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The following checks shall be applied to installations using flammable refrigerants:
Initial safety checks shall include:
Checking for presence of refrigerant
Repairs to sealed components
Repair and maintenance to electrical components shall include initial safety checks
and component inspection procedures. If a fault exists that could compromise
safety, then no electrical supply shall be connected to the circuit until it is
satisfactorily dealt with. If the fault cannot be corrected immediately but it is
necessary to continue operation, an adequate temporary solution shall be used.
This shall be reported to the owner of the equipment so all parties are advised.
The Refrigerant
the charge size is in accordance with the room size within which the refrigerant
containing parts are installed;
the ventilation machinery and outlets are operating adequately and are not obstructed;
if an indirect refrigerating circuit is being used, the secondary circuit shall be checked for
the presence of refrigerant;
marking to the equipment continues to be visible and legible. Markings and signs that are
illegible shall be corrected;
refrigeration pipe or components are installed in a position where they are unlikely to
be exposed to any substance which may corrode refrigerant containing components,
unless the components are constructed of materials which are inherently resistant to
being corroded or are suitably protected against being so corroded.
that capacitors are discharged: this shall be done in a safe manner to avoid possibility
of sparking;
that no live electrical components and wiring are exposed while charging, recovering or
purging the system;
that there is continuity of earth bonding.
The area shall be checked with an appropriate refrigerant detector prior to and during work,
to ensure the technician is aware of potentially toxic or flammable atmospheres. Ensure that
the leak detection equipment being used is suitable for use with all applicable refrigerants,
i.e. non-sparking, adequately sealed or intrinsically safe.
During repairs to sealed components, all electrical supplies shall be disconnected from the
equipment being worked upon prior to any removal of sealed covers, etc. If it is absolutely
necessary to have an electrical supply to equipment during servicing, then a permanently
operating form of leak detection shall be located at the most critical point to warn of a
potentially hazardous situation.
Particular attention shall be paid to the following to ensure that by working on electrical
components, the casing is not altered in such a way that the level of protection is affected.
This shall include damage to cables, excessive number of connections, terminals not made
to original specification, damage to seals, incorrect fitting of glands, etc.
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