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LUBRICATION GUIDE
Check and lubricate all components at the intervals outlined in the Periodic
Maintenance Chart. Items not listed in the chart should be lubricated at the
General Lubrication interval.
The a-arms and upper control arms are lubricated at the factory, and no
additional lubrication will be needed. However, if these components are
subjected to severe use, grease zerks have been provided for additional
lubrication at the user's discretion.
ITEM RECOM-
MENDED
LUBRICANT
CAPACITY
AT FLUID
CHANGE
FILL PLUG
TORQUE
DRAIN
PLUG
TORQUE
SEE PAGE
Engine Oil PS-4 5W-50
4-Cycle Oil
2 qt.
(1.9 l)
— 12 ft-lbs
(16 Nm)
page 97
Transmission
Oil
AGL
Gearcase
Lubricant &
Transmission
Fluid
37 oz.
(1100 ml)
10-14 ft-lbs
(14-19 Nm)
10-14 ft-lbs
(14-19 Nm)
page 101
Demand
Drive Fluid
(Front
Gearcase)
Demand
Drive Fluid
9.3 oz. (275
ml)
8-10 ft-lbs
(11-14 Nm)
11 ft-lbs
(15 Nm)
page 102
Rear
Gearcase Oil
ATV Angle
Drive Fluid
(or GL5 80-
90 weight
gear lube)
7.1 oz. (210
ml)
10-14 ft-lbs
(14-19 Nm)
10-14 ft-lbs
(14-19 Nm)
page 103
Brake Fluid DOT 4 Brake
Fluid
— — — page 106
Front Prop
Shaft Yoke
U-Joint
Grease
Grease fittings (3 pumps maximum) every 500 miles, before long
periods of storage, or after pressure washing or submerging.
A-Arms,
Front and
Rear
POLARIS All-
Season
Grease
Grease fittings after extreme use or if suspension becomes
squeaky.
96
MAINTENANCE
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