Hoshizaki IM-240ANE-28 Cube Ice Maker User Manual

IM-240ANE

IM-240AWNE

L1E1CP113 (050818)

MODULAR CUBER

INSTRUCTION MANUAL

Telford 70 Stafford Park 7, Telford, Shropshire TF3 3BQ UK

IM-240ANE

IMPORTANT SAFETY INFORMATION ..........................................................................................................................................1

I. INSTALLATION INSTRUCTIONS ..............................................................................................................................................3

1. CONSTRUCTION ................................................................................................................................................................3

2. ACCESSORIES ...................................................................................................................................................................3

3. UNPACKING ........................................................................................................................................................................3

4. LOCATION ...........................................................................................................................................................................4

5. INSTALLATION ....................................................................................................................................................................5

6. ELECTRICAL CONNECTIONS ............................................................................................................................................6

7. WATER SUPPLY AND DRAIN CONNECTIONS .................................................................................................................6

II. OPERATING INSTRUCTIONS ..................................................................................................................................................8

1. START UP ............................................................................................................................................................................8

2. PREPARING THE ICEMAKER FOR LONG STORAGE ......................................................................................................8

III. MAINTENANCE .........................................................................................................................................................................9

1. CLEANING ...........................................................................................................................................................................9

2. BEFORE CALLING FOR SERVICE ...................................................................................................................................10

3. DISPOSAL .........................................................................................................................................................................10

4. WARRANTY .......................................................................................................................................................................11

SPECIFICATIONS .........................................................................................................................................................................11

ENGLISH

IMPORTANT SAFETY INFORMATION

Throughout this manual, notices appear to bring your attention to situations which could result in

death, serious injury, or damage to the unit.

WARNING

Indicates a hazardous situation which, if not avoided, could result in death or

serious injury.

CAUTION

Indicates a hazardous situation which, if not avoided, could result in minor or

moderate injury.

NOTICE

Indicates a hazardous situation which, if not avoided, could result in damage

to the unit.

HYGIENE

Indicates important precautions for hygiene and food safety.

IMPORTANT

Indicates important information about the use and care of the unit.

IMPORTANT

This booklet is an integral and essential part of the product and should be kept and preserved

by the user.

Please read carefully the guidelines and warnings contained herein as they are intended to

provide the installer/user with essential information for the proper installation and the continued

safe use and maintenance of the product.

Please preserve this booklet for any further consultation that may be necessary.

WARNING

This is a commercial icemaker, and should be destined only to be used for the purpose for

which it has been expressly designed.

Any other use should be considered improper and therefore dangerous. The manufacturer

will not be held liable or responsible for any damage caused by improper, incorrect and

unreasonable use.

The installation, and relocation if necessary, must be carried out by qualied personnel,

in accordance with current regulations, according to the manufacturer’s instructions.

Keep ventilation openings, in the appliance enclosure or in the built-in structure, clear of

obstruction.

ENGLISH

The use of any electrical appliance involves the observance of some fundamental rules. In

particular:

* Instances of high humidity and moisture increase the risk of electrical short circuits and

potential electrical shocks. If in doubt, disconnect the icemaker.

* Do not damage the power cord or pull it in order to disconnect the icemaker from the

electrical supply network.

* If the supply cord is damaged, it must be replaced by a replacement cord available from

Hoshizaki Parts/Service Centres.

* Do not touch the electrical parts or operate the switches with damp hands.

* This appliance is not intended for use by persons (including children) with reduced physical,

sensory or mental capabilities, or lack of experience and knowledge, it can however be used

by children aged from 8 years and above and persons with reduced physical, sensory or

mental capabilities, or lack of experience and knowledge providing they have been given

supervision or instruction concerning use of the appliance by a person responsible for their

safety.

* Children shall not play with the appliance.

* Cleaning and user maintenance shall not be made by children without supervision.

*Donotattempttomodifytheicemaker.Onlyqualiedpersonnelmaydisassembleorrepair

the appliance.

ENGLISH

I. INSTALLATION INSTRUCTIONS

1. CONSTRUCTION

Top Panel

Power Cord

Front Cover

Storage Bin

Bin Door

Adjustable Legs

Handle

Louver, Air Filter

(Air-cooled Model)

2. ACCESSORIES

IM-240ANE IM-240AWNE

CD 1 1

Inlet Hose 1 2

Outlet Hose 1 2

1/2-3/4 Nipple - 2

Mounting Bracket 2 2

Hex Head Bolt M5 w/Washers 2 2

Ice Chute 1 1

Hex Head Bolt M4 w/Washers 2 2

Connector Cover 1 1

Power Cord 1 1

3. UNPACKING

WARNING

Children should not be allowed in reach of the packaging elements (plastic bags and expanded polystyrene) as they are

potential sources of danger.

CAUTION

Do not lift or manoeuvre the carton by using the shipping bands.

When moving the unit by hand, remove the panels and hold the unit frame.

Always wear protective gloves when carrying the unit.

When handling the carton or the unpacked unit, work in pairs to prevent injury.

NOTICE

Remove shipping carton, tape(s) and packing. If packing material is left in the icemaker, it will not work properly.

Outlet Hose

Inlet Hose

1/2-3/4 Nipple

Mounting Bracket Ice Chute

Connector Cover

Hex Head Bolt

w/Washers

Power Cord

ENGLISH

Note: This icemaker needs a storage bin. Hoshizaki recommends the following ice storage bins:

B301SA -------------------------IM-240ANE

B501SA (Top Kit 8D) -------- IM-240ANE

B801SA (Top Kit 4DM) ------ IM-240ANE x 2

1) After removing the packaging, make sure that the

icemaker and the storage bin are in good condition. If

in doubt, please do not use the icemaker but apply to

professionallyqualiedpersonnel.Seetheinstruction

sheet attached to the storage bin for its unpacking and

installation guidelines.

2) Remove the icemaker panels to gain access to the

accessory kit and to assist easier installation.

3) Remove the package of accessories. Check the

contents according to “2. ACCESSORIES”.

4) Remove the shipping tape holding the bin control switch.

5)Removetheprotectiveplasticlmfromtheexterior.Iftheicemakerisexposedto

thesunortoheat,removethelmaftertheicemakercools.

4. LOCATION

WARNING

This icemaker is not intended for outdoor use.

The icemaker should not be located next to ovens, grills or other high heat producing equipment.

This appliance is not suitable for installation in an area where a water jet could be used.

CAUTION

Thelocationshouldprovidearmandlevelfoundationfortheicemaker.

NOTICE

Do not place anything on top of the icemaker or in front of the louver.

IMPORTANT

Normal operating ambient temperature should be within 1°C to 40°C. Water connection is cold water only. Operation of the

icemaker, for extended periods, outside of these normal temperature ranges may affect production capacity.

Allowtheclearancespeciedbelowforproperaircirculationandeaseofmaintenanceand/orserviceshouldtheyberequired.

Side View

(Air-cooled model)

Rear

Front

Top

ICEMAKER

30cm

Side View

(Water-cooled model)

Rear

Front

Top

ICEMAKER

15cm

Insomehighhumidityenvironments,condensationmayforminsidethemachineanddripontotheoor.Donotinstallwhere

theoorcanbeaffectedbywater.

a) Front Cover: Remove the screw(s). Lift

up and pull toward you.

b) Top Panel: Remove the screw(s).

Simply lift off.

c) Side Panel: Remove the screw(s).

Slide forward slightly, and

then lift off.

d) Rear Panel: Does not require

removal.

Bin Control Switch

ENGLISH

5. INSTALLATION

CAUTION

Incorrect installation can cause harm to people, animals or other items, for which the manufacturer cannot be held

responsible.

1) Lay the storage bin on its rear side carefully to prevent damage. Secure the four adjustable legs (bin accessory) into the four

tapped holes on the underside of the bin.

2) Position the storage bin in the selected permanent position, and level it in both the left-to-right and front-to-rear directions.

3) Remove the icemaker panels. The rear panel is not required to be removed for installation. See “3. UNPACKING”.

4) Place the icemaker on the top of the storage bin by holding the bottom.

5) Secure the icemaker to the storage bin at the rear, by using the mounting brackets and bolts provided.

6) Seal the seam between the icemaker and the storage bin with food grade sealant.

7) Remove the drain pipe collar and drain pan. Secure the bin control switch to the mounting frame using the two bolts provided.

Fixthebincontrolswitchwiringwiththetwonylonties.Placetheicechuteontheunitframe,andretthedrainpaninits

correct position.

8) Replace the icemaker panels in their correct position.

Adjustable Leg

Icemaker

Mounting Bracket

Bolt M5

Bin

Mounting Bracket

Bin Control Switch

Bolt M4

Drain Pipe

Collar

Packing

Drain Pan

Tie

Mounting Frame

Unit Frame

Ice Chute

Bottom

Adjustable Leg

ENGLISH

6. ELECTRICAL CONNECTIONS

WARNING

THIS APPLIANCE MUST BE EARTHED

To prevent possible severe electrical shock to individuals or extensive damage to the unit, the icemaker must be connected

viatheexiblesupplycordsuppliedwiththeicemakertoanappropriateoutletsocketinstalledinaccordancewithlocalcodes

and regulations i.e. AS / NZS 3000.

Disconnect the main power supply before any maintenance, repairs or cleaning is undertaken.

* It is recommended that these appliances are connected to a separate 240VAC supply, protected by an appropriate circuit

breaker and Residual Current Device. Check the nameplate on the icemaker for the supply requirements.

* Icemakers installed side by side should each have a separate receptacle, but they must all be connected in parallel to the

samesinglephasesupplyorcircuitwithsufcientampacity.

*Themaincontrolboxfuseisratedat5Aandshouldonlybereplacedbyaqualiedserviceengineer.

* Usually an electrical permit and services of a licensed electrician are required.

* In accordance with the requirement of the IEC standard, the maximum permissible system impedance (Zmax) at the interface

point of the power supply to be connected with this icemaker must be 0.23+j0.23 ohm. Determine in consultation with the

supply authority, if necessary, that the icemaker is connected only to a supply of 0.23+j0.23 ohm or less.

* The wires in the mains lead are coloured in accordance with the following code:

Green & Yellow = Earth

Blue = Neutral

Brown = Live

7. WATER SUPPLY AND DRAIN CONNECTIONS

WARNING

Connect to potable cold water supply only.

* The service of a licensed plumber may be required to ensure the installation is in accordance with the local codes and

regulations.

Drain Outlet

R3/4

Bin Drain Outlet

R3/4 FPT

Air-Cooled Model

Water Supply

Inlet G3/4

Condenser

Inlet Rc1/2

Condenser

Outlet Rc1/2

Water Supply

Inlet G3/4

Bin Drain Outlet

R3/4 FPT

Drain Outlet

R3/4

Water-Cooled Model

ENGLISH

[Connection to the water supply]

* The connections to the mains water supply must be made

in accordance with the Plumbing Code of Australia and in

accordance with AS / NZS 3500.1 and AS / NZS 3500.2. This

appliance incorporates backflow protection complying with AS

/ NZS 3500.1. No further backflow protection is required for

connection to the water supply.

* Icemaking water must be potable water. Where scaling can be

caused by water quality:

- Installation of an external filter or softener is recommended.

Contact your local water treatment professional or Hoshizaki

service agent.

 -Changetothe“fulldrainush”modeisrecommended.Contact

your local Hoshizaki service agent.

* Water supply pressure should be minimum 0.07 MPa (0.7 bar)

and maximum 0.78 MPa (8 bar). If the pressure exceeds 0.78

MPa (8 bar), use a proper pressure reducing valve. Do NOT

throttle back the supply tap.

* Attach the angle end of the inlet hose to the G3/4” water inlet fitting on the rear of the

icemaker.

* Be sure to use the new inlet hose-sets supplied with the appliance. Do not reuse any other

inlet hose-set.

*Ensurerubbertapwashersarecorrectlypositioned.Handtightentheinlethosesufcientlyto

provide a leak free joint.

[Connection to the drain]

*Handtightengreyexibleoutlethose(accessory)ontotheR3/4ttingontherearoftheicemakeras

indicated, ensuring rubber washer is correctly positioned to obtain a leak free joint. The hose can be

cut to length as necessary to suit position of main drain.

* Drain lines should not be installed directly to the sewer system. A vertical air gap of a minimum of 5

cmshouldbebetweentheendofthedrainhosesfromtheicemakerandtheoordrain.

* Topreventabackowintothestoragebin,theoutlethosemustbelaidasshown.

Water-Cooled Model:

[Connection to the water-cooled condenser]

* Hoshizaki recommends that the water-cooled condenser should be connected to a closed circuit recirculating type cooling

system utilizing a tower, water chiller or similar. Water make up should be via a ball valve/break tank arrangement.

* The service of licensed plumber may be required to ensure the installation is in accordance with the local codes and

regulations.

*Whenselectingacoolingtower,refertothefollowingpeakvaluesofheatowinthecondenser:

Model IM-240AW: 5235 W

* Pipes between the cooling tower and the icemaker should be at

least 20 mm DIA to reduce pressure loss, even though the icemaker

ttingsare13mmDIA.

* Pressure loss in the water circuit inside the unit will be 5 to 6 m when

thecoolingwaterowsattheratioof4to5lit/min.

*Donotuseacascadepump,orthewaterregulatorwillvarytheow

and stop it during the defrost cycle.

5cm air gap

Drain

Floor

Downgrade

GOOD BAD

Upgrade

BAD

Water Supply Tap

Inlet Hose

Water Supply Inlet G3/4

Drain Outlet R3/4

Inlet Hose

Outlet Hose

Air-Cooled Model

Icemaker Cooling

Tower

Flow Control Valve

Strainer Pump

ENGLISH

II. OPERATING INSTRUCTIONS

CAUTION

Do not step into the storage bin, or put your hands into the back

of the storage bin or the ice chute on top of the storage bin. Ice

may drop off the icemaker, a hard block of ice may suddenly

break down, or the icemaking mechanism may suddenly move,

resulting in injury.

NOTICE

All parts are factory-adjusted. Improper adjustments may result in failure.

If the unit is turned off, wait for at least 3 minutes before restarting the icemaker to prevent damage to the compressor.

HYGIENE

This icemaker is designed to produce edible ice. To keep the icemaker hygienic:

* Wash your hands before removing ice. Use the plastic scoop provided (accessory).

* The storage bin is for ice use only. Do not store anything else in the bin nor use other electrical appliances in the bin.

* Clean the storage bin before use (see “III. 1. CLEANING”).

* Keep the scoop clean. Clean it by using a neutral cleaner and rinse thoroughly.

* Close the door after removing ice to prevent entrance of dirt, dust or insects into the storage bin.

1. START UP

The installer will normally commission the icemaker to start the automatic icemaking process. To ensure continuous operation,

make sure that:

* The water supply tap is on, and

* The icemaker is connected to the power supply.

2. PREPARING THE ICEMAKER FOR LONG STORAGE

NOTICE

This icemaker will not work at subfreezing temperatures. To prevent damage to the water supply line, drain the icemaker when

air temperature is below zero.

HYGIENE

When shutting down the icemaker for two or more days, drain the icemaker to prevent contamination in the water circuit.

1) Unplug the icemaker or disconnect the power supply.

2) Close the water supply tap, and remove the inlet hose.

3) Remove all ice from the storage bin, and clean the bin.

4)Askfordrainingoftheicemakerbyprofessionalqualiedpersonnel.

Storage Bin

Ice Chute

ENGLISH

III. MAINTENANCE

1. CLEANING

WARNING

Before carrying out any cleaning or maintenance operations, unplug the icemaker from the electrical supply network.

This appliance must not be cleaned by use of a water jet.

CAUTION

When using a neutral cleaner or sodium hypochlorite, thoroughly read and understand the instructions provided to prevent

potential health problems.

NOTICE

Ask a trained service person to clean and sanitise the icemaker water system at least twice a year and to check and clean the

condenser at least once a year.

To prevent possible damage, do not clean the plastic parts with water above 40°C or in a dishwasher.

IMPORTANT

For spare parts information, contact your local Hoshizaki service agent.

[a] Machine and Bin Exterior

Wipe the exterior at least once per week with a clean, soft cloth. Use a damp cloth containing a neutral cleaner to wipe off

grease or dirt.

[b] Scoop and Storage Bin Handle Cleaning/Sanitisation (Daily)

1) Either mix 1 litre of water with 4 ml of 5.25% sodium hypochlorite solution in a suitable container, or the recommended

Hoshizaki sanitiser as directed.

2) Soak the scoop in the solution for more than 3 minutes. Rinse thoroughly, and shake to remove surplus liquid.

Note: Using a cloth to dry may re-contaminate.

3) Use a neutral cleaner to wash the storage bin handle. Rinse thoroughly.

4) Soak a clean cloth with the sanitising solution, and wipe the handle. Use fresh water and a clean cloth to rinse/dry.

[c] Storage Bin Interior Cleaning/Sanitisation (Weekly)

1) Open the storage bin door, and remove all ice.

Note: Hoshizaki recommends various types of storage bin for the icemaker which vary

in size and design. The following instructions are therefore for general guidance

only.

2)Removethethumbscrewssecuringthebafe.

3)Removethebafefromthebin.

4)Washthebinlinerandbafewithaneutralnon-abrasivecleaner.Rinsethoroughly.

5) Either mix 5 litres of water with 18 ml of 5.25% sodium hypochlorite solution in a

suitable container, or the recommended Hoshizaki sanitiser as directed.

6)Soakacleanspongeorclothwiththesolution,andwipethebinlinersurfacesandbafe.

7)Retthebafeandthumbscrews.Wipethesurfaceofthebindoorandthumbscrewswiththesolution.Closethebindoor.

8) The remaining solution can be used to sanitise utensils.

Note: Do not wipe dry or rinse after sanitising, but allow to air dry.

Thumbscrew

Bafe

ENGLISH

[d] Air Filter (Air-Cooled Model Only)

Plasticmeshairltersremovedirtordustfromtheair,andkeepthecondenserfromgettingclogged.Iftheltersgetclogged,

theicemaker’sperformancewillbereduced.Removeandcleantheairlter(s)atleasttwicepermonth:

1)Slidetheairlteroffthelouver.

2)Cleantheairlterbyusingavacuumcleaner.Whenseverelyclogged,usewarmwaterand

aneutralcleanertowashtheairlter.

3)Rinseanddrytheairlterthoroughly.

NOTICE

Aftercleaning,besuretoplacetheairlterbackinposition.

2. BEFORE CALLING FOR SERVICE

WARNING

Do not damage the refrigerant circuit.

[a] Error Code Indication

If the error code “E” is indicated on the display, before calling for service, check the following.

Code Remedy

E1 Freeze error. Unplug unit and plug it back in after 3 minutes. Clean air filter (air-cooled model). Lower ambient

temperature or ensure adequate clearance around unit (see "I. 2. LOCATION"). If error persists, call for service.

E2 Defrost error. Unplug unit and plug it back in after 3 minutes. If error persists, call for service.

EE Other error. Unplug unit and plug it back in after 3 minutes. Clean air filter (air-cooled model). Check for water

failure or closed water supply tap. Lower ambient temperature or ensure adequate clearance around unit (see "I. 2.

LOCATION"). If error persists, call for service.

[b] No Error Code Indication

If the icemaker does not work properly or does not work at all and no error code is indicated on the display, before calling for

service, check that:

* The power is supplied to the unit.

* The water is turned on.

*Theairlterisclean(air-cooledmodel).

*Thecoolingwatercircuithasaproperow(water-cooledmodel).

For further assistance or advice, contact your local Hoshizaki service agent.

3. DISPOSAL

Comply with local regulations regarding disposal of this appliance and its refrigerant gas. Before you scrap the appliance, take

off the door to prevent children trapped.

Correct disposal of this product:

This marking indicates that this product should not be disposed with other household wastes throughout the EU. To

prevent possible harm to the environment or human health from uncontrolled waste disposal, recycle it responsibly

to promote the sustainable reuse of material resources. To return your used device, use the return and collection

systems or contact the retailer where the product was purchased. They can take this product for environmental safe

recycling.

Air Filter

Louver

ENGLISH

4. WARRANTY

Hoshizaki warrants to the original owner/user that all Hoshizaki branded products shall be free of defects in material and/or

workmanship for the duration of the “warranty period”. The warranty shall be effective for one year from the date of installation.

Hoshizaki’s liability under the terms of the warranty are limited and shall exclude routine servicing, cleaning, essential

maintenance and/or repairs occasioned by misuse and installations not in accordance with Hoshizaki guidelines.

Warranty repairs should be completed by an approved Hoshizaki dealer or service agency using genuine Hoshizaki components.

To obtain full details of your warranty and approved service agency, please contact your dealer/supplier, or the nearest Hoshizaki

Serviceofce:

Hoshizaki Lancer

TEL: +61 8 8268 1388

FAX: +61 8 8268 1978

[email protected]

http://www.hoshizaki.com.au

To register your product for warranty with Hoshizaki,

visit http://www.hoshizaki.com.au/warranty-registration

or scan the QR code.

SPECIFICATIONS

Model IM-240ANE IM-240AWNE

Type Air-cooled, cube ice Water-cooled, cube ice

Power Supply 1 phase 220 - 240V 50Hz 1 phase 220 - 240V 50Hz

Electric Consumption 1320W 1300W

Ice Production per 24h 220kg (5mm) / 240kg (15mm)

(

ambient temp 10°C, water temp 10°C

)

230kg (5mm) / 240kg (15mm)

(

ambient temp 10°C, water temp 10°C

)

Dimensions 560mm(W) x 700mm(D) x 880mm(H) 560mm(W) x 700mm(D) x 880mm(H)

Refrigerant R404A, 0.48kg

(GWP: 1430, CO2: 1.882t)

R404A, 0.45kg

(GWP: 1430, CO2: 1.764t)

Insulation Foam Blowing Agent HFC-free HFC-free

Weight Net: 80kg (Gross: 91kg) Net: 83kg (Gross: 94kg)

Ambient Temp 1 - 40°C 1 - 40°C

Water Supply Temp 5 - 35°C 5 - 35°C

Water Supply Pressure 0.07 - 0.78 MPa (0.7 - 8 bar) 0.07 - 0.78 MPa (0.7 - 8 bar)

Voltage Range Rated voltage ± 6% Rated voltage ± 6%

Note:Theabovespecicationsarefortherepresentativemodels.

This product includes a hermetically sealed refrigeration system that contains uorinated greenhouse gases.

Hoshizaki IM-240ANE-28 Cube Ice Maker

Product's Documents

User Manual

Specifications

Hoshizaki IM-240ANE-28 Questions and Answers