Shop Fox W1687 Dust Collector - 3 HP, 2830 CFM, 4in. Inlets User Manual

OWNER'S MANUAL

(FOR MODELS MANUFACTURED SINCE 9/11)

MODEL W1687

3 HP DUSt cOLLEctOR

Phone: (360) 734-3482 • Online technical Support: [email protected]

WARNING: NO PORtION OF tHIS MANUAL MAY BE REPRODUcED IN ANY SHAPE OR FORM WItHOUt

tHE WRIttEN APPROVAL OF WOODStOcK INtERNAtIONAL, INc.

#4445DS Printed in taiwan

V2.10.13

This manual provides critical safety instructions on the proper setup,

operation, maintenance, and service of this machine/tool. Save this

document, refer to it often, and use it to instruct other operators.

Failure to read, understand and follow the instructions in this manual

may result in fire or serious personal injury—including amputation,

electrocution, or death.

The owner of this machine/tool is solely responsible for its safe use.

This responsibility includes but is not limited to proper installation in

a safe environment, personnel training and usage authorization,

proper inspection and maintenance, manual availability and compre-

hension, application of safety devices, cutting/sanding/grinding tool

integrity, and the usage of personal protective equipment.

The manufacturer will not be held liable for injury or property

damage from negligence, improper training, machine modifications or

misuse.

Some dust created by power sanding, sawing, grinding, drilling, and

other construction activities contains chemicals known to the State of

California to cause cancer, birth defects or other reproductive harm.

Some examples of these chemicals are:

• Lead from lead-based paints.

• Crystalline silica from bricks, cement and other masonry products.

• Arsenic and chromium from chemically-treated lumber.

Your risk from these exposures varies, depending on how often you

do this type of work. To reduce your exposure to these chemicals:

Work in a well ventilated area, and work with approved safety equip-

ment, such as those dust masks that are specially designed to filter

out microscopic particles.

SET UPELECTRICAL MAINTENANCE

SERVICE PARTS

OPERATIONS

SAFETYINTRODUCTION

USE THE QUICK GUIDE PAGE LABELS TO SEARCH OUT INFORMATION FAST!

INTRODUCTION......................................2

Woodstock Technical Support .................. 2

SAFETY................................................6

Standard Machinery Safety Instructions ...... 6

Additional Safety for Dust Collectors ......... 8

ELECTRICAL..........................................9

Circuit Requirements ............................ 9

Grounding Requirements ...................... 10

Extension Cords ................................ 10

SETUP............................................... 11

Items Needed for Setup ....................... 11

Unpacking ....................................... 11

Inventory ........................................ 11

Machine Placement ............................ 12

Assembly ......................................... 13

Power Connection .............................. 17

Test Run .......................................... 18

OPERATIONS....................................... 19

General .......................................... 19

Basic Operation ................................. 19

Machine Storage ................................ 20

Duct Material ................................... 20

System Design .................................. 22

System Grounding .............................. 27

Cyclone Dust Collector Accessories ......... 28

MAINTENANCE..................................... 31

General .......................................... 31

Lubrication ...................................... 31

Cleaning Bags ................................... 31

Replacing Bags .................................. 32

SERVICE............................................. 33

General .......................................... 33

Electrical Safety Instructions ................. 33

Wiring Diagram ................................. 34

Troubleshooting ................................. 35

PARTS............................................... 36

Main Breakdown ................................ 36

Main Parts List .................................. 37

Label Placement ............................... 38

WARRANTY......................................... 41

Contents

-2-

Model W1687 (For Machines Mfg. Since 9/11)

INTRODUCTION

Woodstock.Technical .Support

This machine has been specially designed to provide many years of trouble-free service. Close attention

to detail, ruggedly built parts and a rigid quality control program assure safe and reliable operation.

Woodstock International, Inc. is committed to customer satisfaction. Our intent with this manual is to

include the basic information for safety, setup, operation, maintenance, and service of this product.

We stand behind our machines! In the event that questions arise about your machine, please contact

Woodstock International Technical Support at (360) 734-3482 or send e-mail to: tech-support@shopfox.

biz. Our knowledgeable staff will help you troubleshoot problems and process warranty claims.

INTRODUCTION

If you need the latest edition of this manual, you can download it from http://www.shopf o x.biz.

If you have comments about this manual, please contact us at:

Woodstock.International,.Inc.

Attn:.Technical.Documentation.Manager

P.O..Box.2309

Bellingham,.WA.98227

Email:.manuals@woodstockint.com

-3-

Model W1687 (For Machines Mfg. Since 9/11)

INTRODUCTION

Model W1687 Machine Specifications, Page 1 of 2

MODEL W1687

3 HP 2,800 CFM DUST COLLECTOR

Product Dimensions

Weight.......................................................................................................... 152 lbs.

Width (side-to-side) x Depth (front-to-back) x Height.............................. 49-1/2 x 21-1/2 x 78 in.

Footprint (Length x Width).................................................................... 49-1/2 x 21-1/2 in.

Shipping Dimensions

Type.................................................................................................... Cardboard Box

Content........................................................................................................ Machine

Weight.......................................................................................................... 167 lbs.

Length x Width x Height........................................................................... 51 x 23 x 23 in.

Electrical

Power Requirement.................................................................... 240V, Single-Phase, 60 Hz

Prewired Voltage................................................................................................. 240V

Full-Load Current Rating......................................................................................... 12A

Minimum Circuit Size............................................................................................. 20A

Connection Type......................................................................................... Cord & Plug

Power Cord Included.............................................................................................. Yes

Power Cord Length............................................................................................... 6 ft.

Power Cord Gauge............................................................................................ 14 AWG

Plug Included........................................................................................................ No

Recommended Plug Type........................................................................................ 6-20

Switch Type........................................................................... ON/OFF Push Button Switch

Motors

Main

Type......................................................................... TEFC Capacitor-Start Induction

Horsepower................................................................................................. 3 HP

Phase.............................................................................................. Single-Phase

Amps.......................................................................................................... 12A

Speed.................................................................................................. 3450 RPM

Power Transfer ................................................................................... Direct Drive

Bearings................................................................. Sealed & Permanently Lubricated

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Model W1687 (For Machines Mfg. Since 9/11)

INTRODUCTION

Model W1687 Machine Specifications, Page 2 of 2

Main Specifications

Operation

Dust Collector Type.............................................................................. Single-Stage

Approved Dust Types.................................................................................... Wood

Filter Type................................................................................................... Bag

Airflow Capacity..................................................................................... 2830 CFM

Max Static Pressure (at 0 CFM)...................................................................... 14.4 in.

Main Inlet Size............................................................................................. 8 in.

Inlet Adapter Included..................................................................................... Yes

Number of Adapter Inlets.................................................................................... 4

Adapter Inlet Size......................................................................................... 4 in.

Machine Collection Capacity At One Time................................................................. 4

Maximum Material Collection Capacity........................................................ 10.8 cu. ft.

Filtration Rating..................................................................................... 30 Micron

Bag Information

No of Upper Bags.............................................................................................. 2

No of Lower Bags.............................................................................................. 2

Upper Bag Diameter..................................................................................... 19 in.

Upper Bag Length........................................................................................ 33 in.

Lower Bag Diameter..................................................................................... 19 in.

Lower Bag Length........................................................................................ 33 in.

Impeller Information

Impeller Type........................................................................................ Radial Fin

Impeller Size.............................................................................................. 13 in.

Impeller Blade Thickness.............................................................................. 1/8 in.

Construction

Upper Bag................................................................................................. Fabric

Lower Bag................................................................................................. Fabric

Base............................................................................. Steel Sheet Metal w/Casters

Caster..................................................................................... High Density Plastic

Impeller.................................................................................................... Steel

Paint............................................................................................ Powder Coated

Blower Housing............................................................................. Steel Sheet Metal

Body......................................................................................... Steel Sheet Metal

Other

Country Of Origin ............................................................................................. Taiwan

Warranty ....................................................................................................... 2 Years

Approximate Assembly & Setup Time ...................................................................... 1 Hour

Serial Number Location .............................................. ID Label Above Magnetic On/Off Switch

ISO 9001 Factory .................................................................................................. Yes

CSA Certified ...................................................................................................... Yes

Features

Fully Mobile

Powder Coated Paint

Includes Steel Base with Casters

-5-

Model W1687 (For Machines Mfg. Since 9/11)

INTRODUCTION

Controls.and.Features

Figure.1. W1687 identification.

Motor

ON/OFF

Paddle

Switch

Outlet Collector

Bag Clamp

4-Port Inlet

Connector

Collector

Filter Bag

Caster

-6-

Model W1687 (For Machines Mfg. Since 9/11)

SAFETY

Indicates a potentially hazardous situation which, if not avoided,

MAY result in minor or moderate injury.

Indicates an imminently hazardous situation which, if not avoided,

WILL result in death or serious injury.

Indicates a potentially hazardous situation which, if not avoided,

COULD result in death or serious injury.

This symbol is used to alert the user to useful information about

proper operation of the equipment, and/or a situation that may

cause damage to the machinery.

NOTICE

SAFETY

OWNER’S

MANUAL. Read and understand this

owner’s manual BEFORE using machine.

Untrained users can be seriously hurt.

EYE PROTECTION.

Always wear ANSI-approved

safety glasses or a face shield when operating

or observing machinery to reduce the risk of

eye injury or blindness from flying particles.

Everyday eyeglasses are not approved safety

glasses.

HAZARDOUS

DUST. Dust created while using

machinery may cause cancer, birth defects,

or long-term respiratory damage. Be aware

of dust hazards associated with workpiece

materials, and always wear a NIOSH-approved

respirator to reduce your risk.

WEARING PROPER APPAREL.

Do not wear

clothing, apparel, or jewelry that can become

entangled in moving parts. Always tie back

or cover long hair. Wear non-slip footwear to

avoid accidental slips which could cause a loss

of workpiece control.

HEARING PROTECTION. Always wear hearing

protection when operating or observing

loud machinery. Extended exposure to this

noise without hearing protection can cause

permanent hearing loss.

MENTAL ALERTNESS. Be mentally alert when

running machinery. Never operate under the

influence of drugs or alcohol, when tired, or

when distracted.

DISCONNECTING POWER SUPPLY. Always

disconnect machine from power supply before

servicing, adjusting, or changing cutting tools

(bits, blades, cutters, etc.). Make sure switch

is in OFF position before reconnecting to avoid

an unexpected or unintentional start.

DANGEROUS ENVIRONMENTS. Do not use

machinery in wet or rainy locations, cluttered

areas, around flammables, or in poorly-lit

areas. Keep work area clean, dry, and well-

lighted to minimize risk of injury.

Standard Machinery Safety Instructions

For Your Own Safety,

Read Manual Before Operating Machine

The purpose of safety symbols is to attract your attention to possible hazardous conditions. This

manual uses a series of symbols and signal words intended to convey the level of importance of the

safety messages. The progression of symbols is described below. Remember that safety messages by

themselves do not eliminate danger and are not a substitute for proper accident prevention mea

sures—this responsibility is ultimately up to the operator!

SAFETY

St and ard.Machinery.Safety.Instructio ns

-7-

Model W1687 (For Machines Mfg. Since 9/11)

SAFETY

APPROVED OPERATION. Untrained operators

can be seriously hurt by machinery. Only

allow trained or properly supervised people

to use machine. When machine is not being

used, disconnect power, remove switch keys,

or lock-out machine to prevent unauthorized

use—especially around children. Make

workshop kid proof!

ONLY USE AS INTENDED

. Only use machine for

its intended purpose. Never modify or alter

machine for a purpose not intended by the

manufacturer or serious injury may result!

USE RECOMMENDED ACCESSORIES

. Consult

this owner’s manual or the manufacturer for

recommended accessories. Using improper

accessories will increase the risk of serious

injury.

CHILDREN & BYSTANDERS.

Keep children and

bystanders a safe distance away from work

area. Stop using machine if children or

bystanders become a distraction.

REMOV

E ADJUSTING TOOLS. Never leave

adjustment tools, chuck keys, wrenches, etc.

in or on machine—especially near moving

parts. Verify removal before starting!

SECURING WORKPIECE.

When required, use

clamps or vises to secure workpiece. A secured

workpiece protects hands and frees both of

them to operate the machine.

FEED DIRECTION.

Unless otherwise noted, feed

work against the rotation of blades or cutters.

Feeding in the same direction of rotation may

pull your hand into the cut.

GUARDS & COVERS.

Guards and covers can

protect you from accidental contact with

moving parts or flying debris. Make sure

they are properly installed, undamaged, and

working correctly before using machine.

NEVER STAND ON MACHINE.

Serious injury or

accidental contact with cutting tool may

occur if machine is tipped. Machine may be

damaged.

STABLE MACHINE. Unexpected movement during

operations greatly increases the risk of injury

and loss of control. Verify machines are

stable/secure and mobile bases (if used) are

locked before starting.

FORCING MACHINERY. Do not force machine. It

will do the job safer and better at the rate for

which it was designed.

AWKWARD POSITIONS. Keep proper footing and

balance at all times when operating machine.

Do not overreach! Avoid awkward hand

positions that make workpiece control difficult

or increase the risk of accidental injury.

UNATTENDED OPERATION. Never leave machine

running while unattended. Turn machine off

and ensure all moving parts completely stop

before walking away.

MAINTAIN WITH CARE. Follow all maintenance

instructions and lubrication schedules to

keep machine in good working condition. An

improperly maintained machine may increase

the risk of serious injury.

CHECK DAMAGED PARTS. Regularly inspect

machine for damaged parts, loose bolts,

mis-adjusted or mis-aligned parts, binding,

or any other conditions that may affect safe

operation. Always repair or replace damaged

parts, wires, cords, or plugs before operating

machine.

MAINTAIN POWER CORDS. When disconnecting

cord-connected machines from power, grab

and pull the plug—NOT the cord. Pulling the

cord may damage the wires inside. Do not

handle the cord/plug with wet hands. Avoid

cord damage by keeping it away from heated

surfaces, high traffic areas, harsh chemicals,

and wet or damp locations.

EXPERIENCING DIFFICULTIES. If at any time you

are experiencing difficulties performing the

intended operation, stop using the machine!

Contact our Technical Support for help at

(360) 734-3482.

-8-

Model W1687 (For Machines Mfg. Since 9/11)

SAFETY

Additional.Safety.for.D ust.Collectors

INTENDED USE. This dust collector is only

intended for collecting wood dust and chips

from woodworking machines. DO NOT use this

dust collector to collect metal, dirt, pebbles,

drywall, asbestos, lead paint, silica, liquids,

aerosols, or any flammable, combustible, or

hazardous materials.

HAZARDOUS

DUST. Dust created while using

machinery may cause cancer, birth defects,

or long-term respiratory damage. Be aware of

dust hazards associated with each workpiece

material, and always wear a NIOSH-approved

respirator to reduce your risk.

DUST ALLERGIES

. Dust from certain woods

may cause an allergic reaction in people and

animals. Make sure you know what type of

wood dust you will be exposed to in case

there is a possibility of an allergic reaction.

WEAR RESPIRATOR.

Fine dust that is too small

to be caught in the filter will be blown into

the ambient air during operation. Always wear

a NIOSH approved respirator during operation

and for a short time after to reduce your risk

of permanent respiratory damage.

EMPTYING DUST.

When emptying dust from the

collection container, wear a respirator and

safety glasses. Empty dust away from ignition

sources and into an approved container.

DISCONNECTING POWER SUPPLY.

Turn the

switch OFF, disconnect the dust collector from

the power supply, and allow the impeller to

come to a complete stop before leaving the

machine unattended or doing any service,

cleaning, maintenance, or adjustments.

REGULAR CLEANING.

Regularly check/empty

the collection bags or drum to avoid the

buildup of fine dust that can increase the

risk of fire. Make sure to regularly clean

the surrounding area where the machine is

operated—excessive dust buildup on overhead

lights, heaters, electrical panels, or other

heat sources will increase the risk of fire.

SUSPENDED DUST PARTICLES AND IGNITION

SOURCES. DO NOT operate the dust collector

in areas where explosion risks are high. Areas

of high risk include, but are not limited to,

areas near pilot lights, open flames, or other

ignition sources.

FIRE SUPPRESSION. Only operate dust collector

in locations that contain a fire suppression

system or have a fire extinguisher nearby.

IMPELLER HAZARDS. DO NOT place your hands

or tools near the open inlet during operation

for any reason. The powerful suction could

easily pull them into the impeller, which

will cause serious personal injury or damage

to the machine. Always keep small animals

and children away from open dust collection

inlets.

AVOIDING SPARKS. DO NOT allow steel or rocks

to strike the impeller—this may produce

sparks. Sparks can smolder in wood dust

for a long time before a fire is detected. If

you accidentally cut into wood containing

tramp metal (nails, staples, spikes, etc.),

immediately turn OFF the dust collector,

disconnect it from power, and wait for the

impeller to stop—then empty the collection

container into an approved airtight metal

container.

OPERATING LOCATION. To reduce respiratory

exposure to fine dust, locate permanently

installed dust collectors away from the

working area, or in another room that is

equipped with a smoke detector. DO NOT

operate the dust collector in rainy or wet

locations—exposure to water may create

an shock hazard or decrease the life of the

machine.

STATIC ELECTRICITY. Plastic dust lines generate

high amounts of static electricity as dust

chips pass through them. Although rare,

sparks caused by static electricity can cause

explosions or fire. To reduce this risk, make

sure all dust lines are thoroughly grounded by

using a grounding wire.

-9-

Model W1687 (For Machines Mfg. Since 9/11)

ELECTRICAL

Circuit.Requirements

This machine must be connected to the correct size and

type of power supply circuit, or fire or electrical damage

may occur. Read through this section to determine if an

adequate power supply circuit is available. If a correct

circuit is not available, a qualified electrician MUST install

one before you can connect the machine to power.

A power supply circuit includes all electrical equipment

between the breaker box or fuse panel in the building

and the machine. The power supply circuit used for

this machine must be sized to safely handle the full-

load current drawn from the machine for an extended

period of time. (If this machine is connected to a circuit

protected by fuses, use a time delay fuse marked D.)

Circuit.Requirements

This machine is prewired to operate on a 240V power

supply circuit that has a verified ground and meets the

following requirements:

Circuit.Type .................... 240V,.60.Hz,.Single-Phase

Circuit.Size ............................................ 20.Amps

Plug/Receptacle ................................... NEMA.6-20

Full-Load.Current.Rating

The full-load current rating is the amperage a machine

draws at 100% of the rated output power. On machines

with multiple motors, this is the amperage drawn by the

largest motor or sum of all motors and electrical devices

that might operate at one time during normal operations.

Full-Load Current Rating at 240V ................ 12 Amps

The machine must be properly set up

before it is safe to operate. DO NOT

connect this machine to the power

source until instructed to do later in

this manual.

Incorrectly wiring or grounding this

machine can cause electrocution, fire,

or machine damage. To reduce this risk,

only an electrician or qualified service

personnel should do any required

electrical work on this machine.

NOTICE

The circuit requirements listed in this

manual apply to a dedicated circuit—

where only one machine will be running

at a time. If this machine will be

connected to a shared circuit where

multiple machines will be running at

the same time, consult a qualified

electrician to ensure that the circuit is

properly sized for safe operation.

-10-

Model W1687 (For Machines Mfg. Since 9/11)

ELECTRICAL

Grounding.Requirements

This machine MUST be grounded. In the event of certain

types of

malfunctions or breakdowns, grounding provides

a path of least resistance for electric current

to travel—in

order

to reduce the risk of electric shock.

Improper connection of the equipment-grounding

wire

will

increase

the risk of electric shock. The wire with green

insulation

(with/without yellow stripes) is the equipment-

grounding

wire. If repair or replacement of the power

cord or plug is necessary, do not connect the equipment-

grounding

wire to a live (current carrying) terminal.

Check with a qualified electrician or service personnel

you do not understand these grounding requirements,

or if

you are in doubt about whether the tool is

properly grounded.

If you ever notice that a cord or

plug is damaged or worn, disconnect it from power, and

immediately replace it with a new one.

Grounding Prong

Current Carrying Prongs

6-20 PLUG

GROUNDED

6-20 RECEPTACLE

Figure.2. NEMA 6-20 plug & receptacle.

This machine is equipped with a power cord that has an

equipment-grounding

wire and NEM A 6-20 grounding plug.

The plug

must only be inserted into a matching

receptacle

(

see Figure) that is properly installed and grounded in

accordance with local codes and ordinances.

For.240V.Connection

The machine must be properly set up

before it is safe to operate. DO NOT

connect this machine to the power

source until instructed to do later in

this manual.

Extension.Cords

We do not recommend using an extension cord with

this machine. Extension cords cause voltage drop, which

may damage electrical components and shorten motor

life. Voltage drop increases with longer extension cords

and smaller gauge sizes (higher gauge numbers indicate

smaller sizes).

Any extension cord used with this machine must contain a

ground wire

, match the required

plug and receptacle, and

meet the following requirements:

Minimum.Gauge.Size.at.240V.......................12.AWG

Maximum.Length.(Shorter.is.Better).................50.ft.

No adapter should be used with the

required plug. If the plug does not fit

the available receptacle, or the machine

must be reconnected to a different

type of circuit, the reconnection must

be made by an electrician or qualified

service personnel and it must comply

with all local codes and ordinances.

-11-

Model W1687 (For Machines Mfg. Since 9/11)

SETUP

Keep. machine. disconnected. from.

power.until.instructed.otherwise.

SET UP

Figure.3. Inventory items (1).

Figure.4. Inventory items (2).

B C

The following items are needed, but not included, to

setup your machine.

Description. Qty

• Safety Glasses for Each Person ..........................1

• Phillips Head Screwdriver ................................1

Items.Needed.for.Setup

The following is a description of the main components

shipped with the Model W1687. Lay the components out

to inventory them.

Note: If you can't find an item on this list, check the

mounting location on the machine or examine the

packaging materials carefully. Occasionally we pre-install

certain components for safer shipping.

Box.Inventory.(Figures.3–4). Qty

A. Motor and Impeller Assembly ............................1

B. Metal "Y" Outlet ............................................1

C. 4-Way Inlet .................................................1

D. Collector (Right) ...........................................1

E. Collector (Left) ............................................1

F. Collection & Filtration Bags .............................4

G.. Base Plate ..................................................1

H. Quick Release Clamps .....................................4

I.. Upper Support Brackets ..................................2

J. Lower Support Brackets ..................................2

K. Rubber Gaskets ............................................3

L.. Casters ......................................................4

M. Foam Strips 4 x 20mm (not shown) .....................4

Hardware.and.Tools.

— Hex Wrench 5mm .......................................1

— Open-End Wrench 10/12mm ..........................1

— Flange Bolts

⁄16"-18 x

⁄2" ........................... 52

— Phillip Head Screws

⁄4"-20 x 2

⁄2" ...................4

— Hex Nuts

⁄4"-20 .........................................4

Inventory

This machine has been carefully packaged for safe

transportation. If you notice the machine has been

damaged during shipping, please contact your authorized

Shop Fox dealer immediately.

Unpacking

-12-

Model W1687 (For Machines Mfg. Since 9/11)

SETUP

Figure.5. Working clearances.

Machine.Placement

Weight.Load

Refer to the

Machine.Specific at ions for the

weight of your machine. Make sure that the

surface upon which the machine is placed will

bear the weight of the machine, additional

equipment that may be installed on the

machine, and the heaviest workpiece that will

be used. Additionally, consider the weight of

the operator and any dynamic loading that may

occur when operating the machine.

Space.Allocation

Consider the largest size of workpiece that

will be processed through this machine and

provide enough space around the machine

for adequate operator material handling or

the installation of auxiliary equipment. With

permanent installations, leave enough space

around the machine to open or remove doors/

covers as required by the maintenance and

service described in this manual.

See.below.for.

required.space.allocation.

Physical.Environment

The physical environment where your machine is

operated is important for safe operation and the

longevity of its components. For best results,

operate this machine in a dry environment

that is free from excessive moisture, hazardous

chemicals, airborne abrasives, or extreme

conditions. Extreme conditions for this type

of machinery are generally those where the

ambient temperature range exceeds 41°–104°F;

the relative humidity range exceeds 20–95%

(non-condensing); or the environment is subject

to vibration, shocks, or bumps.

Electrical.Installation

Place this machine near an existing power

source. Make sure all power cords are protected

from traffic, material handling, moisture,

chemicals, or other hazards. Make sure to leave

access to a means of disconnecting the power

source or engaging a lockout/tagout device.

Lighting

Lighting around the machine must be adequate

enough that operations can be performed

safely. Shadows, glare, or strobe effects that

may distract or impede the operator must be

eliminated.

Children. or. untrained. people.

may. be.seriously.injured.by.this.

machine..Only.install.in.an.access.

restric t ed.location.

⁄2"

-13-

Model W1687 (For Machines Mfg. Since 9/11)

SETUP

To.assemble.the.dust. collector,.do.these. steps:

1.. Place the base upside down on a clean, flat surface

(to avoid scratching the paint.)

2. Attach the casters to the base with (16)

⁄16"-8 x

⁄2"

flange bolts, as shown in Figure.6.

Assembly

Figure.6. Installing caster to base.

Figure.7. Installing caster to base.

x 16

x 4

3. Turn the base over, align the motor and impeller

with the mounting holes, then secure the assembly

with (4)

⁄16"-8 x

⁄2" flange bolts, as shown in Figure

7. The intake portion should be near the edge.

4. Place a rubber gasket around the impeller outlet

rim, as shown in Figure.8.

Figure.8. Positioning impeller outlet

gasket.

Gasket

-14-

Model W1687 (For Machines Mfg. Since 9/11)

SETUP

Figure.9. "Y" outlet installed.

5. Secure the metal "Y" outlet to the impeller outlet

with (8)

⁄16"-18 x

⁄2" flange bolts, as shown in

Figure.9.

"Y" Outlet

6. With assistance, place one of the rubber gaskets

around the rim of the intake on one of the

collectors, then secure the collector to the metal

“Y” outlet with (8)

⁄16"-18 x

⁄2" flange bolts (see

Figure.10).

Note: The collector attaches to each support

bracket. The inside of the collector is funnel shaped

and directs the air around in a cyclonic motion.

Figure.10. Collector installed.

Collector

"Y" Outlet

Gasket

Figure.11. Example of collectors installed.

7. Repeat Step.6 for the other collector. The assembly

should now look similar to Figure.11.

x 8

-15-

Model W1687 (For Machines Mfg. Since 9/11)

SETUP

8. Wrap a foam strip around the outside top rim of the

collector (see Figure.12).

Figure.12. Installing foam strip around top

of collector.

9. Trim any excess from foam strip so the ends come

together evenly, as shown in Figure.13.

10. Wrap a foam strip around the outside bottom rim

of the collector and trim the excess, as shown in

Figure.14.

Install the remaining foam strips on the other side.

Figure.14. Foam strip installed around

bottom of collector.

Narrow

Foam Strip

Figure.13. Ends of foam strip trimmed to

come together evenly.

Foam Strips

Ends Even

-16-

Model W1687 (For Machines Mfg. Since 9/11)

SETUP

Figure.17..Attaching the upper filter bag.

14. Hook the top loop of the upper filter bags (with Shop

Fox logo) over the upper bag supports, as shown in

Figure.17.

Figure.16. Mounting collector to brackets.

12. Place an upper bag support over a collector support

and secure it to the collector with (2)

⁄16"-18 x

⁄2"

flange bolts, as shown in Figure.16.

13. Repeat Step.12 for the other collector, collector

support and upper bag support.

Upper Bag Support

Collector

Support

Collector

x 4

Figure.15. Installing collector support.

11. Align each of the collector supports with the

mounting holes on the base, as shown in Figure.15,

then secure them in place with (4)

⁄16"-18 x

⁄2"

flange bolts.

Collector

Support

x 4

-17-

Model W1687 (For Machines Mfg. Since 9/11)

SETUP

15. Fasten the upper and lower bags to the collector

using the quick-release clamps, as shown in Figure.

18.

Note:.DO NOT force the clamp. If it will not close,

choose the next notch over, then clamp in place.

Clamp

Figure.18. Securing lower collection bag.

16. Insert the inlet over the impeller intake hole.

17. Secure the inlet in place with the Phillips head screw

(see Figure.19).

Figure.19. Inlet secured.

Power.C onnection

After you have completed all previous setup instructions

and circuit requirements, the machine is ready to be

connected to the power supply.

To prevent accidental damage to the power cord, make

sure it is kept away from potential damage sources at

all times—whether connected or not. Potential damage

sources include high traffic areas, sharp objects, heat

sources, harsh chemicals, water, damp areas, etc. To

avoid unexpected startups or property damage, use the

following steps whenever connecting or disconnecting the

machine.

Connecting.Power

1. Turn the machine power switch OFF.

2. Insert the power cord plug into a matching power

supply receptacle. The machine is now connected to

the power source.

Disconnecting.Power

1. Turn the machine power switch OFF.

2. Grasp the molded plug and pull it completely out of

the receptacle. Do not pull by the cord as this may

damage the wires inside.

Screw

-18-

Model W1687 (For Machines Mfg. Since 9/11)

SETUP

Once assembly is complete, test run your machine to

make sure it runs properly and is ready for regular

operation.

The test run consists of verifying the following: 1) The

motor powers up and runs correctly, and 2) the safety

disabling mechanism on the switch works correctly.

If, during the test run, you cannot easily locate the source

of an unusual noise or vibration, stop using the machine

immediately, then review Troubleshooting on Page.35.

If you still cannot remedy a problem, contact our Tech

Support at (360) 734-3482 for assistance.

To.test.run.the.machine,.do.these.steps:

1. Make sure you understand the safety instructions

at the beginning of the manual, and verify that the

machine is setup properly.

2. Ensure all tools and objects used during setup are

cleared away from the machine.

3. Connect the machine to the power source.

4. Verify that the machine is operating correctly by

turning the machine ON.

— When operating correctly, the machine runs

smoothly with little or no vibration or rubbing

noises.

— Investigate and correct strange or unusual noises

or vibrations before operating the machine further.

Always disconnect the machine from power when

investigating or correcting potential problems.

5. Turn the machine OFF.

6. Remove the switch disabling key (see Figure.20).

7. Try to start the machine with the paddle switch.

— If the machine does.not start, the switch disabling

feature is working as designed.

— If the machine does stars, immediately stop the

machine. The switch disabling feature is not

working correctly. Call Tech Support for help.

Test.Run

Figure.20. Removing switch key from

paddle switch.

Projectiles. thrown. from. the. machine.

could. cause. serious. eye. injury.. Wear.

safety. glasses. to. reduce. the. risk. of.

injury.

-19-

Model W1687 (For Machines Mfg. Since 9/11)

OPERATIONS

General

Basic.Operation

The Model W1687 can be operated as either a stationary

or a mobile unit. There are advantages and disadvantages

to both set-ups. The advantage of the mobile system is

eliminating the cost of many ducts and fittings. On the

other hand, the stationary system is more versatile and

convenient.

If using this machine as a central dust collector system,

put the dust collector in an out of the way location

such as a corner or separate room. The dust collector

is capable of collecting dust from up to four machines

running simultaneously. Shop Fox offers a complete line

of dust collection accessories for setting up a stationary

system.

Whatever system you choose, always make sure there

are no open flames or pilot lights in the same room as

the dust collector. There is a risk of explosion if dust is

dispersed into the air.

The instructions in this section are written with the

understanding that the operator has the necessary

knowledge and skills to operate this machine. If.at.any.

time.you.are.experiencing.difficulties.performing.any.

operation,.stop.using .the.machine!

If you are an inexperienced operator, we strongly

recommend that you read books or trade articles, or

seek training from an experienced dust collector operator

before performing any unfamiliar operations. Above.all,.

your.safety. should.come.first!

READ.and.understand.this.entire.instruc-

tion. manual. before. using. this. machine..

Serious. personal. injury. may. occur. if.

safety.and.operational.information.is.not.

understood. and. followed.. DO. NOT. risk.

your.safety.by.not.reading!

DO.NOT.put.hands.or.small.objects.near.

inlet.openings.during.operation..Objects.

sucked. into. the. inlet. will. meet. with.

the.impeller.blade..Failure.to.heed.this.

warning.could.result.in.property.damage.

or.personal.injury.

Operating the Model W1687 is simple and straightforward.

Turn the dust collector ON, then turn the machine ON.

When you are finished with the machine operation, turn

OFF the machine, then turn OFF the dust collector.

Blast gates can be used at the start of each branch line to

control the air flow from the woodworking machine to the

dust collector. If a machine is not being used, keep the

blast gate closed to maintain higher levels of efficiency

throughout the system.

Damage. to. your. eyes,. lungs,. and. ears.

could. result. from. using. this. machine.

without.proper.protective.gear..Always.

wear. safety. goggles,. a. respirator,. and.

hearing.protection.when.operating.this.

machine.

-20-

Model W1687 (For Machines Mfg. Since 9/11)

OPERATIONS

Figure.22. Example of plastic duct and

components.

You have many choices regarding main line and branch

line duct material. For best results, use metal duct for

the main line and branch lines, then use short lengths

of flexible hose to connect each machine to the branch

lines.

Plastic duct is also a popular material for home shops.

However, be aware that there is a fire or explosion hazard

if plastic duct material is used for dust collection without

being grounded against static electrical charge build-up.

This topic will be discussed later in this section. Another

problem with using plastic is that it is less efficient per

foot than metal.

Duct.Material

Ma chine.Storage

When the dust collector is not in use, unplug the

power cord from the power source. Place the cord away

from potential damage sources, such as high traffic areas,

sharp objects, heat sources, harsh chemicals, water, damp

areas, etc.

Plastic.Duct

The popularity of plastic duct is due to the fact that it

is an economical and readily available product. It is also

simple to assemble and easily sealed against air loss. The

primary disadvantage of plastic duct for dust collection is

the inherent danger of static electrical build-up.

If one dust collection bag fills faster than the other, adjust

the metal flap on the inside of the outlet, as shown in

Figure.21. Pushing the flap to one side or the other diverts

the airflow and equalizes the rate the bags fill with dust.

To.access.the.flap,.do.these.steps:

1. DISCONNECT MACHINE FROM POWER!

2. Release one of the clamps and remove an upper

filter bag.

3. Reach inside the outlet and adjust the flap.

4. Re-install the top bag with the clamp.

Outlet.Flap

Figure.21..Outlet flap for equalizing filling

of collection bags.

Outlet Flap

-21-

Model W1687 (For Machines Mfg. Since 9/11)

OPERATIONS

Metal.Duct

Advantages of metal duct is its conductivity, efficiency,

and that it does not contribute to static electrical charge

build-up. However, static charges are still produced when

dust particles strike other dust particles as they move

through the duct. Since metal duct is a conductor, it can

be grounded quite easily to dissipate any static electrical

charges.

There are a number of options when it comes to metal

duct, but metal duct that is specially manufactured

for dust collection is the best choice. When selecting

your metal duct, choose high quality metal duct with

smooth welded internal seams that will minimize airflow

resistance. This type of duct usually connects to other

ducts or elbows with a simple, self-sealing clamp, is very

quick and easy to assemble, and can be readily dismantled

and re-installed. This is especially important if you ever

need to change things around in your shop or add more

tools.

Avoid inferior metal duct that requires you to cut it to

length and snap it together. This type of duct is time

consuming to install because it requires you to seal all

the seams with silicone and screw the components on the

ends with sheet metal screws.

Figure.23..Examples of metal pipe and

components.

Figure.24. Example of flexible metal duct.

Figure.25. Example of flexible hose.

Flexible.Duct

Flexible hose is generally used for short runs, small shops

and at rigid duct-to-tool connections. There are many

different types of flex hose on the market today. These

are manufactured from materials such as polyethylene,

PVC, cloth hose dipped in rubber and even metal,

including steel and aluminum.

The superior choice here is metal flex hose that is

designed to be flexible, yet be as smooth as possible to

reduce static pressure loss.

There are also many kinds of pure plastic flexible hose,

such as non-perforated drainage type hose and dryer vent

hose. Drainage type hose, while being economical, does

not quite have the flexibility required for dust collection.

The inside of the duct is also deeply corrugated and

can increase the static pressure loss by as much as 50%

over smooth wall duct. Dryer vent hose, while being

completely flexible, is non-resistant to abrasion and has

a tendency to collapse in a negative pressure system.

We DO NOT recommend using dryer vent hose in your

dust collection system. If using flex-hose, choose one

of the many types that are designed specifically for the

movement of solid particles, i.e. dust, grains, and plastics.

-22-

Model W1687 (For Machines Mfg. Since 9/11)

OPERATIONS

Dust

Collector

Figure.26. Basic sketch of shop layout.

System.Design

Decide.Who.Will.Design

For most small-to-medium sized shops, you can design and

build the dust collection system yourself without hiring

engineers or consultants. We have included some basic

information here to get you started on a basic design.

If you have a large shop or end up designing a

complicated system, then we recommend additional

research beyond this manual, or that you seek the help of

an expert.

Sketch.Your.Shop.Layout

When designing a successful dust collection system,

planning is the most important step. In this step, you

must sketch a basic layout of your shop, including space

requirements of different machines. Your sketch only

needs the basic details of the shop layout, similar to

the following figure, including all your current/planned

machines and your planned placement of the dust

colle ctor.

Main

Line Duct

Branch

Line

Ducts

GOOD

Dust

Collector

Figure.27. Efficient duct layout.

BAD

Dust

Collector

Figure.28. Inefficient duct layout.

Sketch.a.Basic.Duct.Layout

For the next step, sketch how you will connect your

machines to the dust collector. Consider these general

guidelines for an efficient system:

1. Machines that produce the most saw dust should be

placed nearest to the dust collector (i.e. planers and

sanders).

2. Ideally, you should design the duct system to have

the shortest possible main line and secondary branch

ducts. See the following figures for ideas of efficient

versus inefficient duct layouts.

3. Directional changes should be kept to a minimum.

The more directional change fittings you use directly

increases the overall resistance to airflow.

4. Gradual directional changes are more efficient than

sudden directional changes (i.e. use the largest

corner radius possible when changing hose or pipe

direction).

5. Each individual branch line should have a blast gate

immediately after the branch to control suction from

one machine to another.

6. The simpler the system, the more efficient and less

costly it will be.

-23-

Model W1687 (For Machines Mfg. Since 9/11)

OPERATIONS

Determine.Required.CFMs

Since each machine produces a different amount of

sawdust, the requirements for the minimum amount of

CFM to move that sawdust is unique to the machine (for

example, a planer produces more sawdust than a table

saw). Knowing this required CFM is important to gauging

which size of duct to use.

Refer to the provided table for a close estimation of

the airflow each machine requires. Keep in mind that

machines that generate the most sawdust should be

placed closest to the dust collector. If the machine has

multiple dust ports, the total CFM required is the sum of

all ports.

Machine.

Dust.Port.Size

Approximate.

Required.CFM

2" 98

2.5" 150

3" 220

4" 395

5" 614

6" 884

Figure.29..Approximate required airflow

for machines, based on dust port size.

If the machine doesn't have a built in dust port, use the

following table to determine which size of dust port to

install on your machine.

Figure.30. Dust port size and quantity per

average machine.

Machine Average Dust Port Size

Table Saw....................................4"

Miter/Radial-Arm Saw ...................... 2"

Jointer (6" and smaller) ...................4"

Jointer (8"-12") .............................. 5"

Thickness Planer (13" and smaller) ......4"

Thickness Planer (14"-20") ................. 6"

Shaper .......................................4"

Router (mounted to table) ................2"

Bandsaw .....................................4"

Lathe ......................................... 4"

Disc Sander (12" and smaller) .............2"

Disc Sander (13-18") ........................4"

Belt Sander (6" and smaller) ..............2"

Belt Sander (7"-9") .........................3"

Edge Sander (6" x 80" and smaller) ......4"

Edge Sander (6" x 80" and larger) ........5"

Drum Sander (24" and smaller) ...... 2 x 4"

Drum Sander (24" and larger) ....... 4 x 4"

Widebelt Sander (18" and smaller) .......5"

Widebelt Sander (24"-37" 1 head) ... 2 x 6"

Widebelt Sander (24"-51" 2x head) .. 5 x 4"

Write the required CFM for each machine on your sketch,

as shown in the following figure.

395

614

790395

220

Table Saw

Planer/

Moulder

Miter

Saw

Jointer

Sander

PlanerShaper

Dust

Collector

Figure.31. CFM requirements labeled.

-24-

Model W1687 (For Machines Mfg. Since 9/11)

OPERATIONS

Determining.Main.Line.Duct.Size

The general rule of thumb for a main line duct is that the

velocity of the airflow must not fall below 3500 FPM.

For small/medium sized shops, using the inlet size of the

dust collector as the main line duct size will usually keep

the air velocity above 3500 FPM and, depending on your

system, will allow you to keep multiple branches open at

one time.

Mark your drawing, as shown in the following figure, but

using the inlet size for your dust collector as the main

line.

Determining.Branch.Line.Duct.Size

The general rule of thumb for a branch line duct is that

the velocity of the airflow must not fall below 4000 FPM.

For small/medium sized shops, using the dust port size

from the machine as the branch line duct size will achieve

the correct velocity in most applications. However, if the

dust port on the machine is smaller than 4", make the

branch line 4" and neck the line right before the dust

port.

Note: Systems with powerful dust collectors work better

if multiple blast gates are left open. This also allows you

to run two machines at once. Experiment with different

combinations of blast gates open/closed to find the best

results for your system.

Write your determined branch line sizes on your drawing,

as shown in the following figure.

If two machines will connect to the same branch line and

both will operate at the same time, then add the required

CFM for each machine together and find the closest

total CFM in the provided table to determine the correct

branch size.

If both machines will never run at the same time,

reference the machine with the biggest dust port in the

provided table and add blast gates after the Y-branch to

open/close the line to each machine.

395

614

790395

220

5" 6" 7"

Table Saw

Planer/

Moulder

Miter

Saw

Jointer Sander

PlanerShaper

Dust

Collector

Figure.32. Main line size labeled on

sketch.

395

614

790

395

220

4" 6"

4" 4" 5"

5" 6" 7"

Table Saw

Miter

Saw

Jointer Sander

PlanerShaper

Planer/

Moulder

Dust

Collector

Figure.33. Branch line sizes labeled on

sketch.

Figure.34..Sizing chart for multiple

machines on the same branch line.

Total. CFM Branch.Line.Size

600 5"

700 5"

800 6"

1000 6"

1200 7"

1400 8"

1600 8"

-25-

Model W1687 (For Machines Mfg. Since 9/11)

OPERATIONS

Planning.Drop.Downs

Plan the drop downs for each machine, using blast gates

wherever possible to control airflow.

To Planer

Blast Gate

Flex Pipe

Rigid Pipe

(Main Line)

Elbow

Clamp

Y Branch

Figure.36. Drop down setup.

Calculating.Duct.Resistance

Adding duct work, elbows, branches and any other

components to a duct line increases airflow resistance

(static pressure loss). This resistance can be minimized by

using rigid (smooth) pipe and gradual curves, as opposed

to flexible pipe and 90˚ elbows.

To help you think about this resistance, imagine riding a

bicycle in a tunnel that is an exact replica of your duct

work. If the inside of the tunnel is very bumpy (flexible

pipe) and has a lot of sharp turns (90˚ elbows), it will take

a lot more effort to travel from one end to the other.

The purpose of calculating the resistance is to determine

if it is low enough from the machine to the dust collector

to meet the given CFM requirement for the machine. Use

the provided tables to calculate the resistance of duct

work.

In most small/medium shops it is only necessary to

calculate the line with the longest duct length or the

most fittings (operating under the assumption that if the

line with the highest resistance works, the others will be

fine).

To.calculate.the.static.pressure.of.any.given.line.in.the.

system,.do.these.steps:

1. Make a list of each size duct in the line, including

the length, and multiply those numbers by the static

pressure value given in the upper chart.

2. List each type of elbow or branch and multiply the

quantity (if more than one) by the static pressure

loss given in the lower chart.

3. Add the additional factors from the table below to

your list.

Duct.

Dia.

Approximate.

Static.Pressure.

Loss.Per.Foot.of.

Rigid.Pipe

Approximate.

Static.Pressure.

Loss.Per.Foot.

of.Flex.Pipe

Main

Lines

at 3500

FPM

Branch

Lines

4000

FPM

Main

Lines

3500

FPM

Branch

Lines

4000

FPM

2" .091 .12 2 .35 .453

2.5" .08 .10 7 .306 .397

3" .071 .094 .271 .352

4" .057 .075 .215 .28

5" .046 .059 .17 2 .225

6" .037 .047 .136 .18

7" .029 .036 .10 6 .141

8" .023 .027 .08 .10 8

9" .017 .019 .057 .079

Figure.38..Lower static pressure loss

chart.

Fittin g.

Dia.

90˚.

Elbow

45˚.

Elbow

45˚. .

Wye(Y)

90˚.

Wye(Y)

.47 .235 .282 .188

4" .45 .225 .375 .225

5" .531 .266 .354 .236

6" .564 .282 .329 .235

7" .468 .234 .324 .216

8" .405 .203 .297 .189

Figure.37..Upper static pressure loss

chart.

Additional.Factors Static.Pressure

Seasoned Dust Collection Filter 5"

Entry Loss at Large Machine Hood 2"

Figure.35..Additional factors affecting static pressure.

-26-

Model W1687 (For Machines Mfg. Since 9/11)

OPERATIONS

4. Total your list, as shown in the following example

to come up with your overall static pressure loss

number for that line.

Note: Always account for a seasoned filter, so you

don't end up with a system that only works well

when the filter is clean.

. Note: When calculating static pressure loss to

determine if multiple lines can be left open at the

same time, only include the main line numbers

once.

5. Compare the total static pressure loss for that line

to the maximum static pressure loss found on the

data sheet for your machine (located toward the

front of the manual).

— If the CFM for your static pressure loss is above

the requirement of the machine, then the line will

most likely be successful. Congratulations! You've

just designed your own dust system. Compile a

list of materials and refer to Accessories to start

buying the components necessary to make your

system a reality.

— If the CFM for your static pressure loss is below

the requirement of the machine, then that line

will not effectively collect the dust. You must then

modify some of the factors in that line to reduce

the static pressure loss. Some of the ways to do

this include: 1) Installing larger duct, 2) reducing

amount of flexible duct used, 3) increasing

machine dust port size, 4) moving machine closer

to dust collector to eliminate duct length, and 5)

reducing 90˚ elbows or replacing them with 45˚

elbows.

Main Line

6" Rigid Pipe (.037) at 20' ........ 0.740

Branch Line

4" Rigid Pipe (.075) at 10' ........ 0.750

4" Flex Pipe (.28) at 5' ........ 1.400

Elbows/Branches

6" 45˚ Y-Branch ................ 0.329

4" 45˚ Elbow ........................ 0.225

Additional Factors

Seasoned Filter ................ 1.000

Total Static Pressure Loss 4.444

Figure.39. Totaling static pressure

numbers.

Example.Materials.List

After the system is designed, create a materials list of

all the items you will need to build your dust collection

sytem. This will make it easy when it comes time to

purchase the materials.

The following is an example of some items that might

be needed. Refer to Accessories for dust collection

components available through your Shop Fox dealer.

De scription Quantity

6" Rigid Pipe at 20' 4

4" Rigid Pipe at 10' 2

4" Flex Hose at 5' 6

6" 45° Y-Branch 6

4" 45° Elbow 6

-27-

Model W1687 (For Machines Mfg. Since 9/11)

OPERATIONS

Figure.41. Ground jumper wire when using

plastic blast gates and metal duct.

Figure.40. Flex-hose grounded to

machine.

System .Grounding

Since plastic hose is abundant, relatively inexpensive,

easily assembled and air tight, it is a very popular

material for conveying dust from woodworking machines

to the dust collector. We recommend using flexible hose

(flex-hose) to connect the woodworking machine to the

dust collector. However, plastic flex-hose and plastic duct

are an insulator, and dust particles moving against the

walls of the plastic duct create a static electrical build

up. This charge will build until it discharges to a ground.

If a grounding medium is not available to prevent static

electrical build up, the electrical charge will arc to the

nearest grounded source. This electrical discharge may

cause an explosion and subsequent fire inside the system.

To protect against static electrical build up inside a non-

conducting duct, a bare copper wire should be placed

inside the duct along its length and grounded to the dust

collector. You must also confirm that the dust collector

is continuously grounded through the electrical circuit to

the electric service panel.

If you connect the dust collector to more than one

machine by way of a non-conducting branching duct

system and blast gates, the system must still be grounded

as mentioned above. We recommend inserting a

continuous bare copper ground wire (see Figure.40) inside

the entire duct system and attaching the wire to each

grounded woodworking machine and dust collector.

Be sure that you extend the bare copper wire down all

branches of the system. Do not forget to connect the

wires to each other with wire nuts when two branches

meet at a “Y” or “T” connection.

Ensure that the entire system is grounded. If using plastic

blast gates to direct air flow, the grounding wire must

be jumped (see Figure.41) around the blast gate without

interruption to the grounding system.

We also recommend wrapping the outside of all plastic

ducts with bare copper wire to ground the outside of the

system against static electrical build up. Wire connections

at Y's and T's should be made with wire nuts.

Attach the bare ground wire to each stationary

woodworking machine and attach to the dust collector

frame with a ground screw, as shown in Figure.40.

Ensure that each machine is continuously grounded to the

grounding terminal in your electric service panel.

Always.guard.against.static.electrical.

build.up. by.grounding.all.dust.

collect ion.lines.

Plastic

Blast

Gate

Copper

Ground Wire

Metal Duct

Ground Screw

External

Ground Wire

Flex

Hose

Internal

Ground

Wire

-28-

Model W1687 (For Machines Mfg. Since 9/11)

OPERATIONS

Dust.Collector.Accessories

The following dust collector accessories may be available through your local Woodstock International

Inc. Dealer. If you do not have a dealer in your area, these products are also available through online

dealers. Please call or e-mail Woodstock International Inc. Customer Service to get a current listing of

dealers at: 1-800-840-8420 or at sales@woodstockint.com.

The Model.W1053.Grounding.Kit provides everything you need to

ground a dust collection system, including directions for installation.

A large system may need more than one kit, so keep plenty of these

on hand. This safety accessory is essential to any complete dust

collection assortment.

Blast.Gates are available in both black ABS plastic and aluminum.

Plastic blast gates are economically priced, have a textured surface

and an easy sliding gate action. For those customers who prefer

metal, our top quality aluminum blast gates feature a cast aluminum

body with steel gate and locking knob. The following types and mod-

els are available:

The Model.W1055.Dust.Collection.Accessor ies.Kit.#2 provides

the necessary hoses, clamps, hoods and fittings to connect two

woodworking machines to a dust collector. Air flow to each machine

is controlled by a blast gate. Kit comes complete with comprehensive

instructions and can be expanded even further using our other dust

collection accessories (list enclosed in each box).

Kit.includes:

• (2) 4" Blast gates (W1007)

• (2) 4" x 10' Hose (W1031)

• (1) Table saw dust hood (W1004)

• (1) Universal dust hood (W1010)

• (1) 4" Y-fitting (W1015)

• (10) 4" Wire hose clamps (W1317)

• Shipping weight: 15 lbs. 14 oz.

• Package size: 24" x 24" x 12"

Y-Fittings. are used to attach branch lines to service more than

one machine. This design provides increased lateral air flow and

efficiency over other types of fittings.

W1014: 3" Outer Diameter

W1015: 4" Outer Diameter

Black.ABS.Plastic.Blast.Gates

W1006 3" Outer Diameter

W1007 4" Outer Diameter

W1008 5" Outer Diameter

W1009 6" Outer Diameter

Aluminum.Blast.Gates

W1141 3" Outer Diameter

W1142 4" Outer Diameter

W1141

W1006

-29-

Model W1687 (For Machines Mfg. Since 9/11)

OPERATIONS

The Model. W1039.Universal.Adapter. provides a multitude of dust

collection reducing options. Simply cut away unneeded steps with a

hacksaw. Outside diameter step sizes include 1", 2", 2

⁄2", 3", 4", 5"

and 6".

Splices.are used to connect full sections of hose for longer runs or to

utilize short sections.

W1018: 3" Outer Diameter

W1019: 4" Outer Diameter

Reducers provide a step down from a larger main line to smaller

branch lines. This step-down increases air velocity near the machine

where it's needed most. These three size reductions will handle most

system needs.

W1020: 3" x 2" Outer Diameter

W1011: 4" x 3" Outer Diameter

W1037: 5" x 4" Outer Diameter

T-fittings provide the option of adding branches to a system to service

each machine in a shop. T's are very helpful when space or design

constraints prohibit the use of Y's.

W1012: 3" Outer Diameter

W1013: 4" Outer Diameter.

Woodstock International hoses are ideally suited for dust removal

because of their strength, durability and flexibility. Available in the

most requested sizes and priced to move! The following types and

models are available:

Wire-Reinforced.

Clear.Hose.

W1034 4" x 10'

W1035 5" x 10'

W1036 6" x 10'

D3887 7" x 3'

D3888 7" x 10'

D3889 8" x 3'

D3890 8" x 10'

D3891 9" x 2'

D3892 9" x 10'

Clear.Dust.

Collection.Hose

W2026 2" x 10'

W2027 2

⁄2" x 10'

W2028 3" x 10'

W2029 3" x 20'

W2031 4" x 10'

W2032 4" x 20'

W2033 5" x 10'

Black.Dust.

Collection.Hose

W1026 2" x 10'

W1027 2

⁄2" x 10'

W1028 3" x 10'

W1029 3" x 20'

W1030 3" x 50'

W1031 4" x 10'

W1032 4" x 20'

W1033 5" x 10'

W2026

W1035

W1033

W1029

W1031

W1026

-30-

Model W1687 (For Machines Mfg. Since 9/11)

OPERATIONS

The Model. W1690. Deluxe. Ceiling. Mounted. 3-Speed. Air. Cleaner..

has a convenient remote control and features a three-speed motor,

automatic shutuoff timer, and hangs easily from the workshiop

ceiling.

Model.W1746.Fine.Air.Filter.features a three-speed fan, automatic

shut-off and 0.3 micron filter. This Fine Air Filter circulates shop air

and captures the finest dust that otherwise stays suspended. Even

with an efficient dust collector, if other machines are making dust,

you need the Fine Air Filter. Some of the typical particles that the

filter will remove are smoke, dust mites, pollen, mold spores, and

general airborne debris.

Model. W1050. Dust. Collection. Basics. Handbook. carefully guides

you through setting up a quality dust collection system in your shop.

Includes an easy-to-follow walk-through on designing the optimum

dust collection system, and practical tips for minimizing cost and

maximizing performance. A must have for beginners! 64-pages.

Model. W1049. Large. Dust. Collection. Separator. is. designed to fit

securely on top of a standard 30-gallon metal trash can. This molded

ABS fitting is engineered to use cyclonic action to drop out larger

particles from the dust flow. The fitting features molded inlets and

outlets which can be easily connected to standard systems using 4"

flexible hose. You'll be amazed at how well it works! Metal trash can

must be used for grounding purposes. Fits cans with 20" - 21" diameter

opening.

-31-

Model W1687 (For Machines Mfg. Since 9/11)

MAINTENANCE

Lubrication

Since all bearings are shielded and permanently

lubricated, simply leave them alone until they need to be

replaced. Do not lubricate them.

Regular periodic maintenance on your machine will

ensure its optimum performance. Make a habit of

inspecting your machine each time you use it.

Check.for.the.following.conditions.and.repair.or.

replace.when.necessary:

• Loose mounting bolts.

• Worn switch.

• Worn or damaged cords and plugs.

• Almost full collection bag.

• Any other unsafe condition.

General

MAKE. SURE. that. your. machine. is.

unplugged.during.all.maintenance. pro-

cedures!.If.this.warning.is.ignored,.seri-

ous.personal.injury.may.occur.

Cleani ng.Bags

Always empty the collection bags on a regular basis.

Emptying the collection bags allows the machine to oper-

ate at a much higher level of efficiency.

Always wear the appropriate respirator or dust mask and

safety glasses when emptying the collection bags. Small

dust particles can escape the bags during emptying, caus-

ing them to become airborne and easily inhaled. This

microscopic airborne dust is extremely unhealthy to

breathe and can cause serious health problems.

While the Model W1687 excels at collecting the majority

of wood dust produced by your machines, it is not an air

filter; therefore, we strongly recommend the supplemen-

tal aid of a shop air filter such as the Model W1746 or

W1690 (see Accessories on Page. 28). Air filters are

designed to collect the smaller dust particles in the air

that escape from the dust collector bags.

Always wear a respirator and safety

glasses when emptying dust collection

bags on the dust collector. Sawdust may

cause allergic reactions or respiratory

problems.

-32-

Model W1687 (For Machines Mfg. Since 9/11)

MAINTENANCE

The lower bags should be emptied when they become

⁄3

⁄4 full.

To.empty.the.dust.collection.bags,.do.these.steps:

1.. DISCONNECT MACHINE FROM POWER!

2.. Make sure you are wearing safety glasses and a

respirator.

3.. Release the quick release clamp securing each

collection bag, then remove the bags from the

collector, as shown in Figure.42.

4. Place a garbage bag over each bag, invert the bag,

and shake the dust out.

5. Dispose of the dust and re-install the bags with the

clamps.

Re placing.Bags

Figure.42. Replacing lower bag.

-33-

Model W1687 (For Machines Mfg. Since 9/11)

SERVICE

This section covers the most common service adjustments or procedures that may need to be made

during the life of your machine.

If you require additional machine service not included in this section, please contact Woodstock

International Technical Support at (360) 734-3482 or send e-mail to: tech-suppo rt@shopfox.biz.

General

These pages are current at the time of printing. However, in the spirit of improvement, we may make

changes to future machines. Study this diagram carefully. If you notice differences between your machine

and the wiring diagrams that follow, call our Technical Support at (360) 734-3482.

SHOCK HAZARD.

Working on wiring that is

connected to a power source is extremely

dangerous. Touching electrified parts will

result in personal injury including but not

limited to severe burns, electrocution,

or death. Disconnect the power from

the machine before servicing electrical

components!

QUALIFIED ELECTRICIAN

. Due to the inherent

hazards of electricity, only a qualified

electrician should perform wiring tasks on this

machine. If you are not a qualified electrician,

get help from one before attempting any kind

of wiring job.

WIRE CONNECTIONS.

All connections must be

tight to prevent wires from loosening during

machine operation. Double-check all wires

disconnected or connected during any wiring

task to ensure tight connections.

WIRE/COMPONENT DAMAGE

. Damaged wires

or components increase the risk of serious

personal injury, fire, or machine damage.

If you notice that any wires or components

are damaged while performing a wiring task,

replace those wires or components before

completing the task.

MOTOR WIRING

. The motor wiring shown in these

diagrams is current at the time of printing,

but it may not match your machine. Always

use the wiring diagram inside the motor

junction box.

MODIFICATIONS. Using aftermarket parts or

modifying the wiring beyond what is shown

in the diagram may lead to unpredictable

results, including serious injury or fire.

CAPACITORS/INVERTERS. Some capacitors and

power inverters store an electrical charge for

up to five minutes after being disconnected

from the power source. To avoid being

shocked, wait at least this long before working

on these components.

ELECTRICAL REQUIREMENTS. You MUST follow

the electrical requirements at the beginning

of this manual when connecting your machine

to a power source.

EXPERIENCING DIFFICULTIES. If you are

experiencing difficulties understanding the

information included in this section, contact

our Technical Support at (360) 734-3482.

Electrical.Safety.Instructions

-34-

Model W1687 (For Machines Mfg. Since 9/11)

SERVICE

STOP

Read

Page 33

Before

Wiring

MOTOR

Ground

PADDLE SWITCH

(viewed from behind)

Run

Capacitor

40MFD

300VAC

Start

Capacitor

500MFD

125VAC

Hot

Ground

6-20 Plug

240

VAC

Wiring.Diagram

Figure.44. Junction box and start

capacitor.

Figure.43. Switch.

The photos and diagrams

included in this section are

best viewed in color. You

can view these pages in

color at www.shopfox.biz.

BLACK

WHITE

GREEN

RED

BLUE

BROWN

GRAY

ORANGE

YELLOW

GREEN

PURPLE

PINK

LIGHT

BLUE

WHITE

TUR-

QUOISE

WIRING DIAGRAM COLOR KEY

-35-

Model W1687 (For Machines Mfg. Since 9/11)

SERVICE

Troubleshooting

This section covers the most common problems and corrections with this type of

machine. WARNING!.DO.NOT.make.any.adjustments.until.power.is.disconnected.and.

moving.parts.have.come.to.a.complete.stop!

PROBLEM POSSIBLE.CAUSE CORRECTIVE.ACTION

Machine does not start or

a breaker trips.

1. Switch disabling key removed.

2. Power supply switched OFF or is at

fault.

3. Wall fuse/circuit breaker is blown/

tripped.

4. Wiring is open/has high resistance.

5. Motor ON button or ON/OFF switch

is at fault.

6. Motor is at fault.

1. Install switch disabling key.

2. Ensure power supply is switched on; ensure power

supply has the correct voltage.

3. Ensure circuit size is suitable for this

machine; replace weak breaker.

4. Check for broken wires or disconnected/corroded

connections, and repair/replace as necessary.

5. Replace faulty ON button or ON/OFF switch.

6. Test/repair/replace.

Machine has vibration or

noisy operation.

1. Motor, motor mount, or other

mounting component is loose or

broken.

2. Motor fan is rubbing on fan cover.

3. Impeller is loose or damaged and

unbalanced.

4. Motor bearings are at fault.

1. Retighten. Use thread locking fluid if necessary.

Replace stripped fasteners or damaged components

if necessary.

2. Replace dented fan cover; replace loose/damaged

fan.

3. Disconnect dust collector from power, and inspect

the impeller for dents, bends, loose fins. Replace

the motor and impeller as a set if the motor shaft

and the impeller hub are damaged.

4. Test by rotating shaft; rotational grinding/loose

shaft requires bearing replacement.

Dust collector does not

adequately collect dust or

chips; poor performance.

1. Dust collection bags are full.

2. Filter is dirty.

3. Restriction in duct line.

4. Dust collector is too far away, or

there are too many sharp bends in

the ducting.

5. Lumber is wet and dust not

flowing through ducting smoothly.

6. Leaks in ducting or too many open

ports.

7. Not enough open branch lines,

causing a velocity drop in the main

line.

8. Ducting or machine dust ports are

incorrectly sized.

9. The machine dust collection

design is inadequate.

10. The dust collector is too small

for the dust collection system, or

ducting layout design inadequate.

1. Empty collection bags.

2. Clean filter.

3. Remove restriction in the duct line. A plumbing

snake may be necessary.

4. Relocate the dust collector closer to the point of

suction, and rework ducting without sharp bends.

Refer to System Design, beginning on Page 22.

5. Process lumber with less than 20% moisture

content.

6. Rework the ducting to eliminate all leaks. Close

dust ports for lines not being used.

7. Open 1 or 2 more blast gates to different branch

lines to allow the velocity in the main line to

increase.

8. Re-install correctly sized ducts and fittings. Refer

to System Design beginning on Page 22 for more

solutions.

9. Use a dust collection nozzle on a stand.

10. Install a larger dust collector to power your dust

collection system.

Sawdust being blown into

the air from the dust

collec tor.

1. Duct clamps or dust collection

bags are not properly clamped and

secured.

2. Bag clamps are loose or damaged.

1. Re-secure ducts and dust collection bag, making

sure duct and bag clamps are tight and completely

over the ducts and bags.

2. Retighten bag clamps.

-36-

Model W1687 (For Machines Mfg. Since 9/11)

PARTS

4V2

13V2

19V3

20V2

25V2

26V2

26V2-1

26V2-2

26V2-3

26V2-4

26V2-5

26V2-6

26V2-7

26V2-8

26V2-9

26V2-10

36V2

37V2

38V2

PARTS

Main.Breakdown

-37-

Model W1687 (For Machines Mfg. Since 9/11)

PARTS

Main.Parts.List

REF PART # DESCRIPTION REF PART # DESCRIPTION

1 X1687001 RING GASKET 26V2-4 X1687026V2-4 R CAPACITOR 40M 300V V2.09.11

2 X1687002 4-WAY INLET 26V2-5 X1687026V2-5 CAPACITOR COVER V2.09.11

3 XPK28M KEY 7 X 7 X 29 26V2-6 X1687026V2-6 JUNCTION BOX V2.09.11

4V2 X1687004V2 POWER CORD 14G X 3W 6' 6-20 V2.09.11 26V2-7 X1687026V2-7 CENTRIFUGAL SWITCH 3450 V2.09.11

5 X1687005 INLET CAP 26V2-8 X1687026V2-8 CONTACT PLATE V2.09.11

6 XPWR1012 WRENCH 10 X 12MM OPEN-END 26V2-9 X1687026V2-9 FRONT MOTOR BEARING

7 XPAW05M WRENCH HEX 5MM 26V2-10 X1687026V2-10 REAR MOTOR BEARING

9 XPS06 PHLP HD SCR 10-24 X 3/8 27 XPN02 HEX NUT 5/16-18

11 X1687011 CASTER 28 X1687028 METAL Y OUTLET

12 XPFB01 FLANGE BOLT 5/16-18 X 1/2 29 X1687029 LEFT COLLECTOR

13V2 X1687013V2 BASE PLATE RECTANGLE V2.11.09 30 D1796 LOWER BAG

14 XPS06 PHLP HD SCR 10-24 X 3/8 31 X1687031 COLLECTOR SUPPORT

15 X1687015 INLET COVER 32 X1687032 RIGHT COLLECTOR

16 X1687016 CAP SCREW M6-1 X 19 LH 33 X1687033 SQUARE GASKET

18 X1687018 IMPELLER WASHER 34 X1687034 UPPER BAG SUPPORT

19V3 X1687019V3 IMPELLER 12-3/4" ALUM V3.09.11 35 D1795 UPPER BAG

20V2 X1687020V2 COLLECTOR BODY RECTANGLE V2.11.09 36V2 X1687036V2 MACHINE ID LABEL CSA V2.09.11

21 XPW07 FLAT WASHER 5/16 37V2 XLABEL-08 READ MANUAL LABEL V2.09.11

23 XPFB01 FLANGE BOLT 5/16-18 X 1/2 38V2 XLABEL-06 GLASSES-RESPIRATOR LABEL V2.09.11

24 XPB03 HEX BOLT 5/16-18 X 1 39 X1687039 AMPUTATION HAZARD LABEL

25V2 D2751 PADDLE SWITCH V2.04.12 40 XPLOGO2 SHOP FOX NAMEPLATE-MEDIUM

26V2 X1687026V2 MOTOR 3HP 240V 1-PH V2.09.11 41 X1687041 MANIFOLD NOTICE LABEL

26V2-1 X1687026V2-1 S CAPACITOR 500M 125V V2.09.11 43 X1687043 QUICK RELEASE CLAMP STEEL

26V2-2 X1687026V2-2 MOTOR FAN V2.09.11 46 X-LABEL04 ELECTRICITY LABEL

26V2-3 X1687026V2-3 MOTOR FAN COVER V2.09.11 48 X1687048 FOAM STRIP 4 X 20MM

-38-

Model W1687 (For Machines Mfg. Since 9/11)

PARTS

Label.Placement

36V2

37V2

38V2

REF PART # DESCRIPTION REF PART # DESCRIPTION

36V2 X1687036V2 MACHINE ID LABEL CSA V2.09.11 40 XPLOGO2 SHOP FOX NAMEPLATE-MEDIUM

37V2 XLABEL-98 READ MANUAL LABEL V2.09.11 41 X1687041 MANIFOLD NOTICE LABEL

38V2 XLABEL-06 GLASSES-RESPIRATOR LABEL V2.09.11 46 X-LABEL04 ELECTRICITY LABEL

39 X1687039 AMPUTATION HAZARD LABEL 47 XPPAINT-1 SHOP FOX WHITE TOUCH-UP PAINT

Safety.labels.warn.about.machine.hazards.and.how.to.prevent.serious.personal.injury..The.owner.

of.this.machine.MUST.maintain.the.original.location.and.readability.of.all.labels.on.this.machine..

If.any.label.is.removed.or.becomes.unreadable,.REPLACE.that.label.before.allowing.machine.to.be.

operated.again..Contact.us.at.(360).734-3482.or.www.shopfoxtools.com.to.order.new.labels..

Model W1687 (For Machines Mfg. Since 9/11)

tape along edges--please do not staple

Fold along dotted lIne

Woodstock international inc.

p.o. box 2309

bellingham, Wa 98227-2309

place

stamp

Here

WARRANTY

Woodstock International, Inc. warrants all Shop Fox machinery to be free of defects from workmanship

and materials for a period of two years from the date of original purchase by the original owner.

This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence or

accidents, lack of maintenance, or reimbursement of third party expenses incurred.

Woodstock International, Inc. will repair, replace, or arrange for a dealer refund at its expense and

at its option, the Shop Fox machine or machine part, which in proper and intended use has proven to

be defective, provided that the original owner returns the product prepaid to an authorized warranty

or repair facility as designated by our Bellingham, Washington office with proof of their purchase of

the product within two years, and provides Woodstock International, Inc. reasonable opportunity to

verify the alleged defect through inspection. If it is determined there is no defect, or that the defect

resulted from causes not within the scope of Woodstock International Inc.'s warranty, then the original

owner must bear the cost of storing and returning the product.

This is Woodstock International, Inc.’s sole written warranty and any and all warranties that may be

implied by law, including any merchantability or fitness, for any particular purpose, are hereby limited

to the duration of this written warranty. We do not warrant that Shop Fox machinery complies with

the provisions of any law, acts or electrical codes. We do not reimburse for third party repairs. In no

event shall Woodstock International, Inc.’s liability under this limited warranty exceed the purchase

price paid for the product, and any legal actions brought against Woodstock International, Inc. shall be

tried in the State of Washington, County of Whatcom. We shall in no event be liable for death, injuries

to persons or property or for incidental, contingent, special or consequential damages arising from the

use of our products.

Every effort has been made to ensure that all Shop Fox machinery meets high quality and durability

standards. We reserve the right to change specifications at any time because of our commitment to

continuously improve the quality of our products.

WARRANTY

High Quality Machines and Tools

Woodstock International, Inc. carries thousands of products designed

to meet the needs of today's woodworkers and metalworkers.

Ask your dealer about these fine products:

Shop Fox W1687 Dust Collector - 3 HP, 2830 CFM, 4in. Inlets

Product's Documents

Product Manual

Specifications

Shop Fox W1687 Questions and Answers

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