Genie OPGSXJ5003B GCL-T Standard-Duty 1/2 HP Jackshaft User Manual

Standard Duty Operator

GCL-J

&

H

™

JACKSHAFT/HOIST

PROPER APPLICATION

ALL TYPES

Jackshaft/Hoist

Hood Mount or

Wall Mount

Door Type Operator Type HP/Max Door Weight HP/Max Door Weight

(Sectional) (Rolling Steel)

1/2HP = 1120 lbs

3/4HP = 1370 lbs

1HP = 1620 lbs

1/2HP = 998 lbs

3/4HP = 1220 lbs

1HP = 1440 lbs

NOT FOR RESIDENTIAL USE

This Installation Manual provides the information required to install, troubleshoot and

maintain the GCL-J&H

™

Commercial / Industrial Door Operator.

111845.502351 04-14

MultiVolt®

EZ Limit®

TensiBelt®

THIS PAGE LEFT BLANK

TOC

............... . . . . . .

............... . . . . .

Table of Contents

Section 1 How to use this manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.1

Section 2 Safety Information & Instructions . . . . . . . . . . . . . . . . 2.1-2.2

Section

3

Critical

Installation

Information . . . . . . . . . . . . . . . . . . . 3.1-3.5

Section 4 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.1-4.8

Rolling Steel Front of Hood...................... . . 4.1-4.2

Sectional Chain Couple . . . . . . . . .................. . .

Rolling Steel Door Chart................ . . .... . . . . . . . . . 3.3

Sectional Door Chart. ........................... . . . . . . . 3.4

Chain Hoist and Keeper ........................... . . . .

Clutch Adjustment............................ . . . . . . . .

Section 5 Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.1-5.14

Safety Information/ Line Votage Wiring . . . . . . . . . . . . . 5.1-5.2

Low Voltage Control Wiring....................... . . . . . 5.3

External Wire Diagram ........................... . . . . . . 5.4

Wall Control ............................. . . . . . . . . . . . . . . 5.5

Interlock Switches (Rolling Steel) . . . . 5.6

Interlock Switches (Sectional) . . . . 5.7

Photocell Wiring............................... .

. . . . . . . 5.8

Sensing Edge Wiring . .......................... . .

5.9-5.10

External Radio ............................. . . . . . . . . . . 5.11

Motor Connection/Safety Information.......... . 5.12-5.14

Section 6 Operator Setup Procedures . . . . . . . . . . . . . . . . . . . . . . . . 6.1-6.10

Setting Close Direction............................ . . . . . . . . 6.2

Setting Braking Rate ............................ . . . . . . . . . . 6.3

Setting Travel Limits............................ . . . . . . . . . .

............................ . . . . ... . . .

6.4

Setting Limit Overrun ............................ . . . . . . . . . 6.5

Monitored Reversing Devices................... . . ...... . 6.10

Setting Open & Close Modes ........................... . . . 6.6

(Optional) Transmitter Programming .................. . . .

. 6.7

Setting Mid-Stop Limit ........................... . . . . . . . . . 6.8

Resetting the MRT. . 6.9

Section 7 Special Operational Features. . . . . . . . . . . . . . . . . . . . . 7.1-7.2

Operator Cycle Count .......................... . . . . . . . 7.1

GDO & Display Firmware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.1

Operator Type .............................. . . . . . . . . . . 7.2

Section 8 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.1-8.5

Display Operation.............................. . . . . . . . 8.1

Error Codes .............................. . . . . . . . . . 8.1-8.2

Run Codes .............................. . . . . . . . . . . 8.2-8.3

LED Indicators ............................. . . . . . . . . . . . 8.4

Safe-T-Beam® Self-Diagnostic Troubleshooting Chart . . 8.5

Section 9 Service & Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.1

Section 10 Appendixes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.1-10.13

Appendix A ............................. . . . . . . . . 10.1-10.9

Operator Parts Breakdown-Hoist. . . . . . . . . . . . . . . . . .10.1

Base Electric

Section 11 Warranty . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . .11.1

Operator Parts Breakdown Jackshaft . . . . . . . . . . . . . .10.2

Operator Parts Breakdown Hoist/Jackshaft Combo

. .10.3

4.4-4.6

4.8

4.7

Box Parts Breakdown . ............ . . .10.8

Electric Box Layout ....................... . . . . . . . .10.9

Appendix B ............................... . . . . . . . . 10.10

Screw Terminal Assignments ................. . 10.10

Appendix C .......................... . . . . . . . . .10.11-10.13

Run Codes .............................. . . . . . . . . 10.11

Error Codes....................... . . . . . . . . 10.12-10.13

Shaft Parts Breakdown Hoist. . . . . . . . . . . . . . . .... . . .10.5

Shaft Parts Breakdown Jackshaft . . . . . . . . . . . . . . . . . .10.6

Shaft Parts Breakdown Hoist/Jackshaft Combo. . . . .10.7

Rolling Steel Wall Mount............................. . . 4.3

04-14

Alternate Motor Options . . . . . . . . . . . . . . . . . . . . . . . . .

. .10.4

Section 1: How to use this manual

The 11 sections of this Installation Manual provide the information required to install, troubleshoot and maintain this commercial/industrial

door operator.

Section 2

Section 3

Sections 4-6

FOR ASSISTANCE CALL 1-800-843-4084.

Sections 7-8

Sections 9-11

1.1

04-14

Failure to correctly perform all steps in sections 4-6 can result in serious injury or death.

WARNING

AVERTISSEMENT

Ne pas effectuer correctement toutes les étapes dans les sections 4-6 peut entraîner des

blessures graves voire la mort.

2.1

Section 2: Safety Information & Instructions

www.geniecompany.com 01-14

WARNING

Commercial/Industrial Sectional and Rolling Steel Doors are large, heavy objects that move with the help of springs

under high tension and electric motors. Since moving objects, springs under tension, and electric motors can cause

injuries, your safety and the safety of others depend on you reading the information in this manual. If you have any

questions or do not under stand the information presented, call your nearest service representative. For the number

of your local Genie® Dealer, call 800-OK-GENIE, and for Genie® Factory Technical Advice, call 800-843-4084.

In this Manual, the words Danger, Warning, and Caution are used to stress important safety information. The word:

DANGER

indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.

WARNING

indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.

CAUTION

indicates a potentially hazardous situation which, if not avoided, may result in injury or property damage.

The word NOTE is used to indicate important steps to be followed or important considerations.

IMPORTANT

READ PRIOR TO ANY DOOR OPERATION

POTENTIAL HAZARD EFFECT PREVENTION

Do Not operate unless the doorway is in sight and free of

obstructions. Keep people clear of opening while door is moving.

Do Not allow children to play with the door operator.

Do Not change operator control to momentary contact unless an

external reversing means is installed.

Do Not operate a door that jams or one that has a broken spring.

Could result in

Serious Injury

or Death

Turn off electrical power before removing operator cover.

When replacing the cover, make sure wires are not pinched or near

moving parts.

Operator must be electrically grounded.

Do Not try to remove, repair or adjust springs or anything to which

door spring parts are fastened, such as, wood block, steel bracket,

cable or any other structure or like item.

Repairs and adjustments must be made by a trained service

representative using proper tools and instructions.

HIGH SPRING TENSION

WARNING

MOVING DOOR

1. Read manual and warnings carefully.

2. Keep the door in good working condition.

Periodically lubricate all moving parts of door.

3. If door has a sensing edge, check

operations monthly. Make any necessary

repairs to keep it functional.

4. AT LEAST twice a year, manually operate

door. The Door should open and close freely.

If it does not, the door must be taken out of

service and a traine

d service representative

must correct the condition causing

the malfunction.

5. The Operator Motor is protected against

overheating by an internal t

hermal protector.

If the operator ceases to function because

motor protector has tripped, a trained service

technician may need to correct the condition

which caused the overheating. When motor

has cooled, thermal protector will

automatically

reset and normal operation can

be resumed.

6. In case of power failure, the door can be

operated manually by pulling the release

cable to disconnect the operator drive system.

7. Keep instructions in a prominent location

near the pushbutton.

Could result in

Serious Injury

or Death

WARNING

Could result in

Serious Injury

or Death

WARNING

ELECTRICAL SHOCK

2.2

Section 2: Safety Information & Instructions

www.geniecompany.com 04-14

AVERTISSEMENT

Les portes de garage commerciales/industrielles à sections et en acier roulantes sont de gros objets lourds qui fonctionnent à l’aide de ressorts soumis à une haute tension et

de moteurs électriques. Dans la mesure où les objets en mouvement, les ressorts sous tension et les moteurs électriques peuvent entraîner des blessures, votre sécurité et celle

des autres exigent que vous preniez connaissance des informations stipulées dans ce manuel. Si vous avez des questions ou si vous ne comprenez pas les informations

ci-incluses, veuillez contacter le représentant de service le plus près. Pour obtenir le numéro du revendeur Genie® local, appelez le +1 (800)-OK-GENIE, et pour obtenir

des conseils techniques de l'usine Genie®, appelez le +1 (800)-843-4084.

Dans ce manuel, les mots Danger, Avertissement, et Attention sont utilisés pour faire ressortir d’importantes informations relatives à la sécurité. Le mot :

DANGER

signale une situation dangereuse imminente qui si elle n'est pas évitée, risque d'entraîner des blessures graves, voire mortelles.

Le terme REMARQUE est utilisé pour signaler les étapes importantes à suivre ou d’importants éléments à prendre en considération.

DANGER POTENTIEL

EFFET

PRÉVENTION

Utiliser uniquement si la porte est en vue et libre de tout obstacle. Ne laisser personne

se tenir dans l’ouverture de la porte pendant qu’elle est en mouvement.

Ne pas permettre aux enfants de jouer avec l’opérateur de la porte.

Ne pas modifier la commande de l'opérateur à contact momentané à moins qu'un moyen

d'inversion externe soit installé.

Ne pas faire fonctionner une porte qui bloque ou dont le ressort est cassé.

Pourrait entraîner

des blessures

graves voire la mort

AVERTISSEMENT

Pourrait entraîner

des blessures

graves voire la mort

CHOC ÉLECTRIQUE

TENSION ÉLEVÉE DU RESSORT

PORTE EN MOUVEMENT

ATTENTION

signale une situation potentiellement dangereuse qui, si elle n'est pas évitée, risque d'entraîner des blessures ou des dommages matériels.

AVERTISSEMENT

signale une situation potentiellement dangereuse qui, si elle n'est pas évitée, risque d'entraîner la mort ou des blessures graves.

Pourrait entraîner

des blessures

graves voire la mort

Couper le courant avant d’enlever le couvercle de l'opérateur.

Lorsque le couvercle doit être remplacé, s’assurer que les fils ne sont ni

coincés ni près des pièces mobiles.

L’opérateur doit être correctement mis à la terre.

Ne pas essayer d’enlever, réparer ni ajuster les ressorts ou toute autre pièce à laquelle le

ressort de la porte est attaché, y compris blocs de bois, supports en acier, câbles ou autres

articles semblables.

Les réparations et les réglages doivent être effectués par technicien qualifié qui se sert

d’outils appropriés et qui respecte les instructions.

AVERTISSEMENT

3.1

www.geniecompany.com 04-14

Job

Site Issues to Consider/Concerns

The following list of items should be considered prior to selecting an operator for a given job site.

1-Available power supply.

2-Type of door.

3-Potential operator mounting obstructions. Items to consider include, but are not limited to: side room, room above door shaft,

room below door shaft, available mounting

surface integrity, power supply location, and convenient chain hoist and release cable positioning.

4-Size of door for appropriate

operator torque and door travel speed selection.

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and corrosiveness of the location.

6-Door activation needs/requirements. Examples include 3

button control stations, 1 button control stations, radio controls, pull

cords,

loop detectors, photoelectric controls,

key switches, etc. See “Entrapment Protection” section below.

7-Interlock switches are required under certain conditions for

6-5.7..5 egap eeS .skcol rood dna srood ssap htiw srood

rof deriuqer( smaeb llecotohp

ro/dna segde gnisrever era selpmaxE .tnempiuqe yrosseccA-8

.cte ,sthgil gninraw ,syaler lortnoc yrailixua,),tcatnoc yratnemom sa etarepo ot tes srood

Section

3:

Critical

Installation

Information

ENTRAPMENT PROTECTION

The installation of a fail safe external reversing device (such as a monitored reversing edge or photocell system, etc.) is required on all momentary contact electronically

operated commercial doors. If such a reversing device is not installed, the operator will revert to a constant contact control switch for operation (Closing only).

The Reversing Devices currently UL Approved are:

MillerEdge ME and MT series monitored edge sensors used in combination with Timer-Close Module P/N OPABTCGX.S

MillerEdge ME and MT series monitored edge sensors used in combination with MillerEdge Interface Module OPAKMEIGX.S. (Direct connect through STB inputs.)

4)

Residential Safe-T-Beam® Monitored Photocells - P/N 37220R (GSTB-BX) & 38176R.S (includes extension brackets).

5)

Series II Commercial Safe-T-Beam® Monitored Photocells - P/N OPAKPE.S and OPAKPEN4GX.S (NEMA 4).

1)

2)

6) Monitored Retro-Reflective Photoeye - P/N OPGAKRPEN4X.S

MillerEdge Wireless monitored edge sensor OPAKMMWE.S.

3)

WARNING:

DO NOT apply line voltage until instructed to do so.

AVERTISSEMENT:

NE PAS mettre sous tension tant que l'instruction n'est pas donnée de le faire.

3.2

www.geniecompany.com 04-14

Section

3: Critical Installation Information

CAUTION:

Check working condition of door before installing the operator. Door must be free from sticking and binding.

If equipped, deactivate any door locking device(s). Door repairs and adjustments, including cables and spring assemblies MUST

be made by a trained service representative using proper tools and instructions.

ATTENTION:

Vérifiez l'état de fonctionnement de la porte avant d'installer l'opérateur.

La porte doit pouvoir bouger librement et ne pas coincer. Désactivez tous les dispositifs de verrouillage de la porte (si équipés).

Les réparations et les réglages de porte, plus particulièrement pour les câbles et les ressorts DOIVENT être effectués par un

technicien qualifié qui se sert d’outils appropriés et qui respecte les instructions.

Mult

— Offers all (available) voltage combinations in both single, and 3-phase units.

E

TensiBelt

®

Z Limit

®

— F

— Employs a self-adjustment feature for tensioning.

eatures patent pending electro-mechanical design that sets limits through the control panel that are maintainable even through a power outage.

New Features:

MultiVolt

®

ENTRAPMENT

PROTECTION

The operator can be used with the following UL Approved entrapment devices in compliance with UL325 requirements active starting August 29, 2010.

UNTIL ONE OF THESE MONITORED EXTERNAL ENTRAPMENT DEVICES IS INSTALLED, THE OPERATOR WILL NOT ALLOW MOMENTARY CONTACT OPERATION IN THE CLOSE DIRECTION.

Section

3: Critical Installation Information

3.3

Model HP

FireStar® 3” SLAT

INSULATED

SHEET DOOR

16GA. 18GA. 20GA. 22GA. 24GA. 26GA. 18GA. 20GA. 22GA.

ALUM. STL/SST 20GA. 22GA.

350 240 N/A

N/A

STEEL, NON-INSULATED STEEL, INSULATED

UL

L is ted

FireStar® 2” SLATGRILLESCOUNTER DOOR

ALUM. STL/SST

126 126

Rolling Steel Door Chart (sq. ft.)

Note: Total door weight and not square footage is the critical factor in selecting the proper operator. These Sq.Ft. measurements are based on square doors, e.g. 16' x 16'.

Unbalanced Fire Shutters have a maximum square footage of 52 for 22GA. steel and 42 for 20GA. steel.

GCL-J&H™ 1/2 YES

GCL-J&H™ 3/4 YES

GCL-J&H™ 1 YES

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297 333 333 416 476 476 238 238 274

450 310 N/A

126 126

359 419 419 552 618 N/A 276 276 309

610 450 N/A

126 126

388 461 461 606 621 N/A 297 297 382

16GA. 18GA. 20GA. 22GA.

N/A N/A N/A

20GA. 22GA. 26GA.

N/A N/A 256

N/A N/A N/A

Miller Edge ME & MT series monitored edge sensors used in

combination with OPABTCGX.S Timer-Close Module or MillerEdge

Interface Module OPAKMEIGX.S. Miller Edge Wireless monitored edge sensor OPAKMMWE.S

ANY WIDTH

Residential Safe-T-Beams® P/N 37220R (GSTB-BX) and 38176R.S (includes ext. brkt’s)

Commercial Photoeye Kit P/N OPAKPE.S and OPAKPEN4GX.S (NEMA 4)

LISTED DEVICES

ALLOWABLE DOOR WIDTH

30 FEET

35 FEET

Monitored Retro-Refective Photoeye Kit P/N OPGAKRPEN4X.S

Type

Mounting

Max.

Door

Weight

(Lbs)

16GA.

Flush

Steel

16GA.

Flush

Steel

Insulated

20GA.

Ribbed

Steel

20GA.

Ribbed

Steel

Insulated

24GA.

Ribbed

Steel

24GA.

Ribbed

Steel

Insulated

Nominal

24GA.

Ribbed

Steel

Nominal

24GA.

Ribbed Steel

Insulated

PU/FIP

Insulated

PU/FIP

1.38"

1/8" Glass

1.38"

Glass

1.38"

Insulated

PU/FIP

2"

Insulated

PU/FIP

2"

20GA.

Yes TSC 1120 256 220 370 256 440 340 320 320 256 360 400 300 400 380 360 240

TSC 1370 330 256 440 310 530 400 320 320 256 450 450 370 460 440 400 330

TSC 1620 380 280 500 370 570 410 320 320 256 480 480 420 500 480 400 400

Yes

S=Jackshaft,SideMount

C=Jackshaft,CenterMount

UL L is tedHPModel

T=Trolley

Aluminum

Door S eries ->

Section 3: Critical Installation Information

3.4

Note: Total door weight, and not the square footage, is the critical factor in selecting the proper operator.

Square footage measurements are based on "square doors." (Example=16' x 16')

NOTE: Doors that require special windloading and wide doors, normally require increased strutting (reinforcement). Strutting doors can significantly increase door

weight beyond weight shown. Consult Customer Service for the impact of wind load andstrutting on square foot limits.

NOTE: "PU-FIP" stands for "polyurethane, foamed-in-place." If no notation is present, insulation is "polystyrene, layed-in-place."

Sectional Door Chart (sq. ft.)

GCL-J&H™ 1/2

GCL-J&H™ 3/4

GCL-J&H™ 1

www.geniecompany.com 04-14

216 216 ins. 220 220 ins. 2415 2415 ins. 2411 2411 ins. 125 150 200 200-20 5150 5200 451 452

CommercialSteelInsulated&Non-Insulated Thermospan Thermomark

Exterior

Insulated

PU/FIP

Raised

Panel

1.38"

Insulated 1/4" or 1/2"

PU/FIP

Raised

Panel

2"

3.5

www.geniecompany.com 04-14

IMPORTANT

INSTALLATION INSTRUCTIONS

WARNING-

To reduce the risk of severe

injury or death:

READ AND FOLLOW ALL INSTALLATION INSTRUCTIONS.

Install only on a properly operating and balanced door. A door that is

operating improperly could cause severe injury. Have qualified service

personnel make repairs to cables, spring assemblies and other

hardware before installing the operator.

Remove all pull ropes and remove, or make inoperative, all locks

(unless mechanically and/or electronically interlocked to the power

unit) that are connected to the door before installing the operator.

Install the door operator at least 8 feet above the floor if the operator

has exposed moving parts.

Do not connect the door operator to the power source until

instructed to do so.

Locate the control station: (a) within sight of the door, (b) a minimum

of 5 feet above the floor so that small children cannot reach it, and

(c) away from all moving parts of the door.

Install the Entrapment Warning Placard next to the control station

and in a prominent location.

For products having a manual release, instruct the end user on the

operation of the manual release.

IMPORTANT

INSTRUCTIONS D’INSTALLATION

AVERTISSEMENT-

Pour réduire les risques de

blessures graves ou de mort :

1)

LIRE ET RESPECTER TOUTES LES INSTRUCTIONS D'INSTALLATION.

2)

Installez uniquement sur une porte fonctionnant correctement et bien

équilibrée. Une porte qui fonctionne mal peut provoquer des blessures

graves. Demandez à un technicien qualifié d'effectuer les réparations

des câbles, des ressorts et de toute autre quincaillerie avant de

procéder à l'installation de l'opérateur.

Retirez toutes les cordes de traction ainsi que tous les verrous ou

rendez-les inopérants (à moins qu'ils ne soient mécaniquement et/ou

électroniquement interverrouillés à l'unité motrices) qui sont connectés

à la porte avant de procéderà l'installation de l'opérateur.

Installez l'opérateur de la porte à 2,4 m minimum au-dessus du sol

lorsque des pièces mobiles de l'opérateur sont exposées.

Ne pas raccorder l'opérateur de la porte à la source d’alimentation

avant que l'instruction ne soit donnée de le faire.

Installez la station de commande : (a) en vue de la porte, (b) à 1,5 m

minimum au-dessus du sol pour que les jeunes enfants ne puissent

pas l'atteindre, et (c) à l'écart de toutes les pièces mobiles de la porte.

Installez le poster d'avertissement de pincement à côté de la station de

commande à un endroit bien en vue.

Pour les produits ayant un déclenchement manuel, indiquez à l'utilisateur

comment déclencher manuellement.

3)

4)

5)

6)

7)

8)

1)

2)

3)

4)

5)

6)

7)

8)

Section 3: Critical Installation Information

www.geniecompany.com 01-14 4.1

The Rolling Steel Door Operator can be assembled for right-hand or

left-hand (Each model can also be

Section 4: Installation

Rolling Steel Doors

Front of Hood Installation

1) Remove wall mount brackets from operator. Attach rolling steel mounting

brackets to the operator using the fasteners provided.

Figure 1.

Figure 1

NOTE:

On Jackshaft units, release cable must be installed on operator

before unit is installed.

mounting Front of Hood.

wall mounted.) Typical mounting arrangements are shown.

2) Attach Operator to Powerhead Support bracket using the fasteners

provided. Figure 2.

5/16-18 X 3/4 CARRIAGE BOLT

& 5/16-18 FLANGE NUT

(QTY 6 EACH)

ROLLING STEEL

MOUNTING BRACKETS

Figure 2

5/16-18 X 1-1/4

CARRIAGE BOLT

(QTY 4 EACH)

USE THIS SET

OF HOLES

5/16-18 FLANGE NUT

(QTY 4 EACH)

USE THIS SET

OF HOLES

POWER HEAD SUPPORT

BRACKET

www.geniecompany.com 01-14 4.2

Front of Hood Installation (continued)

1) Install 12T #50 sprocket on operator output shaft.

2) Align keyways and insert ket into sprocket. Do not tighten set

screw at this time.

5) Assemble #50 chain using master link.

6) Align the door sprocket and operator output sprocket and

wrap #50 roller chain around both. Lock sprockets in place

by tightening their set screws.

7) Tension the drive chain using the slots in the powerhead

support bracket.

8) Tighten all mounting bracket hardware.

Figure 3

Chain Installation

(Figure 3)

#50 Drive Chain

3) Install #50 sprocket on door shaft.

4) Align keyways and insert ket into sprocket. Do not tighten set

screw at this time.

www.geniecompany.com 01-14 4.3

Rolling Steel Doors

Wall Mount Installation

Figure 4.

1) Install 12T #50 sprocket on operator output shaft.

2) Align keyways and insert key into sprocket. Do not tighten set

screw at this time.

5) Assemble #50 chain using master link.

6) Align the door sprocket and operator output sprocket and

wrap #50 roller chain around both. Lock sprockets in place

by tightening their set screws.

7) Raise or lower operator to remove slack from the chain.

Ensure operator output shaft is parallel with door shaft.

8) Secure Operator to the wall using lock down holes. Lock down

holes must be used to ensure proper chain tension.

Figure 4

LOCK DOWN HOLES

LOCK DOWN

HOLES

NOTE: Operator must be

securely fastened to the wall

using lock down holes to

ensure proper chain tension.

If using slotted mounting

holes to mount the unit, you

must use at least (2) lock

down holes in opposite

corners to firmly mount

the unit to the wall.

OPERATOR

MOUNTING

BRACKETS

NOTE: Door shaft

and operator output

shaft must be parallel

3) Install #50 sprocket on door shaft.

4) Align keyways and insert key into sprocket. Do not tighten set

screw at this time.

NOTE: On Jackshafts units, release cable must be installed on operator

before unit is installed.

The Operator can be assembled for right or left hand

mounting above or below the door shaft and is available with or

without hoist.

If you will be using the Tension Plate Kit shown on page 4.6, slide the

bearing plates on the operator output shaft. Assembly of the kit will be

done after the drive chain is installed.

1) Install #50 sprocket on operator output shaft.

2) Align keyways and insert key into sprocket. Do not tighten set

screws at this time.

4)

Align keyways and insert key into sprocket. Do not tighten set

screws at this time.

3)

Install #50 sprocket on door shaft.

INSTALLATION TIP:

While sprocket set screws are loose, if possible, manually operate

door to help align chain. A properly tensioned drive chain should deflect

no more than 1/2” when thumb pressure is applied mid-way between the

2 sprockets. While there is no hard and fast rule governing chain tension,

it must be tight enough to prevent clicking, popping and jumping the

teeth of the sprocket. The 1/2” guideline will insure sufficient tension.

Figure

5

4.4

www.geniecompany.com 01-14

Chain Couple Installation Figure 5.

Sectional Doors

LOCK DOWN HOLES

LOCK DOWN

HOLES

OPERATOR

MOUNTING

BRACKETS

5) Assemble #50 chain using master link.

6) Align the door sprocket and operator output sprocket and

wrap #50 roller chain around both. Lock sprockets in place

by tightening their set screws.

7) Raise or lower operator to remove slack from the chain.

Ensure operator output shaft is parallel with door shaft.

8) Secure Operator to the wall using lock down holes. Lock down

holes must be used to ensure proper chain tension.

NOTE: Operator must be

securely fastened to the wall

using lock down holes to

ensure proper chain tension.

If using slotted mounting

holes to mount the unit, you

must use at least (2) lock

down holes in opposite

corners to firmly mount

the unit to the wall.

NOTE: Door shaft

and operator output

shaft must be parallel

12”-15”

CENTER

DISTANCE

OPERATOR

OUTPUT SHAFT

DOOR

SHAFT

NOTE: On Jackshafts units, release cable must be installed on operator

before unit is installed.

For Hollow Counterbalance Door Shaft:

1) Use non-threaded hole in door shaft sprocket as a guide and

drill a 3/8” diameter hole through one side of the door shaft.

Fig. 6A.

2) Insert clevis pin through sprocket and shaft to hold sprocket

in position.

3) Drill through opposite side of shaft to obtain proper hole

alignment. Fig. 6B.

4) Insert clevis pin through both holes and secure with cotter pin.

Fig. 6C.

For Solid Counterbalance Door Shaft

:

1) Insert key into door shaft keyway.

2) Slide sprocket into place and secure with set screws.

To Complete the Installation:

If needed, realign operator sprocket with door sprocket. If you have

excessive door shaft movement, an optional chain tension plate is

available. Fig. 7, pg 4.6.

Chain Couple (continued)

SPROCKET HUB

DRILL HOLE

IN THIS SIDE

OF SHAFT

DRILL HOLE IN

OPPOSITE SIDE

OF SHAFT

DOOR SHAFT

(TUBE)

DOOR SHAFT

(TUBE)

CLEVIS PIN

COTTER PIN

DOOR SHAFT

(TUBE)

Figure 6A

Figure 6B

Figure 6C

4.5

www.geniecompany.com 01-14

Kit available separately, P/N 111005.0001.S for 1" door shaft. 111005.0002.S for 1

1

/4" door shaft.

Installation of optional chain spreader bracket: Fig 7A & 7B

1) Place drive chain sprocket and bearing plate assembly on door

shaft as shown.

2) Place bearing plate assembly and sprocket on operator shaft

as shown.

3) Install door and operator sprockets and chain assembly as

described in preceding instructions. See page 4.4.

4) Install bolts and nuts through plates. Do not tighten.

5) Tension chain by raising or lowering the operator as needed.

Tighten operator mounting bolts.

6) Align sprockets to achieve a 90° angle between the chain and

the shafts. Tighten all set screws.

7) Tighten Tension Plate bolts.

Chain Couple (continued)

(Tension Plate Kit)

DOOR SHAFT

SPROCKET

DOOR SHAFT

CHAIN

TENSION

PLATE

OPERATOR

OUTPUT

SHAFT

KEY

SET SCREW

OPERATOR

SHAFT

SPROCKET

COTTER PIN

CLEVIS PIN

HOLLOW COUNTERBALANCE

DOOR SHAFT

Figure 7B

OPERATOR

SHAFT

DOOR

SHAFT

90°

Figure 7A

DOOR SHAFT

SPROCKET

DOOR SHAFT

KEY

SET SCREW

CHAIN

SET SCREW

CHAIN

TENSION

PLATE

OPERATOR

OUTPUT

SHAFT

KEY

SET SCREW

OPERATOR

SHAFT

SPROCKET

SOLID COUNTERBALANCE

DOOR SHAFT

4.6

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4.7

www.geniecompany.com 01-14

1) Route the hand chain through the chain guide, around the

pocket wheel and back through the chain guide. Fig. 8.

2) Connect the hand chain ends together as shown in Fig 9.

by twisting open the last link on one end of the chain, and

slipping the last link on the opposite end onto the open link.

3) Twist open link closed again.

4) Mount chain keeper to wall in line with chain approximately

4 feet from floor.

5) Loop chain around keeper as shown. Fig. 10. Optional Padlock

not provided.

6) Install hoist cable.

• With operator installed motor DOWN, attach hoist cable to

cam arm hole closest to mounting plate. Fig. 11.

• With operator installed motor UP, attach hoist cable to cam

arm hole closest to electric box. Fig. 11.

Hand Chain and Keeper

Figure 9

Figure 10

NOTE: To insure smooth operation, make sure there is no twist in the

hand chain before connecting the link ends together.

MOUNTED

MOTOR UP

MOUNTED

MOTOR DOWN

ATTACH

HOIST

CABLE

HERE

Figure 11

ATTACH

HOIST

CABLE

HERE

Figure 8

4.8

The Operators have a friction style clutch that can be adjusted.

NOTE: The clutch is intended to provide protection for the door, the

operator and associated equipment. It is not intended for entrapment

protection.

To Adjust the Clutch

1) Decrease the compression on the clutch until the operator will

not lift the door.

• Turning the adjustment castle nut counter-clockwise will

decrease compression and clockwise will increase compression.

2) Gradually increase compression until the operator will perform a

complete open and close cycle without clutch slippage.

3) Insert a cotter pin through the adjustment castle nut and bend a

leg of the cotter pin to hold it in place.

NOTE: Periodically check the system for proper clutch action. If clutch

starts to slip after working properly for some time , check manual

operation of door BEFORE adjusting clutch. The door may not be

operating freely or the counterbalance spring may need adjusting. Repairs

and adjustments must be performed by a trained service representative

using

proper tools and instructions.

Clutch Adjustment Fig. 12

CLUTCH PULLEY

WASHER

COTTER PIN

ADJUSTING NUT

CLUTCH

PAD

CLUTCH

PLATE

SPRING

www.geniecompany.com

Figure 12

01-14

5.1

Section 5: Wiring

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WARNING

•

DO NOT apply power to operator until instructed to do so.

•

It is strongly recommended, and may be required by law

in some areas, that line voltage wiring be performed by

a qualified electrician.

•

Be sure that electrical power has been disconnected from

the input power wires being connected to the operator

prior to handling these wires. An appropriate lock-out/

tag-out procedure is recommended.

•

Line voltage wiring must meet all local building codes.

•

Make sure operator voltage, phase and frequency nameplate

ratings are identical to the job site line voltage ratings.

•

Input power wiring must be properly sized for the operators

amperage rating located on the nameplate.

•

To reduce the risk of electric shock, make sure the chassis of

this unit is properly grounded.

AVERTISSEMENT

•

NE PAS mettre sous tension tant que l'instruction n'est

pas donnée de le faire.

•

Il est fortement recommandé voire même exigé par la loi dans

certaines régions, de contacter un électricien qualifié pour

l'acheminement du fil électrique.

•

Assurez-vous que l'alimentation électrique a été déconnectée

des câbles d'alimentation d'entrée connectés à l'opérateur

avant de manipuler ces câbles. Une procédure de verrouillage/

étiquetage appropriée est recommandée.

•

Le câblage au secteur doit satisfaire à tous les codes de

construction locaux.

•

Assurez-vous que les valeurs nominales de la plaque

signalétique pour tension, phase et fréquence de l'opérateur

correspondent à celles des tensions de l'alimentation sur site.

•

La capacité d'entrée doit correspondre à la valeur nominale de

l'ampérage des opérateurs indiquée sur la plaque signalétique.

•

Pour réduire le risque de choc électrique, assurez-vous que le

châssis de l'unité est correctement mis à la terre.

5.2

1) Remove LINE VOLTAGE INPUT PLUG and install proper

fittings and 1/2”conduit.

2) Route proper LINE VOLTAGE wires into operator.

3) Locate LINE INPUT terminals on circuit board. Using

correct connectors, attach wires to LINE INPUTS, and GROUND

terminal.

Keep low voltage and line voltage wires separate.

Route all line voltage wires as shown.

Plug all unused conduit holes.

P

HIGH

VOLTAGE

INPUT PLUGS

(Right & Left)

ROUTE HIGH VOLTAGE WIRING

IN THE SHADED AREA AS SHOWN

LINE INPUT

TERMINALS

LINE

GROUND

LINE INPUT

TERMINALS

LINE

GROUND

ROUTE HIGH VOLTAGE WIRING

IN THE SHADED AREA AS SHOWN

LINE IN

POWER CONNECTIONS

L1 L2 L3

GND

LINE 1

LINE 2 LINE 3

Three Phase

Single Phase

HIGH

VOLTAGE

INPUT PLUGS

(Right & Left)

Figure 1

Line Voltage Wiring Fig. 1

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L1 / L1

N / L2

GND

LINE

(HOT)

NEUTRAL

LINE 1

LINE 2

115V

208V

230V

5.3

1) Connect all LOW VOLTAGE control circuit wires to this end of

electric box using 1/2” conduit or flexible convoluted tubing.

• Keep low voltage and line voltage wires separate.

• Route all low voltage control wiring as shown. This includes

all control circuit wires such as wall controls, timers and single

button input devices as well as radio control and safety

circuit wiring. See Figs 2 through 13 in this section.

• Plug all unused conduit holes.

Low Voltage Control Wiring (general) Fig. 2

ROUTE LOW VOLTAGE WIRING

IN THE SHADED AREA AS SHOWN

LOW

VOLTAGE

INPUT

PLUGS

(Left &

Right)

LOW VOLTAGE

CONTROL WIRE

TERMINALS

Optional

Accessory

Modules

Figure 2

NOTE: For a detailed description of control wire terminals see Appendix B.

www.geniecompany.com 04-14

5.4

External Wire Diagram

See Appendix B for detailed description of terminals.

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1-BTN

STATION

KEY

SWITCH

STATION

CARD

READER

O/C

PULL

SWITCH

N/O

REMOVE

JUMPER

WHEN

INSTALLING

EXTERNAL

INTERLOCK

MULTIPLE

3-BUTTON

STATION

INSTALLATIONS

REQUIRE THE

STOP BUTTON

TO BE WIRED

IN SERIES.

See Fig. 5, pg 5.5

*

EXT

INTLK

EXT

INTLK

N-O

REVERSE

N-O

REVERSE

ODC

STB

ODC

STB

1-BTNGNDSTOPCLOSEOPEN

EXT RADIO CONNECTOR

SENSING EDGE SWITCH

(DO NOT CONNECT

2-WIRE MONITORED

SENSING EDGE SWITCH

TO THESE INPUTS)

THRU-BEAM PHOTOCELLS

+

-

+

-

PWR

20-40 VDC @ 250mA

MAX CURRENT

RELAY

GND

NOM

+ 24VDC

RADIO

SERIES II SAFE-T-BEAM

®

(STB)

(

*

CONNECT STB WIRES

TO EITHER TERMINAL)

*

OPEN

CLOSE

STOP

REMOVE

JUMPER

IF STOP

BUTTON

IS USED

3-BUTTON

STATION

*

BLUE

ORANGE

YELLOW

Located inside

Electrical Box

2-WIRE MONITORED SENSING EDGE SWITCH

INTERFACE

MODULE

1) For a single 3-button installation, make connections as shown in Fig. 3.

2)

3)

NOTE: If an External STOP button is NOT being installed, a jumper wire must

be installed between the “STOP” and “GND” terminals as shown.

NOTE: Long Distance Relay Kit wiring is not required for long

distance control runs and should not be used.

5.5

Wall Control

NOTE

Figure 4

GND

Figure 5

NOTE

Figure

3

Entrapment

Warning Placard

Figure 3A

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For single button accessory controls, make connections as

shown in Fig. 4.

For multiple 3-button installations, make connections as shown in Fig. 5.

WARNING:

•

Wall Control(s) must be located so that the door is within sight of

the user and is far enough from the door, or postioned such that

the user is prevented from coming in contact with the door while

operating controls.

•

Attach the Warning placard adjacent to the Wall Control. Fig. 3A.

AVERTISSEMENT:

•

La ou les commandes murales doivent être situées de telle sorte que

l'utilisateur puisse voir la porte et positionnées de telle sorte que

l'utilisateur ne puisse pas entrer en contact avec la porte lorsqu'il se

sert des commandes.

•

Fixez le poster d'avertissement à côté de la commande murale. Fig. 3A.

WARNING:

Before momentary contact control can

be used on the CLOSE button, a monitored external reversing device

such as a photocell system or sensing edge switch must be used.

See pages 5.8-5.10 for installation of entrapment protection devices.

AVERTISSEMENT:

Avant d'utiliser la

commande à contact momentané sur le bouton FERMETURE, un

dispositif d'inversion externe surveillée tel qu'un système de

cellule photoélectrique ou un commutateur de détection de bord

doit être utilisé. Voir l'installation des dispositifs de protection

contre le coincement en pages 5.8-5.10.

5.6

Interlock Switches (Rolling Steel)

OPEN CLOSE

STOP GND 1BTN

NO NO

REVERSE REVERSE

ODC

STB

ODC

STB

EXT

INTLK

EXT

INTLK

CONTROL SIGNAL TERMINAL STRIP

Figure 6A

NOTE: If External Interlock is used, THE JUMPER WIRE BETWEEN THE EXT INTLK TERMINALS MUST BE REMOVED.

SWITCH

075412-0000

(N.O.)

ANGLE

405964-0000

STANDARD

SLIDELOCK

TRACK

SWITCH

110325-0001 (N.C.)

Switches must

be set in

the field.

Pass door interlock:

Should be open when

door is open.

Closed when door is

closed.

Side lock interlock:

Should be open when door is locked.

Closed when door is unlocked.

B

A

1) Optional external interlock switches

are required with some Sectional or

Rolling Steel Doors to prevent the

door from operating under certain

conditions including the following:

If the door is equipped with a

functioning door lock, an

interlock switch (A) must be

installed to prevent electric

operation when the lock

is engaged.

If the door is equipped with a

pedestrian pass-through door,

an interlock switch (B) must be

installed at the pass-through

door in order to prevent

electrical operation when the

pass-through door is open.

The Switches must be set in

the field.

www.geniecompany.com 01-14

CONTROL SIGNAL TERMINAL STRIP

EXT

NTLK

EXT

NTLK

* REMOVE

JUMPER

WHEN

INSTALLING

EXTERNAL

INTERLOCK

*

NOTE: If External Interlock is used, THE JUMPER WIRE BETWEEN THE

EXT INTLK TERMINALS MUST BE REMOVED.

1) Optional external interlock switches are

required with some Sectional or Rolling Steel

Doors to prevent the door from operating

under certain conditions including

the following:

• If the door is equipped with a

functioning door lock, an interlock

switch (A) must be installed to prevent

electric operation when the lock

is engaged.

• If the door is equipped with a pedestrian

pass-through door, an interlock switch (B)

must be installed at the pass-through

door in order to prevent electrical

operation when the pass-through door

is open.

2) The switches must be set in the field.

SWITCH

(N.O.)

ANGLE

405964-0000

STANDARD

SLIDELOCK

TRACK

SWITCH

110324-0001

(N.C.)

Interlock Switches (Sectional)

5.7

A

B

Pass door interlock:

Should be open when

door is open.

Closed when door

is closed.

Side lock interlock:

Should be open when door

is locked. Closed when door

is unlocked.

Figure 6B

www.geniecompany.com 01-14

075412-0000

5.8

Photocell Wiring

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04-14

NOTE: Installer must enable ODC STB in calibration mode. See page 6.10.

2) To Mount Photocells: (Kit includes detailed Instructions).

• Determine location for mounting. They do not need to be directly adjacent to the door but must

be somewhere along the wall where there will be an unobstructed line between them. Fig. 9.

• They must extend out away from the wall sufficiently that no door hardware breaks the plane of the photo-beam.

1) Nominal 24 Volt DC Commercial photocells with normally open contacts can be

connected as shown in Fig. 8.

NOTE: Blue wire supplies 20 – 40VDC. Photocells used must be compatible with this voltage range.

NOTE: If no voltage is present at Blue wire, check fuse F-1 on

Control board.

Monitored Photocells

Commercial Non-Monitored Photocells

1) Monitored SERIES II (STB) photocells (P/N OPAKPE.S) and Residential Safe-T-Beam® Monitored

be connected to either terminal (they are not polarity sensitive.) (Troubleshooting in Section 8)

Photocells from Genie® (P/N 37220R & 38176R.S). Fig. 7. Wiring to these photocells can be

CONTROL SIGNAL

TERMINAL STRIP

ODC

STB

ODC

STB

Figure

7

CONNECT WIRES TO EITHER TERMINAL.

(NOT POLARITY SENSITIVE)

N-O

REVERSE

N-O

REVERSE

+

-

+

-

THRU-BEAM

PHOTOCELLS

CONTROL SIGNAL

TERMINAL STRIP

RECEIVER

TRANSMITTER

EXT RADIO CONNECTOR

PWR

20-40 VDC @ 250mA

MAX. CURRENT

RELAY

GND

NOM

+ 24VDC

RADIO

Blue

Orange

Yellow

Figure

8

WARNING:

Actuating the operator by using constant contact on the CLOSE button

will override non-functioning external reversing devices, including photocells.

AVERTISSEMENT:

L'activation de l'operateur en utilisant un contact constant

sur le bouton FERMER annulera les dispositifs d'inversions externes, y compris les cellules photoelectriques.

WARNING:

Photocell systems provide entrapment protection when mounted near the

doorway in such a way that the lower portion of an individual’s leg will break the photocell beam during

normal walking conditions.

AVERTISSEMENT:

Les systèmes de cellules photoélectriques fournissent

une protection contre le coincement pour le montage à proximité de la porte de manière à ce que la partie

inférieure de la jambe d'un individu ne puisse pas rompre le faisceau de la cellule photoélectrique lors de

passages normaux par la porte.

Figure 9

SERIES II (STB)

RESIDENTIAL PHOTOCELLS

5.9

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04-14

Figure 11

Figure

11

shows

an

example

of

a

typical

sensing

edge

installation.

Left

hand

side

is

shown

but

right

hand

is

a

mirror

image

of

this.

1A)

If the wiring from the sensing edge enclosure to the operator is a coiled cord or 2 wire

jacketed cord:

• Install junction box 12” above the center of the door opening on same side as

sensing edge enclosure.

• Secure one end of cord to junction box using a cable clamp.

1B) If connection is to be made through a take up reel cord:

• Install on same side as sensing edge enclosure and above door opening and

slightly to the side.

• Install junction box adjacent to take up reel and route the stationary cord from

the reel to the box and secure with a cable clamp.

2) Secure other end of cord (straight, coiled or reel) to sensing edge

enclosure using a cable clamp.

3) Connect wires of cord to sensing edge using wire nuts or other suitable wire connectors.

4) Run a straight 2 wire cord from the junction box (Step 1)

to the operator electrical box.

• Secure using cable clamp on each end.

5) Join wires in cord from operator to wires in cord from junction box using wire nuts or

other suitable wire connectors.

6A) Non-Monitored sensing edge connects to terminal strip on main board

using (N-O REVERSE) terminals. See Fig. 10A.

6B) Monitored sensing edge connects to Timer-Close Module terminals (MON EDGE and GND)

or to (ODC STB) terminals on main board through a Miller Edge Interface Module

as shown in Fig. 10B.

Sensing Edge Installation

Figure 10B

NOTE:

:

2-wire Monitored

Sensing Edge

must be connected

through the MillerEdge

Interface Module.

NOTE: Monitored 2-wire

Sensing Edge can also

be used in combination

with a Timer-Close Module.

Figure 10A

NOTE

Non-monitored

Pneumatic or Electric Sensing

Edge can be connected

directly to these terminals.

DO NOT connect a 2-wire

Monitored Sensing Edge

to these terminals.

INTERFACE MODULE

NOTE: DO NOT USE TAKE UP REEL IF INSTALLING A 2 WIRE MONITORED EDGE.

SENSING EDGE

TIMER-CLOSE MODULE TERMINAL STRIP

MON

EDGE

GND

CONTROL SIGNAL TERMINAL STRIP

ODC

STB

ODC

STB

CONTROL SIGNAL TERMINAL STRIP

COIL TO

CONTROL

BOX

SENSING

EDGE

SENSING EDGE

ENCLOSURE

N-O

REVERSE

N-O

REVERSE

WARNING:

Actuating the operator using constant contact on the CLOSE

button will override non-functioning external reversing devices, including sensing edges.

AVERTISSEMENT:

L'activation de l'opérateur avec un contact

constant sur le bouton FERMER annulera les dispositifs de renversement externes non

fonctionnels, y compris les systèmes de détection des bords.

CONTINUED ON NEXT PAGE

5.10

www.geniecompany.com 04-14

Sensing Edge Installation (continued)

shows the connection of OPAKMMWE.S MEL Miller Edge Monitored Wireless Sensing Edge.Figure 12

Figure 12

CONTROL SIGNAL TERMINAL STRIP

ODC

STB

ODC

STB

SENSING EDGE

WIRELESS

EDGE RECEIVER

WIRELESS EDGE

TRANSMITTER

EXT RADIO

CONNECTOR

PWR

20-40 VDC @ 250mA

MAX. CURRENT

RADIO

NOM

+24VDC

GND

RELAY

BLUE

YELLOW

ORANGE

BLK

RED

WIRE NUT

WHT

GRN

7) Operate the door to make certain cord is free to travel and does not become

snared during door opening or closing.

• Check sensing edge for proper operation.

8) While the door is closing actuate the sensing edge to verify the door reverses to open limit.

WARNING:

To obtain proper operation of the MEL edge sensor, each transmitter/receiver set

must be set to a unique address. Follow instructions provided with the Miller Edge MEL kit to set the address.

AVERTISSEMENT:

Pour obtenir un fonctionnement correct du capteur de

bord MEL, réglez chaque ensemble émetteur/récepteur sur une adresse unique. Suivez les instructions fournies

avec le kit Miller Edge MEL pour définir l'adresse.

5.11

Although the Operators are equipped with an internal radio, they also

.oidar lanretxe na rof noitcennoc lasrevinu a edivorp

To Add the External Radio

1) Plug the 3-wire pigtail (provided) onto the plug connector marked

“EXT RADIO.” Fig. 13.

2) Make wiring connections to the radio terminal strip.

External Radio Installation

Figure 13

Optional

Accessory

Modules

EXTERNAL

RADIO

CONNECTOR

F1 (.25A)

EXT RADIO CONNECTOR

PWR

20-40 VDC @ 250 mA

MAX. CURRENT

RELAY

GND

NOM

+24VDC

RADIO

Blue

Orange

Yellow

www.geniecompany.com 04-14

5.12

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208/

240V

120V

208/

240V

480/

575V

SINGLE PHASE

THREE PHASE

Motor

Connectors

1) Plug motor harness into proper motor connector on circuit board in electric box. Fig. 14.

2) Apply primary power.

Figure 14

Motor Connection

WARNING:

Verify Line Voltage before making any connections to assure

that motor harness is connected to proper motor connector on

circuit board.

AVERTISSEMENT:

Vérifiez la tension avant d'effectuer les connexions pour

s'assurer que le harnais du moteur est relié au connecteur du

moteur appropriée sur la carte du circuit.

DANGER:

After power is supplied to the operator,

Do Not make contact with components inside the control panel

except for the Keypad Keys. Fig. 1, pg. 6.1.

DANGER:

Après avoir mis l'opérateur sous tension, NE PAS

entrer en contact avec des composants à l'intérieur du panneau de

commande, sauf pour les touches du pavé numérique. Fig. 1, pg. 6.1.

5.13

Safety Instructions

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1) READ AND FOLLOW ALL INSTRUCTIONS.

2) Never let children operate or play with door controls. Keep the

remote control (where provided) away from children.

3) Personnel should keep away from a door in motion and keep the moving door

in sight until it is completely closed or opened. NO ONE SHOULD CROSS THE

PATH OF A MOVING DOOR.

4) Test the door’s safety features at least once a month. After adjusting either the

force or the limit of travel, retest the door operator’s safety features. Failure to

adjust the operator properly may cause severe injury or death.

5) For products having a manual release, if possible, use the manual release only

when the door is closed. Use caution when operating the release while the door

is open. Weak or broken springs may cause the door to fall rapidly, causing

severe injury or death.

6) KEEP DOOR PROPERLY OPERATING AND BALANCED. See Door Manufacturer’s

Owner’s Manual. An improperly operating or improperly balanced door could

cause severe injury or death. Have only trained door systems technicians make

repairs to cables, spring assemblies, other hardware and any wooden blocks

or like items to which they may be attached.

IMPORTANT

SAFETY INSTRUCTIONS

WARNING-

To reduce the risk of severe

injury or death:

7) SAVE THESE INSTRUCTIONS.

5.14

Safety Instructions (continued)

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1) LIRE ET RESPECTER TOUTES LES INSTRUCTIONS.

2) Ne jamais permettre aux enfants d’actionner ni de jouer avec les commandes de la porte.

Tenir les télécommandes (si fournies) hors de la portée des enfants.

3) Le personnel doit se tenir à l'écart d'une porte en mouvement et garder bien en vue une porte en mouvement

jusqu'à ce qu'elle soit complètement fermée ou ouverte. PERSONNE NE DOIT TRAVERSER LA TRAJECTOIRE

D'UNE PORTE EN MOUVEMENT.

4) Testez les fonctionnalités de sécurité de la porte au moins une fois par mois. Après avoir réglé

la force ou la limite de la course, retestez les éléments de sécurité de l’opérateur de la porte. Un mauvais réglage

de l’ouvre-porte peut entraîner des blessures graves voire la mort.

5) Pour les produits ayant un déclenchement manuel, dans la mesure du possible, utilisez le déclenchement manuel

uniquement lorsque la porte est fermée. Prenez toutes les précautions nécessaires lors de l'utilisation du

déclenchement manuel alors que la porte est ouverte. Des ressorts faibles ou brisés peuvent faire descendre

la porte rapidement ce qui peut entraîner des blessures graves voire la mort.

6) VEILLER À CE QUE LA PORTE SOIT CORRECTEMENT ÉQUILIBRÉE ET FONCTIONNE BIEN. Consultez le manuel de

l’utilisateur du fabricant de la porte. Une porte déséquilibrée ou fonctionnant incorrectement pourrait entraîner

de graves blessures voire la mort. Seuls des techniciens formés sur systèmes de portes peuvent effectuer des

réparations aux câbles, aux ressorts, aux autres matériels et aux blocs de bois ou éléments

semblables auxquels ces éléments peuvent être attachés.

7) CONSERVER CES CONSIGNES.

CONSIGNES

DE SÉCURITÉ IMPORTANTES

AVERTISSEMENT-

Pour réduire les risques de

blessures graves ou de mort :

6.1

OPEN

CLOSE

STOP

CAL

RUN

SCROLL

SET

CLEAR

Section 6: Operator Setup Procedure

Operators include a full function control panel including a liquid crystal

display (LCD), calibration keys and Open, Close and Stop keys for on board

operator control. See Fig. 1. The open, close and stop keys function as a 3-button

wall control. The Display will show current operator conditions and calibration

information. Due to limited character space, some displays will be abbreviated.

See Appendix C (pgs. 10.11-10.13) for full display descriptions.

Operators include a non-volatile memory. The unit will remember all

calibration settings plus error code and run code logs, if power is removed from unit.

Control Operating Modes

Operator control boards operate in two modes: Run Mode and Calibration

Mode. The control board should normally operate in the Run Mode. The operator

is calibrated in Calibration Mode.

With the operator standing idle:

PRESS CAL/RUN TO TOGGLE BETWEEN OPERATING MODES.

• The first display in calibration mode is “SET CLOSE DIRECTION”

• The display in run mode will be one of the condition codes listed

in Appendix C.

Control Panel

Operation Keys, operate

unit like a 3-button

wall station.

Scroll Keys, used in

Calibration Mode.

Set/Clear Key, used to

reset and adjust

calibration settings.

Figure 1

Calibration & Run

Mode Toggle Key.

Display Backlighting

Toggle Key.

LCD DISPLAY

www.geniecompany.com 04-14

AFTER WIRING HAS BEEN COMPLETED, TURN ON POWER

TO THE OPERATOR.

DANGER:

After power is supplied to the operator,

Do Not make contact with components inside the control panel

except for the Keypad Keys. Fig. 1.

DANGER:

Après avoir mis l'opérateur sous tension, NE PAS

entrer en contact avec des composants à l'intérieur du panneau de

commande, sauf pour les touches du pavé numérique. Fig. 1.

WARNING:

DO NOT calibrate operator or operate

door unless doorway is in sight and free obstructions. Door will

move during setup. Keep people clear of opening while door is moving.

AVERTISSEMENT:

Calibrer l'opérateur et

utiliser la porte uniquement si la porte est en vue et libre de tout obstacle.

La porte se déplacera pendant la programmation. Ne laisser personne

se tenir dans l’ouverture de la porte pendant qu’elle est en mouvement.

OPEN

CLOSE

STOP

CAL SET

Figure 2

SET CLOSE DIR

6.2

OPEN

CLOSE

STOP

OPEN

CLOSE

STOP

Figure 3

Figure 4

OPEN

CLOSE

STOP

CAL

RUN

SCROLL

SET

CLEAR

Figure 5

CAL

RUN

SET

CLEAR

CLOSE

SCROLL

SET

CLEAR

CAL

RUN

The direction of motor rotation depends on mounting position and/or how the

main input power phases are wired. This setting is used to insure the door is

closing and opening according to the input commands.

1) If operator is in RUN mode, press CAL/RUN key to enter calibration mode.

2) Press SET/CLEAR key to begin the calibration procedure and advance to

the next screen. Figure 3.

3 ) Briefly press the CLOSE key. (Pressing the Scroll key at this point will exit

this control function.)

The display will read “ DID DOOR CLOSE? “ Figure 4.

4) Press SCROLL key (up or down) to toggle between YES and NO.

Figure 5.

• If YES is selected, no change to operator calibration is made. If

NO is selected — the POD will change the operator’s down direction.

5) Press the SET/CLEAR key.

6) Press CAL/RUN key to return to run mode.

CAL SET

LO E

O

SCR LL

C AR

HIT CLOSE KEY

DID DOOR CLOSE?

YES NO

SCROLL KEY

Setting Close Direction

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CAL

RUN

SET

CLEAR

SCROLL

CROLL

CAL

RUN

6.3

1) If operator is in RUN mode, press CAL/RUN key to enter calibration mode.

2) Press Scroll key until display reads “BRAKING RATE >#.” where # is the

deceleration rate, ranging from 0 to 9. 0=Max. braking. 9=Min. braking.

Figure 6.

3) Press SET/CLEAR key to toggle between 0 and 9—one digit at a time.

4) Pick a value and operate the door. Adjust as necessary.

5) Press a SCROLL key to shift to a new function and lock in the setting.

6) Press CAL/RUN key to return to run mode.

Setting Braking Rate

OPEN

CLOSE

STOP

CAL

RUN

SCROLL

SET

CLEAR

BRAKING RATE 0

Figure 6

www.geniecompany.com 01-14

S

6.4

OPEN

CLOSE

STOP

CAL

RUN

SCROLL

SET

CLEAR

Setting Travel Limits

UP LIMIT CLR

Figure 7

OPEN

CLOSE

STOP

CAL

RUN

SCROLL

SET

CLEAR

DOWN LIMIT SET

Figure 8

CAL

RUN

SCROLL

SET

CLEAR

OPEN

SCROLL

CAL

RUN

CLOSE

Resetting Travel Limits

CAL

RUN

CROL

OPEN

SET

CLEAR

CAL

RUN

CLOSE

SET

CLEAR

UP and/or DOWN

1) If operator is in RUN mode, press CAL/RUN key to enter calibration mode.

2) Press SCROLL key until display reads “UP LIMIT>CLR ” or

“DOWN LIMIT>CLR ” Figure 7.

3) Jog the door using the OPEN or CLOSE key until you reach the

desired height.

4) Press SET/CLEAR key to switch display to “UP LIMIT>SET “ or

“DOWN LIMIT>SET .“ Figure 8.

5) Press a SCROLL key to shift to a new function and lock in the

limit setting.

6) Press CAL/RUN key to return to run mode.

UP and/or DOWN

1) If operator is in RUN mode, press CAL/RUN key to enter calibration mode.

2) Press SCROLL key until display reads “UP LIMIT>SET ” or

“DOWN LIMIT>SET.” Figure 8 .

3) Press SET/CLEAR key to switch display to ”UP LIMIT>CLR” or

”DOWN LIMIT>CLR”

4) Jog the door using the OPEN or CLOSE key until you reach the

desired height.

5) Press SET/CLEAR key to switch display to ”UP LIMIT>SET” or

”DOWN LIMIT>SET”

6) Press CAL/RUN key to return to run mode.

www.geniecompany.com 01-14

NOTE: The recommended setpoint for the DOWN Travel Limit is normally at

approximately 2 inches off the floor. This final distance will be covered by the Limit

Overrun Function to establish a more accurate seal.

S

L

6.5

Setting Limit Overrun

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A)

The Limit Overrun setting is a matter of trial and error. The goal is to adjust the Limit

Overrun until an appropriate seal is obtained between the bottom edge of the door

and the floor.

B)

The Limit Overrun setting can be varied between 0 and 9. 0 - disables the Limit

Overrun so that the door stops at the down limit switch setting. 9 - causes the greatest

amount of door tra

vel beyond the limit switch setting. Door should close gently with

light tension on door cables,or minimal stacking on rolling steel slats.

1) Press CAL-RUN to enter calibration mode

2) Press scroll (DN) until the display reads “LIMIT OVERRUN >(0-9).” Fig. 9.

3) Press SET/CLEAR until the display reads the desired value.

4) Press the OPEN key to open the door a few feet,then release

5) Press the CLOSE ke

y to close the door and hold until the operator stops.

6) Check the door seal and repeat steps 3-5 until the appropriate

seal is obtained between the door and the floor.

7) Press CAL-RUN to return to Run mode.

WARNING:

The Limit Overrun will override external

reversing devices, including photocells and sensing edges or

reversing edges. Therefore, any externally connected devices will

be disabled during that portion of the door travel controlled by the

Limit Overrun function.

The Down Limit Overrun function should be used to close the door

no more than the final 2”.

AVERTISSEMENT:

La fonction de

dépassement de limite annulera les dispositifs de renversement

externes, y compris les cellules photoélectriques et des systèmes

de détection ou d'inversion aux bords. En conséquence, tous les

dispositifs externes connectés seront désactivés pendant la partie

de la course de la porte qui est contrôlée par la fonction de

dépassement de limite.

La fonction de dépassement de limite inférieure doit être utilisée

pour fermer la porte uniquement aux derniers 5 cm.

CAUTION:

If proper seal cannot be obtained at a

setting of 9, Reset the Limit Overrun back to 0 and reset the

Down Limit position as described on 6.4. Then adjust the Limit

Overrun as instructed above.

ATTENTION:

Si une adhésion appropriée

ne peut être obtenue à un réglage de 9, réinitialiser le

dépassement de limite à 0 puis la position de déplacement de

la limite inférieure selon les instructions de la page 6.4. Régler

ensuite le dépassement de limite tel qu'indiqué ci-dessus.

OPEN

CLOSE

STOP

CAL

RUN

SCROLL

SET

CLEAR

LIMIT OVERRUN #

Figure 9

6.6

OPEN

CLOSE

STOP

CAL

RUN

SCROLL

SET

CLEAR

OPEN

1) If operator is in RUN mode, press CAL/RUN key to enter calibration mode.

2) Press SCROLL key until display reads “OPEN MODE>MOM” or

“OPEN MODE>C-STP.” Figure 10.

MOM=momentary contact, meaning you press and release the

dna yek NEPO the door will continue to move

until

it reaches

its travel limit. (See NOTE)

C-STP=constant contact-stop, meaning if you release the key prior

to the door reaching its travel limit, the door will stop.

3) Press SET/CLEAR key to toggle between “OPEN MODE>C-STP” or

“OPEN MODE>MOM” on the display.

4) Press a SCROLL key to shift to a new function and lock in the setting.

5) Press CAL/RUN key to return to run mode.

CLOSE

1) If operator is in RUN mode, press CAL/RUN key to enter calibration mode.

2) Press SCROLL key until display reads “CLOSE MODE>MOM,”

“CLOSE MODE>C-STP” or “CLOSE MODE>C-REV.” Figure 10.

MOM=momentary contact, meaning you press and release the

CLOSE key and the door

will continue to move

until it reaches

its travel limit. (See NOTE)

C-STP=constant contact-stop, meaning if you release the key prior

to the door reaching its travel limit, the door will stop.

C-REV=constant contact-reverse, meaning if you release the key

prior to the door reaching its travel limit, the door will

reverse direction. (See NOTE)

3) Press SET/CLEAR key to toggle between “CLOSE MODE>C-STP” or

“CLOSE MODE>C-REV” or ”CLOSE MODE>MOM” on the display.

4) Press a SCROLL key to shift to a new function and lock in the setting.

5) Press CAL/RUN key to return to run mode.

Setting Open and Close Modes

(Constant vs Momentary Contact)

OPEN MODE MOM

Figure 10

NOTE: Momentary contact (MOM) or Constant Reverse (C-REV) may not be used

unless both the OPEN and CLOSE Limits have been set.

In situations where an external reversing device is either not installed or not

operating properly, Constant Contact (C-STP) MUST BE USED.

NOTE: During adjustment of a Travel Limit, the Open and Close Modes will

automatically fail-safe to Constant Contact until the Limit has been set or reset.

At that time the Open and Close Modes will revert to their previous setting.

CLOSE

CAL

RUN

S O L

SCROLL

SE

C EA

OPEN

SET

CLEAR

SCROLL

LOSE

T

CAL

RUN

SC L

CLEA

EN

LO E

CAL

RUN

ROLL

C L

SCROLL

SE

L AR

EN

CLOSE

SET

CLEAR

SCROLL

CAL

RUN

www.geniecompany.com 04-14

WARNING:

Before momentary contact control can

be used on the CLOSE button, a monitored external reversing device

such as a photocell system or sensing edge switch must be used.

See pages 5.8-5.10 for installation of entrapment protection devices.

AVERTISSEMENT:

Avant d'utiliser la

commande à contact momentané sur le bouton FERMETURE, un

dispositif d'inversion externe surveillée tel qu'un système de

cellule photoélectrique ou un commutateur de détection de bord

doit être utilisé. Voir l'installation des dispositifs de protection

contre le coincement en pages 5.8-5.10.

6.7

CLOSE

STOP

CAL SET

LEARN NEW XMTR?

Adding a Transmitter

1) If operator is in RUN mode, press CAL/RUN key to enter calibration mode.

2) Press SCROLL key (up or down) until display reads “LEARN NEW XMTR? ”

Figure 11.

This question along with the instruction “HIT SET FOR YES” will

continuously pan across the display window. (Pressing SCROLL or

CAL/RUN will cancel the operation.)

3) Press SET/CLEAR key.

Display will read “PUSH XMTR BUTTON TWO TIMES TO LEARN XMTR.”

4) Press Transmitter button two times.

The display will read “XMTR ___LEARNED.” Where it assigns a random

number between 1 and 50 to the transmitter. That transmitter is

entered and ready to operate the door. (Label/mark the transmitter.)

5) Press SCROLL key (up or down) to move on to another menu item,

or CAL/RUN key to exit the CAL mode.

(Optional) Transmitter Programming

LO

CAL

RUN

C

SCROLL

C

SE

CL AR

SET

CLEAR

SCROLL

CAL

RUN

Removing Individual Transmitter

1) If operator is in RUN mode, press CAL/RUN key to enter calibration mode.

2)

Press SCROLL key (up or down) until display reads “REMOVE XMTR? ”

Figure 12.

This question along with the instruction “HIT SET FOR YES” will

continuously pan across the display window. (Pressing SCROLL or

CAL/RUN will cancel the operation.)

A menu displaying the available transmitter numbers will appear.

Press SCROLL key (up or down) to cycle through the menu to the

number of the transmitter to be removed. (Pressing CAL/RUN will

cancel the operation.)

The transmitter is removed.

5) Press SCROLL key (up or down) to move on to another menu item,

or CAL/RUN key to exit the CAL mode.

L E

CAL

RUN

C L

SCROLL

CAL

RUN

CLOSE

STOP

CAL SET

REMOVE XMTR?

Figure 12

Removing All Transmitters

1) If operator is in RUN mode, press CAL/RUN key to enter calibration mode.

2)

Press SCROLL key (up or down) until display reads “REMOVE ALL XMTRS”

Figure 13.

This question along with the instruction “HIT SET FOR YES” will

continuously pan across the display window. (Pressing SCROLL or

CAL/RUN will cancel the operation.)

3) Press the SET/CLEAR key.

The display will read “ARE YOU SURE.”

All transmitters are removed.

5) Press SCROLL key (up or down) to move on to another menu item,

or CAL/RUN key to exit the cal mode.

CAL

RUN

SCROLL

S O L

SET

CLEAR

4) Press the SET/CLEAR key.

SET

CLEAR

SCROLL

CAL

RUN

CLOSE

STOP

CAL SET

REMOVE ALL XMTRS?

Figure 13

SCROLL

3) Press SET/CLEAR key.

SET

CLEAR

4) Press SET/CLEAR key.

SET

CLEAR

Figure 11

www.geniecompany.com 04-14

6.8

OPEN

CLOSE

STOP

CAL

RUN

SCROLL

SET

CLEAR

Setting Mid-Stop Limit

Figure

14

CAL

RUN

SCROLL

CLOSE

OPEN

CAL

RUN

CAL

RUN

SET

CLEAR

SCROLL

The Operator includes a programmable Mid-Stop. This feature allows the operator

to stop at a user selectable point when opening. It is used when operating very tall doors

that only open to their full height occasionally. The Mid-Stop does not effect the operator

when closing. To operate door to full open position from mid-stop, press open button again.

NOTE: Setting of the MID-STOP should only be performed AFTER Travel

Limit and Max Run Timer settings have been made.

1) Press CAL/RUN key to enter calibration mode.

2) Press the CLOSE key to close the door to the down limit.

3) Press SCROLL key until display reads “MID-STOP

>

CLR” Figure 14.

NOTE: If the display reads MID-STOP

>

SET at this point, first clear the

MID-STOP as described below then repeat steps 1-3 and continue.

4) Press the OPEN key to open the door to desired mid-stop height.

5) Press SET/CLEAR keyuntil the display reads ”

MID-STOP

>

SET”

6) Press CAL/RUN key to return to run mode.

To CLEAR the Limit

7) Press CAL/RUN to enter calibration mode.

8) Press SCROLL until display reads “MID-STOP

>

SET”

9) Press SET/CLEAR until the display reads ”

MID-STOP

>

CLR”

10) Press CAL/RUN to return to run mode.

SET

CLEAR

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CAL

RUN

MID-STOP CLR

6.9

OPEN

CLOSE

STOP

CAL

RUN

SCROLL

SET

CLEAR

MAX RUN TMR SET

Figure

15

TO RESET

1) Press CAL/RUN to enter calibration mode.

2) Press SCROLL (up or down) until display reads

”MAX RUN TMR > SET.” Figure 15.

3) Press SET/CLEAR until display reads ”MAX RUN TMR > CLR.”

4) Press CAL/RUN to return to RUN mode.

5) Cycle the door between limits.

NOTE: The Max Run Timer must be reset each and every time the Travel Limits are adjusted.

Resetting the MRT (The Max Run Timer is set automatically once the unit is cycled between

Limits. The Max Run Timer prevents the unit from running continuously in the event of a problem.

The MRT’s are set to the time required to run from one limit to the other, plus 5 seconds (nominal).

When the MRT is exceeded, the operator stops and will not respond to any command until it is reset

by pressing one of the Calibration keys or by cycling power to the unit.

CAL

RUN

SET

CLEAR

CAL

RUN

SCROLL

www.geniecompany.com 04-14

CAUTION:

The MID-STOP feature must be

turned off in order to properly set the Max Run Timer.

ATTENTION:

La fonction MID-STOP doit

être désactivée afin de régler correctement la minuterie de

course maximum.

OPEN

CLOSE

STOP

CAL

RUN

SCROLL

SET

CLEAR

ODC STB ON

Figure 16

Monitored Reversing Devices

Safe-T-Beams® (OPTIONAL)

1) If operator is in RUN mode, press CAL/RUN key to enter calibration mode.

2) Press SCROLL key (up or down) until display reads “ ODC STB>ON” or

“ ODC STB>OFF”

Figure 16.

3) Press SET/CLEAR

key to toggle between ON and OFF.

4) Press SCROLL key (up or down)

to shift to a new function and lock setting.

5) Press CAL/RUN key to return to run mode.

O N

L E

CAL

RUN

C LL

S

SET

CLEAR

SCROLL

LOSE

STOP

CAL

RUN

SC OLL

CLE R

SCROLL

LEA

6.10

NOTE: Installation of photocells or residential Monitored

Photocells DOES NOT make the unit legal for residential use. The Genie®

Company strictly prohibits any installation of a unit in any

residentially zoned construction.

www.geniecompany.com 04-14

Current UL Approved Monitored Reversing Devices

with Timer-Close Module P/N OPABTCGX.S.

2) MillerEdge ME and MT series monitored edge sensors used in combination

with MillerEdge Interface Module OPAKMEIGX.S. (Direct connect through STB inputs).

4) Residential Safe-T-Beam® Monitored Photocells - P/N 37220R (GSTB-BX) and 38176R.S (includes extension brackets)

5) Series II Commercial Safe-T-Beam® Monitored Photocells - P/N OPAKPE.S and OPAKPEN4GX.S (NEMA 4).

1) MillerEdge ME and MT series monitored edge sensors used in combination

6) Monitored Retro-Reflective Photoeye - P/N OPGAKRPEN4X.S

3) MillerEdge Wireless monitored edge sensor OPAKMMWE.S.

WARNING:

Photocell systems provide entrapment protection

when mounted near the doorway in such a way that the lower portion of an

individuals leg will break the photocell beam during normal walking through

the doorway.

AVERTISSEMENT:

Les systèmes de cellules

photoélectriques fournissent une protection contre le coincement s'ils sont

installés à proximité de la porte de manière à ce que la partie inférieure de la

jambe d'un individu puisse rompre le faisceau de la cellule photoélectrique

lors de passages normaux par la porte.

7.1

Section 7: Special Operator Features

(No user input)

OPEN

CLOSE

STOP

CYCLES 1

OPEN

CLOSE

STOP

GDO V# #########

OPEN

CLOSE

STOP

DISPLAY V# #######

1) Press CAL/RUN key to enter calibration mode.

2) Press SCROLL key until display reads “CYCLES>1,2,3 etc.

where the number is the number of open/close cycles the operator

has performed. Figure 1.

3) Press CAL/RUN key to return to run mode.

Operator Cycle Count

1) Press CAL/RUN key to enter calibration mode.

2) Press SCROLL key until display reads “GDO V# > ######.” Figure 2.

This display will cycle between the version number of the current GDO

firmware and the current Display Firmware.

3) Press CAL/RUN key to return to run mode.

GDO and Display Firmware

CAL

RUN

SC OL

SCROLL

R

CAL

RUN

E

CAL

RUN

RO

OLL

SCROLL

SE

C AR

CAL

RUN

www.geniecompany.com 01-14

Figure 1

Figure 2

7.2

OPEN

CLOSE

STOP

CAL

RUN

SCROLL

SET

CLEAR

GDO TYPE J-SHAFT

Figure 3

Operator Type Fig. 3

CAL

RUN

CAL

RUN

SCROLL

SET

CLEAR

NOTE

: The GDO type is factory set. The installer should not have to set this

feature. However, if the GDO type is inadvertently changed, or if a board needs

to be replaced in the field, follow these instructions to set GDO type.

1) Press CAL/RUN key to enter calibration mode.

2) Press SCROLL key until display reads “GDO TYPE

>

.”

Figure 3.

This will display the current GDO type.

3) Press SET/CLEAR key until display indicates correct GDO type

( J-SHAFT or TROLLEY)

4) Press CAL/RUN key to return to run mode.

www.geniecompany.com 01-14

8.1

OPEN

CLOSE

STOP

CAL

RUN

SCROLL

SET

CLEAR

OPEN

CLOSE

STOP

CAL

RUN

SCROLL

SET

CLEAR

Section 8: Troubleshooting

Operators display their status on the integrated display. Each time the operator

runs, stops, reverses or refuses to run, the display will indicate why the action did, or did

not, take place.

Once an error code has been generated, the operator will continue to display the

error code while the operator is not running. This error code can be cleared by pressing

the STOP button or STOP key on the keypad. The error code will automatically clear

when the operator stops at the down limit. Error codes will continue to be stored in the

operator’s Error Code Memory after they have been cleared from the display in

the Run Mode.

Display Operation in Run Mode

To aid in troubleshooting problems, operators include an error code memory

that stores the last 10 error events. These codes are stored with or without power. The

last error code detected is also displayed on the LCD until the stop button or key is

pressed or the operator stops at the down limit.

The error code memory stores the last 10 error codes in sequence. Once 10 codes are

stored, the oldest code

is erased to make room for the newest code. These codes are

displayed in calibration mode. The display will flash the number of the error code and

the 2-digit error code followed by a description of the error code. Fig. 1 & 2.

Error Codes

ERROR CODE 1 41

Figure 1

REV ONE BUTTON

Figure 2

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8.2

OPEN

CLOSE

STOP

CAL

RUN

SCROLL

SET

CLEAR

OPEN

CLOSE

STOP

CAL

RUN

SCROLL

SET

CLEAR

Operators also include a run code memory that stores the last 10 run events.

These codes are stored with or without power. Each time the operator runs or stops, it

generates a code that it stores in this memory (Why the operator ran or stopped). Used

together with the error code memory, it becomes a powerful troubleshooting aid.

The run code memory stores the last 10 codes in sequence. Once 10 codes are stored,

the oldest code is erased to make room for the newest code. These codes are displayed

in calibration mode. The display will flash the number of the run code and the 2-digit

run code followed by a description of the run code. Fig. 3 & 4.

Run Codes

RUN CODE 1 3C

Figure 3

HALT DOWN LIMIT

Figure 4

Error Codes (continued)

CAL

RUN

L

SCROLL

C

SET

CLEAR

CAL

RUN

To view the error code memory:

1) Press CAL/RUN key to enter calibration mode.

2) Press SCROLL key until display reads “ERROR CODE 1

>

”.

• The display will begin flashing the error code number and 2-digit

error code followed by its description.

• Reminder: Error code number 1 is the latest code generated.

3) Press SET/CLEAR key. The display will now read “ERROR CODE 2

>

.”

(This is the error code which was generated before error code 1.)

4) Repeat step 3 until all 10 error codes have been displayed or move on to

step 5 when ready.

5) Press CAL/RUN key to return to run mode.

NOTE: For all error codes see Appendix C, Pages 10.12 - 10.13.

www.geniecompany.com 01-14

8.3

TROUBLESHOOTING EXAMPLE USING RUN AND ERROR

CODE MEMORIES. Fig. 5

1. In Calibration Mode, display and write down each Run Code and Error Code

stored in memory.

2. List as shown in Fig. 5.

3. Refer to Appendix C to interpret the codes.

In this example, the operator was opened using the OPEN key on the keypad and

stopped at the up limit. The OPEN wall button was then activated, causing the

“6D” code to be generated since the operator could not open when it is already at

the up limit. The CLOSE wall button was then activated, causing the operator to

close. While closing, the Normally-Open (N-O) Safety Input was activated, causing

the operator to stop and then reverse, stopping at the up limit.

ERROR

CODES

RUN

CODES

1

2

3

4

5

6

7

8

9

10

1

2

3

4

5

6

7

8

9

10

45

6D

00

3D

35

20

3D

14

REVERSED DUE TO ACTIVE

N-O SAFETY INPUT

WOULD NOT OPEN —

ALREADY AT UP LIMIT

STOPPED AT UP LIMIT

STOPPED DUE TO ACTIVE

N-O SAFETY INPUT

CLOSED FROM

CLOSE WALL BUTTON

STOPPED AT UP LIMIT

OPENED FROM

OPEN KEY ACTIVATION

OPERATOR STORES “00” CODES IN UNUSED RUN AND ERROR

CODE MEMORY LOCATIONS FROM THE FACTORY.

AS ERROR OR RUN CODES ARE RECORDED,

THE “00” CODES ARE REPLACED WITH VALID CODES.

NUMBER

CODE

NUMBER

CODE

Figure 5

Run Codes (continued)

CAL

RUN

SCROLL

SET

CLEAR

CAL

RUN

To view the run code memory:

1) Press CAL/RUN key to enter calibration mode.

2) Press SCROLL key until display reads “RUN CODE 1

>

.”

• The display will begin flashing the run code number and code

followed by its description.

• Remember: run code number 1 is the latest code generated.

3) Press SET/CLEAR key. The display will now read “RUN CODE 2

>

.”

(This is the run code which was generated before run code 1.)

4) Repeat step 3 until all 10 run codes have been displayed or move on to

step 5 when ready.

5) Press CAL/RUN key to return to run mode.

NOTE: For all run codes see Appendix C, Pages 10.11.

www.geniecompany.com 04-14

8.4

Operators include a self-diagnostic circuit board using troubleshooting LED

indicators to signal the technician of a problem.

LED Indicators Fig. 6

+24

VDC

STB

ENAB

Figure 6

TROUBLESHOOTING LED’s

+ 24 VOLTS

DC

STB

ENABLE

NORMALLY ON - STB ENABLED OFF - STB DISABLED

NORMALLY ON - POWER AVAILABLE

OFF - CHECK AC POWER SUPPLY

CHECK FUSES

www.geniecompany.com 04-14

8.5

Monitored Photocell Self-diagnostic Troubleshooting Chart

www.geniecompany.com 04-14

ON

NORMAL OPERATION

NONE REQUIRED

OFF

1. POWER HEAD NOT POWERED

2. WIRING FROM POWER HEAD BAD

1. CHECK BREAKERS, FUSES, PLUGS

2. CHECK WIRING FOR OBVIOUS SHORTS

OFF

ON

1. WIRING TO SOURCE MISSING OR BAD

2. POWER HAS BEEN INTERRUPTED

1. CHECK WIRING

2. REMOVE POWER AND REAPPLY

2 BLINKS, PAUSE

(REPEAT)

ON

1. BEAM NOT ALIGNED

2. BEAM OBSTRUCTED

3. SENSOR DEFECTIVE

1.CHECK ALIGNMENT

2. CHECK FOR OBSTRUCTION

3. CALL CUSTOMER SERVICE

1. WIRE TO SENSOR MISSING OR BAD

2. SENSOR DEFECTIVE

1. CHECK WIRING

2. CALL CUSTOMER SERVICE

OFF

ON

1. SENSOR RECEIVING INTERFERENCE

ON

1. SOURCE NOT SENDING PULSES

2. SOURCE DEFECTIVE

1. CALL CUSTOMER SERVICE

2. CALL CUSTOMER SERVICE

SOURCE

(

RED LED

)

SENSOR

(

GREEN LED

)

INDICATED CONDITION

REQUIRED ACTION

2 BLINKS, PAUSE

(REPEAT)

3 BLINKS, PAUSE

(REPEAT)

4 BLINKS, PAUSE

(REPEAT)

1. ATTEMPT TO DETERMINE SOURCE OF

INTERFERENCE

2. CALL CUSTOMER SERVICE

WARNING:

ACTUATING THE OPERATOR BY USING CONSTANT

CONTACT ON THE CLOSE BUTTON WILL OVERRIDE NON-FUNCTIONING EXTERNAL

REVERSING DEVICES, INCLUDING PHOTOCELLS.

AVERTISSEMENT:

L'ACTIVATION DE L'OPERATEUR

EN UTILISANT UN CONTACT CONSTANT SUR LE BOUTON FERMER ANNULERA LES

DISPOSITIFS D'INVERSIONS EXTERNES, Y COMPRIS LES CELLULES PHOTOELECTRIQUES.

WARNING:

The Genie® Company

recommends that line voltage wiring be performed by qualified

electrician. See Section 5 for additional wiring instructions.

AVERTISSEMENT:

Genie® Company

recommande que le câblage au secteur soit effectué

par un électricien qualifié. Voir la section 5 pour des instructions

supplémentaires sur le câblage.

9.1

Section 9: Service and Maintenance

Maintenance Schedule

The following table provides a schedule of recommended Service and

Maintenance items to be completed by a trained service representative.

SERVICE ITEM SERVICE INTERVAL (FREQUENCY)

EVERY 6 MO. EVERY 12 MO. EVERY 36 MO.

MONTHLY OR OR OR

5,000 CYCLES 10,000 CYCLES 30,000 CYCLE

MANUAL OPERATION

OF DOOR

CHECK DRIVE CHAINS

AND LUBRICATE

PHOTOCELL/ SENSING EDGE

OPERATION

CLUTCH (OPTIONAL)

ADJUSTMENT

ESOOL ROF KCEHC

OR MISSING HARDWARE

CHECK LIMIT

POSITION

GEAR TRAIN

WEAR

www.geniecompany.com 04-14

CAUTION:

Failure to perform the recommended

Service & Maintenance may result in premature failure of

the operator.

ATTENTION:

Si les instructions de service et de

maintenance recommandés ne sont pas suivies, l'opérateur pourrait

tomber en panne prématurément.

10.1

www.geniecompany.com

01-14

Section 10: Appendix A

Basic Operator Parts

Hoist

2

3

4

5

6

7

8

13

12

11

10

9

17

21

16

15

18

19

20

14

1

22

1 111438.0001

CLUTCH SHAFT ASSY

2 110877.0072

CHAIN, #35 X 72P

3

111392.0001

OUTPUT SHAFT ASSY

4 110877.0070

CHAIN, #35 X 70P

5 110877.0068

CHAIN, #35 X 68P

6 111421.0003

LIMIT MODULE

7 110627.0001

SUPPORT BRACE

8 110626.0001

MOUNTING BRACKET

9 110625.0002

LEFT HAND ENCLOSURE

10 110636.0001

MOTOR PLATE

11 110625.0001

RIGHT HAND ENCLOSURE

12 111036.0001

LIFTING RAMP

13 111089.0001

RELEASE LEVER ASSY

14 111088.0001

RELEASE BRACKET

15 111031.0001

HOIST LINK

16 111420.0001

INTERLOCK SWITCH

111396.0001

BRAKE ASSY, 1/2 HP, 1 PH

111396.0002

BRAKE ASSY, ALL OTHER MOTORS

110635.0001

MOTOR, 1/2 HP, 1 PHASE

110635.0002

MOTOR, 3/4 HP, 1 PHASE

110635.0003

MOTOR, 1 HP, 1 PHASE

110635.0004

MOTOR, 1/2 HP, 3 PHASE

110635.0005

MOTOR, 3/4 HP, 3 PHASE

110635.0006

MOTOR, 1 HP, 3 PHASE

110635.0007

MOTOR, 1/2 HP, 575V

110635.0008

MOTOR, 3/4 HP, 575V

110635.0009

MOTOR, 1 HP, 575V

19 111404.0001

MOTOR PULLEY

110100.0012

CIRCUIT BREAKER, 3/4 HP, 1 PHASE

110100.0015

CIRCUIT BREAKER, 1 HP, 1 PHASE

111858.0001

ELECTRIC BOX, 1 PHASE, 1/2 HP

111858.0002

ELECTRIC BOX, 1 PHASE, 3/4 HP

111858.0003

ELECTRIC BOX, 1 PHASE, 1 HP

111858.0005

ELECTRIC BOX, 3 PHASE

22 111010.0001

POLY-V BELT

111429.0001

MOTOR, 1/2 HP, 1 PHASE, W/O BRAKE

111858.0006

ELECTRIC BOX, 575V

Item Part Number Description Qty

18

17

20

21

1

2

1

Section 10: Appendix A

Basic Operator Parts

Jackshaft

10.2

www.geniecompany.com 01-14

16

17

18

1

3

2

4

5

6

7

8

12

15

13

9

10

11

14

1 111437.0001

CLUTCH SHAFT ASSY

2 110877.0072

CHAIN, #35 X 72P

3

111392.0001

OUTPUT SHAFT ASSY

4 110877.0070

CHAIN, #35 X 70P

5 110877.0068

CHAIN, #35 X 68P

6 111421.0003

LIMIT MODULE

7 110627.0001

SUPPORT BRACE

8 110626.0001

MOUNTING BRACKET

9 110625.0002

LEFT HAND ENCLOSURE

10 110636.0001

MOTOR PLATE

11 110625.0001

RIGHT HAND ENCLOSURE

12 111030.0001

RELEASE ASSY

111396.0001

BRAKE ASSY, 1/2 HP, 1 PH

111396.0002

BRAKE ASSY, ALL OTHER MOTORS

110635.0001

MOTOR, 1/2 HP, 1 PHASE

110635.0002

MOTOR, 3/4 HP, 1 PHASE

110635.0003

MOTOR, 1 HP, 1 PHASE

110635.0004

MOTOR, 1/2 HP, 3 PHASE

110635.0005

MOTOR, 3/4 HP, 3 PHASE

110635.0006

MOTOR, 1 HP, 3 PHASE

110635.0007

MOTOR, 1/2 HP, 575V

110635.0008

MOTOR, 3/4 HP, 575V

110635.0009

MOTOR, 1 HP, 575V

15 111404.0001

MOTOR PULLEY

110100.0012

CIRCUIT BREAKER, 3/4 HP, 1 PHASE

110100.0015

CIRCUIT BREAKER, 1 HP, 1 PHASE

111858.0001

ELECTRIC BOX, 1 PHASE, 1/2 HP

111858.0002

ELECTRIC BOX, 1 PHASE, 3/4 HP

111858.0003

ELECTRIC BOX, 1 PHASE, 1 HP

111858.0005

ELECTRIC BOX, 3 PHASE

18 111010.0001

POLY-V BELT

111429.0001

MOTOR, 1/2 HP, 1 PHASE, W/O BRAKE

111858.0006

ELECTRIC BOX, 575V

Item Part Number Description Qty

14

13

16

17

1

2

1

Section 10: Appendix A

Basic Operator Parts

Jackshaft/Hoist Combo

10.3

www.geniecompany.com 01-14

2

3

4

5

6

7

8

13

12

11

10

9

17

21

16

15

18

19

20

14

1

22

23

1 111388.0001

CLUTCH SHAFT ASSY

2 110877.0072

CHAIN, #35 X 72P

3

111392.0001

OUTPUT SHAFT ASSY

4 110877.0070

CHAIN, #35 X 70P

5 110877.0068

CHAIN, #35 X 68P

6 111421.0003

LIMIT MODULE

7 110627.0001

SUPPORT BRACE

8 110626.0001

MOUNTING BRACKET

9 110625.0002

LEFT HAND ENCLOSURE

10 110636.0001

MOTOR PLATE

11 110625.0001

RIGHT HAND ENCLOSURE

12 111036.0001

LIFTING RAMP

13 111089.0001

RELEASE LEVER ASSY

14 111088.0001

RELEASE BRACKET

15 111031.0001

HOIST LINK

16 111420.0001

INTERLOCK SWITCH

111396.0001

BRAKE ASSY, 1/2 HP, 1 PH

111396.0002

BRAKE ASSY, ALL OTHER MOTORS

110635.0001

MOTOR, 1/2 HP, 1 PHASE

110635.0002

MOTOR, 3/4 HP, 1 PHASE

110635.0003

MOTOR, 1 HP, 1 PHASE

110635.0004

MOTOR, 1/2 HP, 3 PHASE

110635.0005

MOTOR, 3/4 HP, 3 PHASE

110635.0006

MOTOR, 1 HP, 3 PHASE

110635.0007

MOTOR, 1/2 HP, 575V

110635.0008

MOTOR, 3/4 HP, 575V

110635.0009

MOTOR, 1 HP, 575V

19 111404.0001

MOTOR PULLEY

110100.0012

CIRCUIT BREAKER, 3/4 HP, 1 PHASE

110100.0015

CIRCUIT BREAKER, 1 HP, 1 PHASE

111858.0001

ELECTRIC BOX, 1 PHASE, 1/2 HP

111858.0002

ELECTRIC BOX, 1 PHASE, 3/4 HP

111858.0003

ELECTRIC BOX, 1 PHASE, 1 HP

111858.0005

ELECTRIC BOX, 3 PHASE

22 111010.0001

POLY-V BELT

111429.0001

MOTOR, 1/2 HP, 1 PHASE, W/O BRAKE

111858.0006

ELECTRIC BOX, 575V

Item Part Number Description Qty

18

17

20

21

1

2

1

123 111030.0001 RELEASE ASSY

1

10.4

www.geniecompany.com

01-14

Section 10: Appendix A

Alternate Motor Options (Not UL Approved)

TEFC, SINGLE PHASE

*111306.0001, 1/2 HP, 115/208,230 V

111306.0002, 3/4 HP, 115/208/230 V

111306.0003, 1 HP, 115/208/230 V

TEFC, THREE PHASE

*111308.0001, 1/2 HP, 208/230/460 V

111308.0002, 3/4 HP, 208/230/460 V

111308.0003, 1 HP, 208/230/460 V

111308.0006, 1 HP, 575 V

TENV, SINGLE PHASE

*111309.0001, 1/2 HP, 115/208/230 V

111309.0002, 3/4 HP, 115/208/230 V

TENV, THREE PHASE

*111309.0004, 1/2 HP, 208/230/460 V

111309.0005, 3/4 HP, 208/230/460 V

111309.0006, 1 HP, 208/230/460 V

111309.0009, 1 HP, 575 V

*NOT AVAILIABLE ON

OPERATOR W/O BRAKE

www.geniecompany.com 01-14

Appendix A (continued)

Basic Shafts Parts

Hoist

10.5

5

22

3

4

7

6

8

9

OUTPUT SHAFT

5

8

6

2

7

3

4

1

10

11

2

8

6

5

9

7

25

18

1

20

16

23

17

11

12

13

14

10

15

24

25

19

21

15

2

17

CLUTCH SHAFT

Item Part Number Description Qty

3

SHAFT, OUTPUT, 1” DIA, SDMT

110644.0001

1

111074.0001

GEAR, LIMIT, 56T, SDMT

1

11

080340.0074

KEY, SQ, 1/4” X 7/8” 19

1

10

604297.4100

080300.1604

SET COLLAR, 1”ID X 1-5/8” OD 2

6

SCR, SET, KNRLD, 1/4”-20 X 1/4”

4

8

110393.0001

WASHER, SPACER, 1.015” ID

2

7

BEARING, 1.000” ID

110694.0001

SPROCKET, 43T, #35, 3/8P

110663.0003

SPRKT & BUSHING ASSY, 22T-52T

111013.0001

WASHER, PLAIN, 1.026 ID

110819.0002

SPACER, OUTPUT SHAFT

111044.0001

111392.0001 OUTPUT SHAFT ASSY

1

2

4

5

1

2

1

2

Item Part Number Description Qty

3

SHAFT, CLUTCH, .75” DIA, HOIST110669.0001

1

080401.0624 PIN, COTTER, 3/16” X 1-1/2” L 19

1

10

075197.0000

110472.0001

SPRING, CLUTCH 1

6

NUT, HEX, SLOTTED, 5/8”-11

1

8

086649.0029 WASHER, THRUST, .64

1

7

PIN, DOWEL, .188 X 1.13/1.00110881.0001

LINING, CLUTCH075193.0000

DISC, CLUTCH108015.0001

PULLEY ASSY, CLUTCH111433.0001

CHAIN GUARD ASSY

110411.0001

111438.0001 CLUTCH SHAFT ASSY

1

2

4

5

1

13

HANDWHEEL, STANDARD CHAIN110872.0001

1

111045.0001 SPACER, CLUTCH SHAFT 1

19

1

20

111020.0001

110818.0004

SPROCKET ASSY, 22T-50T 1

16

WASHER, WAVE SPRING, .780” ID

1

18

110819.0003 WASHER, .770” ID

2

17

PIN, SPRING, .250 DIA X 2.00110313.0010

WASHER, PAIN, .651 ID110819.0001

SPRING, HANDWHEEL112389.0001

BEARING, .750 ID110695.0001

SPROCKET, 14T, .75” ID

110709.0001

11

12

14

15

1

2

111402.0001 BEARING, THRUST 1

24

2

25

111068.0001

111403.0001

KEY, SQUARE, 3/16” 1

21

WASHER, THRUST

3

23

111037.0001 DISC, CLUTCH

1

22

RING, RTNG, HIGH GRIP STRENGTH

111382.0001

10.6

Appendix A (continued)

Basic Shaft Parts

Jackshaft

www.geniecompany.com 01-14

9

6

8

7

5

4

14

3

2

11

1

10

19

15

17

13

12

16

21

22

17

15

20

17

18

22

CLUTCH SHAFT

Item Part Number Description Qty

3

SHAFT, CLUTCH, .75” DIA111029.0001

1

080401.0624 PIN, COTTER, 3/16” X 1-1/2” L 19

1

10

075197.0000

110472.0001

SPRING, CLUTCH 1

6

NUT, HEX, SLOTTED, 5/8”-11

1

8

086649.0029 WASHER, THRUST, .64

1

7

PIN, DOWEL, .188 X 1.13/1.00110881.0001

LINING, CLUTCH075193.0000

DISC, CLUTCH108015.0001

PULLEY ASSY, CLUTCH111433.0001

111437.0001 CLUTCH SHAFT ASSY

1

2

4

5

1

13

1

111045.0001 SPACER, CLUTCH SHAFT 1

19

20

111020.0001

110818.0004

SPROCKET ASSY, 22T-50T 1

16

WASHER, WAVE SPRING, .780” ID

1

18

110819.0003 WASHER, .770” ID

3

17

BEARING, .750 ID110695.0001

11

12

14

15

1

2

111402.0001 BEARING, THRUST

1

2

111403.0001

21

WASHER, THRUST

3

111037.0001 DISC, CLUTCH

22

RING, RTNG, HIGH GRIP STRENGTH

111382.0001

110610.0001 SPRKT & ENGAGEMENT PLATE

110816.0001 KEY, ROUND END, .188 X 1.50

110387.0002 SLIDER, JACKSHAFT, SX

111175.0001 SPRING, 1.10” OD

10.7

www.geniecompany.com 01-14

Appendix A (cont’)

Basic Shaft Parts

Hoist/Release Combo

9

8

6

7

5

4

22

3

25

17

18

17

2

1

21

27

26

20

19

16

15

25

24

10

11

23

14

13

12

Item Part Number Description Qty

3

SHAFT, CLUTCH, .75” DIA, HST/JACK111077.0001

1

080401.0624 PIN, COTTER, 3/16” X 1-1/2” L 19

1

10

075197.0000

110472.0001

SPRING, CLUTCH 1

6

NUT, HEX, SLOTTED, 5/8”-11

1

8

086649.0029 WASHER, THRUST, .64

1

7

PIN, DOWEL, .188 X 1.13/1.00110881.0001

LINING, CLUTCH075193.0000

DISC, CLUTCH108015.0001

PULLEY ASSY, CLUTCH111433.0001

CHAIN GUARD ASSY

110411.0001

111388.0001 CLUTCH SHAFT ASSY

1

2

4

5

1

13

HANDWHEEL, STANDARD CHAIN110872.0001

1

111045.0001 SPACER, CLUTCH SHAFT 1

19

1

20

111020.0001

110818.0004

SPROCKET ASSY, 22T-50T 1

16

WASHER, WAVE SPRING, .780” ID

1

18

110819.0003 WASHER, .770” ID

3

17

PIN, SPRING, .250 DIA X 2.00110313.0010

WASHER, PLAIN, .651 ID110819.0001

SPRING, HANDWHEEL112389.0001

BEARING, .750 ID110695.0001

SPROCKET & ENGAGEMENT PLATE

110610.0001

11

12

14

15

1

2

111402.0001 BEARING, THRUST 1

24

2

25

110816.0001

111403.0001

KEY, ROUND END, .188 X 1.50 1

21

WASHER, THRUST

3

23

111037.0001 DISC, CLUTCH

1

22

RING, RTNG, HIGH GRIP STRENGTH

111382.0001

15

23

17

23

1

26

SLIDER, JACKSHAFT

110387.0002

1

27

SPRING, 1.10 O.D.

111175.0001

CLUTCH SHAFT

10.8

Appendix A (cont’)

Basic Electric Box Parts

www.geniecompany.com

04-14

13

NS

13

14

Item Part Number Description Qty

1

112363.0001 COVER ASSY, 1 PHASE

112363.0002 COVER ASSY, 3 PHASE 1

112363.0003 COVER ASSY, 575V

2

112357.0001

CIRCUIT BOARD ASSY,

1 PHASE, 3/4-1 HP

1

112357.0002

CIRCUIT BOARD ASSY,

1 PHASE, 1/2 HP

112357.0003

CIRCUIT BOARD ASSY,

3 PHASE

112357.0004 CIRCUIT BOARD ASSY, 575V

3

111401.0001 INSUL

ATOR BOARD ASSY 1

4

111087.0001

XFMR, 115/208/230V, 1 PHASE

111087.0002

XFMR, 208/230/460V, 3 PHASE 1

111087.0003

XFMR, 575V

5

6

7

22634A

WASHER, CUP

1

8

110950.0001

HINGE ASSY

2

9

110630.0001

ELECTRIC BOX

1

10

111397.0001

RECEIVER ASSY

1

111398.0001

LATCH ASSY 1

111352.0001 ANTENNA ASSY

1

NS 111405.0001 SPARE FUSE KIT

1

2 3 4 5 6 7 8 9 10

NS=NOT SHOWN

12

11

11 8706F29

SCREW, GROUND, #10-32 X 3/8

12 8706E29 SCREW, GROUND, #8-32 X 3/8

1

14

34004DR250

34004C02R5

FUSE, .250A, SLOW BLOW

FUSE, 2.5A, FAST ACTING

112402.0001 KIT, RELAY, (FOR NO BRAKE ONLY)

111439.0001 PARTS PACK, RADIO PIGTAIL

NS

1

.250 AMP (FUSE WITH WHITE MARK)

2.5 AMP (FUSE WITH RED MARK)

Transformer

Connectors

Input

Power

Connectors

460V

3 PH

208/

230V

3 PH

Transformer

Connectors

115V

1 PH

208/

230V

1 PH

External

Radio

Connector

Internal

Radio

Board

Radio

Fuse

Antenna

Input

(Coax)

Brake

Connector

Input

Power

Connectors

Hoist

Interlock

Connector

Motor

Connectors

Motor

Connectors

Expansion

Board

Port

Limit

Sensor

Connector

10.9

Appendix A (cont’)

Electric Box Layout

Three Phase

Single Phase

www.geniecompany.com 01-14

10.10

Section 10: Appendix B

www.geniecompany.com 01-14

Screw Terminal Assignments

FUNCTION CONNECTION TYPE

11-POSITION

TERMINAL BLOCK

INSIDE ELECTRIC BOX

OPEN

Causes door to open if not at Up Limit.

Causes a closing door to reverse.

CLOSE

Causes door to close if not at Down Limit.

Normally-Open Dry Contact to GND.

STOP

Causes a moving door to stop.

Prevents the operator from running.

Normally-Closed Dry Contact to GND.

GND

Common ground connection for Open, Close, Stop &

1-Btn Inputs.

1-BTN

Causes door to open if not at Up Limit or Mid-Stop Limit.

Causes door to close if at Up Limit or Mid-Stop Limit.

Causes door to stop if opening.

Causes a closing door to reverse.

Normally-Open Dry Contact to GND.

ODC STB

Reverses a closing door if photocell beam is blocked.

NOTE: STB's must be enabled in Calibration Mode.

ODC Series II Safe-T-Beams® ONLY to

these inputs.

ODC STB

Reverses a closing door if photocell beam is blocked.

NOTE: STB's must be enabled in Calibration Mode.

N-O REVERSE

Causes a closing door to reverse.

NOTE: Will not open a stopped door.

Normally-Open 2-Wire Non-Monitored Edge Sensor.

N-O REVERSE

Causes a closing door to reverse.

NOTE: Will not open a stopped door.

Normally-Open 2-Wire Non-Monitored Edge Sensor.

EXT INTLK

Causes a moving door to stop.

Prevents the operator from running when contact is open.

Operates even if microcontroller is non-functional.

Normally-Closed dry contacts.

(board will energize these contacts at nominal +24VDC).

EXT INTLK

Causes a moving door to stop.

Prevents the operator from running when contact is open.

Operates even if microcontroller is non-function

al.

Normally-Closed dry contacts.

(board will energize these contacts at nominal +24VDC).

2-POS TERMINAL BLOCK

L1 / L1

120VAC: Connect to Line (Hot) / 240VAC: Connect to Line 1.

Power to Operator.

1 PHASE

(INSIDE ELECTRIC BOX)

N / L2

120VAC: Connect to Neutral / 240VAC: Connect to Line 2.

Power to Operator.

PWR

Power for radio & other accessories.

+20 to +40VDC, fused at 250mA (F1).

Connect to radio or other accessory's power input.

RAD

GND

Causes door to open if not at Up Limit or Mid-Stop Limit.

Causes door to close if at Up Limit or Mid-Stop Limit.

Causes a closing door to reverse.

Common ground connection for PWR and RAD terminals. Connect to radio or other accessory's ground input.

EXPANSION PORT

Accessory Module Ribbon Cable.

PLUG CONNECTIONS

INSIDE ELECTRIC BOX

TRANSFORMER

Connects main transformer to control board.

Transformer Plug.

BRAKE

Connects brake solenoid to control board.

Brake Solenoid Plug.

Motor Plug.

HOIST INTLK

Causes moving door to stop. Prevents the operator from running.

Operates even if microcontroller is non-functional.

Limit Sensor Plug.

Hoist Interlock Plug or Jumper.

INPUT

(Radio Input Control)

(not polarity sensitive)

ODC Series II Safe-T-Beams® ONLY to these inputs.

(not polarity sensitive)

LIMIT SENSOR

Causes door to stop at top and bottom of normal travel.

MOTOR

Connects motor and capacitor to control board.

Connects accessory modules to operator.

RADIO AND

ACCESSORIES

PIGTAIL

L1

L2

L3

Power to Operator.

3-POS TERMINAL BLOCK

3 PHASE

(INSIDE ELECTRIC BOX)

Connect to radio or other accessory’s signal (output).

Condition

Code

DISPLAY

Condition Code Description

0C IDLE > DOWN LIMIT STANDING BY AT DOWN LIMIT (NOTE: THIS MESSAGE IS DISPLAYED IF BOTH LIMITS ARE ACTIVE)

0D

IDLE

>

UP LIMIT

STANDING BY AT UP LIMIT

0E IDLE

>

MID STOP STANDING BY AT MID-STOP LIMIT

0F

IDLE

>

NO LIMIT

STANDING BY BETWEEN LIMITS

10 OPENING

>

OPEN BTN OPENING FROM OPEN BUTTON

11 OPENING

>

ONE BTN OPENING FROM 1 BUTTON

12 OPENING

>

RADIO OPENING FROM RADIO

13 OPENING

>

AUX OPEN OPENING FROM AUXILIARY OPEN INPUT

14 OPENING

>

OPEN KEY OPENING FROM KEYPAD OPEN KEY

20 CLOSING

>

CLOSE PB CLOSING FROM CLOSE BUTTON

21 CLOSING

>

ONE BTN CLOSING FROM 1 BUTTON

22 CLOSING

>

RADIO CLOSING FROM RADIO

24 CLOSING

>

CLOSE KP CLOSING FROM KEYPAD CLOSE KEY

2A CLOSING

>

TCM CLS CLOSING FROM TIMER CLOSE MODULE

2B CLOSING > FDM CLS CLOSING FROM FORE DOOR MODULE

30 HALT

>

WALL BUTTON GDO STOPPED BECAUSE STOP OR OPEN BUTTON WAS ACTIVATED, POSSIBLY STARTING A REVERSAL

31 HALT

>

ONE BUTTON GDO STOPPED BECAUSE 1 BUTTON WAS ACTIVATED, POSSIBLY STARTING A REVERSAL

32 HALT

>

RADIO GDO STOPPED BECAUSE RADIO INPUT WAS ACTIVATED, STARTING A REVERSAL

33 HALT

>

AUX. OPEN GDO STOPPED BECAUSE AUXILIARY OPEN INPUT WAS ACTIVATED, STARTING A REVERSAL

34 HALT

>

KEYPAD KEY GDO STOPPED BECAUSE KEYPAD STOP OR OPEN KEY WAS ACTIVATED, POSSIBLY STARTING A REVERSAL

35 HALT

>

N-O SAFETY GDO STOPPED BECAUSE N-O REVERSING INPUT WAS ACTIVATED, STARTING A REVERSAL

36 HALT

>

ODC STB GDO STOPPED BECAUSE THE ODC STB WAS BLOCKED, STARTING A REVERSAL

37 HALT

>

N-C SAFETY GDO STOPPED BECAUSE N-C REVERSING INPUT WAS ACTIVATED, STARTING A REVERSAL

38 HALT

>

MON. EDGE GDO STOPPED BECAUSE MONITORED EDGE SENSOR INPUT WAS ACTIVATED, STARTING A REVERSAL

39 HALT

>

DOOR FORCE GDO STOPPED BECAUSE THE FORCE REQUIRED TO OPERATE THE DOOR WAS TOO HIGH, POSSIBLY STARTING A REVERSAL

3A HALT

>

LOSS OF C/C

GDO STOPPED BECAUSE CONSTANT CONTACT ON CONTROL REMOVED BEFORE REACHING A LIMIT, POSSIBLY STARTING A REVERSAL

3B HALT

>

SHUTDOWN GDO STOPPED BECAUSE THE GDO DETECTED A FAULT SUCH AS AN OPEN INTERLOCK, OVERHEATED MOTOR, ETC.

3C HALT

>

DOWN LIMIT GDO STOPPED BECAUSE IT REACHED THE DOWN LIMIT

3D HALT

>

UP LIMIT GDO STOPPED BECAUSE IT REACHED THE UP LIMIT

3E HALT

>

MID STOP GDO STOPPED BECAUSE IT REACHED THE MID-STOP LIMIT

3F HALT

>

MODULE FAIL GDO STOPPED BECAUSE AN EXPANSION MODULE WAS NOT WORKING PROPERLY

40 REV

>

OPEN BUTTON GDO REVERSED BECAUSE THE OPEN BUTTON WAS ACTIVATED

41 REV

>

ONE BUTTON GDO REVERSED BECAUSE THE 1 BUTTON WAS ACTIVATED

42 REV

>

RADIO GDO REVERSED BECAUSE THE RADIO INPUT WAS ACTIVATED

43 REV

>

AUX OPEN GDO REVERSED BECAUSE THE AUXILIARY OPEN INPUT WAS ACTIVATED

44 REV

>

OPEN KEY GDO REVERSED BECAUSE THE KEYPAD OPEN KEY WAS ACTIVATED

45 REV

>

N-O SAFETY GDO REVERSED BECAUSE THE N-O REVERSING INPUT WAS ACTIVATED

10.11

Section 10: Appendix C

Run Code Displays

www.geniecompany.com 01-14

Condition

Code DISPLAY Condition Code Description

46 REV

>

ODC STB GDO REVERSED BECAUSE THE ODC STB WAS BLOCKED

47 REV

>

N-C SAFETY GDO REVERSED BECAUSE THE N-C REVERSING INPUT WAS ACTIVATED

48 REV

>

MON. EDGE GDO REVERSED BECAUSE THE MONITORED EDGE SENSOR WAS ACTIVATED

49 REV

>

DOOR FORCE GDO REVERSED BECAUSE THE FORCE REQUIRED TO CLOSE THE DOOR WAS TOO HIGH

4A REV

>

LOSS OF C/C GDO REVERSED BECAUSE CONSTANT CONTACT ON THE CONTROL WAS REMOVED BEFORE REACHING THE DOWN LIMIT

4B REV

>

MAX RUN TMR GDO REVERSED BECAUSE THE CLUTCH SLIPPED OR SOME OTHER FAULT OCCURRED THAT ALLOWED THE GDO TO RUN TOO LONG

4F REV > EXP MOD FAIL GDO REVERSED BECAUSE AN EXPANSION MODULE WAS NOT WORKING PROPERLY

50 STOP

>

HOT MOTOR GDO STOPPED BECAUSE THE MOTOR WAS OVERHEATED

51 STOP

>

OPEN MRT GDO STOPPED BECAUSE THE CLUTCH SLIPPED OR SOME OTHER FAULT OCCURRED THAT ALLOWED THE GDO TO RUN OPEN TOO LONG

52 STOP

>

CLOSE MRT GDO STOPPED BECAUSE THE CLUTCH SLIPPED OR SOME OTHER FAULT OCCURRED THAT ALLOWED THE GDO TO RUN DOWN TOO LONG

53 STOP > BRAKE FAULT GDO STOPPED BECAUSE OF BRAKE ERRONEOUSLY ENGAGED

57 STOP

>

OPEN INTLK GDO STOPPED BECAUSE THE HOIST INTERLOCK OR EXTERNAL INTERLOCK IS OPEN

58 STOP

>

WRONG GDO GDO STOPPED BECAUSE THE BOARD IS SET FOR JACKSHAFT MODE, BUT INSTALLED IN A TROLLEY OPERATOR

59 STOP

>

DOOR FORCE GDO STOPPED BECAUSE THE FORCE REQUIRED TO OPEN THE DOOR WAS TOO HIGH

5A STOP

>

WRONG LIMIT GDO STOPPED BECAUSE THE UP LIMIT ACTIVATED WHEN CLOSING OR THE DOWN LIMIT ACTIVATED WHEN OPENING

5B STOP > WRONG DIR GDO STOPPED BECAUSE THE DOOR MOVED IN THE WRONG DIRECTION

5C STALL

>

DOWN LIMIT GDO STOPPED BECAUSE IT COULDN'T LEAVE THE DOWN LIMIT DUE TO A SLIPPING CLUTCH OR OTHER PROBLEM

5D STALL

>

UP LIMIT GDO STOPPED BECAUSE IT COULDN'T LEAVE THE UP LIMIT DUE TO A SLIPPING CLUTCH OR OTHER PROBLEM

5E STALL > MID-STOP GDO STOPPED BECAUSE IT COULDN’T LEAVE THE MID-STOP LIMIT DUE TO A SLIPPING CLUTCH OR OTHER PROBLEM

5F STALL > NO LIMIT GDO STOPPED BECAUSE TRAVEL LIMITS HAVE NOT BEEN SET

60 CHECK STOP BTN GDO WON'T RUN BECAUSE THE STOP BUTTON IS ACTIVE

61 TCM DISABLED TIMER CLOSE WON'T WORK BECAUSE NO SAFETIES ARE ENABLED

62 NO RADIO

>>

C/C RADIO INPUT WON'T WORK WITH OPEN OR CLOSE FUNCTION IN CONSTANT CONTACT MODE

63 CHECK AUX OPEN GDO WON'T CLOSE BECAUSE AUXILIARY OPEN INPUT IS ACTIVE

64 CHECK STOP KEY GDO WON'T RUN BECAUSE THE KEYPAD STOP KEY IS ACTIVE

65 CHECK N-O SAFETY GDO WON'T CLOSE BECAUSE THE N-O REVERSING IS ACTIVE

66 CHECK ODC STB GDO WON'T CLOSE BECAUSE ODC STB IS BLOCKED

67 CHECK N-C SAFETY GDO WON'T CLOSE BECAUSE THE N-C REVERSING INPUT IS ACTIVE

68 CHECK MON. EDGE GDO WON'T CLOSE BECAUSE THE MONITORED EDGE SENSOR IS ACTIVE

69 OVERHEATED MO

TOR GDO WON'T RUN BECAUSE THE MOTOR IS OVERHEATED

6A POWER WIRING ERROR GDO WON’T RUN BECAUSE POWER SUPPLY WIRED INCORRECTLY

6B FIRE DOOR SHTDN GDO WON’T RUN BECAUSE OF LOSS OF POWER

6C NO RUN

>

DOWN LIM GDO WON'T CLOSE BECAUSE ITS ALREADY AT THE DOWN LIMIT

6D NO RUN

>

UP LIMIT GDO WON'T OPEN BECAUSE ITS ALREADY AT THE UP LIMIT

6E NO RUN

>

MID STOP

GDO WON'T RUN BECAUSE ITS AT OR ABOVE THE MID-STOP LIMIT & CAN'T RUN UP & A REVERSING INPUT IS PREVENTING IT FROM CLOSING

6F EXP MODULE FAIL GDO WON'T RUN BECAUSE AN EXPANSION MODULE FAILURE IS PREVENTING IT

10.12

Error Code Displays

Section 10: Appendix C

www.geniecompany.com 01-14

Condition

Code

DISPLAY

Condition Code Description

70 BOARD FAILURE 70 CONTROL BOARD FAILURE 70, CONTACT FACTORY TECHNICAL SERVICE DEPT.

71 BOARD FAILURE 71 CONTROL BOARD FAILURE 71, CONTACT FACTORY TECHNICAL SERVICE DEPT.

74 BOARD FAILURE 74 CONTROL BOARD FAILURE 74, CONTACT FACTORY TECHNICAL SERVICE DEPT.

75 BOARD FAILURE 75 CONTROL BOARD FAILURE 75, CONTACT FACTORY TECHNICAL SERVICE DEPT.

76 BOARD FAILURE 76 CONTROL BOARD FAILURE 76, CONTACT FACTORY TECHNICAL SERVICE DEPT.

77 BOARD FAILURE 77 CONTROL BOARD FAILURE 77, CONTACT FACTORY TECHNICAL SERVICE DEPT.

80 BOARD FAILURE 80 CONTROL BOARD FAILURE 80, CONTACT FACTORY TECHNICAL SERVICE DEPT.

81 BOARD FAILURE 81 CONTROL BOARD FAILURE 81, CONTACT FACTORY TECHNICAL SERVICE DEPT.

82 BOARD FAI

LURE 82 CONTROL BOARD FAILURE 82, CONTACT FACTORY TECHNICAL SERVICE DEPT.

83 BOARD FAILURE 83 CONTROL BOARD FAILURE 83, CONTACT FACTORY TECHNICAL SERVICE DEPT.

84 BOARD FAILURE 84 CONTROL BOARD FAILURE 84, CONTACT FACTORY TECHNICAL SERVICE DEPT.

85 EXP PORT PROBLEM EXPANSION PORT IS SHORT CIRCUITED, TRY DISCONNECTING EXPANSION MODULES OR CONTACT FACTORY TECHNICAL SERVICE DEPT.

86 BOARD FAILURE 86 CONTROL BOARD FAILURE 86, DISCONNECT EXPANSION MODULES. IF NO CHANGE, CONTACT FACTORY TECHNICAL SERVICE DEPT.

87 IEM FAILURE RESERVED--NOT CURRENTLY USED

88 TCM FAILURE TIMER CLOSE MODULE (TCM) HAS FAILED

89 FDM FAILURE FIRE DOOR MODULE (FDM) HAS FAILED

8A AOM FAILURE AUXILIARY OUTPUT MODULE (AOM) HAS FAILED

8B SPARE MOD FAILURE RESERVED--NOT CURRENTLY USED

8C LOW SYSTEM VOLTS POWER SUPPLY LINE VOLTAGE LOW

8D HI SYSTEM VOLTS POWER SUPPLY LINE VOLTAGE HIG

H

8E REV INTERRUPTED GDO LOST POWER OR ENCOUNTERED ANOTHER PROBLEM DURING THE REVERSAL PROCESS, REVERSAL IS COMPLETING NOW

8F LIMIT MOD. FAIL GDO WON'T RUN, LIMIT MODULE HAS FAILED

90

DIAGNOSTIC MODE GDO IS IN DIAGNOSTIC MODE, NORMAL FUNCTIONS ARE NOT ALLOWED

A0 OPEN BTN BAD > PU OPEN & CLOSE BUTTONS WON'T WORK, THE OPEN BUTTON WAS ACTIVE WHEN THE GDO WAS POWERED-UP

A1 CLOSE BTN BAD > PU OPEN & CLOSE BUTTONS WON'T WORK, THE CLOSE BUTTON WAS ACTIVE WHEN THE GDO WAS POWERED-UP

A2 ONE BTN BAD > PU 1 BUTTON WON'T WORK, THE 1 BUTTON WAS ACTIVE WHEN THE GDO WAS POWERED-UP

A3 RADIO BAD > PWR UP RADIO INPUT WON'T WORK, THE RADIO INPUT WAS ACTIVE WHEN THE GDO WAS POWERED-UP

A4 AUX OPEN BAD > PU AUXILIARY OPEN INPUT WON'T WORK, THE AUXILIARY OPEN INPUT WAS ACTIVE WHEN THE GDO WAS POWERED-UP

A5 OPEN KEY BAD > PU KEYPAD OPEN & CLOSE KEYS WON'T WORK, THE OPEN KEY WAS ACTIVE WHEN THE GDO WAS POWERED-UP

A6 CLOSE KEY BAD > PU KEYPAD OPEN & CLOSE KEYS WON'T WORK, THE CLOSE KEY WAS ACTIVE WHEN THE GDO WAS POWERED-UP

A7 MULT KEYS BAD > PU 1 OR MORE KEYPAD CALIBRATION KEYS WON'T WORK, 1 OR MORE WERE ACTIVE WHEN THE GDO WAS POWERED-UP

AA TCM BAD > POWER UP RESERVED--NOT CURRENTLY USED

AB FDM BAD > POWER UP RESERVED--NOT CURRENTLY USED

B0 OPENING > XMTR # OPENING FROM TRANSMITTER # __

B1 CLOSING > XMTR # CLOSING FROM TRANSMITTER # __

B2 HALT > XMTR # HALT FROM TRANSMI

TTER # __

B3 NO XMTR > CC

NO CONTROL FROM TRANSMITTER, CONSTANT CONTACT EMPLOYED AT LOCAL CONTROL

10.13

Error Codes Displays (continued)

Section 10: Appendix C

www.geniecompany.com 01-14

11.1

www.geniecompany.com 0• •-12

The Genie Company ("Seller") warrants to the original purchaser of this commercial door operator

(”Product”), subject to all of the terms and conditions hereof, that the Product and all components

thereof will be free from defects in materials and workmanship under normal use for the following

period(s), measured from the date of installation

Two (2) years or When the Operator exceeds 20,000 cycles of operation, as measured by the

integrated cycle counter contained in the Operator.

Seller‘s

g, at its option, any

part which is determined by Seller to be defective during the applicable warranty period. Any labor

charges are excluded and will be the responsibility of the purchaser.

This warranty is made to the original purchaser of the Product only, and is not transferable or assignable.

This warranty does not apply to any unauthorized alteration or repair of the Product, or to any Product or

component which has been damaged or deteriorated due to misuse, neglect, accident, failure to provide

necessary maintenance, normal wear and tear, or acts of God or any other cause beyond the reasonable

control of Seller.

THIS WARRANTY IS EXCLUSIVE AND IN LIEU OF ANY OTHER WARRANTIES, EITHER

EXPRESSED OR IMPLIED, INCLUDING BUT NOT LIMITED TO ANY IMPLIED WARRANTY OF

MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE.

IN NO EVENT SHALL SELLER BE RESPONSIBLE FOR, OR LIABLE TO ANYONE FOR, SPECIAL,

INDIRECT, COLLATERAL, PUNITIVE, INCIDENTAL OR CONSEQUENTIAL DAMAGES, even if

Seller has been advised of the possibility of such damages. Such excluded damages include, but are

not limited to, loss of goodwill,

s, loss of use, cost of any substitute product, interruption of

business,

Claims under this warranty must be made promptly after discovery, within the applicable warranty period,

and in writing to the Seller or to the authorized distributor or installer whose name and address appear below.

The purchaser must allow Seller a reasonable opportunity to inspect any Product claimed to be defective

prior to removal or any alteration of its condition. Proof of the purchase and/or installation date, and

r, may be required.

ORIGINAL PURCHASER

INSTALLATION ADDRESS

SELLER:

SELLER S ADDRESS:

FACTORY ORDER #:

DATE OF INSTALLATION:

SIGNATURE OF SELLER:

Commercial Operator Limited Warranty

THIS PAGE LEFT BLANK

1 Door Drive

Mt. Hope, Ohio 44660

www.geniecompany.com

1 1 1 8 4 5 . 5 0 2 3 5 1

Genie OPGSXJ5003B GCL-T Standard-Duty 1/2 HP Jackshaft Operator with Brake-- Three Phase

Product's Documents

Product Manual

Specifications

Genie OPGSXJ5003B Questions and Answers

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