER: Indicates charging (+) or discharging (-) of
battery.
12
OPERATION
The operation of any tractor can result in foreign objects thrown into the eyes, which can
result in severe eye damage. Always wear safety glasses or eye shields while operating your
tractor or performing any adjustments or repairs. We recommend a wide vision safety mask
over the spectacles or standard safety glasses.
HOW TO USE YOUR TRACTOR
TO SET PARKING BRAKE (See Fig. 9)
Your tractor is equipped with anoperator presence sensing
switch. When engine is running, any attempt by the
operator to leave the seat without first setting the parking
brake will shut off the engine
o Depress clutch/brake pedal into full "BRAKE" position
and hold.
• Place parking brake lever in "ENGAGED" position and
release pressu re from clutch/brake pedal Pedal should
remain in "BRAKE" position_ Make sure parking brake
will hold tractor secure,
THROTTLE/
CHOKE
CONTROLoN /_" _
,,BRAKE,,_ "_ _.
POSITI . . _......
CLUTCH/BRAKE PEDAL
"DRIVE" POSITION
ATTACHMENT CLUTCH LEVER
"ENGAGED" POSITION
"DISENGAGED"
"ENGAGED" POSITION
MOTION CONTROL
LEVER
"DISENGAGED"
POSITION
HEIGHT ADJUSTMENT KNOB
FIG. 9
STOPPING (See Fig. 9)
MOWER BLADES -
• Move attachment clutch lever to "DISENGAGED" po-
sition,
GROUND DRIVE -
= Depress clutch/brake pedal intoful! "BRAKE" position
• Move motion control lever to neutral (N) position,
IMPORTANT: THE MOTION CONTROL LEVER DOES
NOT RETURN TO NEUTRAL (N) POSITION WHEN THE
CLUTCH/BRAKE PEDAL IS DEPRESSED
ENGINE -
° Move throttle control to slow (_) position
NOTE: Failure to move throttle control to slow (=_.)
position and allowing engine to idle before stopping may
cause engine to "backfire",
Turn ignition key to "OFF" position and remove key.
Always remove key when leaving tractor to prevent
unauthorized use.
• Never use choke to stop engine
NOTE: Under certain conditions when tractor is standing
idle with the engine running, hot engine exhaust gases may
cause "browning" of grass To eliminate this possibility,
always stop engine when stopping tractor on grass area&
J & CAUTION: Always stop tractor com-
pletely, as described above, before leav-
ing the operator's position; to empty
grass catcher, etc.
TO USE THROTTLE CONTROL (See Fig. 9)
Always operate engine at full throttle.
° Operating engine at less than full throttle reduces the
battery charging rate
Full throttle offers the best bagging and mower perfor-
mance
TO MOVE FORWARD AND BACKWARD (See
Fig. 9)
The direction and speed of movement is controlled by the
motion control lever
o Start tractor with motion control lever in neutral (N)
position
° Release parking brake and clutch/brake pedal,
Slowly move motion control lever to desired position
TO ADJUST MOWER CUTTING HEIGHT (See
Fig. 9)
The cutting height iscontrolled by turning the height adjust-
ment knob in desired direction.
Turn knob clockwise (f_._) to raise cutting heighL
° Turn knob counterclockwise (F'_)to lower cutting
height.
The cutting height range is approximately 1-1/2" to 4'L The
heights are measured from the ground to the blade tip with
the engine not running These heights are approximate
and may vary depending upon soil conditions, height of
grass and types of grass being mowed.
The average lawn should be cut to approximately 2-1/2
inches during the cool season and to over 3 inches
during hot months For healthier and better looking
lawns, mow often and after moderate growth.
• For best cutting performance, grass over 6 inches in
height should be mowed twice Make the first cut
relatively high; the second to desired height
13
OPERATION
TO OPERATE ON HILLS
TO OPERATE MOWER (See Fig. 10)
Yourtractor isequipped with an operator presence sensing
switch. Any attempt by the operator to leave the seat with
the engine running and the attachment clutch engaged will
shut off the engine
• Select desired height of cut,
• Lower' mower with attachment lift control
Start mower blades by engaging attachment clutch
control,
. TO STOP MOWER BRADES - disengage attachment
clutch control.
CAUTION: Do not operate the mower
without either the entire grass catcher,
on mowers so equipped, or the dis-
charge guard in place.
ATTACHMENT CLUTCH LEVER
"DISENGAGED" POSITION
"ENGAGED"
__ D_o='r,n_, ATTACHMENT
-- _ r,_ ...... / LIFT LEVER
HIGH POSITION
/ _.//7 I)ISCHARGE
/ ._ GUARD
FIG. 10
I CAUTION: Do not drive up or down I
i
hills with slopes greater than 15° and
!
do not drive across any slope.
Choose the slowest speed before starting up or down
hills.
Avoid stopping or changing speed on hills.
o If slowing is necessary, move throttle control lever to
slower' position.
= If stopping is absolutely necessary, push clutch/brake
pedal quickly to brake position and engage parking
brake
, Move motion control lever to neutral (N) position
IMPORTANT: THE MOTION CONTROL LEVER DOES
NOT RETURN TO NEUTRAL (N) POSITION WHEN THE
CLUTCH/BRAKE PEDAL IS DEPRESSED.
o To restart movement, slowly release parking brake and
clutch/brake pedal
= Slowly move motion control lever to slowest setting.
= Make all turns slowly.
TO TRANSPORT (See Figs. 8 and 11 )
When pushing or towing your tractor, be sure to disengage
transmission by placing freewheel control in freewheeling
position. Free wheel control is located at the rear drawbar
of tractor.
= Raise attachment lift to highest position with attach-
ment lift control
= Pull freewheel control knob out and hold in position by
inserting retainerspring into forward hole of control rod.
o Do not push or tow tractor at more than two (2) MPH.
o To reengage transmission, reverse above procedure.
NOTE: To protect hood frorn damage when transporting
your tractor on a truck or a trailer', be su re hood.is closed and
secured to tractor_ Use an appropriate means of tying hood
to tractor (rope, cord, eft).
FIG. 11
14
OPERATION
BEFORE STARTING THE ENGINE
CHECK ENGINE OIL LEVEL (See Fig. 9)
• The engine in your tractor has been shipped, from the
factory, already filled with summer weight oil
o Check engine oil with tractor on level ground
o Remove oil fill cap/dipstick and wipe clean, reinsert the
dipstick and screw cap tight, wait for a few seconds,
remove and read oil level. If necessary, add oil until
"FULL" mark on dipstick is reached De not overfill,
. For cold weather operation you should change oil for
easier starting (See "OIL VISCOSITY CHART" in the
Customer Responsibilities section of this manual)
To change engine oil, see the Customer Responsibili-
ties section in this manual
ADD GASOLINE
o Fil! fuel tank, Use fresh, clean, regular unleaded
gasoline with a minimum of 87 octane_ (Use of leaded
gasoline will increase carbon and lead oxide deposits
and reduce valve life). Do net mix oil with gasoline
Purchase fuel in quantities that car, be used within 30
days to assure fuel freshness
IMPORTANT: WHEN OPERATING IN TEMPERATURES
BELOW 32°F(0°C), USE FRESH, CLEAN WINTER GRADE
GASOLINE TO HELP INSURE GOOD COLD WEATHER
STARTING.
WARNING: Experience indicates that alcohol blended
fuels (called gasehel or using ethanol or methanol) can
attract moisture which leads to separation and formation of
acids during storage. Acidic gas can damage the fuel
system of an engine while in storage. To avoid engine
problems, the fuel system should be emptied before stor-
age of 30 days or longer. Drain the gas tank, start the
engine and let it run until the fuel lines and carburetor are
empty. Use fresh fuel next season_ See Storage Instruc-
tions for additional information. Never use engine or
carburetor cleaner products in the fuel tank or permanent
damage may occur.
J A_. CAUTION: Fill to bottom of gas tank
filler neck. Do not overfill. Wipe off any
spilled oil or fuel. Do not store, spill or
use gasoline near an open flame.
TO START ENGINE (See Fig. 9)
When starting engine for the first time or if engine has run
out of fuel, itwill take extra cranking time to move fuel from
the tank to the engine.
° Depress clutch/brake pedal and set parking brake
= Place motion control lever in neutral (N) position
Move attachment clutch to "DISENGAGED" position_
° Move throttle control lever to choke (jXJ) position for
cold engine start. For warm engine start, move throttle
control to fast (,t_,) position
° Insert key into ignition andturn keyclockwise to"START"
position and release key as soon as engine starts. Do
not run starter continuously for more than fifteen
seconds per minute If engine does not start after
several attempts, move throttle control to fast (._)
position, wait a few minutes and try again
When engine starts, slowly move throttle control lever
to desired running speed_
• A[!ow engine to warm up for a few minutes before
engaging drive or attachments
IMPORTANT: COLD STARTING FOR HYDRO (BELOW
40°F) - AFTER STARTING ENGINE AND BEFORE
DRIVING, LET TRANSMISSION WARM UP FOR ONE (1)
MINUTE BY PLACING MOTION CONTROL LEVER IN
NEUTRAL (N) POSITION AND RELEASING CLUTCH/
BRAKE PEDAL
NOTE: If at a high altitude (above 3000 feet) or in cold
temperatures (below 32°F), the carburetor fuel mixture
may need to be adjusted for best engine performance See
"TO ADJUST CARBURETOR" in the Service and Adjust-
ments section of this manual
PURGETRANSMISSlON
A AUTION: Neverengageordisengage I
freewheel lever while the engine is run-
ning.
To ensure proper operation and performance, it is recom-
mended that the transmission be purged before operating
tractor for the first time, This procedure will remove any
trapped air inside the transmission which may have devel-
oped during shipping of your tractor
IMPORTANT: SHOULD YOUR TRANSMISSION REQUIRE
REMOVAL FOR SERVICE OR REPLACEMENT, IT
SHOULD BE PURGED AFTER REINSTALLATION
BEFORE OPERATING THE TRACTOR
Place tractor safely on level su dace with engine off and
parking brake set
o Disengage transmission by placing freewheel control
in freewheeling position (See "TO TRANSPORT" in
this section of manual)
o Sitting inthe tractor seat, start engine, After the engine
is running, move throttle control to slow (._) position
With motion control lever in neutral (N) position, slowly
disengage clutch/brake pedal.
o Move motion control lever to full forward position and
hold for five (5) seconds Move lever to full reverse
position and hold for five (5) seconds Repeat this
procedure three (3) times.
NOTE: During this procedure there will be no movement of
drive wheels. The air is being removed from hydraulic drive
system
Move motion control lever to neutral (N) position Shut-
off engine and set parking brake_
Engage transmission by placing freewheel control in
driving position (See "TO TRANSPORT" in this section
of manual)
• Sitting in the tractor seat, start engine. After the engine
is running, move throttle control to half (1/2) speed
With motion control lever in neutral (N) position, slowly
disengage clutch/brake pedal
o Slowly move motion control lever forward, after the
tractor moves approximately five (5) feet. slowly move
motion control lever to reverse position_ After the
tractor moves approximately five (5) feet return the
motion control lever to the neutral (N) position. Repeat
this procedure with the motion control lever three (3)
times.
• Your tractor is now purged and now ready for normal
operation
15
OPERATHON
MOWING TIPS MULCHING MOWING TIPS
• Tire chains cannot be used when the mower housing is
attached to tractor_
o Mower should be properly leveled for best mowing
performance See "TO LEVEL MOWER HOUSING" in
the Service and Adjustments section of this manual
o The left hand side of mower' should be used for trim-
ming_
Drive so that clippings are discharged onto the area
that has been cut. Have the cut area to the right of the
machine_ This will result in a more even distribution of
clippings and more uniform cutting.
o When mowing large areas, start by turning to the right
so that clippings will discharge away from shrubs,
fences, driveways, etc_ After' one or two rounds, mow
in the opposite direction making left hand turns until
finished (See Fig_ 12 ).
. If grass is extremely tall, it should be mowed twice to
reduce load and possible fire hazard from dried clip-
pings Make first cut relatively high; the second to the
desired height.
. Do not mow grass when it is wet,, Wet grass will plug
mower and leave undesirable clumps. Allow grass to
dry before mowing.
. Always operate engine at full throttle when mowing to
assure better mowing performance and proper dis-
charge of material Regulate ground speed by select-
ing a low enough gear to give the mower cutting
performance as well as the quality of cut desire&
• When operating attachments, select a ground speed
that will suit the terrain and give best performance of
the attachment being used_
FIG. 12
IMPORTANT: FOR BEST PERFORMANCE, KEEP
MOWER HOUSING FREE OF BUILT-UP GRASS AND
TRASH CLEAN AFTER EACH USE
The special mulching blade will recut the grass clip-
pings marry times and reduce them in size so that as
they fall onto the lawn they will disperse into the grass
and not be noticed Also, the mulched grass will
biodegrade quickly to provide nutrients for' the lawn.
Always mulch with your highest engine (blade) speed
as this will provide the best recutting action of the
blade&
, Avoid cutting your lawn when it iswet. Wet grass tends
to form clumps and interferes with the mulching action
The best time to mow your lawn is the early afternoon
At this time the grass has dried and the newly cut area
will not be exposed to the direct sun.
o For best results, adjust the mower cutting height so that
the mower cuts off only the top one-third of the grass
blades (See Fig. 13). For extremely heavy mulching,
reduce your width of cut and mow slewly_
o Certain types of grass and grass conditions may re-
quire that an area be mulched a second time to com-
pletely hide the clipping& When doing a second cut,
mew across or perpendicular to the first cut path.
Change your cutting pattern from week to week. Mew
north to south one week then change to east to west the
next week_ This will help prevent matting and graining
of the lawn.
FIG. 13
MAX 1/3
16
CUSTOMER RESPONSIBiLiTIES
Check Brake Operation
Check Tire Pressure
r Checkfor LooseFasteners
a Sharpen/ReplaceMowerBlades
_ LubricationChart
r CheckBatteryLevel/Recharge
0 CleanBatteryandTerminals
a CheckTransaxleCeoIing
AdjustBladeBelt(s)Tension
AdjustMotionDriveBelt(s)Tension
Check Engine OilLevel
ChangeEngineOil
CleanAir Filter
E
N CleanAirScreen
G inspectMuffler/SparkArrester
ReplaceOilFitter(if equipped)
N CleanEngineCoolingFins
ReplaceSparkPlug
ReplaceAir FilterPaperCartridge
Replace FuelFilter
e,'
v',,
e,'
e,'
e,'
e,'
v'Ti
_5
ev'5!
V'2
e,' e*
e"
1 - Change more ogen when operaling under a heavy load or in high ambient lemperalufes
2 - Service more often when operaling in dirty or dusty conditions
3 _If equipped wi_h oil filter, change oil every 50 hours
4 _Replace b_ades more often when mowing in sandy so_l
5 • If equipped with adjustable sys{em
6 • Not requged if equipped wilh maintenance4ree babe_y
7 -Tighl_n Iront axle pivol boll Io 35 S -Ibs maximum
DOnot overfighten
GENERAL RECOMMENDATRONS
The warranty on this tractor does not cover items that have ®
been subjected to operator abuse or negligence To
receive full value from the warranty, ope rater must maintain
tractor as instructed in this manual. ®
Some adjustments will need to be made periodically to
properly maintain your tractor
All adjustments in the Service and Adjustments section of
this manual should be checked at least once each season.
Once a year you should replace the spark plug, clean
or replace air fi[ter, and check blades and belts for
wear. A new spark plug and clean air filter assure
proper air-fuel mixture and help your engine run better
and last longer.
BEFORE EACH USE
Check engine oil level
Check brake operation.
Check tire pressure
Check for loose fasteners
®
17
LUBRICATION CHART
®
BEARING ZERK
FRONT WHEEL _.)
BEARING ZERK
®
CLUTCH
PIVOT(S)
(_) SAE 30 OR 10W30 MOTOR OIL
® GENERAL PURPOSE GREASE
® REFER TO CUSTOMER RESPONSIBILITIES "ENGINE" SECTION
IMPORTANT: DO NOT OIL OR GREASE THE PIVOT POINTS
WHICH HAVE SPECIAL NYLON BEARINGS VISCOUS LUBRI-
CANTS WILL ATTRACT DUST AND DIRT THAT WILL SHORTEN
THE LIFE OF THE SELF-LUBRICATING BEARINGS IF YOU
FEEL THEY MUST BE LUBRICATED. USE ONLY A DRY, POW-
DERED GRAPHITE TYPE LUBRICANT SPARINGLY
CUSTOiVIE RESPONSmBmLHTIES
TRACTOR
Always observe safety rules when performing any mainte-
nance.
BRAKE OPERATION
If tractor requires more than six (6) feet stopping distance
at high speed in highest gear, then brake must be adjusted
(See "TO ADJUST BRAKE" in the Service and Adjust-
ments section of this manual).
TIRES
Maintain proper air pressure in all tires (See "PROD-
UCT SPECIFICATIONS" on page 3 of this manual)
o Keep tires free of gasoline, oil, or insect control chemi-
cals which can harm rubber.
° Avoid stumps, stones, deep ruts, sharp objects and
other hazards that may cause tire damage_
BLADE CARE
For best results mower blades must be kept sharp. Re-
place bent or damaged blade&
BLADE REMOVAL (See Fig. 14)
= Raise mower to highest position to allow access to
blades.
o Remove hex bolt, lock washer and flat washer securing
blade,,
• Install new or resharpened blade with trailing edge up
towards deck as shown,
° Reassemble hex bolt, lock washer and flat washer in
exact order as shown_
. Tighten bolt securely (30-35 Ft Lbs. torque)
IMPORTANT: BLADE BOLT IS GRADE 8 HEATTREATED.
NOTE: We do not recommend sharpening blade-but ifyou
do, be sure the blade is balanced.
BLADE _./--_ MANDREL
I TBAIL,.GEDGE
FLAT WASHER _ "_ _ _ I
LOCK WASHER _ _ _"'_ "_'_. |
,GBADE8,
*A GRADE 8 HEAT TREATED BOLT CAN BE
IDENTIFIED BY SIX LINES ON THE BOLT HEAD.
FIG. 14
TO SHARPEN BLADE (See Fig. 15)
Care should be taken to keep the blade balance& An
unbalanced blade will cause excessive vibration and even-
tual damage to mower and engine_
The blade can be sharpened with afile or'on a grinding
wheel. Do net attempt to sharpen while on the mower_
° To check blade balance, you will need a 5/8" diameter
steel bolt, pin, or a cone balancer. (When using a cone
balancer, follow the instructions supplied with bal-
ancer)
° Slide blade on to an unthreaded portion of the steel bolt
or pin and hold the bolt or pin parallel with the ground.
If blade is balanced, it should remain in a horizontal
position If either end of the blade moves downward,
sharpen the heavy end until the blade is balanced_
NOTE: Do not use a nail for'balancing blade The lobes of
the center hole may appear to be centered, but are not.
CENTER HOLE
518" BOLT
BLADE
FIG. 15
• 18
CUSTOMER RESPONSIBmLmES
ENGINEBATTERY
Your tractor has a battery charging system which issuffi-
cient for normal use. However, periodic charging of the
battery with an automotive charger will extend its life.
• Keep battery and terminals clean
° Keep battery bolts tight
• Keep small vent holes open.
• Recharge at 6-10 amperes for 1 hour.
TO CLEAN BA'I-FERY AND TERMINALS
Corrosion and dirt on the battery and terminals can cause
the battery to "leak" power.
° Remove terminal guard
Disconnect BLACK battery cable first then RED bat-
tery cable and remove battery from tractor.
o Rinse the battery with plain water and dry.
o Clean terminals and battery cable ends with wire brush
until brighL
• Coat terminals with grease or petroleum jelly
° Reinstall battery (See "CONNECT BATTERY" in the
Assembly section of this manual).
V-BELTS
Check V-belts for deterioration and wear after 100 hours of
operation and replace if necessary. The belts are not
adjustable_ Replace belts if they begin to slip from wear.
TRANSAXLE COOLING
The fan and cooling fins of transmission should be kept
clean to assure proper cooling.
Do not attempt to clean fan or transmission while engine is
running or while the transmission is hot.
Inspect cooling fan to be sure fan blades are intact and
clean.
Inspect cooling fins for dirt, grass clippings and other
materials. To prevent damage to seals, do not use
compressed air or high pressure sprayer to clean
cooling fins.
TRANSAXLE PUMP FLUID
The transaxle was sealed at the factory and fluid mainte-
nance isnot required for the life of the transaxle. Should the
transaxle ever leak or require servicing, contact your near-
est authorized service center/department
LUBRICATION
Only use high quality detergent oil rated with API service
classification SF or SG. Select the oil's SAE viscosity grade
according to your expected operating temperature
SAE VISCOSITY GRADES
.20 ° 0o 30_ 32 ° 40 ° 60 _ 80 _
TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE
FIG. 16
NOTE: Although multi-viscosity oils (5W30, 10W30 etc.)
improve starting in cold weather, these multi-viscosity oils
will result in increased oil consumption when used above
32°F. Check your engine oil level more frequently to avoid
possible engine damage from running low on oil.
Change the oil after the first two hours of operation and
every 25 hours thereafter or at least once a year if the
tractor is not used for 25 hours in one year
Check the crankcase oil level before starting the engine
and after each eight (8) hours of operation Tighten oil fill
cap/dipstick securely each time you check the oil level
TO CHANGE ENGINE OIL (See Figs 16 and 17)
Determine temperature range expected before oil change.
All oil must meet API service classification SFor SG.
o Be sure tractor is on level surface.
• Oil will drain more freely when warm
o Catch oil in a suitable container.
° Remove oil fill cap/dipstick Be careful not to allow dirt
to enter the engine when changing oil
° Remove drain plug.
After oil has drained completely, replace oil drain plug
and tighten securely
° Refill engine with oil through oil fill dipstick tube. Pour
slowly. Do not overfill. For approximate capacity see
"PRODUCT SPECIFICATIONS" on page 3 of this
manual
• Use gauge on oil fill cap/dipstick for checking level Be
sure dipstick cap is tightened securely for accurate
reading. Keep oil at "FULL" line on dipstick
CAP/DIPSTICK
OIL DRAIN
PLUG
19 FIG. 17
CUSTOME RESPONS BILITIES
AIR FILTER (See Fig. 18)
Your engine will not run properly using a dirty air filter.
Clean the foam pre-cleaner after every 25 hours of opera-
tion or every season Service paper cartridge every 100
hours of operation or'every season, whichever occurs first.
Service air cleaner more often under dusty cenditions_
• Remove knob(s) and cover_
TO SERVICE PRE-CLEANER
° Slide foam pre-cleaner off cartridge_
° Wash it in liquid detergent and water.
o Squeeze it dry in a clean cloth.
Saturate it in engine oil. Wrap it in c]ean, absorbent
cloth and squeeze to remove excess oil
° If very dirty or damaged, replace pre-cleaner.
• Reinstall pre-cleaner over cartridge.
Reinstall cover and secure with knob(s).
TO SERVICE CARTRIDGE
• Remove cartridge nut
Carefully remove cartridge to prevent debris from en-
tering carburetor'. Clean base carefully to prevent
debris from entering carburetor_
• Clean cartridge bytapping gently onflat surface. If very
dirty or'damaged, replace cartridge.
° Reinstall cartridge, nut, precleaner, cover and secure
with knob(s).
IMPORTANT: PETROLEUM SOLVENTS, SUCH AS
KEROSENE, ARE NOT TO BE USED TO CLEAN THE
CARTRIDGE THEY MAY CAUSE DETERIORATION OF
THE CARTRIDGE DO NOT OIL CARTRIDGE DO NOT
USE PRESSURIZED AIR TO CLEAN OR DRY
CARTRIDGE.
COVER KNOB
COVER /_ _
FOAM .._,...,,.._ _
PRE=CLEANER
CARTRIDGE NUT
PAPER
CARTRIDGE
CLEAN AIR SCREEN (See Fig. 19)
Air screen must be kept free of dirt and chaff to prevent
engine damage from overheating. Clean with a wire brush
or compressed air to remove dirt and stubborn dried gum
fibers_
ENGINE COOLING FINS (See Fig. 19)
Remove any dust, dirt or' oil from engine cooling fins to
prevent engine damage from overheating.
Remove screws from blower housing and lift housing
and dipstick tube assembly off engine
• Cover oil fill opening to prevent entry of dirt.
° Use compressed air or stiff bristle brush to thoroughly
clean engine cooling fins.
° To reassemble, reverse above procedure.
SCREWS BLOWER
HOUSING
DIPSTICK
TUBE
ASSEMBLY
AIR SCREEN
SCREWS
PLUG
ENGINE COOLING FINS
FIG. 19
FIG. 18
2O
CUSTOMER RESPONSIBRLUTIES
MUFFLER
Inspect and replace corroded muffler and spark arrester (if
equipped) as itcould create a fire hazard and/or damage_
SPARKPLUGS
Replace spark plugs at the beginning of each mowing
season or after every 100 hours of operation, whichever
occurs first. Spark plug type and gap setting are shown in
"PRODUCT SPECIFICATIONS" on page 3 of this manual.
IN-LINE FUEL FILTER (See Fig. 20)
The fuel filter should be replaced once each season. If fuel
filter becomes clogged, obstructing fuel flow to carburetor,
replacement is required_
• With engine cool, remove filter and plug fuel line
sections.
Place new fuel filter in position in fuel line with arrow
pointing towards carburetor.
Be sure there are no fuel line leaks and clamps are
properly positioned.
Immediately wipe up any spilled gasoline.
CLAMP
FUEL
FIG. 20
CLEANING
. Clean engine, battery, seat, finish, etc of all foreign
matter.,
Keep finished surfaces and wheels free of all gasoline,
oil, etc.
° Protect painted surfaces with automotive type wax.
We do not recommend using a garden hose to clean your
tractor unless the electrical system, muffler, air filter and
carburetor are covered to keep water out Water in engine
can result in a shortened engine life
21
SEF V CE ADJUSTMENTS
CAUTION: BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS:
o
o
Depress clutch/brake pedal fully and set parking brake.
Place motion control lever in neutral (N) position.
Place attachment clutch in "DISENGAGED" position.
Turn ignition key "OFF" and remove key.
Make sure the blades and all moving parts have completely stopped.
Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with
plug.
TRACTOR
TO REMOVE MOWER (See Fig, 21)
Mowerwill be easier to remove from the right side of tractor
= Place attachment clutch in "DISENGAGED" position_
Move attachment lift lever forward to lower mower to its
lowest position_
o Roll belt off engine pulley.
• Disconnect clutch rod from clutch lever by removing
retainer spring_
o Disconnect anti-sway bar' from chassis bracket by
removing retainer spring.
° Disconnect suspension arms from rear deck brackets
by removing retainer springs_
, Disconnect front links from deck by removing retainer
springs.
Raise lift lever to raise suspension arms_ Slide mower
out from under tractor.
IMPORTANT: IF AN ATTACHMENT OTHER THAN THE
MOWER IS TO BE MOUNTED TO THE TRACTOR, THE
R.H. AND LH. SUSPENSION ARMS MUST BE REMOVED
FROM TRACTOR.
TO INSTALL MOWER (See Fig. 21)
, Raise attachment lift lever to its highest position.
° Slide mower under tractor with discharge guard to right
side of tractor_
, Lower lift lever to its lowest position
° Install mower in reverse order of removal instructions.
CLUTCH
SUSPENSION
RETAINER
SPRING
ANTI-SWAY BAR
RETAINER
SPRINGS
(BOTH SIDES
FIG. 21
22
SERVICE ADJUSTMENTS
TO LEVEL MOWER HOUSING
Adjust the mower while tractor is parked on level ground or
driveway, Make sure tires are properly inflated (See
"PRODUCT SPECIFICATIONS" on page 3 of this manual).
If tires are over or underinflated, you will not properly adjust
your mower,
SIDE-TO-SIDE ADJUSTMENT (See Figs. 22 and 23)
Raise mower to its highest position,
• At the midpoint of both sides of mower, measure height
from bottom edge of mower to ground, Distance "A" on
both sides of mower should be the same or within 1/4"
of each other,
• If adjustment is necessary, make adjustment on one
side of mower only,
o To raise one side of mower, tighten lift link adjustment
nut on that side.
• To Lower one side of mower, loosen lift link adjustment
nut on that side
NOTE: Each full turn of adjustment nut will change mower
height about 1/8'L
o Recheck measurements after adjusting
BOTTOM EDGE BOTTOM EDGE
OF MOWER TO OF MOWER TO
GROUND GROUND
A
GROUND LINE
FIG. 22
SUSPENSION
ARM
LIFT LINK
ADJUSTMENT NUT
FIG. 23
FRONT-TO-BACK ADJUSTMENT (See Figs 24 and 25)
IMPORTANT: DECK MUST BE LEVEL SIDE-TO-SIDE, IF
THE FOLLOWING FRONT-TO-BACK ADJUSTMENT IS
NECESSARY, BE SURE TO ADJUST BOTH FRONT LINKS
EQUALLY SO MOWER WILL STAY LEVEL SIDE-TO-
SIDE,
To obtain the best cutting results, the mower housing
should be adjusted so that the front is approximately 1/4" to
3/4" lower than the rear when the mower is in its highest
position_
Check adjustment on right side of tractor, Measure dis-
tance"D" directly in front and behind the mandrel at bottom
edge of mower housing as shown
Before making any necessary adjustments, check that
both front links are equal inlength Both links should be
approximately 10-3/8"r
° If links are not equal in length, adjust one link to same
length as other link
° To lower front of mower loosen nut "E" on both front
links an equal number of turns
• When distance "D" is 1/4" to 3/4" lower at front than
rear, tighten nuts "F" against trunnion on both front
links.
. To raise front of mower, loosen nut"F" from trunnion on
both front links. Tighten nut "E" on both front links an
equal number of turns_
° When distance "D" is 1/4" to 3/4" lower at front than
rear, tighten nut"F" against trunnion on both front links_
° Recheck side-to-side adjustmenL
_:_ % I' MANDREL
FIG, 24
BOTH FRONT LINKS MUST BE EQUAL IN LENGTH
FRONT LINKS
NUT "E"
TRUNNION
23 FIG, 25
SERVUCE AND ADJUSTMENTS
TO REPLACE MOWER BLADE DRIVE BELT
(See Fig. 26)
The mower blade dr_vebelt may be replaced without tools_
Park the tractor on level surface. Engage parking brake_
BELT REMOVAL -
• Remove mower from tractor (See "TO REMOVE
MOWER" in this section of this manual)_
. Work belt off both mandrel pulleys and idler pulleys.
Pull belt away from mower_
BELT INSTALLATION -
Install new belt in reverse order of removal
Make sure belt is in all pulley grooves and inside all belt
guides.
° Install mower in reverse order of removal instructions_
MANDREL IDLER
PULLEY PULLEYS
MANDREL
PULLEY
FIG. 26
TO ADJUST BRAKE (See Fig. 27)
Your tractor is equipped with an adjustable brake system
which is mounted on the side of the transaxle_
If tractor requires more than six (6) feet stopping distance
at high speed in highest gear, then brake must be adjusted_
• Depress clutch/brake pedal and engage parking brake_
Measure distance between brake operating arm and
nut "A" on brake rod.
If distance is other than 1-3/4", loosen jam nut and turn
nut "A" until distance becomes 1-3/4". Retighten jam
nut against nut "A".
Road test tractor for proper stopping distance as stated
above. Read ust if necessary. If stopping distance is
still greater' than s x (6) feet n highest gear, further
maintenance is necessary. Contact your nearest au-
thorized service center/department
WITH PARKING BRAKE "ENGAGED"
NUT"A"jA M NUT
ERATING
DO NOT TOUCH THIS NUT. IF FURTHER
BRAKE ADJUSTMENT IS NECESSARY
CONTACT YOUR NEAREST AUTHORIZED
SERVICE CENTER/DEPARTMENT
FIG. 27
TO REPLACE MOTION DRIVE BELT
(See Fig. 28)
Park the tractor on level surface_ Engage parking brake,
For assistance, there is a belt installation guide decal on
bottom side of left footrest
° Remove mower (See "TO REMOVE MOWER" in this
section of this manual.)
. Remove upper belt keeper_
o Remove belt from stationary idler and clutching idler.
Pull belt slack toward rear of tractor. Carefully remove
belt upwards from transmission input pulley and over
cooling fan blades.
Pull belt toward front of tractor and remove downward
from around engine pulley.
• Install new belt by reversing above procedure.
IMPORTANT: MAKE SURE UPPER BELT KEEPER IS
POSITIONED PROPERLY BETWEEN LOCATOR TABS.
ENGINE_
PULLEY
CLUTCHING _._
IDLER
STATIONARY_
IDLER
TRANSMISSION-
INPUT PULLEY
TABS
UPPER BELT
KEEPER
24 FIG. 28
SERVICE AND ADJUSTMENTS
TO ADJUST STEERING WHEEL ALIGNMENT
TO ADJUST MOTION CONTROL LEVER (See
Fig. 29)
The motion control lever has been preset at the factory and
adjustment should not be necessary
If for any reason the motion control lever will net hold its
position while at a selected speed, it may be adjusted at the
friction pack located on the right side of transmission.
o Park tractor on level surface. Stop tractor by turning
ignition key to "OFF" position, and engage parking
brake.
Adjust motion control lever by tightening adjustment
Iocknut one half (1/2) turn
NOTE: If for any reason the effort to move the motion
control lever becomes too excessive, reverse the above
adjustment procedure by loosening Iocknut 1/4 to 1/2 turn
Road test tractor after adjustment and repeat procedure if
necessary.
TRANSMISSION REMOVAL/REPLACEMENT
Should your transmission require removal for service or
replacement, it should be purged after reinstallation and
before operating the tractor. See "PURGE TRANSMIS-
;ION" in the Operation section of this manual
ADJUSTMENT
LOCKNUT
FIG. 29
If steering wheel crossbars are not horizontal (left to right)
when wheels are positioned straight forward, remove steer-
ing wheel and reassemble per instructions in the Assembly
section of this manual
FRONT WHEEL TOE-IN/CAMBER
The front wheel toe-in and camber are not adjustable on
your tractor. If damage has occurred to affect the front
wheel tee-in or camber, contact your nearest authorized
service center/department
TO REMOVE WHEEL FOR REPAIRS
(See Fig. 30)
Block up axle securely.
Remove axle cover, retaining ring and washers to allow
wheel removal (rear wheel contains a square key - Do
not lose)
• Repair tire and reassemble
On rear wheels only: align grooves in rear wheel hub
and axle. Insert square key
Replace washers and snap retaining ring securely in
axle groove.
Replace axle cover
WASHERS
RETAINING
RING
AXLE COVER
I
SQUARE KEY
(REAR WHEEL ONLY)
FIG. 30
25
SERWCE AND ADJUSTMENTS
TO START ENGINE WITH A WEAK BATTERY
See Fig. 31)
CAUTION: Lead-acid batteries gener-
ate explosive gases. Keep sparks, flame
and smoking materials away from bat-
teries. Always wear eye protection
when around batteries.
If your battery is too weak to start the engine, it should be
recharged If "jumper cables" are used for emergency
starting, follow this procedure:
IMPORTANT: YOUR TRACTOR IS EQUIPPED WITH A12
VOLT NEGATIVE GROUNDED SYSTEM THE OTHER
VEHICLE MUST ALSO BE A 12 VOLT NEGATIVE
GROUNDED SYSTEM. DO NOT USE YOUR TRACTOR
BATTERY TO START OTHER VEHICLES
TO ATTACH JUMPER CABLES -
o Connect each end of the RED cable to the POSITIVE
(+) terminal of each battery, taking care not to short
against chassis.
Connect one end of the BLACK cable to the NEGA-
TIVE (-) terminal of fully charged battery
• Connect the other end of the BLACK cable to good
CHASSIS G ROUN D, away from fuel tank and battery.
TO REMOVE CABLES, REVERSE ORDER -
• BLACK cable first from chassis and then from the fully
charged battery,
• RED cable last from both batteries
TO REPLACE HEADLIGHT BULB
Raise hood.
• Pull bulb holder out of the hole in the backside of the
grill,
o Replace bulb in holder and push bulb holder securely
back into the hole in the backside of the grill,
o Close hood
INTERLOCKS AND RELAYS
Loose or damaged wiring may cause your tractor to run
poorly, stop running, or prevent it from starting
° Check wiring See electrical wiring diagram in the
Repair' Parts section of this manual.
TO REPLACE FUSE
Replace with 30 amp automotive-type plug-in fuse The
fuse holder is located behind the dash.
TO REMOVE HOOD AND GRILL ASSEMBLY
(See Fig. 32)
° Raise hoe&
o Unsnap headlight wire connector.
Stand in front of tractor. G rasp hood at sides, tilt toward
engine and lift off of tractor.
° To replace, reverse above procedure&
POSITIVE TERMINAL NEGATIVE TERMINAL
CABLES
CHARGED
BATFERY
POSITIVE TERMINAL NEGATIVE TERMINAL
FIG. 31
HEADLIGHT
ECTOR
FIG. 32
26
SERVMCE AND ADJUSTMENTS
ENGINE
TO ADJUST THROTTLE CONTROL CABLE
(See Fig. 33)
The throttle control has been preset at the factory and
adjustment should not be necessary. Check adjustment as
described below before loosening cable, If adjustment is
necessary, proceed as follows:
, With engine not running, move throttle control lever
from slow (,_) to choke (1\I) position Slowly move
lever from choke (!k!) to fast (,_,) position
o Check that holes "A" in governor control lever and hole
in governor plate line-up. If holes "A" are not aligned,
loosen clamp screw and move throttle cable until holes
are aligned. Tighten clamp screw securely.
GOVERNOR
CONTROLLEVER
GOVERNOR
CONTROLPLATE
HOLES"A" CLAMP THROTTLE
SCREW CABLE
FIG. 33
TO ADJUST CARBURETOR (See Fig. 34)
The carburetor has been preset at the factory and adjust-
ment should not be necessary, However, minor adjust_
merit may be required to compensate for differences in fuel,
temperature, altitude or load If the carburetor does need
adjustment, proceed as follows:
In general, turning idle mixture valve in (clockwise) de-
creases the supply of fuel to the engine giving a leaner fuel/
air mixture. Turning the idle mixture valve out (counter-
clockwise) increases the supply of fuel to the engine giving
a richer fuel/air mixture
IMPORTANT: DAMAGE TO THE NEEDLE VALVE AND
THE SEAT IN CARBURETOR MAY RESULT IF SCREW IS
TURNED IN TOO TIGHT
PRELIMINARY SETTING
• Air cleaner assembly must be assembled to the carbu-
retor when making carburetor adjustments
Be sure the throttle control cable is adjusted properly
(see above)
° With engine off turn idle mixture valve in (clockwise)
closing it finger tight and then turn out (counterclock-
wise) 1 fullturn
FINAL SETTING -
• Start engine and allow to warm for five minutes. Make
final adjustments with engine running and shift/motion
control lever in neutral (N) position.
• Move throttle control lever to slow (._) position With
finger, rotate and hold throttle lever against idle speed
screw. Turn idle speed screw to attain 1750 RPM
o While still holding throttle lever against idle speed
screw, turn idle mixture valve in (clockwise) until en-
gine begins to die and then turn out (counterclockwise)
until engine runs rough Turn valve to a point midway
between those two positions. Release throttle lever
ACCELERATION TEST -
• Move throttle control lever from slow (._) to fast (,¢B_)
position. If engine hesitates or dies, turn idle mixture
valve out (counterclockwise) 1/8 turn. Repeat test and
continue to adjust, if necessary, until engine acceler-
ates smoothly.
High speed stop is factory adjusted. Do not adjust -
damage may result.
IMPORTANT: NEVER TAMPER WITH THE ENGINE
GOVERNOR, WHICH IS FACTORY SET FOR PROPER
ENGINE SPEED OVERSPEEDINGTHEENGINEABOVE
THE FACTORY HIGH SPEED SETTING CAN BE
DANGEROUS IF YOU THINK THE ENGINE-GOVERNED
HIGH SPEED NEEDS ADJUSTING, CONTACT YOUR
NEAREST AUTHORIZED SERVICE CENTER/
DEPARTMENT, WHICH HAS PROPER EQUIPMENT AND
EXPERIENCE TO MAKE ANY NECESSARY
ADJUSTMENTS
THROTTLE IDLE SPEED
LEVER SCREW
IDLE MIXTURE
VALVE
FIG. 34
27
STORAGE
Immediately prepare your tractor for storage at the end of
he season or if the tractor will not be used for 30 days or
nore_
CAUTION: Never store the tractor with
gasoline in the tank inside a building
where fumes may reach an open flame
or spark. Allow the engine to cool
before storing in any enclosure.
TRACTOR
Remove mower from tractor for winter storage. When
mower' is to be stored for a period of time, clean it thor-
oughly, remove all dirt, grease, leaves, etc Store in a
clean, dry area.
Clean entire tractor (See "CLEAN ING" in the Customer
Responsibilities section of this manual).
Inspect and replace belts, if necessary (See belt re-
placement instructions in the Service and Adjustments
section of this manual).
• Lubricate as shown in the Customer Responsibilities
section of this manual
o Be sure that a!l nuts, bolts and screws are securely
fastened Inspect movkrg partsfor damage, breakage
and wear Replace if necessary.
o Touch up all rusted or' chipped paint surfaces; sand
lightly before painting.
BATTERY
° Fully charge the battery for storage
° After a period of time in storage, battery may require
recharging.
To help prevent corrosion and power leakage during
long periods of storage, battery cables should be
disconnected and battery cleaned thoroughly (see "TO
CLEAN BATTERY AND TERMINALS" in the Cus-
tomer Responsibilities section of this manua!).
o After' cleaning, leave cables disconnected and place
cables where they cannot come in contact with battery
terminals.
° Be sure battery drain tube is securely attached
• If battery is removed from tractor for storage, do not
store battery directly on concrete or damp surfaces.
ENGINE
FUEL SYSTEM
IMPORTANT: IT IS IMPORTANT TO PREVENT GUM
DEPOSITS FROM FORMING IN ESSENTIAL FUEL
SYSTEM PARTS SUCH AS CARBURETOR, FUEL FILTER,
FUEL HOSE, OR TANK DURING STORAGE. ALSO,
EXPERIENCE INDICATES THAT ALCOHOL BLENDED
FUELS (CALLED GASOHOL OR USING ETHANOL OR
METHANOL) CAN ATTRACT MOISTURE WHICH LEADS
TO SEPARATION AND FORMATION OF ACIDS DURING
STORAGE. ACIDIC GAS CAN DAMAGE THE FUEL
SYSTEM OF AN ENGINE WHILE IN STORAGE
• Drain the fuel tank
, Start the engine and let it run until the fuel lines and
carburetor are empty.
o Never use engine or carburetor cleaner products in the
fuel tank or permanent damage may occur.
, Use fresh fuel next season_
NOTE: Fuel stabilizer' is an acceptable alternative in
minimizing the formation of fuel gum deposits during stor-
age. Add stabilizer to gasoline in fuel tank or storage
container. Always follow the mix ratio found on stabilizer
container. Run engine at least 10 minutes after adding
stabilizer to allow the stabilizer to reach the carburetor. Do
not drain the gas tank arrd carburetor if using fuel stabilizer_
ENGINE OIL
Drain oil (with engine warm) and replace with clean engine
oil. (See "ENGINE" in the Customer Responsibilities
section of this manual).
CYLINDERS
= Remove spark plug(s).
Pour one ounce of oil through spark p!ug hole(s) into
cylinder(s).
Turn ignition key to "START" position for a few seconds
to distribute oil.
, Replace with new spark plug(s).
OTHER
Do not store gasoline from one season to another.
Replace your' gasoline can if your can starts to rusL
Rust and/or dirt in your gasoline will cause problems,
. If possible, store your tractor indoors and cover it to
give protection from dust and dirt
o Cover your tractor with a suitable protective cover that
does not retain moisture_ Do not use plastic. Plastic
cannot breathe which allows condensation to form and
will cause your tractor to rusL
IMPORTANT: NEVER COVER TRACTOR WHILE ENGINE
AND EXHAUST AREAS ARE STILL WARM
28
TROU LESHOOTING POINTS
PROBLEM
Will not start
Hard to start
Engine wild not turn over
Engine clicks but will not
start
Loss of power
Excessive vibration
CAUSE
1 Out of fuel
2 Engine not "CHOKED" properly
3 Engine flooded
4 Bad spark plug
5 Dirty air filter
6 Dirty fuel filter
7 Water in fuel
8 Loose or damaged wiring
9 Carburetor out ofadjustment
10 Engine valves out of adjustment
1 Dirty air filter
2 Bad spark plug
3 Weak or dead battery
4 Dirty fue! filter
5 Stale or dirty fuel
6 Loose or damaged wiring
7 Carburetor out of adjustment
8 Engine valves out of adjustment
1 Clutch/brake pedal not depressed
2 Attachment clutch is engaged
3 Weak or dead battery
4 Blown fuse
5 Corroded battery terminals
6 Loose or damaged wiring
7 Faulty ignition switch
8 Faulty solenoid or starter
9 Faulty operator presence switch(es)
1 Weak or dead battery
2 Corroded battery terminals
3 Loose or damaged wiring
4 Faulty solenoid or starter
1 Cutting too much grass/too fast
2 Throttle in "CHOKE" position
3 Build-up of grass, leaves and trash under mower
4 Dirty air filter
5 Low oil level/dirty oil
6 Faulty spark plug
7 Dirty fuel filter
8 Stale or dirty fuel
9 Water in fuel
10 Spark plug wire loose
11 Dirty engine air screen/fins
12 Dirty/clogged muffler
13 Loose or damaged wiring
14 Carburetor out of adjustment
15 Engine valves out of adjustment
1 Worn, bent or loose blade
2 Bent blade mandrel
3 Loose/damaged part(s)
CORRECTION
1 Fill fuel tank
2 See "TO START ENGINE" in Operation section
3 Wait several minutes before attempting to start
4 Replace spark plug
5 Clean/replace air filter
6 Replace fuel filter
7 Drain rue! tank and carburetor, refill tank with fresh
gasoline and replace fuel fiIter
8 Check all wiring
9 Contact an authorized service center/department
10 Contact an authorized service center/department
1 Clean/replace air filter
2 Replace spark plug
3 Recharge or replace battery
4 Replace fuel filter
5 Drain fuel tank and refill with fresh gasoline
6, Check all wiring
7 Contact an authorized service center/department
8 Contact an authorized service center/department
1 Depress clutch/brake pedal
2 Disengage attachment clutch
3 Recharge or replace battery
4 Replace fuse
5 Clean battery terminals
6 Check all wiring
7 Check/replace ignition switch
8 Check/replace solenoid or starter
9 Contact an authorized service center/department
1 Recharge or repIace battery
2 Clean battery terminals
3 Check all wiring
4 Check/replace solenoid or starter
1 Set in "Higher Cut" position/reduce speed
2 Adjust throttle control
3 Clean underside of mower housing
4 Clean/replace air filter
5 Check oil leve!/change oil
6 Clean and regap or change spark plug
7 Replace fuel filter
8 Drain fuel tank and refill with fresh gasotine
9 Drain fuel tank and carburetor, refill tank with fresh
gasoline and replace fue_filter
10 Connect and tighten spark plug wire
11 Ctean engine air screen/fins
12 Clean/replace muffler
13 Check a!l wiring
14 Contact an authorized service center/department
15 Contact an authorized service center/department
1 Replace blade Tighten blade bolt
2 Replace blade mandrel
3 Tighten loose part(s) Replace damaged parts
29
TROU LESHOOT NG POnNT$
PROBLEM CAUSE CORRECTION
Engine continues to run
when operator leaves seat
with attachment clutch
engaged
Poor cut - uneven
Mower blades will not
rotate
Poor grass discharge
Headlight(s) not working
(if so equipped)
Battery will not charge
Loss of drive
Engine "backfires"
when turning engine
"OFF"
1 Faulty operator-safety presence control system
1 Worn, bent or loose blade
2 Mower deck not level
3_ Buildup of grass, leaves, and trash under mower
4, Bent blade mandrel
5 Clogged mower deck vent holes from buildup of
grass, leaves, and trash around mandrels
1 Obstruction in clutch mechanism
2 Worn/damaged mower drive belt
3 Frozen idler pulley
4 Frozen blade mandrel
1 Engine speed too stow
2 Travel speed too fast
3 Wet grass
4 Mower deck not level
5 Low/uneven tire air pressure
6 Worn, bent or loose blade
7 Buildup of grass, leaves and trash under mower
8 Mower drive belt worn
9 Blades improperly installed
10 Improper blades used
11 Clogged mower deck vent holes from buildup of
grass, leaves, and trash around mandrels
1 Switch is "OFF"
2 Bulb(s) burned out
3 Faulty light switch
4 Loose or damaged wiring
5 Blown fuse
1 Bad battery cell(s)
2 Poor cable connections
3 Faulty regulator (if so equipped)
4 Faulty alternator
1 Freewheel control in "disengaged" position
2 Motion drive belt worn, damaged, or broken
3 Air trapped in transmission during shipment
or servicing
Engine throttle control aot set at "SLOW"
position for 30 seconds before stopping engine
! Check wiring, switches and connections If not
corrected, contact an authorized service center/
department
1 Replace blade Tighten blade bolt
2 Level mower deck
3 Clean underside of mower housing
4 Replace blade mandrel
5 Clean around mandrels to open vent holes
1 Remove obstruction
2 Replace mower drive belt
3 Replace idler pulley
4 Replace blade mandrel
1 Place throttle control in "FAST" position
2 Shift to slower speed.
3 Allow grass to dry before mowing
4 Level mower deck
5 Check tires for proper air pressure
6 Replace/sharpen blade Tighten blade bolt
7 Clean underside of mower housing
8 Replace mower drive belt
9 Reinstall blades sharp edge down
10 Replace with blades listed in this manual
11 Clean around mandrels to open vent holes.
1 Turn switch "ON"
2 Replace bulb(s)
3 Check/replace light switch
4 Check wiring and connections
5 Replace fuse
1 Replace battery,
2, Check/clean allconnections
3 Replace regulaton
4_ Replacealternator
1 Place freewheel control in "engaged" position
2 Replace motion drive belt
3 Purge transmission
1 Movethrottle control to "SLOW" position and allow
toidlefor 30 seconds before stoppingengine
30
