ROSSI WLDCRTROSAN65 Heavy-Duty 160kg Capacity Welding User Manual

User Manual

[Revision 1.0 January 2022]

READ THIS MANUAL CAREFULLY BEFORE USE – FAILURE TO DO SO MAY RESULT IN INJURY, PROPERTY DAMAGE AND MAY

VOID WARRANTY. • KEEP THIS MANUAL FOR FUTURE REFERENCE. • Products covered by this manual may vary in appearance,

assembly, inclusions, specifications, description, and packaging.

Heavy-Duty Welding Cart

Safety

Safety messages are designed to alert you to possible dangers or hazards that could cause death, injury or

equipment or property damage if not understood or followed. Safety messages have the following symbols:

You WILL be KILLED or

SERIOUSLY INJURED if you do

not follow instructions.

You CAN be KILLED or

SERIOUSLY INJURED if you do

not follow instructions.

You CAN be INJURED if you do

not follow instructions or equipment

damage may occur.

It is vital that you read and understand this

user manual before using the product,

including safety warnings, and any assembly

and operating instructions. Keep the manual

for future reference.

Safety precautions and recommendations

detailed here must be fully understood and

followed to reduce the risk of injury, fire,

explosion, electrical hazard, and/or property

damage.

Safety information presented here is generic

in nature – some advice may not be

applicable to every product. The term

"equipment" refers to the product, be it

electrical mains powered, battery powered or

combustion engine powered.

• Before Use - If you are not familiar with the

safe operation/handling of the equipment or

are in any way unsure of any aspect of

suitability or correct use for your

application, you should complete training

conducted by a person or organization

qualified in safe use and operation of this

equipment, including fuel/electrical handling

and safety.

• Do NOT operate the equipment in

flammable or explosive environments, such

as in the presence of flammable liquids,

gases, or dust. The equipment may create

sparks or heat that may ignite flammable

substances.

• Keep clear of moving parts.

• Equipment may be a potential source of

electric shock or injury if misused.

• Do NOT operate the equipment if it is

damaged, malfunctioning or is in an

excessively worn state.

• Do NOT allow others to use the equipment

unless they have read this manual and are

adequately trained.

• Keep packaging away from children - risk

of suffocation! Operators must use the

equipment correctly. When using the

equipment, consider conditions and pay

due care to persons and property.

General Work Area Safety

• Work areas should be clean and well it.

• Do not operate the equipment if

bystanders, animals etc are within

operating range of the equipment or the

general work area.

• If devices are provided for connecting dust

extraction / collection facilities, ensure

these are connected and used properly.

Dust collection can reduce dust-related

hazards.

General Personal Safety

• Wear appropriate protective equipment

when operating, servicing, or when in the

operating area of the equipment to help

protect from eye and ear injury, poisoning,

burns, cutting and crush injuries. Protective

equipment such as safety goggles,

respirators, non-slip safety footwear, hard

hat, hearing protection etc should be used

for appropriate equipment / conditions.

Other people nearby should also wear

appropriate personal protective equipment.

Do not wear loose clothing or jewellery,

which can be caught in moving parts. Keep

hair and clothing away from the equipment.

• Stay alert and use common sense when

operating the equipment. Do not over-

reach. Always maintain secure footing and

balance.

• Do not use the equipment if tired or under

the influence of drugs, alcohol, or

medication.

• This equipment is not intended for use by

persons with reduced physical, sensory, or

mental capabilities.

General Fuel Safety

• Petrol/fuel/gasoline is extremely flammable

– keep clear of naked flames or other

ignition sources.

• Do not spill fuel. If you spill fuel, wipe it off

the equipment immediately – if fuel gets on

your clothing, change clothing.

• Do NOT smoke near fuel or when

refuelling.

• Always shut off the engine before

refuelling.

• Do NOT refuel a hot engine.

• Open the fuel cap carefully to allow any

pressure build-up in the tank to release

slowly.

• Always refuel in well ventilated areas.

• Always check for fuel leakage. If fuel

leakage is found, do not start, or run the

engine until all leaks are fixed.

General Carbon-Monoxide Safety

• Using a combustion engine indoors CAN

KILL IN MINUTES. Engine exhaust

contains carbon-monoxide – a poison you

cannot smell or see.

• Use combustion engines OUTSIDE only,

and far away from windows, doors, and

vents.

General Equipment Use and Care

• The equipment is designed for domestic

use only.

• Handle the equipment safely and carefully.

• Before use, inspect the equipment for

misalignment or binding of moving parts,

loose components, damage, or any other

condition that may affect its operation. If

damaged, have the equipment repaired by

an authorised service centre or technician

before use.

• Prevent unintentional starting of the

equipment - ensure equipment and power

switches are in the OFF position before

connecting or moving equipment. Do not

carry equipment with hands or fingers

touching any controls. Remove any tools or

other items that are not a part of the

equipment from it before starting or

switching on.

• Do not force the equipment. Use the

correct equipment for your application.

Equipment will perform better and be safer

when used within its design and usage

parameters.

• Use the equipment and accessories etc. in

accordance with these instructions,

considering working conditions and the

work to be performed. Using the equipment

for operations different from those intended

could result in hazardous situations.

• Always keep equipment components

(engines, hoses, handles, controls, frames,

housings, guards etc) and accessories

(cutting tools, nozzles, bits etc) properly

maintained. Keep the equipment clean and,

where applicable, properly lubricated.

• Store the equipment out of reach of

children or untrained persons. To avoid

burns or fire hazards, let the equipment

cool completely before transporting or

storing. Never place or store the equipment

near flammable materials, combustible

gases, or liquids etc.

• The equipment is not weather-proof, and

should not be stored in direct sunlight, at

high ambient temperatures or locations that

are damp or humid.

• Do not clean equipment with solvents,

flammable liquids, or harsh abrasives.

• For specific equipment safety use and care,

see Equipment Safety.

Heavy-Duty Welding Cart

General Electrical Safety

• Inspect electrical equipment, extension

cords, power bars, and electrical fittings for

damage or wear before each use. Repair or

replace damaged equipment immediately.

• Ensure all power sources conform to

equipment voltage requirements and are

disconnected before connecting or

disconnecting equipment.

• When wiring electrically powered

equipment, follow all electrical and safety

codes.

• Wherever possible, use a residual current

device (RCD).

• High voltage / high current power lines may

be present. Use extreme caution to avoid

contact or interference with power lines.

Electrical shock can be fatal.

General Electrical Safety

• Electrically grounded equipment must have

an approved cord and plug and be

connected to a grounded electrical outlet.

• Do NOT bypass the ON/OFF switch and

operate equipment by connecting and

disconnecting the electrical cord.

• Do NOT use equipment that has exposed

wiring, damaged switches, covers or

guards.

• Do NOT use electrical equipment in wet

conditions or in damp locations.

• Do NOT use electrical cords to lift, move or

carry equipment.

• Do NOT coil or knot electrical cords, and

ensure electrical cords are not trip hazards.

General Service Information

• The equipment must be serviced or

repaired at authorised service centres by

qualified personnel only.

• Replacement parts must be original

equipment manufacturer (OEM) to ensure

equipment safety is maintained.

• Do NOT attempt any maintenance or repair

work not described in this manual.

• After use, the equipment and components

may still be hot – allow the equipment to

cool and disconnect spark plugs and/or

electrical power sources and/or batteries

from it before adjusting, changing

accessories, or performing repair or

maintenance.

• Do NOT adjust while the equipment is

running.

• Perform service-related activities in suitable

conditions, such as a workshop.

• Replace worn, damaged or missing

warning/safety labels immediately.

ASSEMBLY PRECAUTIONS

• Assemble only according to these instructions. Improper assembly can create hazards.

• Wear ANSI-approved safety goggles and heavy-duty work gloves during assembly.

• Keep assembly area clean and well lit.

• Keep bystanders out of the area during assembly.

• Do not assemble when tired or when under the influence of alcohol, drugs, or medication.

• Weight capacity and other product capabilities apply to properly and completely assembled product only.

USE PRECAUTIONS

• This product is not a toy. Do not allow children to play with or near this item.

• Use as intended only. Do not sit or stand on Table.

• Inspect before every use; do not use if parts are loose or damaged.

• Use only on flat, level, hard surface.

• Do not exceed listed weight capacity. Tighten all knobs securely before applying load. Be aware of dynamic loading! Sudden load movement

may briefly create excess load causing product failure.

• Maintain product labels and nameplates. These cany important safety information.

Heavy-Duty Welding Cart

Safety Symbols

The product may have safety warning labels attached to it, explained below. Understand the symbols on your

product and their meanings. If any stickers become unreadable, unattached etc., replace them.

Flammable Material Hazard

Flammable liquids, gases, or

substances etc may present.

Avoid ignition sources and open

flames. Danger of fire.

Read User Manual

Read and fully understand

product safety warnings,

operation, procedures etc before

using the product.

Use Hand Protection

Wear appropriate hand protection

and take due care as the product

or use of the product may present

hand hazards.

Carbon-Monoxide Hazard

Do not use the product in

confined areas or without

adequate ventilation. Carbon-

monoxide poisoning can be fatal.

Electrocution / Electrical Shock

Hazard

High voltage or high current

electricity may be present or

required by the product. Take

due care when handling electrical

products, cables, plugs and

leads. Electrical shock can be

fatal.

Toxic Fumes / Dust Hazard

Using the product or by-products

from use may produce fumes,

smoke or particles that could be

harmful if inhaled. Wear

appropriate breathing protection

and have adequate ventilation.

Explosive Material Hazard

Combustible liquids, gases, or

substances etc may be present.

Avoid ignition sources and open

flames. Danger of explosion.

Cutting / Amputation Hazard

The product may have blades,

edges or mechanical devices that

can cause severe cut injury to

fingers, limbs etc. Take due care

when handling and using the

product.

Crush Hazard

The product may have blades,

edges or mechanical devices that

can cause severe crush injury to

fingers, limbs etc. Take due care

when handling and using the

product.

Single Operator Only

The product must be operated by

a single person only. More than

one person operating the product

may introduce additional hazards.

Use Face Protection

Wear appropriate full-face

protection and take due care as

the product or use of the product

may present face and eye

hazards.

Use Foot Protection

Wear appropriate foot protection

and take due care as the product

or use of the product may present

foot hazards.

Use Eye / Ear / Head Protection

Wear appropriate eye and / or

ear and / or head protection and

take due care as the product or

use of the product may present

eye, hearing, and head hazards.

Running Hazard

Do not run on or near the product

as doing so may present a fall

hazard.

Diving Hazard

Do not dive into the product as

doing so may present a neck /

head injury hazard.

Adult Supervision Required

Always supervise children and

other users of a product to

prevent drowning or injury.

Skin Penetration / Puncture

Hazard

The product may produce

pressure, emit liquids or objects

that can cause severe injury to

fingers, limbs, blood etc. Take

due care when handling and

using the product.

Hot Surface Hazard

Be aware that the product may

produce high temperatures and

hot surfaces that can cause burn

injuries.

Flying Debris Hazard

Be aware that the product or use

of the product may present

hazards produced by flying

debris. Wear appropriate clothing

and protective devices.

Moving Parts Hazard

Be aware that the product

contains or uses mechanical

devices that move or rotate.

Always wait for moving parts to

stop fully before handling the

product, adjusting, maintenance

etc.

Heavy-Duty Welding Cart

Carbon-Monoxide Hazard

Do not use the product in

confined areas or without

adequate ventilation. Carbon-

monoxide poisoning can be fatal.

Pull Hazard

Be aware that the product

contains or uses mechanical

devices that can pull in objects

and can cause severe injury to

fingers, limbs etc. Take due care

when handling and using the

product.

Slope / Fall Injury Hazard

Be aware that using the product

on sloping surfaces or in slippery

conditions may present additional

dangers from falls and contact

with blades, moving parts, hot

surfaces etc.

"Slam Dunk" Warning

Do NOT attempt "slam dunk"

manoeuvres as this may result in

severe injury due to falling,

product breakage or collapse etc.

Electrocution / Electrical Shock

Hazard - Outdoor

High voltage or high current

electricity may be present or

required by the product. Do NOT

use in rain, damp, or wet

conditions. Electrical shock can

be fatal.

Electrocution / Electrical Shock

Hazard - Disconnect

High voltage or high current

electricity may be present or

required by the product. Always

disconnect the product from the

electrical supply before handling

the product, adjusting,

maintenance etc.

Power Line Electrocution

Hazard

High voltage / high current power

lines may be present. Use

extreme caution to avoid contact

or interference with power lines.

Electrical shock can be fatal.

"Kick-Back" Hazard

High level of "kick-back" hazard

that can cause the machine to

suddenly rotate towards operator.

Kick-back injury can be fatal.

Winch Operator Position

Hazard

Do NOT stand between winch

and load. Do NOT use winch to

move people.

Winch Lift Hazard

Do NOT LIFT load vertically. Use

machine to PULL only.

Cable Hazard

Ensure that load bearing cable is

not kinked or knotted.

Winch Cable Hazard

Ensure that there is a minimum

number of cable coils on

winching mechanism.

Winch Hook Hazard

Carry hook to load – do NOT

throw or run.

Flash / Blinding Hazard

Wear appropriate eye protection

for welding. Direct exposure to

weld arcs may cause permanent

eye injury.

Laser Hazard

Laser may be in use – do NOT

look directly at laser or allow

others to.

Heavy-Duty Welding Cart

Table of Contents

Safety................................................................................................................................................................ 2

Safety Symbols ........................................................................................................................................................ 4

Parts Identification.......................................................................................................................................... 7

Assembly ......................................................................................................................................................... 8

Maintenance .................................................................................................................................................. 18

Inspection, Maintenance, and Cleaning.................................................................................................................. 18

Specifications ................................................................................................................................................ 19

Heavy-Duty Welding Cart

Parts Identification

No. Name Qty. No. Name Qty.

1 Snap Ring 2 15 Right Side Frame 1

2 Wheel 2 16 Swivel wheel 2

3

Spacer

2

17

Toolbox Mount

1

4 Hex Bolt M6*30 10 18 Limit Sheet 1

5 Cross Bar 1 19 Left Side Frame 1

6

U-shape

2

20

Hex Bolt M6*10

4

7 Winding Hook 4 21 Flat Washer Φ6 31

8 Hex Bolt M6*50 8 22 Hex Nut 2

9 Door frame 1 23 Toolbox 1

10

Chain

2

24

Right Handle

1

11

Cylinder Support

1

25

Left Handle

1

12 Wheel Axle 1 26 Spring Washer Φ6 31

13

Upper Platform

1

27

Flat Washer Φ12

2

14

Lower Platform

1

28

Hex Bolt M6*35

9

21

5

4

3

2

1

4

26

8

21

26

28

21

26

21

11

10

9

22

28

8

28

7

18

25

7

4

21

26

17

23

8

24

13

27

12

6

20

19

16

15

14

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Heavy-Duty Welding Cart

Assembly

Read the SAFETY INFORMATION section at the beginning of this document, including all texts

under subheadings therein before setting up or use of this product. Unwrap and separate all

parts on a clear work area.

1. Insert (14) Lower Platform into (19) Left Side Frame and (15) Right Side Frame, fixed with (4) Hex Bolt

M6*30, (21) Flat Washer, (26) Spring Washer.

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Heavy-Duty Welding Cart

2. Assemble (13) Upper Platform with (28) Hex Bolt M6*35, (21) Flat Washer, (26) Spring Washer on (19) Left

Side Frame and (15) Right Side Frame. Insert (16) Swivel Wheel.

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Heavy-Duty Welding Cart

3. Insert the (12) Wheel Axle into (15) Right Side Frame and (19) Left Side Frame. Place the (3) Spacer and (2)

Wheel into the (12) Wheel Axle, and secure with the (27) Flat Washer Φ12 and (1) Snap Ring.

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Heavy-Duty Welding Cart

4. Use (20) Hex Bolt M6*10, (21) Flat Washers, (26) Spring Washer and (22) Hex Nut M6 to fix (18) Limit

Sheet.

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Heavy-Duty Welding Cart

5. Install the (17) Toolbox Mount with the (20) Hex Bolt M6*10, (21) Flat Washer, and (26) Spring Washer on

the Upper Platform (13).

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Heavy-Duty Welding Cart

6. Secure the (11) Cylinder Support to the (9) Door Frame with (28) Hex Bolt M6*35, (21) Flat Washer, and

(26) Spring Washer. Install the (7) Winding Hook with (4) Hex Bolt M6*30, (21) Flat Washer, and (26) Spring

Washer on the (9) Door Frame.

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Heavy-Duty Welding Cart

7. Use (4) Hex Bolt M6*30, (21) Flat Washer, and (26) Spring Washer to attach the (7) Winding Hook to the

(24) Right Handle and (25) Left Handle, respectively.

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Heavy-Duty Welding Cart

8. Assemble (9) Door Frame with (8) Hex Bolt M6*50, (21) Flat Washer, and (26) Spring Washer on both Side

Frames (15) and (19). DON'T TIGHTEN THEM YET!

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Heavy-Duty Welding Cart

9. Assemble the (24) Right Handle and (25) Left Handle to both Side Frames (15) and (19) with (8) Hex Bolt

M6*50, (21) Flat Washer, and (26) Spring Washer. DON'T TIGHTEN THEM YET!

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Heavy-Duty Welding Cart

10. Secure the (6) U-shape with (28) Hex Bolt M6*35, (21) Flat Washer, and (26) Spring Washer on (5) Cross

Bar. Insert (5) Cross Bar into (7) Winding Hook to secure the bar. Tighten all the bolts in Steps 7 and 8.

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Heavy-Duty Welding Cart

11. Place (23) Toolbox into the (17) Toolbox Mount and place the two (10) Chains on the (11) Cylinder Support

and (13) Upper Platform.

Maintenance

Inspection, Maintenance, and Cleaning

•

BEFORE EACH USE, inspect the general condition of the Heavy-Duty Welding Cart. Check for:

− loose hardware

− misalignment or binding of parts

− cracked or broken parts

− any other condition that may affect its safe operation.

•

AFTER USE, wipe external surfaces of the Table with clean cloth.

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Heavy-Duty Welding Cart

Specifications

Model RWC-65

Frame Powder coated steel

Load Rating 160kg

Compatible welder size Up to 31 (W) x 55cm (L)

Compatible gas cylinder diameter Up to 18cm

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Some experts believe that the incorrect or prolonged use of almost any

product may cause serious injury or death. To help reduce your risk of

serious injury or death, refer to the information below. For more information,

see www.datastreamserver.com/safety



Consult all documentation, packaging,

and product labelling before use. Note

that some products feature

documentation available online. It is

recommended to print and retain the

documentation.



Before each use, check the product for

loose/broken/damaged/missing parts,

wear, or leaks (if applicable). Never use a

product with

loose/broken/damaged/missing parts,

wear, or leaks.



Products must be inspected and serviced

(if applicable) by a qualified technician

every 6 months. This is based on

average residential use by persons of

average size and strength, and on a

property of average metropolitan size.

Use beyond these recommendations may

require more frequent

inspections/servicing.



Ensure that all users of the product have

completed a suitable industry recognised

training course before being allowed

access to the product.



The product has been supplied by a general merchandise

retailer that may not be familiar with your specific

application or description of application. Be sure to attain

third-party approval from a qualified specialist for your

application before use, regardless of any assurances from

the retailer or its representatives.



This product is not intended for use where fail-safe

operation is required. As with any product (for example,

automobile, computer, toaster), there is the possibility of

technical issues that may require the repair or

replacement of parts, or the product itself. If the possibility

of such failure and the associated time it may take to

rectify could in any way inconvenience the user, business,

or employee, or financially affect the user, business, or

employee, then the product is not suitable for your

requirements. This product is not intended for use where

incorrect operation or a failure of any kind, including but

not limited to, a condition requiring product return,

replacement, parts replacement, or service by a

technician may cause financial loss, loss of employee

time or an inconvenience requiring compensation.



If this product has been purchased in error when

considering the information presented here, contact the

retailer directly for details of their returns policy, if

required.

diagrams, or images may be reproduced or transmitted in any form or by any means, electronic or

mechanical, including photocopying, scanning, or recording, or any information storage and retrieval system,

without express permission or consent from the publisher.

ROSSI WLDCRTROSAN65 Heavy-Duty 160kg Capacity Welding Trolley Cart

Product's Documents

Product manual

Specifications

ROSSI WLDCRTROSAN65 Questions and Answers