Poulan Pro PPR2042STA Poulan lawn tractor

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User Manual

This is the main product document for model PPR2042STA.

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IMPORTANT MANUAL
r
Do Not Throw Away
Pou/an
OWNER'S MANUAL
MODEL'.
PPR2042STA
LAWN TRACTOR
_:_ WARNING:
Read the Owner's Manual and follow
all Warnings and Safety Instructions.
Failure to do so can result in serious
injury.
Always Wear Eye Protection During Operation
181377 1.18.02 TR
Printed in U.S.A.
I !
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SAFETY RULES
_1_ SAFE OPERATION PRACTICES FOR RIDE-ON MOWERS
IMPORTANT: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS.
FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH.
I. GENERAL OPERATION
Read, understand,andfollow allinstructionsinthemanual
and onthe machine beforestarting.
Only allow responsibleadults, who are familiar with the
instructions,tooperate the machine.
Clear the area ofobjectssuch as rocks,toys, wire, etc.,
whichcouldbe pickedup and thrown bythe blade.
Be surethe area isclear ofotherpeople before mowing.
Stop machine ifanyone enters thearea.
Never carrypassengers.
Do not mow in reverse unless absolutely necessary.
Always look down and behind before and while backing.
Beawareofthe mowerdischarge direction and do notpoint
itat anyone. Donot operate the mower without either the
entire grass catcher or the guard in place.
Slow down before turning.
Never leave a running machine unattended. Always turn
off blades, set parking brake, stop engine, and remove
keys before dismounting.
Turn off blades when not mowing.
Stop engine before removing grass catcher or unclogging
chute.
Mow only in daylight or good artificial light.
Do not operate the machine while under the influence of
alcohol or drugs.
Watch for traffic when operating near or crossing road-
ways.
Use extracarewhen loading or unloading themachine into
a trailer ortruck.
Data indicates that operators, age 60 years and above, are
involved in a large percentage of riding mower-related
injuries. These operators should evaluate their ability to
operate the riding mower safely enough to protect them-
selves and others from serious injury.
Keep machine free of grass, leaves orother debris build-
up which can touch hot exhaust / engine parts and burn.
Do not allow the mower deck to plow leaves
or other debris which can cause build-up to occur. Clean
any oil or fuel spillage before operating or storing the
machine. Allow machine to cool before
storage.
I1.SLOPE OPERATION
Slopes are a major factor related to loss-of-control and
tipover accidents, which can result in severe injury or death.
All slopes require extra caution. Ifyou cannot back up the
slope or if you feel uneasy on it, do not mow it.
DO."
Mow up and down slopes, not across.
Remove obstacles such as rocks, tree limbs, etc.
Watch for holes, ruts, or bumps. Uneven terrain could
overturn the machine. Tallgrass can hide obstacles.
Use slow speed. Choose a low gear so that you will not
have to stop or shift while on the slope.
Follow the manufacturer's recommendations for wheel
weights orcounterweights to improve stability.
Use extra care with grass catchers or other attachments.
These can change the stability of the machine.
Keep all movement on the slopes slowand gradual Do
not make sudden changes in speed or direction.
2
Avoid starting or stopping on aslope. Iftires lose traction,
disengage the blades and proceed slowly straight down
the slope.
DO NOT:
Do not turn on slopes unless necessary, and then, turn
slowly and gradually downhill, ifpossible.
Do not mow near drop-offs, ditches, or embankments.
The mower could suddenly turn over ifa wheel isover the
edge of a cliff or ditch, or if an edge caves in.
Do notmow on wet grass. Reduced traction could cause
sliding.
Do not try tostabilize the machine by putting your foot on
theground.
Do not use grass catcher on steep slopes.
III. CHILDREN
Tragic accidents can occur if the operator is not alert to the
presence of children. Children are often attracted to the
machine and the mowing activity. Neverassume that children
will remain where you last saw them.
Keep children out of the mowing area and under the
watchful care of another responsible adult.
Be alert and turn machine off ifchildren enter the area.
Before and when backing, look behind and downforsmall
children.
Never carry children. They may fall off and be seriously
injured or interfere with safe machine operation.
Never allow children to operate the machine.
Use extra care when approaching blind corners, shrubs,
trees, or other objects that may obscure vision.
IV. SERVICE
Use extra care inhandling gasoline andother fuels. They
are flammable and vapors are explosive.
Use only an approved container.
Never remove gas cap or add fuel with the engine
running. Allow engine to cool before refueling. Do not
smoke.
Never refuel the machine indoors.
Never store the machine or fuel container inside where
there is an open flame, such as a water heater.
Never run a machine inside a closed area.
Keep nuts and bolts, especially blade attachment bolts,
tight and keep equipment in good condition.
Never tamper with safety devices. Check their proper
operation regularly.
Keep machine free ofgrass, leaves, or other debris build-
up. Clean oil orfuel spillage. Allow machineto cool before
storing.
Stop and inspect the equipment if you strike an object.
Repair, ifnecessary, before restarting.
Never make adjustments or repairs with the engine
running.
Grass catcher components are subject to wear, damage,
and deterioration, which could expose moving parts or
allow objects tobethrown. Frequentlycheckcomponents
and replace with manufacturer's recommended parts,
when necessary.
Mower blades are sharp and can cut. Wrap the blade(s)
or wear gloves, and use extra caution when servicing
them.
Check brake operation frequently. Adjust and service
as required.
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SAFETY RULES
Safe Operation Practices for Ride-On Mowers
Be sure the area isclear of other people before mowing.
Stop machine if anyone enters the area.
Never carry passengers orchildren even with the blades
off.
Do not mow in reverse unless absolutely necessary.
Always look down and behind before and while backing.
Never carry children. They may fall off and be seriously
injured or interfere with safe machine operation.
Keep children out of the mowing area and under the
watchful care of another responsible adult.
Be alert and turn machine off ifchildren enter the area.
Before and when backing, look behind and down for
small children.
Mow up and down slopes (15° Max), not across.
Remove obstacles such as rocks, tree limbs, etc.
Watch for holes, ruts, or bumps. Uneven terrain could
overturn the machine. Tall grass can hide obstacles.
Use slow speed. Choose a low gear so that you will not
have to stop or shift while on the slope.
Avoid starting or stopping on a slope. If tires lose
traction, disengage the blades and proceed slowly
straight down the slope.
If machine stops while going uphill, disengage blades,
shift into reverse and back down slowly.
Do not turn on slopes unless necessary, and then, turn
slowly and gradually downhill, if possible.
Look for this symbol to point out im-
portant safety precautions. It means
CAUTION!!! BECOMEALERT!!! YOUR
SAFETY IS INVOLVED.
CAUTION: In order to prevent acciden-
tal starting when setting up, transport-
ing, adjusting or making repairs, al-
ways disconnect spark plug wire and
place wire where itcannot contact spark
plug.
CAUTION: Do not coast down a hill in
neutral, you may lose control of the
tractor.
CAUTION: Tow only the attachments
that are recommended by and comply
with specifications ofthe manufacturer
of your tractor. Use common sense
when towing. Operate only at the low-
est possible speed when on a slope.
Too heavy of a load, while on a slope,
is dangerous. Tires can lose traction
with the ground and cause you to lose
control of your tractor.
WARNING
Engine exhaust, some of its constituents, and cer-
tain vehicle components contain or emit chemicals
known to the State of Californ iato cause cancer and
birth defects or other reproductive harm.
WARNING
Battery posts, terminals and related accessories
contain lead and lead compounds, chemicals known
to the State of California to cause cancer and birth
defects or other reproductive harm. Wash hands
after handling.
TABLE OF CONTENTS
SAFETY RULES ........................................................ 2-3
PRODUCT SPECIFICATIONS ....................................... 4
CUSTOMER RESPONSIBILITIES ...................... 4, 15-18
ASSEMBLY ................................................................ 6-8
OPERATION ............................................................. 9-14
MAINTENANCE SCHEDULE ....................................... 15
SERVICE AND ADJUSTMENTS ............................. 19-23
STORAGE ................................................................... 24
TROU BLESHOOTING ............................................. 25-26
REPAIR PARTS ...................................................... 2843
WARRANTY ................................................................ 46
3
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PRODUCT SPECIFICATIONS
GASOLINE CAPACITY 2.00 GALLONS
AND TYPE: UNLEADED REGULAR
OILTYPE (API-SF-SJ): SAE 30 (above 32°F)
SAE 5W-30 (below 32°F)
OIL CAPACITY: W/FILTER: 4.0 PINTS
W/OFILTER: 3.75 PINTS
SPARK PLUG: CHAMPION RC12YC
(GAP: .040")
GROUND SPEED (MPH): FORWARD:
I st 1.2
2nd 1.5
3rd 2.4
4th 3.5
5th 4.8
6th 5.3
REVERSE: 1.5
TIRE PRESSURE: FRONT: 14 PSI
REAR: 10 PSI
CHARGING 3 AMPS BATTERY
5 AMPS HEADLIGHTS
BATTERY: AMP/HR: 28
MIN. CCA: 230
CASE SIZE: UIR
BLADE BOLT TORQUE: 27-35 FT. LBS.
CONGRATULATIONS on your purchase of a new tractor. It
has been designed, engineered and manufactured to give
you the best possible dependability and performance.
Should you experience any problem you cannot easily
remedy, please contact your nearest authorized service
center/department. We have competent, well-trained tech-
nicians and the proper tools to service or repair this tractor.
Please read and retain this manual. The instructions will
enable you to assemble and maintain your tractor properly.
Always observe the "SAFETY RULES".
CUSTOMER RESPONSIBILITIES
Read and observe the safety rules.
Follow a regular schedule in maintaining, caring for and
using your tractor.
Follow the instructions under "Customer Responsibili-
ties" and "Storage" sections of this owner's manual.
WARNING: This tractor is equipped with an internal com-
bustion engine and should not be used on or near any
unimproved forest-covered, brush-covered or grass-cov-
ered land unless the engine's exhaust system is equipped
with a spark arrester meeting applicable local or state laws
(if any). Ifa spark arrester is used, it should be maintained
in effective working order by the operator.
A spark arrester for the muffler is available through your
nearest authorized service center/department (See REPAlR
PARTS section of this manual).
Inthe state ofCaliforniathe above is required by law (Section
4442 ofthe California Public Resources Code). Other states
may have similar laws. Federal laws apply on federal lands.
4
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UNASSEMBLED HARDWARE
(1) Large
Washer
Steering Wheel
_- Steering
Extension
Shaft
o
-LtJ
Steering
Wheel Insert
O
(1) Hex Bolt 5/16-18 x 1-1/4
(1) Hex Bolt
3/8-16 x 1
(1) Lock
washer
3/8
<b
(1)
Locknut
5/16-18
Steering
Wheel
Adapter
Seat
(1) Washer @
17/32 x 1-3/16 x 12 Gauge
(1) Knob
For Future Use
Keys
(2) Keys
Slope Sheet
(2) Mulcher Blades
5
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ASSEMBLY
Your new tractor has been assembled atthe factory with exception of those parts left unassembled for shipping purposes. To
ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the
correct tools as necessary to insure proper tightness.
TOOLS REQUIRED FOR ASSEMBLY
A socket wrench set willmake assembly easier. Standard
wrench sizes are listed.
(2) 1/2" wrenches Utility knife
(1) 9/16" wrench Tire pressure gauge
Pliers
When rightorlefthandismentioned inthismanual, itmeans
when you are in the operating position (seated behind the
steering wheel).
TO REMOVE TRACTOR FROM CARTON
UNPACK CARTON
Remove all accessible loose parts and parts cartons
from carton.
Cut, from top to bottom, along lines on all four corners
of carton, and lay panels flat.
Check for any additional loose parts or cartons and
remove.
BEFORE REMOVING TRACTOR FROM
SKID
ATTACH STEERING WHEEL (See Fig. 1)
ASSEMBLE EXTENSION SHAFT AND BOOT
Slide extension shaft onto lower steering shaft. Align
mounting holes in extension and lower shafts and install
5/16 hex bolt and Iocknut. Tighten securely.
IMPORTANT: TIGHTEN BOLT AND NUT SECURELY TO
18-22 FT. LBS TORQUE.
Placetabs of steering bootover tab slots in dash and push
down to secure.
INSTALL STEERING WHEEL
Position front wheels of the tractor so they are pointing
straight forward.
Remove steering wheel adapter from steering wheel and
slide adapter onto steering shaft extension.
Position steering wheel socross barsare horizontal (left to
right) and slide inside boot and onto adapter.
Assemble large flat washer, 3/8 lock washer, 3/8 hex bolt
and tighten securely.
Snap steering wheel insert into center of steering wheel.
Remove protective materials from tractor hood and grill.
IMPORTANT: CHECK FOR AND REMOVE ANY STAPLES
IN SKID THAT MAY PUNCTU RETIRES WHERE TRACTOR
IS TO ROLL OFF SKID.
-- INSERT
_ 318 HEX BOLT
-- 318 LOCK WASHER
_ LARGE FLAT
STEERING _ WASHER
WHEEL _ STEERING
BOOT
TABS
LOCKNUT / 4 -
_ "1
/ o.L. _--- _..
LOWER SLOTS
STEERING / _ _ / /
SHAFT _ _ _ / _ /
x
FIG. 1
HOW TO SET UP YOUR TRACTOR
CHECK BATTERY (See Fig. 2)
Lift seat pan to raised position.
If this battery is put into service after month and year
indicated on label (label located between terminals)
charge battery for minimum ofone hour at 6-10 amps.
(See "BATTERY" inCUSTOMER RESPONSIBILITIES
section ofthis manual for charging instructions).
6
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ASSEMBLY
SEAT PAN_
FIG. 2
INSTALL SEAT (See Fig. 3)
Adjust seat before tightening adjustment knob.
Remove adjustment knob and flat washer securing seat
tocardboard packing and set aside for assembly of seat
to tractor.
Pivot seat upward and remove from the cardboard
packing. Remove the cardboard packing and discard.
Place seat on seat pan so head of shoulder bolt is
positioned over large slotted hole in pan.
Push down on seat to engage shoulder bolt in slot and
pull seat towards rear of tractor.
Pivot seat and pan forward and assemble adjustment
knob and flat washer loosely. Do not tighten.
Lower seat into operating position and sit on seat.
Slide seat until a comfortable position is reached which
allows you to press clutch/brake pedal all the way down.
Get off seat without moving its adjusted position.
Raise seat and tighten adjustment knob securely.
SEAT
SEAT P_
SHOULDER
BOLT
FLAT W SHER
ADJUSTMENT
KNOB
FIG. 3
7
NOTE: You may now roll or drive your tractor off the skid.
Follow the appropriate instruction below to remove the
tractor from the skid.
TO ROLL TRACTOR OFF SKID (See Opera-
tion section, page 10, for location and
function of controls)
Press lift lever plunger and raise attachment lift lever to
its highest position.
Release parking brake bydepressing clutch/brake pedal.
Place gearshift lever in neutral (N) position.
Roll tractor forward off skid.
Remove banding holding deflector shield up against
tractor.
TO DRIVE TRACTOR OFF SKID (See Opera-
tion section, page 10, for location and func-
tion of controls)
A WARNING: Before starting, read, understand and follow
all instructions in the Operation section of this manual. Be
sure tractor is in a well-ventilated area. Be sure the area in
front of tractor is clear of other people and objects.
Be sure all the above assembly steps have been
completed.
Check engine oil level and fill fuel tank with gasoline.
Sit on seat in operating position, depress clutch/brake
pedal and set the parking brake.
Place gear shift lever in neutral (N) position.
Press lift lever plunger and raise attachment lift lever to
its highest position.
Start the engine. After engine has started, move throttle
control to idle position.
Depress clutch/brake pedal into full "BRAKE" position
and hold. Move gearshift lever to 1st gear.
Slowly release clutch/brake pedal and slowly drive
tractor off skid.
Apply brake to stop tractor, set parking brake and place
gearshift lever in neutral position.
Turn ignition key to "OFF" position.
Continue with the instructions that follow.
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ASSEMBLY
CHECK TIRE PRESSURE
IMPORTANT: FOR SHIPPING PURPOSES, THE
MULCHER PLATE WAS PREATTACHED TO YOUR
MOWER. THE MULCHER PLATE MUST ONLY BE USED
WITH THE MULCHING BLADES THAT CAME PACKED
SEPARATELY IN THE CARTON.
YOUR MOWER CAME FACTORY EQUIPPED WITH HIGH
PERFORMANCE BLADES, WHICH ARE THE BEST
BLADES FOR BAGGING AND DISCHARGING. TO USE
YOUR MOWER WITH THE HIGH PERFORMANCE BLADES
THE MULCHER PLATE MUST BE REMOVED FROM THE
MOWER (See Fig. 4).
TO SET UP YOUR MOWER FOR MULCHING
Remove high performance blades and install mulcher
blades, (see BLADE REMOVAL in the CUSTOMER
RESPONSABILITY section of this manual).
TO INSTALL MULCHER PLATE (See Fig. 4)
NOTE: Ifyouinstalledthemulchingblades youwillneedtoinstall
themulcher plate.
Raise and hold deflector shield in upright position.
Place front of mulcher plate over front of mower deck
opening and slide into place, as shown.
Hook front latch intohole on front of mower deck.
Hook rear latch into hole on back of mower deck.
CAUTION: Donot remove deflector shield
from mower. Raise and hold shield when
attaching mulcher plate and allow it to
rest on plate while in operation.
DEFLECTOR MULCHER
SHIELD PLATE
LATCH
HOOKS
FIG. 4
TO CONVERT TO BAGGING OR
DISCHARGING
NOTE: The mulcher blades will discharge and bag grass, but
forbest bagging and discharging install the high performance
blades.
Remove mulcher plate and mulcher blades and install
high performance blades, (see BLADE REMOVAL in the
CUSTOMER RESPONSABILITY section ofthis manual).
Store mulcher blades and mulcher plate in a safe place.
Your mower is now ready for discharging or installation
of optional grass catcher accessory.
The tires on your tractor were overinflated at the factory for
shipping purposes. Correct tire pressure is important for
best cutting performance.
Reduce tire pressure to PSI shown in "PRODUCT
SPECIFICATIONS" section of this manual.
CHECK DECK LEVELNESS
For best cutting results, mower housingshould be properly
leveled. See"TO LEVEL MOWER HOUSING"in theService
and Adjustments section ofthis manual.
CHECK FOR PROPER POSITION OF ALL
BELTS
See the figures that are shown for replacing motion and
mower blade drive belts in the Service and Adjustments
section of this manual. Verify that the belts are routed
correctly.
CHECK BRAKE SYSTEM
After you learn how to operate your tractor, checkto see that
the brake is properly adjusted. See "TO ADJUST BRAKE"
in the Service and Adjustments section of this manual.
,/CHECKLIST
BEFORE YOUOPERA TEAND ENJOY YOUR NEW TRAC-
TOR, WE WISH TO ASSURE THAT YOU RECEIVE THE
BEST PERFORMANCE AND SATISFACTION FROM THIS
QUALITYPRODUCT.
PLEASE REVIEW THE FOLLOWING CHECKLIST:
,/ All assembly instructions have been completed.
,/ No remaining loose parts in carton.
,/ Batteryis properly prepared and charged. (Minimum 1
hour at 6 amps).
,/ Seat is adjusted comfortably and tightened securely.
,/ All tires are properly inflated. (For shipping purposes,
the tires were overinflated at the factory).
,/ Be sure mower deck is properly leveled side-to-side/
front-to-rear for best cutting results. (Tires must be
properly inflated for leveling).
,/ Check mower and drive belts. Be sure they are routed
properly around pulleys and inside all belt keepers.
,/ Check wiring. See that all connections are still secure
and wires are properly clamped.
WHILE LEARNING HOW TO USE YOUR TRACTOR, PAY
EXTRA ATTENTION TO THE FOLLOWING IMPORTANT
ITEMS:
,/ Engine oil is at proper level.
,/ Fuel tank is filled with fresh, clean, regular unleaded
gasoline.
,/ Become familiar with all controls - their location and
function. Operate them before you start the engine.
,/ Be sure brake system is in safe operating condition.
8
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OPERATION
These symbols may appear on yourtractor or in literature supplied withthe product. Learn and understand their meaning.
A
t
BATTERY CAUTION OR REVERSE FORWARD FAST SLOW
WARNING
ENGINE ON ENGINE OFF OIL PRESSURE CLUTCH LIGHTS ON OVER TEMP
LIGHT
k
I
MOWER LIFT
CHOKE MOWER HEIGHT DIFFERENTIAL PARKING BRAKE UNLOCKED
LOCK LOCKED
ATTACHMENT
CLUTCH ENGAGED
R N H L
REVERSE NEUTRAL HIGH LOW
PARKING BRAKE
ATTACHMENT
CLUTCH DISENGAGED
KEEP AREA CLEAR SLOPE HAZARDS
(SEE SAFETY RULES SECTION)
DANGER, KEEP HANDS AND FEET AWAY
IGNITION
9
FREE WHEEL
(Automatic Models only)
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OPERATION
KNOW YOUR TRACTOR
READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR
Compare the illustrationswith yourtractortofamiliarize yourself with thelocationsofvarious controlsand adjustments. Save
this manual for future reference.
CHOKE
CONTROL
CLUTCH/BRAKE
PEDAL_
AMMETER
ATTACHMENT
CLUTCH LEVER
IGNITION LIGHT
SWITCH
POSITION
\
\
LIFT LEVER
PLUNGER
ATTACHMENT
LIFT LEVER
THROTTLE
CONTROL
GEARSHIFT
LEVER
PARKING
BRAKE LEVER
FIG. 5
Our tractors conform to the safety standards of the American National Standards Institute.
THROTTLE CONTROL: Used for starting and controlling
enginespeed.
CHOKE CONTROL: Used for starting a cold engine.
CLUTCH/BRAKE PEDAL: Used for clutching and braking
the tractor and starting the engine.
IGNITION SWITCH: Used for starting and stopping the
engine.
LIGHT SWITCH POSITION: Turns the headlights on and
off.
AMMETER: Indicates charging (+) or discharging (-) of
battery.
ATTACHMENT LIFT LEVER - Used to raise, lower, and
adjust the mower deck or other attachments mounted to your
tractor.
ATTACHMENT CLUTCH LEVER: Used to engage the
mower blades, or other attachments mounted to your tractor.
LIFT LEVER PLUNGER: Used to release attachment lift
lever when changing its position.
PARKING BRAKE LEVER: Locks Clutch/Brake Pedal into
the brake position.
GEARSHIFT LEVER: Selects the speed and direction of
tractor.
10
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OPERATION
The operation of anytractor can result inforeign objectsthrown into the eyes, which can
result in severe eye damage. Always wear safety glasses or eye shields while operating
your tractor or performing any adjustments or repairs. We recommend a wide vision
safety mask over spectacles or standard safety glasses.
HOW TO USE YOUR TRACTOR
TO SET PARKING BRAKE (See Fig. 6)
Your tractor isequipped withan operator presence sensing
switch. When engine isrunning,any attemptby theoperator
to leave the seat withoutfirst setting the parking brake will
shut offthe engine.
Depress clutch/brake pedal intofull "BRAKE" position
and hold.
Place parkingbrake lever in "ENGAGED" positionand
release pressurefrom clutch/brake pedal. Pedal should
remain in"BRAKE" position. Make sure parking brake
willhold tractorsecure.
CHOKE _ CLUTCH
CONTROL LEVER "ENGAGED"
POSITION
KEY
THROTTLE
POSITION
_ED"
POSITION
BRAKE
"ENGAGED" POSITION
CLUTCH/BRAKE PARKING BRAKE GEAR SHIFT
PEDAL "DRIVE" "DISENGAGED" LEVER
POSITION POSITION
FIG. 6
STOPPING (See Fig. 6)
MOWER BLADES -
To stop mower blades,move attachment clutchlever to
"DISENGAGED" position.
GROUND DRIVE-
To stop ground drive, depress clutch/brake pedal into
full "BRAKE" position.
Move gear shift lever to neutral (N) position.
ENGINE -
Move throttle controlto slow position.
NOTE: Failureto move throttlecontroltoslow positionand
allowingengine toidlebefore stopping may cause engine to
"backfire".
Turn ignition key to "OFF" position and remove key.
Always remove key when leaving tractor to prevent
unauthorizeduse.
Never use choke to stop engine.
IMPORTANT: LEAVING THE IGNITION SWITCH IN ANY
POSITION OTHER THAN "OFF" WILL CAUSE THE
BATTERY TO BE DISCHARGED, (DEAD).
NOTE: Under certain conditions when tractor is standing
idle with the engine running, hot engine exhaust gases
may cause "browning" of grass. To eliminate this
possibility, always stop engine when stopping tractor on
grass areas.
A
CAUTION: Always stop tractor com-
pletely, as described above, before leav-
ing the operator's position; to empty
grass catcher, etc.
11
TO USE THROTTLE CONTROL (See Fig. 6)
Always operate engine at full throttle.
Operating engine at less than full throttle reduces the
battery charging rate.
Full throttle offers the best bagging and mower perfor-
mance.
TO USE CHOKE CONTROL (See Fig. 6)
Use choke control whenever you are starting a cold engine.
Do not use to start a warm engine.
To engage choke control, pull knob out. Slowly push
knob into disengage.
TO MOVE FORWARD AND BACKWARD
(See Fig. 6)
The direction and speed of movement iscontrolled by the
gearshift lever.
Start tractor with clutch/brake pedal depressed and
gearshift lever in neutral (N) position.
Move gear shift lever to desired position.
Slowly release clutch/brake pedal to start movement.
IMPORTANT: BRING TRACTOR TO A COMPLETE STOP
BEFORE SHIFTING OR CHANGING GEARS. FAILURE TO
DO SO WILL SHORTEN THE USEFUL LIFE OF YOUR
TRANSAXLE.
TO ADJUST MOWER CUTTING HEIGHT (See
Fig. 6)
The position of the attachment lift lever determines the
cuttingheight.
Grasp liftlever.
Press plunger with thumb and move lever to desired
position.
The cutting height range is approximately 1-1/2to 4". The
heights are measured from the ground to the blade tip with
theengine notrunning. These heightsare approximate and
may vary depending upon soil conditions, height of grass
and types ofgrass being mowed.
The average lawnshould be cuttoapproximately 2-1/2
inches during the cool season and to over 3 inches
during hot months. For healthier and better looking
lawns, mow often and after moderate growth.
For best cutting performance, grass over 6 inches in
height should be mowed twice. Make the first cut
relatively high;the second to desired height.
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OPERATION
TO ADJUST GAUGE WHEELS (See Fig. 7)
Gauge wheels are properly adjusted when they are slightly
offthe groundwhen mower isat thedesired cuttingheightin
operating position. Gauge wheels then keep the deck in
proper position to help prevent scalping in most terrain
conditions.
NOTE:Adjust gauge wheels with tractor on a flat level
surface.
Adjust mower to desired cutting height (See "TO AD-
JUST MOWER CUTTING HEIGHT" in the Operation
section of this manual).
With mower in desired height of cut position, gauge
wheels should be assembled so they are slightly off the
ground. Install gauge wheel in appropriate hole with
shoulder bolt,3/8 washer, and 3/8-16 Iocknut and tighten
securely.
Repeat for opposite side installing gauge wheel in same
adjustment hole.
GAUGE WHEEL
MOUNTING
318-16
LOCKNU'I
318WASHER' SHOULDER
GAUGE WHEEL r BOLT
FIG. 7
TO OPERATE MOWER (See Fig. 8)
Your tractor isequipped withan operator presence sensing
switch. Any attempt by the operator to leave the seat with
the engine runningand the attachment clutchengaged will
shut offthe engine.
Select desired height of cut.
Lower mower with attachment liftcontrol.
Start mower blades by engaging attachment clutch
control.
TO STOP MOWER BLADES - disengage attachment
clutchcontrol.
A
CAUTION: Do not operate the mower
without either the entire grass catcher,
on mowers so equipped, orthe deflector
shield in place.
"ENGAGED" POSITION
;HMENT
LIFT LEVER
_ HIGH POSITION
POSITION
ATTACHMENT
CLUTCH LEVER_
"DISENGAGED"
POSITION
DEFLECTOR
SHIELD
FIG. 8
TO OPERATE ON HILLS
CAUTION: Do not drive up or down hills
with slopes greater than 15°and do not
drive across any slope.
Choose the slowest speed before starting up or down
hills.
Avoid stopping or changing speed on hills.
If slowing is necessary, move throttle control lever to
slower position.
If stopping is absolutely necessary, push clutch/brake
pedal quickly to brake position and engage parking
brake.
Move gearshift lever to 1st gear. Be sure you have
allowed room for tractor to roll slightly as you restart
movement.
To restart movement, slowly release parking brake and
clutch/brake pedal.
Make all turns slowly.
TO TRANSPORT
Raise attachment lift to highest position with attach-
ment lift control.
When pushing or towing your tractor, be sure gearshift
lever is in neutral (N) position.
Do not push or tow tractor at more than five (5) MPH.
NOTE: To protect hood from damage when transporting
your tractor on atruck or atrailer, be sure hood isclosed and
secured totractor. Use an appropriate means of tying hood
to tractor (rope, cord, etc.).
TOWING CARTS AND OTHER ATTACH-
MENTS
Tow only the attachments that are recommended by and
comply with specifications of the manufacturer of your
tractor. Use common sense when towing. Too heavy of a
load, while on a slope, is dangerous. Tires can lose traction
with the ground and cause you to lose control of you rtractor.
12
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OPERATION
BEFORE STARTING THE ENGINE
CHECK ENGINE OIL LEVEL
The engine in yourtractor has been shipped, from the
factory, already filled with summer weight oil.
Check engine oil withtractor on level ground.
Remove oilfill cap/dipstick and wipe clean, reinsert the
dipstick and screw cap tight, wait for a few seconds,
remove and read oil level. If necessary, add oil until
"FULL" mark on dipstick isreached. Do not overfill.
For cold weather operation you should change oil for
easier starting (See "OIL VISCOSITY CHART" in the
Customer Responsibilities section ofthis manual).
To changeengine oil,see theCustomer Responsibilities
section in this manual.
ADD GASOLINE
Fill fuel tank. Use fresh, clean, regular unleaded
gasoline with a minimum of87 octane. (Use of leaded
gasoline will increase carbon and lead oxide deposits
and reduce valve life). Do not mix oil with gasoline.
Purchase fuel in quantities that can be used within 30
days to assure fuel freshness.
IMPORTANT: WHEN OPERATING IN TEMPERATURES
BELOW 32°F(0°C), USE FRESH, CLEAN WINTER GRADE
GASOLINE TO HELP INSURE GOOD COLD WEATHER
STARTING.
WARNING: Experienceindicatesthatalcohol blended fuels
(called gasohol or using ethanol or methanol) can attract
moisture which leads to separation and formation of acids
during storage. Acidic gas can damage the fuel system of
an engine while in storage. To avoid engine problems, the
fuel system should be emptied before storage of 30 days or
longer. Drain the gas tank, start the engine and let itrun until
the fuel lines and carburetor are empty. Use fresh fuel next
season. See Storage Instructions for additional information.
Never use engine or carburetor cleaner products in the fuel
tank or permanent damage may occur.
CAUTION: Fill to bottom of gas tank
filler neck. Do not overfill. Wipe off any
spilled oil or fuel. Do not store, spill or
use gasoline near an open flame.
TO START ENGINE (See Fig. 6)
When starting theengine for thefirst time or iftheengine has
run out of fuel, it will take extra cranking time to move fuel
from the tank to the engine.
Sit on seat in operating position, depress clutch/brake
pedal and set parking brake.
Place gear shift lever in neutral (N) position.
Move attachment clutch to "DISENGAGED" position.
Move throttle control to fast position
Pull choke control out for a cold engine start attempt. For
a warm engine start attempt the choke control may not
be needed.
NOTE: Before starting, read the warm and cold starting
procedures below.
Insert key into ignition and turn key clockwise to
"START" position and release key as soon as engine
starts. Do not run starter continuously for more than
fifteen seconds per minute. If the engine does not start
after several attempts, push choke control in, wait afew
minutes and try again. If engine still does not start, pull
the choke control out and retry.
WARM WEATHER STARTING (50° F and above)
When engine starts, slowly push choke control in until
the engine begins to run smoothly. If the engine starts
to run roughly, pull the choke control out slightly for a few
seconds and then continue to push the control in slowly.
The attachments and ground drive can now be used. If
the engine does not accept the load, restart the engine
and allow itto warm up for one minute using the choke
as described above.
COLD WEATHER STARTING (50 ° Fand below)
When engine starts, slowly push choke control in until
the engine begins to run smoothly. Continue to push the
choke control in small steps allowing the engine to
accept small changes in speed and load, until the choke
control is fully in. Ifthe engine starts to run roughly, pull
the choke control out slightly for a few seconds and then
continue to push the control in slowly. This may require
an engine warm-up period from several seconds to
several minutes, depending on the temperature.
The attachments can be used during the engine warm-
up period and may require the choke control be pulled out
slightly.
NOTE: If at a high altitude (above 3000 feet) or in cold
temperatures (below 32 F)the carburetor fuel mixture may
need to be adjusted for best engine performance. See "TO
ADJUST CARBURETOR" in the Service and Adjustments
section of this manual.
13
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OPERATION
MOWING TIPS
Mower should be properly leveled for best mowing
performance. See '1-O LEVEL MOWER HOUSING" in
the Service and Adjustments section of this manual.
The left hand side of mower should be used for trimming.
Drive so that clippings are discharged onto the area that
has been cut. Have the cut area to the right of the
machine. This will result in a more even distribution of
clippings and more uniform cutting.
When mowing large areas, start byturning tothe right so
that clippings will discharge away from shrubs, fences,
driveways, etc. After one or two rounds, mow in the
opposite direction making left hand turns until finished
(See Fig. 9).
If grass is extremely tall, it should be mowed twice to
reduce load and possible fire hazard from dried clip-
pings. Make first cut relatively high; the second to the
desired height.
Do not mow grass when it is wet. Wet grass will plug
mower and leave undesirable clumps. AIIowgrasstodry
before mowing.
Alwaysoperateengineatfullthrottlewhen mowing
to assure better mowing performance and proper dis-
charge of material. Regulate ground speed by selecting
a low enough gear to give the mower cutting perfor-
mance as well as the quality of cut desired.
When operating attachments, select a ground speed
that will suit the terrain and give best performance of the
attachment being used.
(
J=
c J
FIG. 9
MULCHING MOWING TIPS
IMPORTANT: FOR BEST PERFORMANCE, KEEP MOWER
HOUSING FREE OF BUILT-UP GRASS AND TRASH.
CLEAN AFTER EACH USE.
The special mulching blade will recutthe grass clippings
many times and reduce them in size so that as they fall
onto the lawn they will disperse into the grass and not be
noticed. Also, the mulched grass will biodegrade
quickly to provide nutrients for the lawn. Always mulch
with your highest engine (blade) speed as this will
provide the best recutting action of the blades.
Avoid cutting you r lawn when itis wet. Wet grass tends
to form clumps and interferes with the mulching action.
The best time to mow your lawn is the early afternoon.
At this time the grass has dried and the newly cut area
will not be exposed to the direct sun.
For best results, adjust the mower cutting height so that
the mower cuts off only the top one-third of the grass
blades (See Fig. 10). For extremely heavy mulching,
reduce your width of cut on each pass and mow slowly.
Certain types of grass and grass conditions may require
that an area be mulched a second time to completely
hide the clippings. When doing a second cut, mow
across or perpendicular to the first cut path.
Change your cutting pattern from week to week. Mow
north to south one week then change to east to west the
next week. This will help prevent matting and graining
of the lawn.
MAX 1/3
FIG. 10
14
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CUSTOMER RESPONSIBILITIES
,.
AS YOU COMPLETE
.EOO...SE.V,CE >'S V,OEO.TES
Check Brake Operation V' V'
Check Tire Pressure V' V p
Check Operator Presence and
T Interlock Systems V _
a Check for Loose Fasteners V' 1##5 I_
A
Sharpen/Replace Mower Blades I##_
C Lubrication Chart V'
0 Check Battery Level
R Clean Battery and Terminals I_ V'
Check Transaxle Cooling I_
Check V-Belts I_
Check Engine Oil Level V' V'
Change Engine Oil (with oil filter) VI1,2 V I
E Change Engine Oil (without oil filter) 1_1_1,2 V p
N Clean Air Filter 11_2
G Clean Air Screen VJ2
NI Inspect Muffler/Spark Arrester V'
E Replace Oil Filter (If equipped) _1,2
Clean Engine Cooling Fins V' 2
Replace Spark Plug V' I_
Replace Air Filter Paper Cartridge V'2
Replace Fuel Filter I_
1 - Change more often when operating under a heavy load or
in high ambient temperatures.
2 - Service more often when operating in dirty or dusty conditions.
3 - Replace blades more often when mowing in sandy soil.
4 - Not required if equipped with maintenance-free battery.
5 - Tighten front axle pivot bolt to 35 ft.-Ibs, maximum.
Do not overtighten.
GENERAL RECOMMENDATIONS
LUBRICATION CHART
The warranty on this tractor does not cover items that have
been subjected to operator abuse or negligence. To receive
full value from the warranty, operator must maintain tractor
as instructed in this manual.
Some adjustments will need to be made periodically to
properly maintain your tractor.
All adjustments in the Service and Adjustments section of
this manual should be checked at least once each season.
Once a year you should replace the spark plug, clean or
replace airfilter, and check blades and belts for wear. A
new spark plug and clean air filter assure proper air-fuel
mixture and help your engine run better and last longer.
BEFORE EACH USE
Check engine oillevel.
Check brake operation.
Check tire pressure.
Check operator presence and
interlocksystems for proper operation.
Check for loosefasteners.
15
(_SPINDLE -I/'_-_-----_ I_ (_SPINDLE
ZERK ZERK
BEARING ZERK_ --_ BEARING ZERK
__ @ENGINE
,'f r'
' , I .trT-lU{! '
, , I__-_.___-_-__L._! ,
', , \ / ',_', ®GEARSH,FT
I I- ,._ ..... -J-r-J i PIVOTS
_SAE 30 OR 10W30 MOTOR OIL
(_GENERAL PURPOSE GREASE
(_REFER TO CUSTOMER RESPONSIBILITIES "ENGINE"
SECTION
IMPORTANT: DO NOT OIL OR GREASE THE PIVOT
POINTS WHICH HAVE SPECIAL NYLON BEARINGS.
VISCOUS LUBRICANTS WILL ATTRACT DUST AND DIRT
THAT WILL SHORTEN THE LIFE OF THE SELF-
LUBRICATING BEARINGS. IF YOU FEELTHEY MUST BE
LUBRICATED, USE ONLY A DRY, POWDERED
GRAPHITE TYPE LUBRICANT SPARINGLY.
background
CUSTOMER RESPONSIBILITIES
TRACTOR
Always observe safety ruleswhen performing any mainte-
nance.
BRAKE OPERATION
Iftractor requires more than six (6) feet stopping distance at
high speed in highest gear, then brake must be adjusted.
(See"TO ADJUST BRAKE" in the Service and Adjustments
section of this manual).
TIRES
Maintainproperairpressure inalltires (See"PRODUCT
SPECIFICATIONS" section ofthis manual).
Keep tires free of gasoline, oil, or insect controlchemi-
calswhich can harm rubber.
Avoid stumps, stones, deep ruts, sharp objects and
other hazards that may cause tire damage.
NOTE: To seal tire punctures and prevent flat tires due to
slow leaks, tire sealant may be purchased from your local
parts dealer. Tire sealant also prevents tire dry rot and
corrosion.
OPERATOR PRESENCE SYSTEM
Be sure operator presence and interlock systems are work-
ing properly. If your tractor does not function as described,
repair the problem immediately.
The engine should not start unless the clutch/brake
pedal isfully depressed and attachement clutch control
is in the disengaged position.
When the engine is running, any attempt by the operator
to leave the seat without first setting the parking brake
should shut off the engine.
When the engine is running and the attachment clutch is
engaged, any attempt by the operator to leave the seat
should shut off the engine.
The attachment clutch should never operate unless the
operator is in the seat.
BLADE CARE
For best results mower blades must be kept sharp. Replace
bent or damaged blades.
BLADE REMOVAL (See Fig. 11)
Raise mower to highest position to allow access to
blades.
Remove hexbolt, Iockwasher and flat washer secu ring
blade.
Install new or resharpened blade with trailing edge up
towards deck as shown.
IMPORTANT: TO ENSURE PROPER ASSEMBLY, CENTER
HOLE IN BLADE MUST ALIGN WITH STAR ON MANDREL
ASSEMBLY.
Reassemble hex bolt, lock washer and flat washer in
exact order as shown.
Tighten bolt securely (27-35 Ft. Lbs.torque).
IMPORTANT: BLADE BOLT ISGRADE 8 HEATTREATED.
TRAILING
EDGE UP BLADE
MANDREL
ASSEMBLY
CENTER
HOLE
FLAT WASHER
LOCK WASHER
HEX BOLT (GRADE 8)*
*A GRADE 8 HEAT TREATED BOLT CAN BE
IDENTIFIED BY SIX LINES ON THE BOLT HEAD.
FIG. 11
TO SHARPEN BLADE (See Fig. 12)
NOTE: We do notrecommend sharpening blade- but ifyou
do, be sure the blade is balanced.
Care should be taken to keep the blade balanced. An
unbalanced blade will cause excessive vibration and even-
tual damage to mower and engine.
The blade can be sharpened with a file or on a grinding
wheel. Do not attempt to sharpen while on the mower.
To check blade balance, you will need a 5/8" diameter
steel bolt, pin, or a cone balancer. (When using a cone
balancer, follow the instructions supplied with bal-
ancer.)
NOTE: Do not use a nail for balancing blade. The lobes of
the center hole may appear to be centered, but are not.
Slide blade on to an unthreaded portion ofthe steel bolt
or pin and hold the bolt or pin parallel with the ground. If
blade is balanced, it should remain in a horizontal
position. If either end of the blade moves downward,
sharpen the heavy end until the blade is balanced.
..o J _..
OR PIN
FIG. 12
BATTERY
Your tractor has a battery charging system which is suffi-
cient for normal use. However, periodic charging of the
battery with an automotive charger willextend itslife.
Keep battery and terminals clean.
Keep battery bolts tight.
Keep small vent holes open.
Recharge at 6-10 amperes for 1 hour.
16
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CUSTOMER RESPONSIBILITIES
NOTE: The original equipment battery on your tractor is
maintenance free. Donot attempt to open or remove caps or
covers. Adding or checking level of electrolyte is not
necessary.
TO CLEAN BATTERY AND TERMINALS
Corrosion and dirt on the battery and terminals can cause the
battery to "leak" power.
Disconnect BLACK battery cablefirst then RED battery
cable and remove battery from tractor.
Rinse the battery with plain water and dry.
Clean terminals and battery cable ends with wire brush
until bright.
Coat terminals with grease or petroleum jelly.
Reinstall battery (See "REPLACING BATTERY" in the
SERVICE AND ADJUSTMENTS section ofthis manual).
V-BELTS
Check V-belts for deterioration and wear after 100 hoursof
operation and replace if necessary. The belts are not
adjustable. Replace belts ifthey begin to slip from wear.
TRANSAXLE COOLING
Keep transaxle free from build-up ofdirt and chaffwhichcan
restrictcooling.
ENGINE
LUBRICATION
Only use high quality detergent oil rated with API service
classification SF-SJ. Select the oil's SAE viscosity grade
according to your expected operating temperature.
SAE VISCOSITY GRADES
F -2o o 3o 324o 6o 8o ,oo
c -3o -2o -,o 6 ;o 2o 3o 4o
TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE
NOTE: Although multi-viscosity oils (5W30, 10W30 etc.)
improve starting in cold weather, these multi-viscosity oils
will result in increased oil consumption when used above
32°F. Check your engine oil level more frequently to avoid
possible engine damage from running low on oil.
Change the oil after every 25 hours of operation or at least
once a year ifthe tractor isnot used for 25 hours in one year.
Checkthe crankcase oil level before starting the engine and
after each eight (8) hours of operation. Tighten oil fill cap/
dipstick securely each time you check the oil level.
17
TO CHANGE ENGINE OIL (See Fig. 13)
Determine temperature range expected before oil change.
All oil must meet API service classification SF-SJ.
Be sure tractor is on level surface.
Oil will drain more freely when warm.
Catch oil in a suitable container.
Remove oil fill cap/dipstick. Be careful not to allow dirt
to enter the engine when changing oil.
Remove yellow cap from end of drain valve and install
the drain tube onto the fitting.
OIL DRAIN VALVE
CLOSED
AND
POSITION
CAP
TUBE
FIG. 13
Unlock drain valve by pushing inward and turning coun-
terclockwise.
To open, pull out on the drain valve.
After oil has drained completely, close and Iockthe drain
valve by pushing inward and turning clockwise until the
pin is in the locked position as shown.
Remove the drain tube and replace the cap onto to the
bottom fitting of the drain valve.
Refill engine with oil through oil fill dipstick tube. Pour
slowly. Do not overfill. For approximate capacity see
"PRODUCT SPECIFICATIONS" section ofthis manual.
Use gauge on oil fill cap/dipstick for checking level. Be
sure dipstick cap is tightened securely for accurate
reading. Keep oil at "FULL" line on dipstick.
CLEAN AIR SCREEN
Air screen must be kept free of dirt and chaff to prevent
engine damage from overheating. Clean with awire brush or
compressed airto remove dirt and stubborn dried gum fibers.
CLEAN AIR INTAKE/COOLING AREAS
To insure proper cooling, make sure the grass screen,
cooling fins, and other external surfaces of the engine are
kept clean at all times.
Every 100 hours of operation (more often under extremely
dusty, dirty conditions), remove the blower housing and
other cooling shrouds. Clean the cooling fins and external
surfaces as necessary. Make sure the cooling shrouds are
reinstalled.
NOTE: Operating the engine with a blocked grass screen,
dirty or plugged cooling fins, and/or cooling shrouds removed
will cause engine damage due to overheating.
background
CUSTOMER RESPONSIBILITIES
AIR FILTER (See Fig. 14)
Yourengine willnotrunproperlyusinga dirtyairfilter. Clean
the foam pre-cleaner after every 25 hours of operation or
every season. Service paper cartridge every 100 hours of
operation or every season, whichever occurs first.
Service air cleaner more often under dusty conditions.
Remove knobs and cover.
TO SERVICE PRE-CLEANER
Wash it in liquid detergent and water.
Squeeze it dry in a clean cloth.
Saturate itin engine oil. Wrap itin clean, absorbent cloth
and squeeze to remove excess oil.
If very dirty or damaged, replace pre-cleaner.
TO SERVICE CARTRIDGE
Clean cartridge bytapping gently on flat surface. Ifvery
dirty or damaged, replace cartridge.
Reinstall precleaner cartridge, cover and secure with
knobs.
IMPORTANT: PETROLEUM SOLVENTS, SUCH AS
KEROSENE, ARE NOT TO BE USED TO CLEAN THE
CARTRIDGE. THEY MAY CAUSE DETERIORATION OF
THE CARTRIDGE. DO NOT OIL CARTRIDGE. DO NOT
USE PRESSURIZED AIR TO CLEAN OR DRY CARTRIDGE.
KN(
CC CARTRIDGE
FIG. 14
MUFFLER
Inspect and replace corroded mufflerand spark arrester (if
equipped) as itcould create a fire hazard and/or damage.
SPARK PLUGS
Replace spark plugs at the beginning of each mowing
season or after every 100 hours of operation, whichever
occurs first. Spark plug type and gap setting are shown in
"PRODUCT SPECIFICATIONS" section of this manual.
IN-LINE FUEL FILTER (See Fig. 15)
The fuel filter should be replaced once each season. Iffuel
filter becomes clogged, obstructingfuel flow tocarburetor,
replacement isrequired.
With engine cool, remove filter and plug fuel line sec-
tions.
Place new fuel filter in position in fuel line with arrow
pointingtowardscarburetor.
Be sure there are no fuel line leaks and clamps are
properlypositioned.
Immediately wipe up any spilled gasoline.
CLAMP
.... _ _ CLAMP
FILTER - "_
FIG. 15
CLEANING
Clean engine, battery, seat, finish, etc. of all foreign
matter.
Keep finished surfaces and wheels free of all gasoline,
oil, etc.
Protect painted surfaces with automotive type wax.
We do not recommend using a garden hose to clean your
tractor unless the electrical system, muffler, air filter and
carburetor are covered to keep water out. Water in engine
can result in a shortened engine life.
18
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SERVICE AND ADJUSTMENTS
CAUTION: BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS:
Depress clutch/brake pedal fully and set parking brake.
i Place gearshift lever in neutral (N) position.
Place attachment clutch in "DISENGAGED" position.
Turn ignition key "OFF" and remove key.
Make sure the blades and all moving parts have completely stopped.
Disconnect spark plug wire from spark plug and place wire where itcannot come in contact with
plug.
TRACTOR
TO REMOVE MOWER (See Fig. 16)
Mower willbeeasier to remove from the rightside oftractor.
Place attachment clutchin "DISENGAGED" position.
Move attachment liftleverforward tolower mowerto its
lowest position.
Roll belt offengine pulley.
Remove small retainer spring, and liftclutchspring off
pulley bolt.
Remove large retainer spring, slide collar offand push
housing guide out ofbracket.
Disconnect anti-swaybar from chassis bracket by re-
moving retainer spring.
Disconnect suspension arms from rear deck brackets
by removing retainer springs.
Disconnect front linksfrom deck by removing retainer
springs.
Raise lift lever to raise suspension arms. Slide mower
out from under tractor.
IMPORTANT: IF AN ATTACHMENT OTHER THAN THE
MOWER DECK IS TO BE MOUNTED ON THE TRACTOR,
REMOVE THE FRONT LINKS AND HOOK THE CLUTCH
SPRING INTO SQUARE HOLE IN FRAME.
TO INSTALL MOWER (See Fig. 16)
Raise attachment lift lever to its highest position.
Slide mower under tractor with deflector shield to right
side of tractor.
Lower lift lever to its lowest position.
Connect front links to mower deck and secure with
retainersprings..
Connect suspension arms to rear deck brackets and
secure with retainer springs.
Connect anti-swaybar to chassis bracket and secure
with retainer spring.
Push clutch cable housing guide into bracket, slide
collar onto guide and secure with large retainer spring.
Install belt onto engine pulley.
SMALL RETAINER SPRING
CLUTCH SPRING
_ _-_ _ SQUARE HOLE
SUSPENSION ARMS
ENGINE PULLEY
FRONT LINK
RETAINER
ANTI-SWAY BAR
COLLAR_
RETAINER SPRINGS
(BOTH SIDES)
HOUSING GUIDE
LARGE
RETAINER
SPRING
BRACKET
DEFLECTOR
SHIELD
FIG. 16
19
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SERVICE AND ADJUSTMENTS
TO LEVEL MOWER HOUSING
Adjust the mower while tractor is parked on level ground or
driveway. Make sure tires are properly inflated (See "PROD-
UCT SPECIFICATIONS" section ofthis manual). Iftires are
over or underinflated, you will not properly adjust your
mower.
SIDE-TO-SIDE ADJUSTMENT (See Figs. 17 and 18)
Raise mower to its highest position.
At the midpoint of both sides of mower, measure height
from bottom edge of mower to ground. Distance "A" on
both sides of mower should be the same or within 1/4"
of each other.
If adjustment is necessary, make adjustment on one
side of mower only.
To raise one side of mower, tighten lift link adjustment
nut on that side.
To lower one side of mower, loosen lift link adjustment
nut on that side.
NOTE: Each full turn of adjustment nut will change mower
height about 1/8".
Recheck measurements after adjusting.
BOTTOM EDGE BOTTOM EDGE
OF MOWER OF MOWER
GROUND
TO GROUND F -1 TO
FIG. 17
SUSPENSION ARM
LIFT LINK
NUT
FIG. 18
FRONT-TO-BACK ADJUSTMENT (See Figs. 19 and 20)
IMPORTANT: DECK MUST BE LEVEL SIDE-TO-SIDE. IF
THE FOLLOWING FRONT-TO-BACK ADJUSTMENT IS
NECESSARY, BE SURE TO ADJUST BOTH FRONT LINKS
EQUALLY SO MOWER WILL STAY LEVEL SIDE-TO-
SIDE.
To obtain the best cutting results, the mower housing should
be adjusted so that the front is approximately 1/8" to 1/2"
lower than the rear when the mower is in its highest position.
Checkadjustment on right side oftractor. Measure distance
"D" directly in front and behind the mandrel at bottom edge
of mower housing as shown.
Before making any necessary adjustments, check that
both front links are equal in length.
If links are not equal in length, adjust one link to same
length as other link.
To lower front of mower loosen nut"E" on both front links
an equal number of turns.
When distance "D" is 1/8" to 1/2" lower atfront than rear,
tighten nuts "F" against trunnion on both front links.
To raise front of mower, loosen nut"F" from trunnion on
both front links. Tighten nut "E" on both front links an
equal number of turns.
When distance "D" is 1/8" to 1/2" lower atfront than rear,
tighten nut "F" against trunnion on both front links.
Recheck side-to-side adjustment.
ANDREL
FIG. 19
BOTHFRONT LINKS MUSTBE EQUAL IN LENGTH
NUT
NUT "E"
TRUNNIC
FRONT LINKS
FIG. 20
TO REPLACE MOWER BLADE DRIVE BELT
(See Fig. 21)
The mower blade drive belt may be replaced without tools.
Park the tractoron level surface. Engage parking brake.
BELT REMOVAL
Remove mower from tractor (See "TO REMOVE
MOWER" in this section of this manual).
Work belt offboth mandrel pulleys and idler pulleys.
Pull belt away from mower.
BELT INSTALLATION
Install new belt in reverse order of removal.
Make sure belt isinall pulley grooves and inside all belt
guides.
Install mower in reverse order of removal instructions.
20
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SERVICE AND ADJUSTMENTS
MANDREL IDLER PULLEYS
PULLEY
FIG. 21
TO ADJUST BRAKE (See Fig. 22)
Your tractor is equipped with an adjustable brake system
which is mounted on the rightside of the transaxle.
Iftractorrequires more than six (6) feet stopping distanceat
highspeed in highestgear on a level dry concrete or paved
surface, then brake must be adjusted.
Depress clutch/brake pedal and engage parking brake.
Measure distance between brake operating arm and nut
"A" on brake rod.
If distance is other than 1-1/2", loosen jam nut and turn
nut"A" until distance becomes 1-1/2". Retightenjam nut
against nut "A".
Road test tractor for proper stopping distance as stated
above. Readjust if necessary. If stopping distance is
still greater than six (6) feet in highest gear, further
maintenance is necessary. Contact your nearest au-
thorized service center/department.
WITH PARKING BRAKE "ENGAGED"
NUT "A"
JAM NUT
ATING
FIG. 22
TO REPLACE MOTION DRIVE BELT (See Fig.
23)
Parkthe tractoronlevel surface. Engage parkingbrake. For
assistance, there isa belt installationguide decal onbottom
side of left footrest.
Remove mower (See '1-O REMOVE MOWER" in this
section of this manual.)
Remove belt from stationary idler and clutching idler.
Pull belt slack toward rear of tractor. Remove belt
upwards from transaxle pulley by deflecting belt keep-
ers.
Pull belt towardfront oftractor and remove downwards
from around engine pulley.
Install new belt by reversing above procedure.
EN_
PULLEY
CLUTCHING
IDLER
STATIC
IDLER
PULLEY
FIG. 23
TRANSAXLE GEAR SHIFT LEVER NEUTRAL
ADJUSTMENT (See Fig. 34)
The transaxle should be in neutral when the gear shift lever
isin neutral(N) (lockgate) position.The adjustment ispreset
atthe factory; however, ifadjustment isneeded, proceed as
follows:
Make sure transaxle is in neutral (N).
NOTE: When the tractor rear wheels move freely, the
transaxle is in neutral.
Loosen adjustment bolt in front of the right rear wheel.
Position the gear shift lever in the neutral (N) position.
Tighten adjustment bolt securely.
NOTE: Ifadditional clearance is needed to get to adjustment
bolt, move mower deck height to the lowest position.
GEARSHIFT LEVER
NEUTRAL
LOCK GATE
FIG. 24
ADJUSTMENT
BOLT
TO ADJUST STEERING WHEEL ALIGNMENT
If steering wheel crossbars are not horizontal (left to right)
when wheels are positioned straight forward, remove steer-
ing wheel and reassemble per instructions in the Assembly
section of this manual.
FRONT WHEEL TOE-IN/CAMBER
The front wheel toe-in and camber are notadjustable on your
tractor. Ifdamage has occurred to affect the front wheel toe-
in or camber, contact your nearest authorized service
center/department.
21
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SERVICE AND ADJUSTMENTS
TO REMOVE WHEEL FOR REPAIRS (See Fig.
25)
Block up axle securely.
Remove axle cover, retaining ringand washers toallow
wheel removal(rear wheelcontainsasquare key - Donot
lose).
Repair tire and reassemble.
On rearwheels only:aligngroovesin rearwheel huband
axle. Insert square key.
Replace washers and snap retaining ring securely in
axle groove.
Replace axle cover.
NOTE: To seal tire punctures and prevent flat tires due to
slow leaks, tire sealant may be purchased from your local
parts dealer. Tire sealant also prevents tire dry rot and
corrosion.
RETAINING
RIN(
AXLE
WASHERS
SQUARE KEY i
(REAR WHEEL ONLY)
FIG. 25
TO START ENGINE WITH A WEAK BATTERY
(See Fig. 26)
CAUTION: Lead-acid batteries generate
explosive gases. Keep sparks, flame
and smoking materials away from bat-
teries. Always wear eye protection when
around batteries.
If your battery is too weak to start the engine, it should be
recharged. (See "BATTERY" inthe CUSTOMER RESPON-
SIBILITIES section of this manual).
If "jumper cables" are used for emergency starting, follow
this procedure:
IMPORTANT: YOUR TRACTOR IS EQUIPPED WITH A12
VOLT NEGATIVE GROUNDED SYSTEM. THE OTHER
VEHICLE MUST ALSO BE A 12 VOLT NEGATIVE
GROUNDED SYSTEM. DO NOT USE YOUR TRACTOR
BATTERY TO START OTHER VEHICLES.
TO ATTACH JUMPER CABLES -
Connect each end ofthe RED cable to the POSITIVE (+)
terminal of each battery, taking care not to short against
chassis.
Connect one end ofthe BLACK cable tothe NEGATIVE
(-) terminal of fully charged battery.
Connect the other end of the BLACK cable to good
CHASSIS GROUN D, away from fuel tank and battery.
TO REMOVE CABLES, REVERSE ORDER -
BLACK cable first from chassis and then from the fully
charged battery.
RED cable last from both batteries.
POSITIVE TERMINAL NEGATIVE TERMINAL
CHASSIS
CHARGED
BATTERY_
CABLES
POSITIVE TERMINAL NEGATIVE TERMINAL
FIG. 26
REPLACING BATTERY (See Figs. 27 and 28)
CAUTION: Do not short battery
terminals by allowing a wrench or any
other object to contact both terminals
at the same time. Before connecting
battery, remove metal bracelets,
wristwatch bands, rings, etc.
Positive terminal must be connected
first to prevent sparking from acciden-
tal grounding.
Lift seat pan to raised position.
Disconnect BLACK battery cable first then RED battery
cable and carefully remove battery from tractor.
Install new battery with terminals insame position asold
battery.
First connect RED battery cable to positive (+) terminal
with hex bolt and keps nut as shown. Tighten securely.
Slide terminal cover over terminal.
Connect BLACK grounding cable to negative (-) terminal
with remaining hex bolt and keps nut. Tighten securely.
SEAT PAN
TERMINAL
CC
FIG. 27
NUT
POSITIVE' NEGATIVE
CABLE (BLACK) CABLE
22 FIG. 28
background
SERVICE AND ADJUSTMENTS
TO REPLACE HEADLIGHT BULB
Raise hood.
Pullbulbholderoutoftheholeinthebacksideofthegrill.
Replace bulb in holder and push bulb holder securely
back intothe hole in the backside of the grill.
Close hood.
INTERLOCKS AND RELAYS
Loose or damaged wiring may cause your tractor to run
poorly, stop running, or prevent it from starting.
Checkwiring. See electrical wiring diagram in the Repair
Parts section.
TO REPLACE FUSE
Replace with20 amp automotive-typeplug-infuse. The fuse
holder islocated behindthe dash.
TO REMOVE HOOD AND GRILL ASSEMBLY
(See Fig. 29)
Raise hood.
Unsnap headlightwire connector.
Stand infront oftractor. Grasp hood at sides, tilttoward
engine and liftoff oftractor.
To replace, reverse above procedure.
\\\\
\\
\
HEADLIGHT
WIRE
CONNECTOR
FIG. 29
ENGINE
TO ADJUST THROTTLE CONTROL CABLE
(See Fig. 30)
The throttle control has been preset at the factory and
adjustment should not be necessary. Checkadjustment as
described below before loosening cable. If adjustment is
necessary, proceed as follows:
With engine not running, move throttlecontrol lever to
fast position.
Check that swivel is against stop. If it is not, loosen
cable clamp screw and pull cable back until swivel is
against stop. Tighten cable clamp screw securely.
TO ADJUST CHOKE CONTROL (See Fig. 31)
The choke control has been preset at the factory and
adjustment should not be necessary. Check adjustment as
described below before loosening cable. If adjustment is
necessary, proceed as follows:
With engine not running, move choke control (located on
dash panel) to full choke position.
Loosen knob and remove cover assembly from air
cleaner.
Choke should beclosed. If itisnot, loosen casing clamp
screw and move choke cable until choke is completely
closed. Tighten casing clamp screw securely.
Replace air cleaner cover assembly and tighten knob.
TO ADJUST CARBURETOR
Your carburetor is not adjustable. If your engine does not
operate properly due to suspected carburetor problems, take
your tractor to an authorized service center for repair and/or
adjustment.
High speed stop is factory adjusted. Do not adjust- damage
may result.
IMPORTANT: NEVER TAMPER WITH THE ENGINE
GOVERNOR, WHICH IS FACTORY SET FOR PROPER
ENGINE SPEED. OVERSPEEDING THE ENGINE ABOVE
THE FACTORY HIGH SPEED SETTING CAN BE
DANGEROUS. IF YOU THINK THE ENGINE-GOVERNED
HIGH SPEED NEEDS ADJUSTING, CONTACT YOUR
NEAREST AUTHORIZED SERVICE CENTER/
DEPARTMENT, WHICH HAS PROPER EQUIPMENT AND
EXPERIENCE TO MAKE ANY NECESSARY
ADJUSTMENTS.
STOP
SWIVEL
FIG. 30
SCREW
CLAMP SCREW
FIG. 31
23
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STORAGE
Immediately prepare your tractor for storage atthe end of the
season or ifthe tractor will not be used for 30 days or more.
_ CAUTION: Never store the tractor with
gasoline in the tank inside a building
where fumes may reach an open flame
or spark. Allow the engine to cool
before storing in any enclosure.
TRACTOR
Remove mowerfrom tractor forwinter storage. When mower
is to be stored for a period of time, clean it thoroughly,
remove all dirt, grease, leaves, etc. Store in a clean, dry
area.
Clean entire tractor (See"CLEANING" in the Customer
Responsibilities section of this manual).
Inspect and replace belts, if necessary (See belt re-
placement instructions in the Service and Adjustments
section of this manual).
Lubricate as shown in the Customer Responsibilities
section of this manual.
Be sure that all nuts, bolts and screws are securely
fastened. Inspect moving parts for damage, breakage
and wear. Replace if necessary.
Touch up all rusted or chipped paint surfaces; sand
lightly before painting.
BATTERY
Fully charge the battery for storage.
After a period of time in storage, battery may require
recharging.
To help prevent corrosion and power leakage during long
periods of storage, battery cables should be discon-
nected and battery cleaned thoroughly (see '30 CLEAN
BATTERY AND TERMINALS"in the Customer Respon-
sibilities section of this manual).
After cleaning, leave cables disconnected and place
cables where they cannot come in contact with battery
terminals.
If battery is removed from tractor for storage, do not
store battery directly on concrete or damp surfaces.
ENGINE
FUEL SYSTEM
IMPORTANT: IT IS IMPORTANT TO PREVENT GUM
DEPOSITS FROM FORMING IN ESSENTIAL FUEL SYSTEM
PARTS SUCH AS CARBURETOR, FUEL FILTER, FUEL
HOSE, OR TANK DURING STORAGE. ALSO,
EXPERIENCE INDICATES THAT ALCOHOL BLENDED
FUELS (CALLED GASOHOL OR USING ETHANOL OR
METHANOL) CAN ATTRACT MOISTURE WHICH LEADS
TO SEPARATION AND FORMATION OF ACIDS DURING
STORAGE. ACIDIC GAS CAN DAMAGE THE FUEL
SYSTEM OF AN ENGINE WHILE IN STORAGE.
Drain the fuel tank.
Start the engine and let it run until the fuel lines and
carburetor are empty.
Never use engine or carburetor cleaner products in the
fuel tank or permanent damage may occur.
Use fresh fuel next season.
NOTE: Fuel stabilizer is an acceptable alternative in
minimizing the formation of fuel gum deposits during stor-
age. Add stabilizer to gasoline in fuel tank or storage
container. Always follow the mix ratio found on stabilizer
container. Run engine at least 10 minutes after adding
stabilizer to allow the stabilizer to reach the carburetor. Do
not drain the gas tank and carburetor if using fuel stabilizer.
ENGINE OIL
Drain oil (with engine warm) and replace with clean engine oil.
(See "ENGINE" in the Customer Responsibilities section of
this manual).
CYLINDER(S)
Remove spark plug(s).
Pour one ounce of oil through spark plug hole(s) into
cylinder(s).
Turn ignition key to "START" position for a few seconds
to distribute oil.
Replace with new spark plug(s).
OTHER
Do not store gasoline from one season to another.
Replace your gasoline can if your can starts to rust.
Rust and/or dirt in your gasoline will cause problems.
If possible, store your tractor indoors and cover ittogive
protection from dust and dirt.
Cover your tractor with a suitable protective cover that
does not retain moisture. Do not use plastic. Plastic
cannot breathe which allows condensation to form and
will cause your tractor to rust.
IMPORTANT: NEVER COVER TRACTOR WHILE ENGINE
AND EXHAUST AREAS ARE STILL WARM.
24
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TROUBLESHOOTING POINTS
PROBLEM
Will not start
Hard to stad
Engine will not turn over
Engine clicks but will not
stad
Loss of power
Excessive vibration
CAUSE
1. Out of fuel.
2. Engine not "CHOKED" properly.
3. Engine flooded.
4. Bad spark plug.
5. Dirty air filter.
6. Dirty fuel filter.
7. Water in fuel.
8. Loose or damaged wiring.
9. Carburetor out of adjustment.
0. Engine valves out of adjustment.
1. Dirty air filter.
2. Bad spark plug.
3. Weak or dead battery.
4. Dirty fuel filter.
5. Stale or dirty fuel.
6. Loose or damaged wiring.
7. Carburetor out of adjustment.
8. Engine valves out of adjustment.
1. Clutch/brake pedal not depressed.
2. Attachment clutch is engaged.
3. Weak or dead battery.
4. Blown fuse.
5. Corroded battery terminals.
6. Loose or damaged wiring.
7. Faulty ignition switch.
8. Faulty solenoid or starter.
9. Faulty operator presence switch(es).
1. Weak or dead battery.
2. Corroded battery terminals.
3. Loose or damaged wiring.
4. Faulty solenoid or starter.
1. Cutting too much grass/too fast.
2. Throttle in "CHOKE" position.
3. Build-up of grass, leaves and trash under mower.
4. Dirty air filter.
5. Low oil level/dirty oil.
6. Faulty spark plug.
7. Dirty fuel filter.
8. Stale or dirty fuel.
9. Water in fuel.
0. Spark plug wire loose.
1. Dirty engine air screen/fins.
2. Dirty/clogged muffler.
3. Loose or damaged wiring.
4. Carburetor out of adjustment.
5. Engine valves out of adjustment.
1. Worn, bent or loose blade.
2. Bent blade mandrel.
3. Loose/damaged part(s).
CORRECTION
1. Fill fuel tank.
2. See "TO START ENGINE" in Operation section.
3. Wait several minutes before attempting to start.
4. Replace spark plug.
5. Clean/replace air filter.
6. Replace fuel filter.
7. Drain fuel tank and carburetor, refill tank with fresh
gasoline and replace fuel filter.
8. Check all wiring.
9. See "To Adjust Carburetor" in Service Adjustments
section.
10. Contact an authorized service center/department.
1. Clean/replace air filter.
2. Replace spark plug.
3. Recharge or replace battery.
4. Replace fuel filter.
5. Drain fuel tank and refill with fresh gasoline.
6. Check all wiring.
7. See "To Adjust Carburetor" in Service Adjustments
section.
8. Contact an authorized service center/department.
1. Depress clutch/brake pedal.
2. Disengage attachment clutch.
3. Recharge or replace battery.
4. Replace fuse.
5. Clean battery terminals.
6. Check all wiring.
7. Check/replace ignition switch.
8. Check/replace solenoid or starter.
9. Contact an authorized service center/department.
1. Recharge or replace battery.
2. Clean battery terminals.
3. Check all wiring.
4. Check/replace solenoid or starter.
1. Set in "Higher Cut" position/reduce speed.
2. Adjust throttle control.
3. Clean underside of mower housing.
4. Clean/replace air filter.
5. Check oil level/change oil.
6. Clean and regap or change spark plug.
7. Replace fuel filter.
8. Drain fuel tank and refill with fresh gasoline.
9. Drain fuel tank and carburetor, refill tank with fresh
gasoline and replace fuel filter.
10. Connect and tighten spark plug wire.
11. Clean engine air screen/fins.
12. Clean/replace muffler.
13. Check all wiring.
14. See "To Adjust Carburetor" in Service Adjustments
section.
15. Contact an authorized service center/department.
1. Replace blade. Tighten blade bolt.
2. Replace blade mandrel.
3. Tighten loose part(s). Replace damaged parts.
25
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TROUBLESHOOTING POINTS
PROBLEM
Engine continues to run
when operator leaves
seat with attachment
clutch engaged
Poor cut - uneven
Mower blades will not
rotate
Poor grass discharge
Headlight(s) not working
(if so equipped)
Battery will not charge
Engine "backfires"
when turning engine
"OFF"
CAUSE
1. Faulty operator-safety presence control system.
1. Worn, bent or loose blade.
2. Mower deck not level.
3. Buildup of grass, leaves, and trash under mower.
4. Bent blade mandrel.
5. Clogged mower deck vent holes from buildup of
grass, leaves, and trash around mandrels.
1. Obstruction in clutch mechanism.
2. Worn/damaged mower drive belt.
3. Frozen idler pulley.
4. Frozen blade mandrel.
1. Engine speed too slow.
2. Travel speed too fast.
3. Wet grass.
4. Mower deck not level.
5. Low/uneven tire air pressure.
6. Worn, bent or loose blade.
7. Buildup of grass, leaves and trash under mower.
8. Mower drive belt worn.
9. Blades improperly installed.
10. Improper blades used.
11. Clogged mower deck vent holes from buildup of
grass, leaves, and trash around mandrels.
1. Switch is "OFF".
2. Bulb(s) or lamp(s) burned out.
3. Faulty light switch.
4. Loose or damaged wiring.
5. Blown fuse.
1. Bad battery cell(s).
2. Poor cable connections.
3. Faulty regulator (if so equipped).
4. Faulty alternator.
1. Engine throttle control not set at "SLOW"
position for 30 seconds before stopping engine.
CORRECTION
1. Check wiring, switches and connections. If not
corrected, contact an authorized service center/
department.
1. Replace blade. Tighten blade bolt.
2. Level mower deck.
3. Clean underside of mower housing.
4. Replace blade mandrel.
5. Clean around mandrels to open vent holes.
1. Remove obstruction.
2. Replace mower drive belt.
3. Replace idler pulley.
4. Replace blade mandrel.
1. Place throttle control in "FAST" position.
2. Shift to slower speed.
3. Allow grass to dry before mowing.
4. Level mower deck.
5. Check tires for proper air pressure.
6. Replace/sharpen blade. Tighten blade bolt.
7. Clean underside of mower housing.
8. Replace mower drive belt.
9. Reinstall blades sharp edge down.
10. Replace with blades listed in this manual.
11. Clean around mandrels to open vent holes.
1. Turn switch "ON".
2. Replace bulb(s) or lamp(s).
3. Check/replace light switch.
4. Check wiring and connections.
5. Replace fuse.
1. Replace battery.
2. Check/clean all connections.
3. Replace regulator.
4. Replace alternator.
1. Move throttle control to "SLOW" position and allow
to idle for 30 seconds before stopping engine.
26
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SCHEMATIC
TRACTOR -- MODEL NUMBER PPR2042STA
BATTERY
AMMETER
(OPTIONAL)
RED
STARTER
BLACK
IGNITION
SWITCH
SEAT SWITCH
-- I
(NOT OCCUPIED)
GROUNDING
CONNECTOR
w SPARK
BLACK (_ IGNITION _(2 PLUG
UNIT GAP
PLUGS ON
TWIN CYL. ENGINES)
CHARGING SYSTEM OUTPUT 28 VOLTS AC MIN. @ 3600 RPM
3 AMP DC @ 3600 RPM (CHARGING SYSTEM DISCONNECTED)
RE_
LIGHTING SYSTEM OUTPUT _r_- ', AI T_I_IMATt%I_ [ I
-- 14 VOLTS AC MIN @ _00 RP[_(&HTS (_FF)
(OPTIONAL)
r I
I _/,,__U ELi
I "A" LINE I
I I
A ',
i _-1 III w i
FUEL SHUT-OFF SOLENOID
(IF SO EQUIPPED)
ORANGE
D
NOTE
YOUR TRACTOR IS
EQUIPPED WITH A SPECIAL
ALTERNATOR SYSTEM.
THE LIGHTS ARE NOT
CONNECTED TO THE
BATTERY, BUT HAVE THEIR
OWN ELECTRICAL SOURCE.
BECAUSE OF THIS, THE
BRIGHTNESS OF THE LIGHTS
WILL CHANGE WITH ENGINE
SPEED. AT IDLE THE LIGHTS
WILL DIM. AS THE ENGINE IS
SPEEDED UP, THE LIGHTS
WILL BECOME THEIR BRIGHTEST.
BROWN
HEADLIGHTS
NON-REMOVABLE
CONNECTIONS
/77
IGNITION SWITCH
POSITION CIRCUIT "MAKE"
OFF M+G+A1 NONE
RUN/LIGHT B+A1 A2+L
RUN B+A1 NONE
START B + S + A1 NONE
©
REMOVABLE
CONNECTIONS
WIRING INSULATED CLIPS
NOTE: IF WIRING INSULATED CLIPS WERE REMOVED FOR
SERVICING OF UNIT, THEY SHOULD BE REPLACED TO
PROPERLY SECURE YOUR WIRING.
27
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REPAIR PARTS
TRACTOR - - MODEL NUMBER PPR2042STA
ELECTRICAL
42
41
22
26 40
/
/
I
I
I
I
i _'_-,j I
//I
I
/
I
Iii I
F I
I
X
27
I
I
J
\
\
\
\
\
\
16 \
\
\
\\ / -../ \
\ /
\/
-x
I
I
I
I
\ /
\
\
\
\
\
/
/
/
/
/
/
/
/
/
28
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REPAIR PARTS
TRACTOR -- MODEL NUMBER PPR2042STA
ELECTRICAL
KEY PART
NO. NO. DESCRIPTION
1 163465
2 74760412
8 176689
16 176138
21 175685
22 4152J
24 4799J
25 146147
26 175158
27 73510400
28 4207J
29 121305X
30 175566
33 140401
40 179720
41 71110408
42 131563
43 178861
45 121433X
52 141940
90 180449
Battery
Bolt Hex Hd 1/4-20unc X 3/4
Box Battery Fender
Switch Interlock
Harness Socket Light with 415J
Bulb, Light # 1156
Cable Battery
Cable Battery 6 Ga Red w/16 wire
Fuse 20 Amp
Nut Keps Hex 1/4-20 Unc
Cable Ground 6ga 12 black
Switch Plunger Nc Gray
Switch Ign
Key Ign Molded Generic
Harness Ign
Bolt Fin Hex 1/4-20uncx 1/2
CoverTerminal Red
Solenoid
Ammeter Rectangular
Protection Loop
Cover Terminal Battery
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
29
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REPAIR PARTS
TRACTOR - - MODEL NUMBER PPR2042STA
CHASSIS
212
30 __159
29
26
I
25
53
55
57
12
28
208 207
26
219
54
23
33 10
14
3_ 38_ 4
35
34
26
208
3O
background
REPAIR PARTS
TRACTOR -- MODEL NUMBER PPR2042STA
CHASSIS
KEY PART
NO. NO. DESCRIPTION
1 174619
2 176554
3 17060612
5 155272
9 168337X012
10 72140608
11 174996
12 145660
13 172105X010
14 17490608
17 159639X428
18 126938X
20 180679
23 124028X
24 74780616
25 19131312
26 73800600
28 179844
29 170472X599
30 169470X428
31 136619
33 179716X428
34 179717X428
35 72110606
37 17490508
38 175710
51 73800400
52 19091416
53 144697
54 161464
55 144696
57 74780412
58 174930
64 154798
114 158112
115 17060620
142 175702
145 156524
159 169473X428
206 170165
207 17670508
208 17670608
211 145212
212 156229
219 17000512
--- 5479J
Chassis
Drawbar
Screw 3/8-16 X .75
Bumper Hood/Dash
Dash P/L
Bolt Carriage 3/8-16 x 1
Panel Dash Lh
ClipTinnerman
Panel Dash Rh
Screw Thdrol 3/8 x 16 x 1/2
Hood LT/PL
Bumper Hood
Plate Mtg Battery Fuel Tank Fr
Bushing
Bolt Fin Hex 3/8-16 x 1 Gr 5
Washer 13/32 X 13/16 X 12 Ga
Nut Lock Hex W/Ins 3/8-16 Unc
Grille/Lens Asm
Lens LT/PL
Fender Footrest Pnt
Bracket Fender
Footrest Pnt Lh
Footrest Pnt Rh
Bolt Rdhd Sht Sqnk 3/8-16 x 3/4
Screw Thdrol 6/16-18 x 1/2 TYT
Bracket Asm Pivot Mower Rear
Nut Lock Hex W/Ins 1/4-20
Washer 9/32 x 7/8 x 16 Ga.
Bracjet Grukke Lh
Screw Hex Wshd 8-18 x 7/8
Bracket Grille Rh
Bolt Hex 1/4-20 x 3/4
Duct Air
Dash Lower STLT
Keeper Belt Rear LH
Screw 3/8-16 x 1-1/4
Plate Reinforcement STLT
Rod Pivot Chassis/Hood
Cupholder
Bolt Shoulder 5/16-18
Screw Thdrol 5/16-18 x 1/2
Screw Thdrol 3/8-16 x 1/2
Nut Hexflange Lock
Insert Lens Relect
Screw 5/16-18 x 3/4
Plug BTN. BIk
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
31
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REPAIR PARTS
TRACTOR - - MODEL NUMBER PPR2042STA
DRIVE
57
89
75
116
,..- 66
37
32
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REPAIR PARTS
TRACTOR -- MODEL NUMBER PPR2042STA
DRIVE
KEY PART KEY PART
NO. NO. DESCRIPTION NO. NO. DESCRIPTION
1 Transaxle (See Breakdown) 63 175410
Peerless 206-545C 64 71170764
2 146682 Spring Return Brake T/a Zinc 65 10040700
3 123666X Pulley Transaxle 18/20" tires 66 154778
4 12000028 Ring Retainer # 5100-62 69 145432
5 121520X Strap Torque 30 Degrees 70 134683
6 17060512 Screw 5/16-18 x 3/4 74 137057
8 165619 Rod Shifter Fender STLT 75 121749X
10 76020416 Pin Cotter 1/8 x 1 Cad 76 12000001
11 105701X Washer Plate Shf 388 Sq Hole 77 123583X
13 74550412 Bolt 1/4-28u nf Gr8 W/Patch 78 121748X
14 10040400 Washer Lock Hvy Helical 1/4 79 2228M
16 73800500 Nut Lock Hex w/Ins. 5/16-18 Unc 80 145090
18 74780616 Bolt Fin Hex 3/8-16 Unc x 1 Gr 5 81 165592
19 73800600 Nut Lock Hex w/Ins. 38/-16 Unc 82 123782X
21 146845 KnobDeluxe 63 19171216
22 136804 Rod Brake BIk Zinc 26 840 84 166231
24 73350600 Nut Hex Jam 3/8-16 Unc 85 150360
25 106888X Spring Rod Brake 2 00 Zinc 89 169372X428
26 19131316 Washer 13/32 x 13/16 x 16 Ga. 96 4497H
27 76020412 Pin Cotter 1/8 x 3/4 Cad 112 19091210
28 175765 Rod Brake Parking Lt/Yt 113 127285X
29 71673 Cap Brake Parking 116 72140608
30 169592 Bracket Mtg Transaxle 120 73900600
32 74760512 Bolt Hex Hd 5/16-18 Unc x 3/4 145 74490540
34 175578 Shaft Asm Pedal Foot 150 175456
35 120183X Bearing Nylon BIk 629 Id 151 19133210
35 19211616 Washer 21/32 x 1 x 16 Ga 156 166002
37 1572H Pin Roll 3/16 x 1" 158 165589
38 179114 Pulley Composite Flat 159 165494
39 74760648 Bolt Fin Hex 3/8-16unc x 3 161 72140406
41 175556 Keeper Belt Idler 162 73580400
47 127783 Pulley Idler 163 74780416
48 154407 Bellcrank Clutch Grnd Drv STL 164 19091010
49 123205X Retainer Belt Style Spring 165 165623
50 74760624 Bolt Hex Hd 3/8-16 Unc x 1-1/2 166 166880
51 73680600 Nut Crownlock 3/8-16 UNC 168 165492
52 73680500 Nut Crown Lock5/16-18 169 165580
53 105710X Link Clutch 7 66 170 178394
55 105709X Spring Return Clutch 6 75 197 169613
56 17060620 Screw 3/8-16 x 1-1/4 198 169593
57 136801 V-Belt Gd Drive 202 72110612
59 169691 Keeper Belt Centerspan 212 145212
61 17120614 Screw 3/8-16 x .875
62 8883R Cover Pedal BIk Round
Pulley Eng
Bolt Hex 7/16-20 x 4 Gr 5
Washer Lock Hvy Hlcl Spr 7/16
Keeper Belt Engine
Screw Hex Wsh Hi-Lo 1/4-1/2 Unc
Guide Belt Mower Drive RH
Spacer Split
Washer 25/32 x 1 1/4 x 16 Ga
E-ring #5133-75
Key Square
Washer 25/32 x 1-5/8 x 16ga
Key Wood ruff
Arm, Shift
Shaft Assembly
Spring, Torsion
Washer 17/32 x 3/4 x 16 Gauge
LinkTransaxle
Nut, Nylock
Console, Shift, STLT
Retainer Spring
Washer 9/32 x 3/4 x 10 Ga
StrapTorque
Bolt RdHd Sqnk 3/8-16 x 1 Unc
Nut Lock Fig. 3/8-16 Unc
Bolt Hex Flghd 5/16-18 x Gr.5
Spacer Retainer
Washer 13/32 x 2 x 10 Ga.
Washer Srrted 5/161D x 1.125
Bracket Shift Mount
Hub Tapered Flange Shift Lt
Bolt Rdhd Sqnk 1/4-20 x 3/4 Gr.5
Nut Crownlock 1/4-20 UNC
Bolt Hex Fin 1/4-20 UNC x 1 Gr.5
Washer 5/8 x .281 x 10 Ga.
Bracket Pivot Lever
Screw 5/16-18 x 5/8
Bolt shoulder 5/16-18 x .561
Plate Fastening Lt
Keeper Belt T/A
Nyliner Snap-In 5/8" ID
Washer Nyl 7/81D x .105"
Bolt Carr Sh 3/8-16 x 1-1/2 Gr.5
Nut Hex Flange Lock
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
33
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REPAIR PARTS
TRACTOR - - MODEL NUMBER PPR2042STA
STEERING ASSEMBLY
_ 63
_11
__ 39
I\ /
\
l L
t _42
I l
51 54
29
i
88
29
15
68 67 67
34
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REPAIR PARTS
TRACTOR -- MODEL NUMBER PPR2042STA
STEERING ASSEMBLY
KEY PART
NO. NO. DESCRIPTION
1 159944X428
2 172393
3 169840
4 169839
5 6266H
6 121748X
8 12000029
10 175121
11 10040600
13 136518
15 145212
17 177876
29 17060612
32 171888
33 19111216
34 10040500
35 73540500
35 155099
37 152927
38 159946X428
39 19132411
40 7810H
41 159945
42 145054X428
43 121749X
44 153720
46 121232X
51 73800500
54 74780520
63 74780616
65 160367
67 72140618
68 169827
71 175146
82 169835
87 173966
88 175118
91 175553
Wheel Steering
Axle Asm Cast Iron LT
Spindle Asm LH
Spindle Asm RH
Bearing Race Thrust Harden
Washer 25/32 X 1-5/8 X 16 Ga
Ring Klip #t5304-75
Link Drag
Washer Lock Hvy Hlcl Spr 3/8
Spacer Brg Axle Front
Nut Hex Flange Lock
Shaft Asm Strg
Screw 3/8-16 x .75
Rod Tie
Washer 11/32 x 3/4 x 16 Ga
Washer Lock Hvy Hlcl Spr 5/16
Crownlock Nut 5/16-24 Unf
Bushing Strg
Screw
Insert Cap Strg Wh
Washer 13/32 X 1-1/2 X 11 Ga
Lock nut
Adaptor Wheel Strg
Boot Steering Dash
Washer 25/32 X 1 1/4 X 16 Ga
Extension Steering Shaft LR/LT
Cap Spindle Fr Top BIk
Nut Lock Hex w/Ins 5/16-18
Bolt Fin Hex 5/16-18 Unc x 1-1/4
Bolt Fin Hex 3/8-16unc x 1 Gr. 5
Spacer Brace Axle
Bolt Rdhd Sq 3/8-16 Unc x 2-3/4
Axle, Brace
Steering Asm.
Bracket Susp Chassis Front
Washer Flat .781 x 1 1/2 x .14
Bolt Shoulder 7/16-20
Clip Steering
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
35
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REPAIR PARTS
TRACTOR - - MODEL NUMBER PPR2042STA
SEAT ASSEMBLY
10
KEY
NO.
1
2
3
4
5
6
7
8
9
10
11
12
PART
NO.
171683
140551
71110616
19131610
145006
73800600
124181X
17000616
19131614
174894
166369
121246X
KEY PART
DESCRIPTION NO. NO. DESCRIPTION
Seat 13 121248X
Bracket Pivot Seat 8 720 14 72050412
Bolt Fin Hex 3/8-16unc X 1 15 134300
Washer 13/32 X 1 X 10 Ga 16 121250X
Clip Push-In 17 123976X
Nut Hex w/Ins. 3/8-16 Unc 21 171852
Spring Seat Cprsn 2 250 BIk Zi 22 73800500
Screw 3/8-16 x 1.5 Smgml 24 19171912
Washer 13/32 X 1 X 14 Ga. 25 127018X
Pan Seat
Knob Seat
Bracket Mounting Switch
Bushing Snap BIk Nyl 50 Id
Bolt Rdhd Sqnk 1/4-20x1-1/2
Spacer Split 28x 88
Spring Cprsn
Nut Lock 1/4 Lge Fig Gr 5 Zinc
Bolt Shoulder 5/16-18 Unc
Nut Hex Lock W/Ins 5/16-18
Washer 17/32 X 1-3/16 X 12 Ga.
Bolt Shoulder 5/16-18 X 62
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
36
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REPAIR PARTS
TRACTOR -- MODEL NUMBER PPR2042STA
DECALS
11 16
4
10 2 20
8
7
14
I
I I I
I _ # I
..... ..I
KEY PART
NO. NO.
1 156369
2 176305
3 176308
4 177020
5 180710
7 179128
8 170563
9 172740
10 157140
DESCRIPTION
Decal Oper
Decal Fender
Decal Hood LH
Decal Side Panel Logo
Decal HP Engine
Decal Deck "B" "42"
Decal Mower Warn Keep Hand
Away
Decal Fender Logo
Decal Fender Danger E/F
WHEELS AND TIRES
1
5,8
4,10
11
KEY PART
NO. NO.
11 172743
14 160396
16 176307
20 145005
- - 179769X428
- - 179768X428
- - 138311
- - 173587
- - 173589
- - 181377
- - 181378
DESCRIPTION
Decal Ins Strg Whl
Decal V-Belt Schematic
Decal Hood Rh
Decal Bat Dan/Psn
Pad Footrest Rh
Pad Footrest Lh
Decal Handle LftHeight Adjust
Decal Fend Reflector Rh
Decal Fend Reflector Lh
Manual Owner's (English)
Manual Owner's (French)
KEY PART
NO. NO. DESCRIPTION
1 59192
2 65139
3 170455
4 59904
5 106732X421
6 278H
7 9040H
8 106108X421
9 170456
10 7152J
11 104757X428
- - 144334
Cap Valve Tire
Stem Valve
Tire F T 15 X 6 0 - 6 Service
Tube Front (Service Item Only)
Rim Asm 6"front Service
Fitting Grease (Front Wheel Only)
Bearing Flange (Front Wheel nly)
Rim Asm 8"rear Service
Tire R T 20x10-8 Service
Tube Rear (Service Item Only)
Cap Axle BIk 1 50 X 1 00
Sealant, Tire ( 10oz. Tube)
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
37
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REPAIR PARTS
TRACTOR - - MODEL NUMBER PPR2042STA
ENGINE
2
14
38
31
112
33
29
OPTIONAL EQUIPMENT
Spark Arrester
81
I
33
37
23
I
10
17
4
38
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REPAIR PARTS
TRACTOR -- MODEL NUMBER PPR2042STA
ENGINE
KEY PART
NO. NO. DESCRIPTION
1 170771
2 17720408
3
4 149723
5 159955
6 160589
7 138129
8 171877
10 162797
11 10040500
12 71070512
13 165391
14 148456
16 11050600
17 17060624
23 169837
25 145996
26 73920600
27 152927
29 137180
31 180645
32 140527
33 123487X
37 137040
38 148315
40 124028X
41 139277
44 17670412
45 17000612
46 19091416
81 73510400
112 3645J
Control Th rot
Screw Hex Thd Cut 1/4-20x5/8 T
Engine B&S Model No. 407777
(Order parts from engine manufacturer)
Muffler Exhaust
Exhaust Asm. Lh
Exhaust Asm. Rh
Clamp Tube Double Engine
Bolt 5/16-18unc x 3/4 w/sems
Heat Shield Lt
Washer Lock Hvy. Helical 1/4
Screw Hex Hd Cap 5/16-18 x 3/4
Gasket Muffler
Tube Drain Oil Easy
Washer Lock Ext Tooth 3/8
Screw 3/8-16x 1-1/2
Shield BRN/DBR Guard
Control Choke
Nut Keps 3/8-24 Unf
Screw
Arrestor Spark
Tank Fuel
Cap Fuel
Clamp Hose BIk
Line Fuel
Plug Drain Oil Easy
Bushing Snap Nyl Black
Stem Tank Fuel
Screw Hexwsh Thdrol 1/4-20 x 3/4
Screw Hex wsh Thdrol 3/8-16 x 3/4
Washer 9/32 x 7/8 x 16 Ga.
Nut Keps Hex 1/4-20 Unc
Bushing
NOTE: All component dimensions given in U. S.
inches 1 inch = 25.4 mm
39
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REPAIR PARTS
TRACTOR - - MODEL NUMBER PPR2042STA
MOWER DECK
151
157
153 154
67
156
146
i147 lZ
I
I
132 91
i
34
o
\
2
18
29
105°
lOl I
21
_ 23 24
28
j117
103
105
/
106
27
4O
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REPAIR PARTS
TRACTOR -- MODEL NUMBER PPR2042STA
MOWER DECK
KEY PART KEY PART
NO. NO. DESCRIPTION NO. NO. DESCRIPTION
1 165892X421 Mower Deck Assembly, 42" 68 144959
2 72140506 Bolt 91 180532
3 138017 Bracket Asm Fr. Sway Bar 3/42 94 132264
4 165460 Bracket Asm Deck 42" Sway Bar 95 180533
5 4939M Retainer Spring 101 136420
6 178024 Bar Sway Deck 102 71081010
8 850857 Bolt 3/8-24 x 25 Gr. 8 patched 103 19061216
9 10030600 Washer, Lock 104 10071000
10 140296 Washer, Hardened 105 160793
11 134149 Blade, Mulching 42" Std 106 2029J
138498 Blade Mower 42" Hi-Lift Std 111 179292X421
13 137645 Shaft Assembly, Mandrel, Vented 112 179293X421
14 128774 Housing, Mandrel, Vented 113 17060510
15 110485X Bearing, Ball, Mandrel 114 73510500
16 174493 Stripper, Mower Deck 115 72110505
18 72140505 Bolt, Carriage 5/16-18x5/8 116 4898H
19 132827 Bolt, Shoulder 117 165746
20 159770 Baffle, Vortex 118 73930600
21 73680500 Nut 119 19121414
23 177563 Bracket, Deflector Mower 42" 121 173986
24 105304X Cap, Sleeve 80 x 112 BIk Mower 132 17060612
25 123713X Spring, Torsion, Deflector 2 52 142 165890
26 110452X Nut, Push Phos & Oil 143 157109
27 130968X428 Shield, Deflector 42" BIk 144 173441
28 19111016 Washer 11/32 x 5/8 x 16 Ga. 145 173437
29 131491 Rod, Hinge 42" 6 75 W/G 146 173443
30 173984 Screw Thd rol 147 131335
31 129963 Washer, Spacer Mower Vented 148 169022
32 173436 Pulley, Mandrel 149 165898
33 176342 Nut, Toplock 9/16 150 19091216
34 72110614 Bolt 151 169670
36 173438 Pulley, Idler, Flat 152 169676
37 19131316 Washer 13/32 x 13/16 x 16 Ga. 153 169674
40 73680600 Nut 154 169675
44 140088 Guard, Mandrel, LH 155 169671
45 4497H Retainer 156 169672
46 137729 Screw, Thdrol 1/4-20 x 5/8 T 157 169669
48 133944 Washer, Hardened 158 17720408
49 174284 Roller Assembly, Cam Follower 159 72140614
50 131340 Bolt, Shoulder #10-24 Grade5 182 179126
51 69180 Locknut 163 163552
52 139888 Bolt, Shoulder 5/16-18 Unc - - 130794
53 131845 Arm Assembly, Pad, Brake
54 133943 Washer, Hardened
55 155046 Arm, Idler -- 172559
56 122052X Spacer, Retainer
59 173442 Guard TUV Idler
67 171598 KnobRound
V-Belt, 42" Mower
Bracket Roller Nose Lh
Roller Nose 38 & 42
Bracket Roller Nose Rh
MulcherCover
Screw Pan Hd Phillips 10-24 x 5/8
Washer, Flat
Washer, Lock
Latch Assembly
Nut, Weld
Bracket, Ga., Wheel LH
Bracket, Ga., Wheel RH
Screw 3/8-16 x .625
Nut, Keps 5/16 - 18 Unc
Bolt, Carriage 5/16-18 x 5/8
Bolt, Shoulder
Wheel, Ga.
Nut Centerlock 3/8-16
Washer 3/8 x 7/8 x 14 Ga.
Bracket, Extruded
Screw 3/8-16 x .75
Arm Spring Brake Mower
Bracket Arm Idler 42"
Keeper Belt 42" Clutch Cable
Pulley Idler Flat
Bolt Carriage Idler
Spring Extension
Spring Return Idler
Retainer Spring Yellow
Washer 9/32 x 3/4 x 16 Ga.
Bracket Clutch Cable
Clutch Cable 42"
Washer Flat 3/8" Type B
Spring Retainer
Spring Retention LVR CLTCH CAB
Spacer Clutch Cable
Rod Clutch Cable 3/8"
Screw Hex Thd Cut 1/4-20 x 1/2
Bolt Rdhd Sqn 3/8-16 Unc x 1-3/4
Rod Roller Nose
Retainer Spring
Mandrel Assembly (Includes
Housing, Shaft and Shaft Hardware
Only- Pulley not included)
Mower Deck, Complete
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
41
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REPAIR PARTS
TRACTOR - - MODEL NUMBER PPR2042STA
MOWER LIFT
37
38
40
11
41
4
5
6
6
8
.I i'
,I i'
,I /'
I I'
5
12
19
13
32
13------_
32
19
13
20
15
20
161718 20
15
42
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REPAIR PARTS
TRACTOR -- MODEL NUMBER PPR2042STA
MOWER LIFT
KEY PART
NO. NO. DESCRIPTION
1 159460
2 159471
3 105767X
4 12000002
5 19211621
6 120183X
7 125631X
8 170770
11 139865
12 139866
13 4939M
15 173288
16 73350800
17 175689
18 73800800
19 139868
20 163552
31 169865
32 73540800
36 155097
37 123935X
38 17060516
40 19112410
41 155098
Wire Asm Inner/Sprg W/plunger LT
Shaft Asm Lift RH w/Inf
Pin Groove 1 500 Zinc
E Ring #5133-62
Washer 21/32 X 1 X 21 Ga
Bearing Nylon BIk 629 Id
Grip Handle
Button Plunger
Link Lift LH Fixed Length
Link Lift RH Fixed Length
Retainer Spring
Link Front
Nut Jam Hex 1/2-13 Unc
Trunnion
Nut Lock W/Wsh 1/2-13 Unc
Arm Suspension Rear
Retainer Spring
Bearing Pvt Lift
Nut Crownlock 3/8 - 24
Pointer Height Indicator
Plug Hole BIk. 1.485/1.515 Dia.
Screw 5/16-18 x 1
Washer 11/32 x 1-1/210 Ga.
Indicator Height STLT
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
43
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SERVICE NOTES
44
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p y
TECUMSE_
Issued January 1980
Revised January 1991
TECUMSE_
WARRANTY
LIMITED WARRANTIES
FOR
NEW PEERLESS GEAR POWER TRAIN COMPONENTS
A. Products Warranted
Peerless Gear and Machine Division of Tecumseh Products Company ("Tecumseh"), subject to the limitations
contained below, will, at its option, repair or replace, without charge for parts or labor only, any part of a new Power Train
Component (which as used herein means and includes the transaxle, gear box, transmission, differential and right angle
drives, and any part of the Power Train Component), EXCEPT any new Power Train Component incorporated in equipment
used for commercial or rental purposes, which is found upon examination by any Tecumseh Authorized Service Outlet or
by Tecumseh's factory in Grafton, Wisconsin, to be DEFECTIVE IN MATERIAL AND/OR WORKMANSHIP if received by
Tecumseh or a Tecumseh Authorized Service Outlet for such examination within TWO YEARS from the date of sale to the
original consumer purchaser of Peerless Series 820,900,910,915, 920,930 transaxles and Series 1100 angle drive and
ONE YEAR for all other Peerless products. New Power Train Components incorporated in equipment used for commercial
purposes are warranted in the same manner and to the same extent EXCEPT such Power Train Components are warranted
for NINETY (90) DAYS ONLY, and must be received by Tecumseh or by a Tecumseh Authorized Service Outlet for such
examination within 90 days from the date of sale to the original purchaser. New Power Train Components Incorporated
in equipment used for rental purposes are warranted in the same manner and to the same extent EXCEPT such Power
Train Components are warranted for THIRTY (30) DAYS ONLY, and must be received by Tecumseh or a Tecumseh
Authorized Service Outlet within 30 days from the date of sale to the original purchaser.
B. Products And Items Not Warranted
1. Alterations or Modifications of Power Train Components.
2. Accidents, Normal Maintenance, Failure to follow the Original Equipment Manufacturer's Manual.
This warranty covers only parts of new Power Train Components which are found upon examination to be defective
in material or workmanship as delivered to the original purchaser. This warranty does not cover defects caused by
depreciation or damage caused by normal wear, accidents, improper maintenance, improper use or abuse of the product,
failure to follow the instructions contained in an Instruction Manual for the operation of the Power Train Component and
parts. The cost of normal maintenance and replacement of service items which are not defective shall be paid for by the
original purchaser.
C. Securing Warranty Service
Warranty service can be arranged for by contacting either a Tecumseh Authorized Service Outlet (any Tecumseh
Registered Service Dealer, Tecumseh Authorized Service Distributor, or Tecumseh Central Warehouse Distributor) or by
contacting Tecumseh, c/o Service Manager, Engine and Transmission Group Service Division, 900 North Street, Grafton,
Wisconsin 53024. Warranty service can only be performed by a Tecumseh Authorized Service Outlet or by Tecumseh
at its factory in Grafton, Wisconsin. At the time of requesting warranty service, evidence must be presented of the date
of sale to the original purchaser. The purchaser shall pay any charges for making service calls and/or for transporting
the product to and from the place where the inspection and/or warranty work is performed. The purchaser shall be
responsible for any damage or loss incurred in connection with the transportation of Power Train Components and/or
part(s) of the Power Train Components submitted for inspection and/or warranty work.
D. Limitation of Damages and Implied Warranties
The foregoing EXPRESSED WARRANTY IS IN LIEU OF ALL OTHER EXPRESS WARRANTIES. Neither Tecumseh
nor any of its affiliates makes any warranties, representations or promises, written or oral, as to the quality of the Power
Train Component or any of its parts, other than as set forth herein.
ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE, TO THE
EXTENT THAT EITHER MAY APPLY TO ANY PART(S) OF POWER TRAIN COMPONENTS, SHALL BE LIMITED IN
DURATION TO THE PERIODS OF THE EXPRESSED WARRANTIES DEFINED IN PARAGRAPH A HEREOF. IN NO EVENT
WILL TECUMSEH BE LIABLE FOR ANY INCIDENTAL, CONSEQUENTIAL OR SPECIAL DAMAGES AND/OR EXPENSES.
Some states do not allow limitations on how long an implied warranty lasts or the exclusion or limitation of incidental or
consequential damages, so the above limitation(s) or exclusion(s) may not apply to you. This warranty gives you specific
legal rights and you may also have other legal rights which vary from state to state.
E. No Dealer Warranty
Tecumseh neither assumes nor authorizes any other person, natural or corporate, to assume for Tecumseh any
other obligations or liabilities in connection with or with respect to any part(s) of a Power Train Component. The seller
or dealer of part(s) of a Power Train Component has no authority, whatsoever, to make any representations or promises
on behalf of Tecumseh or to modify the terms or limitations of Tecumseh's warranty in any way.
45
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LIMITED WARRANTY
The Manufacturer warrants to the original consumer purchaser that this product as manufactured is free from defects in
materials and workmanship. For a period of two (2) years from date of purchase by the original consumer purchaser, we will
repair or replace, at our option, without charge for parts or labor incurred in replacing parts, any part which we find to be
defective due to materials or workmanship. This Warranty is subject to the following limitations and exclusions.
1. This warranty does not apply to the engine, other than EHP manufactured transaxle/transmission components,
battery (except as noted below) or components parts thereof. Please refer to the applicable manufacturer's
warranty on these items.
2. Transportation charges for the movement of any power equipment unit or attachment are the responsibility of
the purchaser. Transportation charges for any parts submitted for replacement under this warranty must be
paid by the purchaser unless such return is requested by Electrolux Home Products.
3. Battery Warranty: On products equipped with a Battery, we will replace, without charge to you, any battery
which we find to be defective in manufacture, during the first ninety (90) days of ownership. After ninety (90)
days, we will exchange the Battery, charging you 1/12 of the price of a new Battery for each full month from the
date of the original sale. Battery must be maintained in accordance with the instructions furnished.
4. The Warranty period for any products used for rental or commercial purposes is limited to 90 days from the date
of original purchase.
5. This Warranty applies only to products which have been properly assembled, adjusted, operated, and main-
tained in accordance with the instructions furnished. This Warranty does not apply to any product which has
been subjected to alteration, misuse, abuse, improper assembly or installation, delivery damage, or to normal
wear of the product.
6. Exclusions: Excluded from this Warranty are belts, blades, blade adapters, normal wear, normal adjustments,
standard hardware and normal maintenance.
7. In the event you have a claim under this Warranty, you must return the product to an authorized service dealer.
Should you have any unanswered questions concerning this Warranty, please contact:
Electrolux Home Products, Inc. In Canada contact:
Outdoor Products Customer Service Dept. Electrolux Canada Corp.
250 Bobby Jones Expressway 7075 Ordan Drive
Augusta, GA 30909 USA Mississauga, Ontario
L5T 1K6
giving the model number, serial number and date of purchase of your product and the name and address of the authorized
dealer from whom it was purchased.
THIS WARRANTY DOES NOT APPLY TO INCIDENTAL OR CONSEQUENTIAL DAMAGES AND ANY IMPLIED WARRAN-
TIES ARE LIMITED TO THE SAME TIME PERIODS STATED HEREIN FOR OUR EXPRESSED WARRANTIES. Some areas
do not allow the limitation of consequential damages or limitations of how long an implied Warranty may last, so the above
limitations or exclusions may not apply to you. This Warranty gives you specific legal rights, and you may have other rights
which vary from locale to locale.
This is a limited Warranty within the meaning of that term as defined in the Magnuson-Moss Act of 1975.
46
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SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION
ONLY RIDE UP AND DOWN HILL,
NOT ACROSS HILL
15 DEGREES MAX.
_ ARNING: To avoid serious injury, operate your tractor up and
down the face of slopes, never across the face. Do not mow
slopes greater than 15 degrees. Make turns gradually to prevent
tipping or loss of control. Exercise extreme caution when
changing direction on slopes.
1. Fold this page along dotted line indicated above.
2. Hold page before you so that its left edge is vertically parallel to a tree
trunk or other upright structure.
3. Sight across the fold in the direction of hill slope you want to measure.
4. Compare the angle of the fold with the slope of the hill.
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PAR?S AND S RVIC
Your POULAN PRO product has been expertly engineered and carefully manufactured to rigid
quality standards. As with all mechanical products, some adjustments or part replacement may be
necessary during the life of your unit.
FOR SERVICE OR REPLACEMENT PARTS:
1. Consult your dealer/place of purchase.
2. Consult the yellow pages of your phone directory for the name of the nearest service dealer
(under "saws" for Chain Saws or under "lawn mowers" for Trimmers, Brushcutters, and
Blowers).
3. For replacement parts, have available the following information:
a. Model Number/Manufacturer's I.D. Number.
b. Description of part.
NOTE:
Electrolux Home Products provides parts and service through its authorized distribu-
tors and dealers; therefore, all requests for parts and service should be directed to your
local dealer(s). The philosophy of Electrolux Home Products is to continually improve
all of its products. If the operating characteristics or the appearance of your product
differs from those described in this Manual, please contact your local local dealer for
updated information and assistance.

Specifications

Indexed Terms: Lawn Tractor

Poulan Pro PPR2042STA Questions and Answers