1
GETTING STARTED
IMPORTANT: READ THESE INSTRUCTIONS CAREFULLY BEFORE STARTING INSTALLATION OR USE.
INSTALLATION AND
OWNER’S MANUAL
INSTALLER: Leave these instructions with consumer.
CONSUMER: Retain for future reference.
DANGER:
IF YOU SMELL GAS:
• Shut o gas to the appliance.
• Extinguish any open ame.
• Open lid (if equipped).
• If odour continues, keep away from the
appliance and immediately call your gas
supplier or the re department.
WARNING:
• Do not store or use gasoline or other ammable
liquids or vapours in the vicinity of this or any
other appliance.
• An LP cylinder not connected for use shall not
be stored in the vicinity of this or any other
appliance.
CODE AND SUPPLY REQUIREMENTS: Installation
must conform with local codes or, in the absence of
local codes, with either the National Fuel Gas Code,
ANSI 2223.1/NFPA 54, or the Natural Gas and Propane
Installation Code, CSA B149.1, or the Propane Storage
and Handling Code, CSA B149.2, as applicable.
The outdoor cooking gas appliance and its individual
shut-o valve must be disconnected from the gas
supply piping system during any pressure testing of
that system at test pressures in excess of
1
/2 psi (3.5
kPa).
The outdoor cooking gas appliance must be isolated
from the gas supply piping system by closing its
individual manual shut-o valve during any pressure
testing of the gas supply piping system at test
pressures equal to or less than
1
/2 psi (3.5 kPa).
If an external electrical source is utilized, the outdoor
cooking gas appliance, when installed, must be
electrically grounded in accordance with local codes
or, in the absence of local codes, with the National
Electrical Code, ANSI/NFPA 70, or the Canadian
Electrical Code, Part I, CSA C22.1.
Keep any electrical supply cord and the fuel supply
hose away from any heated surfaces.
Robert H. Peterson Co. • 14724 East Proctor Avenue • City of Industry, CA 91746
WARNING:
Improper installation, adjustment, alteration,
service, or maintenance can cause injury or
property damage. For proper installation, refer
to the installation instructions. For assistance
or additional information, consult a qualied
professional service technician, service agency,
or the gas supplier.
WARNINGS AND SAFETY CODES
Proper operation of your grill
requires prompt and periodic
maintenance. See the SERVICING
AND CLEANING section for details.
Certied to: ANSI Z21.58
CSA 1.6
US
®
C
ONLY TO BE USED OUTDOORS
Cooking Grid U.S.
Patent Nos.
D857,453
D862,984
This appliance is designed as an attended
appliance. DO NOT leave this appliance burning
when unattended.
REV 0 - A - 2510231400
L-C2-816
OUTDOOR COUNTERTOP GAS GRILL
Oven Model: E540d-6TA(N,P)
Open Top Model: E540d-0T0(N,P)
ECHELON
diamond series
E540d-6TA(N,P)
E540d-0T0(N,P)
2
IMPORTANT: LIRE ATTENTIVEMENT CES INSTRUCTIONS AVANT DE COMMENCER L'INSTALLATION OU L'UTILISATION.
INSTALLATION ET
LE MANUEL DU PROPRIÉTAIRE
INSTALLATEUR: laissez ces instructions au
consommateur.
CONSOMMATEUR: À conserver pour référence future.
DANGER:
SI VOUS SENTEZ DU GAZ:
• Coupez le gaz de l'appareil.
• Éteignez toute amme nue.
• Ouvrez le couvercle du four (si équipé).
• Si l'odeur persiste, éloignez-vous de l'appareil
et appelez immédiatement votre fournisseur
de gaz ou les pompiers.
ATTENTION:
• N'entreposez pas et n'utilisez pas d'essence
ou d'autres liquides ou vapeurs inammables à
proximité de cet appareil ou de tout autre appareil.
• Une bouteille de GPL non connectée pour
utilisation ne doit pas être stockée à proximité de
cet appareil ou de tout autre appareil.
EXIGENCES EN MATIÈRE DE CODE ET
D'APPROVISIONNEMENT: L'installation doit être
conforme aux codes locaux ou, en l'absence de codes
locaux, soit au National Fuel Gas Code, ANSI 2223.1/
NFPA 54, soit au Natural Gas and Propane Installation
Code, CSA B149.1, soit au Code de stockage et de
manipulation du propane, CSA B149.2, selon le cas.
L'appareil de cuisson au gaz extérieur et son robinet
d'arrêt individuel doivent être déconnectés du système
de tuyauterie d'alimentation en gaz pendant tout essai
de pression de ce système à des pressions d'essai
supérieures à
1
/2 psi (3,5 kPa).
L'appareil de cuisson au gaz extérieur doit être isolé du
système de tuyauterie d'alimentation en gaz en fermant
son robinet d'arrêt manuel individuel pendant tout test
de pression du système de tuyauterie d'alimentation
en gaz à des pressions d'essai égales ou inférieures
à
1
/2 psi (3,5 kPa).
Si une source électrique externe est utilisée, l'appareil
à gaz de cuisson extérieur, lorsqu'il est installé,
doit être mis à la terre conformément aux codes
locaux ou, en l'absence de codes locaux, avec
le National Electrical Code, ANSI/NFPA 70, ou le
Canadian Electrical Code. Code, Partie I, CSA C22.1.
Gardez tout cordon d'alimentation électrique et le tuyau
d'alimentation en carburant à l'écart de toute surface
chauée.
ATTENTION:
Une installation, un réglage, une modication, un
entretien ou une maintenance inappropriés peuvent
causer des blessures ou des dommages matériels.
Pour une installation correcte, reportez-vous aux
instructions d'installation. Pour obtenir de l'aide ou des
informations supplémentaires, consultez un technicien
de service professionnel qualifié, une agence de
service ou le fournisseur de gaz.
AVERTISSEMENTS ET CODES DE SÉCURITÉ
Le bon fonctionnement de votre
gril nécessite un entretien rapide et
périodique. Voir la section ENTRETIEN
ET NETTOYAGE pour plus de détails.
Certié à : ANSI Z21.58
CSA 1.6
US
®
C
À UTILISER UNIQUEMENT À L'EXTÉRIEUR
Grille de cuisson US
Numéros de brevet
D857,453
D862,984
Cet appareil est conçu comme un appareil surveillé.
NE PAS laisser cet appareil brûler sans surveillance.
REV 0 - A - 2510231400
L-C2-816
BARBECUE À GAZ DE COMPTOIR EXTÉRIEUR
ECHELON
diamond series
Modèle four: E540d-6TA(N,P)
Modèle ouvert: E540d-0T0(N,P)
E540d-6TA(N,P)
E540d-0T0(N,P)
3
CONTENTS
REV 0 - A - 2510231400
L-C2-816
GETTING STARTED
AVERTISSEMENTS �����������������������������������������������������4
INSTALLATION, OPERATION, AND SAFETY
INFORMATION������������������������������������������������������������5
ELECTRICAL CONNECTIONS ������������������������������������5
GAS SAFETY INFORMATION ������������������������������������ 6
WARNING ���������������������������������������������������������������6
WHEN USING PROPANE GAS ������������������������������������6
WHEN USING NATURAL GAS ������������������������������������6
INSTALLATION SAFETY GUIDELINES�������������������������6
OPERATING THE UNIT SAFELY AND
CORRECTLY ����������������������������������������������������������������6
SAFE USE & MAINTENANCE OF PROPANE GAS
CYLINDERS ����������������������������������������������������������������7
ENCLOSURE REQUIREMENTS �������������������������������11
ENCLOSURE PARAMETERS ������������������������������������� 11
VENTILATION �������������������������������������������������������12
CUTOUT DIMENSIONS �������������������������������������������15
NOTES PAGE �������������������������������������������������������������16
INSTALLATION REQUIREMENTS ��������������������������17
CLEARANCES �������������������������������������������������������18
COMBUSTION AIR AND COOLING AIRFLOW ������������20
DIAGRAMMATICAL REPRESENTATIONS OF
OUTDOOR AREAS ����������������������������������������������������21
ELECTRICAL SAFETY ���������������������������������������������22
MODEL SPECIFICATIONS ���������������������������������������23
E540d COUNTERTOP GRILL (OVEN MODELS) WIRING
DIAGRAM �������������������������������������������������������������25
E540d COUNTERTOP GRILL (OPEN TOP MODELS)
WIRING DIAGRAM �������������������������������������������������26
ECHELON COUNTERTOP GRILL REPLACEMENT
PARTS LIST ���������������������������������������������������������������27
INSTALLATION
INSTALLATION ���������������������������������������������������������29
CONSTRUCT ENCLOSURE ��������������������������������������29
INSTALL INSULATING LINER (if applicable) ���������������29
LOWER UNIT INTO ENCLOSURE CUTOUT ��������������� 29
INSTALL POWER SUPPLY ���������������������������������������30
CONNECT GAS SUPPLY ������������������������������������������31
LEAK TEST ������������������������������������������������������������ 31
INSTALL DRIP PAN �������������������������������������������������32
INSTALL FLAVOR GRIDS �����������������������������������������32
INSTALL COOKING GRIDS ��������������������������������������32
INSTALL WARMING RACK (if equipped) ���������������������33
PLACE STAINLESS STEEL GRILL TOP COVER
(if equipped) �����������������������������������������������������������33
OPERATION TEST �����������������������������������������������������33
USE, CARE, & SERVICE
IDENTIFICATION OF GRILL CONTROLS ��������������34
USING THE GRILL ���������������������������������������������������� 35
LIGHTING (IGNITION) INSTRUCTIONS ����������������37
ELECTRONIC LIGHTING ����������������������������������������37
MATCH HOLDER ���������������������������������������������������37
MANUAL LIGHTING �����������������������������������������������37
SHUTTING OFF THE UNIT �������������������������������������� 37
SERVICING AND CLEANING ����������������������������������38
CLEANING YOUR GRILL ����������������������������������������� 38
REPLACING HALOGEN BULBS �������������������������������� 40
TOP PANEL REMOVAL ��������������������������������������������41
SYSTEM RESET ������������������������������������������������������43
MAIN BURNER REMOVAL ���������������������������������������43
CONVERT GAS TYPE / CHECK BURNER ORIFICES ����44
AIR SHUTTER ADJUSTMENT / BURNER FLAME
INSPECTION ���������������������������������������������������������46
VALVE "LOW" SETTING ADJUSTMENT ���������������������47
CONTROL KNOB FITMENT ADJUSTMENT ����������������47
NOTES PAGE �������������������������������������������������������������48
TROUBLESHOOTING �����������������������������������������������49
WARRANTY ��������������������������������������������������������������50
4
Avertissements généraux :
• Cet appareil est destiné à une utilisation en extérieur uniquement. Si l'appareil est entreposé
à l'intérieur, retirez les bouteilles et gardez-les à l'extérieur.
• Ne couvrez pas immédiatement l'appareil après utilisation. Laissez-le refroidir avant de le
couvrir, de le déplacer ou de le ranger. Ne pas respecter cette mesure de sécurité pourrait
entraîner un incendie causant des dommages matériels, des blessures ou la mort.
• Ne pas utiliser cet appareil sous une surface combustible.
• Ne pas utiliser cet appareil sous un auvent. Le non respect de cette mesure de sécurité pourrait
entraîner un incendie ou des blessures.
• Tous les dégagements minimaux détaillés dans la section INSTALLATION REQUIREMENTS
DOIVENT être respectés.
• Un régulateur de pression de gaz doit être utilisé avec cet appareil de cuisson à gaz pour
l'extérieur. Ce régulateur doit être réglé pour une pression de sortie de 5 pouces colonne d'eau
pour le gaz naturel et de 10 pouces pour le propane. Veuillez consulter la liste des pièces de
ce manuel du propriétaire pour vérier si un régulateur est inclus avec votre appareil.
• LE RÉGULATEUR DOIT ÊTRE ÉVALUÉ POUR UN MAXIMUM DE 1/2 (LIVRES PAR POUCES
CARRÉS). Veuillez consulter la liste des pièces de ce manuel du propriétaire pour vérier si
un régulateur est inclus avec votre appareil. SI VOTRE OFFRE DE GAZ EST SUPÉRIEURE
DE 1/2 (LIVRES PAR POUCES CARRÉS), UN RÉGULATEUR ADDITIONNEL DOIT ÊTRE
INSTALLÉ AVANT L'UTILISATION DE L'APPAREIL. VEUILLEZ CONSULTER LA SECTION
DES CONDITIONS D'ALIMENTATION EN GAZ POUR LA PRESSION APPROPRIÉE DE
L'ALIMENTATION EN GAZ.
• Ne couvrez jamais la surface entière de cuisine ou de gril de gaureuses ou de casseroles.
La surchaue se produira et les brûleurs ne seront pas très performants quand la chaleur de
combustion est emprisonnée au-dessous de la surface à cuire.
• Ne jamais pulvériser d'eau sur une unité de gaz chaude, car cela peut endommager les surfaces
ou les composants.
Avertissements de propane :
• Une fuite de GPL peut causer une incendie ou une explosion si enammée entraînant des
blessures corporelles graves ou la mort.
• Communiquez avec le fournisseur de GPL pour les réparations ou pour disposer de qules
bouteille ou du GPL non utilisé.
AVERTISSEMENTS
5
WARNING: NEVER cover more than 75% of the cooking or grill surface with griddles, pots, or pans. Overheating will
occur, and burners will not perform properly when combustion heat is trapped below the cooking surface.
IMPORTANT: IN THE EVENT OF A GREASE FIRE, IMMEDIATELY SHUT OFF THE MAIN GAS VALVE TO THE UNIT.
KEEP THE LID OPEN AND ALLOW THE FIRE TO EXTINGUISH ITSELF. KEEP AT A SAFE DISTANCE. A THOROUGH
INSPECTION BY A QUALIFIED PROFESSIONAL SERVICE TECHNICIAN SHOULD BE CONDUCTED BEFORE FUTURE
USE OF YOUR UNIT. THE SERVICE TECHNICIAN WILL CHECK THE SYSTEM FOR GAS LEAKS AND WILL CHECK ALL
ELECTRICAL WIRING FOR DAMAGE. ALL GAS LEAKS AND WIRING MUST BE REPAIRED PRIOR TO FUTURE USE.
1. Wear gloves and use extreme caution whenever installing
and handling this product and its accessories as certain
components have sharp edges that can cause personal
injury.
2. The outdoor appliance and surrounding area MUST remain
clear of ammable substances such as gasoline, yard
debris, wood, etc. Maintain a minimum horizontal clearance
of 18" (in all directions) from combustible materials/items.
3. This unit must be installed so that the required vent
openings and surrounding area of the enclosure
remain clear and free at all times. See the ENCLOSURE
REQUIREMENTS section for details.
4. The appliance must be positioned to allow airow from
front to back. See the COMBUSTION AIR AND COOLING
AIRFLOW section under INSTALLATION REQUIREMENTS
for details.
5. When using propane gas: the propane cylinder,
regulator, and rubber hose must be in a location not
subject to temperatures above 125° F (51° C).
6. The grill top cover (or infrared burner cover, sold separately)
must be removed before using the burner.
7. Before each use, ensure the ames on each burner burn
evenly along the entire burner with a steady ame (mostly
blue). If burner ames are not normal, check and clean
the orice and burner/venturi tubes for insects and insect
nests. A clogged tube can lead to a re beneath the unit.
A proper ame pattern will ensure safe operation and
optimal performance. Adjust the air shutter as needed
to achieve proper ame pattern (see AIR SHUTTER
ADJUSTMENT/BURNER FLAME INSPECTION
section, under SERVICING AND CLEANING for details).
8. The in-line gas valve or gas cylinder valve must always
be shut OFF when the unit is not in use.
9. Whenever reconnecting any wires, apply a small amount
of dielectric grease to the male connector, then make the
connection. This will ensure conductivity and prevent
moisture from aecting the contact.
10. Adults MUST be present when this gas appliance is
operating. This appliance MUST NOT be left burning
when unattended.
11. Do not store combustible materials in the enclosure
directly beneath the appliance.
ELECTRICAL CONNECTIONS
A 120VAC (15 AMP minimum) GFCI GROUNDED three-wire receptacle (not included) is required
within the vicinity of the unit to provide power to it. The GFCI receptacle must be a WEATHER-PROOF
IN-USE COVERED RECEPTACLE.
• Observe the National Electric Code and all local codes.
• Verify proper polarity of the receptacle.
• If an extension cord is used, ensure it is a three-wire GROUNDED cord that is rated for the power of
the equipment, and is approved for outdoor use with a W-A marking. DO NOT use two-prong adapters.
• DO NOT TAMPER WITH THE EXTENSION CORD OR THE UNIT POWER-SUPPLY CORD.
Important: ONLY REPLACE THE INTERIOR OVEN LIGHTS WITH 12V / 10 WATT HALOGEN BULB(S).
CAUTION: FOR YOUR SAFETY, you must provide openings in the enclosure for replacement air and ventilation
(in case of possible leakage from gas connections or propane cylinders). Failure to do so may
result in a re or explosion causing property damage, bodily injury, or death. See the ENCLOSURE
REQUIREMENTS section for details.
WARNING
NEVER cover slots, holes, or passages in the rebox
or cover an entire rack with material such as aluminum
foil. Doing so blocks air ow and may cause carbon
monoxide poisoning.
Aluminum foil linings may trap heat causing a re
hazard.
The grill serial number and rating label can be found on the
manifold heatshield (interior right side), beneath the top panel.
See the TOP PANEL REMOVAL section to gain access.
INSTALLATION, OPERATION, AND SAFETY INFORMATION
6
WHEN OPERATING THIS GAS APPLIANCE, ALL INSTRUCTIONS AND WARNINGS
MUST BE OBSERVED. FAILURE TO DO SO MAY RESULT IN A FIRE OR EXPLOSION
CAUSING PROPERTY DAMAGE, BODILY INJURY, OR DEATH.
Every time you use the unit, make sure that:
1. The area around the unit is clear and free from combustible materials, gasoline and ammable vapours and
liquids.
2. There is no blockage of the airow through the vent openings located on the enclosure.
3. The hose is inspected (if applicable). See SAFE USE & MAINTENANCE OF PROPANE-GAS CYLINDERS
section.
DO NOT store any combustible materials, gasoline, and any other ammable vapours/liquids in the vicinity of
the unit. Provide adequate clearance for servicing and operation.
WARNING
This gas appliance and its enclosure MUST be plumbed and vented in accordance with local building
and safety codes and should be approved by local code enforcement ocials. This appliance MUST be
installed and operated according to the information below.
FAILURE TO PROPERLY VENT THE ENCLOSURE MAY RESULT IN A FIRE OR EXPLOSION CAUSING
PROPERTY DAMAGE, BODILY INJURY, OR DEATH.
A leaking gas connection or valve unintentionally left open will create a hazard.
WHEN USING PROPANE GAS
• Propane gas (also known as L.P. gas) is heavier than air and will accumulate or pool in an inadequately
vented enclosure or recessed area.
• If a pool of propane gas is ignited, an explosion will occur. Adequate venting at the oor level, or the lowest
point where gas could accumulate, will eliminate this danger.
Refer to the ENCLOSURE REQUIREMENTS section.
Observe all local codes.
• DO NOT store a spare propane-gas cylinder under or near the enclosure.
WHEN USING NATURAL GAS
• Natural gas is lighter than air and will accumulate at the top of an inadequately vented enclosure.
• If an accumulation of natural gas is ignited, an explosion will occur. Adequate venting at the top of the
enclosure, or the highest point where gas could accumulate, will eliminate this danger.
Refer to the ENCLOSURE REQUIREMENTS section.
Observe all local codes.
INSTALLATION SAFETY GUIDELINES
THIS UNIT MUST BE INSTALLED SO THAT THE REQUIRED VENT OPENINGS AND SURROUNDING AREA
OF THE ENCLOSURE REMAIN CLEAR AND FREE AT ALL TIMES. See the ENCLOSURE REQUIREMENTS
section for details.
CAUTION: FOR YOUR SAFETY, you must provide openings in the enclosure for replacement air and
ventilation (in case of possible leakage from gas connections or propane cylinders). Failure
to do so may result in a re or explosion causing property damage, bodily injury, or death.
See the ENCLOSURE REQUIREMENTS section for details.
The gas cylinder, regulator, and rubber hose must be in a location not subject to temperatures above
125° F (51° C).
IF A PROPANE CYLINDER IS INSTALLED INSIDE OF THE ENCLOSURE, THE GUIDELINES FOUND IN THE
ENCLOSURE REQUIREMENTS SECTION MUST BE FOLLOWED.
GAS SAFETY INFORMATION
OPERATING THE UNIT SAFELY AND CORRECTLY
7
IMPORTANT FOR YOUR SAFETY
READ AND FOLLOW ALL WARNINGS PROVIDED WITH THE PROPANE-GAS CYLINDER.
When operating this appliance with a propane-gas cylinder, these instructions and warnings MUST be observed.
FAILURE TO DO SO MAY RESULT IN A SERIOUS FIRE OR EXPLOSION.
CYLINDER/CONNECTOR REQUIREMENTS
a. Propane-gas cylinders, valves, and hoses must be
maintained in good condition and inspected before each use
of appliance. They must be replaced if there is any visible
damage. If hose is cut or shows excessive abrasion or wear,
it must be replaced before using appliance (see e.).
b. This unit, when used with a cylinder, should be connected
to a standard 5-gallon (20 lb.) propane-gas cylinder
equipped with a listed overlling prevention device. The
device has been required on all cylinders sold since
October 1,1998, to prevent overlling.
c. Cylinder dimensions should be approximately 12" (30.5
cm) in diameter and 18" (45.7 cm) high. Cylinders must
be constructed and marked in accordance with the U.S.
Department of Transportation (D.O.T.) Specications for
LP-Gas Cylinders, or the Standard for Cylinders, Spheres,
and Tubes for Transportation of Dangerous Goods and
Commission, CAN/CSA-B339, as applicable.
d. The cylinder used must include a collar to protect the
cylinder valve. The cylinder supply system must be
arranged for vapour withdrawal. See Fig. 7-1.
e. When used with a cylinder, the gas supply system must
be used with a pressure regulator. The pressure regulator
and hose assembly (not supplied) used must match the
specication for Type I by ANSI Z 21.58/CGA 1.6 and
must comply with UL 144 as a part of the self-contained
LP gas supply system (see Fig. 7-1).
f. The propane-gas cylinder valve must be equipped with
a cylinder connection device, described as Type I in the
standard dened in paragraph e. above. This device is
commonly described as an Acme thread coupler.
g. If the cylinder comes with a dust plug, place it on the
cylinder valve outlet whenever the cylinder is not in use.
Only install the type of dust cap on the cylinder valve outlet
that is provided with the cylinder valve. Other types of caps
or plugs may result in leakage of propane.
COUPLER OPERATION
To connect the regulator/hose assembly to the propane-
gas cylinder valve tting: Press the hand nut on the regulator
over the Acme thread tting on the cylinder valve. Turn the
hand nut clockwise to engage the threads and tighten until
snug. The use of pliers or a wrench should not be necessary.
Only cylinders marked “propane” may be used.
To disconnect: Turn the hand nut counterclockwise until
detached (Fig. 7-1).
Fig. 7-1 Type I Acme thread coupler
QCC Type 1
valve
Pressure relief valve
for vapour withdrawal
(point toward vent
openings)
Brass Acme
thread tting
Hand
wheel
Hand nut with
Acme thread
Liquid level indicator
(optional)
Hose
Regulator
Vent
Collar
Fig. 7-2 Vapour withdrawal detail
Point pressure relief
valve toward vent
opening for vapour
withdrawal
Vent
opening
(Location and
design may vary)
For requirements related to ventilation,
L.P. Cylinders, and the enclosure, see the
ENCLOSURE REQUIREMENTS section.
SAFE USE & MAINTENANCE OF PROPANE GAS CYLINDERS
8
IMPORTANT POUR VOTRE SÛRETÉ
LISEZ ET SUIVEZ TOUS LES AVERTISSEMENTS ÉQUIPÉS DE VOTRE CYLINDRE DE GAZ DE PROPANE.
En actionnant cet appareil avec un cylindre de gaz de propane ON DOIT observer ces instructions et avertissements.
LE MANQUE DE FAIRE AINSI PEUT AVOIR COMME CONSÉQUENCE UNE INCENDIE OU UNE EXPLOSION SÉRIEUSE.
CYLINDRE ET CONDITIONS ET
CARACTÉRISTIQUES DE CONNECTEUR
a. Les bouteilles, les vannes et les tuyaux de propane doivent
être entretenus et inspectés avant chaque utilisation. Ils
doivent être remplacés en cas de dommages visibles. Si
le tuyau est coupé ou présente des signes d’abrasion ou
d’usure, il doit être remplacé avant utilisation (voir e.).
b. Cette unité, lorsqu'elle est utilisée avec une bouteille, doit
être connectée à une bouteille standard de gaz propane de
5 gallons (20 lb) équipée d'un dispositif anti-débordement
répertorié. L’appareil est obligatoire sur toutes les bouteilles
vendues depuis le 1er octobre 1998 an d’empêcher tout
remplissage excessif.
c. Les dimensions du cylindre doivent être d'environ 12 " (30,5 cm)
de diamètre et 18" (45,7 cm) de hauteur. Les bouteilles doivent
être construites et marquées conformément aux spécications
du ministère des Transports (DOT) pour les bouteilles à gaz LP
ou à la norme relative aux bouteilles, sphères et tubes pour le
transport des marchandises dangereuses et à la Commission,
CAN / CSA-B339, selon le cas.
d. La bouteille utilisée doit comporter un collier pour protéger le
robinet de la bouteille. Le système d'alimentation de la bouteille
doit être conçu pour le retrait de la vapeur. Voir Fig. 8-1.
e. Lorsqu'il est utilisé avec une bouteille, le système
d'alimentation en gaz doit être utilisé avec un régulateur
de pression. Le régulateur de pression et l'ensemble
de tuyau (non fourni) utilisés doivent correspondre à la
spécication de type I par ANSI Z 21.58/CGA 1.6 et doivent
être conformes à UL 144 en tant que partie du système
d'alimentation en gaz propane autonome (voir Fig. 8-1).
f. La valve de cylindre de gaz de propane doit être équipée
d’un dispositif d’accouplement de raccordement de
cylindre, décrit comme type I dans la norme dénie dans le
e. de paragraphe ci-dessus. Ce dispositif est généralement
décrit comme coupleur de l de point culminant.
g. Si la bouteille est livrée avec un bouchon anti-poussière,
placez-le sur la sortie du robinet de la bouteille chaque fois
que la bouteille n'est pas utilisée. Installez uniquement le
type de capuchon anti-poussière sur la sortie du robinet
de la bouteille qui est fourni avec le robinet de la bouteille.
D'autres types de bouchons ou de bouchons peuvent
entraîner des fuites de propane.
OPÉRATION DE COUPLEUR
Pour relier le regulator/hose à l’ajustage de précision de
valve de cylindre de gaz de propane: Serrez l’écrou de main
sur le régulateur au-dessus de l’ajustage de précision de l de
point culminant sur la valve de cylindre. Tournez l’écrou de main
dans le sens des aiguilles d’une montre pour engager les ls
et pour serrer jusqu’à ce que douillettement. L’utilisation des
pinces ou de la clé ne devrait pas être nécessaire. Seulement
le "propane" marqué par cylindres doit être employé.
Pour déconnecter: tournez l'écrou à main dans le sens
antihoraire jusqu'à ce qu'il soit détaché (Fig. 8-1)
Fig. 8-1 Type coupleur de l de point culminant d’I
QCC Type 1
valve
Valve de décompression
pour prélèvement de
vapeur (pointez vers les
ouvertures de ventilation)
Ajustage de
précision en
laiton de l de
point culminant
Volant de
commande
Écrou de main avec le
l de point culminant.
Indicateur de niveau
de liquide (facultatif)
Tuyau
Régulateur
Passage
Collar
Fig. 8-2 Détail du retrait de vapeur
Pointez la soupape de surpression
vers l'ouverture d'évent pour le
retrait de la vapeur
Ouverture
d'aération
(L'emplacement
et la conception
peuvent varier)
Pour les exigences relatives à la ventilation, aux
bouteilles de GPL et à l'enceinte, reportez-vous à
la section ENCLOSURE REQUIREMENTS.
UTILISATION SÛRE ET ENTRETIEN DES CYLINDRES DE GAZ DE PROPANE
9
Important: Before using the unit, and after each time
the cylinder is removed and reattached,
check the hose for wear (see a.) and check
all connections for leaks. Turn o the unit
valves and open the main cylinder valve,
then check connections with soapy water.
NEVER USE A FLAME TO CHECK FOR
LEAKS. Repair any leaks before lighting
the unit.
CAUTION: Always turn the propane cylinder main
valve o after each use, and before moving
the unit and cylinder or disconnecting the
coupling. This valve must remain closed
and the cylinder disconnected while the
appliance is not in use, even though the gas
ow is stopped by a safety feature when the
coupler is disconnected.
Carefully inspect the hose assembly each time before
the gas is turned on. A cracked or frayed hose must be
replaced immediately.
If the appliance is stored indoors, the cylinder must be
disconnected and removed. Disconnected cylinders must
be stored outdoors, out of the reach of children, with
threaded valve plugs tightly installed, and must not be
stored in a building, garage, or any other enclosed area.
FOR YOUR SAFETY
A. DO NOT store a spare propane-gas cylinder under
or near this appliance.
B. NEVER ll the cylinder beyond 80-percent full.
C. IF THE INFORMATION IN a. AND b. IS NOT
FOLLOWED EXACTLY, A FIRE CAUSING DEATH
OR SERIOUS INJURY MAY OCCUR.
D. CGA 791 connections on LP gas cylinders: The
cylinder face elastomeric face seal element on
these devices could, over time, show marked and
visible damage or deterioration that might cause a
leak even with the connection tightened. A visual
inspection for the seal must be carried out every time
a LP gas cylinder is replaced or relled. Any LP gas
cylinder showing signs of damage or deterioration
as illustrated in Fig. 9-1, including visible cracks and
pitting, must be replaced.
Fig. 9-1 Inspect rubber seal
Example of GOOD
RUBBER SEAL
Example of DAMAGED
RUBBER SEAL
X
SAFE USE & MAINTENANCE OF PROPANE GAS CYLINDERS (Cont.)
10
Important: Avant d’employer le unité, et ensuite
chaque fois que le cylindre est
enlevé et rattaché, examinez tous les
raccordements pour déceler les fuites.
Arrêtez les valves de unité et ouvrez
la valve principale de cylindre, puis
vériez les raccordements avec de l’eau
savonneux. NE JAMAIS UTILISER
UNE FLAMME POUR DÉTECTER DES
FUITES. Réparez toutes les fuites avant
d’allumer le unité.
ATTENTION: Tournez toujours la valve principale
de cylindre de propane au loin après
chaque utilisation, et avant de déplacer
le unité et le cylindre, ou débrancher
l’accouplement. Cette valve doit rester
fermée et le cylindre a débranché alors
que l’appareil n’est pas en service,
quoique l’écoulement de gaz soit arrêté
par un dispositif de sûreté quand le
coupleur est débranché.
Inspectez soigneusement l’ensemble de tuyau chaque
fois avant que le gaz soit allumé. Un tuyau ssuré ou
eloché doit être immédiatement remplacé.
Si l'appareil est stocké à l'intérieur, le cylindre doit être
disconnected et a enlevé. Des cylindres Disconnected
doivent être stockés dehors, hors de la portée des enfants,
avec les prises de valve letées étroitement installées, et
ne doivent pas être stockés dans un bâtiment, le garage,
ou n'importe quel autre secteur inclus.
POUR VOTRE SÛRETÉ
a. Ne stockez pas un cylindre de gaz disponible de
propane dessous ou ne vous approchez pas de
cet appareil.
b. Ne remplissez jamais cylindre au delà de 80 pour
cent de plein.
c. SI L’INFORMATION DANS “A” ET “B” N’EST PAS
SUIVIE EXACTEMENT, UN FEU CAUSANT LA
MORT OU DES DOMMAGES SÉRIEUX PEUT
SE PRODUIRE.
d. Connexions CGA 791 sur les bouteilles de
GPL : L'élément d'étanchéité en caoutchouc
du joint d'étanchéité de la face élastomère du
cylindre sur ces appareils pourrait, avec le temps,
présenter des dommages marqués et visibles ou
une détérioration qui pourrait causer une fuite
même avec la connexion serrée. Une inspection
visuelle du joint doit être eectuée chaque fois
qu'une bouteille de GPL est remplacée ou
remplie. Toute bouteille de GPL présentant des
signes de dommages ou de détérioration, tel
qu'illustré à la Fig. 10-1, y compris des ssures
et des piqûres visibles, doit être remplacée.
Fig. 10-1 Inspecter le joint en caoutchouc
Exemple de BIEN
JOINT EN CAOUTCHOUC
Exemple de JOINT EN
CAOUTCHOUC ENDOMMAGÉ
X
UTILISATION SÛRE ET ENTRETIEN DES CYLINDRES DE GAZ DE PROPANE (suite)
11
For requirements regarding custom-built enclosures, see below.
To ensure proper operation and safety, the enclosure MUST comply with the following:
• Proper construction and cutout openings - see INSTALLATION REQUIREMENTS and ENCLOSURE
PARAMETERS sections.
• Proper ventilation - see VENTILATION section.
• Proper clearances - see INSTALLATION REQUIREMENTS section.
You MUST read and follow these sections for complete enclosure requirement details.
ENCLOSURE PARAMETERS
General Guidelines
The enclosure can be constructed according to your individual preference, while following all guidelines found in
this manual. The enclosure MUST (see Fig. 11-1):
• be installed on a hard and level surface
• be properly vented (see VENTILATION section)
• have a countertop that is non-combustible (enclosure may be combustible construction with proper provision*)
• have the minimum dimensions specied in Fig. 11-1
• have the minimum cutout dimensions (see CUTOUT DIMENSIONS section)
• be setup so that the power supply is within reach of a properly wired and inspected 120VAC (15 AMP
minimum) Ground Fault Circuit Interrupter (GFCI) GROUNDED three-wire receptacle
• have access to the interior for ease of installation and service (front access for drip pan and connections)
• be setup so the unit is as close to the vent openings as possible
• be designed so that the grill is supported by the stainless-steel hanger extending from the upper portion of
the unit (rests on the front and rear hangers of the frame assembly - see INSTALLATION section)
• have drainage cutouts (if needed) to prevent the accumulation of water within the enclosure
• meet all requirements found in Fig. 11-1 and the following sections
* When installing this unit in a combustible enclosure, an approved insulating liner MUST be used.
Reference Table 3 in the MODEL SPECIFICATIONS section for liner model #.
When an L.P. cylinder is used in the enclosure, additional requirements exist, see the L.P. CYLINDER
REQUIREMENTS section.
Fig. 11-1 Enclosure specications
• Not to scale
• Example shown, design and
location of enclosure and its
items may vary
Ventilation
(see following
section)
Required
access door
Countertop
(non-combustible)
Enclosure
(combustible* or
non-combustible)
* insulating liner required
(sold separately)
Gas supply
(if applicable)
ENCLOSURE REQUIREMENTS
32-40"
Grill Cutout
(see Cutout Dimensions section)
8"
min.
t
8"
min.
t
Receptacle
* When installing this unit in a combustible enclosure, an approved insulating liner MUST be used. See
the Combustible Enclosures section for more details.
6"
▲
min.
t Countertop minimum width measures from cutout edge to side
wall inner dimension
▲
Minimum measurement from edge of cutout to edge of
countertop
ENCLOSURE REQUIREMENTS
12
Min.
90˚
Min.
90˚
• 6" min. clearance between all vent openings
and any items outside of enclosure
• 2" min. clearance between all vent openings
and any items within enclosure
Fig. 12-2 Vent openings clearance
2"
min.
(Side View)
6"
min.
Vent opening
VENTILATION
FOR YOUR SAFETY, you must provide the openings
specic to your gas type for replacement air and
ventilation of the enclosure (in case of possible leakage
from gas connections and L.P. cylinders as applicable,
and for heat dissipation). See the following sections
for ventilation requirements specic to your gas type.
Failure to provide proper ventilation for your gas type
may result in a re or explosion causing property
damage, bodily injury, or death.
WARNING: Vent openings in side walls shall not
communicate directly with other enclosures
of the outdoor cooking gas appliance (see
Fig. 12-1).
• Ventilation openings shall not be located in front
of the appliance above oor level.
• Every opening shall have a minimum dimension so
as to permit the entrance of a
3
/16" (4.8 mm) rod.
• The openings must remain unobstructed:
The clearance between the openings and any items
outside of the enclosure is a minimum of 6". The
clearance between the openings and any items within
the enclosure is a minimum of 2". See Fig. 12-2.
Natural Gas Ventilation Requirements
When natural gas is used in the enclosure, the guidelines
below MUST be followed:
One side of the enclosure shall be left completely open
to the outside; OR 1 minimum vent opening (at top level)
or 2 vent openings (1 at top and 1 at oor level) MUST
be created (reference Fig. 12-3):
• When using only 1 vent opening: the opening must
be at top level and must have a minimum of 20 sq.
in. of free area.
• When using 2 vent openings: The top and oor
level openings must have a minimum of 10 sq. in. of
free area each. The openings must be equally sized
(ventilation total of 20 sq. in. free area).
• The opening at the top level must begin 1" or less
below the countertop level and end no more than 5"
below the countertop level.
• If applicable, the opening at the oor level must begin
1" or less above the oor level and end no more than
5" above the oor level.
• If planning for 2 vent openings, it is acceptable to use
RHP venting panels (PN 5510-01). Contact your dealer.
Note: These same requirements apply when multiple
appliances exist in the enclosure.
KEEP THE REQUIRED VENT OPENINGS AND
SURROUNDING AREA OF THE ENCLOSURE
CLEAR AND FREE AT ALL TIMES.
Fig. 12-3 Natural gas ventilation detail
NATURAL GAS VENTILATION REQUIREMENTS:
1 Vent Setup:
• Minimum 1 opening (at top level)
• Top opening: min. 20 sq. in. of free area, within 5"
of countertop
2 Vent Setup:
• 2 openings (1 at top & 1 at oor level)
• Top opening: within 5" of countertop (see below)
• Floor opening: within 5" of oor (see below)
• Each vent opening: min. 10 sq. in. of free area
• Total = 20 sq. in. free area
1"
max.
Keep surrounding area
and vent openings clear
and free at all times.
5"
max.
1"
max.
5"
max.
Note: Vent
openings
example
shown. Your
design may
vary.
(Side view)
1 vent opening
option:
20 sq. in. free
area min.
2 vent opening
option:
10 sq. in. free area
min. (each opening)
(Total = 20 sq. in.)
Fig. 12-1 Correct / Incorrect side wall venting
CORRECT
INCORRECT
(side wall vents cannot communicate)
ENCLOSURE REQUIREMENTS (Cont.)
13
Fig. 13-2 Remote LP ventilation detail
Min.
90˚
Min.
90˚
REMOTE LP VENTILATION REQUIREMENTS:
• Minimum 4 openings (2 at top & 2 at oor level)
• 2 per adjacent wall - spaced at min. 90 degrees
• Top openings: within 5" of countertop (see below)
• Floor openings: within 5" of oor (see below)
• Each vent opening: min. 45 sq. in. of free area
• Total = 180 sq. in. free area
1"
max.
Keep surrounding
area and vent
openings clear and
free at all times.
5"
max.
1"
max.
5"
max.
Vent openings (4)
45 sq. in. of free
area min. (each)
(Total = 180 sq. in.)
Note: Vent openings example shown. Your design may vary.
(Rear view)
L.P. Cylinder Ventilation Requirements
When an L.P. cylinder is used in the enclosure, the
guidelines below MUST be followed:
One side of the enclosure shall be left completely open to
the outside; OR 4 minimum vent openings (2 at top and 2
at oor level) MUST be created (reference Fig. 13-1):
• Each opening at the top level must have a minimum of
10 sq. in. of free area. The openings must be equally
sized.
• Each opening at the oor level must have a minimum
of 5 sq. in. of free area. The openings must be equally
sized.
• Ventilation total of 30 sq. in. free area
• Each opening at the top level must be on adjacent walls
of the enclosure, and spaced at a minimum of 90 degrees.
The openings must begin 1" or less below the countertop
level and end no more than 5" below the countertop level.
• Each opening at the oor level must be on adjacent
walls of the enclosure, and spaced at a minimum of 90
degrees. The openings must begin 1" or less above the
oor level and end no more than 5" above the oor level.
• The above outlined is the minimum ventilation requirement
for each L.P. cylinder used within the enclosure.
• For L.P. cylinders larger than 20 lb capacity, there must
be a minimum of 1 in²/lb of open area for top vent
openings and a minimum of
1
/2 in²/lb of open area for
bottom vent openings.
Note: These same requirements apply for each individual
L.P. cylinder being used within the enclosure.
• Additional requirements exist for L.P. cylinders, see
the L.P. CYLINDER REQUIREMENTS section.
Remote L.P. Ventilation Requirements
When a remote L.P. gas system is used with the
enclosure, the guidelines below MUST be followed:
One side of the enclosure shall be left completely open to
the outside; OR 4 minimum vent openings (2 at top and
2 at oor level) MUST be created (reference Fig. 13-2):
• Each opening must have a minimum of 45 sq. in. of
free area. The openings must be equally sized.
• Ventilation total of 180 sq. in. free area
• Each opening at the top level must be on adjacent side
walls of the enclosure, and spaced at a minimum of 90
degrees. The openings must begin 1" or less below the
countertop level and end no more than 5" below the
countertop level.
• Each opening at the oor level must be on adjacent
walls of the enclosure, and spaced at a minimum of 90
degrees. The openings must begin 1" or less above the
oor level and end no more than 5" above the oor level.
Note: These same requirements apply when multiple
appliances exist in the enclosure.
Fig. 13-1 L.P. cylinder ventilation detail
Min.
90˚
Min.
90˚
L.P. CYLINDER VENTILATION REQUIREMENTS:
• Minimum 4 openings (2 at top & 2 at oor level)
• 2 per adjacent wall - spaced at min. 90 degrees
• Top openings: min. 10 sq. in. of free area each,
within 5" of countertop (20 sq. in. top ventilation)
• Floor openings: min. 5 sq. in. of free area each,
within 5" of oor (10 sq. in. oor ventilation)
• Total = 30 sq. in. free area
1"
max.
Keep surrounding
area and vent
openings clear and
free at all times.
5"
max.
1"
max.
5"
max.
Note: Vent openings example shown. Your design may vary.
(Rear view)
Top vent openings (2)
10 sq. in. free area min.
(each) (Total = 20 sq. in.)
Floor vent openings (2)
5 sq. in. free area min.
(each) (Total = 10 sq. in.)
(Side view)
(Side view)
Min.
90˚
L.P. CYLINDER VENTILATION REQUIREMENTS:
• Minimum 4 openings (2 at top & 2 at oor level)
• 2 per adjacent wall - spaced at min. 90 degrees
• Top openings: min. 10 sq. in. of free area each,
within 5" of countertop (20 sq. in. top ventilation)
• Floor openings: min. 5 sq. in. of free area each,
within 5" of oor (10 sq. in. oor ventilation)
• Total = 30 sq. in. free area
1"
max.
Keep surrounding
area and vent
openings clear and
free at all times.
5"
max.
1"
max.
5"
max.
Note: Vent openings example shown. Your design may vary.
(Rear view)
Top vent openings (2)
10 sq. in. free area min.
(each) (Total = 20 sq. in.)
Floor vent openings (2)
5 sq. in. free area min.
(each) (Total = 10 sq. in.)
(Side view)
Min.
90˚
REMOTE LP VENTILATION REQUIREMENTS:
• Minimum 4 openings (2 at top & 2 at oor level)
• 2 per adjacent wall - spaced at min. 90 degrees
• Top openings: within 5" of countertop (see below)
• Floor openings: within 5" of oor (see below)
• Each vent opening: min. 45 sq. in. of free area
• Total = 180 sq. in. free area
1"
max.
Keep surrounding
area and vent
openings clear and
free at all times.
5"
max.
1"
max.
5"
max.
Vent openings (4)
45 sq. in. of free
area min. (each)
(Total = 180 sq. in.)
Note: Vent openings example shown. Your design may vary.
(Rear view)
(Side view)
ENCLOSURE REQUIREMENTS (Cont.)
14
Access Door Requirement
An access door is required on the front wall of the grill
enclosure to allow access to the drip pan and connections.
See Fig. 14-1.
L.P. Cylinder Requirements (if applicable)
When a propane (L.P.) cylinder is installed inside of the
enclosure, the additional guidelines below MUST be
followed. FAILURE TO DO SO MAY CAUSE DAMAGE
TO YOUR UNIT AND/OR PERSONAL INJURY. Refer
to Fig. 14-1 and 14-2.
• Only a C.S.A. listed stainless-steel ex connector
must be connected to the unit.
• The regulator/hose assembly coming from the
cylinder must only be connected to the above
mentioned ex connector. A
1
/2" male-to-male are
adapter will be required (not included). DO NOT
connect the regulator/hose assembly directly to
the unit.
• A non-combustible heat shield must be installed to
protect the regulator/hose assembly and cylinder
valve.
• The cylinder must be properly secured, and rest at
least 2" above the ground.
• An additional vent opening is recommended in
the access door near the cylinder and at the gas
connection level (minimum 10 sq. in. of free area).
• The pressure relief valve on the cylinder must
be pointed toward the vent opening for vapour
withdrawal.
An "access door with tank tray and louvers" is
available. It includes a heat shield that rests directly
above the L.P. cylinder, a tray, a retention device, and
louvers to meet the cylinder install requirements. The
door is shown in Fig. 14-3. Contact your dealer for
ordering information.
Fig. 14-3 Optional door w/ tank tray & louvers
Cylinder & regulator/hose assembly
protected by heat shield
Additional adapters may be required
for your setup (not included)
Equipped with
adapter for hose
assembly.
Flex connector
not included.
Fig. 14-2 Additional vent opening for L.P. cylinder
RHP DOOR MEETS ALL REQUIREMENTS ABOVE
Louvers
Tray (w/ retention device)
L.P.
cylinder
Access
door
(Design may vary)
• at cylinder gas
connection level
• min. 10 sq. in. free
area
• point pressure
relief valve (on
cylinder) toward
vent opening
Additional
ventilation
opening
Fig. 14-4 Optional door w/ tank tray & louvers
Cylinder & regulator/hose assembly
protected by heat shield
Additional adapters may be required
for your setup (not included)
Equipped with
adapter for hose
assembly.
Flex connector
not included.
Fig. 14-3 Additional vent opening for L.P. cylinder
RHP DOOR MEETS ALL REQUIREMENTS ABOVE
Access
door
L.P.
cylinder
Additional
ventilation
opening
Louvers
Tray (w/ retention device)
(Design may vary)
• at cylinder gas
connection level
• min. 10 sq. in. free
area
• point pressure
relief valve (on
cylinder) toward
vent opening
2" min. from ground
Fig. 14-2 L.P cylinder orientation (if applicable)
(L.P. Cylinder
setups only)
Fig. 14-1 Required access door
Access door
(front wall of
enclosure)
ENCLOSURE REQUIREMENTS (Cont.)
L.P.
cylinder
1" min.
Cylinder MUST
be secured
(design may vary)
1/2" male-to-male are
adapter (not included)
C.S.A.
listed
stainless-
steel ex
connector
Regulator/hose
assembly
Non-combustible
heat shield
15
CUTOUT DIMENSIONS
Important: These clearance and cutout dimensions below are for non-combustible enclosures.
If installing this grill in a combustible enclosure, the correct insulating liner must be
used. See the Combustible Enclosures section below for more details.
TOP VIEW
Fig. 15-1
Description (non-combustible cutouts) E540d
A Countertop to unit bottom clearance 16"
B Side to side cutout 41
3
/4"
C Front to back cutout 20
3
/4"
Table 1 - Clearance & Cutout Dimensions (for non-combustible enclosures)
C
B
NON-COMBUSTIBLE
GRILL ENCLOSURE
CUTOUT DIMENSIONS
Countertop
Countertop
Do not store combustible
materials directly beneath grill
ENCLOSURE REQUIREMENTS (Cont.)
Combustible Enclosures
If installing this grill into a combustible enclosure,
the designated insulating liner (model # 3271-50)
for this appliance is required (sold separately) for
proper installation.
If a solid area exists beneath unit:
1
1
/2" ø or 1
1
/2" square holes for electrical
and gas supply are required in this area
Fig. 15-2 Insulating liner detail
Insulating
liner
Important:
CUTOUT DIMENSIONS WILL DIFFER from what
is detailed above when this insulating liner is
used.
Refer to the installation instructions included
with the insulating liner for complete details.
A
16
NOTES PAGE
Please use this page to record any information about your unit that you may want to have at hand.
17
Installation must be performed by a qualied professional
service technician.
This unit is designed for outdoor use only. DO NOT use this
unit inside a building, garage, or enclosed area. DO NOT install
this unit in or on a recreational vehicle or boat.
Any constructed outdoor area in which the appliance is
used shall comply with one of the following:
• An outdoor area with walls on three sides, and no
overhead cover
• Within a partial outdoor area that includes an overhead
cover and no more than two walls. The sidewalls may
be parallel, as in a breezeway, or at right angles to each
other
• Within a partial outdoor area that includes an overhead
cover with walls on three sides, and at least 30% or more
of the horizontal periphery of the enclosure that is open
and unrestricted
Note: All openings must be permanently open.
Note: Sliding doors, garage doors, windows, or screened
openings are not considered as permanent openings.
Refer to DIAGRAMMATICAL REPRESENTATIONS OF
OUTDOOR AREAS section.
EXHAUST HOOD
IMPORTANT:
DO NOT use this appliance under combustible overhead
construction unless installed in conjunction with a suitable
UL 710 or ULC S646 approved heavy duty vent hood
only. The vent hood must be placed in operation during
operation of the appliance.
When installed under overhead non-combustible construction,
an exhaust hood is highly recommended; see exhaust hood
information below and Fig. 17-1.
When using an exhaust hood, the area above the cooking
surface of the grillmust be covered with a hood larger than
the cooking area of the grill and with a minimum of 1200 CFM
(cubic feet per minute) rated exhaust fan for proper outdoor
application.
Fire Magic vent hoods, spacers, and duct covers are available.
See Table 3. Contact your local dealer.
Clearances
A minimum 5 foot clearance is required between the
countertop and the overhead construction. (No combustible
materials are allowed within this area.)
Fig. 17-1 Overhead requirements
N
O
N
C
O
M
B
U
S
T
I
B
L
E
R
E
A
R
W
A
L
L
EXHAUST HOOD
(Fire Magic
setup shown)
S
O
F
F
I
T
S
P
A
C
E
R
Min. 5'
from countertop to
non-combustible overhead
construction
NON-COMBUSTIBLE OVERHEAD CONSTRUCTION
INSTALLATION REQUIREMENTS
18
CLEARANCES
Oven model shown here for reference. For open top models,
clearances are to be measured from the edge of the cooking
surface to the designated reference surface.
Rear Wall
For the minimum clearances between the unit and rear walls,
your setup must fall within one (or more) of the following:
A. Clearance between unit and strictly non-combustible
rear wall
(i.e. brick wall, see Fig. 18-1)
• The unit must have a minimum clearance of 4" from
the non-combustible rear wall.
(To allow for proper ventilation and prevent dangerous
overheating.)
B. Clearance between unit and a protected combustible
rear wall
(i.e. a non-combustible wall in front of a combustible wall
to serve as a barrier. This can be accomplished by brick,
or a metal stud nished with non-combustible substrate,
see Fig. 18-2)
• The unit must have a minimum clearance of 14" from
the protected combustible rear wall.
(The 4" non-combustible material plus an additional 10"
clearance between the unit and protected rear wall.)
C. Clearance between unit and combustible rear wall
• The unit must have a minimum clearance of 18" from
the combustible rear wall (see Fig. 18-3).
Backsplash (if applicable)
If a non-combustible backsplash exists, it must have a minimum
of a 4" clearance from the rear of the unit (to allow for proper
ventilation and prevent dangerous overheating). See Fig. 18-4.
Important: This 4" backsplash clearance must rst be met
prior to any non-combustible walls beginning
behind it.
Fig. 18-4 Backsplash clearance
Non-combustible
Backsplash
Fig. 18-1 Clearance 'A' Diagram
Fig. 18-2 Clearance 'B' Diagram
Fig. 18-3 Clearance 'C' Diagram
Non-combustible
Non-combustible
substrate
Non-combustible 4"
Combustible
Com-
bustible
(Clearance required
for rear wall)
(Clearance required
for rear wall)
(Clearance required
for rear wall)
Min.
4"
Min.
4"
Min.
14"
Min.
18"
Clearances continued on the following page
INSTALLATION REQUIREMENTS (Cont.)
19
Corner Wall (if applicable)
The unit must have a minimum clearance of 24" from any
corner walls (to account for variables in airow that could aect
performance). See Fig. 19-1.
Side Wall (if applicable)
The unit must have a minimum clearance of 18" from any side
walls. See Fig. 19-2.
Cooling Appliance (if applicable)
The unit must have a minimum clearance of 14" from any cooling
appliances such as refrigerators, kegerators, etc. See Fig. 19-3.
Heating Appliance (if applicable)
The unit must have a minimum clearance of 12" from any heating
appliances such as pizza oven, griddle, etc. See Fig. 19-4.
Fig. 19-1 Corner wall clearance
Fig. 19-2 Side wall clearance
Fig. 19-4 Heating appliance clearance
Fig. 19-3 Cooling appliance clearance
(Refrigerator
shown here)
(Pizza Oven
shown here)
Min.
24"
Min.
18"
KEEP MINIMUM DISTANCE OF 14"
FROM COOLING APPLIANCES
KEEP MINIMUM DISTANCE OF 12"
FROM HEATING APPLIANCES
INSTALLATION REQUIREMENTS (Cont.)
20
CORRECT
PLACE GRILL SO PREVAILING
WIND BLOWS TOWARD FRONT
OF GRILL
Fig. 20-1 Airow direction - CORRECT
YOU MUST PROTECT
REAR OVEN VENT FROM
PREVAILING WIND
Rear oven lid vent
INCORRECT
Fig. 20-2 Airow direction - INCORRECT
The top panel MUST remain removable for servicing (see TOP PANEL
REMOVAL section).
COMBUSTION AIR AND COOLING AIRFLOW
Proper airow (front-to-back, Fig. 20-1) MUST be maintained for the
unit to perform as it was designed. If airow is blocked, overheating
and poor combustion will result (see Fig. 20-2).
CAUTION: Wind blowing from the rear towards the front (Fig.
20-2) can cause poor performance and/or dangerous
overheating. Install the grill so that the prevailing wind
blows toward the front of the grill (Fig. 20-1).
GAS-SUPPLY PLUMBING REQUIREMENTS
The gas supply is to be routed into the enclosure, near the unit. Your
individual installation may vary. Observe the National Fuel Gas Code
and all local codes. Leak test at all connections.
The gas supply must be sized to provide minimum inlet pressure
at the maximum ow rate (BTU/hr). Undue pressure loss will occur
if the pipe is too small, or the run is too long. Gas supply pipe must be
½" minimum interior diameter. If the gas line is longer than 20', a larger
diameter line may be necessary. Refer to the NFPA 54 guidelines for
further details.
DO NOT use a rubber hose within the enclosure.
A C.S.A. approved stainless steel ex connector (not included) must
be connected to the regulator that is pre-installed to the valve manifold,
and the other end is to route to the gas supply. A are-to-NPT adapter
will be needed for
1
/2" pipe. The use of any rigid pipe, semi-rigid tubing,
and connectors must comply with the Standard for Connectors for
Outdoor Gas Appliances and Manufactured Homes, ANSI Z21. 75
(CSA 6.27).
Use a pipe joint compound resistant to all gasses on all NPT pipe
ttings. Make sure to tighten every tting securely. Do not use pipe
joint compound to connect are ttings.
Important: A shut-o valve (not included) in the gas supply
line is required. It must be installed within 6 feet of the unit and
must be easily accessible. Use a pipe joint compound resistant to all
gasses on all NPT pipe ttings except are ttings. Refer to NFPA
54 guidelines for further details.
Note: A sediment trap in the gas supply line is recommended where
applicable. It should be installed downstream of the shut-
o valve as close to the unit as possible. Refer to NFPA 54
guidelines for further details. Refer to NFPA 54 guidelines for
further details. Refer to NFPA 54 guidelines for further details.
GAS SUPPLY INLET PRESSURES:
For natural gas - normal 7" water column (w.c.), minimum 5", maximum
10
1
/
2
". For propane gas - normal 11" w.c., minimum 10", maximum 13".
Note: An additional regulator may be needed to meet these
requirements.
INSTALLATION REQUIREMENTS (Cont.)
21
The following gures are diagrammatical representations of outdoor areas, as dened in Clause 4.25.3. See
INSTALLATION REQUIREMENTS section.
Fig. 21-1 Outdoor area - Example 1
Fig. 21-2 Outdoor area - Example 2
Fig. 21-3 Outdoor area - Example 3 Fig. 21-4 Outdoor area - Example 4
Fig. 21-5 Outdoor area - Example 5
Both ends open
30% or more of the horizontal
periphery of the enclosure is
open and unrestricted
30% or more of the horizontal
periphery of the enclosure is
open and unrestricted
DIAGRAMMATICAL REPRESENTATIONS OF OUTDOOR AREAS
22
• To protect against electric shock, do not immerse cord or plugs in water or other liquid.
• Unplug from the outlet when not in use and before cleaning. Allow to cool before putting on or taking o parts.
• Do not operate any outdoor cooking gas appliance with a damaged cord or plug, or after the appliance
malfunctions or has been damaged in any manner. Contact the manufacturer for repair.
• Do not let the cord hang over the edge of a table or touch hot surfaces.
• Do not use an outdoor cooking gas appliance for purposes other than intended.
• When connecting, rst connect plug to the outdoor cooking gas appliance then plug appliance into the outlet.
• Use only a properly wired and inspected 120VAC (15 AMP minimum) Ground Fault Circuit Interrupter
(GFCI) GROUNDED three-wire receptacle with this outdoor cooking gas appliance.
• The GFCI receptacle must be a WEATHER-PROOF IN-USE COVERED RECEPTACLE.
• Never remove the grounding plug or use with an adapter of two prongs.
• Use only extension cords with a three-prong grounding plug, rated for the power of the equipment, and
approved for outdoor use with a W-A marking.
• The provisions of the National Electric Code as well as any local codes must be observed when
installing the product.
ELECTRICAL SAFETY
23
MODEL SPECIFICATIONS
E540d
Echelon countertop insulating liner model # * 3271-50
Wind deector (oven models only) model # 32150-52
Grill cover (oven models) model # 3643-10F
Grill cover (open top models) model # 3643-11F
Rotisserie kit model # 3684A
Griddle accessory model # 3515A
Infrared burner kit (oven models only) model # 3067
Vent hood model #
†
36-VH-7
Vent hood spacer model #
†
36-VH-7-02
Vent hood duct cover model #
†
36-VH-7-DC
Burner maintenance kit model # MK-1
Grill complete maintenance kit model # MCK-1
*
If installing this grill in a combustible enclosure, the correct insulating liner must be used. Consult
liner instructions for counter cutout dimensions and installation.
† This model meets the minimum size requirements; larger models are also acceptable.
Table 3 - Grill Supporting Products (Sold Separately)
Table 2 - Product Specications
E540d
Nat. L.P.
Main burner
Quantity 3 3
Orice drill size #45 #56
Air shutter opening
†
5
/32"
5
/32"
Input electrical requirements * 100~240 VAC / 1.90A max. / 50/60 Hz / GFCI outlet
Appliance rating * 12 VDC / 60 Watts
Interior oven lights rating * 12V / 10 watt halogen bulb
*
If equipped/applicable
† These are air shutter factory settings. These settings may require adjustment due to altitude, or other local conditions. See AIR
SHUTTER ADJUSTMENT / BURNER FLAME INSPECTION section.
24
MODEL SPECIFICATIONS (cont.)
Model
Height Width Depth
Grill
Stainless
steel grill
top cover
Grill
Stainless
steel grill
top cover
Grill
Stainless
steel grill top
cover
Bottom of
hanger to top
(F)
Maximum
height
(G)
Left to right
(H)
Maximum
width
(I)
Front to back
(J)
Maximum
depth
(K)
E540d (Open top models) 2
1
/2"
7
/8" 44" 33
1
/4" 24" 18
5
/8"
F
B
C
Fig. 24-1
Table 4 - Grill Dimensions - oven models
Fig. 24-2
Table 5 - Grill Dimensions - open top models
Model
Height Width Depth
(Bottom of hanger to top
of oven lid)
(Left to right) (Front to back)
Oven lid
OPEN
(A)
Oven lid
CLOSED
(B)
Maximum
width
(C)
Oven lid
OPEN
(D)
Oven lid
CLOSED
(E)
E540d (Oven Models) 21" 13
3
/4" 44" 24" 26"
D
E
G
H
I
K
J
A
25
MODEL SPECIFICATIONS (cont.)
Power
supply
Wire harness
extension
Wire harness
assembly
LED Disk
Light switch
Interior oven
light switch
Main burner
igniters
Left interior
oven light
Right interior
oven light
Ground
Wire
LED disk
Main
burner
(left)
Main
burner
(center)
Main
burner
(right)
Gas valve
manifold
E540d COUNTERTOP GRILL (OVEN MODELS) WIRING DIAGRAM
Ground
Wire
AC/DC
converter
Igniter module
26
MODEL SPECIFICATIONS (cont.)
Power
supply
Wire harness
extension
Wire harness
assembly
LED Disk
Light switch
Main burner
igniters
Ground
Wire
LED disk
Main
burner
(left)
Main
burner
(center)
Main
burner
(right)
Gas valve
manifold
Ground
Wire
AC/DC
converter
Igniter module
E540d COUNTERTOP GRILL (OPEN TOP MODELS) WIRING DIAGRAM
27
To order replacement
parts, contact your
local Fire Magic
®
dealer.
Some items shown
are optional, or are
not available for
certain models. Your
model may vary, refer
to parts list table.
ECHELON COUNTERTOP GRILL REPLACEMENT PARTS LIST
18
16
4
22
21
13
8
5
1
2
3
28
6
9
20
19
26
12
14
27
15
11
10
Oven model
Open top
model
28
ECHELON DIAMOND COUNTERTOP GRILL REPLACEMENT PARTS LIST (Cont.)
E540d
Oven Model Open Top Model
Item Description
Part No. Qty. Part No. Qty.
1. Stainless cooking grid (set of 3) 23543-DS-3 1 23543-DS-3 1
2. Flavor grid (set of 3) 3064-S-3 1 3064-S-3 1
3. Main burner 3043-60 3 3043-60 3
4. Stainless steel grill top cover N/A - 3657 1
5.
Oven lid w/ oven thermometer (no
handle)
23733-60 1 N/A -
6. Thermometer w/ bezel (for oven lid) † 23307 1 N/A -
7. Oven lid spring kit † 23729-72 1 N/A -
8. Warming rack 3673S-B 1 N/A -
9. Grid lifter 3519H 1 3519H 1
10. Valve manifold w/ valves and regulator 24179-01 1 24179-01 1
11. Convertible regulator (only) PR-4 1 PR-4 1
12. Valve stem washer 24187-68 3 24187-68 3
13. Top panel (complete) 24179-02 1 24179-03 1
14. Control knob 24182-77 3 24182-77 3
15. LED disk 24182-70 3 24182-70 3
16. Drip pan 24179-08 1 24179-08 1
17. Wire harness assembly † 24179-04 1 24179-04 1
18. Igniter box assembly w/ wire 4199-80 3 4199-80 3
19. Igniter module 3199-44 1 3199-44 1
20. Natural gas orice (set of 3) 3001-45-3 1 3001-45-3 1
or Propane gas orice (set of 3)
3001-56-3 1 3001-56-3
1
21. Power supply w/ cord
24179-05 1 24179-05
1
22. Wire harness extension 24182-53 1 24182-53 1
23. 12V / 10 watt halogen light bulb † 24187-15 2 N/A -
24. Light lens † 24187-26 2 N/A -
25. Lamp assembly † 24187-28 2 N/A -
26. Light switch 24182-48 2 24182-48 1
27. glass panel 24179-06 1 24179-06 1
28. Air bae 24179-07 1 24179-07 1
† Not shown
29
INSTALLATION
CONSTRUCT ENCLOSURE
A custom-built enclosure will need to be constructed. Construct
the enclosure according to your individual install preference,
while following the guidelines found in the ENCLOSURE
REQUIREMENTS and INSTALLATION REQUIREMENTS
sections.
• Construct the enclosure in an appropriate location
(ensure all requirements of this manual and all local codes
are met when determining location).
• Follow all information regarding enclosure parameters,
ventilation, drainage, cylinder requirements, cutout
dimensions, and clearances listed in the ENCLOSURE
REQUIREMENTS and INSTALLATION REQUIREMENTS
sections. Failure to do so will prevent proper operation and
can cause property damage or personal injury.
INSTALL INSULATING LINER (if applicable)
If installing in a combustible enclosure, the correct insulating liner
must be used. See the Combustible Enclosures section and refer
to the instructions supplied with the liner for installation.
LOWER UNIT INTO ENCLOSURE CUTOUT
CAUTION: THE GRILL IS HEAVY AND REQUIRES TWO OR
MORE PEOPLE FOR SAFE HANDLING.
1. Cut and remove the cable ties securing the grill legs to the
wooden shipping crate, then lift the grill out.
Note: Be sure to remove all packaged items stored inside the
grill to reduce weight when handling.
2. Locate the harness extension coming from the grill and
disconnect it from the power supply (see Fig. 29-3).
3. Recommended: Place four 2x4 wood studs (or similar) as
shown in Fig. 29-4. This will add safety when lowering the
unit in place.
4. Carefully lower the unit into the enclosure cutout, being sure
to simultaneously route the ex connector and harness down
into the enclosure. (If the enclosure has a solid area beneath
the unit, route the connections through the 2 holes/cutouts
found in the enclosure. For details on the holes/cutouts, see
the CUTOUT DIMENSIONS section under the ENCLOSURE
REQUIREMENTS section.)
• If 2x4s were used, carefully remove each piece one at a
time, allowing the grill to lower gently into position.
• Ensure the electrical and gas connections are clear,
undamaged, and completely inserted into the opening, and
that the unit is correctly inserted without any obstructions
between it and the countertop.
5. Reconnect the harness to the power supply (see Fig. 29-3).
INSTALLATION
Fig. 29-4 Lower unit into cutout
Lower unit
into cutout
Rest on wood
supports
Important: When lifting the grill,
• lift from the front and rear hangers only.
• DO NOT lift from the edges of the top panel, as
this will cause it to detach from the frame.
• lift directly from underneath at the hangers. See
Fig. 29-2.
Fig. 29-1 Enclosure construction overview
(if applicable)
• Not to scale
• Example shown, design and location of enclosure and its
items may vary
• See ENCLOSURE REQUIREMENTS section for details
Fig. 29-3 Disconnect harness
Disconnect
harness
extension from
power supply
Note: The harness
extension and power
supply come pre-
connected.
Fig. 29-2 Lift from hangers
(Underside
view)
ONLY LIFT
FROM
HANGERS
DO NOT lift
from edge of
top panel
(side of top panel)
30
INSTALLATION (Cont.)
INSTALL POWER SUPPLY
CAUTION: IMPROPERLY CONNECTED WIRES WILL
CAUSE DAMAGE TO THE UNIT AND MAY
RESULT IN PROPERTY DAMAGE AND/
OR PERSONAL INJURY.
1. Route the power supply directly downward. This will
prevent overheating. DO NOT route the harness
directly underneath the rebox. See Fig. 30-1.
2. Mount the power supply to the inside of the enclosure
using appropriate hardware for your enclosure. The
power supply MUST BE:
• located at least 12" below the bottom of the
rebox (see Fig. 30-1)
• protected from weather/elements
3. Connect the power cord to a 120VAC (15 AMP
minimum) GFCI GROUNDED three-wire
receptacle (see Fig. 30-1). The GFCI receptacle
must be a WEATHER-PROOF IN-USE COVERED
RECEPTACLE.
WARNING: Electrical Grounding Instructions
- This appliance is equipped with a
three-pronged (grounding) plug for
your protection against shock hazard
and should be plugged directly into
a properly grounded three-prong
receptacle. Do not cut or remove the
grounding prong from this plug.
If side cookers are to be installed and will be
powered using the same grill power supply,
instead refer to the POWER SUPPLY / WIRE
HARNESS CONNECTIONS section of the
owner's manual included with the side cooker
for power supply installation.
Fig. 30-1 Power supply installation
12"
Min.
Route
harness
directly
downward
(to prevent
overheating)
1. Locate power supply
2. Route wire harness extension downward
3. Mount power supply
4. Connect cord to power source
120VAC (15 AMP minimum) GFCI
GROUNDED 3-wire receptacle
Firebox
31
CONNECT GAS SUPPLY
To Connect To Propane Cylinder:
Read the safety warnings and follow the instructions in
the SAFE USE AND MAINTENANCE OF PROPANE GAS
CYLINDERS section.
Note: When a propane cylinder is installed inside
of the enclosure, the guidelines found in the
ENCLOSURE REQUIREMENTS section
MUST be followed.
To Connect To Natural Or Household Propane Gas
Supply:
CAUTION: Use only C.S.A. listed stainless-steel ex
connectors within the enclosure.
WARNING
A rubber or plastic connector will rupture or leak,
resulting in an explosion or serious injury if used
inside the appliance enclosure.
• Before connecting the gas supply to your appliance,
pressures MUST be tested and MUST NOT exceed
10.5" w.c. for Nat. gas and 13" w.c. for L.P. gas. An
additional regulator may be required.
• Refer to the GAS SUPPLY PLUMBING
REQUIREMENTS section for all details on the gas
supply and its setup.
1. Turn OFF the gas supply at the source.
2. Route the ex connector (coming from the grill) to
the gas supply (see Fig. 31-1).
3. A shut-o valve is required within 6 feet of the unit
and must be easily accessible.
If shut-o valve is installed in-line:
• Install the supplied are-to-NPT adapter to the
gas supply (NPT) using a pipe joint compound
resistant to all gasses (see Fig. 31-2, A). Tighten
securely.
• Connect the ex connector to the adapter (see
Fig. 31-2, A). Tighten securely.
If shut-o valve is connected to end of gas supply
stub:
• Connect the ex connector to the shut-o valve
(are) (see Fig. 31-2, B). Tighten securely.
LEAK TEST
Turn all burner valves to the OFF position. Turn on the
gas supply, and test at all connections for leaks using a
soapy water solution. If bubbles appear, a leak is present.
Turn o the gas and tighten at all connections. Repeat
until no leaks are present. If a leak persists, turn o the
gas supply and contact the local gas company or dealer.
NEVER USE A FLAME TO CHECK FOR LEAKS.
Once the leak test is complete, turn o the gas supply
and proceed.
INSTALLATION (Cont.)
Fig. 31-1 Household L.P. & Nat. gas diagram
Factory installed:
• Regulator
• Flare-to-NPT
elbow
• Flex connector
To gas
system
Flare-to-NPT adapter
(included)
OFF
Shut-o valve (shown in-line)
must be within 6 feet of the unit
(Countertop)
Gas supply (NPT)
Flex connector
Connect to
gas supply
Fig. 31-2 Connecting to a gas line
Gas supply
(NPT)
Flex
connector
(from grill)
Flare-to-NPT
shut-o
valve*
(end of gas
supply)
NPT-to-NPT
shut-o
valve*
(in-line)
Gas supply
(NPT)
Flare-to-NPT
adapter
Flex
connector
(from grill)
A B
-OR-
* Shut-o valve: required, not included, must be within
6 feet of unit and must be easily accessible.
32
Fig. 32-3 Install cooking grids
INSTALL DRIP PAN
1. Through the required enclosure front access door,
locate the drip pan support arms located underneath
the grill rebox (see Fig. 32-1).
2. Take the supplied drip pan and rest it onto the drip
pan support arms.
INSTALL FLAVOR GRIDS
Place the avor grids directly onto the burner front and
rear supports.
• The slightly larger grids are designed to be
placed over the outer burners, and the slightly
smaller grid over the inner burner. Reference
Fig. 32-2.
• The avor grids allow heat from the burners to be
evenly distributed throughout the cooking area.
INSTALL COOKING GRIDS
Note: Wear heat-resistant gloves if necessary.
Note: Do not leave the grid lifter on any hot surfaces.
1. With the prongs facing downward, insert the notched-
end of the grid lifter between two grid rods, then
rotate, as shown in Fig. 32-3, A & B.
Note: To balance, insert the notched-end of the lifter
in the middle front half of the cooking grid.
2. Insert the rear pointed-end of the lifter between the
same two rods (Fig. 32-3, B) and carefully lift the
cooking grid and place onto the front and rear grid
rests of the grill (see Fig. 32-4). Repeat for all other
cooking grids.
INSTALLATION (Cont.)
A
B
Fig. 32-1 Install drip pan
Fig. 32-2 Install avor grids over burners
Drip
pan
Fig. 32-4 Install cooking grids
Drip pan
support
arms
(Bottom
of unit)
Rest on
front
and rear
supports
33
INSTALLATION (Cont.)
After installation, perform an operation test of the grill and its features/accessories. Refer to the following sections
for details.
OPERATION TEST
INSTALL WARMING RACK (if equipped)
Note: Wear heat-resistant gloves if necessary.
1. Locate the warming rack hooks and rear supports found
on the upper portion of the grill oven (see Fig. 33-1).
2. With the warming rack oriented as shown, carefully rest
the rear of the rack onto the rear support plates (Fig.
33-2, A), then rest the warming rack arms onto the two
lower hooks for use (Fig. 33-2, B). Use the top hooks
for storage (see Fig. 33-1 and Fig. 33-3).
Placing the warming rack in storage position or removing
the warming rack before using the rotisserie (sold
separately) will leave more clearance for the meat being
cooked (if applicable).
PLACE STAINLESS STEEL GRILL TOP COVER (if
equipped)
Open top models are supplied with a stainless steel grill top
cover. The cover has handles on the left and right sides.
Carefully lift from the handles and position the cover over the
cooking area (see Fig. 33-4).
Fig. 33-1 Warming rack hooks
WARMING RACK
POSITIONS
Hooks for storage
Hooks for use
Rear
support
plate
Fig. 33-2 Place warming rack for use
A
B
Fig. 33-3 Place warming rack in storage position
Install with front
crossbar on bottom
Crossbar
on bottom
Fig. 33-4 Place stainless steel grill top cover
Stainless steel
grill top cover
34
Left
main burner
control knob
Oven lights
Control knob
LED lights
Fig. 34-1 Echelon Diamond countertop grill controls (Oven models)
Middle
main burner
control knob
Right
main burner
control knob
Rotisserie
bracket slot
(Rotisserie kit
sold separately)
Fig. 34-2 Echelon Diamond countertop grill controls (Open top models)
Left
main burner
control knob
Control knob
LED lights
Middle
main burner
control knob
Right
main burner
control knob
Rotisserie
bracket slot
(Rotisserie kit
sold separately)
IDENTIFICATION OF GRILL CONTROLS
USE, CARE, & SERVICE
35
BEFORE INITIAL USE
Ensure that:
• the unit has been properly installed and leak tested by a qualied professional service technician and as instructed in this manual.
• you have read and understand all of the information in this manual.
BEFORE EACH USE
Ensure that:
• you smell around the appliance area for gas. If you smell gas (and all control knobs are in the OFF position), immediately shut
o the gas supply and contact a qualied professional service technician or the gas supplier for inspection.
• the required vent openings and surrounding area of the enclosure are clear at all times.
• the cooking area and drip pan are clean, and the drip pan is properly installed.
• you inspect all piping and hoses for damage, cuts, wear, and tear. Replace any damaged components prior to use.
OPERATION
• The unit becomes HOT during use. NEVER touch any part of the cooking area or surrounding hot surfaces with bare
hands. Use long-handled insulated BBQ tools and wear an insulated glove / oven mitt.
• Always keep your face and body as far from the unit as possible during use. Avoid wearing loose-tting clothing as
they could ignite.
• This appliance is designed as an attended appliance. DO NOT leave this appliance burning when unattended.
• NEVER cover more than 75% of the cooking surface with griddles, pots or pans to prevent overheating.
• After each use, turn the control knob(s) to the OFF position and turn o the gas supply to the unit.
After reading and understanding all bullets above, follow these steps to light and use your grill:
1. Light the grill per the LIGHTING INSTRUCTIONS section.
2. Turn the control knobs to the HI-LIGHT position, close the hood, and allow the grill to preheat for 15 minutes or until desired
cooking temperature is reached.
3. Place the food on the grill and cook as desired. Monitor the ames and the temperature, and adjust the heat setting if necessary.
4. See the sections below and the following pages for all other information regarding use.
WIND CONSIDERATIONS
Proper airow (front-to-back, Fig. 35-1) MUST be maintained for the unit to perform
as it was designed. See the INSTALLATION REQUIREMENTS section for details.
When using the unit in windy conditions, the wind can disrupt the airow and cause
overheating. To prevent overheating during windy conditions, do not leave the hood
closed with the burners on high for more than 15 minutes (if equipped).
WARMING RACK (if equipped)
The warming rack can be placed in two positions: the lower hooks are for use and
the upper hooks are for storage. Refer to the INSTALLATION section for information
on warming rack positioning.
AFTER EACH USE
1. Operate on high with hood closed for 10-15 minutes (or 15-20 minutes for open
top models) to burn o all grease.
2. Turn o the grill and brush/scrape the cooking grids to remove all residue.
CAUTION: Use long-handled insulated BBQ tools and wear an insulated glove / oven mitt.
3. When the grill is cool, check and clean the drip pan. Place the stainless steel grill top cover (open top models). Then cover
the grill.
4. For additional cleaning information, refer to the SERVICING AND CLEANING section.
Fig. 35-1 Airow diagram
USING THE GRILL
36
ARRÊT DU UNITÉ
Pour éteindre l’appareil, appuyez sur chaque bouton de
commande de valve et, tout en maintenant la pression,
tournez-le dans le sens horaire jusqu’à la position OFF.
Après chaque utilisation, fermez toujours la vanne de la
source de gaz.
ÉCLAIRAGE ÉLECTRONIQUE
Remarque: L’allumage électronique nécessite une pile de
9 volts en bon état de charge.
1. Ouvrez les couvercles ou enlevez les couvertures des
brûleurs pour être Lit.
2. Tournez tous les boutons de commande du gaz sur leur
position OFF.
3. Allumez le gaz à sa source.
Remarque:
N’ouvrez pas plus
d’une valve à la fois
pour l’éclairage
électronique ou
manuel.
4. Appuyez
sur le bouton de commande souhaité pendant 5
secondes. Assurez-vous que l’allumeur brille (à l’intérieur
du tube d’éclairage), puis tout en appuyant, tournez le
bouton dans le sens inverse des aiguilles d’une montre
jusqu’à la position HI LIGHT. Une fois le brûleur allumé,
relâchez le bouton.
ATTENTION : Si un brûleur ne s’allume pas dans les
cinq (5) secondes suivant l’allumage
du bouton de commande, enfoncez le
bouton et tournez-le jusqu’à la position
OFF. ATTENDEZ CINQ (5) MINUTES
avant de répéter l’étape 4. Si vous sentez
le gaz, suivez les instructions sur la
couverture de ce manuel. Si les brûleurs
ne s’allument toujours pas après que
plusieurs tentatives, se rapportent aux
instructions pour l’éclairage manuel.
5. Répétez l’étape 4 pour que chaque brûleur additionnel
soit Lit.
Lisez toutes les instructions avant l’allumage, et suivez ces instructions chaque fois vous lumière le unité.
Fig. 36-2 Éclairage manuel
Plus
léger
Tube
d’éclairage
ÉCLAIRAGE MANUEL
ATTENTION: Attendez toujours cinq (5) minutes le gaz
pour se dégager après que n’importe quelle
tentative non réussie d’éclairage.
1. Suivez les étapes 1 à 3 (à gauche).
2. Passez un allumeur brûlant de butane de long-baril ou
une allumette brûlante de long-tige dans la grille à cuire
s’ouvrant au dessus du tube d’éclairage. (Fig. 36-2). Pour
des backburners, tenez la amme contre le surface du
backburner. Pour des sideburners, tenez la amme contre
le brûleur.
3. Vieux match / amme d’un briquet à la partie supérieure
du tube d’éclairage pendant 5 secondes, ou, à côté de la
brûleur latéral / veilleuse. Puis appuyer sur le bouton de
contrôle approprié et en appuyant tourner dans le sens
antihoraire à la position HI LIGHT. Retirez le briquet ou
des allumettes quand le brûleur s’allume, puis relâchez
le bouton de commande.
4. Si le brûleur ne se allume pas dans les cinq (5)
secondes de tourner le bouton de commande,
appuyez immédiatement sur le bouton et tournez
la valve jusqu’à la position OFF. ATTENDEZ CINQ
(5) MINUTES avant de répéter les étapes 2 à 4 des
instructions MANUELLES D’ÉCLAIRAGE.
EN EMPLOYANT UN RÉSERVOIR DE PROPANE PORTATIF
Des réservoirs de propane sont équipés d’un dispositif
d’arrêt de sûreté qui peut ne pas causer le bas ou aucunes
pression de gaz/amme aux brûleurs si le fonctionnement
et l’allumage des instructions ne sont pas suivis exactement
(voir la note importante dans la section de DÉPANNAGE
pour plus de détails.)
Remarque: Le unité doit être relié à la puissance 120VAC
pour l’éclairage électronique.
4. Appuyez sur le bouton de commande souhaité. Assurez-
vous que l’allumeur produit une étincelle (un “clic” se fera
entendre), puis, tout en appuyant, tournez-le dans le sens
antihoraire jusqu’à la position HI LIGHT. Une fois le brûleur
allumé, relâchez le bouton de commande.
ÉCLAIRAGE MANUEL
ATTENTION: Attendez toujours cinq (5) minutes le gaz
pour se dégager après que n’importe quelle
tentative non réussie d’éclairage.
1. Suivez les étapes 1 à 3 (à gauche).
2. Insérez soit un briquet au butane à long canon allumé, soit
une allumette à longue tige allumée, à travers l’ouverture
de la grille de cuisson jusqu’au sommet du brûleur (voir
Fig. 36-2).
Cette unité comprend un porte-allumette avec rallonge
en l métallique (xé à l’avant du châssis du gril sous le
panneau supérieur du gril) pour faciliter l’allumage manuel
(voir Fig. 36-2 et 3).
3. Tenez la amme de l’allumette ou du briquet au sommet
du brûleur pendant 5 secondes. Appuyez ensuite sur le
bouton de commande approprié et, tout en maintenant
la pression, tournez-le dans le sens antihoraire jusqu’à
la position HI LIGHT. Retirez le briquet ou l’allumette
lorsque le brûleur s’allume, puis relâchez le bouton de
commande.
4. Si le brûleur ne s’allume pas dans les cinq (5) secondes
suivant la rotation du bouton de commande, appuyez
immédiatement sur le bouton et tournez la vanne
sur OFF. ATTENDEZ CINQ (5) MINUTES avant de
répéter les étapes 2 à 4 des instructions D’ALLUMAGE
Fig. 36-2 Éclairage manuel
ARRÊT DU UNITÉ
Pour éteindre l’appareil, appuyez sur chaque bouton de
commande de vanne et, tout en maintenant la pression,
tournez-le dans le sens horaire jusqu’à la position OFF.
Après chaque utilisation, fermez toujours la vanne de
l’alimentation en gaz et éteignez l’interrupteur ou les
interrupteurs d’éclairage.
PORTE-ALLUMETTES
Soulevez le côté gauche du panneau supérieur pour accéder
au porte-allumettes (voir Fig. 36-3). N’accédez au porte-
allumettes que lorsque le grill est complètement refroidi.
Rangez-le immédiatement après utilisation pour éviter tout
risque de blessure ou de dommage.
Pour l’accès et le rangement : Soulevez le
côté gauche du panneau supérieur
Fig. 36-3 Porte-allumettes
Porte-allumettes
Pour votre convenance et sûreté ; quand le
bouton de commande est tourné a la position de
fonctionnement, l’indicateur d’écoulement de gaz
changera de bleu en le rouge. (Le rouge indique
l’écoulement de gaz.) Voir la Fig. 36-1.
EN EMPLOYANT UN RÉSERVOIR DE PROPANE PORTATIF
Des réservoirs de propane sont équipés d’un dispositif
d’arrêt de sûreté qui peut ne pas causer le bas ou aucunes
pression de gaz/amme aux brûleurs si le fonctionnement
et l’allumage des instructions ne sont pas suivis exactement
(voir la note importante dans la section de dépannage pour
plus de détails.)
(Panneau
supérieur)
Lisez
l’établissement
ici (OUTRE de
montrer)
Fig. 36-1 Bouton de commande
ÉTEINDRE
SUR
Enfoncez le
bouton pour
tourner
Utilisation SALUT
(haute) à la lumière
Indicateur
d’écoulement
de gaz
ALLUMAGE DES INSTRUCTIONS (D’ALLUMAGE)
37
SHUTTING OFF THE UNIT
To shut o the unit, depress each valve control knob
and while pressing turn it clockwise to the OFF position.
After each use, always close the valve from the gas
supply after each use of the unit.
ELECTRONIC LIGHTING
Note: Electronic lighting requires an installed 9-volt
battery with a good charge.
1. Open lid(s) or remove cover(s) from burner(s) to be lit.
2. Turn all gas control knob(s) to their OFF position(s).
3. Turn on the gas at its source.
Note: DO NOT
turn on more
than one valve at
a time for either
electronic or
manual lighting.
4. Depress the desired control knob for 5 seconds.
Ensure the igniter is glowing (inside of lighting tube),
then, while pressing turn the knob counterclockwise
to the HI LIGHT position. Once the burner lights,
release the knob.
CAUTION: If a burner does not light within ve (5)
seconds of turning on the control knob,
depress the knob and turn it to the OFF
position. WAIT FIVE (5) MINUTES
before repeating step 4. If you smell
gas, follow the instructions on the cover
of this manual. If the burners still do not
light after several attempts, refer to the
instructions for manual lighting.
5. Repeat step 4 for each additional burner to be lit.
Fig. 37-2 - Manual lighting
Lighting
tube
Lighter
WHEN USING A PORTABLE PROPANE TANK
Propane tanks are equipped with a safety shutdown
device that may cause low or no gas pressure/ame
at the burners if operating and lighting instructions
are not followed exactly (See important note in the
TROUBLESHOOTING section for more details.)
MANUAL LIGHTING
CAUTION: Always wait ve (5) minutes for gas to
clear after any unsuccessful lighting
attempt.
1. Follow steps 1 through 3 (left).
2. Insert either a burning long-barrel butane lighter or
a burning long-stem match through the cooking grid
opening to the top of the lighting tube (Fig. 37-2). For
backburners, hold the ame against the surface of
the backburner.
For side burners, hold the ame against the burner.
3. Hold the match / lighter ame at the top of the lighting
tube for 5 seconds, or, next to the sideburner /
backburner. Then depress the appropriate control
knob and while pressing turn it counterclockwise to
the HI LIGHT position. Remove the lighter or match
when the burner lights, and release the control knob.
4. If the burner does not light within ve (5) seconds
of turning the control knob, immediately depress
the knob and turn the valve to OFF. WAIT FIVE
(5) MINUTES before repeating steps 2 through 4
of the MANUAL LIGHTING instructions.
Read all instructions before lighting, and follow these instructions each time you light the unit.
For your convenience and safety, when the
control knob is turned to the on position, the gas
ow indicator will change from blue to red. (Red
indicates gas ow.) See Fig. 37-1.
Read setting here
(OFF position shown)
To Turn OFF
To Turn ON
Use
HI (high)
to light
Fig. 37-1 Control knob
Press
knob in
to turn
Gas Flow
Indicator
Note: This unit must be connected to 120 VAC power
for electronic lighting.
MANUAL LIGHTING
CAUTION: Always wait ve (5) minutes for gas to
clear after any unsuccessful lighting
attempt.
1. Follow steps 1 through 3 (left).
2. Insert either a burning long-barrel butane lighter or
a burning long-stem match through the cooking grid
opening to the top of the burner (see Fig. 37-2).
This unit includes a wire extension match holder
(attached to the front of grill frame underneath grill
top panel) to assist with manual lighting (see Fig.
37-2 and 3).
3. Hold the match / lighter ame at the top of the burner
for 5 seconds. Then depress the appropriate control
knob and while pressing turn it counterclockwise to
the HI LIGHT position. Remove the lighter or match
when the burner lights, and release the control knob.
4. If the burner does not light within ve (5) seconds
of turning the control knob, immediately depress
the knob and turn the valve to OFF. WAIT FIVE
(5) MINUTES before repeating steps 2 through 4
of the MANUAL LIGHTING instructions.
Fig. 37-2 Manual lighting
SHUTTING OFF THE UNIT
To shut o the unit, depress each valve control knob
and while pressing turn it clockwise to the OFF position.
After each use, always close the valve from the gas
supply and shut o the light switch(es).
WHEN USING A PORTABLE PROPANE TANK
Propane tanks are equipped with a safety shutdown
device that may cause low or no gas pressure/ame
at the burners if operating and lighting instructions
are not followed exactly (See important note in the
TROUBLESHOOTING section for more details.)
For your convenience and safety, when the
control knob is turned to the on position, the gas
ow indicator will change from blue to red. (Red
indicates gas ow.) See Fig. 37-1.
MATCH HOLDER
Lift the left side of the top panel to access the match
holder (see Fig. 37-3). Access the match holder only
when the grill is completely cool. Store it immediately
after use to prevent injury or damage.
For access and storage: Lift left side of top panel
Fig. 37-3 Match holder
Match holder
Read
setting
here
(OFF
position
shown)
Use HI
(high) to
light
Fig. 37-1 Control knob
Press
knob in
to turn
Gas Flow
Indicator
TO TURN OFF
TO TURN ON
(Top panel)
4. Depress the desired control knob. Ensure the igniter
is sparking (it will create a “clicking” sound), then,
while pressing turn it counterclockwise to the HI
LIGHT position. Once the burner lights, release the
control knob.
LIGHTING (IGNITION) INSTRUCTIONS
38
Your grill requires regular cleaning and maintenance. Refer to these instructions for details. Performing these procedures
will ensure proper operation, appearance, and safety.
WARNINGS
• Prior to servicing or cleaning make sure the unit is completely cool, the control knobs are turned to the OFF position,
the gas supply is shut o, the light switch is o, and the power supply is disconnected (as applicable and unless
otherwise stated).
• Wear appropriate gloves and safety glasses during any servicing or cleaning.
• DO NOT spray any cleaner or liquids on the grill when hot.
• The grill MUST be cleaned regularly to prevent grease build-up and other food deposits. A clean and well maintained
grill prevents the risk of grease build-up and grease res.
• Verify proper operation after servicing or deep cleaning.
• See INSTALLATION, OPERATION, AND SAFETY INFORMATION section for additional related information.
CLEANING YOUR GRILL
Before Each Use
1. Inspect and clean the exterior surfaces of the unit: With a cool grill, clean any dust, grease, splatter, or spills as
needed with a damp clean cloth.
After Each Use
1. Perform a burn-o and clean the cooking grids: Operate the grill on high with the hood closed for 15 minutes (or
20 minutes for open top models) to burn-o food and grease and allow for an easier cooking grid clean. Then turn
OFF the grill and use a grill brush or scraper to clean the cooking grids of all residue. Use long-handled insulated
BBQ tools and wear an insulated glove / oven mitt.
2. Check and clean your drip pan: When the grill is cool, carefully remove the drip pan (via enclosure front access
door) and dispose of contents appropriately. Clean pan in a soapy water solution if needed. For tough deposits, a
copper pad can be used. Rinse and dry completely. Insert the drip pan back in place underneath the grill.
3. Cover your grill: Once the grill is dry and cool, place the stainless steel grill top cover (if equipped) and cover your
grill with a Fire Magic protective cover (not included).
Twice A Year (or as needed) - Deep Clean
1. Interior of grill: In addition to cleaning the cooking grids and drip tray, a deep clean of the interior of
the grill, burners, and all components MUST be performed twice year (or as needed depending on
use). Refer to the CARE, CLEANING, & MAINTENANCE GUIDE provided with your grill, or simply
scan the QR code on the right.
Important: The burner ports and carry-over ports/slots MUST be kept clean to ensure proper ignition
and operation. The guide provides all details on cleaning.
2. Exterior of grill: With a cool grill, use a grill cleaner (or a soapy water solution) and a clean cloth to remove grease
and dirt from the outside of the grill. For tough deposits, a copper pad can be used.
Always wipe with the grain. Rinse and dry completely. Then follow up with a stainless
steel cleaner and a clean cloth. To clean the glass surface, use a quality brand glass
cleaner. For hard water stains on glass, it is recommended to clean the glass using
white vinegar and water. DO NOT use other cleaners or chemicals.
If this routine cleaning is not performed, the stainless steel may become dull and
develop surface rust (due to use and atmospheric conditions). If left uncleaned,
signicant damage and pitting may occur.
Important: DO NOT use steel wool, any other metal tools, or any other cleaners/
chemicals to clean the exterior other than recommended above. Such items promote rust.
Note: Due to the nature of stainless steel, temperatures produced by the grilling process will cause discoloration. This
can be reduced by routine cleaning.
SERVICING AND CLEANING
Wipe with grain
Fig. 38-1 Wipe with grain
39
For Environments High In Salt, Chloride, Or Other Corrosive Chemicals
When this grill is installed in a corrosive environment such as near the ocean (salt air), poolside (chlorine and/or
pool chemicals) or any other location with exposure to high salt/chloride content or corrosive chemicals/solutions,
it will be more susceptible to corrosion and MUST be maintained/cleaned more frequently.
• DO NOT store any corrosive chemicals (chlorine, hydrochloric acid, fertilizer, etc.) near your stainless steel grill.
• DO NOT allow any corrosive materials (masonry dust, debris, etc.) to settle on your stainless steel grill.
• These environments, chemicals, and materials may cause the 304 stainless steel to develop surface rust and
consequently pitting. Under these conditions the grill exterior MUST be cleaned at least monthly. Inspect your grill
often and clean accordingly.
Protecting Your Grill
An optional Fire Magic protective cover will protect your grill when not in use. Install the cover on a cool and dry grill. DO
NOT cover a damp grill. During high humidity or after rainy conditions, remove the cover to dry trapped moisture if present.
(If the cover is installed over a damp grill it can cause surface rust.)
Ensure that the INSIDE of the cover is DRY before putting it back on the grill.
SERVICING AND CLEANING (cont.)
40
REPLACING HALOGEN BULBS
Your grill is engineered with the conveniences of
electrical power for illuminating and igniting the grill.
To replace any interior oven light, follow the instructions
below.
Important: ONLY REPLACE WITH 12V / 10 WATT
HALOGEN BULB(S).
WARNING
To protect from potentially sharp sheet metal and
glass, wear gloves and safety glasses during this
procedure.
1. Turn all burner control knobs to the OFF position
and shut o the gas supply to the grill at the
source.
2. Disconnect supply of external electrical power to
the grill.
CAUTION: Wait for the grill, oven, lens, light bulb,
and xture to cool before proceeding to
the next step.
3. Open the oven lid.
Important: Place one hand directly below the glass
lens and prepare to catch it when it is
detached.
4. Carefully insert a standard at head screwdriver
or thin plastic spatula between the glass lens and
the stainless steel on which the light is mounted
and gently pry the glass lens out in such a way
that the stainless steel is not scratched (twisting
the screwdriver handle, for instance). Catch the
lens and set it safely aside.
Note: You may wish to take this opportunity to
clean the lens with a standard household
window cleaner and then dry it completely.
5. Wearing a pair of gloves, reach into the xture,
gently grab the bulb, and pull it straight out of the
xture so that the two pins at the base of the bulb
come all the way out.
Important: Bulb is halogen. DO NOT TOUCH with
bare hands. Oils from hands drastically
reduce bulb life.
Note: It may be helpful to rock the bulb gently
backward and forward while pulling it out.
6. Inspect the old bulb for broken glass or lament.
Note: It may be benecial to test a suspect bulb
in one of the other light xtures known to be
working and turn the power back on to be
certain the bulb is actually not working.
7. Insert the new 12V / 10 watt halogen bulb into the
socket so that both pins slide all the way into the
two holes in the bottom of the socket.
8. Place the lens back into the xture opening with
the curved cutout on the bottom and snap it back
into place.
Fig. 40-1
Lens
Fig. 40-3
Bulb
Prongs
Socket
Holes
Fig. 40-2
Fixture
Socket
Curved
cutout
top of
lens
Bulb
(if equipped)
SERVICING AND CLEANING (Cont.)
41
TOP PANEL REMOVAL
Remove Oven Lid (if equipped)
Note: The rating label, serial number, and wiring can be
inspected without fully removing the top panel.
Remove the control knobs, lift the top panel slightly,
and inspect as needed. For full removal, follow the
steps below.
Important: Two people are required for safe handling of the
oven lid.
1. Be sure the unit is completely cool, the control knobs are
turned to the OFF position, the gas supply is shut o, the
light switches are o, the power supply is disconnected,
and the warming rack is removed.
2. Locate the spring on the left side of the oven lid. Using
an Allen wrench, loosen the screw as shown in Fig. 41-1.
3. Remove oven hood bolts and nuts from both sides as
shown in Fig. 41-2, A.
4. Using two people, carefully lower the hood (slightly) to
free the spring from the spring mount (on left side), then
carefully lift the oven hood from the grill and remove
completely (Fig. 41-2, B). Rest the hood on a soft surface.
Note: Be careful with the spacers while the hood is being
removed. Remove the spacers once the hood is
completely freed from the grill. Reference Fig. 41-2.
SERVICING AND CLEANING (Cont.)
FOR OPEN TOP MODELS, skip to the Top Panel section on the following page.
FOR OVEN MODELS, proceed to the Remove Oven Lid section below.
Proceed to the Top Panel section on the following
page to continue with top panel removal.
To reinstall the oven lid, see below.
Reinstalling The Oven Lid
1. Locate the spring mount on the left side of the base oven interior wall (Fig. 41-3). Slightly loosen the nut
(
1
/2 turn or less) to allow some play for the next step.
2. Ensure the spacers are attached to both sides of the hood cutouts (Fig. 41-4, A), and (using two people)
carefully orient the hood back onto the grill (Fig. 41-3, B). While situating the hood, carefully insert the
spring into the spring mount and secure with an Allen wrench (Fig. 41-4, C).
3. Align the hood, insert the two bolts, and fully secure with nuts as shown in Fig. 41-5.
Note: Ensure notches on nuts are fully inserted into the cutouts to ensure proper alignment before securing.
4. Fully tighten the spring mount from inside the base oven. Reference Fig. 41-3.
Fig. 41-1 Loosen screw (if applicable)
Fig. 41-2 Remove hood
Spring
Remove bolts
and nuts
B
Remove nuts and bolts
A
Remove hood and rest on side
Loosen with
allen key
Spacer
Fig. 41-3 Slightly loosen nut
Slightly loosen
spring mount nut
Fig. 41-4 Install hood
Install
new
spacer
A
B
C
Orient
hood
Insert
spring
Fig. 41-5 Secure nuts and bolts
42
Fig. 42-1 Top panel removal
Top Panel
Open top models - Remove the stainless steel grill top cover (if equipped).
Oven models - The oven lid must rst be removed. See the previous page for removal details.
1. Turn the control knobs to the OFF position and turn o the gas supply to the unit.
2. Turn o the light switch(es) and disconnect the power supply from the power source.
3. Lift o the control knobs and set them aside.
4. Insert your ngers underneath the front lip of the top panel and PARTIALLY lift up the top panel to free it from
the clips ensuring to not add any stress to the wire connections (see Fig. 42-1, A).
Important: Take caution to not damage any wiring.
5. Carefully disconnect the wires from the three LED disks (see Fig. 42-1, B) and detach the light switch(es) from
the wire harness (see Fig. 42-1, C).
6. Carefully lift the top panel to release it from the remaining clips, then remove it completely.
SERVICING AND CLEANING (Cont.)
Lift top panel
partially to
access wiring
A
Disconnect
LED disks
B
Disconnect
light switch(es)
C
43
SYSTEM RESET
If the unit has power but the lights are not operating, the
power supply may be in “protection mode” and will require
a system reset.
1. Ensure the knobs are in the OFF position, the gas
supply is turned o, and the light switch(es) are o.
2. Disconnect the harness from the power supply (see Fig.
43-1, A).
3. Disconnect the power supply from the power source.
(see Fig. 43-1, B).
4. Check/replace any harnesses as needed.
5. Ensure the power GFCI breaker is reset.
6. Reconnect the power supply to the power source, then
connect the harness to the power supply.
7. Test all components.
MAIN BURNER REMOVAL
1. Ensure the knobs are in the OFF position, the
gas supply is turned o, and the light switch(es)
are o.
2. Remove the cooking grid and avor grid from above
the burner that is to be removed and set them aside.
3. Locate the burner clip (located over the rear center
tube of the burner) and slightly pinch and remove
the clip from the burner support. See Fig. 43-2.
4. Carefully lift the burner from the burner support
anchor peg holes and out from the hole in the
forward re wall.
5. To replace the burner, slide the open cylindrical end
of the burner around the orice, enveloping it and
centering on it. Then lower the back end anchor
pegs into the burner support anchor peg holes.
Note: It is critical to the continued safe functioning of
the burners that the orices are centered and
completely inside the burner gas inlets.
6. Re-install the burner clip around the burner and into
the holes in the burner support.
7. Replace the avor grids and cooking grids.
Fig. 43-1 Perform system reset
DISCONNECT
DISCONNECT
Harness
Power
supply
A
B
120VAC (15 AMP
minimum) GFCI
GROUNDED
3-wire
receptacle
Fig. 43-2 Main burner removal
Remove
burner clip
SERVICING AND CLEANING (Cont.)
44
SERVICING AND CLEANING (Cont.)
CONVERT GAS TYPE / CHECK BURNER ORIFICES
CAUTION: Make sure the unit is at a safe temperature
and isolated from gas and electrical supplies
before beginning.
For your safety, exercise caution, and make sure you have
adequate hand protection, such as gloves, when handling
metal parts.
Apply Conversion Label
This unit comes from the factory congured for one type of
gas as marked on the label underneath the top panel.
When the unit is converted, the label for the new gas
(included at original shipping) MUST be filled out and
applied next to the existing label mentioned above.
Convert Regulator
The gas regulator, located behind the control panel (see
CONTROL PANEL REMOVAL section), must be set for the
type of gas used to fuel the unit. To check the regulator setting,
remove the cap in the center of the regulator (Fig. 44-1, A).
Holding the cap vertical (see Fig. 44-1, B), the letters at the
bottom of the plastic stalk indicate the gas type for which the
regulator is currently congured.
If the text on the bottom of the regulator stalk does not match
the gas type connected to the unit, remove the stalk from the
cap, invert, and replace into center of cap. Replace cap on the
regulator, screwing down until snug. Replace the control panel.
A
B
Invert if
needed
Read gas
type here
(LP shown)
Fig. 44-1 Regulator conversion
Gas regulator
cap
Procedure continued on following page
WHEN CONVERTING TO A NEW GAS TYPE, THE
ENCLOSURE MUST HAVE PROPER VENTILATION
FOR THE NEW GAS TYPE. See the ENCLOSURE
REQUIREMENTS section for complete details.
45
SERVICING AND CLEANING (Cont.)
Convert Gas Orices
When converting the grill to a dierent gas type, each
burner’s orice must be replaced with the corresponding
orice for the new gas.
See Table 2 to determine the proper orice sizes for each
burner.
See the following sections for details on orifice
conversion.
Important: It is critical to the operation of each
burner that its orice be fully inserted into
the center of its orice opening.
WARNING
HAZARDOUS OVERHEATING WILL OCCUR IF A
NATURAL-GAS ORIFICE IS USED WITH PROPANE
GAS.
Connect To New Gas Supply
Plumb the unit as appropriate for the new gas supply.
(Additional components may be needed for your specic
setup.) Be sure to leak test at all connections.
Convert/Check Main Burner Orices
1. Remove the cooking grids and avor grids and set
them aside.
2. Remove the burners (see the BURNER REMOVAL
section for step-by-step instructions).
3. Use a
3
/
8
" hex nut driver to remove the exposed
orices (Fig. 45-3). Check orices. If needed, replace
them with the correct orices for the new gas.
4. Replace the burners (see the BURNER REMOVAL
section).
Note: It is critical to the continued safe functioning of
the burners that the orices are centered and
completely inside the burner gas inlets.
5. Replace the avor grids and the cooking grids.
Fig. 45-1 Orice conversion
Orice
Forward rewall
(view from within grill)
Forward rewall
(view from within grill)
Orice
46
AIR SHUTTER ADJUSTMENT / BURNER
FLAME INSPECTION
Important: Air shutters are preset at the factory (see
Table 2 in MODEL SPECIFICATIONS).
However, gas conversion, altitude, or other
local conditions may make it necessary to
adjust the air shutters.
Note: To verify proper settings, the flames of the
burners should be visually checked for proper
ame appearance and behavior. Light the grill
with the burner(s) on HI setting. Allow at least 2
minutes to burn. See below and Fig. 46-1. The
ames should:
• be blue and stable with little to no yellow tips
• burn quietly, and appear to touch the burner
If the ames appear unstable, yellow, noisy, or lift away
from the burner, follow the steps below.
Main Burner
Begin with a completely cool unit. Remove the
burners (see BURNER REMOVAL section). First ensure
the burner orice, ports, venturi tubes, and air shutter
openings are all clear of any insect or insect nests. If
they are blocked, clean them, reinstall the burners, and
reinspect the ames. If adjustment is still needed, allow
the unit to cool, remove the burner, and proceed to the
steps below.
1. To adjust the air shutter, loosen the adjustment
screw with a athead screwdriver. Then rotate the
shutter to open or close it. See Fig. 46-2 for details.
• Begin with the appropriate factory setting for your
model (see Table 2 if needed).
• If the ames were excessively yellow (insucient
air), open the shutter to allow more air to the
burner. If the ames were noisy and lifting o the
burner in some areas, close the shutter to allow
less air to the burner. Adjust accordingly.
Note: Make minimal adjustments. Very small changes
result in major changes in ame appearance.
2. Reinstall the burner, light the grill with the burner
on HI, and observe the ames. If needed, allow the
grill to completely cool, and repeat the adjustment
process until the proper ame is achieved.
3. Once nished, allow the unit to completely cool,
remove the burner, and tighten the adjustment
screw. Reinstall the burner.
4. Repeat for all other main burners as needed.
5. Reinstall all other components that were removed.
Fig. 46-1 Proper ame appearance
Fig. 46-2 Main burner air shutter adjustment detail
Air shutter
opening
Adjustment
screw
CLOSE
OPEN
(burner)
T
O
R
A
T
E
Main Burner Flames:
• blue
• stable
• quiet
• touching burner
SERVICING AND CLEANING (Cont.)
47
Fig. 47-2 Stem adjustment
Slightly turn
clockwise
VALVE "LOW" SETTING ADJUSTMENT
Stability of the "low" setting on all burners may vary due to
wind direction, appliance conguration, and position. If your
burner goes out when set on low, the valve "low" setting needs
adjustment.
Note: Adjustments MUST only be performed by a qualied
professional service technician.
To adjust the valve "low" setting:
1. Ensure the unit is completely cool and the knobs are
in the OFF position.
2. Remove the cooking grids and avor grids.
3. Light the burner on HIGH, then turn the burner to LOW
setting. While the burner is lit, remove the control knob
from the valve.
4. Locate the FLATHEAD adjustment screw found inside the
valve stem (see Fig. 47-1).
5. Using a athead screwdriver, slowly turn the adjustment
screw a little at a time (30° to 45°) in either direction. Adjust
the screw as needed until the ame is approximately
1
/4" in
height from all the burner ports, and the ames are stable.
6. Once the appropriate setting is reached, re-install the
control knob and shut o the burner valve.
7. Repeat this procedure for other burner valves, if needed.
8. Re-install the avor grids, cooking grids, and any other
components that were removed.
CONTROL KNOB FITMENT ADJUSTMENT
If a control knob needs to be adjusted for a sturdy t, follow
the steps below:
1. Gently pull the knob o the stem.
2. Insert a athead screwdriver into the split portion of the
stem and GENTLY turn the screwdriver clockwise. Be
cautious! Only a slight turn is needed as the stem is exible.
See Fig. 47-2.
3. Check tment by reinstalling the control knob, and adjust
further (if needed).
Fig. 47-1 Valve adjustment screw location
Adjustment screw
(inside valve stem)
(Manifold)
Adjustment screw
(inside valve stem)
(Manifold)
SERVICING AND CLEANING (Cont.)
48
NOTES PAGE
Please use this page to record any information about your unit that you may want to have at hand.
49
If you have trouble with the unit, please use this list to identify the problem. By trying one or more of the solutions
to the possible cause, you should be able to solve the problem. If this list does not cover your present problem,
or if you have other technical diculties with the unit, please contact your local dealer.
PROBLEM POSSIBLE CAUSE CORRECTION
Ignition system
failure
1. Power supply failure
2. Improper air shutter adjustment
3. Ignition wire disconnected
4. Low gas pressure
5. Front carry-over ports clogged
7. Igniter malfunction
1a. Power supply in "protection mode" - perform system
reset: Disconnect harness from power supply,
then power supply from power source. Check/
replace harnesses as needed. Ensure power
GFCI breaker is reset. Reconnect power supply,
then harness extension. Test grill components. If
still not working, replace power supply.
1b. Replace power supply.
2. Adjust air shutters.
3. Reconnect wires into generator.
4. Have the gas co. check supply pressure.
5. Clean burner ports.
7. Contact dealer for replacement.
Insucient heat /
low ame
1. Burner ports clogged
2. Improper air-shutter adjustment
3. Using propane orice for natural gas
4. Low gas pressure/ame (propane)
5. Low gas pressure/ame (natural)
6. L.P. regulator hose stuck/damaged
1. Clean burner ports.
2. Adjust air shutters.
3. Check/change orices.
4. Shut o all valves, including propane tank, and
follow lighting instructions exactly. (See important
note* below.)
5. Have a qualied professional service technician
check for proper gas supply, setup, and pressure.
6. Replace L.P. regulator hose.
Uneven heating
1. Burner ports partially blocked by debris
2. Small spiders or insects in burner
3. Improper air shutter adjustment
1. Remove burners and clean out ports.
2. Inspect burners and orices for spider webs or other
debris that may block ow.
3. Adjust air shutters.
Burner goes out on
LOW
1. Valve “Low” setting needs adjustment
1. Light burner on HIGH, immediately turn to LOW
setting. Remove knob from valve and using a small
at screwdriver, slowly turn the adjustment screw
in the stem, a little at a time (30° to 45°), in either
direction, until the ame is approximately
1
/
4
” in
height from burner ports.
Interior oven lights
and knob lights not
operating
1. Light switch not functioning
2. Interior or knob lights burned out
3. Power supply failure
1. Re-connect external power to grill or contact
dealer for replacement.
2. Contact dealer for replacement.
3. See 1a of Ignition system failure section above and/
or replace power supply.
No power to grill
1. Input power source failure
2. Power supply failure
1. Check GFCI / circuit breaker.
2. See 1a of Ignition system failure section above and/
or replace power supply.
Note: *Propane tanks are equipped with a safety shutdown device that may cause low or no gas/ame at the burners if
operating and lighting instructions are not followed exactly. If you suspect the propane tank safety shuto is in eect:
1) Shut o all grill valves. 2) Shut o tank valve. 3) Open and close a main burner valve. 4) Open tank valve. 5) Follow
the LIGHTING INSTRUCTIONS. Lighting instructions are located in the owner’s manual and printed on the unit's metal
drip tray. If the problem persists, continue troubleshooting, or contact your local dealer or distributor for assistance.
TROUBLESHOOTING
50
R.H. Peterson Co. • 14724 East Proctor Avenue • City of Industry, CA 91746
Quality Check
Date:____________
Burner
Orices
Nat. L.P. Leak Test: _________
Main: ____ ____
Burn Test: _________
Gas Type: Nat. / L.P.
Other: ____ ____ Air Shutter: _________
Inspector: _____________________
Model #:
Serial #:
A COPY OF YOUR SALES SLIP FOR PROOF OF PURCHASE IS REQUIRED
This warranty applies to the original purchaser for products which are installed in the United States or Canada and which are operated and maintained as
intended for single family residential usage (if the unit is installed in a commercial / multi-user setting, a separate Commercial / Multi-User Limited Warranty
applies and is available from RHP). This warranty is valid only with proof of purchase, commences on the date of purchase, and terminates (both as to original
and any replacement products) on the anniversary date of the original purchase of the product per the above schedules.
This warranty does not cover parts which become defective as a result of negligence, misuse, use not in compliance with the Installation and Owner’s Manual,
accidental damage, improper handling, improper storage, improper installation, lack of required routine maintenance (as specied in the Installation and
Owner’s Manual), electrical damage, local gas impurities or failure to protect against combustible materials. Product must be installed (and gas must be
connected) as specied in the Installation and Owner’s Manual by a qualied professional installer. This warranty does not apply to normal occurrences
that may be expected with any outdoor product such as rust, corrosion, oxidation, or discoloration unless the aected part becomes inoperable. RHP products
including valves, pilots and controls are designed and certied to be used as a system. Modications to products which are not specically authorized will void
this warranty and could render the product to be unsafe. Burners, valves, parts, remotes, accessories, etc. used with this product must be RHP products or
this warranty is void.
Warrantied items will be repaired or replaced at RHP's sole discretion. This warranty does not cover labor or labor related charges, except as provided by
separate specic written programs from RHP. All repair work must be performed by a qualied professional service person and requires prior approval of RHP.
RHP may require the defective product or part to be returned to the factory to determine the cause of failure. RHP will pay freight charges if the product or part
is determined to be defective. This warranty does not cover breakage in shipment from our independent distributor to its customer if the damage is determined
to have occurred during that shipment.
This warranty specically excludes liability for indirect, incidental, or consequential damages. Some states and provinces do not allow the exclusion or
limitation of incidental or consequential damages, so the above exclusion may not apply to you. This warranty gives you specied legal rights, and you may
have other rights that vary from state to state or province.
For additional information regarding this warranty, or to place a warranty claim, contact the RHP dealer where the product was purchased.
When contacting your RHP dealer or the R.H. Peterson Co., please provide the following information:
- Your name, address, telephone number, e-mail
- Sales receipt showing where purchased and date purchased
- Model number, serial number of product, date code
- Relevant information: installer, additions, repairs, when defect was rst noted
TO REGISTER YOUR PRODUCT ONLINE GO TO: WWW.RHPETERSON.COM,
AND CLICK ON PRODUCT REGISTRATION. THANK YOU FOR YOUR PURCHASE.
PETERSON FIRE MAGIC GRILLS AND ACCESSORIES
LIMITED WARRANTY
R.H. Peterson Co. ("RHP") warrants your Fire Magic
®
grill to be free from defects in material and workmanship.
Fire Magic cast stainless-steel gas burners, Choice stainless steel U shaped burners, cooking grids, and Barbecue and vent hood housings are
warranted as long as the original purchaser owns them -- LIFETIME. (Except as described below.)
Fire Magic brass valves, manifold assemblies, inner liners, porcelain housings (including ovens and barbecue faces), and backburner assemblies
(except ignition systems) are warranted for FIFTEEN (15) YEARS.
Fire Magic built-in pizza ovens and griddles (except ignition system and thermostat) are warranted for TEN (10) YEARS.
Fire Magic heating elements, Infra-red burners, avor grids, and charcoal stainless steel grills are warranted for FIVE (5) YEARS; except for the
charcoal pan, charcoal grid, analog thermometer, and ash catch tray, which are warranted for ONE (1) YEAR.
Fire Magic side burners, induction cooktops, exterior Glass Fiber Reinforced Concrete (GFRC) grill island systems, and all other grill, vent hood,
pizza oven and griddle components (except ignition systems and electronic parts) are warranted for THREE (3) YEARS.
Fire Magic Echelon gas grill, pizza oven and EL500 electric grill under glass touch screen electronic controls are warranted for TWO (2) YEARS.
Fire Magic grill, pizza oven and griddle ignition systems (excluding batteries), electronic components (including lights, digital thermometers and
thermostats) and accessories are warranted for ONE (1) YEAR.
WARRANTY
