T-REX VHWJKFTR17SA Hydraulic Trolley Floor Jack User Manual

User Manual

[Revision 2.0]

READ THIS MANUAL CAREFULLY BEFORE USE – FAILURE TO DO SO MAY RESULT IN INJURY, PROPERTY DAMAGE AND MAY

VOID WARRANTY. • KEEP THIS MANUAL FOR FUTURE REFERENCE. • Products covered by this manual may vary in appearance,

assembly, inclusions, specifications, description, and packaging.

TFJ-17 Hydraulic Trolley Jack

E&OE © T-Rex 2

Safety

Safety messages are designed to alert you to possible dangers or hazards that could cause death, injury or

equipment or property damage if not understood or followed. Safety messages have the following symbols:

You WILL be KILLED or

SERIOUSLY INJURED if you do

not follow instructions.

You CAN be KILLED or

SERIOUSLY INJURED if you do

not follow instructions.

You CAN be INJURED if you do

not follow instructions or equipment

damage may occur.

It is vital that you read and understand this

user manual before using the product,

including safety warnings, and any assembly

and operating instructions. Keep the manual

for future reference.

Safety precautions and recommendations

detailed here must be fully understood and

followed to reduce the risk of injury, fire,

explosion, electrical hazard, and/or property

damage.

Safety information presented here is generic

in nature – some advice may not be

applicable to every product. The term

"equipment" refers to the product, be it

electrical mains powered, battery powered or

combustion engine powered.

• Before Use - If you are not familiar with the

safe operation/handling of the equipment or

are in any way unsure of any aspect of

suitability or correct use for your

application, you should complete training

conducted by a person or organization

qualified in safe use and operation of this

equipment, including fuel/electrical handling

and safety.

• Do NOT operate the equipment in

flammable or explosive environments, such

as in the presence of flammable liquids,

gases, or dust. The equipment may create

sparks or heat that may ignite flammable

substances.

• Keep clear of moving parts.

• Equipment may be a potential source of

electric shock or injury if misused.

• Do NOT operate the equipment if it is

damaged, malfunctioning or is in an

excessively worn state.

• Do NOT allow others to use the equipment

unless they have read this manual and are

adequately trained.

• Keep packaging away from children - risk

of suffocation! Operators must use the

equipment correctly. When using the

equipment, consider conditions and pay

due care to persons and property.

General Work Area Safety

•

Work areas should be clean and well it.

• Do not operate the equipment if

bystanders, animals etc are within

operating range of the equipment or the

general work area.

• If devices are provided for connecting dust

extraction / collection facilities, ensure

these are connected and used properly.

Dust collection can reduce dust-related

hazards.

General Personal Safety

•

Wear appropriate protective equipment

when operating, servicing, or when in the

operating area of the equipment to help

protect from eye and ear injury, poisoning,

burns, cutting and crush injuries. Protective

equipment such as safety goggles,

respirators, non-slip safety footwear, hard

hat, hearing protection etc should be used

for appropriate equipment / conditions.

Other people nearby should also wear

appropriate personal protective equipment.

Do not wear loose clothing or jewellery,

which can be caught in moving parts. Keep

hair and clothing away from the equipment.

• Stay alert and use common sense when

operating the equipment. Do not over-

reach. Always maintain secure footing and

balance.

• Do not use the equipment if tired or under

the influence of drugs, alcohol, or

medication.

• This equipment is not intended for use by

persons with reduced physical, sensory, or

mental capabilities.

General Fuel Safety

•

Petrol/fuel/gasoline is extremely flammable

– keep clear of naked flames or other

ignition sources.

• Do not spill fuel. If you spill fuel, wipe it off

the equipment immediately – if fuel gets on

your clothing, change clothing.

• Do NOT smoke near fuel or when

refuelling.

• Always shut off the engine before

refuelling.

• Do NOT refuel a hot engine.

• Open the fuel cap carefully to allow any

pressure build-up in the tank to release

slowly.

• Always refuel in well ventilated areas.

• Always check for fuel leakage. If fuel

leakage is found, do not start, or run the

engine until all leaks are fixed.

General Carbon-Monoxide Safety

•

Using a combustion engine indoors CAN

KILL IN MINUTES. Engine exhaust

contains carbon-monoxide – a poison you

cannot smell or see.

• Use combustion engines OUTSIDE only,

and far away from windows, doors, and

vents.

General Equipment Use and Care

•

Keep packaging away from children and

pets, potential risk of suffocation or

choking.

• The equipment is designed for domestic

use only.

• Handle the equipment safely and carefully.

• Before use, inspect the equipment for

misalignment or binding of moving parts,

loose components, damage, or any other

condition that may affect its operation. If

damaged, have the equipment repaired by

an authorised service centre or technician

before use.

• Prevent unintentional starting of the

equipment - ensure equipment and power

switches are in the OFF position before

connecting or moving equipment. Do not

carry equipment with hands or fingers

touching any controls. Remove any tools or

other items that are not a part of the

equipment from it before starting or

switching on.

• Do not force the equipment. Use the

correct equipment for your application.

Equipment will perform better and be safer

when used within its design and usage

parameters.

• Use the equipment and accessories etc. in

accordance with these instructions,

considering working conditions and the

work to be performed. Using the equipment

for operations different from those intended

could result in hazardous situations.

• Always keep equipment components

(engines, hoses, handles, controls, frames,

housings, guards etc) and accessories

(cutting tools, nozzles, bits etc) properly

maintained. Keep the equipment clean and,

where applicable, properly lubricated.

• Store the equipment out of reach of

children or untrained persons. To avoid

burns or fire hazards, let the equipment

cool completely before transporting or

storing. Never place or store the equipment

near flammable materials, combustible

gases, or liquids etc.

• The equipment is not weather-proof, and

should not be stored in direct sunlight, at

high ambient temperatures or locations that

are damp or humid.

• Do not clean equipment with solvents,

flammable liquids, or harsh abrasives.

• For specific equipment safety use and care,

see Equipment Safety.

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TFJ-17 Hydraulic Trolley Jack

E&OE © T-Rex 3

General Electrical Safety

•

Inspect electrical equipment, extension

cords, power bars, and electrical fittings for

damage or wear before each use. Repair or

replace damaged equipment immediately.

• Ensure all power sources conform to

equipment voltage requirements and are

disconnected before connecting or

disconnecting equipment.

• When wiring electrically powered

equipment, follow all electrical and safety

codes.

• Always use a Residual Current Device

(RCD) (GFCI) / Earth Leakage Circuit

Breaker / Safety Switch when operating this

item (electrical items only).

• High voltage / high current power lines may

be present. Use extreme caution to avoid

contact or interference with power lines.

Electrical shock can be fatal.

General Electrical Safety

•

Electrically grounded equipment must have

an approved cord and plug and be

connected to a grounded electrical outlet.

• Do NOT bypass the ON/OFF switch and

operate equipment by connecting and

disconnecting the electrical cord.

• Do NOT use equipment that has exposed

wiring, damaged switches, covers or

guards.

• Do NOT use electrical equipment in wet

conditions or in damp locations.

• Do NOT use electrical cords to lift, move or

carry equipment.

• Do NOT coil or knot electrical cords, and

ensure electrical cords are not trip hazards.

General Service Information

•

The equipment must be serviced or

repaired at authorised service centres by

qualified personnel only.

• Replacement parts must be original

equipment manufacturer (OEM) to ensure

equipment safety is maintained.

• Do NOT attempt any maintenance or repair

work not described in this manual.

• After use, the equipment and components

may still be hot – allow the equipment to

cool and disconnect spark plugs and/or

electrical power sources and/or batteries

from it before adjusting, changing

accessories, or performing repair or

maintenance.

• Do NOT adjust while the equipment is

running.

• Perform service-related activities in suitable

conditions, such as a workshop.

• Replace worn, damaged or missing

warning/safety labels immediately.

Child Choking Hazard!

• W

ARNING: CHOKING HAZARD - CHILDREN UNDER 8 YRS. CAN CHOKE OR SUFFOCATE ON SMALL PARTS. ADULT

SUPERVISION REQUIRED.

• Carefully inspect anything a baby or child could gain access to, including this product & packaging.

• Dangers include anything of a size that could become stuck or lodged in a baby or child's airway.

• Dangers include things like raw, hard fruit and vegetable pieces, large pieces of meat, bones or sausage skins, popcorn, nuts,

hard lollies and corn chips, small magnets and batteries, coins, beads, marbles and small uninflated balloons, broken toys and smaller toys,

buttons, keys, and coins. But there are also many more.

• Pay particular attention to accessories, nuts, bolts, screws, washers, caps, covers, loose parts, parts that could be removed or break off, pieces

of packaging, staples, tape etc.

• In the case of any doubt, secure the item of concern in an appropriate manner, or completely remove the possibility of access by a baby or child.

Safety Warnings

Safe Usage Instructions

•

Consult this manual prior to the lifting of the vehicle.

• Conduct a pre-operational check of the equipment.

• Use the hydraulic trolley jack for lifting and lowering only; the raised vehicle should be supported on suitably rated vehicle support stands.

• The jack should be used on level firm ground wherever possible. Use the hydraulic trolley jack on a hard level surface and ensure it is free to roll

during lifting and lowering.

• The wheels of the vehicle to be chocked.

• Centrally locate the load on the head cap.

• Support the vehicle on suitably rated vehicle support stands and remove the hydraulic trolley jack prior to commencement of work.

• No person should remain in a vehicle that is being jacked.

• No person should place any portion of his or her body under a vehicle supported by a jack.

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TFJ-17 Hydraulic Trolley Jack

E&OE © T-Rex 4

Safety Symbols

The product may have safety warning labels attached to it, explained below. Understand the symbols on your

product and their meanings. If any stickers become unreadable, unattached etc., replace them.

Flammable Material Hazard

Flammable liquids, gases, or

substances etc may present.

Avoid ignition sources and open

flames. Danger of fire.

Read User Manual

Read and fully understand

product safety warnings,

operation, procedures etc before

using the product.

Use Hand Protection

Wear appropriate hand protection

and take due care as the product

or use of the product may present

hand hazards.

Carbon-Monoxide Hazard

Do not use the product in

confined areas or without

adequate ventilation. Carbon-

monoxide poisoning can be fatal.

Electrocution / Electrical Shock

Hazard

High voltage or high current

electricity may be present or

required by the product. Take

due care when handling electrical

products, cables, plugs and

leads. Electrical shock can be

fatal.

Toxic Fumes / Dust Hazard

Using the product or by-products

from use may produce fumes,

smoke or particles that could be

harmful if inhaled. Wear

appropriate breathing protection

and have adequate ventilation.

Explosive Material Hazard

Combustible liquids, gases, or

substances etc may be present.

Avoid ignition sources and open

flames. Danger of explosion.

Cutting / Amputation Hazard

The product may have blades,

edges or mechanical devices that

can cause severe cut injury to

fingers, limbs etc. Take due care

when handling and using the

product.

Crush Hazard

The product may have blades,

edges or mechanical devices that

can cause severe crush injury to

fingers, limbs etc. Take due care

when handling and using the

product.

Single Operator Only

The product must be operated by

a single person only. More than

one person operating the product

may introduce additional hazards.

Use Face Protection

Wear appropriate full-face

protection and take due care as

the product or use of the product

may present face and eye

hazards.

Use Foot Protection

Wear appropriate foot protection

and take due care as the product

or use of the product may present

foot hazards.

Use Eye / Ear / Head Protection

Wear appropriate eye and / or

ear and / or head protection and

take due care as the product or

use of the product may present

eye, hearing, and head hazards.

Running Hazard

Do not run on or near the product

as doing so may present a fall

hazard.

Diving Hazard

Do not dive into the product as

doing so may present a neck /

head injury hazard.

Adult Supervision Required

Always supervise children and

other users of a product to

prevent drowning or injury.

Skin Penetration / Puncture

Hazard

The product may produce

pressure, emit liquids or objects

that can cause severe injury to

fingers, limbs, blood etc. Take

due care when handling and

using the product.

Hot Surface Hazard

Be aware that the product may

produce high temperatures and

hot surfaces that can cause burn

injuries.

Flying Debris Hazard

Be aware that the product or use

of the product may present

hazards produced by flying

debris. Wear appropriate clothing

and protective devices.

Moving Parts Hazard

Be aware that the product

contains or uses mechanical

devices that move or rotate.

Always wait for moving parts to

stop fully before handling the

product, adjusting, maintenance

etc.

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TFJ-17 Hydraulic Trolley Jack

E&OE © T-Rex 5

Carbon-Monoxide Hazard

Do not use the product in

confined areas or without

adequate ventilation. Carbon-

monoxide poisoning can be fatal.

Pull Hazard

Be aware that the product

contains or uses mechanical

devices that can pull in objects

and can cause severe injury to

fingers, limbs etc. Take due care

when handling and using the

product.

Slope / Fall Injury Hazard

Be aware that using the product

on sloping surfaces or in slippery

conditions may present additional

dangers from falls and contact

with blades, moving parts, hot

surfaces etc.

"Slam Dunk" Warning

Do NOT attempt "slam dunk"

manoeuvres as this may result in

severe injury due to falling,

product breakage or collapse etc.

Electrocution / Electrical Shock

Hazard - Outdoor

High voltage or high current

electricity may be present or

required by the product. Do NOT

use in rain, damp, or wet

conditions. Electrical shock can

be fatal.

Electrocution / Electrical Shock

Hazard - Disconnect

High voltage or high current

electricity may be present or

required by the product. Always

disconnect the product from the

electrical supply before handling

the product, adjusting,

maintenance etc.

Power Line Electrocution

Hazard

High voltage / high current power

lines may be present. Use

extreme caution to avoid contact

or interference with power lines.

Electrical shock can be fatal.

"Kick-Back" Hazard

High level of "kick-back" hazard

that can cause the machine to

suddenly rotate towards operator.

Kick-back injury can be fatal.

Winch Operator Position

Hazard

Do NOT stand between winch

and load. Do NOT use winch to

move people.

Winch Lift Hazard

Do NOT LIFT load vertically. Use

machine to PULL only.

Cable Hazard

Ensure that load bearing cable is

not kinked or knotted.

Winch Cable Hazard

Ensure that there is a minimum

number of cable coils on

winching mechanism.

Winch Hook Hazard

Carry hook to load – do NOT

throw or run.

Flash / Blinding Hazard

Wear appropriate eye protection

for welding. Direct exposure to

weld arcs may cause permanent

eye injury.

Laser Hazard

Laser may be in use – do NOT

look directly at laser or allow

others to.

Choking Hazard

Children under 8 yrs. Can choke

or suffocate on small parts. Adult

supervision required.

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TFJ-17 Hydraulic Trolley Jack

E&OE © T-Rex 6

Table of Contents

Safety ............................................................................................................................................................. 2

Safety Symbols ........................................................................................................................................................... 4

Assembly ....................................................................................................................................................... 7

Operation ....................................................................................................................................................... 8

Inspections .................................................................................................................................................... 9

Maintenance ................................................................................................................................................ 10

Troubleshooting ......................................................................................................................................... 11

Specifications ............................................................................................................................................. 12

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TFJ-17 Hydraulic Trolley Jack

E&OE © T-Rex 7

Assembly

Follow below steps:

1. Place trolley jack carton in an open space and remove lid.

2. Remove handle pieces from foam/cardboard inserts then remove foam/cardboard inserts to access trolley

jack.

3. Remove trolley jack from carton. Assistance may be required with this step depending on the size and

weight of the jack.

Remove the handle base retaining wedge/clip by pushing down the handle base towards the ground which

relieves pressure off the retaining wedge/clip.

4. Connect bottom and top handle pieces together ensuring the retaining spring pin locates into the hole

correctly.

5. Loosen retaining bolt on the handle base to allow the assembled handle to be placed into the handle base

socket. Rotate handle while in handle base until handle locates onto the trolley jack release valve drive.

6. Tighten retaining bolt to lock handle in place.

7. Confirm handle is fitted correctly by twisting handle clockwise to tighten release valve then pump the trolley

jack up without load then lower rotating handle anti clockwise.

8. The speed of lowering is controlled by rotating the handle anti clockwise slowly to find the desired speed.

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TFJ-17 Hydraulic Trolley Jack

E&OE © T-Rex 8

Operation

Before using the hydraulic trolley jack, check for loss of oil, damage, or missing accessories.

To Raise Trolley Jack and install Jack Stands

1. Turn the operating handle clockwise until the release valve closes. Do not over tighten the valve.

2. Place the hydraulic trolley jack directly under the vehicle lifting point so that the saddle is centrally located

with lifting point.

3. Pump handle until saddle takes a slight amount of load then check positioning to ensure head cap is

centrally loaded and will not slip from the lifting point.

4. Continue pumping and raise the hydraulic trolley jack to required height. When lift is completed place jack

stands under vehicle in the correct locations. (Check the vehicle manual) It is critical to use jack stands as

load may be knocked and therefore move the hydraulic trolley jack from a safe position.

5. Turn handle anti-clockwise slowly until the hydraulic trolley jack is lowering at a desired speed lowering the

vehicle on to the jack stands.

6. Remove hydraulic trolley jack from under the vehicle and put in a safe location while work on the vehicle is

being completed.

To Remove Jack Stands and Lower Trolley Jack

1. Reposition the hydraulic trolley jack to the same lifting point used to lift the vehicle.

2. Rotate handle clockwise to tighten release valve.

3. Pump handle to raise the hydraulic trolley jack to lifting point until saddle takes slight load then check

positioning to ensure head cap is centrally loaded.

4. Continue pumping and raise the hydraulic trolley jack until jack stands are free to be removed.

5. Remove jack stands then rotate handle anti-clockwise slowly to lower vehicle. Ensure when lowering the

handle is VERY SLOWLY rotated to control speed of lowering.

6. Once vehicle has been lowered and the hydraulic trolley jack is back to the lowest position remove jack and

store in a safe location.

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TFJ-17 Hydraulic Trolley Jack

E&OE © T-Rex 9

Inspections

The product shall be maintained in accordance with the product instructions. No alterations shall be made to this

product.

Prior to use of the Trolley Jack

A visual inspection should be carried out to ensure jack is in good working order. Look for oil leaks, loose parts,

weld cracks and that all necessary operation components are in good condition and not worn.

After use

Check again for oil leaks, loose parts, weld cracks and that all necessary operation components are in good

condition and not worn. Should the trolley jack be subject to extreme loads of shock it is recommended the

product be sent to a recommended repair agent via the manufacturer's representative. Always store the trolley

jack in a fully lowered position.

Annual inspection

An annual inspection is highly recommended and should be carried out by the manufacturer or supplier's agent.

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TFJ-17 Hydraulic Trolley Jack

Maintenance

ATTENTION: Surface corrosion will occur on metal surfaces over time and the rate of oxidation

depends on factors such as proximity to the ocean and humidity or condensation of water

vapour on metal surfaces. To mitigate this, WD40 can be used to remove surface corrosion then, when

applied periodically, it will prevent rust from forming.

General

•

All moving parts on the trolley jack should be lubricated every month with a general-purpose grease to

maintain durability and safe operation of the trolley jack.

•

Apply the general-purpose grease to all moving parts such as wheels, rollers, lifting arm pivot points, handle

base, universal joint etc. ensure the main lifting arm pivot point is well lubricated so it does not cause

excessive wear or noise when lifting loads.

Check Oil Level

1. Turn release valve counterclockwise to allow ram to fully retract. It may be necessary to apply force to the

saddle for lowering.

2. Remove the inspection plate.

3. With the jack in the level position, remove the oil fill plug. The oil level should be at about 10mm below the

bottom of the filler hole.

Replace fill plug and inspection plate. Check jack operation. Purge air from system as required.

Adding Oil

When adding or replacing oil, always use SAE 10 hydraulic jack oil. Do not add any other type of oil or mix other

oil with the SAE 10 hydraulic jack oil. DO NOT use Motor oil, Brake Fluid, Alcohol, Dirty Oil, or any other

type of liquid other than the SAE 10 hydraulic jack oil. Incorrect oil or fluid will cause damage to the

trolley jack hydraulic system.

1. To add oil turn release valve (handle) anti clockwise to allow the trolley jack to completely lower.

2. While on hard level ground remove the inspection plate, then remove the rubber oil filter plug (plug is just

pressed into place). The oil level should be visible just below the oil filler hole, approximately 10 mm below

the filler hole.

3. When filling with oil do not over fill and replace the rubber oil filler plug as soon as you have completed filling

the oil to ensure the system does not get contaminated.

Modifications

Modifications must not be carried out or accessories added.

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TFJ-17 Hydraulic Trolley Jack

Troubleshooting

Air Purge

Air often enters the hydraulic system during shipment or handling of the product and is easy to rectify by

following these simple steps:

1. Place trolley jack on a hard level surface.

2. Turn handle/ release valve anti clockwise to lower trolley jack completely.

3. Pump handle 10 - 15 times to purge any air out of the system.

4. Turn handle / please valve clockwise until tight.

5. Pump handle until trolley jack completes full lift cycle.

Now your Trolley Jack is ready to use.

PROBLEM POSSIBLE CAUSE ACTION

Jack will not lift to full height Low oil level. Check oil level, top up if low.

Jack will not hold load



Release valve not closed properly.



Hydraulic jack oil contaminated.



Pump valves not sealing.



Cylinder ram binding.

Contact authorised service centre or

qualified technician.

Lift arm will not lower



Cylinder ram binding.



Part worn.



Internal damage.



Broken return spring or unhooked.



Lift arm linkage bent or binding.

Contact authorised service centre or

qualified technician.

Jack feels spongy with lifting Air in hydraulic system. Purge air from system.

Jack leaking oil



Damaged seal.



Missing oil filler plug.



Release valve taken out.

Contact authorised service centre or

qualified technician.

Wheels noisy when moved No lubrication on wheel bearings. Lubricate wheel bearings.

Jack noisy when lifting No lubrication on moving parts. Lubricate all moving parts.

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TFJ-17 Hydraulic Trolley Jack

Specifications

Maximum Load Capacity 1,700kg

Type Hydraulic

Material Powder Coated Steel

Min Height 89mm

Max Height 359mm

Certification AS/NZ 2615:2016

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Some experts believe that the incorrect or prolonged use of almost any

product may cause serious injury or death. To help reduce your risk of

serious injury or death, refer to the information below. For more information,

see www.datastreamserver.com/safety



Consult all documentation, packaging,

and product labelling before use. Note

that some products feature

documentation available online. It is

recommended to print and retain the

documentation.



Before each use, check the product for

loose/broken/damaged/missing parts,

wear, or leaks (if applicable). Never use a

product with

loose/broken/damaged/missing parts,

wear, or leaks.



Products must be inspected and serviced

(if applicable) by a qualified technician

every 6 months. This is based on

average residential use by persons of

average size and strength, and on a

property of average metropolitan size.

Use beyond these recommendations may

require more frequent

inspections/servicing.



Ensure that all users of the product have

completed a suitable industry recognised

training course before being allowed

access to the product.



The product has been supplied by a general merchandise

retailer that may not be familiar with your specific

application or description of application. Be sure to attain

third-party approval from a qualified specialist for your

application before use, regardless of any assurances from

the retailer or its representatives.



This product is not intended for use where fail-safe

operation is required. As with any product (for example,

automobile, computer, toaster), there is the possibility of

technical issues that may require the repair or

replacement of parts, or the product itself. If the possibility

of such failure and the associated time it may take to

rectify could in any way inconvenience the user, business,

or employee, or financially affect the user, business, or

employee, then the product is not suitable for your

requirements. This product is not intended for use where

incorrect operation or a failure of any kind, including but

not limited to, a condition requiring product return,

replacement, parts replacement, or service by a

technician may cause financial loss, loss of employee

time or an inconvenience requiring compensation.



If this product has been purchased in error when

considering the information presented here, contact the

retailer directly for details of their returns policy, if

required.

diagrams, or images may be reproduced or transmitted in any form or by any means, electronic or

mechanical, including photocopying, scanning, or recording, or any information storage and retrieval system,

without express permission or consent from the publisher.

T-REX VHWJKFTR17SA Hydraulic Trolley Floor Jack

Product's Documents

Product manual

Specifications

T-REX VHWJKFTR17SA Questions and Answers