Yamaha EXCITER T150 Motocycles User Manual

DIC183

T150

OWNER’S MANUAL

Read this manual carefully before operating this vehicle.

B15-F8199-E1

[English (E)]

EAU46091

Read this manual carefully before operating this vehicle. This manual should stay with this vehicle if it is sold.

UB15E1E0.book Page 1 Tuesday, July 18, 2017 10:42 AM

INTRODUCTION

EAU10103

Welcome to the Yamaha world of motorcycling!

As the owner of the T150, you are benefiting from Yamaha’s vast experience and newest technology regarding the design

and manufacture of high-quality products, which have earned Yamaha a reputation for dependability.

Please take the time to read this manual thoroughly, so as to enjoy all advantages of your T150. The Owner’s Manual does

not only instruct you in how to operate, inspect and maintain your motorcycle, but also in how to safeguard yourself and

others from trouble and injury.

In addition, the many tips given in this manual will help keep your motorcycle in the best possible condition. If you have any

further questions, do not hesitate to contact your Yamaha dealer.

The Yamaha team wishes you many safe and pleasant rides. So, remember to put safety first!

Yamaha continually seeks advancements in product design and quality. Therefore, while this manual contains the most cur-

rent product information available at the time of printing, there may be minor discrepancies between your motorcycle and

this manual. If there is any question concerning this manual, please consult a Yamaha dealer.

WARNING

EWA10032

Please read this manual carefully and completely before operating this motorcycle.

UB15E1E0.book Page 1 Tuesday, July 18, 2017 10:42 AM

IMPORTANT MANUAL INFORMATION

EAU10134

Particularly important information is distinguished in this manual by the following notations:

*Product and specifications are subject to change without notice.

This is the safety alert symbol. It is used to alert you to potential personal injury

hazards. Obey all safety messages that follow this symbol to avoid possible injury

or death.

A WARNING indicates a hazardous situation which, if not avoided, could result in

death or serious injury.

A NOTICE indicates special precautions that must be taken to avoid damage to the

vehicle or other property.

A TIP provides key information to make procedures easier or clearer.

WARNING

NOTICE

TIP

UB15E1E0.book Page 1 Tuesday, July 18, 2017 10:42 AM

IMPORTANT MANUAL INFORMATION

EAUV0011

T150

OWNER’S MANUAL

Ltd.

1st edition, July 2017

Any reprinting or unauthorized use

without the written permission of

Yamaha Motor Vietnam Co., Ltd.

is expressly prohibited.

Printed in Vietnam.

UB15E1E0.book Page 2 Tuesday, July 18, 2017 10:42 AM

TABLE OF CONTENTS

LOCATION OF IMPORTANT

LABELS ............................................. 1-1

SAFETY INFORMATION .................. 2-1

Further safe-riding points ............... 2-5

Helmets .......................................... 2-6

DESCRIPTION .................................. 3-1

Left view ......................................... 3-1

Right view....................................... 3-2

Controls and instruments ............... 3-3

INSTRUMENT AND CONTROL

FUNCTIONS...................................... 4-1

Main switch/steering lock............... 4-1

Keyhole cover................................. 4-2

Indicator lights and warning

lights............................................ 4-3

Multi-function meter unit ................ 4-4

Handlebar switches........................ 4-7

Clutch lever .................................... 4-8

Shift pedal ...................................... 4-8

Brake lever...................................... 4-8

Brake pedal .................................... 4-9

Fuel tank cap.................................. 4-9

Fuel............................................... 4-10

Catalytic converter ....................... 4-11

Kickstarter .................................... 4-12

Seat .............................................. 4-12

Helmet holders ............................. 4-13

Storage compartment .................. 4-13

Sidestand ......................................4-14

Starting circuit cut-off system.......4-14

FOR YOUR SAFETY –

PRE-OPERATION CHECKS .............5-1

OPERATION AND IMPORTANT

RIDING POINTS ................................ 6-1

........................................................6-1

Starting the engine..........................6-2

Shifting............................................6-2

Tips for reducing fuel

consumption................................6-3

Engine break-in...............................6-3

Parking............................................6-4

General note....................................6-5

PERIODIC MAINTENANCE AND

ADJUSTMENT................................... 7-1

Owner’s tool kit...............................7-1

Periodic maintenance chart for

the emission control system........7-2

General maintenance and

lubrication chart...........................7-3

Removing and installing the

cowling and panels......................7-7

Checking the spark plug .................7-8

Engine oil and oil filter element .....7-10

Coolant..........................................7-12

Cleaning the air filter element .......7-14

Adjusting the engine idling

speed ........................................ 7-15

Adjusting the throttle grip

free play..................................... 7-16

Valve clearance............................. 7-16

Tires .............................................. 7-17

Cast wheels .................................. 7-18

Adjusting the clutch lever

free play..................................... 7-19

Checking the brake lever

free play..................................... 7-20

Checking the shift pedal............... 7-20

Brake light switches ..................... 7-21

Checking the front and rear

brake pads ................................ 7-21

Checking the brake fluid level ...... 7-22

Changing the brake fluid ............. 7-23

Drive chain slack........................... 7-23

Cleaning and lubricating the

drive chain................................. 7-25

Checking and lubricating the

cables........................................ 7-25

Checking and lubricating the

throttle grip and cable............... 7-25

Checking and lubricating the

brake and clutch levers ............. 7-26

Checking and lubricating the

brake pedal ............................... 7-26

Checking and lubricating the

centerstand and sidestand........ 7-27

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TABLE OF CONTENTS

Lubricating the swingarm

pivots .........................................7-27

Checking the front fork..................7-28

Checking the steering ...................7-28

Checking the wheel bearings ........7-29

Battery...........................................7-29

Replacing the fuses.......................7-30

Replacing the headlight bulb.........7-31

Auxiliary light .................................7-32

Tail/brake light...............................7-32

Replacing a front turn signal

light bulb ....................................7-33

Replacing a rear turn signal

light bulb ....................................7-33

Replacing the license plate

light bulb ....................................7-34

Front wheel....................................7-35

Rear wheel.....................................7-35

Troubleshooting ............................7-37

Troubleshooting charts .................7-38

MOTORCYCLE CARE AND

STORAGE ..........................................8-1

Matte color caution .........................8-1

Care.................................................8-1

Storage............................................8-3

SPECIFICATIONS..............................9-1

CONSUMER INFORMATION..........10-1

Identification numbers...................10-1

INDEX .............................................. 11-1

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LOCATION OF IMPORTANT LABELS

1-1

EAU10385

Read and understand all of the labels on your vehicle. They contain important information for safe and proper operation of

your vehicle. Never remove any labels from your vehicle. If a label becomes difficult to read or comes off, a replacement

label is available from your Yamaha dealer.

23 4

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LOCATION OF IMPORTANT LABELS

1-2

1DC-F815P-00

B15-F1568-00

B15-F815P-00

100kPa=1bar kPa, psi kPa, psi

200, 29 225, 33

1WD-F1668-00

UB15E1E0.book Page 2 Tuesday, July 18, 2017 10:42 AM

2-1

SAFETY INFORMATION

EAU1028B

Be a Responsible Owner

As the vehicle’s owner, you are re-

sponsible for the safe and proper oper-

ation of your motorcycle.

Motorcycles are single-track vehicles.

Their safe use and operation are de-

pendent upon the use of proper riding

techniques as well as the expertise of

the operator. Every operator should

know the following requirements be-

fore riding this motorcycle.

He or she should:

 Obtain thorough instructions from

a competent source on all aspects

of motorcycle operation.

 Observe the warnings and mainte-

nance requirements in this Own-

er’s Manual.

 Obtain qualified training in safe

and proper riding techniques.

 Obtain professional technical ser-

vice as indicated in this Owner’s

Manual and/or when made neces-

sary by mechanical conditions.

 Never operate a motorcycle with-

out proper training or instruction.

Take a training course. Beginners

should receive training from a cer-

tified instructor. Contact an autho-

rized motorcycle dealer to find out

about the training courses nearest

you.

Safe Riding

Perform the pre-operation checks

each time you use the vehicle to make

sure it is in safe operating condition.

Failure to inspect or maintain the vehi-

cle properly increases the possibility of

an accident or equipment damage.

See page 5-1 for a list of pre-operation

checks.

 This motorcycle is designed to

carry the operator and a passen-

ger.

 The failure of motorists to detect

and recognize motorcycles in traf-

fic is the predominating cause of

automobile/motorcycle accidents.

Many accidents have been

caused by an automobile driver

who did not see the motorcycle.

Making yourself conspicuous ap-

pears to be very effective in reduc-

ing the chance of this type of

accident.

Therefore:

• Wear a brightly colored jacket.

• Use extra caution when you are

approaching and passing

through intersections, since in-

tersections are the most likely

places for motorcycle accidents

to occur.

• Ride where other motorists can

see you. Avoid riding in another

motorist’s blind spot.

• Never maintain a motorcycle

without proper knowledge.

Contact an authorized motorcy-

cle dealer to inform you on ba-

sic motorcycle maintenance.

Certain maintenance can only

be carried out by certified staff.

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SAFETY INFORMATION

2-2

 Many accidents involve inexperi-

enced operators. In fact, many op-

erators who have been involved in

accidents do not even have a cur-

rent motorcycle license.

• Make sure that you are qualified

and that you only lend your mo-

torcycle to other qualified oper-

ators.

• Know your skills and limits.

Staying within your limits may

help you to avoid an accident.

• We recommend that you prac-

tice riding your motorcycle

where there is no traffic until you

have become thoroughly famil-

iar with the motorcycle and all of

its controls.

 Many accidents have been

caused by error of the motorcycle

operator. A typical error made by

the operator is veering wide on a

turn due to excessive speed or un-

dercornering (insufficient lean an-

gle for the speed).

• Always obey the speed limit and

never travel faster than warrant-

ed by road and traffic condi-

tions.

• Always signal before turning or

changing lanes. Make sure that

other motorists can see you.

 The posture of the operator and

passenger is important for proper

control.

• The operator should keep both

hands on the handlebar and

both feet on the operator foot-

rests during operation to main-

tain control of the motorcycle.

• The passenger should always

hold onto the operator, the seat

strap or grab bar, if equipped,

with both hands and keep both

feet on the passenger footrests.

Never carry a passenger unless

he or she can firmly place both

feet on the passenger footrests.

 Never ride under the influence of

alcohol or other drugs.

 This motorcycle is designed for

on-road use only. It is not suitable

for off-road use.

Protective Apparel

The majority of fatalities from motorcy-

cle accidents are the result of head in-

juries. The use of a safety helmet is the

single most critical factor in the pre-

vention or reduction of head injuries.

 Always wear an approved helmet.

 Wear a face shield or goggles.

Wind in your unprotected eyes

could contribute to an impairment

of vision that could delay seeing a

hazard.

 The use of a jacket, heavy boots,

trousers, gloves, etc., is effective

in preventing or reducing abra-

sions or lacerations.

 Never wear loose-fitting clothes,

otherwise they could catch on the

control levers, footrests, or wheels

and cause injury or an accident.

 Always wear protective clothing

that covers your legs, ankles, and

feet. The engine or exhaust sys-

tem become very hot during or af-

ter operation and can cause

burns.

 A passenger should also observe

the above precautions.

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SAFETY INFORMATION

2-3

Avoid Carbon Monoxide Poisoning

All engine exhaust contains carbon

monoxide, a deadly gas. Breathing

carbon monoxide can cause head-

aches, dizziness, drowsiness, nausea,

confusion, and eventually death.

Carbon Monoxide is a colorless, odor-

less, tasteless gas which may be

present even if you do not see or smell

any engine exhaust. Deadly levels of

carbon monoxide can collect rapidly

and you can quickly be overcome and

unable to save yourself. Also, deadly

levels of carbon monoxide can linger

for hours or days in enclosed or poorly

ventilated areas. If you experience any

symptoms of carbon monoxide poi-

soning, leave the area immediately, get

fresh air, and SEEK MEDICAL TREAT-

MENT.

 Do not run engine indoors. Even if

you try to ventilate engine exhaust

with fans or open windows and

doors, carbon monoxide can rap-

idly reach dangerous levels.

 Do not run engine in poorly venti-

lated or partially enclosed areas

such as barns, garages, or car-

ports.

 Do not run engine outdoors where

engine exhaust can be drawn into

a building through openings such

as windows and doors.

Adding accessories or cargo to your

motorcycle can adversely affect stabil-

ity and handling if the weight distribu-

tion of the motorcycle is changed. To

avoid the possibility of an accident, use

extreme caution when adding cargo or

accessories to your motorcycle. Use

extra care when riding a motorcycle

that has added cargo or accessories.

Here, along with the information about

accessories below, are some general

guidelines to follow if loading cargo to

your motorcycle:

The total weight of the operator, pas-

senger, accessories and cargo must

not exceed the maximum load limit.

Operation of an overloaded vehicle

could cause an accident.

When loading within this weight limit,

keep the following in mind:

 Cargo and accessory weight

should be kept as low and close to

the motorcycle as possible. Se-

curely pack your heaviest items as

close to the center of the vehicle

as possible and make sure to dis-

tribute the weight as evenly as

possible on both sides of the mo-

torcycle to minimize imbalance or

instability.

 Shifting weights can create a sud-

den imbalance. Make sure that

accessories and cargo are se-

curely attached to the motorcycle

before riding. Check accessory

mounts and cargo restraints fre-

quently.

• Properly adjust the suspension

for your load (suspension-ad-

justable models only), and

check the condition and pres-

sure of your tires.

• Never attach any large or heavy

items to the handlebar, front

fork, or front fender. These

items, including such cargo as

sleeping bags, duffel bags, or

Maximum load:

151 kg (333 lb)

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SAFETY INFORMATION

2-4

tents, can create unstable han-

dling or a slow steering re-

sponse.

 This vehicle is not designed to

pull a trailer or to be attached to

a sidecar.

Genuine Yamaha Accessories

Choosing accessories for your vehicle

is an important decision. Genuine

Yamaha accessories, which are avail-

able only from a Yamaha dealer, have

been designed, tested, and approved

by Yamaha for use on your vehicle.

Many companies with no connection

to Yamaha manufacture parts and ac-

cessories or offer other modifications

for Yamaha vehicles. Yamaha is not in

a position to test the products that

these aftermarket companies produce.

Therefore, Yamaha can neither en-

dorse nor recommend the use of ac-

cessories not sold by Yamaha or

modifications not specifically recom-

mended by Yamaha, even if sold and

installed by a Yamaha dealer.

Aftermarket Parts, Accessories, and

Modifications

While you may find aftermarket prod-

ucts similar in design and quality to

genuine Yamaha accessories, recog-

nize that some aftermarket accesso-

ries or modifications are not suitable

because of potential safety hazards to

you or others. Installing aftermarket

products or having other modifications

performed to your vehicle that change

any of the vehicle’s design or operation

characteristics can put you and others

at greater risk of serious injury or

death. You are responsible for injuries

related to changes in the vehicle.

Keep the following guidelines in mind,

as well as those provided under “Load-

ing” when mounting accessories.

 Never install accessories or carry

cargo that would impair the per-

formance of your motorcycle.

Carefully inspect the accessory

before using it to make sure that it

does not in any way reduce

ground clearance or cornering

clearance, limit suspension travel,

steering travel or control opera-

tion, or obscure lights or reflec-

tors.

• Accessories fitted to the han-

dlebar or the front fork area can

create instability due to improp-

er weight distribution or aerody-

namic changes. If accessories

are added to the handlebar or

front fork area, they must be as

lightweight as possible and

should be kept to a minimum.

• Bulky or large accessories may

seriously affect the stability of

the motorcycle due to aerody-

namic effects. Wind may at-

tempt to lift the motorcycle, or

the motorcycle may become

unstable in cross winds. These

accessories may also cause in-

stability when passing or being

passed by large vehicles.

• Certain accessories can dis-

place the operator from his or

her normal riding position. This

improper position limits the

freedom of movement of the

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SAFETY INFORMATION

2-5

operator and may limit control

ability, therefore, such accesso-

ries are not recommended.

 Use caution when adding electri-

cal accessories. If electrical ac-

cessories exceed the capacity of

the motorcycle’s electrical sys-

tem, an electric failure could re-

sult, which could cause a

dangerous loss of lights or engine

power.

Aftermarket Tires and Rims

The tires and rims that came with your

motorcycle were designed to match

the performance capabilities and to

provide the best combination of han-

dling, braking, and comfort. Other

tires, rims, sizes, and combinations

may not be appropriate. Refer to page

7-17 for tire specifications and more in-

formation on replacing your tires.

Transporting the Motorcycle

Be sure to observe following instruc-

tions before transporting the motorcy-

cle in another vehicle.

 Remove all loose items from the

motorcycle.

 Check that the fuel cock (if

equipped) is in the “OFF” position

and that there are no fuel leaks.

 Point the front wheel straight

ahead on the trailer or in the truck

bed, and choke it in a rail to pre-

vent movement.

 Shift the transmission in gear (for

models with a manual transmis-

sion).

 Secure the motorcycle with tie-

downs or suitable straps that are

attached to solid parts of the mo-

torcycle, such as the frame or up-

per front fork triple clamp (and not,

for example, to rubber-mounted

handlebars or turn signals, or

parts that could break). Choose

the location for the straps carefully

so the straps will not rub against

painted surfaces during transport.

 The suspension should be com-

pressed somewhat by the tie-

downs, if possible, so that the mo-

torcycle will not bounce exces-

sively during transport.

EAU57610

Further safe-riding points

 Be sure to signal clearly when

making turns.

 Braking can be extremely difficult

on a wet road. Avoid hard braking,

because the motorcycle could

slide. Apply the brakes slowly

when stopping on a wet surface.

 Slow down as you approach a

corner or turn. Once you have

completed a turn, accelerate

slowly.

 Be careful when passing parked

cars. A driver might not see you

and open a door in your path.

 Railroad crossings, streetcar rails,

iron plates on road construction

sites, and manhole covers be-

come extremely slippery when

wet. Slow down and cross them

with caution. Keep the motorcycle

upright, otherwise it could slide

out from under you.

 The brake pads or linings could

get wet when you wash the motor-

cycle. After washing the motorcy-

cle, check the brakes before

riding.

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SAFETY INFORMATION

2-6

 Always wear a helmet, gloves,

trousers (tapered around the cuff

and ankle so they do not flap), and

a brightly colored jacket.

 Do not carry too much luggage on

the motorcycle. An overloaded

motorcycle is unstable. Use a

strong cord to secure any luggage

to the carrier (if equipped). A loose

load will affect the stability of the

motorcycle and could divert your

attention from the road. (See page

2-3.)

EAUU0033

Helmets

Operating this vehicle without an ap-

proved motorcycle helmet increases

your chances of a severe head injury or

death in the event of an accident. The

majority of fatalities from motorcycle or

scooter accidents are the result of

head injuries. The use of a safety hel-

met is the single most critical factor in

the prevention or reduction of head in-

juries.

Always select an approved motorcy-

cle helmet

Pay attention to the following when

choosing a motorcycle helmet.

 The helmet must meet the safety

standard “TIS”.

 The helmet size must match the

size of the rider’s head.

 Never subject a helmet to heavy

shocks.

Wearing the helmet correctly

Always connect the chin strap. In the

case of an accident, the helmet has a

much less chance of coming off if the

chin strap is connected.

Correct usage

Wrong usage

Types of helmets and their usage

 Half-type: use only for riding at low

speeds

ZAUU0003

ZAUU0007

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SAFETY INFORMATION

2-7

 Full-type: use only for riding at low

to mid-range speeds

 Full-face-type: use for riding at

mid-range to high speeds

ZAUU0004

ZAUU0005

ZAUU0006

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DESCRIPTION

3-1

EAU10411

Left view

11 10 9 7

345 6

1. Front turn signal light (page 7-33)

2. Headlight (page 7-31)

3. Air filter element (page 7-14)

4. Battery (page 7-29)

5. Owner’s tool kit (page 7-1)

6. Rear turn signal light (page 7-33/7-32)

7. Sidestand (page 4-14)

8. Centerstand (page 7-27)

9. Engine oil drain bolt (page 7-10)

10.Shift pedal (page 4-8)

11.Coolant reservoir (page 7-12)

UB15E1E0.book Page 1 Tuesday, July 18, 2017 10:42 AM

DESCRIPTION

3-2

EAU10421

Right view

321

8654

1. Fuses (page 7-30)

2. Fuel tank cap (page 4-9)

3. Front brake fluid reservoir (page 7-22)

4. Engine oil filter element (page 7-10)

5. Brake pedal (page 4-9)

6. Dipstick (page 7-10)

7. Kickstarter (page 4-12)

8. Rear brake fluid reservoir (page 7-22)

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DESCRIPTION

3-3

EAU10431

Controls and instruments

12 34 5 67

1. Clutch lever (page 4-8)

2. Left handlebar switches (page 4-7)

3. Tachometer

4. Multi-function display (page 4-4)

5. Right handlebar switch (page 4-7)

6. Brake lever (page 4-8)

7. Throttle grip (page 7-16)

8. Main switch/steering lock (page 4-1)

UB15E1E0.book Page 3 Tuesday, July 18, 2017 10:42 AM

INSTRUMENT AND CONTROL FUNCTIONS

4-1

EAUU0351

Main switch/steering lock

The main switch/steering lock controls

the ignition and lighting systems, and is

used to lock the steering, and is used

to open the seat also. The various main

switch positions are described below.

TIP

The main switch is equipped with a

keyhole cover. (See page 4-2 for key-

hole cover opening and closing proce-

dures.)

EAU65810

All electrical circuits are supplied with

power, and the engine can be started.

The key cannot be removed.

TIP

 The meter lighting, taillight, license

plate light and auxiliary light come

on automatically when the key is

turned to “ON”.

 The fuel pump can be heard when

the key is turned to “ON”.

EAUU1131

OFF

All electrical systems are off. The key

can be removed.

EAUU1042

LOCK

The steering is locked, and all electrical

systems are off. The key can be re-

moved.

To lock the steering

1. Turn the handlebars all the way to

the left.

2. Push the key in from the “OFF”

position, and then turn it to

“LOCK” while still pushing it.

3. Remove the key.

To unlock the steering

Push the key in, and then turn it to

“OFF” while still pushing it.

WARNING

EWAU0042

 Never turn the key to “OFF” or

“LOCK” while the vehicle is

moving; otherwise, the electri-

cal systems will be switched off,

which may result in loss of con-

trol or an accident.

OFF

LOCK

ZAUV0301

OFF

LOCK

ZAUV0302

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INSTRUMENT AND CONTROL FUNCTIONS

4-2

 If the vehicle turns over, and af-

ter placing it upright, ensure

that there is no fuel leakage. If

fuel is leaking, have a Yamaha

dealer check the vehicle.

EAUU0822

Keyhole cover

To open the keyhole cover

Insert the key head into the keyhole

cover receptacle as shown, and then

turn the key to the right to open the

cover.

To close the keyhole cover

Press the “PUSH SHUT” button to

close the keyhole cover.

1. Key head

2. Ignition key

1 2

ZAUV0303

1. Push.

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INSTRUMENT AND CONTROL FUNCTIONS

4-3

EAU49398

Indicator lights and warning

lights

EAU11022

Turn signal indicator light “ ”

This indicator light flashes when a turn

signal light is flashing.

EAU11061

Neutral indicator light “ ”

This indicator light comes on when the

transmission is in the neutral position.

EAU11081

High beam indicator light “ ”

This indicator light comes on when the

high beam of the headlight is switched

on.

EAU11447

Coolant temperature warning

light “ ”

This warning light comes on if the en-

gine overheats. If this occurs, stop the

engine immediately and allow the en-

gine to cool.

The electrical circuit of the warning

light can be checked by turning the key

to “ON”. The warning light should

come on for a few seconds, and then

go off.

If the warning light does not come on

initially when the key is turned to “ON”,

or if the warning light remains on, have

a Yamaha dealer check the electrical

circuit.

NOTICE

ECA10022

Do not continue to operate the en-

gine if it is overheating.

TIP

 For radiator-fan-equipped vehi-

cles, the radiator fan(s) automati-

cally switch on or off according to

the coolant temperature in the ra-

diator.

 If the engine overheats, see page

7-39 for further instructions.

EAU11506

Engine trouble warning light “ ”

This warning light comes on or flashes

if a problem is detected in the electrical

circuit monitoring the engine. If this oc-

curs, have a Yamaha dealer check the

self-diagnosis system.

The electrical circuit of the warning

light can be checked by turning the key

to “ON”. The warning light should

come on for a few seconds, and then

go off.

If the warning light does not come on

initially when the key is turned to “ON”,

or if the warning light remains on, have

a Yamaha dealer check the electrical

circuit.

1. Turn signal indicator light “ ”

2. Engine trouble warning light “ ”

3. Neutral indicator light “ ”

4. Coolant temperature warning light “ ”

5. High beam indicator light “ ”

12 34

UB15E1E0.book Page 3 Tuesday, July 18, 2017 10:42 AM

INSTRUMENT AND CONTROL FUNCTIONS

4-4

EAUV0552

Multi-function meter unit

WARNING

EWA14432

Be sure to stop the vehicle before

making any setting changes to the

multi-function display. Changing

settings while riding can distract the

operator and increase the risk of an

accident.

The multi-function meter unit is

equipped with the following:

 a speedometer

 a tachometer

 a fuel gauge

 a transmission gear display

 a multi-function display

TIP

Be sure to turn the key to “ON” before

using the “SELECT” button.

Speedometer

The speedometer shows the vehicle’s

traveling speed.

Tachometer

The electric tachometer allows the rid-

er to monitor the engine speed and

keep it within the ideal power range.

When the key is turned to “ON”, the ta-

chometer needle will sweep once

across the r/min range and then return

to zero r/min in order to test the electri-

cal circuit.

NOTICE

ECA10032

Do not operate the engine in the ta-

chometer red zone.

Red zone: 10000 r/min and above

Fuel gauge

The fuel gauge indicates the amount of

fuel in the fuel tank. A full tank indica-

tion (6 solid blocks) starts from the top

and will gradually decrease in height.

The refuel symbol “ ” and bottom

block will flash to indicate when the

1. Multi-function display

2. “RESET/SELECT” button

1. Tachometer

2. Tachometer red zone

1. Fuel gauge

UB15E1E0.book Page 4 Tuesday, July 18, 2017 10:42 AM

INSTRUMENT AND CONTROL FUNCTIONS

4-5

fuel level is very low, and the tank

should be refueled as soon as possi-

ble.

TIP

Do not use up all of the fuel in the fuel

tank.

NOTICE

ECAV0041

When the fuel indicator has dropped

to only one block, refuel as soon as

possible, as the movement of fuel

when going up or downhill or when

turning may lead to the engine not

getting any fuel, resulting in engine

stop.

Transmission gear display

The display shows the selected gear.

The neutral position is indicated by “–”

and by the neutral indicator light.

Multi-function display

The multi-function display contains:

 “ODO” – odometer

 “TRIP1” – tripmeter 1

 “TRIP2” – tripmeter 2

 “F/ECO” – instantaneous fuel

economy

 “AVE F/ECO” – average fuel econ-

omy

 “AVE SPEED” – average speed

 a welcome screen

 a self-diagnosis device

Push the “SELECT” button to switch

the display between “ODO”, “TRIP1”,

“TRIP2”, “F/ECO”, “AVE F/ECO”, and

“AVE SPEED” in the following order:

ODO → TRIP1 → TRIP2 → F/ECO →

AVE F/ECO → AVE SPEED → ODO

“ODO” – odometer

The odometer shows the total distance

traveled by the vehicle. It cannot be re-

set.

“TRIP1” & “TRIP2” – tripmeters

The tripmeters show the total distance

traveled since they were last reset.

To reset a tripmeter, push the “SE-

LECT” button for one second.

“F/ECO” – instantaneous fuel econo-

Shows the current fuel economy (fuel

consumption) when the vehicle is trav-

eling 10 km/h or more.

There are two display modes: “km/L”

and “L/100km”. To switch the instanta-

neous fuel economy display between

“km/L” and “L/100km”, push the “SE-

LECT” button for one second.

 “km/L”: The distance that can be

traveled on 1.0 L of fuel under cur-

rent riding conditions.

 “L/100km”: The amount of fuel

necessary to travel 100 km under

current riding conditions.

TIP

 When traveling at speeds under

10 km/h, “_ _._” will be displayed.

 The instantaneous fuel economy

function should be used for gener-

al reference only. Be aware of the

amount of fuel remaining in the

tank. Check the fuel gauge from

time to time.

“AVE F/ECO” – average fuel economy

Shows the average fuel economy (fuel

consumption) since it was last reset.

There are two display modes: “AVE_

_._ km/L” and “AVE_ _._ L/100km”. To

switch the average fuel economy dis-

UB15E1E0.book Page 5 Tuesday, July 18, 2017 10:42 AM

INSTRUMENT AND CONTROL FUNCTIONS

4-6

play between “AVE_ _._ km/L” and

“AVE_ _._ L/100km”, push the “SE-

LECT” button for one second.

 “AVE_ _._ km/L”: The average dis-

tance that can be traveled on 1.0 L

of fuel.

 “AVE_ _._ L/100km”: The average

amount of fuel necessary to travel

100 km under current riding con-

ditions.

To reset the average fuel economy dis-

play, push the “SELECT” button for

one second.

TIP

 After resetting the average fuel

economy display, “_ _._” will be

displayed until the vehicle has

traveled 1 km.

NOTICE

ECA15474

If there is a malfunction, “– –.–” will

be continuously displayed. Have a

Yamaha dealer check the vehicle.

“AVE SPEED” – average speed

Shows the vehicle's average travelling

speed since it was last reset.

To reset the average speed display,

push the “SELECT” button until the av-

erage speed flashes, and then push

the button again.

Welcome screen

The welcome screen greets the rider

when the key is turned to “ON” with the

messages “Hi Buddy” and “Ready to

GO”. The user name “Buddy” is set as

the factory default, but it can be set to

your name.

To set the user name

1. Turn the key to “OFF”.

2. Push and hold the “SELECT” but-

ton.

3. Turn the key to “ON”, and then re-

lease “SELECT” button after four

seconds.

4. When the first character starts

flashing, push the “SELECT” but-

ton to change the character in the

following order.

5. Push the “SELECT” button for one

second to confirm the selected

character. The second character

will start flashing. Repeat this pro-

cess for all six characters. After

the sixth character is set, all char-

acters will flash twice and the set-

ting mode will automatically end.

Self-diagnosis device

This model is equipped with a self-di-

agnosis device for various electrical

circuits.

If a problem is detected in any of those

circuits, the engine trouble warning

light will come on and the display will

indicate an error code.

ABC YZ• • •

0129 • • •

- (HYPHEN) SPACE

UB15E1E0.book Page 6 Tuesday, July 18, 2017 10:42 AM

INSTRUMENT AND CONTROL FUNCTIONS

4-7

If the display indicates any error codes,

note the code number, and then have

a Yamaha dealer check the vehicle.

NOTICE

ECA11171

To prevent engine damage, be sure

to consult a Yamaha dealer as soon

as possible if this occurs.

EAU1234H

Handlebar switches

Left

Right

EAU12401

Dimmer switch “ / ”

Set this switch to “ ” for the high

beam and to “ ” for the low beam.

EAU12461

Turn signal switch “ / ”

To signal a right-hand turn, push this

switch to “ ”. To signal a left-hand

turn, push this switch to “ ”. When

released, the switch returns to the cen-

ter position. To cancel the turn signal

lights, push the switch in after it has re-

turned to the center position.

EAU12501

Horn switch “ ”

Press this switch to sound the horn.

EAU12713

Start switch “ ”

Push this switch to crank the engine

with the starter. See page 6-2 for start-

ing instructions prior to starting the en-

gine.

1. Dimmer switch “ / ”

2. Turn signal switch “ / ”

3. Horn switch “ ”

1. Start switch “ ”

UB15E1E0.book Page 7 Tuesday, July 18, 2017 10:42 AM

INSTRUMENT AND CONTROL FUNCTIONS

4-8

EAU31641

Clutch lever

The clutch lever is located at the left

handlebar grip. To disengage the

clutch, pull the lever toward the han-

dlebar grip. To engage the clutch, re-

lease the lever. The lever should be

pulled rapidly and released slowly for

smooth clutch operation.

The clutch lever is equipped with a

clutch switch, which is part of the start-

ing circuit cut-off system. (See page

4-14.)

EAU12872

Shift pedal

The shift pedal is located on the left

side of the motorcycle and is used in

combination with the clutch lever when

shifting the gears of the 5-speed con-

stant-mesh transmission equipped on

this motorcycle.

EAU12892

Brake lever

The brake lever is located on the right

side of the handlebar. To apply the

front brake, pull the lever toward the

throttle grip.

1. Clutch lever

1. Shift pedal

1. Brake lever

UB15E1E0.book Page 8 Tuesday, July 18, 2017 10:42 AM

INSTRUMENT AND CONTROL FUNCTIONS

4-9

EAU12944

Brake pedal

The brake pedal is located on the right

side of the motorcycle. To apply the

rear brake, press down on the brake

pedal.

EAU37473

Fuel tank cap

To remove the fuel tank cap

1. Open the seat. (See page 4-12.)

2. Turn the fuel tank cap counter-

clockwise and pull it off.

To install the fuel tank cap

1. Insert the fuel tank cap into the

tank opening and turn it clockwise

until the “ ” marks on the cap

and tank are aligned.

2. Close the seat.

WARNING

EWA11092

Make sure that the fuel tank cap is

properly closed after filling fuel.

Leaking fuel is a fire hazard.

1. Brake pedal

1. Fuel tank cap

2. “ ” mark

UB15E1E0.book Page 9 Tuesday, July 18, 2017 10:42 AM

INSTRUMENT AND CONTROL FUNCTIONS

4-10

EAU13233

Fuel

Make sure there is sufficient gasoline in

the tank.

WARNING

EWA10882

Gasoline and gasoline vapors are

extremely flammable. To avoid fires

and explosions and to reduce the

risk of injury when refueling, follow

these instructions.

1. Before refueling, turn off the en-

gine and be sure that no one is sit-

ting on the vehicle. Never refuel

while smoking, or while in the vi-

cinity of sparks, open flames, or

other sources of ignition such as

the pilot lights of water heaters

and clothes dryers.

2. Do not overfill the fuel tank.

3. Wipe up any spilled fuel immedi-

ately. NOTICE: Immediately

wipe off spilled fuel with a clean,

dry, soft cloth, since fuel may

deteriorate painted surfaces or

plastic parts.

[ECA10072]

4. Be sure to securely close the fuel

tank cap.

WARNING

EWA15152

Gasoline is poisonous and can

cause injury or death. Handle gaso-

line with care. Never siphon gasoline

by mouth. If you should swallow

some gasoline or inhale a lot of gas-

oline vapor, or get some gasoline in

your eyes, see your doctor immedi-

ately. If gasoline spills on your skin,

wash with soap and water. If gaso-

line spills on your clothing, change

your clothes.

EAUU0045

NOTICE

ECA11401

Use only unleaded gasoline. The use

of leaded gasoline will cause severe

damage to internal engine parts,

such as the valves and piston rings,

as well as to the exhaust system.

Gasohol

There are two types of gasohol: gaso-

hol containing ethanol and that con-

taining methanol. Gasohol containing

ethanol can be used if the ethanol con-

tent does not exceed 10% (E10). Gas-

ohol containing methanol is not

1. Fuel tank filler tube

2. Maximum fuel level

Recommended fuel:

Regular unleaded gasoline (Gasohol

(E10) acceptable)

Fuel tank capacity:

4.2 L (1.11 US gal, 0.92 Imp.gal)

UB15E1E0.book Page 10 Tuesday, July 18, 2017 10:42 AM

INSTRUMENT AND CONTROL FUNCTIONS

4-11

recommended by Yamaha because it

can cause damage to the fuel system

or vehicle performance problems.

EAU13434

Catalytic converter

This model is equipped with a catalytic

converter in the exhaust system.

WARNING

EWA10863

The exhaust system is hot after op-

eration. To prevent a fire hazard or

burns:

 Do not park the vehicle near

possible fire hazards such as

grass or other materials that

easily burn.

 Park the vehicle in a place

where pedestrians or children

are not likely to touch the hot

exhaust system.

 Make sure that the exhaust sys-

tem has cooled down before

doing any maintenance work.

 Do not allow the engine to idle

more than a few minutes. Long

idling can cause a build-up of

heat.

NOTICE

ECA10702

Use only unleaded gasoline. The use

of leaded gasoline will cause unre-

pairable damage to the catalytic

converter.

UB15E1E0.book Page 11 Tuesday, July 18, 2017 10:42 AM

INSTRUMENT AND CONTROL FUNCTIONS

4-12

EAUE0861

Kickstarter

To start the engine, fold the right foot-

rest inward, and then fold out the kick-

starter lever. Move it down lightly with

your foot until the gears engage, and

then push it down smoothly but force-

fully. Fold the footrest outward to its

original position.

This model is equipped with a primary

kickstarter, allowing the engine to be

started in any gear if the clutch is dis-

engaged. However, shifting the trans-

mission into the neutral position before

starting is recommended.

EAUU0371

Seat

To open the seat

1. Place the motorcycle on the cen-

terstand.

2. Insert the key into the main switch,

and then turn it counterclockwise

to “OPEN”.

TIP

Do not push inward when turning the

key.

3. Fold the seat up.

To close the seat

1. Fold the seat down, and then push

it down to lock it in place.

2. Remove the key from the main

switch if the motorcycle will be left

unattended.

TIP

Make sure that the seat is properly se-

cured before riding.

1. Kickstarter

1. Seat lock

2. Seat

UB15E1E0.book Page 12 Tuesday, July 18, 2017 10:42 AM

INSTRUMENT AND CONTROL FUNCTIONS

4-13

EAU37482

Helmet holders

The helmet holders are located under

the seat.

To secure a helmet to a helmet hold-

1. Open the seat. (See page 4-12.)

2. Attach a helmet to a helmet hold-

er, and then securely close the

seat. WARNING! Never ride with

a helmet attached to the helmet

holder, since the helmet may hit

objects, causing loss of control

and possibly an accident.

[EWA10162]

To release a helmet from a helmet

holder

Open the seat, remove the helmet from

the helmet holder, and then close the

seat.

EAU37892

Storage compartment

The storage compartment is located

under the seat. (See page 4-12.)

When storing the Owner’s Manual or

other documents in the storage com-

partment, be sure to wrap them in a

plastic bag so that they will not get wet.

When washing the vehicle, be careful

not to let any water enter the storage

compartment.

1. Helmet holder

1. Storage compartment

UB15E1E0.book Page 13 Tuesday, July 18, 2017 10:42 AM

INSTRUMENT AND CONTROL FUNCTIONS

4-14

EAU37491

Sidestand

The sidestand is located on the left

side of the frame. Raise the sidestand

or lower it with your foot while holding

the vehicle upright.

WARNING

EWA14191

The vehicle must not be ridden with

the sidestand down, or if the side-

stand cannot be properly moved up

(or does not stay up), otherwise the

sidestand could contact the ground

and distract the operator, resulting

in a possible loss of control.

EAUU0633

Starting circuit cut-off system

The starting circuit cut-off system

(comprising the clutch switch and the

neutral switch) prevents starting when

the transmission is in gear and the

clutch lever is not pulled.

Periodically check the operation of the

starting circuit cut-off system accord-

ing to the following procedure.

TIP

This check is most reliable if performed

with a warmed-up engine.

UB15E1E0.book Page 14 Tuesday, July 18, 2017 10:42 AM

INSTRUMENT AND CONTROL FUNCTIONS

4-15

With the engine turned off:

1. Turn the key to the on position.

2. Shift the transmission into the neutral position.

3. Push the start switch.

Does the engine start?

The neutral switch may not be working correctly.

The motorcycle should not be ridden until

checked by a Yamaha dealer.

4. Turn the engine off.

5. Shift the transmission into gear.

6. Keep the clutch lever pulled.

7. Push the start switch.

Does the engine start?

The clutch switch may not be working correctly.

The motorcycle should not be ridden until

checked by a Yamaha dealer.

NOYES

The system is OK. The motorcycle can be ridden.

YES

If a malfunction is noted, have a Yamaha

dealer check the system before riding.

WARNING

UB15E1E0.book Page 15 Tuesday, July 18, 2017 10:42 AM

FOR YOUR SAFETY – PRE-OPERATION CHECKS

5-1

EAU15599

Inspect your vehicle each time you use it to make sure the vehicle is in safe operating condition. Always follow the inspection

and maintenance procedures and schedules described in the Owner’s Manual.

WARNING

EWA11152

Failure to inspect or maintain the vehicle properly increases the possibility of an accident or equipment damage.

Do not operate the vehicle if you find any problem. If a problem cannot be corrected by the procedures provided in

this manual, have the vehicle inspected by a Yamaha dealer.

Before using this vehicle, check the following points:

ITEM CHECKS PAGE

Fuel

• Refuel if necessary.

• Check fuel line for leakage.

4-10

Engine oil

• Check oil level in engine.

• If necessary, add recommended oil to specified level.

• Check vehicle for oil leakage.

7-10

Coolant

• Check coolant level in reservoir.

• If necessary, add recommended coolant to specified level.

• Check cooling system for leakage.

7-12

Front brake

• Check operation.

• If soft or spongy, have Yamaha dealer bleed hydraulic system.

• Check brake pads for wear.

• Replace if necessary.

• Check fluid level in reservoir.

• If necessary, add specified brake fluid to specified level.

• Check hydraulic system for leakage.

7-21, 7-22

UB15E1E0.book Page 1 Tuesday, July 18, 2017 10:42 AM

FOR YOUR SAFETY – PRE-OPERATION CHECKS

5-2

Rear brake

• Check operation.

• If soft or spongy, have Yamaha dealer bleed hydraulic system.

• Check brake pads for wear.

• Replace if necessary.

• Check fluid level in reservoir.

• If necessary, add specified brake fluid to specified level.

• Check hydraulic system for leakage.

7-21, 7-22

Clutch

• Check operation.

• Lubricate cable if necessary.

• Check lever free play.

• Adjust if necessary.

7-19

Throttle grip

• Make sure that operation is smooth.

• Check throttle grip free play.

• If necessary, have Yamaha dealer adjust throttle grip free play and lubricate ca-

ble and grip housing.

7-16, 7-25

Control cables

• Make sure that operation is smooth.

• Lubricate if necessary.

7-25

Drive chain

• Check chain slack.

• Adjust if necessary.

• Check chain condition.

• Lubricate if necessary.

7-23, 7-25

Wheels and tires

•Check for damage.

• Check tire condition and tread depth.

• Check air pressure.

• Correct if necessary.

7-17, 7-18

Shift pedal

• Make sure that operation is smooth.

• Correct if necessary.

7-20

Brake pedal

• Make sure that operation is smooth.

• Lubricate pedal pivoting point if necessary.

7-26

Brake and clutch levers

• Make sure that operation is smooth.

• Lubricate lever pivoting points if necessary.

7-26

ITEM CHECKS PAGE

UB15E1E0.book Page 2 Tuesday, July 18, 2017 10:42 AM

FOR YOUR SAFETY – PRE-OPERATION CHECKS

5-3

Centerstand, sidestand

• Make sure that operation is smooth.

• Lubricate pivots if necessary.

7-27

Chassis fasteners

• Make sure that all nuts, bolts and screws are properly tightened.

• Tighten if necessary.

—

Instruments, lights, signals

and switches

• Check operation.

• Correct if necessary.

—

ITEM CHECKS PAGE

UB15E1E0.book Page 3 Tuesday, July 18, 2017 10:42 AM

OPERATION AND IMPORTANT RIDING POINTS

6-1

EAU15952

Read the Owner’s Manual carefully to

become familiar with all controls. If

there is a control or function you do not

understand, ask your Yamaha dealer.

WARNING

EWA10272

Failure to familiarize yourself with

the controls can lead to loss of con-

trol, which could cause an accident

or injury.

EAUU1062

TIP

 This model is equipped with a

lean angle sensor to stop the en-

gine in case the vehicle tilts more

than 65°. To restart the engine,

turn the key to “OFF” and then to

“ON”. Failing to do so will prevent

the engine from starting.

 The engine cannot be started if the

battery voltage is less than 11.50

volts or the battery is not installed.

EAUN0073

NOTICE

ECAN0072

Do not ride through deep water, oth-

erwise the engine may be damaged.

Avoid puddles because they may be

deeper than expected.

UB15E1E0.book Page 1 Tuesday, July 18, 2017 10:42 AM

OPERATION AND IMPORTANT RIDING POINTS

6-2

EAU65820

Starting the engine

In order for the starting circuit cut-off

system to enable starting, one of the

following conditions must be met:

 The transmission is in the neutral

position.

 The transmission is in gear with

the clutch lever pulled.

See page 4-14 for more informa-

tion.

1. Turn the key to “ON”. The engine

trouble warning light should come

on for a few seconds, then go off.

NOTICE: If the warning light

does not go off, have a Yamaha

dealer check its electrical cir-

cuit.

[ECAT1121]

2. Shift the transmission into the

neutral position. The neutral indi-

cator light should come on. If not,

ask a Yamaha dealer to check the

electrical circuit.

3. Start the engine by pushing the

start switch. If the engine fails to

start, try again with the throttle

grip open 1/4 turn (10 mm). Each

starting attempt should be as

short as possible to preserve the

battery. Do not crank the engine

more than 10 seconds on any one

attempt.

NOTICE

ECA11043

For maximum engine life, never ac-

celerate hard when the engine is

cold!

EAU16673

Shifting

Shifting gears lets you control the

amount of engine power available for

starting off, accelerating, climbing hills,

etc.

The gear positions are shown in the il-

lustration.

TIP

To shift the transmission into the neu-

tral position, press the shift pedal down

repeatedly until it reaches the end of its

travel, and then slightly raise it.

1/4 turn

(10 mm)

ZAUV0319

1. Shift pedal

2. Neutral position

UB15E1E0.book Page 2 Tuesday, July 18, 2017 10:42 AM

OPERATION AND IMPORTANT RIDING POINTS

6-3

NOTICE

ECA10261

 Even with the transmission in

the neutral position, do not

coast for long periods of time

with the engine off, and do not

tow the motorcycle for long dis-

tances. The transmission is

properly lubricated only when

the engine is running. Inade-

quate lubrication may damage

the transmission.

 Always use the clutch while

changing gears to avoid dam-

aging the engine, transmission,

and drive train, which are not

designed to withstand the

shock of forced shifting.

EAU16811

Tips for reducing fuel con-

sumption

Fuel consumption depends largely on

your riding style. Consider the follow-

ing tips to reduce fuel consumption:

 Shift up swiftly, and avoid high en-

gine speeds during acceleration.

 Do not rev the engine while shift-

ing down, and avoid high engine

speeds with no load on the en-

gine.

 Turn the engine off instead of let-

ting it idle for an extended length

of time (e.g., in traffic jams, at traf-

fic lights or at railroad crossings).

EAU16842

Engine break-in

There is never a more important period

in the life of your engine than the period

between 0 and 1600 km (1000 mi). For

this reason, you should read the fol-

lowing material carefully.

Since the engine is brand new, do not

put an excessive load on it for the first

1600 km (1000 mi). The various parts in

the engine wear and polish themselves

to the correct operating clearances.

During this period, prolonged full-throt-

tle operation or any condition that

might result in engine overheating

must be avoided.

EAU17103

0–1000 km (0–600 mi)

Avoid prolonged operation above 5000

r/min. NOTICE: After 1000 km (600

mi) of operation, the engine oil must

be changed, and the oil filter ele-

ment replaced.

[ECA11152]

1000–1600 km (600–1000 mi)

Avoid prolonged operation above 7500

r/min.

UB15E1E0.book Page 3 Tuesday, July 18, 2017 10:42 AM

OPERATION AND IMPORTANT RIDING POINTS

6-4

1600 km (1000 mi) and beyond

The vehicle can now be operated nor-

mally.

NOTICE

ECA10311

 Keep the engine speed out of

the tachometer red zone.

 If any engine trouble should oc-

cur during the engine break-in

period, immediately have a

Yamaha dealer check the vehi-

cle.

EAU17214

Parking

When parking, stop the engine, and

then remove the key from the main

switch.

WARNING

EWA10312

 Since the engine and exhaust

system can become very hot,

park in a place where pedestri-

ans or children are not likely to

touch them and be burned.

 Do not park on a slope or on soft

ground, otherwise the vehicle

may overturn, increasing the

risk of a fuel leak and fire.

 Do not park near grass or other

flammable materials which

might catch fire.

UB15E1E0.book Page 4 Tuesday, July 18, 2017 10:42 AM

OPERATION AND IMPORTANT RIDING POINTS

6-5

EAUU1241

General note

Much can be gained from the correct use and maintenance of a motorcycle.

1. THE CUSTOMERS CAN USE THE FULLEST

POTENTIAL OF YAMAHA MOTORCYCLES

2. A MOTORCYCLE CAN KEEP ITS PERFORMANCE

CAPABILITY FOR A LONGER TIME

Comparison of wear on engine parts

(piston, piston ring, cylinder, etc.)

100%

Perfect operative

condition

Without

maintenance

Distance

covered (km)

Engine overhaul, cylinder

boring, piston ring change, etc.

With maintenance

ZAUU0736

UB15E1E0.book Page 5 Tuesday, July 18, 2017 10:42 AM

OPERATION AND IMPORTANT RIDING POINTS

6-6

3. FUEL COST AND REPAIR EXPENSES CAN BE

KEPT TO A MINIMUM

4. A MOTORCYCLE CAN DEMAND A HIGH PRICE

WHEN IT IS TRADED IN AS A USED PRODUCT

Fuel consumption

100%

Without

maintenance

Distance covered (km)

With maintenance

Customer’s running cost

(fuel cost plus maintenance and repair expenses)

Without maintenance

With maintenance

Big repairs at higher expenses

Distance covered (km)

ZAUU0737

UB15E1E0.book Page 6 Tuesday, July 18, 2017 10:42 AM

PERIODIC MAINTENANCE AND ADJUSTMENT

7-1

EAU17245

Periodic inspection, adjustment, and

lubrication will keep your vehicle in the

safest and most efficient condition

possible. Safety is an obligation of the

vehicle owner/operator. The most im-

portant points of vehicle inspection,

adjustment, and lubrication are ex-

plained on the following pages.

The intervals given in the periodic

maintenance charts should be simply

considered as a general guide under

normal riding conditions. However, de-

pending on the weather, terrain, geo-

graphical location, and individual use,

the maintenance intervals may need to

be shortened.

WARNING

EWA10322

Failure to properly maintain the vehi-

cle or performing maintenance ac-

tivities incorrectly may increase

your risk of injury or death during

service or while using the vehicle. If

you are not familiar with vehicle ser-

vice, have a Yamaha dealer perform

service.

WARNING

EWA15123

Turn off the engine when performing

maintenance unless otherwise

specified.

 A running engine has moving

parts that can catch on body

parts or clothing and electrical

parts that can cause shocks or

fires.

 Running the engine while ser-

vicing can lead to eye injury,

burns, fire, or carbon monoxide

poisoning – possibly leading to

death. See page 2-3 for more in-

formation about carbon monox-

ide.

WARNING

EWA15461

Brake discs, calipers, drums, and

linings can become very hot during

use. To avoid possible burns, let

brake components cool before

touching them.

EAU17382

Owner’s tool kit

The owner’s tool kit is located under

the seat. (See page 4-12.)

The service information included in this

manual and the tools provided in the

owner’s tool kit are intended to assist

you in the performance of preventive

maintenance and minor repairs. How-

ever, additional tools such as a torque

wrench may be necessary to perform

certain maintenance work correctly.

TIP

If you do not have the tools or experi-

ence required for a particular job, have

a Yamaha dealer perform it for you.

1. Owner’s tool kit

UB15E1E0.book Page 1 Tuesday, July 18, 2017 10:42 AM

PERIODIC MAINTENANCE AND ADJUSTMENT

7-2

EAUU0621

TIP

 The annual checks must be performed every year, except if a kilometer-based maintenance is performed in-

stead.

 From 20000 km, repeat the maintenance intervals starting from 4000 km.

 Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools, data and tech-

nical skills.

EAU55561

Periodic maintenance chart for the emission control system

NO. ITEM CHECK OR MAINTENANCE JOB

ODOMETER READING (whichever comes first)

ANNUAL

CHECK

1000 km

2 months

4000 km

6 months

8000 km

10 months

12000 km

14 months

16000 km

18 months

1 * Fuel line

• Check fuel hose for cracks or

damage.

√√√√√

2 * Fuel filter

• Check condition.

• Replace if necessary.

Every 12000 km (7500 mi)

3 Spark plug

• Check condition.

• Clean and regap.

√√√√

• Replace. Every 8000 km (5000 mi)

4 * Valves

• Check valve clearance.

• Adjust if necessary.

√√

5 * Fuel injection • Check engine idle speed. √√√√√√

6 * Exhaust system

• Check for leakage.

• Tighten if necessary.

• Replace gasket(s) if necessary.

√√√√√

UB15E1E0.book Page 2 Tuesday, July 18, 2017 10:42 AM

PERIODIC MAINTENANCE AND ADJUSTMENT

7-3

EAU55575

General maintenance and lubrication chart

NO. ITEM CHECK OR MAINTENANCE JOB

ODOMETER READING (whichever comes first)

ANNUAL

CHECK

1000 km

2 months

4000 km

6 months

8000 km

10 months

12000 km

14 months

16000 km

18 months

1 Air filter element

• Clean. √√√√√√

• Replace. Every 12000 km (7500 mi)

2 * Battery

• Check voltage.

• Charge if necessary.

√√√√√√

3Clutch

• Check operation.

•Adjust.

√√√√√

4 * Front brake

• Check operation, fluid level and

vehicle for fluid leakage.

√√√√√√

• Replace brake pads. Whenever worn to the limit

5 * Rear brake

• Check operation, fluid level and

vehicle for fluid leakage.

√√√√√√

• Replace brake pads. Whenever worn to the limit

6 * Brake hose

• Check for cracks or damage.

• Check for correct routing and

clamping.

√√√√√

• Replace. Every 4 years

7 * Brake fluid • Replace. Every 2 years

8 * Wheels

• Check runout and for damage.

• Replace if necessary.

√√√√

UB15E1E0.book Page 3 Tuesday, July 18, 2017 10:42 AM

PERIODIC MAINTENANCE AND ADJUSTMENT

7-4

9 * Tires

• Check tread depth and for dam-

age.

• Replace if necessary.

• Check air pressure.

• Correct if necessary.

√√√√√

10 * Wheel bearings

• Check bearings for looseness or

damage.

√√√√

11 * Swingarm

• Check operation and for exces-

sive play.

√√√√

• Lubricate with lithium-soap-

based grease.

Every 24000 km (15000 mi)

12 Drive chain

• Check chain slack, alignment and

condition.

• Adjust and lubricate chain with a

special O-ring chain lubricant

thoroughly.

Every 1000 km (600 mi) and after washing the motorcycle, riding in the rain or

riding in wet areas

13 * Steering bearings

• Check bearing play and steering

for roughness.

√√√√√

• Lubricate with lithium-soap-

based grease.

Every 24000 km (15000 mi)

14 * Chassis fasteners

• Make sure that all nuts, bolts and

screws are properly tightened.

√√√√√

Brake lever pivot

shaft

• Lubricate with silicone grease. √√√√√

Brake pedal pivot

shaft

• Lubricate with silicone grease. √√√√√

NO. ITEM CHECK OR MAINTENANCE JOB

ODOMETER READING (whichever comes first)

ANNUAL

CHECK

1000 km

2 months

4000 km

6 months

8000 km

10 months

12000 km

14 months

16000 km

18 months

UB15E1E0.book Page 4 Tuesday, July 18, 2017 10:42 AM

PERIODIC MAINTENANCE AND ADJUSTMENT

7-5

Clutch lever pivot

shaft

• Lubricate with lithium-soap-

based grease.

√√√√√

Shift pedal pivot

shaft

• Lubricate with lithium-soap-

based grease.

√√√√√

Sidestand, center-

stand

• Check operation.

• Lubricate with lithium-soap-

based grease.

√√√√√

20 * Front fork

• Check operation and for oil leak-

age.

√√√√

21 *

Shock absorber as-

sembly

• Check operation and shock ab-

sorber for oil leakage.

√√√√

22 Engine oil

• Change.

• Check oil level and vehicle for oil

leakage.

√√√√√√

Engine oil filter ele-

ment

• Replace. √√√

24 * Cooling system

• Check coolant level and vehicle

for coolant leakage.

√√√√√

• Change with Yamaha genuine

coolant.

Every 3 years

25 *

Front and rear

brake switches

• Check operation. √√√√√√

Moving parts and

cables

• Lubricate. √√√√√

NO. ITEM CHECK OR MAINTENANCE JOB

ODOMETER READING (whichever comes first)

ANNUAL

CHECK

1000 km

2 months

4000 km

6 months

8000 km

10 months

12000 km

14 months

16000 km

18 months

UB15E1E0.book Page 5 Tuesday, July 18, 2017 10:42 AM

PERIODIC MAINTENANCE AND ADJUSTMENT

7-6

EAU18662

TIP

 The air filter needs more frequent service if you are riding in unusually wet or dusty areas.

 Hydraulic brake service

• Regularly check and, if necessary, correct the brake fluid level.

• Every two years replace the internal components of the brake master cylinder and caliper, and change the brake

fluid.

• Replace the brake hoses every four years and if cracked or damaged.

27 * Throttle grip

• Check operation.

• Check throttle grip free play, and

adjust if necessary.

• Lubricate cable and grip housing.

√√√√√

28 *

Lights, signals and

switches

• Check operation.

• Adjust headlight beam.

√√√√√√

NO. ITEM CHECK OR MAINTENANCE JOB

ODOMETER READING (whichever comes first)

ANNUAL

CHECK

1000 km

2 months

4000 km

6 months

8000 km

10 months

12000 km

14 months

16000 km

18 months

UB15E1E0.book Page 6 Tuesday, July 18, 2017 10:42 AM

PERIODIC MAINTENANCE AND ADJUSTMENT

7-7

EAU18724

Removing and installing the

cowling and panels

The cowling and panels shown need to

be removed to perform some of the

maintenance jobs described in this

chapter. Refer to this section each time

the cowling or a panel needs to be re-

moved and installed.

EAU18791

Cowling A

To remove the cowling

Remove the screws, and then take the

cowling off.

To install the cowling

Place the cowling in the original posi-

tion, and then install the screws.

EAUV0521

Panels A and B

To remove a panel

Remove the screws, and then pull the

panel off as shown.

1. Panel A

1. Panel C

2. Cowling A

3. Panel B

1. Screw

2. Cowling A

UB15E1E0.book Page 7 Tuesday, July 18, 2017 10:42 AM

PERIODIC MAINTENANCE AND ADJUSTMENT

7-8

To install a panel

Place the panel in the original position,

and then install the screws.

Panel C

To remove the panel

1. Open the seat. (See page 4-12.)

2. Remove the screws, and then pull

the panel off as shown.

To install the panel

1. Place the panel in the original po-

sition, and then install the screws.

2. Close the seat.

EAUT1837

Checking the spark plug

The spark plug is an important engine

component, which is easy to check.

Since heat and deposits will cause any

spark plug to slowly erode, the spark

plug should be removed and checked

in accordance with the periodic main-

tenance and lubrication chart. In addi-

tion, the condition of the spark plug

can reveal the condition of the engine.

To remove the spark plug

1. Place the vehicle on the center-

stand.

2. Remove panel B. (See page 7-7.)

3. Remove the spark plug cap.

1. Screw

2. Panel A

1. Screw

2. Panel C

1. Spark plug cap

UB15E1E0.book Page 8 Tuesday, July 18, 2017 10:42 AM

PERIODIC MAINTENANCE AND ADJUSTMENT

7-9

4. Remove the spark plug as shown,

with the spark plug wrench includ-

ed in the owner’s tool kit.

To check the spark plug

1. Check that the porcelain insulator

around the center electrode of the

spark plug is a medium-to-light

tan (the ideal color when the vehi-

cle is ridden normally).

TIP

If the spark plug shows a distinctly dif-

ferent color, the engine could be oper-

ating improperly. Do not attempt to

diagnose such problems yourself. In-

stead, have a Yamaha dealer check

the vehicle.

2. Check the spark plug for electrode

erosion and excessive carbon or

other deposits, and replace it if

necessary.

3. Measure the spark plug gap with a

wire thickness gauge and, if nec-

essary, adjust the gap to specifi-

cation.

To install the spark plug

1. Clean the surface of the spark

plug gasket and its mating sur-

face, and then wipe off any grime

from the spark plug threads.

2. Install the spark plug with the

spark plug wrench, and then tight-

en it to the specified torque.

TIP

If a torque wrench is not available

when installing a spark plug, a good

estimate of the correct torque is 1/4–

1/2 turn past finger tight. However, the

spark plug should be tightened to the

specified torque as soon as possible.

3. Install the spark plug cap.

4. Install the panel.

1. Spark plug wrench

2. Screwdriver

Specified spark plug:

NGK/CR8E

1. Spark plug gap

Spark plug gap:

0.7–0.8 mm (0.031–0.031 in)

Tightening torque:

Spark plug:

13 Nm (1.3 m·kgf, 9.4 ft·lbf)

UB15E1E0.book Page 9 Tuesday, July 18, 2017 10:42 AM

PERIODIC MAINTENANCE AND ADJUSTMENT

7-10

EAU37574

Engine oil and oil filter ele-

ment

The engine oil level should be checked

before each ride. In addition, the oil

must be changed and the oil filter ele-

ment replaced at the intervals specified

in the periodic maintenance and lubri-

cation chart.

To check the engine oil level

1. Place the vehicle on the center-

stand. A slight tilt to the side can

result in a false reading.

2. Start the engine, warm it up for

several minutes, and then turn it

off.

3. Wait a few minutes until the oil set-

tles, remove the oil filler cap, wipe

the dipstick clean, insert it back

into the oil filler hole (without

screwing it in), and then remove it

again to check the oil level.

TIP

The engine oil should be between the

minimum and maximum level marks.

4. If the engine oil is at or below the

minimum level mark, add suffi-

cient oil of the recommended type

to raise it to the correct level.

5. Insert the dipstick into the oil filler

hole, and then tighten the oil filler

cap.

To change the engine oil (with or

without oil filter element replace-

ment)

1. Start the engine, warm it up for

several minutes, and then turn it

off.

2. Place an oil pan under the engine

to collect the used oil.

3. Remove the engine oil filler cap

and drain bolt along with the O-

ring, compression spring, and en-

gine oil strainer, to drain the oil

from the crankcase. NOTICE:

When removing the engine oil

drain bolt, the O-ring, compres-

sion spring, and oil strainer will

fall out. Take care not to lose

these parts.

[ECA11002]

1. Engine oil filler cap

1. Engine oil dipstick

2. Maximum level mark

3. Tip of the engine oil dipstick

UB15E1E0.book Page 10 Tuesday, July 18, 2017 10:42 AM

PERIODIC MAINTENANCE AND ADJUSTMENT

7-11

TIP

Check the O-ring for damage and re-

place it if necessary.

4. Clean the engine oil strainer with

solvent.

TIP

Skip steps 5–7 if the oil filter element is

not being replaced.

5. Remove the oil filter element cover

by removing the bolts.

6. Remove and replace the oil filter

element and O-ring.

7. Install the oil filter element cover

by installing the bolts, then tight-

ening them to the specified

torque.

TIP

Make sure that the O-ring is properly

seated.

8. Install the engine oil strainer, com-

pression spring, O-ring and en-

gine oil drain bolt, and then tighten

the drain bolt to the specified

torque. NOTICE: Before install-

ing the engine oil drain bolt, do

not forget to install the O-ring,

compression spring, and oil

strainer in position.

[ECA10422]

1. Engine oil drain bolt

2. O-ring

3. Compression spring

4. Strainer

5. Oil pan

1. Bolt

2. Oil filter element cover

1. Oil filter element

2. O-ring

Tightening torque:

Oil filter element cover bolt:

10 Nm (1.0 m·kgf, 7.2 ft·lbf)

Tightening torque:

Engine oil drain bolt:

32 Nm (3.2 m·kgf, 23 ft·lbf)

UB15E1E0.book Page 11 Tuesday, July 18, 2017 10:42 AM

PERIODIC MAINTENANCE AND ADJUSTMENT

7-12

9. Refill with the specified amount of

the recommended engine oil, and

then install and tighten the oil filler

cap.

TIP

Be sure to wipe off spilled oil on any

parts after the engine and exhaust sys-

tem have cooled down.

NOTICE

ECA11621

 In order to prevent clutch slip-

page (since the engine oil also

lubricates the clutch), do not

mix any chemical additives. Do

not use oils with a diesel speci-

fication of “CD” or oils of a high-

er quality than specified. In

addition, do not use oils labeled

“ENERGY CONSERVING II” or

higher.

 Make sure that no foreign mate-

rial enters the crankcase.

10. Start the engine, and then let it idle

for several minutes while checking

it for oil leakage. If oil is leaking,

immediately turn the engine off

and check for the cause.

11. Turn the engine off, and then

check the oil level and correct it if

necessary.

EAU20071

Coolant

The coolant level should be checked

before each ride. In addition, the cool-

ant must be changed at the intervals

specified in the periodic maintenance

and lubrication chart.

EAU40047

To check the coolant level

1. Place the vehicle on the center-

stand.

TIP

 The coolant level must be

checked on a cold engine since

the level varies with engine tem-

perature.

 Make sure that the vehicle is posi-

tioned straight up when checking

the coolant level. A slight tilt to the

side can result in an incorrect

reading.

2. Check the coolant level in the

coolant reservoir.

TIP

The coolant should be between the

minimum and maximum level marks.

Recommended engine oil:

See page 9-1.

Oil quantity:

With oil filter element replacement:

1.00 L (1.06 US qt, 0.88 Imp.qt)

Without oil filter element replace-

ment:

0.95 L (1.00 US qt, 0.84 Imp.qt)

UB15E1E0.book Page 12 Tuesday, July 18, 2017 10:42 AM

PERIODIC MAINTENANCE AND ADJUSTMENT

7-13

3. If the coolant is at or below the

minimum level mark, remove pan-

el A to access the coolant reser-

voir. (See page 7-7.)

4. Remove the coolant reservoir cap,

add coolant to the maximum level

mark, and then install the reservoir

cap. WARNING! Remove only

the coolant reservoir cap. Never

attempt to remove the radiator

cap when the engine is hot.

[EWA15162] NOTICE: If coolant is not

available, use distilled water or

soft tap water instead. Do not

use hard water or salt water

since it is harmful to the engine.

If water has been used instead

of coolant, replace it with cool-

ant as soon as possible, other-

wise the cooling system will not

be protected against frost and

corrosion. If water has been

added to the coolant, have a

Yamaha dealer check the anti-

freeze content of the coolant as

soon as possible, otherwise the

effectiveness of the coolant will

be reduced.

[ECA10473]

5. Install the panel.

EAU33032

Changing the coolant

The coolant must be changed at the in-

tervals specified in the periodic main-

tenance and lubrication chart. Have a

Yamaha dealer change the coolant.

WARNING! Never attempt to remove

the radiator cap when the engine is

hot.

[EWA10382]

1. Coolant reservoir

2. Maximum level mark

3. Minimum level mark

1. Coolant reservoir cap

Coolant reservoir capacity (up to

the maximum level mark):

0.28 L (0.30 US qt, 0.25 Imp.qt)

UB15E1E0.book Page 13 Tuesday, July 18, 2017 10:42 AM

PERIODIC MAINTENANCE AND ADJUSTMENT

7-14

EAU65831

Cleaning the air filter element

The air filter element should be cleaned

at the intervals specified in the periodic

maintenance and lubrication chart.

Clean the air filter element more fre-

quently if you are riding in unusually

wet or dusty areas.

1. Remove panel C. (See page 7-7.)

2. Remove the seat by pulling the

seat pin out as shown.

3. Remove the air filter case cover by

removing the screws and bolts,

and then pull the air filter element

out.

4. Lightly tap the air filter element to

remove the most of the dust and

dirt, and then blow the remaining

dirt out with compressed air as

shown. If the air filter element is

damaged, replace it.

5. Insert the air filter element into the

air filter case. NOTICE: Make

sure that the air filter element is

properly seated in the air filter

case. The engine should never

be operated without the air filter

element installed, otherwise the

piston(s) and/or cylinder(s) may

become excessively worn.

[ECA10482]

6. Install the air filter case cover by

installing the screws and bolts.

TIP

If dust or water collects in the air filter

check hose, remove the clamp, and

then remove the plug to drain the hose.

1. Seat

2. Pin

1. Screw

2. Bolt

3. Air filter case cover

1. Air filter element

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PERIODIC MAINTENANCE AND ADJUSTMENT

7-15

7. Install the seat by installing the

seat pin.

8. Install the panel.

EAU34302

Adjusting the engine idling

speed

The engine idling speed must be

checked and, if necessary, adjusted as

follows at the intervals specified in the

periodic maintenance and lubrication

chart.

The engine should be warm before

making this adjustment.

Check the engine idling speed and, if

necessary, adjust it to specification by

turning the idle adjusting screw. To in-

crease the engine idling speed, turn

the screw in direction (a). To decrease

the engine idling speed, turn the screw

in direction (b).

TIP

If the specified idling speed cannot be

obtained as described above, have a

Yamaha dealer make the adjustment.

1. Idle adjusting screw

(b)

(a)

Engine idling speed:

1300–1500 r/min

UB15E1E0.book Page 15 Tuesday, July 18, 2017 10:42 AM

PERIODIC MAINTENANCE AND ADJUSTMENT

7-16

EAU48433

Adjusting the throttle grip free

play

The throttle grip free play should mea-

sure 3.0–7.0 mm (0.12–0.28 in) at the

inner edge of the throttle grip. Periodi-

cally check the throttle grip free play

and, if necessary, adjust it as follows.

TIP

The engine idling speed must be cor-

rectly adjusted before checking and

adjusting the throttle grip free play.

1. Slide the rubber cover back.

2. Loosen the locknut.

3. To increase the throttle grip free

play, turn the adjusting nut in di-

rection (a). To decrease the throt-

tle grip free play, turn the adjusting

nut in direction (b).

4. Tighten the locknut and then slide

the rubber cover to its original po-

sition.

EAU21402

Valve clearance

The valve clearance changes with use,

resulting in improper air-fuel mixture

and/or engine noise. To prevent this

from occurring, the valve clearance

must be adjusted by a Yamaha dealer

at the intervals specified in the periodic

maintenance and lubrication chart.

1. Rubber cover

2. Throttle grip free play adjusting nut

3. Locknut

4. Throttle grip free play

2 3

(a)

(b)

UB15E1E0.book Page 16 Tuesday, July 18, 2017 10:42 AM

PERIODIC MAINTENANCE AND ADJUSTMENT

7-17

EAUV0511

Tires

Tires are the only contact between the

vehicle and the road. Safety in all con-

ditions of riding depends on a relatively

small area of road contact. Therefore, it

is essential to maintain the tires in good

condition at all times and replace them

at the appropriate time with the speci-

fied tires.

Tire air pressure

The tire air pressure should be

checked and, if necessary, adjusted

before each ride.

WARNING

EWA10504

Operation of this vehicle with im-

proper tire pressure may cause se-

vere injury or death from loss of

control.

 The tire air pressure must be

checked and adjusted on cold

tires (i.e., when the temperature

of the tires equals the ambient

temperature).

 The tire air pressure must be

adjusted in accordance with the

riding speed and with the total

weight of rider, passenger, car-

go, and accessories approved

for this model.

WARNING

EWA10512

Never overload your vehicle. Opera-

tion of an overloaded vehicle could

cause an accident.

Tire inspection

The tires must be checked before each

ride. If a tire tread shows crosswise

lines (minimum tread depth), if the tire

has a nail or glass fragments in it, or if

the sidewall is cracked, contact a

Yamaha dealer immediately and have

the tire replaced.

Tire air pressure (measured on cold

tires):

Front (1 person):

200 kPa (2.00 kgf/cm, 29 psi)

Rear (1 person):

225 kPa (2.25 kgf/cm, 33 psi)

Front (2 persons):

200 kPa (2.00 kgf/cm, 29 psi)

Rear (2 persons):

225 kPa (2.25 kgf/cm, 33 psi)

Maximum load*:

151 kg (333 lb)

* Total weight of rider, passenger, car-

go and accessories

1. Tire sidewall

2. Tire wear indicator

3. Tire tread depth

Minimum tire tread depth (front and

rear):

1.0 mm (0.04 in)

UB15E1E0.book Page 17 Tuesday, July 18, 2017 10:42 AM

PERIODIC MAINTENANCE AND ADJUSTMENT

7-18

WARNING

EWA10523

 It is dangerous to ride with a

worn-out tire. When a tire tread

begins to show crosswise lines,

have a Yamaha dealer replace

the tire immediately. Brakes,

tires and related wheel parts re-

placement should also be left to

a Yamaha dealer.

 Ride at moderate speeds after

changing a tire since the tire

surface must first be “broken

in” for it to develop its optimal

characteristics.

Tire information

This model is equipped with tubeless

tires and tire air valves.

Tires age, even if they have not been

used or have only been used occasion-

ally. Cracking of the tread and sidewall

rubber, sometimes accompanied by

carcass deformation, is an evidence of

ageing. Old and aged tires shall be

checked by tire specialists to ascertain

their suitability for further use.

WARNING

EWA10462

The front and rear tires should be of

the same make and design, other-

wise the handling characteristics of

the vehicle may be different, which

could lead to an accident.

After extensive tests, only the tires list-

ed below have been approved for this

model by Yamaha.

EAU21963

Cast wheels

To maximize the performance, durabil-

ity, and safe operation of your vehicle,

note the following points regarding the

specified wheels.

 The wheel rims should be

checked for cracks, bends, warp-

age or other damage before each

ride. If any damage is found, have

a Yamaha dealer replace the

wheel. Do not attempt even the

smallest repair to the wheel. A de-

formed or cracked wheel must be

replaced.

 The wheel should be balanced

whenever either the tire or wheel

has been changed or replaced. An

unbalanced wheel can result in

poor performance, adverse han-

dling characteristics, and a short-

ened tire life.

Front tire:

Size:

70/90-17M/C 38P

Manufacturer/model:

IRC/NF67

Rear tire:

Size:

120/70-17M/C 58P

Manufacturer/model:

IRC/NF67

UB15E1E0.book Page 18 Tuesday, July 18, 2017 10:42 AM

PERIODIC MAINTENANCE AND ADJUSTMENT

7-19

EAU65840

Adjusting the clutch lever free

play

The clutch lever free play should mea-

sure 8.0–12.0 mm (0.31–0.47 in) as

shown. Periodically check the clutch

lever free play and, if necessary, adjust

it as follows.

1. Remove cowling A. (See page

7-7.)

2. Loosen the locknut.

3. To increase the clutch lever free

play, turn the clutch lever free play

adjusting bolt in direction (a). To

decrease the clutch lever free

play, turn the adjusting bolt in di-

rection (b).

TIP

If the specified clutch lever free play

could be obtained as described above,

skip steps 4–7.

4. Fully turn the adjusting bolt at the

clutch lever in direction (a) to loos-

en the clutch cable.

5. Loosen the locknut at the crank-

case.

6. To increase the clutch lever free

play, turn the clutch lever free play

adjusting nut in direction (a). To

decrease the clutch lever free

play, turn the adjusting nut in di-

rection (b).

7. Tighten the locknut at the crank-

case.

8. Tighten the locknut at the clutch

lever.

9. Install the cowling.

1. Locknut

2. Clutch lever free play adjusting bolt

(a)

(b)

1. Locknut

2. Clutch lever free play adjusting nut

(b)

(a)

UB15E1E0.book Page 19 Tuesday, July 18, 2017 10:42 AM

PERIODIC MAINTENANCE AND ADJUSTMENT

7-20

EAU37914

Checking the brake lever free

play

There should be no free play at the

brake lever end. If there is free play,

have a Yamaha dealer inspect the

brake system.

WARNING

EWA14212

A soft or spongy feeling in the brake

lever can indicate the presence of

air in the hydraulic system. If there is

air in the hydraulic system, have a

Yamaha dealer bleed the system be-

fore operating the vehicle. Air in the

hydraulic system will diminish the

braking performance, which may re-

sult in loss of control and an acci-

dent.

EAU44821

Checking the shift pedal

The operation of the shift pedal should

be checked before each ride. If opera-

tion is not smooth, have a Yamaha

dealer check the vehicle.

1. Front brake lever

UB15E1E0.book Page 20 Tuesday, July 18, 2017 10:42 AM

PERIODIC MAINTENANCE AND ADJUSTMENT

7-21

EAU22274

Brake light switches

The brake light, which is activated by

the brake pedal and brake lever,

should come on just before braking

takes effect. If necessary, adjust the

rear brake light switch as follows, but

the front brake light switch should be

adjusted by a Yamaha dealer.

Turn the rear brake light switch adjust-

ing nut while holding the rear brake

light switch in place. To make the

brake light come on earlier, turn the ad-

justing nut in direction (a). To make the

brake light come on later, turn the ad-

justing nut in direction (b).

EAU22393

Checking the front and rear

brake pads

The front and rear brake pads must be

checked for wear at the intervals spec-

ified in the periodic maintenance and

lubrication chart.

EAU22432

Front brake pads

Each front brake pad is provided with

wear indicator grooves, which allow

you to check the brake pad wear with-

out having to disassemble the brake.

To check the brake pad wear, check

the wear indicator grooves. If a brake

pad has worn to the point that the wear

indicator grooves have almost disap-

peared, have a Yamaha dealer replace

the brake pads as a set.

EAU22501

Rear brake pads

Check each rear brake pad for damage

and measure the lining thickness. If a

brake pad is damaged or if the lining

thickness is less than 1.5 mm (0.06 in),

have a Yamaha dealer replace the

brake pads as a set.

1. Rear brake light switch

2. Rear brake light switch adjusting nut

(b)

(a)

1. Brake pad wear indicator groove

1. Lining thickness

UB15E1E0.book Page 21 Tuesday, July 18, 2017 10:42 AM

PERIODIC MAINTENANCE AND ADJUSTMENT

7-22

EAUV0530

Checking the brake fluid level

Before riding, check that the brake fluid

is above the minimum level mark.

Check the brake fluid level with the top

of the reservoir level. Replenish the

brake fluid if necessary.

Front brake

Rear brake

WARNING

EWA15981

Improper maintenance can result in

loss of braking ability. Observe

these precautions:

 Insufficient brake fluid may al-

low air to enter the brake sys-

tem, reducing braking

performance.

 Clean the filler cap before re-

moving. Use only DOT 3 or DOT

4 brake fluid from a sealed con-

tainer.

 Use only the specified brake flu-

id; otherwise, the rubber seals

may deteriorate, causing leak-

age.

 Refill with the same type of

brake fluid. Adding a brake fluid

other than DOT 3 or DOT 4 may

result in a harmful chemical re-

action.

 Be careful that water does not

enter the brake fluid reservoir

when refilling. Water will signifi-

cantly lower the boiling point of

the fluid and may result in vapor

lock.

NOTICE

ECA17641

Brake fluid may damage painted

surfaces or plastic parts. Always

clean up spilled fluid immediately.

As the brake pads wear, it is normal for

the brake fluid level to gradually go

down. A low brake fluid level may indi-

cate worn brake pads and/or brake

system leakage; therefore, be sure to

check the brake pads for wear and the

brake system for leakage. If the brake

1. Minimum level mark

Specified brake fluid:

DOT 3 or DOT 4

UB15E1E0.book Page 22 Tuesday, July 18, 2017 10:42 AM

PERIODIC MAINTENANCE AND ADJUSTMENT

7-23

fluid level goes down suddenly, have a

Yamaha dealer check the cause before

further riding.

EAU22724

Changing the brake fluid

Have a Yamaha dealer change the

brake fluid at the intervals specified in

the periodic maintenance and lubrica-

tion chart. In addition, have the oil seals

of the brake master cylinder and cali-

per as well as the brake hose replaced

at the intervals listed below or whenev-

er they are damaged or leaking.

 Oil seals: Replace every two

years.

 Brake hose: Replace every four

years.

EAU22762

Drive chain slack

The drive chain slack should be

checked before each ride and adjusted

if necessary.

EAU22796

To check the drive chain slack

1. Place the motorcycle on the cen-

terstand.

2. Shift the transmission into the

neutral position.

3. Measure the drive chain slack as

shown.

4. If the drive chain slack is incorrect,

adjust it as follows.

1. Drive chain slack

Drive chain slack:

20.0–30.0 mm (0.79–1.18 in)

UB15E1E0.book Page 23 Tuesday, July 18, 2017 10:42 AM

PERIODIC MAINTENANCE AND ADJUSTMENT

7-24

EAU66611

To adjust the drive chain slack

Consult a Yamaha dealer before ad-

justing the drive chain slack.

1. Loosen the locknut at each end of

the swingarm, and then loosen the

axle nut and the brake caliper

bracket bolt.

2. To tighten the drive chain, turn the

drive chain slack adjusting nut at

each end of the swingarm in direc-

tion (a). To loosen the drive chain,

turn the adjusting nut at each end

of the swingarm in direction (b),

and then push the rear wheel for-

ward. NOTICE: Improper drive

chain slack will overload the en-

gine as well as other vital parts

of the motorcycle and can lead

to chain slippage or breakage.

To prevent this from occurring,

keep the drive chain slack with-

in the specified limits.

[ECA10572]

TIP

Using the alignment marks on each

drive chain puller, make sure that both

chain pullers are in the same position

for proper wheel alignment.

3. Tighten the axle nut, the brake cal-

iper bracket bolt, and then tighten

the locknuts to the specified

torques.

4. Make sure that the drive chain

pullers are in the same position,

the drive chain slack is correct,

and the drive chain moves

smoothly.

1. Locknut

2. Drive chain slack adjusting nut

3. Axle nut

1. Brake caliper bracket

2. Brake caliper bracket bolt

1. Washer

2. Alignment marks

Tightening torques:

Axle nut:

90 Nm (9.0 m·kgf, 65 ft·lbf)

Brake caliper bracket bolt:

39 Nm (3.9 m·kgf, 28 ft·lbf)

Locknut:

7 Nm (0.7 m·kgf, 5.1 ft·lbf)

(a)

(b)

ZAUN0630

UB15E1E0.book Page 24 Tuesday, July 18, 2017 10:42 AM

PERIODIC MAINTENANCE AND ADJUSTMENT

7-25

EAU23018

Cleaning and lubricating the

drive chain

The drive chain must be cleaned and

lubricated at the intervals specified in

the periodic maintenance and lubrica-

tion chart, otherwise it will quickly wear

out, especially when riding in dusty or

wet areas. Service the drive chain as

follows.

NOTICE

ECA10584

The drive chain must be lubricated

after washing the motorcycle, riding

in the rain or riding in wet areas.

1. Remove all dirt and mud from the

drive chain with a brush or cloth.

TIP

For a thorough cleaning, have a

Yamaha dealer remove the drive chain

and soak it in solvent.

2. Spray Yamaha chain lubricant or

other suitable chain lubricant on

the entire chain, making sure that

all side plates and rollers have

been sufficiently oiled.

EAU23098

Checking and lubricating the

cables

The operation of all control cables and

the condition of the cables should be

checked before each ride, and the ca-

bles and cable ends should be lubri-

cated if necessary. If a cable is

damaged or does not move smoothly,

have a Yamaha dealer check or re-

place it. WARNING! Damage to the

outer housing of cables may result

in internal rusting and cause inter-

ference with cable movement. Re-

place damaged cables as soon as

possible to prevent unsafe condi-

tions.

[EWA10712]

EAU23115

Checking and lubricating the

throttle grip and cable

The operation of the throttle grip

should be checked before each ride. In

addition, the cable should be lubricat-

ed by a Yamaha dealer at the intervals

specified in the periodic maintenance

chart.

The throttle cable is equipped with a

rubber cover. Make sure that the cover

is securely installed. Even though the

cover is installed correctly, it does not

completely protect the cable from wa-

ter entry. Therefore, use care not to

pour water directly onto the cover or

cable when washing the vehicle. If the

cable or cover becomes dirty, wipe

clean with a moist cloth.

Recommended lubricant:

Yamaha cable lubricant or other

suitable cable lubricant

UB15E1E0.book Page 25 Tuesday, July 18, 2017 10:42 AM

PERIODIC MAINTENANCE AND ADJUSTMENT

7-26

EAU23144

Checking and lubricating the

brake and clutch levers

The operation of the brake and clutch

levers should be checked before each

ride, and the lever pivots should be lu-

bricated if necessary.

Brake lever

Clutch lever

EAU23185

Checking and lubricating the

brake pedal

The operation of the brake pedal

should be checked before each ride,

and the pedal pivot should be lubricat-

ed if necessary.

Recommended lubricants:

Brake lever:

Silicone grease

Clutch lever:

Lithium-soap-based grease

Recommended lubricant:

Lithium-soap-based grease

UB15E1E0.book Page 26 Tuesday, July 18, 2017 10:42 AM

PERIODIC MAINTENANCE AND ADJUSTMENT

7-27

EAU23215

Checking and lubricating the

centerstand and sidestand

The operation of the centerstand and

sidestand should be checked before

each ride, and the pivots and metal-to-

metal contact surfaces should be lubri-

cated if necessary.

WARNING

EWA10742

If the centerstand or sidestand does

not move up and down smoothly,

have a Yamaha dealer check or re-

pair it. Otherwise, the centerstand or

sidestand could contact the ground

and distract the operator, resulting

in a possible loss of control.

EAUM1653

Lubricating the swingarm piv-

ots

The swingarm pivots must be lubricat-

ed by a Yamaha dealer at the intervals

specified in the periodic maintenance

and lubrication chart.

Recommended lubricant:

Lithium-soap-based grease

Recommended lubricant:

Lithium-soap-based grease

UB15E1E0.book Page 27 Tuesday, July 18, 2017 10:42 AM

PERIODIC MAINTENANCE AND ADJUSTMENT

7-28

EAU23273

Checking the front fork

The condition and operation of the

front fork must be checked as follows

at the intervals specified in the periodic

maintenance and lubrication chart.

To check the condition

Check the inner tubes for scratches,

damage and excessive oil leakage.

To check the operation

1. Place the vehicle on a level sur-

face and hold it in an upright posi-

tion. WARNING! To avoid injury,

securely support the vehicle so

there is no danger of it falling

over.

[EWA10752]

2. While applying the front brake,

push down hard on the handle-

bars several times to check if the

front fork compresses and re-

bounds smoothly.

NOTICE

ECA10591

If any damage is found or the front

fork does not operate smoothly,

have a Yamaha dealer check or re-

pair it.

EAU45512

Checking the steering

Worn or loose steering bearings may

cause danger. Therefore, the operation

of the steering must be checked as fol-

lows at the intervals specified in the

periodic maintenance and lubrication

chart.

1. Place the vehicle on the center-

stand. WARNING! To avoid inju-

ry, securely support the vehicle

so there is no danger of it falling

over.

[EWA10752]

2. Hold the lower ends of the front

fork legs and try to move them for-

ward and backward. If any free

play can be felt, have a Yamaha

dealer check or repair the steer-

ing.

UB15E1E0.book Page 28 Tuesday, July 18, 2017 10:42 AM

PERIODIC MAINTENANCE AND ADJUSTMENT

7-29

EAU23292

Checking the wheel bearings

The front and rear wheel bearings must

be checked at the intervals specified in

the periodic maintenance and lubrica-

tion chart. If there is play in the wheel

hub or if the wheel does not turn

smoothly, have a Yamaha dealer

check the wheel bearings.

EAU65852

Battery

The battery is located under the seat.

(See page 4-12.)

This model is equipped with a VRLA

(Valve Regulated Lead Acid) battery.

There is no need to check the electro-

lyte or to add distilled water. However,

the battery lead connections need to

be checked and, if necessary, tight-

ened.

WARNING

EWA10761

 Electrolyte is poisonous and

dangerous since it contains sul-

furic acid, which causes severe

burns. Avoid any contact with

skin, eyes or clothing and al-

ways shield your eyes when

working near batteries. In case

of contact, administer the fol-

lowing FIRST AID.

• EXTERNAL: Flush with plenty

of water.

• INTERNAL: Drink large quan-

tities of water or milk and im-

mediately call a physician.

• EYES: Flush with water for 15

minutes and seek prompt

medical attention.

 Batteries produce explosive hy-

drogen gas. Therefore, keep

sparks, flames, cigarettes, etc.,

away from the battery and pro-

vide sufficient ventilation when

charging it in an enclosed

space.

 KEEP THIS AND ALL BATTER-

IES OUT OF THE REACH OF

CHILDREN.

WARNING

EWA16091

Remove the battery cover by remov-

ing the bolts and the quick fastener

screws before servicing the battery.

The cover material can conduct

electricity. If the cover has not been

removed, touching the cover and

the battery positive terminal at the

same time with a tool will cause a

short circuit and sparks.

UB15E1E0.book Page 29 Tuesday, July 18, 2017 10:42 AM

PERIODIC MAINTENANCE AND ADJUSTMENT

7-30

To charge the battery

Have a Yamaha dealer charge the bat-

tery as soon as possible if it seems to

have discharged. Keep in mind that the

battery tends to discharge more quick-

ly if the vehicle is equipped with op-

tional electrical accessories.

NOTICE

ECA16522

To charge a VRLA (Valve Regulated

Lead Acid) battery, a special (con-

stant-voltage) battery charger is re-

quired. Using a conventional battery

charger will damage the battery.

To store the battery

1. If the vehicle will not be used for

more than one month, remove the

battery, fully charge it, and then

place it in a cool, dry place.

NOTICE: When removing the

battery, be sure the key is

turned to “OFF”, then discon-

nect the negative lead before

disconnecting the positive lead.

[ECA16303]

2. If the battery will be stored for

more than two months, check it at

least once a month and fully

charge it if necessary.

3. Fully charge the battery before in-

stallation. NOTICE: When install-

ing the battery, be sure the key

is turned to “OFF”, then connect

the positive lead before con-

necting the negative lead.

[ECA16841]

4. After installation, make sure that

the battery leads are properly con-

nected to the battery terminals.

NOTICE

ECA16531

Always keep the battery charged.

Storing a discharged battery can

cause permanent battery damage.

EAU62442

Replacing the fuses

The fuse holder is located under the

seat. (See page 4-12.)

If a fuse is blown, replace it as follows.

1. Turn the key to “OFF” and turn off

all electrical circuits.

2. Remove the blown fuse, and then

install a new fuse of the specified

amperage. WARNING! Do not

use a fuse of a higher amperage

rating than recommended to

avoid causing extensive dam-

age to the electrical system and

possibly a fire.

[EWA15132]

1. Main fuse

2. Sub fuse

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PERIODIC MAINTENANCE AND ADJUSTMENT

7-31

3. Turn the key to “ON” and turn on

the electrical circuits to check if

the devices operate.

4. If the fuse immediately blows

again, have a Yamaha dealer

check the electrical system.

EAU53354

Replacing the headlight bulb

NOTICE

ECA10671

It is advisable to have a Yamaha

dealer perform this job.

This model is equipped with a halogen

bulb headlight. If the headlight bulb

burns out, replace it as follows.

NOTICE

ECA10651

Take care not to damage the follow-

ing parts:

 Headlight bulb

Do not touch the glass part of

the headlight bulb to keep it free

from oil, otherwise the transpar-

ency of the glass, the luminosity

of the bulb, and the bulb life will

be adversely affected. Thor-

oughly clean off any dirt and fin-

gerprints on the headlight bulb

using a cloth moistened with al-

cohol or thinner.

 Headlight lens

Do not affix any type of tinted

film or stickers to the headlight

lens.

Do not use a headlight bulb of a

wattage higher than specified.

1. Place the vehicle on the center-

stand.

2. Remove cowling A. (See page

7-7.)

3. Disconnect the headlight coupler,

and then remove the headlight

bulb cover.

4. Unhook the headlight bulb holder,

and then remove the burnt-out

bulb.

Specified fuses:

Main fuse:

15.0 A

Sub fuse:

7.5 A

1. Do not touch the glass part of the bulb.

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PERIODIC MAINTENANCE AND ADJUSTMENT

7-32

5. Place a new headlight bulb into

position, and then secure it with

the bulb holder.

6. Install the headlight bulb cover,

and then connect the coupler.

7. Install the cowling.

8. Have a Yamaha dealer adjust the

headlight beam if necessary.

EAU44941

Auxiliary light

This model is equipped with an LED-

type auxiliary light.

If the auxiliary light does not come on,

have a Yamaha dealer check it.

EAU24182

Tail/brake light

This model is equipped with an LED-

type tail/brake light.

If the tail/brake light does not come on,

have a Yamaha dealer check it.

1. Headlight coupler

2. Headlight bulb cover

3. Headlight bulb

4. Headlight bulb holder

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PERIODIC MAINTENANCE AND ADJUSTMENT

7-33

EAUV0560

Replacing a front turn signal

light bulb

NOTICE

ECA10671

It is advisable to have a Yamaha

dealer perform this job.

1. Place the vehicle on the center-

stand.

2. Remove panel A and B. (See page

7-7.)

3. Remove the turn signal light bulb

socket (together with the bulb) by

turning it counterclockwise.

4. Remove the burnt out bulb by

pulling it out.

5. Insert a new bulb into the socket.

6. Install the socket (together with

the bulb) by turning it clockwise.

7. Install the panels.

EAUU1121

Replacing a rear turn signal

light bulb

1. Remove the rear turn signal lens

by removing the screw.

2. Remove the burnt-out bulb by

pulling it out.

1. Turn signal light bulb

1. Screw

1. Turn signal light bulb

UB15E1E0.book Page 33 Tuesday, July 18, 2017 10:42 AM

PERIODIC MAINTENANCE AND ADJUSTMENT

7-34

3. Insert a new bulb into the socket

by pushing it in.

NOTICE

ECAU0081

If a turn signal light bulb of different

wattage than recommended is used,

the turn signal light flashing may be

affected.

4. Install the lens by installing the

screw.NOTICE: Do not over-

tighten the screw, otherwise the

lens may break.

[ECA11192]

EAU24314

Replacing the license plate

light bulb

1. Remove the license plate light unit

by removing the screws.

2. Remove the license plate light

bulb socket (together with the

bulb) by pulling it out.

3. Remove the burnt-out bulb by

pulling it out.

4. Insert a new bulb into the socket.

5. Install the socket (together with

the bulb) by pushing it in.

6. Install the license plate light unit by

installing the screws.

1. Screw

1. License plate light bulb

UB15E1E0.book Page 34 Tuesday, July 18, 2017 10:42 AM

PERIODIC MAINTENANCE AND ADJUSTMENT

7-35

EAU24361

Front wheel

EAU60841

To remove the front wheel

WARNING

EWA10822

To avoid injury, securely support the

vehicle so there is no danger of it

falling over.

1. Place the motorcycle on the cen-

terstand.

2. Remove the axle nut.

3. Pull the wheel axle out, and then

remove the wheel. NOTICE: Do

not apply the brake after the

wheel and brake disc have been

removed, otherwise the brake

pads will be forced shut.

[ECA11073]

To install the front wheel

1. Lift the wheel up between the fork

legs.

2. Insert the wheel axle, and then in-

stall the axle nut.

3. Take the motorcycle off the cen-

terstand so that the front wheel is

on the ground.

4. Tighten the axle nut to the speci-

fied torque.

TIP

When tightening the axle nut, hold the

wheel axle with a wrench to keep it

from turning.

5. While applying the front brake,

push down hard on the handle-

bars several times to check if the

front fork compresses and re-

bounds smoothly.

EAU25081

Rear wheel

EAU66621

To remove the rear wheel

WARNING

EWA10822

To avoid injury, securely support the

vehicle so there is no danger of it

falling over.

1. Loosen the locknut and drive

chain slack adjusting nut on each

side of the swingarm.

2. Loosen the axle nut and the brake

caliper bracket bolt.

1. Axle nut

Tightening torque:

Axle nut:

40 Nm (4.0 m·kgf, 29 ft·lbf)

1. Locknut

2. Drive chain slack adjusting nut

3. Axle nut

UB15E1E0.book Page 35 Tuesday, July 18, 2017 10:42 AM

PERIODIC MAINTENANCE AND ADJUSTMENT

7-36

3. Place the motorcycle on the cen-

terstand.

4. Remove the axle nut.

5. Push the wheel forward, and then

remove the drive chain from the

rear sprocket.

TIP

The drive chain does not need to be

disassembled in order to remove and

install the rear wheel.

6. While supporting the brake caliper

and slightly lifting the wheel, pull

the wheel axle out.

TIP

A rubber mallet may be useful to tap

the wheel axle out.

7. Remove the wheel. NOTICE: Do

not apply the brake after the

wheel and brake disc have been

removed, otherwise the brake

pads will be forced shut.

[ECA11073]

To install the rear wheel

1. Install the wheel and the brake cal-

iper bracket by inserting the wheel

axle from the right-hand side.

TIP

 Make sure that the slot in the

brake caliper bracket is fit over the

retainer on the swingarm.

 Make sure that there is enough

space between the brake pads

before installing the wheel.

2. Install the drive chain onto the rear

sprocket.

3. Install the axle nut.

4. Adjust the drive chain slack. (See

page 7-23.)

5. Take the motorcycle off the cen-

terstand so that the rear wheel is

on the ground, and then put the

sidestand down.

6. Tighten the axle nut, the brake cal-

iper bracket bolt, and then tighten

the locknuts to the specified

torques.

1. Rear wheel

2. Wheel axle

3. Brake caliper bracket bolt

4. Brake caliper bracket

Tightening torques:

Axle nut:

90 Nm (9.0 m·kgf, 65 ft·lbf)

Brake caliper bracket bolt:

39 Nm (3.9 m·kgf, 28 ft·lbf)

Locknut:

7 Nm (0.7 m·kgf, 5.1 ft·lbf)

UB15E1E0.book Page 36 Tuesday, July 18, 2017 10:42 AM

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7-37

EAU25872

Troubleshooting

Although Yamaha motorcycles receive

a thorough inspection before shipment

from the factory, trouble may occur

during operation. Any problem in the

fuel, compression, or ignition systems,

for example, can cause poor starting

and loss of power.

The following troubleshooting charts

represent quick and easy procedures

for checking these vital systems your-

self. However, should your motorcycle

require any repair, take it to a Yamaha

dealer, whose skilled technicians have

the necessary tools, experience, and

know-how to service the motorcycle

properly.

Use only genuine Yamaha replace-

ment parts. Imitation parts may look

like Yamaha parts, but they are often

inferior, have a shorter service life and

can lead to expensive repair bills.

WARNING

EWA15142

When checking the fuel system, do

not smoke, and make sure there are

no open flames or sparks in the ar-

ea, including pilot lights from water

heaters or furnaces. Gasoline or

gasoline vapors can ignite or ex-

plode, causing severe injury or prop-

erty damage.

UB15E1E0.book Page 37 Tuesday, July 18, 2017 10:42 AM

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7-38

EAU42136

Troubleshooting charts

Starting problems or poor engine performance

Check the fuel level in

the fuel tank.

1. Fuel

There is enough fuel.

There is no fuel.

Check the battery.

Supply fuel.

The engine does not start.

Check the battery.

Operate the electric starter.

4. Compression

There is compression.

There is no compression.

The engine does not start.

Have a Yamaha dealer check the vehicle.

Remove the spark plug

and check the electrodes.

3. Ignition

Wipe off with a dry cloth and correct the

spark plug gap, or replace the spark plug.

Have a Yamaha dealer check the vehicle.

The engine does not start.

Check the compression.

Operate the electric starter.

2. Battery

The engine turns over

quickly.

The engine turns over

slowly.

The battery is good.

Dry

Wet

Operate the electric starter.

Check the battery lead connections,

and have a Yamaha dealer charge

the battery if necessary.

The engine does not start.

Check the ignition.

UB15E1E0.book Page 38 Tuesday, July 18, 2017 10:42 AM

PERIODIC MAINTENANCE AND ADJUSTMENT

7-39

Engine overheating

WARNING

EWA10401

 Do not remove the radiator cap when the engine and radiator are hot. Scalding hot fluid and steam may be

blown out under pressure, which could cause serious injury. Be sure to wait until the engine has cooled.

 After removing the radiator cap retaining bolt, place a thick rag, like a towel, over the radiator cap, and then

slowly rotate the cap counterclockwise to the detent to allow any residual pressure to escape. When the hiss-

ing sound has stopped, press down on the cap while turning it counterclockwise, and then remove the cap.

TIP

If coolant is not available, tap water can be temporarily used instead, provided that it is changed to the recommended cool-

ant as soon as possible.

Wait until the

engine has cooled.

Check the coolant level in the

reservoir and radiator.

The coolant level

is OK.

The coolant level is low.

Check the cooling system

for leakage.

Have a Yamaha dealer check

and repair the cooling system.

Add coolant. (See TIP.)

Start the engine. If the engine overheats again, have a

Yamaha dealer check

and repair the cooling system.

There is

leakage.

There is

no leakage.

UB15E1E0.book Page 39 Tuesday, July 18, 2017 10:42 AM

MOTORCYCLE CARE AND STORAGE

8-1

EAU37834

Matte color caution

NOTICE

ECA15193

Some models are equipped with

matte colored finished parts. Be

sure to consult a Yamaha dealer for

advice on what products to use be-

fore cleaning the vehicle. Using a

brush, harsh chemical products or

cleaning compounds when cleaning

these parts will scratch or damage

their surface. Wax also should not

be applied to any matte colored fin-

ished parts.

EAUW0065

Care

While the open design of a motorcycle

reveals the attractiveness of the tech-

nology, it also makes it more vulnera-

ble. Rust and corrosion can develop

even if high-quality components are

used. A rusty exhaust pipe may go un-

noticed on a car, however, it detracts

from the overall appearance of a mo-

torcycle. Frequent and proper care

does not only comply with the terms of

the warranty, but it will also keep your

motorcycle looking good, extend its

life and optimize its performance.

Before cleaning

1. Cover the muffler outlet with a

plastic bag after the engine has

cooled down.

2. Make sure that all caps and cov-

ers as well as all electrical cou-

plers and connectors, including

the spark plug cap, are tightly in-

stalled.

3. Remove extremely stubborn dirt,

like oil burnt onto the crankcase,

with a degreasing agent and a

brush, but never apply such prod-

ucts onto seals, gaskets, sprock-

ets, the drive chain and wheel

axles. Always rinse the dirt and

degreaser off with water.

Cleaning

NOTICE

ECA10773

 Avoid using strong acidic wheel

cleaners, especially on spoked

wheels. If such products are

used on hard-to-remove dirt, do

not leave the cleaner on the af-

fected area any longer than in-

structed. Also, thoroughly rinse

the area off with water, immedi-

ately dry it, and then apply a cor-

rosion protection spray.

 Improper cleaning can damage

plastic parts (such as cowlings,

panels, windshields, headlight

lenses, meter lenses, etc.) and

the mufflers. Use only a soft,

clean cloth or sponge with wa-

ter to clean plastic. However, if

the plastic parts cannot be thor-

oughly cleaned with water, di-

luted mild detergent with water

may be used. Be sure to rinse

UB15E1E0.book Page 1 Tuesday, July 18, 2017 10:42 AM

MOTORCYCLE CARE AND STORAGE

8-2

off any detergent residue using

plenty of water, as it is harmful

to plastic parts.

 Do not use any harsh chemical

products on plastic parts. Be

sure to avoid using cloths or

sponges which have been in

contact with strong or abrasive

cleaning products, solvent or

thinner, fuel (gasoline), rust re-

movers or inhibitors, brake fluid,

antifreeze or electrolyte.

 Do not use high-pressure wash-

ers or steam-jet cleaners since

they cause water seepage and

deterioration in the following ar-

eas: seals (of wheel and swing-

arm bearings, fork and brakes),

electric components (couplers,

connectors, instruments,

switches and lights), breather

hoses and vents.

 For motorcycles equipped with

a windshield: Do not use strong

cleaners or hard sponges as

they will cause dulling

scratching. Some cleaning

compounds for plastic may

leave scratches on the wind-

shield. Test the product on a

small hidden part of the wind-

shield to make sure that it does

not leave any marks. If the wind-

shield is scratched, use a quality

plastic polishing compound af-

ter washing.

After normal use

Remove dirt with warm water, a mild

detergent, and a soft, clean sponge,

and then rinse thoroughly with clean

water. Use a toothbrush or bottlebrush

for hard-to-reach areas. Stubborn dirt

and insects will come off more easily if

the area is covered with a wet cloth for

a few minutes before cleaning.

After riding in the rain or near the sea

Since sea salt is extremely corrosive

carry out the following steps after each

ride in the rain or near the sea.

1. Clean the motorcycle with cold

water and a mild detergent, after

the engine has cooled down.

NOTICE: Do not use warm wa-

ter since it increases the corro-

sive action of the salt.

[ECA10792]

2. Apply a corrosion protection spray

on all metal, including chrome-

and nickel-plated, surfaces to pre-

vent corrosion.

After cleaning

1. Dry the motorcycle with a chamois

or an absorbing cloth.

2. Immediately dry the drive chain

and lubricate it to prevent it from

rusting.

3. Use a chrome polish to shine

chrome, aluminum and stainless-

steel parts, including the exhaust

system. (Even the thermally in-

duced discoloring of stainless-

steel exhaust systems can be re-

moved through polishing.)

4. To prevent corrosion, it is recom-

mended to apply a corrosion pro-

tection spray on all metal,

including chrome- and nickel-plat-

ed, surfaces.

5. Use spray oil as a universal clean-

er to remove any remaining dirt.

6. Touch up minor paint damage

caused by stones, etc.

7. Wax all painted surfaces.

UB15E1E0.book Page 2 Tuesday, July 18, 2017 10:42 AM

MOTORCYCLE CARE AND STORAGE

8-3

8. Let the motorcycle dry completely

before storing or covering it.

WARNING

EWA11132

Contaminants on the brakes or tires

can cause loss of control.

 Make sure that there is no oil or

wax on the brakes or tires.

 If necessary, clean the brake

discs and brake linings with a

regular brake disc cleaner or

acetone, and wash the tires with

warm water and a mild deter-

gent. Before riding at higher

speeds, test the motorcycle’s

braking performance and cor-

nering behavior.

NOTICE

ECA10801

 Apply spray oil and wax spar-

ingly and make sure to wipe off

any excess.

 Never apply oil or wax to any

rubber and plastic parts, but

treat them with a suitable care

product.

 Avoid using abrasive polishing

compounds as they will wear

away the paint.

TIP

 Consult a Yamaha dealer for ad-

vice on what products to use.

 Washing, rainy weather or humid

climates can cause the headlight

lens to fog. Turning the headlight

on for a short period of time will

help remove the moisture from the

lens.

EAU43204

Storage

Short-term

Always store your motorcycle in a cool,

dry place and, if necessary, protect it

against dust with a porous cover. Be

sure the engine and the exhaust sys-

tem are cool before covering the mo-

torcycle.

NOTICE

ECA10811

 Storing the motorcycle in a

poorly ventilated room or cover-

ing it with a tarp, while it is still

wet, will allow water and humid-

ity to seep in and cause rust.

 To prevent corrosion, avoid

damp cellars, stables (because

of the presence of ammonia)

and areas where strong chemi-

cals are stored.

Long-term

Before storing your motorcycle for sev-

eral months:

1. Follow all the instructions in the

“Care” section of this chapter.

UB15E1E0.book Page 3 Tuesday, July 18, 2017 10:42 AM

MOTORCYCLE CARE AND STORAGE

8-4

2. Fill up the fuel tank and add fuel

stabilizer (if available) to prevent

the fuel tank from rusting and the

fuel from deteriorating.

3. Perform the following steps to

protect the cylinder, piston rings,

etc. from corrosion.

a. Remove the spark plug cap

and spark plug.

b. Pour a teaspoonful of engine

oil into the spark plug bore.

c. Install the spark plug cap onto

the spark plug, and then place

the spark plug on the cylinder

head so that the electrodes are

grounded. (This will limit spark-

ing during the next step.)

d. Turn the engine over several

times with the starter. (This will

coat the cylinder wall with oil.)

WARNING! To prevent dam-

age or injury from sparking,

make sure to ground the

spark plug electrodes while

turning the engine over.

[EWA10952]

e. Remove the spark plug cap

from the spark plug, and then

install the spark plug and the

spark plug cap.

4. Lubricate all control cables and

the pivoting points of all levers and

pedals as well as of the side-

stand/centerstand.

5. Check and, if necessary, correct

the tire air pressure, and then lift

the motorcycle so that both of its

wheels are off the ground. Alterna-

tively, turn the wheels a little every

month in order to prevent the tires

from becoming degraded in one

spot.

6. Cover the muffler outlet with a

plastic bag to prevent moisture

from entering it.

7. Remove the battery and fully

charge it. Store it in a cool, dry

place and charge it once a month.

Do not store the battery in an ex-

cessively cold or warm place [less

than 0 °C (30 °F) or more than 30

°C (90 °F)]. For more information

on storing the battery, see page

7-29.

TIP

Make any necessary repairs before

storing the motorcycle.

UB15E1E0.book Page 4 Tuesday, July 18, 2017 10:42 AM

SPECIFICATIONS

9-1

Dimensions:

Overall length:

1970 mm (77.6 in)

Overall width:

670 mm (26.4 in)

Overall height:

1080 mm (42.5 in)

Seat height:

780 mm (30.7 in)

Wheelbase:

1290 mm (50.8 in)

Ground clearance:

135 mm (5.31 in)

Minimum turning radius:

1990 mm (78.3 in)

Weight:

Curb weight:

116 kg (256 lb)

Engine:

Engine type:

Liquid cooled 4-stroke, SOHC

Cylinder arrangement:

Single cylinder

Displacement:

149 cm

Bore × stroke:

57.0 × 58.7 mm (2.24 × 2.31 in)

Compression ratio:

10.4 : 1

Starting system:

Electric starter and kickstarter

Lubrication system:

Wet sump

Engine oil:

Recommended brand:

YAMALUBE

Type:

SAE 10W-40 or 20W-40

Engine oil quantity:

Without oil filter element replacement:

0.95 L (1.00 US qt, 0.84 Imp.qt)

With oil filter element replacement:

1.00 L (1.06 US qt, 0.88 Imp.qt)

Coolant quantity:

Coolant reservoir (up to the maximum level

mark):

0.28 L (0.30 US qt, 0.25 Imp.qt)

Radiator (including all routes):

0.48 L (0.51 US qt, 0.42 Imp.qt)

Air filter:

Air filter element:

Dry element

Fuel:

Recommended fuel:

Regular unleaded gasoline (Gasohol (E10)

acceptable)

Fuel tank capacity:

4.2 L (1.11 US gal, 0.92 Imp.gal)

Spark plug(s):

Manufacturer/model:

NGK/CR8E

Spark plug gap:

0.7–0.8 mm (0.031–0.031 in)

Clutch:

Clutch type:

Wet, multiple-disc

Transmission:

Primary reduction ratio:

3.042 (73/24)

Final drive:

Chain

Secondary reduction ratio:

3.000 (42/14)

Transmission type:

Constant mesh 5-speed

Operation:

Left foot operation

Gear ratio:

1st:

2.833 (34/12)

2nd:

1.875 (30/16)

3rd:

1.429 (30/21)

4th:

1.143 (24/21)

010305070

110

130 ˚F

-20 -10 0 10 20

50 ˚C

SAE 10W-40

SAE 20W-40

UB15E1E0.book Page 1 Tuesday, July 18, 2017 10:42 AM

SPECIFICATIONS

9-2

5th:

0.957 (22/23)

Chassis:

Frame type:

Backbone

Caster angle:

26.00 °

Trail:

81 mm (3.2 in)

Front tire:

Type:

Tubeless

Size:

70/90-17M/C 38P

Manufacturer/model:

IRC/NF67

Rear tire:

Type:

Tubeless

Size:

120/70-17M/C 58P

Manufacturer/model:

IRC/NF67

Loading:

Maximum load:

151 kg (333 lb)

(Total weight of rider, passenger, cargo

and accessories)

Tire air pressure (measured on cold

tires):

Front (1 person):

200 kPa (2.00 kgf/cm, 29 psi)

Rear (1 person):

225 kPa (2.25 kgf/cm, 33 psi)

Front (2 persons):

200 kPa (2.00 kgf/cm, 29 psi)

Rear (2 persons):

225 kPa (2.25 kgf/cm, 33 psi)

Front wheel:

Wheel type:

Cast wheel

Rim size:

17M/C x MT1.85

Rear wheel:

Wheel type:

Cast wheel

Rim size:

17M/C x MT3.50

Front brake:

Type:

Single disc brake

Operation:

Right hand operation

Specified brake fluid:

DOT 3 or 4

Rear brake:

Type:

Single disc brake

Operation:

Right foot operation

Specified brake fluid:

DOT 3 or 4

Front suspension:

Type:

Telescopic fork

Spring/shock absorber type:

Coil spring/oil damper

Wheel travel:

100 mm (3.9 in)

Rear suspension:

Type:

Swingarm

Spring/shock absorber type:

Coil spring/oil damper

Wheel travel:

91 mm (3.6 in)

Electrical system:

Ignition system:

TCI

Charging system:

AC magneto

Battery:

Model:

GTZ4V

Voltage, capacity:

12 V, 3.0 Ah

Headlight:

Bulb type:

Halogen bulb

Bulb voltage, wattage × quantity:

Headlight:

12 V, 35.0 W/35.0 W × 1

Tail/brake light:

LED

Front turn signal light:

12 V, 10.0 W × 2

Rear turn signal light:

12 V, 10.0 W × 2

Auxiliary light:

LED

UB15E1E0.book Page 2 Tuesday, July 18, 2017 10:42 AM

SPECIFICATIONS

9-3

Meter lighting:

LED

Neutral indicator light:

LED

High beam indicator light:

LED

Turn signal indicator light:

LED

Coolant temperature warning light:

LED

Engine trouble warning light:

LED

Fuses:

Main fuse:

15.0 A

Sub fuse:

7.5 A

UB15E1E0.book Page 3 Tuesday, July 18, 2017 10:42 AM

CONSUMER INFORMATION

10-1

EAU26364

Identification numbers

Record the vehicle identification num-

ber and the engine serial number in the

spaces provided below for assistance

when ordering spare parts from a

Yamaha dealer or for reference in case

the vehicle is stolen.

VEHICLE IDENTIFICATION NUMBER:

ENGINE SERIAL NUMBER:

EAUV0540

Vehicle identification number

The vehicle identification number is

stamped into the frame under the seat.

(See page 4-12.)

TIP

The vehicle identification number is

used to identify your vehicle and may

be used to register it with the licensing

authority in your area.

EAUU1221

Engine serial number

The engine serial number is stamped

on the bottom left side of the crank-

case.

1. Vehicle identification number

1. Engine serial number

UB15E1E0.book Page 1 Tuesday, July 18, 2017 10:42 AM

11-1

INDEX

Air filter element, cleaning .................... 7-14

Auxiliary light ........................................ 7-32

Battery .................................................. 7-29

Brake and clutch levers,

checking and lubricating .................... 7-26

Brake fluid, changing............................ 7-23

Brake fluid level, checking.................... 7-22

Brake lever.............................................. 4-8

Brake lever free play, checking ............ 7-20

Brake light switches ............................. 7-21

Brake pedal ............................................ 4-9

Brake pedal, checking and

lubricating........................................... 7-26

Cables, checking and lubricating ......... 7-25

Care ........................................................ 8-1

Catalytic converter ............................... 4-11

Centerstand and sidestand,

checking and lubricating .................... 7-27

Clutch lever............................................. 4-8

Clutch lever free play, adjusting ........... 7-19

Coolant................................................. 7-12

Coolant temperature warning light......... 4-3

Cowling and panels, removing

and installing ........................................ 7-7

Dimmer switch........................................ 4-7

Drive chain, cleaning and lubricating ... 7-25

Drive chain slack .................................. 7-23

Engine break-in ...................................... 6-3

Engine idling speed .............................. 7-15

Engine oil and oil filter element ............ 7-10

Engine serial number ........................... 10-1

Engine trouble warning light .................. 4-3

Front and rear brake pads,

checking ............................................ 7-21

Front fork, checking ............................. 7-28

Fuel ...................................................... 4-10

Fuel consumption, tips for reducing ...... 6-3

Fuel tank cap.......................................... 4-9

Fuses, replacing................................... 7-30

General note........................................... 6-5

Handlebar switches ............................... 4-7

Headlight bulb, replacing..................... 7-31

Helmet holders..................................... 4-13

Helmets.................................................. 2-6

High beam indicator light....................... 4-3

Horn switch............................................ 4-7

Identification numbers ......................... 10-1

Indicator lights and warning lights ......... 4-3

Keyhole cover ........................................ 4-2

Kickstarter ............................................ 4-12

Labels, location...................................... 1-1

License plate light bulb, replacing ....... 7-34

Main switch/steering lock ...................... 4-1

Maintenance and lubrication,

periodic ................................................ 7-3

Maintenance, emission control

system..................................................7-2

Matte color, caution................................8-1

Multi-function meter unit ........................ 4-4

Neutral indicator light .............................4-3

Parking....................................................6-4

Part locations..........................................3-1

Rear turn signal light bulb, replacing....7-33

Safe-riding points ...................................2-5

Safety information................................... 2-1

Seat.......................................................4-12

Shifting.................................................... 6-2

Shift pedal...............................................4-8

Shift pedal, checking ............................7-20

Sidestand..............................................4-14

Spark plug, checking..............................7-8

Specifications ......................................... 9-1

Starting circuit cut-off system .............. 4-14

Starting the engine .................................6-2

Start switch.............................................4-7

Steering, checking ................................7-28

Storage ...................................................8-3

Storage compartment...........................4-13

Swingarm pivots, lubricating ................7-27

Tail/brake light ......................................7-32

Throttle grip and cable,

checking and lubricating ....................7-25

Throttle grip free play, adjusting...........7-16

Tires ...................................................... 7-17

UB15E1E0.book Page 1 Tuesday, July 18, 2017 10:42 AM

INDEX

11-2

Tool kit ....................................................7-1

Troubleshooting....................................7-37

Troubleshooting charts.........................7-38

Turn signal indicator light ....................... 4-3

Turn signal light bulb (front),

replacing.............................................7-33

Turn signal switch...................................4-7

Valve clearance.....................................7-16

Vehicle identification number ...............10-1

Wheel bearings, checking ....................7-29

Wheel (front)..........................................7-35

Wheel (rear)...........................................7-35

Wheels ..................................................7-18

UB15E1E0.book Page 2 Tuesday, July 18, 2017 10:42 AM

UB15E1E0.book Page 3 Tuesday, July 18, 2017 10:42 AM

DIC183

PRINTED IN VIETNAM

2017.07 (E)

Yamaha EXCITER T150 Motocycles

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User Manual

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