XtremepowerUS 50124 10" Corded Miter Saw Single Bevel User Manual

MITER SAW 10 IN

ITEM: SKU

50124

OWNER'S MANUAL AND SAFETY INSTRUCTIONS

SAVE THIS MANUAL: KEEP THIS MANUAL FOR SAFETY WARNINGS, PRECAUTIONS, ASSEMBLY,

OPERATING, INSPECTION, MAINTENANCE AND CLEANING PROCEDURES. WRITE THE PRODUCT'S

SERIAL NUMBER ON THE BACK OF THE MANUAL NEAR THE ASSEMBLY DIAGRAM (OR MONTH

AND YEAR OF PURCHASE IF PRODUCT HAS NO NUMBER}

FOR QUESTIONS PLEASE CALL OUR CUSTOMER SUPPORT: (909) 628 0880 MON-FRI 9AM TO 3PM PST

Read the entire

operating

instructions

prior

to

the

assembly and operation of

the tool.

These operating instructions are

intended

to make it

easier for you lo gel familiar with , your tool and

maximize

its tool.

The

operating

instructions contain

important

notes

on

how to work safely, property and economically

w�h

your

machine

and

how

to

avoid

dangers, save

repair

costs, reduce downtime,

and

increase

the reliability

and

working life of

the

machine.

In

addition

to the safety regulations

contained herein,

you

must

in any

case

comply with the

applicable

regulations

of

your

country

with respect to the

operation

of the

machine.

Put the operating instructions

in

a

clear

plastic folder to protect

them

from dirt and humidity, and

store them near the machine. The mstruct1ons must be

read and carefully 01:>served by each operator prior

to

starting

the work. Only persons who have been

trained in the use of the machine and have been

informed

on

its

use the machine. The required minimum

age

must be

met

in

addition

to

the

safety

notes

contained

the

present

operating

instructions

and

the

special regulations

of

your count

ry

.

the

generally recognized technical rules

for the operation of wood working machines must be

observed

Attention!

Read and understand

all

instructions before using this tool.

Wear hearing protection

Wear eye protection.

Wear breathing

protection.

Technical data

Size of saw blade:

No load

speed:

Number

of teeth:

Mitre stops

Rated Power:

Frequency:

Rated

Current:

255 mm/10'

6000 RPM

36T

45•,

30•, 22,5•, 15•,

o·.

15

°

, 22,5•, 30•, 45•

1800W

50/60Hz

13A

Subject to technical modifications.

The height of

the

work piece must

be

at least 3 mm.

Make sure that the work piece is

always

secured with

the clamping device.

General notes

• After unpacking, check all parts for any transport damage.

Inform the supplier

immediately of

any

faults. Make sure the delivery is complete.

• Before

putting

into

operation,

familiarize

yourself with

the

machine by carefully reading these

instructions.

• Use only original accessories, wearing or replacement parts

• When ordering,

include

our

item

number

and the type

and

year

of construction of the machine.

SAFETY INFORMATION

TABLE OF CONTENTS

■ Introduction

..................................................................................................................................................................... 2

■ General Safety Rules .................................................................................................................................................... 3-4

■ Specific Safety Rules .................................................................................................................................................... 4-5

■ Symbols ........................................................................................................................................................................ 6-7

■ Electrical .......................................................................................................................................................................... 8

■ Glossary of Terms ............................................................................................................................................................ 9

■ Features .................................................................................................................................................................... 10-12

■ Tools Needed ................................................................................................................................................................. 12

■ Loose Parts List ............................................................................................................................................................. 13

■ Assembly .................................................................................................................................................................. 14-21

■ Operation .................................................................................................................................................................. 22-31

■ Adjustments .............................................................................................................................................................. 32-33

■ Maintenance .................................................................................................................................................................. 34

■ Parts Ordering

I

Service ................................................................................................................................................ 36

INTRODUCTION

This tool has many features for making its use more pleasant and enjoyable. Safety, performance, and dependability have

been given top priority in the design

of

this product making it easy to maintain and operate.

2

GENERAL SAFETY RULES

WARNING:

Read and understand all instructions. Failure to follow

all instructions listed below, may result in electric shock,

fire and/or serious personal injury.

READ ALL INSTRUCTIONS

■

KNOWYOUR POWER TOOL.

Read the operator's manual

carefully. Learn the applications and limitations as well

as the specific potential hazards related to this tool.

■

GUARD AGAINST ELECTRICAL SHOCK BY PREVENT-

ING BODY CONTACT WITH GROUNDED SURFACES.

For example: pipes, radiators, ranges, refrigerator enclo-

sures.

■

KEEP GUARDS IN PLACE

and in good working

order.

■

REMOVE ADJUSTING

KEYS

AND WRENCHES.

Form

habit of checking to see that keys and adjusting wrenches

are

removed from tool before turning it on.

■

KEEPWORKAREA CLEAN.

Cluttered areas and benches

invite accidents.

DO NOT

leave tools or pieces of wood

on the tool while it is in operation.

■

DO NOT USE IN DANGEROUS ENVIRONMENTS.

Do

not use power tools in damp or wet locations or expose

to rain. Keep the work area well lit.

■

KEEP CHILDREN AND VISITORS AWAY.

All

visitors

should

wear safety glasses and

be

kept a safe

distance from work area. Do not let visitors

contact

tool or extension cord while operating.

■

MAKE WORKSHOP CHILDPROOF

with padlocks,

master switches, or by removing starter keys.

■

DON'T FORCE THE TOOL.

It will do the

job

better

and

safer

at

the feed rate

for

which

it

was designed.

■

USE THE RIGHT TOOL.

Do not force the tool or attach-

ment to do a job for which it was not designed.

■

USE THE PROPER EXTENSION CORD.

Make sure your

extension cord is in good condition. Use only a

cord

heavy

enough to carry the current your product will draw. An

undersized cord will cause a drop in line voltage result-

ing in loss of power and overheating. A wire gauge size

(A.W.G.) of at least 14 is recommended for an extension

cord 25 feet or less in length. If in doubt, use the next

heavier gauge. The smaller the gauge number, the heavier

the cord.

■

DRESS PROPERLY.

Do not wear loose clothing,

neckties, or jewelry that can get caught and draw you into

moving parts. Rubber gloves and nonskid footwear are

recommended when working outdoors. Also wear protec-

tive

hair

covering to

contain long hair.

■

ALWAYS WEAR SAFETY GLASSES WITH SIDE

SHIELDS.

Everyday eyeglasses have only impact-

resistant lenses, they are

NOT

safety glasses.

3

■

SECURE WORK.

Use clamps or a vise to hold work

when practical, it is safer than using your hand and frees

both hands to operate the tool.

■

DO NOT OVERREACH.

Keep

proper

footing and

balance at all times.

■

MAINTAIN TOOLS WITH CARE.

Keep tools

sharp

and clean for better and safer performance. Follow

instructions for lubricating and changing accessories.

■

DISCONNECT TOOLS.

When not in use, before

servicing, or when changing attachments, blades, bits,

cutters, etc., all tools should be disconnected from power

source.

■

AVOID ACCIDENTAL STARTING.

Be sure switch is off

when plugging in any tool.

■

USE RECOMMENDED ACCESSORIES.

Consult the

operator's

manual

for

recommended accessories. The

use of improper accessories may result in injury.

■

NEVER STAND ON TOOL.

Serious injury could

occur if

the tool is tipped.

■

CHECK DAMAGED PARTS.

Before further use of the

tool, a guard or other part that is damaged should be

carefully checked to determine that it will operate properly

and perform its intended function. Check for alignment

of moving parts, binding of moving parts, breakage of

parts, mounting and any other conditions that may affect

its operation. A guard or other

part

that is damaged must

be properly repaired or replaced by an authorized service

center to avoid risk of personal injury.

■

USE THE RIGHT DIRECTION OF FEED.

Feed work into

a blade, cutter, or sanding spindle against the direction

or rotation of the blade, cutter, or sanding spindle only.

■

NEVER LEAVE TOOL RUNNING UNATTENDED. TURN

THE POWER OFF.

Don't leave tool until it comes to a

complete stop.

■

PROTECT YOUR LUNGS.

Wear a face or dust mask if

the cutting operation is dusty.

■

PROTECT YOUR HEARING.

Wear hearing protection

during extended periods of operation.

■

DO NOT ABUSE CORD.

Never carry tool by the cord or

yank it to disconnect from receptacle. Keep cord from

heat, oil, and sharp edges.

■

USE OUTDOOR EXTENSION CORDS.

When tool

is used outdoors, use only extension cords with

approved ground connection that are intended for

use

outdoors and so marked.

■

KEEP BLADES CLEAN, SHARP, AND WITH

SUFFICIENT SET.

Sharp blades minimize stalling

and kickback.

■

BLADE COASTS AFTER BEING TURNED OFF.

GENERAL

SAFETY

RULES

NEVER USE IN AN EXPLOSIVE ATMOSPHERE.

Normal sparking of the motor could ignite fumes.

INSPECT

TOOL CORDS PERIODICALLY.

If

damaged, have repaired bya qualified

service

technician at

an authorized service facility. Theconductorwith insulation

having an outer surface that is green with or without yellow

stripes is the equipment-grounding conductor. If repair

or replacement of the electric cord or plug is necessary,

do not connect the equipment-grounding conductor to a

live terminal. Repair or replace a damaged or worn cord

immediately. Stay constantly aware of cord location and

keep it well away from the rotating blade.

INSPECT EXTENSION CORDS PERIODICALLY

and

replace if damaged.

GROUND ALL TOOLS.

If tool is equipped with three-

prong

plug,

it should be plugged into a three-hole electri-

cal receptacle.

CHECK WITH A QUALIFIED ELECTRICIAN

or service

personnel if the grounding instructions are not completely

understood or if in doubt as to whether the tool is properly

grounded.

USE ONLY

CORRECT ELECTRICAL DEVICES:

3-wire

extension cords that have 3-prong grounding plugs and

3-pole receptacles that accept the tool's plug.

DO NOT MODIFY

the plug provided. If it will not fit the

outlet, have the proper outlet installed by a qualified

electrician.

KEEP TOOL DRY, CLEAN, AND FREE FROM OIL AND

GREASE.

Always use a clean cloth when cleaning. Never

use brake fluids, gasoline, petroleum-based products, or

any solvents to clean tool.

STAY ALERT AND EXERCISE CONTROL.

Watch what

you are doing and use common sense. Do not operate

tool when you are tired. Do not rush.

DO NOT USE TOOL IF SWITCH DOES NOT TURN IT

ON AND OFF.

Have defective switches replaced by an

authorized service center.

USE ONLY CORRECT BLADES. Do not

use blades with

incorrect size holes. Never use blade washers or blade

bolts that are defective or incorrect. The maximum blade

capacity of your saw is 10 in.

■

BEFORE MAKING A CUT, BE SURE ALL ADJUST-

MENTS ARE SECURE.

■

BE SURE BLADE PATH IS FREE OF NAILS.

Inspect for

and remove all nails from lumber before cutting.

NEVER TOUCH BLADE

or other moving parts during

use.

NEVER START A TOOL WHEN ANY ROTATING COM-

PONENT IS IN CONTACT WITH THE WORKPIECE.

■

DO NOT OPERATE A TOOL WHILE UNDER THE

INFLUENCE OF DRUGS, ALCOHOL, OR ANY

MEDICATION.

■

WHEN SERVICING

use only identical replacement parts.

Use

of

any other parts may create a hazard or cause

product damage.

USE ONLY RECOMMENDED ACCESSORIES

listed

in this manual or addendums. Use of accessories

that

are not listed may cause the risk of personal injury.

Instructions for safe use of accessories are included

with the accessory.

■

DOUBLE CHECK ALL SETUPS.

Make sure blade is

tight and not making contact with saw or workpiece

before connecting to power supply.

SPECIFIC SAFETY RULES

FIRMLY CLAMP OR BOLT

the tool

to

a workbench

or

table at approximately hip height.

KEEP

HANDS

AWAY

FROM

CUTTING AREA.

Do

not

reach underneath work or in blade cutting path with hands

and

fingers for any reason. Always turn the power off.

ALWAYS SUPPORT LONG WORKPIECES

while cutting

to minimize risk of blade pinching and kickback. Saw

may

slip, walk or

slide

while cutting long or

heavy boards.

ALWAYS USE A CLAMP

to secure the workpiece when

possible.

BE SURE THE BLADE CLEARS THE WORKPIECE.

Never start the saw with the blade touching the

workpiece. Allow

motor to come

up

to

full

speed

before

starting

cut.

4

■

MAKE SURE THE MITER TABLE AND SAW ARM

(BEVEL FUNCTION) ARE LOCKED IN POSITION

BEFORE OPERATING YOUR SAW.

Lock the miter

table by securely tightening the miter lock levers. Lock

the saw arm (bevel function) by securely tightening the

bevel lock lever.

■

NEVER USE A LENGTH STOP ON THE FREE SCRAP

END OF A CLAMPED WORKPIECE. NEVER

hold onto

or bind the free scrap end of the workpiece in any opera-

tion. If a work clamp and length stop are used together,

they must both be installed on the same side

of

the saw

table to prevent the saw from catching the loose end and

kicking up.

NEVER

cut

more

than one piece at a time.

DO NOT

STACK

more than one workpiece on the saw table at a

time.

SPECIFIC SAFETY RULES

■

NEVER PERFORM ANY OPERATION FREEHAND.

Always place the workpiece to be cut on the miter table

and position it firmly against the fence as a backstop.

Always use the fence.

■

NEVER

hand hold a workpiece that is too small to be

clamped. Keep hands clear of the cutting area.

■

NEVER

reach behind, under, or within three inches of the

blade and its cutting path with hands and fingers for any

reason.

■

NEVER

reach to pick up a workpiece, a piece of scrap,

or anything else that is in or near the cutting path of the

blade.

■

NEVER

move the workpiece or make adjustment to any

cutting angle while the saw is running and the blade is

rotating. Any slip can result in contact with the blade

causing serious personal injury.

■

AVOID AWKWARD OPERATIONS AND HAND

POSITIONS

where a sudden slip could cause your

hand to move into the blade.

ALWAYS

make sure you

have good balance.

NEVER

operate the miter saw

on the floor or in

a

crouched position.

■

NEVER

stand or have any part of the body in line with

the path of the saw blade.

■

ALWAYS

release the power switch and allow the saw blade

to stop rotating before raising it out of the workpiece.

■

DO NOT TURN THE MOTOR SWITCH ON AND OFF

RAPIDLY.

This could cause the saw blade to loosen

and could create a hazard. Should this ever occur,

stand clear and allow the saw blade to come to a

complete stop. Disconnect your saw from the power

supply and securely retighten the blade bolt.

■

IF ANY PART OF THIS MITER SAW IS MISSING

or

should break, bend, or fail in any way, or should any

electrical component fail to perform properly, shut off

the power switch, remove the miter saw plug from the

power source

and

have

damaged,

missing, or failed parts

replaced before resuming operation.

■

ALWAYS STAY ALERT!

Do not allow familiarity (gained

from frequent

use of the

saw)

to cause a careless

mistake.

ALWAYS REMEMBER

that a careless frac-

tion of a second is sufficient to inflict severe injury.

5

■

IF THE POWER SUPPLY CORD IS DAMAGED,

it must

be replaced only by the manufacturer or by an authorized

service center to avoid risk.

■

MAKE SURE WORK AREA HAS AMPLE LIGHTING

to

see the work and that no obstructions will interfere with

safe operation

BEFORE

performing any work using the

saw.

■

ALWAYS TURN OFF THE SAW

before disconnecting it

to avoid accidental starting when reconnecting to power

supply.

NEVER

leave the saw unattended while connected

to a power source.

■

RELEASE THE

SWITCH

TRIGGER

and allow

the

saw

blade to stop rotating before raising the blade out of

workpiece.

■

THIS TOOL

should have the following markings:

a) Wear eye protection.

b) Keep hands out of path of saw blade.

c) Do not operate saw without guards in place.

d) Do not perform any operation freehand.

e) Never reach around saw blade.

f) Turn off tool and wait for saw blade to stop before

moving workpiece or changing settings.

g) Disconnect power (or unplug tool

as

applicable)

before changing blade or servicing.

h) No load speed.

■

ALWAYS MAKE SURE THE SAW BLADE HAS CLEAR-

ANCE OF ALL OBSTRUCTIONS BEFORE TURNING

THE SAW ON.

■

MAKE SLIDING CUTS

by pushing the saw blade down

on top of the workpiece then sliding it back toward the

rear of the saw. DO NOT pull the saw toward you while

making a cut.

■

ALWAYS

carry the tool only by the carrying handle.

■

AVOID

direct eye exposure when using the laser guide.

■

THIS SAW CAN TIP OVER

if the saw head is

released

suddenly and the saw is not secured to a work sur-

face. ALWAYS secure this saw to a stable work sur-

face before any use to avoid serious personal injury.

■

SAVE THESE INSTRUCTIONS.

Refer to them

frequently and use to instruct other users. If you loan

someone this tool, loan them these instructions also.

SYMBOLS

Some of the following symbols may be used on this tool. Please study them and learn their meaning. Proper

interpretation of these symbols will allow you to operate the tool better and safer.

SYMBOL

NAME DESIGNATION/EXPLANATION

V

Volts Voltage

A Amperes Current

Hz

Hertz Frequency (cycles per second)

w

Watt Power

min Minutes Time

'v

Alternating Current

Type of current

---

Direct Current Type or a characteristic of current

no

No Load Speed Rotational speed, at no load

[Q]

Class II Construction Double-insulated construction

..

Per Minute Revolutions, strokes, surface speed, orbits etc., per minute

Wet Conditions Alert Do not expose to rain or use in damp locations.

Read The Operator's Manual

To reduce the risk of injury, user must read and understand opera

tor's manual before using this product.

Eye Protection

Always wear safety goggles or safety glasses with srde shields and,

as necessary, a full face shield when operating this product.

Safety Alert

Precautions that involve your safety.

No Hands Symbol

Failure to keep your hands away from the blade will result in

serious personal injury.

Hot Surface

To reduce the risk of injury or damage, avoid contact with any

hot

surface.

6

SYMBOLS

The following signal words and meanings are intended to explain the levels of risk associated with this product.

SIGNAL

MEANING

DANGER:

Indicates an imminently hazardous situation, which, if not avoided, will result

in death or serious injury.

WARNING:

Indicates

a

potentially hazardous situation, which, if not avoided,

could

result

in death or serious injury.

CAUTION:

Indicates a potentially hazardous situation, which, if not avoided, may result in

minor or moderate injury.

CAUTION:

(Without Safety Alert Symbol} Indicates a situation that may result in property

damage.

SERVICE

Servicing requires extreme care and knowledge and should

be performed only by a qualified service technician. For

service we suggest you return the product to the nearest

AUTHORIZED SERVICE CENTER

for repair. When servic-

ing, use only identical replacement parts.

WARNING:

To avoid serious personal injury, do not attempt to use this

product until you read thoroughly and understand com-

pletely the operator's manual. If you do not understand

the warnings and instructions in the operator's manual,

do not use this product. Call customer service for

assistance.

WARNING:

The operation of any power tool c

an result in foreign objects being thrown into your eyes, which can result in

severe eye damage. Before beginning power tool operation, always wear safety goggles or safety glasses with side

s

hields and, when needed, a full face shield. We recommend Wide Vision Safety Mask for use over eyeglasses or

standard safety glasses with side shields. Always use eye protection which is marked to comply with ANSI Z87.1.

SAVE

THESE INSTRUCTIONS

7

ELECTRICAL

EXTENSION CORDS

Use only 3-wire extension cords that have 3-prong ground-

ing plugs and 3-pole receptacles that accept the tool's plug.

When using a power tool at a considerable distance from the

power source, use an extension cord heavy enough to carry

the current that the tool will draw. An undersized extension

cord will cause a drop in line voltage, resulting in a loss of

power

and causing the motor

to

overheat. Use the chart

provided below

to

determine the minimum wire size required

in an extension cord. Only round jacketed cords listed by

Underwriter's Laboratories

(UL)

should be used.

""Ampere rating (on tool

data

plate)

0-2.0 2.1-3.4 3.5-5.0 5.1-7.0 7.1-12.0 12.1-16.0

Cord Length

25' 16

50'

16

100'

16

Wire Size (A.W.G.)

16 16 16 14

16 16 14

14

16 14

12

10

... Used on 12 gauge

- 20

amp circuit.

NOTE: AWG = American Wire

Gauge

14

12

When working with the tool outdoors, use an extension cord

that is designed for outside use. This is indicated by the

letters "WA" on the cord's jacket.

Before using an extension cord, inspect it for loose or

exposed wires and cut or worn insulation.

WARNING:

Keep the extension cord clear of the working area.

Position the cord

so

that it will not get caught on lumber,

tools or other obstructions while you are working with a

power tool. Failure to do so can result in serious personal

injury.

WARNING:

Check extension cords before each use. If damaged

replace immediately. Never use tool with a damaged cord

since touching the damaged area could cause electrical

shock resulting in serious injury.

ELECTRICAL CONNECTION

This tool is powered by a precision built electric motor. It

should be connected to a

power supply that is 120

V,

AC

only, 60 Hz, (normal household current).

Do not operate

this tool on direct current (DC). A substantial voltage drop

will cause a loss of power and the motor will overheat. If the

saw does not operate when plugged into an outlet, double

check the power supply.

8

SPEED AND WIRING

The no-load speed of this tool is approximately 4,500

RPM. This speed is not constant and decreases under

a load

or

with lower voltage. For voltage, the wiring in a

shop is as important as the motor's horsepower rating. A

line intended only for lights cannot

properly

carry

a

power

tool motor. Wire that is heavy enough for a short distance

will be too light for a greater distance. A line that can

support one power tool may not be able to support two

or three tools.

GROUNDING INSTRUCTIONS

In the event of a malfunction or breakdown, grounding

provides a path of least resistance for electric current to

reduce the risk of electric shock. This tool is equipped with

an electric cord having an equipment-grounding conduc-

tor

and a grounding plug. The plug

must

be plugged into a

matching outlet that is

properly

installed and grounded in

accordance with all local codes and ordinances.

Do

not

modify the plug provided. If it will not fit the outlet,

have the proper outlet installed by a qualified electrician.

Improper

connection of the equipment-grounding conduc-

tor can result in a risk of electric shock. The conductor with

insulation having an outer surface that is green with or with-

out yellow stripes is the equipment-grounding conductor. If

repair or replacement of the electric cord or plug is neces-

sary, do not connect the equipment-grounding conductor

to a live terminal.

Check with a qualified electrician or service personnel if the

grounding instructions are not completely understood, or if

in doubt as to whether the tool is properly grounded.

Repair or replace a damaged or worn cord immediately.

GLOSSARY OF

TERMS

Anti-Kickback Pawls (radial arm and table saws)

A device which, when properly installed and maintained,

is designed to stop the workpiece from being kicked back

toward the front of the saw during a ripping operation.

Arbor

The shaft on which a blade or cutting tool is mounted.

Bevel Cut

A cutting operation made with the blade at any angle other

than

go

0

to the table surface.

Chamfer

A cut removing a wedge from a block so the end (or part of

the end) is angled rather than at go

0

•

Compound Cut

A cross cut made with both a

miter

and a bevel angle.

Cross Cut

A cutting or shaping operation made across the grain or the

width of the workpiece.

Cutter Head (planers and jointer planers)

A rotating cutterhead with adjustable blades or knives. The

blades or knives remove material from the workpiece.

Dado Cut

A non-through cut which produces a square-sided notch or

trough

in the workpiece (requires a special blade).

Featherboard

A device used to help control the workpiece by guiding

it securely against the table or fence during any ripping

operation.

FPM orSPM

Feet per minute (or strokes per minute), used in reference

to

blade movement.

Freehand

Performing

a cut

without the workpiece being guided by a

fence, miter gauge, or other aids.

Gum

A

sticky, sap-based residue from

wood

products.

Heel

Alignment of the blade to the fence.

Kerf

The material removed by the blade in a through cut or the

slot produced by the blade in a non-through or partial cut.

Kickback

A hazard

that

can occur when the blade binds or stalls,

throwing the workpiece back toward operator.

Leading End

The end of the workpiece pushed into the tool first.

Miter Cut

A cutting operation made with the workpiece at any angle

to the

blade

other than go

0

•

9

Non-Through Cuts

Any cutting operation where the blade does not extend

completely through the thickness of the workpiece.

Push Blocks (for jointer planers)

Device used to feed the workpiece over the jointer planer

cutterhead during any operation. This aid helps keep the

operator's hands well away from the cutterhead.

Push Blocks and Push Sticks (for table saws)

Devices used to feed the workpiece through the saw blade

during cutting operations. A push stick (not a push block)

should be used for narrow ripping operations. These aids

help keep the operator's hands well away from the blade.

Pilot Hole (drill presses)

A small hole drilled in a workpiece that serves as a guide for

drilling large holes accurately.

Resaw

A cutting operation to reduce the thickness of the workpiece

to make thinner pieces.

Resin

A sticky, sap-based substance that has hardened.

Revolutions Per Minute (RPM)

The number of turns completed

by

a spinning object in one

minute.

Ripping or Rip Cut

A cutting operation along the length of the workpiece.

Riving Knife/Spreader/Splitter (table saws)

A metal piece, slightly thinner than the blade, which helps

keep the kerf open and also helps to prevent kickback.

Saw Blade Path

The area

over,

under, behind, or in

front of

the blade.

As it

applies

to the workpiece, that area which will be or has been

cut by the blade.

Set

The distance that the tip of the saw

blade

tooth is bent (or

set)

outward from the

face of

the blade.

Snipe (planers)

Depression made at either end of a workpiece by cutter

blades when the workpiece is

not

properly supported.

Through Sawing

Any cutting operation where the blade extends completely

through the thickness of the workpiece.

Throw-Back

The throwing back of a workpiece usually caused by the

workpiece being dropped into the blade or being placed

inadvertently in contact with the blade.

Workpiece or Material

The item on which the operation is being done.

Worktable

Surface where the workpiece rests while performing a

cutting, drilling, planing, or sanding operation.

FEATURES

PRODUCT SPECIFICATIONS

Blade Arbor .............................................................. 5/8 in.

Blade Diameter

.......................................................... 1

O

in.

No Load Speed .................................... 4,500 r/min. (RPM)

Input ....................................... 220 V,

AC only, 50

Hz, 13 A

TABLE

EXTENSION

Cutting Capacity with Miter at 0

°

/ Bevel 0

°

:

Maximum nominal lumber sizes: ............................ 2 x 12

Cutting Capacity with Miter at 45'/Bevel 0

°

:

Maximum nominal

lumber

sizes:

.............................. 2 x 8

Cutting Capacity with Miter at O'/Bevel 45':

Maximum nominal lumber sizes: ............................ 2 x 12

Cutting Capacity with Miter at 45'/Bevel 45':

Maximum nominal lumber sizes: .............................. 2 x 8

10

MITER

SCALE

LOWER BLADE

1-----

GUARD

"NO HANDS ZONE"

BOUNDARY LINE

"NO HANDS

ZONE" LABEL

Fig.

2

FEATURES

KNOW YOUR COMPOUND MITER SAW

See Figure 2.

The

safe

use of this product requires an understanding of

the information on the tool and in this operator's manual as

well as a knowledge of the project you are attempting. Before

use of this product, familiarize yourself with all operating

features and safety rules.

10 in. BLADE

A 10 in. blade is included with the compound miter saw. It

will cut materials up to 2 in. thick or 6 in. wide, depending

upon the angle at which the cut is being made.

13AMP MOTOR

The saw has a powerful 13 amp motor with sufficient power

to handle tough

cutting

jobs. It is made

with

all ball bear-

ings, and has externally accessible brushes for ease of

servicing.

BEVEL LOCK LEVER

The bevel lock lever securely locks your compound

miter

saw at desired bevel angles. The bevel lock lever

is spring

loaded and is released by pulling the

lever away

from the

saw housing and ratcheting the lever.

CARRYING HANDLE

See Figure 3.

For convenience when carrying or transporting the miter

saw from one place to another, a carrying handle has been

provided on top of the saw arm. To transport, turn off and

unplug the

saw,

then lower the

saw

arm

and

lock it in the

down position by pulling the lock pin away from the saw

housing and rotating

it

until

it

clicks into the slot.

ELECTRIC BRAKE

An electric brake has been provided to quickly stop blade

rotation after the switch is released.

LASER GUIDE

For more accurate cuts, a laser guide is included with the

miter saw. When used properly, the laser guide makes

accurate, precision cutting simple and easy.

MITER FENCE

The miter fence on the compound miter saw has been

provided to hold your workpiece securely against when

making all cuts. The left side is larger providing additional

support.

MITER LOCK HANDLE

See

Figure

2.

The miter lock handle securely locks the saw

at

desired

miter angles.

11

MITER SCALE

The miter scale has index points provided at 0

°

, 15

°

, 22.5

°

,

31.6

°

, 45

°

, and 60.

0

POSITIVE STOPS ON MITER TABLE

Positive stops have been provided at 0

°

, 15

°

, 22.5

°

, 30

°

, and

45

°

on both the left and

right

side of the

miter

table.

SELF-RETRACTING LOWER BLADE GUARD

The lower blade guard is made

of

shock-resistant, see-through

plastic that provides protection from each side of the blade.

It retracts over the upper blade guard as the saw is lowered

into the workpiece.

SLIDE BAR

When unlocked, the saw arm will glide forward and backward

the length of the slide bar for cutting various workpiece

widths.

CARRYING

HANDLE

SAW ARM LOCKED IN DOWN POSITION

Fig. 3

FEATURES

SLIDE LOCK KNOB

The slide lock knob locks and unlocks the sliding feature

of this tool.

SPINDLE LOCK BUTTON

See Figure 4.

The spindle lock button locks the spindle and stops the

blade from rotating. Depress and hold the lock button while

installing, changing, or removing blade.

SWITCH TRIGGER

See Figure 5.

To prevent unauthorized use of the compound miter saw,

disconnect it from the power supply and lock the switch in

the off position. To lock the switch, install a padlock (not

included) through the hole in the switch trigger. A lock with

a long shackle up to 9/32 in. diameter may be used. When

the lock is installed and locked, the switch is inoperable.

Store the padlock key in another location.

TOOLS NEEDED

The following tools (not included) are needed for making adjustments or installing the blade:

COMBINATION WRENCHES (2)

(10 mm, 12 mm)

PHILLIPS SCREWDRIVER

FRAMING SQUARE

12

HEX KEYS (3)

(3 mm, 5 mm, 6 mm)

{I

SWITCH

TRIGGER

Fig. 4

Fig. 5

Fig. 6

LOOSE PARTS LIST

The following items are included with your Compound Miter Saw:

Dust Bag

Work Clamp

Clamp Brackets (2)

Blade Wrench

Clamp Bracket Screws (2)

Table Extensions (2)

DUST

BAG

CLAMP

TABLE

BRACKETS

EXTENSION

/

CLAMP BRACKET

SCREWS

Operator's Manual

BLADE

WRENCH

WORK

CLAMP

TABLE

EXTENSION

Fig.

7

WARNING:

The use of attachments or accessories not listed might be hazardous and could cause serious personal injury.

13

ASSEMBLY

UNPACKING

This product

requires assembly.

■ Carefully lift saw from the carton by the carrying handle and

the saw base, and place it on a level work surface.

NOTE:

This tool is heavy.

To

avoid back injury, lift with your

legs, not your back, and get help when needed.

■ This saw has been shipped with the saw arm secured in the

down position. To release the saw arm, push down on the

"D" handle, cut the tie-wrap, and pull out on the lock pin.

■

Lift the

saw arm by

the handle.

Hand pressure should remain

on the "D" handle to prevent sudden rise upon release of

the tie wrap.

■ Inspect the tool carefully to make sure no breakage or dam-

age occurred during

shipping.

■

Do not discard the packing material until you have carefully

inspected and satisfactorily operated the product.

■

The saw is factory setfor accurate cutting. After assembling

it, check for accuracy. If shipping has influenced the settings,

refer to specific procedures explained in this manual.

■ If any parts are damaged or missing, please call

1-800-525-2579 for assistance.

WARNING:

If any parts are damaged or missing do not operate thi

s

product until the parts are replaced. Failure to heed this

warning could result in serious personal injury.

WARNING:

Do not attempt to modify this product or create accessories

not recommended for use with this tool. Any such alteration

or modification is misuse and could result in a hazardous

condition leading to possible serious personal injury.

WARNING:

Do not connect to power supply until assembly is

complete. Failure to comply could result in accidental start-

ing and possible serious personal injury.

TRACE HOLES

AT THESE LOCATIONS

FOR HOLE PATTERN

WARNING:

Do not start the compound miter saw without c

hecking for

interference between the blade and the miter fence. Serious

personal injury or damage to the blade could result if it

strikes the miter fence during operation of the saw.

WARNING:

This saw can tip over

if

the saw head is released suddenly

and

the

saw

is

not secured to a work surface.

ALWAYS

secure this saw to a stable work surface before any use to

avoid serious personal injury.

MOUNTING HOLES

See Figure 8.

WARNING:

Always make sure the compound miter saw is

securely mounted to a workbench or an approved

work stand. Failure to heed this warning can result

in serious personal injury.

The compound miter saw should be mounted to a firm

supporting surface such as a workbench. Four bolt holes

have been provided

in the

saw base for

this

purpose. Each

of the four mounting holes should be bolted securely using

3/8 in. machine bolts, lock washers, and hex nuts (not

included). Bolts should be of sufficient length to accommodate

the saw base, lock washers, hex nuts, and the thickness of the

workbench. Tighten all four bolts securely.

The hole pattern for mounting to a workbench is shown in

figure 8. Carefully check the workbench after mounting to make

sure that no movement can occur during use. If any tipping,

sliding, or walking is noted, secure the workbench to the floor

before operating.

14

TRACE HOLES

ATTHESE LOCATIONS

FOR HOLE PATTERN

MOUNTING

SURFACE

Fig. 8

ASSEMBLY

NOTE: Many

of

the illustrations in this manual show only

portions of the compound miter saw. This is intentional

so that we can clearly show points being made in the

illustrations. Never operate the saw without all guards

securely in place and in good operating condition.

LOCKING / UNLOCKING THE SAW ARM

See Figure 9.

To unlock and raise the saw arm:

■ Firmly grasp the "D" handle and apply downward

pressure while at the same time pulling the lock pin out

and away from the saw housing. Rotate lock pin 90

°

to

lock (or unlock} the saw arm.

■

Release the lock pin and slowly raise the saw arm.

To lock the saw arm:

■ Firmly grasp the "D" handle and apply

downward

pressure while at the same time pulling the lock pin out

and

away from the saw housing.

■ Release the lock pin allowing it to lock the saw into

place.

DUST BAG

See Figure 10.

A dust bag

is

provided for use on this miter saw. It fits over

the exhaust port on the upper blade guard.

NOTE:

the

exhaust

port

also

accepts 1-1/4 in.

vacuum

hose.

To install:

■ Squeeze the two metal clips to open the mouth of the

bag

and slide

it

on

the

exhaust port.

■ Release the clips. The metal ring in the bag should lock

in between the grooves on the exhaust port.

To remove the dust bag for

emptying:

■

Reverse the above procedure.

15

Fig. 9

Fig. 10

ASSEMBLY

WORK CLAMP

See Figure 11.

WARNING:

In some operations, the work clamp assembly may

interfere with the operation of the blade guard assembly.

Always make sure there is no interference with the blade

guard

prior

to

beginning any

cutting

operation

to

reduce

the risk of serious personal injury.

The work clamp provides greater control by clamping the

workpiece to the fence or the saw table. It also prevents the

workpiece from creeping toward the saw blade. This is very

helpful when cutting compound miters. Depending on the

cutting operation and the size of the workpiece, it may be

necessary to use a C-clamp instead of the work clamp to

secure the workpiece prior to making the cut.

To install the work clamp:

Place the work clamp shaft in one of the holes located

behind the miter fence. Tighten work clamp knob

securely.

■

Rotate the knob on the work clamp to move it up or down

as needed.

TABLE EXTENSIONS

See Figures 12

-

13.

To install table extensions, insert the ends of extensions into

the holes in the sides of the base. Adjust the extensions to

the desired length.

Secure extensions

in

place by positioning a clamp bracket

under each table extension beneath the miter table. Orient

each clamp bracket as shown in figure 13.

Secure each clamp bracket in place with a clamp bracket

screw. The clamp bracket screw threads through the clamp

bracket and tightens against bracket support on bottom

of

miter

table,

securing

clamp bracket against table

extension.

Fig. 11

16

BASE

TABLE

EXTENSION

,,,,

SAW VIEWED FROM BOTTOM

CLAMP

BRACKET

Fig.

12

Fig. 13

ASSEMBLY

TO INSTALL/ REPLACE THE BLADE

See Figures 14

-

15.

WARNING:

A 10 in. blade is the maximum blade capacity of the saw.

Never use a blade that is too thick to allow outer blade

washer to engage with the flats on the spindle. Larger

blades will come in contact with the blade guards, while

thicker blades will prevent the blade bolt from secur-

ing the blade on the spindle. Either of these situations

could result in a serious accident and can cause serious

personal injury. Unplug the saw.

■

Remove screws. Rotate lower blade guard and blade bolt

cover up and back

to

expose the blade bolt.

Depress the spindle lock button and rotate the blade bolt

until the spindle locks.

Using the wrench provided, loosen and

remove

the blade

bolt.

NOTE:

The blade bolt has left hand threads. Turn blade

bolt clockwise to loosen.

■

Remove the flat washer and the outer blade washer. Do

not

remove the inner blade washer.

■

Wipe a drop of oil onto inner blade washer and outer

blade washer where they contact the blade.

WARNING:

If inner blade washer

has been

removed,

replace it before

placing blade on spindle. Failure to do so could cause an

accident since blade will not tighten properly.

Fit saw blade inside lower blade guard and

onto

spindle.

The blade teeth point downward at the front of saw as

shown in figure 15.

■

Replace the outer blade washer and the flat washer.

Double "D" flats on blade washers align with flats on

spindle.

■

Depress spindle lock button and replace blade bolt.

NOTE:

The blade bolt has left hand threads. Turn blade bolt

counterclockwise to tighten.

CAUTION:

Always install the blade with the blade teeth and

the arrow printed on the side of the blade pointing

down at the front of the saw. The direction of blade

rotation is also stamped with an arrow on the upper

blade guard.

■

Tighten blade bolt securely.

■

Replace the lower blade guard and blade bolt cover.

■

Replace screws and tighten securely.

17

SPINDLE LDCK

BUTTON

NOTE: BEFORE USE,

REPLACE SCREWS AND

TIGHTEN SECURELY

TO

PREVENT GUARD

MOVEMENT

\

g g:>JJ,

WASHER

BLADE

BOLT

BLADE

INNER

BLADE

WASHER

LOWER

BLADE

GUARD

BLADE

\.---- BOLT

COVER

- __

FLAT{S)

-;. ON SPINDLE

y.)

INNER BLADE

ASHER WITH

DOUBLE

"D"

FLATS

BLADE

WASHER

FLAT

OUTER

BLADE

TO

WITH DOUBLE

BOLT

TIGHTEN

"D"

FLATS

Fig. 15

ASSEMBLY

WARNING:

M

ake

sure

the spindle lock button is not engaged

before reconnecting saw into power source. Never

engage spindle lock button when blade is rotating.

DANGER:

Laser radiation. Avoid direct eye contact with light

source.

WARNING:

Use of controls or adjustments

or

performance of

procedures other than those specified herein may result

in hazardous radiation exposure.

ALIGNING THE LASER GUIDE LINE

See Figure 16.

Lock the switch by installing a padlock (not included) through

the hole in the switch

trigger

and closing the shackle.

Draw a line on the workpiece. When the laser guide switch

is turned on it will generate a red line on the work surface.

This line will let you see your mark and the laser guide

line

at

the

same time, and will assist you in lining up the mark

for more accurate cutting of the workpiece.

Align the laser line and the mark with the blade at the

uppermost position. Once both lines are in alignment, do

not move the workpiece.

Remove the padlock then plug the saw into the power source.

Make several practice cuts on different styles and thickness

of material. Repeat the steps above as necessary.

Follow the directions below for using the laser guide:

Removing Your Mark:

Position the laser line near the left edge of your mark on the

work surface in order to remove the mark.

To Cut Your Mark:

Position the

laser

line

near or over your

mark

on

the work

surface in order to cut the mark.

To Leave Your Mark:

Position the laser line near the right edge of your mark on

the work surface in order to leave the mark.

After you have become familiar with using the laser guide,

you will be able to remove, cut, or leave your mark on the

work surface. Practice will teach you the correct position for

aligning the laser line with your mark.

18

IADANGERI

CLASS II LASER PRODUCT COMPLIES WITH 21 CFR PARTS 1040,10,AND 1040,11

;;a,;,.--;...-- RED

LINE

Fig. 16

ASSEMBLY

REMOVING / REPLACING THE THROAT

PLATE

See Figure 17.

WARNING:

The throat plate m

ust be below the saw table. If the throat

plate is too high or too low, the workpiece can catch on

the uneven

edges

resulting in binding which

could

result

in serious personal injury.

Never operate the saw without a throat plate installed.

To remove / replace:

■ Unplug the saw.

■

Remove the screws securing the right side of the zero

clearance throat plate.

■ Lift the throat plate from the saw. Repeat the above steps

for the left side of the throat plate.

■ To reinstall the throat plate, align the holes in the throat

plate with

the holes in the saw base.

■ Retighten the screws, being careful not to overtighten

which can cause the throat plate to bow or bend.

ADJUSTING SUPPORT FOOT

See Figure 17.

When making sliding cuts, turn the support foot clockwise

or counterclockwise depending on the amount of support

needed.

19

SUPPORT

FOOT

Fig. 17

ASSEMBLY

SQUARING THE BLADE TO THE FENCE

See Figures 18 -21.

■ Unplug the saw.

■ Pull the saw arm all the way down and engage the lock

pin to hold the saw arm in transport position.

■ Loosen the miter lock handle approximately one-half

turn.

■

Rotate the miter table until the pointer on the control arm

is positioned at O'.

■ Securely tighten the miter lock handle.

■ Lay a framing square flat on the miter table. Place one

leg of the square against the fence. Slide the other leg

of the square against the flat part of saw blade.

NOTE:

Make sure that the square contacts the flat part

of the saw blade, not the blade teeth.

■ The edge of the square and the saw blade should be

parallel

as shown in figure 19.

■

If the front

or back edge

of the

saw blade angles

away

from the square as shown in figures 20

-

21, adjustments

are needed.

■ Loosen the socket head screws that secure the miter

fence to the miter table.

■ Rotate the miter fence left or right until the saw blade is

parallel with the square.

■ Retighten the screws securely and recheck the blade-to-

fence alignment.

The saw has two scale indicators, one on the bevel scale

and one on the miter scale. After squaring adjustments have

been made, it may be necessary to loosen the indicators

screws and reset them to zero.

SOCKET HEAD

SCREW(S)

SOCKET HEAD

SCREW(S)

Fig. 18

20

MITER

FRAMING

TABLE

SQUARE

VIEW OF BLADE SQUARE WITH FENCE

VIEW OF BLADE NOT SQUARE WITH

FENCE, ADJUSTMENTS ARE REQUIRED

Fig. 21

ASSEMBLY

SQUARING THE BLADE TO THE MITER TABLE

See Figures 22

-

25.

■

Unplug the saw.

■

Pull the saw arm all the way down and engage the lock

pin to hold the saw arm in transport position.

■

Loosen the miter lock handle approximately one-half

turn.

■

Rotate the miter table until the pointer on the control

arm is positioned at 0

°

. Securely tighten the miter lock

handle.

■

Loosen the bevel lock lever and set saw arm at 0

°

bevel

(blade set 90' to miter table). Tighten bevel lock lever.

■

Place a combination square against the miter table and

the

flat part of saw blade.

NOTE:

Make sure that the square contacts the flat part

of the saw blade, not the blade teeth.

■

Rotate the blade by hand and check the blade-to-table

alignment at several points.

■

The

edge

of the square and the saw blade should be

parallel as shown in figure 23.

■

If

the

top

or bottom

of

the saw blade angles away

from

the square as shown in figures 24 and 25, adjustments

are needed.

■

Loosen the lock nut securing positive stop adjustment

screw. Also loosen bevel lock lever.

■

Adjust positive stop adjustment screw to bring saw blade

into alignment with the square. See

Positive Stop Adjust-

ment in the

Adjustment

section.

■

Retighten bevel lock lever. Next, retighten lock nut secur-

ing the positive stop adjustment screw. Recheck blade-

to-table alignment.

NOTE:

The above procedure can be used to check blade

squareness of the saw blade to the miter table at both

0

°

and 45' angles.

The saw has two scale indicators, one on the bevel scale

and one on the miter scale. After squaring adjustments have

been made, it may be necessary to loosen the indicator

screws and reset them to zero.

LOCK

NUT{S)

SCALE

INDICATOR

Fig. 22

21

VIEW OF BLADE NOT SQUARE WITH MITER TABLE,

ADJUSTMENTS ARE REQUIRED

VIEW OF BLADE NOT SQUARE WITH MITER TABLE,

ADJUSTMENTS ARE REQUIRED

Fig. 25

OPERATION

WARNING:

Do

not allow familiarity with tools to make you care-

less. Remember that a careless fraction of a second is

sufficient to inflict serious injury.

WARNING:

Always wear safety goggles or safety glasses with side

shields when operating power tools. Failure to do

so could result in objects being thrown into your

eyes resulting in possible serious injury.

WARNING:

Do not use any attachments or accessories not

recommended

by

the manufacturer of this tool. The use

of attachments

or

accessories

not

recommended can

result in serious personal injury.

APPLICATIONS

This product has been designed only for the purposes listed

below:

■

Cross cutting wood and plastic (do not cut metals,

ceramics or masonry products.)

■

Cross cutting miters, joints, etc., for picture frames, mold-

ings, door casings, and fine joinery

■

Bevel and compound

cutting

■

Cross cutting wide workpieces

NOTE:

The blade provided is fine for most wood cutting

operations, but for fine joinery cuts or cutting plastic, use one

of the accessory

blades

available from the Ryobi dealer.

WARNING:

Before starting any cutting operation, clamp or bolt the

compound miter saw to a workbench. Never operate the

miter saw on the floor or in a crouched position. Failure to

heed this warning can result in serious personal injury.

WARNING:

To avoid serious personal injury, always tighten the mi-

ter lock handle securely before making a cut. Failure to

do so could result in movement of the miter table while

making a

cut.

WARNING:

To avoid serious personal injury, keep hands outside

the no hands zone, at least 3 in. from the blade. Never

perform any cutting operation freehand (without holding

workpiece against the fence). The blade could grab the

workpiece if it slips or twists.

CAUTION:

Do not start the compound miter saw without checking

for interference between the blade and the miter fence.

Damage could result to the blade if it strikes the miter

fence during operation of the saw.

CUTTING WITH

THE SLIDING COMPOUND

MITER SAW

22

WARNING:

When using a work clamp or C-clamp to secure your

workpiece, clamp workpiece on one side of the blade

only. The workpiece must remain free on one side of the

blade to prevent the blade from binding in workpiece. The

workpiece binding the blade will cause motor stalling and

kickback. This

situation

could cause an accident

resulting

in possible serious personal injury.

WARNING:

NEVER move the workpiece or make adjustment to

any cutting angle while the saw is running and the

blade

is rotating. Any slip can result in contact with

the blade causing serious personal injury.

WARNING:

Do not try to cut narrow pieces using the sliding

feature. Failure to heed this warning could result in

serious per-sonal

injury.

OPERATION

TO MAKE NON-SLIDING CUTS

WARNING:

Securely tighten the s

lide lock knob when making

any non-sliding cuts. Failure to tighten the knob could

result in the saw head moving during the cutting

operation.

TO MITER CUT/ CROSS

CUT

See Figures 26

-

27.

A cross cut is made by cutting across the grain of the

workpiece. A straight cross cut is made with the miter table

set at the O' position. Miter cross cuts are made with the

miter table set at some angle other than O'.

■ Raise saw arm to its full height.

■ Rotate the

miter

table until the pointer aligns with the

desired angle on the miter scale. Securely tighten

the

miter lock handle.

■

Place the workpiece flat on the miter table with one edge

securely against the fence. If the board is warped, place

the

convex

side against the

fence. If

the concave edge

of a

board

is placed against the fence, the board

could

collapse on the blade at the end

of

the cut,

jamming

the

blade. See Figures 38 - 39.

■ When cutting long pieces of lumber or molding, support

the

opposite end of the stock with a roller stand or with

a work surface level with the saw table. See Figure

32.

■ Align cutting line on the workpiece with the edge of saw

blade.

■ Grasp the stock firmly with one hand and secure it against

the fence. Use the work clamp or a C-clamp to secure

the workpiece when possible.

■ Before turning on the saw, perform a dry run of the cut-

ting operation to make sure that no problems will occur

when the cut is made.

■ Grasp the saw handle firmly. Squeeze the switch trigger.

Allow several seconds for the blade to reach maximum

speed.

■ Slowly lower the blade into and through the workpiece.

■ Release the switch trigger and allow the saw blade to

stop rotating before raising the blade out of workpiece

and removing the workpiece from the miter table.

23

CROSS CUT

Fig. 26

OPERATION

TO BEVEL CUT

See Figures 28

-

29.

A bevel cut is made by cutting across the grain of the workpiece

with the blade angled to the workpiece. A straight bevel cut

is made with the miter table set at the zero degree position

and the blade set at an angle between 0

°

and 45

°

.

■

Pull out the lock pin and lift saw arm to its full height.

■

Loosen the miter lock handle. Rotate the miter lock handle

approximately one-half turn to the left to loosen.

■

Rotate the control arm until the pointer aligns with zero

on the miter scale.

■

Tighten the miter lock handle securely.

■

Loosen the bevel lock lever and move the saw arm to the

left to the desired bevel angle.

■

Bevel angles can be set

from

0

°

to

45

°

.

■

Align the indicator

point for

the desired angle.

■

Once the

saw

arm has been set

at

the desired angle,

securely tighten the bevel lock lever.

■

Place the workpiece

flat

on the

miter

table with one edge

securely against the

fence.

If the board is warped, place

the convex side against the fence. If the concave edge

of a board is placed against the fence, the board could

collapse on the blade

at

the end of the cut, jamming the

blade.

See Figures 38

-

39.

■

When cutting long pieces of lumber or molding, support

the opposite end of the stock with a roller stand or with

a work surface level with the saw table.

See Figure 32.

■

Align the cutting line on the workpiece with the edge of

saw blade.

■

Grasp the stockfirmlywith one hand and secure it against

the fence. Use the optional work clamp or a C-clamp to

secure the workpiece when possible.

■

Before turning on the saw, perform a dry run of the cutting

operation just to make sure that no problems will occur

when the cut is made.

■

Grasp the saw handle firmly then squeeze the switch

trigger. Allow several seconds for the blade to reach

maximum speed.

■

Slowly lower the blade into and through the workpiece.

■

Release the switch trigger and allow the saw blade to stop

rotating before raising the blade out of workpiece. Wait

until the electric brake stops blade from turning before

removing the workpiece

from miter

table.

24

INDICATOR

POINT

BEVEL SCALE

BEVEL

CUT

INDICATOR

SCREW

SCALE

INDICATOR

Fig. 28

OPERATION

TO COMPOUND MITER

CUT

See Figures 30 - 31.

A compound miter cut is a cut made using a miter angle and

a bevel angle at the same time. This type of cut is used to

make picture

frames, cut

molding, make boxes

with

sloping

sides, and for certain roof framing cuts.

To make this type of cut the control arm on the miter table

must be rotated to the correct angle and the saw arm must

be

tilted to the correct bevel angle. Care should always

be taken when making compound miter

setups

due to the

interaction of the two angle settings.

Adjustments of miter and bevel settings are interdependent

with one another. Each time

you adjust

the miter setting

you

change the effect of the bevel setting. Also, each time you

adjust the bevel setting you change the effect of the miter

setting.

It may take several settings to obtain the desired cut. The

first angle setting should be checked after setting the second

angle, since adjusting the second angle affects the first.

Once the two correct settings for a particular cut have been

obtained, always make

a test

cut in

scrap

material before

making a finish cut in good material.

■

Pull out the lock pin and lift saw arm to its full height.

■

Loosen the miter lock handle. Rotate the miter lock handle

approximately one-half

turn

to the left to loosen.

■

Rotate the control

arm

until the pointer aligns

with

the

desired angle on the miter scale.

■

Tighten the

miter

lock handle securely.

■

Loosen the bevel lock lever and move the saw arm to the

left to the desired bevel angle.

■

Bevel angles can be set from 0

°

to 45

°

.

■

Once the saw arm has been set at the desired angle,

securely tighten the bevel lock lever.

■

Recheck miter angle setting. Make a test cut in scrap

material.

■

Place the workpiece flat on the miter table with one edge

securely against the fence. If the board is warped, place

the convex side against the fence. If the concave edge

of a board could collapse on the blade

at

the end of the

cut,

jamming the blade.

See Figures 38 - 39.

■

When cutting long pieces of lumber or molding, support

the opposite end of the stock with a roller stand or with

a work surface level with the saw table.

See Figure 32.

25

COMPOUND MITER CUT

■

Align the cutting line on the workpiece with the edge of

saw blade.

■

Grasp the stock firmly with one hand and secure it against

the

fence. Use

the

optional work clamp or a C-clamp to

secure the workpiece when possible.

■

Before turning on the saw, perform a dry run of the cutting

operation just to make sure that no problems will occur

when the cut is made.

■

Grasp the saw handle firmly then squeeze the switch

trigger. Allow several seconds for the blade to reach

maximum speed.

■

Slowly lower the blade into and through the workpiece.

■

Release the switch trigger and allow the saw blade to stop

rotating before raising the blade out of workpiece. Wait

until the electric brake stops blade from turning before

removing the workpiece from miter table.

OPERATION

TO SUPPORT LONG WORKPIECES

See Figure 32.

Long workpieces need extra supports. Supports should be

placed along the workpiece so it does not sag. The support

should let the workpiece lay flat on the base of the saw and

work table

during

the cutting

operation. Use

the

optional

work clamp or

a

C-clamp to secure the workpiece.

26

45· X

45·

COMPOUND MITER

CUT

Fig.

31

WORKPIECE SUPPORTS

Fig. 32

OPERATION

WARNING:

Nev

er make a cut by pulling the saw toward you as

the blade can climb on top of the workpiece and come

toward you. Failure to heed this warning could result in

serious personal injury.

TO SLIDE CUT

See Figures 33 - 34.

The sliding feature will cut workpieces 12 in. wide by

3-1/2 in. thick. With the saw off, pull the saw arm forward.

Turn the saw on (let blade reach maximum speed), push the

blade down cutting into the workpiece then back toward the

rear of the saw to make a cut. Cuts are made by pushing

the saw blade away from you and toward the bevel scale

at the back of the saw stopping when the full rear position

has been reached

after

each

cut.

When the

saw

is running

(turned on),

NEVER

pull the saw

blade

toward

you

or toward

the front of the saw.

■

Raise saw arm to its full height.

■ Place the workpiece flat on the miter table with one edge

securely against the fence. If the board is warped, place

the convex side against the fence. If the concave edge

of a board is placed against the fence, the board could

collapse on the blade at the end of the cut, jamming the

blade.

See Figures 38 - 39.

■ When cutting long pieces of lumber or molding, support

the opposite end of the stock with a roller stand or with

a work surface level with the saw table.

See

Figure 32.

■ Align the cutting line on the workpiece with the edge of

saw blade.

■ Loosen the slide lock knob by turning the knob counter-

clockwise.

■

Grasp the stock firmly with one hand and secure it against

the fence. Use the work clamp or a C-clamp to secure

the workpiece when possible.

■ Before turning on the saw, perform a dry run of the cut-

ting operation to make sure that no problems will occur

when the cut is made.

■ With the saw off, grasp the saw handle firmly then pull

the saw forward until the blade arbor (center of the saw

blade) is over the front of the workpiece.

■

Squeeze the switch trigger. Allow several seconds for the

blade

to

reach

maximum

speed.

■ Slowly lower the blade into and through the front edge

of the workpiece.

■ Push the saw handle away from you and toward the bevel

scale at the back of the saw.

SLIDE

CUT

SLIDE

SAW ARM

FDRWARD THEN

PUSH DDWN

Fig. 33

Fig. 34

■ Release the switch trigger and allow the

saw

blade

to

stop rotating before raising the

blade

out of workpiece

and removing the workpiece from miter table.

NOTE:

A cross cut is made by cutting across the grain of

the workpiece. A straight cross cut is made with the miter

table set at the 0

°

position. Miter cross cuts are made with

the miter table set at some angle other than 0

°

.

27

OPERATION

MAKING AN AUXILIARY FENCE

See Figure 35.

Certain unusual cuts may benefit from a thicker miter fence

(auxiliary fence} due to the size and position of the workpiece.

The holes provided in the miter fence are there for just this

purpose.

The

miter fence

holes

are

used to secure the

auxiliary fence which requires a piece of

wood 1/2

in. thick,

3-1/2 in. high, and 23 in. long to make.

NOTE: The auxiliary fence can only be used when the bevel

is set at 0

°

. When making a bevel cut, the auxiliary fence

MUST be removed.

To attach the auxiliary fence to the saw:

■ Place the wood against the miter fence and mark the hole

location from behind the fence using a pencil.

■ Drill holes through the wood then countersink the holes

on the front of the wood.

■

Secure the wood to the miter fence using flat head

screws.

■ With the miter table set at 0

°

, make a complete

cut

through the auxiliary fence to create the

blade

slot.

NOTE: Check for interference between the auxiliary fence

and

the lower

blade

guard. Correct

any

interference

before proceeding.

■ Make a full 45' left miter cut and a 45' right miter cut

through the completed auxiliary fence.

28

Fig.

35

OPERATION

CUTTING COMPOUND MITERS

To aid in making the correct settings, the compound angle setting chart below has been provided. Since compound cuts

are the most difficult to accurately obtain, trial cuts should be made in scrap material, and much thought and planning

made, prior to making the required cut.

PITCH

OF

SIDE

O'

5'

10'

15'

20'

25'

30'

35'

40'

45'

50'

55'

60'

65'

70'

75'

80'

85'

90'

NUMBER OF

SIDES

4

5 6

7 8 9

M-45.00' M- 36.00'

M- 30.00'

M-25.71'

M- 22.50'

M-

20.00'

B-

0.00"

8-

0.00"

B-

0.00"

8-

0.00"

8-

0.00" 8-

0.00"

M- 44.89'

M- 35.90' M- 29.91' M-25.63'

M- 22.42'

M- 19.93'

B- 3.53'

8-

2.94'

B-

2.50'

B-

2.17'

B- 1.91'

B-

1.71'

M- 44.56' M- 35.58'

M- 29.62'

M- 25.37'

M- 22.19'

M-19.72'

B-

7.05'

B-

5.86'

8-

4.98'

8-

4.32'

8-

3.81'

8-

3.40'

M-44.01'

M- 35.06' M-29.15'

M-24.95'

M- 21.81'

M-19.37'

B- 10.55' B- 8.75' B- 7.44'

B-

6.45'

B-

5.68'

8-

5.08'

M-43.22'

M-

34.32'

M-28.48'

M- 24.35'

M-

21.27' M- 18.88'

8- 14.00'

8-

11.60'

B- 9.85'

8-

8.53'

8-

7.52'

B-

6.72'

M- 42.19'

M-33.36'

M- 27.62' M- 23.56'

M-20.58'

M-18.26'

B- 17.39'

8-

14.38'

B-12.20' B- 10.57' 8-

9.31'

B- 8.31'

M- 40.89' M-32.18'

M- 26.57'

M-22.64' M- 19.73' M- 17.50'

B- 20.70' B- 17.09'

8-

14.48' B- 12.53' B-11.03'

B-

9.85'

M-39.32'

M- 30.76'

M-25.31'

M-

21.53' M-

18.74'

M- 16.60'

B- 23.93'

8- 19.70'

8- 16.67'

B-14.41' 8-

12.68'

B-11.31'

M- 37.45' M-

29.10'

M- 23.86' M- 20.25' M-17.60' M-15.58'

8- 27.03'

B-22.20' B- 18.75'

B-16.19' 8-

14.24' 8-

12.70'

M- 35.26' M- 27.19' M- 22.21' M-18.80' M-16.32' M-14.43'

8- 30.00' B-24.56' 8- 20.70' B- 17.87' B-15.70' B- 14.00'

M- 32.73'

M-25.03'

M-20.36'

M- 17.20' M-14.91'

M-13.17'

B-32.80'

8- 26.76'

B- 22.52'

B-19.41' B-17.05' 8-

15.19'

M-29.84' M- 22.62'

M-18.32'

M- 15.44' M-13.36' M-11.79'

B- 35.40' B-28.78'

B-24.18'

8- 20.82'

8-

18.27'

8-

16.27'

M-26.57'

M- 19.96'

M-16.10'

M- 13.54' M-11.70' M-10.31'

8- 37.76'

B-30.60'

8- 25.66'

B-

22.07' B- 19.35'

8-

17.23'

M-22.91' M-

17.07'

M-13.71'

M-11.50'

M-

9.93'

M-

8.74'

8- 39.86'

8-

32.19'

B-26.95'

8- 23.16'

B-20.29' B-18.06'

M-18.88'

M-13.95'

M-11.17' M-

9.35'

M-

8.06'

M-

7.10'

B- 41.64' B-33.53' 8- 28.02' B-24.06'

B-

21.08' B-18.75'

M-14.51' M-10.65'

M- 8.50'

M-

7.10'

M-

6.12'

M-

5.38'

8- 43.08' B-34.59'

B- 28.88'

8-

24.78' 8-

21.69'

8- 19.29'

M-

9.85'

M-

7.19'

M- 5.73'

M-

4.78'

M-

4.11'

M-

3.62'

B-44.14'

8- 35.37'

B-29.50'

8- 25.30'

B-22.14' B-19.68'

M-

4.98'

M-

3.62'

M-

2.88'

M-

2.40'

M-

2.07' M- 1.82'

B- 44.78'

B-35.84' 8-

29.87'

B-25.61' B-22.41' 8- 19.92'

M-

0.00'

M- 0.00'

M-

0.00"

M-

0.00'

M-

0.00'

M-

0.00"

B- 45.00'

B-36.00'

8-

30.00'

B-25.71' B- 22.50' B- 20.00'

Each B (Bevel) and

M

(Miter) Setting is Given to the Closest 0.005'.

COMPOUND-ANGLE SETTINGS FOR POPULAR STRUCTURES

29

10

M-

18.00'

8-

0.00"

M-17.94'

B- 1.54'

M-17.74'

B-

3.08'

M-17.42'

B- 4.59'

M- 16.98'

8-

6.07'

M-16.41'

B- 7.50'

M- 15.72'

8-

8.89'

M-

14.90'

8- 10.21'

M- 13.98'

B- 11.46'

M-

12.94'

8- 12.62'

M- 11.80'

B- 13.69'

M- 10.56'

B- 14.66'

M- 9.23'

B- 15.52'

M-

7.82'

B-16.26'

M-

6.34'

B- 16.88'

M- 4.81'

B- 17.37'

M-

3.23'

B-17.72'

M-

1.62'

8- 17.93'

M-

0.00"

B-18.00'

OPERATION

CUTTING

CROWN MOLDING

The compound miter saw does an excellent job of cutting crown

molding. In general, compound miter saws do a better job of

cutting crown molding than any other tool made.

In order to fit properly, crown molding must be compound

mitered with extreme accuracy.

The two contact surfaces on a piece of crown molding that fit

flat against the ceiling and the wall of a room are at angles that,

when added together, equal exactly 90

°

. Most crown molding

has a top rear angle (the section that fits flat against the ceiling)

of 52

°

and a bottom rear angle (the section that fits flat against

the wall) of 38

°

.

LAYING MOLDING FLAT ON THE MITER

TABLE

See Figure 36.

To use this method for accurately cutting crown molding for

a

90'

inside or outside corner,

lay

the molding

with

its broad back

surface flat on the miter table and against the fence.

When setting the bevel and miter angles for compound

miters, remember that the settings are interdependent;

changing one angle changes the other angle as well.

Keep in mind

that

the angles for crown molding are very precise

and difficult

to set.

Since it is

very easy

for

these

angles

to

shift,

all settings should first be tested on scrap molding. Also most

walls do not have angles of exactly 90

°

; therefore, you will need

to fine tune your settings.

52"

FENCE

TOP EDGE AGAINST FENCE =

•

LEFT SIDE, INSIDE CORNER

•

RIGHT SIDE, OUTSIDE CORNER

When cutting crown molding by this method, the bevel angle

should be set at 33.85

°

. The miter angle should be set

at

31.6

°

either right or left, depending on the desired cut for the applica-

tion. See the chart below for correct angle settings and correct

positioning of crown molding on miter table.

The settings in the chart below can be used for cutting All Stan-

dard (U.S.) crown molding with 52

°

and 38

°

angles. The crown

molding is placed flat on the miter table using the compound

features of your miter saw.

Bevel

Angle

Setting

33.85

°

33.85

°

33.85

°

33.85

°

Type

of Cut

Left side, inside corner

1. Top edge of molding against fence

2. Miter table set right 31.62

°

3. Save left end of cut

Right

side,

inside corner

1. Bottom edge of molding against fence

2. Miter table set left 31.62

°

3.

Save left end of cut

Left side, outside corner

1. Bottom edge of molding against fence

2. Miter table set left 31.62

°

3. Save right end

of

cut

Right side, outside corner

1. Top edge of molding against fence

2. Miter table set right 31.62

°

3. Save right end of cut

FENCE

OUTSIDE

CORNER

BOTTOM EDGE AGAINST

FENCE =

•

RIGHT SIDE, INSIDE CORNER

•

LEFT SIDE, OUTSIDE

CORNER

MITER TABLE

CROWN MOLDING FLAT ON MITER TABLE

Fig.

36

30

OPERATION

CUTTING WARPED MATERIAL

See Figures 37

-

38.

When cutting warped material, always make sure it is posi-

tioned on the miter table with the convex side against the

fence as shown in figure 37.

If the warped material is positioned the wrong way as shown

in figure 38, it will pinch the blade near the completion of

the cut.

RIGHT

Fig. 37

31

8

w

WRONG

Fig.

38

WARNING:

To avoid a kickback and to avoid s

erious personal injury,

never position the concave edge of bowed or

warped material against the fence.

CLAMPING WIDE

WORKPIECES

See Figure 39.

When cutting wide workpieces, such as 2 in. x 6 in., boards

should be clamped with a work clamp as shown in figure 39.

Fig.

39

ADJUSTMENTS

WARNING:

Before performing any adjustment, make sure the tool is

unplugged from the power supply. Failure to heed this

warning could result in serious personal injury.

The compound miter saw has been adjusted at the

factory for making accurate cuts. However, some of

the components might have been jarred out of alignment

during shipping. Also, over a period of time, readjustment

will probably become necessary due to wear. After unpacking

the saw, check the following adjustments before you begin

using saw. Make

any

readjustments that are necessary and

periodically check the

parts

alignment to make sure that the

saw is cutting accurately.

TO ADJUST THE BEVEL PIVOT

See Figure 40.

The saw should smoothly pivot when the bevel lock lever is

"unlocked" and the saw is beveled. A "grating" sound

indicates that the bevel needs to be loosened slightly. If the

movement is tight, too loose, or there is play in the pivot, an

adjustment is required.

■ Unplug the saw.

■ Turn the hex nut with the blade wrench.

■ Once all adjustments have been made, lift the bevel

lock lever to relock the bevel. Recheck and readjust as

needed.

TO ADJUST THE LASER GUIDE

See Figure 41.

NOTE: Avoid direct

eye

exposure when using the laser

guide.

■

Use

the work clamp or

a

C-clamp to

secure

a piece of

scrap wood.

32

■

Plug the saw into the power source and make a slight

cut to score the wood.

■

Release the switch trigger and allow the saw blade to

stop rotating before raising the blade.

■

Raise the saw arm.

■

Lock the switch by installing a padlock (not included)

through the hole in the switch trigger.

■

To adjust the laser, loosen screw A using a hex key.

NOTE: When properly aligned, the laser should be on the

left edge of the kerf. Loosen and adjust screw B only if

adjustment of screw A fails to properly align the laser.

■

Once aligned, tighten the screws then remove and store

the hex key.

HEX NUT

LASER

ON/OFF

Fig. 40

Fig. 41

ADJUSTMENTS

TRAVEL

PIVOT ADJUSTMENT

■

The saw arm should rise completely to the up position

by itself.

■

If the saw arm does not raise by itself or if there is play

in the pivot joints, have saw repaired at the nearest

authorized service center.

DEPTH STOP

The depth

stop

limits the blade's downward travel.

It

allows the blade to go below the miter table enough to

maintain full cutting capacities. The depth stop positions

the blade 1/4 in. from the miter table support.

NOTE:

The miter table support is located inside the miter

table.

The depth stop is factory set to provide maximum cut-

ting capacity for the

10

in. blade provided with the saw.

Therefore, the saw with blade provided should never need

adjustments.

However, when the diameter of the blade has been

reduced due to sharpening, it may be necessary to

adjust the depth stop to provide maximum cutting

capacity. Also, when a new blade is installed, it is

necessary to check the clearance of the blade to the

miter table support before starting the saw. Make adjust-

ments if needed.

DEPTH STOP

ADJUSTMENTS

See Figure 42.

■

Unplug the saw.

■

To adjust the depth stop use a

10

mm wrench and loosen

the hex nut located on the top of the upper saw arm.

■

Use a 5 mm hex key wrench to adjust the depth stop

adjustment screw. The saw blade is lowered by turning

the screw counterclockwise and raised by turning the

screw clockwise.

■

Lower the blade into the miter table. Check blade clearance

and maximum cutting distance (distance from fence where

blade enters) to front of miter table slot.

■

Readjust if necessary.

■

Tighten the hex nut with a

10

mm wrench or adjustable

wrench.

■

To prevent the depth stop adjustment screw from turning

while tightening the

hex

nut, carefully

hold

it with the

hex

key wrench while tightening the hex nut.

POSITIVE STOP ADJUSTMENTS

See Figure 42.

NOTE:

These adjustments were made at the factory and

normally do not require readjustment.

To

adjust:

■

Unplug the saw.

■

Using two wrenches (one on the lock nut and one

for

the positive stop adjustment screw), loosen the lock nut

securing the positive stop adjustment screw.

■

Loosen the bevel lock lever by turning the knob

counterclockwise.

■

Square

the

blade

to the miter

table as described

in the

Assembly

section

of

this manual.

■

Retighten bevel lock lever. Next, retighten lock nut

securing the positive stop adjustment screw. Recheck

blade-to-table alignment.

NOTE:

The above procedure can be used to check blade

squareness of the saw

blade

to the miter table at

both

0

°

and 45

°

angles.

The saw has two scale indicators, one on the bevel scale

and one on the miter scale. After squaring adjustments have

been

made, it may be necessary to loosen the indicator

screws and reset them to zero.

33

DEPTH STOP

ADJUSTMENT

SCREW

LOCK NUT(S)

POSITIVE STOP

ADJUSTMENT

SCREW FDR

45· ANGLES

Fig. 42

MAINTENANCE

WARNING:

When servicing, use only identical replacement parts.

Use of any other parts may create a hazard or cause

product damage.

WARNING:

Always wear safety goggles or safety glasses with side

shields during power tool operation or when blowing

dust. If operation is dusty, also wear a dust mask.

GENERAL MAINTENANCE

Avoid using solvents when cleaning plastic parts. Most

plastics are susceptible to damage from various types of

commercial solvents and may be damaged by their use. Use

clean cloths to remove dirt, dust, oil, grease, etc.

WARNING:

Do not at any time let brake fluids, gasoline, petroleum-

based products, penetrating oils, etc., come in contact

with plastic parts. Chemicals can damage, weaken or

destroy plastic which may result in serious personal

injury.

Electric tools used on fiberglass material, wallboard, spackling

compounds, or plaster are subject to accelerated wear and

possible premature failure because the fiberglass chips and

grindings are highly abrasive to bearings, brushes, commuta-

tors, etc. Consequently, we do not recommended using this

tool for extended work on these types of materials. However,

if you do work with any of these materials, it is extremely

important to clean the tool using compressed air.

LUBRICATION

All of the bearings in this tool are lubricated with a sufficient

amount of high grade lubricant for the life of the unit under

normal operating conditions. Therefore, no further lubrica-

tion is required.

BRUSH

REPLACEMENT

See Figure 43.

The saw has externally accessible brush assemblies that

should be periodically checked for wear.

Proceed as follows when replacement is required:

■

Unplug

the

saw.

■

Remove brush cap with a screwdriver. Brush assembly is

spring loaded and will pop out when you remove brush

cap.

■

Remove brush assembly.

■ Check for wear. Replace both brushes when either has

less than 1/4 in. length of carbon remaining.

Do not

replace one side without replacing the other.

■

Reassemble using

new

brush assemblies. Make sure

curvature of brush matches curvature of motor and that

brush moves freely in brush tube.

■

Make sure brush cap

is

oriented correctly

(straight)

and

replace.

■ Tighten brush cap securely.

Do not

overtighten.

34

BRUSH

CAP

BRUSH

ASSEMBLY

-\\

BRUSH

CAP

BRUSH

ASSEMBLY

Fig. 43

-

. -_:::::::.

-::::;:::::::::

35

Parts Breakdown

Fig#

P/N Name/Spec i f i cat i on Qty.

Fig#

P/N Name/Spec i f i cat i on Qty.

1 2120003 HEX SCREW M8X16 1 38 4410007 CARBON BRUSH 2

2 1400005 OUTER FLANGE 1 39 4510005

CARBON BRUSH SET

6. 5X13. 5X18

2

3 BLADE 1 40 4410008

BRUSH

HOLDER CAP 2

4

1400007 I NNER FLANGE 1 41 3100044 REAR COVER 1

5 1100031 BEAR I NG RETA I NER 1 42 2200004 TAPP I NG SCREW ST 4X16 8

6 2310013

BALL

BEAR I NG

1 43 3100207 RIGHT ASSISTANT HANDLE 1

6203-2RSISYBS

7 1300039 FRONT GOVER 1

44

3100198 UPPER HANDLE 1

8 1200006 SPINDLE 1 45 2110050 CROSS SCREW M5X35 5

9 1200010 GEAR 1 46 3100208

LEFT

ASS I STANT HANDLE 1

10 2420004 RETAINER RING <1>17 1 47 2200011 TAPP I NG SCREW ST5X35 3

11 2320002 NEDDLE BEARING 1210 1 48 4310010 SWITCH 1

12 2160002 NON-STANDARD SCREW M6X8 2 49 3100200 HANDLE COVER 1

13 3100197 SAFETY GUARD 1

50

3210014 GLUE SLEEVE

1

14 2100023 FLAT WASHER

4>

5 15 51 1100095 SAFETY MEGHAN I SM CLAMP 1 1

15 2520001 SPRING WASHER 4> 5 25 52 3100219 GLUE SLEEVE 2 1

16 2110040 CROSS SCREW M5 XlO 8 53 2620033

SAFETY MEGHAN I SM

1

CENTRAL SP I NDLE

17 1300212 MOVABLE GUARD SP I NDLE 1 54 1100096 SAFETY MEGHAN I SM CLAMP 2 1

18

1300214

GENTER COVER

1 55 1500027

SAFETY MEGHAN I SM

1

(ALUMINUM PIECE) TORS I ONAL SPRING

19 1500026 TORS I ONAL SPRING 1 56 2510001 FLAT WASHER 4>4 25

20 2620034 ROLLER NUT 1 57 2520004 SPRING WASHER 4> 4 25

21 3100217 ROLLER ( PLASTI

G

PI EGE) 1 58 2110005 GROSS SCREW M4X12 17

22 2110037 CROSS SCREW M4X10 1 59 2430004 RETAINER RINGS 1

23 3210018 LIM I TED POST GLUE SLEEVE 1

60

3100199 LOWER HANDLE

24 2110024 CROSS SCREW M6X 10 2 61 3100006

CORD

CLAMP 1

25 1100094

GENTER GOVER

1 62 3230002 GORD SLEEVE 1

26 2520002 SPRING WASHER 4> 6 3 63 4210002

GORD 2xi

2

x2. 5

1

27 2610002

WOODRUFF KEY 4X

<1> 13 1 64 2140008 HEX SCREW M6X30 1

28 2110027 GROSS SCREW M6X16

3 65

2130004 HEX NUT M6 1

29 2310012

BALL BEAR I NG 6202-2RZ/BAW

1 66 3100204 DUST NOZZLE GUARD 1

30 1100032

SELF-LOCK

1 67 3100205 DUST NOZZLE GOVER 1

31 4100012 ROTOR 1 68 5800006

DUST

BAG 1

32 1500017 SELF -LOCK I NG SPRING 1 69 1300216 ALUMINUM BLADE GUARD 1

33 3100038 WINDSHIELD 1 70 1100097 DEFEND FENCE 1

34 2200005 TAPP I NG SCREW ST5X60 2 71 2110057 GROSS SCREW M5X 16 2

35 4100030 STATOR 1

72

2140001 HEX SCREW M5X10 4

36 3100188

MOTOR HOUS IN

1 73 2620027 SLEEVE 1

(PLASTIC PIECE)

37 2110052 GROSS SCREW M5X55

4

74 1500028 ROTARY TORSIONAL SPR I NG 1

36

75 2620031 SPINDLE 1 112 1100105 NUT CLAMP 1

76 1100098 CONNECT

I

NG ROD 1 113 2110072 CROSS SCREW M6X 1 8 3

77

1100099 PADDLE 1 114 3100201

INST

ALL BASE 1

78 2140017 CROSS SCREW M8X 16 1 115 2140018 HEX SCREW M6X10 1

79 2160004 UP LOCK PIN 1 116 3210016 RUBBER FEET

5

80

2520003 SPR I NG WASHER 8 1 117 2620029 BOLT M1 OX205 1

81 3220002 0-RING <l>6X<l>1

1

118 6200013 BOLT GLUE SLEEVE 1

82 2620028 HELICAL GEAR 1 119 1100106 SUPPORT ROD 2

83 3100048

LOCK PIN NUT M6

1 120 1100107 ANGLE PLATE 1

(PLAST I

G

PI EGE)

84 3210015 RUBBER RING 1 121 2110028 CROSS SCREW M6X20 2

85 1300218 HOLDER 1 122 1300206 BASE 1

86 3100220

ANGLE TURN-KNOB LID

2 123 1300209 MOVABLE BACKUP PLATE 1

87 2620026 PRESSURE CLAMP BOLT 1 124 2160034 HEX SCREW M8X30 1

88 3100206 ANGLE TURN-KNOB 2 125 1600013 SLIDING ROD 2

89 1100035 PRESS-CLAMP <l>50X<l>6X2 1 126 1100108 CLAMP (IRONPIECE) 1

90 2160027

NON-STANDARD

1 127 3210017 LI

M

I T GLUE SCREW 2

GROSS SCREW M5X8

91 1300220 CLAMP 1 128 1100109

WASHER CI RON PIECE)

4

92 3100209 PLAST I G BOLT 4 129 6200012 SEALING FELT

4

93 2620037 CLAMPING PIN <l>16X130 1 130 2320003 LI NEAR BEAR I NG

4

94 1300205 GROSS-BAR 1 131 1500029 BEARING RETAINER 2

95

3100218

PLATE COVER

1 132 1500030 COMPRESS I ON SPRING 1

(PLASTIC PIECE)

96 2160033

HEX SCREW M8X25 2 133 1300211 FIXED HOLDER 1

97 2130014 NUT MB 2 134 3100010 CORD CLAMP PLATE 1

98

1100100 MITER ANGLE RULER SUPPORT 1 135 5100015 SCALE LABEL 1

99 1100101 MITER ANGLE

RULER

1 136 1300224 ROTORY HOLDER 2

100 2620036 NON-STANDARD SCREW MB X45 1 137 2510015 FLAT WASHER 1 0 1

101 2620035

NON-STANDARD SCREW M10 X90

1 138 2620030 CLAMP NUT 1

102 2130009 LOCK I NG NUT MB 2 139 3100202 LOCK I NG WRENCH 1

103 2510012 FLAT WASHER 8 2 140 1500031 LOCK I NG WRENCH SPR I NG 1

104 2620038 PIN <1>4X60 1 141 2510004 FLAT WASHER 18

X

5X1 1

105 1100102 ADJUST I NG BOARD 1 142 3100203 GOVER CAP 1

106 1300222 PLATE 1 143 2110070 CROSS SCREW M4X30 1

107 1100103 BOLT CLAMP 1 144 3100216 BAFFLE 1

108 2130007 LOCK I NG NUT

M6

1 145 2310005 BALL BEAR I NG 6000-2RZ/BAW 1

109 2620032 NAIL 1 146 1100110 BACK GARR I ER BAR 1

110 1100104

POSIT ION-PLATE ASSEMBLY

1 147 3100213

PO

INTER 1

111 2620039

NON-STANDARD NUT M10

1

37

OF NOTE

PLEASE READ THE FOLLOWING CAREFULLY

THE MANUFACTURER AND/OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY

DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY NEITHER THE MANUFACTURER OR

DISTRIBUTOR MAKES ANY REPRESENTATION

OR

WARRANTY

OF

ANY KIND

TO

THE BUYER THAT

HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT, OR THAT HE OR SHE IS

QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT IN FACT, THE MANUFACTURER AND/OR

DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE

UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS, AND NOT BYTHE BUYER. THE BUYER

ASSUMES

ALL RISK AND LIABILITY ARISING

OUT OF HIS OR

HER REPAIRS

TO

THE ORIGINAL

PRODUCT OR REPLACEMENT PARTS THERETO, OR ARISING OUT OF HIS OR HER INSTALLATION

OF REPLACEMENT PARTS THERETO.

Record Product'

s

Serial Number Here: _____________ _

Note:

If product has no serial number, record month and year

of

purchase instead.

Note Some parts are listed and shown for illustration purposes only and are not available individually

as replacement parts.

SAVE THESE INSTRUCTIONS.

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e

turning to your retailer, our exceptional customer servic:e is here to help.

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PRODUCT MADE IN CHINA

XtremepowerUS 50124 10" Corded Miter Saw Single Bevel Sliding Compound Power

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