Evolution F165CCSL 165mm Circular Saw TCT Multi-Material User Manual

Original written in UK English Date Published: 15/08/2018

Original Instructions

Originalbetriebsanleitung

Instructions Originales

Instrucciones Originales

Notice Originale

Instrucțiuni Iniţiale

Model drawings may dier to item supplied.

026-0007, 026-0008

F165

GB2438285

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(1.2) INTRODUCTION

IMPORTANT

Please read these operating and safety instructions carefully

and completely.

For your own safety, if you are uncertain about any aspect

of using this equipment please access the relevant Technical

Helpline, the number of which can be found on the

Evolution Power Tools website. We operate several Helplines

throughout our worldwide organization, but Technical help is

also available from your supplier.

(1.3) CONTACT:

Web: www.evolutionpowertools.com

Email: customer.ser[email protected]

(1.4) WARRANTY

Congratulations on your purchase of an Evolution Power

Tools Machine. Please complete your product registration

‘online’ as explained in the registration leaflet included with

this machine. This will enable you to validate your machine’s

warranty period via Evolutions website by entering your

details and thus ensure prompt service if ever needed.

We sincerely thank you for selecting

a product from Evolution Power Tools.

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MACHINE SPECIFICATIONS F165 CCSL

Motor EU (220-240V ~ 50 Hz) 1200W

No-Load Speed (min

-1

/rpm) 3700

Weight 4.3kg

Max. Blade Bevel Angle (degrees) 45˚

Power cable length 3m

CUTTING CAPACITIES F165 CCSL

Mild Steel Plate (Max. Thickness) 3mm

Mild Steel Box Section (Max. Wall Thickness) 3mm

Max Cutting Thickness (90˚) 53mm

Max Cutting Thickness (45˚) 34mm

BLADE SPECIFICATIONS F165 CCSL

Blade Diameter 165mm

Number of Teeth 14

Bore Diameter 20mm

Kerf 1.7mm

SPECIFICATIONS

NOISE & VIBRATION DATA F165CCSL

Sound pressure level L

92,4dB(A) K:3dB(A)

Sound power level L

103,4dB(A) K:3dB(A)

Vibration (sawing wood) a

h,w

= 2,747m/s

(main handle)

h,w

= 2,619m/s

(auxiliary handle)

Uncertainty K 1,5m/s

Vibration (sawing metal) a

h,M

= 2,302m/s

(main handle)

h,M

= 2,239m/s

(auxiliary handle)

Uncertainty K 1,5m/s

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VIBRATION

(1.5) Note: The vibration measurement was made

under standard conditions in accordance with:

EN 62841-1: 2015,

EN 62841-2-5: 2014

Warning: Wear hearing protection!

The declared vibration total value has been

measured in accordance with a standard test

method and may be used for comparing one tool

with another.

The declared vibration total value may also be

used in a preliminary assessment of exposure.

(1.6) WARNING: When using this machine

the operator can be exposed to high levels of

vibration transmitted to the hand and arm.

It is possible that the operator could develop

“Vibration white finger disease” (Raynaud

syndrome). This condition can reduce the

sensitivity of the hand to temperature as

well as producing general numbness.

Prolonged or regular users of this machine

should monitor the condition of their hands and

fingers closely. If any of the symptoms become

evident, seek immediate

medical advice.

• The measurement and assessment of human

exposure to hand-transmitted vibration in the

workplace is given in:

EN 62841-1 and EN 62841-2-5

• Many factors can influence the actual

vibration level during operation e.g. the work

surfaces condition and orientation and the

type and condition of the machine being

used. Before each use, such factors should

be assessed, and where possible appropriate

working practices adopted. Managing these

factors can help reduce

the effects of vibration:

Handling

• Handle the machine with care,

allowing the machine to do the work.

• Avoid using excessive physical effort on any of

the machines controls.

• Consider your security and stability, and the

orientation of the machine during use.

Work Surface

• Consider the work surface material;

its condition, density, strength,

rigidity and orientation.

WARNING: The vibration emission during

actual use of the power tool can differ from the

declared total value depending on the ways in

which the tool is used.

The need to identify safety measures and to

protect the operator are based on an estimation

of exposure in the actual conditions of use

(taking account of all parts

of the operating cycle, such as the times the tool

is switched off, when it is running idle,

in addition to trigger time).

(1.7 ) LABELS & SYMBOLS

WARNING: Do not operate this machine

if warning and/or instruction labels are missing

or damaged. Contact Evolution

Power Tools for replacement labels.

Note: All or some of the following symbols may

appear in the manual or on the product.

(1.8)

Symbol Description

Volts

Amperes

Hertz

Min

-1

/ RPM

Speed

Alternating Current

No Load Speed

Wear Safety Goggles

Wear Ear Protection

Wear Dust Protection

Read Instructions

Double Insulated

CE Certification

UKCA Certification

ETL Certification

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Waste Electrical &

Electronic Equipment

Triman - Waste Collection

& Recycling

Warning

(RCM) Regulatory Compliance Mark

for electrical and electronic equipment.

Australian/New Zealand Standard

(1.9) INTENDED USE

OF THIS POWER TOOL

WARNING: This product is a Hand Operated

Circular Saw and has been designed to be

used with special Evolution blades. Only use

accessories designed for use in this machine and/

or those recommended specifically

by Evolution Power Tools Ltd.

When fitted with an appropriate blade

this machine can be used to cut:

Mild Steel, Aluminium, Wood

Note: Cutting galvanised steel may reduce

blade life.

(1.10) PROHIBITED USE

OF THIS POWER TOOL

WARNING: This product is a Hand Operated

Circular Saw and must only be used as such.

It must not be modified in any way, or used to

power any other equipment or drive any other

accessories other than those mentioned in this

Instruction Manual.

(1.11) WARNING: This machine is not intended

for use by persons (including children) with

reduced physical, sensory or mental capabilities,

or lack of experience and knowledge, unless

they have been given supervision or instruction

concerning the safe use of the machine by a

person responsible for their safety and who is

competent in its safe use.

Children should be supervised to ensure

that they do not have access to, and are

not allowed to play with, this machine.

(1.12) ELECTRICAL SAFETY

This machine is fitted with the correct moulded

plug and mains lead for the designated market. If

the supply cord is damaged, it must be replaced

by a special cord or assembly available from the

manufacturers or its service agent.

(1.13) OUTDOOR USE

WARNING: For your protection if this tool is to

be used outdoors it should not be exposed to

rain, or used in damp locations. Do not place

the tool on damp surfaces. Use a clean, dry

workbench if available. For added protection

use a residual current device (R.C.D.) that will

interrupt the supply if the leakage current to

earth exceeds 30mA for 30ms. Always check the

operation of the residual current device (R.C.D.)

before using the machine.

If an extension cable is required it must be a

suitable type for use outdoors and so labelled.

The manufacturers instructions should be

followed when using an extension cable.

(2.1) GENERAL SAFETY INSTRUCTIONS

(These General Power Tool Safety Instructions are

as specified in EN 62841-1: 2015).

WARNING: Read all safety warnings and

instructions. Failure to follow the warnings

and instructions may result in electric shock, fire

and/ or serious injury.

Save all warnings and instructions for

future reference. The term “power tool” in the

warnings refers to your mains-operated

(corded) power tool or battery-operated

(cordless) power tool.

(2.2) 1) General Power Tool

Safety Warnings [Work area safety]

a) Keep work area clean and well lit.

Cluttered or dark areas invite accidents.

b) Do not operate power tools in explosive

atmospheres, such as in the presence of

flammable liquids, gasses or dust. Power

tools create sparks which may ignite the

dust or fumes.

c) Keep children and bystanders away while

operating power tool. Distractions can cause

you to lose control.

(2.3) 2) General Power Tool Safety Warnings

[Electrical Safety]

a) Power tool plugs must match the outlet.

Never modify the plug in any way. Do not use

any adapter plugs with earthed (grounded)

power tools. Unmodified plugs and matching

outlets will reduce risk of electric shock.

b) Avoid body contact with earthed or

grounded surfaces, such as pipes, radiators,

ranges and refrigerators. There is an increased

risk of electric shock if your body is earthed or

grounded.

c) Do not expose power tools to rain or wet

conditions. Water entering a power tool will

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increase the risk of electric shock.

d) Do not abuse the cord. Never use the cord

for carrying, pulling or unplugging the power

tool. Keep cord away from heat, oil, sharp edges

or moving parts. Damaged or entangled cords

increase the risk of electric shock.

e) When operating a power tool outdoors, use

an extension cord suitable for outdoor use.

Use of a cord suitable for outdoor use reduces

the risk of electric shock.

f) If operating a power tool in a damp location

is unavoidable, use a residual current device

(RCD) protected supply. Use of an RCD reduces

the risk of electric shock.

Note: The product is intended for use only in

premises having a service current capacity≥100A

per phase, supplied from a distribution network

having a nominal voltage of 230V. If required,

contact the electricity company to ensure that

the mains current carrying capacity at the

connection point to the public power grid is

adequate for connecting the product.

(2.4) 3) General Power Tool Safety Warnings

[Personal Safety].

a) Stay alert, watch what you are doing and

use common sense when operating a power

tool. Do not use a power tool while you are

tired or under the influence of drugs, alcohol

or medication. A moment of inattention while

operating power tools may result in serious

personal injury.

b) Use personal protective equipment. Always

wear eye protection. Protective equipment

such as dust masks, non-skid safety shoes, hard

hat or hearing protection used for appropriate

conditions will reduce personal injuries.

c) Prevent unintentional starting. Ensure the

switch is in the off-position before connecting to

power source and or battery pack, picking up or

carrying the tool. Carrying power tools with your

finger on the switch or energising the power tools

that have the switch on invites accidents.

d) Remove any adjusting key or wrench from

blade bolt before turning the power tool on. A

wrench or key left attached to a rotating part of a

power tool may result in personal injury.

e) Do not overreach. Keep proper footing and

balance at all times. This enables better control of

the power tool in unexpected situations.

f) Dress properly. Do not wear loose clothing or

jewellery. Keep your hair, clothing and gloves away

from moving parts. Loose clothes, jewellery or long

hair can be caught in moving parts.

g) If devices are provided for the connection

of dust extraction and collection facilities,

ensure that these are connected and properly

used. Use of dust collection can reduce dust-

related hazards.

h) Do not let familiarity gained from frequent

use of tools allow you to become complacent

and ignore tool safety principles. A careless

action can cause severe injury within a fraction

of a second.

(2.5) 4) General Power Tool Safety Warnings

[Power tool use and care].

a) Do not force the power tool. Use the correct

power tool for your application. The correct

power tool will do the job better and safer at a

rate for which it was designed.

b) Do not use the power tool if the switch

does not turn it on or off. Any power tool

that cannot be controlled with the switch

is dangerous and must be repaired.

c) Disconnect the power tool from the power

source from the power tool before making

any adjustments, changing accessories, or

storing power tools. Such preventative safety

measures reduce the risk of starting the power

tool accidentally.

d) Store idle power tools out of the reach of

children and do not allow persons unfamiliar

with the power tool or these instructions

to operate the power tool. Power tools are

dangerous in the hands of untrained users.

e) Maintain power tools. Check for

misalignment or binding of moving parts,

breakage of moving parts and any other

condition that may affect the power tools

operation. If damaged, have the power tool

repaired before use. Many accidents are caused

by poorly maintained power tools.

f) Keep cutting tools sharp and clean.

Properly maintained cutting tools with

sharp cutting edges are less likely to bind

and are easier to control.

g) Use the power tool, accessories and tool

bits etc. in accordance with these instructions,

taking into account the working conditions

and the work to be performed. Use of the

power tool for operations different from those

intended

could result in a hazardous situation.

h) Keep handles and grasping surfaces dry,

clean and free from oil and grease. Slippery

handles and grasping surfaces do not allow

for safe handling and control of the tool in

unexpected situations.

(2.6) 5) General Power Tool

Safety Warnings [Service]

a) Have your power tool serviced by a

qualified repair person using only identical

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replacement parts. This will ensure that the

safety of the power tool is maintained.

(2.7) HEALTH ADVICE

WARNING: When using this machine,

dust particles may be produced. In some

instances, depending on the materials you

are working with, this dust can be particularly

harmful. If you suspect that paint on the surface

of material you wish to cut contains lead, seek

professional advice. Lead based paints should

only be removed by a professional and you

should not attempt to remove it yourself.

Once the dust has been deposited on surfaces,

hand to mouth contact can result in the

ingestion of lead. Exposure to even low levels

of lead can cause irreversible brain and nervous

system damage. The young and unborn children

are particularly vulnerable.

You are advised to consider the risks associated

with the materials you are working with and to

reduce the risk of exposure.

As some materials can produce dust that may be

hazardous to your health, we recommend the

use of an approved face mask with replaceable

filters when using this machine.

You should always:

• Work in a well-ventilated area.

• Work with approved safety equipment, such

as dust masks that are specially designed to

filter microscopic particles.

(2.8) WARNING: the operation of any power

tool can result in foreign objects being thrown

towards your eyes, which could result in severe

eye damage. Before beginning power tool

operation, always wear safety goggles or safety

glasses with side shield or a full face shield where

necessary.

SAFETY INSTRUCTIONS FOR ALL SAWS

[Cutting procedures]

a) DANGER: Keep hands away from cutting

area and the blade. Keep your second hand

on auxiliary handle, or motor housing. If both

hands are holding the saw, they cannot be cut

by the blade.

b) Do not reach underneath the workpiece.

The guard cannot protect you from the blade

below the workpiece.

c) Adjust the cutting depth to the thickness of the

workpiece. Less than a full tooth of the blade teeth

should be visible below the workpiece.

d) Never hold the workpiece in your hands

or across your leg while cutting. Secure the

workpiece to a stable platform. It is important

to support the work properly to minimise body

exposure, blade binding, or loss of control.

e) Hold the power tool by insulated gripping

surfaces, when performing an operation

where the cutting tool may contact hidden

wiring or its own cord. Contact with a “live” wire

will also make exposed metal parts of the power

tool ‘live’ and could give the operator an electric

shock.

f) When ripping, always use a rip fence or

straight edge guide. This improves the accuracy

of cut and reduces the chance of blade binding.

g) Always use blades with correct size and

shape (diamond versus round) of arbour

holes. Blades that do not match the mounting

hardware of the saw will run off-centre, causing

loss of control.

h) Never use damaged or incorrect blade

washers or bolt. The blade washers and bolt

were specially designed for your saw, for optimum

performance and safety of operation.

(3.2) [Kickback causes and

related warnings]

Kickback is a sudden reaction to a pinched,

jammed or misaligned saw blade, causing

an uncontrolled saw to lift up and out of the

workpiece toward the operator;

When the blade is pinched or jammed tightly

by the kerf closing down, the blade stalls and

the motor reaction drives the unit rapidly back

toward the operator;

If the blade becomes twisted or misaligned in

the cut, the teeth at the back edge of the blade

can dig into the top surface of the wood causing

the blade to climb out of the kerf and jump back

toward the operator.

(3.3) Kickback is the result of saw misuse and/or

incorrect operating procedures or conditions and

can be avoided by taking proper precautions as

given below.

a) Maintain a firm grip with both hands on the

saw and position your arms to resist kickback

forces. Position your body to either side of the

blade, but not in line with the blade. Kickback

could cause the saw to jump backwards,

but kickback forces can be controlled by the

operator, if proper precautions are taken.

b) When blade is binding, or when

interrupting a cut for any reason, release

the trigger and hold the saw motionless

in the material until the blade comes to a

complete stop. Never attempt to remove the

saw from the work or pull the saw backward

while the blade is in motion or kickback may

occur. Investigate and take corrective actions to

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eliminate the cause of blade binding.

c) When restarting a saw in the workpiece, centre

the saw blade in the kerf so that the saw teeth

are not engaged into the material. If a saw blade

binds, it may walk up or kickback from the workpiece

as the saw is restarted.

d) Do not use dull or damaged blades.

Unsharpened or improperly set blades produce

narrow kerf causing excessive friction, blade

binding and kickback.

e) Blade depth and bevel adjusting locking

levers must be tight and secure before making

a cut. If the blade adjustment shifts while cutting it

may cause binding and kickback.

f) Blade depth and bevel adjusting locking

levers must be tight and secure before

making the cut. If blade adjustment shifts while

cutting, it may cause binding and kickback.

g) Use extra caution when sawing into

existing walls or other blind areas. The

protruding blade may cut objects that can

cause kickback.

LOWER GUARD FUNCTION

a) Check the lower guard for proper closing

before each use. Do not operate the saw if the

lower guard does not move freely and close

instantly. Never clamp or tie the lower guard

into the open position. If the saw is accidentally

dropped, the lower guard may be bent. Raise the

lower guard with the retracting handle and make

sure it moves freely and does not touch the blade

or any other part, in all angles and depths of cut.

b) Check the operation of the lower guard

spring. If the guard and the spring are not

operating properly, they must be serviced

before use. Lower guard may operate sluggishly

due to damaged parts, gummy deposits, or a

build-up of debris.

c) The lower guard may be retracted manually

only for special cuts such as “plunge cuts” and

“compound cuts”. Raise the lower guard by

the retracting handle and as soon as the blade

enters the material, the lower guard must be

released. For all other sawing, the lower guard

should operate automatically.

d) Always observe that the lower guard is

covering the blade before placing the saw

down on bench or floor. An unprotected,

coasting blade will cause the saw to walk

backwards, cutting whatever is in its path. Be

aware of the time it takes for the blade to stop

after switch is released.

ADDITIONAL SAFETY INSTRUCTIONS

FOR CIRCULAR SAWS

a) Do not use High Speed Steel (HSS)

saw blades.

b) Inspect the machine and the blade

before each use. Do not use deformed,

cracked, worn or otherwise damaged blades.

c) Never use the saw without the original

guard protection system. Do not lock

the moving guard in the open position.

Ensure that the guard operates freely

without jamming.

d) Only use blades that comply with the

characteristics specified in this manual. Before

using accessories, always compare

the maximum allowed RPM of the

accessory with the RPM of the machine.

e) Do not use any abrasive wheels.

f) Use only blade diameter(s) in accordance

with the markings.

(3.4) WARNING: If any parts are missing, do not

operate your machine until the missing parts are

replaced. Failure to follow this rule could result in

serious personal injury.

(4.1) GETTING STARTED - UNPACKING

Caution: This packaging contains sharp

objects. Take care when unpacking. Remove

the machine, together with the accessories

supplied from the packaging. Check carefully

to ensure that the machine is in good condition

and account for all the accessories listed in this

manual. Also make sure that all the accessories

are complete.

If any parts are found to be missing,

the machine and its accessories should be

returned together in their original packaging to

the retailer.

Do not throw the packaging away; keep it safe

throughout the warranty period. Dispose of the

packaging in an environmentally responsible

manner. Recycle if possible.

Do not let children play with empty plastic bags

due to the risk of suffocation.

(4.2) ITEMS SUPPLIED

Description CCSL

Instruction Manual 1

Multi-Material TCT Blade 1

Hex Key (Blade Change) 1

Parallel Edge Guide 1

Dust Port Adapter 1

Dust Hose Connector 1

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MACHINE OVERVIEW

1. CUT MATERIAL EJECTION PORT

(Sold Separately)

2. THUMB LEVER

3. MULTI-MATERIAL TCT BLADE

4. LOWER BLADE GUARD

5. PARALLEL EDGE GUIDE

6. ERGONOMIC FRONT HANDLE

7. CARBON BRUSHES

8. ALLEN KEY (BLADE CHANGE)

9. DEPTH ADJUSTMENT LOCKING LEVER

10. DEPTH SCALE

11. REAR HANDLE INCORPORATING

SAFETY START ON/OFF SWITCH

12. UPPER BLADE GUARD

13. PRECISION ENGINEERED SOLE PLATE

14. BEVEL ANGLE ADJUSTMENT LEVER

15. PROTRACTOR SCALE

16. ARBOR LOCK BUTTON

Model drawings may dier to item supplied.

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(10) PREPARATION

WARNING: Always disconnect the machine from the power

source before making any adjustments.

Note: These machines are equipped with an approved power

cord and plug for the intended country of use. Do not alter or

modify the power cord.

(10.1) INSTALLING/REMOVING A BLADE

WARNING: Use only genuine Evolution blades (or those

approved by Evolution Power Tools), which are designed for

use in these machines. Ensure that the maximum speed of

the blade is compatible with the machine. Only perform

this operation with the machine disconnected from the

power supply.

Note: It is recommended that the operator considers wearing

protective gloves when handling the blade during installation or

when changing the machines blade.

• Locate the supplied Blade Change Hex Key which is housed in

the onboard storage facility (similarly positioned on

all machines). (Fig. 1)

• Place saw on a level, secure surface.

Note: All machines can, with care, be balanced on the flat end

of the motor housing casing, (Fig. 2) making access to the blade

and blade fixings very convenient.

• Locate the machines arbor lock button (which is similarly

positioned on all machines). Lock the machines arbor by

operating the arbor lock button. (Fig. 3).

Note: Slowly rotating the blade by hand, whilst gently pressing

the arbor lock button will aid arbor lock engagement.

• Using the Hex Key, loosen and remove the arbor socket

headed screw, associated fixings, and outer blade

drive flange. (Fig. 4)

Note: The socket headed arbor screw is equipped with a

standard screw thread.

Turn the screw clockwise to tighten. Turn the screw counter

clockwise to loosen.

Fig. 3

Fig. 1

Fig. 2

Fig. 4

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• Safely store the outer blade flange and associated fixings.

• Rotate the lower blade guard up into the upper blade guard

using the manual thumb lever. (Fig. 5)

• Carefully remove the blade (if fitted) from the machine.

• Thoroughly clean inner and outer blade drive flanges.

Note: The inner blade flange can be left in place if desired, but it

should be checked and thoroughly cleaned. If it is removed from

the machine it must be replaced back in the same orientation as

it was before removal.

• Thoroughly clean the blade around the bore area (both

surfaces) where the blade flanges will touch and clamp

the blade.

• Install the (new) blade.

• Ensure that the direction of rotation arrows printed on the

blade, match the direction of rotation arrows found on the

machines upper and lower blade guards. (Fig. 6)

• Reinstall the outer drive flange, the socket headed arbor

screw, and its associated fixings.

Note: The outer drive flange has a specially machined bore

which incorporates two opposed ‘flats.’ (Fig. 7) These ‘flats’

engage with two complimentary ‘flats’ machined into the

machines arbor shaft.

• Re-engage the arbor lock and tighten the arbor socket headed

screw securely using the Hex Key.

• Release the arbor lock button.

• Return the Hex Key to its dedicated storage position.

• Check that the arbor lock has fully released by manually

rotating the blade.

• Check the operation of the lower blade guard.

(11) PARALLEL EDGE GUIDE

A Parallel Edge Guide (Fig. 8) which can be particularly

helpful when rip cutting, is supplied with all CCS machines.

The guide can be fitted to the front of the sole plate.

The guides arm should be inserted through the rectangular slots

positioned at either side (front) of the pressed steel sole plate,

and slid under the centrally located adjustment locking screw.

(Fig. 9)

Note: The Parallel Edge Guide can be fitted on either side of the

sole plate.

WARNING: Only fit and adjust the Guide with the machine

disconnected from the power supply.

Note: The arm of the Parallel Edge Guide must pass through all

of the rectangular slots provided in the sole plate.

Fig. 5

Fig. 6

Fig. 7

Fig. 8

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WARNING: It is potentially dangerous to install, and try to use

the Edge Guide with the arm passing through only one (1) of the

machined rectangular sole plate slots.

Adjust the edge guide so that it is at the required distance from

the blade and tighten the adjusting screw.

Check that the edge guide is parallel to the saw blade.

(12) CUTTING DEPTH ADJUSTMENT

Note: All CCS machines share the same general depth

adjustment fixtures/fittings and employ the same basic

technique for setting the blade depth.

• Loosen the Depth Adjustment Locking Mechanism by pulling

the operating lever upwards. (Fig. 10) (CCSL shown.

All other models are similar).

• Adjust/re-position the sole plate to give the required cutting

depth (the amount by which the blade protrudes through the

sole plate).

Note: A depth scale can be found on the depth adjustment

quadrant, with a corresponding index mark incorporated into

the adjacent area of the machines upper blade guard. (Fig. 11)

Using these features can aid rapid setting.

Note: Although the depth scale and index mark are very useful,

enabling rapid depth setting, using them should always be

regarded as a guide to the setting achieved.

If a very precise depth of cut is required, then the blade setting

should be checked with an engineers precision ruler (not

supplied) or similar and adjusted accordingly.

• In most cases the cutting depth should be set at the thickness

of the material to be cut plus the depth of half of a saw tooth

(tip of the tooth to the tooth root). (Fig.12)

• Tighten the Depth Adjustment Locking Mechanism by

pushing the operating lever downwards to securely to lock in

the machine in the required position.

(13) CUTTING ANGLE (BEVEL) ADJUSTMENT

The F165CCSL circular saw has the facility to tilt the blade

through (up to) 45

to the left hand side. Bevel cuts are therefore

possible.

Note: The blade is at the vertical position when the protractor

scale reads 0

Note: A protractor scale (0

- 45

) is incorporated on the Bevel

Locking quadrant found at the front of the soleplate. Using this

will aid rapid bevel angle setting but should be regarded as a

guide only.

Fig. 9

Fig. 11

Fig. 10

Fig. 12

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Fig. 14

Fig. 13

If a very precise bevel angle is required, then the blade setting

should be checked using a vernier angle gauge (not supplied)

and adjusted accordingly.

• Loosen the Bevel Locking Mechanism found at the front of the

machine, by pulling the lever upwards. (Fig. 13)

• Tilt the blade to the required angle as indicated on the

quadrant protractor scale. (Fig. 14)

• Tighten the Bevel Locking Mechanism securely when

the desired bevel angle has been achieved by pushing the

lever downwards.

(14) OPERATING ADVICE

(PRE OPERATION CHECKS)

Note: As all operating environments will be unique and diverse,

Evolution Power Tools offers the following general advice on safe

operational procedures and practices for the consideration of the

operator.

This advice cannot be exhaustive as Evolution has no influence

on the type of workshops or working environments in which

these machines may be used.

We recommend that the operator seeks advice from a competent

authority or the workshop supervisor if they are at unsure of any

aspect of using these machines.

It is important that routine safety checks are carried out (at each

time of usage) before the operator uses the machine.

WARNING: These pre-use safety checks should be carried out

with the machine disconnected from the mains power supply.

• Check that all safety guards are operating correctly, and that

all adjustment handles/screws are securely tightened.

• Check that the blade is secure and installed correctly. Also

check that it is the correct blade for the material being cut.

• Check the integrity of the power cord.

• Whenever possible clamp the workpiece to a rigid support

structure such as a workbench, saw horse or similar.

• he operator should always be aware of the position and

routing of the power cable.

(15) PPE

• The operator should wear all relevant PPE (Personal Protection

Equipment) necessary for the task ahead. This could include

safety glasses,,full face mask, dust masks, safety shoes etc.

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Fig. 15

Note: All CCS series machines are equipped with a cutting line

debris blower. This directs air from a motor driven fan towards

the area to the front of the blade, thus keeping the cutting line

relatively debris free.

This feature will aid the operator sight and follow the progress of

the saw blade along the cut, keeping any marking-out

lines visible.

WARNING: Any and all dust created is potentially prejudicial to

health.

Some materials can be particularly harmful, and the operator

should always wear a dust mask which is suitable for the material

being worked with.

Professional help and advice should be sought if the operator is

at all unsure about the potential toxicity of the material to be cut.

WARNING: These machines must never be used to cut Asbestos

or any material that contains, or is suspected to contain,

Asbestos.

Consult/inform the relevant authorities, and seek additional

guidance if Asbestos contamination is suspected.

(16) ON/OFF TRIGGER SWITCH

Note: All the CCS family of circular saws are equipped with

a ‘safety start’ trigger switch to enhance operator safety. (Fig.15)

To start the motor:

• Push in the safety lock button on the side of the handle with

your thumb.

• Depress the trigger switch.

To stop the motor:

• Release the trigger switch.

WARNING: The motor should never be started with the saw

blade in direct contact with any surface of the workpiece.

(17)

CUTTING ADVICE

WARNING: The operator must always be aware of the position

and routing of the power cable. The cable must be routed in

such a way that there is no possibility of

the blade coming into contact with the mains cable.

The cable should not pose a trip (or any other type) of hazard to

the operator or any bystanders.

• Do not force the machine.

• Allow the speed of the saw blade do the work. Cutting

performance will not be improved by applying excessive

pressure to the machine and blade life will be reduced.

• When using the parallel edge guide, ensure that it is parallel

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with the blade. The blade and/or motor

could become damaged if the machine is

used with an incorrectly adjusted parallel

edge guide.

• Place front edge of sole plate squarely on

the workpiece. Before starting the motor

ensure that the blade is not in contact with

the workpiece.

• When starting a cut, taking care to introduce

the blade to the material slowly,

so as not to damage blade teeth.

Note: Two (2) line of cut guides are provided at

the front of the sole plate of the CCSL machine

(for 0

and 45

bevel angles only).

• Use both hands to move the saw forwards

through the work piece.

• Apply smooth, constant pressure to move

the saw forwards through the workpiece.

Note: All CCS series machines have an

automatic lower blade guard which has a

specially shaped leading front edge. This

feature ensures that the blade guard retracts

smoothly and eortlessly as the machines

blade enters the workpiece. As the blade exits

the workpiece the lower blade guard will

automatically return to its normal position

covering the blade completely.

Note: On some occasions e.g. making a

plunge cut into a oor or wall etc it may be

advantageous to retract the lower blade

guard manually.

A thumb operated lever is provided on the

lower blade guard. With care, a skilled operator

can retract the blade guard manually, either

partially or fully, allowing plunge cuts to be

made.

WARNING: If retracting the blade guard

manually great care must be taken to ensure

that the operators hand or ngers do not touch

any part of the machines blade.

When a cut has been completed:

• Release the ON/OFF Trigger switch.

• Allow the blade to come to a

complete stop.

• Remove the machine from the workpiece

allowing the lower blade guard to return to

its normal position covering the blade.

WARNING: If the motor should stop or stall

whilst a cut is being attempted release the

trigger switch immediately. Disconnect the

machine from the power supply and remove

the machine from the workpiece.

Investigate the cause of the problem and

rectify if possible.

Only attempt to restart the motor when you are

absolutely sure that it is safe to do so.

CUT MATERIAL EJECTION PORT

WARNING: Do not use the dust bag and dust

port adaptor when cutting metallic materials

including wood with nails.

(18)

MAINTENANCE & ADJUSTMENTS

CCS series

The 0

(blade vertical) position can be adjusted.

WARNING: The machine must be disconnected

from the mains power supply when attempting

this procedure.

To check 0

position:

• Set the blade to the 0

position with the

tilting mechanism against its stop.

• Check the blade against the sole plate using

an engineers precision square (not supplied).

Take care to avoid the TCT tips of the teeth.

The blade should be at exactly 90

to sole

plate.

Note: The lower blade guard should be rotated

(manually) up into the upper blade guard. This

will help accurate positioning of the engineers

square and thus aid the checking process.

If adjustment is required:

Turn the adjustment screw (Fig. 16) clockwise

or counter clockwise using a Hex Key (not

supplied) until the blade is at exactly 90

to the

sole plate.

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Fig. 16

Fig. 18

(19) CHECKING AND REPLACING

THE CARBON BRUSHES

WARNING: Disconnect the machine from the power supply

before attempting to check or replace the Carbon Brushes.

Note: Replace both carbon brushes if either has less than 6mm.

length of carbon remaining, or if the spring or wire is damaged

or burned.

To remove the brushes:

• Unscrew the plastic caps found at the back of the motor

housing. (Fig. 18) Be careful as the caps are spring-loaded.

• Withdraw the brushes with their springs.

• If replacement is necessary renew the brushes and replace

the caps.

Note: Used but serviceable brushes can be replaced, but only as

long as they are returned to the same position, and

inserted the same way round as they were before being removed

from the machine.

• Run machines motor without load for approximately 5

minutes. This will help the new brushes to ‘bed-in’ and ensure

that the motor runs efficiently.

• Some sparking may be visible until the brushes bed in fully.

(20) GENERAL MAINTENANCE & CLEANING

Note: All maintenance must be carried out with the machine

switched off and disconnected from the power supply.

• Check that all safety features and guards are operating

correctly on a regular basis. Only use this machine if all

guards/safety features are fully operational.

• All motor bearings in these machines are lubricated for life. No

further lubrication is required.

Use a clean, slightly damp cloth to clean the plastic parts of the

machine. Do not use solvents or similar products which could

damage the plastic parts.

Remove any dust or other contaminants from the lens cover of

the LED module.

WARNING: Do not attempt to clean by inserting pointed objects

through openings in the machines casings etc. The machines air

vents should be cleaned using compressed dry air.

Note: The operator should employ all necessary PPE when using

compressed dry air as a cleaning medium.

(21) ENVIRONMENTAL PROTECTION

Waste electrical products should not be disposed of with

household waste. Please recycle where facilities exist. Check with

your Local Authority or retailer for recycling advice.

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EC DECLARATION OF CONFORMITY

The manufacturer of the product covered by this Declaration is:

UK: Evolution Power Tools Ltd. Venture One, Longacre Close, Holbrook Industrial Estate, Sheeld, S20 3FR.

FR: Evolution Power Tools SAS. 61 Avenue Lafontaine, 33560, Carbon-Blanc, Bordeaux, France.

The manufacturer hereby declares that the machine as detailed in this declaration fulfils all the

relevant provisions of the Machinery Directive and other appropriate directives as detailed below.

The manufacture further declares that the machine as detailed in this declaration, where

applicable, fulfils the relevant provisions of the Essential Health and Safety requirements.

The Directives covered by this Declaration are as detailed below:

2006/42/EC. Machinery Directive.

2014/30/EU. Electromagnetic Compatibility Directive.

2011/65/EU. &

(EU)/2015/863.

The Restriction of the Use of certain Hazardous

Substances in Electrical Equipment (RoHS) Directive.

2012/19/EU. The Waste Electrical and Electronic Equipment (WEEE) Directive.

And is in conformity with the applicable requirements of the following documents:

EN 62841-1:2015 • EN62841-2-5:2014 • EN 55014-1:2017+A11:2020 • EN IEC 55014-1:2021

EN IEC 55014-2:2021 • EN IEC 61000-3-2-2019+A1:2021 • EN 61000-3-3:2013+A2:2021

Product Details

Description: F165CCSL 165mm (6-1/2”) MULTI-MATERIAL CIRCULAR SAW

Evolution Model No: 026-0007 / 026-0008

Brand Name: EVOLUTION POWER TOOLS LIMITED

Voltage: 220-240V ~ 50Hz

Input: 1200W

The technical documentation required to demonstrate that the product meets the requirements

of directive has been compiled and is available for inspection by the relevant enforcement

authorities, and verifies that our technical file contains the documents listed above

and that they are the correct standards for the product as detailed above.

Name and address of technical documentation holder.

Signed: Print: Barry Bloomer

Supply Chain & Procurement Director

Date: 25.08.23

UK: Evolution Power Tools Ltd. Venture One, Longacre Close, Holbrook Industrial Estate, Sheeld, S20 3FR.

FR: Evolution Power Tools SAS. 61 Avenue Lafontaine, 33560, Carbon-Blanc, Bordeaux, France.