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MAINTENANCE &
SPECIFICATIONS
(Pages 108–140)
This section covers maintenance require-
ments for all boilers, repair parts lists, boiler
dimensions and specications.
BASIC INSTALLATION
Quick view . . .
Pages
Procedure
4
Please read before proceeding
•Readsafetyinformationbeforeproceeding
5–6
Prepare boiler location
•Clearances,oorandfoundation
•Airopeningstoroomforventilation
7–8
Prepare boiler
•Makesurevent/airpipingcanbeconnected
•Removefromcrate
•Convertforpropane,ifrequired
•Hydrostatictest
•Placeboilerinposition
9–15
Install water piping
•Installboilertrimandnearboilerpiping
•Completesystempipingandconnections
16
Appliances left on an existing vent system
•Forappliancesremainingonaventsystemaerold
boilerisdisconnected—verifythattheventsystem
worksforremainingappliances
16-26
Vent/air piping
•Locateairintakepipingtopreventcontaminantsfrom
enteringboiler
•Installvent/airtermination
•Installventandairpipingusingacceptablematerials
27–28
Install condensate piping
•Connectcondensatehose
•Installcondensatepumpandlter,ifrequired
29
Gas piping
•Verifygaspipesize
•Connectboilertogasline
30-31
Field wiring
•Connectwiringtoboilerandcomponents
32–34
U-Control operation and setup
•U-Controloperationandsetupinformation
35–42
Start-up
•Cleansystem,thenll;addinhibitor
•Verifywaterchemistry
•Purgeairfromsystem
•Performnalchecks
•Startandoperateboiler
•Performnalvericationtests
•FilloutInstallationandServiceCerticate
BASIC INSTALLATION
ADVANCED INSTALLATION
(Pages 44–107)
Read and follow the instructions in the
BASIC INSTALLATION section rst. Then
use the ADVANCED section for additional
information.
This section covers multiple boiler systems
and additional system types not covered
under the BASIC section. It also includes
alternative vent/air piping methods, water and
gas pipe sizing guidelines and advanced,
detailed information on the U-Control.
Part number 550-100-400/0119
3
BASIC INSTALLATION
(Pages 3–42)
This section covers basic installation and
start-up for most applications. It is limited to
conventional systems and to sidewall vent/
air piping using the Weil-McLain termina-
tion cap.
For applications not covered in this sec-
tion, see the ADVANCED INSTALLATION
section.
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