POWER TOOL SAFETY
WARNING: Read all safety warnings and
instructions. Failure to follow the warnings and
instructions may result in electric shock, fire
and/or serious injury.
Save all warnings and instructions for future
reference.
Work area safety
Keep work area clean and well lit. Cluttered or
dark areas invite accidents.
Do not operate power tools in explosive
atmospheres, such as in the presence of
flammable liquids, gases or dust. Power tools
create sparks which may ignite the dust or
fumes.
Keep children and bystanders away while
operating a power tool. Distractions can cause
you to lose control.
Electrical safety
Power tool plugs must match the outlet. Never
modify the plug in any way.
Do not expose power tools to rain or wet
conditions. Water entering a power tool will
increase the risk of electric shock.
Personal safety
Stay alert, watch what you are doing and use
common sense when operating a power tool.
Do not use a power tool while you are tired or
under the influence of drugs, alcohol or
medication. A moment of inattention while
operating power tools may result in serious
personal injury.
Use personal protective equipment. Always
wear eye protection.
Prevent unintentional starting. Ensure the
switch is in the off-position before installing
the battery pack, picking up or carrying the
tool. Carrying power tools with your finger on
the switch or energising power tools that have
the switch on invites accidents.
Do not overreach. Keep proper footing and
balance at all times. This enables better control
of the power tool in unexpected situations.
Dress properly. Do not wear loose clothing or
jewelry. Keep your hair, clothing and gloves
away from moving parts. Loose clothes, jewelry
or long hair can be caught in moving parts.
Power tool use and care
Do not force the power tool. Use the correct
power tool for your application. The correct
power tool will do the job better and safer at
the rate for which it was designed.
Do not use the power tool if the switch does
not turn it on and off. Any power tool that
cannot be controlled with the switch is
dangerous and must be repaired.
Remove the battery pack from the power tool
before making any adjustments, changing
accessories, or storing power tools. Such
preventive safety measures reduce the risk of
starting the power tool accidentally.
Store idle power tools out of the reach of
children and do not allow persons unfamiliar
with the power tool or these instructions to
operate the power tool. Power tools are
dangerous in the hands of untrained users.
Maintain power tools. Check for misalignment
or binding of moving parts, breakage of parts
and any other condition that may affect the
power tool’s operation. If damaged, have the
power tool repaired before use. Many
accidents are caused by poorly maintained
power tools.
Hold power tool by insulated gripping surfaces,
when performing an operation where the
fastener may contact hidden wiring or its own
cord. Fasteners contacting a ″live″ wire may
make exposed metal parts of the power tool
″live″ and could give the operator an electric
shock.
Battery tool use and care
Recharge only with the charger specified by the
manufacturer. A charger that is suitable for one
type of battery pack may create a risk of fire
when used with another battery pack.
Use power tools only with specifically
designated battery packs. Use of any other
battery packs may create a risk of injury and
fire.
When battery pack is not in use, keep it away
from other metal objects, like paper clips,
coins, keys, nails, screws or other small metal
objects that can make a connection from one
terminal to another. Shorting the battery
terminals together may cause burns or a fire.
Under abusive conditions, liquid may be
ejected from the battery; avoid contact. If
contact accidentally occurs, flush with water. If
liquid contacts eyes, additionally seek medical
help. Liquid ejected from the battery may
cause irritation or burns.
Service
Have your power tool serviced by a qualified
repair person using only identical replacement
parts. This will ensure that the safety of the
power tool is maintained.
SPECIFIC SAFETY RULES
WARNING: This tool is NOT a toy. Do not
allow young children to operate the tool, as
misuse can result in serious injury.
WARNING: Know your detail saw. Do not
plug in the battery charger until you have read
and understand this Instruction Manual. Learn
the tool’s applications and limitations, as well
as the specific potential hazards related to this
tool. Following this rule will reduce the risk of
electric shock, fire, or serious injury.
Always wear eye protection.
Any power tool can throw
foreign objects into your eyes
and cause permanent eye
damage. ALWAYS wear safety goggles (not
glasses) that comply with ANSI safety standard
Z87.1. Everyday glasses have only impact
resistant lenses. They ARE NOT safety glasses.
WARNING: Glasses or goggles not in
compliance with ANSI Z87.1 could cause
serious injury when they break.
Always wear safety goggles, hearing protection
and a dust mask. Use only in well-ventilated
areas. Using personal safety devices and
working in a safe environment reduces the risk
of injury.
WARNING: Never cut metals such as
steel, copper or brass. These materials are too
hard and will break the blade and possibly
cause injury to the operator.
WARNING: Never attempt to plunge cut
with this tool. The fine blades will likely break
and possibly cause injury to the operator.
Hold the tool by insulated gripping surfaces
when performing an operation where the saw
blade may contact hidden wiring or its own
cord. Contact with a “live” wire will make
exposed metal parts of the tool “live” and
shock the operator.
Always make sure the work surface is free of
nails and other foreign objects. Cutting into a
nail can cause the blade and the tool to jump
and damage the blade.
Never hold the workpiece in one hand and the
tool in the other hand when sawing.
Never place your hands near or below the
cutting surface. Clamping the material and
guiding the tool with both hands is much safer.
Never lay the workpiece on hard surfaces like
concrete, stone, etc. The protruding blade may
cause the tool to jump.
DANGER: Always remove the battery
when changing the blade and when making
adjustments.
Use only compact detail saw blades that are
designed specifically for compact detail saw
use. Never use a broken blade, as it will not be
securely held in the tool.
After changing a blade, make sure the blade is
securely held in the blade holder. Loose blades
will be violently thrown.
Never touch the blade during or immediately
after use. After use, the blade is too hot to be
touched by bare hands.
Never use dull or damaged blades. Sharp
blades must be handled with care. Damaged
blades can snap during use. Dull blades require
more force to cut the workpiece, possibly
causing the blade to break.
BATTERY & CHARGER SAFETY
WARNING: If the lithium-ion battery no
longer charges properly or is damaged, the
battery must not be discarded as household
trash, burnt or thrown into water. The battery
must be disposed of as hazardous waste in
accordance with all municipal requirements.
Do not incinerate a discarded battery. It can
explode in a fire.
Charge the battery only with the 8V Li-ion
charger supplied for this 8V Li-ion detail saw.
Do not use the 8V Li-ion charger to charge any
batteries other than the 8V Li-ion battery
supplied for this 8V Li-ion detail saw. Other
batteries may explode.
Do not use the charger in wet or damp
conditions. It is intended for indoor use only.
Do not use the charger near sinks or bathtubs.
Do not immerse the charger in water.
Do not allow the cord to hang over the edge of
a table or counter or touch hot surfaces. The
charger should be placed away from sinks and
hot surfaces.
Do not operate the charger if the cord or plug
is damaged. Replace the damaged cord and
plug immediately.
Do not operate the charger if it has received a
sharp impact, been dropped or otherwise
damaged in any way. Have a qualified
technician examine the charger and repair it if
necessary. Do not disassemble the charger.
For best results, charge the battery when the
temperature of the battery and the work area
is at or above 0° C (32° F) and below 45° C
(113° F).
Unplug the charger when not in use and before
cleaning or maintenance.
CHARGING THE BATTERY
WARNING: Use only the specified 8V
Li-ion charger and 8V Li-ion battery with this
tool. Using any other charger or battery may
damage the charger or the battery, and
possibly cause serious injury.
1. To charge the battery, place the charger (1)
in a dry location near a 120 V AC, 60 Hz
electrical outlet (Fig. 1).
2. Plug the battery charger into the 120 V AC,
60 Hz wall receptacle. The green LED (4) will
turn ON.
3. Place the battery stem (2) into the matching
cavity (3) in the top of the charging base.
NOTES:
a) Make sure the battery is pressed fully
onto the charging base as far as it will go.
b) Do NOT charge batteries when the work
area or the battery temperature is at or
below 0°C (32° F) or above 45°C (113° F).
When the battery charger is plugged into a
“live” receptacle, the battery charger will begin
charging the battery. The red LED (5) will turn
ON indicating the battery is being charged.
When the battery is fully charged, the red LED
will turn OFF and the green LED will turn ON.
NOTE: A completely discharged battery will
take approximately 2 hours to become fully
charged.
INSTALLING A BATTERY IN THE TOOL
1. Remove the discharged battery (1) from the
tool (2) by pressing on the battery release
buttons (3) on the sides of the battery
(Fig. 2).
2. Pull the battery out of the tool handle.
3. Slide the fully charged battery into the
matching cavity in the tool handle where the
discharged battery has been removed.
4. Insert the fully charged battery into the tool
handle. The battery release button will
“click” into place when the battery is fully
installed.
NOTE: The battery can only be inserted into
the handle one way. If it will not slide into
the handle, rotate the battery 180°.
WARNING: Do not immerse the battery
pack in water. Sudden cooling could cause the
hot battery to explode or leak.
INSTALLING A BLADE
WARNING: Always remove the battery
from the tool before installing or removing a
blade or adjusting the detail saw in any way.
1. To install a blade in the compact detail saw,
loosen the blade holder set screw (1) by
turning it counter clockwise approximatey
one full turn (Fig. 3).
NOTE: Use the 2.5mm hex key (2) that is
supplied with the tool.
2. Insert the appropriate blade (3) into the
blade holder slot (4) as far as it will go.
NOTE: Make sure the rear edge of the blade
is nested in the blade guide roller (5).
3. Firmly tighten the blade holder set screw
until the blade is firmly clamped in the
blade holder.
REMOVING A BLADE
To remove a blade, simply loosen the blade
holder set screw and remove the blade from
the blade holder.
NOTE: Let the blade cool down before
attempting to remove it. The blade will get
very hot during cutting.
SETTING THE BEVEL CUTTING ANGLE
Bevel cutting angles may be adjusted from 0°
to 45° either left or right. To adjust the bevel
angle:
1. Loosen the base pivot screw (1) until the
base (2) can be slid forward (Fig. 4).
NOTE: Use (3mm) hex key supplied with
the tool.
2. Bevel angles (3) are marked on a scale
located on the rear of the base (4) (Fig. 5).
3. Slide the base toward the front of the detail
saw and align the bevel angle index mark
(5) with the desired bevel angle on the
base.
NOTE: Use a protractor to check the bevel
angle between the blade and the base.
4. Once the desired bevel angle is obtained,
lock the base by tightening the base pivot
screw.
5. Make a test cut in a scrap piece of material
and measure the bevel angle. Adjust the
bevel angle if necessary.
ON/OFF SWITCH
To turn the saw ON, press the front of the
ON/OFF switch (1) (Fig. 6). To turn the saw OFF,
press the rear of the ON/OFF switch (2).
MATERIALS YOU CAN CUT
This detail saw is a versatile tool that allows
you to cut many different types of materials.
Some of these materials include:
Wood products such as plywood,
composite board, laminate and
panelling
Drywall
Styrofoam
compactFibre board and plastic
GENERAL CUTTING
1. Clearly mark the workpiece to locate the
position of the cut.
2. Hold smaller workpieces with a vise. Clamp
larger workpieces to a workbench or table.
DANGER: Any workpiece that is not
adequately clamped in place may come loose
and cause serious injury. Never hold the
workpiece with your hand.
WARNING: Keep your hands and fingers
away from between the motor housing and
the blade holder. Do not reach underneath
the workpiece while the detail saw is running.
3. Rest the front of the detail saw base plate
(1) on the workpiece and align cutting edge
of the blade with the cutting line (2) on
your workpiece (Fig. 7).
4. While firmly gripping the compact detail
saw, and with the blade NOT in contact
with the surface to be cut, start the
compact detail saw by turning the ON/OFF
switch ON.
5. Once the compact detail saw has reached
its full speed, gradually bring the moving
blade into contact with the workpiece at
the appropriate location.
NOTE: Apply enough downward pressure to
keep the detail saw steady and only enough
forward pressure to keep the blade cutting
freely.
CAUTION: Do not force the compact
detail saw. Use only enough force to keep the
blade cutting. Do not put sideways pressure
on the blade. Excessive or sideways pressure
on the blade will cause it to bend and twist,
which may result in breaking the blade.
BEVEL CUTTING
Bevel cutting angles may be adjusted from 0°
to 45° either left or right. To set the bevel
angle, refer to Fig. 4 & 5.
Once the cutting angle has been verified,
proceed with the cutting activity as outlined in
"GENERAL CUTTING" above.
EYE, EAR, LUNG PROTECTION
PRODUCT SPECIFICATIONS
Speed:
4,500 SPM (no load)
Stroke length:
1/4" (6 mm)
Blade change system:
Hex key 2.5 mm
Blade type:
2-3/16" Plain end blade
Bevel cutting:
0° to 45°
Cutting capacity:
15/32" in softwood @ 90°
Battery:
8 V, 2.0 Ah Lithium-ion
Battery charger:
2 Hour, Class 2
Charger input:
120 V AC, 60 Hz
Charger output:
9.1 V DC, 1.0 A (maximum)
Weight:
1 lb. 8 oz. (0.683 kg) with battery
For questions / comments, technical assistance or repair parts –
Please Call Toll Free at: 1-866-349-8665 (M-F 9am – 5pm EST)
Or email us at: customerservice@powertoolsplus.ca
GENERAL SAFETY WARNINGS
8 VOLT LITHIUM-ION
COMPACT DETAIL SAW
241-1362
!
!
WARNING: Before using this tool or any of its accessories, read this manual and
follow all Safety Rules and Operating Instructions. The important precautions, safeguards
and instructions appearing in this manual are not meant to cover all possible situations. It
must be understood that common sense and caution are factors which cannot be built into
the product.
!
!
ALWAYS WEAR EYE PROTECTION THAT CONFORMS WITH CSA
REQUIREMENTS or ANSI SAFETY STANDARD Z87.1
FLYING DEBRIS can cause permanent eye damage. Prescription eyeglasses
ARE NOT a replacement for proper eye protection.
WARNING: Non-compliant eyewear can cause serious injury if broken
during the operation of a power tool.
WEAR A DUST MASK THAT IS DESIGNED TO BE USED WHEN
OPERATING A POWER TOOL IN A DUSTY ENVIRONMENT.
WARNING: Dust that is created by power sanding, sawing, grinding, drilling,
and other construction activities may contain chemicals that are known to
cause cancer, birth defects, or other genetic abnormalities. These chemicals
include:
Lead from lead-based paints
Crystalline silica from bricks, cement, and other masonry products
Arsenic and chromium from chemically treated lumber
The level of risk from exposure to these chemicals varies, according to how
often this type of work is performed. In order to reduce exposure to these
chemicals, work in a well-ventilated area, and use approved safety equipment,
such as a dust mask that is specifically designed to filter out microscopic
particles.
!
!
WARNING: For safety reasons,
the operator must read the sections of
this Owner’s Manual entitled “GENERAL
SAFETY WARNINGS”, “POWER TOOL
SAFETY”, “SPECIFIC SAFETY RULES”, and
“BATTERY AND CHARGER SAFETY”
before using this compact detail saw.
Every time you use the compact detail
saw you should verify the following:
1. The blade is sharp and in good
condition.
2. The blade is firmly clamped into the
blade holder.
3. The workpiece is properly secured.
4. Safety glasses, hearing and breathing
protection are being worn.
Failure to adhere to these safety rules
can greatly increase the chances of
injury.
!
Fig. 1
1
2
3
4
5
!
!
!
!
!
!
!
!
Fig. 2
3
1
2
Fig. 3
1
2
3
4
5
Fig. 4
1
2
Fig. 5
3
4
5
Fig. 6
1
2
!
!
!
Fig. 7
1
2
NOTE: See the reverse side
of this page for:
Maintenance
Parts explosion drawing
Parts listing
Warranty
MAINTENANCE
GENERAL
DO NOT use solvents when cleaning plastic
parts. Plastics are susceptible to damage from
various types of commercial solvents and may
be damaged by their use. Use a clean cloth to
remove dirt, dust, oil, grease etc.
WARNING: Do not allow brake fluids,
gasoline, petroleum-based products,
penetrating oils, etc. to come into contact with
plastic parts. They contain chemicals that can
damage, weaken or destroy plastic.
WARNING: When cleaning the tool with
compressed air, always wear safety goggles.
Flying debris can cause serious eye damage.
DO NOT abuse power tools. Abusive practices
can damage the tool and the workpiece.
WARNING: DO NOT attempt to modify
tools or create accessories. Any such alteration
or modification is misuse and could result in a
hazardous condition leading to possible serious
injury. It will also void the warranty.
LITHIUM-ION BATTERY MAINTENANCE
Lithium-ion batteries do not have a “memory”
and do not require to be completely discharged
periodically. It is recommended that you
charge your Lithium-ion batteries after each
use so they will be fully charged when needed.
NOTE: A fully charged battery will lose about
2% of its charge per month during storage.
BATTERY PACK REMOVAL AND PREPARATION
FOR RECYCLING
To preserve our natural resources, please
recycle or dispose of batteries properly.
The batteries supplied with this tool may
contain chemicals and metals that are harmful
to the environment. Never dispose of
rechargeable batteries in your normal
household garbage or in landfill sites because
they will add to the pollution of the
environment.
Consult your local waste authority for
information regarding available recycling and
disposal options.
WARNING: Upon removal of the battery
pack, cover the terminals of the battery pack
with electrical tape or heavy-duty adhesive
tape. Never touch both terminals with metal
objects or body parts, because a short circuit
may result. Keep away from children. Do not
attempt to destroy or disassemble battery pack
or remove any of its components.
Rechargeable batteries must be recycled or
disposed of properly. Failure to comply with
these warnings could result in fire and serious
injury.
!
!
This symbol designates that this tool is listed with
Canadian and U.S. requirements by ETL Testing
Laboratories, Inc. Conforms to UL STD. 60745-1,
60745-2-3.
LISTED
3042597
JDXXXX
!
!
PERFORMAX
®
COMPACT DETAIL SAW WARRANTY
30-DAY MONEY BACK GUARANTEE:
This PERFORMAX
®
brand power tool carries our 30-Day Money Back
Guarantee. If you are not completely satisfied with your PERFORMAX
®
brand
power tool for any reason within thirty (30) days from the date of purchase, return
the tool with your original receipt to any MENARDS
®
retail store, and we will
provide you a refund – no questions asked.
2-YEAR LIMITED WARRANTY:
This PERFORMAX
®
brand power tool carries a 2-Year Limited Warranty to the
original purchaser. If, during normal use, this PERFORMAX
®
power tool breaks
or fails due to a defect in material or workmanship within two (2) years from the
date of original purchase, simply bring this tool with the original sales receipt
back to your nearest MENARDS® retail store. At its discretion, PERFORMAX
®
agrees to have the tool or any defective part(s) repaired or replaced with the
same or similar PERFORMAX
®
product or part free of charge, within the stated
warranty period, when returned by the original purchaser with original sales
receipt. Not withstanding the foregoing, this limited warranty does not cover any
damage that has resulted from abuse or misuse of the Merchandise. This
warranty: (1) excludes expendable parts including but not limited to blades,
brushes, belts, bits, light bulbs, and/or batteries; (2) shall be void if this tool is
used for commercial and/or rental purposes; and (3) does not cover any losses,
injuries to persons/property or costs. This warranty does give you specific legal
rights and you may have other rights, which vary from state to state. Be careful,
tools are dangerous if improperly used or maintained. Seller’s employees are
not qualified to advise you on the use of this Merchandise. Any oral
representation(s) made will not be binding on seller or its employees. The rights
under this limited warranty are to the original purchaser of the Merchandise and
may not be transferred to any subsequent owner. This limited warranty is in lieu
of all warranties, expressed or implied including warranties or merchantability
and fitness for a particular purpose. Seller shall not be liable for any special,
incidental, or consequential damages. The sole exclusive remedy against the
seller will be for the replacement of any defects as provided herein, as long as
the seller is willing or able to replace this product or is willing to refund the
purchase price as provided above. For insurance purposes, seller is not allowed
to demonstrate any of these power tools for you.
For questions / comments, technical assistance or repair parts –
Please Call Toll Free at: 1-866-349-8665 (M-F 9am – 5pm)
Or email us at: customerservice@powertoolsplus.ca
SAVE YOUR RECEIPTS. THIS WARRANTY IS VOID WITHOUT THEM.
Distributed by: Menard, Inc., Eau Claire, WI 54703
EXPLODED VIEW
PARTS LIST
Rev 1.5 04/23/2019
Key #
Part #
Part Name
Quantity
1
4030010248
ST2.9*14 Screw
8
2
3010060012
Right hand housing
1
3
4020080002
M4*12 Screw
1
4
1170020036
Eccentric lever
1
5
2030010064
Base plate
1
6
4020150010
Screw
1
7
1150010045
Reciprocating rod assembly
1
8
2010150057
Reciprocating rod support bushings
2
9
2010210025
Reciprocating rod roller bearing
1
10
1170040079
Eccentric shaft assembly
1
11
2010080137
Bearing
1
12
2010010142
Large gear
1
13
2010010125
Motor pinion gear
1
14
3150010110
Cooling fan
2
15
4020010027
Screw
1
16
2030220006
Flange
1
17
1039040011
Motor
1
18
1180060032
Battery contacts plate
1
19
1290030002
Battery pack assembly
1
20
2030090032
Edge clamps
2
21
3010060012
Left hand housing
1
22
2050080197
Hitching wire
1
23
1061150016
Switch assembly
1
24
2030240007
Square nut
1
WARNING: When servicing, use only original equipment replacement parts. The use of any other parts may create a safety
hazard or cause damage to the tool.
Any attempt to repair or replace electrical parts on this tool may create a safety hazard unless repairs are performed by a qualified
technician. For more information, call the Toll-free Helpline, at 1-866-349-8665.
Always order by PART NUMBER, not by key number.
!
This symbol designates that this tool is listed with Canadian
and U.S. requirements by ETL Testing Laboratories, Inc.
Conforms to UL STD. 60745-1, 60745-2-11.
Certified to CAD/CSA C22.2 No. 60745-1, 60745-2-11.
LISTED
3042597
JD5231
