Kenmore 41516647900 gas grill

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User Manual

This is the main product document for model 41516647900.

The file format is pdf, 32 pages, you can download this manual here .

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Use and Care Guide
®
LiquidPropaneGasGrill
Sears item No. 4t5.t6647900
This Grill is for Outdoor Use Only
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J__._!:i¸i: Ci!I! _J_ _:_:_i_ ! _!'_t
Read and follow all Safety, Assembly,
and Use and Care Instructions in this
Guide before assembling and cooking
with this grill.
Failure to follow all instructions in this
Use and Care Guide may lead to fire or
explosion, which could result in property
damage, personal injury or death.
Safety
Parts
Use and Care
Assembly
Assembly Questions?
Call t-800-241-7548
Tools needed for assembly:
Adjustable wrench (not provided)
Screwdriver (not provided)
7/16" Combination wrench (not provided)
SAVETHESEiNSTRUCTiONS!
Sears, Roebuck and Co., Hoffman Estates, IL 60179
©2008Sears,RoebuckandCo., All Rights Reserved Printedin China
U.S.A.
464222809 80019115 12_24_08
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ifyou smell gas:
1. Shut off gas to the appliance.
2. Extinguish any open flame.
3. Open lid.
4.
if odor continues, keep away from the appliance
and immediately call your gas supplier or your
fire department.
1. Do not store or use gasoline or other
flammable liquids or vapors in the vicinity of
this or any other appliance.
2. An LP Tank not connected for use shall not
be stored in the vicinity of this or any other
appliance.
Call Grill Service Center For Help And Parts
If you have questions or need assistance during assembly,
please call 1-800-241-7548. You wilt be speaking to a
representative of the grill manufacturer and not a Sears
employee. To order new parts call Sears at 1-800-4-MY-HOME®.
Product Record
IMPORTANT:Fillouttheproductrecordinformationbelow.
Model Number
Serial Number
Date Purchased
Seeratinglabel on grill for serialnumber.
To InstalledAssembler: Leave these instructions with
consumer.
To Consumer: Keep this manual for future reference.
CAUT,o. YK
CALIFORNIA PROPOSiTiON 65
1. Combustion by-products produced when using
this product contain chemicals known to the State of
California to cause cancer, birth defects, and other
reproductive harm.
2. This product contains chemicals, including lead
and lead compounds, known to the State of
California to cause cancer, birth defects or other
reproductive harm.
Wash your hands after handling this product.
installation Safety Precautions
Use grill, as purchased, only with LP (propane) gas and the
regulator/valve assembly supplied.
Grill installation must conform with local codes, or in the
absence of local codes, with either the National Fuel Gas
Code,ANSI Z223.1/NFPA 54, Natural Gas and Propane
Installation Code, CSA B149.1, or Propane Storage and
Handling Code, B149.2, or the Standard for Recreational
Vehicles,ANSI A 119.2/NFPA1192,and CSAZ240 RV Series,
Recreational Vehicle Code, as applicable.
All electrical accessories (such as rotisserie) must be
electrically grounded in accordance with local codes, or
National Electrical Code, ANSI / NFPA 70 or Canadian
Electrical Code, CSA C22.1. Keep any electrical cords and/or
fuel supply hoses away from any hot surfaces.
Grill is not for use in or on recreational vehicles and/or boats.
This grill is safety certified for use inthe United States and/or
Canada only. Do not modify for use in any other location.
Modification wilt result in a safety hazard.
Safety Symbols
The symbols and boxes shown below explain what each heading
means. Read and follow all of the messages found throughout
the manual.
DANGER: Indicates an imminently hazardous situation
which, if not avoided, will result in death or serious injury,
, Some parts may contain sharp edges,
especially as noted in these instructions.
Wear protective gloves if necessary.
CAUTION
For residential use only. Do not use for commercial
cooking.
2 464222809
WARNING: Be alert to the possibility of serious bodily injury
if the instructions are not followed. Be sure to read and
carefully follow all of the messages.
CAUTION
CAUTION: Indicates a potentially hazardous situation which,
if not avoided, may result in minor or moderate injury,
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ForYourSafety...................................... 2
GrillServiceCenter................................... 2
ProductRecordInformation............................ 2
SafetySymbols...................................... 2
InstallationSafetyPrecautions.......................... 2
KenmoreEliteGrillWarranty........................... 3
UseandCare.................................... 4-13
PartsList.......................................... 14
PartsDiagram...................................... 15
Assembly....................................... 16-26
Troubleshooting.................................. 27-29
RepairProtection Agreements
Congratulations on making a smart purchase. Your new
Kenmore® product is designed and manufactured for years of
dependable operation. But like all products, it may require repair
from time to time. That's when having a Repair Protection
Agreement can save you money and aggravation.
Here's what the Repair Protection Agreement* includes:
[] Expert service by our 10,000 professional repair specialists
[] Unlimited service and no charge for parts and labor on all
covered repairs
[] Product replacement up to $1500 if your covered product
can't be fixed
[] Discount of 10% from regular price of service and related
installed parts not covered by the agreement; also, 10% off
regular price of preventive maintenance check
[] Fast help by phone - we call it Rapid Resolution -
phone support from a Sears representative. Think of us
as a "talking owner's manual."
Once you purchase the Repair Protection Agreement, a
simple phone call is all that it takes for you to schedule service.
You can call anytime day or night, or schedule a service
appointment online.
The Repair Protection Agreement is a risk-free purchase. If
you cancel for any reason during the product warranty period,
we wilt provide a full refund. Or, a prorated refund anytime after
the product warranty period expires. Purchase your Repair
Protection Agreement today!
Some limitations and exclusions apply. For prices and
additional information in the U.S.A. call 1-800-827-6655.
*Coverage in Canada varies on some items. For full details
call Sears Canada at 1-800-361-6665.
Sears Installation Service
For Sears professional installation of home appliances, garage
door openers, water heaters, and other major home items, in the
U.S.A. or Canada call 1-800-4-MY-HOME®.
KENMORE GRILL WARRANTY
One Year Full Warranty on Kenmore Grill
If this grill fails due to a defect in material or workmanship
within one year from the date of purchase, call 1-800-4-MY-
HOME% arrange for free repair (or replacement if repair
proves impossible).
Ten-Year Limited Warranty on Burners
For ten years from the date of purchase, any burner that
rusts through wilt be replaced free of charge. After the first
year from the date of purchase, you pay for labor if you wish
to have it installed.
All warranty coverage excludes ignitor batteries and grill part
paint loss, discoloration or rusting, which are either
expendable parts that can wear out from normal use within
the warranty period, or are conditions that can be the result
of normal use, accident or improper maintenance.
All warranty coverage is void if this grill is ever used for
commercial or rental purposes.
All warranty coverage applies only if this grill is used in the
United States.
This warranty gives you specific legal rights, and you may
also have other rights which vary from state to state.
Sears, Roebuck and Co., Hoffman Estates, IL 60179
CONVERSION-READY
Easily converts from (LP) liquid
propane to (NG) natural gas
Contact 1.80O.4.MY.HOME or
parts to purchase
s naturat gas conversion k_L
Request Part number 415.4584609
Dual FuerrMand SureFireTM are registered trademarks of
the W. C. Bradley Company and used, with permission,
by Sears Holding Corporation. All rights reserved.
464222809" 3
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NEVER store a spare LP cylinder under or near the
appliance or in an enclosed area.
Never fill a cylinder beyond 80% full.
If the information in two points above is not
followed exactly, a fire causing death or serious
injury may occur.
An over filled or improperly stored cylinder is a
hazard due to possible gas release from the safety
relief valve. This could cause an intense fire with
risk of property damage, serious injury or death.
If you see, smell or hear gas escaping, immediately
get away from the LP cylindedappliance and call
your fire department.
LP Tank Removal, Transport And Storage
Turn OFF all control knobs and LP tank valve. Turn coupling
nut counterclockwise by hand only - do not use tools to
disconnect. Lift LP tank wire upward off of LP tank collar, then
lift LP tank up and off of support bracket. Install safety cap onto
LP tank valve. Always use cap and strap supplied with valve.
Failure to use safety cap as directed may result in serious
personal injury and/or property damage.
LP Tank Valve,
Safety Cap
RetainerStrap
A disconnected LP tank in storage or being transported must
have a safety cap installed (as shown). Do not store an LP tank
in enclosed spaces such as a carport, garage, porch, covered
patio or other building. Never leave an LP tank inside a vehicle
which may become overheated by the sun.
Do not store an LP tank in an area where children play.
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LP Tank
The LP Tank used with your grill must meet the following
requirements:
Use LP Tanks only with these required measurements: 12"
(30.5cm) (diameter) x 18" (45.7 cm) (tall) with 20 lb. (9 kg.)
capacity maximum.
LPTanks must be constructed and marked in accordance with
specifications for LP Tanks of the U.S. Department of
Transportation (DOT) or for Canada, CAN/CSA-B339, tanks,
spheres and tubes for transportation of dangerous goods.
Transport Canada (TC). See LP Tank collar for marking.
LP Tank valve must have:
Type 1 outlet compatible with
regulator or grill.
Safety relief valve.
UL listed Overfill Protection
Device (OPD). This OPD safety OPDHandWheel
feature is identified by a unique triangular hand wheel. Use
only LP Tanks equipped with this type of valve.
LPTank must be arranged for vapor withdrawal and include
collar to protect LPTank valve. Always keep LP Tanks in
upright position during use, transit or storage.
LP Tank in upright position for vapor withdrawal
LP (Liquefied Petroleum Gas)
LPgas is nontoxic, odorless and colorless when produced. For
Your Safety, LPgas has been given an odor (similar to rotten
cabbage) so that it can be smelled.
LPgas is highly flammable and may ignite unexpectedly when
mixedwith air.
LP Tank Filling
Use only licensed and experienced dealers.
LPdealer must purge new tank before filling.
Dealer should NEVER fill LP Tank more than 80% of LP Tank
volume. Volume of propane in tank will vary by temperature.
A frosty regulator indicates gas overfill. Immediately close LP
Tankvalve and call local LP gas dealer for assistance.
Do not release liquid propane (LP) gas into the atmosphere.
This is a hazardous practice.
To remove gas from LP Tank, contact an LP dealer or call a
local fire department for assistance. Check the telephone
directory under "Gas Companies" for nearest certified LP
dealers.
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LP Tank Exchange
Many retailers that sell grills offer you the option of replacing
your empty LP tank through an exchange service. Use only
those reputable exchange companies that inspect, precision fill,
test and certify their tanks. Exchange your tank only for an
OPB safety feature-equipped tank as described in the "LP
Tank" section of this manual.
Always keep new and exchanged LP tanks in upright position
during use, transit or storage.
Leak test new and exchanged LP tanks BEFORE
connecting to grill.
Connecting Regulator To The LP Tank
1. LP tank must be properly secured onto grill. (Refer to
assembly section.)
2. Turn all control knobs to the OFF position.
3. Turn LP tank OFF by turning OPD hand wheel clockwise to a
full stop.
4. Remove the protective cap from LP tank valve. Always use
cap and strap supplied with valve.
LP Tank Leak Test
For your safety
Leak test must be repeated each time LP tank is exchanged or
refilled.
* Do not smoke during leak test.
Do not use an open flame to check for gas leaks.
Grill must be leak tested outdoors in a well-ventilated area,
away from ignition sources such as gas fired or electrical
appliances. During leak test, keep grill away from open flames
or sparks.
Use a clean paintbrush and a 50/50 mild soap and water
solution. Brush soapy solution onto areas indicated by arrows
in figure below. Leaks are indicated by growing bubbles.
If "growing" bubbles appear do not use or move the LP tank.
Contact an LP gas supplier or your fire department!
A Do not use household cleaning agents. Damage to gas
train components can result.
OPDHandWheel
j Type 1outlet with
thread on outside
Safety Relief Valve
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Strap and Cap
Do not use a POL transport plug
(plastic part with external threads)!
It will defeat the safety feature of
the valve.
5. Hold regulator and insert nipple into LP
tank valve. Hand-tighten the coupling
nut, holding regulator in a straight line
with LP tank valve so as not to cross-
thread the connection.
Nipple has to be centered
intothe LP tankvalve.
464222809 5
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Hold coupling nut and regulator
as shown for properconnection
to LP tank valve.
Leak Testing Valves, Hose and Regulator
1. Turn all grill control knobs to OFF.
2. Be sure regulator is tightly connected to LP tank.
3. Completely open LP tank valve by turning OPD hand wheel
counterclockwise. If you hear a rushing sound, turn gas off
immediately. There is a major leak at the connection. Correct
before proceeding by calling Sears for replacement parts at
1-800-4-MY-HOME®.
4. Brush soapy solution onto areas where bubbles are shown in
picture below:
6. Turn the coupling nut clockwise and tighten to a full stop. The
regulator will seal on the back-check feature in the LP tank
valve, resulting in some resistance. An additional one-half to
three-quarters turn is required to complete the
connection. Tighten by hand only - do not use tools.
NOTE:
If you cannot complete the connection, disconnect regulator and
repeat steps 5 and 6. If you are still unable to complete the
connection, do not use this regulator!
A Never remove threaded
orificeat end of valve.
_z
Do not insert any tool or foreign objects into the valve outlet
or safety relief valve. You may damage the valve and cause
a leak. Leaking propane may result in explosion, fire, severe
personal injury,or death..
If a leak is detected at any time, STOP and call the fire
department.
If you cannot stop a gas leak, immediately close LP tank
valve and call LP gas supplier or your fire department!
5. If "growing" bubbles appear, there is a leak. Close LP tank
valve immediately and retighten connections. If leaks cannot
be stopped do not try to repair. Call Sears for replacement
parts at 1-800-4-MY-HOME®.
6. Always close LP tank valve after performing leak test by
turning hand wheel clockwise.
Never attempt to attach this grill to the self-contained LP gas
system of a camper trailer or motor home.
Do not use grill until leak-tested.
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For Safe Use Of Your Grill And To Avoid Serious
Injury:
* Do not let children operate or play near grill.
. Keep grill area clear and free from materials that burn.
* Do not block holes in bottom or back of grill.
* Check burner flames regularly.
* Use grill only in welt-ventilated space. NEVER use in
enclosed space such as carport, garage, porch, covered
patio, or under an overhead structure of any kind.
* Do not use charcoal or ceramic briquets in a gas grill.
(Unless briquets are supplied with your grill,)
, Use grill at least 3 ft. from any wall or surface. Maintain
10 ft. clearance to objects that can catch fire or sources of
ignition such as pilot lights on water heaters, live electrical
appliances, etc.
Apartment Dwellers:
Check with management to learn the requirements and fire
codes for using an LP gas grill in your apartment complex. If
allowed, use outside on the ground floor with a three (3) foot
clearance from walls or rails. Do not use on or under
balconies.
NEVER attempt to light burner with lid closed. A buildup
of non-ignited gas inside a closed grill is hazardous.
Never operate grill with LP tank out of correct position
specified in assembly instructions.
Always close LP tank valve and remove coupling nut
before moving LP tank from specified operation
position,
Safety Tips
,& Before opening LP tank valve, check the coupling nut for
tightness.
,& When grill is not in use, turn off all control knobs and LP tank
valve.
,& Never move grill while in operation or still hot.
,& Use long-handled barbecue utensils and oven mitts to avoid
burns and splatters.
,& Maximum load for shelves is 10 Ibs.
,& Do not use a cooking pot larger than 9" on grid.
,& The grease tray must be installed into opening in back panel
and should be emptied after each use. Do not remove grease
tray until grill has completely cooled.
,& If you notice grease or other hot material dripping from grill
onto valve, hose or regulator, turn off gas supply at once.
Determine the cause, correct it, then clean and inspect valve,
hose and regulator before continuing. Perform a leak test.
,& The regulator may make a humming or whistling noise during
operation. This will not affect safety or use of grill.
,& If you have a grill problem see the "Troubleshooting Section".
If the regulator frosts, turn off grill and LP tank valve
immediately. This indicates a problem with the tank and it
should not be used on any product. Return to supplier!
CAUTION
If burner does not light, turn knobs to OFF, wait 5
minutes, and try again. Always close valve during the 5
minute waiting period. If the burner does not ignite with
the valve open, gas will continue to flow out of the burner
and could accidentally ignite with risk of injury.
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ignitor Lighting
A Do not lean over grill while lighting.
1. Open lid during lighting.
2. Turn on gas Tank valve.
3. Push and turn burner control knob to ,€ HI and immediately
press and hold ELECTRONIC IGNITION button.
4. If ignition does NOT occur in 5 seconds, turn burner control
knob OFF, wait 5 minutes, and repeat the lighting procedure.
5. Repeat above steps to light each burner individually.
Main Burner Match Lighting
A Do not lean over grill while lighting.
1. Open lid during lighting.
2. Place match into match holder (hanging from side of cart).
Light match, place into lighting hole on right side of firebox.
3. Push in and turn right knob to HI position. Be sure burner
lights and stays lit.
4. If ignition does NOT occur in 5 seconds, turn the burner
control knob OFF, wait 5 minutes for gas to clear, and repeat
the lighting procedure.
5. Light other burners by pushing knob in and turning to HI
position. After lighting: Leave knobs in HI position for 15
minutes to pre heat the grill. Then turn knobs to desired setting
for cooking.
CAUTION
Putting out grease fires by closing the lid is not
possible. Grills are well ventilated for safety reasons.
Do not use water on a grease fire. Personal injury may
result. If a grease fire develops, turn knobs and LP tank
off.
Do not leave grill unattended while preheating or
burning off food residue on high. If grill has not been
regularly cleaned, a grease fire can occur that may
damage the product. Follow instructions on General
Grill Cleaning and Cleaning The Burner Assembly to
prevent grease fires.
Side Burner Match Lighting
A Do not lean over grill while lighting.
1. Open lid during lighting. Turn on gas at LP Tank.
2. Place lit match near burner.
3. Turn sideburner knob to HI position. Be sure burner lights and
stays lit.
4. If ignition does NOT occur in 5 seconds, turn the burner
control knob OFF, wait 5 minutes for gas to clear, and repeat
the lighting procedure.
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Before Your First Cookout
Light burners, check to make sure they are lit, close the lid and
warm up grill on HIGH for 15 minutes. This curing of paint and
parts will produce an odor only on first lighting.
Burner Flame Check
Light burner, rotate knobs from HIGH to LOW.You should see
a smaller flame in LOW position than seen on HIGH. Always
check flame prior to each use. If only low flame is seen refer to
"Sudden drop or low flame" in the Troubleshooting Section.
Hose Check
Before each use, check to see if hoses are cut, worn or kinked.
Replace damaged hoses before using grill. Use only
valve/hose/regulator specified in the Parts List.
Normal Kinked
Hose Hose
Turning Grill Off
Turn all knobs to OFF position. Turn LPtank off by turning
OPD handwheel clockwise to a full stop.
Ignitor Check
Turn gas off at LP tank. Push and turn burner control to _, .
"Clicking" should be heard and sparking seen each time
between collector box or burner and electrodes. See
"Troubleshooting" if no click or spark occurs.
Valve Check
Important: Make sure gas is off at LP tank before checking
valves. Knobs lock in OFF position. To check valves, first
push in knobs and release, knobs should spring back. If knobs
do not spring back, replace valve assembly before using grill.
Turn knobs to LO position then turn back to OFF position.
Valves should turn smoothly.
General Grill Cleaning
Keep the outside of your grill looking new by cleaning it once a
month with warm soap and water or a non-abrasive cleaner. If
you don't have a grill cover, wipe off dust and grime before
starting your grill.
Coating the cooking grids with spray-on cooking oil will keep the
food from sticking and make clean up easier.After cooking,
scrape the grates with a long handled, brass wire bristle brush.
Check inside the grill bottom for grease build up and clean
often, especially after cooking fatty meat.
Do not mistake brown or black accumulation of grease and
smoke for paint. Apply a strong solution of detergent and water
or use a grill cleaner with scrub brush on insides of grill lid and
bottom. Rinse and allow to completely air dry. Do not apply a
caustic grill/oven cleaner to painted surfaces.
Plated wire grates: Wash grates with concentrated grill
cleaner or use soap and water solution. Dry thoroughly and
store indoors between cookouts.
Plastic parts: Wash with warm soapy water and wipe dry.
,A Do not use citrisot, abrasive cleaners, degreasers or a
concentrated grill cleaner on plastic parts. Damage to and
failure of parts can result.
Porcelain grates: Because of glass-like composition, most
residue can be wiped away with baking soda/water solution or
specially formulated cleaner. Use non-abrasive scouring
powder for stubborn stains.
Cooking surfaces: If a bristle brush is used to clean any of
the grill cooking surfaces, ensure no loose bristles remain on
cooking surfaces prior to grilling. It is not recommended to
clean cooking surfaces while grill is hot.
/
SPIDER ALERT!
.....
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If you notice that your gri# is getting hard to light or that the
flame isn't as strong as it should be, take the time to check and
clean the burners.
CONTROL PANEL
SPIDER WEBS
INSIDE TUBE
BURNER
Insome areasof thecountry,spidersor smallinsectshavebeen
knownto create"flashback"problems.Thespidersspinwebs,build
nestsandlay eggsin thegrill'sburnertube(s)obstructingthe flow of
gas to the burner.The backed-upgas canignitein thetube behind
the controlpanel.Thisis knownas a flashbackandit can damage
your grilland evencauseinjury.
Topreventflashbacksandensuregoodperformancethe burner
assemblyshouldbe removedfrom thegrill andcleanedbeforeuse
wheneverthe grillhas beenidle for anextendedperiod.
\ J
464222809" 9
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Cleaning the Burner Assembly
Follow these instructions to clean and/or replace parts of burner
assembly or if you have trouble igniting grill.
1. Turn gas off at control knobs and LP cylinder,
2. Remove cooking grates and flame tamers.
3. Remove hitch pins and carryover tubes from rear of burners.
4. Remove Hitch pinto disengage burner from bracket on
firebox.
5. Detach electrode from burner with a flat screw driver by
pressing the electrode clamp out of the burner through the
notch on the clamp. Electrode should remain in firebox.
6. Carefully lift each burner up and away from valve openings.
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Electrode
We suggest three ways to clean the burner tubes. Use the one
easiest for you.
(A) Bend a stiff wire (a light weight coat hanger works well)
into a small hook. Run the hook through each burner
tube several times.
(B) Use a narrow bottle brush with a flexible handle (do not
use a brass wire brush), run the brush through each
burner tube several times.
(C) Wear eye protection: Use an air hose to force air into
the burner tube and out the burner ports. Check each
port to make sure air comes out each hole.
7. Wire brush entire outer surface of burner to remove food
residue and dirt.
8. Clean any blocked ports with a stiff wire such as an open
paper clip.
9. Check burner for damage, due to normal wear and corrosion
some holes may become enlarged. If any large cracks or
holes are found replace burner.
VERY IMPORTANT: Burner tubes must reengage valve
openings. See illustrations at right.
10. Attach electrode to burner.
11. Carefully replace burners.
12. Attach burners to brackets on firebox.
13. Reposition carryover tubes and attach to
burners. Replace flame tamers and
cooking grates.
Correct
burner-to-valve
engagement
10o464222809
Storing Your Grill
Clean cooking grates.
Store in dry location.
When LP tank is connected to grill, store outdoors in well-
ventilated space and out of reach of children.
Cover grill if stored outdoors.
Store grill indoors ONLY if LP tank is turned off and
disconnected, removed from grill and stored outdoors.
When removing grill from storage follow "Cleaning Burner
Assembly" instructions before starting grill.
Food Safety
Food safety is a very important part of enjoying the outdoor
cooking experience. To keep food safe from harmful bacteria,
follow these four basic steps:
Clean: Wash hands, utensils, and surfaces with hot soapy water
before and after handling raw meat and poultry.
Separate: Separate raw meats and poultry from ready-to-eat
foods to avoid cross contamination. Use a clean platter and
utensils when removing cooked foods.
Cook: Cook meat and poultry thoroughly to kill bacteria. Use a
thermometer to ensure proper internal food temperatures.
Chill: Refrigerate prepared foods and leftovers promptly.
For more information call: USDA Meat and Poultry Hotline at
1-800-535-4555 (in Washington, DC (202) 720-3333, 10:00 am-
4:00 pm EST).
How To Tell If Meat Is Grilled Thoroughly
Meat and poultry cooked on a grill often browns very fast on the
outside. Use a meat thermometer to be sure food has reached
a safe internal temperature, and cut into food to check for
visual signs of doneness.
Whole poultry should reach 165° F. Juices should run clear and
flesh should not be pink.
Hamburgers made of any ground meat or poultry should reach
160° F, and be brown in the middle with no pink juices. Beef,
veal and lamb steaks, roasts and chops can be cooked to 145°
F.All cuts of pork should reach 160° F.
NEVER partially grill meat or poultry and finish cooking later.
Cook food completely to destroy harmful bacteria.
When reheating takeout foods or fully cooked meats like hot
dogs, grill to 165° F,or until steaming hot.
WARNING: To ensure that it is safe to eat, food must be cooked
to the minimum internal temperatures listed in the table below.
USDA* Safe Minimum Internal Temperatures
Fish 145°F
Pork 160°F
Egg Dishes 160°F
Steaks and Roasts of Beef,
Veal or Lamb 145°F
Ground Beef, Veal or Lamb 160°F
Whole Poultry (Turkey,
Chicken, Duck, etc.) 165°F
Ground or Pieces Poultry 165°F
(Chicken Breast, etc.)
*United States Department of A( ricutture
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IndirectCooking
Poultryandlargecutsofmeatcookslowlytoperfectionon
thegrillbyindirectheat.Theheatfromselectedburners
circulatesgentlythroughoutthegrill,cookingmeatorpoultry
withoutthetouchofadirectflame.Thismethodgreatlyreduces
flare-upswhencookingextrafattycutsbecausethereisnodirect
flametoignitethefatsandjuicesthatdripduringcooking.
IndirectCookingInstructions
Alwayscookwiththelidclosed.
Duetoweatherconditions,cookingtimesmayvary.During
coldandwindyconditionsthetemperaturesettingmayneed
tobeincreasedtoinsuresufficientcookingtemperatures
1 Burner Cooking
Cook with direct or indirect heat.
Best for smaller meals or foods.
Consumes less fuel.
2 Burner Cooking
Great indirect cooking on low.
Produces slow, even heating.
Ideal for slow roasting and baking.
464222809,11
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| Haic)ge. Lig
LIGHT OPERATION iNSTRUCTiONS
1. Make sure light switch on the control panel is in the "OFF" position.
2. Connect light plug to an extension cord, then put the extension
cord plug into the outlet on the wall.
3. Turn the light switch to "ON".
Keep any electrical supply cord away from any
heated surface.
Use the shortest length extension cord required.
Do not connect 2 or more extension cords together.
1. 2. 3.
Extension cord,
for out door use
Bulb Replacement
A Make sure light switch on the control panel is in the "OFF" position and adapter plug is disconnected from outlet.
Release the screw securing the light
socket.
Take out the socket and remove the lens.
Loosen the two screws which are
locking the bulb.
Pull out the bulb and replace
with a new bulb.
Reverse instructionsfrom step 3
through step 1 to re-install socket.
c.uT,o.
Takecarenot to touch the bulb with your barefingers.
Touching bulb with your skincanleavea film on the
bulb that causesit to burn out quickly.
12. 464222809 Continuedon nextpage
background
C|eaning the Lens
1. Prior to cleaning, make sure the light switch is in the "OFF" position and the light plug is
disconnected from the power supply.
2. Do not clean the glass lens when warm. Allow to cool before cleaning. Sudden change in
temperature may cause cracking of the glass lens.
3. Use a damp towel to clean the surface of the glass lens.
4. Allow the lens to dry before reconnecting the light plug to the power supply and turning the
light switch to the "ON" position.
I PO ITA qT
Since 1971 the National Electric Code (NEC) has required Ground Fault Interrupter devices on all outdoor
circuits.
If your residence was built before 1971, check with a qualified electrician to determine if a Ground Fault
Interrupter protector exists.
Do not use this appliance if the circuit does not have GFI protection.
Do not plug this appliance into an indoor circuit.
1. To protect against electric shock, do not immerse cord or plugs in water or other liquid.
2. Unplug from the outlet when not in use and before cleaning. Allow to cool before putting on or taking off parts.
3. Do not operate grill with a damaged cord, plug, or after the appliance malfunctions or has been damaged in any manner.
4. Do not let the cord hang over the edge of a table or touch hot surfaces.
5. Do not use an outdoor cooking gas appliance for purposes other than intended.
6. When connecting, first connect plug to the outdoor cooking gas appliance then plug appliance into the outlet.
7. Use only a Ground Fault Interrupter(GFI) protected circuit with this outdoor cooking gas appliance.
8. Never remove the grounding plug or use with an adapter of 2 prongs.
9. Use only extension cords with a 3 prong grounding plug, rated for the power of the equipment, and approved for
outdoor use with a W-A marking.
464222809 .13
background
1 2 LOCKING CASTER 80000268
2 2 FIXED CASTER 80004093
3 1 BOTTOM SHELF 80019094
4 2 DOOR MAGNET ASSEMBLY 80008850
5 1 LEFTSIDE PANEL 80019095
6 1 RIGHTSIDE PANEL 80019096
7 1 LOWER BACKPANEL 80007578
8 1 GROMMET, F/HOSE, BACK PANEL 80006386
9 1 FIREBOX 80007584
10 1 HEAT SHIELD, F/CONTROL PANEL 180018377
11 1 MATCH HOLDERAND CHAIN 80006654
12 4 MAIN BURNER 80017579
13 4 -" - _ , 80007512
W/WIRE & COLLECTOR BOX
14 3 FLAME CARRYOVER TUBE 80017595
15 1 IGNITER SWITCH MODULE 80018315
16 1 HOSEVALVE REGULATOR 80018378
17 1 MAIN CONTROL PANEL 80019205
18 5 BEZEL, F/CONTROL KNOB 80018318
19 5 CONTROL KNOB 80018320
20 1 TOP LID 80019112
21 1 TOP LID HANDLE 80018386
22 1 LEFT HEAT SHIELD, F/TOP LID 80018387
23 1 RIGHT HEAT SHIELD, F/TOP LID 80018388
24 1 INNER INSERT, F/TOPLID 80018532
25 2 RUBBER BUMPER, RECTANGULAR, 80006983
F! LID
26 4 RUBBER BUMPER, ROUND, F/LID 80006625
27 1 LOGO PLATE, KENMORE 80010544
28 1 BEZEL, F/TEMPERATURE GAUGE 80004295
29 1 TEMPERATURE GAUGE 80007690
30 1 HARDWARE F/TOP LIDASSEMBLY 80017592
31 1 FRONT BRACE 80007579
32 1 RIGHTSIDE SHELF 80007630
33 1 SKIRT, RIGHT SHELF 80019208
34 1 TOWEL BAR 80018385
35 1 LEFTSIDE SHELF 80007625
36 1 UPPER FASCIA(SKIRT), F/ LEFT SHELF 80019206
37 1 DRIP PAN, F/SIDE BURNER 80018436
38 1 LID, F/SIDE BURNER 80018383
39 1 , 80019207
SHELF
40 1 UPPER BACK PANEL, CART 80007618
41 1 SIDEBURNER 80018600
42 1 ELECTRODE, F/SIDEBURNER 80015818
43 1 ELECTRODE WIRE, F/SlDEBURNER 80018307
44 1 SlDEBURNERGRATE 80006640
45 1 TANK HEAT SHIELD 80007581
46 1 LEFT DOOR, NO HANDLE 80019209
47 2 DOOR HANDLE 80018393
48 1 RIGHT DOOR, NO HANDLE 80019210
49 1 HALOGEN LIGHT COMPLETEW/ 80018496
50 1 ELECTRONIC IGNITION MODULE 80018306
51 1 CAP, F/ELECTRONIC IGNITION 80018347
52 1 _ L 80015536
IGNITION MODULE
53 1 CONDIMENT BASKET 80000266
54 4 HEAT DIFFUSER 80018323
55 3 COOKING GRATE, MAIN 80018324
56 1 WARMING RACK 80006786
57 1 CYLINDER SCREW F/ TANK SECURE 80006484
58 1 GREASE TRAY 80018309
NOT Pictured
" 1 WRENCH
.. 1 HARDWARE PACK
"" 1 ASSEMBLY MANUAL, ENGLISH
"" 1 ASSEMBLY MANUAL, SPANISH
80000283
80007663
80019115
80019116
If you are missing hardware or have damaged parts,
please call 1-800-241-7548for replacement.
14" 464222809
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?
®
@
@
©
®
464222809.15
background
Attach the two locking casters at the rear of the bottom shelf
and the two fixed casters at the front using the supplied wrench.
Fixedcaster
Bottom shelf
Attach side panels to bottom shelf using three
1/4-20x1/2" screws, 7ram lock washers per panel.
iMPORTANT: Panel with hole must
be on left side of bottom shelf.
1/4-20x1/2"screw 7ram lockwasher
Qty.6 Qty.6
1/4-20:
7ramlockwasher
Leftside panel
(with hole)
Makesuresidepanels
are pushedas far to the
rear of bottom shelfas
possiblebefore fully
tightening screws.
L
------Right sidepanel
16,464222809
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Attach light adapter to back panel using four #8=32x3/8" screws, 4ram lock washers, 4ram flat washers and #8 nuts,
shown A.
Place lower back panel between side panels at rear of bottom shelf. Secure lower back panel to side panels using two
1/4-20x1/2" screws and 7ram lock washers each side. Secure lower back panel to bottom shelf using one 1/4-20x1/2"
screw and 7ram lock washer, shown B.
#8-32×3/8"screw
Qty.4
O 4ram lock washer
Qty.4
O 4ram flat washer
Qty.4
_ #8 Nut
Qty.4
#8 Nut
Adapter
1/4-20×1/2"screw
Qty.5
O 7ram lock washer
Qty.5
mmflat
4rnm lock
washer
7ram
lock washer 1/4-20×1/2"
screw
D]
This step requires two people
to lift and position grill head
onto cart. Carefully lower the grill
head onto the cart, aligning slots at
bottom of grill head with posts on
cart side panels. Make sure the
regulator hose is hanging inside
the cart. Grill head must face open
side of cart.
Grill head
464222809,17
background
Insert front brace under control panel and between cart side panels.
Secure using two l/4-20xllA '' screws, 7ram lock washers on each side.
NOTE: MAKE SURE THAT THE FRONT BRACE IS MOUNTED AS ILLUSTRATED BELOW.
7rnm Lock washer
Qty.4
1/4-20x11/2"screw
Qty.4
Remove the two screws and washers which were attached on right side of firebox front, shown A.
Insert flange on right side shelf into side shelf brackets on side of firebox, shown B.
Attach right side shelf front using the two screws and washers which were removed from right side of fire box, shown C.
Attach rear of shelf using one 1/4"-20x1/2" screw, 7ram lock washer, fiber washer and 1/4" nut, shown DIE.
l/4-20xl/2"Screw
Qty.1
7mm lock washer
Qty.1
O iberwasher
Qty.1
_ /4" nut
Qty.1
right
Pliersneeded
18.464222809
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Attach left side lower fascia to left side upper fascia using three #10x3/8" screws, 5ram lock washers and 5ram flat
washers, shown A.
Remove the three screws and washers which were attached on left side of firebox front, shown B.
Insert flange on left side shelf into side shelf brackets on side of firebox, shown C.
Attach front of side shelf using the three screws and washers which were removed from left side of firebox front, shown D.
Attach rear of shelf using one 1/4=20x1/2" screw, 7ram lock washer, fiber washer and 1/4" Nut, shown ElF.
| inside of left side shelf
#10×3/8"screw
Qty.3
flat washer
5ramlock washer
Qty.3
5turnflat washer
Qty.3
-- 5ramlock washer
_#10×3/8" screw
1_ /4-20xl/2"Screw
Qty.1
7ram lock washer
Qty.1
Fiber washer
Qty.1
Note:somepartsomitted
for clarityof illustration
464222809,19
background
On back of grill, place upper back panel between side panels and above lower back panel. Secure upper back panel, in
lower holes, using one l/4-20xllA '' screw and 7mm lock washer on each side. In upper holes, using one l/4-20xllA ''
screw and 7ram lock washer on each side, shown A. In the cart, secure upper back panel to lower back panel using
one 1/4-20x1/2" screw and 7ram lock washer, shown B.
l/4-20xl/2"Screw 7ram Lockwasher
Qty.1 Qty.5
1/4-20x11/2"screw
Qty.4
screw
7ram 1/4"20x11/_"
Iockwasher screw 7mm_ . ,.., , ..,,
Lowerback lock washer _',,4-,u×l!L
screw
i
First. remove the two screws and lock washers factory attached to the sideburner valve bracket. Position sideburner
valve bracket beneath sideburner shelf fascia so that valve stem comes through larger center hole in fascia. Align the holes
on valve bracket with left and right holes on fascia. Secure using lock washers and screws that were removed from bracket.
Next, place sideburner bezel over valve stem on front side of fascia. Align small holes on bezel with upper and lower holes on
fascia, making sure "OFF" is on the top. Attach using two #8-32x3/8" screws and 4ram lock washers. Press sideburner
control knob onto valve stem.
/ /
/' /
Lockwasherj '
Screw
Valve stdm
Screwsand Washers
removedfrom valve bracket
Sideburner
valvebracket
#8-32×3/8" screw
Qty.2
Control knob
4ram lock washer
Qty.2
Note: Use upper and lower
holes on fascia to
attach bezel
i!!i!!i!!!!!!i!i!!!!!!!!!!!!!i!i!i!i!i!i!i!i!i!
JJJJJJJJ
4ram
lock washer
#8-32x3/8"screw
Sideburnercontrolknob
20,464222809
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Insert sideburner burner into left shelf.The stud on bottom of burner fits into rear small hole in sideburner drip pan on
shelf, shown A. Secure burner to sideburner drip pan with one Wing nut, shown B. Make sure burner tube engages
sideburner valve, shown C.
Wing nut
.... Qty.1
Sideburnerburner
Sidebur6erdrip pan
Wine nut
Sideburner drip pan
Under sideburner shelf, attach sideburner ignitor wire to electrode, shown A. Place sidebumer grate onto sideburner shelf,
aligning grate legs with holes in shelf, shown B.
SideburnerIgnitor Wire
Sideburner grate
464222809 21
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Connect Adapter wire harness and Light wire harness.
22,464222809
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Inside of cart, insert rear shield tabs into slots next to grease tray opening on upper back panel, shown A.
Attach front shield tabs(with holes) under front brace with two #8x3/8" self-tapping screws, shown B.
front tab reartab
(w/hole)
#8x3/8"self-tappingscrew
Qty.2
Note:somepartsomitted
for clarityof illustration
y:
Cartlowerbackpanel
Connect each of the wires from the main burner electrodes, and sideburner electrode into the back of the Electronic Ignition
Module. Total (5) connections, shown A.
Connect the two wires [(a) and (b)] from the switch wiring harness into the back of the Electronic Ignition Module.
Total (2) connections, shown A.
NOTE: Switchterminals are larger than electrode terminals and should only be installed in location shown as (a),(b).
Release the cap and nut from electronic ignition module. Attach electronic ignition module and heat shield to the cart left
side panel with the nut, shown B.
Insert AA battery into ignition module, negative (=) end first. Then put on the cap, shown C.
/
Nut
Heatsllield
464222809,23
background
Insert hinge pin on bottom of doors into hole in bottom shelf. Press upper hinge pin in front brace, align hinge hole on top of
door, and release hinge pin into door.
Leftdoor
Right door
Hinge pin
onbottom
of door
Place the Condiment Basket on the right door inside, make sure to insert the legs of the Condiment Basket into the
brackets which were attached on the door inside shown as below.
24,464222809
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Install heat diffusers by sliding one end of each heat diffuser into slots at front of firebox and resting opposite end on pins in
back of firebox.
Note: Some parts omitted for
clarity of illustration
Heat diffuser
Place cooking grates onto the firebox as shown. Insert the two wire ends at rear of warming rack into holes in back of
firebox.Frontwiresofwarmingrack reston sidesof firebox.
Note: Some parts omitted for
clarity of illustration
Assembled
warmingrack
Warmingrack
464222809,25
background
LP CYLINDER IS SOLD SEPARATELY. Fill and leak check the cylinder before attaching to grill and regulator (see Use &
Care section). Once cylinder has been filled and leak checked, place cylinder into hole in bottom shelf. Make sure cylinder
valve is facing front of grill. Secure cylinder with cylinder screw under bottom shelf.
See Use & Care section of this manual to perform the "Burner Flame Check" and for important safety
instructions before using.
Always keep LP cylinders in upright position during use,
transport, and storage.
CAUTION/
Cylinder valve must face to front of cart once
tank is attached. Failure to installcylinder
correctly may allow gas hose to be damaged
in operation, resulting in the risk of fire.
On back of grill, slide grease tray into opening in upper back panel.
-- m
Failure to install grease tray will
cause hot grease to drip from bottom
of grill with risk of fire or property
damage.
Greasetray
26.464222809
background
EMERGENCIES; if a gas leak cannot be stopped, or a fire occurs due to gas leakage, call the fire department.
Gasleakingfrom
cracked/cut/burned
hose.
Gasleakingfrom LP
cylinder.
Gasleakingfrom LP
cylindervalve.
Gasleakingbetween
LPcylinderand
regulatorconnection.
Firecomingthrough
controlpanel.
Greasefire or
continuousexcessive
flamesabovecooking
surface.
Damagedhose.
Mechanicalfailuredueto rustingor
mishandling.
Failureof cylindervalve from
mishandlingormechanicalfailure.
Improperinstallation,connectionnot
tight,failureof rubberseal.
Firein burnertube sectionof burnerdue
to blockage.
Toomuchgreasebuildupin burnerarea.
Turnoffgas at LP cylinderor at sourceon naturalgassystems.If
anythingbut burned,replacevalve/hose/regulator.If burned,
discontinueuseof productuntila plumberhas investigatedcause
andcorrectionsare made.
ReplaceLP cylinder.
Turnoff LPcylindervalve.ReturnLP cylinderto gassupplier.
Turnoff LPcylindervalve.Removeregulatorfrom cylinderand
visuallyinspectrubbersealfor damage.SeeLPCylinderLeakTest
andConnectingRegulatorto the LP Cylinder.
TurnoffcontrolknobsandLPcylindervalve.Leavelid opento
allowflamesto die down.After fire is outandgrill is cold,remove
burnerandinspectfor spidernestsor rust.SeeNaturalHazard
andCleaningthe BurnerAssemblypages.
TurnoffcontrolknobsandLPcylindervalve.Leavelidopento
allowflamesto die down.After cooling,cleanfood particlesand
excessgreasefrom insidefireboxarea,greasetray,and other
surfaces.
Troubleshooting
Burner(s)will not light
usingignitor.
(SeeElectronicIgnition
Troubleshootingalso)
Continuedonnext
page.
GASISSUES:
Tryingto lightwrongburner.
Burnernot engagedwithcontrolvalve.
Obstructionin burner.
Nogas flow.
Vaporlock at couplingnutto LPcylinder.
Couplingnut and LP cylindervalve not
fullyconnected.
ELECTRICALISSUES:
Electrodecrackedor broken;sparksat
Seeinstructionsoncontrolpanelandin UseandCaresection.
Makesurevalvesare positionedinsideof burnertubes.
Ensureburnertubesarenot obstructedwithspiderwebsor other
matter.Seecleaningsectionof UseandCare.
MakesureLPcylinderis not empty.If LPcylinderis notempty,
referto "Suddendrop in gasflow."
Turnoff knobsanddisconnectcouplingnut fromLP cylinder.
Reconnectandretry.
Turnthe couplingnutapproximatelyone-halfto three-quarters
additionalturn untilsolidstop.Tightenby handonly- do not use
tools.
Replaceelectrode(s).
crack.
Electrodetip not in properposition.
Wireand/orelectrodecoveredwith
cookingresidue.
Wiresare looseor disconnected.
Wiresare shorting(sparking)between
ignitorand electrode.
Deadbattery.
MainBurners:
Tip of electrodeshouldbepointingtowardgasport openingon
burner.The distanceshouldbe 1/8"to 1/4".Adjust if necessary.
Sideburner:
Tip of electrodeshouldbepointingtowardgasport openingon
burner,the distanceshouldbe 1/8"to 3/16".Adjustif necessary.
Cleanwireand/orelectrodewithrubbingalcoholand cleanswab.
Reconnectwires or replaceelectrode/wireassembly.
Replaceignitorwire/electrodeassembly.
Replacewitha newAA-sizealkalinebattery.
REVO0
464222809.27
background
Troubleshooting (continued)
ELECTRONICIGNITION:
No spark,noignitionnoise.
No spark,some ignitionnoise.
Sparks,but not at electrodeorat full
strength.
Burner(s)will not light
usingignitor.
(SeeElectronicIgnition
Troubleshootingalso)
Burner(s)will not
matchlight.
Suddendropin gas
floworlow flame.
Flamesblowout,
Flare-up.
Persistentgreasefire.
Flashback...
(firein burnertube(s)),
Unableto fill LP
cylinder.
Oneburnerdoes not
lightfrom other
burner(s),
See "GAS ISSUES:"on previouspage.
Matchwill notreach.
Impropermethodof match-lighting,
Out of gas,
Excessflow valvetripped.
Vaporlock at couplingnut/LPcylinder
connection.
Highor gustingwinds.
Lowon LPgas,
Excessflow valvetripped.
,Greasebuildup.
Excessivefat in meat.
Excessivecookingtemperature.
Greasetrappedbyfood builduparound
burnersystem.
Burnerand/orburnertubesare blocked.
Somedealershaveolderfill nozzles
withworn threads.
Greasebuildupor foodparticlesin
end(s)of carryovertube(s).
SeeSectionI of ElectronicIgnitionSystem.
SeeSectionII of ElectronicIgnitionSystem.
SeeSectionIII of ElectronicIgnitionSystem.
Uselong-stemmatch(fireplacematch).
See"Match-Lighting"sectionof UseandCare.
Checkforgas in LPcylinder.
Turnoff knobs,wait 30 secondsandlightgrill. Ifflamesarestill low,
turnoff knobsand LP cylindervalve.Disconnectregulator.
Reconnectregulatorand leak-test,Turnon LP cylindervalve,wait
30secondsand thenlightgrill.
Turnoff knobsandLPcylindervalve.Disconnectcouplingnutfrom
cylinder.Reconnectand retry.
Turnfrontof grillto face windor increaseflameheight.
RefillLPcylinder.
Referto "Suddendropingas flow"above.
Cleanburnersand insideof grill/firebox.
,Trimfat from meatbeforegrilling.
Adjust(lower)temperatureaccordingly.
Turnknobsto OFF,Turngas offat LP cylinder.Leavelid in position
andlet fire burnout,After grill cools,removeandcleanall parts.
Turnknobsto OFF,Cleanburnerand/orburnertubes.Seeburner
cleaningsectionof UseandCare.
Theworn nozzlesdon'thaveenough"bite"to engagethe valve.Try
a secondLPdealer.
Cleancarry-overtube(s)with wirebrush.
28"464222809
background
Troubleshooting - Electronic Ignition
,Battery not installed
properly.
SECTIONI
Nosparksappearat
anyelectrodeswhen
controlknobturnedto
_" ; no noisecan be
heardfromspark
module.
SECTIONII
Nosparksappearat
anyelectrodeswhen
controlknobturnedto
; noisecan be
heardfromspark
Checkbatteryorientation. Installbattery(makesurethat"+" and"-"
connectorsareorientedcorrectly,with "+"endup
Deadbattery. Hasbatterybeenused
previously?
and"-" enddown.)
Replacebatterywith newAA-sizealkalinebattery.
Buttonassemblynot
installedproperly.
Faultysparkmodule.
Outputlead
connectionsnot
connected.
Checkto insurethreadsare
properlyengaged.Button
shouldtravelup and down
withoutbinding.
If no sparksaregenerated
withnew batteryandgood
wire connections,moduleis
faulty.
Are outputconnectionson
andtight?
Unscrewbuttoncapassemblyand reinstall,making
sure threadsarealignedandengagedfully.
Replacespark moduleassembly.
Removeandreconnectall outputconnectionsat
moduleandelectrodes.
module. L _
SECTIONill
Sparksare present
butnot at all
electrodesand/ornot
at fullstrength
,Outputlead
connectionsnot
connected.
,Electricalarc between
outputwiresandgrill
frame.
Weakbattery.
,Electrodesarewet.
Electrodescrackedor
broken;sparksat
electrodecrack.
Are outputconnectionson
andtight?
If possible,observegrill in
dark location.Operate
ignitionsystemandlookfor
arcingbetweenoutputwires
andgrillframe.
All sparkspresentbutweak
or at slow rate.
Hasmoistureaccumulated
on electrodeand/orin burner
ports?
Inspectelectrodesfor
cracks.
Removeandreconnectall outputconnectionsat
moduleandelectrodes.
Ifsparksareobservedotherthanfromburner(s),
wire insulationmaybe damaged.Replacewires.
,Replacebatterywitha newAA-sizealkalinebattery.
Usepapertowelto removemoisture.
Replacecrackedor brokenelectrodes.
464222809"29
background
30"464222809
background
464222809"31
background
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1-800-4-MY-HOME ® (1-800-469-4663)
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Specifications

Indexed Terms: Gas Grill

Kenmore 41516647900 Questions and Answers