Cal Flame FRP-906-2-D 55000 Beige Composite Outdoor Fireplace

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User Manual

This is the main product document for model FRP-906-2-D.

The file format is pdf, 32 pages, you can download this manual here .

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Copyright 2011 LMS, Inc. All rights re-
served. Duplication without written consent
is strictly prohibited.
Cal Flame ® is a registered trademark.
Due to continuous improvement programs,
all models, operation, and/or specications
are subject to change without prior notice.
LTR50001006, Rev. B
5/26/11
250-407
Installation
Placement and Location ............................6
Leak Testing Procedure.............................7
Liquid Propane (LP)................................8
Natural Gas .....................................11
Fireplace Burner Installation .......................12
Fire Pit Burner Installation .........................14
Fireplace Log Set Placement........................16
“Fire on Ice” Glass Placement ......................17
High Elevation Installation .........................18
Natural Gas Conversion............................18
Operation
Lighting Instructions for Automatic Starter ...........21
Lighting Your Wood Burning Fireplace................23
Maintenance
Appendix
Replacement Parts ...............................25
Limited Warranty.................................28
Save these instructions!
California Proposition 65 Warning:
Chemicals known to the State of
California to cause cancer, birth
defects or other reproductive
harm are found in and/or creat-
ed by the combustion of natural
gas, propane, butane and other
fuels. Always operate this unit as
described in the owner’s manual
and in well ventilated areas.
Read this before installing or operating your
new Cal Flame repit or replace.
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Safety Instructions
1
Fireplaces and Firepits
LTR50001006, Rev. B
www.c a l s pa s. c o m
Safety Instructions
What To Do If You Smell Gas
Shut off gas to the repit or replace.
Extinguish any open ame.
Do not try to light the appliance.
If odor continues, keep away from the appliance and
immediately call your gas supplier or your re depart-
ment.
WARNING: Improper installation, adjustment,
alteration, service or maintenance can cause in-
jury or property damage. Read the installation,
operating and maintenance instructions thoroughly be-
fore installing or servicing this equipment.
Cal Flame replaces and repits are
designed for outdoor use only.
Do not store combustible materials, gasoline
and any other ammable vapors and liquids.
An LP cylinder not connected for use shall not be stored in the
vicinity of this or any other appliance.
Carbon Monoxide Hazard
This appliance can produce carbon monoxide
which has no odor.
Using it in an enclosed space can kill
you.
Never use this appliance in an en-
closed space such as a camper, tent,
car, or home.
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Safety Instructions
Fireplaces and Firepits
LTR50001006, Rev. B
www.c a l s pa s. c o m
Operation
Do not use charcoal or other solid fuel in gas burning re-
places and re pits.
Do not use your repit or replace for cooking.
In the event that a burner goes out, turn burner knobs to the full
OFF position and let it air out. Do not attempt to use the repit or
replace until the gas has had time to dissipate.
Keep all electrical supply cords away from the heated areas of the
replace or repit.
Never use the replace or repit in windy conditions. If used in a
consistently windy area a windbreak will be required. Always ad-
here to the specied clearances listed in this manual.
When handling LP gas line and connectors, do not allow them to
come in contact with any metal surfaces. Do not drop LP connec-
tors.
LP gas sources to the replace or repit must be regulated. Do
not operate if regulator has been removed. Fire or explosion can
occur.
Never leave the replace or repit unattended when in use.
Never allow clothing or other ammable materials come in contact
with any hot surface until it has fully cooled. Never wear loose
tting or hanging garments while using your replace or repit.
Fabric may ignite and result in personal injury.
Clothing or other ammable materials should not be hung from the
appliance, or placed on or near the appliance.
When using the repit or replace, do not touch the rock, re
screen, or immediate surroundings, as these areas become ex-
tremely hot and could cause burns.
Do not heat any unopened glass or metal container of food in the
replace or repit. Pressure may build up and cause the container
to burst, possibly resulting in serious personal injury or damage to
the replace or repit.
Do not reach over your repit when hot or in use.
Never line repit or replace with aluminum foil.
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Safety Instructions
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Fireplaces and Firepits
LTR50001006, Rev. B
www.c a l s pa s. c o m
Maintenance and Repair
Spiders and other insects can nest in the burners and block the gas
and airow to the burner ports. This creates a dangerous condi-
tion that can result in a re from behind the valve panel. Inspect
and clean the burners periodically and follow the guidelines in the
maintenance section of this manual.
The appliance should be inspected before use and at least annually
by a qualied service person.
More frequent cleaning may be required as necessary. It is impera-
tive the control compartment, burner and circulation air passage-
ways of the appliance be kept clean and free.
Any guard or other protective device removed for servicing the ap-
pliance must be replaced prior to operating the appliance.
If it is evident there is excessive abrasion or wear of any of the
components, if the fuel supply hose is cut or cracked, it must be
replaced prior to the appliance being put into operation.
Inspect the fuel supply connection for signs of leakage (including
the hose for LP models) before each use of the appliance.
Unless specically recommended in this manual, do not repair or
replace any part of your repit or replace. Have a qualied techni-
cian perform all service. Any repairs made by a non-LMS approved
dealer technician will void your warranty.
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Safety Instructions
Fireplaces and Firepits
LTR50001006, Rev. B
www.c a l s pa s. c o m
Storage
When your replace or repit is not in use, turn off the gas at the
source.
Do not store the liquid propane (LP) cylinder in the vicinity of this
or any other appliance when it is not being used.
This appliance can be store indoors only if it has been discon-
nected from its fuel supply.
Store LP gas cylinders outdoors in a well-ventilated area out of
reach of children. Disconnected sylinders must have threaded
valve plugs tightly installed and must not be stored in a building,
garage, or any other enclosed area.
To extend the life of your replace or repit, protect and cover
it from the elements when not in use. Ensure the appliance has
ample time to cool off after use and prior to installing storage
cover. Damage caused to storage cover due to heat or burns are
not covered by warranty.
Precautions Regarding Children
Never leave children unattended in the area where the replace
or re pit is being used. Close supervision of children is necessary
when any appliance is used near children.
Do not store items of interest to children around or below the re-
place or re pit.
Never allow children to sit or stand on any part of the replace or
re pit.
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Installation / Assembly
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Fireplaces and Firepits
LTR50001006, Rev. B
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Set-Up
You are responsible for ensuring that a natural gas line (if required)
is installed and safe for use. We recommend that a licensed con-
tractor install your replace or repit. Installation must conform to
local codes, or in the absence of local codes, with either the Na-
tional Fuel Gas Code, ANSI Z223.1 / NFPA54, Natural Gas and
Propane Installation Code, CSA B149.1, or Propane Storage
and Handling Code, B149.2), as applicable.
Do not use an extension cord to supply power to your replace or
repit. Such use may result in re, electrical shock or other per-
sonal injury. Do not install a fuse in the neutral or ground circuit.
A fuse in the neutral or ground circuit may result in an electrical
shock hazard. Do not ground this appliance to a gas supply pipe or
hot water pipe. Keep any electrical supply cords and the fuel supply
hose away from any heated surfaces.
To prevent re and smoke damage, remove all packaging material
before operating the replace or repit.
Installation must conform with local building and/or re codes, or in
the absence of local codes:
National Fuel Gas Code ANSI Z223.1 / INFPA 54 (for installation in
the United States)
CSA B149.1 Natural Gas and CAN/CGA-BIL/9-2, Propane Installa-
tion code (for installation in Canada).
Installation
Installation and service must be performed by a quali-
ed installer, service agency or your natural gas or liquid
propane (LP) gas provider.
Most cities and counties require permits for exterior construction and
electrical circuits. In addition, some communities have codes requiring
residential barriers such as fencing and/or self-closing gates on prop-
erty to prevent unsupervised access to the property by children under
the age of 5. Your dealer can provide information on which permits
may be required and how to obtain them prior to the delivery of your
equipment.
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Installation / Assembly
Fireplaces and Firepits
LTR50001006, Rev. B
www.c a l s pa s. c o m
Placement and Location
Cal Flame replaces and repits are designed for
outdoor use only.
Never locate this appliance in a building, garage, or any other en-
closed room or under a sealed overhead structure, or in any type
of enclosed area such as a garage, shed, or breezeway. Keep clear
of trees and shrubs.
Do not place replace or re pit under or near windows or vents
that can be opened into your home.
Maintain sufcient distance as to not overheat any overhead com-
bustible material such as a patio cover.
The area surrounding your replace or repit should be kept clean
and free from ammable liquids and other combustible materials
such as mops, rags or brooms, as well as solvents, cleaning uids,
and gasoline.
Do not block the vents located near the base of your repit or
replace as gas may build up in case of leak and cause serious
damage.
Do not install or operate your replace in such a manner that the
cross ventilation openings are blocked. Fresh air must be able to
pass though installed vents to safeguard against residual gas ac-
cumulation. Failure to allow proper ventilation may cause re or
explosion.
Do not locate appliance where it can get excessively wet. Do not
use this appliance if any part has been underwater. Immediately
call a qualied service technician to inspect the unit and to replace
any part of the control system and any gas control which has been
underwater.
Place your repit or replace on a at and stable surface in an
outdoor location such as a patio deck.
Locate your repit or replace adjacent to the gas supply line (LP
or NG), preferably with the shortest gas line run possible.
Maintain the following clearances to combustible materials on all
Cal Flame replaces and re pits.
Sides and back 48 inches (122 cm) (measured from side)
Top 120 inches (305 cm) (measured from hearth)
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Installation / Assembly
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Fireplaces and Firepits
LTR50001006, Rev. B
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Leak Testing Procedure
Perform a leak test at least once a year whether the gas supply cylinder
has been disconnected or not. In addition, whenever the gas cylinder
is connected to the regulator or whenever any part of the gas system
is disconnected or replaced, perform a leak test.
As a safety precaution, remember to always leak test your replace
or repit outdoors in a well-ventilated area. Never smoke or permit
sources of ignition in the area while doing a leak test. Do not use a
ame, such as a lighted match to test for leaks. Use a solution of soapy
water.
Prepare a leak testing solution of soapy water by mixing in a spray 1.
bottle one part liquid soap to one part water.
Make sure all the control knobs are in the OFF position.2.
Turn on the gas.3.
On natural gas systems, turn the main feed valve to the burn-
er.
On LP systems, turn the cylinder valve knob counter clockwise
one turn to open.
Apply the leak-testing solution by spraying it on joints of the gas 4.
delivery system. Blowing bubbles in the soap solution indicates
that a leak is present.
Stop a leak by tightening the loose joint or by replacing the faulty 5.
part with a replacement part recommended by the manufacturer.
Do not attempt to repair the cylinder valve if it is damaged. The
cylinder must be replaced.
Turn the control knob back to the full OFF position.6.
If you are unable to stop a leak:
Turn the control knob back to the full OFF position.1.
Shut off the gas supply to the replace or repit and release pres-2.
sure in the hose and manifold by turning the control valve one
quarter turn counter-clockwise.
On LP systems, remove the cylinder from the replace or repit.3.
Call an authorized gas appliance service technician or an LP gas 4.
dealer.
Do not use the appliance until the leak is corrected.
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Installation / Assembly
Fireplaces and Firepits
LTR50001006, Rev. B
www.c a l s pa s. c o m
Liquid Propane (LP)
Requirements
The 20 lb LP gas supply cylinder used with LP models must be con-
structed and marked in accordance with the specications for LP-gas
cylinders as required by the U.S. Department of Transportation (DOT)
or the CAN/CSA B339, Cylinders, Spheres and Tubes for the Transpor-
tation of Dangerous Goods.
Manifold Pressure: For plumbed-in LP installation, use a regulator.
Supply Pressure: Maximum line pressure for plumbed-in propane is
14” W.C psi (3.5 kPa). Minimum line pressure for propane is 11” W.C.
Pressure Regulator: The unit must be used with the gas pressure
regulator. The regulator will control and maintain a uniform gas pres-
sure in the manifold. The burner orice has been sized for the gas
pressure delivered by the regulator.
Cylinder Specication: Any LP gas supply cylinder used with this
repit or replace must be approximately 12 inches in diameter and
18 inches high. The maximum fuel capacity is 20 lbs. of propane, or
5 gallons. Full cylinder weight should be approximately 38 lbs. (43.7
lbs. nominal water capacity.) Always use the cylinder dust cap on the
cylinder valve outlet during transport and when the cylinder is not
connected to the repit or replace.
Transporting Gas Cylinder: Only one cylinder should be transport-
ed at a time. Transport cylinder in an upright and secure manner with
control valve turned off and the dust cap in place.
Enclosures: Ensure cylinder valves are always readily accessible. A
door on the enclosure to gain access to the cylinder valve is accept-
able, provided it is non-locking and can be opened without the use of
tools.
If you build an enclosure for an LP gas cylinder, follow these recom-
mended specications and follow local codes.
Enclosures for LP gas supply cylinders need to be ventilated by open-
ings at the level of the cylinder valve and at oor level. This is accom-
plished by:
1) Having one side of the enclosure shall be completely open,
Or, for an enclosure with four sides, a top and bottom:
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2) Having at least two ventilation openings at cylinder valve level in
the side wall, equally sized, spaced at 180 degrees (3.14 rad), and
unobstructed. Make sure each opening has a total free area of not
less then ½ square inch per pound (3.2 sq. cm/kg) of stored fuel
capacity and not less then a total free area of 10 square inches
(64.5 sq. cm).
Ventilation openings need to be provided at oor level with a total
free area of ½ inch per pound (3.2 sq. cm/k) of stored fuel capacity
and not less than a total free area of 10 square inches if the ventila-
tion openings at oor level are in a side wall, make sure there are
at least two openings. The bottom of the openings shall be at oor
level and the upper edge no more than 5 inches (127 mm) above
the oor. The openings need to be equally sized, spaced at 180
degrees (3014 rad) and unobstructed.
Make sure every opening has minimum dimensions to permit the
entrance of a 1/8 inch (3.2mm) diameter rod.
There shall be a minimum clearance of 2 inches (40.8mm) between
the lower surface of the oor and the LP gas supply cylinder enclosure
and the ground.
Check the rating plate to make sure the gas supply you are hooking up
to is the gas type the repit or replace is manufactured for.
If you do not have an updated ller valve on your existing propane
tank, you will need to purchase one at your local hardware store, as
you will not be allowed to rell the tank at any lling station.
Use the pressure regulator and hose assembly supplied with LP mod-
els. Replacement pressure regulator and hose assemblies must be
those specied in this manual.
The 20 lb LP gas cylinder used must include a collar to protect the
cylinder valve.
Be certain to mount or set the 20 lb LP gas cylinder on a at surface
and restrain it to prevent it from tipping.
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Installation / Assembly
Fireplaces and Firepits
LTR50001006, Rev. B
www.c a l s pa s. c o m
Connection
Inspect the hose shipped with the unit for damage. Never attempt to
use damaged or plugged equipment. See your local LP gas dealer for
repairs. After inspecting the LP hose shipped with the unit, connect the
end with the female tting on the hose to the male tting on the on/off
gas valve at the end of the hose. Tighten ttings using two wrenches.
When connecting the regulator assembly to the tank valve, hand tight-
en the black QCC-1 nut clockwise. DO NOT use a wrench to tighten.
See the gure below.
Purge the gas supply line of any trapped air prior to the rst ring of
the unit.
During the initial purging and subsequent lightings, NEVER allow gas
to remain in the “Open” position without rst placing and igniting the
re starter.
Locate the hose out of the pathways where people may trip over it or in
areas where the hose may be subjected to accidental damage.
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Fireplaces and Firepits
LTR50001006, Rev. B
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Natural Gas
The appliance and its individual shut off valve must be disconnected
from the gas supply piping system during any pressure testing of the
system at test pressures in excess of ½ psig (3.5kPa).
This appliance must be isolated from the gas supply piping system by
closing its individual manual shut off valve during any pressure testing
of the gas supply piping system at test pressures equal to or less than
1/2 psig (3.5kPa).
Requirements
Always check the rating plate to make sure the gas supply you are
hooking up to is the gas type the repit or replace is manufactured
for.
The installation of this appliance must conform with local codes or,
in the absence of local codes, to the national fuel gas code, ANSI
Z223.1a-1998. Installation in Canada must be in accordance with the
standard CAN/CGA-B149.2, Propane Installation Code. Natural gas
connection must be performed by a licensed contractor or local gas
company representative.
Ensure that the service supplying the repit or replace is tted with a
conveniently positioned shut off valve with easy access.
Installation
Connect the incoming gas supply line to the on/off gas valve of the
appliance. Make certain ALL gas connections are tight, turn the on/
off valve at the unit to the ‘on’ position and use soap and water to
test for leaks. Gas will be released at the burner for this duration. DO
NOT USE AN OPEN FLAME AND REMOVE BATTERY FROM IGNITER
BEFORE PERFORMING THIS TEST. An authorized gas appliance
installer must provide this installation service. Note that the
correct natural gas orice must also be installed prior to fuel line hook
up to maintain proper ame height and clean burn of fuel.
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Installation / Assembly
Fireplaces and Firepits
LTR50001006, Rev. B
www.c a l s pa s. c o m
Fireplace Burner Installation
This procedure describes how to access the gas lines for installation.
Gas installation should be performed by a qualied contractor.
Slide the hearth base out of 1.
the replace.
Pull the gas ex line through 2.
the slot in the hearth base
and connect it to the burn-
er.
Slide the burner into the 3.
slot in the hearth base.
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Fireplaces and Firepits
LTR50001006, Rev. B
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While holding the burner in 4.
place, extend the wire from
the burner to the sparker
switch located on the right
side of the replace. Con-
nect the wire to the electric
sparker.
Slide the hearth base back 5.
into the replace.
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Installation / Assembly
Fireplaces and Firepits
LTR50001006, Rev. B
www.c a l s pa s. c o m
Fire Pit Burner Installation
The log set and crushed lava rock are shipped together on applicable
models. Remove the log set and un-pack all components. The logs are
fragile -- use care when handling.
Turn the re pit on its side. Connect the piezoelectric starter and attach
the ex hose for the gas supply.
Place the re pit back down on its pedestal. Attach the gas ex hose
to the burner.
Note: If you want to convert the orice from LP to NG, this is location
of the orice. See next page for gas converstion instructions.
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Set the burner in the center of the pit.
Place the rocks on top of and around the burner.
Arrange the log set on top.
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Installation / Assembly
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LTR50001006, Rev. B
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Fireplace Log Set Placement
The log set, log grate and crushed lava rock are shipped together on
applicable models. Remove the log set and un-pack all components.
The logs are fragile -- use care when handling.
Once the replace is in position, level and safely hooked up to the
proper fuel supply, install the log grate over the plate burner.
Place the lava rock around the at burner plate. DO NOT place the lava
rock on the burner plate as it will affect the ow of the ame.
Place the ceramic re logs on the grate. Start by laying one log in the
center of the grate length wise.
Lay the other logs (quantity may vary by unit type) over the rst log
as shown below.
NOTE: Be sure unit is cool before touching any of the compo-
nents.
Place two logs lengthwise in the grate and position remaining logs
over them in an angled position as shown. Ensure the logs are placed
securely to avoid any movement.
18” Log Set 24” Log Set
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Fireplaces and Firepits
LTR50001006, Rev. B
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“Fire on Ice” Glass Placement
Some re pit owners have the “Fire on Ice” option which uses decora-
tive glass chips instead of lava rocks and a log set. (This option is avail-
able to all re pit owners and may be ordered directly from Cal Flame.
See page 26 for order information.)
You will receive two bags of different colored glass. Open the bag of
lighter colored glass and pour it into the shallow pit on top of and
around the burner. Distribute the glass in an even layer.
Then open the bag of darker colored glass and pour it into the center
of the re pit as shown in the gures below. This will create an attrac-
tive two-tone effect.
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Installation / Assembly
Fireplaces and Firepits
LTR50001006, Rev. B
www.c a l s pa s. c o m
High Elevation Installation
Your replace or re pit is approved for elevations up to 4500 feet in
the US and Canada.
When installing this appliance at an elevation above 4500 feet in the
US, it may be necessary to decrease the input rating by changing the
existing burner orice to a smaller size. Reduce the input by 4% for
each 1,000 feet above sea level, unless the heating value of the gas
has been reduced, in which case this general rule will not apply. To
identify the proper orice size, check with your local gas utility.
When installing this unit at an elevation above 4,500 feet in Canada
check with your local authorities. Consult the local gas utility for assis-
tance in determining the proper orice for your location.
Natural Gas Conversion
For Both Fireplaces or Fire Pits
CAUTION: This service is to be completed only by an authorized gas
appliance installer. Do not attempt this conversion on your own as
there is risk of serious injury or death.
To The Authorized Gas Appliance Installer:
All Cal Flame replaces and repits are shipped from the factory
equipped to burn on liquid propane fuel. Enclosed with this kit is a
natural gas conversion kit for converting this unit to natural gas. To
perform this conversion, follow the directions below and to the local
regulation standards in your area.
Make sure unit is not in operation and is cool enough to perform 1.
this service. Shut off and disconnect propane fuel source at the
regulator end.
Carefully remove the storage cover, lava rocks and re logs. Turn 2.
unit over to access hose connections underneath.
While holding the propane orice in place with a wrench, unscrew 3.
brass tting on fuel inlet hose. Unscrew propane orice and re-
move.
Using the new brass natural gas orice re-install the parts in the 4.
same sequence. Turn the protective screen / air intake sleeve to al-
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low a controlled amount of air ow through the screen and into the
fuel supply tube. Flame should have good retention. For a proper
burn and as a general rule, the air shutter for propane installation
should be completely open, and the air shutter for NG installation
should be mostly closed. This can be adjusted later to create a
clean and desired ame.
Refer to photo below for proper placement of parts. The washer 5.
should insert next to the protective screen cover, then the spring is
to be aligned with the hole and nally the natural gas orice is to
be threaded into the end of the fuel inlet leading into the burner.
Once tight the other brass tting connection can be made from the
fuel line tted between the valve and the orice.
Connect natural gas supply hose (not included with kit) from sup-6.
ply source. Test for leaks.
Once the conversion is completed and leak tested, reload the re-7.
place or repit with the lava rocks and re logs. Test the unit while
in place and verify it works properly. If ame from burner is not
properly adjusted you can adjust air intake by turning the protec-
tive screen cover and air intake sleeve on the fuel supply tube.
Orice
assembly
for re pit
burners
Orice
assembly
for replace
burners
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Using Your Grill
Fireplaces and Firepits
LTR50001006, Rev. B
www.c a l s pa s. c o m
WARNING: DO NOT use solid fuel, such as wood or
charcoal, in gas fueled replaces or re pits.
Upon completing the gas line connection, a small amount of air will be
in the lines. When the rst lighting the burner, it will take a few seconds
for the lines to purge themselves of this air.
Once the purging is complete, the burner will light and operate as in-
dicated in the instruction manual. Subsequent lighting of the appliance
will not require purging unless the gas supply has been disconnected.
Inspect the burner before each use of the appliance. If there is any
evidence that the burner is damaged, it must replaced before operat-
ing. Upon completing the gas line connection, a small amount of air will
be in the lines. When rst lighting the burner, it will take a few minutes
for the lines to purge themselves of this air. Subsequent lighting of the
appliance will not require such purging.
Never allow the ON / OFF valve to remain in the open position without
placing a burning match on top of the burner FIRST!
You must have clear and easy access
to the ON / OFF valve AFTER the appli-
ance is installed and connected to the
gas supply in order to safely turn of the
burner.
Make sure the burner is in place prior
to using the appliance. If the burner is
damaged, install a replacement burner
as specied by the manufacturer.
For your safety, read before lighting.
Before operating smell all around the appliance area for gas odors
and next to the oor because some gases are heavier then air and
will settle on the oor.
Use only your hand to turn the manual gas control valve. Never use
tools. If the valve will not turn by hand, do not try to repair it. Call
a qualied service technician. Force or attempted repair may result
in a re or explosion,
Do not use this appliance if any part has been under water. Imme-
diately call a qualied service technician to inspect the appliance
If you do not follow
these instructions ex-
actly, a re or explo-
sion may result, caus-
ing property damage,
personal injury, or
loss of life.
Operation
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Using Your Grill
21
Fireplaces and Firepits
LTR50001006, Rev. B
www.c a l s pa s. c o m
and replace any part of the control system and any gas control
which has been under water.
Make sure the ignitor battery has been installed properly. Ignitor
will not operate properly without a battery installed.
Lighting Instructions for Automatic
Starter
Remove protective storage cover and locate the manual gas con-1.
trol valve and igniter button on the replace.
Make sure fuel supply is properly connected and turned on at the 2.
source.
Depress igniter button until you hear it sparking. You will hear a 3.
small popping noise. Keep igniter button pushed in while slowly
turning the fuel ow valve to the full ow position at the replace.
The replace should light within 5 seconds. If you do not hear the
igniter sparking you may need to replace the battery. The starter
uses one standard AAA battery, located directly behind the rubber
push button knob. (Unscrew knob to access battery.) Note some
models ship with the batteries removed or may not be included
with your model.
If a ame does not start within 10 seconds, shut off all gas supply 4.
and wait ve minutes to allow all gas fumes to clear. Re-try or go
to trouble-shooting and start again from step 1.
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22
Using Your Grill
Fireplaces and Firepits
LTR50001006, Rev. B
www.c a l s pa s. c o m
To Turn Off Gas
Turn the ON/OFF valve to the off position at the unit for natural gas
unit. For LP unit, turn the ON/OFF valve to the OFF position at the unit
and then turn the valve on the LP tank to the OFF position clockwise.
NOTE
The propane regulator in this appliance is equipped with a low ow
protection device. Unless the propane cylinder valve is opened before
the valve, the gas ow will be reduced resulting in a very small ame.
To reset this device, shut off the valve, disconnect the hose from the
cylinder to relieve the pressure, then close the propane cylinder valve.
Follow the lighting procedure ensuring the propane cylinder valve is
opened before the unit is.
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Using Your Grill
23
Fireplaces and Firepits
LTR50001006, Rev. B
www.c a l s pa s. c o m
Lighting Your Wood Burning Fireplace
Your wood burning replace is designed to use a grate to hold the
wood to be burned approximately 2”-3” off the base. This allows air to
get to the bottom of the wood and gives room for ash to accumulate.
Do not attempt to burn wood in your appliance without a proper grate
installed.
WARNING: Never use liquids such as gasoline or lighter uid in a
wood burning replace. Serious injury can occur.
Have several sizes of wood available. Small pieces will be needed to
start the re, some medium sizes and nally larger logs that will burn
for a longer period of time. Make sure all logs are small enough to t
entirely into the replace or repit. If the wood is too large, cut or split
it until it will t into the enclosure.
Wad up some dry newspaper and put it under the grate but be 1.
carefull of ash that may be under grate from a previous re.
Put small pieces of wood over the newspaper, on the grate. Small 2.
wood should not be more than 1/2” thick and 1” wide. Smaller
wood will burn easier and make the re easier to start. Make sure
to leave room for air to circulate around the small pieces of wood.
On top of the small pieces of wood put a few medium sized pieces 3.
of wood. These pieces can be from 1” to 2” thick but should not
block airow around the small pieces.
Light the newspaper under the grate in several places. As wood 4.
begins to burn, add more medium sized pieces one at a time until
a good coal base is formed. At this time you can add larger pieces
of wood. Always make sure there is sufceint room for air to ow
around the wood that is added or you may smother your re.
Warning! Never leave a burning replace or repit unattended!
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24
Cleaning and Maintenance
Fireplaces and Firepits
LTR50001006, Rev. B
www.c a l s pa s. c o m
Inspect the appliance before initial use. Clean the appliance at least
annually and have it inspected by a qualied eld service person.
Periodically remove the logs and examine the burner. If the burner is
dirty, clean it with a soft wire brush. Also examine the area around
the burner air shutter. Remove any dirt or debris in this area. This will
ensure long life and trouble-free operation.
Periodically check the hose connecting the LP gas cylinder to ensure it
is not damaged in any way.
Carbon (soot) may build up on the surfaces of the logs with heavy use.
This is more likely to occur with LP gas. Clean soot off the surface of
the logs periodically to prevent excessive buildup.
To clean the logs, be sure the re is out, the gas supply is turned off
and the logs are cool to the touch. The soot can then be brushed of
with a dry bristle brush or cloth. Take care while cleaning the logs as
they can become damaged if mishandled.
Periodically check the hose connecting the LP gas cylinder to ensure it
is not cracked or damaged in any way. All natural gas hook-ups should
be serviced and inspected only by qualied installers only.
The easiest way to clean the repit or replace is to let the repit/
replace cool completely off.
With a wood burning replace, remove the steel grate and sweep
out the ashes and leftover kindling.
With a gas repit or replace, spray the enclosure off with water.
Note: Do NOT spray water directly onto the burner and pilot light
of the gas replace.
When not in use and after cooling, cover your repit with our full
length, zippered side canvas cover. The cover will help protect your
repit/replace from detrimental effects of weather and environmental
pollutants (see your local Cal Flame dealer for details).
Before installing the cover make sure the unit is shut off, that the gas
lines are disconnected and that the unit has had sufcient time to cool.
Install the cover and use the tie-down straps to secure it tightly to the
unit to prevent the wind from blowing it off.
Maintenance
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Appendix
25
Fireplaces and Firepits
LTR50001006, Rev. B
www.c a l s pa s. c o m
Replacement Parts
Call 1-800-CAL-SPAS for any replacement parts not listed below. Be
sure to have model name and number available.
Fireplace Parts
18” Log Set BBQ08000610
24” Log Set BBQ08000620
18” Grate BBQ08210650
Square Burner BBQ07210005
Rectangle Burner BBQ04100076
Metal Plate BBQ04100075
30” Arch OPT940 BBQ08210577
30” Igloo Box BBQ08210575
30” Base-Igloo Box BBQ08210576
36” Arch BBQ08210584
36” Igloo Box BBQ08210587
36” Base-Igloo Box BBQ08210586
36” Arch BBQ08210584
36” Back Panel BBQ08210572
36” Base Panel BBQ08210570
36” Side Panel BBQ08210571
36” Sheet Metal Fire Box BBQ08210583
Mantle Piece BBQ08210612
22” Vent Piece BBQ08210610
Front Hearth Piece BBQ08210611
Front Hearth Piece BBQ08210607
Left Side Hearth Piece BBQ08210604-L
Right Side Hearth Piece BBQ08210604-R
NG Orice .125 BBQ04100077
Propane Orice #43 BBQ04100078
Appendix
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26
Appendix
Fireplaces and Firepits
LTR50001006, Rev. B
www.c a l s pa s. c o m
Firepit Parts
Square Burner BBQ04100073
NG Orice .125 BBQ04100077
Propane Orice #43 BBQ04100078
Replacement Crushed Lava Rock Kit BBQ07210125
Replacement Fire Pit Electronic Igniter BBQ07210022
Replacement Fire Pit Gas Control Knob BBQ07210010
Replacement Fire Pit Propane Fuel Hose
With Regulator
BBQ07210200
Fire On Ice, 3/8” Peridot, Fire Glass Crys-
tals, 20 lbs/bag
BBQ04100065
Fire On Ice, 1/4” Standard, Sapphire, Fire
Glass Crystals, 10 lbs/bag
BBQ04100066
Fire On Ice, 1/4” Standard, Malachite, Fire
Glass Crystals, 10 lbs/bag
BBQ04100067
Fire On Ice, 1/4” Standard, Onyx, Fire
Glass Crystals, 10 lbs/bag
BBQ04100068
Fire On Ice, 1/4” Standard, Topaz, Fire
Glass
BBQ04100069
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Appendix
27
Fireplaces and Firepits
LTR50001006, Rev. B
www.c a l s pa s. c o m
Specications
Fireplace Specications
LP Gas Natural Gas
Max. Input BTU/
Hr
55,000 49,000
Orice Size #43 (0.089) 1/8” (.125)
Manifold Pressure 10” Water Column 7” Water Column
Maximum Gas
Supply Pressure
11” Water Column 14” Water Column
Maximum Inlet
Supply Pressure
13” Water Column 14” Water Column
Regulator Pre-Set 11” Water Column
Fire Pit Specications
LP Gas Natural Gas
Max. Input BTU/
Hr
49,000 55,000
Orice Size #43 (0.089) 1/8” (.125)
Manifold Pressure 10” Water Column 7” Water Column
Maximum Gas
Supply Pressure
11” Water Column 14” Water Column
Maximum Inlet
Supply Pressure
13” Water Column 14” Water Column
Regulator Pre-Set 11” Water Column
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28
Appendix
Fireplaces and Firepits
LTR50001006, Rev. B
www.c a l s pa s. c o m
All Cal Flame models are manufactured with the highest quality ap-
pliances and are warranted to be free from defects in material and
workmanship at time of delivery.
LMS warrants replaces, re pits, and associated hardware from de-
terioration, corrosion, and defects in material and workmanship for a
period of one year from the original date of delivery, with the exception
of plastic items, which are warranted for 90 days.
Extent of Warranty
This limited warranty is only valid on Cal Flame models delivered in the
United States or Canada and extends through the selling dealer to the
original purchaser at the original site of installation. This warranty be-
comes valid at time of delivery and ends either by specied time-frame
listed above or upon owner transfer or relocation.
Warranty Performance
In the event of a malfunction or defect covered under the terms of
this warranty, contact either the selling dealer or a local contractor or
service technician. Depending on your needs, this may be a contractor
qualied to repair stone and tile or a service agent licensed to repair
gas or electrical appliances.
In the event the consumer is unable to obtain satisfactory customer
service from the selling dealer or service agent, written notication
must be given to the LMS Customer Relations Department within 30
days of the reported failure.
There will be no charge for parts on a covered item. Cost of labor is the
responsibility of the owner. Shipping and handling charges will apply
to all warranted replacement parts. The service agent may assess a
reasonable travel or mileage charge per service call. If LMS determines
that repair of a covered item is not feasible, LMS reserves the right to
replace the defective merchandise with merchandise equal in value to
the original purchase price. Warranty repair and / or replacement are
the sole discretion of LMS and this warranty does not cover costs there-
in, including but not limited to: freight, removal, re-installation, etc.
This warrant is non-transferable and may not be extended beyond
the above mentioned time frames under any circumstances, by any of
LMS’s representatives.
Limited Warranty
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Appendix
29
Fireplaces and Firepits
LTR50001006, Rev. B
www.c a l s pa s. c o m
Warranty Limitations and Exclusions
Grate and log set are not covered by this warranty.
This warranty is void if the replace or re pit has been subject to
negligence, alteration, misuse, repairs, dings, dents, scratches, or in-
correct and / or prohibited applications, as specied in the owner’s
manual. Gas lines must be installed by a licensed plumber only or local
gas company agent. Incorrect electrical installation by unlicensed elec-
tricians, service by non-LMS authorized representatives, acts of God
and other cases beyond the control of LMS are not covered by this war-
ranty. Please refer to the owners manual for examples of exclusions
and common acts invalidating this warranty.
This limited warranty applies only to replaces and re pits and associ-
ated hardware used for personal, family, and outdoor household pur-
poses. This warranty does not apply to labor charges on replaces and
re pits, replacement parts and hardware. This limitation is retroactive
and applies to all replaces and re pits and hardware manufactured
from 2000 and hereafter.
Examples of common acts invalidating this warranty include but are
not limited to:
Use of fuel other than what is specied for the appliance (such as
burning wood in a gas replace).
Scratches caused by normal use.
Damage caused by extreme weather conditions (hot, cold, etc.)
Damage caused by dirt, sand, and/or water damage.
Damage caused by continued operation of the replace or re pit
with either known or unknown problems.
Damage caused by direct sunlight.
Damage caused as a result of failure to follow the operating in-
structions as dened in this owner’s manual.
This limited warranty applies only to replaces or re pits normally
used for personal, family, or household purposes and specically ex-
cludes rental or commercial applications.
Disclaimers
LMS shall not be liable for loss of use of the replaces or re pits,
related hardware or other incidental or consequential costs, expense
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LTR50001006, Rev. B
5/26/11
CONTACT INFORMATION
For customer service, please contact your authorized dealer immediately. If you
need additional information and/or assistance, please contact:
Customer Service Department
1462 East Ninth Street
Pomona, CA 91766
Toll Free: 1-800-CAL-SPAS
Fax: 1-909-629-3890
www.calsamebbq.com
or damages, which may include, but are not limited to, removal of per-
manent deck or other custom xtures or the necessity for crane removal.
Any implied warranty shall have duration equal of the applicable warranty
stated above.
Natural stone: Rock, travertine, marble, etc. may be characterized by dry
seams, pits, chips, cracks, and fossils that are often lled with grout dur-
ing installation. These are normal imperfections and are not considered
defects.
Legal Remedies
This limited warranty gives you specic legal rights. You may have other
rights, which may vary from state to state.
Customer Service
For customer service, contact the authorized selling dealer immediately.
If you need additional information or assistance, please contact the LMS
Customer Relations Department at 1462 E. Ninth St., Pomona CA 91766
or call (800) 225-7727.
See your Cal Flame dealer for a copy of the applicable warranty, details
and any questions you may have regarding the warranty coverage on your
product.

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