PPR20H42STB Poulan lawn tractor User Manual

IMPORTANT MANUAL Do Not Throw Away

OWNER'S MANUAL

MODEL:

PPR20H42STB

LAWNTRACTOR

WARNING:

Read this Owner sManual and fidlow allWarn-

ings and Safety Instructions. Failure todoso can

resultin serious injury.

ALWAYS WEAR EYE PROTECTION DURING OPERATION

183255 Rev. 1 9.20.02 RD/MH

Printed in U.S.A.

SAFETY RULES

& Safe Operation Practices for Ride-On Mowers &

IMPORTANT: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS.

FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH.

I. GENERAL OPERATION

• Read, understand, and followall instructions inthemanual

and onthe machine before starting.

• Only allow responsible adults, who are familiar with the

instructions, to operate the machine.

• Clear the area of objects such as rocks, toys, wire, etc.,

which could be picked upand thrown by the blade.

• Be sure the area is clear of other people before mowing.

Stop machine if anyone enters the area.

• Never carry passengers.

• Do not mow in reverse unless absolutely necessary.

Always look down and behind before and while backing.

• Be awareofthe mower discharge direction and do notpoint

itat anyone. Do not operate the mower without either the

entire grass catcher or the guard in place.

• Slow down before turning.

• Never leave a running machine unattended. Always turn

off blades, set parking brake, stop engine, and remove

keys before dismounting.

• Turn off blades when not mowing.

• Stop engine before removing grass catcher orunclogging

chute.

• Mow only indaylight or good artificial light.

• Do not operate the machine while under the influenceof

alcohol or drugs.

• Watch for traffic when operating near or crossing road-

ways.

• Useextra care when loading or unloading the machine into

a trailer or truck.

• Dataindicatesthat operators, age 60years andabove, are

involved in a large percentage of riding mower-related

injuries. These operators should evaluate their ability to

operate the riding mower safely enough to protect them-

selves and others from serious injury.

• Keep machine free of grass, leaves or other debris build-

up which can touch hot exhaust/engine parts and burn.

Do not allow the mower deck to plow leaves

or other debris which can cause build-up to occur. Clean

any oil or fuel spillage before operating or storing the

machine. Allow machine to cool before

storage.

II. SLOPE OPERATION

Slopes are a major factor related to loss-of-controland tipover

accidents,which can result in severe injuryor death. All slopes

requireextra caution. If youcannotback upthe slopeor ifyoufeel

uneasy on it, do notmow it.

DO:

• Mow up and down slopes, not across.

• Remove obstacles such as rocks, tree limbs, etc.

• Watch for holes, ruts, or bumps. Uneven terrain could

overturn the machine. Tallgrass can hide obstacles.

• Use slow speed. Choose a low gear so that you will not

have to stop or shift while on the slope.

• Follow the manufacturer's recommendations for wheel

weights or counterweights to improve stability.

• Use extra care with grass catchers or other attachments.

These can change the stability of the machine.

• Keep all movement on the slopes slow and gradual Do

not make sudden changes in speed or direction.

• Avoid starting or stopping on a slope. Iftireslosetraction,

disengage the blades and proceed slowly straightdown

the slope.

DO NOT:

• Do not turn on slopes unless necessary, and then, tum

slowly and gradually downhill, ifpossible.

• Do not mow near drop-offs, ditches, or embankments.

The mower could suddenly turn over ifa wheel isover the

edge of a cliff or ditch, or if an edge caves in.

• Do notmow on wet grass. Reduced traction could cause

sliding.

• Do not try to stabilize the machine by putting your foot on

theground.

• Do not use grass catcher on steep slopes.

III. CHILDREN

Tragic accidents can occur if the operator isnot alert to the

presence of children. Children are often attracted to the

machineandthe mowingactivity. Neverassumethatchildren

will remain where you last saw them.

• Keep children out of the mowing area and under the

watchful care of another responsible adult.

• Be alert and turn machine off if children enter the area.

• Beforeandwhenbacking, lookbehindanddownforsmall

children.

• Never carry children. They may fall off and be seriously

injuredor interferewith safe machine operation.

• Never allow children to operate the machine.

• Use extra care when approaching blind corners, shrubs,

trees, or other objects that may obscure vision.

IV. SERVICE

• Use extra care inhandling gasoline and otherfuels. They

are flammable and vapors are explosive.

- Use only an approved container.

- Never remove gas cap or add fuel with the engine

running. AIIowenginetocool before refueling. Do not

smoke.

- Never refuel the machine indoors.

- Never store the machine or fuel container insidewhere

there isan open flame, such as a water heater.

• Never run a machine insidea closed area.

• Keep nuts and bolts, especially blade attachment bolts,

tight and keep equipment ingood condition.

• Never tamper with safety devices. Check their proper

operation regularly.

• Keep machine free ofgrass, leaves, or other debris build-

up. Clean oil orfuel spillage. Allow machine to cool before

storing.

• Stop and inspectthe equipment ifyou strike an object.

Repair, ifnecessary, before restarting.

• Never make adjustments or repairs with the engine

running.

• Grass catcher componentsare subject towear, damage,

and deterioration, which could expose moving parts or

allow objects tobe thrown. Frequently checkcomponents

and replace with manufacturer's recommended parts,

when necessary.

• Mower blades are sharp and can cut. Wrapthe blade(s)

or wear gloves, and use extra caution when servicing

them.

• Check brake operation frequently. Adjust and service

as required.

SAFETY RULES

& Safe Operation Practices for Ride-On Mowers &

Be sure the area is clear of other people before mowing.

Stop machine if anyone enters the area.

Never carry passengers or children even with the blades

oft.

Do not mow in reverse unless absolutely necessary. Al-

ways look down and behind before and while backing.

Never carry children. They may fall off and be seriously

injured or interfere with safe machine operation.

Keep children out of the mowing area and under the

watchful care of another responsible adult.

Be alert and turn machine off if children enter the area.

Before and when backing, look behind and down for small

children.

Mow up and down slopes (15° Max), not across.

Remove obstacles such as rocks, tree limbs, etc.

Watch for holes, ruts, or bumps. Uneven terrain could

overturn the machine. Tall grass can hide obstacles.

Use slow speed. Choose a low gee rsothat you will not have

to stop or shift while on the slope.

Avoid starting or stopping on a slope. Iftires lose traction,

disengage the blades and proceed slowly straight down

the slope.

If machine stops while going uphill, disengage blades, shift

into reverse and back down slowly.

Do not turn on slopes unless necessary, and then, turn

slowly and gradually downhill, if possible.

Look for this symbol to point out im-

portant safety precautions. It means

CAUTIONttt BECOMEALERTtt! YOUR

SAFETY IS INVOLVED.

CAUTION: In order to prevent acciden-

tal starting when setting up, transport-

ing, adjusting or making repairs, al-

ways disconnect spark plug wire and

place wirewhere itcannot contact spark

plug.

CAUTION: Do not coast down a hill in

neutral, you may lose control of the

tractor.

CAUTION: Tow only the attachments

that are recommended by and comply

with specifications of the manufacturer

of your tractor. Use common sense

when towing. Operate only at the low-

est possible speed when on a slope.

Too heavy of a load, while on a slope,

is dangerous. Tires can lose traction

with the ground and cause you to lose

control of your tractor.

WARNING

Engine exhaust, some of its constituents, and cer-

tain vehicle components contain or emit chemicals

known to the State of California to cause cancer and

birth defects or other reproductive harm.

WARNING

Battery posts, terminals and related accessories

contain lead and lead compounds, chemicals known

to the State of California to cause cancer and birth

defects or other reproductive harm. Wash hands

after handling.

PRODUCT SPECIFICATIONS

GASOLINE CAPACITY 2.0 GALLONS

AND TYPE: UNLEADED REGULAR

OILTYPE (API-SF-SJ): SAE 30 (above 32°F)

SAE 5W-30 (below 32°F)

OILCAPACITY: W/FILTER 4.0 PINTS

W/OFILTER 3.75 PINTS

SPARK PLUG: CHAMPION RC12YC

(GAP: .040")

GROUND SPEED (MPH): Forward: 0-5.5

Reverse 0-2.4

TIRE PRESSURE: FRONT: 14 PSI

REAR: 10 PSI

CHARGINGSYSTEM: 3 AMPS BATTERY

5 AMPS HEADLIGHTS

BATTERY: AMP/HR: 28

MIN. CCA: 230

CASESIZE: U1R

BLADE BOLTTORQUE: 27-35 FT. LBS.

CONGRATULATIONS on your purchase of a newTractor.

Ithas been designed, engineered and manufactured to give

you the best possible dependability and performance.

Should you experience any problem you cannot easily

remedy, please contact your nearest authorized service

center. We have competent, well-trained technicians and

the proper tools to service or repair this tractor.

Please read and retain this manual. The instructions will

enable you to assemble and maintain your tractor properly.

Always observe the "SAFETY RULES".

CUSTOMER RESPONSIBILITIES

• Read and observe the safety rules.

• Follow a regularschedule inmaintaining, caring forand

using your tractor.

• Follow the instructions under the "Customer Responsi-

bilities" and "Storage" sections of this owner's manual.

WARNING: This tractor is equipped with an internal com-

bustion engine and should not be used on or near any

unimproved forest-covered, brush-covered or grass-cov-

ered land unless the engine's exhaust system is equipped

with a spark attester meeting applicable local or state laws

(if any). If a spark arrester isused, itshould be maintained

ineffective working order by the operator.

A spark arrester for the muffler is available through your

nearest authorized service center/department (See REPAIR

PARTS section of this manual).

Inthe state of California the above is required bylaw (Section

4442 of the California Public Resources Code). Other states

may have similar laws. Federal laws apply on federal lands.

TABLE OF CONTENTS

SAFETY RULES ........................................................ 2-3

PRODUCT SPECIFICATIONS ....................................... 4

CUSTOMER RESPONSIBILITIES ...................... 4, 16-19

ASSEMBLY ................................................................ 6-8

OPERATION ............................................................. 9-15

MAINTENANCE SCHEDULE ....................................... 16

SERVICE AND ADJUSTMENTS ............................. 20-25

STORAGE ................................................................... 26

TROUBLESHOOTING ............................................. 27-28

REPAIR PARTS - TRACTOR .................................. 30-45

WARRANTY ................................................................ 46

UNASSEMBLED PARTS

Steering Wheel

Steering

Wheel Insert

Sleeve

Steering

Extension

Shaft

Steering Adapter

(1) Large Flat

Washer __

(1) Locknut 1/4-28

(1) Hex Bolt 1/4-28 x 1-1/4

(1) Locknut 1/2-20

Seat

(1) Washer @

17/32 x 1-3/16 x 12 Gauge

(1) Knob

Slope Sheet

(2) Keys

For Future Use

ASSEMBLY

You r new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes. To

ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the

correct tools as necessary to insure proper tightness.

TOOLS REQUIRED FOR ASSEMBLY

A socket wrench set will make assembly easier. Standard

wrench sizes are listed.

Utility knife Pliers

(1) 3/4" wrenches Tire pressure gauge

(2) 7/16" wrenches

When right or left hand ismentioned inthis manual, itmeans

when you are in the operating position (seated behind the

steering wheel).

TO REMOVE TRACTOR FROM CARTON

UNPACK CARTON

• Remove all accessible loose parts and parts cartons

from carton.

• Cut, from top to bottom, along lines on all four corners

of carton, and lay panels flat.

• Check for any additional loose parts or cartons and

remove.

BEFORE REMOVING TRACTOR FROM

SKID

ATTACH STEERING WHEEL (See Fig. 1)

ASSEMBLE EXTENSION SHAFT AND BOOT

Slide extensionshaftonto lowersteeringshaft. Alignmount-

ing holes in extension and lower shafts and install

1/4 hex bolt and Iocknut. Tighten securely.

IMPORTANT: TIGHTEN BOLT AND NUT SECURELY TO

10-12 FT. LBS TORQUE.

Placetabs of steering bootover tab slots in dash and push

down to secure.

INSTALL STEERING WHEEL

Position front wheels of the tractor so they are pointing

straight forward.

Remove steering wheel adapter from steering wheel and

slide adapter onto steering shaft extension.

Position steering wheel so cross bars are horizontal (leftto

right) and slide inside boot and onto adapter.

Assemblelarge flatwasher, f/2 hexnutand tightensecurely.

Snap steering wheel insert into center of steering wheel.

Remove protective materials from tractor hood and grill.

IMPORTANT: CHECK FOR AND REMOVE ANY STAPLES

IN SKID THAT MAY PUNCTURE TIRES WHERE TRACTOR

IS TO ROLL OFF SKID.

TABS

EXTENSION SHAFT

HEX BOLT

1/4 LOCKNUT

LOWER

STEERING

SHAFT

FIG. 1

HOW TO SET UP YOUR TRACTOR

CHECK BATTERY (See Fig. 2)

• Lift seat pan to raised position.

• If this battery is put into service after month and year

indicated on label (label located between terminals)

charge battery for minimum of one hour at 6-10 amps.

(See "BATTERY" inCUSTOMER RESPONSIBILITIES

section of this manual for charging instructions).

ASSEMBLY

SEAT PAN/I

FIG. 2

INSTALL SEAT (See Fig. 3)

Adjust seat before tightening adjustment knob.

• Remove adjustment knob and fiat washer securing seat

to cardboard packing and set aside for assembly ofseat

to tractor.

• Pivot seat upward and remove from the cardboard

packing. Remove the cardboard packing and discard.

• Place seat on seat pan so head of shoulder bolt is

positioned over large slotted hole in pan.

• Push down on seat to engage shoulder bolt in slot and

pull seat towards rear of tractor.

• Pivot seat and pan forward and assemble adjustment

knob and flat washer loosely. Do not tighten.

• Lower seat intooperating position and sit on seat.

• Slide seat until a comfortable position isreached which

allows you to press clutch/brake pedal all the way down.

• Get off seat without moving itsadjusted position.

• Raise seat and tighten adjustment knob securely.

SHOULDER

BOLT

FLAT WASHER

ADJUSTMENT

KNOB

NOTE: You may now roll or drive your tractor off the skid.

Follow the appropriate instruction below to remove the

tractor from the skid.

TO ROLL TRACTOR OFF SKID (See Operation

section, page 10, for location and function of

controls)

• Press lift lever plunger and raise attachment lift lever to

itshighest position.

• Release parking brake by depressing clutch/brake pedal.

• Place freewheel control in freewheeling position to

disengage transmission (See "TO TRANSPORT" inthe

Operation section of this manual).

• Roll tractor forward off skid.

• Remove banding holding deflector shield up against

tractor.

TO DRIVE TRACTOR OFF SKID (See Opera-

tion section, page 10, for location and func-

tion of controls)

_kWARNING: Before starting, read, understand and follow

all instructionsin the Operation section of this manual. Be

sure tractor is ina well-ventilated area. Be sure the area in

front of tractor isclear of other people and objects.

• Be sure all the above assembly steps have been

completed.

• Check engine oil level and fill fuel tank with gasoline.

• Place freewheel control in"transmission engaged" po-

sition.

• Sit on seat inoperating position, depress clutch/brake

pedal and set the parking brake.

• Place motion control lever in neutral (N) position.

• Press lift lever plunger and raise attachment lift lever to

its highest position.

• Startthe engine. After engine has started, move throttle

control to idleposition.

• Release parking brake.

• Slowly move the motion control lever forward and slowly

drive tractor off skid.

• Apply brake to stop tractor, set parking brake and place

motion control lever inneutral position.

• Turn ignition key to "OFF" position.

Continue with the instructionsthat follow.

FIG. 3

ASSEMBLY

CHECK TIRE PRESSURE

IMPORTANT: FOR SHIPPING PURPOSES, THE

MULCHER PLATE WAS PREATTACHED TO YOUR

MOWER. THE MULCHER PLATE MUST ONLY BE USED

WITH THE MULCHING BLADES THAT CAME PACKED

SEPARATELY IN THE CARTON.

YOUR MOWER CAME FACTORY EQUIPPED WITH HIGH

PERFORMANCE BLADES, WHICH ARE THE BEST

BLADES FOR BAGGING AND DISCHARGING. TO USE

YOUR MOWER WITH THE HIGH PERFORMANCE BLADES

THE MULCHER PLATE MUST BE REMOVED FROM THE

MOWER (SEE FIG. 4).

TO SET UP YOUR MOWER FOR MULCHING

• Remove high performance blades and install mulcher

blades, (see BLADE REMOVAL in the CUSTOMER

RESPONSABILITY section of this manual).

TO INSTALL MULCHER PLATE (See Rg. 4)

NOTE: Ifyouinstalledthe mulching bladesyou willneed toinstall

the mulcher plate.

• Raise and hold deflector shield in upright position.

• Place front of mulcher plate over front of mower deck

opening and slide intoplace, as shown.

• Hook front latch into hole on front of mower deck.

• Hook rear latch intohole on back of mower deck.

CAUTION: Do notremove deflector shield I

from mower. Raise and hold shield when

attaching mulcher plate and allow it to

rest on plate while in operation.

DEFLECTOR

SHIELD

MULCHER

PLATE

LATCH

HOOKS

FIG. 4

TO CONVERT TO BAGGING OR

DISCHARGING

NOTE: The mulcher blades willdischarge and bag grass, but

for best bagging and discharging installthe high performance

blades.

• Remove mulcher plate and mulcher blades and install

high performance blades, (see BLADE REMOVAL inthe

CUSTOM ERRESPONSABILITYsection ofthis manual).

• Store mulcher blades and mulcher plate ina safe place.

Your mower isnow ready for discharging or installation

of optional grass catcher accessory.

The tires on your tractor were overinflated at thefactory for

shipping purposes. Correct tire pressure is important for

best cutting performance.

• Reduce tire pressure to PSI shown in "PRODUCT

SPECIFICATIONS" section of this manual.

CHECK DECK LEVELNESS

For best cutting results, mower housing should be properly

leveled. See "TO LEVEL MOWER HOUSING" inthe Service

and Adjustments section of this manual.

CHECK FOR PROPER POSITION OF ALL

BELTS

See the figures that are shown for replacing motion and

mower blade drive belts in the Service and Adjustments

section of this manual. Verify that the belts are routed

correctly.

CHECK BRAKE SYSTEM

After you learn how to operate your tractor, check to seethat

the brake is properly adjusted. See "TO ADJUST BRAKE"

inthe Service and Adjustments section of this manual.

/ CHECKLIST

BEFORE YOU OPERA TEAND ENJOY YOUR NEW TRAC-

TOR, WE WISH TO ASSURE THAT YOU RECEIVE THE

BEST PERFORMANCEAND SATISFACTION FROM THIS

QUALITYPRODUCT.

PLEASE REVIEW THE FOLLOWING CHECKLIST:

,/ All assembly instructionshave been completed.

,/ No remaining loose parts incarton.

,/ Battery isproperly prepared and charged. (Minimum 1

hour at 6 amps).

,/ Seat is adjusted comfortably and tightened securely.

,/ All tires are properly inflated. (For shipping purposes,

the tires were overinflated at the factory).

,/ Be sure mower deck is properly leveled side-to-side/

front-to-rear for best cutting results. (Tires must be

properly inflatedfor leveling).

,/ Check mower and drive belts. Be sure they are routed

properly around pulleys and inside all belt keepers.

,/ Check wiring. See that all connections are still secure

and wires are properly clamped.

,/ Before driving tractor, be sure freewheel control is in

drive position.

WHILE LEARNING HOW TO USE YOUR TRACTOR, PAY

EXTRA ATTENTION TO THE FOLLOWING IMPORTANT

ITEMS:

,/ Engine oil is at proper level.

,/ Fuel tank is filled with fresh, clean, regular unleaded

gasoline.

,/ Become familiar with all controls - their location and

function. Operate them before you start the engine.

,/ Be sure brake system is in safe operating condition.

,/ Itisimportant to purge the transmission before operating

your tractor for the first time. Follow proper starting and

transmission purging instructions (See "TO START

ENGINE"and"PURGETRANSMISSlON"in the Opera-

tion section of this manual).

OPERATION

These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning.

R N H L I\1

REVERSE NEUTRAL HIGH LOW CHOKE FAST SLOW IGNITION

ENGINE OFF LIGHTS ON ENGINE ON ENGINE START PARKING BRAKE PARKING BRAKE PARKING BRAKE

LOCKED UNLOCKED

OVER TEMP FUEL OIL PRESSURE BATTERY REVERSE FORWARD MOWER HEIGHT MOWER LIFT

LIGHT

ATTACHMENT ATTACHMENT

CLUTCH ENGAGED CLUTCH DISENGAGED DANGER, KEEP HANDS

AND FEET AWAY

FREE WHEEL

(Automatic Models only)

@@@@@

KEEP AREA CLEAR SLOPE HAZARDS

(SEE SAFETY RULES SECTION)

Failure to follow instructions

could result in serious injury or

death. The safety alert symbol

is used to identify safety inform-

ation about hazards which can

result in death, serious injury /

and/or property damage.

DANGER indicates a hazard which, if not avoided,

will result in death or serious injury.

WARNING indicates a hazard which, if not avoided,

could result in death or serious injury.

CAUTION indicates a hazard which, if not avoided,

might result in minor or moderate injury.

CAUTION when used without the alert symbol,

indicates a situation that could result in damage

to the tractor and/or engine.

HOT SURFACES indicates a hazard which,

if not avoided, could result in death, serious injury

and/or property damage.

FIRE indicates a hazard which, if not avoided,

could result in death, serious injury and/or

property damage.

OPERATION

KNOW YOUR TRACTOR

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR

Compare the illustrationswithyourtractortofamiliarize yourself withthe locationsofvariouscontrols and adjustments. Save

this manual for future reference.

CHOKE

THROTTLE

CLUTCH/BRAKE

PEDAL

IGNITION

ATTACHMENT SWITCH SWITCH

AMMETER CLUTCH LEVER POSITION

PLUNGER

ATTACHMENT

LIFT LEVER

o HEIGHT

ADJUSTMENT

INDICATOR

PARKING

FREE WHEEL .MOTION

CONTROL, CONTROL

LEVER

FIG. 5

Our tractors conform to the safety standards of the American National Standards Institute.

ATTACHMENT CLUTCH LEVER: Used to engage the

mower blades, or other attachments mounted toyour tractor.

LIGHT SWITCH POSITION: Turns the headlights on and

off.

AMMETER - Indicates charging (+) or discharging (-) of

battery.

CHOKE CONTROL - Used when starting a cold engine.

THROTTLE CONTROL: Used for controlling engine speed.

CLUTCH/BRAKE PEDAL: Used for declutching and brak-

ingthe tractor and starting the engine.

PARKING BRAKE: Locks clutch/brake pedal intothe brake

position.

FREEWHEEL CONTROL: Disengages transmission for

pushing or slowly towing the tractor with the engine off.

MOTION CONTROL LEVER: Selects the speed and

direction of tractor.

ATTACHMENT LIFT LEVER: Used to raise, lower, and

adjust the mower deckor other attachments mounted toyour

tractor.

LIFT LEVER PLUNGER: Used to release attachment lift

lever when changing itsposition.

IGNITION SWITCH: Used for starting and stopping the

engine.

OPERATION

The operation of any tractor can result inforeign objects thrown into the eyes, which can

result in severe eye damage. Always wear safety glasses or eye shields while operating

your tractor or performing any adjustments or repairs. We recommend a wide vision

safety mask over spectacles or standard safety glasses.

HOW TO USE YOUR TRACTOR

TO SET PARKING BRAKE (See Fig. 6)

Your tractor is equipped with an operator presence sensing

switch. When engine is running, any attempt bythe operator

to leave the seat without first setting the parking brake will

shut off the engine.

• Depress clutch/brake pedal into full "BRAKE" position

and hold.

• Place parking brake lever in "ENGAGED" position and

release pressure from clutch/brake pedal. Pedal should

remain in "BRAKE" position. Make sure parking brake

will hold tractor secure.

CHOKE

CONTROL

LEVER

THROTTLE

CONTROL

ATTACHMENT CLUTCH LEVER

"ENGAGED" POSITION

KEY

"BRAKE"

POSITION

3AGED"

POSITION

BRAKE

"ENGAGED"

POSITION

CLUTCH/BRAKE

PEDAL "DRIVE"

POSITION

_ CONTROL

LEVER

PARKING BRAKE

"DISENGAGED"

POSITION

FIG. 6

STOPPING (See Fig. 6)

MOWER BLADES -

• To stop mower blades,move attachment clutch lever to

"DISENGAGED" position.

GROUND DRIVE-

• To stop ground drive, depress clutch/brake pedal into

full "BRAKE" position.

• Move motion control lever to neutral (N) position.

IMPORTANT: THE MOTION CONTROL LEVER DOES

NOT RETURN TO NEUTRAL (N) POSITION WHEN THE

CLUTCH/BRAKE PEDAL IS DEPRESSED.

ENGINE -

• Move throttle control to slow position.

NOTE: Failure to move throttle control to slow position and

allowing engine to idle before stopping may cause engine to

"backfire".

• Turn ignition key to "OFF" position and remove key.

Always remove key when leaving tractor to prevent

unauthorized use.

• Never use choke to stop engine.

IMPORTANT: LEAVING THE IGNITION SWITCH IN ANY

POSITION OTHER THAN "OFF" WILL CAUSE THE

BATTERY TO BE DISCHARGED, (DEAD).

NOTE: Under certain conditions when tractor isstanding idle

with the engine running, hot engine exhaust gases may

cause "browning" of grass. To eliminate this possibility,

always stop engine when stopping tractor on grass areas.

I_1 AUTION: Always stop tractor com- I

pletely, as described above, before leav-

ing the operator's position; to empty

grass catcher, etc.

TO USE THROTTLE CONTROL (See Fig. 6)

Always operate engine at full throttle.

• Operating engine at less than full throttle reduces the

battery charging rate.

• Full throttle offers the best bagging and mower perfor-

mance.

TO USE CHOKE CONTROL (See Fig. 6)

Use choke control whenever you are starting a cold engine.

Do not use to start a warm engine.

• To engage choke control, pull knob out. Slowly push

knob in to disengage.

TO MOVE FORWARD AND BACKWARD (See

Fig. 6)

The direction and speed of movement is controlled by the

motion control lever.

• Start tractor with motion control lever in neutral (N)

position.

• Release parking brake.

• Slowly move motion control lever to desired position.

TO ADJUST MOWER CUTTING HEIGHT (See

Fig. 6)

The position of the attachment lift lever determines the

cutting height.

• Grasp lift lever.

• Press plunger with thumb and move lever to desired

position.

The cutting height range is approximately 1-1/2 to 4". The

heights are measured from the ground tothe blade tip with the

engine not running. These heights are approximate and may

vary depending upon soil conditions, height of grass and

types of grass being mowed.

• The average lawn should be cut to approximately 2-1/2

inches during thecool season and toover 3 inches during

hot months. For healthier and better looking lawns, mow

often and after moderate growth.

• For best cutting performance, grass over 6 inches in

height should be mowed twice. Make the first cut

relatively high; the second to desired height.

OPERATION

"ENGAGED" POSITION

TO ADJUST GAUGE WHEELS (See Fig. 7)

Gauge wheels are properly adjusted when they are slightly

off the ground when mower isat the desired cutting height in

operating position. Gauge wheels then keep the deck in

proper position to help prevent scalping in most terrain

conditions.

NOTE:Adjust gauge wheels with tractor on a flat level

surface.

• Adjust mower to desired cutting height (See "TO AD-

JUST MOWER CUTTING HEIGHT" in the Operation

section of this manual).

• With mower in desired height of cut position, gauge

wheels should be assembled so they are slightly off the

ground. Install gauge wheel in appropriate hole with

shoulder bolt, 3/8 washer, and 3/8-16 Iocknut and tighten

securely.

• Repeat foropposite side installing gauge wheel in same

adjustment hole.

3/8-16

LOCKNUT

GUAGE

MOUNTING

BRACKET

318

GAUGE WHEEL

SHOULDER

FIG. 7

TO OPERATE MOWER (See Fig. 8)

You rtractor is equipped with an operator presence sensing

switch. Any attempt by the operator to leave the seat with

the engine running and the attachment clutch engaged will

shut off the engine.

• Select desired height of cut.

• Start mower blades by engaging attachment clutch

control.

• TO STOP MOWER BLADES - disengage attachment

clutch control.

CAUTION: Do not operate the mower

without either the entire grass catcher,

on mowers so equipped, or the deflector

shield in place.

LIFT LEVER

t HIGH POSITION

,'j

ATTACHMENT ,',"

CLUTCH LEVER,. ,'_'_ LOW

DISENGAGED

POSITION

DEFLECTOR

FIG. 8

TO OPERATE ON HILLS

I A CAUTION: Donotdriveupordownhills

with slopes greater than 15 °and do not

drive across any slope.

• Choose the slowest speed before starting up or down

hills.

• Avoid stopping or changing speed on hills.

• If slowing is necessary, move throttle control lever to

slower position.

• If stopping is absolutely necessary, push clutch/brake

pedal quickly to brake position and engage parking

brake.

• Move motion control lever to neutral (N) position.

IMPORTANT: THE MOTION CONTROL LEVER DOES

NOT RETURN TO NEUTRAL (N) POSITION WHEN THE

CLUTCH/BRAKE PEDAL IS DEPRESSED.

• TOrestart movement, slowly release parking brake and

clutch/brake pedal.

• Slowly move motion control lever to slowest setting.

• Make all turns slowly.

TO TRANSPORT (See Figs. 5 and 9)

When pushing or towing you r tractor, be sure to disengage

transmission by placing freewheel control in freewheeling

position. Free wheel control is located atthe rear drawbar of

tractor.

• Raise attachment lift to highest position with attach-

ment lift control.

• Pull freewheel control out and down into the slot and

release so it is held in the disengaged position.

• Donot push or tow tractor at more than two (2) MPH.

• To reengage transmission, reverse above procedure.

NOTE: To protect hood from damage when transporting

your tractor on a truck or a trailer, be sure hood is closed and

secured totractor. Use an appropriate means oftying hood

to tractor (rope, cord, etc.).

OPERATION

FIG. 9

TOWING CARTS AND OTHER ATTACH-

MENTS

Tow only the attachments that are recommended by and

comply with specifications of the manufacturer of your

tractor. Use common sense when towing. Too heavy of a

load, while on a slope, isdangerous. Tires can lose traction

with the ground and cause you to lose control of your tractor.

BEFORE STARTING THE ENGINE

CHECK ENGINE OIL LEVEL

• The engine in your tractor has been shipped, from the

factory, already filled with summer weight oil.

• Check engine oil with tractor on level ground.

• Remove oil fill cap/dipstick and wipe clean, reinsert the

dipstick and screw cap tight, wait for a few seconds,

remove and read oil level. If necessary, add oil until

"FULL" mark on dipstick is reached. Do not overfill.

• For cold weather operation you should change oil for

easier starting (See "OIL VISCOSITY CHART" in the

Customer Responsibilities section of this manual).

• To change engine oil, see the Customer Responsibilities

section in this manual.

ADD GASOLINE

• Fillfuel tank to bottom of filler neck. Do not overfill. Use

fresh, clean, regular unleaded gasoline with a minimu m

of 87 octane. (Use of leaded gasoline will increase

carbon and lead oxide deposits and reduce valve life).

Do not mix oil with gasoline. Purchase fuel in quantities

that can be used within 30 days to assu refuel freshness.

i,,C.OTO.W eo"an s e'oI

fuel. Do not store, spill or use gasoline

near an open flame.

IMPORTANT: WHEN OPERATING IN TEMPERATURES

BELOW32°F(0°C), USE FRESH, CLEAN WINTER GRADE

GASOLINE TO HELP INSURE GOOD COLD WEATHER

STARTING.

_ CAUTION: Alcohol blended fuels (called

gasohol or using ethanol or methanol)

can attract moisturewhich leadsto sepa-

ration and formation of acids during

storage. Acidic gas can damage the fuel

system of an engine while instorage. To

avoid engine problems, the fuel system

should be emptied before storage of 30

days or longer. Drain the gas tank, start

the engine and let it run until the fuel

lines and carburetor are empty. Use

fresh fuel next season. See Storage

Instructions for additional information.

Never use engine or carburetor cleaner

products in the fuel tank or permanent

damage may occur.

TO START ENGINE (See Fig. 5)

When starting the engine for the first time or iftheengine has

run out of fuel, it will take extra cranking time to move fuel

from the tank to the engine.

• Be surefreewheel control isinthe transmission engaged

position.

• Sit on seat in operating position, depress clutch/brake

pedal and set parking brake.

• Place motion control lever in neutral (N) position.

• Move attachment clutch to "DISENGAGED" position.

• Move throttle control to fast position

• Pull choke control outfor acold engine start attempt. For

a warm engine start attempt the choke control may not

be needed.

NOTE: Before starting, read the warm and cold starting

procedures below.

• Insert key into ignition and turn key clockwise to

"START" position and release key as soon as engine

starts. Do not run starter continuously for more than

fifteen seconds per minute. Ifthe engine does not start

after several attempts, push choke control in, wait a few

minutes and try again. If engine still does not start, pull

the choke control out and retry.

WARM WEATHER STARTING (50 ° Fand above)

• When engine starts, slowly push choke control in until

the engine begins to run smoothly. If the engine starts

to run roughly, pull the choke control out slightly for a few

seconds and then continue to push the control in slowly.

• The attachments and ground drive can now be used. If

the engine does not accept the load, restart the engine

and allow it to warm up for one minute using the choke

as described above.

COLD WEATHER STARTING (50° F and below)

• When engine starts, slowly push choke control in until

the engine begins to run smoothly. Continue to push the

choke control in small steps allowing the engine to

accept small changes in speed and load, until the choke

control is fully in. Ifthe engine starts to run roughly, pull

the choke control out slightly for afew seconds and then

continue to push the control in slowly. This may require

an engine warm-up period from several seconds to

several minutes, depending on the temperature.

OPERATION

AUTOMATIC TRANSMISSION WARM UP

• Before driving the unit in cold weather, the transmission

should be warmed up as follows:

• Be sure the tractor ison level ground.

• Place the motion control lever in neutral. Release

the parking brake and let the clutch/brake s Io w Iy

return to operating position.

• Allow one minute for transmission to warm up. This

can be done during the engine warm up period.

• The attachments can be used during the engine warm-

up period after the transmission has been warmed up

and may require the choke control be pulled out slightly.

NOTE: If at a high altitude (above 3000 feet) or in cold

temperatures (below 32 F) the carburetor fuel mixture may

need to be adjusted for best engine performance. See "TO

ADJUST CARBURETOR" in the Service and Adjustments

section of this manual.

PURGE TRANSMISSION

I _lh CAUTION: Neverengageordisengage I

freewheel lever while the engine is run-

nin£1.

To ensure proper operation and performance, it is recom-

mended that the transmission be purged before operating

tractor for the first time. This procedure will remove any

trapped air inside the transmission which may have devel-

oped during shipping of your tractor.

IMPORTANT: SHOULDYOURTRANSMISSION REQUIRE

REMOVAL FOR SERVICE OR REPLACEMENT, IT

SHOULD BE PURGED AFTER REINSTALLATION BEFORE

OPERATING THE TRACTOR.

• Place tractor safely on level surface with engine off and

parking brake set.

• Disengage transmission by placing freewheel control in

freewheeling position (See "TO TRANSPORT" in this

section of manual).

• Sitting in the tractor seat, start engine. After the engine

is running, move throttle control 1o slow position. With

motion control lever in neutral (N) position, slowly

disengage clutch/brake pedal.

• Move motion control lever to full forward position and

hold for five (5) seconds. Move lever to full reverse

position and hold for five (5) seconds. Repeat this

procedure three (3) times.

NOTE: During this procedure there will be no movement of

drive wheels. The air is being removed from hydraulic drive

system.

• Move motion control lever to neutral (N) position. Shut-

off engine and set parking brake.

• Engage transmission by placing freewheel control in

driving position (See "TO TRANSPORT" in this section

of manual).

• Sitting in the tractor seat, start engine. After the engine

is running, move throttle control to half (1/2) speed. With

motion control lever in neutral (N) position, slowly

disengage clutch/brake pedal.

• Slowly move motion control lever forward, after the

tractor moves approximately five (5) feet, slowly move

motion control lever to reverse position. After the tractor

moves approximately five (5) feet return the motion

control lever to the neutral (N) position. Repeat this

procedure with the motion control lever three (3) times.

• Your transmission is now purged and now ready for

normal operation.

MOWING TIPS

• Mower should be properly leveled for best mowing

performance. See "TO LEVEL MOWER HOUSING" in

the Service and Adjustments section of this manual.

• The left hand side ofmower should be used for trimming.

• Drive sothat clippings are discharged onto the area that

has been cut. Have the cut area to the right of the

machine. This will result in a more even distribution of

clippings and more uniform cutting.

• When mowing large areas, start byturning tothe right so

that clippings will discharge away from shrubs, fences,

driveways, etc. After one or two rounds, mow in the

opposite direction making left hand turns until finished

(See Fig. 10).

• If grass is extremely tall, it should be mowed twice to

reduce load and possible fire hazard from dried clip-

pings. Make first cut relatively high; the second to the

desired height.

• Do not mow grass when it is wet. Wet grass will plug

mower and leave undesirable clumps. Allow grass to dry

before mowing.

• Always operate engine at full throttle when mowing

to assure better mowing performance and proper dis-

charge of material. Regulate ground speed byselecting

a low enough gear to give the mower cutting perfor-

mance as well as the quality of cut desired.

• When operating attachments, select a ground speed

that will suit the terrain and give best performance ofthe

attachment being used.

FIG. 10

OPERATION

MULCHING MOWING TIPS

IMPORTANT: FOR BEST PERFORMANCE, KEEP MOWER

HOUSING FREE OF BUILT-UP GRASS AND TRASH.

CLEAN AFTER EACH USE.

• The special mulching blade will recutthe grass clippings

many times and reduce them in size so that as they fall

onto the lawn they will disperse into the grass and not be

noticed. Also, the mulched grass will biodegrade

quickly to provide nutrients for the lawn. Always mulch

with your highest engine (blade) speed as this will

provide the best recutting action of the blades.

• Avoid cutting your lawn when it is wet. Wet grass tends

to form clumps and interferes with the mulching action.

The best time to mow your lawn is the early afternoon.

At this time the grass has dried and the newly cut area

will not be exposed to the direct sun.

• For best results, adjust the mower cutting height sothat

the mower cuts off only the top one-third of the grass

blades (See Fig. 11). For extremely heavy mulching,

reduce your width of cut on each pass and mow slowly.

• Certain types ofgrass and grass conditions may require

that an area be mulched a second time to completely

hide the clippings. When doing a second cut, mow

across or perpendicular to the first cut path.

• Change your cutting pattern from week to week. Mow

north to south one week then change to east to west the

next week. This will help prevent matting and graining

of the lawn.

MAXI_

FIG. 11

CUSTOMER RESPONSIBILITIES

MAINTENANCE SCHEDULE __ ,_o_So_"

FILL IN DATES /__ _'1_"

ASYOUCOMPLETE

BEGDLABSEBV,CE / TSERV'CE OATES

O0_:; kkmgi_ek;iOpe_;i° n _

Check Operator Presence and

m Interlock Systems

Check for Loose Fasteners 1_5

Sharpen!Replace Mower Blades i3

Lubrication Chart

m Check Battery Level

R Clean Battery and Terminals

Check Transaxle Cooling

Check V-Belts

Check Engine Oil Level I_

Change Engine Oil (with oil filter) 11_,2 I_

E Change Engine Oil (without oil filter) 1_'1,2

N CleanAirFilter _

G clean Air Screen

N_ Inspect Muffler/Spark Arrester

E Replace Oil Filter (If equipped) _ 2

Clean Engine Cooling Fins _ 2

Replace Spark Plug _

Replace Air Filter Paper Cartridge 11_2

Replace Fuel Filter

1 - Change more often when operating under a heavy load or

in high ambient temperatures.

2 - Service more often when operating in dirty or dusty conditions.

GENERAL RECOMMENDATIONS

3 - Replace blades more often when mowing in sandy soil.

4 - Not required if equipped with maintenance-free battery.

5 - Tighten front axle pivot bolt to 35 ft.-Ibs, maximum.

Do not overtighten.

LUBRICATION CHART

The warranty on this tractor does not cover items that have ZERK _q--

been subjected to operator abuse or negligence. To receive ',

full value from the warranty, operator must maintain tractor (_)FRONT

as instructed in this manual. BEARINGZERK

ZERK

•_FRONT WHEEL

BEARING ZERK

Some adjustments will need to be made periodically to

properly maintain your tractor.

All adjustments in the Service and Adjustments section of

this manual should be checked at least once each season.

• Once ayear you should replace the spark plug, clean or

replace air filter, and check blades and belts for wear. A

new spark plug and clean air filter assure proper air-fuel

mixture and help your engine run better and last longer.

BEFORE EACH USE

• Check engine oil level.

• Checkbrakeoperation.

• Checktire pressure.

• Checkoperator presence and

interlock systems for proper operation.

• Check for loose fasteners.

(_)GENERAL PURPOSE GREASE

_)REFER TO CUSTOMER RESPONSIBILITIES "ENGINE"

SECTION

IMPORTANT: DO NOT OIL OR GREASE THE PIVOT POINTS

WHICH HAVE SPECIAL NYLON BEARINGS. VISCOUS LUBRI-

CANTS WILL ATTRACT DUST AND DIRT THAT WILL SHORTEN

THE LIFE OF THE SELF-LUBRICATING BEARINGS. IF YOU

FEEL THEY MUST BE LUBRICATED, USE ONLY A DRY, POW-

DERED GRAPHITE TYPE LUBRICANT SPARINGLY.

CUSTOMER RESPONSIBILITIES

MANDREL

ASSEMBLY

TRACTOR

Always observe safety rules when performing any mainte-

nance.

BRAKE OPERATION

Iftractor requires more than six (6) feet stopping distance at

high speed in highest gear, then brake must be adjusted.

(See "TO ADJUST BRAKE" inthe Service and Adjustments

section of this manual).

TIRES

• Maintain proper air pressure inalltires (See"PRODUCT

SPECIFICATIONS" section of this manual).

• Keep tires free of gasoline, oil, or insect control chemi-

cals which can harm rubber.

• Avoid stumps, stones, deep ruts, sharp objects and

other hazards that may cause tire damage.

NOTE: To seal tire punctures and prevent flat tires due to

slow leaks, tire sealant may be purchased from your local

parts dealer. Tire sealant also prevents tire dry rot and

corrosion.

OPERATOR PRESENCE SYSTEM

Be sure operator presence and interlocksystems are work-

ingproperly. If your tractor does not function as described,

repair the problem immediately.

• The engine should not start unless the clutch/brake

pedal isfully depressed and attachement clutch control

isinthe disengaged position.

• When the engine isrunning, any attempt bythe operator

to leave the seat without first setting the parking brake

should shut off the engine.

• When the engine isrunning and the attachment clutch is

engaged, any attempt by the operator to leave the seat

should shut off the engine.

• The attachment clutch should never operate unless the

operator is inthe seat.

BLADE CARE

For best results mower blades must be kept sharp. Replace

bent or damaged blades.

BLADE REMOVAL (See Fig. 12)

• Raise mower to highest position to allow access to

blades.

• Remove blade bolt, lock washer and flat washer secur-

ingblade.

• Install new or resharpened blade with trailing edge up

towards deck as shown.

IMPORTANT: TO ENSURE PROPER ASSEMBLY, CENTER

HOLE IN BLADE MUST ALIGN WITH STAR ON MANDREL

ASSEMBLY.

• Reassemble blade bolt, lock washer and flat washer in

exact order as shown.

• Tighten blade bolt securely (27-35 Ft. Lbs. torque).

IMPORTANT: BLADE BOLT IS GRADE 8 HEATTREATED.

TRAILING

EDGE UP

BLADE

CENTER

HOLE

LOCK WASHER

FLAT WASHER

STAR

BOLT (GRADE 8)*

*A GRADE 8 HEAT TREATED BOLT CAN BE

IDENTIFIED BY SIX LINES ON THE BOLT HEAD.

FIG. 12

TO SHARPEN BLADE (See Fig. 13)

NOTE: We do not recommend sharpening blade -but ifyou

do, be sure the blade isbalanced.

Care should be taken to keep the blade balanced. An

unbalanced blade will cause excessive vibration and even-

tual damage to mower and engine.

• The blade can be sharpened with a file or on a grinding

wheel. Do not attempt to sharpen while on the mower.

• To check blade balance, you will need a 5/8" diameter

steel bolt, pin, or a cone balancer. (When using a cone

balancer, followthe instructionssupplied with balancer).

NOTE: Do not use a nail for balancing blade. The lobes of

the center hole may appear to be centered, but are not.

• Slide blade on to an unthreaded portion of the steel bolt

or pin and hold the bolt or pin parallel with the ground. If

blade is balanced, it should remain in a horizontal

position. If either end of the blade moves downward,

sharpen the heavy end until the blade isbalanced.

CENTER HOLE

5/8" BOLT

BLADE

FIG. 13

CUSTOMER RESPONSIBILITIES

BATTERY

Your tractor has a battery charging system which is suffi-

cient for normal use. However, periodic charging of the

battery with an automotive charger will extend itslife.

• Keep battery and terminals clean.

• Keep battery bolts tight.

• Keep small vent holes open.

• Recharge at 6-10 amperes for 1 hour.

NOTE: The original equipment battery on your tractor is

maintenance free. Do not attempt to open or remove caps or

covers. Adding or checking level of electrolyte is not

necessary.

TO CLEAN BATTERY AND TERMINALS

Corrosion and dirt on the battery and terminals can cause the

battery to "leak" power.

• Disconnect BLACK battery cable first then RED battery

cable and remove battery from tractor.

• Rinse the battery with plain water and dry.

• Clean terminals and battery cable ends with wire brush

until bright.

• Coat terminals with grease or petroleum jelly.

• Reinstall battery (See "REPLACl NG BATTERY" inthe

SERVICE AND ADJUSTMENTS section ofthismanual).

V-BELTS

Check V-belts for deterioration and wear after 100 hours of

operation and replace if necessary. The belts are not

adjustable. Replace belts ifthey begin to slip from wear.

TRANSAXLE COOLING

The transmission fan and cooling fins should be kept clean

to assure proper cooling.

Do not attempt to clean fan or transmission while engine is

running or while the transmission ishot. To prevent possible

damage to seals, do not use high pressure water or steam

to clean transaxle.

• Inspect cooling fan to be sure fan blades are intactand

clean.

• Inspect cooling fins for dirt, grass clippings and other

materials. To prevent damage to seals, do not use

compressed air or high pressure sprayerto clean cooling

fins.

TRANSAXLE PUMP FLUID

The transaxle was sealed at the factory and fluid mainte-

nance isnot required for the life of the transaxle. Should the

transaxle everleak or require servicing, contactyour nearest

authorized service center/department.

ENGINE

LUBRICATION

Only use high quality detergent oil rated with API service

classification SF-SJ. Select the oil's SAE viscosity grade

according to your expected operating temperature.

SAEVISCOSITYGRADES

F -20 0 30 32 40 60 80 100

c -30 -2; ; 1; 1o 4;

TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE

FIG. 14

NOTE: Although multi-viscosity oils (5W30, 10W30 etc.)

improve starting in cold weather, these multi-viscosity oils

will result in increased oil consumption when used above

32°F. Check your engine oil level more frequently to avoid

possible engine damage from running low on oil.

Change the oil after every 25 hours of operation or at least

once a year ifthe tractor is not used for 25 hours in one year.

Check the crankcase oil level before starting the engine and

after each eight (8) hours of operation. Tighten oil fill cap/

dipstick securely each time you check the oil level.

TO CHANGE ENGINE OIL (See Figs. 14 and 15)

Determine temperature range expected before oil change.

All oil must meet API service classification SF-SJ.

• Be sure tractor is on level surface.

• Oil will drain more freely when warm.

• Catch oil in a suitable container.

• Remove oil fill cap/dipstick. Be careful not to allow dirt

to enter the engine when changing oil.

• Remove yellow cap from end of drain valve and install

the drain tube onto the fitting.

OIL DRAIN VALVE

CLOSED

POSITION

CAP

TUBE

FIG. 15

• Unlockdrain valve by pushing inwardand turning coun-

terclockwise.

• To open, pull out on the drain valve.

• After oil has drained completely, close and Iockthe drain

valve by pushing inwardand turning clockwise until the

pin is in the locked position as shown.

• Remove the drain tube and replace the cap onto to the

bottom fitting of the drain valve.

• Refill engine with oil through oil fill dipstick tube. Pour

slowly. Do not overfill. For approximate capacity see

"PRODUCT SPECIFICATIONS" section ofthis manual.

• Use gauge on oil fill cap/dipstick for checking level. Be

sure dipstick cap is tightened securely for accurate

reading. Keep oil at "FULL" line on dipstick.

CUSTOMER RESPONSIBILITIES

CLEAN AIR SCREEN

Air screen must be kept free of dirt and chaff to prevent

engine damage from overheating. Clean with awire brush or

compressed air to remove dirtand stubborn dried gum fibers.

CLEAN AIR INTAKE/COOLING AREAS

To insure proper cooling, make sure the grass screen,

cooling fins, and other external surfaces of the engine are

kept clean at all times.

Every 100 hours of operation (more often under extremely

dusty, dirty conditions), remove the blower housing and

other cooling shrouds. Clean the cooling fins and external

surfaces as necessary. Make sure the cooling shrouds are

reinstalled.

NOTE: Operating the engine with a blocked grass screen,

dirtyorplugged cooling fins, and/or cooling shrouds removed

will cause engine damage due to overheating.

AIR FILTER (See Fig. 16)

Your engine will not run properly using a dirty air filter. Clean

the foam pre-cleaner after every 25 hours of operation or

every season. Service paper cartridge every 100 hours of

operation or every season, whichever occurs first.

Service air cleaner more often under dusty conditions.

• Remove knobs and cover.

TO SERVICE PRE-CLEANER

• Wash itin liquid detergent and water.

• Squeeze itdry in a clean cloth.

• Saturate itinengine oil. Wrap itinclean, absorbent cloth

and squeeze to remove excess oil.

• If very dirty or damaged, replace pre-cleaner.

TO SERVICE CARTRIDGE

• Clean cartridge by tapping gently on flat surface. Ifvery

dirty or damaged, replace cartridge.

• Reinstall precleaner cartridge, cover and secure with

knobs.

IMPORTANT: PETROLEUM SOLVENTS, SUCH AS

KEROSENE, ARE NOT TO BE USED TO CLEAN THE

CARTRIDGE. THEY MAY CAUSE DETERIORATION OF

THE CARTRIDGE. DO NOT OIL CARTRIDGE. DO NOT

USE PRESSURIZED AIR TO CLEAN OR DRY CARTRIDGE.

MUFFLER

Inspect and replace corroded muffler and spark arrester (if

equipped) as itcould create a fire hazard and/or damage.

SPARK PLUGS

Replace spark plugs at the beginning of each mowing

season or after every 100 hours of operation, whichever

occurs first. Spark plug type and gap setting are shown in

"PRODUCT SPECIFICATIONS" section of this manual.

IN-LINE FUEL FILTER (See Fig. 17)

The fuel filter should be replaced once each season. If fuel

filter becomes clogged, obstructing fuel flow to carburetor,

replacement isrequired.

• With engine cool, remove filter and plug fuel line sec-

tions.

• Place new fuel filter in position in fuel line with arrow

pointing towards carburetor.

• Be sure there are no fuel line leaks and clamps are

properly positioned.

• Immediately wipe up any spilled gasoline.

FUEL

FILTER

FIG. 17

CLEANING

• Clean engine, battery, seat, finish, etc. of all foreign

matter.

• Keep finished surfaces and wheels free of all gasoline,

oil, etc.

• Protect painted surfaces with automotive type wax.

We do not recommend using a garden hose to clean your

tractor unless the electrical system, muffler, air filter and

carburetor are covered to keep water out. Water inengine

can result ina shortened engine life.

FIG. 16

SERVICE AND ADJUSTMENTS

WARNING: TO AVIOD SERIOUS INJURY, BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS:

Depress clutch/brake pedal fully and set parking brake.

• Place motion control lever in neutral (N) position.

• Place attachment clutch in "DISENGAGED" position.

• Turn ignition key to "STOP" and remove key.

• Make sure the blades and all moving parts have completely stopped.

• Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with

plug.

TRACTOR

TO REMOVE MOWER (See Fig. 18)

Mower will be easier to remove from the right side of tractor.

• Place attachment clutch in "DISENGAGED" position.

• Move attachment lift lever forward to lower mower to its

lowest position.

• Roll belt off engine pulley.

• Remove small retainer spring, and lift clutch spring off

pulley bolt.

• Remove large retainer spring, slide collar off and push

housing guide out of bracket.

• Disconnect anti-swaybar from chassis bracket by re-

moving retainer spring.

• Disconnect suspension arms from rear deck brackets

by removing retainer springs.

• Disconnect front links from deck by removing retainer

springs.

• Raise lift lever to raise suspension arms. Slide mower

out from under tractor.

IMPORTANT: IF AN ATTACHMENT OTHER THAN THE

MOWER DECK IS TO BE MOUNTED ON THE TRAC-

TOR, REMOVE THE FRONT LINKS AND HOOK THE

CLUTCH SPRING INTO SQUARE HOLE IN FRAME.

TO INSTALL MOWER (See Fig. 18)

• Raise attachment lift lever to its highest position.

• Slide mower under tractor with deflector shield to right

side of tractor.

• Lower lift lever to its lowest position.

• Connect front links to mower deck and secure with

retainer springs..

• Connect suspension arms to rear deck brackets and

secure with retainer springs.

• Connect anti-swaybar to chassis bracket and secure

with retainer spring.

• Push clutch cable housing guide into bracket, slide

collar onto guide and secure with large retainer spring.

• Install belt onto engine pulley.

SMALL RETAINER SPRING

CLUTCH SPRING

SQUARE HOLE

SUSPENSION ARMS

ENGINE PULLEY

FRONT LINK

RETAINER SPRING

ANTI-SWAY BAR

COLLAR

RETAINER SPRINGS

(BOTH SIDES)

HOUSING GUIDE

LARGE

RETAINER

SPRING

BRACKET \\

DEFLECTOR SHIELD

Fig. 18 20

SERVICE AND ADJUSTMENTS

TO LEVEL MOWER HOUSING

Adjust the mower while tractor is parked on level ground or

driveway. Make su re tires are properly inflated (See"PROD-

UCT SPEClFICATIONS"section of this manual). Iftiresare

over or underinflated, you will not properly adjust your

mower.

SIDE-TO-SIDE ADJUSTMENT (See Figs. 19 and 20)

• Raise mower to its highest position.

• At the midpoint of both sides of mower, measure height

from bottom edge of mower to ground. Distance"A" on

both sides of mower should be the same or within 1/4"

of each other.

• If adjustment is necessary, make adjustment on one

side of mower only.

• To raise one side of mower, tighten lift link adjustment

nut on that side.

• To lower one side of mower, loosen lift link adjustment

nut on that side.

NOTE: Three fullturnsof adjustment nut will change mower

height about 1/8".

• Recheck measurements after adjusting.

BOTTOM EDGE OF BOTTOM EDGE OF

MOWER TO GROUND MOWER TO GROUND

FIG. 19

SUSPENSION ARM

LIFT LINK

FIG. 20

FRONT-TO-BACK ADJUSTMENT (See Figs. 21 and 22)

IMPORTANT: DECK MUST BE LEVEL SIDE-TO-SIDE. IF

THE FOLLOWING FRONT-TO-BACK ADJUSTMENT IS

NECESSARY, BE SURE TO ADJUST BOTH FRONT LINKS

EQUALLY SO MOWER WILL STAY LEVEL SIDE-TO-

SIDE.

To obtain the best cutting results, the mower housing should

be adjusted so that the front is approximately 1/8" to 1/2"

lower than the rearwhen the mower isin its highest position.

Check adjustment on right side oftractor. Measure distance

"D" directly in front and behind the mandrel at bottom edge

of mower housing as shown.

• Before making any necessary adjustments, check that

both front links are equal in length.

• If links are not equal in length, adjust one link to same

length as other link.

• Tolower front of mower loosen nut"E"on both front links

an equal number of turns.

• Whendistance"D"isl/8"tol/2"loweratfrontthanrear,

tighten nuts "F" against trunnion on both front links.

• To raise front of mower, loosen nut "F"from trunnion on

both front links. Tighten nut "E" on both front links an

equal number of turns. The two front links must remain

equal in length.

• When distance"D" is 1/8"to 1/2" lower at front than rear,

tighten nut "F" against trunnion on both front links.

• Recheck side-to-side adjustment.

MANDREL

FIG. 21

BOTH FRONT LINKS MUST BE EQUALIN LENGTH

NUT "E"

FRONT LINKS

FIG. 22

SERVICE AND ADJUSTMENTS

TO REPLACE MOWER BLADE DRIVE BELT

(See Fig. 23)

The mower blade drive belt may be replaced without tools.

Park the tractor on level surface. Engage parking brake.

BELT REMOVAL -

• Remove mower from tractor (See "TO REMOVE

MOWER" inthis section of manual).

• Work belt off both mandrel pulleys and idler pulleys.

• Pull belt away from mower.

BELT INSTALLATION -

• Work belt around both mandrel pulleysand idler pulleys.

• Make sure belt is in all pulley grooves and inside all belt

guides.

• Install mower (See "To Install Mower" in this section of

manual).

IDLER

PULLEYS

MANDREL

PULLEYS

FIG. 23

TO ADJUST BRAKE (See Fig. 24)

Your tractor is equipped with an adjustable brake system

which is mounted on the side of the transaxle.

Iftractor requires more than six (6) feet stopping distance at

high speed in highest gear on a level dry concrete or paved

surface, then brake must be adjusted.

• Depress clutch/brake pedal and engage parking brake.

• Measure distance between brake operating arm and nut

"A" on brake rod.

• Ifdistance isother than 1-9/16", loosen jam nut and turn

nut "A" until distance becomes 1-9/16". Retighten jam

nut against nut "A".

• Road test tractor for proper stopping distance as stated

above. Readjust if necessary. If stopping distance is

still greater than six (6) feet in highest gear, further

maintenance is necessary. Contact your nearest au-

thorized service center/department.

WITH PARKING BRAKE"ENGAGED"

NUT

ARM

DO NOT TOUCH THIS NUT. IF FURTHER BRAKE ADJUST-

MENT IS NECESSARY CONTACT YOUR NEAREST

AUTHORIZED SERVICE CENTER/DEPARTMENT

FIG. 24

TO REPLACE MOTION DRIVE BELT

(See Fig. 25)

Parkthe tractor on level surface. Engage parking brake. For

assistance, there isa belt installation guide decal on bottom

side of left footrest.

BELT REMOVAL -

• Remove mower (See "TO REMOVE MOWER" in this

section of manual).

NOTE: Observe entire motion drive belt and position of all

belt guides and keepers.

• Remove belt from stationary idler and clutching idler.

• Remove belt downward from around engine pulley.

• Pull belt slack toward rear of tractor. Carefully remove

belt upwards from transmission input pulley and over

cooling fan blades.

• Remove belt from center span keeper and pull belt away

from tractor.

BELT INSTALLATION -

• Carefully work new belt down around transmission

cooling fan and onto the input pulley.

• Slide belt into the center span keeper.

• Pull belt toward front of tractor and roll around the top

groove of engine pulley.

• Install belt through stationary idler and clutching idler.

• Make sure belt is in all pulley grooves and inside all belt

guides and keepers.

• Install mower (See "TO INSTALL MOWER" in this

section of manual).

SERVICE AND ADJUSTMENTS

ENGINE_

PULLEY

CLUTCHING_

IDLER

STATION- --

ARY IDLER

TRANSMISSION

INPUT PULLEY

_CENTER SPAN

KEEPER

FIG. 25

TRANSMISSION REMOVAL/REPLACEMENT

Should your transmission require removal for service or

replacement, it should be purged after reinstallation and

before operating the tractor. See "PURGE TRANSMIS-

SION" in the Operation section of this manual.

TRANSAXLE MOTION CONTROL LEVER

NEUTRAL ADJUSTMENT (See Fig. 26)

The motion control lever has been preset at the factory and

adjustment should not be necessary.

• Loosen adjustment bolt in front of the right rear wheel,

and lightly tighten.

• Start engine and move motion control lever until tractor

does not move forward or backward.

• Hold motion control lever inthat position and turn engine

off.

• While holding motion control lever in place, loosen the

adjustment bolt.

• Move motion control lever to the neutral (N) (lock gate)

position.

• Tighten adjustment bolt securely.

NOTE: Ifadditional clearance isneeded to getto adjustment

bolt, move mower deck height to the lowest position.

After above adjustment is made, if the tractor still creeps

forward or backward while motion control lever is in neutral

position, follow these steps:

• Loosen the adjustment bolt.

• Move the motion control lever 1/4 to 1/2 inch in the

direction it is trying to creep.

• Tighten adjustment bolt securely.

• Start engine and test.

• If tractor still creeps, repeat above steps until satisfied.

MOTION CONTROL

NEUTRAL

LOCK GATE

ADJUSTMENT

BOLT

FIG. 26

TO ADJUST STEERING WHEEL ALIGNMENT

If steering wheel crossbars are not horizontal (left to right)

when wheels are positioned straight forward, remove steer-

ing wheel and reassemble per instructions in the Assembly

section of this manual.

FRONT WHEEL TOE-IN/CAMBER

The front wheel toe-in and camberare not adjustable on your

tractor. Ifdamage has occurred toaffect the front wheel toe-

in or camber, contact your nearest authorized service

center/department.

TO REMOVE WHEEL FOR REPAIRS

(See Fig. 27)

• Block up axle securely.

• Remove axle cover, retaining ring and washers toallow

wheel removal (rearwheel contains a square key- Do not

lose).

• Repair tire and reassemble.

• On rear wheelsonly: align groovesin rear wheel hub and

axle. Insert square key.

• Replace washers and snap retaining ring securely in

axle groove.

• Replace axle cover.

NOTE: To seal tire punctures and prevent flat tires due to

slow leaks, tire sealant may be purchased from your local

parts dealer. Tire sealant also prevents tire dry rot and

corrosion.

WASHERS

RETAINING

AXLE COVER

SQUARE KEY f

(REAR WHEEL ONLY)

FIG. 27

SERVICE AND ADJUSTMENTS

TO START ENGINE WITH A WEAK BATTERY REPLACING BATTERY (See Figs. 29 and 30)

(See Fig. 28)

WARNING: Lead=acidbatteriesgenerate

explosive gases. Keep sparks, flame

and smoking materials away from bat-

teries. Always wear eye protection when

around batteries.

If your battery istoo weak to start the engine, itshould be

recharged. (See "BATTERY" inthe Customer Responsibili-

ties section of this manual).

If "jumper cables" are used for emergency starting, follow

this procedure:

IMPORTANT: YOUR TRACTOR IS EQUIPPED WITH A 12

VOLT SYSTEM. THE OTHER VEHICLE MUST ALSO BE A

12 VOLT SYSTEM. DO NOT USE YOUR TRACTOR

BATTERY TO START OTHER VEHICLES.

TO ATTACH JUMPER CABLES -

• Connect one end ofthe RED cable tothe POSITIVE (+)

terminal of each battery(A-B), taking care not to short

against tractor chassis.

• Connect one end ofthe BLACK cable tothe NEGATIVE

(-) terminal (C) of fully charged battery.

• Connect the other end of the BLACK cable (D) to good

chassis ground, away from fuel tank and battery.

TO REMOVE CABLES, REVERSE ORDER -

• BLACK cable first from chassis and then from the fully

charged battery.

• RED cable last from both batteries.

CAUTION: Do not short battery

terminals by allowing a wrench or any

other object to contact both terminals

at the same time. Before connecting

battery, remove metal bracelets,

wristwatch bands, rings, etc.

Positive terminal must be connected

first to prevent sparking from acciden-

tal grounding.

• Lift seat pan to raised position.

• Disconnect BLACK battery cable first then RED battery

cable and carefully remove battery from tractor.

• Install new battery with terminalsin same position as old

battery.

• First connect RED battery cable to positive (+) terminal

with hex bolt and keps nut as shown. Tighten securely.

Slide terminal cover over terminal.

• Connect BLACK grounding cable to negative (-) terminal

with remaining hex bolt and keps nut. Tighten securely.

SEAT

WEAK OR DEAD

BATTERY

FIG. 28

FULLY CHARGED

BATTERY

FIG. 29

TERMINAL KEPS

NUT

COVER _\_I

HEX

POSITIVE (RED)

CABLE (BLACK) CABLE

FIG. 30

TO REPLACE HEADLIGHT BULB

• Raise hood.

• Pull bulb holder out ofthe hole inthe backside ofthe grill.

• Replace bulb in holder and push bulb holder securely

back intothe hole in the backside of the grill.

• Close hood.

SERVICE AND ADJUSTMENTS

INTERLOCKS AND RELAYS •

Loose or damaged wiring may cause your tractor to run

poorly, stop running, or prevent itfrom starting.

• Checkwiring. See electrical wiring diagram inthe Repair

Parts section.

TO REPLACE FUSE

Replace with 20 amp automotive-type plug-in fuse. The fuse

holder is located behind the dash.

TO REMOVE HOOD AND GRILL ASSEMBLY

(See Fig. 31)

• Raise hood.

• Unsnap headlight wire connector.

• Stand in front oftractor. Grasp hood at sides, tilt toward

engine and lift off of tractor.

• To replace, reverse above procedure.

HOOD

HEADLIGHT WIRE

CONNECTOR

FIG. 31

ENGINE

TO ADJUST THROTTLE CONTROL CABLE

(See Fig. 32)

The throttle control has been preset at the factory and

adjustment should not be necessary. Check adjustment as

described below before loosening cable. If adjustment is

necessary, proceed as follows:

• With engine not running, move throttle control lever to

fast position.

• Check that swivel is against stop. If it is not, loosen

cable clamp screw and pull cable back until swivel is

against stop. Tighten cable clamp screw securely.

TO ADJUST CHOKE CONTROL (See Fig. 33)

The choke control has been preset at the factory and

adjustment should not be necessary. Check adjustment as

described below before loosening cable. If adjustment is

necessary, proceed as follows:

• With engine not running, move choke control (located on

dash panel) to full choke position.

• Loosen knob and remove cover assembly from air

cleaner.

Choke should be closed. If itis not, loosen casing clamp

screw and move choke cable until choke is completely

closed. Tighten casing clamp screw securely.

Replace air cleaner cover assembly and tighten knob.

TO ADJUST CARBURETOR

Your carburetor is not adjustable. If your engine does not

operate properly due tosuspected carburetor problems, take

your tractor to an authorized service center for repair and/or

adjustment.

High speed stop isfactory adjusted. Do not adjust-damage

may result.

IMPORTANT: NEVER TAMPER WITH THE ENGINE

GOVERNOR, WHICH IS FACTORY SET FOR PROPER

ENGINE SPEED. OVERSPEEDING THE ENGINE ABOVE

THE FACTORY HIGH SPEED SETTING CAN BE

DANGEROUS. IF YOU THINK THE ENGINE-GOVERNED

HIGH SPEED NEEDS ADJUSTING, CONTACT YOUR

NEAREST AUTHORIZED SERVICE CENTER/

DEPARTMENT, WHICH HAS PROPER EQUIPMENT AND

EXPERIENCE TO MAKE ANY NECESSARY

ADJUSTMENTS.

STOP

SWIVEL CLAMP

SCREW

FIG. 32

CLAMP SCREW

FIG. 33

STORAGE

ENGINEImmediately prepare yourtractor for storage at the end ofthe

season or ifthe tractor will not be used for 30 days or more.

CAUTION: Never store the tractor with

gasoline in the tank inside a building

where fumes may reach an open flame

or spark. Allow the engine to cool

before storing in any enclosure.

TRACTOR

Remove mowerfrom tractor for winter storage. When mower

is to be stored for a period of time, clean it thoroughly,

remove all dirt, grease, leaves, etc. Store in a clean, dry

area.

• Clean entire tractor (See "CLEANING" inthe Customer

Responsibilities section of this manual).

• Inspect and replace belts, if necessary (See belt re-

placement instructions in the Service and Adjustments

section of this manual).

• Lubricate as shown in the Customer Responsibilities

section of this manual.

• Be sure that all nuts, bolts and screws are securely

fastened. Inspect moving parts for damage, breakage

and wear. Replace if necessary.

• Touch up all rusted or chipped paint surfaces; sand

lightly before painting.

BATTERY

• Fully charge the battery for storage.

• After a period of time in storage, battery may require

recharging.

• To help prevent corrosion and power leakage during long

periods of storage, battery cables should be discon-

nected and battery cleaned thoroughly (see "TO CLEAN

BATTERYAND TERMINALS"in the Customer Respon-

sibilities section of this manual).

• After cleaning, leave cables disconnected and place

cables where they cannot come in contact with battery

terminals.

• If battery is removed from tractor for storage, do not

store battery directly on concrete or damp surfaces.

FUEL SYSTEM

IMPORTANT: IT IS IMPORTANT TO PREVENT GUM

DEPOSITS FROM FORMING IN ESSENTIAL FUEL SYSTEM

PARTS SUCH AS CARBURETOR, FUEL FILTER, FUEL

HOSE, OR TANK DURING STORAGE. ALSO,

EXPERIENCE INDICATES THAT ALCOHOL BLENDED

FUELS (CALLED GASOHOL OR USING ETHANOL OR

METHANOL) CAN ATTRACT MOISTURE WHICH LEADS

TO SEPARATION AND FORMATION OF ACIDS DURING

STORAGE. ACIDIC GAS CAN DAMAGE THE FUEL

SYSTEM OF AN ENGINE WHILE IN STORAGE.

• Drain the fuel tank.

• Start the engine and let it run until the fuel lines and

carburetorare empty.

• Never use engine or carburetor cleaner products in the

fuel tank or permanent damage may occur.

• Use fresh fuel next season.

NOTE: Fuel stabilizer is an acceptable alternative in

minimizing the formation of fuel gum deposits during stor-

age. Add stabilizer to gasoline in fuel tank or storage

container. Always follow the mix ratio found on stabilizer

container. Run engine at least 10 minutes after adding

stabilizer to allow the stabilizer to reach the carburetor. Do

not drain the gas tan kand carburetor ifusing fuel stabilizer.

ENGINE OIL

Drain oil (with engine warm) and replace with clean engine oil.

(See "ENGINE" inthe Customer Responsibilities section of

this manual).

CYLINDER(S)

• Remove spark plug(s).

• Pour one ounce of oil through spark plug hole(s) into

cylinder(s).

• Turn ignitionkey to"START" position for a few seconds

to distribute oil.

• Replace with new spark plug(s).

OTHER

• Do not store gasoline from one season to another.

• Replace your gasoline can if your can starts to rust.

Rust and/or dirt in your gasoline will cause problems.

• Ifpossible, store your tractor indoorsand cover itto give

protection from dust and dirt.

• Cover your tractor with a suitable protective cover that

does not retain moisture. Do not use plastic. Plastic

cannot breathe which allows condensation to form and

will cause your tractor to rust.

IMPORTANT: NEVER COVER TRACTOR WHILE ENGINE

AND EXHAUST AREAS ARE STILL WARM.

TROUBLESHOOTING POINTS

PROBLEM

Will not start

Hard to start

Engine will not turn over

Engine clicks but will no

start

Loss of power

Excessive vibration

CAUSE

1. Out of fuel.

2. Engine not "CHOKED" properly.

3. Engine flooded.

4. Bad spark plug.

5. Dirty air filter.

6. Dirty fuel filter.

7. Water in fuel.

8. Loose or damaged wiring.

9. Carburetor out of adjustment.

10. Engine valves out of adjustment.

1. Dirty air filter.

2. Bad spark plug.

3. Weak or dead battery.

4. Dirty fuel filter.

5. Stale or dirty fuel.

6. Loose or damaged wiring.

7. Carburetor out of adjustment.

8. Engine valves out of adjustment.

1. Brake pedal not depressed.

2. Attachment clutch is engaged.

3. Weak or dead battery.

4. Blown fuse.

5. Corroded battery terminals.

6. Loose or damaged wiring.

7. Faulty ignition switch.

8. Faulty solenoid or starter.

9. Faulty operator presence switch(es).

1. Weak or dead battery.

2. Corroded battery terminals.

3. Loose or damaged wiring.

4. Faulty solenoid or starter.

1. Cutting too much grass/too fast.

2. Throttle in "CHOKE" position.

3. Build-up of grass, leaves and trash under mower.

4. Dirty air filter.

5. Low oil level/dirty oil.

6. Faulty spark plug.

7. Dirty fuel filter.

8. Stale or dirty fuel

9. Water in fuel.

10. Spark plug wire loose.

11. Dirty engine air screen/fins.

12. Dirty/clogged muffler.

13. Loose or damaged wiring.

14. Carburetor out of adjustment.

15. Engine valves out of adjustment.

1. Worn, bent or loose blade.

2. Bent blade mandrel.

3. Loose/damaged part(s).

CORRECTION

1. Fill fueItank.

2. See "TO START ENGINE" in Operation section.

3. Wait several minutes before attempting to start.

4. Replace spark plug.

5. Clean/replace air filter.

6. Replace fuel filter.

7. Drain fuel tank and carburetor, refill tank with fresh

gasoline and replace fuel filter.

8. Check all wiring.

9. See "To Adjust Carburetor" in Service Adjustments

section.

10. Contact an authorized service center/department.

1. Clean/replace air filter.

2. Replace spark plug.

3. Recharge or replace battery.

4. Replace fuel filter.

5. Drain fuel tank and refill with fresh gasoline.

6. Check all wiring.

7. See "To Adjust Carburetor" in Service Adjustments

section.

8. Contact an authorized service center/department.

1. Depress brake pedal.

2. Disengage attachment clutch.

3. Recharge or replace battery.

4. Replace fuse.

5. Clean battery terminals.

6. Check all wiring.

7. Check!replace ignition switch.

8. Check/replace solenoid or starter.

9. Contact an authorized service center/department.

1. Recharge or replace battery.

2. Clean battery terminals.

3. Check all wiring.

4. Check/replace solenoid or starter.

1. Set in "Higher Cut" position/reduce speed.

2. Adjust throttle control.

3. Clean underside of mower housing.

4. Clean/replace air filter.

5. Check oil level/change oil.

6. Clean and regap or change spark plug.

7. Replace fuel filter.

8. Drain fuel tank and refill with fresh gasoline.

9. Drain fuel tank and carburetor, refill tank with fresh

gasoline and replace fuel filter.

10. Connect and tighten spark plug wire.

11. Clean engine air screen/fins.

12. Clean/replace muffler.

13. Check all wiring.

14. See "To Adjust Carburetor" in Service Adjustments

section.

15. Contact an authorized service center/department.

1. Replace blade. Tighten blade bolt.

2. Replace blade mandrel.

3. Tighten loose part(s). Replace damaged parts.

TROUBLESHOOTING POINTS

PROBLEM

Engine continues to run

when operator leaves seat

with attachment clutch

engaged

Poor cut - uneven

Mower blades will not

rotate

Poor grass discharge

Headlight(s) not working

(if so equipped)

Battery will not charge

Loss of drive

Engine "backfires"

when turning engine

"OFF"

CAUSE

1. Faulty operator-safety presence control system.

1. Worn, bent or loose blade.

2. Mower deck not level.

3. Buildup of grass, leaves, and trash under mower.

4. Bent blade mandrel.

5. Clogged mower deck vent holes from buildup of

grass, leaves, and trash around mandrels.

1. Obstruction in clutch mechanism.

2. Worn/damaged mower drive belt.

3. Frozen idler pulley.

4. Frozen blade mandrel.

1. Engine speed too slow.

2. Travel speed too fast.

3. Wet grass.

4. Mower deck not level.

5. Low/uneven tire air pressure.

6. Worn, bent or loose blade.

7. Buildup of grass, leaves and trash under mower.

8. Mower drive belt worn.

9. Blades improperly installed.

0. Improper blades used.

1. Clogged mower deck vent holes from buildup of

grass, leaves, and trash around mandrels.

1. Switch is "OFF".

2. Bulb(s) or lamp(s) burned out.

3. Faulty light switch.

4. Loose or damaged wiring.

5. Blown fuse.

1. Bad battery cell(s).

2. Poor cable connections.

3. Faulty regulator (if so equipped).

4. Faulty alternator.

1. Freewheel control in "disengaged" position.

2. Motion drive belt worn, damaged, or broken.

3. Air trapped in transmission during shipment

or servicing.

Engine throttle control not set at "SLOW"

position for 30 seconds before stopping engine.

CORRECTION

1. Check wiring, switches and connections. If not

corrected, contact an authorized service center/

department.

1. Replace blade. Tighten biade bolt.

2. Level mower deck.

3. Clean underside of mower housing.

4. Replace blade mandrel.

5. Clean around mandrels to open vent holes.

1. Remove obstruction.

2. Replace mower drive beit.

3. Replace idler pulley.

4. Replace blade mandrel.

1. Place throttle control in "FAST" position.

2. Shift to slower speed.

3. Allow grass to dry before mowing.

4. Level mower deck.

5. Check tires for proper air pressure.

6. Replace/sharpen blade. Tighten btade bolt.

7. Clean underside of mower housing.

8. Replace mower drive beit.

9. Reinstall blades sharp edge down.

10. Replace with blades listed in this manual.

11. Clean around mandrels to open vent holes.

1. Turn switch "ON".

2. Replace bulb(s) or lamp(s).

3. Check/replace light switch.

4. Check wiring and connections.

5. Replace fuse.

1. Replace battery.

2. Check/clean all connections.

3. Replace regulator.

4. Replace alternator.

1. Place freewheel control in "engaged" position.

2. Replace motion drive beIt.

3. Purge transmission.

1. Move throttle control to "SLOW" position and allow

to idle for 30 seconds before stopping engine.

SCHEMATIC

TRACTOR - - MODEL NUMBER PPR20H42STB

,.Ik

0E0 oIIl& BLACK

BATTERY

RED

AMMETER

(OPTIONAL)

WHETE

IGNITION

SWITCH

MImB

FUSE

'0'

I I

CLUTCH/BRAKE

(PEDAL UP)

BLACK

HOUR _

METER

(OPTIONAL)

SOLENOID

WHITE

WHITE __

I I

'© L_

_ _'MENT &UTCH_

BLACK (CLUTCH OFF)

IGNITION

UNIT

RED

STARTER

BLACK

SEAT SWITCH

(NOT OCCUPIED)

GROUNDING

CONNECTOR

'_ SPARK

_% PLUG L

%J GAP llW

J (2 PLUGS ON

TWIN CYL ENGINES) •

CHARGING SYSTEM OUTPUT 28 VOLTS AC MIN @ 3600 RPM

3 AMP °C @ 3600 RPM ICHARGING SYSTEM DISCONNECTED)

FUEL SHUT-OFF SOLENOID RED I I

(IF SO EQUIPPED) l

\ 14 VOLTS AC MEN @ 3600 RPM {LIGHTS OFF)

HEADLIGHTS

NOTE

YOUR TRACTOR IS

EQUIPPED WITH A SPECIAL

ALTERNATOR SYSTEM.

THE LIGHTS ARE NOT

CONNECTED TO THE

BATTERY, BUT HAVE THEIR

OWN ELECTRICAL SOURCE.

BECAUSE OF THIS, THE

BRIGHTNESS OF THE LIGHTS

WILL CHANGE WITH ENGINE

SPEED. AT IDLE THE LIGHTS

WILL DIM. AS THE ENGINE IS

SPEEDED UP, THE LIGHTS

WILL BECOME THEIR BRIGHTEST.

BROWN

NON-REMOVABLE

CONNECTIONS

IGNITION SWITCH

POSITION CIRCUIT "MAKE"

OFF M+G+A1 NONE

RUN/LIGHT B+A1 A2+L

RUN B+A1 NONE

START 3 + S + A1 NONE

REMOVABLE

CONNECTIONS

WIRING INSULATED CLIPS

NOTE: IF WIRING INSULATED CLIPS WERE REMOVED FOR

SERVICING OF UNIT, THEY SHOULD BE REPLACED TO

PROPERLY SECURE YOUR WIRING.

ELECTRICAL

TRACTOR - - MODEL NUMBER PPR20H42STB

24_

52"

ELECTRICAL

TRACTOR - - MODEL NUMBER PPR20H42STB

KEY PART

NO. NO. DESCRIPTION

1 163465 Battery

2 74760412 Bolt Hex Hd 1/4-20unc X 3/4

8 176689 Box Battery Fender

16 176138 Switch Interlock

21 175685 Harness Socket Light

22 4152J Bulb, Light # 1156

24 4799J Cable Battery

25 146147 Cable Battery 6 Ga Red w/16 wire

26 175158 Fuse

27 73510400 Nut Keps Hex 1/4-20 Unc

28 4207J Cable Ground 6ga 12 black

29 121305X Switch Plunger Nc Gray

30 175566 Switch Ign

33 140401 Key Ign Molded Generic

40 179720 Harness Ign

41 71110408 Bolt Fin Hex 1/4-20uncx 1/2

42 131563 CoverTerminal Red

43 178861 Solenoid

45 121433X Ammeter Rectangular

52 141940 Protection Loop

90 180449 Cover Terminal Battery

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

CHASSIS

TRACTOR - - MODEL NUMBER PPR20H42STB

30 __159

26 53

51 52

208

33 10

208

219

219_

206 3

2O8

CHASSIS

TRACTOR - - MODEL NUMBER PPR20H42STB

KEY PART

NO. NO. DESCRIPTION

1 174619

2 176554

3 17060612

5 155272

9 168337X012

10 72140608

11 174996

12 145660

13 172105X010

14 17490608

17 159639X428

20 180679

23 124028X

24 74780616

25 19131312

26 73800600

28 179844

29 170472X599

30 169470X428

31 136619

33 179716X428

34 179717X428

35 72110606

37 17490508

38 175710

51 73800400

52 19091416

53 144697

54 161464

55 144696

57 74780412

58 174930

64 154798

142 175702

145 156524

159 169473X428

161 164655

206 170165

207 17670508

208 17670608

212 156229

219 17000512

-- 5479J

Chassis

Drawbar

Screw 3/8-16 X .75

Bumper Hood/Dash

Dash P/L

Bolt Carriage 3/8-16 x 1

Panel Dash Lh

Clip Tinnerman

Panel Dash Rh

Screw Thdrol 3/8-16 x 1/2

Hood LT/PL

Plate Mtg Battery Fuel Tank

Bushing

Bolt Fin Hex 3/8-16 x 1 Gr 5

Washer 13/32 X 13/16 X 12 Ga

Nut Lock Hex W/Ins 3/8-16 Unc

Grille/Lens Asm

Lens LT/PL

Fender Footrest STLT Pnt

Bracket Fender

Footrest Pnt Lh

Footrest Pnt Rh

Bolt Rdhd Sht Sqnk 3/8-16 x 3/4

Screw Thdrol 6/16-18 x 1/2 TYT

Bracket Asm Pivot Mower Rear

Nut Lock Hex W/Ins 1/4-20

Washer 9/32 x 7/8 x 16 Ga.

Bracjet Grukke Lh

Screw Hex Wshd 8-18 x 7/8

Bracket Grille Rh

Bolt Hex 1/4-20 x 3/4

Duct Air

Dash Lower STLT

Plate Reinforcement STLT

Rod Pivot Chassis/Hood

Cupholder

Bumper Hood

Bolt Shoulder 5/16-18

Screw Thdrol 5/16-18 x 1/2

Screw Thdrol 3/8-16 x 1/2

Insert Lens Relect

Screw 5/16-18 x 3/4

Plug BTN BIk

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

DRIVE

TRACTOR - - MODEL NUMBER PPR20H42STB

200

250

DRIVE

TRACTOR - - MODEL NUMBER PPR20H42STB

KEY

NO.

PART

NO.

165619

76020416

10040400

74490544

73800500

73800600

140845

169498

73350600

106888X

19131316

76020412

175765

71673

169592

74760512

175578

120183X

19211616

1572H

179114

74760648

175556

127783

154407

123205X

72110612

73680600

73680500

105710X

105709X

17060620

140294

169691

17120614

8883R

175410

71170764

10040700

KEY PART

DESCRIPTION NO. NO. DESCRIPTION

Transaxle Hydro Gear 314-0510 65 154778

(Order Parts From Transaxle 69 142432

Manufacturer) 70 134683

Rod Shift Hydro LT 71 169183

Pin Cotter 1/8 x 1 CAD 73 169182

Washer Lock Hvy Helical 74 137057

Bolt, Hex FLGHD 5/16-18 Gr. 5 75 121749X

Nut Lock Hex W/Ins 5/16-18 Unc P 76 12000001

Nut Lock Hex W/Wsh 3/8-16 Unc 77 123583X

Knob, Round 1/2-13 78 121748X

Rod, Brake Hydro 81 165596

Nut 82 123782X

Spring, Brake Rod 83 19171216

Washer 84 169594

Pin Cotter 1/8 x 3/4 CAD. 89

Rod, Parking Brake 95 170201

Cap, Parking Brake 96 4497H

Bracket, Transaxle 116 72140608

Bolt Hex Hd 5/16-18 Unc x 3/4 120 73900600

Shaft, Foot Pedal 150 175456

Bearing, Nylon 151 19133210

Washer 156 166002

Pin, Roll 158 165589

Pulley, Composite 159 165494

Bolt, Fin Hex 3/8-16 x 3 161 72140406

Keeper, Belt Idler 162 73680400

Pulley, Idler, V-Groove 163 74780416

Bellcrank Clutch Grnd Drv STL 164 19091010

Retainer, Belt 165 165623

Bolt, Carr, 3/8-16 x 1-1/2 Gr 5 166 166880

Nut Crownlock 3/8-16 UNC 168 165492

Nut Crownlock 5/16-18 UNC 169 165580

Link, Clutch 197 169613

Spring, Return, Clutch 198 169593

Screw 3/8-16x 1-1/4 199 169612

V-Belt, Ground Drive 200 72140508

Keeper, Center Span 202 72110614

Screw 3/8-16 x .875 212 145212

Cover, Pedal 250 17060612

Pulley, Engine

Bolt, Hex

Washer

Keeper Belt Engine

Screw

Guide Belt

Strap Torque Lh Hydro

Strap Torque Rh Hydro

Spacer, Axle

Washer 25/32 x 1-1/4 x 16 Gauge

E-Ring

Key, Square

Washer 25/32 x 1-5/8 x 16 Gauge

Shaft Asm. Cross Hydro

Spring Torsion T/A

Washer 17/32 x 3/4 x 16 Ga.

Link Transaxle

169373X428 Console, Hydro

Control Asm Bypass Hydro

Retainer Spring 1"Zinc/Cad

Bolt RDHD SQNK 3/8-16 UNC x 1

Nut Lock Fig 3/8-16 Unc

Spacer Retainer

Washer 13/32 x 2 x 10 Ga.

Washer Srrted 5/16 ID x 1.125

Bracket Shift Mount

Hub Tapered Flange Shift Lt

Bolt Rdhd Sqnk 1/4-20 x 3/4 Gr 5

Nut Crownlock 1/4-20 Unc

Bolt Hex Fin 1/4-20 Unc x 1 Gr 5

Washer 5/8 x .281 x 10 Ga

Bracket Pivot Lever

Screw 5/16-18 x 5/8

Bolt Shoulder 5/16-18 x .561

Plate Fastening Lt

Nyliner Snap-In 5/8" ID

Washer Nyl 7/8 ID x .105

Bolt Shoulder 5/16-18 Unc

Bolt Rdhd Sqnk 5/16-18 Unc x 1

Bolt Cart Sh 3/8-16 x 1-3/4 Gr 5

Nut Hex flange Lock

Screw Thdrol. 3/8-16 x .75

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

TRACTOR - - MODEL NUMBER PPR20H42STB

STEERING ASSEMBLY

- __39

/ /

I 15 15 29

15_

TRACTOR - - MODEL NUMBER PPR20H42STB

STEERING ASSEMBLY

KEY PART

NO. NO. DESCRIPTION

1 159944X428

2 172393

3 169840

4 169839

5 6266H

6 121748X

8 12000029

10 175121

11 10040600

12 73940800

13 136518

15 145212

17 180641

29 17060612

32 171888

33 19111216

34 10040500

35 73540500

36 155099

37 152927

38 159946X428

39 19182411

40 7810H

41 159945

42 145054X428

43 121749X

44 180640

46 121232X

51 73540400

54 71130420

65 160367

67 72140618

71 175146

68 169827

82 169835

87 173966

88 175118

91 175553

Wheel Steering

Axle Asm Cast Iron LT

Spindle Asm LH

Spindle Asm RH

Bearing Race Thrust Harden

Washer 25/32 X 1-5/8 X 16 Ga

Ring Klip #t5304-75

LinkDrag

Washer Lock Hvy Hlcl Spr 3/8

Nut Hex Jam Toplock 1/2-20 UNF

Spacer Brg Axle Front

Nut Hex Flange Lock

Shaft Asm Steering

Screw 3/8-16 x .75

Rod Tie

Washer 11/32 x 3/4 x 16 Ga

Washer Lock Hvy Hlcl Spr 5/16

Crownlock Nut 5/16-24 Unf

Bushing Strg

Screw

Insert Cap Strg Wh

Washer 9/16 ID x 1 1/20D 11 Ga.

Lock nut

Adaptor Wheel Strg

Boot Steering Dash

Washer 25/32 X 1 1/4 X 16 Ga

Extension Steering Shaft

Cap Spindle Fr Top BIk

Nut Crownlock 1/4-28

Bolt Hex 1/4-28 UNF x 1-1/4 Gr. 8

Spacer Brace Axle

Bolt Rdhd Sq 3/8-16 Unc x 2-3/4

Steering Asm

Axle, Brace

Bracket Susp Chassis Front

Washer Flat .781 x 1-1/2 x .14

Bolt Shoulder 7/16-20 Unc

Clip Steering

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

TRACTOR - - MODEL NUMBER PPR20H42STB

SEAT ASSEMBLY

17 12

KEY

NO.

PART

NO.

171683

140551

71110616

19131610

145006

73800600

124181X

17000616

19131614

182493

166369

121246X

DESCRIPTION

Seat

Bracket Pivot Seat 8 720

Bolt Fin Hex 3/8-16unc X 1

Washer 13/32 X 1 X 10Ga

Clip Push-in

Nut Hex w/Ins. 3/8-16 Unc

Spring Seat Cprsn 2 250 BIk Zi

Screw 3/8-16 x 1.5 Smgml

Washer 13/32 X 1 X 14 Ga.

Pan Seat

Knob Seat

Bracket Mounting Switch

KEY PART

NO. NO.

13 121248X

14 72050412

15 134300

16 121250X

17 123976X

21 171852

22 73800500

24 19171912

25 127018X

DESCRIPTION

Bushing Snap BIk Nyl 50 Id

Bolt Rdhd Sqnk 1/4-20x1-1/2

Spacer Split 28x 88

Spring Cprsn

Nut Lock 1/4 Lge Fig Gr 5 Zinc

Bolt Shoulder 5/16-18 Unc

Nut Hex Lock W/Ins 5/16-18

Washer 17/32 X 1-3/16 X 12 Ga.

Bolt Shoulder 5/16-18 X 62

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

DECALS

TRACTOR - - MODEL NUMBER PPR20H42STB

2 11

4 3

I • #

KEY PART

NO. NO.

1 157032

2 176303

3 176308

4 177020

5 180710

8 179128

9 172740

10 157140

11 172743

12 170563

DESCRIPTION

Decal Oper

Decal Fender Auto

Decal Hood LH

Decal Side Panel Logo

Decal HP Engine

Decal Deck "B" 42"

Decal Fender Logo

Decal Fender Danger E/F

Decal Ins Strg Whl

Decal Mower Warn Keep Hand

Away

KEY PART

NO. NO.

14 160396

16 176307

20 145005

- - 169210

- - 179768X428

- - 179769X428

-- 138311

- - 173587

- - 173589

- - 183255

- - 183256

DESCRIPTION

Decal V-Belt Schematic

Decal Hood Rh

Decal Bat Dan/Psn

Decal By Pass Lt Hydro

Pad Footrest LH

Pad Footrest RH

Decal Handle Lft Height Adjust

Decal Fend Reflector Rh

Decal Fend Reflector Lh

Manual Owner's (English)

Manual Owner's (French)

4,10

KEY PART

NO. NO. DESCRIPTION

1 59192

2 65139

3 170455

4 59904

5 106732X421

6 278H

7 9040H

8 106108X421

9 170456

10 7152J

11 104757X421

- - 144334

Cap Valve Tire

Stem Valve

Tire F T 15 X 6 0 - 6 Service

Tube Front (Service Item Only)

Rim Asm 6"front Service

Fitting Grease (Front Wheel Only)

Bearing Flange (Front Wheel nly)

Rim Asm 8"rear Service

Tire R T 20x10-8 Service

Tube Rear (Service Item Only)

Cap Axle BIk 1 50 X 1 00

Sealant, Tire ( 10 oz. Tube)

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

ENGINE

TRACTOR - - MODEL NUMBER PPR20H42STB

"81

112 41

OPTIONAL EQUIPMENT

Spark Arrester

"33

ENGINE

TRACTOR - - MODEL NUMBER PPR20H42STB

KEY PART

NO. NO. DESCRIPTION

170771

17720408

4 149723

5 160589

6 159955

8 171877

10 162797

13 165391

14 148456

16 11050600

17 17060624

23 169837

25 145996

26 73920600

29 137180

31 180645

32 140527

33 123487X

37 137040

38 148315

40 124028X

41 139277

44 17670412

45 17000612

46 19091416

62 10040500

72 71070512

81 73510400

112 3645J

Control, Throttle

Screw Hex Thd Cut 1/4-20 x 1/2

Engine Briggs Model 407777

(Order Parts from Engine Mfg.)

Muffler, Asm. Twin Lo-Tone

Pipe Exhaust Intek 20 RH

Pipe Exhaust Intek 20 LH

Bolt 5/16-18 UNC x 3/4 w/Sems

Shield Browing B&S Intek II

Muffler Gasket

Tube Drain Oil Easy

Washer, Lock Ext tooth 3/8

Screw 3/8-16 x 1-1/2

Shield, Browning/Debris Guard

Control Choke

Nut Keps 3/8-24 UNF

Arrester, Spark

Tank, Fuel

Cap Gauge, Fuel

Clamp, Hose BIk

Line, Fuel 7.5

Plug Drain Oil Easy

Bushing Snap Nyl BIk Fuel Line

Stem Tank Fuel

Screw Hex Wsh Thdrol 1/4-20 x 3/4

Screw Hex Wsh Thdrol 3/8-16 x 3/4

Washer 9/32 x 7/8 x 16 Ga.

Washer Lock Hvy Hlcl Spr 5/16

Screw Hex Hd Cap 5/16-18 x 3/4

Nut Keps Hex 1/4-20 Unc

Bushing

NOTE: All component dimensions given in U.S. inches

1 inch= 25.4 mm

MOWER DECK

TRACTOR - - MODEL NUMBER PPR20H42STB

___----

_116

119- 118_

19F 21

10.---<

9 .--.-_

lOl

lO2f

' 26

18 _ \

114_

2".

115_ ' o112

.117

.116

105

103

106

MOWER DECK

TRACTOR - - MODEL NUMBER PPR20H42STB

KEY PART

NO. NO.

1 165892X421

2 72140506

3 138017

4 165460

5 4939M

6 178024

8 850857

9 10030600

10 140296

11 134149

138498

13 137645

14 128774

15 110485X

16 174493

18 72140505

19 132827

20 159770

21 73680500

23 177563

24 105304X

25 123713X

26 110452X

27 130968X428

28 19111016

29 131491

30 173984

31 129963

32 173436

33 178342

34 72110614

36 173438

37 19131316

40 73680600

44 140088

45 4497H

46 137729

48 133944

49 174284

50 131340

51 69180

52 139888

53 131845

54 133943

55 155046

56 122052X

59 173442

67 171598

DESCRIPTION

KEY PART

NO. NO.

Mower Deck Assembly, 42" 68 144959

Bolt 91 180532

Bracket Asm Fr. Sway Bar 3/42 94 132264

Bracket Asm Deck 42" Sway Bar 95 180533

Retainer Spring 101 136420

Bar Sway Deck 102 71081010

Bolt 3/8-24 x 25 Grade 8 patched 103 19061216

Washer, Lock 104 10071000

Washer, Hardened 105 160793

Blade, Mulching42" Std 106 2029J

Blade Mower 42" Hi-Lift Std 111 179292X421

Shaft Assembly, Mandrel, Vented 112 179293X421

Housing, Mandrel, Vented 113 17060510

Bearing, Bali, Mandrel 114 73510500

Stripper, Mandrel Deck 115 72110505

Bolt, Carriage 5/16-18 x 5/8 116 4898H

Bolt, Shoulder 117 165746

Baffle, Vortex 118 73930600

Nut 119 19121414

Bracket, Deflector Mower 42" 132 17060612

Cap, Sleeve 80 x 112 BIk Mower 142 165890

Spring, Torsion, Deflector 2 52 143 157109

Nut, Push Phos & Oil 144 173441

Shield, Deflector 42" BIk 145 173437

Washer 11/32 x 5/8 x 16 Gauge 146 173443

Rod, Hinge 42" 6 75 W/G 147 131335

ScrewThdrol 148 169022

asher, Spacer Mower Vented 149 165898

Pulley, Mandrel 150 19091216

Nut, Toplock 151 169670

Bolt 152 169676

Pulley, Idler, Flat 153 169674

Washer 13/32 x 13/16 x 16 Gauge 154 169675

Nut 155 169671

Guard, Mandrel, LH 156 169672

Retainer 157 169669

Screw, Thdrol 1/4-20 x 5/8 T 158 17720408

Washer, Hardened 159 72140614

Roller Assembly, Cam Follower 182 179126

Bolt, Shoulder #10-24 Grade 5 183 163552

Locknut - - 130794

Bolt, Shoulder 5/16-18 UNC

Arm Assembly, Pad, Brake

Washer, Hardened - - 172559

Arm, Idler

Spacer, Retainer

Guard TUV Idler

Knob Round

DESCRIPTION

V-Belt, 42" Mower

Bracket Asm Noseroller LH

Roller Nose 38 & 42

Bracket Asm Noseroller RH

Mulcher Cover

Screw, Pan Hd Phillip 10-24 x 5/8

Washer, Flat

Washer, Lock

Latch Assembly

Nut, Weld

Bracket, Gauge, Wheel LH

Bracket, Gauge, Wheel RH

Screw 3/8-16 x .625

Nut Keps 5/16-18 Unc

Bolt Carr 5/16-18 x 5/8

Bolt, Shoulder

Wheel, Gauge

Nut Centerlock 3/8-16

Washer 3/8 x 7/8 x 14 Ga.

Screw 3/8-16 x .75

Arm Spring Brake Mower

Bracket Arm Idler 42"

Keeper Belt 42" Clutch Cable

Pulley Idler Flat

Bolt Carriage Idler

Spring Extension

Spring Return Idler

Retainer Spring Yellow

Washer 9/32 x 3/4 x 16 Ga.

Bracket Clutch Cable

Clutch Cable 42"

Washer Flat 3/8" Type B

Spring Retainer

Spring Retention LVR CLTCH CAB

Spacer Clutch Cable

Rod Clutch Cable 3/8"

Screw Hex Thd Cut 1/4-20 x 1/2

Bolt Rdhd Sqn 3/8-16 UNC x 1-3/4

Rod Roller Nose

Retainer Spring

Mandrel Assembly (Includes

Housing Shaft and Shaft Hardware

Only - Pulley Not Included)

Replacement Mower, Complete

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

MOWER LIFT

TRACTOR - - MODEL NUMBER PPR20H42STB

13------_

31_

161,718

MOWER LIFT

TRACTOR - - MODEL NUMBER PPR20H42STB

KEY PART

NO. NO. DESCRIPTION

1 159460

2 159471

3 105767X

4 12000002

5 19211621

6 120183X

7 125631X

8 170770

11 139865

12 139866

13 4939M

15 173288

16 73350800

17 175689

18 73800800

19 139868

20 163552

31 169865

32 73540600

36 155097

37 123935X

38 17060516

40 19112410

41 155098

Wire Asm Inner/Sprg W/plunger LT

Shaft Asm Lift RH w/Inf

Pin Groove 1 500 Zinc

E Ring #5133-62

Washer 21/32 X 1 X 21 Ga

Bearing Nylon BIk 629 Id

Grip Handle

Button Plunger

Link Lift LH Fixed Length

Link Lift RH Fixed Length

Retainer Spring

Link Front

Nut Jam Hex 1/2-13 Unc

Trunnion

Nut Lock W/Wsh 1/2-13 Unc

Arm Suspension Rear

Retainer Spring

Bearing Pvt Lift

Nut Crownlock 3/8 - 24

Pointer Height Indicator

Plug Hole BIk 1.485/1.515 Dia.

Screw 5/16-18 x 1

Washer 11/32 x 1-1/2 10 Ga.

Indicator Height STLT

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

LIMITED WARRANTY

The Manufacturer warrantsto the original consumer purchaser that this product as manufactured is free from defects in

materials and workmanship. For a period of two (2) years from date of purchase by the original consumer purchaser, we will

repair or replace, at our option, without charge for parts or labor incurredin replacing parts, any part which we find to be

defective due to materials or workmanship. This Warranty is subject to the following limitations and exclusions.

1. This warranty does not apply to the engine, other than EHP manufactured transaxle/transmission components,

battery (except as noted below) or components parts thereof. Please refer to the applicable manufacturer's

warranty on these items.

2. Transportation charges for the movement of any power equipment unit or attachment are the responsibility of

the purchaser. Transportation charges for any parts submitted for replacement under this warranty must be

paid by the purchaser unless such return is requested by Electrolux Home Products.

3. Battery Warranty: On products equipped with a Battery, we will replace, without charge to you, any battery

which we find to be defective in manufacture, during the first ninety (90) days of ownership. After ninety (90)

days, we will exchange the Battery, charging you 1/12 of the price of a new Battery for each full month from the

date of the original sale. Battery must be maintained in accordance with the instructions furnished.

4. The Warranty period for any products used for rental or commercial purposes is limited to 90 days from the date

of original purchase.

5. This Warranty applies only to products which have been properly assembled, adjusted, operated, and main-

tained in accordance with the instructions furnished. This Warranty does not apply to any product which has

been subjected to alteration, misuse, abuse, improper assembly or installation, delivery damage, or to normal

wear of the product.

6. Exclusions: Excluded from this Warranty are belts, blades, blade adapters, normal wear, normal adjustments,

standard hardware and normal maintenance.

7. In the event you have a claim under this Warranty, you must return the product to an authorized service dealer.

Should you have any unanswered questions concerning this Warranty, please contact:

In Canada contact:

Electrolux Home Products, Inc.

Outdoor Products Customer Service Dept.

250 Bobby Jones Expressway

Augusta, GA 30909 USA

Electrolux Canada Corp.

7075 Ordan Drive

Mississauga, Ontario

L5T 1K6

giving the model number, serial number and date of purchase of your product and the name and address of the authorized

dealer from whom it was purchased.

THIS WARRANTY DOES NOT APPLY TO INCIDENTAL OR CONSEQUENTIAL DAMAGES AND ANY IMPLIED WARRAN-

TIES ARE LIMITED TO THE SAME TIME PERIODS STATED HEREIN FOR OUR EXPRESSED WARRANTIES. Some areas

do not allow the limitation of consequential damages or limitations of how long an implied Warranty may last, so the above

limitations or exclusions may not apply to you. This Warranty gives you specific legal rights, and you may have other rights

which vary from locale to locale.

This is a limited Warranty within the meaning of that term as defined in the Magnuson-Moss Act of 1975.

SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION

.,q

ONLY RIDE UP AND DOWN HILL,

NOT ACROSS HILL

15 DEGREES MAX.

WARNING: To avoid serious injury, operate your tractor up and

down the face of slopes, never across the face. Do not mow

slopes greater than 15 degrees. Make turns gradually to prevent

tipping or loss of control. Exercise extreme caution when

changing direction on slopes.

1. Fold this page along dotted line indicated above.

2. Hold page before you so that its left edge is vertically parallel to a tree

trunk or other upright structure.

3. Sight across the fold in the direction of hill slope you want to measure.

4. Compare the angle of the fold with the slope of the hill.

PARTS AND SERVICE

Your POULAN PRO product has been expertly engineered and carefully manufactured to rigid quality standards. As

with all mechanical products, some adjustments or part replacement may be necessary during the life of your unit.

FOR SERVICE OR REPLACEMENT PARTS:

1. Consult your dealer/place of purchase.

2. Consult the yellow pages of your phone directory for the name ofthe nearest service dealer (under "saws" for Chain

Saws or under "lawn mowers" for Trimmers, Brushcutters, and Blowers).

3. For replacement parts, have available the following information:

a. Model Number/Manuihcturer's I.D. Number.

b. Description of part.

NOTE:

Electrolux Home Products provides parts and service through its authorized distributors and dealers;

therefore, all requests for parts and service should be directed to your local dealer(s). The philosophy of

Electrolux Home Products is to continually improve all of its products. If the operating characteristics or

the appearance of your product differs from those described in this Manual, please contact your local local

dealer for updated information and assistance.

PPR20H42STB Poulan lawn tractor

Product's Documents

User Manual

Specifications

Poulan Pro PPR20H42STB Questions and Answers