Introduction 4
Vehicle Inspection Guide 11
Instrument Cluster 18
Warning lights and chimes 18
Gauges 23
Entertainment Systems 26
AM/FM stereo 26
AM/FM stereo cassette 28
AM/FM stereo with CD 31
Climate Controls 36
Heater only 36
Manual heating and air conditioning 37
Lights 40
Headlamps 40
Turn signal control 45
Bulb replacement 45
Driver Controls 51
Windshield wiper/washer control 51
Steering wheel adjustment 51
Power windows 51
Mirrors 53
Speed control 53
Locks and Security 57
Keys 57
Locks 57
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Seating and Safety Restraints 61
Seating 61
Safety restraints 62
Child restraints 67
Driving 73
Starting 73
Brakes 76
Transmission operation 80
Vehicle loading 86
Trailer towing 89
Roadside Emergencies 93
Getting roadside assistance 93
Hazard flasher switch 93
Fuses and relays 93
Changing tires 101
Jump starting 101
Wrecker towing 106
Customer Assistance 108
Reporting safety defects (U.S. only) 111
Cleaning 112
Maintenance and Specifications 117
Tilting/Lowering the cab 122
Engine oil 125
Battery 128
Engine Coolant 129
Fuel information 137
Air filter(s) 151
Lug Nut Torque 161
Lubricant specifications 165
Refill capacities 171
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Scheduled Maintenance Guide 173
Normal Scheduled Maintenance and Log 184
Special Operating Conditions and Log 196
Motorcraft Premium Gold Coolant Change Record 197
Index 199
All rights reserved. Reproduction by any means, electronic or mechanical
including photocopying, recording or by any information storage and retrieval
system or translation in whole or part is not permitted without written
authorization from Ford Motor Company. Ford may change the contents without
notice and without incurring obligation.
Copyright © 2006 Ford Motor Company
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CALIFORNIA Proposition 65 Warning
WARNING: Engine exhaust, some of its constituents, and
certain vehicle components contain or emit chemicals known to
the State of California to cause cancer and birth defects or other
reproductive harm. In addition, certain fluids contained in vehicles and
certain products of component wear contain or emit chemicals known
to the State of California to cause cancer and birth defects or other
reproductive harm.
CONGRATULATIONS
Congratulations on acquiring your new Ford. Please take the time to get
well acquainted with your vehicle by reading this handbook. The more
you know and understand about your vehicle, the greater the safety and
pleasure you will derive from driving it.
For more information on Ford Motor Company and its products visit the
following website:
• In the United States: www.ford.com
• In Canada: www.ford.ca
• In Mexico: www.ford.com.mx
• In Australia: www.ford.com.au
Additional owner information is given in separate publications.
This Owner’s Guide describes every option and model variant available
and therefore some of the items covered may not apply to your
particular vehicle. Furthermore, due to printing cycles it may describe
options before they are generally available.
Remember to pass on the Owner’s Guide when reselling the vehicle. It
is an integral part of the vehicle.
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Introduction
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SAFETY AND ENVIRONMENT PROTECTION
Warning symbols in this guide
How can you reduce the risk of personal injury and prevent possible
damage to others, your vehicle and its equipment? In this guide, answers
to such questions are contained in comments highlighted by the warning
triangle symbol. These comments should be read and observed.
Warning symbols on your vehicle
When you see this symbol, it is
imperative that you consult the
relevant section of this guide before
touching or attempting adjustment
of any kind.
Protecting the environment
We must all play our part in
protecting the environment. Correct
vehicle usage and the authorized
disposal of waste cleaning and
lubrication materials are significant
steps towards this aim. Information in this respect is highlighted in this
guide with the tree symbol.
SPECIAL NOTICES
New Truck Limited Warranty
For a detailed description of what is covered and what is not covered by
your vehicle’s New Truck Limited Warranty, refer to the Warranty Guide
that is provided to you along with your Owner’s Guide.
Special instructions
For your added safety, your vehicle is fitted with sophisticated electronic
controls.
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Service Data Recording
Service data recorders in your vehicle are capable of collecting and
storing diagnostic information about your vehicle. This potentially
includes information about the performance or status of various systems
and modules in the vehicle, such as engine, throttle, steering or brake
systems. In order to properly diagnose and service your vehicle, Ford
Motor Company, Ford of Canada, and service and repair facilities may
access vehicle diagnostic information through a direct connection to your
vehicle when diagnosing or servicing your vehicle.
Event Data Recording
Other modules in your vehicle - event data recorders - are capable of
collecting and storing data during a crash or near crash event. The
recorded information may assist in the investigation of such an event.
The modules may record information about both the vehicle and the
occupants, potentially including information such as:
• how various systems in your vehicle were operating;
• whether or not the driver and passenger seatbelts were buckled;
• how far (if at all) the driver was depressing the accelerator and/or the
brake pedal;
• how fast the vehicle was traveling; and
• where the driver was positioning the steering wheel.
To access this information, special equipment must be directly connected
to the recording modules. Ford Motor Company and Ford of Canada do
not access event data recorder information without obtaining consent,
unless pursuant to court order or where required by law enforcement,
other government authorities or other third parties acting with lawful
authority. Other parties may seek to access the information
independently of Ford Motor Company and Ford of Canada.
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Cell phone use
The use of Mobile Communications Equipment has become increasingly
important in the conduct of business and personal affairs. However,
drivers must not compromise their own or others’ safety when using
such equipment. Mobile Communications can enhance personal safety
and security when appropriately used, particularly in emergency
situations. Safety must be paramount when using mobile communications
equipment to avoid negating these benefits.
Mobile Communication Equipment includes, but is not limited to cellular
phones, pagers, portable email devices, in-vehicle communications
systems, telematics devices and portable two-way radios.
A driver’s first responsibility is the safe operation of the vehicle.
The most important thing you can do to prevent a crash is to
avoid distractions and pay attention to the road. Wait until it is safe to
operate Mobile Communications Equipment.
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VEHICLE SYMBOL GLOSSARY
These are some of the symbols you may see on your vehicle.
Safety Alert
See Owner’s Guide
Fasten Safety Belt Air Bag-Front
Air Bag-Side Child Seat
Child Seat Installation
Warning
Child Seat Lower
Anchor
Child Seat Tether
Anchor
Brake System
Anti-Lock Brake System
Brake Fluid -
Non-Petroleum Based
Powertrain Malfunction Speed Control
Master Lighting Switch Hazard Warning Flasher
Fog Lamps-Front Fuse Compartment
Fuel Pump Reset Windshield Wash/Wipe
Windshield
Defrost/Demist
Rear Window
Defrost/Demist
Power Windows
Front/Rear
Power Window Lockout
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Child Safety Door
Lock/Unlock
Interior Luggage
Compartment Release
Symbol
Panic Alarm Engine Oil
Engine Coolant
Engine Coolant
Temperature
Do Not Open When Hot Battery
Avoid Smoking, Flames,
or Sparks
Battery Acid
Explosive Gas Fan Warning
Power Steering Fluid
Maintain Correct Fluid
Level
MAX
MIN
Emission System Engine Air Filter
Passenger Compartment
Air Filter
Jack
Check Fuel Cap
Low Tire Pressure
Warning
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FEDERAL HIGHWAY ADMINISTRATION REGULATION
Regulations such as those issued by the Federal Highway Administration
or issued pursuant to the Occupational Safety and Health Act (OSHA),
and/or state and local laws and regulations may require additional
equipment for the way you intend to use the vehicle. It is the
responsibility of the registered owner to determine the applicability of
such laws and regulations to your intended use for the vehicle, and to
arrange for the installation of required equipment. Your dealer has
information about the availability of equipment which may be ordered for
your vehicle.
ENTERING, EXITING AND/OR CLIMBING ON THIS VEHICLE
You must be careful and deliberate to minimize the possibility of personal
injury from a slip and fall when entering, exiting and/or climbing on this
vehicle. Always use the steps and assist handles before climbing. Do not
skip any steps or assist handles. Use three point contact at all times with
at least two feet and one hand or two hands and one foot firmly placed
during all phases of entering, exiting and/or climbing. Always keep your
shoe soles and hands clean. Keep the steps and assist handles free of
snow, ice, oil, grease, substances or debris. Be sure to use extra care in
bad weather. Avoid wearing thick gloves.
Do not carry items while entering, exiting, and/or climbing. Make
sure you keep a firm grip. Always FACE the VEHICLE STEP and
HANDLE SYSTEM while climbing up and down. Do not climb behind
the cab unless you have three point contact with a step and handle
system at all times.
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To be sure your vehicle is ready to operate, conduct a pre-trip inspection
at the beginning of each work period. Follow the steps listed in this
section to ensure a proper vehicle inspection procedure. The pages in
this section may be produced locally and used on a regular basis.
VEHICLE INSPECTION INFORMATION
Note: Always make sure the parking brake is applied before starting the
engine.
Engine compartment (with engine stopped)
Belts (Fan,
alternator, water
pump and A/C
compressor):
Check for glazing, fraying or cracking. There
should be no more than five - seven cracks per
rib per inch (2.5 cm).
Any leaks: Check for signs of fluid puddles, dripping fluid
on the ground under the engine or the
underside of the engine.
HVAC air inlet: Check for debris, leaves, etc. that may have
collected on the HVAC air inlet grille or inside
the exterior module as this may cause reduced
system performance.
HVAC fresh air filter
(if equipped):
Periodically check the HVAC fresh air filter for
cleanliness.
Exercise great caution when working on vehicle equipped with
an automatic fan clutch. The fan starts in motion only after the
engine coolant reaches a predetermined temperature or the refrigerant
pressure (if equipped with air conditioning) reaches a predetermined
setting. The fan will start at these points with no advance warning.
Never reach near, or permit objects to protrude into the fan blade
radius while the engine is running, as this could result in vehicle
damage, personal injury or death.
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Engine starting (parking brake applied)
Safety/Emergency
equipment:
Prior to entering the cab, verify that the
vehicle is equipped with spare electrical fuses
(if used), three red reflective triangles, a
properly charged and rated fire extinguisher
and wheel chocks. Walk around the vehicle
and check that all steps and grab handles,
inside and out as well as behind, are tight and
clean. Use extreme caution and a three-point
stance at all times. Check door latches for
positive closing, latching and locking.
Starting the engine: Verify the parking brake is set and the
transmission is in P (Park).
When the WAIT TO START indicator light in
the instrument cluster turns off, turn the key
to START.
Accelerator: With the engine running and the transmission
in P (Park), depress the accelerator and verify
that it operates smoothly without any binding
or irregular feel. Remove your foot from the
pedal and make sure the engine returns to idle
speed immediately.
Steering linkage
free play:
Check for excessive free play in the steering
linkages. The steering wheel should have less
than two inches (five centimeters) of free play
at rim of steering wheel.
Brake check: Pump the brake pedal three times, then apply
firm pressure to the pedal and hold it for five
seconds. Once applied, the pedal should not
move; if it does, there may be a leak or
another problem. Do not drive the vehicle
until the problem is fixed.
Parking brake: Check that the parking brake will hold the
vehicle by gently trying to pull forward with
the parking brake applied.
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Engine starting (parking brake applied)
Transmission fluid: With the engine idling at normal operating
temperature and the parking brake applied,
check the automatic transmission fluid. If fluid
needs to be added, refer to Transmission
fluid in the Maintenance and Specifications
chapter.
Front of vehicle
Lights: Make sure all exterior lights illuminate and are
clean. Make sure headlights function on both
high and low beams. Make sure reflectors are
clean and unbroken and of proper color (red
on rear, amber elsewhere). Make sure the
running lights are also clean and unbroken.
Steering gear: Look for missing or loose fasteners, power
steering fluid leaks and damage to power
steering hoses.
Steering linkage: Make sure connecting links, arms and rods are
not worn or cracked; joints, sockets and boot
seals are not worn or loose and that there are
no loose or missing cotter keys, nuts or bolts.
Tow hooks: Front tow hooks should be inspected for
damage or loose mounting. This is particularly
important on vehicles where tow hooks are
frequently used.
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Front suspension
Spring: Inspect for missing, broken or shifted leaves or
leaves that are in contact, or nearly contacting
a tire, rim, brake drum, frame or body
components.
Spring mount: Inspect spring hangers, bolts, bushings, axle
mounting bolts and nuts for cracks, breaks,
wear, damage and tightness.
Torsion bar, Shock
absorber:
Make sure torsion arm is not cracked, broken
or missing. Inspect for cracks, leaks and
missing or broken bolts or bushings.
Note: Never apply grease to spring pads.
Do not operate the vehicle if any suspension conditions listed in
the Front suspension chart are evident. Loss of steering or
suspension could result in property damage, personal injury or death.
Front brakes
Hoses: Check for cracked, worn or frayed hoses. Make
sure all couplings are secured.
Front wheels
Rims: Check for damaged or bent rims. Rims should
not have welding repairs and no rust trails that
indicate it is loose on the wheel.
Lug nuts: Make sure all lug nuts are present and not
loose (look for rust trails around the lug nuts).
There should be no cracks radiating from the
lug bolt holes or distortion of the bolt holes.
Hub oil seal: Check wheel hub oil seal for leaks, and if sight
glass is present, check to see that the oil level
is adequate.
Oil-lubricated front
wheel bearing:
If the hubcap has a transparent window, check
for proper lubrication level. If the hubcap does
not have a transparent window, remove the
rubber fill-plug and check for proper level.
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If a wheel must be changed, obtain expert tire service help.
Mounting and dismounting of tires should only be performed by
a qualified technician using necessary safety procedures and
equipment, otherwise the result could be property damage, personal
injury or death.
Driver area
Engine oil: Use the engine oil dipstick to verify that the
engine oil level is in the operating range.
Engine coolant: Look through the see-through level indicators
on the reservoir and make sure the fluid is in
the proper operating range as marked on the
reservoir. Do not remove pressure cap until
the coolant has cooled.
Power steering fluid: Verify that the fluid level is between the ADD
and FULL marks on the reservoir.
Windshield washer
fluid:
Make sure the reservoir is full.
Brake fluid: Make sure the fluid level is between the
MIN/MAX lines as marked on the reservoir.
Fuel tank: Make sure the fuel tank(s) and cap(s) are
secure. Make sure there is no damage to the
tank(s) and no leaks from the tank(s).
Underbody of vehicle
Driveshaft: Make sure that the driveshaft is not bent or
cracked. Ensure all driveshaft couplings are
secure.
Exhaust system: Make sure the outside visible parts are
securely mounted. Make sure there are no
cracks, holes or severe dents.
Frame: Check for cracks or bends in longitudinal
frame members. Make sure there are no loose,
cracked, bent, broken or missing
crossmembers or crossmember fasteners.
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Maintain adequate clearance between all parts of the exhaust
system and all hoses, wires and lines for engine cooling, brake
system, fuel system, power steering system and electrical system. Heat
damage to hoses, wires or lines may cause vehicle malfunction that
could result in property damage, personal injury or death.
Rear of vehicle
Electrical lines: Make sure electrical lines are not tangled,
crimped or pinched or being dragged against
any truck parts. Electrical line insulation
should not be cut, cracked, chafed or worn.
None of the electrical lines should be spliced
or taped. Check for corrosion on pins and in
electrical sockets to ensure continuity and
reduced heat build-up potential.
Turn signals/Brake
lights:
Make sure both brake lights illuminate when
the brake pedal is applied and each turn signal
flashes. Make sure that the four-way flashers
work properly.
Lights, reflectors: Make sure all exterior lights illuminate and are
clean. Make sure reflectors are clean and
unbroken and of proper color (red on rear,
amber elsewhere). Make sure the running
lights are also clean and unbroken. Rear
running lights must be checked separately
from turn signal, flasher and brake lights.
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Rear springs
Springs: Check for broken or shifted leaves or leaves
that are in contact, or nearly contacting a tire,
rim, brake drum, frame or body components.
Check for missing or broken leaves in the leaf
spring.
Spring mounts: Check for cracked or broken spring hangers,
broken, missing or loose bolts, missing or
damaged bushings, broken, loose or missing
axle mounting parts.
Shock absorber (if
equipped):
Check the shock absorber for cracks or leaks;
there should be no missing or broken
mounting bolts or worn bushings.
Rear brakes
Hoses: Check for cracked, worn or frayed hoses. Make
sure all couplings are secured.
Rear wheels
Spacers: Make sure dual wheels are evenly separated
and that tires are not touching one another.
Rims: Check for damaged or bent rims. Rims should
not have welding repairs and no rust trails that
indicate it is loose on the wheel.
Lug nuts: Make sure all lug nuts are present and not
loose (look for rust trails around the lug nuts).
There should be no cracks radiating from the
lug bolt holes or distortion of the bolt holes.
Transmission
Check the transmission fluid level and shift linkage for proper operation.
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WARNING LIGHTS AND CHIMES
Warning lights and gauges can alert you to a vehicle condition that may
become serious enough to cause expensive repairs. A warning light may
illuminate when a problem exists with one of your vehicle’s functions.
Many lights will illuminate when you start your vehicle to make sure the
bulb works. If any light remains on after starting the vehicle, have the
respective system inspected immediately.
Note: The instrument cluster will self-test when the ignition is turned
on. During this self-test you may hear an audio buzz and/or the gauges
will sweep. This is normal operation
Stop engine: If this red warning
light illuminates while driving, the
vehicle’s cooling system may be
overheating or the engine oil pressure may be dangerously low. An
audible tone will also sound when this light is illuminated. Safely pull off
the road as soon as possible and stop the engine. Continuing to drive
while this light is illuminated may result in extensive engine damage.
Contact your dealership or authorized service center as soon as possible.
Malfunction Indicator Light
(MIL): This yellow warning light
will illuminate to display any
emissions-related issues. Contact your dealership or authorized service
center as soon as possible.
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Warn engine: If this yellow warning
light illuminates while driving, a
problem in the electronic engine
controls has been detected. Contact
your dealership or authorized service center as soon as possible.
Wait to start: With the key in the
ON position, this yellow light will
illuminate if the glow plug heat is
necessary as a starting aid. Wait
until the light goes off before starting. The light should always illuminate
briefly, when the ignition key is in the ON position. Refer to Starting the
engine and Cold weather operation in the Driving chapter. After the
engine starts, the light should remain off. The light should always
illuminate at least momentarily when the engine is cold and the ignition
is turned to ON. If it does not illuminate, the glow plug system should be
checked and repaired promptly to avoid difficulty in cold starting.
To reduce the risk of death or personal injury and the potential
for damage to the engine, do not use volatile starting aids such
as ether, propane or gasoline in the air intake system. The glow plugs
will ignite any of the vapors.
Water in fuel: During refueling, it
is possible for water-contaminated
diesel fuel to be pumped into your
tank. Your vehicle fuel system is
equipped with a fuel filter/water separator to remove water from the
fuel. The yellow WATER IN FUEL light will illuminate when the HFCM
has a significant quantity of water in it.
If the light illuminates when the engine is running, stop the vehicle as
soon as safely possible, shut off the engine, then drain the HFCM. Refer
to Fuel filter/water separator in the Maintenance and Specifications
section for the drain procedure. Allowing water to stay in the system
could result in extensive damage to, or failure of, the fuel injection
system.
Do not drain water separator while engine is running. Fuel may
ignite if separator is drained while engine is running or vehicle is
moving.
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Brake fluid: This red light
illuminates when the brake fluid is
low. An audible tone will also sound
when this light is illuminated. Check the brake master cylinder reservoir
to make sure the fluid level is OK, add if necessary (refer to Brake fluid
in the Maintenance and Specifications chapter for proper checking and
adding procedure). If the level is OK, but the light stays illuminated, do
not drive the vehicle as loss of braking ability may occur. Have the
vehicle towed to your local dealership or authorized service center.
Driving a vehicle with the brake fluid warning light on is
dangerous. A significant decrease in braking performance may
occur. It will take you longer to stop the vehicle. Have the vehicle
checked by your dealer immediately.
Parking brake warning: This red
light illuminates when the parking
brake is engaged.
Anti-lock brake system: This
yellow light momentarily illuminates
when the ignition is in the ON
position. If the light stays
illuminated or continues to flash, a
malfunction has been detected; have the system serviced immediately.
Normal braking is still functional unless the brake fluid warning light also
is illuminated. If the ABS light is not functioning, the trip odometer
display will show “No ABS Ind”.
Check trans: This yellow light
momentarily illuminates when the
ignition is in the ON position. If this
light stays illuminated, a problem
has been detected and the shift pattern may be in default operation
(starts in 5th gear or Drive). Operating limitations may be placed on the
transmission upshifting and downshifting patterns. Have the system
serviced immediately as transmission damage may occur.
ABS
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Safety belt: This red light
illuminates to remind you to fasten
your safety belt. A chime will sound
for approximately two seconds to
remind you to fasten your safety
belt.
Trans temp: This red light
momentarily illuminates when the
ignition is in the ON position. This
light will stay illuminated when the transmission temperature is too high.
An audible tone will also sound when this light is illuminated. Normal
transmission fluid temperature operating temperature is 70°F–248°F
(21°C–120°C ). Fluid temperatures above 275°F (135°C) can cause
transmission fluid to break down and result in internal component
damage. Have the system serviced immediately.
Check electrical system: This
yellow light will momentarily
illuminate when the ignition is in the
ON position. If this light stays illuminated, there is a communication
problem between the cluster and an electrical module. A message will be
displayed on the trip odometer.
Change oil: This yellow light will
momentarily illuminate when the
ignition is in the ON position. If
activated, this light illuminates when
the engine oil life is low and requires changing.
To reset the indicator, perform the following (this procedure must be
completed within 12 seconds from starting it):
1. Set the parking brake, then turn the ignition to ON.
2. Press and release the Cruise RPM and Resume + buttons
simultaneously four (4) times within 6 seconds.
3. Press and hold the Cruise RPM and Resume + buttons for three (3)
seconds.
4. Release cruise buttons.
Tow/Haul: This green light
illuminates when the Tow/Haul
feature has been activated. Refer to
the Driving chapter for
transmission function and operation.
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PTO enable: This yellow light
illuminates when power take-off
(PTO) mode is being used.
Charging system: This red light
illuminates when the battery is not
charging properly.
Turn signal: The(se) green light(s)
illuminates when the left or right
turn signal or the hazard lights are
turned on. If the indicator(s) stay(s) on or flash(es) faster, check for a
burned out bulb.
High beams: This blue light
illuminates when the high beam
headlamps are turned on.
Safety belt not fastened warning chime: Sounds for five seconds
each time the ignition is turned to the ON position and the safety belt is
not fastened.
Key-in-ignition warning chime (if equipped): Sounds when the key
is left in the ignition (in the ON or ACC position) and either door is
opened. The trip odometer display will show “Key In IGN”.
Headlamps on warning chime: Sounds when the headlamps or parking
lamps are on, the ignition is off (the key is not in the ignition) and the
driver’s door is opened. The trip odometer display will show “Lights ON”.
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GAUGES
Speedometer: Indicates the
current vehicle speed. If there is an
electrical problem between the
gauge and the engine control
module, the gauge pointer will fall
below the “0” position and rest on
the pointer stop.
Note: This vehicle’s speed is limited
to 75 mph (120 km/h).
Tachometer: Indicates the engine
speed in revolutions per minute.
Driving with your tachometer
pointer continuously at the top of
the scale may damage the engine. If
there is an electrical problem
between the gauge and the engine
control module, the gauge pointer
will fall below the “0” position and
rest on the pointer stop.
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Odometer/Trip odometer: The
odometer registers the total miles
(kilometers) of the vehicle.
The trip odometer registers the miles (kilometers) of individual journeys.
There are two modes for the trip odometer, Trip 1 and Trip 2. Pressing
Select/Reset for less than two seconds will switch between Trip 1 and
Trip 2. Pressing and holding Select/Reset for longer than two seconds
will clear the trip odometer for the setting it is on (Trip 1 or Trip 2).
Fuel gauge: Indicates
approximately how much fuel is left
in the fuel tank (when the ignition
is in the ON position). If your
vehicle is equipped with dual fuel
tanks, the engine will draw fuel from
the driver-side fuel tank only. With
dual fuel tanks, the vehicle will be
equipped with a fuel transfer pump system that will draw fuel from the
passenger-side fuel tank and send fuel to the driver-side fuel tank. The
driver-side fuel tank must have fuel in it at all times otherwise the
vehicle may stall and may be difficult to re-start. The fuel gauge reads
the fuel level only from the driver-side fuel tank. Ensure only the proper
type diesel fuel is added to the fuel tank(s).
When the fuel level reaches
1
⁄
8
full, a red warning light on the fuel gauge
will illuminate and an audible alarm will sound. This warning light will
stay on until the tank(s) is filled above
1
⁄
8
full.
If there is an electrical problem between the gauge and the engine
control module, the gauge pointer will drop to the six o’clock position
and the red warning light will flash.
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Engine coolant temperature
gauge: Indicates engine coolant
temperature. Readings above 230°F
(110°C) indicate the engine may be
overheating; a red warning light will
illuminate on the gauge indicating
this condition.
If there is an electrical problem
between the gauge and the engine control module, the gauge pointer will
drop to the six o’clock position and the red warning light will flash.
Never remove the coolant reservoir cap while the engine is
running or hot.
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AUDIO SYSTEMS
AM/FM Stereo (if equipped)
1. ON/AUDIO: Press to turn the
radio on/off and turn to adjust the
volume.
2. PWR: Press to turn the radio on
and off.
3. BAND: Press to alternate
between AM, FM1, FM2 and
Weatherband.
4. DSPL TM SET: Press to display
the time or to set the clock.
To set the clock:
• Turn the ignition on.
• Press and hold the DSPL TM SET button until the hours digits flash,
then press either the TUNE or SEEK buttons to set the hour.
• Press the DSPL TM SET button again and the minutes digits will flash.
Press either the TUNE or SEEK buttons to set the minutes.
• After five seconds, the display will show the time.
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5. AUTO: Press to automatically set
the strongest stations to presets.
6. DIM: Press to adjust the
brightness of the radio display.
7. SCAN: Press to search the
current band for all listenable
stations. Press again to stop the
scan.
8. Memory preset buttons (1–6):
To set a station: Select frequency
band AM/FM; tune to a station,
press and hold a preset button until
sound returns.
For the TUNE and SEEK buttons, press and hold both TUNE and BAND
for two seconds to switch between manual tune and seek modes. The
display will show either “MANUAL” or “SEEK” to indicate the mode.
9. TUNE: Press to manually change
radio frequency up or down.
10. SEEK: Press to find the next
strong station up or down the
frequency band.
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AM/FM Stereo/Cassette (if equipped)
1. VOLUME/BALANCE:
Turn clockwise to turn the radio on
and raise the volume; turn
counterclockwise to lower the
volume and turn the radio off.
Pull the control out and turn left or
right to adjust the balance between
the left and right speakers.
FADER: Pull the VOL control out
and turn to shift sound to the
rear/front speakers.
2. BAND: Press to select AM, FM1,
FM2 and FM3.
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3. Clock
Setting the clock:
To set the clock for the first time
(or after the battery has been
disconnected, then reconnected) follow this procedure:
• Press the clock button; “Adj” will show on the display. Press and hold
the button again for more than two seconds; “12” will blink indicating
the time setting mode has been activated.
• To set the hour, press TUNE
or .
• To set the minutes, press the clock button again, then press
TUNE
or .
• When the time has been set, press the clock button again.
If you need to reset the time, press and hold the clock button for more
than two seconds to activate the time setting mode, then follow Steps 2
through 4 as shown under Setting the clock.
Press the clock button to alternate between radio, tape and clock modes.
4. TUNE: Press
or to
manually go up or down the radio
frequency.
5. SEEK: Press and hold (for more
than
1
⁄
2
second) or ;the
radio will automatically stop at the
next radio station.
6.
: Press to eject the cassette.
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7. / :
When the program indicator
lights
, press to rewind
or
to fast forward.
When the program indicator lights , press to fast forward
or
to rewind.
To stop rewind or fast forward, press the button that is not in use.
Changing cassette sides: Press
and at the same time. The
program indicator (
/ ) will change directions.
8. Memory preset buttons (1–6):
To manually set a station: Select
frequency band AM/FM1/FM2/FM3;
tune to a station, press and hold a
preset button until the display blinks.
To automatically set a station: press BAND for more than two seconds;
the six strongest stations will be automatically set in the six memory
preset buttons.
9. MONO/ST: Press for monaural
reception in case a lot of
interference is present in an FM
stereo signal or to improve the
listening quality of weak FM broadcasts.
10. BASS/TREBLE:
Turn to adjust the amount of bass
output.
Pull the control out fully (to lock it)
and turn to adjust the amount of
treble output. After adjusting the
treble, push the control back in.
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AM/FM Stereo/CD (if equipped)
1. PWR: Press to turn the audio
system on or off.
2. VOL BASS/TREB/BAL/FADER:
Pressing the control (SEL) will
switch between Bass, Treble,
Balance and Fade.
Volume: Turning the control left or
right will adjust the volume level.
Bass: Increase or decrease bass by
turning the control left or right.
Treble: Increase or decrease treble by turning the control left or right.
Balance: Adjust the audio between left and right speakers.
Fader: Adjust the audio between front and rear speakers.
3. CLK: Press to see the time or to
set the clock.
To set the clock: Press and hold
CLK to set the time. The display will flash indicating time setting mode
is activated. Press
to set the hour and to set the minute.
(Press and hold
or to change the numbers rapidly.) Once the
time has been set, release CLK. If the time has not been stored in the
radio, “SET” will be displayed.
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4. ALM: Press and hold ALM to set
the alarm. The display will flash
indicating alarm time setting mode
is activated. Press
to set the hour and to set the minute.
(Press and hold
or to change the numbers rapidly.) Once the
alarm time has been set, release ALM. If the alarm time has not been
stored in the radio, “AM 12:00” will be displayed.
The alarm is turned on or off each time ALM is pressed. When the alarm
is on, the alarm will sound for 90 seconds at the set alarm time. To turn
the alarm off while it is sounding, press ALM.
You can also select alarm volume by selecting ALARM VOL 1 or ALARM
VOL 2 when pressing ALM. The volume for ALARM VOL 2 is higher than
ALARM VOL 1, which is the default setting.
5.
: Press to eject a CD. “EJ”
will display while the disc is being
ejected.
6. CD door: Insert a CD into the CD door. “LOAD” will be displayed
until the CD is fully loaded.
7. MUTE: Press to mute the playing
media; press again to cancel.
Press and hold for more than two
seconds to enhance bass and treble
tones when listening at low or medium volume. Press and hold for more
than two seconds to deactivate this feature when listening at higher
volumes.
8. TUNE
/ :
In radio mode: Press to
manually go up or down the radio
frequency.
In CD mode: Press once to go to
the beginning of the current track; press twice to go to the previous
next track.
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9. SEEK / :
In radio mode: Press and hold
for more than
1
⁄
2
second to have
the radio automatically search for
the next strongest radio station.
In CD mode: Press and hold for more than
1
⁄
2
second to activate fast
forward or reverse. Release to resume normal CD play.
10. SCAN: Press SCAN and each
station will be scanned sequentially
and the display will blink for five
seconds. Press SCAN again to stop scanning and the last station will
continue to broadcast.
Illumination switching: Press SCAN for more than two seconds to
switch radio illumination between green and amber.
11. Radio preset stations 1–6:
Press BAND to select the frequency
band.
Automatic preset: Stores the
strongest stations as stored by the SCAN function.
Manual preset: Press TUNE/SEEK to manually find a station to be
stored and pressing and holding one of the preset station buttons until
the display blinks once.
In CD mode: press preset 4 to hear the first 10 seconds of each CD
track. Press preset 4 to select a track.
Press preset 5 to repeat the current CD track. Press again to turn the
repeat function off.
Press preset 6 to randomly play tracks on the CD. Press again to play
the CD tracks in order.
12. MODE: Switches between radio
and CD.
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13. BAND: Switches between AM,
FM, FM2 and WB (Weather Band).
APM: Press BAND for more than
two seconds to activate Auto Preset
Memory; this will automatically store the six strongest stations into
memory preset 1 through 6.
Note: During APM activity
• When APM is active, only FM2 is available for FM stations.
• APM does not work in Weather Band mode.
• When selecting APM, any existing preset stations will be erased in
favor of the automatically selected stations.
14. If the radio does not respond when any of the buttons are pressed,
press this reset using a small pointed object such as a pencil point, or
similar object. Pressing the reset will erase all preset radio stations, clock
and alarm settings. If resetting the radio does not restore normal
operation, have your vehicle inspected by your dealer or a qualified
technician.
GENERAL AUDIO INFORMATION
Radio frequencies
AM and FM frequencies are established by the Federal Communications
Commission (FCC) and the Canadian Radio and Telecommunications
Commission (CRTC). Those frequencies are:
AM - 530, 540–1700, 1710 kHz
FM- 87.7, 87.9–107.7, 107.9 MHz
Radio reception factors
There are three factors that can effect radio reception:
• Distance/strength: The further you travel from an FM station, the
weaker the signal and the weaker the reception.
• Terrain: Hills, mountains, tall buildings, power lines, electric fences,
traffic lights and thunderstorms can interfere with your reception.
• Station overload: When you pass a broadcast tower, a stronger signal
may overtake a weaker one and play while the weak station frequency
is displayed.
Cassette/player care
Do:
• Use only cassettes that are 90 minutes long or less.
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• Tighten very loose tapes by inserting a finger or pencil into the hole
and turning the hub.
• Remove loose labels before inserting tapes.
• Allow tapes which have been subjected to extreme heat, humidity or
cold to reach a moderate temperature before playing.
• Clean the cassette player head with a cassette cleaning cartridge after
10–12 hours of play to maintain good sound/operation.
Don’t:
• Expose tapes to direct sunlight, extreme humidity, heat or cold.
• Leave tapes in the cassette player for a long time when not being
played.
CD/CD player care
Do:
• Handle discs by their edges only. Never touch the playing surface.
• Inspect discs before playing. Clean only with an approved CD cleaner
and wipe from the center out.
Don’t:
• Expose discs to direct sunlight or heat sources for extended periods
of time.
• Clean using a circular motion.
CD units are designed to play commercially pressed 4.75 inch (12
cm) audio compact discs only. Due to technical incompatibility,
certain recordable and re-recordable compact discs may not
function correctly when used in Ford CD players. Irregular
shaped CDs, CDs with a scratch protection film attached, and CDs
with homemade paper (adhesive) labels should not be inserted
into the CD player. The label may peel and cause the CD to
become jammed. It is recommended that homemade CDs be
identified with permanent felt tip marker rather than adhesive
labels. Ball point pens may damage CDs. Please contact your
dealer for further information.
Audio system warranty and service
Refer to the Warranty Guide for audio system warranty information. If
service is necessary, see your dealer or qualified technician.
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HEATER ONLY SYSTEM (IF EQUIPPED)
1. Temperature selection: Controls the temperature of the airflow in
the vehicle.
2. Fan speed adjustment: Controls the volume of air circulated in the
vehicle.
3.
/ : Used to manually enable or disable recirculated air
operation. When activated (control moved all the way to the left), may
help reduce undesired outside odors from reaching the interior of the
vehicle. To reduce humidity inside the vehicle, turn
off (control
moved all the way to the right).
4. Air flow selections: Controls the direction of the airflow in the
vehicle. See the following for a brief description on each control.
: Distributes outside air through the instrument panel vents.
: Distributes outside air through the instrument panel vents and the
floor vents.
: Distributes outside air through the floor vents.
: Distributes outside air through the windshield defroster vents and
floor vents.
: Distributes outside air through the windshield defroster vents.
Operating tips
• To reduce fog build up on the windshield during humid weather, place
the air flow selector in the
position.
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• To reduce humidity build up inside the vehicle: do not drive with the
recirculated air selector in the
position.
• Under normal weather conditions, do not leave the recirculated air
selector in
when the vehicle is parked. This allows the vehicle
to “breathe” using the outside air inlet vents.
• Remove any snow, ice or leaves from the air intake area at the base of
the windshield.
To aid in side window defogging/demisting in cold weather:
1. Select
2. Set the temperature control to full heat
3. Set the fan speed to its highest setting
4. Direct the outer instrument panel vents towards the side windows
To increase airflow to the outer instrument panel vents, close the vents
located in the middle of the instrument panel.
Do not place objects on top of the instrument panel as these
objects may become projectiles in a collision or sudden stop.
MANUAL HEATING AND AIR CONDITIONING SYSTEM (IF
EQUIPPED)
1. Temperature selection: Controls the temperature of the airflow in
the vehicle.
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2. A/C: Uses outside air to cool the vehicle. Air flows from the
instrument panel vents only.
3. Fan speed adjustment: Controls the volume of air circulated in the
vehicle.
4.
/ : Used to manually enable or disable recirculated air
operation. When activated (control moved all the way to the left),
recirculates air in the cabin thereby reducing the amount of time to cool
down the interior of the vehicle when used with the A/C control (air
flows from the instrument panel vents only). May also help reduce
undesired outside odors from reaching the interior of the vehicle. To
reduce humidity inside the vehicle, turn recirculation off (control moved
all the way to the right).
5. Air flow selections: Controls the direction of the airflow in the
vehicle. See the following for a brief description on each control.
: Distributes outside air through the instrument panel vents.
: Distributes outside air through the instrument panel vents and the
floor vents.
: Distributes outside air through the floor vents.
: Distributes outside air through the windshield defroster vents and
floor vents.
: Distributes outside air through the windshield defroster vents.
Operating tips
• To reduce fog build up on the windshield during humid weather, place
the air flow selector in the
position.
• To reduce humidity build up inside the vehicle: do not drive with the
recirculated air selector in the
position.
• Under normal weather conditions, do not leave the recirculated air
selector in
when the vehicle is parked. This allows the vehicle
to “breathe” using the outside air inlet vents.
• Remove any snow, ice or leaves from the air intake area at the base of
the windshield.
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To aid in side window defogging/demisting in cold weather:
1. Select
2. Press A/C
3. Modulate the temperature control to maintain comfort.
4. Set the fan speed to its highest setting
5. Direct the outer instrument panel vents towards the side windows
To increase airflow to the outer instrument panel vents, close the vents
located in the middle of the instrument panel.
Do not place objects on top of the instrument panel as these
objects may become projectiles in a collision or sudden stop.
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HEADLAMP CONTROL
OFF: Turns the lamps off.
: Turns on the parking
lamps, instrument panel lamps,
license plate lamps and tail lamps.
: Turns the headlamps on.
Fog lamps
Turn the ring on the headlamp
control to turn the fog lamps on and
off.
Note: The fog lamps will only
operate with the low beam
headlamps activated. When the
highbeams are activated, the
foglamps will not operate.
High beams/Flash-to-pass
: To turn on the high beams,
push the lever away from you. Pull
the lever towards you to deactivate.
For flash-to-pass operation, pull the
lever toward you slightly to activate
and release to deactivate.
Daytime Running Lamps (DRL) (if equipped)
Turns the headlamps on with a reduced output.
To activate:
• the ignition must be in the ON position and
• the headlamp control is in the OFF or
(parking lamp)
position.
• the parking brake must be released (the parking brake warning light
in the instrument cluster is not illuminated)
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Always remember to turn on your headlamps at dusk or during
inclement weather. The Daytime Running Lamp (DRL) system
does not activate your tail lamps and generally may not provide
adequate lighting during these conditions. Failure to activate your
headlamps under these conditions may result in a collision.
PANEL DIMMER CONTROL
The panel dimmer control is located
to the left of the steering wheel on
the bottom edge of the instrument
panel. Use the dimmer to adjust the
brightness of the instrument panel
and all applicable switches in the
vehicle during headlamp and
parklamp operation.
AIMING THE HEADLAMPS
Place the vehicle with the following conditions:
1. The area around the headlamp is not deformed.
2. The unloaded vehicle is parked on a flat level surface.
3. Tire inflation pressure is at the specified value.
4. The vehicle is in a state ready for driving (with a full tank of fuel, oil
level, and coolant).
5. The vehicle has been bounced several times.
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Checking headlamp aim
1. Prepare a thick white paper.
2. Stand the paper perpendicular to the ground at a position 9.84 ft. (3
m) (#1 in the illustration) away from the headlamps.
3. Ensure that the centerline of the vehicle and the paper face forms a
90° angle (#2 in the illustration).
4. Draw a horizontal line (#3 in the illustration) on the paper at the same
height from ground as the headlamp bulb center, which is marked on the
headlamp lens bya2mmx2mmsquare.
2
90
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5. Draw a horizontal line (#4 in the illustration) parallel to the headlamp
bulb center line (#3 in the illustration) but 0.82 inches (20.9 mm) (#5 in
the illustration) below it.
6. Take appropriate measures to prevent any influence of other lights.
7. Start the engine.
8. Turn the low beam of the headlamps on.
9. On the paper, observe the portion of the light pattern with a distinct
area of higher intensity light. Check that the top edge of this high
intensity area is at the horizontal reference line (#4 in illustration) and
below the cross-hatched area shown in the illustration. If it isn’t, adjust
the headlamps in the vertical direction.
Use this illustration to check the headlamp aim pattern as it should
appear on the paper.
3. Horizontal line at headlamp bulb center.
4. Horizontal lines for headlamps, 0.82 inch (20.9 mm) below bulb
center.
5. 0.82 inch (20.9 mm).
6. High intensity area of light pattern.
Adjusting the headlamp aim
IMPORTANT: Both the inboard and outboard vertical aim screws must
be turned the same amount in the same direction. Do NOT turn the
screws different amounts or in different directions.
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Note: Do not finish the aiming procedure by turning the screws in the
counterclockwise screwdriver direction. If you are adjusting in the
counterclockwise screwdriver direction, overshoot the adjustment by one
full turn and then turn the screwdriver clockwise one full turn, so you
finish the adjustment in the clockwise direction and still line up with the
vertical aiming line. This applies to both screws.
1. Use a #2 Phillips screwdriver with
at least a six inch (150 mm) long
shaft.
2. Insert the screwdriver in the
inboard aiming hole (#1 in the
illustration) until it engages the gear
at the back of the headlamp (#3 in
the illustration). Always start with
the inboard aiming screw.
3. Turn the screwdriver in the
counterclockwise direction to move
the headlamp aim upward or in the
clockwise direction to move the
headlamp aim downward, while
counting the number of turns made. Continue turning this screw
until the vertical aim is properly adjusted, but make sure you finish in
the clockwise screwdriver direction. If you are adjusting in the
counterclockwise screwdriver movement, overshoot the adjustment by
one full turn and then turn it clockwise one full turn, so you finish the
adjustment in the clockwise direction and still line up with the vertical
aiming line.
4. Insert the screwdriver in the outboard aiming hole (#2 in the
illustration) until it engages the gear at the back of the headlamp (#3 in
the illustration).
5. Turn the screwdriver the same number of turns in the same direction
as was done in the inboard aiming hole, but make sure you finish in the
clockwise screwdriver direction. If you are adjusting in the
counterclockwise screwdriver direction overshoot the adjustment by one
full turn and then turn it back one full turn, so you finish the adjustment
in the clockwise direction and still line up with the vertical aiming line.
Do NOT turn this outboard screw in a different direction or a
different amount than was done with the inboard aiming screw.
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TURN SIGNAL CONTROL
• Push down to activate the left
turn signal.
• Push up to activate the right turn
signal.
INTERIOR LAMPS
1. OFF: Light always off.
2. DOOR: Light turns on when
either door is open.
3. ON: Light always on.
EXTERIOR BULBS
Bulb inspection
It is a good safety practice to check operation of headlamps, parking
lamps, turn signals, clearance and marker lamps, instrument panel and
control lamps each day.
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Using the right bulbs
Function
Number of
bulbs
Trade number
Headlamps 2 9007LL
Front park/turn signal lamps 2 1157A
Front sidemarker 2 168
Front clearance and identification
lamps
5 194
Fog lamps 2 64151
Brake/Tail/Stop/Rear turn
signal/License lamps
4 2057
Back-up lamps 2 1156
Dome lamp 1 DE3175
To replace all instrument panel lights - see your dealer
Bulb replacement
Dome lamp
To replace the dome lamp, pull the
lamp cover off by disengaging the
tabs and pulling the cover down;
pull the bulb down to remove it.
Replace the bulb and cover.
Replacing headlamp and fog lamp bulbs
Handle a halogen headlamp bulb carefully and keep out of
children’s reach. Grasp the bulb only by its plastic base and do
not touch the glass. The oil from your hand could cause the bulb to
break the next time the headlamps are operated.
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The headlamp and fog lamp bulbs can be replaced without removing the
headlight assemblies, just by tilting the cab (refer to Tilting the cab in
the Maintenance and Specifications chapter) and reaching in the back
of the headlamp assemblies to remove the bulbs. If you find replacing the
headlamp or fog lamp bulbs too difficult without removing the headlamp
assemblies, see the following procedure.
To remove the headlamp bulbs:
1. Make sure headlamp switch is in the OFF position.
2. Open the door and, from inside
the vehicle, remove the screw from
the front turn signal/parking light
assembly by inserting a screwdriver
through the gap in the opened door.
3. With the door still open, go
around the door to the light
assembly and insert a blunt object
such as a screwdriver through the
gap in the door and push the clip to
release the front turn signal/parking
lamp assembly.
4. Detach the electrical connector
from the assembly.
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5. Remove the grille screw, then the
grille.
6. Remove the bezel from the top of
the headlamp.
7. Remove the bezel from below the
headlamp.
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8. Remove the screws (1) from the
headlight, then disconnect the
electrical connectors (2).
9. Pull off the sealing cover, unhook
the bulb spring, then carefully
remove the headlight bulb from the
socket by pulling it straight back.
Replace the bulb, then install the
components in the reverse order of
removal.
Replacing front parking lamp/turn signal lamps
To replace the front parking lamp/turn signal lamps, refer to Steps 1
through 3 in the Replacing headlamp bulbs procedure.
• Front parking lamp
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• Front turn signal lamp
Replacing front clearance and identification lamp bulbs
To change the cab marker bulbs:
1. Make sure the headlamp control
is in the OFF position and then
remove the screw and lens from the
lamp assembly.
2. Carefully pull the bulb straight
out of the socket and push in the
new bulb.
3. Install lens on lamp assembly with
screw.
Replacing brake/tail/rear turn signal/back-up/license plate lamp
bulbs
The brake/tail/rear turn
signal/back-up/license plate lamp
bulbs are located in the same
portion of the rear lamp assembly.
Follow the same steps to replace
any of these bulbs:
1. Make sure the headlamp and turn
signal controls are in the OFF
position and then remove the trim
cover around the bulb to be
replaced.
2. Carefully pull the bulb out, unplug the bulb and plug in the new bulb.
3. Install the trim cover on the lamp assembly.
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WINDSHIELD WIPER/WASHER CONTROLS
• MIST: For a single wipe (without
washer), push the control up
once.
• OFF: Wipers off.
• INT: Interval wiper operation.
• 1: Low-speed wiper operation.
• 2: High-speed wiper operation
: Pull the control toward you to activate washer. Pull and hold for a
longer wash cycle.
Note: Do not operate the washer for more than 10 seconds as damage to
the washer motor may occur.
TILT/TELESCOPE STEERING
Pull the tilt steering control toward
you to move the steering wheel up
or down, or to push/pull the steering
wheel toward/away from you. Push
the control back down fully to lock
the steering wheel in position.
Never adjust the steering wheel when the vehicle is moving.
POWER WINDOWS (IF EQUIPPED)
Do not leave children unattended in the vehicle and do not let
children play with the power windows. They may seriously injure
themselves.
When closing the power windows, you should verify they are free
of obstructions and ensure that children and/or pets are not in
the proximity of the window openings.
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Push the switches down to open the windows and pull the switches up
to close the windows.
One-touch down driver’s window
To open the driver window without
holding the control, press the
control marked AUTO completely
down and release quickly. The
driver’s window will open fully. To
stop the window partway down, pull
the control up, then release it.
Window lock (if equipped)
The window lock feature prevents
the power windows from operating
for both driver and passenger.
To prevent power window operation,
press the control down. Press the
control again to restore the window controls.
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EXTERIOR MIRRORS
With the doors closed, move the
mirrors to maximize rear viewing
area by adjusting the mirrors left or
right as required.
Adjust the auxiliary convex mirrors.
Convex mirrors are a ball-stud
design for precise adjustment to
maximize viewing area.
The mirror arms can be manually
folded forward or backwards for
narrow spaces like driving through
an automatic car wash or backing
out of a garage with the trailer tow
mirror. The mirrors also can be
folded forward, in front of the
vehicle, to fit within the cab width.
SPEED CONTROL (IF EQUIPPED)
To turn speed control on
Press the top portion of the control.
If the vehicle is moving, speed
control will be enabled; if the
vehicle is stationary, engine RPM
can be controlled.
Do not use the speed control in heavy traffic or on roads that
are winding, slippery, or unpaved.
Do not shift the gearshift lever into N (Neutral) with the speed
control on.
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To turn speed control off
Press CRUISE RPM or turn off the
ignition.
Once speed control is switched off,
the previously programmed engine
RPM will be erased.
Do not use the speed control in heavy traffic or on roads that
are winding, slippery, or unpaved.
To set a speed
Turn the speed control on.
Press SET -. If the vehicle is
moving, this will set the vehicle
speed. If the vehicle is stationary,
this will set the vehicle idle RPM.
If you drive up or down a steep hill, your vehicle speed may vary
momentarily slower or faster than the set speed; this is normal.
Speed control cannot reduce the vehicle speed if it increases above the
set speed on a downhill. If your vehicle speed is faster than the set
speed while driving on a downhill, you may want to shift to the next
lower gear or apply the brakes to reduce your vehicle speed.
If the vehicle speed falls below 35 mph (56 km/h) or engine RPM falls
below 1,000 RPM, your speed control will disengage; this is normal.
Pressing RESUME + will re-engage it.
Do not use the speed control in heavy traffic or on roads that
are winding, slippery, or unpaved.
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To set a higher set speed
Press and hold RESUME +. If the
vehicle is moving, this will increase
vehicle speed; if the vehicle is
stationary, this will increase engine
RPM. Release the control when the
desired vehicle speed/engine RPM is
reached.
Press and release RESUME + to
operate the tap-up function. Each
press will increase the set speed by 1 mph (1.6 km/h) or engine RPM in
idle mode.
To set a lower set speed
Press and hold SET -. If the vehicle
is moving, this will decrease vehicle
speed; if the vehicle is stationary,
this will decrease engine RPM.
Release the control when the
desired vehicle speed/engine RPM is
reached.
Press and release SET - to operate
the tap-down function. Each press
will decrease the set speed in increments of 1 mph (1.6 km/h) or engine
RPM in idle mode.
To disengage speed control
Depress the brake pedal or press
CRUISE RPM. Disengaging the
speed control will not erase the
previously programmed set speed or
engine RPM.
Turning off the ignition will erase the previously programmed set speed
or engine RPM.
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To return to a previously set speed
Press RESUME +. For RESUME +
to operate, the vehicle speed must
be above 35 mph (56 km/h) or
engine speed must be above 1,000
RPM.
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KEYS
The key operates all locks on your vehicle. In case of loss, replacement
keys are available from your dealer.
You should always carry a second key with you in a safe place in case
you require it in an emergency.
POWER DOOR LOCKS (IF EQUIPPED)
Both doors lock and unlock automatically when the driver’s door is
locked or unlocked with a key.
Both doors lock automatically when the driver’s door lock button is
pushed down and unlock when it is pulled up.
Manually locking the vehicle without the key
Depress the door locks button(s). When closing the door(s), lift the door
handle, then release the door handle once the door is closed.
REMOTE ENTRY SYSTEM (IF EQUIPPED)
This device complies with part 15 of the FCC rules and with RS-210 of
Industry Canada. Operation is subject to the following two conditions:
(1) This device may not cause harmful interference, and (2) This device
must accept any interference received, including interference that may
cause undesired operation.
Changes or modifications not expressly approved by the party
responsible for compliance could void the user’s authority to
operate the equipment.
The typical operating range for your remote entry transmitter is
approximately 33 feet (10 meters). A decrease in operating range could
be caused by:
• weather conditions,
• nearby radio towers,
• structures around the vehicle, or
• other vehicles parked next to your vehicle.
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Your vehicle has an all-door remote entry system.
• Type A
• Type B
The all-door remote entry system allows you to:
• lock or unlock both vehicle doors without a key.
• activate the panic alarm.
The remote entry features only operate with the ignition in the 1
(LOCK) position.
If there are problems with the remote entry system, make sure to take
ALL remote entry transmitters with you to the dealership in order to
aid in troubleshooting the problem.
Unlocking the doors
1. Press UNLOCK (Type A) or
(Type B) to unlock the driver’s door.
2. Press UNLOCK (Type A) or
(Type B) again within three seconds
to unlock both doors.
Note: The vehicle doors may be unlocked by using the remote entry
transmitter, however, in the event of a low battery charge, the door can
be manually unlocked and opened by inserting the key into the driver’s
door lock cylinder and turning counter clockwise.
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Locking the doors
Press LOCK (Type A) or
(Type B) once to lock both doors. Pressing
LOCK (Type A) or
(Type B) a second time will sound the horn to
confirm the doors are locked.
Sounding a panic alarm
Press
(Type A) or (Type B) to activate the alarm. Press (Type
A) or
(Type B) again, or turn the ignition to the 3 (ON) position to
deactivate.
Note: The panic alarm will only operate when the ignition is in the 1
(LOCK) position.
Replacing the battery
The remote entry transmitter uses one button type three-volt lithium
battery CR2025 or equivalent.
To replace the battery:
1. Twist a thin coin between the two halves of the remote entry
transmitter near the key ring. DO NOT TAKE THE RUBBER COVER
AND CIRCUIT BOARD OFF THE FRONT HOUSING OF THE REMOTE
ENTRY TRANSMITTER.
2. Do not wipe off any grease on the battery terminals on the back
surface of the circuit board.
3. Remove the old battery. Note: Please refer to local regulations when
disposing of transmitter batteries.
• Type A
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• Type B
4. Insert the new battery. Refer to the diagram inside the remote entry
transmitter for the correct orientation of the battery. Press the battery
down to ensure that the battery is fully seated in the battery housing
cavity.
5. Snap the two halves back together.
Note: Replacement of the battery will not cause the remote transmitter
to become deprogrammed from your vehicle. The remote transmitter
should operate normally after battery replacement.
Replacing lost remote entry transmitters
If you would like to have your remote entry transmitter reprogrammed
because you lost one, or would like to buy additional remote entry
transmitters, take all remote entry transmitters to your authorized
dealer for reprogramming.
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SEATING
40/20/40 split bench seat
The driver seat can be adjusted
forward or backward by lifting the
lever (1) located under the seat.
The driver seat back angle can be
adjusted by lifting the lever (2)
located on the side of the seat. The
driver seat back can also be flipped
forward by lifting lever (2). When
pushing the seat back to its upright
position, make sure it latches
securely.
Pull the center seat down while
pulling the loop to flip the seat
down. When pushing the seat back
to its upright position, make sure it
latches securely.
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Pull the right-hand passenger
seatback down while pulling the
latch handle to flip the seatback
down flat. When pushing the
seatback to its upright position,
make sure it latches securely.
Before returning the
seatback to its original
position, make sure that cargo or
any objects are not trapped
underneath the seatback. After
returning the seatback to its
original position, pull on the
seatback to ensure that it has fully
latched. An unlatched seat may
become dangerous in the event of
a sudden stop or collision.
SAFETY RESTRAINTS
Safety restraints precautions
Always drive and ride with your seatback upright and the lap
belt snug and low across the hips.
To reduce the risk of injury, make sure children sit where they
can be properly restrained.
All occupants of the vehicle, including the driver, should always
properly wear their safety belts.
Never let a passenger hold a child on his or her lap while the
vehicle is moving. The passenger cannot protect the child from
injury in a collision.
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It is extremely dangerous to ride in a cargo area, inside or
outside of a vehicle. In a collision, people riding in these areas
are more likely to be seriously injured or killed. Do not allow people to
ride in any area of your vehicle that is not equipped with seats and
safety belts. Be sure everyone in your vehicle is in a seat and using a
safety belt properly.
In a rollover crash, an unbelted person is significantly more likely
to die than a person wearing a safety belt.
Each seating position in your vehicle has a specific safety belt
assembly which is made up of one buckle and one tongue that
are designed to be used as a pair. 1) Use the shoulder belt on the
outside shoulder only. Never wear the shoulder belt under the arm. 2)
Never swing the safety belt around your neck over the inside shoulder.
3) Never use a single belt for more than one person.
Combination lap and shoulder belts
1. Insert the belt tongue into the
proper buckle (the buckle closest to
the direction the tongue is coming
from) until you hear a snap and feel
it latch. Make sure the tongue is
securely fastened in the buckle.
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2. To unfasten, push the release
button and remove the tongue from
the buckle.
The front outboard safety restraints in the vehicle are combination lap
and shoulder belts. The passenger outboard safety belt has vehicle
sensitive emergency locking retractors.
Lap belts
The front center lap belt does not adjust automatically.
The lap belt should fit snugly and as low as possible around the
hips, not across the waist.
Insert the tongue into the correct
buckle (the buckle closest to the
direction the tongue is coming
from). To lengthen the belt, turn the
tongue at a right angle to the belt
and pull across your lap until it
reaches the buckle. To tighten the
belt, pull the loose end of the belt
through the tongue until it fits snugly across the hips.
Shorten and fasten the belt when
not in use.
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Vehicle sensitive retractor
The vehicle sensitive retractor allows free shoulder belt length
adjustment to your movements and locks in response to vehicle
movement. For example, if the driver brakes suddenly or turns a corner
sharply, or the vehicle receives an impact of approximately 5 mph (8
km/h) or more, the combination safety belts will lock to help reduce
forward movement of the driver and passengers.
Front safety belt height adjustment
Vehicles have safety belt height
adjustments for the driver. Adjust
the height of the shoulder belt so
the belt rests across the middle of
your shoulder.
To lower the shoulder belt height,
push the button and slide the height
adjuster down. To raise the height
of the shoulder belt, slide the height
adjuster up. Pull down on the height
adjuster to make sure it is locked in
place.
Position the safety belt height adjuster so that the belt rests
across the middle of your shoulder. Failure to adjust the safety
belt properly could reduce the effectiveness of the seat belt and
increase the risk of injury in a collision.
Safety belt extension assembly
If the safety belt is too short when fully extended, there is an eight inch
(20 cm) safety belt extension assembly that can be added (part number
611C22). This assembly can be obtained from your dealer at no cost.
Use only extensions manufactured by the same supplier as the safety
belt. Manufacturer identification is located at the end of the webbing on
the label. Also, use the safety belt extension only if the safety belt is too
short for you when fully extended.
Do not use extensions to change the fit of the shoulder belt
across the torso.
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Safety belt maintenance
Inspect the safety belt systems periodically to make sure they work
properly and are not damaged. Inspect the safety belts to make sure
there are no nicks, tears or cuts. Replace if necessary. All safety belt
assemblies, including retractors, buckles, front seat belt buckle
assemblies, buckle support assemblies (slide bar-if equipped), shoulder
belt height adjusters (if equipped), shoulder belt guide on seatback (if
equipped), child safety seat tether anchors, and attaching hardware,
should be inspected after a collision.
Ford Motor Company recommends that all safety belt assemblies
used in vehicles involved in a collision be inspected for proper
function and replaced, if necessary. Safety belt assemblies not in use
during a collision should also be inspected and replaced if either
damage or improper operation is noted.
Failure to inspect and if necessary replace the safety belt
assembly under the above conditions could result in severe
personal injuries in the event of a collision.
Refer to Interior in the Cleaning chapter.
Safety belt warning light and indicator chime
The safety belt warning light illuminates in the instrument cluster and a
chime sounds to remind the driver to fasten their safety belt.
Conditions of operation
If... Then...
The driver’s safety belt is not
buckled before the ignition switch
is turned to the ON position...
The safety belt warning light
illuminates and the warning chime
sounds 4–8 seconds.
The driver’s safety belt is buckled
while the indicator light is
illuminated and the warning chime
is sounding...
The safety belt warning light and
warning chime turn off.
The driver’s safety belt is buckled
before the ignition switch is turned
to the ON position...
The safety belt warning light and
indicator chime remain off.
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SAFETY RESTRAINTS FOR CHILDREN
Important child restraint precautions
You are required by law to use safety restraints for children in the U.S.
and Canada. If small children (generally children who are four years old
or younger and who weigh 40 lb. [18 kg] or less) ride in your vehicle, you
must put them in safety seats made especially for children. Many states
require that children use approved booster seats until they are eight
years old. Check your local and state or provincial laws for specific
requirements regarding the safety of children in your vehicle.
Never let a passenger hold a child on his or her lap while the
vehicle is moving. The passenger cannot protect the child from
injury in a collision.
Always follow the instructions and warnings that come with any infant or
child restraint you might use.
Children and safety belts
If the child is the proper size, restrain the child in a safety seat.
Children who are too large for child safety seats (as specified by your
child safety seat manufacturer) should always wear safety belts.
Follow all the important safety restraint precautions that apply to adult
passengers in your vehicle.
If the shoulder belt portion of a combination lap and shoulder belt can
be positioned so it does not cross or rest in front of the child’s face or
neck, the child should wear the lap and shoulder belt. Moving the child
closer to the center of the vehicle may help provide a good shoulder belt
fit.
Do not leave children, unreliable adults, or pets unattended in
your vehicle.
Safety belts and seats can become hot in a vehicle that has been
closed up in sunny weather; they could burn a small child. Check
seat covers and buckles before you place a child anywhere near them.
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Child booster seats
Children outgrow a typical convertible or toddler seat when they weigh
40 pounds and are around 4 years of age. Although the lap/shoulder belt
will provide some protection, these children are still too small for
lap/shoulder belts to fit properly, which could increase the risk of serious
injury.
To improve the fit of both the lap and shoulder belt on children who
have outgrown child safety seats, Ford Motor Company recommends use
of a belt-positioning booster.
Booster seats position a child so that safety belts fit better. They lift the
child up so that the lap belt rests low across the hips and the knees
bend comfortably. Booster seats also make the shoulder belt fit better
and more comfortably for growing children.
When children should use booster seats
Children need to use booster seats from the time they outgrow the
toddler seat until they are big enough for the vehicle seat and
lap/shoulder belt to fit properly. Generally this is when they weigh about
80 lb. (36 kg) (about 8 to 12 years old).
Booster seats should be used until you can answer YES to ALL of these
questions:
• Can the child sit all the way back
against the vehicle seat back with
knees bent comfortably at the
edge of the seat without
slouching?
• Does the lap belt rest low across the hips?
• Is the shoulder belt centered on the shoulder and chest?
• Can the child stay seated like this for the whole trip?
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Types of booster seats
There are two types of belt-positioning booster seats:
• Those that are backless.
If your backless booster seat has a
removable shield, remove the
shield and use the lap/shoulder
belt. If a seating position has a
low seat back and no head
restraint, a backless booster seat
may place your child’s head (top
of ear level) above the top of the
seat. In this case, move the
backless booster to another
seating position with a higher seat back and lap/shoulder belts.
• Those with a high back.
If, with a backless booster seat,
you cannot find a seating position
that adequately supports your
child’s head, a high back booster
seat would be a better choice.
Both can be used in any vehicle in a seating position equipped with
lap/shoulder belts if your child is over 40 lbs (18 kg).
The shoulder belt should cross the chest, resting snugly on the center of
the shoulder. The lap belt should rest low and snug across the hips,
never up high across the stomach.
If the booster seat slides on the vehicle seat, placing a rubberized mesh
sold as shelf or carpet liner under the booster seat may improve this
condition.
The importance of shoulder belts
Using a booster without a shoulder belt increases the risk of a child’s
head hitting a hard surface in a collision. For this reason, you should
never use a booster seat with a lap belt only. It is best to use a booster
seat with lap/shoulder belts in the back seat- the safest place for children
to ride.
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Follow all instructions provided by the manufacturer of the
booster seat.
Never put the shoulder belt under a child’s arm or behind the
back because it eliminates the protection for the upper part of
the body and may increase the risk of injury or death in a collision.
Never use pillows, books, or towels to boost a child. They can
slide around and increase the likelihood of injury or death in a
collision.
SAFETY SEATS FOR CHILDREN
Child and infant or child safety seats
Use a safety seat that is recommended for the size and weight of the
child. Carefully follow all of the manufacturer’s instructions with the
safety seat you put in your vehicle. If you do not install and use the
safety seat properly, the child may be injured in a sudden stop or
collision.
When installing a child safety seat:
• Use the correct safety belt buckle
for that seating position.
• Insert the belt tongue into the
proper buckle until you hear a
snap and feel it latch. Make sure
the tongue is securely fastened in
the buckle.
• Keep the buckle release button
pointing up and away from the
safety seat, with the tongue
between the child seat and the
release button, to prevent
accidental unbuckling.
• Place seat back in upright position.
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Carefully follow all of the manufacturer’s instructions included
with the safety seat you put in your vehicle. If you do not install
and use the safety seat properly, the child may be injured in a sudden
stop or collision.
Installing child safety seats with combination lap and shoulder
belts
1. Position the child safety seat in a
seat with a combination lap and
shoulder belt.
2. While holding the shoulder and
lap belt portions together, route the
tongue through the child seat
according to the child seat
manufacturer’s instructions. Be sure
the belt webbing is not twisted.
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3. Buckle the seat belt. Push down
on the child seat and pull on the
shoulder portion of the belt to snug
the lap belt. Hold the lap and
shoulder belts next to the tongue
and unbuckle the belt.
4. Install a locking clip over both lap
and shoulder belt portions next to
the sliding tongue. Buckle the belt.
Note: Obtain the locking clip kit
(part number FO3Z-5461248–A) at
no charge from an authorized
dealer.
5. Before placing the child in the seat, forcibly tilt the seat forward and
back to make sure the seat is securely held in place. To check this, grab
the seat at the belt path and attempt to move it side to side and forward
and back. There should be no more than one inch of movement for
proper installation.
6. If the child seat is not tight enough, unbuckle the seat belt, move the
tongue and locking clip to shorten the lap portion and push down hard
on the child seat while you buckle the belt.
7. Check to make sure the child seat is properly secured before each
use.
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STARTING
Positions of the ignition
1. LOCK, shuts off the engine and
all accessories, locks the steering
wheel, gearshift lever and allows key
removal.
2. ACC, allows the electrical
accessories such as the radio to
operate while the engine is not
running. This position also unlocks
the steering wheel.
3. ON, all electrical circuits operational. Warning lights illuminated. Key
position when driving.
4. START, cranks the engine. Release the key as soon as the engine
starts.
Starting the engine
Diesel engine vapors are combustible. Do not operate the engine
in an enclosed area. These vapors can be sucked through the air
intake system and cause an explosion which may result in severe
bodily injury and extensive property damage.
Note: When starting the engine, do not press the accelerator as engine
damage may result.
1. Ensure headlamps and all accessories are turned off, the parking
brake is applied and the transmission is in the P (Park) position.
2. Turn the key to ON, but do not start the engine. In cooler weather,
the air intake heater may activate the WAIT TO START light in the
instrument cluster.
If the WAIT TO START light
illuminates, do not crank the engine
until the light goes off.
If equipped with an air intake heater, DO NOT use ether or any
other starting fluids. The use of starting fluids (ether) in an
engine equipped with an air intake heater could cause an explosion
and result in property damage and/or personal injury.
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3. When the WAIT TO START light turns off, turn the key to START;
when the engine starts, release the key
If the engine does not start within 20 seconds of cranking, release the
key and allow two or three minutes for the starter to cool before trying
again. Excessive cranking may damage the starter and/or engine.
After the engine starts:
• Idle the engine for at least five minutes before operating with a full
load.
• Try to limit engine idle to 10 minutes. Excessive idling reduces fuel
economy.
• When starting a cold engine, increase the engine speed (RPM) slowly
to make sure adequate lubrication is available to the bearings.
Cold weather operation
Do not use volatile starting aids such as ether, propane or
gasoline in the engine air intake system. Glow plugs may ignite
vapors which can cause engine damage or personal injury.
In order to operate the engine in temperatures of 32°F (0°C) or lower,
read the following instructions:
• Make sure that the batteries are of sufficient size and are fully
charged. Check other electrical components to make sure they’re in
optimum condition.
• Use a permanent-type engine coolant solution to protect the engine
against damage from freezing.
• Drain the fuel/water separator daily; refer to Draining the fuel
filter/water separator in the Maintenance and Specifications
chapter. Fill the fuel tank at the end of daily operation to prevent
condensation in the fuel system.
• Make sure you use proper cold weather engine oil and that it is at its
proper level.
• At temperatures of –4°F (–20°C) or below, it is recommended that you
use an engine block heater to improve cold engine starting.
• If operating in arctic temperatures of –20°F (–29°C) or lower, consult
your truck dealer for information about special cold weather
equipment and precautions.
Note: Idling in cold weather will not heat the engine to its normal
operating temperature. Long periods of idling in cold weather can cause
a buildup of heavy deposits of carbon and rust on valve stems causing
them to stick which, in turn, can cause valvetrain damage.
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The following cold weather idling guidelines must be followed:
• Avoid idling the engine for more than 10 minutes at a time.
• Use a minimum of 42 Cetane Diesel fuel or use Cetane Index
improvers from a reputable manufacturer.
• Maintain the engine cooling system properly.
• Do not shut the engine down after an extensive idling period (10
minutes or more). Drive the vehicle under load for several miles at
normal operating temperatures to burn off any accumulated carbon
and varnish.
Hot weather operation
• Keep the engine cooling system filled with a clean, permanent coolant
solution to protect against damage from overheating.
• Fill the fuel tank at the end of daily operation to prevent condensation
in the fuel system.
• Keep external surfaces of the engine, radiator, charge air cooler, A/C
condenser and accessories clean to avoid dirt build-up.
Restarting after running out of fuel
The fuel system may need to be purged of air, refer to Running out of
fuel in the Maintenance and Specifications chapter.
GENERAL OPERATING INSTRUCTIONS
• Accelerate smoothly and evenly; rapid acceleration increases fuel
consumption without increasing engine performance.
• When approaching a hill, depress the accelerator smoothly to start the
incline at full power, then shift down as needed to maintain vehicle
speed.
• When going down a hill, or long steep grades, prevent over-speeding
of the engine. The engine governor has no control over engine speed
when it is being pushed by a loaded vehicle.
All vehicles have blind spots. To reduce the risk of severe injury
or property damage, never move your vehicle to the side or rear
or change lanes without being sure your way is clear on both sides and
to your rear.
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Backing up/Electric back-up alarm
To reduce the risk of the possibility of personal injury while
backing the vehicle, always be sure your vehicle’s path is clear.
Before backing your vehicle, be sure you can do so safely. If anything
behind the cab limits your view, do not rely on mirrors alone to ensure
that your intended path is clear. If other people are in the vicinity, have
someone standing well behind your vehicle and outside of your intended
path (visible through an exterior mirror) guide you as you back up.
Although OSHA or some governmental regulations may require the use
of an electrical or mechanical back-up alarm to warn bystanders, such an
alarm does not ensure that the intended path is clear. When in doubt,
get out of the vehicle and visually check the intended path is clear; back
up slowly as to allow others time to move, if necessary.
Parking your vehicle
Always use the parking brake. When parking on a grade, block the
wheels and turn the front wheels to one side so that if the vehicle rolls,
the front tires will act against the curb to stop the vehicle. The front
wheels will be more effective at stopping a rolling vehicle than the rear
wheels.
Driving through water
If driving through deep or standing water is unavoidable, proceed very
slowly especially if the depth is not known. Never drive through water
that is higher than the bottom of the hubs. Traction or brake capability
may be limited and your vehicle may stall. Water may also enter your
engine’s air intake and severely damage your engine, rear axle or
transmission (through the breather ports). If the transmission is
submerged in water, the transmission fluid should be checked and
changed, if necessary. Driving through deep water may damage the
transmission
Once through the water, always dry the brakes by moving your vehicle
slowly while applying light pressure on the brake pedal. Wet brakes do
not stop the vehicle as quickly as dry brakes.
BRAKES
Your service brakes are self-adjusting. Refer to the Scheduled
Maintenance Guide chapter for scheduled maintenance.
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Occasional brake noise is normal and often does not indicate a
performance concern with the brake system. In normal operation, brake
systems may emit occasional or intermittent squeal or groan noises when
the brakes are applied. Such noises are usually heard during the first few
brake applications in the morning; however, they may be heard at any
time while braking and can be aggravated by environmental conditions
such as cold, heat, moisture, road dust, salt or mud. If a
“metal-to-metal,” “continuous grinding” or “continuous squeal” sound is
present while braking, the brake linings may be worn-out and should be
inspected by a qualified service technician.
If you are driving down a long or steep hill, shift to a lower gear.
Do not apply your brakes continuously, as they may overheat
and become less effective.
If brakes do not grip well
• If you have been driving through deep water, gently apply the brakes
several times while the vehicle is moving slowly.
• Let the brakes cool if you have been using them excessively, as in
mountain driving or after several fast, high-speed stops.
• Check brake linings for excessive wear.
Hydraulic brake booster system (HydroBoost)
The HydroBoost systems receive fluid pressure from the power steering
pump to provide power assist during braking.
The HydroBoost booster includes a pneumatic accumulator that holds a
reserve of power steering fluid under pressure that will provide two or
more power-assisted brake applications in the event of power steering
fluid pressure loss. The accumulator will also deliver a limited number of
power-assisted brake applications when the engine is off.
The HydroBoost’s accumulator reserve provides reduced braking power,
and the number of stops is limited (depending on the severity and
duration of the brake applications), so the vehicle should be operated
under these conditions with caution, and only to seek service repair and
remove the vehicle from the roadway.
Under normal operating conditions, noise of the fluid flowing through the
booster may be heard whenever the brake is applied. This is normal and
should be no reason for concern.
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If braking performance or pedal response becomes very poor, even when
the pedal is strongly applied, this may indicate the presence of air in the
hydraulic system or fluid leakage. Safely stop the vehicle as soon as
possible and seek service immediately.
If the brake fluid warning light in
the instrument cluster remains
illuminated after engine start-up,
and an audible tone is heard while the light is illuminated, this indicates
a system failure in the brake system. Stop the vehicle as soon as safely
possible and seek service immediately.
Parking brake
Apply the parking brake whenever
the vehicle is parked. To set the
parking brake, pull the handle (1)
up until it stops.
Always set the parking
brake fully and make sure
that the transmission is securely
latched in P (Park).
To release the parking brake, pull the handle up slightly, push the button
(2) on the end of the handle, then push the handle down to its original
position. Driving with the parking brake on will cause the brakes to wear
out quickly and reduce fuel economy.
The parking brake warning light in
the instrument cluster illuminates,
and remains illuminated (when the
ignition is turned on), until the
parking brake is released.
If the parking brake is fully released, but the parking brake
warning lamp remains illuminated, the brakes may not be
working properly. See your dealer or a qualified service technician.
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The parking brake is not recommended to stop a moving vehicle.
However, if the normal brakes fail, the parking brake can be used to stop
your vehicle in an emergency. Since the parking brake only applies
braking power to the rear wheels, the vehicle’s stopping distance will
increase greatly and the handling of your vehicle will be adversely
affected.
ANTI-LOCK BRAKE SYSTEM (ABS)
Your vehicle is equipped with an Anti-lock Braking System (ABS). This
system helps you maintain steering control during emergency stops by
keeping the brakes from locking. Noise from the ABS pump motor and
brake pedal pulsation may be observed during ABS braking and the
brake pedal may suddenly travel a little further as soon as ABS braking
is done and normal brake operation resumes. These are normal
characteristics of the ABS and should be no reason for concern.
ABS warning lamp
The ABS lamp in the instrument
cluster momentarily illuminates
when the ignition is turned on. If
the light does not illuminate during
start up, remains on or flashes, the
ABS may be disabled and may need to be serviced.
Even when the ABS is disabled, normal braking is still effective. (If your
BRAKE FLUID warning lamp illuminates, have your brake system
serviced immediately.)
Using ABS
When hard braking is required, apply continuous force on the brake
pedal; do not pump the brake pedal since this will reduce the
effectiveness of the ABS and will increase your vehicle’s stopping
distance. The ABS will be activated immediately, allowing you to retain
full steering control during hard braking and on slippery surfaces.
ABS
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AUTOMATIC TRANSMISSION
Brake-shift interlock
This vehicle is equipped with a brake-shift interlock feature that prevents
the gearshift lever from being moved from P (Park) when the ignition is
in the ON position unless brake pedal is depressed.
If you cannot move the gearshift lever out of P (Park) with ignition in
the ON position and the brake pedal depressed:
1. Apply the parking brake, turn
ignition key to LOCK, then remove
the key.
2. Remove the three fasteners as
shown in the illustration; there is
one at the bottom of the gearshift
console and one on both sides of
the console.
Note: You may need to roll back the floor cover to access the bottom
fastener.
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3. Remove the shifter shroud, then
depress the override mechanism as
shown in the illustration.
4. While depressing the override
mechanism, apply the brake pedal
and shift to N (Neutral).
5. Start the vehicle.
If it is necessary to use the above procedure to move the gearshift lever,
it is possible that a fuse has blown or the vehicle’s brakelamps are not
operating properly. Refer to Fuses in the Roadside Emergencies
chapter.
Do not drive your vehicle until you verify that the brakelamps
are working.
Always set the parking brake fully and make sure the gearshift is
latched in P (Park). Turn the ignition to the LOCK position and
remove the key whenever you leave your vehicle.
If the parking brake is fully released, but the brake warning lamp
remains illuminated, the brakes may not be working properly.
See your dealer or a qualified service technician as soon as possible.
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Understanding the shift positions of the 5–speed automatic
transmission
This vehicle is equipped with an adaptive Transmission Shift Strategy.
Adaptive Shift Strategy offers the optimal transmission operation and
shift quality. When the vehicle’s battery has been disconnected for any
type of service or repair, the transmission will need to relearn the normal
shift strategy parameters, much like having to reset your radio stations
when your vehicle battery has been disconnected. The Adaptive
Transmission Strategy allows the transmission to relearn these operating
parameters. This learning process could take several transmission
upshifts and downshifts; during this learning process, slightly firmer
shifts may occur. After this learning process, normal shift feel and shift
scheduling will resume.
P (Park)
This position locks the transmission and prevents the rear wheels from
turning.
To put your vehicle in gear:
• Start the engine
• Depress the brake pedal
• Move the gearshift lever into the desired gear
To put your vehicle in P (Park):
• Come to a complete stop
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• Move the gearshift lever and securely latch it in P (Park)
Always set the parking brake fully and make sure the gearshift is
latched in P (Park). Turn the ignition to the LOCK position and
remove the key whenever you leave your vehicle.
R (Reverse)
With the gearshift lever in R (Reverse), the vehicle will move backward.
Always come to a complete stop before shifting into and out of R
(Reverse).
N (Neutral)
With the gearshift lever in N (Neutral), the vehicle can be started and is
free to roll. Hold the brake pedal down while in this position.
D (Overdrive) with Tow/Haul OFF
D (Overdrive) with Tow/Haul OFF is the normal driving position for the
best fuel economy. The overdrive function allows automatic upshifts and
downshifts through gears one through five.
D (Overdrive) with Tow/Haul ON
The Tow/Haul feature improves transmission operation when towing a
trailer or a heavy load. All transmission gear ranges are available when
using Tow/Haul.
To activate Tow/Haul, press the
button on the side of the gearshift
lever.
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The TOW HAUL indicator light will
illuminate in the instrument cluster.
Tow/Haul delays upshifts to reduce frequency of transmission shifting.
Tow/Haul also provides engine braking in all forward gears when the
transmission is in the D (Overdrive) position; this engine braking will
slow the vehicle and assist the driver in controlling the vehicle when
descending a grade. Depending on driving conditions and load
conditions, the transmission may downshift, slow the vehicle and control
the vehicle speed when descending a hill, without the accelerator pedal
being pressed. The amount of downshift braking provided will vary based
upon the amount the brake pedal is depressed.
To deactivate the Tow/Haul feature and return to normal driving mode,
press the button on the side of the gearshift lever. The TOW HAUL light
will no longer be illuminated.
When you shut off and restart the engine, the transmission will
automatically return to normal D (Overdrive) mode (Tow/Haul OFF).
Do not use the Tow/Haul feature when driving in icy or slippery
conditions as the increased engine braking can cause the rear
wheels to slide and the vehicle to swing around with the possible loss
of vehicle control.
3 (Third)
Transmission starts and operates in third gear only.
Used for improved traction on slippery roads. Selecting 3 (Third)
provides engine braking.
2 (Second)
Use 2 (Second) to start-up on slippery roads or to provide additional
engine braking on downgrades.
1 (First)
• Provides maximum engine braking.
• Allows upshifts by moving gearshift lever.
• The transmission will not downshift into 1 (First) at high speeds; it
will downshift to a lower gear and then shift into 1 (First) when the
vehicle reaches slower speeds.
Forced downshifts
• Allowed in
(Overdrive) or Drive.
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• Depress the accelerator to the floor.
• Allows transmission to select an appropriate gear.
If your vehicle gets stuck in mud or snow
If your vehicle gets stuck in mud or snow, it may be rocked out by
shifting between forward and reverse gears, stopping between shifts in a
steady pattern. Press lightly on the accelerator in each gear.
Do not rock the vehicle if the engine is not at normal operating
temperature or damage to the transmission may occur.
Do not rock the vehicle for more than a minute or damage to the
transmission and tires may occur, or the engine may overheat.
VEHICLE USED AS A STATIONARY POWER SOURCE
Auxiliary equipment called power take-off, or PTO, is often added to the
engine or transmission to operate utility equipment. Examples include a
wheel-lift for tow trucks, tools for construction and cranes. PTO
applications draw auxiliary horsepower from the powertrain, often while
the vehicle is stationary. In this condition, there is limited cooling air
flow through the radiator and around the vehicle that normally occurs
when a vehicle is moving. Depending on the level and duration of
auxiliary horsepower draw, vehicle conditions and surrounding
environmental conditions and other factors, this can contribute to
elevated transmission fluid temperatures and result in accelerated fluid
deterioration, fuel vapor over-pressurization, and other concerns. Ford
trucks are fully qualified for stationary PTO operation for 10 minutes or
less of continuous operation.
Transmission Power Take-Off (PTO) Provision (if equipped)
Some vehicles with an automatic transmission may be equipped with a
“Transmission Power Take-Off Provision”, Option Code 62R. These
vehicles have a special transmission that includes a port on the left-hand
side to mount an aftermarket PTO, an internal PTO gear, and calibration
for PTO usage. The actual PTO and related equipment is not offered by
Ford Motor Company, but is installed by an aftermarket source. The PTO
gear in the transmission will drive the aftermarket PTO while driving the
vehicle. Therefore, some additional gear noise that may result is normal.
Also, the transmission upshift and downshift schedules will be reduced
by about 15% and may result in a firmer shift feel during PTO mobile
applications.
A more complete description of PTO operation is discussed in the Ford
Truck Body Builders Layout Book, found at
www.fleet.ford.com/truckbbas.
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REAR AXLE INFORMATION
Axle operating temperature normally will not exceed 100°F (38°C). If
the operating temperature exceeds 230°F (110°C), the rate of axle
lubrication oxidation will increase and shorten the life of the lubricant
and seals, requiring axle lubrication changes to become more frequent to
preserve the axle. Extreme Pressure (EP) lubricants should not be run
consistently above 230°F (110°C).
Gross axle weight
Your truck has gross axle weight, gross vehicle weight and gross
combination weight ratings. Do not exceed these ratings.
Exceeding these ratings by overloading can cause component
failure resulting in property damage, personal injury or death.
Axle conversions
It is not recommended, or approved, for axle conversions to be
performed. However, it is understood that, on occasion, aftermarket
add-on axles are installed by others on the truck chassis which allow
operator control for weight transfer from other axles (i.e., air lift axles).
When operating a loaded vehicle, the driver must keep all
adjustable axles on the ground at all times, supporting their
share of the vehicle’s load. Failure to do so can overload other axles,
tires, wheels, springs, steering components, brakes and frames,
resulting in early component failure, loss of vehicle control, possible
property damage and personal injury.
VEHICLE LOADING
This section will guide you in the proper loading of your vehicle and/or
trailer, to keep your loaded vehicle weight within its design rating
capability, with or without a trailer. Properly loading your vehicle will
provide maximum return of vehicle design performance. Before loading
your vehicle, familiarize yourself with the following terms for determining
your vehicle’s weight ratings, with or without a trailer, from the vehicle’s
Vehicle Rating Decal. Every vehicle manufactured by Ford Motor
Company is supplied with information on the Vehicle Rating Decal listing
the maximum loading for the vehicle (GVWR), and its axle systems
(GAWR) at the tire-to-ground interface.
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• U.S.
• Canada
GAWR (Gross Axle Weight Rating) – is the maximum allowable
weight that can be carried by a single axle (front or rear). These
numbers are shown on the Vehicle Rating Decal located on the B-Pillar
or the edge of the driver’s door. The total load on each axle must never
exceed its GAWR.
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Exceeding the axle weight rating limits listed on the Vehicle
Rating Decal could result in substandard vehicle handling or
performance, engine, transmission and/or structural damage, serious
damage to the vehicle, loss of control and personal injury.
Note: For trailer towing information refer to Trailer towing found in
this chapter or the RV and Trailer Towing Guide provided by your
dealership.
Under no circumstances should your vehicle be loaded in excess of the
GVWR or GAWR. It is the operator’s responsibility to ensure that neither
the axle capacities, spring capacities, tire capacities nor the vehicle rated
GVWR is exceeded. For tire capacities, refer to Maintenance and
Specifications chapter.
Vehicle Curb Weight – is the weight of your new vehicle when you
picked it up from your dealer plus any aftermarket equipment.
GVW (Gross Vehicle Weight) – is the Vehicle Curb Weight + cargo +
passengers.
GVWR (Gross Vehicle Weight Rating) – is the maximum allowable
weight of the fully loaded vehicle (including all options, equipment,
passengers and cargo). The GVWR is shown on the Vehicle Rating Decal
located on the B-Pillar or the edge of the driver’s door. The GVW must
never exceed the GVWR.
Exceeding the vehicle weight rating limits listed on the Vehicle
Rating Decal could result in substandard vehicle handling or
performance, engine, transmission and/or structural damage, serious
damage to the vehicle, loss of control and personal injury.
GCW (Gross Combined Weight) – is the weight of the loaded vehicle
(GVW) plus the weight of the fully loaded trailer.
GCWR (Gross Combined Weight Rating) – is the maximum allowable
weight of the vehicle and the loaded trailer – including all cargo and
passengers – that the vehicle can handle without risking damage.
(Important: The towing vehicles’ braking system is rated for operation at
GVWR, not at GCWR. Separate functional brakes should be used for safe
control of towed vehicles and for trailers where the GCW of the towing
vehicle plus the trailer exceed the GVWR of the towing vehicle. The
GCW must never exceed the GCWR.
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Maximum Loaded Trailer Weight – is the highest possible weight of a
fully loaded trailer the vehicle can tow. It assumes a vehicle with only
mandatory options, no cargo (internal or external), a tongue load of
10–15% and driver only (150 lb. [68 kg]). Consult your dealership (or
the RV and Trailer Towing Guide provided by your dealership) for
more detailed information.
Tongue Load – refers to the amount of the weight that a trailer pushes
down on a trailer hitch.
Example: For a 5,000 lb. (2,268 kg) conventional trailer, multiply 5,000
by 0.10 and 0.15 to obtain a proper tongue load range of 500 to 750 lb.
(227 to 340 kg).
Do not exceed the GVWR or the GAWR specified on the Vehicle
Rating Decal.
Do not use replacement tires with lower load carrying capacities
than the originals because they may lower the vehicle’s GVWR
and GAWR limitations. Replacement tires with a higher limit than the
originals do not increase the GVWR and GAWR limitations.
Exceeding any vehicle weight rating limitation could result in
serious damage to the vehicle and/or personal injury.
TRAILER TOWING
Towing a trailer places an additional load on your vehicle’s engine,
transmission, axle, brakes, tires and suspension. Inspect these
components carefully prior to and after any towing operation.
Your vehicle’s load capacity is designated by weight, not by volume, so
you cannot necessarily use all available space when loading a vehicle.
2nd unit bodies are not included in maximum trailer weight ratings. The
weight of the additional “body” must be subtracted from the maximum
trailer weight.
Provided the vehicle’s GAWR, GVWR and GCWR are not exceeded, your
vehicle may tow a Conventional/Class IV trailer or fifth wheel trailer of
up to 12,500 lbs. To calculate the maximum trailer weight your vehicle
can tow, subtract the towing vehicle’s actual loaded weight from its
GCWR. For example, if your vehicle has a 26,000 lbs. (11,794 kg) GCWR
and your loaded vehicle’s actual weight is 16,000 lbs (7,258 kg), then the
maximum trailer weight your vehicle can tow is 10,000 lbs (4,536 kg).
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Note: The maximum allowable trailer weight is not to exceed 12,500 lbs
(5,670 kg). There may be some instances where your vehicle is lightly
loaded or empty and the calculated maximum trailer weight exceeds
12,500 lbs (5,670 kg). In these instances, the maximum allowable trailer
weight is limited to a maximum of 12,500 lbs (5,670 kg).
Note: Do not exceed the GVWR or the GAWR specified on the Vehicle
Rating Decal.
Towing trailers beyond the maximum recommended gross trailer
weight exceeds the limit of the vehicle and could result in
engine damage, transmission damage, structural damage, loss of vehicle
control, vehicle rollover and personal injury.
Model
Maximum
GVWR - lbs.
(kg)*
Maximum
GCWR - lbs.
(kg)
LCF
15000 (6804) 26000 (11794)
16000 (7258) 26000 (11794)
17950 (8142) 26000 (11794)
17999 (8164) 26000 (11794)
19500 (8845) 26000 (11794)
* Refer to your Vehicle Rating Decal for your vehicle’s GVWR.
Preparing to tow
Use the proper equipment for towing a trailer and make sure it is
properly attached to your vehicle. See your dealer or a reliable trailer
dealer if you require assistance.
Hitches
Do not use hitches that clamp onto the vehicle’s bumper or attach to the
axle. You must distribute the load in your trailer so that 10–15% of the
total weight of the trailer is on the tongue.
Safety chains
Always connect the trailer’s safety chains to the frame or hook retainers
of the vehicle hitch. To connect the trailer’s safety chains, cross the
chains under the trailer tongue and allow slack for turning corners.
If you use a rental trailer, follow the instructions that the rental agency
gives to you.
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Do not attach safety chains to the bumper.
Trailer brakes
Electric brakes and manual, automatic or surge-type trailer brakes are
safe if installed properly and adjusted to the manufacturer’s
specifications. The trailer brakes must meet local and Federal
regulations.
Do not connect a trailer’s hydraulic brake system directly to your
vehicle’s brake system. Your vehicle may not have enough
braking power and your chances of having a collision greatly increase.
Trailer lamps
Trailer lamps are required on most towed vehicles. Make sure all running
lights, brake lights, turn signals and hazard lights are working. See your
dealer or trailer rental agency for proper instructions and equipment for
hooking up trailer lamps.
Driving while you tow
When towing a trailer:
• Turn off the speed control. The speed control may shut off
automatically when you are towing on long, steep grades.
• Consult your local motor vehicle speed regulations for towing a trailer.
• To eliminate excessive transmission shifting, activate the Tow/Haul
feature; this will also assist in transmission cooling. (For additional
information, refer to the Understanding the positions of the 5–speed
automatic transmission section in this chapter.
• Anticipate stops and brake gradually.
• Do not exceed the GCWR rating or transmission damage may occur.
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Servicing after towing
If you tow a trailer for long distances, your vehicle will require more
frequent service intervals. Refer to the Scheduled Maintenance Guide
chapter for more information.
Trailer towing tips
• Practice turning, stopping and backing up before starting on a trip to
get the feel of the vehicle trailer combination. When turning, make
wider turns so the trailer wheels will clear curbs and other obstacles.
• Allow more distance for stopping with a trailer attached.
• The trailer tongue weight should be 10–15% of the loaded trailer
weight.
• After you have traveled 50 miles (80 km), thoroughly check your
hitch, electrical connections and trailer wheel lug nuts.
• To aid in engine/transmission cooling and A/C efficiency during hot
weather while stopped in traffic, place the gearshift lever in P (Park).
• Vehicles with trailers should not be parked on a grade. If you must
park on a grade, place wheel chocks under the trailer’s wheels.
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GETTING ROADSIDE ASSISTANCE
To fully assist you should you have a vehicle concern, Ford offers a
complimentary roadside assistance program. This program is separate
from the New Vehicle Limited Warranty and is not applicable to vehicles
sold in Canada. The service is available:
• 24–hours, seven days a week
• for the New Vehicle Limited Warranty period (U.S.) of two years
(unlimited miles)
Roadside assistance will cover:
• jump-starts.
• lock-out assistance.
• towing to the nearest Ford Motor Company dealership, or towing to
your selling dealership if within 35 miles (56 km). Even non-warranty
related tows, like accidents or getting stuck in the mud or snow, are
covered (some exclusions apply, such as impound towing or
repossession).
Using roadside assistance
Complete the roadside assistance identification card and place it in your
wallet for quick reference. This card is found in the Owner Guide
portfolio in the glove compartment.
To receive roadside assistance in the United States, call 1-800-241-3673.
If you need to arrange roadside assistance for yourself, Ford will
reimburse a reasonable amount. To obtain information about
reimbursement, call 1-800-241-3673.
HAZARD FLASHER
The hazard flasher control is located
on the instrument panel, to the right
of the steering wheel. The hazard
flashers will operate when the
ignition is off.
Push in the flasher control and all front and rear direction signals will
flash. Press the flasher control again to turn them off. Use it when your
vehicle is disabled and is creating a safety hazard for other motorists.
Note: With extended use, the flasher may run down your battery.
FUSING
If electrical components in the vehicle are not working, a fuse may have
blown. Blown fuses are identified by a broken wire within the fuse.
Check the appropriate fuses before replacing any electrical components.
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Note: Always replace a fuse with one that has the specified amperage
rating. Using a fuse with a higher amperage rating can cause severe wire
damage and could start a fire.
Power distribution box (PDB)
The PDB is located behind the cab
on the right-hand frame rail, behind
a protective cover.
To access the PDB, the protective
cover must be taken off the vehicle
by removing the two screws (shown
in illustration), then gently pulling
the cover off.
Note: Remove and install the cover
carefully so that no wires or cables
become disconnected or damaged.
Note: Always re-install the
protective cover to avoid water or
fluids from damaging the PDB or
other electrical components.
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Once the cover has been removed,
simply lift the tab on the PDB cover
to access the fuses and relays.
Always disconnect the
battery before servicing high
current fuses.
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The fuses and relays are coded as follows:
Fuse/Relay
Location
Fuse Amp
Rating
Fuse Description
1 — Not used
2 30A* Starter
3 20A* Park lamps
4 40A*
Injector Driver Module (IDM)/Powertrain
Control Module (PCM)
5 30A* Headlamps
6 40A* Blower motor
7 25A* Wipers
8 30A* Electric brakes
9 20A* Door locks
10 20A* Stoplamps
11 20A* Fuel pump
12 20A* RUN/ACC feed
13 20A* RUN/START feed
14 15A** Horn
15 10A** Cluster
16 15A** Back-up lamps
17 15A** Fog lamps
18 15A** Transmission
19 20A* Fuel heater
20 60A* Anti-lock Brake System (ABS) module
21 20A* Trailer lighting circuit
22 30A* Body builder circuits
23 40A* Trailer battery charge
24 20A** Cigar lighter
25 20A** Hazard flasher
26 15A** Remote Keyless Entry (RKE)
27 10A** Radio
28 10A** Dome lamp
29 60A* ABS pump
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Fuse/Relay
Location
Fuse Amp
Rating
Fuse Description
30 30A* HVAC pusher fan
31 20A* Diagnostic connector
32 40A* Power windows
33 25A* Body builder prep
34 20A* A/C clutch
35 20A* Cluster
36 — Not used
37 10A** Turn signals
38 — Not used
39 10A** Cornering lamps
40 10A** IDM logic power, Fan drive
41 10A** PCM power
42 10A** Radio
43 — Not used
44 — Not used
45 — Not used
46 5A** PCM key power
47 Micro relay Body builder prep
48 Micro relay Fuel pump
49 Micro relay Back-up lamps
50 Micro relay PCM
51 Micro relay Fuel heater
52 Micro relay Transmission
53 Micro relay A/C clutch
54 Micro relay Fog lamps
55
Full ISO
relay
IDM
56
Full ISO
relay
Wiper
57
Full ISO
relay
Starter
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Fuse/Relay
Location
Fuse Amp
Rating
Fuse Description
58 — Not used
59 Micro relay Park lamps
60 — Transmission relay diode
61 — Not used
* Cartridge fuse **Mini fuse
Relays
The relay box is located under the center of the instrument panel.
The instrument panel lower trim
panel must be removed to access
the relays. Remove the plastic rivet
from the driver side of the trim
panel.
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Remove the two screws on the
passenger side bottom of the panel,
then the plastic rivets on the top
end. Push the panel up slightly to
disengage the locking tabs, then pull
the panel toward you and off.
Reinstall the panel in the reverse order of the removal procedure.
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The relays are coded as follows:
Relay location Description
A/C DEMAND Climate control
HORN Horn
RT FRONT Right front turn signal
TURN SIGNAL Turn signals
IGN. Ignition
PUSHER FAN HVAC pusher fan
LEFT FRONT Left front turn signal
RT REAR Right rear turn signal
HEADLAMP Headlamps
BLOWER MOTOR Climate control blower motor
LEFT REAR Left rear turn signal
HIGH/LOW Headlamp high/low beams
POWER WINDOWS Power windows
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CHANGING A FLAT TIRE, IF EQUIPPED WITH THE OPTIONAL
SPARE TIRE
If you get a flat tire while driving:
• do not brake heavily.
• gradually decrease the vehicle’s speed.
• hold the steering wheel firmly.
• slowly move to a safe place on the side of the road.
For tire changing instructions refer to the Ford Work Shop Manual.
Note: Remember to replace the spare tire when you replace the road
tires at the end of their useful life. Even if it has never been used, the
spare tire should be replaced because tires degrade over time.
Note: Remember to replace the wheel air valves when the road tires are
replaced at the end of their useful life.
JUMP STARTING
The gases around the battery can explode if exposed to flames,
sparks, or lit cigarettes. An explosion could result in injury or
vehicle damage.
Batteries contain sulfuric acid which can burn skin, eyes and
clothing, if contacted.
Do not attempt to push-start your automatic transmission
vehicle. Automatic transmissions do not have push-start
capability. Attempting to push-start a vehicle with an automatic
transmission may cause transmission damage.
Preparing your vehicle
When the battery is disconnected or a new battery is installed, the
transmission must relearn its shift strategy. As a result, the transmission
may have firm and/or soft shifts. This operation is considered normal and
will not affect function or durability of the transmission. Over time, the
adaptive learning process will fully update transmission operation.
1. Use only a 12–volt supply to start your vehicle. Do not attach the
jumper cables to the glow plug relay as this could severely damage the
glow plugs, injector driver module and PCM.
2. Do not disconnect the battery of the disabled vehicle as this could
damage the vehicle’s electrical system.
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3. Park the vehicles close to one another, making sure they do not
touch, so the batteries on the right-hand frame rail behind the cab of
your vehicle can be accessed for jump starting. Set the parking brake on
both vehicles and stay clear of the engine cooling fan and other moving
parts.
4. Check all battery terminals and remove any excessive corrosion before
you attach the battery cables. Ensure that vent caps are tight and level.
5. Turn the heater fan on in both vehicles to protect any electrical
surges. Turn all other accessories off.
Connecting the jumper cables
1. Connect the positive (+) jumper cable to the positive (+) terminal of
the discharged battery.
Note: In the illustrations, lightning bolts are used to designate the
assisting (boosting) battery.
2. Connect the other end of the positive (+) cable to the positive (+)
terminal of the assisting battery.
+
–
+
–
+
–
+
–
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3. Connect the negative (-) cable to the negative (-) terminal of the
assisting battery.
4. Make the final connection of the negative (-) cable to an exposed
metal part of the stalled vehicle’s engine, away from the battery and the
carburetor/fuel injection system. Do not use fuel lines, engine rocker
covers or the intake manifold as grounding points.
Do not connect the end of the second cable to the negative (-)
terminal of the battery to be jumped. A spark may cause an
explosion of the gases that surround the battery.
5. Ensure that the cables are clear of fan blades, belts, moving parts of
both engines, or any fuel delivery system parts.
Jump starting
1. Start the engine of the booster vehicle and run the engine at
moderately increased speed.
2. Start the engine of the disabled vehicle.
3. Once the disabled vehicle has been started, run both engines for an
additional three minutes before disconnecting the jumper cables.
+
–
+
–
+
–
+
–
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Removing the jumper cables
Remove the jumper cables in the reverse order that they were
connected.
1. Remove the jumper cable from the ground metal surface.
Note: In the illustrations, lightning bolts are used to designate the
assisting (boosting) battery.
2. Remove the jumper cable on the negative (-) connection of the
booster vehicle’s battery.
3. Remove the jumper cable from the positive (+) terminal of the booster
vehicle’s battery.
+
–
+
–
+
–
+
–
+
–
+
–
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4. Remove the jumper cable from the positive (+) terminal of the
disabled vehicle’s battery.
After the disabled vehicle has been started and the jumper cables
removed, allow it to idle for several minutes so the engine computer can
relearn its idle conditions.
+
–
+
–
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WRECKER TOWING
If you need to have your vehicle towed, contact a professional towing
service or, if you are a member of a roadside assistance program, your
roadside assistance service provider.
The following methods are recommended for towing:
• Vehicle towed from the front using a wheel lift with dollies under the
rear wheels
• Vehicle towed from the rear using a wheel lift with the front wheels
on the ground
• Vehicle towed using flatbed equipment.
Note: Do not tow with slingbelt equipment as doing so may damage your
vehicle.
When it is necessary to tow a vehicle with the front wheels suspended,
extra precautions must be taken to avoid transmission damage. The
propeller shafts must be removed from between the transmission and the
axle assembly to prevent the wheels from driving the differential and the
transmission.
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Note: To avoid transmission damage, vehicles should not be towed even
a short distance without suspending rear wheels or removing the
propeller shaft.
If the vehicle is towed by other means or incorrectly, vehicle
damage may occur.
When calling for a tow truck, tell the operator what kind of vehicle you
have.
Tow hooks
Your vehicle is equipped with front tow hooks. The tow hooks should
only be used in case of an emergency (retrieving a vehicle out of a ditch
or snow bank, for example). When using the tow hooks, always pull the
lead or chains in a straight direction with respect to the hook; do not
apply sideways force.
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GETTING THE SERVICES YOU NEED
At home
Ford Motor Company and Ford of Canada have authorized dealerships to
service your vehicle. It is preferred that you return to the authorized
dealer where your vehicle was purchased when warranty repairs are
needed. However, you may also take your vehicle to another Ford Motor
Company or Ford of Canada dealership authorized for warranty repairs.
Please note that certain warranty repairs require special training and/or
equipment, so not all dealers are authorized to perform all warranty
repairs. That means that depending on the warranty repair needed, the
vehicle may need to be taken to another dealer. If a particular dealership
cannot assist you, then contact the Commercial Vehicle Hotline.
If you have questions or concerns, or are unsatisfied with the service you
are receiving, follow these steps:
1. Contact your Sales Representative or Service Advisor at your
selling/servicing dealership.
2. If your inquiry or concern remains unresolved, contact the Sales
Manager or Service Manager at the dealership.
3. If the inquiry or concern cannot be resolved at the dealership level,
please contact the Ford Commercial Vehicle Hotline.
Away from home
If you need more help than the dealership can provide after following the
steps provided above call the Ford Fleet and Commercial Vehicle Hotline.
In the United States:
Ford Motor Company
Commercial Vehicle Hotline
1655 Fairlane Circle
Allen Park, MI 48101
800-782-8627 (option #3)
(TDD for the hearing impaired: 1-800-232-5952)
www.fleet.ford.com
In Canada:
Customer Relationship Centre
Ford Motor Company of Canada, Limited
P.O. Box 2000
Oakville, Ontario L6J 5E4
1-800-565-3673 (FORD)
www.ford.ca
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In order to help you service your Ford vehicle, please have the following
information available when contacting the Commercial Vehicle Hotline:
• Your telephone number (home and business)
• The name of the dealer and the city where the dealership is located
• The year and make of your vehicle
• The date of vehicle purchase
• The current odometer reading
• The vehicle identification number (VIN)
Additional assistance
If you still have a complaint involving a warranty dispute, you must
directly notify Ford in writing before pursuing remedies under your
state’s warranty laws. Ford is also allowed a final repair attempt in some
states.
IN CALIFORNIA (U.S. ONLY)
California Civil Code Section 1793.2(d) requires that, if a manufacturer
or its representative is unable to repair a motor vehicle to conform to the
vehicle’s applicable express warranty after a reasonable number of
attempts, the manufacturer shall be required to either replace the
vehicle with one substantially identical or repurchase the vehicle and
reimburse the buyer in an amount equal to the actual price paid or
payable by the consumer (less a reasonable allowance for consumer
use). The consumer has the right to choose whether to receive a refund
or replacement vehicle.
California Civil Code Section 1793.22(b) presumes that the manufacturer
has had a reasonable number of attempts to conform the vehicle to its
applicable express warranties if, within the first 18 months of ownership
of a new vehicle or the first 18,000 miles (29,000 km), whichever occurs
first:
1. Two or more repair attempts are made on the same nonconformity
likely to cause death or serious bodily injury OR
2. Four or more repair attempts are made on the same nonconformity (a
defect or condition that substantially impairs the use, value or safety of
the vehicle) OR
3. The vehicle is out of service for repair of nonconformities for a total of
more than 30 calendar days (not necessarily all at one time)
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In the case of 1 or 2 above, the consumer must also notify the
manufacturer of the need for the repair of the nonconformity at the
following address:
Ford Motor Company
16800 Executive Plaza Drive
Mail Drop 3NE-B
Dearborn, MI 48126
GETTING ASSISTANCE OUTSIDE THE U.S AND CANADA
Before exporting your vehicle to a foreign country, contact the
appropriate foreign embassy or consulate. These officials can inform you
of local vehicle registration regulations and where to find unleaded fuel.
If you cannot find unleaded fuel or can only get fuel with an anti-knock
index lower than is recommended for your vehicle, contact a regional
office or owner relations/customer relationship office.
The use of leaded fuel in your vehicle without proper conversion may
damage the effectiveness of your emission control system and may cause
engine knocking or serious engine damage. Ford Motor Company/Ford of
Canada is not responsible for any damage caused by use of improper
fuel. In the United States, using leaded fuel may also result in difficulty
importing your vehicle back into the U.S.
If your vehicle must be serviced while you are traveling or living in
Central or South America, the Caribbean, or the Middle East, contact the
nearest Ford dealership. If the dealership cannot help you, write or call:
FORD MOTOR COMPANY
WORLDWIDE DIRECT MARKET OPERATIONS
1555 Fairlane Drive
Fairlane Business Park #3
Allen Park, Michigan 48101
U.S.A.
Telephone: (313) 594-4857
FAX: (313) 390-0804
If you are in another foreign country, contact the nearest Ford
dealership. If the dealership employees cannot help you, they can direct
you to the nearest Ford affiliate office.
If you buy your vehicle in North America and then relocate outside of
the U.S. or Canada, register your vehicle identification number (VIN) and
new address with Ford Motor Company Worldwide Direct Market
Operations.
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ORDERING ADDITIONAL OWNER’S LITERATURE
To order the publications in this portfolio, contact Helm, Incorporated at:
HELM, INCORPORATED
P.O. Box 07150
Detroit, Michigan 48207
Or call:
For a free publication catalog, order toll free: 1-800-782-4356
Monday-Friday 8:00 a.m. - 6:00 p.m. EST
Helm, Incorporated can also be reached by their website:
www.helminc.com.
(Items in this catalog may be purchased by credit card, check or
money order.)
Obtaining a French owner’s guide
French Owner’s Guides can be obtained from your dealer or by writing to
Ford Motor Company of Canada, Limited, Service Publications, P.O. Box
1580, Station B, Mississauga, Ontario L4Y 4G3.
REPORTING SAFETY DEFECTS (U.S. ONLY)
If you believe that your vehicle has
a defect which could cause a crash
or could cause injury or death, you
should immediately inform the
National Highway Traffic Safety
Administration (NHTSA) in addition to notifying Ford Motor Company.
If NHTSA receives similar complaints, it may open an investigation, and
if it finds that a safety defect exists in a group of vehicles, it may order a
recall and remedy campaign. However, NHTSA cannot become involved
in individual problems between you, your dealer, or Ford Motor
Company.
To contact NHTSA, you may call the Vehicle Safety Hotline toll-free at
1–888–327–4236 (TTY: 1–800–424–9153); go to http://www.safercar.gov;
or write to:
NHTSA
400 Seventh Street, SW.
Washington, D.C. 20590
You can also obtain other information about motor vehicle safety from
http://www.safercar.gov.
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WASHING THE EXTERIOR
Wash your vehicle regularly with cool or lukewarm water and a neutral
pH shampoo, such as Motorcraft Detail Wash (ZC-3–A), which is
available from your dealer.
• Never use strong household detergents or soap, such as dish washing
or laundry liquid. These products can discolor and spot painted
surfaces.
• Never wash a vehicle that is “hot to the touch” or during exposure to
strong, direct sunlight.
• Always use a clean sponge or car wash mitt with plenty of water for
best results.
• Dry the vehicle with a chamois or soft terry cloth towel in order to
eliminate water spotting.
• It is especially important to wash the vehicle regularly during the
winter months, as dirt and road salt are difficult to remove and cause
damage to the vehicle.
• Immediately remove items such as gasoline, diesel fuel, bird droppings
and insect deposits because they can cause damage to the vehicle’s
paintwork and trim over time.
• Remove any exterior accessories, such as antennas, before entering a
car wash.
• Suntan lotions and insect repellents can damage any painted
surface; if these substances come in contact with your vehicle,
wash off as soon as possible.
WAXING
Applying a polymer paint sealant to your vehicle every six months will
assist in reducing minor scratches and paint damage.
• Wash the vehicle first.
• Do not use waxes that contain abrasives.
• Do not allow paint sealant to come in contact with any non-body
(low-gloss black) colored trim, such as grained door handles, roof
racks, bumpers, side moldings, mirror housings or the windshield cowl
area. The paint sealant will “gray” or stain the parts over time.
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PAINT CHIPS
In order to ensure a proper color match, paint purchased for service and
second-unit body paints must be ordered from Akzo Nobel/Sikkens using
the seven-digit NAVxxxx paint code. Paint purchased from the Ford (or
Ford paint suppliers) service system using the two-digit Ford paint code
may not provide an acceptable color match for your vehicle.
• Remove particles such as bird droppings, tree sap, insect deposits, tar
spots, road salt and industrial fallout before repairing paint chips.
• Always read the instructions before using the products.
ALUMINUM WHEELS AND COVERS
• Clean with Motorcraft Wheel and Tire Cleaner (ZC-37–A), which is
available from your dealer.
• Never apply any cleaning chemical to hot or warm wheel rims or
covers.
• Some automatic car washes may cause damage to the finish on your
wheel rims or covers. Chemical-strength cleaners, or cleaning
chemicals, in combination with brush agitation to remove brake dust
and dirt, could wear away the clearcoat finish over time.
• Do not use hydrofluoric acid-based or high caustic-based wheel
cleaners, steel wool, fuels or strong household detergent.
• To remove tar and grease, use Motorcraft Bug and Tar Remover
(ZC-42), available from your dealer.
ENGINE
Engines are more efficient when they are clean because grease and dirt
buildup keep the engine warmer than normal. When washing:
• Take care when using a power washer to clean the engine. The
high-pressure fluid could penetrate the sealed parts and cause
damage.
• Do not spray a hot engine with cold water to avoid cracking the
engine block or other engine components.
• Spray Motorcraft Engine Shampoo and Degreaser (ZC-20) on all parts
that require cleaning and pressure rinse clean.
• Never wash or rinse the engine while it is running; water in the
running engine may cause internal damage.
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PLASTIC (NON-PAINTED) EXTERIOR PARTS
Use only approved products to clean plastic parts. These products are
available from your dealer.
• For routine cleaning, use Motorcraft Detail Wash (ZC-3–A).
• If tar or grease spots are present, use Motorcraft Bug and Tar
Remover (ZC-42).
WINDOWS AND WIPER BLADES
The windshield, rear and side windows and the wiper blades should be
cleaned regularly. If the wipers do not wipe properly, substances on the
vehicle’s glass or the wiper blades may be the cause. These may include
hot wax treatments used by commercial car washes, water repellent
coatings, tree sap, or other organic contamination; these contaminants
may cause squeaking or chatter noise from the blades, and streaking and
smearing of the windshield. To clean these items, follow these tips:
• The windshield, rear windows and side windows may be cleaned with
a non-abrasive cleaner such as Motorcraft Ultra-Clear Spray Glass
Cleaner (ZC-23), available from your authorized dealer.
• The wiper blades can be cleaned with isopropyl (rubbing) alcohol or
Motorcraft Premium Windshield Washer Concentrate (ZC-32–A),
available from your authorized dealer. This washer fluid contains
special solution in addition to alcohol which helps to remove the hot
wax deposited on the wiper blade and windshield from automated car
wash facilities. Be sure to replace wiper blades when they appear
worn or do not function properly.
• Do not use abrasives, as they may cause scratches.
• Do not use fuel, kerosene, or paint thinner to clean any parts.
Do not use sharp objects, such as a razor blade, to clean the
inside of the rear window or to remove decals, as it may cause
damage to the rear window defroster’s heated grid lines.
INSTRUMENT PANEL AND CLUSTER LENS
Clean the instrument panel and cluster lens with a damp cloth, then dry
with a clean, dry cloth.
• Avoid cleaners or polish that increase the gloss of the upper portion of
the instrument panel. The dull finish in this area helps protect the
driver from undesirable windshield reflection.
• Be certain to wash or wipe your hands clean if you have been in
contact with certain products such as insect repellent and suntan
lotion in order to avoid possible damage to the painted surfaces.
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INTERIOR TRIM
• Clean the interior trim areas with a damp cloth, then dry by wiping
with a dry, soft, clean cloth.
• Do not use household or glass cleaners as these may damage the
finish.
INTERIOR
For fabric, carpets, cloth seats and safety belts:
• Remove dust and loose dirt with a vacuum cleaner.
• Remove light stains and soil with Ford Extra Strength Upholstery
Cleaner (E8AZ-19523–AA).
• If grease or tar is present on the material, spot-clean the area first
with Motorcraft Spot and Stain Remover (ZC-14).
• Never saturate the seat covers with cleaning solution.
• Do not use household cleaning products or glass cleaners, which can
stain and discolor the fabric and affect the flame retardant abilities of
the seat materials.
Do not use cleaning solvents, bleach or dye on the vehicle’s seat
belts, as these actions may weaken the belt webbing.
UNDERBODY
Flush the complete underside of your vehicle frequently. Keep body and
door drain holes free from packed dirt.
FORD CAR CARE PRODUCTS
Your vehicle’s dealer has many quality products available to clean your
vehicle and protect its finishes. These quality products have been
specifically engineered to fulfill your automotive needs; they are custom
designed to complement the style and appearance of your vehicle. Each
product is made from high quality materials that meet or exceed rigid
specifications. For best results, use the following products or products of
equivalent quality:
Motorcraft Bug and Tar Remover (ZC-42)
Motorcraft Car Care Kit (ZC-26)
Motorcraft Car Wash (Canada only) (CXC-21)
Motorcraft Custom Bright Metal Cleaner (ZC-15)
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Motorcraft Custom Clear Coat Polish (ZC–8–A)
Motorcraft Custom Vinyl Protectant (U.S. only) (ZC-40-A)
Motorcraft Dash and Vinyl Cleaner (ZC-38–A)
Motorcraft Deluxe Leather and Vinyl Cleaner (U.S. only) (ZC-11–A)
Motorcraft Detail Wash (ZC-3–A)
Motorcraft Dusting Cloth (ZC-24)
Motorcraft Engine Shampoo and Degreaser (U.S. only) (ZC-20)
Motorcraft Engine Shampoo (Canada only) (CXC-66-A)
Motorcraft One Step Wash and Wax Concentrate (ZC-6-A)
Motorcraft Paint Sealant (ZC-45)
Motorcraft Premium Car Wash Concentrate (U.S. only) (ZC-17-B)
Motorcraft Premium Glass Cleaner (Canada only) (CXC-100)
Motorcraft Premium Liquid Wax (ZC-53-A)
Motorcraft Professional Strength Carpet & Upholstery Cleaner (ZC-54)
Motorcraft Spot and Stain Remover (U.S. only) (ZC-14)
Motorcraft Tire Clean and Shine (ZC-28)
Motorcraft Triple Clean (U.S. only) (ZC-13)
Motorcraft Ultra-Clear Spray Glass Cleaner (ZC-23)
Motorcraft Vinyl Cleaner (Canada only) (CXC-93)
Motorcraft Vinyl Conditioner (Canada only) (CXC-94)
Motorcraft Wheel and Tire Cleaner (ZC-37–A)
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GENERAL SERVICING GUIDELINES AND PRECAUTIONS
As with any machine, care should be taken to avoid being injured when
performing maintenance, repairs or system checks. Improper or
incomplete service could result in the vehicle not working properly
which, in turn, may result in personal injury or damage to the vehicle or
equipment. It is the operator’s responsibility to see that the vehicle
receives proper care and maintenance. If you have any questions about
performing some service, have the service done by a qualified technician.
Servicing guidelines
When servicing your vehicle, always:
• turn off the ignition unless the particular procedure calls for the
engine to be running.
• if the procedure requires the engine to be running, operate the engine
in a well-ventilated area
• set the parking brake or chock the wheels.
• use support stands, not a jack, whenever you must be under a raised
vehicle.
• do not smoke.
• wear safety glasses for eye protection.
• do not work on the brakes unless the proper precautions are taken to
avoid inhaling friction material dust.
• do not wear loose-fitting clothing, hanging jewelry, watches or rings.
• avoid contact with hot metal parts. Allow the hot components to cool
before working with, or around them.
Quality service parts are available through your dealer. If dealer parts are
not used, the owner must make sure that the parts that are being used
are equivalent quality to dealer parts.
The use of inferior parts can adversely affect the quality and
reliability of your vehicle which, in turn, can result in property
damage, personal injury or death.
Note: To avoid damage to the vehicle’s electrical components, disconnect
the positive (+) and negative (-) battery cables prior to electric welding.
Attach the welder ground cable as close as possible to the part being
welded. If it is necessary to weld close to an electrical component, it is
recommended that the electronic component be temporarily removed.
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Follow the periodic lubrication procedures and regular inspection
intervals as outlined. Have your dealer or service center inspect your
vehicle at least once a year. Remember that regular maintenance and
replacement of worn components will usually prevent serious problems
from developing later.
Making modifications to various parts, components and systems
of the vehicle, such as brake and steering systems can adversely
affect the quality, reliability and operation of your vehicle and could
result in property damage, personal injury or death. Such modifications
must be avoided.
The lubrication intervals present a good opportunity to inspect the
vehicle. It is suggested that the various points listed herein be checked
at the lubrication or other recommended intervals.
Failure to properly perform maintenance and servicing
procedures could result in vehicle damage, personal injury or
death.
If the owner/operator of the vehicle is a skilled technician and intends on
performing the vehicle maintenance and service, it is strongly advisable
to purchase a service manual.
Take care when performing any maintenance, system check or
service on your vehicle. Some of the materials may also be
hazardous if used, serviced or handled improperly and could result in
property damage, personal injury or death.
Supporting your vehicle for service
When performing service repairs on your vehicle, first prepare the
vehicle by doing the following:
1. Park the vehicle on a level concrete floor.
2. Set the parking brake and block the wheels to prevent the vehicle
from moving.
3. Select a jack with a rated capacity sufficient to lift and hold up the
vehicle.
4. Raise the vehicle with the jack applied to the axle. DO NOT use the
bumper as a lifting point.
5. Support the vehicle with floor stands under the axle(s). If the axle or
the suspension are being serviced, support the vehicle with floor stands
under the frame side-members.
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Do not use a jack when working under a vehicle. It may give
way, causing the vehicle to fall and result in property damage,
personal injury or death. Always use floor stands to support the
vehicle.
Air conditioning system checks
Have your air conditioning system checked each spring. The refrigerant
charge, cleanliness of the condenser-evaporator cores and belt condition
is essential to air conditioning performance.
When the air conditioning system is being used daily, remove the fresh
air filter (if equipped) once each season and check for dirt, lint, etc.
Replace the filter if necessary. Vehicles operating in unusually dusty
conditions may require inspecting and replacing the fresh air filter more
often.
Front axle - general service information
Maintaining the front axle alignment to specifications is very important
and should only be performed by a qualified technician. Toe-in
adjustment is particularly important with radial tires.
Check to make sure that the axle mounting U-bolt nuts, attaching or
mounting bolts and nuts are securely tightened. Regularly check front
axle for damage, binding, worn parts and adequate lubrication.
At regular intervals, or during other scheduled maintenance, (tire
rotation/service, wheel bearing service, alignment, etc.) the kingpins
should be checked for excessive wear. Refer to the service manual for
proper procedures.
Toe-in setting - general inspection
Inspecting steer axle tires in the first 3,000–10,000 miles (4,800–16,000
km) will generally show if tires are wearing normally.
Rapid outside shoulder wear on both tires indicates too much toe-in.
Rapid inside shoulder wear on both tires indicates too much toe-out. In
P&D-type service, left-to-right steer tire tread life differentials up to 40%
can be observed depending on routes and other variables.
Follow the tire manufacturer’s recommended cold inflation pressure for
the tire size, load range (ply rating) and steer axle loading typical for
their operation (each steer axle tire will equal
1
⁄
2
steer axle loading).
Special applications may warrant a setting based on past experience with
the type of tire operating loads and conditions. Radial tires are more
sensitive to toe-in setting than bias ply tires.
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It is essential that correct toe-in and tire pressure be maintained for
optimum tire wear.
Rear axle - general inspection
Check to make sure that the axle mounting U-bolts, attaching or
mounting bolts and nuts are securely tightened. Refer to the U-bolt nut
torque chart in this chapter. Regularly check the rear axle for damaged,
binding or worn parts.
Brake system - general inspection
Your vehicle is equipped with non-asbestos brake linings. However,
exposure to excessive amounts of brake material (whether asbestos or
non-asbestos, fiberglass, mineral wool, aramid or carbon) may be a
potentially serious health hazard.
Avoid breathing brake lining fiber dust as it may be extremely
hazardous to your health. Always use a respirator during brake
maintenance.
Note: Persons handling brake linings should follow all precautions listed
below:
1. Always wear a respirator approved by the National Institute of
Occupational Studies of Health (NIOSH) or Mine Safety and Appliance
(MSA) during all brake service procedures. Wear the respirator from
removal of the wheels through assembly.
2. Never use compressed air or dry brushing to clean brake parts or
assemblies.
3. Clean brake parts and assemblies in a well ventilated area. During
assembly, carefully place all parts on the floor to avoid getting dust in
the air. Use an industrial vacuum cleaner with a HEPA filter system to
clean dust from the brake drums, backing plates and other brake parts.
After using the vacuum, remove any remaining dust with a rag soaked in
water and wrung until nearly dry.
4. Never use compressed air or dry sweeping to clean the work area.
Use an industrial vacuum cleaner with a HEPA filter system and rags
soaked in water until wrung until nearly dry. Dispose of used rags with
care to avoid getting dust in the air. Use an approved respirator when
emptying vacuum cleaners and handling used rags.
5. Worker clean-up: Wash your hands before eating, drinking or
smoking. Vacuum your work clothes after use and then launder them
separately, without shaking them, to prevent fiber dust getting into the
air.
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General inspection and adjustment
A regular schedule for periodic cleaning, lubrication, adjustment and
inspection should be established based on the type of vehicle operation.
It is difficult to predetermine an exact maintenance interval (time or
mileage), since vehicles will be used in a wide variety of applications and
conditions. If you are uncertain of the proper schedule and procedures
for your vehicle, contact your dealer.
Inspect the brake lining every maintenance interval. Establish inspection
intervals that provide for lining replacement before damage to the disc
occurs. Excessive lining wear may expose the backing plate to the disc
causing scoring of the disc faces.
This inspection should be performed by a qualified technician and must
be in accordance with instructions provided by the service manual.
Fluid level
Fluid level should be between the MIN and MAX lines as marked on the
reservoir. Do not fill the master cylinder to the top of the reservoir.
Note: If brake fluid requires attention to maintain a proper master
cylinder level, this is an indication of either severe brake pad wear or
fluid leakage. A more frequent and thorough brake inspection will be
required.
Fluid precautions
The HydroBoost brake system consists of two completely separate
hydraulic systems operating with two different and incompatible fluids;
power steering fluid and hydraulic brake fluid. Failure to observe
precautions preventing the contamination of either system with fluid
from the other will result in swelling and deterioration of rubber parts
leading to reduced brake performance and eventual brake failure.
To avoid fluid contamination, the following should always be observed:
1. Use only fluids specified (or equivalent) and properly identified.
2. Add fluids only to the following locations:
• Power steering fluid to the power steering fluid pump reservoir
• Brake fluid to the brake master cylinder
Brake lines, hoses and fittings
Inspect these components every 4,000 miles (6,000 km).
• Check lines for kinks, dents, corrosion or rupture.
• Check hoses for abrasions, kinks, soft spots or rupture, collapse,
cracks, twists or loose frame supports. When replacing a hose, be sure
there is adequate clearance to the hose to avoid an abrasion to the
new hose.
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• Examine all connections for leaks.
• Repair or replace brake line tubes, hoses or fittings as required.
Parking brake
Parking brake adjustment should only be performed by a qualified
technician, and in accordance with the instructions in the service
manual.
Use wheel chocks and exercise caution when inspecting under
the vehicle. A vehicle roll-away could result in property damage,
personal injury or death.
TILTING/LOWERING THE CAB
Before titling the cab:
• Make sure the vehicle is parked on a level surface.
• Make sure the parking brake is fully set.
• Turn the engine off (unless it is required to be running for inspection)
• Make sure all doors are closed tightly.
Note: Never lower handle B when cab is tilted (see illustration).
Tilting
Remove all loose objects from cab, close doors, and chock wheels.
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Refer to the accompanying illustration when following these directions:
1. Raise lever A then raise handle B until it comes to a stop.
2. Pull lever C toward you. Tilt the cab while holding grip E.
3. After tilting, ensure pin on rod F is seated in groove.
Note: Never lower handle B when cab is tilted.
Lowering
Refer to the accompanying illustration when following these directions:
1. Push the cab up using grip E. Pull handle G rearward while holding
grip E.
2. With handle B raised fully, hold grip E and lower the cab until hook D
is locked.
3. Lower handle B securely to its original position.
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WINDSHIELD WASHER FLUID
The fluid reservoir is located on the
far right side of the instrument
panel, accessible by opening the
passenger’s door. Add fluid to fill the
reservoir if the level is low. In very
cold weather, do not fill the
reservoir completely.
Only use a washer fluid that meets Ford specification WSB-M8B16–A2.
Refer to Lubricant specifications in this chapter.
State or local regulations on volatile organic compounds may restrict the
use of methanol, a common windshield washer antifreeze additive.
Washer fluids containing non-methanol antifreeze agents should be used
only if they provide cold weather protection without damaging the
vehicle’s paint finish, wiper blades or washer system.
If you operate your vehicle in temperatures below 40°F (4°C),
use washer fluid with antifreeze protection. Failure to use
washer fluid with antifreeze protection in cold weather could result in
impaired windshield vision and increase the risk of injury or accident.
CHANGING THE WIPER BLADES
To prolong the life of the wiper blades, it is highly recommended to
scrape off the ice on the windshield before turning on the wipers. The
layer of ice has many sharp edges and can damage the micro edge of the
wiper element.
The wiper blades should be replaced every six months for optimum
performance.
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1. Pull the wiper arm away from the
windshield and lock into the service
position.
2. Turn the blade at an angle from
the wiper arm. Push the lock pin
manually to release the blade and
pull the wiper blade down toward
the windshield to remove it from the
arm.
3. Attach the new wiper to the
wiper arm and press it into place
until a click is heard.
ENGINE OIL
Checking the engine oil
Refer to the scheduled maintenance information for the appropriate
intervals for checking the engine oil.
1. Park the vehicle on level ground and shut the engine off.
2. Set the parking brake and shift into P (Park).
3. Locate and carefully remove the
engine oil dipstick. The dipstick is
located between the air filter
housing and the back of the cab;
you do not need to tilt the cab to
access it.
4. Wipe the dipstick clean. Insert the dipstick fully, then remove it again.
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• If the oil level is between ADD
and OPERATING RANGE, the
oil level is acceptable. DO NOT
ADD OIL.
• Maintain the oil level between ADD and OPERATING RANGE on the
dipstick by adding oil as required.
• The distance from ADD to OPERATING RANGE on the dipstick
represents 1.0 quart (1.0L).
• Oil levels above OPERATING RANGE may cause engine damage. Some
oil must be removed from the engine by a qualified service technician.
5. Put the dipstick back into the engine and ensure it is fully seated.
Engine oil and filter recommendations
To help achieve proper engine performance and durability, it is important
that you:
• Use only engine oil and oil filters of the proper quality.
• Change the engine oil and filter no later than the recommended
service interval. Refer to the scheduled maintenance information
for the appropriate intervals for changing the engine oil and filter.
• Change your engine oil and filter more frequently if your vehicle
operation includes extended periods of idling or low-speed operation,
driving for a long time in cold temperatures or short driving distances.
Diesel engines require specially formulated oil to resist contamination.
Proper quality oils also provide maximum efficiency of the crankcase
ventilation system which reduces air pollution.
For normal or severe service, use Motorcraft oil or an equivalent oil
conforming to Ford Specification WSS-M2C171–C or API Service
categories CI-4 or CI-4/SL. If CI-4 oil is not available, CH-4 is acceptable.
Diesel engine oils with improved fuel economy properties (energy
conserving) are currently available. If you use an energy conserving oil,
be sure it meets Ford specification WSS-M2C171–D or API service
category designation CI-4/SL and is of the proper viscosity grade for the
temperature range in which you expect to operate your vehicle. Some
energy conserving oils do not meet the requirements necessary for your
diesel engine.
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* Heavy duty trailer towing with ambient temperatures above 50°F
(10°C) requires 15W-40 engine oil.
Using the chart, determine which SAE viscosity grade best suits the
temperature range in which you expect to operate your vehicle. The use
of the correct oil viscosity grade for diesel engines is important for
satisfactory engine operation.
A symbol has been developed by the American Petroleum Institute (API)
to help you select the proper engine oil. The symbol will be included on
the oil container you purchase.
The top section of the symbol shows
the API service category
designation; this should be CI-4/SL
or CI-4 PLUS.
The center section of the API
symbol shows the SAE viscosity
grade.
Use a Ford engine oil filter, part number FL-1995, or equivalent. This
filter protects your engine by filtering harmful, abrasive or sludge
particles.
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BATTERY
Your vehicle is equipped with two maintenance-free batteries which are
mounted in a covered tray and located on the right frame rail.
Maintenance-free batteries do not normally require adding additional
water. However, for severe usage or in high temperature climates, check
the battery electrolyte levels. Refer to the scheduled maintenance
information for the service interval schedules.
Keep the electrolyte level in each cell up to the “level indicator”.
Do not overfill the battery cells.
If the electrolyte level in the battery is low, you can add plain tap water
to the battery, as long as you do not use hard water (water with a high
mineral or alkali content). If possible, however, try to only fill the battery
cells with distilled water. If the battery needs water often, have the
charging system checked.
If the batteries have a cover or shield, make sure the cover or
shield is reinstalled after the battery has been cleaned or
replaced.
For longer, trouble-free operation, keep the top of the batteries clean
and dry. Also, make certain the battery cables are always tightly fastened
to the battery terminals.
It is recommended that the negative battery cable terminal be
disconnected from the battery if you plan to store your vehicle for an
extended period of time. This will minimize the discharge of your battery
during storage.
If you see any corrosion on the battery or terminals, remove the cables
from the terminals and clean with a wire brush. You can neutralize the
acid with a solution of baking soda and water.
Batteries normally produce explosive gases which can cause
personal injury. Therefore, do not allow flames, sparks or lighted
substances to come near the battery. When working near the battery,
always shield your face and protect your eyes. Always provide proper
ventilation.
When lifting a plastic-cased battery, excessive pressure on the
end walls could cause acid to flow through the vent caps,
resulting in personal injury and/or damage to the vehicle or battery.
Lift the battery with a battery carrier or with your hands on opposite
corners.
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Keep batteries out of reach of children. Batteries contain sulfuric
acid. Avoid contact with skin, eyes or clothing. Shield your eyes
when working near the battery to protect against possible splashing of
acid solution. In case of acid contact with skin or eyes, flush
immediately with water for a minimum of 15 minutes and get prompt
medical attention. If acid is swallowed, call a physician immediately.
Battery posts, terminals and related accessories contain lead and
lead compounds. Wash hands after handling.
Always dispose of automotive
batteries in a responsible manner.
Follow your local authorized
standards for disposal. Call your
local authorized recycling center to
find out more about recycling
automotive batteries.
ENGINE COOLANT
Checking engine coolant
The concentration and level of engine coolant should be checked twice a
year to ensure proper glycol/ water concentrations. The coolant
concentration should be maintained at 50/50 coolant and distilled water,
which equates to a freeze point of -34°F (-36°C). Coolant concentration
testing is possible with a hydrometer or antifreeze tester (such as the
Rotunda Battery and Antifreeze Tester, 014–R1060). The level of coolant
should be maintained at the full mark in the coolant reservoir. If the level
falls below, add coolant per the instructions in the Adding engine
coolant section.
Your vehicle was factory-filled with a 50/50 engine coolant and water
concentration. If the concentration of coolant falls below 40% or above
60%, the engine parts could become damaged or not work properly. A
50–50 mixture of coolant and water provides the following:
• Freeze protection down to -34°F (-36°C).
• Boiling protection up to 265°F (129°C).
• Protection against rust and other forms of corrosion.
L
E
A
D
RETURN
RECYCLE
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• Enables calibrated gauges to work properly.
The engine coolant reservoir is
located behind the passenger side of
the cab. When the engine is cold,
check the level of the engine
coolant in the reservoir.
The reservoir has two see-through
level indicators on it. The top
indicator is the full mark; the
bottom indicator is the ADD mark. If
engine coolant is visible through
either indicator it will appear as
yellow (or gold) in color. The
reservoir level should be kept so
that engine coolant is visible at the
top indicator (full mark).
• The engine coolant should be at the full mark as shown on the engine
coolant reservoir (depending upon application).
• Refer to the scheduled maintenance information for service interval
schedules.
• Be sure to read and understand Precautions when servicing your
vehicle in this chapter.
If the engine coolant has not been checked at the recommended interval,
the engine coolant reservoir may become low or empty. If the reservoir is
low or empty, add engine coolant to the reservoir. Refer to Adding
engine coolant in this chapter.
Note: Automotive fluids are not interchangeable; do not use engine
coolant, antifreeze or windshield washer fluid outside of its specified
function and vehicle location.
Adding engine coolant
Note: The engine coolant reservoir requires air space for expansion
volume. The proper fill level is identified on the reservoir; do not overfill
the reservoir.
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Note: If the coolant should get extremely low and the engine very hot,
let the engine cool for approximately 15 minutes before adding coolant.
After the engine has cooled, start the engine and add coolant slowly.
Adding coolant to a hot engine may crack the cylinder head or
crankcase. Never use only water to fill the cooling system.
When adding coolant, make sure it is a 50/50 mixture of engine coolant
and distilled water. Add the mixture to the coolant reservoir, when the
engine is cool, until the appropriate fill level is obtained.
Do not add engine coolant when the engine is hot. Steam and
scalding liquids released from a hot cooling system can burn you
badly. Also, you can be burned if you spill coolant on hot engine parts.
Do not put engine coolant in the windshield washer fluid
container. If sprayed on the windshield, engine coolant could
make it difficult to see through the windshield.
The cooling system in your vehicle is filled with yellow-colored
Motorcraft Premium Gold Engine Coolant meeting Ford Specification
WSS-M97B51–A1.
Note: Add the coolant type originally equipped in your vehicle.
• Add Motorcraft Premium Gold Engine Coolant, VC-7–B
(yellow-colored).
Note: Use of Motorcraft Cooling System Stop Leak Pellets, VC-6, may
darken the color of Motorcraft Premium Gold Engine Coolant from
yellow to golden tan.
• Do not add/mix extended life coolants such as Motorcraft
Specialty Orange Engine Coolant, VC-3 (U.S.) or CXC-209
(Canada), meeting Ford specification WSS-M97B44–D, with the
factory-fill coolant, Motorcraft Premium Gold Coolant meeting
Ford Specification WSS-M97B51–A. Mixing Motorcraft Specialty
Orange Engine Coolant or any equivalent extended life engine coolant
with this factory-fill coolant can result in degraded corrosion
protection.
• A large amount of water without engine coolant may be added, in case
of emergency, to reach a vehicle service location. In this instance, the
cooling system must be drained and refilled with a 50/50 mixture of
engine coolant and distilled water as soon as possible. Water alone
(without engine coolant) can cause engine damage from corrosion,
overheating or freezing.
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• Do not use alcohol, methanol or brine or any engine coolants
mixed with alcohol or methanol antifreeze (coolant). Alcohol
and other liquids can cause engine damage from overheating or
freezing.
• Do not add extra inhibitors or additives to the coolant. These
can be harmful and compromise the corrosion protection of the engine
coolant.
• Do not mix with recycled coolant unless from a Ford-approved
recycling process (see Use of Recycled Engine Coolant section).
To reduce the risk of personal injury, make sure the engine is
cool before unscrewing the coolant pressure relief cap. The
cooling system is under pressure; steam and hot liquid can come out
forcefully when the cap is loosened slightly.
1. Before you begin, turn the engine off and let it cool.
2. When the engine is cool, wrap a thick cloth around the coolant
pressure relief cap on the coolant reservoir (an opaque plastic bottle).
Slowly turn cap counterclockwise until pressure begins to release.
3. Step back while the pressure releases.
4. When you are sure that all the pressure has been released, use the
cloth to turn it counterclockwise and remove the cap.
5. Fill the coolant reservoir slowly
with the proper coolant mixture
(see above), to the top indicator
(full mark) on the reservoir. If you
removed the radiator cap in an
overflow system, fill the radiator
until the coolant is visible and
radiator is almost full.
6. Replace the cap. Turn until
tightly installed to prevent coolant
loss.
After any coolant has been added, check the coolant concentration (refer
to Severe climates later in this chapter). If the concentration is not
50/50 (protection to –34°F [–36°C]), drain some coolant and adjust the
concentration. It may take several drains and additions to obtain a 50/50
coolant concentration.
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Whenever coolant has been added, the coolant level in the coolant
reservoir should be checked the next few times you drive the vehicle. If
necessary, add enough 50/50 concentration of engine coolant and
distilled water to bring the liquid level to the proper level.
If you have to add more than 1.0 quart (1.0L) of engine coolant per
month, have your dealer check the engine cooling system for leaks.
Operating an engine with a low level of coolant can result in engine
overheating and possible engine damage.
Recycled engine coolant
Ford Motor Company does NOT recommend the use of recycled engine
coolant in vehicles originally equipped with Motorcraft Premium Gold
Engine Coolant since a Ford-approved recycling process is not yet
available.
Used engine coolant should be disposed of in an appropriate
manner. Follow your community’s regulations and standards for recycling
and disposing of automotive fluids.
Engine coolant capacities and part numbers
For cooling system capacities, refer to Refill capacities in this chapter.
For coolant part numbers, refer to Lubricant specifications in this
chapter.
Severe climates
If you drive in extremely cold climates (less than –34°F [–36°C]):
• It may be necessary to increase the coolant concentration
above 50%.
• NEVER increase the coolant concentration above 60%.
• Engine coolant concentrations above 60% will decrease the
overheat protection characteristics of the engine coolant and
may cause engine damage.
• If available, refer to the chart on the coolant container to
ensure the coolant concentration in your vehicle will provide
adequate freeze protection at the temperatures in which you
drive in the winter months.
If you drive in extremely hot climates:
• It is still necessary to maintain the coolant concentration
above 40%.
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• NEVER decrease the coolant concentration below 40%.
• Engine coolant concentrations below 40% will decrease the
corrosion protection characteristics of the engine coolant and
may cause engine damage.
• Engine coolant concentrations below 40% will decrease the
freeze protection characteristics of the engine coolant and may
cause engine damage.
• If available, refer to the chart on the coolant container to
ensure the coolant concentration in your vehicle will provide
adequate protection at the temperatures in which you drive.
Vehicles driven year-round in non-extreme climates should use a 50/50
mixture of engine coolant and distilled water for optimum cooling system
and engine protection.
Fan clutches
Your vehicle’s cooling system is equipped with a viscous fan clutch.
• The fan clutch helps control cooling, increase performance, improve
fuel economy and reduce noise.
• The fan clutch is controlled by bimetallic spring sensors. Do not
tamper with these sensors as this may change their calibration or keep
the fan clutch from operating at all.
Stay clear of the fan/fan area while the engine is running or
possible personal injury may occur.
FUEL FILTER/WATER SEPARATOR
Your vehicle is equipped with two fuel filters; one is mounted on top of
the engine, the second one is mounted inside the Horizontal Fuel
Conditioner Module (HFCM) on the inside of the left frame rail by the
transmission. The fuel filter/water separator removes any contaminated
particles and/or water from the fuel before the fuel enters the engine.
The fuel filter/water separator should be drained as recommended in the
scheduled maintenance information.
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Draining the fuel filter/water separator
Water should be drained from the
module assembly whenever the
warning light comes on or every
5,000 miles (8,000 km). The WATER
IN FUEL light will come on when approximately 0.13 pints (60 cc) of
water accumulates in the module.
Replace the fuel filter with Motorcraft Part No. FD-4596.
1. Stop the vehicle and shut off the engine.
The vehicle must be stopped with the engine off when draining
the HFCM. Fuel may ignite if separator is drained while the
engine is running or vehicle is moving.
2. Locate the module drain plug cap
on the outside of the left frame rail
and place an appropriate container
under the drain plug.
3. Loosen the drain plug by turning it counterclockwise. Allow to drain
for approximately 25 seconds or until clean fuel is observed. Install the
drain plug by turning it clockwise until it is firmly seated.
4. Verify that the drain plug is closed and sealed, then remove the
container from under the vehicle.
5. Restart the engine and check the WATER IN FUEL indicator light; it
should not be illuminated. If it continues to illuminate, have the fuel
system checked and repaired.
Fuel filter replacement
Both filters should be replaced at the same time.
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Removal
• Engine-mounted filter (15/16”
socket or
1
⁄
2
” square drive
required)
• Frame-mounted filter (36 mm
socket required)
1. Place an appropriate container under the filter assembly, then remove
the fuel filter cap by turning counterclockwise.
2. Remove and discard the old fuel filter element.
3. Carefully clean the mating surfaces.
Installation
The engine will not run properly if the fuel filter is not installed
in housing.
1. Install new fuel filter into the fuel filter housing.
2. Tighten cap onto fuel filter housing slowly, allowing fuel to soak into
the fuel filter element. Tighten cap until it contacts the housing.
After replacing the fuel filter, the engine will purge the trapped
air as it runs. The engine may run roughly and smoke until the air
is completely eliminated.
Using a fuel which has more than average impurities may require
the fuel filter to be replaced more frequently than the service
interval specifies.
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FUEL INFORMATION
Important safety precautions
Do not overfill the fuel tank. The pressure in an overfilled tank
may cause leakage and lead to fuel spray and fire.
The fuel system may be under pressure. If the fuel cap is venting
vapor or if you hear a hissing sound, wait until it stops before
completely removing the cap.
Automotive fuels can cause serious injury or death if misused or
mishandled.
Observe the following guidelines when handling fuel:
• Extinguish all smoking materials
and any open flames before
fueling your vehicle.
• Always turn off the vehicle before
fueling.
• Automotive fuels can be harmful
or fatal if swallowed. If fuel is swallowed, call a physician immediately,
even if no symptoms are immediately apparent. The toxic effects of
fuel may not be visible for hours.
• Avoid inhaling fuel vapors. Inhaling too much fuel vapor of any kind
can lead to eye and respiratory tract irritation. In severe cases,
excessive or prolonged breathing of fuel vapor can cause serious
illness and permanent injury.
• Avoid getting fuel liquid in your eyes. If fuel is splashed in the eyes,
remove contact lenses (if worn), flush with water for 15 minutes and
seek medical attention. Failure to seek proper medical attention could
lead to permanent injury.
• Fuels can also be harmful if absorbed through the skin. If fuel is
splashed on the skin and/or clothing, promptly remove contaminated
clothing and wash skin thoroughly with soap and water. Repeated or
prolonged skin contact with fuel liquid or vapor causes skin irritation.
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When refueling always shut the engine off and never allow
sparks or open flames near the filler neck. Never smoke while
refueling. Fuel vapor is extremely hazardous under certain conditions.
Care should be taken to avoid inhaling excess fumes.
The flow of fuel through a fuel pump nozzle can produce static
electricity, which can cause a fire if fuel is pumped into an
ungrounded fuel container.
If you must replace the fuel filler cap, replace it with a genuine
Ford or Motorcraft part. The customer warranty may be void for
any damage to the fuel tank or fuel system if a genuine Ford or
Motorcraft fuel filler cap is not used.
If you do not use the proper fuel filler cap, excessive pressure or
vacuum in the fuel tank may damage the fuel system or cause
the fuel cap to disengage in a collision, which may result in possible
personal injury.
Refueling
Fuel vapor burns violently and a fuel fire can cause severe
injuries. To help avoid injuries to you and others:
• Read and follow all the instructions on the pump island;
• Turn off your engine when you are refueling;
• Do not smoke if you are near fuel or refueling your vehicle;
• Keep sparks, flames and smoking materials away from fuel;
• Stay outside your vehicle and do not leave the fuel pump unattended
when refueling you vehicle — this is against the law in some places;
• Keep children away from the fuel pump; never let children pump fuel
Use the following guidelines to avoid static build-up when filling an
ungrounded fuel container:
• Place approved fuel container on the ground.
• DO NOT fill a fuel container while it is in the vehicle (including the
cargo area).
• Keep the fuel pump nozzle in contact with the fuel container while
filling.
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• DO NOT use a device that would hold the fuel pump handle in the fill
position.
Choosing the right fuel
The engine is designed to use low sulfur number 1D or 2D diesel fuel
only. At temperatures below –20°F (–7°C), number 1D or winter blend
number 2D fuel is recommended. (See Cold weather operation in the
Driving chapter.) Diesel fuel containing no more than 5% of biodiesel
may be used. Biodiesel fuel is a product derived from renewable fuel
sources such as vegetable oil, animal fat and cooking oil.
Do not use home heating oil or any diesel fuel not intended for
highway use. Red dye is used to identify fuels intended for
agricultural and non-highway use. Damage to the fuel injection
system, engine and exhaust catalyst can occur if an improper fuel
is used. Do not add gasoline, gasohol or alcohol to diesel fuel.
This practice creates a serious fire hazard and engine
performance problems.
Use low sulfur (less than 0.05% by weight) fuel as required by the EPA
for emission compliance.
Do not mix diesel fuel with gasoline, gasohol or alcohol. This
could cause an explosion resulting in personal injury.
Do not use starting fluid such as ether or gasoline. Such fluids
can cause immediate explosive damage to the engine and
possible personal injury.
Fuel quality
It should not be necessary to add any aftermarket additives to your fuel
tank if you use a properly formulated diesel fuel that meets ASTM D 975
specification. Aftermarket additives can damage the injector system or
engine. Repairs to correct the effects of using an aftermarket product in
your fuel may not be covered by your warranty.
Do not blend used engine oil with diesel fuel under any
circumstances. Blending used oil with the fuel will significantly increase
your vehicle’s exhaust emissions and reduce engine life due to increased
internal wear.
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Many of the world’s automakers approved the World-wide Fuel Charter
that recommends diesel fuel specifications to provide improved
performance and emission control system protection for your vehicle.
Diesel fuel that meet the World-wide Fuel Charter should be used when
available. Ask your fuel supplier about fuel that meet the World-Wide
Fuel Charter.
Running out of fuel
Avoid running out of fuel as this will allow air to enter the fuel system,
which will make restarting the vehicle difficult.
If you have run out of fuel:
• If your vehicle is equipped with dual fuel tanks, add at least 4–5
gallons (15–19 liters) of fuel to each tank before attempting to restart
the engine.
• Use caution not to overheat and damage the starter by cranking
the engine for an excessive period of time. You may need to crank the
engine for a longer time than normal. If the engine fails to start in 20
seconds, turn the ignition to the OFF position and wait for two or
three minutes before cranking the engine again.
• Any remaining trapped air will self-purge from the fuel system once
the engine starts running.
• The engine may run rough and produce white smoke while air is in
the fuel system. This is normal and should stop after a short period of
time.
FUEL CONSUMPTION IMPROVEMENT MEASURES
There are two important factors you can control to improve fuel
economy: the mechanical condition of your vehicle and how you drive it.
A properly maintained vehicle will deliver better performance than a
neglected vehicle. Always follow your maintenance schedule to keep your
vehicle in top operating condition.
Also, your driving habits have a significant influence on use of fuel. By
following these suggestions, you can stretch your fuel use:
• Avoid changes in speed as much as possible.
• Anticipate changing traffic conditions. Sudden stops and fast
acceleration waste fuel.
• Avoid extensive idling.
• Do not drive with your foot resting on the brake pedal.
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Essentials of good fuel economy
Measuring techniques
Your best source of information about actual fuel economy is you, the
driver. You must gather information as accurately and consistently as
possible. Fuel expense, frequency of fill-ups or fuel gauge readings are
NOT accurate as a measure of fuel economy. We do not recommend
taking fuel economy measurements during the first 1,000 miles (1,600
km) of driving. You will get a more accurate measurement after
2,000–3,000 miles (3,000 km–5,000 km).
The advertised fuel capacity of the fuel tank(s) on your vehicle is equal
to the rated refill capacity of the fuel tank(s) as listed in Refill
capacities in this chapter. The advertised capacity is the amount of the
Indicated Capacity and the Empty Reserve combined. Indicated Capacity
is the difference in the amount of fuel in a full tank and a tank when the
fuel gauge indicates empty. Empty Reserve is the small amount of usable
fuel remaining in the fuel tank after the fuel gauge indicates empty.
The amount of Empty Reserve varies and should not be relied
upon to increase driving range. When refueling your vehicle after
the fuel gauge indicates empty, you might not be able to refuel
the full amount of the advertised capacity of the fuel tank due to
the empty reserve still present in the tank.
Filling the tank
For consistent results:
• Use the same fill rate setting (low - medium - high) each time during
filling.
• Allow three automatic click-offs when filling.
• Always use fuel of a known quality, preferably a national brand.
• Have the vehicle loading and distribution the same every time.
• When refueling a vehicle equipped with dual fuel tanks, if the two
tanks are not filled equally, the fuel gauge reading may fluctuate
slightly until the fuel level between the two tanks balance out and
become equal.
Your results will be most accurate if your filling method is consistent.
Note: For vehicles equipped with dual fuel tanks, engine performance
may degrade if fuel is not added to both tanks when refueling.
Calculating fuel economy
1. Fill the fuel tank(s) completely and record the initial odometer
reading (in miles or kilometers).
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2. Each time you fill the tank(s), record the amount of fuel added (in
gallons or liters).
3. After at least three to five tank fill-ups, fill the fuel tank(s) and record
the current odometer reading.
4. Subtract your initial odometer reading from the current odometer
reading.
5. Follow one of the simple calculations in order to determine fuel
economy:
• Divide total miles traveled by total gallons used.
• Multiply liters used by 100, then divide by total kilometers traveled.
Keep a record for at least one month and record the type of driving (city
or highway). This will provide an accurate estimate of the vehicle’s fuel
economy under current driving conditions. Additionally, keeping records
during summer and winter will show how temperature impacts fuel
economy. In general, lower temperatures give lower fuel economy.
Driving style — good driving and fuel economy habits
Give consideration to the lists that follow and you may be able to change
a number of variables and improve your fuel economy.
Habits
• Smooth, moderate operation can yield up to 10% savings in fuel.
• Steady speeds without stopping will usually give the best fuel
economy.
• Anticipate stopping; slowing down may eliminate the need to stop.
• Slow down gradually.
• Sudden or hard accelerations may reduce fuel economy.
• Driving at reasonable speeds (traveling at 55 mph [88 km/h] uses 15%
less fuel than traveling at 65 mph [105 km/h]).
• Using the air conditioner or defroster may reduce fuel economy.
• Resting your foot on the brake pedal while driving may reduce fuel
economy.
Conditions
• Carrying unnecessary weight may reduce fuel economy.
• Fuel economy may decrease with lower temperatures during the first
8–10 miles (12–16 km) of driving.
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• Flat terrain driving improves fuel economy over hilly roads.
• Transmissions give their best fuel economy when operated in the top
cruise gear and with steady pressure on the accelerator.
• Close windows for highway driving.
NOISE EMISSIONS – EXTERIOR
In order to comply with the federal exterior noise regulations, your
vehicle may be equipped with noise emission items. Depending on the
vehicle configuration, it may have all or some of the following items:
Air Intake System
• Air Filter: should be inspected and its location should not be altered.
Do not alter inlet and outlet piping.
Body
• Wheel Well: splash shields, cab shields and under-cab insulation
should be inspected for deterioration, dislocation, and orientation.
Cooling System
• Check the fan for damage to blades; replace, if damaged, with the
recommended parts. Inspect for fan to shroud interference, and any
damage to shroud such as cracks and holes.
• The fan ratio should not be changed and the fan spacer dimensions
and positions should not be altered.
• Inspect the fan clutch for proper operation, make sure that the fan is
disengaged when cooling of the engine is not required.
• Check for proper operation of radiator shutters, if equipped. The
shutters should be open during normal operating temperatures.
Engine and Driveline System
• Transmission Enclosure: inspect for cracks, holes, and tears. Clean
any deposits such as oil, dirt, and stones.
• Engine valve covers and block covers are made to damp out engine
mechanical noise and, if needed, should be replaced with
recommended parts. Check for mechanical isolations.
Exhaust System
• Inspect the exhaust system for leaks at various joint connections and
tighten the clamps.
• Do a visual inspection for cracks or holes in the muffler and tail pipe.
• Always use the recommended parts when items need to be replaced.
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• The tail pipe elbow or offset tail pipe orientation must not be changed
from the standard position as originally received.
• To avoid abnormal changes in vehicle sound levels, it is necessary for
the owner to perform inspections and necessary maintenance at the
intervals shown in the scheduled maintenance information.
STEERING - GENERAL INSPECTION
• Ask your service technician to examine the steering mechanism. Only
minor adjustments may be necessary.
• Check tie rod, drag link end clamp bolts and ball joints for proper
tightness.
• Check for installation and spread of cotter pins and tightness of nuts
at both ends of the tie rod and drag link.
• Check that pitman arm (steering arm at steering gear) mounting is
tight and locked. Check system for leaks or hose chafing. Repair at
once, if necessary.
• Maintain proper steering gear and power steering pump lubricant
levels.
• Regularly inspect steering column joint bolts and steering linkage,
particularly for body-to-chassis clearance.
Note: Have any steering problems corrected at once by a qualified
service technician.
Failure to maintain the steering system in proper condition can
cause reduced steering ability resulting in property damage,
personal injury or death.
Tightening steering column joint bolts
As a good maintenance practice, it is recommended that steering column
joint bolts be checked for tightness every 60,000 miles (96,000 km) or
annually, whichever occurs first. Do not overtighten.
Power steering
Whenever the power steering system has been drained and refilled for
any reason, air must be bled from the system before returning the
vehicle to service. Failure to properly bleed the system can result in
degradation of power steering performance.
Consult your dealer who is aware of the proper procedures for filling and
bleeding the system.
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POWER STEERING FLUID
Check the power steering fluid level
by looking at the see-through plastic
reservoir. Make sure that the fluid is
within the FULL and ADD range as
marked on the reservoir. If the fluid
level is below the ADD line, add
fluid in small amounts, continuously
checking the level until it reaches
the proper level. If adding fluid is
necessary, refer to Lubricant
Specifications in this chapter for
the proper fluid type. Refer to the scheduled maintenance information
for the recommended service intervals.
A low fluid level may indicate a leak in the power steering system.
Inspect the power steering system and repair the leak. If necessary, see
your dealer or a qualified service technician.
To avoid damage to the power steering system, do not operate the
vehicle with a low power steering fluid level.
BRAKE FLUID
The reservoir is located behind a
panel on the far left side of the
instrument panel, accessible by
opening the driver’s door and
removing the end panel.
Check and refill the brake fluid reservoir using the following procedure.
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1. Clean the reservoir cap before removal to prevent dirt or water from
entering the reservoir.
2. Visually inspect the fluid level; the level should be between the
MIN/MAX marks on the reservoir.
3. If necessary, add brake fluid from a clean unopened container until the
level reaches the MAX mark. Do not fill above this line.
4. Use only a DOT 3 brake fluid certified to meet manufacturer
specifications. Refer to Lubricant specifications in this chapter.
Brake fluid is toxic. If brake fluid contacts the eyes, flush eyes
with running water for 15 minutes. Seek medical attention if
irritation persists. If taken internally, drink water and induce vomiting.
Seek medical attention immediately.
If you use a brake fluid that is not DOT 3, you will cause
permanent damage to your brakes.
Do not let the reservoir for the master cylinder run dry. This
may cause the brakes to fail.
TRANSMISSION FLUID
Checking automatic transmission fluid
Refer to the scheduled maintenance information for scheduled
intervals for fluid checks and changes. Your transmission does not
consume fluid. However, the fluid level should be checked if the
transmission is not working properly, i.e., if the transmission slips or
shifts slowly or if you notice some sign of fluid leakage.
Automatic transmission fluid expands when warmed. To obtain an
accurate fluid check, drive the vehicle until it is at normal operating
temperature (approximately 20 miles [30 km]). If your vehicle has been
operated for an extended period at high speeds, in city traffic during hot
weather or pulling a trailer, the vehicle should be turned off for about 30
minutes to allow fluid to cool before checking.
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1. Drive the vehicle 20 miles (30
km) or until it reaches normal
operating temperature.
2. Park the vehicle on a level
surface and engage the parking
brake.
3. With the parking brake engaged
and your foot on the brake pedal,
start the engine and move the
gearshift lever through all of the
gear ranges. Allow sufficient time for each gear to engage.
4. Latch the gearshift lever in P (Park) and leave the engine running.
5. Remove the dipstick, and wipe it clean with a clean, dry lint free rag.
6. Install the dipstick making sure it is fully seated in the tube.
7. Remove the dipstick and inspect the fluid level. The fluid should be in
the designated area for normal operating temperature or ambient
temperature.
Low fluid level
Do not drive the vehicle if the fluid
level is at the bottom of the dipstick
and the ambient temperature is
above 50°F (10°C).
Correct fluid level
The transmission fluid should be checked at normal operating
temperature 150°F-170°F (66°C-77°C) on a level surface. The normal
operating temperature can be reached after approximately 20 miles (30
km) of driving.
You can check the fluid without driving if the ambient temperature is
above 50°F (10°C). However, if fluid is added at this time, an overfill
condition could result when the vehicle reaches normal operating
temperature.
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The transmission fluid should be in
this range if at normal operating
temperature (150°F-170°F
[66°C-77°C]).
The transmission fluid should be in
this range if at ambient temperature
(50°F-95°F [10°C-35°C]).
High fluid level
Fluid levels above the safe range
may result in transmission failure.
An overfill condition of transmission
fluid may cause shift and/or
engagement concerns and/or
possible damage.
High fluid levels can be caused by
an overheating condition.
Adjusting automatic transmission fluid levels
Before adding any fluid, make sure the correct type is used. The type of
fluid used is indicated on a tag located on the transmission fill tube and
also in the Lubricant specifications section in this chapter.
Use of a non-approved automatic transmission fluid may cause
internal transmission component damage.
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If necessary, add fluid in
1
⁄
2
pint
(250 ml) increments through the
filler tube until the level is correct.
If an overfill occurs, excess fluid
should be removed by a qualified
technician.
An overfill condition of
transmission fluid may cause
shift and/or engagement
concerns and/or possible
damage.
Do not use supplemental transmission fluid additives, treatments or
cleaning agents. The use of these materials may affect transmission
operation and result in damage to internal transmission components.
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Automatic transmission fluid filter
The TorqShift automatic
transmission is equipped with a
serviceable external fluid filter
mounted on the driver side of the
transmission. Refer to the
scheduled maintenance
information for service intervals.
To replace the transmission filter:
1. Shut off the engine.
2. Unscrew filter housing.
3. Replace filter with a new authorized Motorcraft filter element FT-145.
4. Reinstall housing and check transmission fluid level using procedure in
this section.
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AIR FILTER REPLACEMENT
The air filter should be replaced any
time the air filter restriction gauge
reads 25 inches (635 mm) or as
indicated by the maintenance
intervals in the scheduled
maintenance information.
1. Remove the cover by releasing
the clamp and turning the cover
counterclockwise and pulling it off.
2. Remove the dirty filter and
discard it.
3. Clean any accumulation of dirt
from the housing using a damp rag.
Do not use compressed air to
clean the housing.
4. Inspect the housing for damage
or distortion which would allow
unfiltered air to enter the engine.
5. Install the new filter. Install the cover onto the housing, then turn it
clockwise and close the clamp.
After replacing the filter, reset the gauge by pressing the reset button on
top of the gauge.
Air filter restriction gauge
This gauge, located on top of the air
filter housing, measures the vacuum
inside the air cleaner. The more the
air cleaner is restricted (dirty,
clogged), the higher the vacuum
reading.
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Change the air filter when the gauge
reads 25 inches (635 mm). After
installation of the new filter
element, reset the gauge by pressing
the reset button on top of the
gauge.
ENGINE AND SUBSYSTEM MAINTENANCE
Note: To prevent damage to the engine control module or any parts of
the electrical system, never spray-wash the parts directly.
For effective emissions control and low operating cost, it is important
that maintenance operations listed in this section be performed at the
specified periods or mileage intervals indicated (kilometers, miles, hours,
or months, whichever comes first).
Service intervals are based upon average operating conditions. Where
dusty, frequent start-and-stop or heavily laden operations are
encountered, more frequent servicing will be required.
As the vehicle owner, you are responsible for the performance of all
scheduled maintenance. The required maintenance operations may be
performed by the owner at a service establishment of the owner’s
choosing. Any replacement parts used for required maintenance services
or repairs should be genuine manufacturer service parts or equivalent in
quality and performance to genuine manufacturer service parts. Use of
inferior parts hinders operations of the engine and emissions controls
and can reduce engine life and/or jeopardize the warranty.
Receipts covering the performance of regular maintenance should be
retained in the event questions arise concerning maintenance. The
receipts should be transferred to each subsequent owner of the vehicle.
Catalytic converter
If your vehicle is equipped with a catalytic converter, it is important to
review the scheduled maintenance information to ensure proper
functioning of the catalytic converter. Also, take precautions not to
damage the catalytic converter when servicing your engine or storing
your vehicle. Do not blend waste oil with diesel fuel. Operate only on
low sulfur (less than 500 parts per million sulfur) diesel fuel with a
Cetane value of 42 or higher.
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Air induction system
Once each year, perform a complete inspection of the air induction
system. In areas where road salt is used, the inspection consists of
disassembling the joints of each aluminum component and inspecting for
salt build-up and presence of chlorine that can cause aluminum particles
to flake off and enter the engine combustion chambers.
If evidence of corrosion is found (usually at the pipe connections), use a
wire brush to clean the inside of the pipes and inside the rubber hoses.
If the intake pipes are pitted at the joint ends, use RTV silicone to seal
the joints. Be certain that no excess material is on the inside of the pipes
that can be pulled into the engine. If the service condition of the pipes,
hoses or clamps is questionable, replace the defective part(s).
Be sure that prior to reassembly all dust and debris has been cleaned out
of the pipes and couplings with a clean, damp rag.
To reduce the risk of personal injury or death when performing
maintenance to any turbocharged engine with engine air inlet
piping disconnected, a turbocharger compressor air inlet protective
shield should be installed over the turbocharger air inlet.
CHASSIS-MOUNTED CHARGE AIR COOLER
The charge air cooler should be inspected daily. With the engine off,
visually inspect the charge air cooler core assembly for debris and
clogging of external fins. Prior to engine operation, remove any debris
blocking the core.
• Turbocharger-to-charge air cooler
• Charge air cooler-to-intake manifold pipe
• Mounting bracket
• Chassis-mounted charge air cooler core
Air intake piping inspection
• Check for accumulation of salt deposits (where applicable). If present,
disassemble and clean the complete air intake piping system. If the
intake piping is pitted, use RTV silicone to seal joints against leakage.
• Check for loose hoses and clamps.
• Check for ruptured or collapsed hoses.
• Check air filter housing for cracks.
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ELECTRICAL SYSTEM INSPECTIONS
Periodically inspect electrical connectors on the outside of the cab, on
the engine and frame for corrosion and tightness. Exposed terminals
such as the fuel sender, cranking motor, alternator and feed-through
studs should be cleaned and re-coated with a lubricant sealing grease
such as Motorcraft XG-3, or equivalent. This should include the ground
cable connector for batteries, engine and cab.
Accessory feed connections
Vehicle electrical systems are complex and often include electronic
components such as engine and transmission controls, instrument panels,
ABS, etc. While most systems operate on battery voltage (12 volts),
some systems can be as high as 90 volts or as low as five volts. Refer to
the Electrical Circuit Diagram Manuals, available from your vehicle’s
manufacturer, to ensure that any additional body lights and accessories
are connected to circuits that are both appropriate and not overloaded.
No modification should be made to any vehicle control system without
first contacting your dealer.
SUSPENSION INSPECTION
Periodically:
• Check condition of spring leaves for evidence of fatigue, bending or
breaks.
• Check condition of suspension mounting brackets and bushings.
• Check that torque rod mounting fasteners are tight.
• Check to be sure the suspension alignment is maintained at all time.
• Check U-bolts after the chassis has been operating under load for
1,000 miles (1,600 km) or six months, whichever comes first, the
U-Bolt nuts must be re-torqued. The U-Bolt nuts thereafter must be
re-torqued every 36,000 miles (58,000 km). The U-Bolt and nut
threads and seats should be cleaned and lubricated to ensure a “like
new” condition when re-torquing.
Note: See the U-Bolt Nut Torque chart in this chapter.
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U-BOLT NUT TORQUE
Axle type
U-bolt torque
Ft. lb. N•m
All 260–300 353–407
Spring U-bolt checks
Check U-bolt nuts and re-torque every 36,000 miles (58,000 km) after
initial 1,000 miles (1,600 km) re-torque. The U-bolt and nut threads and
seats should be cleaned and lubricated to ensure peak condition when
re-torqued.
FRAME AND TOW HOOKS
Your vehicles chassis is manufactured with frame rails of either mild
carbon steel, or HSLA steel. Each must be handled in a specific manner
to ensure maximum service life. Before attempting frame repair or
modification, consult the service manual or your dealer.
It is important, particularly on vehicles where the tow hooks are used
frequently to inspect the front and rear tow hooks for damage or a loose
mounting.
PROPELLER SHAFT
At the regular lubrication interval, check the universal joints for any
evidence of wear or looseness. Should propeller shaft vibrations occur,
stop the vehicle immediately to avoid possible hazardous consequences
or damage to other components.
REAR AXLE LUBRICANT
Refer to the scheduled maintenance information for rear axle
lubricant level checks and lubricant change intervals.
The rear axle may be filled with an optional synthetic lubricant which
allows the use of extended service intervals. A tag on the filler plug will
identify the use of synthetic lubricant.
Use only a lubricant that meets manufacturer specifications (refer to
Lubricant specifications in this chapter).
Use of a non-approved rear axle lubricant may cause internal axle
component damage.
Check your rear axle lubricant level using the following procedure:
1. Park the vehicle on level ground.
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2. Set the parking brake and shift into P (Park) and turn the engine off.
3. Clean any dirt from around the rear axle filler plug.
4. Remove the filler plug and inspect the lubricant level.
5. The lubricant level should be up to the bottom of the filler plug
opening.
6. If necessary, add enough lubricant through the filler plug opening so
that the lubricant level is at the bottom of the opening.
7. Clean and install the filler plug securely.
Drain and refill your rear axle lubricant using the following procedure:
Note: The rear axle lubricant should only be drained when the lubricant
is warm.
1. Park the vehicle on level ground.
2. Set the parking brake and shift into P (Park) and turn the engine off.
3. Clean any dirt from around the rear axle filler and drain plugs.
4. Remove the filler and drain plugs and drain the lubricant into a
suitable container. Dispose all used automotive fluids in a responsible
manner following your local authorized standards.
5. Clean the drain plug and drain plug magnet, then install the plug
securely.
6. Add enough lubricant through the filler plug opening so that the
lubricant level is up to the bottom of the opening.
7. Clean and install the filler plug securely.
WHEELS
General
Wheel bearings should be inspected, lubricated and adjusted at regular
intervals. This is especially important if operating in deep sand, mud, or
water. Refer to Lubricant specifications in this chapter.
When installing wheel balance weights, they must be mounted on the
dome-side of the wheel only. Failure to do so may result in loss of wheel
weight and/or damage to brakes or wheels.
Wheel bearings
Your vehicle is equipped with grease-packed front wheel bearings and
oil-lubricated rear wheel bearings.
Normal maintenance
Over a period of time, if not routinely cleaned, a slight film of oil/grease
can collect dirt around the gasket, which could appear to be a leak.
Routine cleaning ensures that leaks can be easily observed before
damage occurs.
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Installation, tightening and alignment
Tighten the lug nuts in the order
shown.
When installing wheels, be certain that the threads on studs and nuts are
clean to permit correct torquing of nuts. The mounting surfaces of rims,
wheels, spacer rings and clamps must be free of dirt, rust, lubricants or
damage.
Use a wire brush to clean the mounting contact surfaces. Do not use
lubricant on threads.
After the rim or wheel has been properly tightened, it should be checked
for alignment. Rotate the wheel with a piece of chalk attached to a
steady, firm surface, and placed to just barely clear the outside surface of
the tire bead seat. This procedure will point out the high spot. A high
spot does not necessarily mean that the lug nuts have been unevenly
tightened. This condition or misalignment could be caused by a bent
wheel.
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Wheel mounting
Disc wheel with flange nuts (hub-piloted)
Front wheel mounting of flange nut
system
1. Flange nut
2. Wheel(s)
3. Brake drum
4. Wheel stud (M14)
5. Wheel hub
Rear wheel mounting of flange nut
system
1. Flange nut
2. Wheel(s)
3. Brake drum
4. Wheel stud (M14)
5. Wheel hub
1. Slide inner rear or front tire and wheel in position over studs and push
it back as far as possible. Use care so that the threads on studs are not
damaged.
2. Position the outer rear tire and wheel in place over the studs and
push it back as far as possible. Use care so that the threads on studs are
not damaged.
3. Run the nuts on the studs until they contact the wheel(s). Rotate the
wheel assembly a half-turn to permit the parts to seat.
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4. Draw up the nuts alternately following the crisscross sequence
illustrated under Installation, tightening and alignment. Do not fully
tighten the nuts. This will allow uniform seating of the nuts and ensure
even face-to-face contact of the wheel and hub.
5. Continue tightening the nuts to the torque specifications in the Wheel
Lug Nut Torque chart, later in this chapter, using the same crisscross
sequence shown.
6. After operating the vehicle approximately 50 miles (80 km), check the
nuts for tightness. Some natural seating of parts may be encountered
and the torque on the nuts will drop. Retighten all nuts to specifications.
Once a week, inspect and retighten the wheel stud nuts.
Aluminum rear disc wheel with flange nuts (hub-piloted)
1. Flange nut
2. Wheel(s)
3. Brake drum
4. Wheel stud (M14)
5. Wheel hub
6. Wheel locator pad
1
6
5
4
3
2
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Prior to re-installing rear aluminum hub-piloted wheels, clean each wheel
locator pad on the hub from all dirt, rust and foreign material. Apply a
light coat of chassis grease, never-seize or disc brake corrosion control
grease, only to the wheel locator pad.
When installing the tire and rim assembly on disc-brake equipped axles,
make sure the tire valve stem clears the brake caliper. The use of a tire
manufacturer’s stem forming tool is the only acceptable method of
obtaining clearance when necessary.
Note: Always observe the following instructions:
Failure to follow these instructions could result in property
damage, personal injury or death
• With loosened nuts on stud, strike clamps with a heavy hammer and
be sure each clamp is loose.
• Never hammer side ring or lock ring on a partially- or fully-inflated
tire.
• Never use cracked, bent or badly rusted parts.
• Always deflate tires completely before removing locks or side rings.
• Never add air until each side ring or lock ring is fully seated.
• Never re-inflate flat tires on-vehicle; use the spare tire.
• Never mix rim side rings or lock rings of different types,
manufacturers or sizes.
• Always inflate tires in a safety cage.
Proper torque
It is important to tighten and maintain wheel and rim mounting nuts to
the proper torque. Loose nuts or overtightened nuts can lead to
premature wear and possible failure of the wheel and/or mounting
hardware.
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Wheel lug nut torque
Size Nut mounting
Torque
Ft. lb. N•m
M14 Flange 140–160 189–217
Note: Do not use lubrication on dry threads. Where excessive corrosion
exists, a light coat of lubricant on the first three threads of the stud bolt
is permitted. Keep lubricant away from:
• Hex nut and rim clamp contact surfaces.
• Cap nut ball face and ball seat on the disc wheel.
• Flange nut washer surface and flat on the disc wheel.
Changing wheel types
Consult your dealer or wheel/rim distributor before attempting any wheel
or fastener changes.
Use only the same type and style wheels and mounting hardware
to replace original parts. Failure to do so may result in an
assembly that looks fine, but does not fit together properly. This could
possibly cause wheel or fastener failures which could result in property
damage, personal injury or death.
Note: Do not attempt to mix stud-piloted wheels or fasteners with
hub-piloted wheels or fasteners.
Note: Do not change from aluminum wheels to steel wheels or
vice-versa without changing the mounting hardware required or, with
flange-nut mounting systems, changing the hub and stud assembly.
Tire rotation
Rotating your tires at the recommended interval (as indicated in the
scheduled maintenance information) will help your tires wear more
evenly, providing better tire performance and longer tire life.
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Six tire rotation
It is recommended that front and
rear tires (in pairs) be rotated only
side to side, with the rear tires
maintaining original vehicle position.
After tire rotation, inflation
pressures must be adjusted for the
tires new positions in accordance
with vehicle requirements.
Sometimes irregular tire wear can be corrected by rotating the tires.
Note: If your tires show uneven wear ask a qualified technician at a
reputable repair facility to check for and correct any wheel misalignment,
tire imbalance or mechanical problem involved before tire rotation.
TIRE/WHEEL RIM SELECTION AND INFLATION PRESSURES
Tire size
Load
range
Approved
rim widths
Axle capacity
Front - lbs.
(kg)/psi
(kPa)
Rear - lbs.
(kg)/psi
(kPa)
225/70R19.5 F 6.00
6000 (2722)/
95 (655)
11000 (4990)/
95 (655)
225/70R19.5 F 6.00
7000 (3175)/
95 (655)
13000 (5897)/
95 (655)
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Tire inflation information
All tires with Steel Carcass Plies (if equipped):
This type of tire utilizes steel cords in the sidewalls. As such, they
cannot be treated like normal light truck tires. Tire service, including
adjusting the air pressure, must be performed by personnel trained,
supervised and equipped according to Federal Occupational Safety and
Health Administration (OSHA) regulations. For example, during any
procedure involving tire inflation, the technician or individual must
utilize a remote inflation device, and ensure that all persons are clear of
the trajectory area.
WARNING An inflated tire and rim can be very dangerous if
improperly used, serviced or maintained. To reduce the risk of
serious injury, never attempt to re-inflate a tire which has been run flat
or seriously under-inflated without first removing the tire from the
wheel assembly for inspection. Do not attempt to add air to tires or
replace tires or wheels without first taking precautions to protect
persons and property.
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Stay out of the trajectory (1) as indicated in the illustration. Under some
circumstances, the trajectory may deviate from the suspected path.
LUBRICATION AND MAINTENANCE INTERVALS
New vehicles are lubricated at the factory. After the vehicle is placed in
operation, regular lubrication intervals, based on the type of service and
road conditions, should be established. Thorough lubrication at the
specified intervals will ensure outstanding life cycle value and will reduce
overall expense.
The lubrication intervals specified should be performed at whatever
interval occurs first, whether it is months, miles (kilometers) or hours of
engine operation. Only lubricants of superior quality, such as Motorcraft
lubricants, should be used. The use of inferior products will reduce the
service life of the vehicle or result in failure of its components.
Unless otherwise specified, never add lubricant unless it is the same
grade as that which is already being used. If the grade is not known or
not available, drain, flush and refill with new lubricant.
The interval between lubrication periods, oil changes, etc. depends
entirely upon operating conditions. The loads carried, speeds, road and
weather conditions all contribute to the frequency of lubrication periods.
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In some types of operation, and where operating conditions are
extremely severe (such as in deep water, mud or unusually dusty
conditions), the vehicle may require lubrication after every 24 hours of
operation.
LUBRICANT SPECIFICATIONS
Component Lubricant
Viscosity /
Ambient
temperature /
Notes
Equivalent Ford
part name /
number
Front axle
Eaton-Spicer axle,
Spicer axle - Front
axle wheel bearing
grease, tie rod
ends, drag link,
kingpin and
bushing
EP2 Lithium
complex-based moly
grease (or
equivalent) GC/LB
NLGI #2
multi-purpose lithium
complex grease
Note:
Eaton-Spicer and
Meritor Easy Steer
axles: With chassis
load on axle, force
grease through
thrust bearings;
then with axle
lifted clear of the
floor, force grease
between kingpin
and bushing
surfaces.
Motorcraft
Premium Long Life
Grease / XG-1-C
Rear axle
Dana-Spicer rear
axle
Motorcraft SAE
75W-140 Synthetic
Rear Axle Lubricant
All applications XY-75W140–QL
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Component Lubricant
Viscosity /
Ambient
temperature /
Notes
Equivalent Ford
part name /
number
Eaton-Spicer axle
(generic) - rear
axle wheel bearing
oil
Multipurpose EP
gear lube of API
GL-5 quality meeting
MIL-PRF-2105E
specifications
including synthetic
lubricants. Do not
mix conventional
and synthetic
lubricants.
SAE 75W:
–40°F to –15°F
(–40°C to –26°C)
Motorcraft SAE
75W-140 Synthetic
Rear Axle
Lubricant /
XY-75W140–QL
SAE 75W-140:
-40°F to 80°F
(–40°C to 27°C)
Motorcraft SAE
75W-140 Synthetic
Rear Axle
Lubricant /
XY-75W140–QL
SAE 75W-140:
–40°F to 100°F
(–40°C to 38°C)
Motorcraft SAE
75W-140 Synthetic
Rear Axle
Lubricant /
XY-75W140–QL
SAE 75W-140:
–40°F and above
(–40°C and above)
Motorcraft SAE
75W-140 Synthetic
Rear Axle
Lubricant /
XY-75W140–QL
SAE 80W-90:
–15°F to 100°F
(–26°C to –38°C)
Motorcraft SAE
80W-90 Premium
Rear Axle
Lubricant /
XY-80W90–QL
SAE 80W-140:
–15°F and above
(–26°C and above)
Motorcraft SAE
75W-140 Synthetic
Rear Axle
Lubricant /
XY-75W140–QL
SAE 85W-140:
10°F and above
(–12°C and above)
Motorcraft SAE
75W-140 Synthetic
Rear Axle
Lubricant /
XY-75W140–QL
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Component Lubricant
Viscosity /
Ambient
temperature /
Notes
Equivalent Ford
part name /
number
Spicer axle - rear
axle wheel bearing
oil
Multipurpose EP
gear lube of API
GL-5 quality meeting
MIL-PRF-2105E
specifications
including synthetic
lubricants. Do not
mix conventional
and synthetic
lubricants.
SAE 75W:
–40°F to 32°F
(–40°C to 0°C)
Motorcraft SAE
75W-140 Synthetic
Rear Axle
Lubricant /
XY-75W140–QL
SAE 75W-140:
–40°F to 100°F
(–40°C to 38°C)
Motorcraft SAE
75W-140 Synthetic
Rear Axle
Lubricant /
XY-75W140–QL
SAE 75W-140:
–40°F and above
(–40°C and above)
Motorcraft SAE
75W-140 Synthetic
Rear Axle
Lubricant /
XY-75W140–QL
SAE 80W:
–15°F to 70°F
(–26°C to 21°C)
Motorcraft SAE
80W-90 Premium
Rear Axle
Lubricant /
XY-80W90–QL
SAE 80W-140:
–15°F and above
(–26°C and above)
Motorcraft SAE
75W-140 Synthetic
Rear Axle
Lubricant /
XY-75W140–QL
SAE 90W:
10°F to 100°F
(–12°C to 38°C)
SAE 90 Hypoid
Gear Oil /
C6AZ-19580–E
SAE 85W-140:
10°F and above
(–12°C and above)
Motorcraft SAE
75W-140 Synthetic
Rear Axle
Lubricant /
XY-75W140–QL
SAE 140W:
40°F and above
(4°C and above)
Motorcraft SAE
75W-140 Synthetic
Rear Axle
Lubricant /
XY-75W140–QL
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Component Lubricant
Viscosity /
Ambient
temperature /
Notes
Equivalent Ford
part name /
number
Steering
Power steering
fluid
MERCON威
multi-purpose ATF
— Motorcraft
MERCON威
Multi-Purpose
Automatic
Transmission Fluid
(ATF) / XT-2–QDX
Steering gear Ross
TAS-Output Seal
GC/LB NLGI #2
lithium
complex-based moly
grease or
multi-purpose lithium
complex grease
— Motorcraft
Premium Long Life
Grease / XG-1-C
Steering column
U-joints / slip joint
GC/LB NLGI #2
lithium
complex-based moly
grease or
multi-purpose lithium
complex grease
— Motorcraft
Premium Long Life
Grease / XG-1-C
Propeller shaft
U-joint GC/LB NLGI #2
lithium
complex-based moly
grease or
multi-purpose lithium
complex grease
— Motorcraft
Premium Long Life
Grease / XG-1-C
Cooling system
Engine coolant
(1)
WSS-M97B51-A1 — Motorcraft
Premium Gold
Engine Coolant /
VC-7-B
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Component Lubricant
Viscosity /
Ambient
temperature /
Notes
Equivalent Ford
part name /
number
Windshield washer
Washer fluid WSB-M8B16-A2 — Motorcraft
Premium
Windshield Washer
Concentrate /
ZC-32-A
Transmission
TorqShift Motorcraft
MERCON威 SP ATF
MERCON威 SP ATF XT-6–QSP
Cab components
Cab latch and lock
levers
Mobile SHC 32 Low
Temperature
Lubricant (or
equivalent)
——
Cab latch pivots;
Door check,
hinges, latches and
strikers; Seat
adjuster slides
GC/LB NLGI #2
lithium
complex-based moly
grease (or
equivalent) or
multi-purpose lithium
complex grease
— Motorcraft
Premium Long Life
Grease / XG-1-C
Cab latch pivot
pins
Light engine oil — Motorcraft SAE
5W-30 Super
Premium Motor Oil
/ XO-5W30-QSP
Door lock cylinders Lock oil — Motorcraft
Penetrating and
Lock Lubricant /
XL-1
Door window
regulators
NGLI #2
multipurpose lithium
complex grease
— Motorcraft
Multi-Purpose
Grease Spray /
XL-5 or Motorcraft
Multi-Purpose
Grease / XG-4
Weatherstripping Silicone lubricant — Motorcraft Silicone
Spray / XL-6
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Component Lubricant
Viscosity /
Ambient
temperature /
Notes
Equivalent Ford
part name /
number
Engine oil
4.5L Power Stroke
engine
API CI-4 PLUS SAE 15W–40
above 10°F
(–12°C)
Motorcraft SAE
15W-40 Super
Duty Motor Oil /
XO-15W40-QSD
SAE 10W-30 –10°F
to 90°F (–23°C to
32°C)
Motorcraft SAE
10W-30 Super
Duty Motor Oil /
XO-10W30-QSD
SAE 0W–30 below
0°F (–18°C)
Motorcraft SAE
0W-30 Super All
Season Motor Oil /
XO-0W30-LAS
Brake system
Master cylinder DOT 3,
ESA-M6C25–A or
WSS-M6C63–A
— Motorcraft High
Performance Motor
Vehicle Brake
Fluid / PM-1 or
PM-1–C
Caliper slide pins
and bushings
Caliper Grease and
Dielectic Compound
ESE-M1C171–A
— XG-3–A
(1)
Add the coolant type originally equipped in your vehicle.
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REFILL CAPACITIES
Fluid
Ford Part
Name
Capacity
Engine coolant
(1)
Motorcraft
Premium Gold
Engine Coolant
(yellow-colored)
21.5 quarts
(20.3L)
Engine oil API CI-4/SL
Without filter
change:
14 quarts
(13.0L)
With filter
change:
15 quarts
(14.0L)
Transmission fluid
(2)
Motorcraft
MERCON威 SP
ATF
17.5 quarts
(16.6L)
(3)
(Includes remote
filter change)
Rear axle
Motorcraft SAE
80W-90 Premium
Rear Axle
Lubricant
23.4 pints
(12.0L)
(4)(5)
Power steering fluid
Motorcraft
MERCON威 ATF
Keep level
between ADD
and FULL marks
as shown on
reservoir
Washer fluid
Motorcraft
Premium
Windshield
Washer
Concentrate
4.25 quarts
(4.0L)
Fuel tank - Single tank, mounted
on left side
— 35 gallons
(132.0L)
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Fluid
Ford Part
Name
Capacity
Fuel tank - Single tank mounted
between frame sidemembers and
behind rear axle
— 40 gallons
(151.4L)
Fuel tanks - Dual
— 35 gallons
(132.0L) each
(1)
Add the coolant type originally equipped in your vehicle.
(2)
Ensure the correct automatic transmission fluid is used. Transmission
fluid type requirements are indicated on the tag located on the
transmission fill tube. Check the container to verify the fluid being added
is of the correct type. Refer to the scheduled maintenance
information to determine the correct service interval.
MERCON威, MERCON威 V and MERCON威 SP are not
interchangeable. DO NOT mix MERCON威, MERCON威 V and
MERCON威 SP. Use of dual usage fluids in an automatic
transmission application requiring MERCON威 SP may cause
transmission damage. Use of a transmission fluid other than the
recommended fluid may cause transmission damage.
(3)
Indicates only approximate dry-fill capacity. Some applications may
vary based on cooler size and if equipped with an in-tank cooler. The
amount of transmission fluid and fluid level should be set by the
indication on the dipstick’s normal operating range.
(4)
Quantities listed are approximate. Fill axle until the lubricant level is
at the bottom of the filler hole, with the vehicle on level ground.
(5)
If hubs are removed, add an additional 1.6 pints (0.75L) of axle
lubricant. Add lubricant through the axle vent.
VEHICLE IDENTIFICATION NUMBER (VIN)
The VIN is printed on the Vehicle Rating Decal attached to the vehicle.
The VIN also serves as the warranty number. If you ever find it
necessary to communicate with Ford Motor Company about your vehicle,
always include the VIN in your communication.
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GENERAL MAINTENANCE INFORMATION
The scheduled maintenance services listed in this section are required
because they are considered essential to the life and performance of
your vehicle.
Ford Motor Company recommends you perform the Owner Maintenance
Services listed in this section. These services are matters of day-to-day
care that are important to the proper operation of your vehicle. In
addition to the conditions described in the Daily Owner Checks, be alert
for any unusual noise, vibration or other indication that your vehicle may
need service and attend to it promptly.
Your vehicle is very sophisticated and built with multiple complex
performance systems. Every manufacturer develops these systems using
different specifications and performance features. That’s why it’s
important to rely upon your Ford dealership to properly diagnose and
repair your vehicle.
Use only recommended fuels, lubricants, fluids and service parts
conforming to Ford specifications. Motorcraft parts are designed and
built for best performance in your vehicle. Using these parts for
replacement is your assurance that Ford-Built quality stays in your
vehicle.
Non-Ford approved chemicals or additives are not required for factory
recommended maintenance. In fact, Ford Motor Company recommends
against the use of such additive products unless specifically
recommended by Ford for a particular application.
SCHEDULED MAINTENANCE
Ford Motor Company has recommended maintenance intervals for
various parts and component systems based upon engineering testing.
Ford Motor Company relies upon this testing to determine the most
appropriate mileage for replacement of oils and fluids to protect your
vehicle at the lowest overall cost to you and recommends against
maintenance schedules that deviate from the scheduled maintenance
information.
The maintenance or replacement of the emission control devices (or
systems) in your new Ford Motor Company vehicle (or engine) may be
performed at your expense. These services may be performed by any
automotive repair establishment or individual using automotive parts
equivalent to those with which your vehicle or engine was originally
equipped. If any parts other than Ford, Motorcraft, or Ford authorized,
remanufactured parts are used for maintenance replacements (or for the
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service) of components effecting the emission control, the owner should
be ensured that such parts are warranted by their manufacturer to be
equivalent to genuine Ford Motor Company Parts in performance and
durability. Please consult your warranty information booklet for complete
warranty information.
Authorized dealer maintenance
Your authorized dealer specializes in knowing all about Ford Motor
Company vehicles rather than knowing a little about all makes.
There are Ford or Ford of Canada dealer service shops ready to serve
you wherever you drive in the U.S. or Canada. They stock Ford and
Motorcraft parts, and Ford Chemicals and lubricants. You can be
confident that these meet the same exacting design and quality
standards as those used to build the vehicle originally. Dealer service
technicians have available training in the latest product developments
and service techniques.
Oils, Fluids and Flushing
In many cases, fluid discoloration is a normal operating characteristic of
the chemical compound and in itself does not demonstrate that a fluid
needs to be changed. Oils and Fluids identified in the scheduled
maintenance information should be changed at the specified interval
or in conjunction with a repair. Flushing is a viable way to change fluid
for many vehicle sub-systems during scheduled maintenance and should
only be done using the same fluid required to finish the maintenance
procedure, or a Ford approved flushing chemical.
OWNER MAINTENANCE
You can do much of the maintenance your vehicle requires yourself, if
you have the time and a reasonable amount of mechanical ability. If you
prefer to have this work done professionally, your authorized dealer
stands ready to help you.
All mechanical components and attachments are important in that they
could affect the performance of vital components and systems. If
replacement becomes necessary, they must be replaced with parts having
the same part number or with equivalent parts. Torque values of the
attaching parts must be used as specified during any reassembly
procedure to ensure proper retention.
FACTORY AUTHORIZED SYSTEMS CHECKS
In the event that your vehicle experiences a component related concern,
please contact your Ford dealership. The Ford Motor Company Trained
Technicians who work at Ford dealerships are specifically trained to
understand your vehicle.
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A proper repair begins with a thorough system check. A Factory
Authorized Systems Check can ONLY be found at a Ford dealership. In
some circumstances, the technician may need to request your
authorization to perform additional operations to determine the final
diagnosis. The technician’s goal is to ensure that your vehicle is fixed
right the first time, at the best value to you.
The following list represents several of the Factory Authorized Systems
Checks available at participating Ford dealers:
• Air Conditioning
• Check Engine Light
• All Wheel Drive and4X4
• Automatic Transmission
• Engine Cooling and Cabin Heating
• Steering and Suspension
• Charge/Start/Battery
• Wheel Alignment
• Anti-Lock Brake System
EMISSIONS CONTROL SYSTEM
To ensure the emissions control systems operate effectively, you should
have the services listed in the maintenance schedule performed at the
specified time and mileage/kilometer intervals. You should avoid running
out of fuel or turning off the ignition while the vehicle is in motion,
especially at high speeds.
Because of high engine compartment and exhaust system
temperatures resulting from emissions equipment, do not park,
idle or operate your vehicle in dry grass or other dry ground cover
where the possibility of ground fire exists.
Do not make unauthorized modifications to the engine or vehicle.
Modifications causing increased amounts of unburned fuel to reach the
exhaust system can significantly increase the temperature of the engine
compartment and/or the exhaust system.
Avoid driving your vehicle if it does not operate properly. If the engine
diesels (more than five seconds of engine run-on after shut-off), misfires,
surges, stalls or backfires, see your dealer. Be alert for fluid leakage,
odor, smoke, loss of oil pressure, or charge indicator or over temperature
warning.
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Do NOT use diesel fuel blended with waste oil in engines equipped with
a catalytic converter-muffler. Waste lube oil blending in fuel will plug the
catalytic converter-muffler, resulting in a significant loss of engine power.
Emissions control system(s) laws
Federal law prohibits vehicle manufacturers, dealers and other persons
engaged in the business of repairing, servicing, selling, leasing or trading
motor vehicles, as well as fleet operators from knowingly removing or
rendering an emissions control device or system inoperative. Further,
modifications of the emissions control system(s) could create liability on
the part of individual owners under the laws of some states. In Canada,
modification of the emissions control system could create liability under
applicable Federal or Provincial laws.
NOISE EMISSIONS WARRANTY, PROHIBITED TAMPERING ACTS
AND MAINTENANCE
On January 1, 1978, Federal regulations became effective governing the
noise emissions on trucks over 10,000 lb. (4,536 kg) GVWR. The
following statements concerning prohibited tampering acts and
maintenance and the noise warranty are found in the Warranty Guide,
and are applicable to completed trucks.
Tampering with noise control system prohibited
Federal law prohibits the following acts or the causing thereof: (1) The
removal or rendering inoperative, by any person other than for purposes
of maintenance, repair or replacement, of any device or element of
design incorporated into any new vehicle for the purpose of noise control
prior to its sale or delivery to the ultimate purchaser or while it is in use,
or (2) the use of the vehicle after such device or element of design has
been removed or rendered inoperative by any person.
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Among those acts presumed to constitute tampering are the following
acts listed:
Vehicle System Acts
Acoustical Shielding Removal of noise shields, hood
blanket, tunnel liner or acoustical
absorptive material.
Engine Removal or rendering inoperative
the engine speed governor so as to
allow engine speed to exceed
manufacturer specifications.
Removal of engine mounted noise
shield or oil pan enclosure.
Engine Air Induction System Removal of the air duct, silencer,
air cleaner, and/or air cleaner
element and baffle in air cleaner;
re-indexing of air cleaner.
Exhaust System Removal or rendering inoperative
exhaust system components
including the catalytic converter -
muffler assembly, inlet pipe, outlet
pipe, resonator and flexpipe.
Rotation of horizontal exhaust
system directional outlet pipe to
cause the exhaust to be emitted in
a direction other than the
orientation the vehicle was
originally produced with.
Engine Cooling System Removal or rendering inoperative
the fan clutch. Removal or
modification of the fan shroud.
Replacing a fixed fan with a fan of
increased diameter, different
number of blades or different pitch
width.
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MAINTENANCE
Instructions for maintenance and service of the noise control system
have been included in the scheduled maintenance services listed later in
this section. To further help minimize noise emissions degradation
throughout the life of the vehicle, Ford Motor Company recommends
that this vehicle should be operated in the manner described within the
Owner’s Guide. Caution should be exercised by the owner when installing
replacement parts to be sure that a tampering act (as outlined above) is
not committed. Note any inspection and service performed in the
Maintenance Record.
EMISSIONS INFORMATION LABEL
Emissions information appears on the Important Engine Information
Decal located on or near the engine.
SCHEDULED MAINTENANCE SERVICES
Maintenance service adjustments must conform to specifications
contained in this manual, and those shown on the Important Engine
Information Decal. The following services are to be performed at
scheduled intervals because they are considered essential to the life and
performance of your vehicle. Ford recommends that you perform
maintenance on all designated items to achieve best vehicle operation.
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SCHEDULED MAINTENANCE GUIDE
MAINTENANCE SERVICES AND RECORD RETENTION
The maintenance record form which follows is for your convenience. In addition to recording the services performed, you should
retain copies of your receipts for the services. You also should keep records of any emission control systems maintenance
services performed on your vehicle.
Maintenance Record
Warranty
Start Date ______________________________________ Engine Displacement ______________________________________
Vehicle
Identification
Number _________________________________________ Owner Name ___________________________________________
IMPORTANT — This document should remain with the vehicle at all times.
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Daily owner checks
Engine Check the air filter restriction gauge
Check the engine oil level
Inspect the engine coolant level
Transmission Visually check the automatic
transmission for fluid leakage
Steering system Check the power steering pump fluid
level and check the system for leaks
Check the entire vehicle for evidence
of fluid leaks
U.S. Department of
Transportation, Federal
Highway Administration
requirements (ensure that
the entire system is
functioning properly)
Check the service brakes
Check the parking brake
Check the steering mechanism
Check the lighting devices and
reflectors
Check the tires
Check the horn
Check the windshield wipers
Check the rear vision mirrors
Check the wheels and rims
Check the emergency equipment
Check every oil change (7,500 miles [12,000 km])
Engine Check the engine cooling hoses,
clamps and protection*
Inspect the drive belts
Exhaust system Inspect the entire exhaust system
including the inlet pipe(s), muffler(s),
outlet pipe(s), clamps and fasteners,
for holes, leaks, breaks, corrosive
damage and separation from other
components. Adjust, service or replace
with the same or the equivalent part.
(Also a noise emission control
service.)
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Check every oil change (7,500 miles [12,000 km])
Driveline and rear axle Lubricate the U-joints and the slip
yoke
Brake system Inspect the disc brake pads and the
piston boots.
Inspect the parking brake system;
adjust if necessary.
Fuel system Drain the accumulated water or
sediment from the fuel tank(s)
Steering system Lubricate the steering shaft(s),
U-joints and splines when equipped
with grease fittings
Grease the power steering gear output
shaft
* Coolant protection checks should be made just prior to the onset of
freezing weather, where applicable. If coolant is dirty or rusty in
appearance, the system should be drained, flushed and refilled with the
prescribed solution of engine coolant and water. Use only permanent
type coolant that meets Ford specifications WSS-M97B51-A1 or add
the coolant type originally equipped in your vehicle. See the engine
manufacturer’s operating guide for supplemental corrosion inhibitor
specifications.
In addition to the items to be performed daily or at each oil change, the
services listed in General Maintenance Services need to be completed
as specified.
GENERAL MAINTENANCE SERVICES
The following are vehicle checks that should be made periodically either
by the owner or a qualified technician. It is recommended that
deficiencies be brought to the attention of your dealer or another
qualified service outlet as soon as possible in order that advice regarding
the need for service or replacement can be obtained.
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Maintenance Operation Frequency - Observation
Check the operation of the
brakes and the steering
(1,2)
Vehicle handling qualities not up to
par.
Inspect the vehicle for missing,
damaged, or mislocated noise
shields
Excessive noise emanates from under
the cab or engine compartment.
Check the engine performance
and the engine governor
Excessive engine noise.
Inspect the fan, the fan shroud,
and the fan clutch
Engine overheats, fans runs at high
speed constantly, excessive fan noise,
or fan wobble due to worn bearings.
Check for operation of ABS
warning lamp
At each engine start up.
Inspect the entire exhaust
system (including inlet pipe,
muffler, outlet pipe and all
exhaust clamps and fasteners)
for holes, leakage, breakage,
looseness and corrosive
damage
Excessive noise or the smell of fumes
is experienced.
Inspect the engine air
induction system (including the
air ducts, the air cleaner, and
the air cleaner element) for
loose fitting, damaged or
missing components
Excessive noise emanates from the
engine compartment.
Inspect the tires and check the
air pressure
(3)
Poor steering, wandering or excessive
tire wear.
Balance the wheels and the
tires
Vibration or abnormal tire wear
indicates imbalance.
Check the front end
alignment
(3)
Poor steering, wandering or excessive
tire wear.
Check the transmission and
engine mountings
Excessive vibration.
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Maintenance Operation Frequency - Observation
Check and adjust transmission
controls
(2)
High effort to shift or noisy
transmission.
Check fuel pump pressure Insufficient full-throttle power.
Clean radiator cap seal. Clean
and inspect the cap surface on
the radiator
When the cap does not hold pressure.
Check the battery terminals for
corrosion
Whenever electrical power supply has
diminished.
Retorque suspension U-bolts Retorque at 1000 miles (1600 km),
7500 miles (12000 km) and every
30000 miles (48000 km) thereafter.
Tighten the wheel mounting
nuts to the specified torque.
Refer to Servicing your
wheels and tires
Required initially at 500 and 1000
miles (800 and 1600 km). Perform
again at 500 and 1000 mile (800 and
1600 km) intervals after each tire
removal/replacement.
Clean body/door drain holes At least twice annually.
Clean windshield wiper blades As required.
Replace windshield wiper
blades
If wiping the blades with a clean cloth
and mild detergent and washing with
a cleaner does not restore a clean
wipe.
Lubricate body lock cylinders Noisy or difficult to operate.
Check headlamp alignment Lamp beams in wrong position when
vehicle operating loaded.
Check windshield washer fluid
level; add fluid if required
If washes do not spray when operated.
(1)
During maintenance and repair, protect the fuel tube and the hose
assemblies, the power steering lines, and the brake lines from the
external heat, the acids and the abrasion that could damage the lines.
(2)
Check for (free) linkage action and ensure that (return) spring
force is adequate to maintain pedal free play.
(3)
Adjust, repair or replace as required with the same or equivalent
parts.
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SERVICE REQUIREMENTS - EVERY DAY
Check engine oil level.
Check engine coolant level.
Drain water separator for fuel system.
Inspect for external leakage.
Inspect air restriction indicator.
SERVICE REQUIREMENTS - EVERY YEAR
Change fuel filters (if not done sooner due to mileage).
Change power steering fluid.
Inspect and lubricate driveline U-joints, king pins, steering gear shaft,
ball joints, cab latch, door check straps, door and cab seals and door
locks.
Change rear axle fluid.
SERVICE REQUIREMENTS - EVERY TWO YEARS
Change engine air filter (if not done sooner due to mileage).
SERVICE REQUIREMENTS - EVERY THREE YEARS
Second and subsequent engine coolant changes (if not done sooner due
to mileage). Add the coolant type originally equipped in your vehicle
SERVICE REQUIREMENTS - EVERY FIVE YEARS
Change engine coolant (first change; if not done sooner due to mileage).
Add the coolant type originally equipped in your vehicle
Change power steering filter (if not done sooner due to mileage).
NORMAL SCHEDULED MAINTENANCE AND LOG
The following section contains the “Normal Schedule”. This schedule is
presented at specific mileage (kilometer) intervals with exceptions
noted.
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Labor description
Time in service 1 year
2
years
3
years
4
years
5
years
Miles (x1000) 7.5 15 22.5 30 37.5 45 52.5 60 67.5 75
Kilometers (x1000) 12 24 36 48 60 72 84 96 108 120
Engine hours 200 400 600 800 1000 1200 1400 1600 1800 2000
Change engine oil and replace oil filter (6 months or 7,500
miles [12,000 km] maximum service length) and lubricate
cab latch, driveline U-joints and splines
••••••••••
Replace engine and chassis mounted fuel filters •••••
Inspect and lubricate king pins, steering gear shaft, ball
joints, door check straps, door and cab seals and door locks
•••••
Inspect tires for wear, measure tread depth, check front
wheel ends for play and noise and rotate front tires; rotate
rear tires if unique conditions require (re-torque of rear lug
nuts required 500 miles [800 km] after rotation or wheel
removal)
••••••
Inspect engine cooling system and hoses ••••••••••
Inspect brake pads, shoes, rotors, drums, brake lines and
hoses and adjust parking brake system
••••••••••
Inspect drive and steering shaft boots ••••••••••
Inspect exhaust system and heat shields ••••••••••
Inspect drive belts ••
Re-torque suspension U-bolts •• •
Inspect engine air filter. (Replace engine air filter every two
years, 52,500 miles [84,000 km] or as required by the air
filter restriction gauge)
•• ••
(1)
•••
(1)
•
(1)
••
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Labor description
Time in service 1 year
2
years
3
years
4
years
5
years
Miles (x1000) 7.5 15 22.5 30 37.5 45 52.5 60 67.5 75
Kilometers (x1000) 12 24 36 48 60 72 84 96 108 120
Engine hours 200 400 600 800 1000 1200 1400 1600 1800 2000
Change automatic transmission fluid and external spin-on
filter
••
Lubricate front wheel bearings and replace wheel bearing
grease seals (if not done during brake service in the last
30,000 miles [48,000 km])
••
Change power steering oil •
(2)
•
(2)
•
(2)
•
(2)
•
(2)
Change rear axle fluid •
(3)
•
(3)
•
(3)
•
(3)
•
(3)
Change Motorcraft Premium Gold Engine Coolant (Five
years/105,000 miles [170,000 km] for first coolant change)
•
(4)
Replace power steering filter •
Replace front wheel bearings and grease seals
Replace drive belt(s)
(1)
Air filter replacement is required at every 52,500 miles (84,000 km) OR every two years, whichever comes first.
(2)
Every 97,500 miles (156,000 km) OR every year.
(3)
Dana axle fluid replacement is required at every 60,000 miles (96,000 km) OR every year.
(4)
Motorcraft Premium Gold Engine Coolant is to be replaced at five years or 105,000 miles (170,000 km) for the first change,
then every three years/45,000 miles (72,000 km) thereafter.
(5)
Replace drive belts if not replaced in the last 100,000 miles (160,000 km) during inspection.
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Labor description
Time in service
6
years
7
years
8
years
9
years
10
years
Miles (x1000) 82.5 90 97.5 105 112.5 120 127.5 135 142.5 150
Kilometers (x1000) 132 144 156 168 180 192 204 216 228 240
Engine hours 2200 2400 2600 2800 3000 3200 3400 3600 3800 4000
Change engine oil and replace oil filter (6 months or 7,500
miles [12,000 km] maximum service length) and lubricate
cab latch, driveline U-joints and splines
••••••••••
Replace engine and chassis mounted fuel filters •••••
Inspect and lubricate king pins, steering gear shaft, ball
joints, door check straps, door and cab seals and door locks
•••••
Inspect tires for wear, measure tread depth, check front
wheel ends for play and noise and rotate front tires; rotate
rear tires if unique conditions require (re-torque of rear lug
nuts required 500 miles [800 km] after rotation or wheel
removal)
•••••
Inspect engine cooling system and hoses ••••••••••
Inspect brake pads, shoes, rotors, drums, brake lines and
hoses and adjust parking brake system
••••••••••
Inspect drive and steering shaft boots ••••••••••
Inspect exhaust system and heat shields ••••••••••
Inspect drive belts ••
Re-torque suspension U-bolts •••
Inspect engine air filter. (Replace engine air filter every two
years, 52,500 miles [84,000 km] or as required by the air
filter restriction gauge)
••
(1)
••
(1)
••
(1)
••••
(1)
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Labor description
Time in service
6
years
7
years
8
years
9
years
10
years
Miles (x1000) 82.5 90 97.5 105 112.5 120 127.5 135 142.5 150
Kilometers (x1000) 132 144 156 168 180 192 204 216 228 240
Engine hours 2200 2400 2600 2800 3000 3200 3400 3600 3800 4000
Change automatic transmission fluid and external spin-on
filter
•••
Lubricate front wheel bearings and replace wheel bearing
grease seals (if not done during brake service in the last
30,000 miles [48,000 km])
••
Change power steering oil •
(2)
•
(2)
•
(2)
•
(2)
•
(2)
•
(2)
Change rear axle fluid •
(3)
•
(3)
•
(3)
•
(3)
•
(3)
Change Motorcraft Premium Gold Engine Coolant (Five
years/105,000 miles [168,000 km] for first coolant change)
•
(4)
•
(4)
•
(4)
Replace power steering filter •
Replace front wheel bearings and grease seals •
Replace drive belt(s) •
(5)
(1)
Air filter replacement is required at every 52,500 miles (84,000 km) OR every two years, whichever comes first.
(2)
Every 97,500 miles (156,000 km) OR every year.
(3)
Dana axle fluid replacement is required at every 60,000 miles (96,000 km) OR every year.
(4)
Motorcraft Premium Gold Engine Coolant is to be replaced at five years or 105,000 miles (170,000 km) for the first change,
then every three years/45,000 miles (72,000 km) thereafter.
(5)
Replace drive belts if not replaced in the last 100,000 miles (160,000 km) during inspection.
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Labor description
Time in service
11
years
12
years
13
years
14
years
15
years
Miles (x1000) 157.5 165 172.5 180 187.5 195 202.5 210 217.5 225
Kilometers (x1000) 252 264 276 288 300 312 324 336 348 360
Engine hours 4200 4400 4600 4800 5000 5200 5400 5600 5800 6000
Change engine oil and replace oil filter (6 months or 7,500
miles [12,000 km] maximum service length) and lubricate
cab latch, driveline U-joints and splines
••••••••••
Replace engine and chassis mounted fuel filters •••••
Inspect and lubricate king pins, steering gear shaft, ball
joints, door check straps, door and cab seals and door locks
•••••
Inspect tires for wear, measure tread depth, check front
wheel ends for play and noise and rotate front tires; rotate
rear tires if unique conditions require (re-torque of rear lug
nuts required 500 miles [800 km] after rotation or wheel
removal)
•••••
Inspect engine cooling system and hoses ••••••••••
Inspect brake pads, shoes, rotors, drums, brake lines and
hoses and adjust parking brake system
••••••••••
Inspect drive and steering shaft boots ••••••••••
Inspect exhaust system and heat shields ••••••••••
Inspect drive belts ••
Re-torque suspension U-bolts ••
Inspect engine air filter. (Replace engine air filter every two
years, 52,500 miles [84,000 km] or as required by the air
filter restriction gauge)
•
(1)
•••
(1)
••••
(1)
••
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Labor description
Time in service
11
years
12
years
13
years
14
years
15
years
Miles (x1000) 157.5 165 172.5 180 187.5 195 202.5 210 217.5 225
Kilometers (x1000) 252 264 276 288 300 312 324 336 348 360
Engine hours 4200 4400 4600 4800 5000 5200 5400 5600 5800 6000
Change automatic transmission fluid and external spin-on
filter
••
Lubricate front wheel bearings and replace wheel bearing
grease seals (if not done during brake service in the last
30,000 miles [48,000 km])
••
Change power steering oil •
(2)
•
(2)
•
(2)
•
(2)
•
(2)
Change rear axle fluid •
(3)
•
(3)
•
(3)
•
(3)
•
(3)
Change Motorcraft Premium Gold Engine Coolant (Five
years/105,000 miles [168,000 km] for first coolant change)
•
(4)
•
(4)
Replace power steering filter •
Replace front wheel bearings and grease seals
Replace drive belt(s)
(1)
Air filter replacement is required at every 52,500 miles (84,000 km) OR every two years, whichever comes first.
(2)
Every 97,500 miles (156,000 km) OR every year.
(3)
Dana axle fluid replacement is required at every 60,000 miles (96,000 km) OR every year.
(4)
Motorcraft Premium Gold Engine Coolant is to be replaced at five years or 105,000 miles (170,000 km) for the first change,
then every three years/45,000 miles (72,000 km) thereafter.
(5)
Replace drive belts if not replaced in the last 100,000 miles (160,000 km) during inspection.
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Labor description
Time in service
16
years
17
years
18
years
19
years
20
years
Miles (x1000) 232.5 240 247.5 255 262.5 270 277.5 285 292.5 300
Kilometers (x1000) 372 384 396 408 420 432 444 456 468 480
Engine hours 6200 6400 6600 6800 7000 7200 7400 7600 7800 8000
Change engine oil and replace oil filter (6 months or 7,500
miles [12,000 km] maximum service length) and lubricate
cab latch, driveline U-joints and splines
••••••••••
Replace engine and chassis mounted fuel filters •••••
Inspect and lubricate king pins, steering gear shaft, ball
joints, door check straps, door and cab seals and door locks
•••••
Inspect tires for wear, measure tread depth, check front
wheel ends for play and noise and rotate front tires; rotate
rear tires if unique conditions require (re-torque of rear lug
nuts required 500 miles [800 km] after rotation or wheel
removal)
•••••
Inspect engine cooling system and hoses ••••••••••
Inspect brake pads, shoes, rotors, drums, brake lines and
hoses and adjust parking brake system
••••••••••
Inspect drive and steering shaft boots ••••••••••
Inspect exhaust system and heat shields ••••••••••
Inspect drive belts ••
Re-torque suspension U-bolts •••
Inspect engine air filter. (Replace engine air filter every two
years, 52,500 miles [84,000 km] or as required by the air
filter restriction gauge)
••
(1)
•••
(1)
•
(1)
••••
(1)
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Labor description
Time in service
16
years
17
years
18
years
19
years
20
years
Miles (x1000) 232.5 240 247.5 255 262.5 270 277.5 285 292.5 300
Kilometers (x1000) 372 384 396 408 420 432 444 456 468 480
Engine hours 6200 6400 6600 6800 7000 7200 7400 7600 7800 8000
Change automatic transmission fluid and external spin-on
filter
•••
Lubricate front wheel bearings and replace wheel bearing
grease seals (if not done during brake service in the last
30,000 miles [48,000 km])
•••
Change power steering oil •
(2)
•
(2)
•
(2)
•
(2)
•
(2)
Change rear axle fluid •
(3)
•
(3)
•
(3)
•
(3)
•
(3)
Change Motorcraft Premium Gold Engine Coolant (Five
years/105,000 miles [168,000 km] for first coolant change)
•
(4)
•
(4)
•
(4)
Replace power steering filter •
Replace front wheel bearings and grease seals •
Replace drive belt(s) •
(5)
(1)
Air filter replacement is required at every 52,500 miles (84,000 km) OR every two years, whichever comes first.
(2)
Every 97,500 miles (156,000 km) OR every year.
(3)
Dana axle fluid replacement is required at every 60,000 miles (96,000 km) OR every year.
(4)
Motorcraft Premium Gold Engine Coolant is to be replaced at five years or 105,000 miles (170,000 km) for the first change,
then every three years/45,000 miles (72,000 km) thereafter.
(5)
Replace drive belts if not replaced in the last 100,000 miles (160,000 km) during inspection.
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Date:
Odometer reading:
R.O.#
Dealer’s Stamp:
Date:
Odometer reading:
R.O.#
Dealer’s Stamp:
Date:
Odometer reading:
R.O.#
Dealer’s Stamp:
Date:
Odometer reading:
R.O.#
Dealer’s Stamp:
Date:
Odometer reading:
R.O.#
Dealer’s Stamp:
Date:
Odometer reading:
R.O.#
Dealer’s Stamp:
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Date:
Odometer reading:
R.O.#
Dealer’s Stamp:
Date:
Odometer reading:
R.O.#
Dealer’s Stamp:
Date:
Odometer reading:
R.O.#
Dealer’s Stamp:
Date:
Odometer reading:
R.O.#
Dealer’s Stamp:
Date:
Odometer reading:
R.O.#
Dealer’s Stamp:
Date:
Odometer reading:
R.O.#
Dealer’s Stamp:
2007 Low Cab Forward Truck (lcf)
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Date:
Odometer reading:
R.O.#
Dealer’s Stamp:
Date:
Odometer reading:
R.O.#
Dealer’s Stamp:
Date:
Odometer reading:
R.O.#
Dealer’s Stamp:
Date:
Odometer reading:
R.O.#
Dealer’s Stamp:
Date:
Odometer reading:
R.O.#
Dealer’s Stamp:
Date:
Odometer reading:
R.O.#
Dealer’s Stamp:
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Date:
Odometer reading:
R.O.#
Dealer’s Stamp:
Date:
Odometer reading:
R.O.#
Dealer’s Stamp:
SPECIAL OPERATING CONDITIONS
If your driving habits frequently include one or more the following
conditions:
• Short trips of less than 10 miles (16 km) when outside temperatures
remain below freezing.
• Operating during hot weather in stop-and-go “rush hour” traffic.
• Operating in severe dust conditions.
• Extensive idling, or low speed operation such as door-to-door delivery
service.
• High speed operation with a fully loaded vehicle (maximum GVW).
• Snowplowing.
Perform the following:
• Change engine oil and oil filter every three months, 5,000 miles (8,000
km) or 125 hours of engine operation.
• If the vehicle is used for stationary use, change engine oil and filter
every three months, 5,000 miles or 200 hours of engine operation,
whichever comes first.
• If operating in severe dust conditions, replace the engine air filter
more often than regular intervals as determined by the air filter
restriction gauge. Make sure that the air filter restriction gauge is in
good working order.
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Date:
Odometer reading:
R.O.#
Dealer’s Stamp:
See corresponding mileage in maintenance schedule for services performed.
Date:
Odometer reading:
R.O.#
Dealer’s Stamp:
See corresponding mileage in maintenance schedule for services performed.
Date:
Odometer reading:
R.O.#
Dealer’s Stamp:
See corresponding mileage in maintenance schedule for services performed.
Date:
Odometer reading:
R.O.#
Dealer’s Stamp:
See corresponding mileage in maintenance schedule for services performed.
MOTORCRAFT PREMIUM GOLD COOLANT CHANGE RECORD
The charts below will help you calculate your next service interval for
your engine coolant change. Your first engine coolant change should
occur at five years or 105,000 miles (170,000 km), whichever comes first.
After the first coolant change the coolant should be changed every three
years or 45,000 miles (72,000 km) whichever comes first.
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Current mileage goes here =>
Add 45,000 miles to the current miles + 45,000
Next change due at this mileage =>
Or
Today’s date goes here =>
Add3years +00/00/03
Date of next change =>
whichever comes first
Dealer Stamp
P & A CODE
R.O.#
Current mileage goes here =>
Add 45,000 miles to the current miles + 45,000
Next change due at this mileage =>
Or
Today’s date goes here =>
Add3years +00/00/03
Date of next change =>
whichever comes first
Dealer Stamp
P & A CODE
R.O.#
Current mileage goes here =>
Add 45,000 miles to the current miles + 45,000
Next change due at this mileage =>
Or
Today’s date goes here =>
Add3years +00/00/03
Date of next change =>
whichever comes first
Dealer Stamp
P & A CODE
R.O.#
Current mileage goes here =>
Add 45,000 miles to the current miles + 45,000
Next change due at this mileage =>
Or
Today’s date goes here =>
Add3years +00/00/03
Date of next change =>
whichever comes first
Dealer Stamp
P & A CODE
R.O.#
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A
ABS (see Brakes) .......................79
Air cleaner filter .......................151
Air conditioning ..........................37
manual heating and air
conditioning system .................37
Air filter restriction gauge .........23
Anti-lock brake system
(see Brakes) ................................79
Automatic transmission ..............80
driving an automatic
overdrive ...................................80
fluid, adding ............................148
fluid, checking ........................146
fluid, refill capacities ..............171
fluid, specification ..................165
Axle ..............................86, 120, 155
lubricant specifications ..........165
refill capacities ........................171
B
Battery .......................................128
how to service ........................128
jumping a disabled battery ....101
maintenance-free ....................128
proper disposal, recycling ......129
servicing ..................................128
Brakelamp
bulb replacement ......................50
Brakes ..................................76, 120
anti-lock .....................................79
anti-lock brake system (ABS)
warning light .............................79
fluid, checking and adding ....145
if brakes do not grip well ........77
lubricant specifications ..........165
parking ......................................78
servicing ..................................120
shift interlock ............................80
Bulbs ............................................45
C
Cassette tape player .............28, 34
Cell phone use ..............................7
Changing a tire .........................101
Child safety restraints ................67
child safety belts ......................67
Child safety seats ........................70
in front seat ..............................71
in rear seat ................................71
Child safety seats - booster
seats .............................................68
Chimes (warning) .......................18
Cleaning your vehicle ...............112
CD player and discs .................34
exterior ....................................112
exterior lamps .........................114
instrument cluster lens ..........114
instrument panel ....................114
interior .....................................115
interior trim ............................115
plastic parts ............................114
safety belts ..............................115
washing ....................................112
waxing .....................................112
wheels ......................................113
Climate control (see Air
conditioning or Heating) ......36–37
Clock adjust
AM/FM Stereo ...........................26
AM/FM/Cassette ........................28
AM/FM/CD .................................34
Coolant ......................................129
checking and adding ......129–130
disposal ....................................133
2007 Low Cab Forward Truck (lcf)
Supplement
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Index
199
recovery reservoir ..................129
refill capacities ........................171
specifications ..........................165
temperature gauge ...................23
Customer Assistance ................108
Ford accessories for your
vehicle .....................................115
Getting assistance outside the
U.S. and Canada .............108, 110
Getting the service you
need .........................................108
Ordering additional owner’s
literature .................................111
D
Daytime running lamps
(see Lamps) ................................40
Defects, reporting .....................111
Defrost ...................................36–37
with heating and air
conditioning system .................37
with standard heating
system .......................................36
Dipstick
automatic transmission
fluid ..........................................146
engine oil .................................125
Door locks ...................................57
Driving under special
conditions ....................................85
through water ...........................76
E
Emergencies, roadside
assistance ..................................93
jump-starting ..........................101
towing ......................................106
Emergency brake
(see Parking brake) ....................78
Emergency Flashers ...................93
Emission control
system ............................5, 143, 175
catalytic converter ..................152
Engine
coolant .....................................129
lubrication specifications .......165
preparing to start .....................73
refill capacities ........................171
starting ......................................73
Engine fan .................................134
Engine oil ..................................125
checking and adding ..............125
dipstick ....................................125
filter, specifications ................126
recommendations ...................126
refill capacities ........................171
specifications ..................126, 165
F
Fan, Engine Cooling .................134
Flashers, hazard ..........................93
Fluid capacities .........................171
Fuel ............................................137
calculating fuel economy .......141
capacity ...................................171
choosing the right fuel ...........139
filling your vehicle with fuel ..141
filter, specifications ................134
gauge .........................................23
improving fuel
economy ..........................140, 142
quality ......................................139
running out of fuel ...........75, 140
safety information relating to
automotive fuels .....................137
Fuses ............................................93
2007 Low Cab Forward Truck (lcf)
Supplement
USA (fus)
Index
200
G
Gauges .........................................23
air filter restriction ...................23
engine coolant temperature
gauge .........................................23
fuel gauge ..................................23
odometer ...................................23
speedometer .............................23
tachometer ................................23
trip odometer ............................23
GAWR (Gross Axle Weight
Rating) .........................................86
driving with a heavy load ........86
GVWR (Gross Vehicle Weight
Rating) .........................................86
H
Hazard flashers ...........................93
Headlamps ...................................40
aiming ..................................41–43
bulb specifications ....................46
flash to pass ..............................40
high beam .................................40
replacing bulbs ...................45–46
turning on and off ....................40
warning chime ..........................18
Heating ..................................36–37
heater only system ...................36
manual heating and air
conditioning system .................37
I
Ignition .........................................73
chime .........................................18
positions of the ignition ...........73
Infant seats (see Safety seats) ..70
Instrument panel
cleaning ...................................114
cluster ......................................114
J
Jump-starting your vehicle ......101
K
Keys .............................................57
key in ignition chime ...............18
positions of the ignition ...........73
L
Lamps
bulb replacement
specifications chart ..................46
cargo lamps ...............................41
daytime running light ...............40
hazard flashers ..........................93
headlamps .................................40
headlamps, flash to pass ..........40
high beams ................................40
instrument panel, dimming .....41
interior lamps .....................45–46
replacing bulbs .......45–46, 49–50
Lights, warning and indicator ....18
anti-lock brakes (ABS) ......18, 79
brake fluid .................................18
brake pressure ..........................18
change oil ..................................18
charging system ........................18
check electrical system ............18
check engine .............................18
check transmission ...................18
engine warning .........................18
high beam .................................18
parking brake ............................18
PTO enable .........................18, 85
safety belt .................................18
2007 Low Cab Forward Truck (lcf)
Supplement
USA (fus)
Index
201
tow/haul .....................................18
transmission temperature ........18
turn signal indicator .................18
warn engine ..............................18
water in fuel ..............................18
Load limits
GAWR ........................................86
GVWR ........................................86
Locks ............................................57
doors ..........................................57
Lubricant specifications ...........165
M
Mileage, calculating fuel
economy ....................................141
Mirrors .........................................53
fold away ...................................53
O
Odometer .....................................23
Oil (see Engine oil) ..................125
P
Parking .........................................76
Parking brake ..............................78
warning light .............................78
Power distribution box
(see Fuses) .................................94
Power steering ..........................144
fluid, checking and adding ....145
fluid, refill capacity ................171
fluid, specifications .................165
Power Take-Off (PTO)
indicator light ...........................85
operation ...................................85
Power Windows ...........................51
R
Radio reception ...........................34
Refill capacities for fluids ........171
Remote entry system .................57
Roadside assistance ....................93
S
Safety Belt Maintenance ..........115
Safety belts (see Safety
restraints) ........................62–63, 65
Safety defects, reporting ..........111
Safety restraints ..............62–63, 65
cleaning the safety belts ........115
extension assembly ..................65
for adults .............................63, 65
for children ...............................67
lap belt ......................................64
safety belt maintenance ...66, 115
warning light and chime ..........66
Safety seats for children ............70
Safety Compliance
Certification Label ......................86
Scheduled Maintenance
Guide .........................................173
Coolant Change Record .........197
General Maintenance
Information .............................173
Normal Scheduled
Maintenance and Log .............184
Seat belts (see Safety
restraints) ....................................62
Seats ............................................61
child safety seats ......................70
cleaning ...................................115
Serial number (VIN) .................172
Servicing your vehicle ..............117
2007 Low Cab Forward Truck (lcf)
Supplement
USA (fus)
Index
202
Setting the clock
AM/FM stereo ...........................26
AM/FM stereo CD .....................34
AM/FM/Cassette ........................28
Spare tire
(see Changing the Tire) ...........101
Special notice ................................5
Specification chart,
lubricants ...................................165
Speed control ..............................53
Speedometer ...............................23
Starting your vehicle ..................73
jump starting ..........................101
preparing to start your
vehicle .......................................73
Steering .....................................144
Steering wheel
tilting .........................................51
Suspension ................................154
T
Tachometer .................................23
Tail lamps
bulb replacement ......................50
Tilt steering wheel ......................51
Tires
changing ..................................101
checking the pressure ............162
rotating ....................................161
spare tire .................................101
Tow hooks .................................107
Towing .................................89, 106
trailer towing ............................89
wrecker ....................................106
Transmission ...............................80
automatic operation .................82
brake-shift interlock (BSI) ......80
fluid, refill capacities ..............171
Trip odometer .............................23
Turn signal ..................................45
V
Vehicle Identification Number
(VIN) ..........................................172
Vehicle loading ............................86
W
Warning chimes ...........................18
Warning lights (see Lights) .......18
Warranty coverage ........................5
Washer fluid ..............................124
reservoir ..................................124
Washing your vehicle ................112
Water, Driving through ...............76
Waxing your vehicle .................112
Weight limits (GAWR, GVWR) ...86
Wheels .......................................156
cleaning ...................................113
Windows ......................................51
power .........................................51
Windshield washer fluid and
wipers ..........................................51
checking and adding fluid .....124
checking and cleaning ............114
operation ...................................51
replacing wiper blades ...........124
reservoir ..................................124
Wrecker towing .........................106
2007 Low Cab Forward Truck (lcf)
Supplement
USA (fus)
Index
203
204
205
206
207
208
