Sealey 2000CW Low Entry Custom Design Trolley Jack Rocket Lift 2 Tonne - White

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Instructions

This is the main product document for model 2000CW.

The file format is pdf, 3 pages, you can download this manual here .

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TROLLEY JACK 2 TONNE LOW ENTRY ROCKET
LIFT CUSTOM DESIGN - WHITE / BLACK
MODEL NO: 2000CB (Black), 2000CW (White)
Thank you for purchasing a Sealey product. Manufactured to a high standard, this product will, if used according to these
instructions, and properly maintained, give you years of trouble free performance.
IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS. USE
THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE AND/OR
PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. KEEP THESE INSTRUCTIONS SAFE FOR FUTURE USE.
1. SAFETY
WARNING! Please note that the handle socket of this jack is retained under tension and must be released
before use. Caution should be taken when releasing, as the handle socket will suddenly raise to its upright
position if not controlled.
9 The user shall work only in accordance with this instruction manual.
9 The operator shall be provided with all necessary information about training, pumping and translating forces.
9 Ensure the jack is in sound condition and good working order. Take action for immediate repair or replacement
of damaged parts. Use genuine parts only. DO NOT modify the jack. The use of non-genuine parts may be
dangerous and will invalidate the warranty.
9 Locate the jack in a suitable, well lit working area.
9 Keep working area clean and tidy and free from unrelated materials. Use jack on level and solid ground,
preferably concrete. Avoid tarmacadam as jack may sink in.
9 Chock wheels of vehicle and ensure the vehicle handbrake is engaged, engine is switched o󰀨 and transmission
is in gear (or “PARK” if automatic).
9 Ensure minimum distance of 0.5m between vehicle and static objects such as doors, walls, etc. to allow for
vehicle tilting.
9 Ensure all non-essential persons keep a safe distance whilst the jack is in use.
9 Ensure there are no passengers in the vehicle.
9 It is necessary that the operator can watch the lifting device and the load during all movements.
9 Place jack under only those lifting points recommended by vehicle manufacturer (see vehicle handbook).
9 Check that the lifting point is stable and centred on the jack saddle.
9 Ensure the jack wheels are free to move and that there are no obstructions.
DANGER: Use the jack for lifting only, NOT for supporting the lifted load.
9 Ensure there are no persons or obstructions beneath the vehicle before lowering.
9 It is not allowed to work under the raised load until it is secured by suitable means. Use suitable axle stands
under the vehicle before proceeding with any task.
9 Use a qualied person to lubricate and maintain the jack.
9 Ensure that only hydraulic jack oil is used in the jack.
8 DO NOT operate the jack if damaged.
8 DO NOT allow untrained persons to operate the jack.
8 DO NOT operate the jack when tired or under the inuence of drugs, alcohol or intoxicating medication.
8 DO NOT exceed the rated capacity of the jack.
8 DO NOT allow the vehicle to move during lifting or lowering, or use the jack to move the vehicle.
8 DO NOT jack vehicle if there is a risk of spillage of fuel, battery acid, or other dangerous substances.
8 DO NOT work under the vehicle until appropriately rated axle stands have been correctly positioned.
8 DO NOT use the jack for purposes other than that for which it is intended.
8 DO NOT top up hydraulic system with brake uid. Use hydraulic jack oil only. (Sealey Part No: HJO500MLS or
HJO5LS)
9 In the event of oil spillage ensure an oil spill kit is to hand. Consult Sealey website for Materials Safety Data Sheet for characteristics of
uids included with the product.
9 Fireghting procedure/equipment should be in accordance with the Materials Safety Data Sheet.
8 DO NOT adjust the safety overload valve.
9 Lifting of persons is prohibited.
8 DO NOT use in severe weather conditions, risk assess the task.
9 When not in use store jack, fully lowered, in a safe, dry, childproof area.
9 If more than 400N of e󰀨ort is generated in lifting, the e󰀨orts shall be lowered by an additional person.
9 Jacks shall be maintained and repaired in accordance with the manufacturer’s instructions. Such maintenance and repair shall be
carried out by qualied persons.
9 No modications shall be carried out which adversely a󰀨ect the compliance of the jack with the standard.
9 Check the state of the markings and warning labels remain as the initial ones.
9 Lifetime of the jack: Manufactured to a high standard, this product will, if used according to these instructions, and properly maintained,
give you years of trouble free performance.
Refer to
instructions
Wear safety
footwear
Original Language Version
© Jack Sealey Limited
2000CW 2000CB Issue 1 14/05/24
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2. INTRODUCTION
Twin piston Rocket Lift feature brings saddle to maximum height in minimal strokes. Universal joint release mechanism allows safer,
more controlled lowering of jack. Proled lifting arm gives low clearance height of just 85mm making it suitable for sports and custom
cars. Heavy-duty steel chassis provides stability and endurance. Fitted with an overload valve for added safety. Hydraulic oil bypass
system protects ram from being overextended. Fitted with safety overload valve and pump-through valve to prevent handle locking at
maximum ram extension.
3. SPECIFICATION
Model No: .......................................... 2000CW, 2000CB
Capacity: ............................................................ 2 Tonne
Length: ...............................................................580mm
Maximum Chassis Height: ..................................308mm
Maximum Saddle Height: .................................... 430mm
Minimum Saddle Height: ....................................... 85mm
Nett Weight: ............................................................ 22kg
Consumable Parts:....................Rubber Jack Pad - JP17
Applicable Standard ...........................................EN1494
4. OPERATION
WARNING! Before use ensure you have read, understood and applied Section 1 safety precautions.
IMPORTANT: Before use, the operator is to visually inspect the jack for cracked welds, damaged or missing parts or hydraulic leaks.
4.1. RELEASING THE RETAINING CLIP (FIG.1)
WARNING! The handle socket will raise quickly. DO NOT place your hand on the top of the handle socket or injury may occur.
4.1.1. Seek assistance from a second person if required.
4.1.2. Insert a prybar or large screwdriver into the handle socket to aid in releasing pressure in the handle socket.
4.1.3. Push down on the lower handle, prybar or screwdriver enough to release the tension on the retaining clip
4.1.4. Hold down while removing the retaining clip from the handle socket that is securing the handle socket in the down position.
4.1.5. Remove the clip from between the handle socket and the lower chassis bar.
4.1.6. Using the prybar or screwdriver, gently and in a controlled manner slowly allow the handle socket to raise to it’s upright position.
4.2. BEFORE USE
4.2.1. Insert the upper handle into the lower handle with the lock button (see p/list item 41) inserted into the lower handle and then engaged in
the locking hole in the top section.
4.2.2. Insert the handle into the handle socket.
4.2.3. Tighten the handle retaining bolt.
4.2.4. Ensure the handle is secure and fully engaged with the release valve.
4.3. HYDRAULIC SYSTEM PURGING
4.3.1. Open the release valve by turning it one full turn counter-clockwise.
4.3.2. Pump the handle 20 times.
4.3.3. Close the release valve by turning it clockwise.
4.4. RAISING A VEHICLE
4.4.1. We recommend that efforts of raising the load shall be reduced by the use of assistance during this operation.
4.4.2. The operator of the jack must watch the jack and the load during all movements.
4.4.3. Ensure that the jack and the vehicle are on a hard, level surface.
4.4.4. Always ensure that the vehicle handbrake is engaged and that the vehicle wheels are chocked.
4.4.5. Consult the vehicle manufacturer’s manual to determine the location of correct lifting points.
4.4.6. Position the jack under a suitable lifting point.
4.4.7. Turn the slow release valve clockwise, to the closed position (FIG.2).
8 DO NOT over-tighten.
4.4.8. Raise the vehicle to the desired height by pumping the handle up and down.
4.4.9. Place axle stands beneath the locations recommended by the vehicle manufacturer.
4.4.10. Turn the release valve slowly counter-clockwise to lower the vehicle on to the axle
stands.
4.5. LOWERING A VEHICLE
4.6. Turn the release valve clockwise to the closed position.
4.6.1. Pump the handle to raise the vehicle off the axle stands.
4.6.2. Remove the axle stands from beneath the vehicle.
4.6.3. Turn the release valve slowly counter-clockwise to lower the vehicle to the ground.
NOTE: When not in use, ALWAYS leave the saddle and ram fully retracted in there respective storage compartments. Also be aware jack
is now fitted with a slow release mechanism for controlled lowering.
Original Language Version
© Jack Sealey Limited
FIG.2
FIG.1
Retaining Clip
2000CW 2000CB Issue 1 14/05/24
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5. DECALS
NOTE: Check the state of all safety markings and warning labels and that they remain as the initial ones if damaged or removed.
5.1. To apply decals, peel from backing sheet and locate on cleaned, oil free trolley body. Apply low heat to the decal using a hot-air gun
and smooth it down using a soft, dry cloth
5.2. To remove any existing custom decals, use a hot-air gun set on low temperature and scrape gently with a non-abrasive plastic scraper.
6. MAINTENANCE
IMPORTANT: Only fully qualied personnel should attempt maintenance or repair.
Jacks shall be maintained and repaired in accordance with the manufacturer’s instructions. Such maintenance and repair shall be
carried out by qualied persons. No modications shall be carried out which adversely a󰀨ect the compliance of the jack with the
standard. Check the state of the markings and that the markings remain as the initial one.
6.1. MONTHLY MAINTENANCE
Lubrication is critical to jacks. Any restriction due to dirt or rust can cause either slow or extremely rapid jack movement, causing damage
to the internal components.
6.1.1. Lubricate the ram, all of the pivot / hinge points, linkages and the saddle and pump mechanism with light oil.
6.1.2. Keep all jack surfaces and warning labels clean.
6.1.3. Check and maintain the ram oil level.
6.2. THREE MONTHLY MAINTENANCE
6.2.1. At three monthly intervals, check the ram for any signs of rust or corrosion. Clean the ram as required and wipe with an oiled cloth.
6.3. CHECKING THE OIL LEVEL
6.3.1. Fully retract the ram by turning the release valve counter-clockwise.
6.3.2. With the jack in the level position, remove the cover plate and oil filler plug (FIG.3).
6.3.3. The oil should be level with the bottom of the oil filler hole. If it is not, top up with clean hydraulic jack oil (Sealey Part No. HJO500MLS or
HJO5LS)
6.3.4. Replace the oil filler plug and the cover plate. Check the jack operation.
6.3.5. Purge air from the hydraulic unit as required.
NOTE: Always store the jack in the fully lowered position. This will protect critical areas from excessive corrosion.
Owing to their size and weight, hydraulic products should ideally be repaired by local service agents. We have service / repair agents in
most parts of the UK. Before returning your product please call our technical helpline on 01284 757505 for advice and troubleshooting
guidance. If the jack is under guarantee please contact your stockist.
FIG.3
Sealey Group, Kempson Way, Suffolk Business Park, Bury St Edmunds, Suffolk. IP32 7AR
01284 757500 sales@sealey.co.uk www.sealey.co.uk
ENVIRONMENT PROTECTION
Recycle unwanted materials instead of disposing of them as waste. All tools, accessories and packaging should be
sorted, taken to a recycling centre and disposed of in a manner which is compatible with the environment. When
the product becomes completely unserviceable and requires disposal, drain any uids (if applicable) into approved
containers and dispose of the product and uids according to local regulations.
REGISTER YOUR
PURCHASE HERE
Original Language Version
© Jack Sealey Limited
2000CW 2000CB Issue 1 14/05/24
Note: It is our policy to continually improve products and as such we reserve the right to alter data, specifications and component parts without prior
notice.
Important: No Liability is accepted for incorrect use of this product.
Warranty: Guarantee is 12 months from purchase date, proof of which is required for any claim.
Oil Filler

Specifications

Sealey 2000CW Questions and Answers

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