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Use 3.0 Amp Hour Battery
(Sold Separately)
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Owner’s Manual & Safety Instructions
Save This Manual Keep this manual for the safety warnings and precautions, assembly,
operating, inspection, maintenance and cleaning procedures. Write the product’s serial number in the
back of the manual near the assembly diagram (or month and year of purchase if product has no number).
Keep this manual and the receipt in a safe and dry place for future reference. 19h
When unpacking, make sure that the product is intact
and undamaged. If any parts are missing or broken,
please call 1-888-866-5797 as soon as possible.
Copyright
©
2019 by Harbor Freight Tools
®
. All rights reserved.
No portion of this manual or any artwork contained herein may be reproduced in
any shape or form without the express written consent of Harbor Freight Tools.
Diagrams within this manual may not be drawn proportionally. Due to continuing
improvements, actual product may differ slightly from the product described herein.
To ols required for assembly and se rv ic e m ay n ot b e i nc lu de d .
Read this material before using this product.
Failure to do so can result in serious injury.
SAVE THIS MANUAL.
Page 2 For technical questions, please call 1-888-866-5797. Item 56527
SAFEty OpERAtiOn MAintEnAncESEtUp
table of contents
Safety ......................................................... 2
Specifications ............................................. 8
Setup .......................................................... 8
Operation .................................................... 9
Maintenance .............................................. 10
Parts List and Diagram .............................. 11
Warranty .................................................... 12
WARninG SyMBOLS AnD DEFinitiOnS
This is the safety alert symbol. It is used to alert you to potential
personal injury hazards. Obey all safety messages that
follow this symbol to avoid possible injury or death.
Indicates a hazardous situation which, if not avoided,
will result in death or serious injury.
Indicates a hazardous situation which, if not avoided,
could result in death or serious injury.
Indicates a hazardous situation which, if not avoided,
could result in minor or moderate injury.
Addresses practices not related to personal injury.
iMpORtAnt SAFEty inFORMAtiOn
General power tool Safety Warnings
Read all safety warnings and all instructions.
Failure to follow the warnings and instructions may result in electric shock, fire and/or serious injury.
Save all warnings and instructions for future reference.
The term ″power tool″ in the warnings refers to your battery-operated
(cordless) mains-operated (corded) power tool.
Work Area Safety
1. Keep work area clean and well lit.
Cluttered or dark areas invite accidents.
2. Do not operate power tools in explosive
atmospheres, such as in the presence of
flammable liquids, gases or dust. Power tools
create sparks which may ignite the dust or fumes.
3. Keep children and bystanders
away while operating a power tool.
Distractions can cause you to lose control.
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Electrical Safety
1. power tool plugs must match the outlet.
never modify the plug in any way.
Do not use any adapter plugs with grounded
power tools. Unmodified plugs and matching
outlets will reduce risk of electric shock.
2. Avoid body contact with grounded surfaces
such as pipes, radiators, ranges and
refrigerators. There is an increased risk of
electric shock if your body is grounded.
3. Do not expose power tools to rain or wet
conditions. Water entering a power tool
will increase the risk of electric shock.
4. Do not abuse the cord. never use the cord
for carrying, pulling or unplugging the
power tool. Keep cord away from heat, oil,
sharp edges or moving parts. Damaged or
entangled cords increase the risk of electric shock.
5. When operating a power tool outdoors,
use an extension cord suitable for
outdoor use. Use of a cord suitable for outdoor
use reduces the risk of electric shock.
6. if operating a power tool in a damp location
is unavoidable, use a Ground Fault circuit
interrupter (GFci) protected supply.
Use of a GFCI reduces the risk of electric shock.
7. Do not expose power tools to rain or wet
conditions.
Water entering a power tool will
increase the risk of electric shock.
personal Safety
1. Stay alert, watch what you are doing
and use common sense when operating
a power tool. Do not use a power
tool while you are tired or under the
influence of drugs, alcohol or medication.
A moment of inattention while operating power
tools may result in serious personal injury.
2. Use personal protective equipment.
Always wear eye protection. Protective
equipment such as dust mask, non-skid safety
shoes, hard hat, or hearing protection used for
appropriate conditions will reduce personal injuries.
3. prevent unintentional starting.
Ensure the Switch is in the off-position before
connecting to power source, picking up or
carrying the tool.
Carrying power tools with your finger on
the Switch or energizing power tools that
have the Switch on invites accidents.
4. Do not overreach. Keep proper footing and
balance at all times. This enables better control
of the power tool in unexpected situations.
5. Dress properly. Do not wear loose clothing or
jewelry. Keep your hair, clothing and gloves
away from moving parts. Loose clothes, jewelry
or long hair can be caught in moving parts.
6. if devices are provided for the connection of
dust extraction and collection facilities, ensure
these are connected and properly used. Use of
dust collection can reduce dust-related hazards.
7. Only use safety equipment that has been
approved by an appropriate standards agency.
Unapproved safety equipment may not provide
adequate protection. Eye protection must be
ANSI-approved and breathing protection
must be NIOSH-approved for the
specific hazards in the work area.
power tool Use and care
1. Do not force the power tool. Use the
correct power tool for your application.
The correct power tool will do the job better and
safer at the rate for which it was designed.
2. Do not use the power tool if the Switch
does not turn it on and off.
Any power tool that cannot be controlled with
the Switch is dangerous and must be repaired.
3. Disconnect the plug from the power
source battery pack from the power tool
before making any adjustments, changing
accessories, or storing power tools.
Such preventive safety measures reduce the
risk of starting the power tool accidentally.
4. Store idle power tools out of the reach of
children and do not allow persons unfamiliar
with the power tool or these instructions
to operate the power tool. Power tools are
dangerous in the hands of untrained users.
5. Maintain power tools. check for misalignment
or binding of moving parts, breakage of parts
and any other condition that may affect the
power tool’s operation. if damaged, have the
power tool repaired before use. Many accidents
are caused by poorly maintained power tools.
6. Keep cutting tools sharp and clean. Properly
maintained cutting tools with sharp cutting edges
are less likely to bind and are easier to control.
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SAFEty OpERAtiOn MAintEnAncESEtUp
7. Use the power tool, accessories and tool bits
etc. in accordance with these instructions,
taking into account the working conditions
and the work to be performed. Use of the
power tool for operations different from those
intended could result in a hazardous situation.
Battery tool use and care
1. Recharge only with the charger specified by
the manufacturer. A charger that is suitable
for one type of battery pack may create a risk
of fire when used with another battery pack.
2. Use power tools only with specifically
designated battery packs. Use of any other
battery packs may create a risk of injury and fire.
3. When battery pack is not in use, keep it away
from other metal objects, like paper clips,
coins, keys, nails, screws or other small metal
objects, that can make a connection from
one terminal to another. Shorting the battery
terminals together may cause burns or a fire.
4. Under abusive conditions, liquid may be
ejected from the battery; avoid contact.
if contact accidentally occurs, flush with water.
if liquid contacts eyes, additionally seek
medical help. Liquid ejected from the
battery may cause irritation or burns.
Service
Have your power tool serviced by a qualified repair person using only identical replacement parts.
This will ensure that the safety of the power tool is maintained.
Flashlight Safety Warnings
WARninG - When using flashlights or
lanterns, additional precautions should always
be followed, including the following:
1. To reduce the risk of injury, close supervision is
necessary when a product is used near children.
2. Do not use in the rain.
3. To reduce the risk of electrical shock, do
not put Light in water or other liquid. Do
not place or store product where it can
fall or be pulled into a tub or sink.
4. To reduce the risk of injury, do not stare at
operating lamp. Serious eye injury could occur.
5. Maintain labels and nameplates on the tool.
These carry important safety information.
If unreadable or missing, contact
Harbor Freight Tools for a replacement.
6. Avoid unintentional starting.
Prepare to begin work before turning on the tool.
7. Do not leave the tool unattended when
it is plugged into an electrical outlet the
Battery Pack is connected. Turn off the
tool, and unplug it from its electrical outlet
remove the Battery Pack before leaving.
8. The battery Charger gets hot during
use. The Charger’s heat can build up to
unsafe levels and create a fire hazard if
it does not receive adequate ventilation,
due to an electrical fault, or if it is used in a
hot environment.
Do not place the Charger on a flammable surface.
Do not obstruct any vents on the Charger.
Especially avoid placing the charger on carpets
and rugs; they are not only flammable, but they
also obstruct vents under the charger.
Place the Charger on a stable, solid, nonflammable
surface (such as a stable metal workbench or
concrete floor) at least 1 foot away from all
flammable objects, such as drapes or walls. Keep
a fire extinguisher and a smoke detector in the
area. Frequently monitor the Charger and
Battery Pack while charging.
9. The warnings, precautions, and instructions
discussed in this instruction manual cannot cover
all possible conditions and situations that may
occur.
It must be understood by the operator that
common sense and caution are factors
which cannot be built into this product,
but must be supplied by the operator.
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Lithium Battery Safety Warnings
LitHiUM BAttERiES StORE
A LARGE AMOUnt OF EnERGy AnD
WiLL VEnt FiRE OR EXpLODE iF MiStREAtED:
1. Keep Battery pack dry.
2. DO nOt DO Any OF tHE FOLLOWinG
tO tHE BAttERy pAcK:
a. Open,
b. Drop,
c. Short-circuit,
d. puncture,
e. incinerate, or
f. Expose to temperatures greater than 140°F.
3. Charge Battery Pack only according
to its Charger’s instructions.
4. Inspect Battery Pack before every use;
do not use or charge if damaged.
SAVE tHESE inStRUctiOnS.
Page 6 For technical questions, please call 1-888-866-5797. Item 56527
SAFEty OpERAtiOn MAintEnAncESEtUp
Grounding
tO pREVEnt ELEctRic SHOcK AnD DEAtH FROM
incORREct GROUnDinG WiRE cOnnEctiOn:
check with a qualified electrician if you are in doubt as to whether the outlet is properly
grounded. Do not modify the power cord plug provided with the tool charger. never remove the
grounding prong from the plug. Do not use the tool charger if the power cord or plug is damaged.
if damaged, have it repaired by a service facility before use. if the plug will not fit the outlet,
have a proper outlet installed by a qualified electrician.
Grounded tools: tools with three prong plugs
3-prong plug and Outlet
1. Tools marked with “Grounding Required” have
a three wire cord and three prong grounding
plug. The plug must be connected to a properly
grounded outlet. If the tool should electrically
malfunction or break down, grounding provides
a low resistance path to carry electricity
away from the user, reducing the risk of
electric shock. (See 3-prong plug and Outlet.)
2. The grounding prong in the plug is connected
through the green wire inside the cord to the
grounding system in the tool. The green wire
in the cord must be the only wire connected to
the tool’s grounding system and must never
be attached to an electrically “live” terminal.
(See 3-prong plug and Outlet.)
3. The tool must be plugged into an appropriate outlet,
properly installed and grounded in accordance
with all codes and ordinances. The plug and outlet
should look like those in the preceding illustration.
(See 3-prong plug and Outlet.)
Double insulated tools: tools with two prong plugs
Outlets for 2-prong plug
1. Tools marked “Double Insulated” do not
require grounding. They have a special
double insulation system which satisfies
OSHA requirements and complies with
the applicable standards of Underwriters
Laboratories, Inc., the Canadian Standard
Association, and the National Electrical Code.
2. Double insulated tools may be used in either of the
120 volt outlets shown in the preceding illustration.
(See Outlets for 2-prong plug.)
Extension cords
note: Extension cords must not be used with this item’s Charger.
1. Grounded tools require a three
wire extension cord. Double Insulated tools can
use either a two or three wire extension cord.
2. As the distance from the supply outlet increases,
you must use a heavier gauge extension cord.
Using extension cords with inadequately sized wire
causes a serious drop in voltage, resulting in loss of
power and possible tool damage. (See table A.)
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3. The smaller the gauge number of the wire, the
greater the capacity of the cord. For example,
a 14 gauge cord can carry a higher current
than a 16 gauge cord. (See table A.)
4. When using more than one extension cord
to make up the total length, make sure
each cord contains at least the minimum
wire size required. (See table A.)
5. If you are using one extension cord for more
than one tool, add the nameplate amperes
and use the sum to determine the required
minimum cord size. (See table A.)
6. If you are using an extension cord outdoors, make
sure it is marked with the suffix “W-A” (“W” in
Canada) to indicate it is acceptable for outdoor use.
7. Make sure the extension cord is properly wired
and in good electrical condition. Always replace
a damaged extension cord or have it repaired
by a qualified electrician before using it.
8. Protect the extension cords from sharp objects,
excessive heat, and damp or wet areas.
tABLE A: REcOMMEnDED MiniMUM WiRE
GAUGE FOR EXtEnSiOn cORDS* (120/240 VOLt)
nAMEpLAtE
AMpERES
(at full load)
EXtEnSiOn cORD
LEnGtH
25´ 50´ 75´ 100´ 150´
0 – 2.0
18 18 18 18 16
2.1 – 3.4 18 18 18 16 14
3.5 – 5.0 18 18 16 14 12
5.1 – 7.0 18 16 14 12 12
7.1 – 12.0 18 14 12 10 -
12.1 – 16.0 14 12 10 - -
16.1 – 20.0 12 10 - - -
* Based on limiting the line voltage drop to five volts at
150% of the rated amperes.
Symbology
Double Insulated
V
Volts
~
Alternating Current
A
Amperes
n
0
xxxx/min.
No Load Revolutions
per Minute (RPM)
WARNING marking
concerning Risk of Eye Injury.
Wear ANSI-approved safety
goggles with side shields.
Read the manual before
set-up and/or use.
WARNING marking
concerning Risk of Fire.
Do not cover Charger
ventilation ducts.
Keep flammable objects away.
Charge on fireproof surface only.
WARNING marking concerning
Risk of Electric Shock.
Properly connect power cord
to appropriate outlet.
Properly connect Charger’s power
cord to appropriate outlet.
WARNING marking concerning
Risk of Explosion.
Do not puncture, short, or open
battery packs and do not charge
damaged battery packs.
Page 8 For technical questions, please call 1-888-866-5797. Item 56527
SAFEty OpERAtiOn MAintEnAncESEtUp
Specifications
Battery Rating Bauer 20 V Li-ion (sold separately)
Electrical Rating 120VAC / 60Hz /.28A
Setup - Before Use:
Read the EntiRE iMpORtAnt SAFEty inFORMAtiOn section at the beginning of this
manual including all text under subheadings therein before set up or use of this product.
note: For additional information regarding the parts listed in the
following pages, refer to Parts List and Diagram on page 11.
Functions
power
Button
120VAc
input plug
Hook
Adjustment
Knob
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Operating instructions
Read the EntiRE iMpORtAnt SAFEty inFORMAtiOn section at the beginning of this
manual including all text under subheadings therein before set up or use of this product.
tool Set Up
Battery charging
Charge battery before using this tool. Follow instructions included with battery charger (sold separately).
Operating instructions
choose power Supply
1. Battery pack: Insert fully charged Battery
Pack into back of Work Light, making
sure it clicks into place securely.
2. 120VAc Extension cord:
a. Remove Battery Pack from Work Light.
b. Connect the extension cord to the
120VAC Input on back of Work Light.
c. Plug the other end of the extension cord
into a grounded 120VAC outlet.
Work Light placement
cAUtiOn! Keep Work Light and cord out of walkways.
1. Freestanding: Place Work Light on a flat surface.
2. Hook:
a. Select a suitable location for hanging the Work
Light. The Work Light must be hung from
a sturdy mounting location able to support
the weight of the Work Light and Battery.
b. Lift Hook from slot and hang
carefully in selected location.
3. Wall Mount:
WARninG! Verify that installation surface has no
hidden utility lines before drilling or driving screws.
WARninG! Do not install the
Work Light directly into drywall.
a. Select a suitable location for
hanging the Work Light.
b. Choose two adjacent studs. If drywall
is present, use a stud finder (sold
separately) and mark locations of studs.
c. Install a 2x4 across the studs.
d. Measure the distance between the
keyholes on the Work Light and mark
mounting locations on the 2x4.
e. Drill holes into the mounting locations,
then drive screws into holes, leaving
1/4″ of threads exposed.
f. Place large openings on keyholes
over screws. Pull down gently to lock
screws into upper parts of keyholes.
Keyholes
note: For other types of walls, use appropriate
hardware.
4. Loosen Adjustment Knob, rotate Work Light to
desired position, then tighten Adjustment Knob.
Operation
1. Press Power Button once for “high” light
output. Press again for “low” light output.
Press a third time to turn light off.
2. After use, remove Work Light from wood studs or
Hook. Ungplug or remove Battery Pack. Clean,
then store the tool indoors out of children’s reach.
Page 10 For technical questions, please call 1-888-866-5797. Item 56527
SAFEty OpERAtiOn MAintEnAncESEtUp
USER-MAintEnAncE inStRUctiOnS
procedures not specifically explained in this manual must
be performed only by a qualified technician.
tO pREVEnt SERiOUS inJURy FROM AcciDEntAL OpERAtiOn:
Make sure that the Switch is in the off-position and unplug the tool from its electrical
outlet remove its Battery pack before performing any procedure in this section.
cleaning, Maintenance, and Lubrication
1. BEFORE EAcH USE, inspect the general
condition of the tool. Check for:
• leaking, swollen, or cracked battery pack,
• loose hardware,
• misalignment or binding of moving parts,
• damaged cord/electrical wiring,
• cracked or broken parts, and
• any other condition that may
affect its safe operation.
2. AFtER USE, wipe external surfaces
of the tool with clean cloth.
3. Li-Ion BATTERY MUST BE RECYCLED OR
DISPOSED OF PROPERLY.
Do not short, incinerate or open battery.
4. Disconnect battery pack and store battery pack,
charger, and tool in dry, indoor area out of
reach of children and away from metal objects
(i.e., paperclips, coins) to prevent shorting.
troubleshooting
problem possible causes Likely Solutions
Flashlight will
not turn on.
1. Cord not connected.
2. No power at outlet.
3. Tool’s thermal reset breaker
tripped (if equipped).
4. Battery Pack not properly
connected.
5. Battery Pack not properly
charged.
6. Battery Pack burnt-out.
1. Check that cord is plugged in.
2. Check power at outlet. If outlet is unpowered,
turn off tool and check circuit breaker.
If breaker is tripped, make sure circuit is right
capacity for tool and circuit has no other loads.
3. Turn off tool and allow to cool.
Press reset button on tool.
4. Remove Battery Pack, make sure there
are no obstructions, reinsert the Battery
Pack according to its shape (it should
only fit one way), and press firmly until
the Battery Pack locks in place.
5. Make sure Charger is connected and
operating properly. Give enough time
for Battery Pack to recharge properly.
6. Dispose of old Battery Pack
properly or recycle. Replace Battery Pack.
Follow all safety precautions whenever diagnosing or servicing the tool.
Disconnect Battery pack and charger power supply before service.
Record product’s Serial number Here:
note: if product has no serial number, record month and year of purchase instead.
note: Some parts are listed and shown for illustration purposes only,
and are not available individually as replacement parts.
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parts List and Diagram
part Description Qty
1 Led Head Cover 1
2 Lens 1
3 Reflector 1
4 Screw 4
5 Screw 2
6 High Power COB Led 1
7 Heatsink 1
8 PCBA 1
9 Switch Cap 1
10 Ul AC/DC Adapter 1
11 Contact Plate Holder 1
12 Screw 2
13 Screw Pressure 1
14 Bolt 1
15 Washer 1
16 Right Housing 1
17 O-Ring 4
part Description Qty
18 Right Leg 1
19 Adjust Knob 1
20 Left Cover 1
21 Screw 14
22 Fixed Pin 1
23 Screw 6
24 Left Leg 1
25 Left Housing 1
26 Front Holder 1
27 Screw 2
28 Insert Block 1
29 End Holder 1
30 Fixed Shaft 1
31 Hook 1
32 Front Handle 1
33 End Handle 1
pLEASE READ tHE FOLLOWinG cAREFULLy
THE MANUFACTURER AND/OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY DIAGRAM
IN THIS MANUAL AS A REFERENCE TOOL ONLY. NEITHER THE MANUFACTURER OR DISTRIBUTOR
MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS
QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT, OR THAT HE OR SHE IS QUALIFIED TO REPLACE
ANY PARTS OF THE PRODUCT. IN FACT, THE MANUFACTURER AND/OR DISTRIBUTOR EXPRESSLY
STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND
LICENSED TECHNICIANS, AND NOT BY THE BUYER. THE BUYER ASSUMES ALL RISK AND LIABILITY
ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS
THERETO, OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO.
26541 Agoura Road • calabasas, cA 91302 • 1-888-866-5797
Limited 90 Day Warranty
Harbor Freight Tools Co. makes every effort to assure that its products meet high quality and durability
standards, and warrants to the original purchaser that this product is free from defects in materials
and workmanship for the period of 90 days from the date of purchase. This warranty does not apply to
damage due directly or indirectly, to misuse, abuse, negligence or accidents, repairs or alterations outside
our facilities, criminal activity, improper installation, normal wear and tear, or to lack of maintenance.
We shall in no event be liable for death, injuries to persons or property, or for incidental, contingent,
special or consequential damages arising from the use of our product. Some states do not allow the
exclusion or limitation of incidental or consequential damages, so the above limitation of exclusion
may not apply to you. THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES,
EXPRESS OR IMPLIED, INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS.
To take advantage of this warranty, the product or part must be returned to us with transportation charges
prepaid. Proof of purchase date and an explanation of the complaint must accompany the merchandise.
If our inspection verifies the defect, we will either repair or replace the product at our election or we may
elect to refund the purchase price if we cannot readily and quickly provide you with a replacement. We will
return repaired products at our expense, but if we determine there is no defect, or that the defect resulted
from causes not within the scope of our warranty, then you must bear the cost of returning the product.
This warranty gives you specific legal rights and you may also have other rights which vary from state to state.
