Cybex LEG PRESS Ion Single Stations

User Manual - Transcript

• Page 1: Ion Series Leg Press Assembly Instructions CILP Part Number 10171220001 AA
• Page 3 - English - : Corporate Headquarters Columbia Centre III 9525 Bryn Mawr Avenue Rosemont Illinois 60018 USA 8472883300 FAX 8472883703 Service phone number 8003513737 tollfree within USA Canada Global Website wwwlifefitnesscom International Oices AMERICAS North America Life Fitness LLC Columbia Centre III 9525 Bryn Mawr Avenue Rosemont IL 60018 USA Telephone 847 288 3300 Service Email customersupportlifefitnesscom SalesMarketing Email commercialsaleslifefitnesscom United Kingdom Life Fitness UK LTD Queen Adelaide Ely Cambs CB7 4UB Telephone General 44 1353666017 Customer Support 44 1353665507 Service Email uksupportlifefitnesscom SalesMarketing Email lifelifefitnesscom All Other EMEA Countries and Distributor Business EMEA Bijdorpplein 2531 2992 LB Barendrecht THE NETHERLANDS Telephone 31 180 646 644 Service Email EMEAServiceSupportlifefitnesscom Brazil Life Fitness Brasil Av Rebouças 2315 Pinheiros São Paulo SP 05401300 BRAZIL SAC 0800 773 8282 option 2 Telephone 55 11 3095 5200 option 2 Service Email suportebrlifefitnesscom SalesMarketing Email vendasbrlifefitnesscom Germany Austria and Switzerland Life Fitness Europe GMBH Neuhofweg 9 85716 Unterschleißheim GERMANY Telephone 49 0 89 31775166 Germany 43 0 1 6157198 Austria 41 0 848 000901 Switzerland Service Email kundendienstlifefitnesscom SalesMarketing Email vertrieblifefitnesscom ASIA PACIFIC AP Japan Life Fitness Japan Ltd 41733 Minami Aoyama 1FB1F Minatoku Tokyo 1070062 Japan Telephone 81 0120114482 Fax 81 0357705059 Service Email servicelfjlifefitnesscom SalesMarketing Email saleslifefitnessjapancom Latin America and Caribbean Life Fitness LLC Columbia Centre III 9525 Bryn Mawr Avenue Rosemont IL 60018 USA Telephone 847 288 3300 Service Email customersupportlifefitnesscom SalesMarketing Email commercialsaleslifefitnesscom Spain Life Fitness IBERIA CFrederic Mompou 51º1ª 08960 Sant Just Desvern Barcelona SPAIN Telephone 34 936724660 Service Email serviciotecnicolifefitnesscom SalesMarketing Email infoiberialifefitnesscom Hong Kong Life Fitness Asia Pacific LTD 32F Global Trade Square 21 Wong Chuk Hang Road Hong Kong Telephone 852 25756262 Service Email ServiceHKlifefitnesscom SalesMarketing Email hongkongsaleslifefitnesscom EUROPE MIDDLE EAST and AFRICA EMEA Netherlands and Luxemburg Life Fitness Atlantic BV Bijdorpplein 2531 2992 LB Barendrecht THE NETHERLANDS Telephone 31 180 646 666 Service Email servicebeneluxlifefitnesscom SalesMarketing Email marketingbeneluxlifefitnesscom Belgium Life Fitness Benelux NV Parc Industrial de PetitRechain 4800 Verviers BELGIUM Telephone 32 87 300 942 Service Email servicebeneluxlifefitnesscom SalesMarketing Email marketingbeneluxlifefitnesscom All Other Asia Pacific countries and distributor business Asia Pacific 32F Global Trade Square 21 Wong Chuk Hang Road Hong Kong Telephone 852 25756262 Fax 852 25756894 Service Email ServiceAPlifefitnesscom SalesMarketing Email MarketingHKAsialifefitnesscom Also check wwwlifefitnesscom for local representation or distributordealer Page 1 of 38
• Page 5 - English - : Table of Contents Safety Safety Information4 Product Labels5 Label Locations6 Assembly Component and Hardware List 7 Tools Required10 Assembly Procedure11 Product Information Specifications30 Cable Handling Guide Cable Terminations Tensioning and Wear Guide 31 Cable Terminations31 Tensioning Cable32 Strength Cable Wear Guide33 Bolt to Floor Guide Introduction 34 Delivery and Installation Tips 34 Anchor Types35 Anchor Specifications35 Pullout Force35 Tools Required35 Static Anchor Procedure36 Foot Dimensions 37 Life Fitness is a registered trademark Gym Wipes is a registered trademark of the 2XL Corporation PureGreen 24 is a trademark of Pure Green Copyright 2021 Life Fitness LLC All Rights Reserved Life Fitness Hammer Strength Cybex ICG and SCIFIT are registered trademarks of Life Fitness LLC and its ailiated companies and subsidiaries Brunswick and related trademarks used under license from Brunswick Corporation Disclaimer Images and specifications are current as of the date of publication and are subject to change Columbia Center III 9525 Bryn Mawr Ave Rosemont IL 60018 8003513737 8472883700 FAX 8002168893 wwwcybexintlcom 10171220001 AA 2021 Page 3 of 38
• Page 6 - English - : Safety Safety Information It is the sole responsibility of the purchaser of Life Fitness Family of Brands products to read the owners manual and warning labels and instruct all individuals whether they are the end user or supervising personnel on proper usage of the equipment UNDERSTANDING EACH AND EVERY WARNING TO THE FULLEST IS IMPORTANT IF ANY OF THESE WARNINGS ARE UNCLEAR CONTACT Life Fitness Family of Brands CUSTOMER SERVICE IMMEDIATELY AT 18003513737 This equipment is categorized as class S per EN ISO 209571 As such this equipment is only intended for commercial institutional andor studio facilities It is not intended for home use Contact Life Fitness Family of Brands with any questions regarding this classification It is recommended that all users of Life Fitness Family of Brands exercise equipment be informed of the following information prior to use Operating Warnings WARNING This product can expose you to chemicals including Diisobutyl Phthalate which is known to the State of California to cause birth defects or other reproductive harm and Antimony Trioxide which is known to the State of California to cause cancer For more information go to httpwwwP65Warningscagov It is the purchasers sole responsibility to properly instruct its end users and supervising personnel as to the proper operating procedures of all equipment This equipment is not intended for use by children Keep children under the age of 13 away from the machine Do not allow users to wear loose fitting clothing or jewelry while using equipment It is also recommended to have users secure long hair back and up to avoid contact with moving parts All bystanders must stay clear of all users moving parts and attached accessories and components while machine is in operation Access Control Life Fitness Family of Brands recommends that all commercial fitness equipment be used in a supervised area It is recommended that the equipment be located in an access controlled area Control is the responsibility of the facility owner Installation Life Fitness Family of Brands recommends that all equipment be secured to a solid level surface to stabilize it and eliminate rocking or tipping over This must be performed by a licensed contractor See Bolt to Floor Guide for installation procedure Proper Usage Do not use any equipment in any way other than as designed or intended by the manufacturer It is imperative that Life Fitness Family of Brands equipment is used properly to avoid injury Injuries may result if exercising improperly or excessively It is recommended that all individuals consult a physician prior to commencing an exercise program If at any time during exercise you feel faint dizzy or experience pain STOP EXERCISING and consult your physician Keep body parts hands feet hair etc clothing and jewelry away from moving parts to avoid injury When adjusting any seat knee hold down pad range of motion limiter foothold pad pulley or any other type of adjuster make certain that the adjusting pin is fully engaged in the hole to avoid injury Inspection DO NOT attempt to use or repair any accessory approved for use with the equipment which appears to be damaged or worn DO NOT use or permit use of any equipment that is damaged andor has worn or broken parts For all Life Fitness Family of Brands equipment use only replacement parts supplied by Life Fitness Family of Brands Cables and belts pose an extreme liability if used when damaged Always replace any cable at first sign of wear consult Life Fitness Family of Brands if uncertain Maintain labels and name plates Do not remove labels for any reason They contain important information If unreadable or missing contact Life Fitness Family of Brands customer service for a replacement Equipment Maintenance Preventative maintenance is the key to smooth operating equipment as well as to keep your liability to a minimum Equipment needs to be inspected at regular intervals Ensure that any persons making adjustments or performing maintenance or repair of any kind is qualified to do so Life Fitness Family of Brands will provide service and maintenance training at our corporate facility upon request or in the field if proper arrangements are made Page 4 of 38
• Page 7 - English - : Before use examine all accessories approved for use with the Life Fitness Family of Brands equipment for damage or wear Selectorized Use only weight selector pins supplied by seller on weight stacks Substitutes are forbidden Fully insert weight selector pins Partial insertion can cause weights to fall unexpectedly Never pin the weight stack in an elevated position Never remove selector pin if any weights are suspended Never attempt to release jammed weights or parts Never use dumbbells or other means to incrementally increase the weight resistance Use only those means provided by seller Warnings and Cautions Warning labels indicate a potentially hazardous situation that could result in serious injury or death if the precautions are not observed Caution labels indicate a potentially hazardous situation that could result in serious injury or damage to machine if the precautions are not observed Contact Customer Support Services to replace any worn or damaged labels Product Labels Serial Number Multilingual Label with General Warning Page 5 of 38
• Page 8: Label Locations Item Description Qty 1 Multilingual Label with General Warning 1 2 Serial Number 2 Page 6 of 38
• Page 9 - English - : Assembly Component and Hardware List Tower Components Item Description Qty 1 Tower Frame 1 2 Guide Rod 2 3 Increment Weight Guide Rod 2 4 Rear Shroud 1 5 Label Weight Stack 1 6 Tube Cap 2 7 Top Cap 1 Tower Hardware Kit Item Description Qty 1 Tower Hardware Kit 1 2 Hole Plug 87 mm 2 3 Hole Plug ½quot 2 4 Grommet 2 5 Shroud Retainer 14 6 Bushing 4 7 Screw 8 x ¾quot Phillips 2 8 Screw M10 x 15 55mm 2 9 Nut M10 x 15 Hex Nylock 2 10 Nut ¼quot Nylock 2 11 Washer Flat ¼quot ID 2 12 Washer Flat 38quot ID 4 13 Weight Stack Cushion 2 14 Increment Weight Bumper 1 15 Spring 2 16 Guide Rod Housing 2 17 Pulley 35quot OD 1 18 Pulley 45quot OD 1 Page 7 of 38
• Page 10 - English - : Tower Hardware Kit Front Shroud Kit Components Item Description Qty 1 Front Shroud 1 2 Front Shroud Right 1 3 Bottom Cap 1 Front Shroud Kit Hardware Kit Item Description Qty 1 Front Shroud Hardware Kit 1 2 Screw M42 x 07 Phillips 6 3 Screw M10 x 15 20mm 2 4 Washer Flat 38quot 2 5 Grommet Shroud Retainer 6 Front Shroud Kit Hardware Kit Page 8 of 38
• Page 11 - English - : Components Item Description Qty 1 Main Frame 1 2 Bottom Cross Brace 1 3 Frame Connector 1 4 Footplate Support Assembly 1 5 Right Footplate Support Assembly 1 6 Footplate 2 7 Rear Seat Linkage 1 8 Seat Carriage Assembly 1 9 Seat Linkage 1 10 Ball Bearing 8 11 Long Spacer 4765quot 1 12 Long Spacer 16904quot 1 13 Pivot 25quot 1 14 Pivot 675quot 2 15 Support Bracket 1 16 Right Support Bracket 1 17 Handle Assembly 1 18 Right Handle Assembly 1 19 Seat Pad 1 20 Back Pad 1 21 Back Adjustment Assembly 1 22 Seat Adjust Handle 1 23 Lower Pulley Assembly 1 24 Pivot 1 25 Cable 1 26 Front Cap 1 27 Head Plate Assembly 1 28 Increment Weight Assembly 1 29 Multilingual Label Sheet 1 Weight Stack Weight Plates 16 Hardware Kit Item Description Qty 1 Hardware Kit CILP 1 2 Screw M6 HCS 50mm 4 3 Screw M10 x 15 25mm Flat Head 4 Page 9 of 38
• Page 12 - English - : Item Description Qty 4 Screw M10 x 15 25mm 14 5 Screw M10 x 15 30mm 12 6 Screw M10 x 15 55mm 1 7 Screw M10 x 15 70mm 4 8 Screw M10 x 15 110mm 2 9 Screw M10 x 15 120mm 2 10 Screw M10 x 15 130mm 2 11 Rod End Bearing 1 12 Bushing 2 13 Washer Flat 38quot 54 14 Nut M10 x 15 Hex Nylock 27 15 Nut M10 Hex Jam 1 16 Nut M16 Hex Jam 1 17 Hole Plug 1quot 14 18 End Cap 2 19 Short Spacer 344quot 4 20 Short Spacer 425quot 4 21 Increment Weight Cap LBS 75 1 22 Increment Weight Cap KG 375 1 Hardware Kit Tools Required 716quot Wrench 10 mm Wrench 17 mm Wrench 24 mm Wrench 7 mm Allen wrench 8 mm Allen wrench Torque wrench 10 mm Socket wrench 10 mm Ratchet wrench Crescent wrench Phillips screwdriver Rubber mallet Page 10 of 38
• Page 13 - English - : Assembly Procedure Assemble Frame Components 1 Install screws washers and locknuts securing the bottom cross brace to the main frame using an 8mm Allen wrench and a 17mm wrench Item Description Qty 1 Bottom Cross Brace 1 2 Main Frame 1 3 Screw M10 x 15 120mm 2 4 Washer Flat 38quot 4 5 Nut M10 x 15 Hex Nylock 2 Hand tighten hardware 2 Install screws washers and locknuts securing the tower to the bottom cross brace using an 8mm Allen wrench and a 17mm wrench Item Description Qty 1 Tower Frame 1 2 Bottom Cross Brace 1 3 Screw M10 x 15 110mm 2 4 Washer Flat 38quot 4 5 Nut M10 x 15 Hex Nylock 2 6 Hole Plug ½quot 2 Hand tighten hardware 3 Install hole plugs to the tower 4 Install screws and washers securing the frame connector to the tower using an 8mm Allen wrench Item Description Qty 1 Frame Connector 1 2 Tower Frame 1 3 Screw M10 x 15 25mm 4 4 Washer Flat 38quot 4 Hand tighten hardware Page 11 of 38
• Page 14 - English - : 5 Tighten all the hardware from Steps 14 to 2025 271339 Nm 6 Install screws washers and locknuts securing the frame connector to the main frame using an 8mm Allen wrench and a 17mm wrench Item Description Qty 1 Frame Connector 1 2 Main Frame 1 3 Screw M10 x 15 70mm 2 4 Washer Flat 38quot 4 5 Nut M10 x 15 Hex Nylock 2 Tighten hardware to 1416 19217 Nm 7 Install screws washers and locknuts securing the right and footplate support assemblies to the main frame using an 8mm Allen wrench and a 17mm wrench Item Description Qty 1 Right Footplate Support Assembly 1 2 Footplate Support Assembly 1 3 Main Frame 1 4 Screw M10 x 15 130mm 2 5 Washer Flat 38quot 4 6 Nut M10 x 15 Hex Nylock 2 Tighten hardware to 2025 271339 Nm 8 Install locknuts securing the footplates to the frame connector and the footplate support assemblies using a 17mm wrench Item Description Qty 1 Footplate 2 2 Frame Connector 1 3 Footplate Support Assembly 2 4 Nut M10 x 15 Hex Nylock 8 5 Hole Plug 1quot 8 Tighten hardware to 2025 271339 Nm Install hole plugs to the frame connector and the footplate support assemblies using a rubber mallet Page 12 of 38
• Page 15 - English - : Assemble Tower 1 Install the increment weight bumper to the bottom plate of the tower frame Item Description Qty 1 Increment Weight Bumper 1 2 Tower Frame 1 2 Slide increment weight guide rods through the top of the tower frame and down through the clips in the increment weight Place increment weight guide rods into holes at the bottom plate of the tower frame Item Description Qty 1 Increment Weight Guide Rod 2 2 Increment Weight 1 Page 13 of 38
• Page 16 - English - : 3 Thread increment weight guide rods into the bottom plate of the tower frame Tighten using a crescent wrench Item Description Qty 1 Increment Weight Guide Rod 2 4 Install nuts and washers securing the increment weight guide rods to the top plate of the tower frame using a 716quot wrench Item Description Qty 1 Nut ¼quot Nylock 2 2 Washer Flat ¼quot ID 2 3 Increment Weight Guide Rod 2 Tighten hardware to 1620 inlb 1822 Nm 5 Route cable up through the top of the tower frame and down through the side tube of the frame Item Description Qty 1 Cable 1 Page 14 of 38
• Page 17 - English - : 6 Install screws washers spacers and nuts securing the pulleys to the top of the tower frame using an 8mm Allen wrench and a 17mm wrench NOTE Make sure the spacers are centered and inside the tube wall Item Description Qty 1 Pulley 35quot OD 1 2 Pulley 45quot OD 1 3 Cable 1 4 Screw M10 x 15 55mm 2 5 Nut M10 x 15 Hex Nylock 2 6 Washer Flat 38quot ID 4 7 Bushing 4 Tighten hardware to 1416 19217 Nm NOTE Make sure cable is routed over the pulleys and underneath the pins in the tower frame 7 Flex rear shroud into position inside the tower frame Page 15 of 38
• Page 18 - English - : 8 Starting at the top press the shroud retainers into the rear shroud securing it to the tower frame Item Description Qty 1 Shroud Retainer 6 2 Rear Shroud 1 9 Install screws and washers securing the bottom cap to the bottom of the tower frame using an 8mm Allen wrench Item Description Qty 1 Bottom Cap 1 2 Screw M10 x 15 20mm 2 3 Washer Flat 38quot 2 Tighten hardware to 810 108135 Nm Page 16 of 38
• Page 19 - English - : 10 Install screws and shroud retainer grommets into the side tubes of the tower frame using a Phillips screwdriver Item Description Qty 1 Grommet Shroud Retainer 6 2 Screw M42 x 07 Phillips 6 Tighten hardware to 1013 inlb 1115 Nm 11 Slide weight stack cushions onto the guide rods 12 Place guide rods with weight stack cushions into the holes at the bottom of the tower frame Item Description Qty 1 Guide Rod 2 2 Weight Stack Cushion 2 Page 17 of 38
• Page 20 - English - : 13 Lean guide rods outwards and slide weight stack down guide rods onto weight stack cushions Slide head plate assembly down guide rods and onto weight stack Item Description Qty 1 Guide Rod Housing 2 2 Spring 2 3 Guide Rod 2 4 Head Plate Assembly 1 5 Weight Stack Weight Plates 16 14 Tip guide rods back into an upright position in the tower frame Compress guide rod housings onto the springs and guide rods and fit up into the top of the tower frame Item Description Qty 1 Guide Rod Housing 2 2 Spring 2 3 Guide Rod 2 15 Select the LBS 75 or KG 375 option of the increment weight cap Press increment weight cap into the head plate assembly Item Description Qty 1 Increment Weight Cap 1 2 Head Plate Assembly 1 Page 18 of 38
• Page 21 - English - : 16 Thread cable end through the jam nut and into the head plate bayonet See Cable Handling Guide for details Item Description Qty 1 Cable 1 2 Nut M16 Hex Jam 1 3 Head Plate Bayonet 1 NOTE Check proper thread engagement To do so attempt to pass a 7mm Allen wrench through the portal in the head plate bayonet If it goes through more threads are needed to meet the minimum requirement Correct Depth Thread engagement exceeds minimum depth Incorrect Depth Thread engagement not deep enough 17 Select either the LBS or KG weight stack label Remove backing from label and apply to weight stack NOTE One weight stack label sheet LBS or KG is used for both weight stacks Item Description Qty 1 Weight Stack Label 1 2 Weight Stack 1 18 Test the tower assembly 19 Route cable out through hole at the bottom of tower side tube Route cable through the lower pulley assembly Page 19 of 38
• Page 22 - English - : 20 Slide the carriage bolt to the end of the slot in the lower pulley assembly using a 17mm wrench Item Description Qty 1 Carriage Bolt M10 x 15 50mm 1 Tighten hardware to 2025 271339 Nm 21 Install screws and washers securing the lower pulley assembly to the tower frame using an 8mm Allen wrench Item Description Qty 1 Cable 1 2 Lower Pulley Assembly 1 3 Washer Flat 38quot 4 4 Screw M10 x 15 25mm 4 Tighten hardware to 2025 271339 Nm Page 20 of 38
• Page 23 - English - : 22 Route cable through the pulleys brackets on the main frame Cable routes around pulleys and under the screw in the tube of the main frame NOTE Detail 1 Ensure the cable is routed correctly around pulleys and down the center of the tube between the brackets that go top to bottom in the tube Detail 2 Look through the window on the top of the tube to ensure the cable is routed beneath the screw and between the brackets Cable Routing Detail 1 Cable Routing Detail 2 Page 21 of 38
• Page 24 - English - : Install Seat Carriage Assembly 1 Slide long spacer pivot ball bearings and short spacers into the bearing housing on the main frame 2 Align the rear seat linkage with the bearing housing on the main frame 3 Install screws and washers securing the rear seat linkage to the main frame using an 8mm Allen wrench Item Description Qty 1 Rear Seat Linkage 1 2 Main Frame 1 3 Long Spacer 16904quot 2 4 Pivot 18889quot 1 5 Ball Bearing 1 6 Short Spacer 425quot 2 7 Washer Flat 38quot 2 8 Screw M10 x 15 25mm 2 Tighten hardware to 2025 271339 Nm 4 Slide long spacer pivot ball bearings and short spacers into the bearing housing on the seat carriage assembly 5 Align the bearing housing on the seat carriage assembly to the bracket on the main frame 6 Install screws and washers securing the seat carriage assembly to the main frame using an 8mm Allen wrench Item Description Qty 1 Seat Carriage Assembly 1 2 Main Frame 1 3 Long Spacer 4765quot 1 4 Pivot 675quot 1 5 Ball Bearing 2 6 Short Spacer 425quot 2 7 Washer Flat 38quot 2 8 Screw M10 x 15 25mm 2 Tighten hardware to 2025 271339 Nm Page 22 of 38
• Page 25 - English - : 7 Slide short spacers pivot and ball bearings into the bearing housing on the seat linkage Item Description Qty 1 Seat Linkage 1 2 Pivot 25quot 1 3 Short Spacer 425quot 1 4 Ball Bearing 2 5 Short Spacer 344quot 2 8 Align the bearing housing on the seat linkage assembly to the bracket on the main frame 9 Install screws securing the seat linkage assembly to the main frame using an 8mm Allen wrench Item Description Qty 1 Seat Linkage Assembly 1 2 Main Frame 1 3 Screw M10 x 15 25mm Flat Head 2 Tighten hardware to 2025 271339 Nm 10 Slide short spacers pivot and ball bearings into the bearing housing on the seat carriage assembly Item Description Qty 1 Seat Carriage Assembly 1 2 Pivot 25quot 1 3 Short Spacer 425quot 1 4 Ball Bearing 2 5 Short Spacer 344quot 2 11 Rotate seat linkage assembly to align with the bearing housing on the seat carriage assembly Page 23 of 38
• Page 26 - English - : 12 Install screws securing the seat linkage assembly to the seat carriage assembly using a 6mm Allen wrench Item Description Qty 1 Seat Carriage Assembly 1 2 Seat Linkage Assembly 1 3 Screw M10 x 15 25mm Flat Head 2 Tighten hardware to 2025 271339 Nm Install Handles 1 Install screws washers and locknuts securing the handle support bracket to the main frame using an 8mm Allen wrench and a 17mm wrench Item Description Qty 1 Handle Support Bracket 1 2 Screw M10 x 15 70mm 2 3 Washer Flat 38quot 4 4 Nut M10 x 15 Hex Nylock 2 Hand tighten hardware Slide the end of the handle assembly through the handle support bracket Align the bracket on the handle assembly with the main frame 3 Install screws washers and locknuts securing the handle assembly to the main frame using an 8mm Allen wrench and a 17mm wrench Item Description Qty 1 Handle Assembly 1 2 Screw M10 x 15 30mm 3 3 Washer Flat 38quot 6 4 Nut M10 x 15 Hex Nylock 3 Hand tighten hardware 4 Tighten all the hardware from Steps 13 to 2025 2733 Nm Page 24 of 38
• Page 27 - English - : 5 Slide end cap onto the end of the handle assembly Item Description Qty 1 Handle Assembly 1 2 End Cap 1 6 Ensure set screws are facing the bottom of the machine Tighten set screws in the end cap using a 4mm Allen wrench Item Description Qty 1 End Cap 1 2 Set Screw 2 Tighten hardware to 810 1114 Nm 7 Repeat Steps 26 to install the right handle assembly Install Seat and Back Pads 1 Install screws and washers securing the seat pad to the main frame using an 8mm Allen wrench Item Description Qty 1 Seat Pad 1 2 Washer Flat 38quot 4 3 Screw M10 x 15 30mm 4 Tighten hardware to 4050 inlb 4556 Nm Page 25 of 38
• Page 28 - English - : 2 Install screws and washers securing the back pad to the back adjustment assembly using an 8mm Allen wrench Item Description Qty 1 Back Pad 1 2 Back Adjustment Assembly 1 3 Washer Flat 38quot 2 4 Screw M10 x 15 30mm 2 5 Hole Plug 1quot 4 Tighten hardware to 4050 inlb 4556 Nm 3 Install hole plugs to the back adjustment assembly using a rubber mallet 4 Pull detent pin out and slide back adjustment assembly into the main frame TIP BreakFree CLP can be used to lubricate the back adjustment assembly Spray BreakFree CLP or apply with a cloth to the plated back adjustment post Item Description Qty 1 Back Adjustment Assembly 1 2 Main Frame 1 5 Install screw securing the seat adjust handle to the back adjustment assembly using an 8mm Allen wrench Install screw to the back adjustment assembly using an 8mm Allen wrench Item Description Qty 1 Seat Adjust Handle 1 2 Back Adjustment Assembly 1 3 Screw M10 x 15 25mm 2 Tighten hardware to 2025 271339 Nm Page 26 of 38
• Page 29 - English - : Install Front and Top Caps 1 Set front shrouds into the bottom cap Install screws securing the front cap to the tower frame using a 10 mm wrench Item Description Qty 1 Front Cap 1 2 Front Shroud 1 3 Front Shroud Right 1 4 Screw M6 HCS 50 mm 4 Tighten hardware to 1013 inlb 1115 Nm 2 Install screws securing the front cap to the tower frame using a 10 mm socket wrench and ratchet NOTE Screw heads can be accessed from the top or bottom Item Description Qty 1 Front Cap 1 2 Screw M6 HCS 50 mm 4 Tighten hardware to 1013 inlb 1115 Nm 3 Press grommets into holes at the top of the tower frame 4 Install screws securing the tube caps to the tower frame using a Phillips screwdriver Item Description Qty 1 Top Cap 1 2 Tube Cap 2 3 Screw 8 x ¾quot Phillips 2 4 Grommet 2 Tighten hardware to 1013 inlb 1115 Nm Page 27 of 38
• Page 30 - English - : 5 Press top cap down into the holes at the top of the tower frame 6 Choose the appropriate language from the multilingual label sheet Remove backing from multilingual label and apply to the and right slots in the front cap Item Description Qty 1 Multilingual Label with General Warning 1 2 Front Cap 1 Connect Cable to Main Frame 1 Route cable up and over the pulley in the seat carriage assembly NOTE Ensure the cable is routed correctly around pulleys and down the center of the tube between the brackets that go top to bottom in the tube and under the screw Page 28 of 38
• Page 31 - English - : 2 Thread cable end through the jam nut and into the rod end bearing a minimum of 12mm Item Description Qty 1 Rod End Bearing 1 2 Jam Nut M10 1 3 Cable 1 3 Install screw washers and locknut securing the bushings and rod bearing end to the main frame using an 8mm Allen wrench Item Description Qty 1 Rod End Bearing 1 2 Bushing 2 3 Screw M10 x 15 55mm 1 4 Washer Flat 38quot 2 5 Nut M10 x 15 Hex Nylock 1 Tighten hardware to 2025 271339 Nm Test Unit For Proper Operation Page 29 of 38
• Page 32 - English - : Product Information Specifications Machine Weight 592 lbs 269 kg Size L x W x H in 86 x 40 x 53 cm 218 x 102 x 135 Live Area L x W x H in 98 x 64 x 77 cm 249 x 163 x 196 Max User Weight 300 lbs 136 kg Weight Stack 2625 lbs 13125 kg NOTE Weight Stack weight includes increment weight 75 lbs 375 kg Page 30 of 38
• Page 33 - English - : Cable Handling Guide Cable Terminations Tensioning and Wear Guide Cable Connections with threaded cable ends are required to be installed and maintained following the specifications identified below Failure to follow these specifications can lead to the dislocation of the threaded cable during use and can cause serious injury Along with securing the threaded cable end and jam nut it is important to check the entire unit and ensure that all hardware is securely fastened and not loose upon completion of cable installation WARNING Use of non certified techs note Service warranties may be void if a nonCybexcertified technician performs service work Replacement of any strength cables should be performed by a Cybex certified technician Cable Terminations 1 Cable must be threaded at least ½ inch 127mm into termination points at headplate A and framecarriage B 2 Certain models are now equipped with a bayonet portal to assist checking proper thread engagement To do so attempt to pass a 7mm Allen wrench through the portal if it goes through more threads are needed to meet the minimum requirement 3 When proper thread engagement is reached tighten jam nut to 2025 FTLBS 272 340 Nm using a 24mm wrench Page 31 of 38
• Page 34 - English - : Tensioning Cable Cable should have enough tension so it stays seated into the pulley but not so tight that it pulls the head plate the weight plate below it 1 If the head plate has loosen the jam nuts at the terminations and loosen the threaded plugs a half turn until the head plate comes to rest on the weight plate below Check that the cables threaded plugs are engaged at least 12 127mm at each termination point SEATED HEAD PLATE SUSPENDED HEAD PLATE 1 No gap 1 Gap 2 Bayonet obstructing weight stack pin 2 Ensure that the weight stack selector pin can fully engage into each weight plate Item Description Qty 1 Weight Stack Selector Pin 1 3 When proper thread engagement is reached tighten jam nut to 2025 FTLBS 272 340 Nm using a 24mm wrench Page 32 of 38
• Page 35 - English - : Strength Cable Wear Guide Replace cable at first sign of any of the following FRACTURES Casing can crack or fracture under strains during use Any crack in the casing merits cable replacement even if no wire rope is exposed Be especially observant for fractures near the components on the cable assembly IE Nylon Ball Nico Loop Threaded Plug etc TWISTINGBINDING Inspect casing to ensure wire rope is not twisting within its casing Any sign of the cable twisting should be replaced immediately BULGING Internal wire rope strands can break within and coil causing a bulge to appear Cable should retain same outside diameter throughout FRAYEDEXPOSED WIRE ROPE Any exposed wire rope protruding through the casing or at either end FLATTENED Section of cable is compressed and will not retain its shape outside diameter PERMANENTLY BENT Cable has kink and prohibits cable from laying straight Wire rope may be unraveling beneath casing and is compromised warranting replacement ENDS SEPARATING Watch for component end of cable to pull away from cable assembly look for exposed wire rope Page 33 of 38
• Page 36 - English - : Bolt to Floor Guide Introduction Life Fitness Family of Brands designs its products to be stable when used as designed Because strength training is dynamic we cannot predict how users will ultimately use the products in all circumstances Therefore Life Fitness Family of Brands recommends that strength training equipment be secured to a solid level surface to stabilize and eliminate rocking or tipping over Each new unit shipped comes with a multilanguage hangtag stating the importance of bolting the unit down as a safety precaution It is the facilitys responsibility to adhere to local and regional building codes Delivery and Installation Tips All Anchors Fasteners must have minimum embedment in concrete floor not including screed regardless of woodtilerubber over subfloor See Anchor Types for maximum subfloor thickness between unit and concrete to equipment foot must be made of flooring or other material ie no air gaps DO NOT reuse fasteners Static and Dynamic anchors are designed for onetime use only Factor in equipments feet height when selecting fastener length Factor in flooring thickness when selecting fastener length It is also recommended to drill an additional 12 127 mm of depth beyond the length of the fastener being used to ensure that debris does not block the entry of the anchor Minimum concrete compressive strength 3000 psi 20 Nmm2 Anchoring All anchors must have a minimum embedment into concrete regardless of woodtilerubberscreed over subfloor Dynamic anchors must have a minimum embedment depth in concrete to ensure maximum security and pull out force See Anchor Types for embedment depth minimums Building Codes It is the facilitys responsibility to adhere to local and regional building codes Please verify with the customer to ensure that they are aware of this Carpeting If bolted down to carpet flooring be sure to use a box cutter knife to cut the carpet threads around each foot This will help avoid the carpet threads from being wrapped around and pulled by the drill bit Competitor Product The bolt down guidelines and procedures for Cybex products were determined by the companys Engineering and Installation Development groups These guidelines include which anchors to use and positioning of the anchors are required for Cybex product Cybex does not have that level of specification or engineering input for competitive product Cybex installation teams are not permitted to anchor competitor equipment Drilling It is also recommended to drill an additional 12 127 mm of depth beyond the length of the fastener being used to ensure that debris does not block the entry of the anchor This can be done by marking your drill bit with a piece of tape While it is recommended that a vacuum be used to clean up debris this will not account for all the debris that will settle at the bottom of the drilled hole Page 34 of 38
• Page 37 - English - : Anchor Types Anchor Subfloor between unit and concrete 0 to 12 127mm thick Subfloor between unit and concrete over 12 127mm thick Static Imperial KHEZ 14 x 4 KHEZ 14 x 5 Metric HUSH 6mm x 120mm HUSH 6mm x 150mm Anchor Specifications Static Anchor Minimum Concrete Thickness Minimum Drill Depth in Concrete Minimum Concrete Embedment Minimum concrete compressive strength KHEZ 14 418 105mm 12 127mm beyond anchor length 212 635mm 3000psi 20 Nmm2 HUSH 6mm 3332quot 100mm 2564quot 10mm beyond anchor length 2164 55mm 3000psi 20 Nmm2 Pullout Force Cybex specifies Hilti static and dynamic anchors According to the anchor manufacturer the recommended design pullout force in tension for the specified anchors when properly installed in cracked concrete is provided in the side table This table should be used for reference only for additional and uptodate information on the anchor capabilities or the design pullout force in other substrates please consult Hilti directly at httpswwwushilticom Selected Anchor Design Resistance in Tension KHEZ ¼ x 4 830 lb HUSH 6MM x 120MM 33 kN KHEZ 38 x 4 1535 lb KHEZ 38 x 5 1535 lb HUSH 8MM x 120MM 33 kN HUSH 8MM x 150MM 33 kN HSL3 M 840 2000 lb HST M12 x 11520 8 kN HST M12 x 195200 8 kN KBTZ 38 x 334 1615 lb Design strength extracted from the Hilti Anchor Fastening Technology Manual issued September 2014 Tools Required WARNING Adhere to manufacturers equipment warnings and guidelines Follow manufacturers instructions for proper usage Static Anchor Floor scanner rebar detector optional 1 Lshape SDS rotary hammer 14quot x 12quot 6mm x 305mm carbide drill bit for 14 6mm anchors 38quot x 12quot 8mm x 305mm carbide drill bit for 38 8mm anchors Safety glasses Extension cord Impact wrench Vacuum for debris Page 35 of 38
• Page 38 - English - : Static Anchor Procedure CAUTION If it is possible that the length of your bolt will not provide the minimum requirement of 25 635mm of engagement a longer anchor should be used 1 Place unit into position to be mounted and cycle unit to set stance 2 Each foot must get at least one static fastener 3 Wearing protective glasses drill down into the flooring to the required depth as perpendicular as possible ensuring that the foot thickness is being accounted for refer to Anchor Selection and Foot Dimensions 4 Insert fastener and tighten to 18 FootPounds 24Nm for 14 6mm anchor or 40 FootPounds 54Nm for 38 8mm anchor NOTE If the legsframe do not contact the mounting surface DO NOT pull down with the fastener or anchor Loosen frame hardware and retighten to allow machine to align Page 36 of 38
• Page 39: Foot Dimensions Use below image to determine foot specifications Page 37 of 38
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