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N415-0271-AU JAN 24.18
DANGER
IF YOU SMELL GAS:
• Shut o gas to the appliance.
• Exnguish any open ame.
• Open lid.
• If odor connues, keep away from the
appliance and immediately call your gas
supplier or re department.
APPLY SERIAL NUMBER LABEL FROM CARTON
Serial No.
XXXXXX000000
MODEL NO.
Noce to Installer: Leave these instrucons with the grill owner for future reference.
This gas grill must be used only outdoors in a well-venlated space and must not be used inside a
building, garage, screened-in porch, gazebo or any other enclosed area.
WARNING! CABINET FRAME, CABINET AND COUNTER TOP MUST BE MADE FROM NON-COMBUSTIBLE MATERIAL.
DO NOT DISCARD
BILEX485
SAI Global
SAI-400025
AS/NZS 5263.0
AS/NZS 5263.1.7
DO NOT REMOVE
www.gtrc.gov.au
WARNING
Do not try to light this appliance without
reading the “LIGHTING” instrucons secon of
this manual.
Do not store or use gasoline or other
ammable liquids or vapors in the vicinity of
this or any other appliance. A ULPG cylinder
not connected for use must not be stored in
the vicinity of this or any other appliance.
If the informaon in these instrucons is
not followed exactly, a re or explosion may
result, causing property damage, personal
injury or death.
Wolf Steel Ltd.
214 Bayview Drive,
Barrie, Ontario, CANADA L4N 4Y8
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N415-0271-AU JAN 24.18
Aluminum castings / stainless steel base
...........................................
15 years
Stainless steel lid
................................................................................
15 years
Porcelain enamel lid
...........................................................................
15 years
Stainless steel cooking grids
..............................................................
15 years
Stainless steel tube burners
...............................................................
10 years full coverage, plus 50% off until the 15th year
Stainless steel sear plates 5 years full coverage, plus 50% off until the 15th year
.....................................
5 years full coverage, plus 50% off until the 15th year
Ceramic infrared burners (excluding screen)
................................
5
years full coverage, plus 50% off until the 15th year
All other parts
napoleongrills.com
Napoleon President’s 15 Year Limited Warranty
NAPOLEON products are designed with superior components and materials, and are assembled by trained
craftsmen who take great pride in their work. The burner and valve assembly are leak tested and test-fired at a
quality test station. This grill has been thoroughly inspected by a qualified technician before packaging and shipping
to ensure that you, the customer, receive the quality product you expect from NAPOLEON.
NAPOLEON warrants that components in your new NAPOLEON product will be free from defects in material and
workmanship from the date of purchase, for the following period:
...............................................................
2 years
................................................................................
Porcelain-enameled cast iron cooking grids
*Conditions and Limitations
This Limited Warranty creates a warranty period as specified in the
aforementioned table, for any product purchased through an authorized NAPOLEON
dealer, and entitles the original purchaser to the specified coverage in respect of
any component replaced within the warranty period, either by NAPOLEON or an
authorized NAPOLEON dealer, to replace a component of such product that has
failed in normal private use as a result of a manufacturing defect. The “50% off”
indicated in the table means the component is made available to the purchaser at
a 50% discount off the regular retail price of the component for the period
indicated. This Limited Warranty does not cover accessories or bonus items.
For greater certainty, “normal private use” of a product means that the product:
has been installed by a licensed, authorized service technician or contractor, in
accordance with the installation instructions included with the product and all
local and national building and fire codes; has been properly maintained; and has
not been used as a communal amenity or in a commercial application.
Similarly, “failure” does not include: over-firing, blow outs caused by
environmental conditions such as strong winds or inadequate ventilation,
scratches, dents, corrosion, deterioration of painted and plated finishes,
discoloration caused by heat, abrasive or chemical cleaners or UV exposure,
chipping of porcelain enameled parts, or damages caused by misuse, accident,
hail, grease fires, lack of maintenance, hostile environments such as salt or
chlorine, alterations, abuse, neglect or parts installed from other manufacturers.
Should deterioration of parts occur to the degree of non-performance (rusted
through or burnt through) within the duration of the warranted coverage, a
replacement part will be provided. The replacement component is the sole
responsibility of NAPOLEON defined by this Limited Warranty; in no event will
NAPOLEON be responsible for installation, labor or any other costs or expenses
related to the re-installation of a warranted part, for any incidental, consequential,
or indirect damages or for any transportation charges, labor costs or export duties.
This Limited Warranty is provided in addition to any rights afforded to you by local
laws. Accordingly, this Limited Warranty imposes no obligation upon NAPOLEON to
keep parts in stock. Based on the availability of parts, NAPOLEON may at its
discretion discharge all obligations by providing a customer a prorated credit
towards a new product. After the first year, with respect to this Limited Warranty
NAPOLEON may, at its discretion, fully discharge all obligations with respect to this
warranty by refunding to the original warranted purchaser the wholesale price of
any warranted but defective part(s).
The bill of sale or copy will be required together with a serial number and a
model number when making any warranty claims from NAPOLEON.
NAPOLEON reserves the right to have its representative inspect any product
or part prior to honoring any warranty claim. You must contact NAPOLEON
Customer Service or an authorized NAPOLEON dealer to obtain the benefit of
the warranty coverage.
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WARNING! Failure to follow these instrucons could result in property damage, personal injury
or death. Read and follow all warnings and instrucons in this manual prior to operang grill.
Safe Operang Pracces
• This gas grill must be assembled exactly according to the instructions in the manual. If the grill
was store assembled, you must review the assembly instructions to conrm correct assembly and
perform the required leak tests before operating the grill.
• Read the entire instruction manual before operating the gas grill.
• This gas grill must be used only outdoors in a well-ventilated space and must not be used inside
a building, garage, screened-in porch, gazebo or any other enclosed area.
• This gas grill must not be installed in or on recreational vehicles and/or boats.
• Do not locate unit in windy settings. High winds adversely affect the cooking performance of the
gas grill.
• Do not modify this appliance.
• Do not operate unit under overhead combustible construction.
• Maintain proper clearance to combustibles, (
18” (457mm)
to rear of unit,
24” (610mm)
to sides).
Additional clearance of 24” (610mm) is recommended near vinyl siding or panes of glass.
• Gas must be turned off at the gas supply valve when the gas grill is not in use.
•
If the enclosure is to house a Universal Liqueed Petroleum Gas cylinder, the tank portion of the
enclosure must be ventilated according to local codes, and must not have communication with the
cavity used to enclose the gas grill. A Universal Liqueed Petroleum Gas cylinder tank cannot be
stored below the gas grill.
• When the Universal Liqueed Petroleum Gas cylinder is connected to the appliance, the gas grill
and cylinder must be stored outdoors in a well-ventilated space.
• Inspect the fuel supply hose before each use. If there is evidence of excessive abrasion or
wear or the hose is cut, it must be replaced prior to using the gas grill with a replacement hose
assembly specied by the grill manufacturer.
• Periodically check the test date on the ULPG gas cylinder to ensure it is within its service life
specication. If required, contact an approved testing facility or ULPG supplier for re-certication
or replacement.
• Leak test the unit before initial use, annually, and whenever any gas components are replaced.
• Follow lighting instructions carefully when operating grill.
• Burner controls must be off when turning supply cylinder valve on.
• The lid is to be closed during the gas grill preheating period on all models except the
BISZ300NFT/PFT and the built-in side burner BISB245.
• The BISZ300NFT/PFT and the built-in side burner BISB245 are supplied with a at cover
for storage and protection from the elements. Never place this cover on the grill while hot or
operating. Allow grill to cool completely before covering.
• Adults and especially children should be alerted to the hazards of high surface temperatures.
Young children should be supervised near the gas grill.
• Do not place articles on or against this appliance.
• Do not leave grill unattended when operating.
• Do not light burners with lid closed.
• Do not use or store ammable materials in or near this appliance.
• Do not operate rear burner with main burners operating.
• Do not move grill when hot or operating.
• Keep any electrical supply cord and fuel supply hose away from any heated surfaces.
• Do not spray aerosols in the vicinity of this appliance while it is in operation.
• Ensure sear plates are positioned properly according to sear plate installation instructions. The
holes must be towards the front of the gas grill (if applicable).
• Clean grease tray and sear plates regularly to avoid build-up, which could lead to grease res.
•
Remove warming rack before lighting rear burner. The extreme heat will damage the warming rack.
• Inspect infrared burner venturi tube for spider webs and other obstructions periodically. Clean the
tubes completely if you nd any such obstructions.
• Do not allow cold water (rain, sprinkler, hose, etc.) to come in contact with heated unit. A large
temperature differential can cause chipping in the porcelain.
• Do not allow cold water (rain, sprinkler, hose, etc.) to come in contact with ceramic burners. A
large temperature differential can cause cracking in the ceramic tile.
• Do not use a pressure washer to clean any part of the unit.
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Locang Your Outdoor Gas Grill
It is important when selecng a locaon for your gas grill to ensure clearances to adjacent combusbles
are met. This appliance is intended for installaon on an outdoor pao or in your yard.
‘This appliance shall only be used in an above ground open-air situaon with natural venlaon, without
stagnant areas, where gas leakage and products of combuson are rapidly dispersed by wind and natural
convecon.’
Any enclosure in which the appliance is used shall comply with one of the following:
An enclosure with walls on all sides, but at least one permanent opening at ground level and no overhead
cov er.
Within a paral enclosure that includes an overhead cover and no more than two sidewalls. These
sidewalls may be parallel, as in a breezeway, or at right angles to each other.
Within a paral enclosure which includes an overhead cover and more than two walls, the following shall
apply:
a) at least 25% of the total wall area is completely open; and.
b) at least 30% of the remaining wall area is open and unrestricted.
In the case of balconies, at least 20% of the total of the side, back and front wall areas shall be and remain
open and unrestricted.
Locaon
Open both ends
Open side at
least 25% of
total wall area
30% or more in total of the
remaining wall area is open
and unrestricted
Open side at
least 25% of
total wall area
30% or more in total of the
remaining wall area is open
and unrestricted
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Gas Hook-Up Instrucons
WARNING! This grill is designed for non-combusble enclosures only, and must be installed and
serviced by a qualied installer to local codes.
WARNING! Cabinet frame, cabinet, and counter top must be made from non-combusble
material.
WARNING! The pressure supplied to the grill must conform to what is listed on the rang plate of
the grill (2.75 kPA for Universal Liqueed Petroleum Gas, 1.00 kPA WC for Natural Gas). The supplied
regulator must be installed according to the diagram below. This installaon must be performed by a
licensed gas er according to AS/NZS 5601.
General Informaon
This gas grill is cered for outdoor use and should be installed to conform to local codes. Check gas type
and specicaons located on the rang plate of the grill.
Universal Liqueed Petroleum Gas Cylinder Specicaons
WARNING! If these instrucons are not followed exactly, a re causing death or serious injury may
occur.
If the gas grill is being supplied with Universal Liqueed Petroleum Gas from a portable cylinder, a
regulator specied by the manufacturer must be used. The grill has been designed for use with an
approved 9 kg size Universal Liqueed Petroleum Gas cylinder (not supplied). The Universal Liqueed
Petroleum Gas cylinder must be equipped with a POL tank valve connecon. A dented or rusty cylinder
may be hazardous and should be checked by your Universal Liqueed Petroleum Gas supplier. Never use a
cylinder with a damaged valve. The cylinder supply system must be arranged for vapor withdrawal and the
cylinder shall include a dust cap to protect the cylinder valve. The cylinder shall incorporate a listed OPD
(overll protecon device). Do not store a spare Universal Liqueed Petroleum Gas cylinder under or near
this appliance. Never ll the cylinder beyond 80 percent full.
STAINLESS STEEL FLEX LINE (INCLUDED)
ULPG REGULATOR (INCLUDED)
ULPG CYLINDER (NOT INCLUDED)
STAINLESS STEEL FLEX LINE (INCLUDED)
NATURAL GAS REGULATOR (INCLUDED)
SHUT OFF VALVE (NOT INCLUDED)
ULPG INSTALLATION
NATURAL GAS INSTALLATION
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BUILT IN UNIVERSAL LIQUEFIED PETROLEUM GAS HOOK-UP: The piping up to the gas grill is the
responsibility of the installer and piping should be located as shown in the built-in instrucons. A exible
metal connector is included to simplify the installaon of the unit. Connect this exible metal connector
to the are ng with 3/8” SAE 45
O
Flare Inlet Connecon (5/8-18 UNF thread) on the end of the
manifold. Connect the other end of the connector to the supplied bole regulator. Ensure that the exible
metal connector is protected from damage if it needs to pass through any parons. The installaon must
be performed by a licensed gas er in accordance with AS/NZS 5601, and all connecons must be leak
tested before operang the grill.
If the enclosure is to house a ULPG cylinder, the tank poron of the enclosure must be venlated accord-
ing to the BUILT IN CYLINDER ENCLOSURE instrucons, and must not have communicaon with the cavity
used to enclose the gas grill. A ULPG cylinder cannot be stored below the gas grill or side burner.
BUILT IN CYLINDER ENCLOSURES: Built in cylinder enclosures which completely enclose the cylinder must
have both of the following:
1. At least one unobstructed venlaon opening on the exposed exterior side of the enclosure located
within 127mm of the top of the enclosure. The opening must have a total free area of more than 200 cm
2
for a 9.1 kg cylinder.
2. At least one venlaon opening on the exposed, exterior side of the enclosure located 25 mm or less
from the oor level. The opening must have a total free area of more than 200 cm
2
for a 9.1 kg cylinder.
Every opening must be large enough to permit the entrance of a 3.2 mm rod.
WARNING!
• The cylinder valve(s) must be readily accessible for hand operaon. A door on the enclosure to gain
access to the cylinder valves is acceptable, provided it is non-locking and can be opened without the
use of tools.
• The enclosure for the ULPG-gas cylinder must isolate the cylinder from the burner compartment to
provide shielding from radiaon, a ame barrier, and protecon from foreign material, such as hot
drippings. The enclosure cannot be located directly below the grill.
• The enclosure must be designed so that the ULPG-gas cylinder can be connected, disconnected and
the connecons inspected and tested outside the cylinder enclosure. Any connecons that can
be disturbed when installing the cylinder in the enclosure must be accessible for tesng inside the
enclosure.
CYLINDER SIZE OPENING A AREA OPENING B AREA
9.1 kg
200 cm
2
200 cm
2
127 mm
MAXIMUM
25.4 mm
MAXIMUM
OPENING
A
OPENING
B
51 mm
MINIMUM
PARTITION TO ISOLATE
CYLINDER FROM GRILL
NON LOCKING DOOR
864 mm
RECOMMENDED
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BUILT IN NATURAL GAS HOOK-UP: The piping up to the gas grill is the responsibility of the installer and
piping should be located as shown in the built-in instrucons. A exible metal connector is included to
simplify the installaon of the unit. Connect this exible metal connector to the are ng (3/8” SAE 45
O
Flare Connecon 5/8-18 UNF thread)
Connect the other end of the connector to the supplied gas regulator. Ensure that the exible metal
connector is protected from damage if it needs to pass through any parons. The installaon must be
performed by a licensed gas er in accordance with AS/NZS 5601, and all connecons must be leak
tested before operang the grill.
Do not use a hose to connect the unit. The supplied regulator with 3/8” SAE 45
O
Flare Inlet Connecon
(5/8-18 UNF thread) must be connected with rigid pipe, copper tube or an approved exible metal
connector which complies with with AS/NZS 5601. The gas supply pipe must be suciently sized to supply
the kPA specied on the rang plate, based on the length of the piping run. If installing a side burner,
a separate line must be branched o to the side burner unit and enter the side burner opening at the
specied locaon.
WARNING! Built in units are supplied with a drip pan which holds only a minimal amount of
grease. To prevent grease res, the pan must be cleaned aer each use.
WARNING! Access must be provided to the inside of the enclosure to make gas connecons.
DANGER! Read all instrucons carefully before operang the grill. Failure to follow these
instrucons exactly could result in a re causing serious injury or death. The enre installaon must be
leak tested before operang the grill.
Note: The gas grill is designed to operate at an inlet pressure of 1.00 kPA and must be checked aer
installaon by turning all burners on and measuring at the regulator outlet test point provided.
This unit includes an internal regulator which stabilizes
the gas pressure and improves grill performance. This
regulator cannot be adjusted. There is a pressure tap
located on the side of the regulator. It can be used by
a qualied service person when servicing the grill to
determine if the regulator is funconing properly. The
screw within the pressure tap must always be kept ght,
except when performing a pressure test on the regulator
(qualied service personnel only).
Leak Tesng Instrucons
WARNING! A leak test must be performed annually and each me a cylinder is hooked up or if a
part of the gas system is replaced.
WARNING! Never use an open ame to check for gas leaks. Be certain no sparks or open ames
are in the area while you check for leaks. Sparks or open ames will result in a re or explosion,
damage to property, serious bodily injury, or death.
Leak tesng: This must be done before inial use, annually, and whenever any gas components are
replaced or serviced. Do not smoke while performing this test, and remove all sources of ignion. See Leak
Tesng Diagram for areas to check. Turn all burner controls to the o posion. Turn gas supply valve on.
Brush a half-and-half soluon of liquid soap and water onto all joints and connecons of the regulator,
hose, manifolds and valves.
Bubbles will indicate a gas leak. Either ghten the loose joint or have the part replaced with one
recommended by the Napoleon Customer Soluons department and have the grill inspected by a cered
gas installer.
If the leak cannot be stopped, immediately shut o the gas supply, disconnect it, and have the grill
inspected by a cered gas installer or dealer. Do not use the grill unl the leak has been corrected.
STOP
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O Posion
Lighng Instrucons
Lighng Hole
Lights
Le Burner
Right Burner
Centre Burner
Rear Burner
WARNING! Open lid.
WARNING! Ensure all burner controls are in the o posion. Turn on the gas supply valve.
Main Burner
Lighng
Rear Burner Lighng
(Rosserie Burner)
(if equipped)
Side Burner Lighng
(If equipped)
1. Open grill lid. 1. Open grill lid. 1. Open side burner cover.
2. Push and turn any main burner
knob slowly to the ’hi’ posion. This
acon will ignite the pilot ame which
will in turn light the selected burner.
If the pilot lights, connue to push
down on the control knob unl the
burner lights and then release.
2. Remove the warming rack. 2. Push and turn side burner control
to high posion.
3. If the pilot does not ignite, then
immediately turn the control knob
back to the ‘o posion and repeat
step 2 several mes.
3. Push and turn the rosserie
burner control knob slowly to
the ‘hi’ posion. This acon will
ignite the pilot ame which will in
turn light the burner. If the pilot
lights, connue to push down on
the burner control knob unl the
burner lights then release.
3. Press and hold igniter buon unl
burner lights, or light by match.
4. If the pilot and burner will not
ignite within 5 seconds, turn the
control knob to the ‘o’ posion and
wait 5 minutes for any excess gas to
dissipate. Either repeat steps 2 and 3
or light with a match.
4. If the burner does not ignite,
then immediately turn the control
knob back to the ‘o’ posion and
repeat step 3 several mes.
4. If the burner will not ignite within
5 seconds, turn the control knob to
the ‘o’ posion and wait 5 minutes
for any excess gas to dissipate. Either
repeat steps 2 and 3 or light with a
match.
5. If lighng the unit with a match, clip
the match into the supplied lighng
rod. Hold the lit match down through
the grill and sear plate while turning
the corresponding burner valve to
high.
5. If the burner will not ignite
within 5 seconds, turn the control
knob to the ‘o’ posion and wait
5 minutes for any excess gas to
dissipate. Either repeat steps 3 and
4 or light with a match.
WARNING! Do not use the rear burner (rosserie burner) with the main burners operang.
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Cooking Instrucons
Inial Lighng: When lit for the rst me, the gas grill emits a slight odor. This is a normal temporary
condion caused by the “burn-in” of internal paints and lubricants used in the manufacturing process and
does not occur again. Simply run the main burners on high for approximately one-half hour.
Rear Burner Use (If Equipped): Remove the warming rack prior to use, the extreme heat will damage the
warming rack. Cooking grids should also be removed if they interfere with the rosserie. The rear burner
is designed to be used in conjuncon with the rosserie kit available from your dealer. See the rosserie
kit assembly instrucons.
To use the counterbalance - remove the rosserie motor from the gas grill. Place the spit with meat
being cooked across the hangers inside the grill. The meat will naturally hang with the heavy side down.
Tighten the counterbalance arm and weight so the arm is facing up. Slide the counterweight in or out
to balance the load and ghten in place. Re-install the motor and begin cooking. Place a metal dish
underneath the meat to collect drippings for basng and naturally delicious gravy. Basng liquid may be
added as required. To seal in juices, rst operate rear burner on high unl brown, then reduce the heat to
thoroughly cook foods. Keep the lid closed for best results. Your roasts and fowl will brown perfectly on
the outside and stay moist and tender on the inside. For example, a 3 pound chicken on the rosserie will
be done in approximately 1½ hours on medium to high. See ‘Your all Season Grill’ cookbook by Napoleon
for more detailed instrucons.
WARNING! Barbecue sauce and salt can be corrosive and will cause rapid deterioraon of the gas
grill components unless cleaned regularly. When nished cooking disassemble rosserie components,
wash thoroughly with warm soapy water and store indoors.
Direct Cooking: Place food to be cooked on the grill directly over the heat. This method is generally used
for searing or for foods that do not require prolonged cooking mes such as hamburgers, steaks, chicken
pieces, or vegetables. The food is rst seared to trap-in the juices and avor, and then the temperature is
lowered to nish cooking the food to your preference.
Indirect Cooking: With one or more burners operang, place food to be cooked on the grill over a burner
that is not operang. The heat circulates around the food, cooking slowly and evenly. Cooking with this
method is much the same as cooking in your oven and is generally used for larger cuts of meats such
as roasts, chickens or turkeys, but can also be used for cooking foods that are prone to are-ups or for
smoking foods. Lower temperatures and slower cooking mes result in tender foods.
Main Burner Use: When searing foods, the lid must be kept open and the burners can be set to high. If
cooking with the lid closed, preheat grill on high for 10 minutes with the lid closed, and then turn the main
burners to low. Food cooked for short periods of me (sh, vegetables) can be grilled with the lid open.
Cooking with the lid closed will ensure higher, more even temperatures that can reduce cooking me
and cook meat more evenly. Food that has a cooking me longer than 30 minutes, such as roasts, can be
cooked indirectly (with the burner lit opposite to the food placement). When cooking very lean meats,
such as chicken breasts or lean pork, the grids can be oiled before pre-heang to reduce scking. Cooking
meat with a high degree of fat content can create are-ups. Either trim the fat or reduce temperatures to
inhibit this. Should a are-up occur, move food away from the ames and reduce the heat. Leave the lid
open. See Your All Season Grill cookbook by Napoleon for more detailed instrucons.
Infrared Main Burner Use: The glass reector must be in posion prior to using appliance, otherwise it will
aect the performance of the burner. Follow the Infrared Burner Ignion procedures and operate on high
for 5 minutes with the lid closed or unl the ceramic burners glow red. When searing foods, the lid must
be kept open and the burners can be set to high. If cooking with the lid closed, preheat grill on high
with the lid closed, and then turn the main burners to low.
Place food on the grill(s) and cook according to mes listed in the Infrared Grilling Chart. Depending upon
your taste, connue cooking over infrared burners on high, medium, or low, turning food frequently, or
place food over unlit burners, close lid, and allow the oven temperature to slowly nish cooking your food.
CAUTION! Due to the intense heat the infrared burners provide, food le unaended over burners
will burn quickly. Keep the lid open when cooking with the infrared burners set to high. The intense heat
ensures adequate searing temperatures even with the lid open. This also allows observaon of the food
to prevent burning.
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Infrared Heat
Most people don’t realize that the heat source we are most familiar with, our sun, warms the earth using
mainly infrared energy. This is a form of electro-magnec energy with a wavelength just greater than the
red end of the visible light spectrum but less than a radio wave. This energy was discovered in 1800 by Sir
William Herschel who dispersed sunlight into its component colors using a prism. He showed that most
of the heat in the beam fell into the spectral region just beyond the red end of the spectrum, where no
visible light existed. Most materials readily absorb infrared energy in a wide range of wavelengths, causing
an increase in its temperature. The same phenomenon causes us to feel warmth when we are exposed to
sunlight. The infrared rays from the sun travel through the vacuum of space, through the atmosphere, and
penetrate our skin. This causes increased molecular acvity in the skin, which creates internal fricon and
generates heat, allowing us to feel warmth.
Foods cooked over infrared heat sources are heated by the same principle. Charcoal grilling is our most
familiar choice for infrared cooking. The glowing briquees emit infrared energy to the food being cooked
with very lile drying eect. Any juices or oils that escape from the food drip onto the charcoal and
vaporize into smoke giving the food its delicious grilled taste. The Napoleon infrared burner cooks in the
same way. In each burner, 10,000 ports – each with its own ny ame – cause the surface of the ceramic
le to glow red. This glow emits the same type of infrared heat to the food as charcoal, without its hassle
or mess. Infrared burners also provide a more consistently heated area that is far easier to regulate than
a charcoal re. For instant searing, the burners can be set to high, yet they can also be turned down for
slower cooking. We all know how dicult that is on a charcoal re. Tradional gas burners heat the food in
a dierent way. The air surrounding the burner is heated by the combuson process and then rises to the
food being cooked. This generates lower grill temperatures that are ideal for more delicate cuisine such
as seafood or vegetables, whereas Napoleon’s infrared burners produce searing heat for juicier, taser
steaks, hamburgers and other meats. For cooking mes and ps refer to the Infrared Grilling Chart.
FOLD TABS OVER
TO SECURE GLASS
IN PLACE.
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N415-0271-AU JAN 24.18
Infrared Grilling Chart
Food Control Seng Cooking Time Helpful Suggesons
Steak
1 in. (2.54cm)
thick
High seng 2 min. each side.
High seng 2 min. each side
then medium seng.
High seng 2 min. each side
then medium seng.
4 min. – Rare
6 min. – Medium
8 min. – Well done
When selecng meat for
grilling, ask for marbled fat
distribuon. The fat acts as
a natural tenderizer while
cooking and keeps it moist
and juicy.
Hamburger
1/2 in. (1.27cm)
thick
High seng 2 min. each side.
High seng 2 1/2 min. each side.
High seng 3 min. each side.
4 min. – Rare
5 min. – Medium
6 min. – Well done
Preparing hamburgers to
order is made easier by
varying the thickness of
your paes. To add an
exoc taste to your meat,
try adding hickory-avored
woodchips to Napoleon’s
woodchip smoker.
Chicken pieces High seng 2 min. each side.
then medium-low to low seng.
20-25 min. The joint connecng the
thigh and the leg from the
skinless side should be
sliced 3/4 of the way though
for the meat to lay aer
on the grill. This helps it
to cook faster and more
evenly. To add a trademark
taste to your cooking, try
adding mesquite-avoured
woodchips to your Napoleon
woodchip smoker, oponal
accessory.
Pork chops Medium 6 min. per side Trim o the excess fat before
grilling. Choose thicker chops
for more tender results.
Spare ribs High seng for 5 minutes
low to nish
20 min. per side
turn oen
Choose ribs that are lean
and meaty. Grill unl meat
easily pulls away from the
bone.
Lamb chops High seng for 5 minutes
medium to nish
15 min. per side Trim o the excess fat before
grilling. Choose extra thick
chops for more tender
results.
Hot dogs Medium - Low 4-6 min. Select the larger size
wieners. Slit the skin
lengthwise before grilling.
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WARNING! Always wear protecve gloves and safety glasses when servicing your grill.
WARNING! To avoid the possibility of burns, maintenance should be done only when the grill is
cool. Avoid unprotected contact with hot surfaces. Ensure all burners are turned o. Clean grill in an
area where cleaning soluons will not harm decks, lawns, or paos. Do not use oven cleaner to clean
any part of this gas grill. Do not use a self-cleaning oven to clean cooking grids or any other parts of
the gas grill. Barbecue sauce and salt can be corrosive and will cause rapid deterioraon of the gas grill
components unless cleaned regularly.
Cleaning Instrucons
Note: Stainless steel tends to oxidize or stain in the presence of chlorides and suldes, parcularly in
coastal areas and other harsh environments, such as the warm, highly humid atmosphere around pools
and hot tubs. These stains could be perceived as rust, but can be easily removed or prevented. To provide
stain prevenon and removal, wash all stainless steel and chrome surfaces every 3-4 weeks or as oen as
required with fresh water and/or stainless steel cleaner.
Grids And Warming Rack: The grids and warming rack are best cleaned with a brass wire brush during
the pre-heang period. Steel wool can be used for stubborn stains. It is normal that stainless grids (if
equipped) will discolor permanently from regular usage due to the high temperature of the cooking
surface.
Control Panel: The control panel text is printed directly on the stainless steel and with proper
maintenance will remain dark and legible. To clean the panel, use only warm soapy water or stainless steel
cleaner available from your Napoleon dealer. Never apply abrasive cleaners on any stainless surfaces,
especially the printed poron of the control panel or the prinng will gradually rub o.
Cleaning Inside The Gas Grill: Remove the cooking grids. Use a brass wire brush to clean loose debris from
the casng sides and underneath the lid. Scrape the sear plates with a puy knife or scraper, and use a
wire brush to remove the ash. Remove the sear plates and brush debris from the burners with the brass
wire brush. Sweep all debris from inside the gas grill into the drip pan.
WARNING! Built in units are supplied with a drip pan which holds only a minimal amount of
grease. To prevent grease res, the pan must be cleaned aer each use.
Drip Pan: Accumulated grease is a re hazard. Clean the drip pan aer each use to avoid grease buildup.
Grease and excess drippings pass through to the drip pan, located beneath the gas grill. To clean the drip
pan, slide the drip pan free of the grill. Never line the drip pan with aluminum foil, sand or any other
material as this could prevent the grease from owing properly. The pan should be scraped out with a
puy knife or scraper.
Cleaning The Outer Grill Surface: Do not use abrasive cleaners or steel wool on any painted, porcelain or
stainless steel parts of your Napoleon Grill. Doing so will scratch the nish. Exterior grill surfaces should be
cleaned with warm soapy water while the metal is sll warm to the touch. To clean stainless surfaces, use
a stainless steel or a non-abrasive cleaner. Always wipe in the direcon of the grain. Over me, stainless
steel parts discolor when heated, usually to a golden or brown hue. This discoloraon is normal and does
not aect the performance of the grill. Porcelain enamel components must be handled with addional
care. The baked-on enamel nish is glass-like, and will chip if struck. Touch-up enamel is available from
your Napoleon Grill dealer.
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WARNING! Always wear protecve gloves and safety glasses when cleaning your grill.
WARNING! Turn o the gas at the source and disconnect the unit before servicing. To avoid the
possibility of burns, maintenance should be done only when the grill is cool. A leak test must be
performed annually and whenever any component of the gas train is replaced or gas smell is present.
Maintenance Instrucons
Combuson Air Adjustment: (This must be done by a qualied gas installer.) The air shuer is factory
set and should not need adjusng under normal condions. Under extreme eld condions, adjustments
might be required. When the air shuer is adjusted correctly the ames will be dark blue, pped with
light blue and occasionally yellow.
• With too lile air ow to the burner, the ames are lazy yellow and can produce soot.
• With too much air ow, the ames li erracally and can cause dicules when lighng.
Adjusng the air shuer:
1. Remove cooking grids and sear plates and leave lid open.
2. Loosen air-shuer lock screw located at the mouth of the burner and open or close air shuer as
required. The normal opening sengs are:
Main Tube Burner Universal Liqueed Petroleum Gas 5/32” (4mm)
Natural Gas 5/32” (4mm)
*Infra-Red burners have no air adjustment.
3. Light the burners and set to high. Visually inspect burner ames. When the shuers are set correctly,
turn burners o, ghten locking screws, and replace removed parts. Ensure that the insect screens are
installed.
Tube Burner: The burners are made from heavy wall 304 stainless steel, but extreme heat and a corrosive
environment can cause surface corrosion to occur. This can be removed with a brass wire brush.
CAUTION! Beware of Spiders.
Spiders and insects are aracted to the smell of Universal Liqueed Petroleum Gas and Natural Gas.
The burner is equipped with an insect screen on the air shuer, which reduces the likelihood of insects
building nests inside the burner but does not enrely eliminate the problem. A nest or web can cause the
burner to burn with a so yellow or orange ame or cause a re (ashback) at the air shuer beneath the
control panel. To clean the inside of the burner, it must be removed from the gas grill: Remove the screw
that aaches the burner to the back wall. Slide the burner back and upwards to remove. Cleaning: Use
a exible venturi tube brush to clean the inside of the burner. Shake any loose debris from the burner
through the gas inlet. Check the burner ports and valve orices for blockages. Burner ports can close over
me due to cooking debris and corrosion, use an opened paperclip or the supplied port maintenance bit
to clean them. Drill out blocked ports using this drill bit in a small cordless drill. The ports are easier to
Light Blue
Yellow Tipping
Dark Blue
Burner
Burner Port
Approximately
1/2” (13mm)
We recommend this gas grill be thoroughly inspected and serviced annually by a qualied service person.
At all mes keep the gas grill area free from combusble materials, gasoline and other ammable vapors
and liquids. Do not obstruct the ow of venlaon and combuson air. Keep the cylinder enclosure
venlaon openings (located on the cart sides and at the front and back of the boom shelf) free and
clear from debris.
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WARNING! Regulator Hose (when applicable): Check for abrasions’, melng, cuts, and cracks
in the hose. If any of these condions exist, do not use the gas grill. Have the part replaced by your
Napoleon Gas Grill dealer or qualied gas installer.
WARNING! When reinstalling the burner aer cleaning it is very
important that the valve/orice enters the burner tube before lighng your
gas grill. If the valve is not inside the burner tube a re or explosion could
occur.
Aluminum Casngs: Clean casngs periodically with warm soapy water. Aluminum will not rust, but high
temperatures and weathering can cause oxidaon to occur on aluminum surfaces. This appears as white
spots on the casngs. To renish these areas, clean rst and sand lightly with ne sandpaper. Wipe the
surface to remove any residue and paint with high temperature barbecue paint. Protect surrounding
areas from over-spray. Follow the manufacture’s direcons for curing.
clean if the burner is removed from the grill, but it can also be done with the burner installed. Do not ex
the drill bit when drilling the ports, as this will cause the drill bit to break. This drill is for burner ports only,
not for the brass orices (jets) which regulate the ow into the burner. Take care not to enlarge the holes.
Ensure the insect screen is clean, ght, and free of any lint or other debris.
Reinstallaon: Reverse the procedure to reinstall the burner. Check that the valve enters the burner when
installing.
Protecon Of Infrared Burners: The infrared burners of your grill are designed to provide a long service
life, though care must taken to prevent cracking of their ceramic surfaces. Fractures will cause the burners
to malfuncon. The following provides a few of the causes of cracks and the steps you can take to avoid
them. Damage caused by failure to follow these steps is not covered by your grill warranty.
1. Impact with hard objects - Never allow hard objects to strike the ceramic. Take care when inserng or
removing cooking grates and accessories into or from the grill.
2. Contact with water or other liquids - Cold liquids contacng the hot ceramic surfaces can cause them
to break. Never throw water into the grill to douse a ame. If the ceramic or interior of a burner becomes
wet while not in use, later operaon of the burner can create steam, which can produce sucient
pressure to crack the ceramic. Repeated soaking of the ceramic can also cause it to swell and expand. This
expansion causes undue pressure on the ceramic that can cause it to crack and crumble.
i) Never throw water into the grill to control are-ups.
ii) Do not aempt to operate the infrared burners in open air while raining.
iii) If you nd standing water in your grill (because of exposure to rainfall, sprinklers, etc.), inspect
the ceramic for evidence of possible watersoaking. If the ceramic appears to be wet, remove
the burner from the grill. Turn it upside down to drain the excess water and bring indoors to dry
thoroughly.
3. Impaired venlaon of hot air from the grill - For the burners to funcon properly, hot air must have a
way to escape the grill. If the hot air is not allowed to escape, the burners can become deprived of oxygen
causing them to back-ash. If this occurs repeatedly, the ceramic could crack. Never cover more than 75%
of the cooking surface with solid metal (i.e., griddle or large pan).
4. Incorrect cleaning - Do not clean the ceramic le with a wire brush. If debris is collecng on your
burner, light the burner and operate on high for 5 minutes with the lid open, allowing debris to burn o.
Infrared Burners: Because of the high intensity of the infrared burner, most drippings and food parcles
that fall onto the burner surface are immediately incinerated. However, some debris and residue may
remain. To remove this residue aer cooking, operate the grill on high for 5-10 minutes. Do not clean the
ceramic le with a wire brush.
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Troubleshoong
Problem Possible Causes Soluon
Low heat / Low ame
when valve turned to
high.
For Universal Liqueed
Petroleum Gas - improper
lighng procedure.
For natural gas -
undersized supply line.
For both gases - improper
preheang.
Ensure lighng procedure is followed carefully.
All gas grill valves must be in the o posion
when the tank valve is turned on. Turn tank on
slowly to allow pressure to equalize. See lighng
instrucons.
Pipe must be sized according to installaon code.
Preheat grill with both main burners on high for 10
to 15 minutes.
Excessive are-ups/
uneven heat.
Sear plates installed
incorrectly.
Improper preheang.
Excessive grease and ash
build on sear plates and in
drip pan.
Ensure sear plates are installed with the holes
towards the front and the slots on the boom. See
assembly instrucons.
Preheat grill with both main burners on high for 10
to 15 minutes.
Clean sear plates and drip pan regularly. Do not
line pan with aluminum foil. Refer to cleaning
instrucons.
Burners burn with
yellow ame,
accompanied by the
smell of gas.
Possible spider web or
other debris, or improper
air shuer adjustment.
Thoroughly clean burner by removing. See general
maintenance instrucons. Open air shuer
slightly according to combuson air adjustment
instrucons. (This must be done by a qualied gas
installer.)
Flames li away from
burner, accompanied
by the smell of
gas, and possibly
dicules in lighng.
Improper air shuer
adjustment.
Close air shuer slightly according to combuson
air adjustment instrucons. (This must be done by
a qualied gas installer.)
Rear and Side burners
will not light with the
igniter, but will light
with a match.
Dead baery / or installed
incorrectly.
Loose electrode wire or
switch terminal wires.
Liing ames on burner.
Replace with premium heavy duty baery.
Check that electrode wire is rmly pushed onto
the terminal on the back of the igniter. Check that
the lead wires from the module to the ignion
switch (if equipped) are rmly pushed onto their
respecve terminals.
Close air shuer slightly - see previous problem.
Main burner will not
light with the igniter,
but will light with a
match.
Jet-re outlet is dirty or
clogged.
Clean jet-re outlet with a so bristle brush.
Humming regulator. Normal occurrence on hot
days.
This is not a defect. It is caused by internal
vibraons in the regulator and does not aect the
performance or safety of the gas grill. Humming
regulators will not be replaced.
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Problem Possible Causes Soluon
Burners will not cross
light each other.
Dirty or corroded cross
light brackets.
Clean or replace as required.
“Paint” appears to be
peeling inside lid or
hood.
Grease build-up on inside
surfaces.
This is not a defect. The nish on the lid and hood
is porcelain, and will not peel. The peeling is
caused by hardened grease, which dries into paint-
like shards, that ake o. Regular cleaning will
prevent this. See cleaning instrucons.
Burner output on
“high” seng is
too low. (Rumbling
noise and uering
blue ame at burner
surface.)
Lack of gas.
Supply hose is pinched.
Dirty or clogged orice.
Spider webs or other
maer in venturi tube.
Universal Liqueed
Petroleum Gas regulator
in “low ow” state.
Check gas level in Universal Liqueed Petroleum
Gas cylinder.
Reposion supply hose as necessary.
Clean burner orice.
Clean out venturi tube.
Ensure lighng procedure is followed carefully.
All gas grill valves must be in the o posion
when the tank valve is turned on. Turn tank on
slowly to allow pressure to equalize. See lighng
instrucons.
Infrared burner (if
equipped) ashes back
(during operaon the
burner abruptly makes
a loud “whoosh”
sound, followed by a
connuous blow-torch
type sound and grows
dim.)
Ceramic les overloaded
with grease drippings
and build-up. Ports are
clogged.
Burner overheated due
to inadequate venlaon
(too much grill surface
covered by griddle or
pan.)
Cracked ceramic le.
Leaking gasket
surrounding the ceramic
le, or a weld failure in
the burner housing.
Turn burner o and allow to cool for at least two
minutes. Relight burner and burn on high for at
least ve minutes or unl the ceramic les are
evenly glowing red.
Ensure that no more than 75% of the grill surface
is covered by objects or accessories. Turn burner
o and allow to cool for at least two minutes, then
relight.
Allow burner to cool and inspect very closely
for cracks. If any cracks are found, contact
your authorized Napoleon dealer to order a
replacement burner assembly.
Contact your authorized Napoleon dealer for
instrucons on ordering a replacement burner
assembly.
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KEEP YOUR RECEIPT AS PROOF OF PURCHASE TO VALIDATE YOUR WARRANTY.
Ordering Replacement Parts
Warranty Informaon
MODEL:
DATE OF PURCHASE:
SERIAL NUMBER:
(Record informaon here for easy reference)
For replacement parts and warranty claims, contact the Napoleon dealer where the product was purchased.
Before contacng the dealer, check the Napoleon Grills Website for more extensive cleaning, maintenance,
troubleshoong and parts replacement instrucons at www.napoleongrills.com.
To process a claim, the following informaon is required:
1. Model and serial number of the unit.
2. Part number and descripon.
3. A concise descripon of the problem (‘broken’ is not sucient).
4. Proof of purchase (photocopy of the invoice).
In some cases, Napoleon could request to have the parts returned to the factory for inspecon before
providing replacement parts.
Before contacng Napoleon dealer, please note that the following items are not covered by the warranty:
• Costs for transportaon, brokerage or export dues.
• Labour costs for removal and reinstallaon.
• Costs for service calls to diagnose problems.
• Discolouraon of stainless steel parts.
• Part failure due to lack of cleaning and maintenance, or use of improper cleaners (oven cleaner
or other harsh chemicals).
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Geng Started
1. Remove all cart panels, hardware, and grill head from carton. Raise lid and remove any components
packed inside. Use the parts list to ensure all necessary parts are included.
2. Do not destroy packaging unl the grill has been fully assembled and operates to your sasfacon.
3. Assemble the grill where it is to be used, lay down cardboard or a towel to protect parts from being
lost or damaged while assembling.
4. Most stainless steel parts are supplied with a protecve plasc coang that must be removed
prior to using the grill. The protecve coang has been removed from some of the parts during the
manufacturing process and may have le behind a residue that can be perceived as scratches or
blemishes. To remove the residue, vigorously wipe the stainless steel in the same direcon as the
grain.
5. Follow all instrucons in the order that they are laid out in this manual.
6. Two people are required to li the grill head onto the assembled cart.
If you have any quesons about assembly or grill operaon, or if there are damaged or missing parts
please call our Customer Soluons Department at 1-866-820-8686 between 9 AM and 5 PM
(Eastern Standard Time).
CAUTION! During unpacking and assembly we recommended you wear work gloves and safety
glasses for your protecon. Although we make every eort to make the assembly process as problem
free and safe as possible, it is characterisc of fabricated steel parts that the edges and corners might
be sharp and could cause cuts if handled incorrectly.
TOOLS REQUIRED FOR ASSEMBLY (tools not included)
BUILT-IN UNIT OPENING DIMENSIONS
WARNING! Construcon materials and masonry dust may cause surface damage to units and accessories.
The best opon is to install components aer all construcon has been completed and the jobsite has been
thoroughly cleaned. If the components must be installed prior to the construcon being completed, then exposed
surfaces need to be covered to prevent corrosion. All surfaces must be cleaned when construcon is completed.
Do not use muriac acid to clean masonry materials from any surfaces. The lime contained in some construcon
materials is extremely corrosive. During its curing period, (1 - 2 months) it is recommended that a stainless steel
polish or wax (car wax is acceptable) be applied to prevent direct contact of the lime materials.
3/8” (10 mm)
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BUILT-IN UNIT OPENING DIMENSIONS
MODEL OPENING DIMENSIONS NOTES
W D H
BILEX485 29 3/4”
756mm
21 3/8”
543mm
7 1/2”
191mm
SIDE
BURNER
12 3/4”
324mm
16 1/2”
419mm
4 1/2”
114mm
OPENING OF AT LEAST 5 SQ (32cm
2
) IN MUST BE PROVIDED FOR
COMBUSTION AIR FOR SIDE BURNER.
34” (864mm)
RECOMMENDED
MINIMUM 10 SQ IN (65cm
2
)
OF VENTILATION REQUIRED ON
EACH END OF CABINET
W
W
H
H
D
6” (152mm)
GAS INLET OPENING
OUTDOOR GFI ELECTRICAL OUTLET
REC
OMMENDED - LOCATE ON SAME SIDE
OF GRILL AS ROTISSERIE BRACKET.
W
H
D
1¾”
(44mm)
1¾”
(44mm)
BUILT-IN SIDEBURNER
GAS INLET OPENING
NON-COMBUSTIBLE MATERIAL
Note: Accessory frames
overlap opening by 1 ¾”
(4cm) on all 4 sides.
WARNING! A propane tank can
not be stored below the gas grill.
WARNING! CABINET FRAME, CABINET AND
COUNTER TOP MUST BE MADE FROM NON-COMBUSTIBLE
MATERIAL.
WARNING! This grill is designed for Non-combusble enclosures only, and must be installed and
serviced by a qualied installer to local codes.
WARNING! Use only non-combusble materials (cered to ASTM E-136) such as steel studs,
cement board, ceramic le, marble, paint etc. When adding nishing materials to the appliance. Do
not use wood or drywall.
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BUILT-IN ACCESSORY OPENING DIMENSIONS
PART # DESCRIPTION PICTURE W H D
N370-0361 PF STYLE STAINLESS STEEL
DOOR
17” (432mm) 23 ¼” (591mm)
N370-0359 PF STYLE STAINLESS STEEL
SINGLE DRAWER
17 ¼” (438mm) 6 ¾” (171mm) 23” (584mm)
N370-0360 PF STYLE STAINLESS STEEL
TRIPLE DRAWER
17 ¼” (438mm) 22 ¾” (578mm) 23” (584mm)
N370-0502-1
N370-0503-1
DOUBLE DOOR SMALL
DOUBLE DOOR LARGE
* FRAMES PROTRUDE FROM
FACE OF CABINET BY ¾”
28 ¼” (718mm)
38 ¼” (972mm)
20 ¼” (514mm)
20 ¼” (514mm)
N370-0504
N370-0505
SIDE BURNER UNIVERSAL
LIQUEFIED PETROLEUM GAS
SIDE BURNER NATURAL
12 ¾” (324mm)
4 ½” (114mm) min.
16 ½” (419mm)
OPENING DIMENSIONS
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BI ACCESSORY DRAWER INSTRUCTIONS
BI ACCESSORY DOOR INSTRUCTIONS
1. Unpack the drawer frame assembly.
2. Remove the drawers from the enclosure by fully extending them and then liing up to remove them
from the slides.
3. Shim the opening to ensure that the enclosure ts snuggly into the opening. Ensure that the side shims
are located at the same height as the enclosure mounng holes. The boom of the opening may need to
be shimmed as well to ensure that the front of the enclosure is plumb.
4. Once the enclosure is level and square, fasten into place. (Fasteners not included).
5. Re-install the drawers by pping the back of the drawer down into the slide. Once the wheels are
inserted into the slide, lower the front of the drawer unl it is level, then push in. Note: if the enclosure
is installed with shims that are too thick, the wheel will not engage into the slide. The shim thickness will
need to be reduced.
6. Remove the protecve coang from all remaining surfaces.
1. Unpack the door and frame.
a. For the curved stainless steel doors, remove the door(s) from the frame by liing the door while holding
on to the pivot rod. This will allow the pivot rod to come out of the hole on the boom of the frame.
Once the pivot is removed from the boom hole, the enre door can be dropped and removed from the
frame.
b. For the PF style stainless steel door, the door needs to be removed by loosening the center philips
screw on the hinge furthest away from the door. This will allow the hinge to separate.
c. For double door kits N370-0502-1/N370-0503-1, refer to the instucons included with the door kit.
2. Center the frame in the opening. Mark the locaon of the pivot holes, top and boom. Remember on
the PT600 double doors, there will be a pivot rod on both ends. The PF style doors do not have pivot rods.
Once all pivot holes are marked, remove the frame and using a 3/8” drill bit, drill out the clearance holes
for the pivot rod. These clearance holes should be at least 1/2” deep. Aer the holes are complete, you
may once again center the frame in the opening. Starng with the hinged side, shim between the frame
and side wall of the opening. Ensure the shims are close to the hinge on the PF style doors. When the
frame side wall is plumb, fasten it to the cabinet with screws (not provided). Aach the other side of the
frame in the same fashion, ensuring the frame is square.
3. Other than on the curved stainless steel double door kit, fasteners are not required on the top and
boom of the frame. The curved stainless steel double door frame must be fastened in the center both at
the top and boom.
4. Once the frame has been secured and checked for squareness, the door can be re-installed.
5. Remove the protecve coang from all remaining surfaces.
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BILEX485 BUILT-IN INSTRUCTIONS
This grill is designed for masonry, NON-COMBUSTIBLE enclosures only, and must be installed and serviced
by a qualied installer to local codes.
1. Aach side mounng brackets to each side of the grill using #1/4-20 x 3/8" screws (N570-0073).
2. Lay the rear trim piece across the back of the opening. To keep it in place, a dab of silicone may be
applied to each wing of the rear trim.
3. Lower the unit in place, the wings on the rear trim should be under the side mounng brackets.
Connect the ex supply line to the ng at the end of the manifold.
4. The enre installaon must be leak tested before operang the unit.
Install baery’s as illustrated. Plug wire from LED (lights) located underneath
control panel into wire from baery pack. Ensure wires do not come in contact
with the boom of the grill. The baery pack module must be mounted inside
the enclosure, at least 8 inches (20cm) below the boom of the drippan, to
prevent the module from overheang. Ensure wires and module do not interfere
with drippan removal.
REGULATOR FOR
NATURAL GAS
MODELS
x6
N570-0073 (1/4-20 X 3/8”)
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FOLD TABS OVER
TO SECURE GLASS
IN PLACE.
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Rosserie Kit Assembly Instrucon
(oponal)
Assemble rosserie kit components as shown.
Ensure stop bushing is
ghtened on the inside of
hood casng.
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Leak Tesng Instrucons
WARNING! A leak test must be performed annually and each me a cylinder is hooked up or if a
part of the gas system is replaced.
WARNING! Never use an open ame to check for gas leaks. Be certain no sparks or open ames
are in the area while you check for leaks. Sparks or open ames will result in a re or explosion,
damage to property, serious bodily injury, or death.
Leak tesng: This must be done before inial use, annually, and whenever any gas components are
replaced or serviced. Do not smoke while performing this test, and remove all sources of ignion. See Leak
Tesng Diagram for areas to check. Turn all burner controls to the o posion. Turn gas supply valve on.
Brush a half-and-half soluon of liquid soap and water onto all joints and connecons of the regulator,
hose, manifolds and valves.
Bubbles will indicate a gas leak. Either ghten the loose joint or have the part replaced with one
recommended by the Napoleon Customer Soluons department and have the grill inspected by a cered
gas installer.
If the leak cannot be stopped, immediately shut o the gas supply, disconnect it, and have the grill
inspected by a cered gas installer or dealer. Do not use the grill unl the leak has been corrected.
STOP
X
27
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N415-0271-AU JAN 24.18
1
5
3
4
17
10
6
5
7
11
8
9
5
11
10
9
5
5
2
53
15
12
13
14
12
13
14
50
39
52
51
60
54
55
25
38
57
38
46
37
37
45
16
43
16
23
14
40
14
14
44
16
48
16
59 59
44
14
47
22
22
59
49
16
24
56
31
16
42 28
41
19
20
58
20
29
18
16
27
30
33
35
16
16
21
32
33
34
21
16
26
16
36
25
61
61
ITEM NO.
PART NUMBER
DESCRIPTION
QTY.
1
N135-0042
LID CASTING LEFT
1
2
N135-0043
LID CASTING, RIGHT SIDE
1
3
N335-0042L
INSERT, LID
1
4
N585-0078
HEATSHIELD LID
1
5
N570-0091
SCREW,1/4-20 X 1/2" SHARP TIP HX WSH
12
6
N010-0742-TUBE
1
7
N385-0129
NAPOLEON LOGO, MILLED FINISH
1
8
W450-0005
NUT,SPRING 3/16 STUD SIZE
2
9
N510-0013
BUMPER, RECTANGULAR BLK SILICONE
2
10
N080-0287
BRACKET, LID HANDLE
2
11
N570-0042
SCRW,10-24 X 3/8 RND HD PHILIP STN STL
4
12
N570-0015
SCREW, LID PIVOT .303 SS
2
13
N735-0003
WASHER, LOCK 1/4 STN STL
2
14
N570-0073
SCREW, 1/4-20 X 3/8 S/S HEX WASHER HD
8
15
N475-0262-M02
PANEL, HOOD PLATE AUS
1
16
N570-0008
SCREW, #8 X 1/2" MARUTEX HEX WSHR
24
17
N685-XXXXA
BEZEL, TEMP GAUGE - LEX
1
18
CH_MANIF_485RB_AUS
MANIFOLD TUBE
1
19
STN-STL_FLEX_TUBE_CURVED_LEX
1
20
N255-0027
FITTING, UNION 3/8" FLARE TO 3/8" FLARE
2
21
N570-0078
SCREW, M4 X 8MM PAN HD PHIL ZINC
8
22
N100-0036
2
23
N080-0202
BRACKET, CROSS LIGHT TUBE
1
24
N035-0077-M01
BASE, BACK
1
25
N510-0010
BUMPER, LID
2
26
N200-0089
COVER, BASE BACK
1
27
N475-0263
PANEL,CONTROL CE
1
28
N105-0001
BUSHING, PLASTIC 0.875" HOLE
1
29
CONNECTOR-FLAG_FEMALE
2
30
N660-0002
SWITCH, LIGHT
1
31
N190-0001_LID
1
32
N051-0006
BEZEL, CONTROL KNOB
3
33
N380-0021A
KNOB, CONTROL
3
34
N051-0012
BEZEL, KNOB SMALL
1
35
N380-0020A
KNOB, CONTROL
1
36
CHAIN FOR MATCH ROD
CHAIN MATCH ROD
1
37
N305-0057
SEARPLATE STN STL
2
38
N305-0058
GRILL COOKING STN WAVE ROD 2
39
N520-0023
RACK, WARMING
1
40
N475-0301
MOUNT, ROTISSERIE
1
41
N710-0080-M01
PAN, DRIP BI485
1
42
N585-0044
SHIELD, HEAT DRIP PAN
1
43
N715-0084
TRIM, REAR TOP, BUILT IN
1
44
N080-0216
BRACKET, BUILT-IN UNIT MOUNT
2
45
N080-0309
BRACKET, INFRA RED BRN MOUNT
2
46
N300-0006
IR BURNER SHIELD
1
47
N010-0497H
1
48
N080-0207
BRACKET, I-R BURNER MOUNT
1
49
N215-0007
1
50
N010-0660
BURNER, REAR I-R
1
51
N200-0114
COVER, REAR BURNER ELECTRODE AUS
1
52
N240-0030
1
53
N200-0090
COVER, INFRA RED R.B. 1
54
N720-0073B
1
55
N455-0079
1
56
N160-0017
CLIP,ELECTRODE WIRE/R BURN FD TUBE
2
57
STN-
STL_FLEX_TUBE_CURVED_RE_BNR
1
58
N530-0047
REG LPG STEP DOWN 50MBAR TO 18.5MBAR 1
59
SCREW, 1_4-20x0.5 STN STL HEX
HD WSH
SCRW,1/4-20 X1/2 STN STL HEX
5
60
N455-0075
1
61
91675A321
7
62
N035-0078-M01
BASE, FRONT 1
63
N035-0075
BASE, LEFT SIDE 1
64
N035-0076
BASE, RIGHT SIDE
1
65
n655-0096
STIFFENER, ANGLE BASE FRONT
1
66
N585-0047
SHIELD, HEAT BASE
1
67
AIR_SHUTTER
AIR SHUTTER 20GA CRS PLATED
2
68
AIR SHUTTER SCREW
SCREW, SELF-TAPPING #8 x 0.250 PAN HEAD PHILIPS
2
69
SCREEN
INSECT SCREEN
2
70
N380-0021B
INSERT, FLAME
3
71
N750-0020_LED
3
72
CONNECTOR-2PIN
1
73
WIRE_6_22AWG_500
1
74
WIRE_7_22AWG_500
1
75
WIRE_2_22AWG_LEX
4
76
WIRE_3_22AWG_LEX
4
77
WIRE_4_22AWG_LEX605
1
78
WIRE_5_22AWG_LEX605
1
79
N380-0020B
INSERT, FLAME
1
80
3_8-FLARE_NUT_ADAPTOR
4
81
N010-0497A
1
82
N010-0497B_ALT
1
83
N010-0499C-1
1
84
IRSK_VENTURI_SUPPORT
1
85
N010-0497G
1
86
N695-0004
3
87
N010-0497D
1
88
N010-0497E
1
89
N010-0498F_AF0
1
90
N725-0034
VALVE, MAIN BURN #56 PRO
3
91
N725-0034_CLAMP
4
92
N725-0034_SCREW
4
93
N725-0036
1
94
N725-0036_ELBOW
1
95
N255-0016
FITTING, 1/8 MP TO 3/8 MF
1
96
N705-0029-M02
HOOD, LEFT SIDE
1
97
N705-0030-M02
HOOD, RIGHT SIDE
1
98
N080-0203-M01
BRKT, WARMING RACK MNT
2
99
N080-0204-M01
BRACKET, LID MOUNT
2
100
N570-0094
SCREW,M5 X 10MM PAN HD PHIL STN STL
2
101
N735-0007
WASHER, 1/4" STN STL
2
102
SERRATED LARGE FLANGE
LOCKNUT
NUT M5 TYPE K LOCKNUT STN STL
2
103
N720-0073A
2
104
N080-0205
BRACKET, LID HANDLE
2
105
N685-0004_GASKET
GASKET, TEMPERATURE GAUGE
1
106
N685-0004_GLASS
GLASS, TEMPERATURE GAUGE
1
107
N685-0004_DIALBASE
SHEETMETAL BASE, TEMPERATURE GAUGE
1
108
N685-0006_DIAL
DIAL, TEMPERATURE GAUGE
1
109
N685-0005_TEMPPIN
PROBE, TEMPERATURE GAUG
1
110
N685-0005_NEEDLE
NEEDLE, TEMPERATURE GAUGE
1
111
N685-0003AZH
3/8-16 KNURLED BRASS NUT - CHROME PLATED
1
112
N190-0001
1
113
N190-0001_PLATE
2
114
N525-0043-M02
RAIL, DRIP PAN
1
115
N545-0005
RIVET, STN STL .125 X .039-.118 GRIP
4
116
KEY RING MATCH ROD KEY RING MATCH ROD
1
117
ROD FOR MATCH ROD
ROD FOR MATCH ROD ASSY
1
28
www.napoleongrills.com
N415-0271-AU JAN 24.18
Item Part # Descripon
1 N135-0042-GY1HT le side lid casng x
2 N135-0043-GY1HT right side lid casng x
3 N335-0042L-M02 stainless steel lid insert x
4 N585-0078 lid heat shield x
5 N570-0091 1/4-20 x 1/2” screw x
6 N010-0742 lid handle x
7 N385-0307-SER NAPOLEON logo x
8 N450-0044 logo clips x
9 N510-0013 black silicone lid bumper x
10 N080-0287-GY1HT lid handle cover x
11 N570-0042 #10-24 x 3/8” screw x
12 N570-0015 lid pivot screw x
13 N735-0003 1/4” lock washer x
14 N570-0073 1/4-20 x 3/8” screw x
15 N010-0831 hood x
16 N570-0008 #8 x 1/2” screw x
17 N685-0013 temperature gauge x
18 N010-0563-AU manifold assembly p
N010-0564-AU manifold assembly n
19 N720-0044 ex connector x
20 N255-0027 ng 3/8” - 3/8” p
W445-0031 union ng 3/8” - 1/2” n
21 N570-0078 m4 x 8mm screw x
22 N100-0036 main burner x
23 N080-0202-M01 main burner cross light bracket x
24 N010-0597-M01 base x
25 Z510-0003 black silicone bumper x
26 N200-0089-GY1SG back cover x
27 N475-0316-AU control panel x
28 N105-0001 bushing 7/8” x
29 N750-0020B wiring harness led x
30 N660-0002 switch light x
31 N190-0001 baery pack x
32 N051-0011 control knob bezel x
33 N380-0021-CL control knob x
34 N051-0012 control knob bezel small x
35 N380-0020-CL control knob small x
36 N555-0025 lighng rod x
37 N305-0057-M01 sear plate x
38 N305-0058 cooking grid x
39 N520-0023 warming rack x
40 N475-0301-M02 rosserie mount x
Parts List
29
www.napoleongrills.com
N415-0271-AU JAN 24.18
Item Part # Descripon
41 N010-0843 drip pan x
42 N585-0044 heat shield drip pan x
43 N715-0084-M02 rear trim x
44 N080-0216-M02 bracket unit mount x
45 N080-0309 glass mount x
46 N300-0006 infrared glass x
47 N010-0499 infra red burner x
48 N080-0207-M01 support bracket infra red burner x
49 N215-0007-M01 bracket infra red x
50 N010-0526P-AU infra red rear burner p
N010-0526N-AU infra red rear burner n
51 N200-0114 rear burner electrode cover x
52 N240-0030 rear burner pilot x
53 N200-0090-M02 infra red rear burner cover x
54 N720-0073 rear burner pilot hardline x
55 N455-0079 orice - pilot p
N455-0080 orice - pilot n
56 N160-0017 clip rear burner tube x
57 N720-0053 rear burner supply tube x
58 N530-0048 regulator - ulpg p
N530-0047 regulator - nat n
59 N570-0038 1/4-20 x 1/2” screw x
60 N455-0075 rear burner orice p
61 N455-0076 rear burner orice n
62 Z570-0035 #8 x 3/8” screw x
N020-0126 fastener baggie x
69234 rosserie kit ac
68486 vinyl cover ac
56018 stainless steel griddle ac
56040 cast iron griddle ac
67731 charcoal tray ac
Parts List
p - Universal Liqueed Petroleum Gas units only n - natural gas units only
x - standard ac - accessory
30
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N415-0271-AU JAN 24.18
Notes
31
www.napoleongrills.com
N415-0271-AU JAN 24.18
Notes
N415-0271-AU
Napoleon products are protected
by one or more U.S. and Canadian
and/or foreign patents or patents
pending.
