Rinnai EX11DTP ductless propane wall furnace offers quick User Manual

MODELS:

EX08DT

EX1 1 DT

(RHFE-203FTA)

(RHFE-266FTA)

RHF310-1750(02)

Direct Vent Wall Furnace

Installation and Operation Manual

2 EX08DT and EX11DT Installation and Operation Manual



—Iftheinformaonintheseinstruconsisnotfollowedexactly,aﬁreorexplosion

mayresultcausingpropertydamage,personalinjuryordeath.

— Donotstoreorusegasolineorotherﬂammablevaporsandliquidsinthevicinityof

thisoranyotherappliance.

— WHATTODOIFYOUSMELLGAS

 Donottrytolightanyappliance.

 Donottouchanyelectricalswitch;donotuseanyphoneinyourbuilding.

 Immediatelycallyourgassupplierfromaneighbor’sphone.Followthegas

supplier’sinstrucons.

 Ifyoucannotreachyourgassupplier,calltheﬁredepartment.

— Installaonandservicemustbeperformedbyalicensedprofessional.

WARNING

Corporation used under license by Rinnai America Corporation. Rinnai America Corporation

continually updates materials, and as such, content is subject to change without notice.

This appliance may be installed in an aermarket, permanently located, manufactured

home (USA only) or mobile home, where not prohibited by local codes.

This appliance is only for use with the type of gas indicated on the rang plate. This

appliance is not converble for use with other gases, unless a cerﬁed kit is used.

EX08DT and EX11DT Installation and Operation Manual 3

Contents

1. Welcome ...................................................................................................................................... 4

1.1 To The Installer .................................................................................................................. 4

1.2 To The Consumer .............................................................................................................. 4

1.3 Acronyms and Abbreviations ............................................................................................. 4

2. Safety ........................................................................................................................................... 5

2.1 Safety Symbols .................................................................................................................. 5

2.2 Safety Precautions ............................................................................................................. 5

3. About the Direct Vent Furnace .................................................................................................. 7

3.1 Main Components ............................................................................................................. 7

3.2 Specifications .................................................................................................................... 8

3.3 Dimensions ....................................................................................................................... 9

4. Installation ................................................................................................................................. 10

4.1 Installation Guidelines ..................................................................................................... 10

4.2 What You Will Need ........................................................................................................ 11

4.3 Choose an Installation Location ..................................................................................... 12

4.4 Installation Steps ............................................................................................................ 16

4.5 Post-Installation Checklist ............................................................................................... 27

5. Operation ................................................................................................................................... 28

5.1 Safety Precautions .......................................................................................................... 28

5.2 Operating Instructions ..................................................................................................... 29

5.3 Control Panel .................................................................................................................. 30

5.4 Basic Operation Settings ................................................................................................ 30

5.5 Add Water to the Humidifier ............................................................................................ 35

5.6 Adjust Air Flow Direction ................................................................................................. 35

5.7 Restart Function ............................................................................................................. 35

5.8 Diagnostic Codes ............................................................................................................ 36

6. Maintenance .............................................................................................................................. 37

7. Troubleshooting ............................................................................................................

........... 38

8. Parts ........................................................................................................................................... 40

9. Appendices ............................................................................................................................... 50

9.1 Massachusetts State Gas Regulations ........................................................................... 50

9.2 Wiring Diagram ............................................................................................................... 51

9.3 Ladder Diagram .............................................................................................................. 52

10. Warranty .................................................................................................................................. 53

11. Notes ........................................................................................................................................ 55

4 EX08DT and EX11DT Installation and Operation Manual

1. Welcome

Thank you for purchasing a Rinnai Direct

Vent Furnace. Before installing and operating

the direct vent furnace, be sure to read these

instructions completely and carefully to

familiarize yourself with the direct vent

furnace's features and functionality.

 You must read the entire manual to properly

operate the direct vent furnace.

 Refer to section "6. Maintenance" to stay up

to date on regular maintenance for your

direct vent furnace.

 As when using any appliance generating

heat, there are certain safety precautions

you should follow. See section “2. Safety”

for detailed safety precautions.

 Be sure your direct vent furnace is installed

by a trained and qualified professional.

 If installing in the state of Massachusetts,

you must read section “9.1 Massachusetts

State Gas Regulations” in this manual.

 Keep this manual for future reference.

 It is recommended that a trained and

qualified professional who has attended a

Rinnai training class complete the

installation. The warranty may be voided

due to any improper installation.

 A trained and qualified professional

should have skills such as:

 Gas sizing

 Connecting gas lines, valves, and

electricity

 Knowledge of applicable national,

state, and local codes

 Installing venting through a wall

 Training in installation of direct vent

furnaces. Training on Rinnai Direct

Vent Furnaces is accessible at

rinnaipro.myabsorb.com.

 Read all instructions in this manual before

installing the direct vent furnace. The

direct vent furnace must be installed

according to the exact instructions in this

manual.

 Proper installation is the responsibility of

the trained and qualified professional.

 When installation is complete, leave this

manual with the direct vent furnace or

give the manual directly to the consumer.

1.1 To The Installer

1.2 To The Consumer

ANSI

American National Standards

Institute

BTU British Thermal Unit

LPG Liquid Propane Gas

NG Natural Gas

NPT National Pipe Thread

OEM Original Equipment Manufacturer

PSI Pounds per Square Inch

VAC Volts Alternating Current

wc Inches of Water Column

Table 1 below lists common acronyms and

abbreviations used in this manual:

Table 1. Acronyms and Abbreviations

1.3 Acronyms and

Abbreviations

EX08DT and EX11DT Installation and Operation Manual 5

2. Safety

2.1 Safety Symbols

Indicates an imminently hazardous

situation which, if not avoided, will result in

personal injury or death.

Indicates a potentially hazardous situation

which, if not avoided, could result in personal

injury or death.

Indicates a potentially hazardous situation

which, if not avoided, could result in minor

or moderate injury. It may also be used to

alert against unsafe practices.

Safety alert symbol. Alerts you to

potential hazards that can kill or

hurt you and others.

This manual contains the following important

safety symbols. Always read and obey all

safety messages.

DANGER

CAUTION

WARNING

 Repairs should be performed by a

trained and qualified professional.

 Keep the area around the furnace

clear and free from combustible

materials, gasoline, and other

flammable vapors and liquids.

 Never store liquid propane containers

indoors.

 Do not use this furnace if any part has

been under water. Immediately call a

trained and qualified professional to

inspect the furnace and to replace any

part of the control system and any gas

control which has been under water.

 This furnace is equipped with a three-

prong plug for your protection against

shock hazard and should be plugged

directly into a properly grounded three-

prong receptacle. Do not cut or remove

the ground prong from this plug.

 Any alteration to the furnace or its

controls can be dangerous.

 Do not operate the furnace with the

panels removed, cracked or broken.

Replacement of the panels should be

performed by a trained and qualified

professional.

WARNING

2.2 Safety Precautions

6 EX08DT and EX11DT Installation and Operation Manual

WARNING

When an existing Category I heater is removed or

replaced, the original venting system may no

longer be sized to properly vent the attached

appliances. Instructions shall also indicate effects

of an improperly sized venting system (formation of

condensate, leakage, spillage, etc.) and shall

specify the following test procedure.

WARNING: CARBON MONOXIDE POISONING

HAZARD

Failure to follow the steps outlined below for each

appliance connected to the venting system being

placed into operation could result in carbon

monoxide poisoning or death.

The following steps shall be followed for each

appliance connected to the venting system being

placed into operation, while all other appliances

connected to the venting system are not in

operation:

1. Seal any unused openings in the venting

system.

2. Inspect the venting system for proper size and

horizontal pitch, as required in the National

Fuel Gas Code, ANSI Z223.1/NFPA 54 or the

Natural Gas and Propane Installation Code,

CSA B149.1 and these instructions. Determine

that there is no blockage or restriction,

leakage, corrosion and other deficiencies

which could cause an unsafe condition.

3. As far as practical, close all building doors and

windows and all doors between the space in

which the appliance(s) connected to the

venting system are located and other spaces of

the building.

4. Close fireplace dampers.

5. Turn on clothes dryers and any appliance not

connected to the venting system. Turn on any

exhaust fans, such as range hoods and

bathroom exhausts, so they are operating at

maximum speed. Do not operate a summer

exhaust fan.

6. Follow the lighting instructions. Place the

appliance being inspected into operation.

Adjust the thermostat so appliance is operating

continuously.

7. Test for spillage from draft hood equipped

appliances at the draft hood relief opening after

5 minutes of main burner operation. Use the

flame of a match or candle.

8. If improper venting is observed during any of

the above tests, the venting system must be

corrected in accordance with the National Fuel

Gas Code, ANSI Z223.1/NFPA 54 and/or

Natural Gas and Propane Installation Code,

CSA B149.1.

9. After it has been determined that each

appliance connected to the venting system

properly vents when tested as outlined above,

return doors, windows, exhaust fans, fireplace

dampers and any other gas-fired burning

appliance to their previous conditions of use.

 Do not block the warm air discharge. Do not

allow anyone to sleep directly in front of the

furnace.

 Due to high temperatures, the furnace should

be located out of traffic and away from furniture

and draperies.

 Children and adults should be alerted to the

hazards of high surface temperature and

should stay away to avoid burns or clothing

ignition.

 Young children should be carefully supervised

when they are in the same room as the

furnace.

 Clothing or other flammable material should

not be placed on or near the furnace.

 Any safety screen or guard removed for

servicing must be replaced prior to operating

the furnace.

 Do not insert items into the louvers.

 Do not spray aerosols near the furnace while it

is operating. Most aerosols contain butane gas

which is flammable.

 Do not unplug the furnace while it is operating

or while the fans are on.

 Do not use bare hands to touch the front

louvers due to high temperatures which may

cause burns.

 Wear hand protection when touching the side

back covers, front louver, and rear intake for

the convection fan.

 Prevent dust from accumulating on the power

cord, side covers, and parts behind the

furnace.

 Do not sit on the furnace.

 Do not place containers of liquid on top of the

furnace. Water spillage can cause extensive

damage to the furnace and may result in

electric shock.

CAUTION

EX08DT and EX11DT Installation and Operation Manual 7

3. About the Direct Vent Furnace

3.1 Main Components

Topics in this section

 Main Components

 Specifications

 Dimensions

Front View

Back View

❶

Control Panel

❷

Warm Air Outlet

❸

Bottom Cover (to remove, hold both

sides and pull toward you)

❹

Rating plate (includes model number,

serial number, gas type, etc.). English

is on the right side; French is on the

left side.

❺

Humidifier (to access, remove bottom

cover and pull out)

❻

Air Filter

❼

Gas Connection

(1/2 in. / 13 mm Male NPT)

❽

Room Temperature Sensor/Thermistor

❾

Power Cord and Plug

❿

Combustion Air Intake Hose

⓫

Exhaust Pipe

⓬

Flue Manifold (Combustion/Exhaust)

❻

⓬

⓫

❿

❾

❽

❼

Figure 1: Front View

Figure 2: Back View

❶

❷

❸

❺

❹

8 EX08DT and EX11DT Installation and Operation Manual

The efficiency rating of this furnace is a product thermal efficiency rating determined under continuous operating

conditions and was determined independently of any installed system.

Rinnai products are continually being updated and improved; therefore, specifications are subject to change without prior

notice.

EX08DT EX11DT

Application

Approved for manufactured home (USA only) or mobile home or residential installation convertible

for use with natural gas and liquefied petroleum gases (propane) when provision is made for the

simple conversion from one gas to the other. Approved for commercial setting. Approved for

installation at altitudes up to 10,200 feet (3,109 m).

Natural Gas Liquid Propane Gas Natural Gas Liquid Propane Gas

Min. Supply Gas

Pressure

4.5 in. (114 mm) wc 8.0 in. (203 mm) wc 3.5 in. (89 mm) wc 8.0 in. (203 mm) wc

Max. Supply Gas

Pressure

10.5 in. (267 mm) wc 13.0 in. (330 mm) wc 10.5 in. (267 mm) wc 13.0 in. (330 mm) wc

Btu/h Input Low 3,000 High 8,000 Low 5,500 High 11,000 Low 5,700 High 11,000

General

Description

Forced Combustion, Forced Convection, Flued Gas Furnace

Operation Push Button Electronic

Gas Connection 1/2 in. (13 mm) Male NPT

Gas Control Electronic

Burners Stainless Steel Bunsen Burner

Temperature

Control

Electronic Thermostat, Low, 60-80ºF (16-26°C) in 2ºF (1°C) Increments, High

Ignition System Electronic Spark Ignition

Flue System

The flue must be terminated to atmosphere with only flue components listed with the furnace’s

certification. Warranty will be voided if non-listed components are installed.

Humidifier Tray Capacity - 1.5 pints (700 cc)

Electrical

Connections

AC 120 Volts, 60 Hz, 22 watts

Standby Power 0.7 watts

Weight 42 lbs (19 kg)

Sound Level 27-36 dB

Safety Features

 Overheat: The furnace will automatically shut down when exceeding a predetermined

temperature.

 Flame Failure: The furnace will automatically shut down if the burner flame is extinguished.

 Power Failure: The furnace will shut off the gas if it loses electrical power.

 Power Surge Fuse: A glass fuse on the PC board protects against overcurrent. If the fuse

blows then all indicator lamps will be off.

 Spark Detector: The furnace automatically shuts down if there is an abnormal spark at ignition.

 Fusible Link: In case the overheat feature does not prevent an overheat then the fusible link

could break, shutting off the furnace.

3.2 Speciﬁcations

Table 2: Specifications

EX08DT and EX11DT Installation and Operation Manual 9

Measurements: inches (mm)

3.3 Dimensions

A full size wall template is provided on the furnace carton box. Do not discard until installation is

complete.

IMPORTANT

Figure 3: Front View

Figure 4: Side View

Side View

Flue

Elbow

Center of

Furnace

Front View (Including Sample Wall Template

Located on Furnace Carton Box)

Wall Bracket

Wall

Opening

Position

10 EX08DT and EX11DT Installation and Operation Manual

THIS SECTION IS INTENDED FOR THE

INSTALLER

Installer qualifications: A trained and qualified

professional must install the furnace, inspect it,

and leak test the direct vent furnace before use.

The warranty may be voided due to any improper

installation. The trained and qualified professional

should have skills such as: Gas sizing; Connecting

gas lines, valves, and electricity; Knowledge of

applicable national, state, and local codes;

Installing venting through a wall; and training in

installation of direct vent furnaces. Training for

Rinnai Direct Vent Furnaces is accessible online at

rinnaipro.myabsorb.com.

4. Installation

4.1 Installation

Guidelines

 This furnace discharges a large volume of warm air

next to the floor. Any particles in the air such as

cigarette smoke could cause discoloration in nylon

carpets containing dyes or vinyl surfaces.

 Rinnai suggests that a dedicated electrical circuit

with a 120VAC, 60 Hz, 10 amp power source be

used.

 A test plug is provided for testing of manifold

differential pressure. It is located on the modulating

gas valve.

 If you move to a different location, check the gas

type in your new area. The local gas authority will be

able to advise on local regulations.

 The installation must conform with local codes or, in

the absence of local codes, with the National Fuel

Gas Code, ANSI Z223.1/NFPA 54, or the Natural

Gas and Propane Installation Code, CSA B149.1.

 A manufactured home (USA only) or mobile home

OEM installation must conform with the

Manufactured Home Construction and Safety

Standard, Title 24 CFR, Part 3280, or, when such a

standard is not applicable, the standard for

Manufactured Home Installations, ANSI Z225.1, or

the standard for Gas Equipped Recreational Vehicles

and Mobile Housing, CSA Z240.4.

 The furnace, when installed, must be electrically

grounded in accordance with local codes or, in the

absence of local codes, with the National Electrical

Code, ANSI/NFPA 70, or the Canadian Electrical

Code, CSA C22.1.

 The furnace and its main gas valve must be

disconnected from the gas supply piping system

during any pressure testing of that system at test

pressures in excess of 1/2 psi (3.5 kPa).

 The furnace must be isolated from the gas supply

piping system by closing its equipment shutoff valve

during any pressure testing of the gas supply piping

system at test pressures equal to or less than 1/2 psi

(3.5 kPa).

 If the flooring is carpet or other combustible material

other than wood, then the furnace must be installed

on a metal or wood panel extending the full width

and depth of the furnace.

 This furnace is only for use with the type of gas

indicated on the rating plate. This furnace is not

convertible for use with other gases unless a certified

kit is used. If conversion of the unit is needed,

conversions must be performed by a qualified

service provider at the owner’s expense.

 The furnace should be correctly sized for the space it

is required to heat. It is recommended that an

industry standard BTU Heat Loss Calculation be

conducted to determine the proper sizing.

 Follow the installations instructions and those in

section “6. Maintenance” for adequate combustion

and ventilation air.

 This furnace is not designed to be built in.

 DO NOT connect this furnace to a chimney flue

serving a separate solid-fuel burning appliance.

 DO NOT obstruct the flow of combustion and

ventilation air.

Do not use substitute

materials. Use only parts

certified with the furnace.

When installing the direct vent furnace, follow these

guidelines:

 This direct vent furnace is certified for

installation in residential applications,

commercial applications, and manufactured

(mobile) homes.

 This furnace may be installed as an OEM

installation in a manufactured home (USA only)

or mobile home and must be installed in

accordance with the manufacturer’s

instructions and the Manufactured Home

construction and Safety Standard, Title 24

CFR, Part 3280, in the United States, or the

Mobile Home Standard, CAN/CSA Z240 MH

Series, in Canada.

 This furnace may be installed in an aftermarket,

permanently located, manufactured home

(USA only) or mobile home, where not

prohibited by local codes.

 If installation is at a location above 2,001 ft

(610 m), see section “4.4.6 Adjust the Gas

Pressure Settings.”

 Furnace input ratings are based on sea level

operation and need not be changed for

operation up to 2,000 ft (610 m) elevation.

WARNING

Topics in this section

 Installation Guidelines

 What You Will Need

 Choose an Installation Location

 Installation Steps

 Post-Installation Checklist

EX08DT and EX11DT Installation and Operation Manual 11

Unpack the Rinnai Direct Vent Furnace package and verify the following contents are included. If

any items are damaged or missing, contact your local dealer/distributor or call Rinnai Customer

Care at 1-800-621-9419.

4.2 What You Will Need

4.2.1 Items Included

Product Qty Image

Flue Manifold

"A" Vent Kit

(FOT-151)

Spare Rubber

Seal

("A" Flue Units

Only)

Back Spacer

Set

Pipe Stopper A 1

Ring 1

Manual Valve

Set

Plastic Tie for

Air Inlet

Clamp 2

Screw (M4)

(For Flue

Manifold)

Screw (M4)

(For Back

Spacer Set)

Product Qty Image

Wood Screw

(M 4.8 x 32) (Wall

Bracket Screws)

Spacer Bracket

Wall Bracket

Rinnai Direct Vent

Wall Furnace

Installation and

Operation

Manual

1 Image not shown

Screw (M4)

(For Air Intake

Clip/Spacer

Bracket)

(For Weatherboard

Installation)

Table 3: Items Included

Name Kit No. Fits Walls

S Vent Kit FOT-150 3 - 4 1/2 in. (75 - 115 mm)

A Vent Kit FOT-151 4 1/2 - 9 1/2 in. (115 - 240 mm)

B Vent Kit FOT-152 9 1/2 - 15 3/4 in. (240 - 400 mm)

C Vent Kit FOT-153 15 3/4 - 23 5/8 in. (400 - 600 mm)

D Vent Kit FOT-154 23 5/8 - 31 1/2 in. (600 - 800 mm)

Vent Kit “A” is included with the furnace.

Additional Flue Manifolds

The following flue manifold sizes are available

for different wall thicknesses:

Table 4: Additional Flue Manifolds

A full size wall template is provided on the furnace carton box. Do not discard until installation is

complete.

IMPORTANT

The color of the back spacers is a slightly different shade than the color of the furnace.

12 EX08DT and EX11DT Installation and Operation Manual

Air surrounding the venting, and vent

termination(s) is used for combustion and must

be free of any compounds that cause corrosion

of internal components. These include corrosive

compounds that are found in aerosol sprays,

detergents, bleaches, cleaning solvents, oil

based paints/ varnishes, and refrigerants.

The furnace, venting, and vent termination(s)

should not be installed in any areas where the

air may contain these corrosive compounds. If it

is necessary for a furnace to be located in

areas that may contain corrosive compounds,

the following instructions are strongly

recommended.

IMPORTANT CONSIDERATIONS:

 DO NOT install in areas where air for

combustion might be contaminated with

chemicals.

 Before installation, consider where air has

the ability to travel within the building to the

furnace.

 Terminate the unit as far away as possible

from any air inlet vents. Corrosive fumes

may be released through these vents

when air is not being brought in through

them.

 Chemicals that are corrosive in nature

should not be stored or used near the

furnace or vent termination.

 Damage and repair due to corrosive

compounds in the air is not covered by

warranty.

 Pipe Wrenches (x2)

 Adjustable Pliers

 Screwdrivers (x2)

 Wire Cutters

 Gloves

 Safety Glasses

 Level

 Soap or Gas Leak Detector Solution

 Approved Venting

 Teflon Tape (Recommended) or Pipe

Compound

The following field-supplied items may be

needed:

 Gas Manometer

 Hammer Drill with Concrete Bits

 Saw

 Threading Machine with Heads and Oiler

 Core Drill with Diamond Head

 Torch Set

 Steel Pipe Cutter

 Concrete Wall Anchors

 Optional Pipe Cover

 Single Gang Electrical Box

 Wire Nuts

4.2.2 Items Needed

(Field-Supplied)

When selecting an installation location, you

must ensure that all direct vent furnace and

venting clearances will be met and that the vent

length will be within required limits. You must

also consider the installation environment.

Requirements for the gas line and electrical

connection can be found in their respective

installation sections in this manual.

4.3 Choose an

Installation Location

4.3.1 Environment

EX08DT and EX11DT Installation and Operation Manual 13

4.3.2 Clearances

[1] A vent shall not terminate directly above a sidewalk or paved

driveway that is located between two single family dwellings and

serves both dwellings.

[2] Permitted only if veranda, porch, deck, or balcony is fully open on

a minimum of two sides beneath the floor.

 For clearances not specified in ANSI Z223.1/NFPA 54, clearances

are in accordance with local installation codes and the requirements

of the gas supplier.

Clearance to opposite wall is 24 inches (60 cm).

AIR SUPPLY INLET

VENT TERMINAL

AREA WHERE

TERMINAL IS NOT

PERMITTTED

Ref

Description

Canadian Installations US Installations

Clearance above grade, veranda, porch, deck, or balcony

12 inches (30 cm) 12 inches (30 cm)

Clearance to window or door that may be opened

EX08DT - 6 inches (15 cm)

EX11DT - 12 inches (30 cm)

EX08DT - 6 inches (15 cm)

EX11DT - 9 inches (23 cm)

Clearance to permanently closed window

* *

Vertical clearance to ventilated soffit, located above the terminal within a

horizontal distance of 2 feet (61 cm) from the center line of the terminal

* *

Clearance to unventilated soffit

* *

Clearance to outside corner

* *

Clearance to inside corner

* *

Clearance to each side of center line extended above meter/regulator

assembly

3 feet (91 cm) within a height 15

feet (4.5 m) above the meter/

regulator assembly

Clearance to service regulator vent outlet

36 inches (91 cm) *

Clearance to non-mechanical air supply inlet to building or the combustion

air inlet to any other appliance

EX08DT - 6 inches (15 cm)

EX11DT - 12 inches (30 cm)

EX08DT - 6 inches (15 cm)

EX11DT - 9 inches (23 cm)

Clearance to a mechanical air supply inlet

6 feet (1.83 m)

3 feet (91 cm) above if within 10

feet (3 m) horizontally

Clearance above paved sidewalk or paved driveway located on public

property

7 feet (2.13 m) [1] *

Clearance under veranda, porch, deck, or balcony

12 inches (30 cm) [2] *

Clearance in

Ref. A also

applies to

anticipated

snow line

Flue Terminal Clearances

Figure 5: Flue Terminal Clearances

Table 5: Clearances

14 EX08DT and EX11DT Installation and Operation Manual

When determining where to install the direct vent furnace, the clearances to combustibles shown in

the figures below must be followed.

Clearances to Combustibles

Service Clearances

Clearances to access the furnace during

servicing are 10 in. (254 mm) from the sides,

40 in. (1 m) from the front, and the area shown

above the furnace in the figure to the left.

Rinnai recommends 10 in. (254 mm) clearance

from the top and on both sides for servicing.

Location

Clearances to

Combustibles

Top

0 in. (0 mm)

Bottom/Ground

0 in. (0 mm)

Front (Panel)

40 in. (1 m)*

*Does not include

flooring material or

carpeting less than

1.2 in. (30 mm) in

height.

Back (Including Back

Spacer)

0 in. (0 mm)

Sides (Left and Right) 2 in. (50 mm)

Front

Top

Bottom

If clearances are not met, damage to the property or direct vent furnace may occur.

CAUTION

3 (76)

10 (254)

6 (153)

Table 6: Clearance to Combustibles

Figure 7: Service Clearances

Figure 6: Clearances

Measurements: inches (mm)

Back

Side

EX08DT and EX11DT Installation and Operation Manual 15

Use this checklist to ensure you have selected the correct location for the direct vent furnace.

4.3.3 Installation Location Checklist



The furnace is not exposed to corrosive compounds in the air.



The furnace location complies with the required clearances.



The planned venting termination/air intake location meets the clearances.



Indoor air is not being used for combustion.



A standard 3 prong 120 VAC, 60 Hz properly grounded wall outlet is available.



The installation must conform with local codes or, in the absence of local codes, with the

National Fuel Gas Code, ANSI Z223.1/NFPA 54, or the Natural Gas and Propane

Installation Code, CSA B149.1. If installed in a manufactured home, the installation must

conform with the Manufactured Home Construction and Safety Standard, Title 24 CFR,

Part 3280 and/or CAN/SCA Z240 MH Series, Mobile Homes.



Leave the entire manual taped to the furnace or give the manual directly to the

consumer.

16 EX08DT and EX11DT Installation and Operation Manual

1. Disassemble the flue manifold

The flue consists of 3 parts:

 sleeve

 inside connection

 outside terminal

Disassemble the flue manifold by first pulling

out the inside connection. To remove the outer

terminal pull and release the two internal ties

and then pull out the outer terminal.

Clearance to combustibles for the sleeve and

flanges is zero inches.

2. Adjust the sleeve length

Measure wall thickness through previously

drilled Ø3 1/8 inch (Ø80 mm) hole.

The end of the sleeve should protrude 3/16 -

3/8 inch (5-10 mm) from the outside wall.

The sleeve is threaded for adjustment.

Adjust the sleeve length to wall thickness

plus 3/16 - 3/8 inch (5-10 mm).

NOTE: Do not extend beyond the red line.

For other than the “S” type flue manifold, if a

shorter length is necessary an extension can

be removed. Cut the outer plastic laminate

(with a utility knife or similar) and remove the

extension. The metal should not be cut.

Inside Connection

Sleeve

Terminal

Remove extension

if necessary

Guidelines:

 The flue manifold must exhaust to the

outside. Do not exhaust into other rooms.

 The flue manifold is not designed to be

positioned under floors or below the

furnace.

 The termination cannot be vertical.

 This furnace can only be used with one of

the five types of Rinnai flue kits. The flue

kits and their dimensions are listed in

section “4.2.1 Items Included.”

 Refer to “Flue Terminal Clearances” in

section “4.3.2 Clearances.”

4.4.2 Install the Flue Manifold

4.4 Installation Steps

4.4.1 Drill the Flue Hole

Ensure that there are no gas or water lines, or

electrical circuits in the wall location where the

flue hole is to be drilled. Drill the flue hole using

a Ø3 1/8 inch (Ø80 mm) drill. The center of the

hole must be located exactly at the specified

point.

See diagram. For weatherboard walls, drill

through the center of the weatherboard from

the outside first and then through the

plasterboard. A template is provided.

For installation without using extension kits, the

configuration of the flue manifold, air intake

hose, and exhaust slide pipe should be as

shown when installation is completed. The 60

degree arc shows where the flue manifold can

be located.

Use a template (included) to determine

allowable location of the flue hole.

Instructions:

NOTE

Figure 8

Figure 10

Figure 9

Ø3 1/8 in.

(Ø80 mm)

EX08DT and EX11DT Installation and Operation Manual 17

3 screws

Sleeve should extend

3/16 - 3/8 in (5-10 mm)

3. Install the Sleeve.

Attach the sleeve to the inside wall using 3 screws arranging the flange so that the marking

“TOP” is at the top. The flange is offset 2° to allow the condensate drain to the outside.

Apply silicone sealing evenly around the perimeter of the outside sleeve to avoid water intrusion.

Figure 11

Indoor

Outdoor

Apply silicone

sealing evenly

around the

perimeter.

4. Install the Terminal.

Check that the terminal seal is in place. For weatherboard walls, add the second seal next to the

terminal seal to compensate for weather board angle. Adjust the second seal to make sure “Top”

marking of the second seal is located at the top or “Ʌ” marking is aligned with “V” marking on the

terminal.

From the outside insert the terminal into the sleeve with the marking “TOP” at the top. The left

hand side locking tie should be marked “LEFT”.

Top Terminal

seal

Locking tie

Apply silicone

sealing evenly

around the entire

seal.

Put silicone sealing evenly around the perimeter without any

gaps between the terminal seal and rough wall surface.

Figure 12

(Ʌ)

(V)

Terminal

18 EX08DT and EX11DT Installation and Operation Manual

5. Lock the ties.

Pulling hard on the left and right hand ties, clip the ties over the notches inside the sleeve. You

should be able to pull the ties 2 or 3 notches past the starting point. Cut the ties, leaving about

1 1/4 inch (30 mm) past the notch. Bend the ties back into the sleeve and parallel to the wall.

6. Insert Inside Connection Assembly.

Push the assembly into the terminal tube, ensuring that the seal is in place on the inner tube.

Attach the inside connection with 3 screws. The inner connection can still be turned to install the

screws.

Locking ties

Sleeve

3 screws

Figure 13

Figure 14

Top

Sleeve

Clip the ties over

the inside sleeve

and cut the ties

sticking out.

Pull hard on the left and right hand ties.

Locking ties (2 locations)

Locking tie

EX08DT and EX11DT Installation and Operation Manual 19

4.4.3 Install the Optional Extension Kit (EX11DT Model Only)

Description

Extension Kit Part Number

FOT-201 FOT-155 FOT-156 FOT-157 FOT-158 FOT-190

1 Exhaust Pipe (adjustable)

11.4-20.3 in. (290-515 mm)

1 Exhaust Pipe (adjustable)

21.0-39.6 in. (533-1,005 mm)

1 1

2 Exhaust Pipe - 40 in. (1,016 mm) 1

3 Air Intake Hose - 29.5 in. (750 mm);

1.5 in (38 mm) inner dia.

1 1

3 Air Intake Hose - 29.5 in. (750 mm);

2.0 in. (50 mm) inner dia.

3 Air Intake Hose - 49.2 in. (1.25 m) 1

3 Air Intake Hose - 90.6 in. (2.3 m) 1

4 Bent Elbow 1

5 Long Bent Elbow 1 1

6 Hose Joint - 1.5 in. (38 mm) inner dia. 1 1 1 1

6 Hose Joint - 2.0 in. (50 mm) inner dia. 1

7 Pipe Stopper A 1 1 1 2 1 1

8 Pipe Stopper B 1 1 1

9 Pipe Clamp 2 Sets 3 Sets 4 Sets

10 Wall Fixture 2 3 4

11 Nut 2 3 4

12 Screw A 2 3 4

13 Screw B 4 6 8

Item

Extension kits are available to extend the exhaust line and air intake hose between the manifold and

direct vent furnace. Follow the steps in this section if the optional extension kit was purchased for

the EX11DT Direct Vent Furnace model.

Extension Kit Contents

Verify the following contents are included in the extension kit:

Table 7: Extension Kit Contents

❷

❸

❹

❺

❻

❽

❼

❾

❿ ⓫

⓬

⓭

Figure 15

❶

20 EX08DT and EX11DT Installation and Operation Manual

Extension through the top

AIR

INTAKE

HOSE

EXHAUST

PIPE

CLAMP

PIPE

STOPPER A

CLAMP

Extension to the right (facing furnace)

CLAMP

PIPE

STOPPER A

PIPE

CLAMP

LONG

BENT

ELBOW

EXHAUST

ELBOW

AIR

INTAKE

HOSE

EXHAUST

PIPE

Extension to the left (facing furnace)

CLAMP

PIPE

STOPPER A

PIPE

CLAMP

LONG BENT ELBOW

EXHAUST

ELBOW

AIR

INTAKE

HOSE

EXHAUST

PIPE

1. The maximum vent length is 13 feet (4 m) with 3 bends. The bent pipe attached to the furnace does

not count toward the max limit of 3 bends.

2. For altitudes at or below 2000 feet (610 m), the maximum vertical length is 8 feet (2.4 m). For altitudes

above 2000 feet (610 m), the maximum vertical length is 5 feet (1.5 m).

3. If the extension is longer than that shown in the table below, the condensate may overflow the

condensation pan. Therefore, extensions exceeding this length should drain to the outside and sloped

3° downward.

4. Do not allow any low points or sagging in the exhaust line. Otherwise, condensate may block the

exhaust and affect combustion.

5. Vent extensions installed in unconditioned air space must be insulated with high temperature insulation

and must be accessible.

6. Vent extensions must not be concealed per NFPA 54 and must be accessible allowing inspection and

repair. Decorative covers are available from Rinnai.

7. Clearances:

Exhaust pipe to combustibles: 1 in. (25.4 mm) Exhaust pipe to non-combustibles: 0 in. (0 mm)

Configurations

The following figures show the three possible ways that the extension exhaust line and air intake hose may

be directed away from the furnace. All 3 views are from behind the furnace. For your configuration, position

the air intake hose as shown in the following figures.

Figure 16

Correct Configurations

Extension Kit Applies to EX11DT Model Only. Extension Kit not available for EX08DT Model.

IMPORTANT

Guidelines (EX11DT Model Only):

EX08DT and EX11DT Installation and Operation Manual 21

 Too many bends (limit is 3)

 Air intake hose is above

exhaust pipe

Incorrect Configurations (EX11DT Model Only)

NOT CORRECT

CORRECT

NOT CORRECT

90° Elbow Up

Configuration

Figure 18

Figure 17

Slope horizontal

sections 3°

downward

3°

(EX11DT Model Only)

Intake

Exhaust

Intake

Exhaust

22 EX08DT and EX11DT Installation and Operation Manual

Use the pipe stoppers, connectors, clamps,

and screws according to these instructions in

order to ensure no leakage of exhaust gases.

Exhaust pipe

Air intake hose

Pipe stopper A

Pipe stopper B

Male end

Female end

Adjust the angle

Hose joint

Air intake hoses

Do not cut the intake hose. Cutting the

intake hose may result in noise.

Instructions:

1. Install the Clamps:

Both the exhaust line and air intake hose

are supported by clamps which are attached

to the wall. A wall fixture can be used to

offset the clamp from the wall. Use Screw B

to attach the wall fixture to the wall. If the

wall fixture is not used then use Screw A

and the nut to attach the clamp to the wall.

The air intake hose should always be

underneath the exhaust line so that in case

the air line sags it will not come into contact

with the exhaust line.

2. Install the Exhaust Line:

The exhaust line is connected between the

bent pipe at the rear of the furnace and the

exhaust port on the flue manifold.

 To connect exhaust pipes with other

straight pipes or bends, fit the male end

into the female end. Use pipe stopper A

to clamp the connection.

 Use pipe stopper B to fix the length on

the adjustable exhaust pipes. Do not

extend these pipes beyond the red line.

 Do not cut the exhaust pipe. Use the

adjustable pipes if necessary.

 To bend the elbow, insert exhaust pipes

into both ends for additional leverage.

Bend to desired angle.

 Do not straighten the bent pipe attached

to the furnace.

3. Connect the Air Intake Hose:

The air intake hose is connected between

the air connection at the rear of the furnace

and the air intake port on the flue manifold.

Push the air intake hose onto the flue

manifold and secure with the plastic cable

tie.

Join air intake hoses by screwing the hose

joint half of its length into the air intake hose

and then screwing another air intake hose

into the hose joint.

The lengths of the air intake hose and the

exhaust pipe must be the same in order for

the furnace to operate properly. The hose

can be cut to the required length. Deburr all

rough edges. Do not cut the hose attached to

the furnace.

Support the air intake hose with pipe clamps.

NOTE

CAUTION

Figure 21

Figure 20

Figure 19

EX08DT and EX11DT Installation and Operation Manual 23

4.4.4 Connect the Direct Vent Furnace

1. Attach the air inlet hose to the flue manifold

on either inlet position “a” or “b”.

The plastic tie should be tight over the

sleeve.

The unused inlet is plugged with the rubber

cap supplied on the manifold.

2. Connect the flue elbow to the manifold

while moving the furnace into position.

3. Fit the pipe stopper over the connection

between the flue elbow and the manifold.

Engage the hook and rotate it until it snaps

against the body of the clamp.

4. Slide the insulation sleeve up to the flue

manifold and slip the securing clip over the

sleeve as shown.

5. Install the bracket on the rear of the top

spacer by tightening 2 screws.

6. Install the wall bracket with two screws.

Install the top spacer by clipping the spacer

into the wall brackets and attaching it to the

furnace with 2 screws.

2 screws

Wall

Bracket

Top Spacer

Spacer

Bracket

Wall

Bracket

Top Spacer

Spacer

Bracket

Figure 22

Figure 27

Figure 26

Figure 24

Figure 23

Flue

Manifold

Pipe Stopper

Hook

Elbow

Manifold

Pipe Stopper

Insulation Sleeve

Fit Clip

Slide

Figure 25

24 EX08DT and EX11DT Installation and Operation Manual

4.4.6 Adjust the Gas

Pressure Settings

 The gas supply line shall be gas tight,

sized and so installed as to provide a

supply of a gas sufficient to meet the

maximum demand of the furnace without

loss of pressure.

 A shut off valve and appliance connector

valve should be installed in the upstream

of the gas line to permit servicing.

 Flexible pipe and any appliance connector

valve used for gas piping shall be types

approved by nationally recognized

agencies.

 Any compound used on the threaded joint

of the gas piping shall be a type which

resists the action of liquefied petroleum

gas (propane).

 After completion of gas pipe connections

all joints including the furnace must be

checked for gas tightness by means of

leak detector solution, soap and water, or

an equivalent nonflammable solution, as

applicable. (Since some leak test

solutions, including soap and water, may

cause corrosion or stress cracking, the

piping shall be rinsed with water after

testing, unless it has been determined that

the leak test solution is non-corrosive.)

 Check the gas supply pressure

immediately upstream at a location

provided by the gas company. Supplied

gas pressure must be within the limits

shown in section “3.2 Specifications.”

 Refer to an approved pipe sizing chart if in

doubt about the size of the gas line.

Complete these instructions for altitude and

vent length.

 Default altitude: 0 - 2,000 ft. (0 - 610 m)

 Default vent length:

 EX11DT: 0 - 7 ft. (0 - 2 m) + 1 Elbow

 EX08DT: 0 ft. (0 m)

 For altitudes greater than 2,000 ft. (610 m)

or installations with vent lengths longer

than 7 ft. (2 m), refer to Table 8: Gas

Pressure on the next page.

For high altitude installations in Canada, the

conversion shall be carried out by a

manufacturer’s authorized representative, in

accordance with the requirements of the

manufacturer, provincial or territorial authorities

having jurisdiction and in accordance with the

requirements of CAN/CGA-B149.1 or CAN/

CGA-B149 installation codes.

4.4.5 Connect the Gas

When connecting the gas valve or other gas

components in the gas line, use a backup

wrench to ensure the connection is gas tight.

WARNING

CAUTION

 Do not touch any other areas on the PC

board besides the “SW” switches while

power is supplied to the furnace. Parts

of the PC board are supplied with 120

volts AC.

 Do not insert hands or objects into the

circulation fans while they are running.

Injury or mechanical malfunction may

occur.

 Do not touch the areas at or near the

exhaust. This area becomes very hot

and could cause burns.

The regulator has been factory pre-set. If

the pressure is incorrect, contact Rinnai

technical support.

IMPORTANT

EX08DT and EX11DT Installation and Operation Manual 25

Instructions:

Natural Gas

 EX08DT Vent Lengths: 0 ft. (0 m) (A1-A4)

 EX11DT Vent Lengths:

 Short Vent Lengths: 0 - 7 ft. (2 m) + 1 elbow (A1 - A4)

 Long Vent Lengths: 7 ft. (2 m) + 1 elbow - 13 ft. (4 m) +

3 elbows (A5 - A8)

Propane Gas

 EX08DT Vent Lengths: 0 ft. (0 m) (L1-L4)

 EX11DT Vent Lengths:

 Short Vent Lengths: 0 - 7 ft. (2 m) + 1 elbow (L1 - L4)

 Long Vent Lengths: 7 ft. (2 m) + 1 elbow - 13 ft. (4 m)

+ 3 elbows (L5 - L8)

Altitude

0-2,000 ft

0-610 m

2,001-5,400 ft

611-1,646 m

5,401-7,800 ft

1,647-2,377 m

7,801-10,200 ft

2,378-3,109 m

0-2,000 ft

0-610 m

2,001-5,400 ft

611-1,646 m

5,401-7,800 ft

1,647-2,377 m

7,801-10,200 ft

2,378-3,109 m

Manifold test

pressure - W.C.

Low

0.58 in.

(15 mm)

0.62 in.

(16 mm)

0.70 in.

(18 mm)

0.78 in.

(20 mm)

0.86 in.

(22 mm)

0.92 in.

(24 mm)

1.04 in.

(27 mm)

1.16 in.

(29 mm)

Manifold test

pressure - W.C.

High

3.4 in.

(86 mm)

3.6 in.

(92 mm)

4.1 in.

(103 mm)

3.2 in.

(82 mm)

5.8 in.

(147 mm)

6.2 in.

(158 mm)

7.0 in.

(177 mm)

5.5 in.

(140 mm)

EX11DT

Manifold test

pressure - W.C.

Low

0.60 in.

(15 mm)

0.64 in.

(16 mm)

0.72 in.

(19 mm)

0.80 in.

(20 mm)

1.06 in.

(27 mm)

1.16 in.

(29 mm)

1.28 in.

(33 mm)

1.41 in.

(36 mm)

Manifold test

pressure - W.C.

High

2.2 in.

(56 mm)

1.9 in.

(49 mm)

1.7 in.

(44 mm)

1.6 in.

(40 mm)

3.8 in.

(95 mm)

3.3 in.

(84 mm)

3.0 in.

(75 mm)

2.7 in.

(69 mm)

EX08DT

Code A1 / A5 A2 / A6 A3 / A7 A4 / A8 L1 / L5 L2 / L6 L3 / L7 L4 / L8

1. Turn off the gas and the power

supply.

2. Remove the 5 screws that hold the

louver assembly and front panel.

Lift the panel straight up and then

remove it.

3. Remove two pressure point screws

(1/8 NPT tap) with 3/16 Allen

wrench. Install two 1/8 in. barb

fittings (field-supplied). Attach the

manometer to both pressure points.

Both pressure points must be used

in order to measure the differential

pressure. Ensure that the

manometer is properly calibrated.

4. Turn on the gas and power supply

to the furnace.

5. Ensure the "Set Back" feature has

been deactivated. ("Set Back"

feature is active by default.)

6. With the unit in the Off position,

press the Test Switch at the top,

right of PC board until it beeps.

7. Select the correct code for gas

type, altitude, and vent length on

the LED display using ▲ and ▼

buttons. Refer to the table below.

Table 8: Gas Pressure

Figure 28

Pressure

Point

(Positive)

Pressure

Point

(Negative)

Nozzle

Manifold

Test

Switch

Board

26 EX08DT and EX11DT Installation and Operation Manual

8. Press the Test Switch twice to enter the

gas code into memory.

The LED display turns blank and the unit

returns to the normal off mode. You are

now ready to program your correct low

fire and high fire gas pressure setting.

Follow the procedure below for setting

the manifold gas pressure. Do not adjust

gas pressure on this furnace using the

screw on top of the gas valve.

9. Press the ON/OFF button to operate the

furnace.

10. Press the Test Switch twice. The LED will

display “PL”.

11. Compare the pressure reading on the

manometer to the desired manifold test

pressure (low) for your gas type, altitude

and vent length. If necessary adjust the low

fire pressure using the ▲ and ▼ buttons.

12. Press the Test Switch. The LED will display

“PH” indicating high fire mode.

13. Compare the pressure reading on the

manometer to the desired manifold test

pressure (high) for your gas type, altitude

and vent length. If necessary adjust the

high fire pressure using the ▲ and ▼

buttons.

14. Press the ON/OFF button again. The LED

display turns blank and the furnace returns

to the normal OFF mode.

15. Remove manometer and two barb fittings

and install Allen head screws. Operate the

unit and follow steps A, B, and C below:

A. Check for Gas Leaks at the Test

Points.

B. Check the Normal Operating

Sequence:

When you press the ON/OFF button,

the LED display will illuminate, the

combustion fan will begin to run, and

the spark will ignite the main burner.

This furnace has an automatic ignition

system. When the main burner has lit,

the combustion lamp will glow red,

and the spark will stop.

16. Install the front panel and louver assembly.

17. If doing a gas type conversion, place the

new conversion rating plate (label) on the

front cover.

NORMAL

Flame Rod

Long, clear, blue,

stable flames

Yellow flames or

orange color

ABNORMAL

Flame Rod

C. Visually Inspect the Flame:

Check that the burner flames are

operating normally. The flame can

be seen through the circular window

through the louvers.

When operating normally the burner

flame should appear as long, clear,

blue, stable, streaks. Yellow flames

or an orange color is abnormal and

maintenance is required.

Figure 29: Normal and Abnormal Flames

EX08DT and EX11DT Installation and Operation Manual 27

4.5 Post-Installation Checklist

INSTALLATION LOCATION YES NO

Have you verified the unit and vent termination meet the clearance requirements?

 

COMBUSTION AIR AND VENTING YES NO

Have all corrosive compounds been removed from around the direct vent furnace?  

Are the correct venting products for the installed model being utilized? Have you

completely followed the installation instructions in this manual?

 

Have you verified the vent system does not exceed the maximum length for the

number of elbows used?

 

GAS SUPPLY YES NO

Has a manual gas control valve been placed in the gas line to the furnace?

 

Have you checked the gas lines and connections for leaks?

 

Have you confirmed that the gas inlet pressure is within limits?

 

Did you confirm that the furnace is rated for the gas type supplied?

 

Have you verified the system is functioning correctly by connecting your manometer to

the gas pressure test port on the furnace?

 

Did you operate all gas appliances in the home or facility at high fire?

 

Did you verify that the inlet gas pressure at the furnace did not drop below that listed

on the rating plate?

 

ELECTRICITY

YES NO

Did you confirm that the electricity is supplied from a 120 VAC, 60 Hz power source, is

in a properly grounded circuit, and turned on?

 

Have you confirmed that an extension cord or an adapter plug has NOT been used

with the furnace?

 

FINAL ITEMS

YES NO

Did you install the front panel?

 

Have you explained to the customer the importance of not blocking the vent

termination?

 

Have you explained to the customer the operation of the furnace, safety guidelines,

maintenance, and warranty?

 

Did you leave the manual with the customer?

 

Does the installation conform with local codes or, in the absence of local codes, with

the National Fuel Gas Code, ANSI Z223.1/NFPA 54, or the Natural Gas and Propane

Installation Code, CSA B149.1? If installed in a manufactured home, the installation

must conform with the Manufactured Home Construction and Safety Standard, Title 24

CFR, Part 3280 and/or CAN/SCA Z240 MH Series, Mobile Homes.

 

Complete the following checklist when installation is complete. You should be able to answer YES to

each question. If you answer NO to any question, installation is not complete. Refer to the applicable

section in this manual for additional information. For assistance, contact your local dealer or

distributor, or call Rinnai Customer Care at 1-800-621-9419.

28 EX08DT and EX11DT Installation and Operation Manual

5. Operation

5.1 Safety

Precautions



—Iftheinformaoninthese

instruconsisnotfollowedexactly,

aﬁreorexplosionmayresult

causingpropertydamage,personal

injuryordeath.

— Donotstoreorusegasolineorother

ﬂammablevaporsandliquidsinthe

vicinityofthisoranyother

appliance.

— WHATTODOIFYOUSMELLGAS

 Donottrytolightanyappliance.

 Donottouchanyelectrical

switch;donotuseanyphonein

yourbuilding.

 Immediatelycallyourgas

supplierfromaneighbor’s

phone.Followthegassupplier’s

instrucons.

 Ifyoucannotreachyourgas

supplier,calltheﬁre

department.

— Installaonandservicemustbe

performedbyalicensed

professional.

WARNING

 Keep the area around the furnace clear

and free from combustible materials,

gasoline, and other flammable vapors

and liquids.

 Do not use this furnace if any part has

been under water. Immediately call a

trained and qualified professional to

inspect the furnace and to replace any

part of the control system and any gas

control which has been under water.

 Do not operate furnace with the panels

removed, cracked or broken.

WARNING

 Do not block the warm air discharge. Do

not allow anyone to sleep directly in front of

the furnace.

 Children and adults should be alerted to

the hazards of high surface temperature

and should stay away to avoid burns or

clothing ignition.

 Young children should be carefully

supervised when they are in the same

room as the furnace.

 Clothing or other flammable material

should not be placed on or near the

furnace.

 Any safety screen or guard removed for

servicing must be replaced prior to

operating the furnace.

 Do not insert items into the louvers.

 Do not spray aerosols near the furnace

while it is operating. Most aerosols contain

butane gas which is flammable.

 Do not unplug the furnace while it is

operating or while the fans are on.

 Do not use bare hands to touch the front

louvers due to high temperatures which

may cause burns.

 Wear hand protection when touching the

side back covers, front louver, and rear

intake for the convection fan.

 Prevent dust from accumulating on the

power cord, side covers, and parts behind

the furnace.

 Do not sit on the furnace.

 Do not place containers of liquid on top of

the furnace. Water spillage can cause

extensive damage to the furnace and may

result in electric shock.

CAUTION

Topics in this section

 Safety Precautions

 Operating Instructions

 Control Panel

 Basic Operation Settings

 Add Water to the Humidifier

 Adjust Air Flow Direction

 Restart Function

 Diagnostic Codes

EX08DT and EX11DT Installation and Operation Manual 29

5.2 Operating Instructions

Display

ON Indicator

ON/OFF

Button

Up/Down

Buttons

FOR YOUR SAFETY READ BEFORE OPERATING

WARNING

If you do not follow these instructions exactly, a fire or explosion

may result causing property damage, personal injury or loss of life.

A. This appliance does not have a pilot. It is equipped

with an ignition device which automatically lights the

burner. Do not try to light the burner by hand.

B. BEFORE OPERATING smell all around the

appliance area for gas. Be sure to smell next to the

floor because some gas is heavier than air and will

settle on the floor.

WHAT TO DO IF YOU SMELL GAS:

 Do not try to light any appliance.

 Do not touch any electric switch; do not use any

phone in your building.

 Immediately call your gas supplier from a

neighbor’s phone. Follow the gas supplier’s

instructions.

 If you cannot reach your gas supplier, call the fire

department.

C. Use only your hand to push in or turn the gas

control knob. Never use tools. If the knob will not

push in or turn by hand, do not try to repair it, call a

qualified service technician. Force or attempted

repair may result in a fire or explosion.

D. Do not use this appliance if any part has been

under water. Immediately call a qualified service

technician to inspect the appliance and to replace

any part of the control system and any gas control

which has been under water.

OPERATING INSTRUCTIONS

TO TURN OFF GAS TO APPLIANCE

1. STOP! Read the safety information above.

2. Set the thermostat to lowest setting.

3. Turn off all electric power to the appliance using the

ON/OFF button on the control panel.

4. This appliance does not have a pilot. It is equipped

with an ignition device which automatically lights

the burner. Do not try to light the burner by hand.

5. Turn Manual valve clockwise to the full OFF

position.

6. Wait five (5) minutes to clear out any gas. Then

smell for gas, including near the floor. If you smell

gas, STOP ! Follow “B” in the safety information

above. If you don’t smell gas go to the next step.

7. Turn the manual gas valve counterclockwise

to the full ON position.

8. Turn on all electric power to the appliance using the

ON/OFF button.

9. Set the thermostat to desired setting.

10. Burner is lit when indicator lamp “ON” turns red.

11. “ON” indicator is lit and fault code 11 flashes when

burner fails to ignite.

12. If the appliance will not operate, follow the

instructions “To Turn Off Gas To Appliance” and

call your service technician or gas supplier. See

manual for additional information.

1. Set the thermostat to lowest setting.

2. Turn off all electric power to the appliance if service

is to be performed (Using the ON/OFF button

located on control panel.)

3. Locate the manual gas valve.

4. Turn the manual valve clockwise to the full

OFF position.

NOTE: The fan will continue to operate until the

appliance is cool. Do not turn the appliance off by

unplugging it from the wall. Keep burner and control

compartment clean. See installation and operating

instructions.

30 EX08DT and EX11DT Installation and Operation Manual

The direct vent furnace includes a controller integrated into the front cover. Each feature on the

control panel is described in the following sections.

5.3 Control Panel

Sensible Temperature Control

The sensible temperature control feature allows comfortable heating which matches the conditions in

the room.

Based on the information collected by the room temperature thermistor when the heating starts, the

heating capacity is automatically adjusted to achieve a comfortable heating effect and to reach the

temperature setting quickly.

Occasionally, the room temperature may briefly exceed the temperature setting due to the layout of

the room or heating area.

After the furnace is turned on and begins operating, the display will dim. The display will turn off

when the furnace is turned off. While programming the timers the display will turn off several sec-

onds after a button is last pushed.

Display

Note: The factory default is °F.

1. The furnace must be turned off.

2. Press the Timer 1 and Timer 2 button at the same time for about 5 seconds. The display will

show “ºC” or “ºF”.

3. Use the arrow keys to select the temperature scale.

4. Press the ON/OFF button.

Fahrenheit or Celsius

Press the ON/OFF button to operate the furnace. The ON indicator will glow green.

Once the burner ignites the ON indicator will glow red. When the furnace warms

up, the fan will automatically start.

To turn the furnace off, press the ON/OFF button. The ON indicator light will go

out. The fan will continue to operate for several minutes after the burner has gone

out in order to cool the furnace. Do not unplug the furnace while the fan is running.

5.4 Basic Operation Settings

5.4.1 On/O

Figure 31

Figure 30: Control Panel

EX08DT and EX11DT Installation and Operation Manual 31

The Lock feature will help to prevent accidental

operation of the furnace and to prevent

children from operating the furnace.

To activate Lock, press the Lock button. The

indicator will light and a beep will sound.

To deactivate Lock, press the Lock button and

hold for about 2 seconds. The indicator light

will go out and a beep will sound.

 The lock can be activated when the

furnace is ON or OFF.

 If activated while the furnace is ON, all

controls other than the OFF switch will be

locked.

 If activated while the furnace is OFF, then

all controls will be locked.

 If the furnace is turned off while the Lock is

activated, it cannot be turned on again until

the lock is deactivated.

 Deactivating the lock releases the control

buttons.

1. Press the “Program” button.

2. The light next to “Clock” should be

flashing. Press the up and down arrows to

set the time. Holding down either of the

arrow keys will change the time more

quickly.

3. Press the “Program” button until none of

the time options are flashing.

1. Turn the furnace on by pressing the “ON/

OFF” button.

2. Press the up or down arrows to set the

temperature. The left side of the display

shows the temperature setting. The right

side of the display shows the room

temperature.

5.4.2 Lock

5.4.4 Operate the Furnace

Manually

5.4.3 Set the Clock

Figure 33

Figure 32

Figure 35

Figure 34

Figure 36

The thermostat automatically modulates the

burner and the fan to maintain the

temperature setting.

The temperature settings available are:

 L - burner is on minimum combustion

 60-80ºF (16-26°C) in 2ºF (1°C)

Increments

 H - burner is on maximum combustion

32 EX08DT and EX11DT Installation and Operation Manual

ECONOMY

PROGRAM

00 - Default Factory Setting

01 - Remote Thermostat Mode

02 - Control Panel Mode

The following buttons/indicators on the control panel will remain functional in either mode:

 ON/OFF Button

 FILTER Indicator

 ON Indicator

 DISPLAY (The DISPLAY will be blank except in the event of an error code. All error codes will

show on the DISPLAY in either mode. Error codes will not show on the remote thermostat even

when in remote thermostat mode.)

A remote thermostat can be installed for the furnace with the Remote Thermostat Installation Kit

(Part # 204000045 for US installations, Part # 204000048 for Canadian installations). Once

installed, the furnace must be placed in Remote Thermostat mode by following the steps below:

1. Ensure the furnace is plugged in but is turned OFF.

2. Ensure the Set back feature is turned OFF.

3. Press and hold the Economy + Up + Program buttons for 2.5 seconds and then release (00

appears in the display).

4. Press the UP button (01 appears in the display).

5. Press the ON/OFF button; the display will go blank. The furnace is now in Remote Thermostat

mode.

Do not unplug the furnace within two hours of entering Remote Thermostat mode. This will cause

the furnace to revert back to the Default Factory Setting.

Note: To return the furnace back to Control Panel mode, repeat steps 1-3. At step 4, press the UP

button until 02 appears in the display. Next, press the ON/OFF button; the display will go blank. The

furnace is now in Control Panel mode.

5.4.5 Remote Thermostat Mode (Optional Accessory)

IMPORTANT

The remote thermostat will NOT control the furnace’s ability to power on or power down. This

must still be done by using the ON/OFF button of the furnace.

IMPORTANT

DO NOT place furnace into 01 (Remote Thermostat Mode) without wall thermostat connection

components. Failure to do so may cause improper operation of the unit.

IMPORTANT

Figure 37

EX08DT and EX11DT Installation and Operation Manual 33

This function is used only when the furnace is

in Timer operation.

It allows you to “override” the reset timer

setting until the beginning of the next Timer

period.

For example, if the furnace is ON, pressing

the “Override” button will turn the furnace OFF

until the next period. If the furnace is OFF,

pressing the “Override” button will turn the

furnace ON, and allow you to select a

temperature setting, until the next period. The

furnace will remain on until the next timer

period or until the Override function is turned

off.

5.4.7 Override Function

5.4.6 Setting and Operating

the Timers

Figure 43

Confirm the clock is correct.

NOTE: The clock will have to be reset in case

of a power failure. However the timers will retain

their settings.

The furnace will start before the programmed

starting time in order to heat the room by the

programmed starting time.

The timers can be set while the furnace is on or

off. To operate the timer, the furnace must be

on.

Setting the timers:

2. The light next to “Timer 1 on” should be

flashing. Press the up or down arrows to set

the start time. Holding down either of the

arrow keys will change the time more quickly.

Operating the timers:

To operate the furnace using a Timer, press

the ON/OFF button and the appropriate Timer

button. The furnace will operate from the start

to end times you have entered for that Timer. It

will operate at the temperature setting that has

been set for the furnace. The timer can be set

while the furnace is operating.

Figure 38

While in standby, the timer LED will be on with

a solid light. When operating the LED will be

flashing.

Figure 42

4. Press the “Program” button again so that the

Timer 1 Temp Position is flashing. Press the

up or down arrows to set the temperature.

Figure 39

3. Press the “Program” button again so that

the Timer 1 off position is flashing. Press

the up or down arrows to set the end time.

Holding down either of the arrow keys will

change the time more quickly.

Figure 40

1. Press the “Program”

button twice to set Timer 1.

5. Press the “Program” button again to

set the times for Timer 2. Follow the

same steps above to set the start and

end times.

6. Press the “Program” button until none

of the time options are flashing.

9:00

6:00

Flashing

When in override function,

pressing the “Override” button

will return the furnace to the

operation of the current timer

period.

Figure 41

34 EX08DT and EX11DT Installation and Operation Manual

The Set Back feature is intended to prevent

the installation location from falling below a

specified temperature. It is not intended as an

alternate thermostat, but rather a preventative

measure against freezing.

The Economy mode can only be

set while the furnace is

operating (heating). Once it is

set, it will remain in the system

memory until deactivated.

1. To turn the Economy mode

on, press the “Economy”

button. The Economy

indicator is lit.

This function allows a minimum room

temperature to be pre-set, between 38ºF and

78ºF (in 1ºF increments) This temperature

should be set below the room temperature

setting. The default setting is 60ºF. Once the Set

back function is selected the furnace will start

heating whenever the room temperature falls

below the selected temperature, regardless of

timer or manual settings.

Follow these steps to set and operate the Set

back feature:

1. Make sure the furnace is

turned OFF.

2. Press the “Set back” button.

The light above the button will

come on.

3. Press the up and down buttons to set the

minimum temperature.

When the “Set back” indicator is on, frost

protection is operating, and will always prevent the

room temperature from falling below the pre-set

minimum temperature (as long as electric power

and gas is supplied).

To turn this feature off, press the “Set back” button.

The unit will retain its ON or OFF setting after a

power failure. (Default setting at the factory is on.)

5.4.9 Set Back

5.4.8 Economy (Energy

Saving Mode)

IMPORTANT

Figure 45: Economy Mode

Figure 48

Figure 46

Figure 44

 The Economy mode now remains in the

system memory.

 If the furnace is turned off manually, or

stops heating as a result of an OFF timer

period, the “Economy “ indicator will go

out.

 Whenever the furnace starts heating

again, the “Economy” indicator will light.

2. To turn the Economy mode off, press the

“Economy” button. The “Economy “

indicator will go out.

 The Economy mode can only be turned

off while the furnace is operating

(heating) and when the “Economy”

indicator is lit.

Economy Mode Information

After the room is heated initially, the air

temperature may be dropped to a lower level

without affecting comfort. The Economy Mode

reduces the temperature by 2 ºF, 30 minutes

after the room temperature setting is reached.

After another 30 minutes, it reduces the

temperature setting by another 2 ºF, effectively

saving energy. The room temperature setting

will drop up to a total of 4 ºF.

The Economy Mode will not operate if the

furnace is under capacity for the room size.

Figure 47

EX08DT and EX11DT Installation and Operation Manual 35

If there is a power failure while the furnace is on,

then the furnace will start automatically when the

power is restored.

If the furnace fails to ignite, the furnace will

attempt ignition after 1 hour. The “Ignition Failure”

fault code, 11, will appear during that hour and

disappears after a successful ignition. If ignition

fails again, then the fault code will remain and

another attempt to ignite will occur in 1 hour. The

fault code is not stored in the fault code history.

If the flame is extinguished during forced

combustion then the furnace will attempt ignition

after 1 hour. The “Ignition Failure” fault code, 11,

will appear during that hour and disappears after a

successful ignition. Forced combustion takes

place for about 15-18 seconds before ignition.

After this time, the temperature control logic

controls the combustion.

If the flame is extinguished (burner combustion

failure) while the temperature control logic is

operating the furnace, then the furnace will

immediately attempt ignition. No fault code will

appear.

In summary, if the ignition fails or the flame is

extinguished during forced combustion then the

furnace will attempt to restart after 1 hour. If the

flame is extinguished after this period then the

furnace will immediately attempt ignition.

The vertical louvers may be adjusted to move

the air flow more to the right or to the left.

Use a screw driver or similar object to bend

each louver to the desired position.

Do not bend repeatedly (no more than 5 times)

or else the louver will break.

Warm air is humidified when it passes over the

water in the tray.

To fill the tray, remove the bottom panel by

pushing on both sides and pulling it toward you.

Pull the tray out and fill with water. Do not

exceed the fill line. Push the tray back in and

attach the bottom panel. Do not operate the

furnace unless the humidifier tray is installed.

During operation a small amount of

condensation is produced in the flue system

and drains into the humidifier tray.

5.6 Adjust Air Flow

Direction

5.5 Add Water to

the Humidiﬁer

5.7 Restart Function

Do not remove the bottom trim panel or the

humidifier tray while warm air is flowing.

CAUTION

Do not adjust the air flow louvers while warm

air is flowing.

CAUTION

Figure 50

The horizontal louvers (which determines the

vertical air flow direction) are fixed and cannot

be adjusted.

Figure 49

36 EX08DT and EX11DT Installation and Operation Manual

5.8 Diagnostic Codes

[1] The display of code 11 is dimly flashing.

[2] If the fusible link needs replacement, it must be done by a qualified service agency. In addition, the

cause of the overheat needs to be determined. The fusible link is a one-use safety device that breaks to

shut off the furnace.

[3] Remove any obstructions. The flue needs to be kept clear to expel exhaust gases. If the furnace fails to

operate contact a qualified service agency.

CODE

DISPLAYED

FAULT REMEDY

11 [1]

No Ignition

Check that gas is turned ON.

Check that the vent termination is not blocked.

Refer to section “5.7 Restart Function.”

Service call if repeated.

14 Overheat

Clean filter.

Service call if repeated. [2]

Room Overheat

(More than 104°F/40°C)

Lower the room temperature.

Overheat Temperature Thermistor 2

Disconnection (open circuit)

Room Temperature Thermistor

Disconnection (Open Circuit)

Room Temperature Thermistor Short

Circuit

Overheat Thermistor 1 Disconnection

(Open Circuit)

Overheat Thermistor 1

Short Circuit

40 Pressure Sensor Sensing Tube Failure

49 Pressure Sensor Breakdown

53 Abnormal Spark Sensed

61 Combustion Fan

62 Convection Fan

70 ON/OFF Switch or “Set back” Switch

71 Solenoid Valve Failure

72 Flame Rod Failure

73 Communication Error

99 Flue Block Check around the flue terminal for blockage. [3]

Service call.

Overheat Temperature Thermistor 2

Short Circuit

If there is a malfunction the furnace may shut down as a safety precaution and display a fault code to assist in

diagnosing the problem. The fault code will flash in the display on the control panel. When making a service

call, this code will assist with diagnosing the fault.

You may be able to clear the fault code by turning the furnace off and then on again. If the fault code remains or

returns on the next operation, contact Rinnai or your nearest service agent and arrange for a service call.

Table 9: Diagnostic Codes

WARNING

Some of the checks below should be performed by a trained and qualified professional.

Consumers should never attempt any action that they are not qualified to perform.

EX08DT and EX11DT Installation and Operation Manual 37

Filters

Dirty filters reduce the air flow

and the furnace’s ability to

produce heat. The filters

should be cleaned frequently

during the heating season.

If the filters become blocked,

the filter indicator lamp will

flash red and a beep will

sound five times. This

beeping will repeat every five

minutes. Eventually the

furnace will turn off and

display fault code 14 on the

control panel display.

 This direct vent furnace must be inspected

annually by a trained and qualified

professional. Repairs and maintenance must

be performed by a trained and qualified

professional. The trained and qualified

professional must verify proper operation

after servicing.

 More frequent cleaning may be required due

to excessive lint from carpeting, bedding

material, etc. It is imperative that control

compartments, burners, and circulating air

passage ways of the furnace be kept clean.

 Any screen or guard removed for servicing

the furnace must be replaced prior to

operating the furnace. Clean as follows:

1. Turn heat off. Allow to cool for one hour.

2. Remove the front panel by removing the

five screws.

3. Use pressurized air to remove dust from

the main burner, heat exchanger, and

fan blades.

4. Use a soft, dry cloth to wipe the cabinet.

 Do not use wet cloth or spray cleaners on

the burner.

 The flue should be inspected annually for

blockages or damage.

 Motors are permanently lubricated and do

not need periodic lubrication. Keep fan and

motor free of dust and dirt by cleaning

annually.

 Verify proper operation after servicing.

 When attaching the front panel, do not clip

or pinch any electric cords to prevent electric

shock.

Exterior Care

 Dampen soft cloth with warm water. Wring

water out well and wipe the unit.

 Do not use volatile substances such as

benzene or thinners as they may cause

fading of the paint and deformation of the

resin.

 Prevent dust from accumulating on the

power cord, side covers, and parts

behind the furnace.

 Keep the area around flue terminal free of

snow and ice. The furnace will not

function properly if the intake air or

exhaust is impeded by obstructions.

 Refer to “Flue Terminal Clearances” in

section “4.3.2 Clearances.” The

clearance in Ref. A should be maintained

from any snow accumulation.

CAUTION

To clean the filters, the furnace should be OFF and cool.

Remove the filter and clean it using a soft dry cloth or vacuum.

If the filter is greasy, wash with warm soapy water, rinse, and

dry completely.

Do not use the furnace without the filter installed.

Install the air filter properly so that the filter is flush against the

back surface of the furnace, with the top angle of the frame

pointing outward (away from the furnace). There should be no

spacing or air gaps between the air filter and furnace.

Visual Inspection of Flame

Check that the burner flames are operating normally. The

flame can be seen through the circular window through the

louvers.

When operating normally, the burner flame should appear as

long, clear, blue, stable streaks. Yellow flames or an orange

color is abnormal and maintenance is required.

6. Maintenance

Air Filter

Figure 51

NORMAL

Flame Rod

Long, clear, blue,

stable flames

Yellow flames or

orange color

ABNORMAL

Flame Rod

Figure 52

38 EX08DT and EX11DT Installation and Operation Manual

Before making a service call, please check the following:

7. Troubleshooting

AT IGNITION:

Heater does not operate. Is the heater plugged in?

Have the fuses or breaker blown at the fuse box / breaker

panel?

Is there a power failure?

Is the air filter blocked?

Is anything blocking the outlet for the hot air?

Is the flue blocked?

Warm air does not flow when the

burner lights.

The fan is started automatically after a short delay. This is

to allow the heat exchanger to warm up, helping to avoid

cold drafts.

Smoke or strange smells are

produced on the first trial light up

after installation.

This is caused by grease or oil and dust on the heat

exchanger and will stop after a short time.

Sharp clicking noises at ignition, or

when unit cuts down on the

thermostat, or goes out.

This is simply expansion noise from the heat exchanger.

DURING COMBUSTION:

Low, rumbling noise when the

thermostat operates.

This is the sound of the solenoid gas valves opening and

closing.

Unit is not heating room. Is the air filter blocked?

Is the set temperature high enough?

Is the warm air outlet blocked by anything?

Are the doors and windows of the room closed?

Was the appliance correctly sized for the space?

Air filter is blocked or the louvers

are blocked or obstructed.

Allow heater to cool, clean air filter or obstruction, operate

again.

Heater will not re-ignite after

overheating.

Even after unit has cooled down, the heater does not

ignite again. Repair is necessary. Contact a qualified/

authorized service provider.

WHEN THE UNIT IS TURNED OFF:

Convection fan continues to run

after turning OFF.

This is to remove the residual heat from the heat

exchanger. The fan will stop when the heater cools down.

Steam is discharged from the flue

terminal.

High efficiency appliances tend to discharge water vapor

on cold days. This is normal.

Unit cuts off without apparent

reason.

Check whether filters are blocked. Dirty filters will cause

the heater to overheat.

OTHER POINTS:



EX08DT and EX11DT Installation and Operation Manual 39

Issue No ON

Indicator

Burner

Ignition

Abnormal

Combustion

Loss of

Combustion

Gas

Smell

Noisy

Ignition

Takes too

Long to

Warm

Room

Remedy

Not Plugged in

 

Plug in

Power Failure

 



Restart Unit

(Initial

Installation) Air

in Gas Pipe



Purge Air

(Installer)

Gas Filter

Blocked

 



Service Call

Missed Ignition

 

Service Call

Flue Terminal

Obstructed

 



Clear

Obstruction

Flue Manifold

Not Connected

 

Service Call

Louver

Obstructed



Clear

Obstruction

Air Filter

Blocked



Clean Filter

Gas Escape



Service Call

Lock Set



Cancel Lock

Gas Off at

Meter, Tank, or

Valve



Turn Gas On

ON Timer is set



Cancel “ON”

Timer

Additional Troubleshooting Remedies

Table 10: Troubleshooting Remedies

40 EX08DT and EX11DT Installation and Operation Manual

8. Parts

Cut-Away Diagram

Figure 53