A-iPower SUA2600I Inverter Generator

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SUA2600i Manual

This is the main product document for model SUA2600I.

The file format is pdf, 41 pages, you can download this manual here .

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Table of Contents
Introduction..........................................1
Safety....................................................1
General Safety Precautions....................2
Safety And Dataplate Labels..................8
Unpacking the Generator.......................9
Parts Included........................................7
Controls and Features.........................10
Control Panel Features.......................11
Specifications.....................................13
CO WATCH-GUARD..............................14
Add Engine Oil......................................16
Low Oil Shutdown................................16
Add Fuel...............................................16
Operation at High Altitude......................17
Grounding............................................17
Connecting to a Building’s Electrical System...17
Operation............................................18
Generator Location...............................18
Surge Protection...................................18
Starting the Generator...........................18
Connecting Electrical Loads..................19
Low Idle Switch....................................19
Stopping the Engine..............................20
Low Oil Shutdown................................20
Do Not Overload Generator....................20
Parallel Operation.................................21
Maintenance And Storage....................23
Maintenance Schedule.........................23
Engine Maintenance.............................23
Engine Oil Level Check.........................23
Change Engine Oil................................24
Air Filter Maintenance...........................25
Spark Plug Maintenance.......................25
Valve Clearance...................................25
Cleaning the Spark Arrestor..................26
Generator Maintenance.........................26
Storage................................................26
Trouble Shooting..................................28
Parts Diagram and Parts List................29
Parts Diagram......................................29
Parts List.............................................30
Circuit Diagram....................................34
Warranty..............................................35
background
INTRODUCTION
SAFETY
Read This Manual Thoroughly
The manufacturer cannot possibly anticipate every possible circumstance that might involve a hazard. The
warnings in this manual and the tags and decals affixed to the unit are therefore not all-inclusive. If you use a
procedure, work method or operating technique that the manufacturer does not specifically recommend you
must satisfy yourself that it is safe for you and others. You must also make sure that the procedure work
method or operating technique that you choose does not render the generator unsafe.
If any section of this manual is not understood,
contact customer Service at 855-888-3598, or
www.a-ipower.com for starting, operating and
servicing procedures. The owner is responsible for
proper maintenance and safe use of the unit.
SAVE THESE INSTRUCTIONS for future reference.
This manual contains important instructions that
must be followed during placement, operation and
maintenance of the unit and its components. Always
supply this manual to any individual that will use this
unit.
The information in this manual is accurate based on
products produced at the time of publication. The
manufacturer reserves the right to make technical
updates, corrections and product revisions at any
time without notice.
Page 01
DEFINITIONS AND SYMBOLS
DANGER
Indicates a hazard
which, if not avoided,
will result in death or
serious injury.
WARNING
Indicates a hazard
which, if not avoided,
could result in death
or serious injury.
NOTICE
Indicates information
considered important,
but not hazard-related
(e.g.,messages relating
to property damage).
CAUTION
Indicates a hazard
which, if not avoided,
could result in minor
or moderate injury.
WARNING
Read and understand manual completely
before using product. Failure to
completely understand manual and
product couldresult in death or serious
injury.
WARNING
Operating, servicing, and maintaining this equipment
can expose you to chemicals including engine
exhaust, carbon monoxide, phthalates, and lead,
which are known to the State of California to cause
cancer and birth defects orother reproductive harm.
To minimize exposure, avoid breathing exhaust, and
wear gloves or wash your hands frequently when
servicing this equipment. For more information go to
www.P65warnings.ca.gov.
The words DANGER, WARNING, CAUTION, and NOTICE are used throughout this manual to highlight important
information. Make sure that the meanings of this safety information is known to all who operate, perform
maintenance on, or are nearthe generator.
This safety alert symbol appears with most safety statements. It means attention,become alert, your
safety is involved! Please read and abide by the messagethat follows the safety alerts symbol.
background
Engine exhaust contains carbon
monoxide, a poisonous gas that could
kill you in minutes. You CANNOT smell
it, see it, or taste it. Even if you do not
smell exhaust fumes, you could still be
exposed to carbon monoxide gas.
Asphyxiation
Hazard
Fire
Hazard
Hot Surface.
Do Not Touch the Surface.
Burn Hazard
Page 02
Kickback
Electric Shock
Hazard
Explosion
Hazard
Moving Parts
Hazard
Operator’s Manual
GENERAL SAFETY PRECAUTIONS
POISONOUS GAS HAZARD
DANGER
Using a generator indoors CAN KILL YOU IN MINUTES. Generator exhaust
contains carbon monoxide. This is a poison you cannot see or smell.
NEVER use inside a home or garage,
EVEN IF doors and windows are open.
Avoid other generator hazards. READ MANUAL BEFORE USE.
Only use OUTSIDE and far away
from windows, doors and vents.
The exhaust system must be properly
maintained. Do not alter or modify the
exhaust system as to render it unsafe or
make it noncompliant with local codes
and/or standards. Failure to do so will
result in death or serious injury.
DANGER
Always, install battery operated carbon
monoxide alarm indoors and installed
according to the manufacturer’s
instruction.
• Operate this product ONLY outside and at least
20 feet away from windows, doors and vents to
reduce the risk of carbon monoxide gas from
accumulating and potentially being drawn towards
occupied spaces.
DO NOT run this product inside homes, garages,
basements, crawl spaces, sheds, or other
partially-enclosed spaces even if using fans or
opening doors and windows for ventilation. Carbon
monoxide can quickly build up in these spaces and
can linger for hours, even after this product has
shut off.
ALWAYS place this product downwind and point
the engine exhaust away from occupied spaces. If
you start to feel sick, dizzy, or weak while using
this product, shut it off and get to fresh air RIGHT
AWAY. See a doctor. You may have carbon
monoxide poisoning.
WARNING
If you start to feel sick, dizzy or weak while using
the portable generator, you may have carbon
monoxide poisoning. Get out side to fresh air
immediately and call 911 for emergency medical
attention. Very high levels of CO can rapidly cause
victims to lose consciousness before they can
rescue themselves. DO NOT attempt to shut off the
generator before moving to fresh air. Entering an
enclosed space where a generator is or has been
running may put you at greater risk of CO
poisoning.
WARNING
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Page 04
• When starting engine, pull cord slowly until
resistance is felt and then pull rapidly to avoid
kickback.
NEVER start or stop engine with electrical devices
plugged in and turned on.
Starter cord kickback (rapid retraction)
will pull hand and arm toward engine
faster than you can let go which could
cause broken bones, fractures, bruises,
or sprains resulting in serious injury.
WARNING
DANGER
WHEN ADDING OR DRAINING FUEL
• Turn generator engine OFF and let it cool at least 2
minutes before removing fuel cap. Loosen cap
slowly to relieve pressure in tank.
• Fill or drain fuel tank outdoors.
DO NOT overfill tank. Allow space for fuel
expansion.
• If fuel spills, wait until it evaporates before starting
engine.
• Keep fuel away from sparks, open flames, pilot
lights, heat, and other ignition sources.
• Check fuel lines, tank, cap, and fittings frequently
for cracks or leaks. Replace if necessary.
DO NOT light a cigarette or smoke.
Fuel and its vapor are extremely flammable and
explosive. Add fuel in a well ventilated area. Keep
sparks, open flames and other ignition sources away.
Failure to do so will result in death and serious injury.
DANGER
Do not overfill tank. Allow space for fuel expansion. If
fuel spills wait until it evaporates before starting
engine. Failure to do so will result in death and
serious injury.
WHEN STARTING THE GENERATOR
• Ensure spark plug, muffler, fuel cap, and air
cleaner are in place.
DO NOT crank engine with spark plug removed.
WHEN OPERATING THE GENERATOR
DO NOT operate this product inside any building,
carport, porch, mobile equipment, marine
applications, or enclosure.
DO NOT tip engine or equipment at angle which
causes fuel to spill.
DO NOT stop engine by moving choke control to
“Start” position.
DANGER
WHEN TRANSPORTING, MOVING OR REPAIRING
THE GENERATOR
• Transport/move/repair with fuel tank EMPTY or
with fuel shutoff valve OFF.
DO NOT tip engine or equipment at angle which
causes fuel to spill.
• Disconnect spark plug wire.
WHEN STORING FUEL OR THE GENERATOR WITH
FUEL IN TANK
• Store away from furnaces, stoves, water heaters,
clothes dryers, or other appliances that have pilot
light or other ignition source because they could
ignite fuel vapors.
Generator voltage could cause electrical
shock or burn will result in death or
serious injury.
DANGER
Never use generator in wet or damp
locations. Never expose generator to
rain, snow, water spray while in use.
Protect generator from all hazardous weather
conditions. Moisture, or ice can cause a short
circuit or other malfunction in the electric circuit.
Water contact with a power source if not avoided,
will result in death or serious injury.
DO NOT lay the generator on its side when moving,
storing or operating. Oil may leak and damage the
engine or your property.
NOTICE
background
WARNING
WARNING
WARNING
When operating machine, do not touch
hot surfaces. Keep machine away from
combustibles during use. Hot surfaces
could result in severe burns or fire.
WARNING
• Use a ground fault circuit interrupter (GFCI) in any
damp or highly conductive area, such as metal
decking or steel work.
DO NOT use generator with electrical cords which
are worn, frayed, bare or otherwise damaged.
DO NOT allow unqualified persons or children to
operate or service generator.
DANGER
Contact with terminals, bare wires and
electrical connections when generator
is running will result in death or serious
injury.
DANGER
WHEN ADJUSTING OR MAKING REPAIRS TO
YOUR GENERATOR
• Disconnect the spark plug wire from the spark plug
and place the wire where it cannot contact spark
plug.
WHEN TESTING FOR ENGINE SPARK
• Use approved spark plug tester.
DO NOT check for spark with spark plug removed.
Exhaust heat/gases could ignite combustibles,
structures or damage fuel tank causing a fire,
resulting in death or serious injury.
Contact with muffler area could cause burns
resulting in serious injury.
• It is a violation of California Public Resource Code,
Section 4442, to use or operate the engine on any
forest-covered, brush-covered, or grass-covered
land unless the exhaust system is equipped with a
spark arrester, as defined in Section 4442,
maintained in effective working order. Other states
or federal jurisdictions may have similar laws.
Contact the original equipment manufacturer,
retailer, or dealer to obtain a spark arrester
designed for the exhaust system installed on this
engine.
• Allow equipment to cool before touching.
• Replacement parts must be the same and installed
in the same position as the original parts.
DO NOT wear loose clothing, jewelry or anything
that could be caught in the starter or other rotating
parts.
Starter and other rotating parts could
entangle hands, hair, clothing, or
accessories. Keep away from rotating
parts, failure to do so could result in
death or serious injury.
Unintentional sparking could cause fire or electric
shock resulting in death or serious injury.
Fire and electrocution hazard. Do not connect to a
building's electrical system unless the generator and
transfer switch have been properly installed and the
electrical output has been verified by a qualified
electrician. The connection must isolate the
generator power from utility power and must comply
with all applicable laws and electrical codes.
Excessively high operating speeds could result in
minor injury. Excessively low operating speeds
impose a heavy load.
CAUTION
Page 05
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Page 06
DO NOT tamper with governor spring, links or other
parts to increase engine speed. Generator supplies
correct rated frequency and voltage when running
at governed speed.
DO NOT modify generator in any way.
Exceeding generators wattage/amperage capacity
could damage generator and/or electrical devices
connected to it.
DO NOT exceed the generator’s wattage amperage
capacity.
• Start generator and let engine stabilize before
connecting electrical loads.
• Connect electrical loads in OFF position, then turn
ON for operation.
• Turn electrical loads OFF and disconnect from
generator before stopping generator.
NOTICE
NOTICE
Improper treatment of generator could damage it and
shorten its life.
• Use generator only for intended uses.
• If you have questions about intended use, ask
dealer or contact local service center.
• Operate generator only on level surfaces.
DO NOT expose generator to excessive moisture,
dust, dirt, or corrosive vapors.
DO NOT insert any objects through cooling slots.
• If connected devices overheat, turn them off and
disconnect them from generator.
• Shut off generator if:
-Electrical output is lost.
-Equipment sparks, smokes, or emits flames.
-Unit vibrates excessively.
Medical and Life Support Uses.
• In case of emergency, call 911 immediately.
• NEVER use this product to power life support
devices or life support appliances.
• NEVER use this product to power medical devices
or medical appliances.
• Inform your electricity provider immediately if you
or anyone in your household depends on electrical
equipment to live.
• Inform your electrical provider immediately if a loss
of power would cause you or anyone in your
household to experience a medical emergency.
WARNING
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Page 10
CONTROLS AND FEATURES
1 - Recoil Starter
2 - Fuel Cap Vent Lever
3 - Fuel Cap
4 - Control Panel
5 - Spark Plug Maintenance Cover
6 - Carrying Handle
7 - Maintenance Cover
8 - Starting Dial Switch
9 - Panel LED Light
10 - Support Leg
11 - Muffler/Spark Arrestor
6
1110
51 2 3 4
8
97
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Page 11
CONTROL PANEL FEATURES
NOTE: Total power drawn from all outlets must not exceed the nameplate rating.
1. LED DATA CENTER: See LED DATA CENTER
section.
2. CO (Carbon Monoxide) WATCH-GUARD Indicator
Light (Red for Shut off and Yellow for Service): The
CO (Carbon Monoxide) WATCH-GUARD monitors for
the accumulation of poisonous CO gas around the
generator produced by engine exhaust when the
generator is running. If the CO WATCH-GUARD detects
increasing levels of CO gas, it automatically shuts off
the engine. See CO WATCH-GUARD section for more
information.
3. Circuit Breaker(AC): Protects the generator against
electrical overloads.
4. 5V DC USB Outlets: Supply 3.6A USB-A type and
3.0A USB-C type for different applications.
5. Parallel Operation Outlets: These outlets are used
for connecting two AIPOWER inverter generators for
parallel operation. Do not connect or disconnect parallel
cables while the generator is running to avoid damage.
6. Ground Terminal: The ground terminal is used to
ground the generator.
7. 120V AC, 20A Duplex, Single Phase, 60 Hz Outlets
(NEMA 5-20R): Each outlet is capable of carrying a
maximum of 20 Amp on.
8. 120V AC, 30A, Single Phase, 60 Hz Outlets
(TT-30R): Outlet is capable of carrying a maximum of
30 Amp on.
1 2 3 4
5678
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CONTROL PANEL FEATURES
Page 12
LED Data Center
1. LED Multi-Meter: Displays voltage,power,fuel level,
frequency, and running time.
2. Low Idle Push Button: Low idle minimizes the fuel
consumption and noise by adjusting the engine speed
to the minimum required for the current load.
3. Low Oil Indicator LED(Red): Illuminates when the
engine oil level falls below the safe operating level and
the generator will automatically shut off the engine.
The engine will not start until the proper amount of oil
is in the crankcase.
4. Overload Reset Button with Indicator Light: The
indicator light is green when the inverter is running
under rated load. The indicator light will turn to
blinking red or solid red when the rated load is
exceeded. When the maximum load is reached, the
inverter will automatically cut off all AC outputs to
protect the inverter. Press the overload reset button to
restore the power without stopping the engine.
5. Select Button: Push this button to show the
voltage, power, fuel level, frequency or total running
time in LED Multi-Meter.
2 3 4 5
1
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Page 13
SPECIFICATIONS
SUA2600i
Model Number
Starting Watts
Running Watts
Rated AC Voltage
Rated DC Voltage
Rated Frequency
Phase
Grounding System (AC)
Engine Type
Engine Displacement
Starting System
Low Oil Shutdown
Oil Type
Oil Capacity
Spark Plug OEM Type
Spark Plug Replacement Type
Spark Plug Gap
Valve Intake Clearance
Valve Exhaust Clearance
Voltage Regulation System
Alternator Excitement System
Total Harmonic Distortion (THD)
Fuel Tank Capacity
Fuel Type
Maximun Ambient Temperature
Battery Spec
Certifications
802015
2600W
2000W
120V
5V
60HZ
Single
Neutral Floating
Single Cylinder, 4-Stroke OHV Air Cooled
80cc
Recoil
Yes
10W-30
11.8 fl.oz (0.35 L)
A5RTC
NGK BPR6ES or equivalent
0.028~0.031inch (0.7~0.8mm)
0.002~0.003 inch (0.06~0.09 mm)
0.002~0.003 inch (0.06~0.09 mm)
Digital Inverter
Permanent Magnet
<3%
0.9 Gal (3.40 L)
Gasoline
104°F (40°C)
NO
EPA-CARB-PGMA Compliant
NOTICE
This product is designed and rated for continuous operation at ambient temperatures up to 104°F(40°C). If
needed, this product can be operated at temperatures ranging from 5°F(-15°C) - 122°F(50°C) for short periods.
If the product is exposed to temperatures outside of this range during storage, it should be brought back within
this range before operation. This product must always be operated outdoors in awell-ventilated area and at
least 20 feet away from doors, windows, and other vents.
Maximum wattage and current are subject to and limited by such factors as fuel BTU content, ambient
temperature, altitude, engine conditions, etc. Maximum power decreases about 3.5% for each 1,000 feet above
sea level, and will also decrease about 1% for each 10°F(6°C) above 60°F( 16°C) ambient temperature.
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2-Blinking Yellow Light provides notification that a CO WATCH-GUARD fault has occurred and no longer
provides protection. The generator is shutoff automatically and the yellow light will blink for at least five minutes
after shutoff. Call A-iPower Customer Service 855-888-3598 for repair. Do not use the generator until the
sensor is working properly. The CO WATCH-GUARD must only be serviced by qualified technician to restore it
to original settings.
DO NOT modify or tamper with the Carbon Monoxide Detecting System (CO WATCH-GUARD). Not following
these instructions could result in death or serious injury due to Carbon Monoxide detecting system malfunction.
CO WATCH-GUARD will detect the accumulation of carbon monoxide from other fuel burning sources such as
engine powered tools used in the area of operation. If another generator is used and the exhaust is pointed at a
CO WATCH-GUARD equipped generator, the CO WATCH-GUARD may initiate a shutoff due to rising carbon
monoxide levels. This is not a fault. Hazardous carbon monoxide has been detected. You must take action to
move and direct the equipment to better dissipate carbon monoxide far away from people or buildings.
CO WATCH-GUARD only monitors when the generator is running.
CO WATCH-GUARD DOES NOT replace carbon monoxide alarms.
Tempering with the CO WATCH-GUARD will void your warranty.
WARNING
Tampering with CO WATCH-GUARD could result in a hazardous condition. Removing the CO WATCH-GUARD
module will not allow the generator to start.
WARNING
Page 15
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background
OPERATION
Generator Location
Surge Protection
Starting the Generator
Make sure you review each warning in order to
prevent fire hazard.
• Keep area clear of inflammables or other
hazardous materials.
• Select a site that is dry, well ventilated and
protected from the weather.
• Keep exhaust pipe clear of foreign objects.
• Keep generator away from open flame.
• Keep generator on a stable and level surface.
• Do not block generator air vents with paper or
other material.
Electronic devices, including computers and many
programmable appliances use components that are
designed to operate within a narrow voltage range
and may be affected by momentary voltage
fluctuations. While there is no way to prevent voltage
fluctuations, you can take steps to protect sensitive
electronic equipment.
Install UL1449, CSA-listed, plug-in surge
suppressors on the outlets feeding your sensitive
equipment.
3. Disconnect all electrical loads from the generator.
Never start or stop the generator with electrical
devices plugged in or turned on.
1. Before starting the generator, check for loose or
missing parts and for any damage which may
have occurred during shipment.
2. Check oil level and fuel.
Using a generator indoors CAN KILL YOU IN MINUTES. Generator exhaust
contains carbon monoxide. This is a poison you cannot see or smell.
NEVER use inside a home or garage,
EVEN IF doors and windows are open.
Avoid other generator hazards. READ MANUAL BEFORE USE.
Only use OUTSIDE and far away
from windows, doors and vents.
WARNING
DANGER
Never use generator in wet or damp
locations. Never expose generator to
rain, snow, water spray or standing
water while in use. Protect generator
from all hazardous weather conditions.
Moisture, or ice can cause a short
circuit or other malfunction in the
electric circuit. Water contact with a
power source if not avoided, will result
in death or serious injury.
Page 18
Surge suppressors come in single- or multi-outlet
styles. They’re designed to protect against virtually
all short-duration voltage fluctuations.
For Cold Weather Starting
• While you must run your generator outside, you
may keep the generator in a covered area to
protect the generator and its battery from cold
weather.
• Use proper oil for the temperature expected.
Lighter weight oil (less viscosity) such as
synthetic 5W-30 is recommended for cold
weather applications.
• Disengage all possible external loads.
• Use fresh winter grade fuel. Winter grade fuel has
higher volatility to improve starting.
• Dual fuel and tri-fuel models: It would be easier to
start the engine with gasoline compared to propane
(or natural gas) in cold weather. It is recommended
to start your engine on gasoline and then switch to
propane (or natural gas), if it is hard to start your
dual fuel (or tri-fuel) generator with propane
(or natural gas).
background
4. Turn the fuel cap vent lever to the “ON” position.
ON
Page 19
Connecting Electrical Loads
This unit has been pretested and adjusted to handle
its full capacity. Before starting the generator,
disconnect all loads. Apply load only after generator
is running. Voltage is regulated via the engine speed
adjusted at the factory for correct output.
Re-adjusting will void warranty.
NOTE:
Keep choke knob in “START” position for only 1 pull
of the recoil starter. After first pull, move choke knob
to the “RUN” position for up to the next 3 pulls of the
recoil starter. Too much choke leads to spark plug
fouling/engine flooding due to the lack of incoming air.
This will cause the engine not to start.
If engine starts after 3 pulls but fails to run. Or if unit
shuts down during operation, make sure unit is on a
level surface and check for proper oil level in
crankcase. This unit may be equipped with a low oil
protection device. If so, oil must be at proper level
for engine to start.
1. Let engine stabilize and warm up for a few minutes
after starting.
2. Ensure circuit breaker on control panel is in on
position.
3. Plug in and turn on the desired 120 Volt AC, single
phase, 60Hz electrical loads. It is better to attach
the item with largest load first.
NOTE:
When applying a load, do not exceed the maximum
wattage rating of the generator when using one or
more receptacles. Also, do not exceed the amperage
rating of any one receptacle.
Do not apply heavy electrical load during break-in
period (the first five hours of operations).
When starting engine, pull cord slowly until
resistance is felt and then pull rapidly to avoid
kickback.
Starter cord kickback (rapid retraction)
will pull hand and arm toward engine
faster than you can let go which could
cause broken bones, fractures, bruises,
or sprains resulting in serious injury.
WARNING
5. Turn the starting dial switch to the “ON”
position.
Note: For restarting a warm engine, turn the starting
dial switch directly to the “RUN” position.
6. Pull recoil starter slowly until resistance is felt,
then pull rapidly.
7. Turn the starting dial switch to the RUN
position.
background
Low Idle Switch
NOTICE
Always start the generator with LOW IDLE SWITCH
on OFF position. Allow the engine speed to stabilize
and the OUTPUT READY INDICATOR LED to
illuminate green before switching LOW IDLE Switch
to ON position.
Page 20
For periods of high electrical load or momentary
fluctuations, the LOW IDLE Switch should be turned
OFF.
NOTICE
NOTE:
LOW IDLE minimizes fuel consumption and noise by
adjusting the engine speed (RPM) to the minimum
required for the current load. Turn LOW IDLE Switch
to ON position when powering small appliances with
continuous loads such as a computer or electric light.
Turn LOW IDLE Switch to OFF position when
powering large surge loads such as an air conditioner
or electric pump. Be certain that the OUTPUT READY
INDICATOR LED is illuminated green before turning
the switch to ON position. If no load is present, the
generator speed (RPM) will drop to idle speed. The
generator will detect loads as they are applied and
increase engine speed (RPM). To run the generator
at maximum power and speed (RPM), push the LOW
IDLE Switch to the OFF position.
Stopping the Engine
1. Turn off and remove entire electrical loads.
Never start or stop the generator with electrical
devices plugged in or turned on.
Let the generator run at no-load for two minutes to
stabilize internal temperatures of the engine and
generator.
2.1 Short term storage
2.2 Long term storage
Turn the starting dial switch to the engine stop
position.
Turn the starting dial switch
to the fuel off position.
Turn the starting dial
switch to the engine
stop position when
engine stopped.
2. Stop and storage
The engine will continue to
run until the majority of the
fuel in the carburetor is
consumed, which takes a
few minutes. lt will then
shut off automatically. This
feature helps to prevent the
carburetor from being
clogged by stale fuel,
extending your generator's
lifespan.
background
NOTE:
If the engine will not be used for a period of two
weeks or longer, please see the Storage section for
proper engine and fuel storage.
Fuel and its vapors are extremely flammable and
explosive which could cause burns, fire or explosion
resulting in death or serious injury.
DO NOT stop engine by moving choke control to
START” position.
WARNING
Low Oil Shutdown
If the engine oil drops below a preset level, an oil
switch will stop the engine. Check oil level with
dipstick.
If oil level is between LOW and HIGH mark on
dipstick:
1. DO NOT try to restart the engine.
2. Contact an Authorized Service Dealer.
3. DO NOT operate engine until oil level is corrected.
If oil level is below LOW mark on dipstick:
1. Add oil to bring level to HIGH mark.
2. Restart engine and if the engine stops again a low
oil condition may still exist. DO NOT try to restart
the engine.
3. Contact Customer Service.
4. DO NOT operate engine until oil level is corrected.
Do Not Overload Generator
Overloading a generator in excess of its rated wattage
capacity can result in damage to the generator and to
connected electrical devices.
To prolong the life of your generator and attached
devices, follow these steps to add electrical load:
1. Start the generator with no electrical load attached.
2. Allow the engine to run for several minutes to
stabilize.
3. Plug in and turn on the first item. It is best to
attach the item with the largest load first.
4. Allow the engine to stabilize.
5. Plug in and turn on the next item.
6. Allow the engine to stabilize.
7. Repeat steps 5-6 for each additional item.
1. Align the two inverters on a firm, flat and level
surface at a minimum 20 inch apart.
Parallel Operation (2 x SUA2600i Models)
Set up and Operation
NOTE:
Only connect two identical (same model) generators
together for parallel operation.
Paralleling this generator to a generator that is not
compatible can cause a low voltage output that can
damage tools and appliances powered by the
generator. Do not connect or disconnect parallel
cables while the generator is running to avoid damage.
Parallel operation gives you the ability to link this
generator to a compatible AIPOWER generator for
combined running and starting power output. Use
only the AIPOWER approved cables for parallel
operation. For single generator operation, the parallel
operation cable must be removed.
NOTICE
WARNING
Fire and electrocution hazard. Never connect or
disconnect the parallel cord leads when a generator
is running. Do not parallel more than two generators.
Use only AIPOWER generators for paralleling.
WARNING
If not spaced apart, the exhaust heat
from one generator discolors or melt
the plastic shell on other generator.
3. Turn the fuel cap vent lever to the “OFF” position.
ON
OFF
Page 21
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Page 22
2. Both generators to be turned off and all electrical
loads disconnected before paralleling operation.
3. Make sure the LOW IDLE switch is in the OFF
position on both generators.
4. The parallel operation outlets allow you to connect
two AIPOWER generators to increase the total
available electrical power. The AIPOWER Parallel
Operation Kit can be purchased. Follow the
instructions included with your parallel operation kit
for proper installation and operation.
NOTE:
It is strongly recommended to plug in devices
with the largest output first and the smallest output
last to help prevent overloading the inverters. Do not
exceed maximum wattage rating of inverters, parallel
kit and receptacles.
5. Start one of the generators and wait until the
OUTPUT READY INDICATOR LED illuminates.
6. Start the second generator and wait until the
OUTPUT READY INDICATOR LED illuminates
before connecting a load.
7.Plug in the 120 Volt AC, single phase, 60Hz
electrical loads into parallel kit receptacles and turn
on first load. Allow generator output to stabilize
before plugging in the next load.
20”
background
MAINTENANCE AND STORAGE
MAINTENANCE SCHEDULE
Regular Maintenance will improve the performance
and extend the life of your generator. Follow
maintenance schedule intervals whichever occurs
first according to use.
Walk-Around Inspection
Before starting the engine perform a visual inspection
of the unit. Look for:
• Proper engine oil level
• Proper fuel level
• Fluid leaks
• Loose clamps and bolts
• Cracked fuel line
• Loose or frayed wiring
• Built up debris
NOTE: Adverse conditions will require more frequent
services.
General Recommendations
NOTE:
Maintenance should be performed more frequently
when generator is used in dusty areas.
When generator has exceeded the maximum figures
specified in the table, maintenance should still be
cycled according tothe intervals of time or hours
stated herein.
NOTE:
Change oil every month when operating under heavy
load or high temperatures. Clean the air filter more
often under dirty or dusty operating conditions.
Replace air filter if they cannot be adequately cleaned.
Regular maintenance will improve the performance
and extend the life of the generator. See any
authorized dealer for service.
The generator's warranty does not cover items that
have been subjected to operator abuse or negligence.
To receive full value from the warranty, the operator
must maintain generator as instructed in this manual.
Some adjustments will need to be made periodically
to properly maintain your generator. All service and
adjustments should be made at least once each
season. Follow the requirements in the Maintenanc
Shedule chart above.
ENGINE MAINTENANCE
CAUTION
To prevent accidental starting, remove and ground
spark plug wire before performing any service.
Engine Oil Level Check
Avoid skin contact with engine oil. Wear protective
clothing and equipment. Wash all exposed skin with
soap and water.
Before Each Use
* To be performed by authorized service center
Check engine oil level
Walk-around inspection
First 5 Hours (Break-In)
Change engine oil
First 25 Hours or First Month
Change engine oil
Every 100 Hours or 6 Months
Change engine oil
Clean Air Filter
Inspect/Adjust/Replace Spark plug
Inspect/Clean/Replace Spark Arrester
Every 200 Hours or 12 Months
Replace Air filter
Replace Spark Plug
Inspect/Adjust Valve Clearance*
Page 23
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Drain Tube
Bolt
HB*%
Maintenance cover
background
Page 28
PROBLEM
Engine is running,
but no AC output is
available.
1. AC Circuit breaker is open.
2. Fault in generator.
3. Poor connection or defective cord set.
4. Connected device is bad.
5. GFCI outlet is open (if equipped)
1. Check AC load and reset circuit breaker.
2. Contact customer service or authorized service center.
3. Check and repair.
4. Connect another device that is in good condition.
5.
Correct ground fault and press reset button on GFCI outlet.
Engine runs well at
no-load, but "bogs
down" when loads is
connected.
1. Short circuit in a connected load.
2. Engine speed is too slow.
3. Generator is overloaded.
4. Shorted generator circuit.
5. Clogged or dirty fuel filter.
6. Connected device is bad.
1. Disconnect shorted electrical load.
2. Contact customer service or authorized service center.
3. Reduce load.
4. Contact customer service or authorized service center.
5. Clean or replace fuel filter.
6. Connect another device that is in good condition.
Engine will not start;
starts and runs rough
or shuts down when
running.
1. Engine switch set to OFF (O) position.
2. Fuel valve is in OFF (O) position.
3. Low oil level.
4. Dirty air filter.
5. Out of fuel.
6. Stale fuel.
7.
Spark plug wire not connected to spark plug.
8. Bad spark plug.
9. Water in fuel.
10. Flooded.
11. Excessively rich fuel mixture.
12. Intake valve stuck open or closed.
13. Engine has lost compression.
14. Clogged or dirty fuel filter.
1. Set engine switch to ON (l) position.
2. Move fuel valve to ON (l) position.
3. Fill crankcase to proper level or place generator on
level surface.
4. Clean or replace air cleaner.
5. Fill fuel tank.
6. Drain fuel tank and carburetor; fill with fresh fuel.
7. Connect wire to spark plug.
8. Replace spark plug.
9. Drain gas tank and carburetor; fill with fresh fuel.
10. Wait 5 minutes and re-crank engine.
11. Contact customer service or authorized service center.
12. Contact customer service or authorized service center.
13. Contact customer service or authorized service center.
14. Replace fuel filter.
Engine lacks power. 1. Load is too high.
2. Dirty air filter.
3. Clogged or dirty fuel filter.
4. Clogged or dirty spark arrester screen.
5. Engine needs to be serviced.
6. Bad fuel.
17. Clogged or dirty spark arrester screen.
17. Clean or replace spark arrester screen.
1. Reduce load.
2. Replace air filter.
3. Clean or replace fuel filter.
4. Clean or replace spark arrester screen.
5. Contact customer service or authorized service center .
6. Drain gas tank and carburetor; fill with fresh fuel.
Engine“hunts”or falters. 1. Carburetor is running too rich or too lean.
2. Clogged or dirty fuel filter.
3. Choke is opened too soon.
1. Contact customer service or authorized service center .
2. Replace fuel filter.
3. Set choke to halfway position until engine runs smootly.
Engine shuts down
when running.
1. Out of fuel.
2. Dirty air cleaner.
3. Low oil level.
1. Fill fuel tank.
2. Clean or replace air cleaner.
3. Fill crankcase to proper level or place generator on
level surface.
POSSIBLE CAUSE SOLUTION
TROUBLE SHOOTING
4. Shut off due to CO accumulation &
blinking red indicator light
5. Shut off due to a system fault & blinking
yellow indicator light
4. Follow all safety instructions on CO Action Label.
5. Contact customer service or authorized service center .
15. Shut off due to CO accumulation &
blinking red indicator light
16. Shut off due to a system fault & blinking
yellow indicator light
15. Follow all safety instructions on CO Action Label.
16. Contact customer service or authorized service center.
background
Page 29
PARTS DIAGRAM
PARTS DIAGRAM AND PARTS LIST SUA2600i
54
55
56
57
58
59
60
61
52
51
50
49
48
47
53
11
12
22
23
24
25
26
28
27
7
8
9
2
3
4
5
6
34
35
46
45
44
43
42
13
1
14
16
17
18
19
20
21
15
29
30
31
32
33
36
37
38
40
41
39
10
62
65
63 64
66
background
Page 30
Parts List
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
Qty.
1
1
2
4
4
4
6
1
4
4
4
4
2
1
1
2
1
3
4
1
3
5
1
1
1
1
1
1
2
1
4
1
6
4
1
1
4
1
Part Number
20260-11133-01
31023-00032-00
30101-00400-00
30125-00002-00
34030-00231-00
34024-00105-00
34024-00085-00
33013-00641-00
33275-00122-00
30136-00113-00
30101-00342-00
30101-00412-00
30101-00412-00
20184-00043-00
20184-00044-00
30117-00052-00
31026-00390-01
30116-00044-00
34024-00105-00
33013-00638-00
30101-00341-00
70009-00317-00
33013-00639-00
33014-01706-00
33593-00486-00
30111-00088-00
31026-00392-00
30111-00044-00
30111-00088-00
33015-00209-00
30150-00026-00
33013-00635-00
30111-00088-00
33015-00023-00
20130-00780-00
33015-00218-00
34024-00105-00
33013-00636-00
Description
Engine assy.
DC voltage stabilizing module
Hex flange bolt M6*14
Hex flange bolt M6*10
Vibration damping support
Clip nut M5
Clip nut M6
Base plate
Damping rubber pad
Plain washer
Hex flange bolt M6*16
Hexagon nut
Hexagon nut
Start handle
Handle cover plate
Philips pan head tapping screw
4 in1 switch
Screw
Clip nut M5
Left shell
Hex flange bolt M6*16
Spring clip
Left cover plate assy.
Handle trim cover
Cable transition plate
Philips pan hed screw
4 in 1 knob
Philips pan hed screw
Philips pan hed screw
Muffler outlet rubber sleeve
Wire mesh retainer ring for hole
Air outlet cover plate assy.
Philips pan hed screw
Fuel tank port rubber sleeve
Fuel tank assy
Fuel tank port rubber sleeve
Clip nut M5
Right shell assy.
NO.
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
Qty.
3
2
1
1
2
1
1
1
1
2
1
1
6
1
4
1
1
1
1
1
1
1
1
1
1
1
1
1
1
Part Number
30101-00341-00
30111-00088-00
33013-00637-00
33015-00217-00
30112-00032-00
20115-00106-00
30117-00010-00
20014-00514-00
20136-01122-00
30101-00066-00
20270-00044-00
33013-00640-00
30111-00088-00
20114-09430-00
30111-00008-00
31034-00192-00
31034-00047-00
31003-00151-00
31038-00023-00
20270-00015-01
30100-00086-00
31034-00256-01
31034-00256-00
31042-00092-00
70003-01722-00
70003-00920-00
20196-02530-00
60005-00166-01
70003-02194-00
Description
Hex flange bolt M6*16
Philips pan hed screw
Spark plug maintenance cover plate
Plastic phone case
Anti-theft bolt
CO module
Tapping screw
CO module mounting plate
Inverter assy
Hex flange bolt M5*12
LED light
Rear cover of panel
Philips pan hed screw
Control panel assembly
Cup head screw
125V/30A/TT-30R socket
120V AC/20A duplex outlet(5-20R)
LED data center
Circuit breaker(AC)
CO WATCH-GUARD indicator light
Grounding terminal
Parallel operation outlet(Black)
Parallel operation outlet(Red)
USB outlet
Spark plug wrench
Screw driver
Parallel cable
Oil bottle
Flexible screw-on funnel
14
background
45
51
50
52
46
47
48
68
69
20
30
22
21
31
32
34
33
39
40
24
26
25
23
29
35
28
27
36
37
38
1
2
3
4
5
6
7
8
10
11
13
14
15
16
17
18
19
12
41
42
43
44
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
70
71
72
73
76
74
75
9
49
77
PARTS DIAGRAM (ENGINE)
Page 31
background
Page 32
Parts List
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
Qty.
1
1
1
1
2
2
1
1
1
1
2
1
2
1
2
1
1
1
4
1
1
2
1
2
1
1
1
1
1
1
1
1
2
1
1
7
1
1
Part Number
34011-00669-00
34013-00129-00
34013-00130-00
34018-00019-00
34015-00119-00
34016-00112-00
34007-00115-00
20084-00214-00
34004-00113-00
34006-00148-00
30150-00117-00
20008-00059-00
34020-00074-00
30134-00024-00
34019-00113-00
33048-00495-00
20021-00072-01
34023-00016-00
30101-00066-00
20011-00313-01
30141-00112-00
34006-00204-00
34032-00117-00
30134-00023-00
34019-00107-00
34019-00106-00
30134-00038-00
20013-00027-00
33129-00099-01
20012-00055-00
33048-00584-00
33247-00024-00
30101-00070-00
20026-00064-00
34007-00116-00
30101-00830-00
33155-00161-00
30125-00027-00
Description
Crankcase
Intake valve
Exhaust valve
Oil seal(Intake valve)
Valve spring
Valve spring seat
Oil seal(Φ17*Φ27*5)
Piston ring set
Piston
Piston pin
Piston pin clip
Connecting rod assembly
Push rod
Upper rocker arm shaft
Upper rocker arm
Valve cover gasket
Valve cover
Breather hose
Screw(M5*12)
Crankshaft assembly
Ball bearing(Φ15*Φ35*11)
Pin(Ф5*12)
Lower rocker arm bush
Lower rocker arm shaft
Lower rocker arm(Exhaust)
Lower rocker arm(Intake)
Gear
Gear shaft
Closure plate
Camshaft assembly
O-Ring
Oil level sensor
Screw(M6*12)
Screw(M6X18)
Oil seal(Φ15*Φ27*6)
Oil dipstick assembly
Cooling fan
Screw(M5*16)
NO.
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
Qty.
1
3
2
1
1
2
1
1
1
1
1
1
2
4
2
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
2
1
2
1
3
1
3
Part Number
20010-00579-01
30101-00068-00
30110-00024-00
33048-01047-00
20202-01438-00
30121-00038-00
30101-00401-00
20027-00023-00
34021-00667-00
34024-00004-00
30101-00070-00
31013-00140-02
30101-00342-00
30117-00011-00
30110-00188-00
33048-00496-00
34021-00668-00
30101-00066-00
34012-00059-00
33048-00497-00
20024-00519-02
30125-00002-00
33048-00042-00
20025-00223-00
20005-00474-00
33593-00421-00
30101-00066-00
20006-00175-00
30125-00027-00
20028-00137-00
30101-00070-00
30101-00959-00
33099-00251-00
30101-00070-00
34021-00699-00
30101-00068-00
34021-00319-00
30101-00070-00
Description
Nut(M10)
Recoil assembly
Exhaust stud(M6*M6*28)
Exhaust gasket
Muffler assembly
Nut(M6)
Screw(M6*14)
Spark plug
Blower housing(Exhaust side)
Metal clamp
Screw(M6*12)
Ignition module
Screw(M6*16)
Self-tapping screw(ST4.2*16)
Intake stud(M6*M6*81)
Intake gasket
Blower housing(Intake side)
Screw(M5*12)
Carburetor spacer
Carburetor gasket
Carburetor
Nut(M6)
Air cleaner base gasket
Air cleaner assembly
Stator assembly
Wire press plate
Screw(M5*12)
Rotor assembly(Φ121*34)
Nut(M10)
Trigger
Screw(M6*12)
Screw(M6*30)
Cooling fan
Screw(M6*12)
Blower housing
Screw(M5*16)
Lower blower housing
Screw(M6*12)
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Page 33
NO.
77
Qty.
1
Part Number
34024-00004-00
Description
Metal clamp
background
GND
W
R
CO
sensor
module
W
W
L
L
DC
voltage
regulator
rectifier
R
B
USB
B
B
B
DC coil
Sub coil
Main coil
Trigger
DC
coil
Br
R/W
B
B
Br
R/W
Y
Y
B
Y
L
O
Y/G
-
+
Y
R
Gy
B
W
Y/G
B
L/W
Br
B/W
G/W
G
LED
G/W
G
Y
Y
L
O
20A
B/W
B/W
Spark plug
Low oil shutdown
module(sensor)
Control
module
Data
center
W
L
L
L
P
Y
R
O
+
Stepping
motor
ENGINE
CO indicator light
(Red light, Yellow light)
CONTROL PANEL
ALTERNATOR
B:BLACK
Br:BROWN
G:GREEN
Gy:GRAY
L:BLUE
O:ORANGE
R:RED
W:WHITE
Y:YELLOW
P:PINK
B/W:BLACK/WHITE
Y/G:YELLOW/GREEN
R/W:RED/WHITE
Circuit Diagram
CIRCUIT DIAGRAM
Model: SUA2600i
Grounding system(AC): Neutral Floating Grounding system(DC): System Floating
Parallel
Ports
5-20R
20A
30A
TT-30R
Engine switch
Fuel level
sensor
Page 34
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Page 35
LIMITED WARRANTY
WARRANTY
Warranty Term
WARRANTY
KEEP YOUR RECEIPT. Proof of purchase will be
required to substantiate any warranty claim.
WHAT IS COVERED: A-iPower Corp. warrants to the
original retail purchaser in the United States of
America, or Canada that this product is free of
defects in material and workmanship and agrees, at
A-iPower Corp’s direction, to either repair, provide
replacement parts for, or replace (without charge for
parts or labor) any product or component with a
material defect for a period of 3 years from the date
of purchase, except as limited below. Warranty
service and replacement parts are warranted only for
the duration of the warranty on the original product.
All replaced parts or products become a property of
A-iPower Corp.
This product is also covered by an Emissions Control
System Warranty which is separate from and in
addition to the warranty.
A-iPower Limited Warranty – 3 Years Residential and
1 Year Commercial
3 years Residential warranty applies as follow: 1st
year Parts & Labor / 2nd & 3rd year Parts ONLY
A-iPower will provide warranty for any of its products
purchased through any authorized AiPower dealer in
North America to the original purchaser and will be
warranted against defects in material or workmanship
for a period of three (3) years for Consumer use from
date of purchase, subject to exclusions noted herein.
Commercial and Rental applications are warranted for
a period of one (1) year from date of purchase.
How to Obtain Warranty Service
DO NOT RETURN THE PRODUCT TO THE PLACE
OF PURCHASE
Please call our Customer Service Dept.
855-888-3598
or e-mail to [email protected]
Please have necessary information available - Model
Number, Serial Number, Proof of Purchase
Warranty Exclusions
This warranty does not cover the following:
Regular wear and maintenance - this warranty will
not cover repair when normal use has exhausted the
lifetime of a part(s) or engine.
Installation and Maintenance - this warranty does not
cover improper or unauthorized assembly, alteration,
modification or any other damage resulting from
misuse or neglect.
Normal maintenance parts - this warranty does not
cover spark plugs, air filters, adjustments, or other
related service due to obstructions and other build
ups resulting from improper maintenance.
Additional exclusions - this warranty does not cover
wearable parts such as filers, spark plugs, o-rings,
batteries etc. It does not cover any cosmetic defects
such as scratches to paint, decals etc. It does not
cover any damage resulting from use of non-original
manufacturer’s parts, use of aftermarket parts. It
does not cover any failures due to acts of God and
A-iPower Customer Service Dept will assist with all
product related questions and will help troubleshoot
issues and will send any replacement parts as
necessary while product is within the warranty period
at no charge. If the issue cannot be resolved then
A-iPower Customer Service Dept at its discretion
determine and authorize diagnosis and repair through
one of its authorized Service Centers. A-iPower Corp
at its discretion may choose to provide replace of
part, component, or product.
Service or replacement of parts at any unauthorized
repair facility without prior authorization will not be
covered by this warranty.
“Consumer Use” - residential household use by a
retail consumer
“Commercial Use” - all other use - commercial ,
business, industrial, or rental purpose
Thank you for choosing A-iPower products. To
ensure proper registration of your product warranty,
please submit your warranty registration along with
proof of purchase within 10 days of the date of
purchase, this can be done by
a) Completing the Warranty Registration form at the
back of this manual and mailing to:
A-IPOWER CORP
10887 COMMERCE WAY UNIT A
FONTANA CA 92337 USA
b) Visit us at www.a-ipower.com and click the
product registration icon
background
Page 36
other force majeure events beyond the control of the
manufacturer.
Warranty limits and Implications and
Consequential Damages
A-iPower is not obligated to cover any loss of time,
use of product, freight cost, or any other incidental
or consequential claim from the use of this product.
This warranty is in Lieu of all other warranties,
express or implied.
This warranty gives you specific legal rights which
vary from state to state.
MERCHANDISE RETURN GUIDELINES
• All products must be returned in original or
equivalent packaging. Improperly packaged returns
will not be accepted.
• Must have adequate packing for transportation.
• Federal Law requires that all machines that utilize
gasoline, oil, or other flammable liquids must be
drained Completely & Thoroughly prior to shipment.
• Gas caps and oil plugs must be left off for 24
hours prior to shipping. Please note: liability for this
violation of the law resides with the sender of the
shipment.
• Return to address provided in return authorization,
using the parcel service required. Units returned
without authorization will not be honored.
• Please Note: Refunds will not be granted for items
that have been modified or damaged by abuse or
usage not in accordance with product instructions.
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Specifications

Indexed Terms: Inverter Generator

A-iPower SUA2600I Questions and Answers