Matco Tools TLS788 10 PIECE TORQUE LIMITING EXTENSION SET

Product's Documents

Below are documents related to this product, you can read online or download:
User Manual Installation Instruction
  • TLS788_InstallationGuide.pdf - (English) Download
TLS788 photo

TLS788_InstructionManual_01.pdf

This is the main product document for model TLS788.

The file format is pdf, 4 pages, you can download this manual here .

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Page 1
When unpacking, check the parts diagram and part number
listing on page 3 to make sure all parts are included. If any
parts are missing or damaged, please call your distributor.
Unpacking
MADE IN TAIWAN
PRODUCT INFORMATION:
Study, understand and follow all instructions provided with this product.
Read these instructions carefully before installing, operating, servicing
or repairing this tool. Keep these instructions in a safe accessible place.
• Use of this product can expose you to chemicals such as
phthalates which are known to the State of California to cause
cancer, and birth defects or other reproductive harm. For
more information go to www.P65Warnings.ca.gov/product.
Always wear ANSI approved safety equipment, safety glasses
and clothing when using this product. Study, understand, and
follow all instructions provided with this product. Failure to
read and follow all warnings and operating instructions may
result in damages and serious injury or death.
Always wear ANSI approved goggles when using this
product. (Users and bystanders).
Never use this tool for any application other than for
which it was designed.
• Only use accessories designed for this tool.
• Never alter or modify this tool in any way.
Improper operation and/or maintenance of the tool,
modification of the tool, or use of the tool with accessories
not designed for it could result in serious injury or death.
Always select the correct accessories of the correct size and
design for the job that you are attempting to perform.
• Always work in a clean, safe, well-lit, organized and
adequately equipped area.
Do not begin repairs without assurance that vehicle is in
secure position, and will not move during repair.
WARNING
INTENDED USE OF THE TOOL
WARNING
DO NOT DISCARD – GIVE TO USER
1 YEAR LIMITED WARRANTY
The manufacturer warrants this product to the original user against defective
material or workmanship for a period of 1 year from the date of purchase.
The manufacturer reserves the right to determine whether the part or parts
failed because of defective material, workmanship or other causes. Failures
caused by accident, alteration, or misuse are not covered by this warranty.
The manufacturer, at its discretion, will repair or replace product covered
under this warranty free of charge. Repairs or replacements of products
covered under this warranty are warranted for the remainder of the original
warranty period.
The manufacturer or its authorized service representatives must perform all
warranty repairs. Any repair to the product by unauthorized service
representatives voids this warranty. The rights under this warranty are limited
to the original user and may not be transferred to subsequent owners.
The warranty is in lieu of all other warranties, expressed or implied, including
warranties of merchantability and fitness for a particular purpose. Some
states do not allow the exclusion or limitations of incidental or consequential
damages, so the above limitations may not apply to you.
These Torque Limiting Extension Bars are designed to quickly
attach wheels while limiting torque. NOT TO PERFORM THE
FINAL INSTALLATION OF WHEELS. A TORQUE WRENCH IS
REQUIRED TO TORQUE WHEELS TO THEIR SPECIFICATION.
TLS788
MODEL:
10 PIECE TORQUE LIMITING
EXTENSION BAR SET
10 PIECE
TORQUE LIMITING
EXTENSION BAR SET
• Quickly mount wheels to the vehicle while limiting torque
• Increase efficiency and eliminate damage caused by
impact wrenches.
• No maintenance or calibration necessary.
• Color coded.
• Material: CR-MO with matt finish.
• Set Includes the following 1/2" Drive /8" Torque Limiting
Extension Bars:
65ft/lbs (90Nm)
75ft/lbs (100Nm)
80ft/lbs (110Nm)
90ft/lbs (120Nm)
100ft/lbs (135Nm)
110ft/lbs (150Nm)
120ft/lbs (160Nm)
130ft/lbs (175Nm)
140ft/lbs (190Nm)
150ft/lbs (200Nm)
USE A TORQUE WRENCH TO TORQUE LUG NUTS TO FINAL SPECIFICATION,
DO NOT USE THIS TOOL BY ITSELF !
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UTILICE UNA LLAVE DE TORSIÓN PARA TOMAR LAS TUERCAS DE TORQUE
PARA FINALIZAR ESPECIFICACIÓN.
NO USE ESTA HERRAMIENTA POR SI MISMO !
Tipo de producto:
Página 1
Cuando desempaque el producto, revise el diagrama y la lista de piezas en
página 3 para verificar que se hayan enviado todas las piezas. De perder
piezas o tener piezas dañadas, favor llamar a su distribuidor inmediatamente.
Desempacado
INFORMACIÓN DEL PRODUCTO:
HECHO A TAIWAN
Estudie, entienda y siga todas las instrucciones que se proveen
con este producto. Lea las instrucciones detenidamente antes de
instalar, operar, dar servicio o reparar esta herramienta.
Guarde estas instrucciones en un lugar seguro y accesible.
Precaución: Para ayudar a evitar lesiones a las personas
ADVERTENCIA
NO LO DESCARTE O DESECHE, ENTREGESELO AL USUARIO
ADVERTENCIA
• El uso de este producto puede exponerlo a sustancias químicas
dañinas como los folatos que son conocidos en el estado de
California por causar cáncer y defectos de nacimiento u otros
daños reproductivos. Para obtener más información, visite
www.P65Warnings.ca.gov/product.
Siempre use equipo de seguridad aprobado por ANSI, gafas de
seguridad y ropa cuando use este producto. Estudie, comprenda y
siga todas las instruc ciones proporcionadas con este producto. Si
no lee y sigue todas las advertencias e instrucciones de funciona
miento puede ocasionar daños y lesiones graves o la muerte.
Siempre use guantes del tipo aprobado por la ANSI para trabajar
con esta herramienta. (tanto usuarios como espectadores).
Nunca utilice esta herramienta para cualquier otra cosa
que no sean las aplicaciones para lo que fue diseñada.
• Sólo utilice los accesorios diseñados para esta herramienta.
• No modifique o altere esta herramienta de ninguna manera.
El funcionamiento y/o mantenimiento inadecuado de la
herramienta, la modificación, o la utilización de la
herramienta con accesorios inadecuados podrían causar
lesiones graves o la muerte.
Siempre usar los correctos accesorios para el trabajo que
Ud. está realizando.
Trabaje siempre en un área limpia, segura, bien iluminada,
organizada y equipada adecuadamente.
NUNCA empiece reparaciones sin estar seguro de que el
vehículo esté en posición segura y que no se mueva
durante la reparación.
TLS788
El fabricante garantiza este producto al usuario original contra defectos de
materiales o de mano de obra durante un periodo de un año a partir de la
fecha de compra.
El fabricante se reserva el derecho a determinar si una pieza o piezas
fallaron debido a material defectuoso, mano de obra, o por otras causas.
Esta garantía no cubre fallas causadas por accidentes, alteraciones o uso
indebido.
El fabricante, a su entera discreción, reparará o reemplazará los productos
cubiertos por esta garantía sin costo alguno. Las reparaciones o reemplazos
de productos cubiertos por esta garantía quedan garantizados durante el
resto del periodo original de garantía.
El fabricante o sus representantes autorizados de servicio deben llevar a
cabo todas las reparaciones de garantía. Toda reparación hecha al producto
por representantes de servicio no autorizados invalida la presente garantía.
Los derechos que ampara esta garantía están limitados al usuario original
y no se pueden transferir a dueños posteriores.
Esta garantía reemplaza a todas las demás garantías expresas o implícitas,
incluyendo garantías de comercialización e idoneidad para un propósito
particular. Algunos estados no permiten la exclusión o limitaciones de daños
incidentales o imprevistos, de manera que las limitaciones mencionadas
anteriormente pueden no ser aplicables en su caso.
GARANTÍA LIMITADA DE UN AÑO
MODELO:
EL USO DE LA HERRAMIETA
• Monte rápidamente las ruedas en el vehículo mientras
limita el torque
• Aumenta la eficiencia y elimina los daños que puedan ser
causados por las llaves de impacto
• No necesitan mantenimiento ni calibración
• Código de colores
• Material: CR-MO con acabado mate.
• El juego incluye las siguientes extensiones con limite de
enroscado de 1/2" de manejo a 8"
65ft/lbs (90Nm)
75ft/lbs (100Nm)
80ft/lbs (110Nm)
90ft/lbs (120Nm)
100ft/lbs (135Nm)
JUEGO DE EXTENSIONES CON
LIMITE DE ENROSCADO DE 10 PIEZA
JUEGO DE
EXTENSIONES CON
LIMITE DE
ENROSCADO DE
10 PIEZA
110ft/lbs (150Nm)
120ft/lbs (160Nm)
130ft/lbs (175Nm)
140ft/lbs (190Nm)
150ft/lbs (200Nm)
Estas barras de extensión limitadoras de torque están
diseñadas para Fije rápidamente las ruedas mientras
limita el torque. NO A REALICE LA INSTALACIÓN FINAL
DE RUEDAS. UNA LLAVE DE TORQUE ES REQUERIDA
PARA PAR RUEDAS A SU ESPECIFICACIÓN.
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Page 2
TLS788
MODELO:
TLS788 TORQUE LEVELS WITH YOUR IMPACT
Explanation
Torque
The TLS788 Torque Limiting Extension set is calibrated from the factory and therefore it is static. Because the torque level is
determined when machined it cannot change. Therefore the user must calibrate how they use and what they use with the
extensions as below to obtain the desired torque level.
Use a torque wrench to torque a lug nut to the level you wish to limit torque to with the adapter. Mark with chalk or a paint pen on
the lug nut and the face of the hub or wheel at the same location. Remove the lug nut with a breaker bar. Select the TLS788
extension whose rating matches closest to the level you torqued the lug nut to. Install your impact socket and attach to your
impact gun.
Test
Set your impact to the middle power level and impact the lug nut on with the torque limiting extension until it appears to stop
rotating (usually 1-3 seconds). Visually check if the marks on the lug nut and hub or wheel face align. If the mark is not rotated far
enough, remove the lug nut, increase the power level and perform the test again until the power level of your impact reliability hits
the mark you made. If the mark rotates too far do the opposite. Once determined, always use this air pressure and power setting.
Adjust
If in the less common instance that your impact gun at its lowest power setting is too high or at the highest power setting too low
and you are still unable to align your test marks closely enough and adjusting air pressure supply is not an option consider these
solutions.
A) Modify the mass of your extension. This can be done by choosing a different impact socket. For instance deep vs shallow.
More mass will increase the calibration torque level of the whole tool.
B) Use a different impact gun if available. Power level has some effect, but IPM (impact per minute) is the primary determinant
of how close the extension will perform to its stated value from the factory. An impact gun with a higher IPM will not allow a
torque limiting extension to rotate back and fight against the impact gun as successfully.
C) Ensure you are not over impacting the extension (i.e longer than around 3 seconds)
Select
Depending on the impact gun and/or socket you need to use to get the job done on a daily basis, if the torque range you
wish to hit is still not obtainable you may need to use a different torque extension from the set. For instance if through
testing you determine your 100ft/lb stick is always 10ft/lbs low with your set-up it would not be uncommon to need to use
the 110ft/lb extension from then on as long as the results are consistent. Consistent repeatable results are the intention of
the product in order to ensure it does not go over a certain value, not specific torque levels (which should be set with a
torque wrench).
Always
Finish W/
A Torque
Wrench
As mentioned above, this set is designed solely to LIMIT torque. It is not designed to hit a specific torque range of your
choosing, this task should always be done with a torque wrench. For example, if you're wishing to torque a vehicle's lug nuts
to 100ft/lbs, the 80 or 90ft/lbs extension might be a good choice to quickly install the wheels on the car and ensure in doing
so you will not exceed the recommended torque level. Then once the car is on the ground, torque the lug nuts to the final
100ft/lbs with a calibrated torque wrench.
Using this tool as the only method to fasten bolts and nuts with a required torque value is not recommended and the user
does so at their own risk.
10 PIECE TORQUE LIMITING
EXTENSION BAR SET
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Index Part No. Description Qty
1
2
3
4
5
6
7
8
9
10
1
1
1
1
1
1
1
1
1
1
TLS788-01
TLS788-02
TLS788-03
TLS788-04
TLS788-05
TLS788-06
TLS788-07
TLS788-08
TLS788-09
TLS788-10
65Ft/lbs (90Nm) - Green
75Ft/lbs (100Nm) - Black
80Ft/lbs (110Nm) - Yellow
90Ft/lbs (120Nm) - Red
100Ft/lbs (135Nm) - Blue
110Ft/lbs (150Nm) - Orange
120Ft/lbs (160Nm) - Gray
130Ft/lbs (175Nm) - Purple
140Ft/lbs (190Nm) - White
150Ft/lbs (200Nm) - Light Green
TLS788
MODEL:
10 PIECE TORQUE LIMITING
EXTENSION BAR SET
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Specifications

Matco Tools TLS788 Questions and Answers