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RS5500 / RS7000E PowerDial Series Portable Generators 5
2.1 — UNPACKING
• Remove all packaging material.
• Remove separate items.
• Remove the generator from carton.
2.1.1 — Documents and Accessories
(not shown)
Check all contents. If any parts are missing or damaged,
call 1-888-436-3722.
• Product Registration Cards
• Warranty and Emission Sheets
• 1 - Owner’s Manual
• 1 - Quart Oil - SAE 30
• 1 - 20 ft. Extension Cord (if equipped)
• 1 - Battery Charger (7.0 kW only)
2.1.2 — Loose Components
1 - Handle Assembly (not in hardware bag)
2 - Rubber Feet (not in hardware bag) (M)
2 - Frame Foot (not in hardware bag) (L)
• 1 - Hardware Bag (containing the following):
— 2 - Cotter Pins (A)
— 2 - Washers (1/2 in) (B)
— 2 - Never-Flat Wheels (C)
— 2 - Axle Pins (D)
— 2 - Hex Flanged Nuts (M6) (E)
— 4 - Hex Bolt (M8) (F)
— 2 - Hex Bolt (M6) (G)
— 4 - Nut, Hex Flange (M8) (H)
— 2 - Nut, Acorn (M8) (J)
— 2 - Carriage Bolt (M8) (K)
2.2 — ASSEMBLY
The generator requires some assembly prior to usage. If
problems arise when assembling the generator, call 1-
888--436-3722.
2.2.1 — Required Tools
• 3/8 drive Ratchet
• Sockets: 13, 12, 8 mm (1 ea)
• Wrenches: 13, 10 mm (1 ea), 8 mm (2)
• Needle nosed pliers
2.2.2 — Installing Wheels
NOTE:
The wheels are not intended for over-the-road use.
1. Install the Wheels as follows (Figure 2-1):
— Slide the Axle Pin (D) through the Wheel (C),
Wheel Bracket on the frame and a 5/8" Flat
Washer (B).
— Insert the Cotter Pin (A) through the Axle Pin. Use
the needle nosed pliers to bend open to lock in
place.
Figure 2-1. Wheel Assembly
2.2.3 — Installing Frame Feet
1. Install the Frame Foot Assemblies as shown (Figure
2-2).
— Slide the M8 Hex Bolts (F) through the holes in the
Frame Rail.
— Slide the Frame Foot (L) onto the Hex Head Bolts.
Then install the Locking Flange Nuts (H). Tighten
securely using a ratchet, 12 mm socket and
13 mm wrench.
— Slide the M6 Hex Bolt (G) through the Rubber
Foot (M) and Frame Foot (L). Then install M6 Hex
Flange Nut (E). Tighten securely using 10 mm
wrench and 8 mm socket.
2. Repeat the Step 1 to install the other Frame Foot
Assembly.
A
B C
D
Section 2 General Information
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