Firman W03661OF W03361OF Recoil Start Open Frame 4500-Watt Single Fuel Gasoline Inverter Generator

Operating Manual

For W03661OF.

PDF File Manual, 42 pages, Read Online | Download pdf file

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P/N:336747079 Rev:01
OPERATORS MANUAL
GASOLINE INVERTER GENERATOR
Record product information to reference when ordering parts or
obtaining warranty coverage.
MODEL
NUMBER
W03661OF
Rev Level:01
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Other documents for Firman W03661OF

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See other models: WH03342 P09201 P03504 T08071 T09371

Operating Manual - Transcript

  • Page 1 - English - : PN336747079 Rev01 OPERATORS MANUAL GASOLINE INVERTER GENERATOR Record product information to reference when ordering parts or obtaining warranty coverage MODEL NUMBER W03661OF Rev Level01
  • Page 2 - English - : 1 This device complies with Part 15 of the FCC Rules Operation is subject to the following two conditions 1a This device may not cause harmful interference 1b This device must accept any interference received including interference that may cause undesired operation 2 Changes or modifications not expressly approved by the party responsible for compliance could void the users authority to operate the equipment NOTE The FIRMAN W03661OF inverter generator has been tested and found to comply with the limits for a Class B digital device pursuant to part 15 of the FCC Rules These limits are designed to provide reasonable protection against harmful interference in a residential installation This equipment generates uses and can radiate radio frequency energy and if not installed and used in accordance with the instructions may cause harmful interference to radio communications However there is no guarantee that interference will not occur in a particular installation If this equipment does cause harmful interference to radio or television reception which can be determined by turning the equipment off and on the user is encouraged to try to correct the interference by one or more of the following measures Suppliers Declaration of Conformity 47 CFR 21077 Compliance Information FIRMAN W03661OF INVERTER GENERATOR Firman Power Equipment 8644 W Ludlow Dr Peoria AZ 85381 Telephone 18443476261 wwwfirmanpowerequipmentcom Reorient or relocate the receiving antenna Increase the separation between the equipment and receiver Connect the equipment into an outlet on a circuit different from that to which the receiver is connected Consult the dealer or an experienced radioTV technician for help Changes or modifications to equipment not expressly approved by FIRMAN could void the users authority to operate the equipment FCCIC Compliance Statement
  • Page 3 - English - : Table of Contents Introduction 01 Features and Controls 05 Operation 1 1 Maintenance Storage 2 2 Troubleshooting Specifications 28 Parts Diagrams Parts Lists Wiring Diagram 30 Service Warranty 36 REGISTER YOUR PRODUCT INTRODUCTION Thank you for purchasing a FIRMAN generator You have selected a highquality precision engineered generator set designed and tested to give you years of satisfactory service This generator is designed to run only on unleaded gasoline This generator is not intended to be run unattended or to supply power to life safety support This manual contains safety information to make you aware of the hazards and risks associated with generator products and how to avoid them This generator is designed and intended only for supplying electrical power for operating compatible electrical lighting appliances tools and motor loads and is not intended for any other purpose It is important that you read and understand these instructions thoroughly before attempting to start or operate this inverter generator Save these original instructions for future reference All information in this publication is based on the latest production information available at the time of approval for printing The manufacturer reserves the right to change alter or otherwise improve the generator and this documentation at any time without prior notice INTRODUCTION English Customer Service 1844FIRMAN1 REGISTER YOUR PRODUCT Register your product using the QR code provided or at wwwfirmanpowerequipmentcom
  • Page 4 - English - : SIGNAL WORDS DANGER WARNING CAUTION Indicates a hazard which if not avoided will result in death or serious injury Indicates a hazard which if not avoided could result in death or serious injury Indicates a hazard which if not avoided could result in minor or moderate injury Toxic Fumes Engine exhaust contains carbon monoxide a poisonous gas that will kill you in minutes You cannot smell it or see it Fire Fuel and its vapors are extremely flammable which could cause burns or fire resulting in death or serious injuryEngine exhaust could cause fire resulting in death or serious injury Hot Surface Muffler could cause burns resulting in serious injury Generator could cause electrical shock resulting in death or serious injury Safety Alert Symbol Indicates a potential personal injury hazard Operators Manual Failure to follow warnings instructions and operators manual could result in death or serious injury English Customer Service 1844FIRMAN1 NOTICE Indicates information considered Important but not hazardrelated INTRODUCTION
  • Page 5 - English - : English Customer Service 1844FIRMAN1 WARNING This product can expose you to chemicals including gasoline engine exhaust which is known to the State of California to cause cancer and carbon monoxide which is known to the State of California to cause birth defects or other reproductive harm For more information go to wwwP65Warningscagov This outdoor generator can be used to power outdoor items using extension cords NOTICE If you have questions about intended use contact FIRMAN customer service This inverter generator is designed to be used only with FIRMAN authorized parts There may be Federal or State regulations local codes or ordinances that apply to the intended use of the generator Consult a qualified electrician electrical inspector or the local agency having jurisdiction This generator is not intended to be used at a construction site or similar activity as defined by NFPA 702020 NEC section 5906 Compliance Requirements To Restore Power Using Extension Cords INTRODUCTION The generator neutral is floating which means that the AC stator winding is isolated from the grounding fastener and the AC receptacle ground pins On a floating neutral generator the AC receptacle ground pins are not functional Electrical devices such as a ground fault circuit interrupter GFCI requiring a functioning AC receptacle ground pin will not operate System Ground
  • Page 6 - English - : English Customer Service 1844FIRMAN1 2 Follow cord safety instructions 3 Install carbon monoxide alarms 4 When operating portable generator with extension cords make sure portable generator is located in an open outdoor area at least 20 ft 6 m from occupied spaces with exhaust pointed away 5 Extension cords running directly into your home powering indoor items IS NOT RECOMMENDED Extension cords running directly into the home increase your risk of carbon monoxide poisoning through any openings If an extension cord running directly into your home is used to power indoor items the operator recognizes that this increases the risk of CO poisoning to people inside the home and assumes that risk DANGER Engine exhaust contains carbon monoxide a poisonous gas that will kill you in minutes You cannot smell it see it or taste it Even if you do not smell exhaust fumes you could still be exposed to carbon monoxide gas INTRODUCTION 1 Only use grounded cords marked for outdoor use rated for your loads To provide power using extension cords Total Amperage Minimum Gauge Outdoor Rated Up to 50 FT 15 m Up to 13A Up to 15A Up to 20A Up to 30A
  • Page 7 - English - : English Customer Service 1844FIRMAN1 We are always working to improve our products Therefore the enclosed product may differ slightly from the image on this page FEATURES AND CONTROLS 1 60 Gallon23L Capacity Fuel Tank 2 Fuel Cap 3 Fuel Gauge 4 Bottle Opener 5 Choke Knob 6 Fuel Switch 7 Inverter 8 Recoil Starter 9 Handle 10 Accessory Box 11 Adapter L530 to TT30 12 90quot23cm Flat Free Wheel 13 Outlet Cover 14 Control Panel 15 Data Decal Serial Number ① ② ③ ④ ⑤ ⑥ ⑦ ⑧ ⑨ ⑩ ⑪ ⑫ ⑬ ⑭ ⑮ Parallel Cable
  • Page 8 - English - : English Customer Service 1844FIRMAN1 FEATURES AND CONTROLS ⑧
  • Page 9 - English - : English Customer Service 1844FIRMAN1 FEATURES AND CONTROLS
  • Page 10 - English - : English Customer Service 1844FIRMAN1 FEATURES AND CONTROLS ⑧
  • Page 11 - English - : English Customer Service 1844FIRMAN1 FEATURES AND CONTROLS Control Panel NOTICETotal power drawn from all receptacles must not exceed the data decal rating 3 31 DataMinder MultiMeter Push the SELECT button to show the Voltage Hertz and running hours 1 Economy Control Switch The Economy Control switch can be activated in order to minimize fuel consumption and noise while operating the unit during times of reduced electrical output allowing the engine speed to idle during periods of nonuse The engine speed returns to normal when an electrical load is connected When the economy switch is off the engine runs at normal speed continuously 2 AC Reset Button When the inverter is protected the output can be restored by this button 6 Output Ready Indicator Light Remains ON during normal operating conditions Shuts OFF when generator is overloaded The green AC Power Indicator Light comes on when the engine starts and generates power 5Overload Indicator Light This light turns ON when the generator is overloaded and will cut power to the receptacles If the engine overload indicator light comes on the generators wattage amperage capacity has been exceeded by connected electrical devices When this occurs the green AC Power Indicator Light will go off The engine will continue to run but the red Engine Overload Indicator Light will stay on and power will no longer be supplied to connected electronic devices 4 Oil Warning Indicator Light Check oil level when this light turns ON Engine will not run when indicator is on When the oil falls below the minimum level the oil warning indicator light comes on and the engine stops automatically The engine will not start until the proper amount of oil is in the crank case 7 DC Circuit Breaker If the DC output is overloaded or an external short circuit occurs the circuit protector will trip 8 DC 12V Output 83 Amps of DC current may be drawn from this receptacle Use this outlet to charge 12V automotive type batteries ONLY See 12V DC outlet Battery Charger section
  • Page 12 - English - : English Customer Service 1844FIRMAN1 FEATURES AND CONTROLS 9 DC 5V 2110A USB Outlet 10 Ground Terminal Consult an electrician or authority having jurisdiction for local grounding requirements 11 120V 20A Duplex NEMA 520R Not GFCI protected A maximum of 20 Amps current may be drawn from this duplex receptacle 12 Circuit Breakers The receptacles are protected by AC circuit protectors If the generator is overloaded or an external short circuit occurs a circuit protector may trip If tripping occurs disconnect all electrical loads and determine the cause before attempting to continue using the generator Reset any tripped circuit protectors If multiple receptacles are used at the same time the total current must be kept within the portable generator data decal rating 13 120V 50A RV NEMA 1450R Not for 240V use A maximum of 304 Amps current may be drawn from this receptacle 15 120V 30A Twist Lock NEMA L530R A maximum of 30 Amps current may be drawn from this receptacle 14 Parallel Operation Outlets These outlets are used for connecting two FIRMAN inverter generators for parallel operation A FIRMAN parallel kitoptional equipment is required for parallel operation 16 Fuel Switch Fuel valve is open when the switch is in the I position When the switch is in the O position the fuel valve is closed 17 Choke Knob Used to start a cold engine 18 CO Alert Carbon Monoxide CO Shutdown Indicator Light Indicates the engine shutdown due to carbon monoxide accumulation around the generator or a CO Alert system fault occurred
  • Page 13 - English - : English Customer Service 1844FIRMAN1 1 Location DANGER Engine exhaust contains carbon monoxide a poisonous gas that could kill you in minutes You CANNOT smell it see it or taste it Even if you do not smell exhaust fumes you could still be exposed to carbon monoxide gas Operate portable generator only outdoors at least 20 ft6 m from occupied spaces with exhaust pointed away to reduce the risk of carbon monoxide accumulating Install batteryoperated carbon monoxide alarms or plugin carbon monoxide alarms with battery backup according to the manufacturers instructions Smoke alarms cannot detect carbon monoxide gas Do not run this portable generator inside homes garages basements crawlspaces sheds or other partiallyenclosed spaces even if using fans or opening doors and windows for ventilation Carbon monoxide can quickly build up in these spaces and can linger for hours even after this product has shut off If you start to feel sick dizzy weak or your homes carbon monoxide alarm sounds get to fresh air right away Call emergency services You may have carbon monoxide poisoning Carbon Monoxide Alarms Install carbon monoxide alarms inside your home Without working carbon monoxide alarms you will not realize you are getting sick and dying from carbon monoxide poisoning Prevent Carbon Monoxide CO Poisoning Use outdoors at least 20 ft 6 m from any home Point exhaust away from all homes and occupied spaces Install CO alarms inside your home 20 ft 6 m min To better educate yourself about all carbon monoxide risks go to wwwtakeyourgeneratoroutsidecom OPERATION
  • Page 14 - English - : English Customer Service 1844FIRMAN1 Reduce Risk of Fire WARNING Exhaust heatgases could ignite combustibles structures or damage fuel tank causing a fire resulting in death or serious injury Keep portable generator at least 5 ft 15 m from any structure trees or vegetation over 12 in 30 cm in height Select an outdoor site that is dry and protected from the weather Do not move portable generator indoors to protect it from the weather Do not locate the portable generator under a deck or other similar structure that may confine heat and airflow OPERATION 5 ft15 m min 5 ft15 m min 20 ft6 m min
  • Page 15 - English - : English Customer Service 1844FIRMAN1 2 Oil and Gasoline Add Engine Oil We recommend using FIRMAN SAE 10W30 API SJ oil for best performance Other highquality detergent oils API SJ or higher are acceptable Do not use special additives Ambient temperature determines the proper oil viscosity for the engine Use the chart to select the proper oil for the outdoor temperature range expected NOTICE Do not attempt to crank or start the engine before it has been properly filled with the recommended type and amount of oil Damage due to operation with no oil will void your warranty Degrees CelsiusºOutside Full Synthetic 5W30 Degrees FahrenheitºOutside 5W30 10W40 10W30 1Place generator on a flat level surface 2Clean area around oil fill and remove yellow oil fill capdipstick 3Wipe dipstick clean OPERATION H DRAIN PLUG L H L
  • Page 16 - English - : English Customer Service 1844FIRMAN1 4 Using oil funnel slowly pour contents of provided oil bottle into oil fill opening until oil reaches upper limit quotHquot mark on the dipstick Be careful not to overfill Overfilling could cause engine starting problems or engine damage 5Replace oil fill capdipstick and fully tighten 6Oil level should be checked prior to each use or at least every 8 hours of operation Keep oil level maintained The portable generator is equipped with a low oil shutdown If the oil level drops below the minimum required level a sensor will activate an internal switch stopping the engine If the engine shuts off and the oil level is within specifications check to see if generator is sitting at an angle Place portable generator on an even surface to correct this If engine fails to start the oil level may not be high enough to deactivate the internal low oil level switch Make sure the sump is completely full of oil to the upper limit H Do not operate engine until oil level issue is corrected Contact Firman customer service Low Oil Shutdown Add Gasoline WARNING Fuel and its vapors are extremely flammable which could cause burns or fire resulting in death or serious injury Turn generator engine OFF and let it cool at least 2 minutes before removing fuel cap Do Not refuel or move generator when engine is running Move generator outdoors prior to adding or draining fuel Keep fuel away from any ignition sources Do not overfill tank allow space for fuel expansion If any fuel spills wait until it evaporates before starting engine Check and replace fuel lines tank cap and fittings prior to each use if any damage or leaks are found Fuel must meet these requirements Clean fresh unleaded gasoline with a minimum of 87 octane For high altitude use see Operation at High Altitude Gasoline with no more than 10 ethanol is acceptable E10 E15 OPERATION
  • Page 17 - English - : English Customer Service 1844FIRMAN1 NOTICE Do not mix oil in gasoline or modify engine to run on alternate fuels not described in this manual Use of unapproved fuels could damage engine and will not be covered under warranty 1 Clean area around fuel fill cap remove cap 2 Slowly add unleaded fuel to fuel tank Be careful not to fill above the RED fuel level indicator This allows adequate space for fuel expansion Red Line Indicator 3 Install fuel cap and let any spilled fuel evaporate before starting engine Operation at High Altitude At altitudes over 5000 feet1524 meters a minimum 85 octane gasoline is acceptable Engine power and generator output will be reduced approximately 35 for every 1000 feet 305 m of elevation above sea level High altitude may cause hard starting increased fuel consumption and sparkplug fouling To operate at high altitudes FIRMAN can provide a high altitude carburetor main jet The alternative main jet and installation instructions can be obtained by contacting Customer Support NOTICE Operation using an alternative main jet at elevations lower than the recommended minimum altitude can damage the engine For operation at lower elevations the standard main jet supplied must be used Operating the engine with the wrong main jet may increase exhaust emissions fuel consumption and reduce performance Altitude main jet 1 Altitude main jet 2 208cc Altitude 30006000Feet 60008000Feet Operation at High Ambient conditions OPERATION Your Firman Power Equipment product is designed and rated for continuous operation at ambient temperatures up to 104F 40C The generator may be operated at temperatures ranging from 5F15C to 122F50C for short periods If the generator is exposed to temperatures outside this range during storage the generator should be brought back within this range before operation When o pera ted a bove 77F 25C t here may b e a d ecre ase in power Maximum wattage and current are subject to and limited by such factors as ambient temperature altitude engine conditions etc
  • Page 18 - English - : English Customer Service 1844FIRMAN1 3 Starting the Generator 1 Before starting the generator check for loose or missing parts and for any damage which may have occurred during shipment Ensure spark plug muffler fuel cap and air cleaner are all in place 2 Move portable generator outdoors to safe operating location at least 20 feet from any occupied spaces OPERATION 3 Disconnect all electrical loads from the generator Never start or stop the generator with electrical devices plugged in 4 Turn the fuel switch to the ON lposition 5 Pull the choke knob to the CHOKE position You do not need to choke a warm engine 6 Pull the starter cord slowly until resistance is felt and then pull rapidly to start engine
  • Page 19 - English - : English Customer Service 1844FIRMAN1 OPERATION 8 Allow portable generator to run at no load for a few minutes to stabilize before plugging in any electrical devices NOTICE If engine starts but fails to run or if portable generator shuts down during operation check oil level See Low Oil Shutdown section for more information 7 Do not overchoke As soon as engine starts and warms up move the choke knob to the RUN position This inverter generator has been pretested and adjusted to handle its full capacity 4 Connecting Electrical Loads Damaged or overloaded extension cords could overheat arc and burn resulting death or serious injury Use a ground fault circuit interrupter GFCI in any damp or highly conductive area such as metal decking Do not touch bare wires or receptacles WARNING Generator voltage could cause electrical shock or burn resulting in death or serious injury Do not use generator with electrical cords which are worn frayed bare or otherwise damaged Do not operate generator in the rain or wet weather Do not run indoors to avoid wet conditions Do not handle generator or electrical cords while standing in water while barefoot or while hands or feet are wet 1Ensure circuit breaker on control panel is in the closed on position 2 Start the generator with no electrical load attached 3 Allow the engine to run for several minutes to stabilize 4 Plug in and turn on the first item It is best to attach the item with the largest load first 5 Allow the engine to stabilize 6 Plug in and turn on the next item 7 Allow the engine to stabilize 8 Repeat steps 56 for each additional item
  • Page 20 - English - : English Customer Service 1844FIRMAN1 OPERATION Surge Protection There is a remote chance that voltage fluctuations may impair the proper functioning of some sensitive electronic equipment Electronic devices including computers and many programmable appliances may use components that are designed to operate within a narrow voltage range and may be affected by the portable generators momentary voltage fluctuations While there is no way to prevent all voltage fluctuations you can take steps to protect your sensitive electronic equipment Install a plugin surge suppressor on the receptacles feeding your sensitive equipment Surge suppressors come in single or multioutlet styles They are designed to protect against short duration voltage fluctuations Economy Control Switch The Economy Control switch can be activated in order to minimize fuel consumption and noise while operating the unit during times of reduced electrical output allowing the engine speed to idle during periods of nonuse The engine speed returns to normal when an electrical load is connected When the economy switch is off the engine runs at normal speed continuously For periods of high electrical load or momentary fluctuations the Economy Control Switch should be turned OFF 12V DC Outlet Battery Charger The 12V DC outlet is ONLY to be used with the supplied 12V battery charging cable The DC output is unregulated and will damage other 12V DC products The amount of current flowing will depend on the charging voltage and batterys state of charge As the battery becomes more fully charged the output current to the battery decreases and nearly becomes constant Taper chargers are intended to be used with the provision that they will be disconnected from the battery after a maximum time on charge Normally a period of 30 to 120 minutes is sufficient to recharge a weak battery The charge level of the battery should be checked periodically NOTICE Do not start the vehicle while the battery charging Cable is connected and the generator is running It will not give the battery a boost of power The Vehicle or the generator may be damaged Charge only vented wet lead acid batteries Other types of batteries may burst causing personal injury or damage For usewith12Vdirectcurrentoutletalways keeptheECOmodedeactivatedOFFPosition Youcanusethe12Vdirectcurrentoutletandthe 230VcurrentatthesametimebutkeeptheECO modedeactivatedOFFPositionatalltimes NOTICE
  • Page 21 - English - : English Customer Service 1844FIRMAN1 OPERATION Storage batteries give off EXPLOSIVE hydrogen gas while charging Do not allow smoking open flames sparks or spark producing equipment in the area while charging WARNING Battery electrolyte fluid is comprised of sulfuric acid that can be very dangerous and cause severe burns Do not allow this fluid to contact eyes skin clothing etc If contact or spillage does occur flush the area with water immediately Do not continue to charge a battery that becomes hot or is fully charged 1 Before connecting the battery charging cable to a battery that is installed in a vehicle disconnect the vehicle battery ground cable from the negative battery terminal 2 Plug the battery charging cable into the DC receptacle of the generator 3 Connect the red battery charger lead to the red battery terminal 4 Connect the black battery charger lead to the black battery terminal 5 Start the generator CO Alert Carbon Monoxide CO Shutdown System CO Alert automatically shuts down the engine when harmful levels of carbon monoxide accumulate around the generator or a CO Alert fault occurs After shutdown the CO Alert indicator light will blink for at least five minutes per the chart below CO Alert DOES NOT replace carbon monoxide alarms Install batterypowered carbon monoxide alarms in your home Dont run generator in enclosed areas Color Description Red Yellow CO Alert fault occured See FIRMAN authorized service dealer Yellow light will blink for five seconds at the startup of generator to show CO ALERT is functioning properly TM Carbon monoxide accumulated around generator Prior to restart move generator to an open outdoor area 20 ft 6 m from occupied spaces with exhaust pointed away Air out premises open windows and doors before reoccupying property Automatic shutoff is an indication generator was improperly located If you start to feel sick dizzy weak or your homes carbon monoxide alarm sounds while using this product get to fresh air right away Call emergency services You may have carbon monoxide poisoning
  • Page 22 - English - : English Customer Service 1844FIRMAN1 5 Stopping the generator 1 Turn off and remove all electrical loads Never stop the generator with electrical devices plugged in and turned on Never stop the engine by moving the choke to the start position Let the generator run at noload for one minute to stabilize internal temperatures of the engine and generator OPERATION 2 Flip the fuel switch toOFFO position NOTICE If a cover is used do not install until unit has cooled
  • Page 23 - English - : English Customer Service 1844FIRMAN1 OPERATION Low Oil Shutdown If the engine oil drops below a preset level an oil switch will stop the engine Check oil level with dipstick If oil level is between the LOW and HIGH mark on dipstick 1Add oil to bring level to HIGH mark 2Restart engine and if the engine stops again a low oil condition may still exist DO NOT try to restart the engine 3Contact an Authorized FIRMAN Service Dealer 4DO NOT operate engine until oil level is corrected 1DO NOT try to restart the engine 2Contact an Authorized FIRMAN Service Dealer 3DO NOT operate engine until oil level is corrected If oil level is below the LOW mark on dipstick Overloading a generator in excess of its rated wattage capacity can result in damage to the generator and to connected electrical devices To prolong the life of your generator and attached devices follow these steps to add electrical load 1 Start the generator with no electrical load attached 2 Allow the engine to run for several minutes to stabilize 3 Plug in and turn on the first item It is best to attach the item with the largest load first 4 Allow the engine to stabilize 5 Plug in and turn on the next item 6 Allow the engine to stabilize 7 Repeat steps 56 for each additional item Do Not Overload Generator Overload Operation 1 Disconnect any electrical devices and then stop the engine 3 Inspect the Air Inlet and Control Panel for any blockage Remove blockage if found 4 Restart Engine How to Correct 2 Reduce the total wattage of connected electrical devices until it is within the generators rated output Parallel Operation Any two FIRMAN inverter generators with parallel ports including two FIRMAN inverters model W03661OF can be paralleled to increase the total available electrical power to 6000 Watts A FIRMAN Parallel kit not included is required for parallel operation For Kit availability call customer Service at 1844 3476261 or visit wwwfirmanpowerequipmentcom The overload indicator light will blink when the load exceeds 3750Wapproximately and cut power to the receptacles in 30 seconds If the load exceeds 3850Wapproximately the light will turn on and cut power to the receptacles in 2 seconds
  • Page 24 - English - : English Customer Service 1844FIRMAN1 Maintenance Storage General Recommendations Regular maintenance will improve the performance and extend the life of the generator See any authorized dealer for service The generators warranty does not cover items that have been subjected to operator abuse or negligence To receive full value from the warranty the operator must maintain the generator as instructed in this manual Some adjustments will need to be made periodically to properly maintain your generator All service and adjustments should be made at least once each season Follow the requirements in the maintenanc shedule chart above NOTICE Once a year you should clean or replace the spark plug and replace the air filter New spark plug and clean air filter assure proper fuelair mixture and help your engine run at peak performance and last longer Tobeperformedbyknowledgableexperiencedowner or by authorized service center MAINTENANCE SCHEDULE ITEM NOTES DailyBefore operation Initial 25 hours Every 50 hours Every 100 hours or annual Fittings Fasteners Spark Plug Engine Oil Air Filter Fuel Line Exhaust System Engine Check condition Adjust gap and clean Replace if necessary Check oil level Clean replace if necessary Check for leakage Retighten or replace gasket if necessary Check adjust valve clearance Clean combustion chamber Check Replace if necessary Check fuel hose for cracks or other damage Replace if necessary Replace Check spark arrester screen CleanReplace if necessary Every 250 hours Fuel Clean fuel tank strainer Replace if necessary
  • Page 25 - English - : English Customer Service 1844FIRMAN1 When Transporting Generator Transport with fuel tank EMPTY or with fuel switch in OFF position Do not tip generator at an angle which causes fuel to spill ENGINE MAINTENANCE To prevent accidental starting remove and ground spark plug wire before performing any service Change Engine Oil Change engine oil every 100 hours for a new engine change oil after 25 hours If you are using your generator under extremely dirty or dusty conditions or in extremely hot weather change the oil more often CAUTION Avoid prolonged or repeated skin contact with used motor oil Used motor oil has been shown to cause skin cancer in certain laboratory animals Thoroughly wash exposed areas with soap and water KEEP OUT OF REACH OF CHILDREN DONT POLLUTE CONSERVE RESOURCES RETURN USED OIL TO COLLECTION CENTERS NOTICE We recommend using FIRMAN SAE 10W30 API SJ oil for best performance Other high quality detergent oils API SJ or higher are acceptable See Oil and Gasoline Maintenance Storage DRAIN PLUG a On a level surface drain oil into a suitable container by removing the drain plug and the oil filler cap while the engine is warm b Reinstall the drain plug and fill the engine with oil until it reaches the HIGHH level on the oil filler dipstick H DRAIN PLUG L
  • Page 26 - English - : English Customer Service 1844FIRMAN1 Air Filter Maintenance a Carefully remove foam air filter element and wash it with liquid detergent and water only Squeeze dry in a clean cloth b Saturate foam air filter element with clean engine oil and squeeze in a clean cloth to remove excess oil Spark Plug Maintenance Changing the spark plug will help your engine start easier and run at peak performance a Remove the spark plug boot b Remove spark plug using provided wrench c Reinstall clean or new air filter element Maintenance Storage
  • Page 27 - English - : English Customer Service 1844FIRMAN1 c Inspect spark plug for damage and clean with a wire brush before reinstalling Replace if damaged d Adjust the electrode gap to 0028 0031 in 07 08 mm e Seat spark plug in position and thread by hand to prevent cross threading f Tighten plug with provided wrench and put the spark plug boot back on spark plug SPARK PLUG TORCH F6RTC NGK BPR6ES CHAMPION RN9YC or equivalent Maintenance Valve Clearance Intake 0004 0006 in 010 015 mm Exhaust 0004 0006 in 010 015 mm Muffler and Spark Arrester WARNING Contact with muffler area could cause burns resulting in serious injury Do not touch hot parts It is a violation of California Public Resource Code Section 4442 to use or operate the engine on any forestcovered brushcovered or grasscovered land unless the exhaust system is equipped with a spark arrester as defined in Section 4442 maintained in effective working order Other states or federal jurisdictions may have similar laws reference Federal Regulation 36 CFR Part 26152 Maintenance Storage A Spark plug B Spark plug boot A B 0028 0031 in 07 08 mm SIDE ELECTRODE SEALING WASHER
  • Page 28 - English - : English Customer Service 1844FIRMAN1 Inspect Muffler and Spark Arrester 1 Inspect the muffler for cracks corrosion or other damage 2 Remove the screw securing the spark arrester in place and then remove it from muffler 3 Carefully remove the carbon deposits from the spark arrester screen with a wire brush 4 Replace the spark arrester if it is damaged If replacement parts are required make sure to use only FIRMAN original equipment replacement parts 5 Position the spark arrester in the muffler and attach with the screw NOTICE Failure to clean or replace spark arrester may result in decreased engine performance GENERATOR MAINTENANCE Make certain that the portable generator is kept clean and dry Do not expose the unit to excessive dust dirt moisture or corrosive vapors Do not insert any objects through cooling slots Before each use inspect underneath the generator for signs of oil or fuel Clean any accumulated debris Keep area around muffler free from any debris Use a soft bristle brush to remove dirt or caked on oil Use a damp cloth to clean all exterior surfaces Run the generator at least 30 minutes every month Maintenance Storage
  • Page 29 - English - : English Customer Service 1844FIRMAN1 It is important to prevent gum deposits from forming in essential fuel system components such as the carburetor fuel hoses or tank during storage Ethanolblended fuels called gasohol ethanol or methanol attract moisture which leads to separation and formation of acids during storage Acidic gas can damage the fuel system of an engine while in storage Long Term Storage When the generator set is being stored for more than one month follow these instructions to avoid engine problems Do not store fuel near any ignition sources When draining fuel move generator outdoors and use a commercially available nonconductive vacuum siphon Fuel must be drained into an approved container WARNING Fuel and its vapors are extremely flammable which could cause burns or fire resulting in death or serious injury 1Treat any stored fuel with fuel stabilizer 2When storing generator with gasoline in fuel tank operate the engine for 510 minutes to circulate treated fuel into fuel lines and carburetor before shutdown 3 There is no need to drain gasoline from the generator fuel tank if fuel stabilizer is added 4FUEL STARVATION If you elect to drain fuel tank move generator outdoors Once fuel tank is drained turn fuel valve to on position Start and run the portable generator outdoors until engine stops from lack of gasoline This will drain remaining gasoline from tank fuel lines and carburetor 5Always turn fuel valve to OFF position prior to storage 6Allow the portable generator to cool before cleaning and storage 7Change oil 8Remove spark plug boot and spark plug Pour about one teaspoon of engine oil through the spark plug hole then slowly pull the recoil starter several times to distribute the oil in the cylinder Pull recoil slowly until resistance is felt This will close the valves so no moisture enters the engine cylinder Reinstall the spark plug and attach the spark plug boot 9Cover the portable generator and store in a clean dry place out of direct sunlight and away from any ignition sources Any damage or hazards caused by using improper fuel improperly stored fuel andor improperly formulated stabilizers are not covered by manufacturers warranty Do not store gasoline from one season to another season Maintenance Storage
  • Page 30 - English - : Troubleshooting Specifications English Customer Service 1844FIRMAN1 Problem Cause Correction Engine is running but no AC output is available 1 Circuit breaker is open 2 Fault in generator 3 Poor connection or defective cord set 4 Connected device is bad 1 Reset circuit breaker 2 Contact authorized service facility 3 Check and repair 4 Connect another device that is in good condition Engine runs good at noload but bogs down when loads are connected 1 Short circuit in a connected load 2 Engine speed is too slow 3 Shorted generator circuit 1 Disconnect shorted electrical load 2 Contact authorized service facility 3 Contact authorized service facility Engine will not start starts and runs rough or shuts down when running 1 Low oil level 2 Dirty air cleaner 3 Out of gasoline 4 Stale gasoline 5 Spark plug wire not connected to spark plug 6 Bad spark plug 7 Water in gasoline 8 Flooded 9 Excessively rich fuel mixture 1 Fill crankcase to proper level or place generator on level surface 2 Clean or replace air cleaner 3 Fill fuel tank with gasoline 4 Drain fuel tank and carburetor fill with fresh gasoline 5 Connect wire to spark plug 6 Replace spark plug 7 Drain gas tank and carburetor fill with fresh gasoline 8 Wait 5 minutes and recrank engine 9 Contact authorized service facility Engine lacks power 1 Load is too high 2 Dirty air filter 1 Dont Overload Generator 2 Replace air filter Enginehuntsor falters 1 Carburetor is running too rich or too lean 1 Contact authorized service facility 10 Clogged or dirty fuel filter 4 Clean or replace fuel filter 10 Clean or replace fuel filter 3 Clogged or dirty fuel filter 4 Clogged spark arrester 3 Clean or replace fuel filter 4 Clean or replace spark arrester 2 Clogged or dirty fuel filter 2 Clean or replace fuel filter Engine shuts down when running 1 Out of gasoline 2 Dirty air cleaner 3 Low oil level 1 Fill fuel tank with gasoline 2 Clean or replace air cleaner 3 Fill crankcase to proper level or place generator on level surface 4 Clogged or dirty fuel filter For all other issues contact authorized dealer or Firman customer service good condition 5 Overload 5 Shut off engine reduce electrical load and restart Engine shuts down and yellow CO fault light blinking 1 CO system fault 1 Contact authorized FIRMAN service facility
  • Page 31 - English - : SPECIFICATIONS Model Rated AC Voltage Phase Power Factor Voltage Regulator Alternator Type Running Watts Starting Watts Engine Engine Type Displacement Low Oil Shutdown Ignition System Starting System Fuel Capacity Fuel Tank Lubricating Oil Capacity Carburetor Type Air Cleaner PTO Shaft Rotation 120V W03661OF Digital Single Single Cylinder 4Stroke OHV Air Cooled 208cc Breakless Ignition Type Flywheel Magneto Unleaded Automotive Gasoline 6 US Gallons 23L 203 oz 06L Counter Clockwise Facing PTO Float Magneto Polyurethane Type Yes FIRMAN Rated Fequency 60Hz Oil Type See Add Engine Oil Section Recoil English Customer Service 1844FIRMAN1 AC Grounding System Neutral Floating Troubleshooting Specifications Total Harmonic DistortionTHD lt3 Inductor Generator certified in accordance with CSA Canadian Standards Association standard C222No 10014 Motors and Generators and complies with PGMA Portable Generator Manufacturers Association standard ANSIPGMA G3002018 Safety and Performance of Portable Generators
  • Page 32 - English - : PARTS DIAGRAM AND PART LIST W03661OF PARTS DIAGRAM English Customer Service 1844FIRMAN1
  • Page 33 - English - : 208cc ENGINE PARTS DIAGRAM English Customer Service 1844FIRMAN1
  • Page 34 - English - : W03661OF Portable Generator English Customer Service 1844FIRMAN1 Parts Diagrams Parts Lists Wiring Diagram NO Part Number Description Qty NO Part Number Description Qty Flange Bolt M635 Flange Bolt M625 Inverter Cover I Inverter Inverter Cover II Plug Frame Assy Choke Knob Assy Flange Bolt M612 Nut M8 Bracket II Bracket I Isolator 2 Isolator 3 Engine Subassembly Fuel Cap Bolt M620 Fuel Gauge Display Screw M510 Fuel Gauge Assy Fuel Tank Assy Fuel Filter Wire Mesh Fuel Tank Bushing Grommet Fuel Tank HoseFuel Connector HoseFuel HoseFuel Clamp Ø1058 Clamp Ø878 Pipe Clamp Ø86 Pipe Nut M6 Carbon Canister450cc Auspuffdichtung Flat Washer Ø8 Lock Washer Ø8 Nut M8 Muffler Assembly Spark Arrester Muffler Bracket Flange Bolt M820 Bolt ST4295 Grommet Control Panel Base Rectifier Flange Bolt M514 Screwampwasher Assy M414 DC 10A Breaker Speed Limiter Parallel Ports Circuit Breaker Amp 50A Circuit Breaker Amp 20A Circuit Breaker Amp 30A Nut M4 Receptacle L530R Receptacle 1450R Receptacle 520R Control Panel Multi Meter AC Reset Button Switch Economy Nut M5ground Nut M5 Flat Washer Ø5 Star Washer Ø5 Receptacle Fix Board Outlet Cover 520R Receptacle amp Usb Dc Outlet Cover Outlet Cover L1430R Outlet Cover TT30R Screwampwasher Assy M36 Outlet Cover Flange Bolt M414 Fuel Selector Switch Operate Panel Assy Bolt St2932 Micro Switch 1 Fuel Valve Screwampwasher Assy M420 Axle Comp Wheel Flat Washer Ø10 Pin Shaft Wheel Support Leg Assy Nut M6 Support Leg Rubber Support Flange Bolt M625 Flange Bolt M816 Flange Bolt M835 Isolator 1 Circuit Breaker Cover Indicator Light Circuit Breaker Cover Switch Cover Switch Cover CO Module Flange Bolt M516ground Receptacle DC Lighter Style Multifunction Switch Seat
  • Page 35 - English - : English Customer Service 1844FIRMAN1 Parts Diagrams Parts Lists Wiring Diagram FIRMAN 208cc Engine NO Part Number Description Qty NO Part Number Description Qty Flange Bolt M615 Gripstarter Handle Core Recoil Starter Knob Handle Guide Plate Case Comprecoil Starter Springstarter Return Cord Pulleyrecoil Starter Springpatchet Patchetstarter Clip Sprgpawl Guide Pawl Guide Screwpawl Guide Nut M14 Pulleystarter Protect Circle Flange Bolt M612 Fan Cover Comp Windshield I Flange Bolt M620 Air Guide Right Side Cooling Fan Flywheel Comp Bolt Ignition Coil Bolt M520 Cover Alternator Generator Fan Alternator Assy Rotor Stator Flange Bolt M660 Flange Bolt M620 Alternator Rear Cover Flange Bolt M832 Seal Oil Covercrankcase Oil Dipstick Assy Bearing Crankcase Assy Woodruff Key Locating Pins Gasket Crankcase Flange Bolt M612 Sensor Engine Oil Crankcase Subassembly Bolt Drain Plug Washerdrain Bolt Rod Connecting Pin Piston Clip Piston Pin Ring Set Oil Ring The Second Ring The First Piston Gasket Cylinder Head Locating Pins Flange Bolt M68 Air Guide Lower Exhaust Valves Stud Bolt Flange Bolt M855 Flange Bolt M615 Gear Assy Governor Tappet Valve Push Rod Bolt Valve Adjusting Rocker Valve Nut Valve Adjusting Nut Valve Lock Valveintake Valve Exhaust Oil Sealvalve Springvalve Retainer Intake Valve Retainer Exhaust Valve Rotator Valve Windshield Ii Nut M6 Breather Tube Spark Plug Stud Intake Gasket Inlet Plate Carburetor Insulator Gasket Carburetor Carburetor Step Moter Assy Bolt M414 Step Moter Assy Bolt M36 Step Moter Cover Gasket Air Cleaner Choke Lever Bracket Assy Air Cleaner Set Elbow Air Cleaner Sealing Ring Head Subassembly Cylinder Gasket Cylinder Head Cover Cover Subassembly Cylinder Head Plate Subassembly Lifter Stopper
  • Page 36 - English - : English Customer Service 1844FIRMAN1 Parts Diagrams Parts Lists Wiring Diagram NO Part Number Description Qty Clapboard Element Air Cleaner Cover Air Cleaner Air Cleaner Bracket Flange Bolt M68 Gasket Assy Starter Assy Cylinder Head Assy Ring Assy Mounting Bolt Air Cleaner
  • Page 37 - English - : English Customer Service 1844FIRMAN1 Parts Diagrams Parts Lists Wiring Diagram Wiring Diagram
  • Page 38 - English - : English Customer Service 1844FIRMAN1 Service Warranty FOR SERVICE INFORMATION CONTACT FIRMAN PRODUCT SERVICE DEPARTMENT AT 18443476261 or at wwwfirmanpowerequipmentcom to obtain warranty service information or to order replacement parts or accessories HOW TO ORDER REPLACEMENT PARTS Even qualitybuilt equipment such as this electric generator may need occasional replacement parts to maintain it in good condition over the years To order replacement parts please give the following information Model No Rev Level and Serial No found on the data decal Parts number or numbers as shown in the Parts List section A brief description of the trouble with the generator FIRMAN Three 3 Year Limited Warranty Do Not Return the Unit to the Place of Purchase Contact the FIRMAN Service Center and FIRMAN will troubleshoot any issue via phone or email If the problem is not corrected by this method FIRMAN will at its option authorize evaluation repair or replacement of the defective part or component at a FIRMAN Service Center FIRMAN will provide you with a case number for warranty service Please keep it for future reference Repairs or replacements without prior authorization or at an unauthorized repair facility will not be covered by this warranty Normal Wear Your product needs periodic parts and service to perform well This warranty does not cover repair when normal use has exhausted the life of a part or the equipment as a whole FIRMAN warrants to the original purchaser that the mechanical and electrical components will be free of defects in material and workmanship for a period of one1 year parts and labor and three3 years parts and technical support from the original date of purchase 90 days parts and labor and 180 days parts for commercial amp industrial use Transportation charges on product submitted for repair or replacement under this warranty are the sole responsibility of the purchaser This warranty only applies to the original purchaser and is not transferable RepairReplacement Warranty Warranty Exclusions This warranty does not cover the following repairs and equipment Warranty Qualifications Register your product using the QR code provided or at wwwfirmanpowerequipmentcom FIRMAN will also register the warranty upon receipt of your Warranty Registration Card and a copy of your sales receipt from one of FIRMANs retail locations as proof of purchase Please submit your warranty registration and your proof of purchase within ten10 days of the date of purchase
  • Page 39 - English - : English Customer Service 1844FIRMAN1 Limits of Implied Warranty and Consequential Damage FIRMAN disclaims any obligation to cover any loss of time use of this product freight or any incidental or consequential claim by anyone from using this product THIS WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING WARRANTIES OF MERCHANT ABLILITY OR FITNESS FOR A PARTICULAR PURPOSE A unit provided as an exchange will be subject to the warranty of the original unit The length of the warranty governing the exchanged unit will remain calculated by reference to the purchase date of the original unit This warranty gives you certain legal rights which may change from state to state Your state may also have other rights you may be entitled to that are not listed within this warranty Contact Information You may contact FIRMAN at Address Firman Power Equipment Inc Attn Customer Service 8644 W Ludlow Dr Peoria AZ 85381 wwwfirmanpowerequipmentcom We are FIRMAN POWER And we are here for you Installation Use and Maintenance This warranty will not apply to parts andor labor if your product is deemed to have been misused neglected involved in an accident abused loaded beyond the generators limits modified installed improperly or connected incorrectly to any electrical component Normal maintenance is not covered by this warranty Other Exclusions This warranty excludes cosmetic defects such as paint decals etc wear items accessory parts failures due to acts of God and other force majeure events beyond the manufacturers control problems caused by parts that are not original FIRMAN parts units used for prime power in place of existing utility power where utility is present or in place of utility power where utility power service does not normally exist Service Warranty
  • Page 40 - English - : English Customer Service 1844FIRMAN1 CALIFORNIA AND FEDERAL EXHAUST AND EVAPORATIVE EMISSIONS CONTROL WARRANTY STATEMENT YOUR WARRANTY RIGHTS AND OBLIGATIONS FIRMAN POWER EQUIPMENT INC Emission Control System Warranty The warranty period begins on the date the engineequipment is delivered to an ultimate purchaser FIRMAN warrants to the ultimate purchaser and each subsequent purchaser that the engine is Designed built and equipped so as to conform with all applicable regulations adopted by the Air Resources Board and US EPA and Free from defects in materials and workmanship that cause the failure of a warranted part to be identical in all material respects to the part as described in the engine manufacturers application for certification The warranty on emissionsrelated parts is as follows 1 Any warranted part that is not scheduled for replacement as required maintenance in the owners manual supplied is warranted for the warranty period stated above If any such part fails during the period of warranty coverage the part will be repaired or replaced by FIRMAN at no charge to the owner Any such part repaired or replaced under the warranty will be warranted for the remaining warranty period 2 Any warranted part that is scheduled only for regular inspection in the owners manual supplied is warranted for the warranty period stated above Any such part repaired or replaced under warranty will be warranted for the remaining warranty period 3 Any warranted part that is scheduled for replacement as required maintenance in the owners manual supplied is warranted for the period of time prior to the first scheduled replacement point for that part If the part fails prior to the first scheduled replacement the part will be repaired or replaced by FIRMAN at no charge to the owner Any such part repaired or replaced under warranty will be warranted for the remainder of the period prior to the first scheduled replacement point for the part 4 Repair or replacement of any warranted part under the warranty must be performed at no charge to the owner at a warranty station 5 Notwithstanding the provisions of Subsection 4 above warranty services or repairs must be provided by FIRMAN that are franchised to service the subject engines 6 The owner must not be charged for diagnostic labor that leads to the determination that a warranted part is in fact defective provided that such diagnostic work is performed at a warranty station 7 FIRMAN is liable for damages to other engine components proximately caused by a failure under warranty of any warranted part MANUFACTURERS WARRANTY COVERAGE The exhaust and evaporative emissions control system on your small offroad engine and engine powered equipment is warranted for two years If any emissionsrelated part on your small offroad engine and engine powered equipment is defective the part will be repaired or replaced by FIRMAN The California Air Resources Board US Environmental Protection Agency US EPA and FIRMAN POWER EQUIPMENT INCFIRMAN are pleased to explain the emissions control systems warranty on your 20222023 or later Small OffRoad Engine SORE and engine powered equipment In California new equipment that use small offroad engines must be designed built and equipped to meet the States stringent antismog standards FIRMAN must warrant the emissions control systems on your SORE and engine powered equipment for the periods of time listed below provided there has been no abuse neglect or improper maintenance of your small offroad engine or equipment leading to the failure of the emissions control system Your emissions control system may include parts such as the carburetor or fuelinjection system the ignition system catalytic converter fuel tanks fuel lines for liquid fuel and fuel vapors fuel caps valves canisters filters clamps and other associated components Also included may be hoses belts connectors and other emissionrelated assemblies Where a warrantable condition exists FIRMAN will repair your SORE and engine powered equipment at no cost to you including diagnosis parts and labor OWNERS WARRANTY RESPONSIBILITIES As the SORE and engine powered equipment owner you are responsible for the performance of the required maintenance listed in your operators manual FIRMAN recommends that you retain all receipts covering maintenance on your SORE and engine powered equipment but FIRMAN cannot deny warranty coverage solely for the lack of receipts or for your failure to ensure the performance of all scheduled maintenance As the SORE and engine powered equipment owner you should however be aware that FIRMAN may deny you warranty coverage if your small offroad engine or engine powered equipment or a part has failed due to abuse neglect or improper maintenance or unapproved modifications You are responsible for presenting your small offroad engine and engine powered equipment to a FIRMAN distribution center or service center as soon as the problem exists The warranty repairs shall be completed in a reasonable amount of time not to exceed 30 days If you have any questions regarding your warranty rights and responsibilities you should contact FIRMAN at 18443476261 FIRMAN Emission Control Defects Warranty Provisions Service Warranty
  • Page 41 - English - : English Customer Service 1844FIRMAN1 PARTS COVERED BY WARRANTY Limitations Listed below are the parts if equipped covered by the Federal and California Emission Control System Warranty This Emission Control System Warranty shall not cover any of the following a Consequential damages such as loss of time inconvenience loss of use of the engine or equipment etc b Diagnosis and inspection fees that do not result in eligible warranty service being performed 1 Ignition system including Spark plug Ignition coil 2 Fuel metering system Fuel tank Fuel cap Fuel lines for liquid fuel and fuel vapors and related fittingsclamps Fuel regulator carburetor and internal parts 3 Catalytic muffler assembly including Exhaust manifold Catalytic converter Muffler gasket pulse valve 4 Air induction system including Intake pipemanifold Air cleaner 5 Crankcase breather assembly including Breather connection tube 6 Fuel tank evaporative emission control system including Purge valves Carbon canister Vapor hoses and fittingclamps FIRMAN POWER EQUIPMENT INC wwwfirmanpowerequipmentcom 8 Throughout the emissions warranty period defined in Subsection b2 FIRMAN will maintain a supply of warranted parts sufficient to meet the expected demand for such parts 9 Any replacement part may be used in the performance of any warranty maintenance or repairs and must be provided without charge to the owner Such use will not reduce the warranty obligations of the manufacturer 10 Addon or modified parts that are not exempted by the Air Resources Board may not be used The use of any nonexempted addon or modified parts by the ultimate purchaser will be grounds for disallowing a warranty claim The manufacturer will not be liable to warrant failures of warranted parts caused by the use of a nonexempted addon or modified part Service Warranty
  • Page 42 - English - : PN336747079 Rev01 All rights reserved Any reprinting or unauthorized use without the written permission is expressly prohibited TM FIRMAN POWER EQUIPMENT INC 8644 W LUDLOW DR PEORIA AZ 85381 18443476261 WWWFIRMANPOWEREQUIPMENTCOM