FORM NO.
769-02407.fm
(3/13/2006)
IMPORTANT: READ SAFETY RULES AND INSTRUCTIONS CAREFULLY
PRINTED IN U.S.A.
Warning:
This unit is equipped with an internal combustion engine and should not be used on or near any unimproved forest-covered,
brush-covered or grass-covered land unless the engine’s exhaust system is equipped with a spark arrester meeting applicable local or state laws
(if any). If a spark arrester is used, it should be maintained in effective working order by the operator. In the State of California the above is
required by law (Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands.
A spark arrester for the muffler is available through your dealer or contact the service department, P.O. Box 361131 Cleveland, Ohio 44136-0019.
MTD LLC, P.O. BOX 361131 CLEVELAND, OHIO 44136-0019
Hydrostatic Garden Tractor
Operator’s Manual
Big Red GT54
(14AQ81TK766)
2
TABLE OF CONTENTS
FINDING MODEL NUMBER
This Operator’s Manual is an important part of your new garden tractor. It will help you assemble, prepare
and maintain the unit for best performance. Please read and understand what it says.
Before you begin assembling your new equipment, please locate the model plate under the
seat of the tractor and copy the information in the space on the sample model plate provided
below. This information will be necessary to use the manufacturer’s web site, to obtain help from
the Customer Support Department, or when contacting an authorized service dealer.
CUSTOMER SUPPORT
Please do NOT return the unit to the retailer from where it was purchased, without first contacting Customer Support.
If you have difficulty assembling this product or have any questions regarding controls, operation, or
maintenance, you can seek help from the experts. Visit www.troybilt.com or call 1-886-840-6483.
ENGINE INFORMATION
The engine manufacturer is responsible for all engine-related issues with regard to performance, power-
rating, specifications, warranty and service. Please refer to the engine manufacturer’s Owner’s/Operator’s
Manual packed separately with your unit for more information.
Content Page
Important Safe Operation Practices 3
Slope Gauge 7
Tractor Set-up 8
Know Your Garden Tractor 10
Operating Your Garden Tractor 13
Making Adjustments 17
Maintaining Your Garden Tractor 19
Service 20
Off-season Storage 23
Troubleshooting 24
Attachments & Accessories 25
Parts List 26
Warranty Information Back Cover
Content Page
Copy the model number here:
Copy the serial number here:
www.troybilt.com
TROY-BILT LLC
P. O. BOX
361131
CLEVELAND, OH 44136
866-840-6483
330-558-7220
3
SECTION 1: IMPORTANT SAFE OPERATION PRACTICES
WARNING: This symbol points out important safety instructions which, if not followed, could endanger
the personal safety and/or property of yourself and others. Read and follow all instructions in this manual
before attempting to operate this machine. Failure to comply with these instructions may result in personal
injury. When you see this symbol—heed its warning.
DANGER: This machine was built to be operated according to the rules for safe operation in this man-
ual. As with any type of power equipment, carelessness or error on the part of the operator can result in
serious injury. This machine is capable of amputating hands and feet and throwing objects. Failure to
observe the following safety instructions could result in serious injury or death.
California Proposition 65 Warning:
WARNING: Engine exhaust, some of its constituents, and certain vehicle components contain
or emit chemicals known to the State of California to cause cancer and birth defects or other
reproductive harm.
GENERAL OPERATION
1. Read, understand, and follow all instructions on the
machine and in the manual(s) before attempting to
assemble and operate. Keep this manual in a safe
place for future and regular reference and for
ordering replacement parts.
2. Be familiar with all controls and their proper
operation. Know how to stop the machine and
disengage them quickly.
3. Never allow children under 14 years old to operate
this machine. Children 14 years old and over
should read and understand the operation
instructions and safety rules in this manual and
should be trained and supervised by a parent.
4. Never allow adults to operate this machine without
proper instruction.
5. To help avoid blade contact or a thrown object
injury, keep bystanders, helpers, children and pets
at least 75 feet from the machine while it is in
operation. Stop machine if anyone enters the area.
6. Thoroughly inspect the area where the equipment
is to be used. Remove all stones, sticks, wire,
bones, toys, and other foreign objects which could
be picked up and thrown by the blade(s). Thrown
objects can cause serious personal injury.
7. Plan your mowing pattern to avoid discharge of
material toward roads, sidewalks, bystanders and
the like. Also, avoid discharging material against a
wall or obstruction which may cause discharged
material to ricochet back toward the operator.
8. Always wear safety glasses or safety goggles
during operation and while performing an
adjustment or repair to protect your eyes. Thrown
objects which ricochet can cause serious injury to
the eyes.
9. Wear sturdy, rough-soled work shoes and close-
fitting slacks and shirts. Loose fitting clothes and
jewelry can be caught in movable parts. Never
operate this machine in bare feet or sandals.
10. Be aware of the mower and attachment discharge
direction and do not point it at anyone. Do not
operate the mower without the discharge cover or
entire grass catcher in its proper place.
11. Do not put hands or feet near rotating parts or
under the cutting deck. Contact with the blade(s)
can amputate hands and feet.
12. A missing or damaged discharge cover can cause
blade contact or thrown object injuries.
13. Stop the blade(s) when crossing gravel drives,
walks, or roads and while not cutting grass.
14. Watch for traffic when operating near or crossing
roadways. This machine is not intended for use on
any public roadway.
15. Do not operate the machine while under the
influence of alcohol or drugs.
16. Mow only in daylight or good artificial light.
17. Never carry passengers.
18. Disengage blade(s) before shifting into reverse.
Back up slowly. Always look down and behind
before and while backing to avoid a back-over
accident.
19. Slow down before turning. Operate the machine
smoothly. Avoid erratic operation and excessive
speed.
20. Disengage blade(s), set parking brake, stop engine
and wait until the blade(s) come to a complete stop
before removing grass catcher, emptying grass,
unclogging chute, removing any grass or debris, or
making any adjustments.
21. Never leave a running machine unattended. Always
turn off blade(s), place transmission in neutral, set
parking brake, stop engine and remove key before
dismounting.
22. Use extra care when loading or unloading the
machine into a trailer or truck. This unit should not
be driven up or down ramp(s), because the unit
could tip over, causing serious personal injury. The
unit must be pushed manually on ramp(s) to load or
unload properly.
4
23. Muffler and engine become hot and can cause a
burn. Do not touch.
24. Check overhead clearances carefully before driving
under low hanging tree branches, wires, door
openings etc., where the operator may be struck or
pulled from the unit, which could result in serious
injury.
25. Disengage all attachment clutches, depress the
brake pedal completely and shift into neutral before
attempting to start engine.
26. Your machine is designed to cut normal residential
grass of a height no more than 10”. Do not attempt
to mow through unusually tall, dry grass (e.g.,
pasture) or piles of dry leaves. Dry grass or leaves
may contact the engine exhaust and/or build up on
the mower deck presenting a potential fire hazard.
27. Use only accessories and attachments approved
for this machine by the machine manufacturer.
Read, understand and follow all instructions
provided with the approved accessory or
attachment.
28. Data indicates that operators, age 60 years and
above, are involved in a large percentage of riding
mower-related injuries. These operators should
evaluate their ability to operate the riding mower
safely enough to protect themselves and others
from serious injury.
29. If situations occur which are not covered in this
manual, use care and good judgment. Contact your
Troy-Bilt dealer for assistance.
SLOPE OPERATION
Slopes are a major factor related to loss of control and
tip-over accidents which can result in severe injury or
death. All slopes require extra caution. If you cannot
back up the slope or if you feel uneasy on it, do not mow
it.
For your safety, use the slope gauge included as part of
this manual to measure slopes before operating this
unit on a sloped or hilly area. If the slope is greater than
15 degrees as shown on the slope gauge, do not
operate this unit on that area or serious injury could
result.
DO:
1. Mow up and down slopes, not across. Exercise
extreme caution when changing direction on
slopes.
2. Watch for holes, ruts, bumps, rocks, or other
hidden objects. Uneven terrain could overturn the
machine. Tall grass can hide obstacles.
3. Use slow speed. Choose a low enough speed
setting so that you will not have to stop or shift while
on the slope. Tires may lose traction on slopes
even though the brakes are functioning properly.
Always keep machine in gear when going down
slopes to take advantage of engine braking action.
4. Follow the manufacturer’s recommendations for
wheel weights or counterweights to improve
stability.
5. Use extra care with grass catchers or other
attachments. These can change the stability of the
machine.
6. Keep all movement on the slopes slow and gradual.
Do not make sudden changes in speed or direction.
Rapid engagement or braking could cause the front
of the machine to lift and rapidly flip over backwards
which could cause serious injury.
7. Avoid starting or stopping on a slope. If tires lose
traction, disengage the blade(s) and proceed
slowly straight down the slope.
DO NOT:
1. Do not turn on slopes unless necessary; then, turn
slowly and gradually downhill, if possible.
2. Do not mow near drop-offs, ditches or
embankments. The mower could suddenly turn
over if a wheel is over the edge of a cliff, ditch, or if
an edge caves in.
3. Do not try to stabilize the machine by putting your
foot on the ground.
4. Do not use a grass catcher on steep slopes.
5. Do not mow on wet grass. Reduced traction could
cause sliding.
6. Do not shift to neutral and coast downhill. Over-
speeding may cause the operator to lose control of
the machine resulting in serious injury or death.
7. Do not tow heavy pull behind attachments (e.g.
loaded dump cart, lawn roller, etc.) on slopes
greater than 5 degrees. When going down hill, the
extra weight tends to push the tractor and may
cause you to loose control. (e.g. tractor may speed
up, braking and steering ability are reduced,
attachment may jack-knife and cause tractor to
overturn).
CHILDREN
1. Tragic accidents can occur if the operator is not
alert to the presence of children. Children are often
attracted to the machine and the mowing activity.
They do not understand the dangers. Never
assume that children will remain where you last
saw them.
a. Keep children out of the mowing area and in
watchful care of a responsible adult other
than the operator.
b. Be alert and turn machine off if a child enters
the area.
c. Before and while backing, look behind and
down for small children.
d. Never carry children, even with the blade(s)
shut off. They may fall off and be seriously
injured or interfere with safe machine
operation.
5
e. Use extreme care when approaching blind
corners, doorways, shrubs, trees or other
objects that may block your vision of a child
who may run into the machine.
f. To avoid back-over accidents, always
disengage the cutting blade(s) before
shifting into reverse. The “Reverse
Caution Mode” should not be used when
children or others are around.
g. Keep children away from hot or running
engines. They can suffer burns from a hot
muffler.
h. Remove key when machine is unattended to
prevent unauthorized operation.
2. Never allow children under 14 years old to operate
the machine. Children 14 years old and over should
read and understand the operation instructions and
safety rules in this manual and should be trained
and supervised by a parent.
TOWING
1. Tow only with a machine that has a hitch designed
for towing. Do not attach towed equipment except
at the hitch point.
2. Follow the manufacturers recommendation for
weight limits for towed equipment and towing on
slopes.
3. Never allow children or others in or on towed
equipment.
4. On slopes, the weight of the towed equipment may
cause loss of traction and loss of control.
5. Travel slowly and allow extra distance to stop.
6. Do not shift to neutral and coast downhill.
SERVICE
SAFE HANDLING OF GASOLINE:
1. To avoid personal injury or property damage
use extreme care in handling gasoline. Gasoline is
extremely flammable and the vapors are explosive.
Serious personal injury can occur when gasoline is
spilled on yourself or your clothes which can ignite.
Wash your skin and change clothes immediately.
a. Use only an approved gasoline container.
b. Never fill containers inside a vehicle or on a
truck or trailer bed with a plastic liner. Always
place containers on the ground away from
your vehicle before filling.
c. When practical, remove gas-powered
equipment from the truck or trailer and refuel
it on the ground. If this is not possible, then
refuel such equipment on a trailer with a
portable container, rather than from a
gasoline dispenser nozzle.
d. Keep the nozzle in contact with the rim of the
fuel tank or container opening at all times
until fueling is complete. Do not use a nozzle
lock-open device.
e. Extinguish all cigarettes, cigars, pipes and
other sources of ignition.
f. Never fuel machine indoors.
g. Never remove gas cap or add fuel while the
engine is hot or running. Allow engine to cool
at least two minutes before refueling.
h. Never over fill fuel tank. Fill tank to no more
than ½ inch below bottom of filler neck to
allow space for fuel expansion.
i. Replace gasoline cap and tighten securely.
j. If gasoline is spilled, wipe it off the engine
and equipment. Move unit to another area.
Wait 5 minutes before starting the engine.
k. To reduce fire hazards, keep machine free of
grass, leaves, or other debris build-up. Clean
up oil or fuel spillage and remove any fuel
soaked debris.
l. Never store the machine or fuel container
inside where there is an open flame, spark or
pilot light as on a water heater, space heater,
furnace, clothes dryer or other gas
appliances.
m. Allow a machine to cool at least 5 minutes
before storing.
GENERAL SERVICE:
1. Never run an engine indoors or in a poorly
ventilated area. Engine exhaust contains carbon
monoxide, an odorless, and deadly gas.
2. Before cleaning, repairing, or inspecting, make
certain the blade(s) and all moving parts have
stopped. Disconnect the spark plug wire and
ground against the engine to prevent unintended
starting.
3. Periodically check to make sure the blades come to
complete stop within approximately (5) five
seconds after operating the blade disengagement
control. If the blades do not stop within the this time
frame, your unit should be serviced professionally
by your dealer.
4. Check brake operation frequently as it is subjected
to wear during normal operation. Adjust and service
as required.
5. Check the blade(s) and engine mounting bolts at
frequent intervals for proper tightness. Also,
visually inspect blade(s) for damage (e.g.,
excessive wear, bent, cracked).
Replace the blade(s) with the original equipment
manufacturer’s (O.E.M.) blade(s) only, listed in this
manual. “Use of parts which do not meet the
original equipment specifications may lead to
improper performance and compromise safety!”
6. Mower blades are sharp. Wrap the blade or wear
gloves, and use extra caution when servicing them.
7. Keep all nuts, bolts, and screws tight to be sure the
equipment is in safe working condition.
6
8. Never tamper with the safety interlock system or other
safety devices. Check their proper operation regularly.
9. After striking a foreign object, stop the engine,
disconnect the spark plug wire(s) and ground against
the engine. Thoroughly inspect the machine for any
damage. Repair the damage before starting and
operating.
10. Never attempt to make adjustments or repairs to the
machine while the engine is running.
11. Grass catcher components and the discharge cover are
subject to wear and damage which could expose
moving parts or allow objects to be thrown.
For safety protection, frequently check components and
replace immediately with original equipment
manufacturer’s (O.E.M.) parts only, listed in this
manual. “Use of parts which do not meet the original
equipment specifications may lead to improper
performance and compromise safety!”
12. Do not change the engine governor settings or over-
speed the engine. The governor controls the maximum
safe operating speed of the engine.
13. Maintain or replace safety and instruction labels, as
necessary.
14. Observe proper disposal laws and regulations for gas,
oil, etc. to protect the environment.
WARNING: YOUR RESPONSIBILITY Restrict the use of this power machine to persons who read, understand
and follow the warnings and instructions in this manual and on the machine.
TO REDUCE THE RISK OF INJURY, DO NOT
OPERATE UNLESS DISCHARGE COVER OR
GRASS CATCHER IS IN ITS PROPER PLACE.
IF DAMAGED, REPLACE IMMEDIATELY.
7
SECTION 2: SLOPE GAUGE
15°
SIGHT AND HOLD THIS LEVEL WITH A VERTICAL TREE
A POWER POLE
A CORNER OF A BUILDING
OR A FENCE POST
F
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Do not mow on inclines with a slope in excess of 15 degrees (a rise of approximately 2-1/2 feet every 10 feet). A riding mower
could overturn and cause serious injury. If operating a walk-behind mower on such a slope, it is extremely difficult to maintain
your footing and you could slip, resulting in serious injury.
Operate RIDING mowers up and down slopes, never across the face of slopes.
WARNING
8
SECTION 3: TRACTOR SET-UP
Attaching the Battery Cables
NOTE: The positive battery terminal is marked Pos.
(+). The negative battery terminal is marked Neg. (–).
• The positive cable (heavy red wire) is secured to
the positive battery terminal (+) with a screw and
hex nut at the factory. Make certain that the rubber
boot covers the terminal to help protect it from
corrosion.
• Remove the carriage screw and nut from the
negative cable.
• Remove the black plastic cover, if present, from the
negative battery terminal and attach the negative
cable (heavy black wire) to the negative battery
terminal (–) with the screw and nut.
• Make certain the hold-down strap is in position over
the battery, securing it in place. See Figure 1.
Figure 1
NOTE: If the battery is put into service after the date
shown on top/side of battery, charge the battery as
instructed on page 21 of this manual prior to operating
the tractor.
Tire Pressure
WARNING: Maximum tire pressure under
any circumstances is 30 psi. Equal tire
pressure should be maintained at all times.
The tires on your unit may be over-inflated for shipping
purposes. Reduce the tire pressure before operating
the tractor. Recommended operating tire pressure is
approximately 10 p.s.i for the rear tires & 14 p.s.i. for
the front tires. Check sidewall of tire for maximum p.s.i.
Shipping Brace Removal
WARNING: Make sure the engine is off,
set the parking brake and remove the ignition
key before removing the shipping brace
.
• Locate the shipping brace, if present, and warning
tag found on the right side of the cutting deck.
• While holding the discharge chute with your left
hand, remove the shipping brace with your right
hand by grasping it between your thumb and index
finger and rotating it clockwise.
WARNING: The shipping brace, used for
packaging purposes only, must be removed
and discarded before operating your tractor.
The mowing deck is capable of throwing
objects. Failure to operate the tractor without
the discharge cover in the proper operating
position could result in serious personal injury
and/or property damage.
Gas and Oil Fill-up
The gasoline tank is located under the hood and has a
capacity of three gallons. Unthread the fuel cap by
turning it counterclockwise. Use only clean, fresh
(under 30 days old), unleaded gasoline. Fill tank to no
more than four inches below the top of the filler neck to
allow space for fuel expansion. Do not overfill.
WARNING: Use extreme care when
handling gasoline. Gasoline is extremely
flammable and the vapors are explosive.
Never fuel machine indoors or while the
engine is hot or running. Extinguish
cigarettes, cigars, pipes, and other sources of
ignition.
IMPORTANT:
Your tractor is shipped with oil in the
engine. However, you MUST check the oil level before
operating. Refer to the engine manual for detailed
instructions. Be careful not to overfill.
Rubber Boot
Nut
Screw
9
Setting the Gauge Wheels and Roller
Gauge Wheels
Select the height position of the cutting deck by placing
the deck lift lever in any of the six different cutting height
notches on the right fender.
Adjust the deck wheels so that they are between ¼-inch
and ½-inch above the ground as follows.
Place the tractor on a firm and level surface, preferably
pavement, refer to Figure 2, and proceed as follows:
• Place the tractor’s deck lift handle in the normally
desired mowing height setting, then check the
gauge wheels for contact or excessive clearance
with the surface below.
• If the wheels contact the surface adjust as follows:
a. Raise the deck lift handle to its highest
setting.
b. Remove the lock nuts and shoulder screws
which secure the front gauge wheels to the
deck.
c. Place the deck lift handle in the desired
mowing height setting.
d. Insert the shoulder screw with the gauge
wheel into the index hole that leaves
approximately 1/2" between the bottom of
the wheel and the pavement.
e. Note the position of the index hole used; then
install the other gauge wheel into the
corresponding index hole of the other gauge
wheel brackets.
• If the gauge wheels have excessive clearance with
the surface below, lower the wheels to the index
hole that provides the approximate 1/2 inch
clearance as described above.
Figure 2
Roller
To adjust the height of the rollers found on the rear of
the mowing deck upward or downward, proceed as
follows:
• Place the deck lift lever in the lowest position.
• Remove the clevis pins and hairpin clips from the
deck roller brackets on the left and right sides of the
cutting deck. See Figure 2.
• Position the deck roller brackets up or down
through the slots on the rear of the deck until
desired position is reached, then re-attach with the
clevis pins and hairpin clips just removed.
IMPORTANT:
Be certain that the left roller bracket and
the right roller bracket are set in the same position.
Refer to Leveling the Deck on page 17 of this manual
for more detailed instructions regarding various deck
adjustments.
Cotter Pin
Lock Nut
Shoulder Screw
Clevis Pin
10
SECTION 4: KNOW YOUR GARDEN TRACTOR
Figure 3
NOTE: Any reference in this manual to the RIGHT or LEFT side of the tractor is observed from operator’s position.
A Systems Indicator/Hour Meter H Ignition Switch
B PTO (Power Take-off) Knob I Brake Pedal
C Choke Control J Drive Pedal
D Cup Holder K Deck Lift Lever
E Throttle Control Lever L Seat Adjustment Lever
F Parking Brake Button
G Cruise Control Button
A
B
E
I
J
K
C
F
G
H
L
D
NOTE: Steering Wheel not shown for clarity.
11
Throttle Control Lever
The throttle control lever is
located on the right side of the
tractor’s dash panel. This lever
controls the speed of the engine.
When set in a given position, the
throttle will maintain a uniform
engine speed.
IMPORTANT:
When operating the
tractor with the cutting deck
engaged, be certain that the
throttle lever is always in the
FAST (rabbit) position.
Choke Control
The choke control can be found
on the left side of the dash panel
and is activated by pulling the
knob outward. Activating the
choke control closes the choke
plate on the carburetor and aids
in starting the engine. Refer to
Starting The Engine on page 14 of
this manual for detailed starting
instructions.
Brake Pedal
The brake pedal is located on the
right front side of the tractor
above the drive pedal along the
running board. The brake pedal
can be used for sudden stops or
setting the parking brake.
NOTE: The brake pedal must
be fully depressed to activate the
safety interlock switch when
starting the tractor
.
Seat Adjustment Lever
To adjust the seat forward or backward, slide the seat
adjustment lever to the left and reposition the seat to
the desired position. Once a comfortable position is
found, release the seat adjustment lever to lock the
seat in place. Refer to Seat Adjustment on page 18 of this
manual for more detailed instructions.
Deck Lift Lever
Found on your tractor’s right fender, the deck lift lever is
used to change the height of the cutting deck. To use,
move the lever to the left, then place in the notch best
suited for your application.
Ignition Switch Module
WARNING: Never leave a running machine
unattended. Always disengage PTO, move
shift lever into neutral position, set parking
brake, stop engine and remove key to prevent
unintended starting.
To start the engine, insert the key into the ignition
switch and turn clockwise to the START position.
Release the key into the NORMAL MOWING MODE
position once the engine has fired.
To stop the engine, turn the ignition key
counterclockwise to the OFF position. See Figure 4.
Figure 4
IMPORTANT:
Prior to operating the tractor, refer to both
Safety Interlock Switches on page 13 and Starting The Engine
on page 14 of this manual for detailed instructions
regarding the Ignition Switch Module and operating the
tractor in REVERSE CAUTION MODE.
Drive Pedal
The drive pedal is located on the
right side of the tractor, along the
running board. Depress the
upper portion of the drive pedal
forward to cause the tractor to
travel forward. Depress the lower
portion of the drive pedal with the
ball of your right foot (NOT your
heel) to cause the tractor to travel
in reverse. Ground speed is also
controlled with the drive pedal.
The further forward or rearward
that the pedal is pivoted, the
faster the tractor will travel. The
pedal will return to its original
position when it’s not depressed.
IMPORTANT:
Always set the
parking brake when leaving the
tractor unattended.
Slow
Fast
Position
Position
3TART
0OSITION
3TOP
0OSITION
.ORMAL
-OWING-ODE
12
Systems Indicator Monitor / Hour Meter
LCD
Located in the center of the tractor’s console, the
systems indicator monitor records, and displays on its
LCD, hours of tractor operation whenever the ignition
key is rotated out of the STOP position.
The Indicator Monitor will also remind the operator of
maintenance intervals for changing the engine oil. The
LCD will alternately flash the recorded hours, “CHG”
and “OIL” for five minutes, after every 50 hours of
recorded operation elapse. The maintenance interval
lasts for two hours (from 50-52, 100-102, 150-152,
etc.). The LCD will also flash as described above for
five minutes every time the tractor’s engine has been
started during this maintenance interval. Before the
interval expires, change the crankcase oil level as
instructed in the MAINTENANCE section of this manual.
Brake
If the Brake light illuminates when attempting to start
the tractor’s engine, depress the brake pedal.
PTO (Blade Engage)
If the PTO light illuminates when attempting to start the
tractor’s engine, move the PTO knob into the
disengaged (OFF) position.
Oil
It is normal for the Oil light to illuminate while the engine
is cranking during start-up, but if it illuminate’s during
operation, while the engine is running, stop the
tractor immediately and check the crankcase oil level
as instructed in the MAINTENANCE section of this manual.
Battery
It is normal for the Battery light to illuminate while the
engine is cranking during start-up, but if it illuminate’s
during operation, while the engine is running, the
battery is in need of a charge or the engine’s charging
system is not generating sufficient amperage. Refer to
the MAINTENANCE section of this manual for the proper
battery charging procedure or have the charging
system checked by an authorized Service Dealer.
Electric PTO /
Blade Engage Knob
To engage the power to the
cutting deck or other (separately
available) attachments, pull
outward on the PTO/Blade
Engage knob. Push the PTO/
Blade Engage knob inward to
disengage the power to the
cutting deck.
NOTE: The PTO/Blade Engage knob must be in the
disengaged (OFF) position when starting the engine.
Cruise Control
Lever
The cruise control
lever is located on
the tractor dash
panel, below the steering wheel. Push the cruise
control lever downward while traveling forward at a
desired speed. While holding the lever down, release
pressure from the drive pedal.
This will engage the cruise control and allow the tractor
to remain at that speed without applying pressure to the
drive pedal. Depress the brake pedal or the drive pedal
to deactivate cruise control. Refer to page 15 for
detailed instructions regarding the cruise control
feature.
NOTE: Cruise control can NOT be engaged at the
tractor’s fastest ground speed. If the operator should
attempt to do so, the tractor will automatically
decelerate to the fastest optimal mowing ground speed.
Parking Brake
Lever
To set the parking
brake, fully depress
the brake pedal and
push the parking brake lever down. Hold the lever down
while taking your foot off the brake pedal. Both the
parking lever and the brake pedal will then stay
depressed. To release the parking brake, depress the
brake pedal slightly. The parking brake lever will then
return to its original position.
NOTE: The parking brake must be set if the operator
leaves the seat with the engine running or the engine
will automatically shut off.
IMPORTANT:
Always set the parking brake when
leaving the tractor unattended.
Battery
LCD
PTO
(Blade Engage)
Parking Brake
42.0
13
SECTION 5: OPERATING YOUR GARDEN TRACTOR
Safety Interlock Switches
This tractor is equipped with a safety interlock system
for the protection of the operator. If the interlock system
should ever malfunction, do not operate the tractor.
Contact your dealer.
• The safety interlock system prevents the engine
from cranking or starting unless the parking brake is
engaged, and the PTO (Blade Engage) knob (or
lever) is in the disengaged (OFF) position.
• The engine will automatically shut off if the operator
leaves the seat before engaging the parking brake.
• The electric PTO (Blade Engage) clutch will
automatically shut off if the operator leaves the
tractor’s seat with the PTO (Blade Engage) knob in
the engaged (ON) position, regardless of whether
the parking brake is engaged.
• With the ignition key in the NORMAL MOWING
position, the electric PTO (Blade Engage) clutch
will automatically shut off if the PTO (Blade
Engage) knob is moved into the engaged (ON)
position with the shift lever in Reverse.
WARNING: Do not operate the tractor if the
interlock system is malfunctioning. This
system was designed for your safety and
protection.
Reverse Caution Mode
The REVERSE CAUTION MODE position of the key
switch module allows the tractor to be operated in
reverse with the blades (PTO) engaged.
IMPORTANT: Mowing in reverse is not recommended.
WARNING: Use extreme caution while
operating the tractor in the REVERSE
CAUTION MODE. Always look down and
behind before and while backing. Do not
operate the tractor when children or others
are around. Stop the tractor immediately if
someone enters the area.
To use the REVERSE CAUTION MODE:
IMPORTANT:
The operator MUST be seated in the
tractor seat.
1. Start the engine as previously instructed in this
Operator’s Manual.
2. Turn the key from the NORMAL MOWING
(Green) position to the REVERSE CAUTION
MODE (Yellow) position of the key switch module.
See Figure 5.
3. Depress the REVERSE PUSH BUTTON (Orange,
Triangular Button) at the top, right corner of the key
switch module. The red indicator light at the top, left
corner of the key switch module will be ON while
activated. See Figure 5.
4. Once activated (indicator light ON), the tractor can
be driven in reverse with the cutting blades (PTO)
engaged.
5. Always look down and behind before and while
backing to make sure no children are around.
6. After resuming forward motion, return the key to the
NORMAL MOWING position.
IMPORTANT:
The REVERSE CAUTION MODE will
remain activated until:
a. The key is placed in either the NORMAL
MOWING position or STOP position.
b. The operator leaves the seat.
Figure 5
AVOID SERIOUS INJURY OR DEATH
• GO UP AND DOWN SLOPES, NOT ACROSS.
• AVOID SUDDEN TURNS.
• DO NOT OPERATE THE UNIT WHERE IT COULD SLIP OR TIP.
• IF MACHINE STOPS GOING UPHILL, STOP BLADE(S) AND BACK
DOWNHILL SLOWLY.
• DO NOT MOW WHEN CHILDREN OR OTHERS ARE AROUND.
• NEVER CARRY CHILDREN, EVEN WITH BLADES OFF.
• LOOK DOWN AND BEHIND BEFORE AND WHILE BACKING.
• KEEP SAFETY DEVICES (GUARDS, SHIELDS, AND SWITCHES) IN
PLACE AND WORKING.
• REMOVE OBJECTS THAT COULD BE THROWN BY THE BLADE(S).
• KNOW LOCATION AND FUNCTION OF ALL CONTROLS.
• BE SURE BLADE(S) AND ENGINE ARE STOPPED BEFORE PLAC-
ING HANDS OR FEET NEAR BLADE(S).
• BEFORE LEAVING OPERATOR’S POSITION, DISENGAGE
BLADE(S), PLACE THE SHIFT LEVER IN NEUTRAL, ENGAGE
BRAKE LOCK, SHUT ENGINE OFF AND REMOVE KEY.
READ OPERATOR’S MANUAL
WARNING
3TART
0OSITION
3TOP
0OSITION
2EVERSE
0USH"UTTON
2EVERSE
#AUTION-ODE
0OSITION
)NDICATOR
,IGHT
14
Starting the Engine
WARNING: Do not operate the tractor if the
interlock system is malfunctioning. This
system was designed for your safety and
protection.
NOTE: Refer to the TRACTOR SET-UP on page 8 of this
manual for Gasoline and Oil fill-up instructions.
• Insert the tractor key into the ignition switch
module.
• Place the PTO (Blade Engage) knob in the
disengaged (OFF) position.
• Engage the tractor’s parking brake.
• Activate the choke control.
• Turn the ignition key clockwise to the START
position. After the engine starts, release the key. It
will return to the NORMAL MOWING position.
IMPORTANT:
Do NOT hold the key in the START
position for longer than ten seconds at a time. Doing so
may cause damage to your engine’s electric starter.
• After the engine starts, deactivate the choke
control.
NOTE: Do NOT leave the choke control on while
operating the tractor. Doing so will result in a "rich" fuel
mixture and cause the engine to run poorly.
Stopping the Engine
WARNING: If you strike a foreign object,
stop the engine, disconnect the spark plug
wire(s) and ground against the engine.
Thoroughly inspect the machine for any
damage. Repair the damage before restarting
and operating
• If the blades are engaged, place the PTO/Blade
Engage knob in the disengaged (OFF) position.
• Place the throttle control near the FAST position
• Turn the ignition key counterclockwise to the STOP
position.
• Remove the key from the ignition switch to prevent
unintended starting.
Engaging the Parking Brake
To engage the parking brake:
• Fully depress the brake pedal and hold it there
while gently pushing the parking brake lever
downward.
• Hold the parking brake lever down while removing
your foot from the brake pedal.
• Once engaged, the parking brake lever and the
brake pedal will lock in the “down” position.
To disengage the parking brake:
• Slightly depress the brake pedal.
NOTE: The parking brake must be engaged if the
operator leaves the seat with the engine running or the
engine will automatically shut off.
Driving The Tractor
WARNING: Avoid sudden starts, ex-
cessive speed and sudden stops.
WARNING: Do not leave the seat of the
tractor without first placing the PTO/Blade
Engage knob in the disengaged (OFF)
position, depressing the brake pedal and
engaging the parking brake. If leaving the
tractor unattended, also turn the ignition key
off and remove the key.
• Briefly depress the brake pedal to release the
parking brake. Move the throttle lever into the FAST
(rabbit) position.
• To travel FORWARD, slowly depress the upper
portion of the drive pedal forward until the desired
speed is achieved. See Figure 6.
Figure 6
Brake Pedal
15
• To travel in REVERSE, check that the area behind
is clear then slowly depress the lower portion of the
drive pedal with the ball of your foot (NOT your
heel) until the desired speed is achieved. See
Figure 6.
IMPORTANT:
Do NOT attempt to change the direction of
travel when the tractor is in motion. Always bring the
tractor to a complete stop before pivoting the drive
pedal from forward to reverse or vice versa.
Driving On Slopes
Refer to the SLOPE GAUGE on page 7 to help determine
slopes where you may operate the tractor safely.
WARNING: Do not mow on inclines with a
slope in excess of 15 degrees (a rise of
approximately 2-1/2 feet every 10 feet). The
tractor could overturn and cause serious
injury.
• Mow up and down slopes, NEVER across.
• Exercise extreme caution when changing direction
on slopes.
• Watch for holes, ruts, bumps, rocks, or other
hidden objects. Uneven terrain could overturn the
machine. Tall grass can hide obstacles.
• Avoid turns when driving on a slope. If a turn must
be made, turn down the slope. Turning up a slope
greatly increases the chance of a roll over.
• Avoid stopping when driving up a slope. If it is
necessary to stop while driving up a slope, start up
smoothly and carefully to reduce the possibility of
flipping the tractor over backward.
Setting The Cruise Control
NOTE: The cruise control feature should only be
utilized while traveling in the forward direction.
• Slowly depress the upper portion of the drive pedal
until the desired speed is achieved.
• Lightly depress the cruise control lever.
• While continuing to hold the cruise lever down, lift
your foot from the drive pedal (you should feel the
cruise latch engage).
• Once engaged, the cruise control lever and the
drive pedal will lock in the “down” position, and the
tractor will maintain the same forward speed.
NOTE: Cruise control can not be set at the tractor’s
fastest ground speed. If the operator should attempt to
do so, the tractor will automatically decelerate to the
fastest optimal mowing ground speed.
Disengage the cruise control using one of the following
methods:
• Depress the brake pedal to disengage the cruise
control and stop the tractor.
• Lightly depress the drive pedal.
To change the direction of travel to reverse when
operating with cruise control, depress the brake pedal
to disengage the cruise control and bring the tractor to a
complete stop. Then slowly depress the rear portion of
the drive pedal with the ball of your foot to travel in
reverse.
Using the Deck Lift Lever
To raise the cutting deck, move the deck lift lever to the
left, then place it in the notch best suited for your
application. Refer to Setting The Cutting Height earlier in
this section.
Operating the Headlights
The lamps are ON whenever the ignition key is moved
out of the STOP position.
The lamps turn OFF when the ignition key is moved to
the STOP position.
Moving The Tractor Manually
Your tractor’s transmission is equipped with a
hydrostatic relief valve for occasions when it is
necessary to move the tractor manually. Opening this
valve permits the fluid in the transmission to bypass its
normal route, allowing the rear tires to "freewheel." To
open the hydrostatic relief valve, proceed as follows:
• Locate the hydrostatic bypass rod in the rear of the
tractor. See Figure 7.
Figure 7
• Lift up then pull the hydrostatic bypass rod outward,
then up, to lock it in place.
NOTE: The transmission will NOT engage when the
hydrostatic bypass rod is pulled out. Return the rod to
its normal position prior to operating the tractor.
IMPORTANT:
Never attempt to move the tractor
manually without first opening the hydrostatic relief
valve. Doing so will result in serious damage to the
tractor’s transmission.
Hydrostatic
Bypass Rod
16
Engaging the PTO
Engaging the PTO transfers power to the cutting deck
or other (separately available) attachments. To engage
the PTO, proceed as follows:
• Move the throttle control lever to the FAST (rabbit)
position.
• Pull the PTO/Blade Engage knob outward into the
engaged (ON) position. See Figure 8.
• Keep the throttle lever in the FAST (rabbit) position
for the most efficient use of the cutting deck or other
(separately available) attachments
IMPORTANT:
The electric PTO clutch will automatically
shut off if the PTO is engaged with the drive pedal in
position for reverse travel. Refer to Safety Interlock
Switches on page 13.
Figure 8
Mowing
WARNING: To help avoid blade contact or
a thrown object injury, keep bystanders,
helpers, children and pets at least 75 feet
from the machine while it is in operation. Stop
machine if anyone enters the area.
This tractor is equipped with one of Troy-Bilt’s quality
cutting decks. The following information will be helpful
when using the cutting deck with your tractor.
WARNING: Plan your mowing pattern to
avoid discharge of materials toward roads,
sidewalks, bystanders and the like. Also,
avoid discharging material against a wall or
obstruction which may cause discharged
material to ricochet back toward the operator.
• Do not mow at high ground speed, especially if a
mulch kit or grass collector is installed.
• For best results it is recommended that the first two
laps be cut with the discharge thrown towards the
center. After the first two laps, reverse the direction
to throw the discharge to the outside for the
balance of cutting. This will give a better
appearance to the lawn.
• Do not cut the grass too short. Short grass invites
weed growth and yellows quickly in dry weather.
• Mowing should always be done with the engine at
full throttle.
• Under heavier conditions it may be necessary to go
back over the cut area a second time to get a clean
cut.
• Do NOT attempt to mow heavy brush and weeds
and extremely tall grass. Your tractor is designed to
mow lawns, NOT clear brush.
• Keep the blades sharp and replace the blades
when worn. Refer to Cutting Blades on page 20 of this
manual for proper blade sharpening instructions.
ON
OFF
Front View
Top View
PTO
OFF ON
17
SECTION 6: MAKING ADJUSTMENTS
WARNING: Never attempt to make any
adjustments while the engine is running,
except where specified in the operator’s
manual.
Leveling the Deck
NOTE: Check the tractor’s tire pressure before
performing any deck leveling adjustments. Refer to
Tires on page 20 for information regarding tire pressure.
Front To Rear
The front of the cutting deck is supported by a stabilizer
bar that can adjusted to level the deck from front to rear.
The front of the deck should be between 1/4-inch and
3/8-inch lower than the rear of the deck. Adjust if
necessary as follows:
• With the tractor parked on a firm, level surface,
place the deck lift lever in the top notch (highest
position) and rotate the blade nearest the discharge
chute so that it is parallel with the tractor.
• Measure the distance from the front of the blade tip
to the ground and the rear of the blade tip to the
ground.
• The first measurement taken should be between
1/4" and 3/8" less than the second measurement.
• Determine the approximate distance necessary for
proper adjustment and proceed, if necessary, to the
next step.
• From the front of the tractor, loosen the outermost
hex lock nut on the end of the deck hanger rod. See
Figure 9.
• Tighten the inner hex nut front against the front
hanger bracket to raise the front of the deck; loosen
the hex nut to lower the front of the deck. See
Figure 9.
Figure 9
• Retighten the two lock nuts against the inner hex
nuts when proper adjustment is achieved.
Side to Side
If the cutting deck appears to be mowing unevenly, a
side to side adjustment can be performed. Adjust if
necessary as follows:
• With the tractor parked on a firm, level surface,
place the deck lift lever in the top notch (highest
position) and rotate both blades so that they are
perpendicular with the tractor.
• Measure the distance from the outside of the left
blade tip to the ground and the distance from the
outside of the right blade tip to the ground. Both
measurements taken should be equal. If they’re
not, proceed to the next step.
• Loosen, but do NOT remove, the hex cap screw on
the left deck hanger bracket. See Figure 10.
Figure 10
• Balance the deck by using a wrench to turn the
adjustment gear (found immediately behind the hex
cap screw just loosened) clockwise/up or
counterclockwise/down.
• The deck is properly balanced when both blade tip
measurements taken earlier are equal.
• Retighten the hex cap screw on the left deck
hanger bracket when proper adjustment is
achieved.
Adjustment Gear
Hex Bolt
18
Parking Brake Adjustment
WARNING: Never attempt to adjust the
brakes while the engine is running. Always
disengage PTO, stop engine and remove key
to prevent unintended starting.
If the tractor does not come to a complete stop when
the brake pedal is completely depressed, or if the
tractor’s rear wheels can roll with the parking brake
applied, the brake is in need of adjustment. The brake
disc can be found on the right side of the transmission
in the rear of the tractor. Adjust if necessary as
follows.
• Looking at the transmission from the right side of
the tractor, locate the brake puck and brake disc.
See Figure 11.
Figure 11
• Carefully remove the cotter pin from the crown nut
on the right side of the brake assembly.
• Using a feeler gauge, check the gap between the
brake disc and the brake puck. Proper gap is.011".
• Tighten the crown nut until the proper gap is
achieved.
• Insert a replacement cotter pin (part # 714-0111)
into the crown nut.
Steering Adjustment
If the tractor turns tighter in one direction than the other,
or if the ball joints are being replaced due to damage or
wear, the steering drag links may need to be adjusted.
Adjust the drag links so that equal lengths are threaded
into the ball joint on the left side and the ball joint on the
right side:
• Loosen the jam nut found on the drag link at the
rear of the ball joint. See Figure 12.
Figure 12
• Remove the hex nut on the top of ball joint. See
Figure 12.
• Thread the ball joint toward the jam nut to shorten
the drag link. Thread the ball joint away from the
jam nut to lengthen the drag link.
• Replace hex nut and retighten the jam nut after
proper adjustment is achieved.
NOTE: Threading the ball joints too far onto the drag
links will cause the front tires to "toe-in" too far. Proper
toe-in is between 1/16" and 5/16".
Front tire toe-in can be measured as follows:
• Place the steering wheel in position for straight
ahead travel.
• In front of the axle, measure the distance
horizontally from the inside of the left rim to the
inside of the right rim. Note the distance.
• Behind the axle, measure the distance horizontally
from the inside of the left rim to the inside of the
right rim. Note the distance.
• The measurement taken in front of the axle should
be between 1/16" and 5/16" less than the
measurement taken behind the axle.
• Adjust if necessary.
Seat Adjustment
WARNING: Before operating this machine,
make sure the seat is engaged in the seat
stop, stand behind the machine and pull back
on seat until fully engaged into stop.
To adjust the position of the seat, move the seat
adjustment lever (Refer to Figure 3 on Page 10) to the
left and slide the seat forward or rearward. Make sure
seat is locked into position before operating the tractor.
Crown Nut
Cotter Pin
Brake Disc
Brake Puck
Brake Puck
Brake Puck
Brake PuckBrake PuckBrake PuckBrake Puck
Brake Puck
Brake Puck
Brake PuckBrake Puck
Hex Nut
Jam
Nut
Ball
Joint
Drag Link
19
SECTION 7: MAINTAINING YOUR GARDEN TRACTOR
Engine
Refer to the engine manual for maintenance details.
• Check engine oil level before each use as
instructed in the engine manual.
Figure 13
Changing Engine Oil
NOTE: Depending on the engine model found on your
tractor, it may be necessary to remove the tractor’s side
panel in order to replace the oil filter (if so equipped).
• Unscrew oil fill cap and remove dipstick from the oil
fill tube. See Figure 13.
• Pop open the protective cap on the end of the oil
drain valve to expose the drain port. See Figure 13.
• Push the oil drain hose (packed with this manual)
onto the oil drain port. Route the opposite end of
the hose into an appropriate oil collection container
with a capacity great enough to collect the used oil
(approximately 64 oz.).
• Push the oil drain valve in slightly, then rotate
counterclockwise and pull outward to begin
draining oil. See Figure 13.
• Service the oil filter (if so equipped) as instructed
in the engine manual.
• Perform the above steps in the opposite order after
oil has finished draining.
• Refill the engine with new motor oil.
IMPORTANT:
Refer to the engine manual for details
about quantity and proper weight of motor oil.
Air Cleaner
• Service the pre-cleaner, if so equipped, and
cartridge/air cleaner element as instructed in the
engine manual.
Spark Plugs
• Clean the spark plugs and reset the gap once a
season. Spark plug replacement is recommended
at the start of each mowing season. Refer to the
engine manual for correct plug type and gap
specifications.
Cleaning the Engine and Deck
• Promptly wipe off any fuel or oil spilled on the
machine.
• Do not allow grass, leaves, and dirt to accumulate
around the cooling fins of the engine or on any
other part of the machine, especially the pulleys
and other moving parts.
IMPORTANT:
The use of a pressure washer to clean
your tractor is not recommended.
Lubrication
Engine
Lubricate the engine with motor oil as instructed in the
engine manual.
Pivot Points & Linkage
Lubricate all the pivot points on the drive system,
parking brake and lift linkage at least once a season
with light oil.
Deck Spindles
Grease fittings can be found on the front of each deck
spindle. After every 25 hours of tractor operation,
lubricate with 251H EP grease or an equivalent No. 2
multi-purpose lithium grease. Using a grease gun,
apply two strokes (minimum) or sufficient grease to
each spindle.
Rear Wheels
The rear wheels should be removed from the axles
once a season. Lubricate the axles and the rims well
with an all-purpose grease before re-installing them.
Front Wheels
Each of the front wheel axles is equipped with a grease
fitting. Lubricate with 251H EP grease or an equivalent
No. 2 multi-purpose lithium grease after every 25 hours
of tractor operation.
Transmission
The hydrostatic transmission is sealed at the factory.
Oil level cannot be checked nor can the oil be changed.
WARNING: Before performing any
maintenance or repairs, disengage PTO, set
parking brake, stop engine and remove key
to prevent unintended starting.
Protective Cap
Oil Drain Hose
Drain Port
Oil Fill Cap
Oil Fill Tube
20
SECTION 8: SERVICE
Tires
WARNING: Never exceed the maximum
inflation pressure shown on the sidewall of the
tire.
The recommended operating tire pressure is
approximately 10 psi for the rear tires and 14 psi for the
front tires.
Refer to the tire sidewall for exact tire manufacturer’s
recommended or maximum psi. Do not overinflate.
Uneven tire pressure could cause the cutting deck to
mow unevenly.
Fuse
A fuse is installed in your tractor’s wiring harness to
protect the tractor’s electrical system from damage
caused by excessive amperage.
If the electrical system does not function, or your
tractor’s engine will not crank, first check to be certain
that the fuse has not blown.
It can be found under the hood mounted behind the top
of the dash panel on the support bar.
IMPORTANT:
Always use a fuse with the same
amperage capacity for replacement.
WARNING: Before servicing, repairing, or
inspecting, always disengage PTO, set
parking brake, stop engine and remove key to
prevent unintended starting.
Cutting Blades
WARNING: Be sure to shut the engine off,
remove ignition key, disconnect the spark plug
wire(s) and ground against the engine to
prevent unintended starting before removing
the cutting blade(s) for sharpening or
replacement. Protect your hands by using
heavy gloves when grasping the blade.
WARNING: Periodically inspect the blade
adapter and/or spindle for cracks or damage,
especially if you strike a foreign object.
Replace immediately if damaged
.
The blades may be removed as follows.
• Remove the deck from beneath the tractor, (refer to
Cutting Deck Removal on page 21) then gently flip the
deck over to expose its underside.
• Place a block of wood between the center deck
housing baffle and the cutting blade to act as a
stabilizer. See Figure 14.
Figure 14
• Use a 1-1/8" wrench to remove the hex flange nut
that secures the blade to the spindle assembly. See
Figure 14.
To properly sharpen the cutting blades, remove equal
amounts of metal from both ends of the blades along
the cutting edges, parallel to the trailing edge, at a 25°
to 30° angle.
Figure 15
IMPORTANT:
If the cutting edge of the blade has already
been sharpened, or if any metal separation is present,
replace the blades with new ones. See Figure 15.
It is important that each cutting blade edge be ground
equally to maintain proper blade balance. A poorly
Spindle Assembly
Hex Flange Nut
Wood Block
1-5/8 inch (min.)
Seperation
Damaged Blade Edge
21
balanced blade will cause excessive vibration and may
cause damage to the tractor and result in personal
injury.
IMPORTANT:
When replacing the blade, be sure to
install the blade with the side of the blade marked
‘‘Bottom’’ (or with a part number stamped in it) facing
the ground when the mower is in the operating position.
IMPORTANT:
Use a torque wrench to tighten the blade
spindle hex flange nut to between 70 lbs-ft and 90 lbs-ft.
Battery
The battery is sealed and is maintenance-free. Acid
levels cannot be checked and fluid can not be added.
• Always keep the battery cables and terminals clean
and free of corrosive build-up.
• After cleaning the battery and terminals, apply a
light coat of petroleum jelly or grease to both
terminals
• Always keep the rubber boot positioned over the
positive terminal to prevent shorting.
IMPORTANT:
If removing the battery, disconnect the
NEGATIVE (Black) wire from it’s terminal first, followed
by the POSITIVE (Red) wire. When re-installing the
battery, always connect the POSITIVE (Red) wire its
terminal first, followed by the NEGATIVE (Black) wire.
Be certain that the wires are connected to the correct
terminals; reversing them could change the polarity and
cause damage to your engine’s alternating system.
Jump Starting
WARNING: Never jump start a damaged or
frozen battery. Be certain the vehicles do not
touch, and ignitions are off. Do not allow cable
clamps to touch.
• Connect positive (+) cable to positive post (+) of
your tractor’s discharged battery.
• Connect the other end of the cable to the (positive
+) post of the jumper battery.
• Connect the second cable (negative –) to the other
post of the jumper battery.
• Make the final connection on the engine block of
the stalled tractor, away from the battery. Attach to
a unpainted part to assure a good connection.
IMPORTANT:
If the jumper battery is installed on a
vehicle (i.e. car, truck), do NOT start the vehicle’s
engine when jump starting your tractor.
• Start the tractor (as instructed on page 14).
• Set the tractor’s parking brake before removing the
jumper cables, in reverse order of connection.
• Allow the tractor’s engine to run for 15 minutes
before shutting it off to allow the alternating system
time to charge the discharged battery.
Charging
If the unit has not been put into use for an extended period
of time, charge the battery with an automotive-type 12-volt
charger for a minimum of one hour at six amps.
WARNING:
Batteries give off an explosive gas
while charging. Charge battery in a well ventilated
area and keep away from an open flame or pilot
light as on a water heater, space heater, furnace,
clothes dryer or other gas appliances.
Cutting Deck Removal
To remove the cutting deck, proceed as follows:
• Place the PTO/Blade Engage knob in the
disengaged (OFF) position and engage the parking
brake.
• Lower the deck by moving the deck lift lever into the
bottom notch on the right fender.
• Remove the deck belt from around the tractor’s
electric PTO clutch (refer to Changing the Deck Belt).
• Looking at the cutting deck from the left side of the
tractor, locate the deck support pin on the rear left
side of the deck.
• Rotate the pin slightly toward the rear of the tractor
and release the pin into the hole provided.
• Pull the deck support pin outward to release the
deck from the deck lift arm. See Figure 16.
Figure 16
• Repeat the above steps on the tractor’s right side.
• Move the deck lift lever into the top notch to raise
the deck lift arms up and out of the way.
Support Pin
22
• Gently slide the cutting deck toward the front of the
tractor allowing the hooks on the deck to release
themselves from the deck stabilizer rod.
• Gently slide the cutting deck (from the right side)
out from underneath the tractor.
Changing the Deck Belt
WARNING: Be sure to shut the engine off,
remove ignition key, disconnect the spark
plug wire(s) and ground against the engine to
prevent unintended starting before removing
the belt(s).
WARNING: Avoid the possibility of a
pinching injury. Do not place your fingers on
the idler spring or between the belt and a
pulley while removing the belt.
All belts on your tractor are subject to wear and should
be replaced if any signs of wear are present.
IMPORTANT:
The V-belts found on your tractor are
specially designed to engage and disengage safely. A
substitute (non-OEM) V-belt can be dangerous by not
disengaging completely. For a proper working machine,
use factory approved belts.
To change or replace the deck belt on your tractor,
proceed as follows:
• Lower the deck by moving the deck lift lever into the
bottom notch on the right fender.
• Remove the belt guards by removing the self-
tapping screws that fasten them to the deck.
• Insert a 3/8”-drive ratchet wrench set to loosen into
the square hole found in the idler bracket on the left
side of the deck’s surface. See Figure 17.
Figure 17
• Grasp the ratchet’s handle and pivot it to relieve
tension on the belt.
• With belt tension relieved, carefully remove the
belt from around the left-hand spindle pulley.
IMPORTANT:
Carefully allow the ratchet to pivot
rearward before removing it from the square hole.
• Remove the deck belt from around all pulleys,
including the deck idler pulley(s) and the electric
PTO clutch.
NOTE: The idler pulley(s) may have to be loosened,
but not removed, in order to remove the belt from
around them.
• Route the new belt as shown in Figure 18.
• Remount the belt guards removed earlier.
Changing The Transmission Drive Belt
NOTE: Several components must be removed and
special tools (i.e. air/impact wrench) used in order to
change the tractor’s transmission drive belt. See your
dealer to have your drive belt replaced.
Hydrostatic Transmission
Keep the area around the transmission cooling fan free
of grass and debris at all times. The hydrostatic
transmission is sealed at the factory and is
maintenance free. The fluid level cannot be checked
and cannot be changed.
3/8” Square Hole
Idler Pulley
23
Figure 18
SECTION 9: OFF-SEASON STORAGE
Clean and lubricate the tractor as instructed in Section 7:
MAINTAINING YOUR GARDEN TRACTOR on page 19 of this
manual before storing for an extended period.
Engine
If the engine will be out of service for two months or
more, use the following storage procedure:
• Clean the exterior surfaces of the engine.
• Change the oil and filter while the engine is still
warm from operation. Refer to Changing the Engine OIl
on page 19.
• The fuel system must be completely emptied, or the
gasoline must be treated with a fuel stabilizer such
as STA-BIL
®
to prevent deterioration. If you choose
to use a stabilizer, follow the manufacturers
recommendations, and add the correct amount for
the capacity of the fuel system. Fill the fuel tank with
clean, fresh gasoline. Run the engine for 2-3
minutes to get stabilized fuel into the carburetor.
To empty the system, run the engine until the tank
and system are empty.
WARNING: Drain fuel only into an
approved container outdoors, away from an
open flame. Allow engine to cool. Extinguish
cigarettes, cigars, pipes, and other sources of
ignition prior to draining fuel.
• Remove the spark plug. Add one tablespoon of
engine oil into the spark plug hole. Install the plug,
but do not reconnect the plug wire. Crank the
engine two or three revolutions.
• Store the engine in a clean, dry place.
WARNING: Never store the machine or
fuel container indoors where there is an open
flame, spark or pilot light such as on water
heater, furnace, clothes dryer or other gas
appliance.
Idler Pulleys
Electric PTO Clutch
24
SECTION 10: TROUBLESHOOTING
Trouble Possible Cause(s) Corrective Action
Engine fails to start PTO/Blade Engage knob engaged.
Parking brake not engaged.
Spark plug wire(s) disconnected.
Throttle control lever not in correct
starting position.
Choke not activated
Fuel tank empty, or stale fuel.
Blocked fuel line.
Faulty spark plug.
Engine flooded.
Place knob in disengaged (OFF) position.
Engage parking brake.
Connect wire to spark plug.
Place throttle lever to FAST position.
Pull out the CHOKE control.
Fill tank with clean, fresh (less than 30 days old) gas.
Clean fuel line or replace fuel filter.
Clean, adjust gap or replace plug.
Crank engine with throttle in FAST position.
Engine runs erratic Unit running with CHOKE activated.
Spark plug wire(s) loose.
Blocked fuel line or stale fuel.
Vent in gas cap plugged.
Water or dirt in fuel system.
Dirty air cleaner.
Push CHOKE control in.
Connect and tighten spark plug wire(s).
Clean fuel line; fill tank with clean, fresh (less than 30
days old) gasoline. Replace fuel filter, if so equipped.
Clear vent or replace cap if damaged.
Drain fuel tank. Refill with clean, fresh (less than 30
days old) gasoline.
Replace air cleaner paper element or clean foam
precleaner.
Engine overheats Engine oil level low.
Air flow restricted.
Fill crankcase with proper capacity and weight of oil.
Clean grass clippings and debris from around the
engine’s cooling fins and blower housing.
Engine hesitates at high RPM Spark plug gap too close. Remove spark plug and reset the gap.
Idles poorly Spark plug fouled, faulty or gap too
wide.
Dirty air cleaner.
Replace spark plug. Set plug gap.
Replace air cleaner cartridge/element or clean
pre-cleaner.
Excessive vibration Cutting blade loose or unbalanced.
Damaged or bent cutting blade.
Tighten blade and spindle. Balance blade.
Replace blade.
Mower will not mulch grass Engine speed too low.
Wet grass.
Excessively high grass.
Dull blade.
Place throttle in FAST (rabbit) position.
Do not mow when grass is wet; wait until later to cut.
Mow once at a high cutting height, then mow again at
desired height or make a narrower cutting swath.
Sharpen or replace blade.
Uneven cut Deck not balanced properly.
Dull blade.
Uneven tire pressure.
Perform side-to-side deck adjustment.
Sharpen or replace blade.
Check tire pressure in all four tires.
25
SECTION 11: ATTACHMENTS & ACCESSORIES
See your dealer or the retailer from which you purchased your tractor for information regarding price and availability.
ATTACHMENTS
OEM-190-964 Rear Tire Chain Set
OEM-190-823 42-inch Two-stage Snow Thrower
OEM-190-833 46-inch Front Dozer Blade
OEM-190-841 54-inch Deck Mulch Kit
OEM-190-608 Sleeve Hitch, Manual Lift
OEM-190-824 Sleeve Hitch with Electric Lift
OEM-190-842 Triple Bagger Grass Collector
OEM-190-784 Rear Wheel Weights
OEM-190-604 Tool and Storage Chest
OEM-190-672 Bumper Kit
OEM-190-607* Deluxe Tractor Sunshade
OEM-190-750* Tractor Snow Cab
OEM-190-184 40” Dethatcher
*Not compatible with tractors equipped with a Grass Collector.
SLEEVE HITCH ATTACHMENTS
OEM-190-825 30-inch Hydraulic Tiller †
OEM-190-978 10-inch Mulboard Plow ‡
OEM-190-980 Single-disc Harrow ‡
OEM-190-984 Row Crop Cultivator ‡
OEM-190-804 42-inch Heavy Duty Rear Blade ‡
† OEM-190-824 is required for use of this attachment. 190-608 can NOT be used in its place.
‡ Either OEM-190-824 or OEM-190-608 is required for use of this attachment.
26
35
6
33
34
32
A
A
A
13
9
31
44
43
46
47
26
6
3
45
22
20
42
23
27
10
15
8
7
14
12
17
37
36
6
16
4
11
21
25
29
19
24
1
3
5
38
39
5
28
30
2
9
7
18
7
41
40
SECTION 12: PARTS LIST FOR MODEL GT54
27
REF.
NO.
PART
NO. DESCRIPTION
1 710-04593 Screw TT, 5/16-18 x.375
2 710-04599 Screw #8-18 x.500
3 710-0599 Screw TT, 1/4-20 x.500
4 710-0623 Screw TT, 3/8-16 x.750
5 710-0642 Screw TT, 1/4-20 x.750
6 710-0726 Screw AB, 5/16-12 x.750
7 710-0751 HH Cap Screw 1/4-20 x.620
8 712-0292 Clip Nut 1/4-20
9 712-04064 Flange Lock Nut 1/4-20
10 731-05357 Lens
11 738-04091 Shoulder Screw.43x.29:TT:5/16-18
12 783-04606A Pivot Bracket
13 783-04827 Hood
14 783-04828 RH Side Panel
15 783-04829 LH Side Panel
16 783-04840 RH Hood Pivot Bracket
17 783-04841 LH Hood Pivot Bracket
18 783-05116 Support Hood Bracket
19 710-0895 Screw HL, 1/4-15 x.750
20 710-1017 Screw AB, 1/4-14 x.625
21 710-1611B Screw TT, 5/16-18 x.750
22 710-3217 Screw #8-32 x.375
23 712-0142 Hex Nut #8-32
24 731-04728 Brake Dash Lever
25 731-04729 Cruise Dash Lever
26 731-05005B Dash Panel
27 731-1857 Control Knob
28 736-0270 Bell Washer.265 x.75 x.062
29 747-1196 Lever Rod
30 783-04285D RH Plate Dash Support
31 783-04323D LH Plate Dash Support
32 683-04219 Bumper
33 712-04065 Flange Lock Nut 3/8-16
34 731-05598 Bumper Cap
35 738-0143 Shoulder Screw.498 x.340 x 3/8-16
36 710-0642 Screw TT, 1/4-20 x.75
37 747-04161 Tank Support Rod
38 751-0603 Fuel Cap
39 751-10283 Fuel Tank, 3 Gal.
40 725-0963 Miniature Lamp, 12V
41 725-1649 Socket, Lamp
42 746-1086 Throttle Cable 39-inch
43 725-04036B Systems Indicator Monitor w/Hour Meter
44 725-04174 Electric PTO Switch
45 746-04132 Choke Control 37.5” x 2
46 725-1744 Ignition Key
725-1745 Ignition Key w/ Plastic Cover
47 725-04227A Ignition Switch Module
— 629-04083 Headlight Wire Harness (not pictured)
— 725-04336 Tractor Wire Harness (not pictured)
REF.
NO.
PART
NO. DESCRIPTION
Model GT54
28
6
7
1
4
16
18
14
11
17
19
14
9
3
12
52
53
53
54
54
55
A
B
B
A
C
C
51
50
23
24
21
28
30
23
2
35
31
21
26
41
47
32
37
49
39
2
29
13
15
8
33
27
20
48
44
43
2
36
24
34
42
38
46
22
45
40
25
5
10
Model GT54
29
Model GT54
REF.
NO.
PART
NO. DESCRIPTION
1 710-1268 Screw #10-16 x.375
2 712-04063 Flange Lock Nut 5/16-18
3 712-04064 Flange Lock Nut 1/4-20
4 720-0309A Seat Adjuster Grip
5 726-0201 Speed Nut
6 731-04074 Spacer
7 732-0499 Compression Spring
8 732-1184 Extension Spring
9 736-0204 Flat Washer.344 x.62 x.033
10 736-0242 Bell Washer.340 x.872 x.060
11 736-3019 Flat Washer.531 x 1.062 x.134
12 738-0137A Shoulder Screw.340 x.285 x 1/4-20
13 738-0296 Shoulder Screw.437 x.268 x 5/16-18
14 738-0966A Shoulder Bolt.50 x.925 x 3/8-16
15 783-0209D Seat Lift Bracket
16 783-0611 Seat Stop
17 783-0738C Seat Pivot Bracket
18 783-0739A Seat Adjustment Lever
19 783-0753 Seat Adjustment Selector
20 757-04010 High Back Seat
21 710-0451 Carriage Bolt 5/16-18 x.750
22 710-0599 TT Screw 1/4-20 x.500
23 710-0604A TT Screw 5/16-18 x.625
24 710-0895 HL Screw 1/4-15 x.750
25 710-0932 Carriage Screw 1/4-20 x 1.00
26 712-0271 Sems Nut 1/4-20
27 731-1990 Lift Lever Cover
28 731-1993A Cover w/Cup Holder
29 731-2618 RH GT Fender Flare
30 731-2619 LH GT Fender Flare
31 736-0607 Lock Washer 5/16
32 736-3078 Flat Washer.344 x 1.0 x.063
33 783-04459A Fender 4 Style Hydro w/Flares
34 783-0677B Lift Adjustment Bracket
35 783-1489B Seat Mount Bracket
36 683-04118 54” Lift Shaft Assembly
37 712-04065 Flange Lock Nut 3/8-16
38 714-0104 Cotter Pin.072 x 1.13
39 714-0111 Cotter Pin 3/32 x 1.0
40 716-0106A E-Ring
41 720-0311 Handle Grip
42 732-0874 Torsion Spring
43 738-0138A Hex Cap Screw 5/16-18 x.620
44 738-0380 Shoulder Screw.50 x.27 x 3/8-16
45 741-0225 Hex Flange Bearing
46 746-0968 Lift Cable
47 747-04155 Lift Handle
48 756-1154 Roller Pulley
49 783-0678A Lift Arm
50 735-0656 Foot Pad RH
51 735-0657 Foot Pad LH
52 710-0227 Screw AB #8-18 x.500
53 726-0279 Insulator Plate
54 725-1303 Outer Seat Spring Switch
55 726-0278 Insulator Boss Plate
REF.
NO.
PART
NO. DESCRIPTION
30
22
23
15
2
7
39
37
36
20
11
29
20
24
30
26
21
6
25
13
35
34
33
16
1
16
7
17
14
32
31
18
9
27
10
28
38
39
3
12
8
5
4
24
Model GT54
31
Model GT54
REF.
NO.
PART
NO. DESCRIPTION
1 710-04095 Hex Screw, 3/8-16, 1.00, Gr5
2 710-0514 Hex Screw, 3/8-16, 1.00, Gr5
3 710-0643 Hex Screw, 5/16-18, 1.00, Gr5
4 711-1408 Link, Drag, RH
5 711-1409A Link, Drag, LH
6 712-0214 Nut, Hex Lock, 3/8-24
7 712-0431 Nut, Flange Lock, 3/8-16, Grf, Top Lock
8 712-0459 Nut, Flange Lock, 7/16-20, Grb, Lock
9 712-3004A Nut, Flange Lock, 5/16-18, Gr5, SD Lock
10 712-0240 Nut, Jam 7/16-20, GR2
11 717-1550E Steering Gear
12 717-1554 Steering Pinion Gear
13 723-0448A Ball Joint 7/16-20: Lock
14 736-3004 Flat Washer.406 x.875 x.105
15 736-3084 Flat Washer.51 x 1.12 x.06
16 738-04154 Shoulder Spacer.38 x 1 x.31
17 738-1001A Steering Shaft
18 741-0475 Plastic Bushing
19 741-0656A Hex Flange Bearing
20 714-04039 Cotter Pin 5/32 x 1.25
21 719-04177 Cast Iron Pivot Axle
22 726-04035 Push Nut
23 731-04693 Push Cap
24 736-0316 Flat Washer.78 x 1.59 x.060
25 638-04003A Axle Assembly LH
26 638-04004A Axle Assembly RH
27 738-1011A Shoulder Screw.50 x 2.230 x 3/8-16
28 712-04065 Nut, Flange Lock, 3/18-16: Grf Nylon
29 731-2290A Hub Cap
30 634-04088A Wheel Assembly Complete
734-04148 Tire Only 16 x 7.5 x 8
634-04082 Rim Only w/Valve Stem
31 631-04008 Steering Wheel
32 731-04066 Steering Wheel Cover
33 711-0332 Clevis Pin.50 x.78
34 714-04023 Internal Cotter Pin.080 x 1.5625
35 783-0720A Front Deck Adjustment Bracket
36 783-0727D LH Support Pivot Bracket
37 783-0726E RH Support Pivot Bracket
38 783-0728 Pivot Bar Bracket
39 710-1260A Screw LD 5/16-18 x.75
32
D
D
C
C
A
B
B
A
17
17
34
51
63
67
56
18
50
49
48
18
62
18
26
14
35
35
10
13
99
43
64
45
20
32
24
31
9
17
7
23
9
28
37
18
33
38
9
42
16
19
39
41
19
58
60
55
61
61
53
54
44
15
8
6
40
69
30
11
36
29
4
27
19
25
21
22
1
66
16
18
65
59
2
46
57
16
47
5
12
68
Model GT54
33
Model GT54
REF.
NO.
PART
NO. DESCRIPTION
1 618-04317 Wheel Hub Assembly
2 618-04329 Hydro GT Transmission Assembly
3
629-0949A
†
Reverse/Ground Wire Harness Assy
4 710-0176 HH Cap Screw 5/16-18 x 2.75
5 710-0216 HH Cap Screw 3/8-16 x.75
6 710-0227 AB Screw #8-18 x.500
7 710-0520 HH Cap Screw 3/8-16 x 1.50
8 710-0599 TT Screw 1/4-20 x.500
9 710-0726 AB Screw 5/16-12 x.750
10 710-1007 TT Sems Screw 3/8-16 x 1.500
11 710-3011 HH Cap Screw 3/8-16 x 2.25
12 710-3119 HH Cap Screw 3/8-16 x.750
13 711-0832 Ferrule 3/8-24 x.375
14 712-0240 Jam Nut
15 712-04063 Flange Lock Nut 5/16-18
16 712-04065 Flange Lock Nut 3/8-16
17 712-3017 Hex Nut 3/8-16
18 714-0104 Cotter Pin.072 x 1.13
19 714-0111 Cotter Pin 3/32 x 1.0
20 714-0507 Cotter Pin 3/32 x.750
21 725-1644 Short Spring Switch
22 726-0320 Insulator Nut Plate
23 732-04323B Extension Spring.770 x 3.720
24 732-0716C Extension Spring.59 x 4.00
25 732-3118 Extension Spring 3/8 x 1.44
26 736-0169 Lock Washer 3/8
27 736-0227 Flat Washer.390 x 1.500 x.134
28 736-0258 Flat Washer.385 x 1.0 x.135
29 736-3010 Flat Washer.407 x.812 x.135
30 738-0372B Shoulder Spacer 1.00 x.38 x.38
31 747-04140 Brake Rod
32 747-1119 Control Rod
33 747-1121A Bypass Rod
34 754-0349 Drive Belt
35 756-04209 V-Type Idler Pulley 3.06
36 756-04224 Flat Idler Pulley 2.75
37 783-04442 Center Double Idler Pulley
38 783-0667B Transmission Torque Bracket
39 783-0745 Speed Control Bracket
40 783-0782 Switch Actuator Bracket
41 647-0031B Brake Control Assembly
42 647-0049A Drive Control Assembly
43 683-0267C Hydro Pedal Assembly
44 710-0650 TT Screw 5/16-18 x.875
45 710-1260A LD Screw 5/16-18 x.750
46 710-1611B TT Screw 5/16-18 x.750
47 711-04159B Pin 3/8-16 x 2.68
48 712-3004A Flange Lock Nut 5/16-18
49 732-0335 Compression Spring.405 x 1.17
50 732-0955 Extension Spring.50 x 1.41
51 732-0963 Extension Spring.50 x 6.37
52 735-0662 Drive Pedal Pad
53 735-3049 Brake Control Pad
54 736-0119 Lock Washer 5/16
55 736-0187 Flat Washer.64 x 1.24 x.06
56 736-0262 Flat Washer.385 x.870 x.092
57 736-3008 Flat Washer.344 x.750 x.120
58 738-0155 Shoulder Screw.437 x.162
59 738-0380 Shoulder Screw.50 x.27 x 3/8-16
60 741-0225 Hex Flange Bearing
61 741-3065B Hex Flange Bearing.628 ID Split
62 747-04093 Brake Lock Control Rod
63 747-04096 Cruise Control Rod
64 747-04521 Brake Pedal
65 748-04039B Cruise Latch
66 783-04612 Steering Support Bracket
67 783-0663E Hydro Lockout Bracket
68 712-3050 Lug Nut 7/16-14
69 634-0202A Wheel Assy Complete 23 x 10.5 x 12
634-3178 Rim Only 12 x 7
734-0255 Air Valve
734-04147 Tire Only 23 x 10.5 x 12 Sq. Shoulder
REF.
NO.
PART
NO. DESCRIPTION
† not pictured
34
22
19
13
23
32
33
27
17
26
26
18
15
28
27
21
4
17
13
19
24
2
2
14
25
16
20
12
4
29
5
7
9
10
11
2
31
30
3
1
6
8
Model GT54
35
Model GT54
REF.
NO.
PART
NO. DESCRIPTION
1 710-04379A HH Cap Screw 7/16-20 x 3.50
2 710-0726 AB Screw 5/16-12 x.750
3 710-3011 HH Cap Screw 3/8-16 x 2.25
4 712-04065 Flange Lock Nut 3/8-16
5 717-1774B PTO Clutch, Electric
6 736-0171 Lock Washer 7/16
7 736-0277 Flat Washer 1.031 x 1.620 x.095
8 748-0415B Spacer.385 x.635 x 1.54
9 756-0978A Electric PTO Engine Pulley
10 783-04419B Clutch Bracket
11 783-04467 Deck Bracket, Up-Stop
12 683-04173A Lower Frame Assembly
13 710-0607 TT Screw 5/16-18 x.500
14 710-0642 TT Screw 1/4-20 x.750
15 710-1260A LD Screw 5/16-18 x.750
16 710-3005 HH Cap Screw 3/8-16 x 1.25
17 712-04064 Flange Lock Nut 1/4-20
18 732-04035 Compression Spring 1.28 x 3.125
19 736-0222 Lock Washer 1/4
20 738-04058 Shoulder Spacer.38 x 1.0 x.70
21 747-04121A Battery Rod
22 783-0349 Battery Tray
23 783-04329A Seat Frame Bracket
24 783-04811A Upper Frame, GT
25 783-0693 Axle Bracket, GT
26 710-0703 Carriage Screw 1/4-20 x.75
27 712-0271 Sems Nut 1/4-20
28 725-1750A Battery 235 CCA
29 710-0224 AB Screw #10-16 x.50
30 17962 Switch Plate
31 725-04039 Interlock Switch
32 710-0599 TT Screw 1/4-20 x.50
33 725-1426A Solenoid 12V 100 Amp
36
C
C
B
B
A
A
59
18
41
29
49
25
23
31
9
14
26
24
20
26
8
37
46
28
5
61
17
14
65
45
11
60
57
26
63
27
26
60
45
14
64
6
48
32
16
51
43
67
50
3
3
3
35
38
56
12
44
40
13
53
2
34
42
36
33
1
26
24
10
52
7
15
19
14
62
47
39
54
22
26
55
30
21
4
58
Model GT54
37
IMPORTANT:
For a proper working
machine, use Factory Approved Parts.
V-belts are designed to engage and
disengage safely. A substitute (non
OEM) V-belt can be dangerous by not
disengaging completely.
Model GT54
REF.
NO.
PART
NO. DESCRIPTION
1. 12650 Height Adjustment Bracket
2. 16606 Retainer Hook Bracket
3. 618-0671 Pulley Spindle Assy. 5.39 x.5625
4. 683-0254B Deck Hanger Bracket Assembly
5. 683-04113A Deck Assembly 54" SD GT
6. 683-0459 Idler Assembly 54”
7. 703-2093 Baffle, Inner, RR
8. 703-3279 Chute Stop Deflector
9. 710-0216 HH Cap Screw 3/8-16 x.75
10. 710-04095 HH Cap Screw 3/8-16 x 1.00
11. 710-0521 HH Cap Screw 3/8-16 x 3.00
12. 710-0528 HH Cap Screw 5/16-18 x 1.25
13. 710-0599 TT Screw 1/4-20 x.500
14. 710-0607 TT Screw 5/16-18 x.500
15. 710-0623 TT Screw 3/8-16 x.750
16. 710-1260A LD Screw 5/16-18 x.750
17. 710-3011 HH Cap Screw 3/8-16 x 2.25
18. 710-3103 HH Cap Screw 5/16-18 x 2.00
19. 710-3168 Carriage Bolt 3/8-16 x 1.00
20. 710-3178 Carriage Bolt 3/8-16 x.75
21. 711-0332 Clevis Pin.50 x.78
22. 711-1737 Roller Pin.5” x 10.06
23. 712-0206 Hex Nut 1/2-13
24. 712-0229 Push Nut 3/8
25. 712-04063 Flange Lock Nut 5/16-18
26. 712-04065 Flange Lock Nut 3/8-16
27. 712-0417A Flange Nut 5/8-18
28. 712-0641 Hex Nut M16-1.5 DIN 936
29. 712-3010 Hex Nut 5/16-18
30. 712-3022 Hex Lock Nut 1/2-13
31. 712-3083 Hex Lock Nut 1/2-13
32. 714-0111 Cotter Pin 3/32 x 1.0
33. 714-0145 Click Pin.092 x 1.64
34. 714-0162 Cotter Pin 5/32 x 1.25
35. 714-0470 Cotter Pin 1/8 x 1.25
36. 715-0108 Spring Pin 1/4 x 1.00
37. 717-04074 Deck Adjustment Gear
38. 731-0335 Deck Roller
39. 731-3005 Front Roller
40. 732-0306A Compression Spring.531 x 1.75
41. 732-0459B Extension Spring.94 x 6.74
42. 732-0934 Extension Spring 1.15 x 5.99
43. 734-04155 Deck Wheel 5.0 Dia. Ball
44. 736-0119 Lock Washer 5/16
45. 736-0300 Flat Washer.406 x.875 x.059
46. 736-0760 Lock Washer
47. 736-0921 Lock Washer 1/2
48. 738-0295 Shaft.750 x.47.12
49. 738-04146 Screw Plug M16 x 1.5
50. 738-1229A Shoulder Screw.625 x 2.50 x 1/2-13
51. 738-3056 Shoulder Screw 1/2 x 2.50
52. 742-0677 Blade18.50" Long
53. 747-1116 Deck Handle Rod
54. 747-1324 Front Deck Adjustment Rod
55. 750-0151 Spacer.550 ID x.750 OD x 1.125
56. 750-0212 Spacer.82 ID x 1.00 OD x.53
57. 750-04597 Spacer.380 x.900 x 1.313
58. 750-0933 Spacer 385 ID x.88 x.64
59. 754-0642 V-Belt
60. 756-04129 Idler Pulley 4.25
61. 783-04013A Stabilizing Bracket
62. 783-04690 Deck Skirt
63. 783-04726 Idler Bracket, Stationary
64. 783-1470A Spindle Cover, RH
65. 783-1471 Spindle Cover, RH
67. 631-04070A Chute Assembly
REF.
NO.
PART
NO. DESCRIPTION
38
12
6
10
1
16
14
9
2
11
4
5
17
18
19
3
3
3
21
13
22
20
7
8
15
For Choke
Model GT54
REF.
NO.
PART
NO. DESCRIPTION
1 683-04256 Muffler Shield Assembly
2 710-0227 AB Screw #8-18 x.500
3 710-0599 TT Screw 1/4-20 x.500
4 710-0642 TT Screw 1/4-20 x.750
5 710-0654A TT Sems Screw 3/8-16 x 1
6 712-3005 Flange Lock Nut 3/8-16
7 725-0157 Cable Tie
8 726-0205 Hose Clamp
9 728-04000 Pop Rivet
10 736-0300 Flat Washer.406 x.875 x.059
11 751-0564B Muffler Deflector
12 751-10006 Exhaust Pipe RH
13 751-10007 Exhaust Pipe LH
14 751-10161 Dual Inlet Muffler
15 751-10349 Fuel Hose
16 751-10353 Muffler Deflector, Long
17 751-3140 Oil Drain
18 751-3141 Oil Drain Hose Extension
19 751-3142 Oil Drain Cap
20 783-04573 Muffler Bracket LH
21 783-04574 Muffler Bracket RH
22 783-04783 Heat Shield
REF.
NO.
PART
NO. DESCRIPTION
39
CALIFORNIA EMISSION CONTROL WARRANTY STATEMENT
YOUR WARRANTY RIGHTS AND OBLIGATIONS
The California Air Resources Board and MTD Consumer Group Inc are pleased to explain the evaporative emission control system warranty on your 2006 lawn
mower. In California, new lawn mower must be designed, built and equipped to meet the State’s stringent anti-smog standards. MTD Consumer Group Inc must
warrant the EECS on your lawn mower for the period of time listed below provided there has been no abuse, neglect or improper maintenance of your lawn mower.
Your EECS may include parts such as the carburetor, fuel-injection system, the ignition system, catalytic converter, fuel tanks, fuel lines, fuel caps, valves,
canisters, filters, vapor hoses, clamps, connectors, and other associated emission-related components.
Where a warrantable condition exists, MTD Consumer Group Inc will repair your lawn mower at no cost to you including diagnosis, parts and labor.
MANUFACTURER’S WARRANTY COVERAGE:
This evaporative emission control system is warranted for two years. If any evaporative emission-related part on your equipment is defective, the part will be
repaired or replaced by MTD Consumer Group Inc.
OWNER’S WARRANTY RESPONSIBILITIES:
As the lawn mower owner, you are responsible for performance of the required maintenance listed in your owner’s manual. MTD Consumer Group Inc recom-
mends that you retain all receipts covering maintenance on your lawn mower, but MTD Consumer Group Inc cannot deny warranty solely for the lack of receipts.
As the lawn mower owner, you should however be aware that MTD Consumer Group Inc may deny you warranty coverage if your lawn mower or a part has failed
due to abuse, neglect, or improper maintenance or unapproved modifications.
You are responsible for presenting your lawn mower to MTD Consumer Group Inc’s distribution center or service center as soon as the problem exists. The
warranty repairs should be completed in a reasonable amount of time, not to exceed 30 days. If you have a question regarding your warranty coverage, you should
contact the MTD Consumer Group Inc Service Department at 1-800-800-7310.
GENERAL EMISSIONS WARRANTY COVERAGE:
MTD Consumer Group Inc warrants to the ultimate purchaser and each subsequent purchaser that the lawn mower is: Designed, built and equipped so as to
conform with all applicable regulations; and free from defects in materials and workmanship that cause the failure of a warranted part to be identical in all material
respects to that part as described in MTD Consumer Group Inc’s application for certification.
The warranty period begins on the date the lawn mower is delivered to an ultimate purchaser or first placed into service. The warranty period is two years.
Subject to certain conditions and exclusions as stated below, the warranty on emission-related parts is as follows:
1. Any warranted part that is not scheduled for replacement as required maintenance in the written instructions supplied, is warranted for the warranty period
stated above. If the part fails during the period of warranty coverage, the part will be repaired or replaced by MTD Consumer Group Inc according to subsection
(4) below. Any such part repaired or replaced under warranty will be warranted for the remainder of the period.
2. Any warranted part that is scheduled only for regular inspection in the written instructions supplied is warranted for the warranty period stated above. Any such
part repaired or replaced under warranty will be warranted for the remaining warranty period.
3. Any warranted part that is scheduled for replacement as required maintenance in the written instructions supplied is warranted for the period of time before the
first scheduled replacement date for that part. If the part fails before the first scheduled replacement, the part will be repaired or replaced by MTD Consumer
Group Inc according to subsection (4) below. Any such part repaired or replaced under warranty will be warranted for the remainder of the period prior to the
first scheduled replacement point for the part.
4. Repair or replacement of any warranted part under the warranty provisions herein must be performed at a warranty station at no charge to the owner.
5. Notwithstanding the provisions herein, warranty services or repairs will be provided at all of our distribution centers that are franchised to service the subject
engines or equipment.
6. The lawn mower owner will not be charged for diagnostic labor that is directly associated with diagnosis of a defective, emission-related warranted part,
provided that such diagnostic work is performed at a warranty station.
7. MTD Consumer Group Inc is liable for damages to other engine or equipment components proximately caused by a failure under warranty of any warranted
part.
8. Throughout the lawn mower warranty period stated above, MTD Consumer Group Inc will maintain a supply of warranted parts sufficient to meet the expected
demand for such parts.
9. Any replacement part may be used in the performance of any warranty maintenance or repairs and must be provided without charge to the owner. Such use will
not reduce the warranty obligations of MTD Consumer Group Inc.
10. Add-on or modified parts that are not exempted by the Air Resources Board may not be used. The use of any non-exempted add-on or modified parts by the
ultimate purchaser will be grounds for disallowing a warranty claims. MTD Consumer Group Inc will not be liable to warrant failures of warranted parts caused
by the use of a non-exempted add-on or modified part.
WARRANTED PARTS:
The repair or replacement of any warranted part otherwise eligible for warranty coverage may be excluded from such warranty coverage if MTD Consumer Group
Inc demonstrates that the lawn mower has been abused, neglected, or improperly maintained, and that such abuse, neglect, or improper maintenance was the
direct cause of the need for repair or replacement of the part. That notwithstanding, any adjustment of a component that has a factory installed, and properly
operating, adjustment limiting device is still eligible for warranty coverage. The following emission warranty parts list are covered: Fuel Line, Fuel Line Clamps
40
MANUFACTURER’S LIMITED WARRANTY FOR:
The limited warranty set forth below is given by MTD LLC with
respect to new merchandise purchased and used in the United
States, its possessions and territories.
“MTD” warrants this product against defects in material and
workmanship for a period of two (2) years commencing on the
date of original purchase and will, at its option, repair or
replace, free of charge, any part found to be defective in materi-
als or workmanship. This limited warranty shall only apply if this
product has been operated and maintained in accordance with
the Operator’s Manual furnished with the product, and has not
been subject to misuse, abuse, commercial use, neglect, acci-
dent, improper maintenance, alteration, vandalism, theft, fire,
water, or damage because of other peril or natural disaster.
Damage resulting from the installation or use of any part,
accessory or attachment not approved by MTD for use with the
product(s) covered by this manual will void your warranty as to
any resulting damage.
Normal wear parts are warranted to be free from defects in
material and workmanship for a period of thirty (30) days from
the date of purchase. Normal wear parts include, but are not
limited to items such as: batteries, belts, blades, blade adapt-
ers, grass bags, rider deck wheels, seats, snow thrower skid
shoes, shave plates, auger spiral rubber and tires.
HOW TO OBTAIN SERVICE: Warranty service is available,
WITH PROOF OF PURCHASE, through your local authorized
service dealer. To locate the dealer in your area, check your
Yellow Pages, or contact MTD LLC at P.O. Box 361131, Cleve-
land, Ohio 44136-0019, or call 1-866-840-6483 or log on to our
Web site at www.troybilt.com.
This limited warranty does not provide coverage in the following
cases:
a. The engine or component parts thereof. These items
may carry a separate manufacturer’s warranty. Refer
to applicable manufacturer’s warranty for terms and
conditions.
b. Log splitter pumps, valves, and cylinders have a sepa-
rate one year warranty.
c. Routine maintenance items such as lubricants, filters,
blade sharpening, tune-ups, brake adjustments, clutch
adjustments, deck adjustments, and normal deteriora-
tion of the exterior finish due to use or exposure.
d. Service completed by someone other than an autho-
rized service dealer.
e. MTD does not extend any warranty for products sold
or exported outside of the United States, its posses-
sions and territories, except those sold through MTD’s
authorized channels of export distribution.
f. Replacement parts that are not genuine MTD parts.
g. Transportation charges and service calls.
No implied warranty, including any implied warranty of
merchantability of fitness for a particular purpose, applies
after the applicable period of express written warranty
above as to the parts as identified. No other express war-
ranty, whether written or oral, except as mentioned above,
given by any person or entity, including a dealer or retailer,
with respect to any product, shall bind MTD. During the
period of the warranty, the exclusive remedy is repair or
replacement of the product as set forth above.
The provisions as set forth in this warranty provide the
sole and exclusive remedy arising from the sale. MTD shall
not be liable for incidental or consequential loss or dam-
age including, without limitation, expenses incurred for
substitute or replacement lawn care services or for rental
expenses to temporarily replace a warranted product.
Some states do not allow the exclusion or limitation of inciden-
tal or consequential damages, or limitations on how long an
implied warranty lasts, so the above exclusions or limitations
may not apply to you.
In no event shall recovery of any kind be greater than the
amount of the purchase price of the product sold. Alteration of
safety features of the product shall void this warranty. Yo u
assume the risk and liability for loss, damage, or injury to you
and your property and/or to others and their property arising
out of the misuse or inability to use the product.
This limited warranty shall not extend to anyone other than the
original purchaser or to the person for whom it was purchased
as a gift.
HOW STATE LAW RELATES TO THIS WARRANTY: This lim-
ited warranty gives you specific legal rights, and you may also
have other rights which vary from state to state.
IMPORTANT: Owner must present Original Proof of Purchase
to obtain warranty coverage.
MTD LLC, P.O. BOX 361131 CLEVELAND, OHIO 44136-0019; Phone: 1-800-949-4483
