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DISCOVERY i-1000 SERIES
LPG to Natural Gas Conversion
1. Removing And Replacing Gas Injectors
• Turn off the gas supply valve on the gas cylinder. Ensure
that all gas controls on the barbecues are in the OFF
position.
• Disconnect the hose and regulator from the gas cylinder
and disconnect the gas hose from the barbecue gas inlet
using a 19mm open-ended spanner / wrench.
• Remove all cooking plates, grills, and Vaporizers from
the barbecue.
• Remove the ‘R’ shaped locking clips that hold each
burner in place and remove all burners from the
barbecue. This needs to be done at the rear of the BBQ.
• The gas injectors for each burner are located within
deep pockets on the front firewall of the barbecue.
Remove each gas injector from the end of each valve body
using a 6mm socket spanner / wrench, turning gently in a
counter clockwise direction.
Be careful not to block the orifice at the end of the valve
where the gas injector is fitted and do not remove any of the
thread sealing compound from the orifice where the injector
is located.
Look here for
identification reference
Check the identification mark stamped on the Hex Head
of the injector to confirm that it is the correct size (NG:
1.90mm) before proceeding to fit it into the valve.
When fitting the NG gas injectors to the end of the valve body
be sure to seat the injector correctly on the thread before
turning it in a clockwise direction until it is seated firmly in
place. Do not over tighten.
2. Adjusting Low Flame Control Screw
TIPS & INFORMATION
IMPORTANT
For 3000E - Valves do not have Low-Flame adjustment
screw, and are adjusted at factory.
Low flame
adjustment
The low flame adjustment must be carried out for each
burner. The low flame adjustment screw in Ignition valves
is located on the lower right hand corner of the front of the
valve body. The screw can be accessed from the front of the
BBQ by removing the control knob of each burner. To set the
low flame adjustment for Natural Gas, use a 4mm wide, flat
blade screwdriver.
Non Ignition
Valve Low flame
adjustment
To set the Natural Gas low flame adjustment for Non Ignition
Valves: Use a 2.5mm wide, flat blade screwdriver. The screw
is located inside the knob spindle.
The Low flame adjustment screw must be turned counter-
clockwise ¾ turn.
3. Connecting the Natural Gas Hose and Regulator.
Connect the Natural Gas hose and regulator (where
applicable) to the gas inlet on the barbecue using a 19mm
spanner / wrench. Tighten firmly but do not over tighten.
Connect gas regulator to gas source line and perform a gas
leak test as per instructions in the barbecue operating and
assembly instructions.
BBQ AND SIDE BURNER GAS CONVERSION INSTRUCTIONS
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