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ITEM
MAINTENANCE INTERVAL
(WHICHEVER COMES FIRST)
REMARKS
HOUR-
S CLNDR
(KM)
XU Radiator 50 H 6 M 1600
Inspect; clean external surfaces
XU
Cooling Hoses
50 H 6 M 1600
Inspect for leaks
XU
Oil lines and
fasteners
100 H 6 M 1600
Inspect for leaks and loose fittings
XU
Engine oil change
100 H 6 M 1600
Change the oil and filter
XU
Demand drive fluid
(normal use)
100 H 12 M 1000
Change fluid
XU
Rear gearcase oil
100 H 12 M 1000
Change fluid
XU Transmission oil 100 H 12 M 1000
Change fluid
D
Fuel System
100 H 12 M 1000
Cycle key to pressurize fuel pump;
check for leaks at fill cap, fuel lines/
rail and fuel pump; replace lines every
two years
XU
Engine Mounts
100 H 12 M 1600
Inspect
Exhaust Pipe /
Silencer
100 H 12 M 1600
Inspect
XU
Spark Plug
100 H 12 M 1000
Inspect; replace as needed
XU
Wiring
100 H 12 M 1600
Inspect for wear, routing, security;
apply dielectric grease to connectors
subjected to water, mud, etc.
D
Clutches (Drive/
Driven)
100 H 12 M 1600
Inspect; clean; replace worn parts
D
Front Wheel
Bearings
100 H 12 M 1600
Inspect; replace as needed
Brake Systems and
Hydraulic Hoses
100 H 12 M 1600
Inspect; replace as needed
D Brake Fluid 200 H 24 M 3200
Change every two years
Spark Arrestor
300 H 36 M 4800
Clean out; or remove clean out plug
XU Coolant - 60 M -
Replace coolant (50/50 Extended Life
Coolant)
XU Valve Clearance 500 H - 8000
Inspect; adjust as needed
D
Toe Adjustment
-
Inspect periodically; adjust as needed
Headlight Aim
-
Adjust as needed
95
MAINTENANCE
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