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(15)
(16)
(2)
(16)
(2)
98 Adjustments for Competition
Front Suspension Adjustments
(21)
(16)
17. Clean the spring and spring seat thoroughly
with a high flash point solvent to remove all
metal particles and dirt.
18. Dry the spring and spring seat with air
pressure rather than a shop towel. Using a
shop towel allows lint to stick to the springs.
Lint or any particles that stick in the damping
passages can cause inconsistent damping.
19. Turn the adjuster needle rod (14)
counterclockwise and remove it from the fork
cap (2).
Check the adjuster needle rod for bent or
damage.
Check that the O-rings (20) on the fork cap
and needle rod are in good condition. Apply
the recommended fork oil to the O-rings.
(2) fork cap (20) O-rings
(14) adjuster needle rod
20. Loosen the lock nut (16) slightly.
21. Attach a two-foot length of mechanic’s
wire (21) to the threaded portion on the lock
nut. Wrap the wire securely around the threads.
(16) lock nut (21) mechanic's wire
22. Install the fork spring (17) as follows:
– With the fork spring held upright on its
marked end, feed the mechanic’s wire up
through the spring.
– Angle the fork spring and slowly slide it
down into the fork using a gentle rocking
motion.
23. Reaching through the two adjacent coils near
the oil lock valve, hold the spring guide (22)
with your finger.
Remove the mechanic’s wire and hand
tighten the lock nut (16) to the spring guide
(22).
(22)
(16)
(17)
(16) lock nut (22) spring guide
(17) fork spring
24. Set the adjuster screw (12) to 0.06 in
(1.5mm) from the fork cap (2) top, then
install the fork cap onto the piston rod.
(2) fork cap (12) adjuster scre w
When installing the fork cap, be careful not to
damage the damping force adjuster needle rod
and the needle or the rod end.
25. Hand tighten the fork cap (2) on the piston
rod (15) lightly until it stops, then tighten the
lock nut (16) to the fork cap to the specified
torque:
15 lbf·ft (19.7 N·m, 2.0 kgf·m)
NOTICE
(2) fork cap (16) lock nut
(15) piston rod
26. Temporarily thread the fork cap into the fork
tube.
27. Insert both fork legs into the fork clamps.
(12)
(2)
0.06 in
(1.5 mm)
(2)
(20)
(14)
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