Craftsman 917259572 tractor User Manual

MODEL NUMBER 917.259572

e Assembly

®Operation

Customer Responsibilities

eService and Adjustments

®Repair Parts

OWNER'S MANUAL

For answers to your questions

about this product, Call:

1-800-659-5917

Sears Craftsman Help Line

5 am - 5 pm, Mort - Sat

CAUTION: Read and follow all safety rules and instructions before operating this equipment.

FOR CONSUMER ASSISTANCE HOT LINE, CALL THIS TOLL FREE NUMBER: 1-800-659-5917

II I

IIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIII IIIIIIIIIIIIIIIIIIIIIIII

SAFETY RULES

Safe Operation Practices for Ride-On Mowers &

IMPORTANT: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS.

FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH.

I. GENERAL OPERATION

• Read, understand, and foIiow ali instructions in the manual

and on the machine before starting.

= Only aflow responsible adults, who are familiar with the

instructions, to operate the machine

• Clear the area of objects such as rocks, toys, wire, etc,

which could be picked up and thrown by the blade

• Be sure the area isclear ofother people before mowing. Stop

machine if anyone enters the area

- Never carry passengers

, Do not mow in reverse unless absolutely necessary Aiways

look down and behind before and while backing.

, Be aware of the mower discharge direction and do not point

it at anyone Do not operate the mower without either the

entire grass catcher or the guard in place

, Slow down before turning

° Never leave a running machine unattended. Always turn off

blades, set parking brake, stop engine, and remove keys

before dismounting.

° Turn off blades when not mowing,

° Stop engine before removing grass catcher or unc]ogging

chute.

• Mow only in daylight or good artificial light,

- Do not operate the machine while under the influence of

alcohol or drugs.

° Watch for traffic when operating near or crossing roadways,

• Use extra care when loading or unloading the machine into

a trailer or truck,

I1. SLOPE OPERATION

Slopes are a major factor related to loss_of-control and

tipover accidents, which can result in severe injury or

death, All slopes require extra caution, Ifyou cannot back

up the slope or if you feel uneasy on it, do not mow iL

DO:

,, Mow up and down slopes, not across.

= Remove obstacles such as rocks, tree limbs, etc..

• Watch for holes, ruts, or bumps. Uneven terrain coutd

overturn the machine Tall grass can hide obstacles.

° Use slow speed._ Choose a low gear so that you wil! not have

to stop or shift while on the slope,.

• Follow tire manufacturer's recommendations for wheel

weights or counterweights to improve stability.

• Use extra care with grass catchers or other attachments.

These can change the stability of the machine.

° Keep all movement on the slopes slow and gradual, Do not

make sudden changes in speed or direction,

° Avoid starting or stopping on a slope. If tires lose traction,

disengage the blades and proceed slowly straight down the

slope.

DO NOT;

= Do not turnon slopes unless necessary, and then, turn slowly

and gradually downhill, if possible_

° Do not mow near drop-otis, ditches, or embankments. The

mower could suddenty turn over if a wheel is over the edge

of a cliff or ditch, or if an edge caves in.

• Do not mow on wet grass. Reduced traction could cause

sliding.

• Donottrytostabilizethemachinebyputtingyourfootonthe

g_ound,

• Do not use grass catcher on steep slopes.

III. CHILDREN

Tragic accidents can occur if the operator is not alert to the

presence of children. Children are often attracted to the

machine and the mowing activity_ Never assume that

children will remain where you last saw them.

= Keep children out of the mowing area and under the watchful

care of another responsible adult.

• Be aled and turn machine off if children enter the area

° Before and when backing, took behind and down for small

children

= Never carry children They may fall off and be seriously

injured or interfere with safe machine operation.

• Never allow children to operate the machine.

• Use extra care when approaching blind corners, shrubs,

trees, or other objects that may obscure vision_

IV. SERVICE

• Use extra care inhandling gasoline and other fuels. They are

flammable and vapors are explosiv&

Use only an approved container

Never remove gas cap or add fuel with the engine

running. Allow engine to cool before refueling.. Do not

smoke.

Never refuel the machine indoors.

Never store the machine or fuel container inside where

there is an open flame, such as a water heater.

• Never run a machine inside a closed area..

° Keep nuts and bolts, especially blade attachment bolts, tight

and keep equipment in good condition.

° Never tamper with safely devices.. Check their proper

operation regularly°

• Keep machine free ofgrass, leaves, or other debds build-upo

Clean oil or fuel spillage, Allow machine to cool before

storing

o Stop and inspect the equipment if you strike an object,

Repair, if necessary, before restarting.

• Never make adjustments or repairs with the engine running,

• Grass catcher components are subject to wear, damage, and

deterioration, which could expose moving parts or aIIow

objects to be thrown. Frequently check components and

replace with manufacturer's recommended parts, when nec-

essary,

Mower blades are sharp and can cut Wrap the blade(s) or'

wear gloves, and use extra caution when servicing them.

Check brake operation frequently. Adjust and service as

require&

Look for this symbo! to point out important

safety precautions. It means

CAUTIONI!t BECOME ALERTIII YOUR

SAFETY IS INVOLVED.

i ...... iiiiiii1,,,

CAUTION: Always disconnect spark plug

wire and place wire where itcannot contact

spark plug in order to prevent accidental

starting when setting up, transporting,

adjusting or making repairs_

WARNING &

Theengineexhaust fromthis product contains

chemicals known to the State of California to

cause cancer, birth defects, or other reproduc-

tive harm.

CONGRATULATIONS on your purchase of a Sears

Tractor. It has been designed, engineered and manufac-

tured to give you the best possible dependability and

performance°

Should you experience any problem you cannot easily

remedy, please contact your nearest Sears Authorized

Service Center/Department Department_ We have com-

petent, well-trained technicians and the proper tools to

service or repair this tractor.

Please read and retain this manual. The instructions will

enable you to assemble and maintain your tractor properly.

Always observe the "SAFETY RULES".

MODEL

NUMBER 917.259572

SERIAL

NUMBER

DATEOFPURCHASE

THE MODELAND SERIAL NUMBERS WILL BE FOUND

ON A PLATE UNDER THE SEAT°

YOU SHOULD RECORD BOTH SERIAL NUMBER AND

DATE OF PURCHASE AND KEEP IN A SAFE PLACE

FOR FUTURE REFERENCE.

MAINTENANCE AGREEMENT

A Sears Maintenance Agreement is available on this prod-

ucL Contact your nearest Sears store for details.

CUSTOMER RESPONSIBILITIES

° Read and observe the safety rules.

° Follow a regutar schedule in maintaining, caring for and

using your tractor.

= Follow the instructions under"Customer Responsibili-

ties" and "Storage" sections of this owner's manual

WARNING: This tractor is equipped with an internal

combustion engine and should not be used on or near any

unimproved forest-covered, brush-covered or grass-coy-

PRODUCT SPECIRCATIONS

HORSEPOWER: 19..5

GASOLINE CAPACITY 3.5 GALLONS

AND TYPE: UNLEADED REGULAR

OIL TYPE (AP]-SF/SG/SH): SAE 30 (above 32°F)

SAE 5W-30 (below 32°F)

OIL CAPACITY: 3.0 PINTS

SPARK PLUG:

(GAP: °030")

VALVE CLEARANCE:

CHAMPION RJ19LM

INTAKE: 004"- 006"

EXHAUST: .007" -..009"

GROUND SPEED (MPH): FORWARD: 0 - 55

REVERSE: 0-2.4

TIRE PRESSURE: FRONT: 14 PSI

REAR: 10 PSi

CHARGING SYSTEM: 3 AMPS BATTERY

5 AMPS HEADLIGHTS

BATTERY: AMP/HR: 30

MIN CCA: 240

CASE SIZE: U1R

BLADE BOLT TORQUE: 30-35 FT. LBS.

ered land unless the engine's exhaust system is equipped

with a spark arrester meeting applicable local or state laws

(if any). If a spark arrester is used, it should be maintained

in effective working order by the operator°

In the state of California the above is required by law

(Section 4442 of the California Public ResOurces Code).

Other states may have similar laws. Federal laws apply on

federal lands. A spark arrester for the muffler is available

through your nearest Sears Authorized Service Center/

Department (See REPAIR PARTS section of this manual).

LiMiTED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT

For two (2) years from the date of purchase, if this Craftsman Riding Equipment is maintained, lubricated and tuned up according

to the instructions in the owner's manual, Sears will repair or replace, free of charge, any parts found to be defective in material or

workmanship.

This Warranty does not cover:

,, Expendable items which become worn during normal use, such as blades, spark plugs, air cleaners, belts, etc

• Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass.

• Repairs necessary because of operator abuse, negligence, imp(oper storage or accident or the failure to maintain the

equipment according to the instructionscontained in the owner's manual.

o Riding equipment used for commercial or rental purposes.

LIMITED 90 DAY WARRANTY ON BATTERY

For ninety (90) days from date of purchase, if any battery included with this riding equipment proves defective in material or

workmanship and our testing determines the battery will not hold a charge, Sears will replace the battery at no charge.

IN-HOME WARRANTY SERVICE ON YOUR CRAFTSMAN RIDING EQUIPMENT IS AVAILABLE AT NO-CHARGE FOR 30

DAYS FROM THE DATE OF PURCHASE. PLEASE CONTACT YOUR NEAREST SERVICE CENTER. AFTER 30 DAYS FROM

THE DATE OF PURCHASE, WARRANTY SERVICE IS AVAILABLE BY TAKING YOUR CRAFTSMAN RIDING EQUIPMENT TO

YOUR NEAREST SEARS SERVICE CENTER. (IN-HOME WARRANTY SERVICE WILL STILL BE AVAILABLE AFTER 30 DAYS

FROM THE DATE OF PURCHASE BUT A STANDARD TRIP CHARGE WILL APPLY) THIS WARRANTY APPLIES ONLY

WHILE THIS PRODUCT IS IN THE UNITED STATES

This Warranty gives you specific legal rights, and you may also have other rights which may vary from state to state

SEARS, ROEBUCK AND CO., D/817 WA, HOFFMAN ESTATES, IL 60179

,m..... i,,i,i i , ....................

TABLE OF CONTENTS

SAFETY RULES ............................................................ 2

PRODUCT SPECIFICATIONS ...................................... 3

CUSTOMER RESPONSIBILITIES ..................... 3, 17-20

WARRANTY .................................................................. 3

TABLE OF CONTENTS ................................................ 4

INDEX ............................................................................ 4

TRACTOR ACCESSORIES .......................................... 5

ASSEMBLY .............................................................. 7-10

OPERATION ........................................................... t1-16

MAINTENANCE SCHEDULE ...... ............................... 17

SERVICE AND ADJUSTMENTS ............................ 21-27

STORAGE ............................................. ,..................... 28

TROUBLESHOOTING ............................................ 29-30

REPAIR PARTS - TRACTOR ................................. 32.47

REPAIR PARTS - ENGINE .................................... 48-53

PARTS ORDERING/SERVICE °:.,-,;;_.......... BACK PAGE

INDEX

Accessories ............................................... 5

Adjustments:

Brake ............................................. 24

Carburetor ................................... 27

Mower:

Front*To-Back ..........................22

Side-To-Side ........................... 22

Throttle Control Cable ............ 26-27

Air Filter, Engine ....................................19

Air Screen, Engine ............................ 19

Assembly ............................................ 7-10

Battery:

Charging ............................................18

Cleaning ........................................18

Starting with Weak Battery ........... 26

Storage ................................... 28

Terminals ........................................18

BeLts:

Motion Drive

Removal/Replacement ........... 24

Mower Drive

Removal/Replacement ..........23

Mower Blade Drive

Removal/Replacement .............23

Biade:

Sharpening ................................ 18

Replacement ................................. 18

Brake Adjustment .................................24

Carburetor Adjustment ....................... 27

Controls, Tractor ................................ 13

Customer Responsibilities .......... 3,17-20

Engine:

Air Fitter .................................... 19

Air Screen, Engine .................. 19

Battery...........................................18

Cooling Fins, Engine .............. 19

Engine Oil .............................. 20

Fuel Filter ................................ 20

Spark Plugs ............................... 18

Tractor:

Blades ......................................... 18

Lubrication Chart ...................... 17

Maintenance Schedule ........... 17

Tire Care .......................... 8,t8,25

Cuttir_g Height, Mower ......................... 13

Electrical:

interlocks and Relays ....................28

Schematic .................................. 31

WiringDiagram ...........................32

Engine:

Air Filter ....................................... 19

Air Screen ................................... 19

Cooling Fins, Engine ................... 20

OilChange ...................................I9

Oil Level .................................14,19

OilType ........................................19

Preparation .............................. 14

Repair Parts ............................ 48-53

Starting .....................................14

Storage.....................................28

Filters:

Air..............................................19

Fuel ............................................. 20

Fuel:

Type .......................................... 14

Storage......................................28

Fuse ..................................................26

Gauge Wheels ............................. 9,14

Hood Removatllnstallation ................. 26

Leveling Mower Deck .................... 21-22

Lubrication Chart .................................t7

Maintenance Schedule .......................17

Mower:

Adjustment, Front-to-Back .......... 22

Adjustment, Side-to-Side ............. 22

Blade Sharpening ....................... 18

Blade Replacement ..................... 18

Cutting Height ........................... 13

Installation ................................ 9,21

Operation ..............................11-16

Removal ...................................... 21

Mowing Tips ....................................... 16

Muffler ................................................ 20

Spark Attester .......................... 3,40

Mulcher Plate ..................................... 10

Oil:

Cold Weather Conditions ....... 14,19

Engine .......................................... 19

Storage .............................. i.......... 28

Operation ...................................... 11,16

Operating Mower, ............................. 14

Options:

Accessories ....................................... 5

Spark Arrestor .........................3,40

Parking Brake .................................. 12o13

Paris Bag ................................................ 6

Parts, Replacement/Repair, ...........32-47

Product Specifications ................................3

Repair Parts ................................. 32-47

Safety Rules .............................................. 2

Seat .......................................................... 8

Service and Adjustments ............... 21-27

Brake ............................................. 24

Carburetor ...................................... 27

Fuse .............................................. 26

Hood Removal/Installation ......... 26

Motion Drive Belt

Remova!tReplacement ............ 24

Mower Drive

Removal/Replacement ........... 23

Mower Blade Drive Belt

Removal/Repfacement ...........23

Mower Adjustment:

Front-to-Back ,,_..................... 22

Side-to-Side ............................. 22

Mower Installation ....................... 21

Mower Removal ..........................2!

Tire Care ................................ 8,18,25

Slope Guide Sheet ...............................55

Spark Plugs ........................................ 20

Specifications ........................................ 3

Starting the Engine ....................... 14-15

Steering Wheel .................................. 7,25

Stopping the Tractor ........................... 13

Storage ............................................ 28

Throttle Control Cable Adjustment ..... 26

Tires ............................................. 8,18,25

Trouble Shooting Chart ................... 29-3.0

Transaxle Repair Parts ................. 46-47

Warranty ................................................ 3

Wiring Diagram .................................. 32

Wiring Schematic ................................ 31

ACCESSORIES AN ATTACHMENTS

11, ,11,, ,i,,i,,,,11,, ,i i .,,,,,,

Thes eaccesso des and attachments were available through most Sears retail outlets and service centers when the tractor was purchased.

Most Sears stores can order these items for you when you provide the model number of your tractor,,

ENGINE

SPARK PLUG GAS CAN

ENGINEOIL

FUEL STABILIZER

AIR FILTER

MAINTENANCE

BLADES BELTS

PERFORMANCE

Sears offers a wide variety of attachments that fit your tractor, Many of these are listed below with brief explanations of how they can help

you, This list was current at the time of publication; however, it may change in future years - more attachments may be added, changes

may be made in these attachments, or some may no longer be available or fit your model Contact your nearest Sears store for the

accessories and attachments that are available for your tractor.

Most of these attachments do not require additional hitches or conversion kits (those that do are indicated) and are designed for easy

attaching and detaching,

AERATOR promotes deep root growth for a healthy fawn Ta-

pered 2o5-inch steel spikes mounted on 10-inch diameter discs

puncture holes in soil at close intervals to let moisture soak in,

Steel weight tray for increased penetration

BAGGER lets you collect grass clippings and leaves for a

healthier, nearer looking lawn, Two Permanex containers hold

30-gallon plastic bags.,

BUMPER protects front end of tractor from damage

CARTS make hauling easy Variety of sizes available, plus

accessories such as side panel kits, tool caddy, cart cover,

protective mat and dolly,,

CORING AERATOR takes sma{I piugs out of soil to allow mois-

ture and nutrients to reach grass roots., 36-inch swath,. 24

hardened steel coring tips, 150 lb capacity weight tray,

EASY OIL DRAIN VALVE makes oil changes easier, faster.

FRONT NOSE ROLLER canters infront of mower deck to reduce

chances of "scalping" on uneven terrain

GANG HITCH lets you tow 2 or3 pul!-behind attachments atonce,

such as sweepers, dethatchers, aerators (not for use with rollers,

carts or other heavy attachments).

GAUGE WHEELS on both sides of the mower deck reduce

chances of "scalping" onuneven terrain., For mower decks not so

equipped.

MULCH RAKFJDETHATCHER loosens soil and flips thatch and

matted leaves to lawn surface for easy pickup., Twenty spring tine

teeth Useful to prepare bare areas for seeding. Availab{e for front

or rear mounting. HIGH PERFORMANCE REEL-ACTION

SPRING TINE DETHATCHER covers 36-inch wide path and

tosses thatch into large hopper. Mounts behind tractor,

MULCHING CLOSE-OUT PLATE KIT, once installed, lets you

mulch, discharge or bag clippings (bagger optional) without

changing btades,_For models not equipped as 3-in-1 Convertible

mowers, See MOWER in the Repair Parts section of this

manual.

RAMP TOPS AND FEET let you load and unload tractor from a

pickup truck Use with 2 x 8 or 2 x 10 lumber..

ROLLER for smoother lawn surface. 36*inch wide, 18-inch

diameter water-tight drum holds up to 390 Ibs, of weight, Rounded

edges prevent harm to turf, Adjustable scraper automatically

cleans drum

SNOW BLADE for snow removal only, 14-inch high, 48-inch wide

blade clears 42-inch path when angled left or right,, Raises lowers

with side lever,, Adiustabie skids; replaceable, reversible scraper

bar. (Use with tirechains and wheel weights and/or rear drawbar

weighL)

SNOWTHROWER has 40-inch swath Drum-type a.uger handles

powdery and wet/heavy snow. Mounts easily with simple pin

arrangement Discharge chute adjusts from tractor seat 6-inch

diameter spout discharges snow 10 to 50 feet Lift controlled at

tractor seat. (Use with chains and wheel weights and/or rear

drawbar weight )

SPRAYERS use 12-volt DC electric motor that connects to the

tractor battery or other 12-volt source,, lncfudes booms for

automatic spraying and hand held wand for spot spraying Wand

has adjustable spray pattern.r For applying herbicides, insecti-

cides, fung{cides and liquid fertilizers,

SPREADER/SEEDERS make seeding fertilizing, and weed kill-

ng easy,, Broadcast spreaders are also useful for granular de-

icers and sand

SWEEPERS let you collect grass clippings and leaves.

TILLER has 5 hp engine and 36-inch swath to prepare seed beds

cultivate and compost garden residue. Tiller has its own built-in

tiltand depth control system and does NOT require a sleeve hitch,,

Fits any lawn, yard or garden tractor., Simply hook up to the tractor

drawbar and go! Optional accessories convert unit for

dethatching, aerating, hilling, without tools,,

TIRE CHAINS are heavy duty; closely spaced extra-large cross

.links give smooth ride, outstanding traction.

TRACTOR CAB has heavy duty vinyl fabric ever tubular stee!

frame, ABS plastic top; clear plastic windshield offers 360 degree

visibility. Hinged metal doors with catch. Keeps operator warm

and dry Remove vinyl sides and windshields for use as sun

protector in summer. Optional accessories include: tinted/

tempered solid safety glass windshield with hand operated wiper

12-volt amber caution light for mounting on cab top

VAC S for powedul collectio nof heavy grass clippings and leaves..

Optional wand attachment to pick up debris in hard-to-reach

places, VAClCHIPPER includes a chipper-shredder,

WEIGHT BRACKET for drawbar for snow removal applications,

Uses (1) 55 lb,.weight

WHEEL WEIGHTS for rear wheels provide needed traction for

snow removal or dozing heavy materials_

._...; ............................... n n' i'"1 ................................................ iii , '

CONTENTS OF

Parts Bag contents shown full size

(1) Large Flat Washer (1) Hex Bolt

c_3t8

_ (1) Locknut

5/t 6-18_

(1) Hex Bolt _, k,....} ,y

5/16-18 x 1-1/4 _

i !l,, ,,i i,I _ L U ,, J, m

(1) Shoulder

Bolt 5/16-18

(1) Hex Bolt 1/2-13 x I

(1) Washer

t7/32 x

1-3/t6.x 12

Gauge

11)Lock

Washer 1/2

.u.i.i . i.u. i. ii.

_(2) Lock _s #I0 x 5/8

Washers #10

(2) Washers t

(2) Weld 3/16 x 3/4

Nuts #10 x 16 Gauge

r-m (2) Hex Bolts 1/4-20 x 3/4

f,,_"_(2) Hex Nuts

(2) Lock

(2) Washer Washers 1/4

9/32 x 5/8 x 16 Gauge

Seat

Video

Cassette

Steering

Wheel

Mulcher

Plate

Steering

Boot

Manual

Parts Bag

Parts bag contents not shown full size

(2} Shoulder

Bolts

(2) Center-

lock Nuts

(2) Washers 3/8•x 7/8 x 14 Gauge

__1(2) GaugeWheels _

Steering Wheel

Adapter

_ok

Assemblys

Steering

Wheel

Insert

Slope Sheet

(2) Keys

Steering =

Extension

Shaft

ASSEMBLY

.......... = , ........ N'U',NHm ..... I

Your new tractor has been assembled at the factory with exception of those parts left unassembfed for shipping purposes,

To ensure safe and proper operation ofyour tractor all parts and hardware you assemble must be tightened securely, Use

the correct tools as necessary to insure proper tightness,

TOOLS REQUIRED FOR ASSEMBLY

A socket wrench set will make assembly easier Standard

wrench sizes are listed

(1) 9/16" wrench

(2) 7/16" wrenches

(2) 1/2" wrench

(1) 3/4" wrench

(1) 3/4" Socket w/drive rachet

Phillips Screwdriver

Tire pressure gauge

Utility knife

Pliers

When right or left hand is mentioned in this manual, it

means when you are in the operating position (seated

behind the steering wheel).

TO REMOVE TRACTOR FROM CARTON

UNPACK CARTON

o Remove all accessible loose parts and p&rts cartons

from carton (See page 6).

o Cut, from top to bottom, along lines on all four corners

of carton, and lay panels flato

• Check for any additional loose parts or cartons and

remove.

BEFORE ROLLING TRACTOR OFF SKID

ATTACH STEERING WHEEL (See Fig. 1)

ASSEMBLE EXTENSION SHAFT AND BOOT

• Slide extension shaft onto lower steering shaft° Align

mounting holes in extension and lower shafts and

install 5/16 hex bolt and locknut. Tighten securely..

IMPORTANT: TIGHTEN BOLT AND NUT SECURELY TO

t8_22 FT, LBS TORQUE

= Place tabs of steering boot over tab slots in dash and

push down to secure.

INSTALL STEERING WHEEL

= Position front wheels of the tractor so they are pointing

straight forward°

• Slide steering wheel adapter onto steering shaft exten-

sion.

° Position steering wheel so cross bars are horizontal

(left to right) and slide inside boot and onto adapter°

• Assemble farge flat washer, 3/8 lock washer, 3/8 hex

bolt and tighten securely,

• Snap steering wheel insert into center of steering

wheel

o Remove protective materials from tractor hood and

grill

IMPORTANT: CHECK FOR AND REMOVE ANY STAPLES

IN SKiD THAT MAY PUNCTURE TIRES WHERE TRACTOR

IS TO ROLL OFF SKID

INSERT

_. , y 3/8 HEX BOLT

'ii 3tB LOCK

'_""""'- WASHER

•=... LARGE FLAT

I...... WASHER

" < \V"

STEERING

WHEEL _, STEERING

_..._/,.( _ ADAPTER

EXTE.S!OH

s.AFT

..... 11 5/16 HEX

1 #

LOWER , ./

STEERING _,-. - - -, - T

SHAFT "-.". ',_'

FIG. 1

TO ROLL TRACTOR OFF SKID (See Opera-

tion section for location and function of con-

trols)

• Press liftlever plunger and raise attachment lift lever to

its highest position.,

o Release parking brake by depressing clutch/brake

pedal.

o Place freewheel control in freewheeling position to

disengage transmission (See 'q'O TRANSPORT" in

the Operation section of this manual),

o Roll tractor backwards off skid,

• Remove banding holding discharge guard up against

tractor_

, i, ==, ,=,=,,=1=.....................

=,,i,

ASSEMBLY

HOW TO SET UP YOUR TRACTOR

CONNECT BATTERY (See Fig. 2)

......... q,, ,,,,, i .... p,i ,111..... i ,i,,,,,iI , rq,

A CAUTION: Do not short battery termi-

nals by allowing a wrench or any other

object to contact both terminals at the

sametime. Before connecting battery,

remove metal bracelets, wristwatch

bands, rings, etc.

Positive terminal must be connected

first to prevent sparking from acciden-

ta! grounding. . .........

Lift hood to raised position_

= Open terminal access doors, remove terminal protec-

tive caps and discard°

o if this battery is put into service after' month and year

indicated on label (label located between terminals)

charge battery for minimum of one hour at 6-10 amps_

• First connect RED battery cable to positive (+) battery

terminal with hex bolt, flat washer, lock washer and hex

nut as shown Tighten securely.

o Connect BLACK grounding cable to negative (-) bat-

tery terminat with remaining hex bolt, flat washer, lock

washer and hex nuL Tighten securely

, Close terminal access doors.

Use terminal access doors for:

° Inspection for secure connections (to tighten hard-

ware).

• inspection for corrosion..

• Testing battery.

, Jumping (if required)

• Periodic charging°

LOCK FLAT

HEX NUT WASHER WASHER

DISCARD TERMINAL HEX

PROTECTIVE CAPS BOLT

TERM|NAL ....

ACCESS

DOOR ,_,

FIG. 2

POSITIVE

(RED)

CABLE

NEGATIVE

(BLACK)

CABLE

INSTALL SEAT (See Fig. 3)

AdjUst seat before tightening adjustment bolt.

• Remove cardboard packing on seat pan°

= Place seat on seat pan and assemble shoulder bolt,

Tighten shoulder bolt securely.

= Assemble adjustment bolt, lock washerand flat washer

toosely. Do not tighten°

,, Lower seat into operating position and sit on seat.

• Slide seat untila comfortable position isreached which

allows you to press clutch/brake pedal all the way

down_

° Get off seat without moving its adjusted position.

,, Raise seat and tighten adjustment bolt securely..

SEAT

SEAT PAN

SHOULDER

BOLT_._.

BOLT

FIG. 3

CHECK TIRE PRESSURE

The tires on your tractor were ovednflated at the factory for

shipping purposes. Correct tire pressure is important for

best cutting performance.

= Reduce tire pressure to PSI shown in "PRODUCT

SPECIFICATIONS" on page 3 of this manual.

CHECK DECK LEVELNESS

For best cutting results, mower housing shoutd be properly

leveled, See "TO LEVEL MOWER HOUSING" in the

Service and Adjustments section of this manual.

CHECK FOR PROPER POSITION OF ALL

BELTS

See the figures that are shown for replacing motion and

mower blade drive belts in the Service and Adjustments

section of this manual.. Verify that the belts are routed

correctiy.

CHECK BRAKE SYSTEM

After you learn how to operate your tractor, check to see

that the brake is properly adjusted_ See "TO ADJUST

BRAKE" in the Service and Adjustments section of this

manual.

ASSEMBLY

ASSEMBLE GAUGE WHEELS TO MOWER

DECK (See Fig. 4)

The gauge wheefs are designed to keep the mower deck in

proper position when operating mower. Be sure they are

properly adjusted to ensure optimum mower performance.

o Assemble gauge wheels with tractor on a flat teve!

surface.

o Adjust mower to desired cutting height (See 'q'O AD-

JUST MOWER CUTTING HEIGHT" in the Operation

section of this manua0..

o With mower in desired height of cut position, gauge

wheels should be assembled so they are slightly off the

ground_ Install gauge wheel in appropriate hole with

shoulder bolt, 3/8 washer, and 3/8-16 locknut and

tighten securely..

- Repeat for opposite side installing gauge wheel in

same adjustment hole

WHEEL

BRACKET

318-1

LOCKNUT

318WASHER .,,.41/tZ /.)] SHOULDER BOLT

J k.y/"

GAUGE WHEEL: _ _"

FIG, 4

INS'fALL MULCHER PLATE (See Figs. 5 and 6)

o Install two latch hooks to mulcher plate using screw,

washer, Iock washer, and weld nut as shown

NOTE: Pre-assembte weld nut to latch hook by inserting

weld nut from the top with hook pointing down.

o Tighten hardware securetyo

° Raise and hold deflector shield in upright position.

. Place front of mulcher plate over front of mower deck

opening and slide intoplace, as shown

= Hook front latch into hole on front of mower deck,

- Hook rear latch into hole on back of mower deck°

CAUTION: Do not remove discharge

guard from mower, Raise and hold

guard when attaching mulcher plate

and allow it to rest on plate while in

operation,

TO CONVERT TO BAGGING OR

DISCHARGING

Simpty remove mulcher plate and store in a safe place.

Your mower is now ready for discharging or installation of

optional grass catcher accessory.

NOTE: It is not necessary to change blades. The mulcher

blades are designed for discharging and bagging alsoo

HOOK POINTS

DOWN

WELD NUT

LOCK

WELD. WASHER

NUT _

,_ SCREW

LATCH

HOOK

LATCH

HOOK

LOCK

WASHER

SCREW

FIG, 5

WELD

NUT

DEFLECTOR

SHIELD

LATCH

HOOKS

FIG. 6

WASHER

MULCHER

PLATE

ASSE IBLY

,/CHECKLIS T

BEFORE YOU OPERATE AND ENJOY YOUR NEW

TRACTOR, WE WISH TOASSURE THAT YOU RECEIVE

THE BEST PERFORMANCE AND SA TISFA CTfON FROM

THIS QUALITY PRODUCT

PLEASE REVIEW THE FOLLOWING CHECKLIST'

,/ All assembly instructions have been completed

/ No remaining loose parts in caEton.

,/ Batteryis properly prepared and charged. (Minimum

1 hour at 6 amps).

v' Seat is adjusted comfortably and tightened securely.

,/ All tires are properly inflated, (For shipping purposes,

the tires were overinflated at the factory).

,/ Be sure mower deck is properly leveled side-to-side!

front-to-rear for best cutting results° (Tires must be

properly inflated for leveling)

v' Check mower and drive belts. Be sure they are routed

pf_opertyaround pulleys and inside all belt keepers.

,/ Check wiring. See that all connections are still secure

and wires are properly clamped.

,/ Before driving tractor, be sure freewheel control is in

drive position_

WHILE LEARNING HOW TO USE YOUR TRACTOR, PAY

EXTRA ATTENTION TO THE FOLLOWING IMPORTANT

ITEMS:

,/ Engine oil is at proper level,,

,/ Fuel tank is filted with fresh, clean, regular unleaded

gasoline

,/ Become familiar with all controls - their location and

function. Operate them before you start the engine.

,/ Be sure brake system is in safe operating conditien_

_/ It is important to purge the transmission before operat-

ing your tractor for the first time. Foltow prope_ starting

and transmission purging instructions (See'q'o START

ENGINE" and "PURGE TRANSMISSION" in the Op-

eration section of this manual).

....... i .... ,...................

OP RATION

............... ii if,, u, ,u.l,H,,,ll...... ,.

These symbols may appear on your tractor or inliterature supplied with the product, Learn and understand their meaning°

BATTERY CAUTION OR REVERSE FORWARD FAST SLOW

WARNING

ENGINE ON ENGINE OFF OIL PRESSURE CLUTCH LIGHTS ON OVER TEMP

LIGHT

FUEL

CHOKE

MOWER HEIGHT DIFFERENTIAL PARKING BRAKE UNLOCKED

LOCK LOCKED

MOWER LIFT

REVERSE NEUTRAL

ATTACHMENT

CLUTCH ENGAGED

HIGH LOW

ATTACHMENT

CLUTCH DISENGAGED

PARKING BRAKE

IGNITION

DANGER, KEEP HANDS AND FEET AWAY

HYDROSTATIC FREE WHEEL

(Hydro Models only)

KNOW YOUR TRACTOR

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR

Compare the illustrations with your tractor'to familiarize yourself with the locations of various controls and adjustments, Save

this manual for' future reference,,

CHOKE ATTACHMENT

CONTROL AMMETER CLUTCH LEVER

THROTTLE

CONTROL

CLUTCH/

BRAKE

PEDAL

ATTACHMENT

LIFT LEVER

HEIGHT

ADJUSTMENT

KNOB

FREEWHEEL

CONTROL *_.

IGNITION

SWITCH

PARKING

BRAKE

APPROX.

SPEED

3 MPH

2MPH

1MPH

MOTION

CONTROL

LEVER

FIG, 7

Our tractors conform to the safety standards of the American National Standards Institute.

ATTACHMENT CLUTCH LEVER: Used to engage the

mower' blades, or other attachments mounted to your

tractor.

LIGHT SWITCH: Turns the headlights on and off.

THROTTLE CONTROL: Used to control engine speed.

CLUTCHIBRAKE PEDAL: Used for deciutching and brak-

ing the tractor and starting the engine.

PAR'KING BRAKE: Locks clutch/brake pedal into the

brake position°

FREEWHEEL CONTROL: Disengages transmission for

pushing or slowly towing the tractor with the engine off.

CHOKE CONTROL: Used when starting a cold engine.

MOTION CONTROL LEVER: Selects the speed and direc-

tion of the tractor,

ATTACHMENT LIFT LEVER: Used to raise and lower the

mower deck or other attachments mounted to your tractor.

LIFT LEVER PLUNGER: Used to release attachment lift

lever when changing itsposition°

IGNITION SWITCH: Used for starting and stopping the

engine.

HEIGHT ADJUSTMENT KNOB: Used to adjust the mower

cutting height.

AMMETER: indicates battery charging (+) or discharging

i.... II'IM '111"I",11"1I " I I' '

OPERATION

'..

i ......... . ..... i

The operation of any tractor can result in foreign objects thrown into the eyes, which can result

in severe eye damage. Always wear safety glasses or eye shields while operating your tractor

or performing any adjustments or repairs. We recommend a wide vision safety mask over the

spectacles or standard safety glasses.

HOW TO USE YOUR TRACTOR

TO SET PARKING BRAKE (See Fig. 8)

Your tractor isequipped with an operator presence sensing

switch_ When engine is running, any attempt by the

operator to leave the seat without first setting the parking

brake will shut off the engine.

. Depress clutch/brake pedal intofull "BRAKE" position

and holdo

o Place parking brake _ever in "ENGAGED" position and

rerease pressure from clutch/brake pedal Pedal should

remain in "BRAKE" position, Make sure parking brake

will hold tractor secure.

THROTTLE ATTACHMENT CLUTCH

CONTROL LEVER "ENGAGE" .

\ POSITION ....

cHoKE \ ,,__ / D,SENGAGE

CONTROL _._. _ PTITION

\ _, \," _._:_J'( MOTION CONTROL

,,i.-¢/;;. LEVER

_ / _\ "ENGAGED"

CLUTCH,'; ;;' E" -\ Pos,T,ON

PEDAL "DRIVE" "DISENGAGED"

POSITION HEIGHT POSITION

ADJUSTMENT

KNOB

FIG. 8

STOPPING (See Fig. 8)

MOWER BLADES -

= Move attachment clutch Lever to "DtSENGAGED"

position.

GROUND DRIVE -

• Depress clutch/brake pedal into full "BRAKE" position_

. Move motion control lever to neutral (N) position.

IMPORTANT: THE MOTION CONTROL LEVER DOES

NOT RETURN TO NEUTRAL (N) POSITION WHEN THE

CLUTCH/BRAKE PEDAL iS DEPRESSED,

ENGINE -

• Move throttle control to s_ow position

NOTE: Failure to move throttle control to slow position and

allowing engine to idle before stopping may cause engine

to "backfire".

. Turn ignition key to "OFF" position and remove key.

Always remove key when leaving tractor to prevent

unauthorized use.

o Never use choke to stop engine

NOTE: Under certain conditions when tractor isstanding

idlewith the engine running, hot engine exhaust gases may

cause "browning" of grass,, To eliminate this possibility,

always stop engine when stopping tractor on grass areas,

........................ ,..,,.......

i ._ CAUTION: Always stop tractor com- !

_, pletely, as described above, before leav-

i _ ing the operator's position; to empty !

! " grass,catcher' etc,i.............

TO USE THROTTLE CONTROL (See Fig. 8)

Always operate engine at fuft throttle.

Operating engine at less than full throttle reduces the

battery charging rate_

= Full throttle offers the best bagging and mower perfor-

mance,

TO USE CHOKE CONTROL (See Fig. 8)

Use choke control whenever you are starting a cold engine°

Do not use to start a warm engine.

= To engage choke control, pull knob out. _lowly.push

knob in to disengage

TO MOVE FORWARD AND BACKWARD (See

Fig. 8)

The direction and speed of movement is controlled by the

motion contro} lever

,, Start tractor with motion control lever in neutral (N)

position.

o Release parking brake and clutch/brake pedal.

o S!owly move motion control lever to desired position°

TO ADJUST MOWER CUTTING HEIGHT

(See Fig. 8)

The cutting height iscontrolled by turning the height adjust*

ment knob in desired direction.

. Turn knob clockwise (,._) to raise cutting height,

o Turn knob counterclockwise (F_)to lower cutting

height,,

.The cutting height range isapproximately 1-1/2" to 4"° The

heights are measured from the ground to the blade tip with

the engine not running These heights are approximate

and may vary depending upon soil conditions, height of

grass and types of grass being mowed

• The average lawn should be cut to approximately 2-1/2

inches during the cool season and to over 3 inches

during hot months,, For healthier and better looking

lawns, mow often and after moderate growth.

o For best cutting performance, grass over 6 inches in

height should be mowed twice. Make the first cut

relatively high; the second to desired height.

.... , ,,,,=1 i,,,11,,,i ,i l i.... i.... i , i,,,,,,r, !u ,r._*_ ........... •

OPEFIATNON

TO OPERATE MOWER (See Fig. 9)

Your tractor isequipped with an operator presence sensing

switch. Any attempt by the operator to leave the seat with

the engine runningand the attachment clutch engaged will

shut off the engine.

• Select desired height of cut,

= Lower' mower with attachment lift control.

° Start mower blades by engaging attachment clutch

control,

= TO STOP MOWER BLADES - disengage attachment

clutch control

[_ CAuTION; Do n0t operate the mowe;

without either the entire grass catcher,

on mowers so equipped, or the dis-

charge guard in place.

TO TRANSPORT (See Fig. 10)

When pushing or towing your tractor, be sure to disengage

transmission by placing freewheel control in freewheefing

position Free wheel control is located at the rear drawbar

of tractor,

. Raise attachment lft to highest position with attach-

ment lift control

- Pul freewheel control knob out and hold ir=position by

inserting retainer spring into forward hole ofcoi_trol rod.

o Do not push or tow tractor at more than two (2) MPH°

= To reengage transmission, reverse above procedure.

NOTE: '1;oprotect hood from damage when transporting

your tractor on a truck era trailer, be sure hood isclosed and

secured to tractor. Use an appropriate means of tying hood

to tractor (rope, cord, etc.)

ATTACHMENT CLUTCH

LEVER "ENGAGED"_

POStTION __

ADJUSTMENT _'_ \

=o° -))))-

A'[TACHMENT LiFT

f EVER HIGH

POSITION

_f _ LOW

_,,___\ POSITION

_'_.\X._ .,_y_ DISCHARGE

_ GUARD

FIG. 9

TO OPERATE ON HILLS

................................. ,..... ,,, .

I _ CAUTION: DO not drive up or down

hills with slopes greater than 15° and

do not drive across any slope.

,i i1,1,1,1 ,11 i, ,11 i i ..... i, , ii ii

. Choose the slowest speed before starting up or down

hills.

• Avoid stopping or changing speed on hills.

• if slowing is necessary, move throttle control lever to

slower position.

• If stopping is absolutely necessary, push clutch/brake

pedal quickly to br_ke position and engage parking

brake.

_, Move motion control lever to neutral (N) position.

IMPORTANT: THE MOTION CONTROL LEVER DOES

NOT RETURN TO NEUTRAL (N) POSITION WHEN THE

CLUTCH/BRAKE PEDAL IS DEPRESSED

- To restart movement, slowly release parking brake and

clutch/brake pedal

. Slowly move motion control lever to slowest setting,

- Make all turns slowly.

FIG. 10

BEFORE STARTING THE ENGINE

CHECK ENGINE OIL LEVEL (See Fig. 15)

= The engine in your tractor has been shipped, from the

factory, already filed with summer' weight oil

• Check engine oil with tractor on level ground.

,, Remove oil fil cap/dipstick and wipe clean, reinsert the

dipstick and screw cap tight, wait for a few seconds,

remove and read oil level tf necessary, add oil until

"FULL" mark on dipstick is reached. Do not overfill.

= For cold weather operation you should change oil for

easier starting (See "OIL VISCOSITY CHART' in the

Customer Responsibilities section of this manual).

- To change engine oil, see the Customer Responsibit-

ties section in this manual.

ADD GASOLINE

o Fill fuel tank, Use fresh, clean, regular unleaded

gasoline with a minimum of 87 octane, (Use of leaded

gasoline will increase carbon and lead oxide deposits

and reduce valve life) Do not mix oil with gasoline.

Purchase fuel in quantities that can be used within 30

days to assure fuel freshness°

IMPORTANT: WHEN OPERATING IN TEMPERATURES

BELOW 32°F(0°C), USE ERESH, CLEAN WINTER GRADE

GASOLINE TO HELP INSURE GOOD COLD WEATHER

STARTING

OPERATNON

WARNING: Experience indicates that alcohol blended

fuels (called gasohol or using ethanol or methanol) can

attract moisture which leads to separation and formation of

acids during storage, Acidic gas can damage the fuel

system of an engine while in storage. To avoid engine

problems, the fuel system should be emptied before stor-

age of 30 days or longer. Drain the gas tank, start the

engine and let it run until the fuel lines and carburetor are

empty. Use fresh fuel next season. See Storage Instruc-

tions for additional information Never use engine or

carburetor cleaner products in the fuel tank or permanent

damage may occur..

I ,_ CAUTION: Fill to bottomof gas tank J

_ filler neck. Do not overfill. Wipeoffany I

spilled oil or fuel. Do not store, spill or !

use gasoline near an open flame.

TO START ENGINE (See Fig. 8)

When starting the engine for the first time or if the engine

has run out of fuel, it will take extra cranking time to move

fuel from the tank to the engine.

• Be sure freewheel control is in the transmission en-

gaged position.

= Sit on seat in operating position, depress clutch/brake

pedal and set parking brake°

° Place motion control lever in neutral (N) position.

• Move attachment clutch to "DISENGAGED" position..

° Move throttle control to fast position

° Pull choke control out for a cold engine start attempt.

For a warm engine start attempt the choke control may

not be needed

Note: Before starting, read the warm and cold starting

procedures below_

= Insert key into ignition and turn key clockwise to"START"

position and release key as soon as engine starts.. Do

not run starter continuously for more than fifteen sec_

onds per minute If the engine does not start after

several attempts, push choke control in, wait a few

minutes and try again if engine still does not start, pull

the choke control out and retry.

WARM WEATHER STARTING (50° F and above)

= When engine starts, slowly push choke control in until

the engine begins to run smoothly. If the engine starts

to run roughly, pull the choke control out slightly for a

few seconds and then continue to push the control in

slowly.

° The attachments and ground drive can now be used. If

the engine does not accept the load, restart the engine

and allow itto warm up for one minute using the choke

as described above

COLD WEATHER STARTING (50 ° F and below)

• When engine starts, stowty push choke control in until

the engine begins to run smoothly. Continue to push

the choke control insmall steps allowing the engine to

accept small changes in speed and load, until the

choke controt is fully in.. If the engine starts to run

roughly, pull the choke control out slightfy for a few

seconds and then continue to push the control in

slowly_ This may require an engine warm-up period

from several seconds to several minutes, depending

on the temperature.

HYDROSTATIC TRANSMISSION WARM UP

o Before driving the unit in cold weather, the transmis-

sion should be warmed up as follows:

ii, , , ....... ,,i,,i,,,

o Be sure the tractor is on level ground.

= Place the motion control lever in neutral.

Release the parking brake and let the clutch/brake

slowly return to operating position.

• Allow one minute for transmission to warm up..

This can be done during the engine warm up

period_

. The attachments can be used during the engine warm-

up period after the transmission has been warmed up

and may require the choke control be pulled out slightly.

NOTE: If at a high altitude (above 3000 feet) or in cold

temperatures (below 32 F) the carburetor fuet mixture may

need to be adjusted for best engine performance. See "TO

ADJUST CARBURETOR" in the Service and Adjustments

section of this manual.

PURGE TRANSMISSION

! _ CAUTION: Never engage or disengage !

freewheel lever while the engine is run-

ning. ..........

To ensure proper operation and performance, it is recom-

mended that the transmission be purged before operating

tractor for the first time.. This procedure will remove any

trapped air inside the transmission which may have devel-

oped during shipping of your tractor..

IMPORTANT: SHOULD YOURTRANSMISSION REQUIRE

REMOVAL FOR SERVICE OR REPLACEMEN% iT

SHOULD BE PURGED AFTER REINSTALLATION

BEFORE OPERATING THE TRACTOR.

° Place tractor safely on level surface with engine off and

parking brake set..

o Disengage transmission by placing freewheel control

in freewheeling position (See "TO TRANSPORT" in

this section of manual).

. Sitting inthe tractor seat, start engine. After theengine

isrunning, move throttle control to slow position With

motion control lever in neutral (N) position, slowly

disengage clutch/brake pedal..

• Move motion control lever to full forward position and

hold for five (5) seconds Move lever to full reverse

position and hold for five (5) seconds Repeat this

procedure three (3) times

NOTE: During this procedure there will be no movement of

drive wheels..The air isbeing removdd from hydraulic drive

system.

• Move motion control lever to neutral (N) position Shut-

off engine and set parking brake.

° Engage transmission by placing freewheel control in

driving position (See "TO TRANSPORT" in this section

of manual)..

• Sitting in the tractor seat, start engine_ After the engine

is running, move throttle control to half (1/2) speed_

With motion control lever in neutral (N) position, slowly

disengage clutch/brake pedal

, Slowly move motion control lever forward, after the

tractor moves approximately five (5) feet, slowly move

motion control lever to reverse position. After the

tractor moves approximately five (5) feet return the

motion control lever to the neutral (N) position. Repeat

this procedure with the motion control lever three (3)

times

= Your tractor is now purged and now ready for normal

operation

O ERATION

i , ,i,11,1,, i I,,,NI..... i........................ i , , ,11,,

iVIOWiNG TiPS MULCHING MOWING TIPS

Tire chains cannot be used when the mower housing is

attached to tractor.

Mower should be properly leveled for best mow!ng

performance. See"TO LEVELMOWER HOUSING in

the Service and Adjustments section of this manual.

The left hand side of mower shoutd be used for trim-

ming.

Drive so that clippings are discharged onto the area

that has been cuL Have the cut area to the right of the

tractor. "{'hiswilt result in a more even distribution of

clippings and more uniform cutting.

When mowing targe areas, start by turning to the right

so that clippings will discharge away from shrubs,

fences, driveways, etc. After one ortwo rounds, mow

in the opposite direction making left hand turns until

finished (See Fig. 11 ).

If grass is extremely tall, it should be mowed twice to

reduce load and possible fire hazard from dried clip-

pings. Make first cut relatively high; the second to the

desired height°

Do not mow grass when it is wet. Wet grass will ptug

mower and leave undesirable clumps. Allow grass to

dry before mowing°

Always operate engine at full throttle when mowing to

assure better mowing performance and proper dis-

charge of material. Regulate ground speed by select-

ing a low enough gear to give the mower cutting

performance as well as the quality of cut desired..

When operating attachments, select a ground speed

that will suit the terrain and give best performance of

the attachment being used,

IMPORTANT: FOR BEST PERFORMANCE, KEEP

MOWER HOUSING FREE OF BUILT-UP GRASS AND

TRASH. CLEAN AFTER EACH USE.

. The special mulching blade will recut the grass c_ip-

pings many times and reduce them in size so that as

they fail onto the lawn they will disperse intothe grass

and not be noticed. Also, the mulched grass will

biodegrade quickly to provide nutrients for the lawn.

Always mulch with'your highest engine (blade) speed

as this will provide the best recutting action of the

blades.

. Avoid cutting you_ lawn when it iswet° Wet gtass tends

to form clumps and interferes with the mulching action..

The best time to mow you_ lawn is the early afternoon.

At this time the grass has dried and the newly cut area

will l_otbe exposed to the direct sun.

', For best results, adjust the mower cutting height so that

the mower cuts off only the top one-third of the grass

blades (See Fig, 12).. For extremely heavy mulching,

reduce your width of cut and mow slowly.

', Certain types of grass and grass conditions may re-

quire that an a_ea be mulched a second time to com-

pletely hide the clippings When doing a second cut,

mow across or perpendicular to the first cut path_

• Change your cutting pattern from week to week. Mow

north to south one week then change to east to west the

next week. This wilt help prevent matting and graining

of the lawno

MAX1/3

FIG. 12

FIG. 11

CUSTO REGPON BBLITIES

MAINTENANCE SCHEDULE _____o_ _

AS YOU COMPLETE

REGULAR SERVICE f___ERVICE DATES

Check Brake Operation 6/ 6/

Check Tire Pressure 6/ _'

T Check for Loose Fasteners $/

R Sharpen/Replace Mower Blades

C Lubrication Chart 6/

T ,,,CheckBat!eryLevel/Recharge _6

0 Clean Battery and Terminals 6//'

a Check Transaxle Coo_ing 6/

Adjust BIade Belt(s) Tension

Adjust Motion Drive Bert(s) Tension

,Check,,Engine Oil Level 6/ 6/

Change Engine Oil _'{1_2,3

Clean AirFilter 6/2

E ........

N Clean Air Screen 6/2

G Inspect MuffledSpark Arrester

I Replace Oil Filter (if equipped)

N Clean Engine Cooling Eins .....

Replace Spark PIug

!6/, 6/

6/,

/ ......................

6/ 6/

Replace Air Fitter Paper Cartridge 6/2

Fuel Filter 6/Replace

1 - Change more olten when operating under e L,eavy load or _n h_gh ambient temperatures

2- Service moreellen whenoperaltngindirty ordusty conditions

3_Itequippedwith oil litter,changeoil every50hours

4- Replace bladesmoreoften whenmowing in sandy soil

5 - It equipped will",adjustable system

6 - Not required if equipped with mainIenance4ree battery

7 •Tighten fron! axle pivot bo_t _o35 It 4be maximum

Do not ovedighten

GENERAL RECOMIVlENDATIONS

The warranty on this tractor does not cover itemsthat have

been subjected to operator abuse or negligence.. To

receive full value from the warranty, operator must maintain

tractor as instructed in this manual.

Some adjustments will need to be made periodically to

properly maintain your tractor.

All adjustments in the Service and Adjustments section of

this manual should be checked at [east once each season.

,, Once a year you should replace the spark plug, clean

or replace air filter, and check blades and belts for

wear. A new spark plug and clean air filter assure

proper air-fuel mixture and help your engine run better

and last longer.

BEFORE EACH USE

o Check engine oil level

* Check brake operation,.

o Check tire pressure,

o Check for loose fasteners,

LUBRICATION CHART

(_) ZERK(_)

(_ "FRONT WHEEL(_

BEARING ZERK BEARING ZERK

CLUTCH

PIVOT(S)

ENGINE (_)

(_ SAE 30 OR IOW30 MOTOR OIL

(_ GENERAL PURPOSE GREASE

(_) REFER TO CUSTOMER RESPONSIBILITIES "ENGINE" SECTION

IMPORTANT: DO NOT OIL OR GREASE THE PIVOT POINTS

WHICH HAVE SPECIAL NYLON BEARINGS VISCOUS LUBRi-

CANTS WILL ATTRACT DUST AND DiRT THAT WILL SHORTEN

THE LIFE OF THE SELF-LUBRICATING BEARINGS IF YOU

FEEL THEY MUST BE LUBRICATED, USE ONLY A DRY, POW-

17 DERED GRAPHITE TYPE LUBRICANT SPARINGLY

,, i u .... ii, i,,

CUSTO

, H"',' ii ' i

TRACTOR

Always observe safety rules when performing any mainte-

nance°

BRAKE OPERATION

If tractor requires more than six (6) feet stopping distance

at high speed in highest gear, then broke must be adjusted,

(See "TO ADJUST BRAKE" in the Service and Adjust-

ments section of this manual)_

TIRES

. Maintain proper air' pressure in all tires (See "PROD-

UCT SPECIFICATIONS on page 3 of this manual).

. Keep tires free of gasoline, oil, or' insect control chemi-

cals which can harm rubber.

o Avoid stumps, stones, deep ruts, sharp objects and

other hazards that may cause tire damage,

NOTE: To seal tire punctures and prevent fiat tires due to

slow leaks, tire sealant may be purchased from your local

parts dealer. Tire sealant also prevents tire dry rot and

corrosion.

BLADE CARE

For'best results mower blades must be kept sharF Re-

place bent or damaged blades.

BLADE REMOVAL (See Fig. 13)

. Raise mower to highest position to allow access to

blades.

o Remove hex bolt, lock washer and flat washer securing

blade.

. install new or resharpened blade with trailing edge up

towards deck as shown.

o Reassemble hex bolt, lock washer and flat washer in

exact order as shown.

= Tighten bolt securely (30-35 FL Lbs torque),

IMPORTANT: BLADE BOLT ISGRADE 8 HEAT TREATED

NOTE: We do not recommend sharpening blade - but ifyou

do, be sure the blade is balanced.

BLADE

FLAT__

LOCK WASHER_

HE_ BOLT

_ MANDREL

JASOEMO'¥

TRAILING EDGE

(GRADE 8)*

*A GRADE 8 HEAT TREATED BOLT CAN BE

IDENTIFIED BY SIX LINES ON THE BOLT HEAD,

.................... i, ................... i

RESPONSIBILHTIES

i ,, i i,iii ,,11,1...... m.,.. I, i,,11

TO SHARPEN BLADE (See Fig, 14)

Care should be taken to keep the blade balancedo An

unbalanced blade writ cause excessive vibration and even-

tual damage to mower and engine.

,, The blade can be sharpened with afile or on a grinding

wheel. Do not attempt to sharpen while on the mower°

• To check blade balance, you will need a 5/8" diameter

steel bolt, pln, or a cone balancer_ (When using a cone

balancer, follow the instructions supplied with bal-

ancer).

° Slide blade on to an unthreaded 0ortion of the steel bolt

or pin and hold the bolt or pin parallel with the ground.

If blade is balanced, it should remain in a horizontal

position If either end of the blade moves downward,

sharpen the heavy end until the blade is balanced,

NOTE: Do not use a nail for balancing blade. The lobes of

the center hole may appear to be centered, but are not.

CENTER HOLE

518" BOLT

OR PIN

BLADE

FIG. 14

BATTERY

Your tractor has a battery charging system which issuffi-

cient for normal use° However, periodic charging of the

battery with an automotive charger will extend its life.

• Keep battery and terminals ctean

- Keep battery bolts tight.

- Keep small vent holes open.

• Recharge at 6-10 amperes for 1 hour.

TO CLEAN BATTERY AND TERMINALS

Corrosion and dirt on the battery and terminals can cause

the battery to "leak" power

. Remove terminal guard,

° Disconnect BLACK battery cable first then RED

battery cable and remove battery from tractor.

• Rinse the battery with plain water and dry°

° Clean terminals and battery cable ends with wire

brush until bright

° Coat terminals with grease or petroleum jelly°

° Reinstall battery (See "CONNECT BATTERY" in the

Assembly section of this manual).

FIG. 13

TRANSAXLE COOLING

ii_,,,r,,u,, i

CUSTO RESPONS B LITnES

nlll,, ,....... ....... ' ' i, ,,

V-BELTS . After oil has drained completely, replace oil drain plug

Check V-belts for deterioration and wear after 100 hours of and tighten securely_

operation and replace if necessary° The belts are not o Refill engine with oil through oil fill dipstick tube, Pour

adjustable, Replace belts if they begin to slip from wear, slowly. Do not overfill, For approximate capacity see

"PRODUCT SPECIFICATIONS" on page 3 of this

manual

The fan and cooling fins of transmission should be kept

clean to assure proper cooling,

Do not attempt to clean fan or transmission while engine is

running or while the transmission is hot1

o inspect cooling fan to be sure fan blades are intact and

clean°

* Inspect cooling fins for dirt, grass clippings and other

material& To prevent damage to seals, do not use

compressed air or high pressure sprayer to clean

cooling fins.

TRANSAXLE PUMP FLUID

The transaxle was sealed at the factory and fluid mainte-

nance isnot required for the life ofthe transaxle, 'Should the

transaxle ever leak or require servicing, contact your near-

est authorized service center/department.

ENGINE

LUBRICATION

Only use high quality detergent oil rated with API service

classification SF, SG, or SH, Select the oil's SAE viscosity

grade according to your expected operating temperature,

SAE VISCOSITY GRADES

°F -20" 0" 30 " 32" 40" 60" 80" t00 °

_C -30" -2'0" -10" 0" '10" 20" 30°40 _

TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OILCHANGE

FIG, 15

NOTE; Although multi-viscosity oils (5W30, 10W30 etc.)

improve starting in cold weather, these multi-viscosity oils

will result in increased oil consumption when used above

32°F. Check your engine oit level more frequently to avoid

possible engine damage from running low on oil

Change the oil after every 25 hours of operation or at least

once a year if the tractor is not used for 25 hours in one year,

Check the crankcase oil level before starting the engine

and after each eight (8) hours of operation,, Tighten oil fill

cap/dipstick securely each time you check the oil level,

TO CHANGE ENGINE OIL (See Figs. 15 and 16)

Determine temperature range expected before oil change°

Al! oil must meet API service classification SF, SG or SH.

. Be sure tractor is on level surface°

• Oil wi[I drain more freely when warm.

, Catch oi! in a suitable container,

• Remove oil fill cap/dipstick, Be careful not to allow dirt

to enter the engine when changing oil

" Remove drain plug,

o Use gauge on oil fill cap/dipstick for checking levet, Be

sure dipstick cap is tightened securely for accurate

reading° Keep oil at "FULL" line on dipstick,

OIL

DRAIN

PLUG

AIR SCREEN

OIL FILL

CAPiDIPSTSICK

FIG. 16

CLEAN AIR SCREEN (See Fig. 16)

Air screen must be kept free of dirt and chaff to prevent

engine damage from overheating. Clean with a wire'brush

or compressed air to remove dirt and stubborn dried gum

fibers,

AIR FILTER (See Fig. 17)

Your engine will not run properly using a dirty air filter_,

Clean the foam pre-cleaner after every 25 hours of opera-

tion or every season., Service paper cartridge every 100

hours of operation or every season, whichever occurs firsL

Service air cleaner more often under dusty conditions.

• Remove knob(s) and cover.r

TO SERVICE PRE-CLEANER

° Slide foam pre-cleaner off cartridge.

= Wash it in liquid detergent and water,

, Squeeze it dry in a clean cloth° -

• Saturate it in engine oil, Wrap it in clean, absorbent

cloth and squeeze to remove excess oil

• If very dirty or damaged, replace pre-cleaner.

o Reinstall pre_cleaner over cartridge.

, Reinstall cover and secure with knob(s)_

TO SERVICE CARTRIDGE

o Remove wing nuts and cartridge plate

• Carefully remove cartridge to prevent debris from en-

tering carburetor

• Clean cartridge by tapping gently on fiat surface, If very

dirty or damaged, replace cartridge°

° Reinstall cartridge plate, wing nuts, precleaner, cover

and secure with knob(s).

j _, ,,liH,,r=r I =l ..... iiN,,,_=,l=,r

CUSTOME RESPONSIBmLITUE$

i ........ ,......... i,

MUFFLER

Inspect and replace corroded muffler and spark arrester (if

equipped) as it could create a fire hazard and/or daniage_

IMPORTANT: PETROLEUM SOLVENTS, SUCH AS

KEROSENE, ARE NOT TO BE USED TO CLEAN THE

CARTRIDGE° THEY MAY CAUSE DETERIORATION OF

THE CARTRIDGE DO NOT OIL CARTRIDGE. DO NOT

USE PRESSURIZED AiR TO CLEAN OR DRY

CARTRIDGE.

KNOB

WIN

FOAM

PLATE

DGE

AIR SCREEN

• CARTRIDGE

FIG. 17

ENGINE COOLING FINS (See Fig. 18)

Remove any dust, dirt or oil from engine cooting fins to

prevent engine damage from overheating _Air guide covers

must be removed. Remove side panels and hood (See "TO

REMOVE HOOD AND GRILL ASSEMBLY" inthe Service

and Adjustments section of this manual).

TOP AIR

GUIDE COVER

ENGINE

COOLING FINS

AIR GUIDE COVER (BOTH SIDES)\

SPARK PLUGS

Replace spark plugs at the beginning of each mowing

season or after every 100 hours of operation, whichever

occurs first. Spark plug type and gap setting are shown in

"PRODUCT SPECIFICATIONS" on page 3 of this manual

IN-LINE FUEL FILTER (See Fig. 19)

The fuel filter should be repfac_.d once each season, iffue!

filter becomes clogged, obstructing fuel flow to carburetor,

replacement is required.

o With engine coo!, remove filter and plug fuet line

sections.

. Place new fuel filter in position in fuel line with arrow

pointing towards carburetor

• Be sure there are no fuel line leaks and clamps are

property positioned.

• Immediately wipe up any spilled gasoline.

FUEL //

FILTER"

FIG. 19

CLEANING

Q Clean engine, battery, seat, finish, etc.. of all foreign

matter.

,, Keep finished surfaces and wheels free of all gasoline,

oil, etco

,, Protect painted surfaces with automotive type wax•

We do not recommend using a garden hose to clean your

tractor unless the electrical system, muffler, air filter and

carburetor are covered to keep water out. Water in engine

can resutt in a shortened engine life..

FIG. 18

" ' , i .,lll,l,,,irl-i,,,i,,i.... i ,

SERVBCE AND ADJUSTMENTS

......M" I" I" , ............ "'' I I1'"'"'1'11'1"1""1'

CAUTION: BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS:

o Depress clutch/brake pedal fully and set parking brake.

= Place motion control lever in neutral (N) position.

= Place attachment clutch in "DISENGAGED" position.

o Turn ignition key "OFF" and remove key.

o Make sure the blades and all moving parts have completely stopped.

= Disconnect spark plug wire from spark plug and place wire where it cannot come in contact

with plug,

TO REMOVE MOWER (See Fig. 20)

Mower will be easier to remove from the right side oftractor°

, Place attachment clutch in "DISENGAGED" position.

° Move attachment lift lever forward to lower mower to its

lowest position°

• Roll belt off engine pulley,

, Disconnect cfutch rod from clutch lever by removing

retainer spring

, Disconnect anti-sway bar from chassis bracket by

removing retainer spring.

, Disconnect suspension arms from rear deck brackets

by removing retainer springs

• Disconnect front links from deck by removing retainer

springs°

° Raise lift lever to raise suspension arms. Slide mower

out from under tractor,

IMPORTANT: iFAN ATTACHMENT OTHER THAN THE

MOWER DECK iS TO BE MOUNTED ON THE TRACTOR,

REMOVE THE FRONT LINKS,

TO INSTALL MOWER (See Fig. 20)

, Raise attachment lift lever to its highest position°

° Slide mower under tractor with discharge guard to right

side of tractor,

, Lower lift lever to its lowest position°

LEVER

SUSPENSION

ARMS

SPRING

ENGINE

FRONT

LINK

SPRINGS

BOTH SIDES)

RETAINER

SPRING

ANTI-SWAY BAR

RETAINER

SPRINGS

(BOTH SIDES)

FIG. 20

• Instalt mower in reverse order of removal instructions,

,,_, i .... ,, ,,i,l=,, =,,= ,M ................... ,,= ..............................

SERVICE AND ADJUSTMENTS

TO LEVEL MOWER HOUSING FRONT-TO-BACK ADJUSTMENT (See Figs. 23 and 24)

Adjust the mower while tractor is parked on level ground or

driveway. Make sure tires are properly inflated (See

"PRODUCT SPECIFICATION S" or_page 3 of this manual),

Iftires are over' or underinftated, you will not properly adjust

your' mower.

SIDE-TO-SIDE ADJUSTMENT (See Figs. 21 and 22)

• Raise mower to its highest position°

• At the midpoint of both sides of mower, measure height

from bottom edge of mower to ground Distance"A" on

both sides of mower should be the same or within 1/4"

of each other_

. If adjustment is necessary, make adjustment on one

side of mower only,

• To raise one side of mower, tighten lift link adjustment

nut on that side.

o To lower one side of mower', loosen lift link adjustment

nut on that side.

NOTE: Each full turn of adjustment nut will change mower

height about 1/8"o

. Recheck measurements after adjusting.

BOTTOM EDGE BOTTOM EDGE

OF MOWER TO OF MOWER TO

GROUND GROUND

IMPORTANT: DECK MUST BE LEVEL SIDE-TO-StDEo iF

THE FOLLOWING FRONT-TO-BACK ADJUSTMENT IS

NECESSARY, BE SURE TOADJUST BOTH FRONT LINKS

EQUALLY SO MOWER WIL.L STAY LEVEL SIDE, TO-

SIDE.

To obtain the best cutting results, the mower housing

Should be adjusted so that the front isapproximately 1/8" to

1/2" lower than the rear when the mower is in its highest

position

Check adjustment on right side of tractor= Measure dis-

tance"D" directly in front and behind the mandrel at bottom

edge of mower housing as shown,

• Before making any necessary adjustrnents, oheck that

both front links are equal in length, Both links should be

approximately 10-3/8",

,, If links are not equal in length, adjust one link to same

length as other link.

,, To lower front of mower loosen nut "E" on both front

links an equal number of turns

• When distance "D" is 1/8" to 1/2" lower at front than

rear, tighten nuts "F" against trunnion on both front

links_

= To raise front of mower, loosen nut"F" from trunnion on

both front links, Tighten nut "E" on both front links an

equal nurnber of turns

° When distance "D'* is 1/8" to 1/2" lower at front than

rear, tighten nut"F" against trunnion on both front links,

. Recheck side-to-side adjustment.

GROUND LINE

FIG. 21

SUSPENSION

ARM

LIFT LINK

ADJUSTMENT NUT

FIG. 22

• '_" ' i " _ MANDREL

FIG. 23

BOTH FRONT LINKS MUST BE EQUAL IN LENGTH

NUT "F*'_ NUT "E"

FRONT LINKS TRUNNION

22 FIG. 24

SERVICE AN ADJUSTMENTS

i , ,,11,,

TO REPLACE MOWER BLADE DRIVE BELT

(See Fig. 25)

The mower blade drive belt may be replaced without tools,

Park the tractor on level surface° Engage parking brake.,

BELT REMOVAL

• Remove mower from tractor (See 'q'O REMOVE

MOWER" in this section of this manual),

o Work belt off both mandrel pulleys and idler pulleys,

° Pull belt away from mower°

BELT INSTALLATION

• Install new belt in reverse order of removal.

• Make sure belt is inall pulley grooves and inside all belt

glJideso

• Install mower in reverse order of removal instructions,

MANDREL IDLER

PULLEY PULLEYS

MANDREL

PULLEY

FIG. 25

TO ADJUST BRAKE (See Fig. 26)

Your tractor is equipped with an adjustable brake system

which is mounted on the side of the transaxle,

Iftractor requires more than six (6) feet stopping distance

athigh speed in highest gear, then brake must be adjusted.

Depress clutch/brake pedal and engage parking brake.

• Measure distance between brake operating arm and

nut "A" on brake rod.

If distance isother than 1-3/4", loosen jam nut and turn

nut "A" until distance becomes 1-3/4". Retighten jam

nut against nut "A"

Road test tractor for proper stopping distance as stated

above Readjust if necessary. If stopping distance is

still greater than six (6) feet in highest gear, further

maintenance is necessary,. Contact your nearest au-

thorized service center/department.

WITH PARKING BRAKE "ENGAGED"

NUT "A"

NUT

ARM

DO NOT TOUCH THIS NUT° IF FURTHER BRAKE ADJUST-

MENT IS NECESSARY CONTACT YOUR NEAREST AUTHO-

RIZED SERVICE CENTERIDEPARTMENT

FIG. 26

SERVICE AND ADJUSTMENTS

TO REPLACE MOTION DRIVE BELT

(See Fig. 27)

Park the tractor on level surface, Engage parking brake.

For assistance, there is a belt installation guide decal on

bottom side of left footrest..

o Remove mower (See "TO REMOVE MOWER" in this

section of this manualJ

,, Remove upper belt keeper.

, Remove belt from stationary idler and clutching idier_

= Pull belt slack toward rear of tractor. Carefully remove

belt upwards from transmiss{on input pulley and over

cooling fan blades+

= Pull belt toward front of tractor and remove downward

from around engine pulley.

, install new belt by reversing above procedure,

IMPORTANT: MAKE SURE UPPER BELT KEEPER iS

POSITIONED PROPERLY BETWEEN LOCATOR TABS.

ENGINE----..Jt

PULLEY_

O.OTC.,N -qL ..L lY

STATIONARY_,-'2,,"_ I

IDLER }l _

TRANSMISSION'H_I", ./'_

FIG. 27

LOCATOR

TABS

"_'_"UPPER BELT

KEEPER

TO ADJUST MOTION CONTROL LEVER

(See Fig. 28)

The motion controllever has been preset at the factory and

adjustment should not be necessary.

if for any reason the motion controt lever will not hold its

position while at a selected speed, it may be adjusted at the

friction pack located on the right side of transmission.

* Park tractor on tevel surface. Stop tractor by turning

ignition key to "OFF" position, and engage parking

brake.

= Adjust motion control lever by tightening adjustment

tocknut one half (1/2) turn.

NOTE: If for any reason the effort to move the motion

control lever becomes too excessive, reverse the above

adjustment procedure by loosening iocknut 1/4 to 1/2 turn.

Road test tractor after adjustment and repeat procedure if

necessary.

TRANSMISSION REMOVAL/REPLACEMENT

Should your transmission require removal for service or

replacement, it should be purged after' reinstallation and

before operating the tractor, See "PURGE TRANSMIS-

SION" in the Operation section of this manual.

- _ '

ADJUSTMENT

LOCKNUT

FIG, 28

, ml,,= ..... =........... _1.....

SERVSCE AN ADJUSTMENTS

1, i,u luuu i, i.......

TO ADJUST STEERING WHEEL ALIGNMENT

if steering wheel crossbars are not horizontal (left to right)

when wheels are positioned straight forward, remove steer_

ingwheel and reassemble per instructionsinthe Assembly

section of this manual

FRONT WHEEL TOE-IN/CAMBER

The front wheel toe-in and camber are not adjustable on

your tractor_ If damage has occurred to affect the front

wheel toe-in or camber, contact your nearest authorized

service center/department.

TO REMOVE WHEEL FOR REPAIRS

(See Fig. 29)

• Block up axle securely.

• Remove axle cover, retaining ring and washers to allow

wheel removal (rear wheel contains a square key - Do

not lose),

• Repair tire and reassemble,

° On rearwhee]s only: align grooves in rear'wheel hub

and axle. Insert square key

• Replace washers and snap retaining ring securely in

axle groove.

• Replace axle cover

NOTE: To seal tire punctures and prevent flat tires due to

slow leaks, tire sealant may be purchased from your local

parts dealer_ Tire sealant also prevents tire dry rot and

corrosioR.

WASHERS

RETAINING

RING

AXLECOVER

_. SQLIARE KEY

-- (REAR WHEEL ONLY)

FIG. 29

TO START ENGINE WITH A WEAK BATTERY

See Fig. 30)

CAUTION: Lead-acid batteries garter- I

ateexplosive gases° Keep sparks, flame

and smoking materials away from bat- |

teries. Always wear eye protection |

when around batteries.

Ifyour batter,/is too weak to start the engine, it should be

recharge& If "jumper cables" are used for emergency

starting, follow this procedure:

IMPORTANT: YOUR TRACTOR iS EQUIPPED WITH A

12 VOLT NEGATIVE GROUNDED SYSTEM. THE OTHER

VEHICLE MUST ALSO BE A 12 VOLT NEGATIVE

GROUNDED SYSTEM. DO NOT USE YOUR TRACTOR

BATTERY TO START OTHER VEHICLES.

TO ATTACH JUMPER CABLES

- Connect each end of the RED cable to the POSITIVE

(+) terminal of each battery, taking care not to short

against chassis

• Connect one end of the BLACK cable to the NEGA-

TIVE (-) terminal of fully charged battery.

o Connect the other end of the BLACK cable to good

CHASSIS GROUND, away from fuel tank and battery.

TO REMOVE CABLES, REVERSE ORDER

. BLACK cable first from chassis and then f_ornthe fully

charged battery

,, RED cable last from both batteries_

"POSITIVE" (+) "NEGATIVE" (-)

FIG. 30

..... i, u,i ,,u,,u,i ' ' ' " ''"""' '" '_' J '"'"'"' '_ _ ' '

SERVICE AND ADJUSTMENTS

, ,,i, i ,,11 ,,1111111111,1I, . ....

TO REPLACE HEADLIGHT BULB ENGINE

o Raise hood,

• Pull bulb holder' out of the hole in the backside of the TO ADJUST THROTTLE CONTROL CABLE

grill (See Fig. 32)

• Replace bulb in holder and push bulb holder securely The throttle control has been preset at the factory and

back into the hole in the backside of the grill, adjustment should not be necessary. Check adjustment as

o Close hood° described below before loosening cable, tf adjustment is

necessary, proceed as follows:

a With engine not running, move throttle control lever to

fast position,

• Check that swivel isagainst slde of quarter' circle. If it

is not, loosen cable clamp screw and pull cable back

until swivel is against quarter circle. Tighten cable

clamp screw securely.

INTERLOCKS AND RELAYS

Loose or damaged wiring may cause your tractor to run

poorly, stop running, or prevent it from starting.

o Check wiring. See electrical wiring diagram In the

Repair Parts section of this manual°

TO REPLACE FUSE

Replace with 30 amp automottve4ype plugqn fus& The

fuse holder is located behind the dash,

TO REMOVE HOOD AND GRILL ASSEMBLY

(See Fig. 31)

* Raise hood°

- Unsnap headlight wire connector.

, Stand in front of tractor. Grasp hood atsides, tilttoward

engine and lift off of tractor.

o To replace, reverse above procedures,

HOOD

HEADLIGHT

WIRE

CONNECTOR

CLAMP €

FIG, 32

FIG. 31

L ..... i, i....... i..... ,,,i,,,,i,,,i,,,,,i,,,,i,_,1......

SERVmCE AND ADJUSTMENTS

TO ADJUST CHOKE CONTROL (See Fig, 33) "

The choke control has been preset at the factory and

adjustment should not be necessary. Check adjustment as

described below before loosening cable,_ tf adjustment is °

necessary, proceed as follows:

• With engine not running, move choke control (located

on dash panel) to full choke position.

o Remove air cleaner cover, filter and cartridge plate to

expose carburetor choke (see "AIR FILTER" in the °

Customer Responsibilities section of this manual).

• Choke should be closed° If it is not, loosen casing

clamp screw and move choke cable until choke is

completely closed. Tighten casing clamp screw se-

curelyo

° Reassemble air cleaner,,

CHOKE

CLOSED

CLAMP

SCREW

_CHOKE

LEVER

With throttle control lever inslow position, hold throttle

lever against idle speed screw and adjust idle speed

screw to obtain 1200 to 1400 RPMo

While still holding throttle lever against idle speed

screw, turn idle mixture screw in (clockwise) until

engine begins to die and then turn out (counterclock-

wise) until engine runs rough,, Turn screw to a point

midway between those two positions.

Continue to hold throttfe lever against idlespeed screw

and adjust idlespeed screw to obtain 900 to 1200 RPM,,

Release throttle lever°

ACCELERATION TEST -

° Move throttle control lever from stow to fast positiono If

engine hesitates or dies, turn idle mixture screw out

(counterclockwise) 1/8 turn, Repeat test and continue

to adjust, if necessary, until engine accelerates

smoothly°

High speed stop is factory adjusted, Do not adjust -

damage may resulto

IMPORTANT: NEVER TAMPER WITH THE ENGINE

GOVERNOR, WHICH IS FACTORY SET FOR PROPER

ENGINE SPEED OVERSPEEDtNGTHEENGINEABOVE

THE FACTORY HIGH SPEED SETTING CAN BE

DANGEROUS, IF YOU THINK THE ENGINE-GOVERNED

HIGH SPEED NEEDS ADJUSTING, CONTACT YOUR

NEAREST AUTHORIZED SERVICE CENTER/

DEPARTMENT, WHICH HAS PROPER EQUIPMENT AND

EXPERIENCE TO MAKE ANY NECESSARY

ADJUSTMENTS,

FIG. 33

TO ADJUST CARBURETOR (See Figs. 34 & 35)

The carburetor has been preset at the factory and adjust-

merit should not be necessary_ However, minor adjust-

ment may be required to compensate for differences in fuel,

temperature, altitude or foado If the carburetor does need

adjustment, proceed as follows:

In general, turning the mixture screw in (clockwise) de-

creases the supply of fuel to the engine giving a leaner fuel/

air mixture. Turning the mixture screw out (counterclock-

wise) increases the supply of fuel to the engine giving a

richer fuel/air mixture.

IMPORTANT: DAMAGE TO THE NEEDLES AND THE

SEATS IN CARBURETOR MAY RESULT IF SCREW IS

TURNED IN TOO TIGHT

PRELIMINARY SETTING -

• Be sure you have a clean air filter, and the throttle

control cable and choke are adjusted properly (see

above).

• With engine off turn idle mixture screw in (clockwise)

closing it finger tight and then turn out (counterclock-

wise) 1-1/4 to 1-1/2 turns.

FINAL SETTING -

- Start engine and allow to warm for five minutes, Make

final adjustments with engine running and shifV motion

control lever in neutral (N) position,,

THROTTLE

LEVER

IDLE SPEED

SCREW

IDLE MIXTURE

SCREW

IDLE MIXTURE

SCREW

THROTTLE

LEVER

FIG. 34

27 FIG. 35

..... ii i iiiii¸

, ,, ii,,i,i i i ,,,T,,

STORAGE

immediately prepare your tractor for storage at the end of ENGINE

the season or if the tractor' will not be used for 30 days or

more.

,,r,_,,,, ' I '1111 ' I1"1''"'1'''11

CAUTION: Never store the tractor with

gasoline in the tank inside a building

where fumes may reach an open flame

or spark. Allow the engine to coot

before storing m any enclosure.

,,,, ,,

TRACTOR

Remove mower' from tractor for winter storage. When

mower is to be stored for a period of time, clean it thor-

oughly, remove all dirt, grease, leaves, etco Store in a

clean, dry area,

o Clean entire tractor (See"CLEANING" inthe Customer

Responsibilities section of this manual).

• Inspect and replace belts, if necessary (See belt re-

placement instructionsin the Service and Adjustments

section of this manual).

, Lubricate as shown in the Customer Responsibilities

section of this manual.

° Be sure that all nuts, bolts and screws are securely

fastened. Inspect moving parts for damage, breakage

and weal Replace if necessary.

• Touch up all rusted or chipped paint surfaces; sand

lightly before painting.

BATTERY

• Fully charge the battery for storage,

• After a period of time in storage, battery may require

recharging.

° To help prevent corrosion and power leakage during

ong periods of storage battery cables should be

d sconnected and battery cleaned thoroughly (see"TO

CLEAN BATTERY AND TERMINALS' in the Cus-

tomer Responsibilities section of this manual).

• After cleaning, leave cables disconnected and place

cables where they cannot come in contact with battery

terminals.

° Be sure battery drain tube is securely attached,

• If battery is removed from tractor for' storage, do not

store battery directly on concrete or damp surfaces=

FUEL SYSTEM

IMPORTANT: IT IS IMPORTANT TO PREVENT GUM

DEPOSITS FROM FORMING IN ESSENTIAL FUEL

SYSTEM PARTS SUCH AS CARBURETOR, FUEL FILTER,

FUEL HOSE, OR TANK DURING STORAGE. ALSO,

EXPERIENCE INDICATES THAT ALCOHOL BLENDED

FUELS (CALLED GASOHOL OR USlNG ETHANOL OR

METHANOL) CAN ATTRACT MOISTURE WHICH LEADS

TO SEPARATION AND FORMATION OF ACIDS DURING

STORAGE. ACIDIC GAS CAN DAMAGE THE FUEL

SYSTEM OF AN ENGINE WHILE IN STORAGE.

• Drain the fueltank.

= Start the engine and let it run until the fuel lines and

carburetor are empty.

• Never use engine or carburetor cleaner productsin the

fuel tank or permanent damage may occur_

= Use fresh fuel next seasorL

NOTE: Fuel stabilizer is an acceptable atternative in

minimizing the formation of fuel gum deposits during stor-

age. Add stabilizer to gasoline in fuel tank or storage

container. Aiways follow the mix ratio found on stabilizer

container'. Run engine at least 10 minutes after adding

stabilizer to allow the stabilizer to reach the carburetor. Do

not drain the gas tank and carburetor if using fuel stabilizer,

ENGINE OIL

Drain oil (with engine warm) and replace with clean engine

oil. (See "ENGINE" in the Customer Responsibilities

section of this manual).

CYLINDERS

• Remove spark plug(s).

. Pour one ounce of oil through spark plug hole(s) into

cylinder(s),

,, Turn ignition key to"START" position for a few seconds

to distribute oil

o Replace with new spark plug(s).

OTHER

° Do not store gasoline from one season to another°

° Replace your gasoline can if your can starts to rust.

Rust and/or dirt in your' gasoline will cause problems.

o If possible, store your tractor' indoors and cover it to

give protection from dust and dirt.

• Cover your tractor with a suitable protective cover that

does not retain moisture. Do not use plastic. Plastic

cannot breathe which allows condensation to form and

willcause your tractor to rust°

IMPORTANT: NEVER COVER TRACTOR WHILE ENGINE

AND EXHAUST AREAS ARE STILL WARM.

, •, ,, , ,,, ,,,,,_,_,,, , ,

TROUBLESHOOTING POnNTS

PROBLEM CAUSE CORRECTION

Will not start

Hard to start

m , , , , ,, ,, ,,,,, ,,,,,,,,

Engine will not turn over

Engine clicks but will not

start

Loss of power

Excessive vibration

1 Out of fuel

2 Engine net "CHOKED" properly

3 Engine flooded

4 Bad spark pIug

5. Dirty air filter,

6 Dirty fue_filter

7 Water in fuel

8 Loose or damaged widng

9 Carburetor out of adjustment

!0 Engine valves out of adjustment

1 Dirty air filter

2 Bad spark plug

3 Weak or dead ba_lery

4 Dirty fuei filter

5 Stale or dirty fuel

6 Loose or damaged wiring

7 Carburetor out of adjustment

8 Engine valves out of adiustment

1, Clutchtbrake pedal not depressed

2 Attachment dutch is engaged

3 Weak or dead battery

4 BIownfuse

5 Corroded battery terminals

6 Loose or damaged wiring

7 Faulty ignition switch

8. Faulty solenoid or starter.

9 Faulty operator presence switch(as)

1 Weak or dead battery,

2 Corroded battery terminals

3 Loose or damaged wiring,

4 Fautty solenoid or starter

1 Cutting too much grass/foe fast

2 Throttle [n "CHOKE" position

3 Build-up of grass, leaves and trash under mower

4 Dirty air filter,

5 Low oil leveVdirty oil.

6 Faulty spark plug

7 Dirty fuel filter,

8 Stale or dirty fuel

9 Water in fuel

10 Spark plug wireloose

1t Dirty engine air screenlfins

12, Dirty/clogged muffIer.

t3 Looseor damagedwir[ng.

14 Carburetor out of adjustment

15 Engine valves out of adjustment

1 Worn, bent or loose blade.

2 Bent blade mandrel

3 Loose/damaged part(s)

I Fill fuel tank

2 See "TO START ENGINE" in Operation section

3 Wait several minutes before attempting to start

4 Reptace spark p_ug

5 CleardrepJace air fiSter

6. Replace fuel filter

7 Drain fuel tank and carburetor, refil! tank with fresh

gasoline and replace fuel fitter

8 Check all wiring

9 See "To Adjust Carburetor" in Service Adjustments

section

10 Contact an authorized service center/department

1 Cleanlreplace air filter

2 Replace spark plUg

3 Recharge or replace battery

4 Replace fuel filter

5 Drain fuel tank and refill with fresh gasoline,

6 Check alt wiring,

7 See "To Adjust Carburetor" in Service Adjustments

section

8 Contact an authorized service center/department

1 Depress clutch!brake pedal

2 Disengage attachment clutch

3 Recharge or replace battery

4 Replace fuse

5 Clean battery terminals

6 Check all wiring

7 Check/replace ignition switch.

8 Check/replace solenoid or starter,,

9 Contact an authorized service center/department

1 Recharge or replace battery

2 Clean battery terminals

3 Check all wiring

4 Check/replace solenoid or starter,

1 Set in "Higher Cut" position/reduce speed

2 Adiust throttle conlrol .

3 Clean underside of mower housing

4 Clean/replace air filter.

5 Check oil revel/change oil

6 Clean and regap or change spark pk_g

7 Replace fuel fi_ter

8 Drain fuel tank and refill with fresh gasoline

9 Drain fuel tank and carburetor, refilI tank with fresh

gasotine and replace fuel filter

t0 Connect and tighten spark piug wire

11 Clean engine air screen/lins

12 Clean/replace muffler

13 Check all wiring

14 See "To Adjust Carburetor" in Service Adjustments

section

15 Contact an authorized service center/department

1 Replace blade Tighten blade bolt

2 Replace blade mandrel.

3 Tighten loose part{s) Replace damaged parts

..... i ,

,u lUll

TROUBLESHOOTm

,,i u,,

PROBLEM

Engine continues to run

when operator leaves seat

with attachment clutch

engaged

Poorcut.uneven

..J.i.....i..= .¸ in "uu'. i'

Mower blades will not

rotate

. .nnu n.....

Poor grass discharge

i .... ii. . i.u .unl.i.

Headlight{s) not working

(if so equipped)

iii. lUll'

Battery will not charge

Loss of drive

_U.,ll..nn

Engine "backfires"

when turning engine

"OFF"

....... .._....... .. ,.. ""H

CAUSE

II I It I r m rip mwIIII

Faulty operator-safety presence control system,

POnNTS

CORRECTION

1 Check wiring, switches and connections. If not

correcled, contact an authorized service canter/

department.

....r,,, ................... I

1 Worn, bent or loose blade.

2 Mower deck not level

3 Buildup of grass, ieaves, and trash under mower.

4 Bent blade mandrel

5 Clogged mower deck vent holes from buildup of

grass, teaves, and trash around mandrels.

i ,

1 Obstruction tn ckJtch mechanism

2 Worn/damaged mower drive belt

3 Frozen Idler puIley.

4 Frozen blade mandrel,

1 Engine speed too slow.

2. Travel speed too fast.

3 Wet grass,

4 Mower decknct level.

5 Lowtuneven tire air pressure.

6 Worn, bent orloose blade.

7 Buildup of grass, leaves and trash under mower

8. Mower drive belt worn

9 B_adesimproperly installed

10 improper blades used

1! Clogged mower deck vent holes from buildup of

glass, leaves, and trash around mandrels

Switch is "OFF",

2 Bulb(s) burned out,

3 Faulty tight switch,

4 Loose or damaged wiring.

5 Brown fuse

t Bad battery celI(s)

2 Poor cable connections

3 Faulty regulator (if so equipped)

4 Faulty alternator

1 Freewheel control In "disengaged" position,

2 Motion drive belt worn, damaged, or broken.

3 Air trapped in transmission during shipment

or servicing

1 Engine throttle control not set at "SLOW"

position for 30 seconds before stopping engine.

1 Replace b_ade. Tighten blade boll

2 Level mower deck.

3. Clean underside of mower housing

4, Replace blade mandret

5 Clean around mandrels to open vent holes.

1. Remove obstrucfion,

2 Replace mower drive belt

3, Replace Idler pulley

4 Replace blade mandrel

I, Place throttle control in "FAST" position

2 Shift to slower speed.

3 Allow grass to dry before mowing

4 Level mower deck

5. Check tires for proper air pressure,

6 Replacelsharpen blade Tighten blade boIt

7, Clean underside of mower housing

8 Repface mower drive bait

9 Reinstall blades sharp edge down,

10. Replace with blades listed in this manual

11 C_ean around mandrels to open vent holes,

1 Turn switch "ON"

2, Replace bulb(s)

3 Check/replace light switch

4 Check wiring and connections,.

5 Replace fuse

1 Replace battery

2 Check/clean all connections

3 Replace regulator.

4 Replace alternator

1 Place freewheel control in "engaged" position

2 Replace motion drive belt

3, Purge transmission

u nl,n!

1 Move throttle control to "SLOW" position and allow

to idle for 30 seconds before stopping engine

Craftsman 917259572 tractor

Product's Documents

User Manual

Specifications

Craftsman 917259572 Questions and Answers

Related Products

Craftsman 917273631 tractor

Craftsman 917258661 tractor

Craftsman 917252714 Tractor

Craftsman 247273270 tractor

Craftsman 917255981 Tractor

Craftsman 917256710 Tractor