1. SAFETY
WARNING! Ensure all preliminary checks are carefully carried out before use of jack.
Immediately repair or replace damaged parts (use authorised service agent). Ensure use
of genuine parts only. Unauthorised parts may be dangerous and will invalidate the warranty.
WARNING! Use jack on level and solid ground, preferably concrete. Ensure the floor over
which the jack will be transported is swept clean.
▲ DANGER! DO NOT use on tarmacadam, or any other soft surface as jack may sink or topple.
Serious injury may result if ignored.
▲ DANGER! If jack tips or leans STOP WHAT YOUR ARE DOING. MOVE QUICKLY TO A
SAFE DISTANCE. DO NOT TRY TO HOLD OR STEADY JACK.
9 Use jack in a suitable work area. Keep the area clean and tidy and free from unrelated materials.
9 Ensure there is adequate lighting.
9 Before use ensure the gearbox weight and size does not exceed the capacity of the jack.
9 Ensure the vehicle is raised and stabilised at the correct height before attempting to move the
jack under the vehicle.
9 Ensure the jack saddle is fully lowered and is clean, dry, and oil free before attempting to
transport the jack with or without a load.
9 Keep all unauthorised persons away from the jack during lifting and lowering and when in
transit.
9 Maintain correct balance and footing. Ensure the floor is not slippery and wear non slip shoes.
9 Remove ill fitting clothing. Remove ties, watches, rings and other loose jewellery, and contain
and/or tie back long hair.
WARNING! Ensure that the load is placed level and centrally on the jack saddle and that it is
fixed in place before attempting to lift,lower or transport the load.
9 The lowering speed will vary according to the weight of the load and the release valve setting.
9 Diligence is required in ensuring that you continually monitor the operation until completed.
9 Should the jack make any abnormal sounds during use, STOP IMMEDIATELY and contact your
local service agent.
8 DO NOT operate the jack if any parts are damaged or missing.
8 DO NOT exceed the rated capacity of the jack.
8 DO NOT raise or lower vehicle lifting platform whilst the transmission jack is being
used.
8 DO NOT transport the jack with, or without a load, with the saddle in the raised position.
8 DO NOT get the jack wet, or use it in damp or wet locations or areas where there is
condensation.
8 DO NOT operate the jack when you are tired or under the influence of alcohol, drugs
or intoxicating medication.
8 DO NOT lift or support vehicles with the jack and DO NOT use the jack as a
load-sustaining device.
8 DO NOT use the jack for any purpose other than removal, transportation and the installation
of transmissions.
8 DO NOT make any modifications to the jack.
8 DO NOT adjust, or tamper with, the safety valve.
8 DO NOT remove any labels from the jack. If the labels are damaged or unclear,
replace them.
8 DO NOT use brake fluid to top up the hydraulic unit. Use Sealey hydraulic oil only.
9 Use a qualified person to lubricate and maintain the jack.
9 Before storing the jack in a safe area, ensure that all parts are clean and free of grease
and oil, especially the saddle.
1.5TONNE VERTICAL TRANSMISSION JACK
MODEL NO: 1500TR
Thank you for purchasing a Sealey product. Manufactured to a high standard, this product will, if used according to these
instructions, and properly maintained, give you years of trouble free performance.
IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS. USE
THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE AND/OR
PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. KEEP THESE INSTRUCTIONS SAFE FOR FUTURE USE.
Refer to
instruction
manual
1500TR Issue 2 (ALL) 12/05/23
Original Language Version
© Jack Sealey Limited
Wear safety
footwear
2. INTRODUCTION
Manufactured to exacting standards, strong construction for durability and suitable for general workshop applications. Spring
loaded dead man's safety release control reduces the risk of inadvertent lowering. 2-Way hydraulic unit ensures that the
saddle lowers at a controlled speed at all times, even without load. Extra-large castors allow for increased manoeuvrability.
Hydraulicunitslargerthantheeconomymodelsforimprovedperformanceanddurability.CanbettedwithoptionalAdjustable
GearboxSupport-checkspecicationintable.
3. SPECIFICATION
Model No: ................................................................. 1500TR
Base Size: .........................................................680 x 700mm
Capacity: .................................................................... 1500kg
Fixed/Adjustable Saddle: .............................................. Fixed
Maximum Saddle Height: ......................................... 1950mm
Minimum Saddle Height: .......................................... 1120mm
Optional Accessories: ... ADT5 - Adjustable Gearbox Support
Ram Extensions: ..................................................................1
4. ASSEMBLY
4.1. Unpack the product and check contents. Should there be any damaged or missing parts contact your
supplier immediately.
4.2. Assemble wheels as in fig.1. Refer to parts diagram for guidance.
4.3. Screw legs to the base of the stand and check that the stand is vertical before tightening the leg screws.
4.4. Place the saddle on the end of the central stand.
4.5. Remove the transportation oil plug and replace with the operating plug (identified by a hole in the plug head, fig.2).
5. PRE-USE CHECKLIST
IMPORTANT: Before EACH use, check jack is in sound working order, use following list to form an habitual pre-check procedure.
Check items are not: damaged, broken, cracked, bent, malfunctioning, distorted, worn, loose, damage to welds, leaking, dirty, noisy or missing.
1. Saddle base
2. Piston rod
3. Cylinder/Hydraulic unit
4. Stopper rings and cotter pins
5. All nuts and bolts
6. All seals
7. Jack main frame
8. Foot pumps
9 Swivel caster wheels
10. Transport handle
WARNING! DO NOT use jack if any suspect part is found, or if believed to have been subjected to
abnormal load or shock load. Immediately remove from service and contact an authorised service agent.
IMPORTANT: Before using the jack for the first time, purge the hydraulic circuit in order to eliminate any
air, that may have accumulated in the system during transit, as follows:
5.1. Open the release valve by turning valve knob anti-clockwise.
5.2. Pump the jack pedal up and down 15 to 20 times.
5.3. Turn the release valve clockwise to close the valve.
6. OPERATION
WARNING! Before use ensure you have read, understood and apply Section 1 safety instructions.
WARNING! Ensure you prepare vehicle correctly before attempting to use the Transmission Jack.
6.1. POSITIONING JACK BENEATH LOAD
6.1.1. Before use ensure the transmission weight and size do not exceed the capacity of the jack.
6.1.2. Ensure the vehicle from which the gearbox is to be removed is correctly positioned, raised and locked
on an appropriate lift system.
6.1.3. Ensure there are no other persons around or under the vehicle.
6.1.4. Ensure saddle is in lowest position and use handle to transport and centrally position jack beneath
vehicle transmission.
6.1.5. Holdthehandlestosteadythejack,operatethefootpedalandthesaddlewillrise(g.3).
6.1.6. When saddle is just beneath the transmission re-adjust alignment if necessary to centralise the saddle.
6.2. LOWERING THE LOAD
WARNING! Ensure the load is central and stable on the jack saddle and load is fixed in place
before attempting to lift, lower, or transport.
6.2.1. SLOWLY turn the release valve knob anti-clockwise (fig.4) to GENTLY lower saddle to the lowest height
before attempting to transport the load.
IMPORTANT: The unit is fitted with a dead man release valve. The quicker the valve knob is turned the
more rapid the jack’s descent. Ensure the jack’s descent is slow and controlled to avoid the risk of sudden
dropping which could be dangerous. The valve will automatically return to the closed position when the
valve knob is released.
6.3. TRANSPORTING THE LOAD
WARNING! Ensure you have read, understood and apply Section 1 safety instructions.
Fig.1
Fig.2
Fig.3
Fig.4
1500TR Issue 2 (ALL) 12/05/23
Original Language Version
© Jack Sealey Limited
6.3.1. Ensure the jack saddle is fully lowered and load is fixed in place before attempting to lift or transport.
6.3.2. Transporttheloadoverlevelandsolidground,preferablyconcrete,andensuretheoorissweptcleanbeforehand.
6.3.3. Be diligent in continually monitoring the load in transit. Keep all other persons at a safe distance.
▲ DANGER! DO NOT use on tarmacadam, or any soft surface as jack may sink or topple. Serious or fatal injury may result.
DANGER! If jack tips or leans STOP WHAT YOUR ARE DOING. MOVE QUICKLY TO A SAFE DISTANCE. DO NOT TRY TO HOLD
OR STEADY JACK.
NOTE: This jack may be used with appropriate adaptors in order to handle such components as rear axle units and transfer cases that are within
the weight limitations of the jack.
6.4. RE-INSTALLING A GEARBOX
6.4.1. To transport, reposition beneath a vehicle, and raise a load, reverse the procedures outlined above.
7. MAINTENANCE
IMPORTANT: Only fully qualied personnel should attempt maintenance or repair.
7.1. When the jack is not in use, the saddle must be in the lowest position to minimise ram and piston corrosion.
7.2. Keep the jack clean and wipe off any oil or grease. Lubricate all moving parts with oil.
7.3. The hydraulic ram is a sealed unit and must not be accessed. For service contact your authorised service agent.
7.4. Before each use, follow the pre-check list to ensure components are in good working order. If any suspect item is found remove jack
from service and take necessary action to remedy the problem.
8 DO NOT use the jack if you believe it has been subjected to an abnormal load or shock. If in doubt contact your authorised service
agent.
7.5. Periodically check the pump piston and piston rod for signs of corrosion. Clean exposed areas with a clean oiled cloth.
IMPORTANT: NO RESPONSIBILITY IS ACCEPTED FOR INCORRECT USE OF THE JACK.
Hydraulic products are only repaired by local service agents. We have service/repair agents in all parts of the UK.
DO NOT RETURN JACKS TO US. Please telephone 01284 757500 to obtain address and telephone number of your local agent.
If Jack is under guarantee please contact your dealer.
De-commissioning the Jack: Should the jack become completely unserviceable and require disposal, draw off the oil into an
approved container and dispose of the jack and the oil according to local regulations.
8. TROUBLESHOOTING.
IMPORTANT: Although the following may identify a problem, we recommend the problem be resolved by an authorised service
agent.
PROBLEM CAUSE SOLUTION
Jack will not lift No hydraulic oil, or defective suction valve or delivery valve
Release valve is open
Contact authorised service agent.
Close release valve.
Jack will only lift halfway
Hydraulic oil low, or excess of hydraulic oil Contact authorised service agent.
Raised load will not hold
Defective valves, or defective piston packing
Contact authorised service agent
Poor lifting Defective plunger packing Contact authorised service agent.
Sealey Group, Kempson Way, Suffolk Business Park, Bury St Edmunds, Suffolk. IP32 7AR
01284 757500 sales@sealey.co.uk www.sealey.co.uk
ENVIRONMENT PROTECTION
Recycle unwanted materials instead of disposing of them as waste. All tools, accessories and packaging should be
sorted, taken to a recycling centre and disposed of in a manner which is compatible with the environment. When
the product becomes completely unserviceable and requires disposal, drain any fluids (if applicable) into approved
containers and dispose of the product and fluids according to local regulations.
Note: It is our policy to continually improve products and as such we reserve the right to alter data, specifications and component parts without
prior notice. Please note that other versions of this product are available. If you require documentation for alternative versions, please email
or call our technical team on technical@sealey.co.uk or 01284 757505.
Important: No Liability is accepted for incorrect use of this product.
Warranty: Guarantee is 12 months from purchase date, proof of which is required for any claim.
REGISTER YOUR
PURCHASE HERE
1500TR Issue 2 (ALL) 12/05/23
Original Language Version
© Jack Sealey Limited
