Harbor Freight 57504 BAUER 20V Cordless, 6-1/2 in. Circular Saw Tool Only

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  • Owner's Manual & Safety Instructions PDFItem 57504-UPC 193175414014Item 57504-UPC 193175468956Item 57504-UPC 193175504517Item 63634-UPC 792363636346 Item 57504 UPC 193175414014 - (English) Read Online | Download pdf
  • Owner's Manual & Safety Instructions PDFItem 57504-UPC 193175414014Item 57504-UPC 193175468956Item 57504-UPC 193175504517Item 63634-UPC 792363636346 Item 57504 UPC 193175468956 - (English) Download
  • Owner's Manual & Safety Instructions PDFItem 57504-UPC 193175414014Item 57504-UPC 193175468956Item 57504-UPC 193175504517Item 63634-UPC 792363636346 Item 57504 UPC 193175504517 - (English) Download
  • Owner's Manual & Safety Instructions PDFItem 57504-UPC 193175414014Item 57504-UPC 193175468956Item 57504-UPC 193175504517Item 63634-UPC 792363636346 Item 63634 UPC 792363636346 - (English) Download
57504 photo

Owner's Manual & Safety Instructions PDFItem 57504-UPC 193175414014Item 57504-UPC 193175468956Item 57504-UPC 193175504517Item 63634-UPC 792363636346 Item 57504 UPC 193175414014

This is the main product document for model 57504.

The file format is pdf, 16 pages, you can download this manual here .

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Visit our website at: http://www.harborfreight.com
Email our technical support at: [email protected]
For Best Results,
Use 3.0 Amp
Hour Battery
(Sold Separately)
Owners Manual & Safety Instructions
Save This Manual Keep this manual for the safety warnings and precautions, assembly,
operating, inspection, maintenance and cleaning procedures. Write the product’s serial number in the
back of the manual near the assembly diagram (or month and year of purchase if product has no number).
Keep this manual and the receipt in a safe and dry place for future reference. 20j
When unpacking, make sure that the product is intact
and undamaged. If any parts are missing or broken,
please call 1-888-866-5797 as soon as possible.
Copyright
©
2020 by Harbor Freight Tools
®
. All rights reserved.
No portion of this manual or any artwork contained herein may be reproduced in
any shape or form without the express written consent of Harbor Freight Tools.
Diagrams within this manual may not be drawn proportionally. Due to continuing
improvements, actual product may differ slightly from the product described herein.
To ols required for assembly and se rv ic e m ay n ot b e i nc lu de d .
Read this material before using this product.
Failure to do so can result in serious injury.
SAVE THIS MANUAL.
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SAFEty OpERAtiOn MAintEnAncESEtUp
table of contents
Safety ......................................................... 2
Specifications ............................................. 8
Setup .......................................................... 9
Operation ................................................... 10
Maintenance .............................................. 12
Parts List and Diagram .............................. 14
Warranty .................................................... 16
WARninG SyMBOLS AnD DEFinitiOnS
This is the safety alert symbol. It is used to alert you to potential
personal injury hazards. Obey all safety messages that
follow this symbol to avoid possible injury or death.
Indicates a hazardous situation which, if not avoided,
will result in death or serious injury.
Indicates a hazardous situation which, if not avoided,
could result in death or serious injury.
Indicates a hazardous situation which, if not avoided,
could result in minor or moderate injury.
Addresses practices not related to personal injury.
iMpORtAnt SAFEty inFORMAtiOn
General power tool Safety Warnings
Read all safety warnings and all instructions.
Failure to follow the warnings and instructions may result in electric shock, fire and/or serious injury.
Save all warnings and instructions for future reference.
The term ″power tool″ in the warnings refers to your battery-operated (cordless) power tool.
Work Area Safety
1. Keep work area clean and well lit.
Cluttered or dark areas invite accidents.
2. Do not operate power tools in explosive
atmospheres, such as in the presence of
flammable liquids, gases or dust. Power tools
create sparks which may ignite the dust or fumes.
3. Keep children and bystanders
away while operating a power tool.
Distractions can cause you to lose control.
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Electrical Safety
Do not expose power tools to rain or wet conditions.
Water entering a power tool will increase the risk of electric shock.
personal Safety
1. Stay alert, watch what you are doing
and use common sense when operating
a power tool. Do not use a power
tool while you are tired or under the
influence of drugs, alcohol or medication.
A moment of inattention while operating power
tools may result in serious personal injury.
2. Use personal protective equipment.
Always wear eye protection. Protective
equipment such as dust mask, non-skid safety
shoes, hard hat, or hearing protection used for
appropriate conditions will reduce personal injuries.
3. prevent unintentional starting.
Ensure the trigger is in the off-position before
connecting to power source, picking up or
carrying the tool.
Carrying power tools with your finger on
the Trigger or energizing power tools that
have the Trigger on invites accidents.
4. Remove any adjusting key or wrench
before turning the power tool on.
A wrench or a key left attached to a rotating part
of the power tool may result in personal injury.
5. Do not overreach. Keep proper footing and
balance at all times. This enables better control
of the power tool in unexpected situations.
6. Dress properly. Do not wear loose clothing or
jewelry. Keep your hair, clothing and gloves
away from moving parts. Loose clothes, jewelry
or long hair can be caught in moving parts.
7. if devices are provided for the connection of
dust extraction and collection facilities, ensure
these are connected and properly used. Use of
dust collection can reduce dust-related hazards.
8. Only use safety equipment that has been
approved by an appropriate standards agency.
Unapproved safety equipment may not provide
adequate protection. Eye protection must be
ANSI-approved and breathing protection
must be NIOSH-approved for the
specific hazards in the work area.
power tool Use and care
1. Do not force the power tool. Use the
correct power tool for your application.
The correct power tool will do the job better and
safer at the rate for which it was designed.
2. Do not use the power tool if the trigger
does not turn it on and off.
Any power tool that cannot be controlled with the
Trigger is dangerous and must be repaired.
3. Disconnect the battery pack from the
power tool before making any adjustments,
changing accessories, or storing power
tools. Such preventive safety measures reduce
the risk of starting the power tool accidentally.
4. Store idle power tools out of the reach of
children and do not allow persons unfamiliar
with the power tool or these instructions
to operate the power tool. Power tools are
dangerous in the hands of untrained users.
5. Maintain power tools. check for misalignment
or binding of moving parts, breakage of parts
and any other condition that may affect the
power tool’s operation. if damaged, have the
power tool repaired before use. Many accidents
are caused by poorly maintained power tools.
6. Keep cutting tools sharp and clean. Properly
maintained cutting tools with sharp cutting edges
are less likely to bind and are easier to control.
7. Use the power tool, accessories and tool bits
etc. in accordance with these instructions,
taking into account the working conditions
and the work to be performed. Use of the
power tool for operations different from those
intended could result in a hazardous situation.
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Battery tool use and care
1. Recharge only with the charger specified by
the manufacturer. A charger that is suitable
for one type of battery pack may create a risk
of fire when used with another battery pack.
2. Use power tools only with specifically
designated battery packs. Use of any other
battery packs may create a risk of injury and fire.
3. When battery pack is not in use, keep it away
from other metal objects, like paper clips,
coins, keys, nails, screws or other small metal
objects, that can make a connection from
one terminal to another. Shorting the battery
terminals together may cause burns or a fire.
4. Under abusive conditions, liquid may be
ejected from the battery; avoid contact.
if contact accidentally occurs, flush with water.
if liquid contacts eyes, additionally seek
medical help. Liquid ejected from the
battery may cause irritation or burns.
Service
Have your power tool serviced by a qualified repair person using only identical replacement parts.
This will ensure that the safety of the power tool is maintained.
circular Saw Safety Warnings
1. DAnGER: Keep hands away from
cutting area and the blade. Keep your
second hand on auxiliary handle, or
motor housing. If both hands are holding
the saw, they cannot be cut by the blade.
2. Do not reach underneath the workpiece.
The guard cannot protect you from
the blade below the workpiece.
3. Adjust the cutting depth to the thickness of
the workpiece. Less than a full tooth of the blade
teeth should be visible below the workpiece.
4. never hold piece being cut in your hands
or across your leg. Secure the workpiece
to a stable platform. It is important to
support the work properly to minimize body
exposure, blade binding, or loss of control.
5. Hold power tool by insulated gripping
surfaces when performing an operation
where the cutting tool may contact hidden
wiring or its own cord. Contact with a ″live″
wire will also make exposed metal parts of the
power tool ″live″ and shock the operator.
6. When ripping always use a rip fence or straight
edge guide. This improves the accuracy of cut
and reduces the chance of blade binding.
7. Always use blades with correct size
and shape (diamond versus round) of
arbor holes. Blades that do not match
the mounting hardware of the saw will run
eccentrically, causing loss of control.
8. never use damaged or incorrect blade
washers or bolt. The blade washers and
bolt were specially designed for your saw, for
optimum performance and safety of operation.
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9. causes and Operator prevention of Kickback:
Kickback is a sudden reaction to a pinched,
bound or misaligned saw blade, causing
an uncontrolled saw to lift up and out of
the workpiece toward the operator;
When the blade is pinched or bound
tightly by the kerf closing down, the blade
stalls and the motor reaction drives the
unit rapidly back toward the operator;
If the blade becomes twisted or misaligned
in the cut, the teeth at the back edge of the
blade can dig into the top surface of the
wood causing the blade to climb out of the
kerf and jump back toward the operator.
Kickback is the result of saw misuse and/
or incorrect operating procedures or
conditions and can be avoided by taking
proper precautions as given below:
a. Maintain a firm grip with both hands
on the saw and position your arms to
resist kickback forces. position your
body to either side of the blade, but not
in line with the blade. Kickback could
cause the saw to jump backwards, but
kickback forces can be controlled by the
operator, if proper precautions are taken.
b. When blade is binding, or when interrupting
a cut for any reason, release the trigger
and hold the saw motionless in the material
until the blade comes to a complete stop.
never attempt to remove the saw from the
work or pull the saw backward while the
blade is in motion or kickback may occur.
Investigate and take corrective actions to
eliminate the cause of blade binding.
c. When restarting a saw in the workpiece,
center the saw blade in the kerf and
check that saw teeth are not engaged
into the material. If saw blade is binding,
it may walk up or kickback from the
workpiece as the saw is restarted.
d. Support large panels to minimize the
risk of blade pinching and kickback.
Large panels tend to sag under their own
weight. Supports must be placed under
the panel on both sides, near the line of
cut and near the edge of the panel.
e. Do not use dull or damaged blades.
Unsharpened or improperly set blades
produce narrow kerf causing excessive
friction, blade binding and kickback.
f. Blade depth and bevel adjusting
locking levers must be tight and secure
before making cut. If blade adjustment shifts
while cutting, it may cause binding and kickback.
g. Use extra caution when making a
″plunge cut″ into existing walls or other
blind areas. The protruding blade may
cut objects that can cause kickback.
10. check lower guard for proper closing before
each use. Do not operate the saw if lower
guard does not move freely and close instantly.
never clamp or tie the lower guard into the
open position. If saw is accidentally dropped,
lower guard may be bent. Raise the lower guard
with the retracting handle and make sure it
moves freely and does not touch the blade or
any other part, in all angles and depths of cut.
11. check the operation of the lower guard
spring. if the guard and the spring are
not operating properly, they must be
serviced before use. Lower guard may
operate sluggishly due to damaged parts,
gummy deposits, or a build-up of debris.
12. Lower guard should be retracted manually
only for special cuts such as ″plunge cuts″
and ″compound cuts.″ Raise lower guard
by retracting handle and as soon as blade
enters the material, the lower guard must
be released. For all other sawing, the lower
guard should operate automatically.
13. Always observe that the lower guard is
covering the blade before placing saw down
on bench or floor. An unprotected, coasting blade
will cause the saw to walk backwards, cutting
whatever is in its path. Be aware of the time it takes
for the blade to stop after Trigger is released.
14. DO nOt USE tHiS SAW WitH tHE
SAW HELD UpSiDE DOWn in A ViSE.
the saw is not designed for such use and
cannot be used safely in that position.
15. Do not use to cut logs, tree
limbs, or uneven lumber.
16. Wet lumber, green (unseasoned) lumber,
and pressure treated lumber all have an
increased potential for kickback and should
only be cut with a blade for cutting that
lumber type. Wear a niOSH-approved
respirator and have appropriate ventilation
whenever cutting pressure treated lumber.
17. Do not use blades made from high-speed
steel, abrasive blades, metal-cutting
blades or masonry-cutting blades. The
guards of this saw are not designed to
protect against the failure of such blades.
18. place the larger portion of the saw base on
the larger, supported part of the workpiece.
This will help maintain balance and
control while the cut is completed.
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19. Blades must be rated to at least the
maximum speed marked on the tool.
20. Maintain labels and nameplates on the tool.
These carry important safety information.
If unreadable or missing, contact
Harbor Freight Tools for a replacement.
21. Avoid unintentional starting.
Prepare to begin work before turning on the tool.
22. Do not lay the tool down until it has come to
a complete stop. Moving parts can grab the
surface and pull the tool out of your control.
23. When using a handheld power tool,
maintain a firm grip on the tool with both
hands to resist starting torque.
24. Do not depress the spindle lock when
starting or during operation.
25. Do not leave the tool unattended when the
Battery Pack is connected. Turn off the tool,
and remove the Battery Pack before leaving.
26. The battery Charger gets hot during
use. The Charger’s heat can build up to
unsafe levels and create a fire hazard if
it does not receive adequate ventilation,
due to an electrical fault, or if it is used in a
hot environment.
Do not place the Charger on a flammable surface.
Do not obstruct any vents on the Charger.
Especially avoid placing the charger on carpets
and rugs; they are not only flammable, but they
also obstruct vents under the charger.
Place the Charger on a stable, solid, nonflammable
surface (such as a stable metal workbench
or concrete floor) at least 1 foot away from
all flammable objects, such as drapes or
walls. Keep a fire extinguisher and a smoke
detector in the area. Frequently monitor the
Charger and Battery Pack while charging.
27. This product is not a toy.
Keep it out of reach of children.
28. People with pacemakers should consult their
physician(s) before use. Electromagnetic fields in
close proximity to heart pacemaker could cause
pacemaker interference or pacemaker failure.
29. The warnings, precautions, and instructions
discussed in this instruction manual cannot cover
all possible conditions and situations that may
occur.
It must be understood by the operator that
common sense and caution are factors
which cannot be built into this product,
but must be supplied by the operator.
Lithium Battery Safety Warnings
LitHiUM BAttERiES StORE
A LARGE AMOUnt OF EnERGy AnD
WiLL VEnt FiRE OR EXpLODE iF MiStREAtED:
1. Keep Battery pack dry.
2. DO nOt DO Any OF tHE FOLLOWinG
tO tHE BAttERy pAcK:
a. Open,
b. Drop,
c. Short-circuit,
d. puncture,
e. incinerate, or
f. Expose to temperatures greater than 140°F.
3. Charge Battery Pack only according
to its Charger’s instructions.
4. Inspect Battery Pack before every use;
do not use or charge if damaged.
Vibration Safety
This tool vibrates during use.
Repeated or long-term exposure to vibration may
cause temporary or permanent physical injury,
particularly to the hands, arms and shoulders.
To reduce the risk of vibration-related injury:
1. Anyone using vibrating tools regularly or for
an extended period should first be examined
by a doctor and then have regular medical
check-ups to ensure medical problems are not
being caused or worsened from use. Pregnant
women or people who have impaired blood
circulation to the hand, past hand injuries,
nervous system disorders, diabetes, or
Raynaud’s Disease should not use this tool.
If you feel any symptoms related to vibration (such
as tingling, numbness, and white or blue fingers),
seek medical advice as soon as possible.
2. Do not smoke during use. Nicotine reduces
the blood supply to the hands and fingers,
increasing the risk of vibration-related injury.
3. Wear suitable gloves to reduce the
vibration effects on the user.
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4. Use tools with the lowest vibration
when there is a choice.
5. Include vibration-free periods each day of work.
6. Grip tool as lightly as possible (while still keeping
safe control of it). Let the tool do the work.
7. To reduce vibration, maintain the tool as
explained in this manual. If any abnormal
vibration occurs, stop use immediately.
SAVE tHESE inStRUctiOnS.
Grounding
tO pREVEnt ELEctRic SHOcK AnD DEAtH FROM incORREct GROUnDinG:
check with a qualified electrician if you are in doubt as to whether the outlet is properly
grounded. Do not modify the power cord plug provided with the charger. Do not use the
charger if the power cord or plug is damaged. if damaged, have it repaired by a service facility
before use. if the plug will not fit the outlet, have a proper outlet installed by a qualified electrician.
Extension cords
note: Extension cords must not be used with this item’s Charger.
Symbology
Double Insulated
V
Volts
~
Alternating Current
A
Amperes
n
0
xxxx/min.
No Load Revolutions
per Minute (RPM)
WARNING marking concerning Risk
of Eye Injury. Wear ANSI-approved
safety goggles with side shields.
Read the manual before
set-up and/or use.
WARNING marking
concerning Risk of Fire.
Do not cover Charger
ventilation ducts.
Charge on fireproof surface only.
WARNING marking concerning
Risk of Electric Shock.
Properly connect Charger’s power
cord to appropriate outlet.
WARNING marking concerning
Risk of Explosion.
Do not puncture, short, or open
battery packs and do not charge
damaged battery packs.
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Specifications
Battery Bauer 20 V Li-ion (sold separately)
Charger Bauer 20 V Li-ion (sold separately)
No Load Speed 4000 RPM
Maximum Blade Diameter 6-1/2″ (165mm)
Arbor 5/8″ round
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Setup - Before Use:
Read the EntiRE iMpORtAnt SAFEty inFORMAtiOn section at the beginning of this
manual including all text under subheadings therein before set up or use of this product.
note: For additional information regarding the parts listed in the
following pages, refer to Parts List and Diagram on page 14.
Functions
Work
Light
Main
Handle
Lower
Guard
Upper
Guard
Lower
Guard
Handle
Bevel
Lock
Lever
Bevel
Scale
trigger
trigger
Lock
Auxiliary
Handle
Saw Blade
(sold separately)
Vacuum
port
Depth
Scale
Base
Spindle
Lock Button
Depth Lever
(locked position)
Blade
Wrench
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Operating instructions
Read the EntiRE iMpORtAnt SAFEty inFORMAtiOn section at the beginning of this
manual including all text under subheadings therein before set up or use of this product.
tool Set Up
tO pREVEnt SERiOUS inJURy FROM AcciDEntAL OpERAtiOn:
Make sure that the trigger is in the off-position and remove its Battery
pack before performing any procedure in this section.
tO pREVEnt SERiOUS inJURy FROM FLyinG FRAGMEntS:
Do not use blades made from high-speed steel, abrasive blades, or metal- or masonry-cutting blades.
the guards of this saw are not designed to protect against the failure of such blades.
Battery charging
Charge battery before using this tool. Follow instructions included with
battery charger. Battery pack and charger sold separately.
Mounting and Removing Blade (sold separately)
1. Remove Blade Wrench from handle
bracket above motor.
2. Hold down Spindle Lock Button while
removing the Blade Bolt and Washer with
Blade Wrench, turning Bolt cLOcKWiSE.
Blade Bolt
& Washer
Outer
Flange
inner
Flange
Saw
Blade
3. Remove Outer Flange.
4. Use the Lower Guard Handle to raise
the Guard and remove the Blade.
Leave the inner flange in place.
5. Install the new blade, with the directional
arrow on the blade pointing the same as the
directional arrow on the Upper Guard.
6. Place the Outer Flange on the spindle.
7. Hold down Spindle Lock Button and replace
Blade Bolt and Washer with Blade Wrench, turning
Bolt counterclockwise. Tighten Bolt securely.
8. Replace Blade Wrench to handle
bracket above motor.
Adjusting Depth
1. Set the Base flat against the edge of the workpiece.
2. Raise the Depth Lever to allow the
depth of cut to be adjusted.
3. Use Depth Scale to set depth of cut.
WARninG! to reduce the risk of serious injury,
adjust the depth of cut to just barely clear
the workpiece and remove shavings.
4. After adjustment, tighten Depth Lever.
WARninG! tO pREVEnt SERiOUS inJURy:
tighten Depth Lever before use.
Adjusting Bevel
1. Loosen Bevel Lock Lever to allow
the angle of cut to be adjusted.
2. Use Bevel Scale to set the desired angle.
3. After adjustment, tighten Bevel Lock Lever.
WARninG! tO pREVEnt SERiOUS inJURy:
tighten Bevel Lock Knob before use.
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Adjusting Fence
1. Loosen Fence Lock Knob and slide the
Fence to the desired width of cut.
Fence Lock Knob
note: The ruler on the fence shows
the approximate width of cut.
2. If needed, remove the Fence entirely. Otherwise,
tighten the Fence Lock Knob after adjustment.
WARninG! tO pREVEnt SERiOUS inJURy:
tighten Fence Lock Knob before use.
Attaching Vacuum port
Attach Vacuum Port (7) to Upper Guard
using Bolt (6). Tighten Bolt securely.
Vacuum port (7)
Bolt (6)
Upper Guard
Workpiece and Work Area Set Up
1. Workpiece selection:
a. Workpiece must be free of foreign
objects and loose knots.
b. Do not use to cut logs, tree limbs,
or uneven lumber.
c. Wet lumber, green (unseasoned) lumber,
and pressure treated lumber all have an
increased potential for kickback and should
only be cut with a blade designed for cutting
that lumber. Wear a NIOSH-approved
respirator and have appropriate ventilation
whenever cutting pressure treated lumber.
2. Designate a work area that is clean and well lit.
The work area must not allow access by children
or pets to prevent distraction and injury.
3. Secure loose workpieces using a vise or clamps
(not included) to prevent movement while working.
4. There must not be objects, such as utility lines,
nearby that will present a hazard while working.
This is especially critical for plunge cuts.
General Operating instructions
1. Make sure that the Trigger is locked, then attach
the fullly charged Battery Pack into the Saw
making sure it clicks into place securely.
2. Make sure that all guards are in place
and in proper working order and that all
adjustment knobs are tight before operation.
3. Hold the Saw with one hand on the Main Handle
and the other hand on the Auxiliary Handle.
4. Align Saw on cut line with the larger part of
the workpiece to the left of the Saw Blade.
5. Push in and hold Trigger Lock on
either side, then press Trigger.
6. Allow the Blade to come up to full speed
before contacting the workpiece.
note: When cutting across the grain,
wood fibers can lift and tear. Move the
Saw slowly to minimize any tearing.
7. After completing the cut, release the Trigger. Make
sure that the Lower Guard closes immediately.
cAUtiOn! After use, remove Battery pack and
clean inside Upper Guard. Sawdust accumulation
interferes with Lower Guard operation.
8. To prevent accidents, turn off the tool and
remove its Battery Pack after use. Clean, then
store the tool indoors out of children’s reach.
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Maintenance and Servicing
procedures not specifically explained in this manual must
be performed only by a qualified technician.
tO pREVEnt SERiOUS inJURy FROM AcciDEntAL OpERAtiOn:
Make sure that the trigger is in the off-position and remove its Battery
pack before performing any procedure in this section.
tO pREVEnt SERiOUS inJURy FROM tOOL FAiLURE:
Do not use damaged equipment. if abnormal noise or vibration
occurs, have the problem corrected before further use.
cleaning, Maintenance, and Lubrication
1. BEFORE EAcH USE, inspect the general
condition of the tool. Check for:
leaking, swollen, or cracked battery pack,
loose hardware,
misalignment or binding of moving parts,
cracked or broken parts, and
any other condition that may
affect its safe operation.
2. AFtER USE, wipe external surfaces
of the tool with clean cloth.
3. For blade changing instructions
see Tool Set Up on page 10.
4. Disconnect battery pack and store battery pack,
charger, and tool in dry, indoor area out of
reach of children and away from metal objects
(i.e., paperclips, coins) to prevent shorting.
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troubleshooting
problem possible causes Likely Solutions
Tool will not start. 1. Battery Pack not properly connected.
2. Battery Pack not properly charged.
3. Battery Pack burnt-out.
4. Internal damage or wear. (Carbon
brushes or Trigger, for example.)
1. Remove Battery Pack, make sure there are no
obstructions, reinsert the Battery Pack according
to its shape (it should only fit one way), and press
firmly until the Battery Pack locks in place.
2. Make sure Charger is connected and
operating properly. Give enough time for
Battery Pack to recharge properly.
3. Dispose of old Battery Pack properly or recycle.
Replace Battery Pack.
4. Have technician service tool.
Tool operates slowly. 1. Forcing tool to work too fast.
2. Battery Pack wearing out.
1. Allow tool to work at its own rate.
2. Dispose of old Battery Pack properly or recycle.
Replace Battery Pack.
Performance
decreases over time.
1. Carbon brushes worn or damaged.
2. Blade dull or damaged.
1. Have qualified technician replace brushes.
2. Keep blades sharp. Replace as needed.
Excessive noise
or rattling.
Internal damage or wear. (Carbon
brushes or bearings, for example.)
Have technician service tool.
Overheating. 1. Forcing tool to work too fast.
2. Blade misaligned.
3. Blade dull or damaged.
4. Blocked motor housing vents.
1. Allow tool to work at its own rate.
2. Check and correct blade to fence alignment.
3. Keep blades sharp. Replace as needed.
4. Wear ANSI-approved safety goggles and
NIOSH-approved dust mask/respirator while
blowing dust out of motor using compressed air.
Follow all safety precautions whenever diagnosing or servicing the tool.
Disconnect Battery pack and charger power supply before service.
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SAFEty OpERAtiOn MAintEnAncESEtUp
part Description Qty
1 Blade Bolt 1
2 Outer Flange 1
3 Tapping Screw 1
4 Lower Guard Handle 1
5 Lower Guard 1
6 Bolt 1
7 Vacuum Port 1
8 Torsion Spring 1
9 Inner Flange 1
10 Tapping Screw 5
11 Movable Guard Fixing Plate 1
12-1 Left Upper Guard 1
12-2 Right Upper Guard 1
13 Bolt 1
14 Ring 1
15 Work Light Plate 1
16 Bolt 4
17-1 Bolt 5
17-2 Gearbox Lower Cover 1
17-3 Bearing 6000RS 1
17-4 Bearing 605RS 1
17-5 Large Gear Shaft 1
17-6 Woodruff Key 1
17-7 Locking Block 1
17-8 Large Gear 1
17-9 Motor Gear 1
17-10 Spacer 1
17-11 Circlip For Shaft 1
17-12 Circlip For Hole 1
17-13 Bearing 625RS 1
17-14 Bearing 6900RS 1
17-15 Sleeve 1
17-16 Motor Drive Connector 1
17-17 Bolt 2
part Description Qty
17-18 Gearbox Upper Cover 1
17-19 Motor 1
18-1 Work Light 1
18-2 Resistance 1
18-3 Switch Assembly 1
18-4 Battery Protection Board 1
19 Housing 1
20 Wool Felt 1
21 Spindle Lock Plate 1
22 Spindle Lock Return Spring 1
23 Spindle Lock Button 1
24 O-Ring 1
25 Trigger Lock 1
26 Trigger Lock Return Spring 1
27 Motor Tail Cover 1
28 Screw 18
29 Bolt 1
30 Baseplate Assembly 1
31 Bolt 1
32 Washer 2
33 Long Nut 1
34 Spring 2
35 Depth Lever 2
36 Bolt 2
37 Fence Lock Knob 1
38 Spring 1
39 Shaft Bolt 1
40 Nut M5 1
41 Nut M3 1
42 Bolt 1
43 Nut 1
44 Hex Wrench 1
45 Fence 1
46 Bevel Lock Lever 1
parts List and Diagram
pLEASE READ tHE FOLLOWinG cAREFULLy
THE MANUFACTURER AND/OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY DIAGRAM
IN THIS MANUAL AS A REFERENCE TOOL ONLY. NEITHER THE MANUFACTURER OR DISTRIBUTOR
MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS
QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT, OR THAT HE OR SHE IS QUALIFIED TO REPLACE
ANY PARTS OF THE PRODUCT. IN FACT, THE MANUFACTURER AND/OR DISTRIBUTOR EXPRESSLY
STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND
LICENSED TECHNICIANS, AND NOT BY THE BUYER. THE BUYER ASSUMES ALL RISK AND LIABILITY
ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS
THERETO, OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO.
parts List
Record product’s Serial number Here:
note: if product has no serial number, record month and year of purchase instead.
note: Some parts are listed and shown for illustration purposes only, and are not available
individually as replacement parts. Specify UPC 193175414014 when ordering parts.
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Page 15For technical questions, please call 1-888-866-5797.Item 57504
SAFEtyOpERAtiOnMAintEnAncE SEtUp
Assembly Diagram
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26541 Agoura Road • calabasas, cA 91302 • 1-888-866-5797
Limited 90 Day Warranty
Harbor Freight Tools Co. makes every effort to assure that its products meet high quality and durability
standards, and warrants to the original purchaser that this product is free from defects in materials
and workmanship for the period of 90 days from the date of purchase. This warranty does not apply to
damage due directly or indirectly, to misuse, abuse, negligence or accidents, repairs or alterations outside
our facilities, criminal activity, improper installation, normal wear and tear, or to lack of maintenance.
We shall in no event be liable for death, injuries to persons or property, or for incidental, contingent,
special or consequential damages arising from the use of our product. Some states do not allow the
exclusion or limitation of incidental or consequential damages, so the above limitation of exclusion
may not apply to you. THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES,
EXPRESS OR IMPLIED, INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS.
To take advantage of this warranty, the product or part must be returned to us with transportation charges
prepaid. Proof of purchase date and an explanation of the complaint must accompany the merchandise.
If our inspection verifies the defect, we will either repair or replace the product at our election or we may
elect to refund the purchase price if we cannot readily and quickly provide you with a replacement. We will
return repaired products at our expense, but if we determine there is no defect, or that the defect resulted
from causes not within the scope of our warranty, then you must bear the cost of returning the product.
This warranty gives you specific legal rights and you may also have other rights which vary from state to state.

Specifications

Indexed Terms: Circular Saw, Cordless Saw

Harbor Freight 57504 Questions and Answers

See other models: 57933 59612 64756 59429 64290