Loading ...
Loading ...
4
5
ASSEMBLY
WARNING
Recharge only with the charger
specied for the battery. For spe-
cic charging instructions, read the operator’s
manual supplied with your charger and battery.
Removing/Inserting the Battery
To remove the battery, push in the release buttons
and pull the battery pack away from the tool.
WARNING
Always remove battery pack before
changing or removing accessories.
To insert the battery, slide the pack into the body
of the tool. Make sure it latches securely into place.
WARNING
Only use accessories specically
recommended for this tool. Others
may be hazardous.
WARNING
An incomplete or faulty crimp could
cause a re. Use tool only with
compatible dies and connectors for which they
are rated. Jaws, dies, and connectors must be
used in an approved combination to achieve a
successful operation. Improper combinations
can result in a faulty crimp. Electric shock, re,
explosion, and property damage could occur.
Inserting/Removing Adapter
Inspect adapter before use. Only use an adapter
with "U" dies. Remove adapter when using "P" dies.
1. Remove the battery pack.
2. To install, pull out the release pins and slide the
adapter pieces in each side of the jaws. Adapter
pieces will snap into place after pins are released.
Tug on adapter pieces to ensure they are secure.
3. To remove, pull out the release pins and slide
adapter pieces out from each side of the jaws.
Release pins
U-Die Adapter
(49-15-PUAD)
Changing the Dies
Inspect dies and connectors before use. Only use
properly matched dies and connectors for the crimp-
ing jaws. Refer to Specications and Table A for die/
connector compatibility.
Only use "P" dies without the adapter, or "U" dies
with the adapter.
NOTE: Install the smaller die piece into the swinging
jaw to ensure the jaws will open fully.
1. Remove the battery pack.
2. Slide the appropriate dies into each side of the
crimping jaws.
3. When using "P" dies, pull out the release pins and
slide the dies into each side of the jaws. Dies will
snap into place after pins are released. Tug on
dies to ensure they are secure.
4. When using "U" dies, rst install the adapter, then
snap the "U" dies into each side of the jaws. Tug
on dies to ensure they are secure.
5. To remove "P" dies, pull out the release pin for
each side of the crimping jaws. Pull out dies.
6. To remove "U" dies, used with the adapter, press
the die release buttons on the adapter pieces and
slide out dies.
Wire Size
(Code only)
Color
Code Cat. No.
Die
Indentation
Mark
Lugs: Total # of Crimps
Splices: # of Crimps per Side
Anderson Blackburn
®
Burndy ILSCO Panduit Penn-Union T&B
#8 AWG RED 49-12-U008C 8
1 1 1 1 1 1
#6 AWG BLUE 49-12-U006C 6
#4 AWG GRAY 49-12-U004C 4
1
#2 AWG BROWN 49-12-U002C 2
#1 AWG GREEN 49-12-U001C 1
1/0 AWG PINK 49-12-U01AC 1/0
2/0 AWG BLACK 49-12-U02AC 2/0
3/0 AWG ORANGE 49-12-U03AC 3/0
4/0 AWG PURPLE 49-12-U04AC 4/0
250 MCM YELLOW 49-12-U250C 250
300 MCM WHITE 49-12-U300C 300 2
2 2 2 2 2 2
350 MCM RED 49-12-U350C 350
Lugs: 2
Splices:
N/A
400 MCM BLUE 49-12-U400C 400
2
500 MCM BROWN 49-12-U500C 500
600 MCM GREEN 49-12-U600C 600
750 MCM BLACK 49-12-U750C 750
750 MCM BLACK 49-15-P750C* 750P
3 3 3 3 3 3 3800 MCM ORANGE 49-15-P800C* 800P
1000 MCM WHITE 49-15-P000C* 1000P
Copper Short & Long Barrel Lugs & Splices
Anderson Blackburn
®
Burndy ILSCO Panduit Penn-Union T&B
Splice
Model #'s
VHS,
VHSS
CSP,
CU
YS, YS-L,
YS-T
CT, CTL SCH, SCL,
SCS, SCSS
BBCU,
BCU
54504-54528,
54804-54828
Lug
Model #'s
VHCL,
VHCS
CTL,
CTL-2,
CTL-L,
LCN
YA, YAZ, YA-L, YA-2L,
YA-2LN, YA-L-NT,
YA-L-2NT, YA-L-TC,
YA-L-2TC, YA-2N,
YA-TC, YA-2TC
CLN, CLND, CLNS,
CLW, CLWD, CRA,
CRB, CRA-L, CRB-L,
CRA-2L, CRB-2L,
CSW, CSWS
LCA, LCAS,
LCB, LCC,
LCD
BBLU,
BLU
54104-54128,
54204-54228,
54930BE-54928BE,
54850BE-54882BE
Connections made with this tool (2879-20), Adapter (49-15-PUAD) and combination of die
and connector part numbers in the charts below produce cULus classied crimps according
to the UL 486A-B standard. *The connections made with these die cat. no.'s create cULus
classied crimps without the use of the adapter.
Dual Rated Lugs & Splices
Anderson Blackburn
®
Burndy ILSCO Panduit Penn-Union T&B
Splice
Model #'s
VACS ASP YS-A AS,
ASN
SA BCUA 60501-60584
Lug
Model #'s
VACL ATL YA-A,
YA-ATN
ACL, ACN, ALND, ALNS,
2ACL, 2ACN, ALNN
LAA,
LAB
BLUA 60101-60184 &
60230-60284
Wire Size
(Code Only)
Color
Code Cat. No.
Die
Indentation
Mark
Lugs: Total # of Crimps
Splices: # of Crimps per Side
Anderson Blackburn
®
Burndy ILSCO Panduit Penn-Union T&B
#8 AWG BLUE 49-12-U008 8
Lugs: N/A
Splices:
1
Lugs: 1
Splices:
N/A
1 1
Lugs: 1
Splices: N/A
1
#6 AWG GRAY 49-12-U006 6
#4 AWG GREEN 49-12-U004 4
#2 AWG PINK 49-12-U002 2 1 1 1
#1 AWG GOLD 49-12-U001 1
2 2 2 2 2 2 2
1/0 AWG TAN 49-12-U01A 1/0
2/0 AWG OLIVE 49-12-U02A 2/0
3/0 AWG RUBY 49-12-U03A 3/0
4/0 AWG WHITE 49-12-U04A 4/0
250 MCM RED 49-12-U250 250
300 MCM BLUE 49-12-U300 300
350 MCM BROWN 49-12-U350 350
400 MCM GREEN 49-12-U400 400
3 3 3 3 3 3 3
500 MCM PINK 49-12-U500 500
600 MCM BLACK 49-12-U600 600
750 MCM YELLOW 49-12-U750 750
750 MCM YELLOW 49-15-P750* 750P
4
4
4 4
800 MCM GRAY 49-15-P800* 800P
1000 MCM BROWN 49-15-P000* 1000P
ONE-KEY™
To learn more about the ONE-KEY™ functionality
for this tool, go to milwaukeetool.com/One-Key. To
download the ONE-KEY™ app, visit the App Store
or Google Play from your smart device.
ONE-KEY™ Indicator
Solid Blue Wireless mode is active and ready
to be congured via the ONE-KEY™
app.
Blinking Blue Tool is actively communicating with
the ONE-KEY™ app.
Blinking Red Tool is in security lockout and can
be unlocked by the owner via the
ONE-KEY™ app.
OPERATION
WARNING
To reduce the risk of arc ash,
electric shock and property
damage, work on deenergized lines when
possible. Tool is not insulated. Should work
on energized lines be required, ensure all proper
precautions, including those contained in NFPA
70E, have been taken rst.
Keep hands away from crimping jaws while
tool is in use. Fingers could be crushed.
Always remove battery pack before changing
or removing accessories. Only use accessories
specically recommended for this tool. Others
may be hazardous.
Always wear proper eye protection marked to
comply with ANSI Z87.1.
Crimping
Before crimping:
• Inspect the jaws and dies for cracks or other dam-
age. Do not use damaged jaws or dies. Contact a
MILWAUKEE service facility.
• Ensure dies are properly installed.
• Use the 49-15-PUAD adapter with "U" dies.
• Jaws, dies, connectors, and cables must be used
in an APPROVED COMBINATION. Improper
combinations can result in a faulty crimp.
• Inspect and discard workpieces with cracks or wear
before use. Materials may crack or shatter.
• Follow installation specications as specied in
Table A using an approved combination of jaws, dies,
connectors and cables as indicated. Other uses may
cause damage to the tool, accessories, and workpiece.
1. Install the dies.Use adapter with "U" dies.
2. Insert battery pack.
3. Rotate the jaws to the desired angle.
4. Open the jaws by sliding the jaw release lever.
5. Place jaws around workpiece and close the swing-
ing jaw. Press in the locking pin.
6.
Crimps should be uniformly placed on the barrel
of the connector.
7.
Crimps should be reasonably placed within the
color bands or knurled area of the connector.
- For splices, begin crimping in the center, working
outward while alternating sides.
- For lugs, begin crimping near the pad, working
towards the barrel.
8. Hold tool securely.
9. Press and hold the trigger. When the cycle is
complete the tool will automatically return to its
starting position. An LED will light the workpiece
when the trigger is pulled.
Number of crimps is a minimum. Additional crimps would not negatively aect the integrity of the connection so long as they are uniformly
placed between the intended crimp area of the connector, typically outlined with color bands or knurls. For the latest listing of approvals, visit
milwaukeetool.com. For technical or service assistance, contact Milwaukee Customer Service at 1-800-729-3878.
TABLE A
Loading ...
Loading ...
Loading ...