BAUMR-AG MOWRIDBMZ48A 48" Zero Turn Lawn Mower User Manual

THE BATTERY MAY HAVE SOME CHARGE ON ARRIVAL, IT IS IMPORTANT

HOWEVER THAT THE BATTERY IS CHARGED PRIOR TO USE.

User Manual

[Revision 1.0]

READ THIS MANUAL CAREFULLY BEFORE USE – FAILURE TO DO SO MAY RESULT IN INJURY, PROPERTY DAMAGE AND MAY

VOID WARRANTY. • KEEP THIS MANUAL FOR FUTURE REFERENCE. • Products covered by this manual may vary in appearance,

assembly, inclusions, specifications, description, and packaging.

The product is NOT supplied with engine oil, although traces of oil from the manufacturing process may be present. It is essentia

l to

add adequate engine oil of the correct type to the engine before use. Failure to add engine oil will void the product warranty.

480ZRX Zero Turn Ride On Mower

E&OE © Baumr-AG 2

Safety

Safety messages are designed to alert you to possible dangers or hazards that could cause death, injury or

equipment or property damage if not understood or followed. Safety messages have the following symbols:

You WILL be KILLED or

SERIOUSLY INJURED if you do

not follow instructions.

You CAN be KILLED or

SERIOUSLY INJURED if you do

not follow instructions.

You CAN be INJURED if you do

not follow instructions or equipment

damage may occur.

It is vital that you read and understand this

user manual before using the product,

including safety warnings, and any assembly

and operating instructions. Keep the manual

for future reference.

Safety precautions and recommendations

detailed here must be fully understood and

followed to reduce the risk of injury, fire,

explosion, electrical hazard, and/or property

damage.

Safety information presented here is generic

in nature – some advice may not be

applicable to every product. The term

"equipment" refers to the product, be it

electrical mains powered, battery powered or

combustion engine powered.

• Before Use - If you are not familiar with the

safe operation/handling of the equipment or

are in any way unsure of any aspect of

suitability or correct use for your

application, you should complete training

conducted by a person or organization

qualified in safe use and operation of this

equipment, including fuel/electrical handling

and safety.

• Do NOT operate the equipment in

flammable or explosive environments, such

as in the presence of flammable liquids,

gases, or dust. The equipment may create

sparks or heat that may ignite flammable

substances.

• Keep clear of moving parts.

• Equipment may be a potential source of

electric shock or injury if misused.

• Do NOT operate the equipment if it is

damaged, malfunctioning or is in an

excessively worn state.

• Do NOT allow others to use the equipment

unless they have read this manual and are

adequately trained.

• Keep packaging away from children - risk

of suffocation! Operators must use the

equipment correctly. When using the

equipment, consider conditions and pay

due care to persons and property.

General Work Area Safety

•

Work areas should be clean and well it.

• Do not operate the equipment if

bystanders, animals etc are within

operating range of the equipment or the

general work area.

• If devices are provided for connecting dust

extraction / collection facilities, ensure

these are connected and used properly.

Dust collection can reduce dust-related

hazards.

General Personal Safety

•

Wear appropriate protective equipment

when operating, servicing, or when in the

operating area of the equipment to help

protect from eye and ear injury, poisoning,

burns, cutting and crush injuries. Protective

equipment such as safety goggles,

respirators, non-slip safety footwear, hard

hat, hearing protection etc should be used

for appropriate equipment / conditions.

Other people nearby should also wear

appropriate personal protective equipment.

Do not wear loose clothing or jewellery,

which can be caught in moving parts. Keep

hair and clothing away from the equipment.

• Stay alert and use common sense when

operating the equipment. Do not over-

reach. Always maintain secure footing and

balance.

• Do not use the equipment if tired or under

the influence of drugs, alcohol, or

medication.

• This equipment is not intended for use by

persons with reduced physical, sensory, or

mental capabilities.

General Fuel Safety

•

Petrol/fuel/gasoline is extremely flammable

– keep clear of naked flames or other

ignition sources.

• Do not spill fuel. If you spill fuel, wipe it off

the equipment immediately – if fuel gets on

your clothing, change clothing.

• Do NOT smoke near fuel or when

refuelling.

• Always shut off the engine before

refuelling.

• Do NOT refuel a hot engine.

• Open the fuel cap carefully to allow any

pressure build-up in the tank to release

slowly.

• Always refuel in well-ventilated areas.

• Always check for fuel leakage. If fuel

leakage is found, do not start, or run the

engine until all leaks are fixed.

General Carbon-Monoxide Safety

•

Using a combustion engine indoors CAN

KILL IN MINUTES. Engine exhaust

contains carbon-monoxide – a poison you

cannot smell or see.

• Use combustion engines OUTSIDE only,

and far away from windows, doors, and

vents.

General Equipment Use and Care

•

The equipment is designed for domestic

use only.

• Handle the equipment safely and carefully.

• Before use, inspect the equipment for

misalignment or binding of moving parts,

loose components, damage, or any other

condition that may affect its operation. If

damaged, have the equipment repaired by

an authorised service centre or technician

before use.

• Prevent unintentional starting of the

equipment - ensure equipment and power

switches are in the OFF position before

connecting or moving equipment. Do not

carry equipment with hands or fingers

touching any controls. Remove any tools or

other items that are not a part of the

equipment from it before starting or

switching on.

• Do not force the equipment. Use the

correct equipment for your application.

Equipment will perform better and be safer

when used within its design and usage

parameters.

• Use the equipment and accessories etc. in

accordance with these instructions,

considering working conditions and the

work to be performed. Using the equipment

for operations different from those intended

could result in hazardous situations.

• Always keep equipment components

(engines, hoses, handles, controls, frames,

housings, guards etc) and accessories

(cutting tools, nozzles, bits etc) properly

maintained. Keep the equipment clean and,

where applicable, properly lubricated.

• Store the equipment out of reach of

children or untrained persons. To avoid

burns or fire hazards, let the equipment

cool completely before transporting or

storing. Never place or store the equipment

near flammable materials, combustible

gases, or liquids etc.

• The equipment is not weather-proof, and

should not be stored in direct sunlight, at

high ambient temperatures or locations that

are damp or humid.

• Do not clean equipment with solvents,

flammable liquids, or harsh abrasives.

• For specific equipment safety use and care,

see Equipment Safety.

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General Electrical Safety

•

Inspect electrical equipment, extension

cords, power bars, and electrical fittings for

damage or wear before each use. Repair or

replace damaged equipment immediately.

• Ensure all power sources conform to

equipment voltage requirements and are

disconnected before connecting or

disconnecting equipment.

• When wiring electrically powered

equipment, follow all electrical and safety

codes.

• Always use a Residual Current Device

(RCD) (GFCI) / Earth Leakage Circuit

Breaker / Safety Switch when operating this

item (electrical items only).

• High voltage / high current power lines may

be present. Use extreme caution to avoid

contact or interference with power lines.

Electrical shock can be fatal.

General Electrical Safety

•

Electrically grounded equipment must have

an approved cord and plug and be

connected to a grounded electrical outlet.

• Do NOT bypass the ON/OFF switch and

operate equipment by connecting and

disconnecting the electrical cord.

• Do NOT use equipment that has exposed

wiring, damaged switches, covers or

guards.

• Do NOT use electrical equipment in wet

conditions or in damp locations.

• Do NOT use electrical cords to lift, move or

carry equipment.

• Do NOT coil or knot electrical cords, and

ensure electrical cords are not trip hazards.

General Service Information

•

The equipment must be serviced or

repaired at authorised service centres by

qualified personnel only.

• Replacement parts must be original

equipment manufacturer (OEM) to ensure

equipment safety is maintained.

• Do NOT attempt any maintenance or repair

work not described in this manual.

• After use, the equipment and components

may still be hot – allow the equipment to

cool and disconnect spark plugs and/or

electrical power sources and/or batteries

from it before adjusting, changing

accessories, or performing repair or

maintenance.

• Do NOT adjust while the equipment is

running.

• Perform service-related activities in suitable

conditions, such as a workshop.

• Replace worn, damaged or missing

warning/safety labels immediately.

Child Choking Hazard!

• W

ARNING: CHOKING HAZARD - CHILDREN UNDER 8 YRS. CAN CHOKE OR SUFFOCATE ON SMALL PARTS. ADULT

SUPERVISION REQUIRED.

• Carefully inspect anything a baby or child could gain access to, including this product & packaging.

• Dangers include anything of a size that could become stuck or lodged in a baby or child's airway.

• Dangers include things like raw, hard fruit and vegetable pieces, large pieces of meat, bones or sausage skins, popcorn, nuts,

hard lollies and corn chips, small magnets and batteries, coins, beads, marbles and small uninflated balloons, broken toys and smaller toys,

buttons, keys, and coins. But there are also many more.

• Pay particular attention to accessories, nuts, bolts, screws, washers, caps, covers, loose parts, parts that could be removed or break off, pieces

of packaging, staples, tape etc.

• In the case of any doubt, secure the item of concern in an appropriate manner, or completely remove the possibility of access by a baby or child.

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DANGER

Running combustion engines in confined

areas CAN KILL IN MINUTES. Engine

exhaust fumes contain carbon-monoxide –

a deadly gas that you cannot smell or see.

NEVER run a combustion engine in

confined areas EVEN IF windows and doors

are open. ONLY run petrol engines

OUTDOORS and away from doors,

windows, and vents.

Do not operate the equipment in hazardous locations, such

as where there may be a risk of fire or explosions from

flammable liquids, gases or dust.

Do not operate the equipment in confined areas where

exhaust gases, smoke or fumes could reach dangerous

concentrations.

Do not refuel a combustion engine while it is running on or

hot.

Never smoke while refuelling combustion engines or

handling flammable substances.

For generators, the electrical output is potentially lethal and

must only be connected to a fixed electrical installation by

an appropriately licensed person.

Be aware that the equipment may include hazardous

components, such as blades, hot surfaces and moving

parts.

Handle any flammable substance with extreme caution.

•

Be aware that the equipment may include hazardous components, such as blades, hot surfaces and

moving parts.

•

Moving blades can cause serious injury and even death if used improperly or without sufficient PPE.

•

Do not use this equipment on uneven surfaces and always maintain good balance when using this

equipment. Failure to do so may cause serious injury.

•

Maintain a secure grip of the trigger assembly at all times.

Safety Information and Warnings

• W

ARNING! The engine exhaust from this product contains chemicals known to potentially cause cancer, birth defects, or other

reproductive harm.

• CAUTION! POTENTIAL HAZARD! If you leave the wire on the spark plug, someone could start the engine.

• What can happen: accidental starting or engine could seriously injure you or other bystanders.

• How to avoid the hazard: pull wire off spark plug before you do any maintenance. Also push wire aside so it doesn’t accidentally

contact spark plug.

• WARNING! POTENTIAL HAZARD! Engine exhaust contain carbon monoxide, which is an odourless, deadly poison.

• WHAT CAN HAPPEN: Carbon monoxide can kill you and is also known to potentially cause birth defects.

• HOW TO AVOID THE HAZARD: Do not run engine Indoors or in an enclosed area.

• DANGER! POTENTIAL HAZARD! In certain conditions gasoline Is extremely flammable and highly explosive.

• WHAT CAN HAPPEN: A fire or explosion from gasoline can burn you, others, and cause property damage.

• HOW TO AVOID THE HAZARD: Use a funnel and fill the fuel tank outdoors, in an open area, when the engine is cold. Wipe up any

gasoline that spills. Do not fill the fuel tank completely full. Add gasoline to the fuel tank until the level is ¼” to ½” (6mm to 13 mm

below the bottom of the filler neck. This empty space in the tank allows gasoline to expand. Never smoke when handling gasoline

and stay away from an open flame or where gasoline fumes may be ignited by a spark. Store gasoline in an approved container and

keep it out of reach of children. Never buy more than a 30-day supply of gasoline.

• WARNING! POTENTIAL HAZARD! Wet grass or leaves can cause you to slip and contact blade.

• WHAT CAN HAPPEN: Blade contact can seriously injure you.

• HOW TO AVOID THE HAZARD: Mow only in dry conditions.

• DANGER! POTENTIAL HAZARD! Grass clippings and other objects can be thrown from an open discharge tunnel.

• WHAT CAN HAPPEN: Objects thrown with enough force could cause serious personal injury or death to operator or bystander.

• HOW TO AVOID THE HAZARD: Never open door on discharge tunnel when engine is running unless the optional grass bag, optional

side discharge attachment or discharge tunnel plug is securely installed.

• DANGER! POTENTIAL HAZARD! Blade is sharp.

• WHAT CAN HAPPEN: Contact with sharp blade can cause serious personal injury.

• HOW TO AVOID THE HAZARD: Wear gloves or wrap sharp edges of the blade with a rag.

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• WARNING! POTENTIAL HAZARD! A worn or damaged blade could break, and a piece of blade could be thrown in operator's or

bystander’s direction.

• WHAT CAN HAPPEN: A thrown piece of blade could cause serious personal injury or death to operator or bystanders.

• HOW TO AVOID THE HAZARD: Inspect blade periodically for wear or damage. Replace a worn or damaged blade.

• WARNING! POTENTIAL HAZARD! Gasoline is extremely flammable, highly explosive and under certain conditions can cause personal

injury or property damage.

• WHAT CAN HAPPEN: Tipping mower may cause fuel leakage from carburettor or fuel tank.

• HOW TO AVOID THE HAZARD: Avoid fuel spills by running engine dry or remove gas with band pump, never siphon.

• WARNING! POTENTIAL HAZARD! Gasoline can vaporise if stored over long periods of time.

• WHAT CAN HAPPEN: Vaporised fuel can explode if it comes into contact with open flame.

• HOW TO AVOID THE HAZARD: Do not store gasoline (fuel) over long periods of time. Do not store mower with fuel in the lank in an

enclosure with an open flame. (Example: furnace or water heater pilot light). Allow the engine to cool before storing in any

enclosure.

• DANGER! POTENTIAL HAZARD! Thrown objects may result if discharge door does not close completely.

• WHAT CAN HAPPEN: Thrown objects can cause serious personal injury or death.

• HOW TO AVOID THE HAZARD: If discharge door cannot be closed because grass clippings clog discharge area, stop engine and

gently move discharge door handle hack and forth until door can be closed completely. If door still cannot be closed, remove

obstruction with a stick, not your hand.

• DANGER! POTENTIAL HAZARD! Adjusting height-of-cut levers could bring hands into contact with moving blade.

• WHAT CAN HAPPEN: Contact with rotating blade can cause serious injury.

• HOW TO AVOID THE HAZARD: Stop engine and wait for all movement to stop before adjusting cutting height. Do not put fingers

under housing when adjusting height-of-cut.

• DANGER! POTENTIAL HAZARD! Tipping mower may cause fuel leakage from carburettor or fuel tank.

• WHAT CAN HAPPEN: Gasoline is extremely flammable, highly explosive and under certain conditions can cause personal injury or

property damage.

• HOW TO AVOID THE HAZARD: Avoid fuel spills by running engine dry or remove gas with hand pump, never siphon.

Getting Started

• W

ARNING! BLADES, BELTS, GASOLINE, GASOLINE VAPOURS AND CARBON DIOXIDE CAN ALL CAUSE SERIOUS INJURY OR EVEN

DEATH.

• Use this piece of equipment with caution.

• Keep others including pets a safe distance from the mower and from the discharge chute.

• Clean up any gasoline you may spill.

• Do not operate on hills where the mower may roll down the hill and strike the operator or others.

• Clear all debris from the lawn before starting to cut grass.

• Remove the spark plug and turn the fuel valve off before attempting any maintenance.

• Turn the fuel valve off and drain the carburettor before storing this mower.

Operator Responsibility

•

It is the owner's responsibility that all operators and mechanics must be trained and read this manual before operating the mower as well as

being physically able individuals.

• They should be instructed about safe operating and mechanical procedures.

• If they cannot read or understand English, it is the owner's responsibility to explain all safety operating instructions. The owner or operator is

responsible for accidents or injuries occurring to themselves, other people or property.

• Potential misfortunate incidents can be prevented by the owner/user.

Mower Inspection

For your safety, inspect the lawn mower before each use. Before you begin your inspection, be sure the following conditions are met the lawn

m

ower should be on a level surface, with the ignition switch off, the key removed, the brake set, and the blades disengaged. Also, disconnect the

spark plug wires from the spark plugs and ground them against the engine to prevent inadvertent starting.

• Walk around the mower and look for any fluid spills or leaks on or underneath the mower. Remove any and all excessive debris, dirt, and fluids.

• Look for signs of damage or excessive wear. Check the tightness of all nuts, bolts, pins, and screws. Tighten any that may be loose and replace

any that are missing.

• Be sure the safety interlock controls are operating properly so that the engine cannot be started unless the ground speed control lever is in

neutral and the blades are disengaged.

• Check the mower blades for any damage or abnormal wear. If replacement is required, replace in sets so that they are balanced.

• Cheek the tyre pressure on all four tyres. Do not exceed the recommended maximum indicated on the tyre.

• Check the belts for wear and correct tension.

• Check engine oil and air filters as recommended in the engine manufacturer's manual.

Children

•

Never allow children to operate or ride on mowers.

• Always keep children at a safe distance when operating or servicing a mower

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• Make sure to always look out for children before you make turns or reverse.

• Never let children or untrained people operate or service the equipment. Local regulations may restrict the age of the operator.

Passengers

WARNING! DO NOT USE YOUR LAWN MOWER TO CARRY PASSENGERS. KEEP BYSTANDERS, HELPERS, PETS, AND CHILDREN AT A

S

AFE DISTANCE FROM THE MACHINE WHILE IT IS IN OPERATION. INSPECT THE AREA WHERE THE EQUIPMENT IS TO BE USED AND

REMOVE ALL OBJECTS SUCH AS ROCKS, TOYS, AND WIRES WHICH CAN BE THROWN BY THE MACHINE CAUSING SERIOUS INJURY

OR DEATH.

Proper Equipment

Wear appropriate clothing including hard hat, safety glasses and hearing protection. Long hair, loose clothing or jewellery may get tangled in

m

oving parts.

Preparation: Safety Precautions

•

Evaluate the terrain to determine what accessories and attachments are needed to perform the job properly and safely. Only use accessories and

attachments approved by the manufacturer.

• Never operate the mower on slopes greater than 15 degrees.

• Inspect the area where the equipment is to be used and remove all objects such as rocks, toys, and wire which can be thrown by the machine

causing serious injury or death.

• People, pets, and most importantly children must not be near the area being mowed. Do not operate the mower in their presence.

• Never operate mower with damaged guards, shields or covers.

• All users of the mower must be alert and pay attention to safety alerts, symbols, and safety signs.

• Be sure to inspect mower before each use.

• Always use roll bar when possible and never remove or modify the roll bar in any way or form.

• Be sure to always wear your seatbelt when the roll bar is raised. DO NOT wear the seatbelt when the roll bar is down.

• Check the controls and shields to make sure that they are functioning properly before operating. Do not operate if any are damaged or missing.

• Never operate with discharge deflector raised, removed, or altered, unless a grass catcher is being used.

• Install, and maintain in working order, a spark arrester before using equipment on forest covered, grass-covered, or brush-covered unimproved

land.

Gasoline and Other Fuels: Safety Precautions

•

Use extra care when handling gasoline and other fuels as they are flammable, and vapours can explode.

• Only use gasoline approved containers for storage and keep out of reach from children.

• Do not fill fuel tank completely full. Overfilling may result in fuel leakage. Leave a reasonable amount of space for fuel to expand.

• If fuel is spilled, do not start the engine. Move the mower away from the area, wipe up the spill thoroughly and wait until fuel vapours have

evaporated before starting engine.

• Do not fill gasoline containers inside a vehicle or on a truck/trailer bed.

• Never remove gas cap or add fuel when engine is running.

• Avoid prolonged breathing of gasoline vapours.

• Never refuel or drain the machine indoors.

• Keep face away from nozzle and gas tank opening.

• Keep gas and other fuels away from skin and eyes.

• Never use the mouth to siphon gas.

• Never refuel the mower until all moving parts on the mower have stopped.

• Be sure to inspect mower before each use.

• Always use roll bar when possible and never remove or modify the roll bar in any way or form.

• Be sure to always wear your seatbelt when the roll bar is raised. DO NOT wear the seatbelt when the roll bar is down.

• Che ck the controls and shields to make sure that they are functioning properly before operating. Do not operate if any are damaged or missing.

• Never operate with discharge deflector raised, removed, or altered, unless a grass catcher is being used.

• Install, and maintain in working order, a spark arrester before using equipment on forest covered, grass-covered, or brush-covered unimproved

land.

• Never smoke when handling fuels and stay away from an open flame where fumes can be ignited by a spark.

• Always place gasoline containers on the ground away from your vehicles prior to filling.

• Gasoline is harmful or fatal if swallowed.

• DANGER: GASOLINE IS HIGHLY FLAMMABLE AND EXPLOSIVE. Do not add fuel while the engine is running or is hot. Keep open

flames, sparks, and heat away from the fuel and store fuel in containers specifically designed for that purpose. ADD FUEL OUTDOORS

ONLY. IF THE FUEL IS SPILLED, DO NOT START THE ENGINE. Manually push the mower away from the spill and wipe up immediately.

Equipment Operation: Safety Precautions

•

Do not operate the engine in a confined space where dangerous carbon monoxide fumes can collect. Carbon monoxide is odorless, tasteless,

and can be fatal.

• Do not operate the mower on slopes greater than 15 degrees.

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• Mow only in daylight or under good lighting conditions.

• Make sure the mower is in neutral, parking brake is engaged, blades are disengaged, seat belt on, roll bar is raised and the operator is sitting in

the proper position before attempting to start the engine.

• Never operate on wet grass.

• Watch for pedestrian or vehicular traffic when moving the mower while not in use (i.e., loading, unloading, or transporting).

• Never operate the mower with defective guards or shields, or without the safety devices securely mounted in place and functioning properly.

• Be aware of discharge and never direct discharge of material toward bystanders nor al low anyone, especially children, near the mower du ring

operation.

• Do not change the governor settings or over speed the engine.

• Always stop the engine when you leave the mower, even for a moment.

• To help reduce fire hazard, keep the engine and the area around the engine free of grass, leaves, or any other type of foreign material.

• Beware of cutting edges. For safety always wear gloves when performing blade maintenance activities. Beware on multiple blade units since the

rotation of one blade may cause the rotation of the other blade.

• Do not operate the mower with the grass chute deflector in the raised position. Serious injury could occur.

• If lightning is seen or thunder is heard in the operator’s vicinity, do not operate ma chine. Instead find shelter, as lightning may cause injury/death.

• Never raise the mower deck while the blades are running.

• Stop on a level ground, disengage drive, engage parking brake, and shut off engine before leaving operator's position for any reason including

clearing grass catcher or unclogging the chute.

• Stop the mower immediately and inspect blades after striking objects or if an abnormal vibration occurs and discontinue use until repaired.

• Keep hands and feet away from cutting unit. This product is capable of amputating hands and feet and throwing objects.

• Be alert and slow down when making turns. Also look left, right, and behind before changing directions and reversing to be sure there is a clear

path.

• Disengage blades, slowdown, and drive cautiously when crossing roads and sidewalks.

• Never operate mower under the influence of alcohol and drugs.

• Use care when loading or unloading the ma chine into a trailer or truck.

• Use ca re when approaching blind corners, shrubs, trees, or other objects that may obstruct vision.

• Always disengage blades when not in use.

• Never listen to music with headphones/earphones while operating the mower.

Slope Operation: Safety Precautions

•

Do not mow on slopes g re ate r than 15 degrees.

• Be extremely careful when operating the mower on a slope. Reduced traction could cause sliding. Do not stop or start suddenly when going

uphill.

• Slow down and use caution when making turns and when changing direction on slopes.

• Do not operate a riding mower near steep slopes, ditches, or water. Use a walk behind mower or a hand trimmer for these areas.

• Roll bar should be raised and locked with seat belt buckled even before engine is turned on.

• Should it be necessary to lower the roll bar, seat belt should not be used.

• If tyres loose traction, disengage the blades and drive slowly and cautiously off the slope.

• Use extreme ca re with attachments as they can change the stability of the mower and cause loss of control.

• Slow down and drive extra carefully on hillsides. Be sure to drive in the recommended direction on hillsides. Turf conditions can affect the

machine's stability.

• The parking brake may not hold the mower if parked on a slope.

• IMPORTANT! The mower belts are adjusted to ensure the blades stop turning within seven (7) seconds of releasing the blade control lever. If you

are making any belt adjustments whatsoever, for your safety and the safety of others around you, you must ensure the belts are re-adjusted to

achieve this design specification.

• DANGER: DO NOT BYPASS, MODIFY, ALTER, OR DISCONNECT THE SAFETY SYSTEM. MAKE SURE THAT THE SAFETY INTERLOCK

SYSTEM IS FULLY OPERATIONAL EACH TIME BEFORE MOWING.

• Before attempting to use your mower, make sure you are familiar with all of the components and have read the manual.

• GASOLINE IS HIGHLY FLAMMABLE AND EXPLOSIVE. FUEL LEAKS, A LOOSE FUEL TANK, OR A LOOSE FUEL VALVE CAN LEAD TO

SEVERE INJURY OR DEATH. DO NOT OPERATE THIS MOWER IF ANY COMPONENT OF THE FUEL SYSTEM IS LOOSE OR LEAKS

GASOLINE!

• Before setting up your mower, disconnect the spark plug wires from the spark plugs and ground them against the engine to prevent inadvertent

starting. This step should be taken as a precaution whenever you are working on this machine.

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• The maximum slope angle you can safely operate your mower on is 15 degrees. Do not exceed 15 degrees with your mower.

• Lineup the side of this page with a vertical object to gauge the angle of the slope.

• Fold this sheet along the dotted line and verify the slope is not in excess of 15 degrees.

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Safety Symbols

The product may have safety warning labels attached to it, explained below. Understand the symbols on your

product and their meanings. If any stickers become unreadable, unattached etc., replace them.

Flammable Material Hazard

Flammable liquids, gases, or

substances etc may present.

Avoid ignition sources and open

flames. Danger of fire.

Read User Manual

Read and fully understand

product safety warnings,

operation, procedures etc before

using the product.

Use Hand Protection

Wear appropriate hand protection

and take due care as the product

or use of the product may present

hand hazards.

Carbon-Monoxide Hazard

Do not use the product in

confined areas or without

adequate ventilation. Carbon-

monoxide poisoning can be fatal.

Electrocution / Electrical Shock

Hazard

High voltage or high current

electricity may be present or

required by the product. Take

due care when handling electrical

products, cables, plugs and

leads. Electrical shock can be

fatal.

Toxic Fumes / Dust Hazard

Using the product or by-products

from use may produce fumes,

smoke or particles that could be

harmful if inhaled. Wear

appropriate breathing protection

and have adequate ventilation.

Explosive Material Hazard

Combustible liquids, gases, or

substances etc may be present.

Avoid ignition sources and open

flames. Danger of explosion.

Cutting / Amputation Hazard

The product may have blades,

edges or mechanical devices that

can cause severe cut injury to

fingers, limbs etc. Take due care

when handling and using the

product.

Crush Hazard

The product may have blades,

edges or mechanical devices that

can cause severe crush injury to

fingers, limbs etc. Take due care

when handling and using the

product.

Single Operator Only

The product must be operated by

a single person only. More than

one person operating the product

may introduce additional hazards.

Use Face Protection

Wear appropriate full-face

protection and take due care as

the product or use of the product

may present face and eye

hazards.

Use Foot Protection

Wear appropriate foot protection

and take due care as the product

or use of the product may present

foot hazards.

Use Eye / Ear / Head Protection

Wear appropriate eye and / or

ear and / or head protection and

take due care as the product or

use of the product may present

eye, hearing, and head hazards.

Running Hazard

Do not run on or near the product

as doing so may present a fall

hazard.

Diving Hazard

Do not dive into the product as

doing so may present a neck /

head injury hazard.

Adult Supervision Required

Always supervise children and

other users of a product to

prevent drowning or injury.

Skin Penetration / Puncture

Hazard

The product may produce

pressure, emit liquids or objects

that can cause severe injury to

fingers, limbs, blood etc. Take

due care when handling and

using the product.

Hot Surface Hazard

Be aware that the product may

produce high temperatures and

hot surfaces that can cause burn

injuries.

Flying Debris Hazard

Be aware that the product or use

of the product may present

hazards produced by flying

debris. Wear appropriate clothing

and protective devices.

Moving Parts Hazard

Be aware that the product

contains or uses mechanical

devices that move or rotate.

Always wait for moving parts to

stop fully before handling the

product, adjusting, maintenance

etc.

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Carbon-Monoxide Hazard

Do not use the product in

confined areas or without

adequate ventilation. Carbon-

monoxide poisoning can be fatal.

Pull Hazard

Be aware that the product

contains or uses mechanical

devices that can pull in objects

and can cause severe injury to

fingers, limbs etc. Take due care

when handling and using the

product.

Slope / Fall Injury Hazard

Be aware that using the product

on sloping surfaces or in slippery

conditions may present additional

dangers from falls and contact

with blades, moving parts, hot

surfaces etc.

"Slam Dunk" Warning

Do NOT attempt "slam dunk"

manoeuvres as this may result in

severe injury due to falling,

product breakage or collapse etc.

Electrocution / Electrical Shock

Hazard - Outdoor

High voltage or high current

electricity may be present or

required by the product. Do NOT

use in rain, damp, or wet

conditions. Electrical shock can

be fatal.

Electrocution / Electrical Shock

Hazard - Disconnect

High voltage or high current

electricity may be present or

required by the product. Always

disconnect the product from the

electrical supply before handling

the product, adjusting,

maintenance etc.

Power Line Electrocution

Hazard

High voltage / high current power

lines may be present. Use

extreme caution to avoid contact

or interference with power lines.

Electrical shock can be fatal.

"Kick-Back" Hazard

High level of "kick-back" hazard

that can cause the machine to

suddenly rotate towards operator.

Kick-back injury can be fatal.

Winch Operator Position

Hazard

Do NOT stand between winch

and load. Do NOT use winch to

move people.

Winch Lift Hazard

Do NOT LIFT load vertically. Use

machine to PULL only.

Cable Hazard

Ensure that load bearing cable is

not kinked or knotted.

Winch Cable Hazard

Ensure that there is a minimum

number of cable coils on

winching mechanism.

Winch Hook Hazard

Carry hook to load – do NOT

throw or run.

Flash / Blinding Hazard

Wear appropriate eye protection

for welding. Direct exposure to

weld arcs may cause permanent

eye injury.

Laser Hazard

Laser may be in use – do NOT

look directly at laser or allow

others to.

Choking Hazard

Children under 8 yrs. Can choke

or suffocate on small parts. Adult

supervision required.

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Table of Contents

Safety ............................................................................................................................................................. 2

Safety Symbols ........................................................................................................................................................... 9

Control Panel and Lawn Mower Components ......................................................................................... 13

Control Panel ............................................................................................................................................................ 13

Lawn Mower Component Identification .................................................................................................................... 13

Operation ..................................................................................................................................................... 14

Starting the Engine ................................................................................................................................................... 14

Operating the Mower ................................................................................................................................................ 15

Changing the Cutting Height .................................................................................................................................... 16

How to Change the Cutting Height ........................................................................................................................... 16

Mowing ..................................................................................................................................................................... 17

Disengaging the Hydrostatic Drive Units .................................................................................................................. 18

Return to Neutral ...................................................................................................................................................... 19

Quick Start Guide Diagrams ...................................................................................................................... 20

Lead-Acid Battery Care and Maintenance ................................................................................................ 22

Top 3 Battery Care Requirements ............................................................................................................................ 22

Maintenance ................................................................................................................................................ 23

The Importance of Maintenance ............................................................................................................................... 23

Fuel ........................................................................................................................................................................... 23

Tyre Pressure ........................................................................................................................................................... 23

Air Filter .................................................................................................................................................................... 24

Engine Oil ................................................................................................................................................................. 24

Blades ....................................................................................................................................................................... 24

Maintenance Schedule ............................................................................................................................................. 24

Cleaning the Mower .................................................................................................................................................. 25

Deck Belt Tension ..................................................................................................................................................... 26

Deck Belt .................................................................................................................................................................. 28

Verifying Deck Belt Retainers ................................................................................................................................... 28

Deck Belt Routing ..................................................................................................................................................... 29

Spindle Brake Inspection and Replacement ............................................................................................................ 30

Removing the Blades ............................................................................................................................................... 31

Engine-to-Hydrostatic Drives Belt Adjustment (Hydro Input Belt) ............................................................................ 32

Hydro System Adjustment ........................................................................................................................................ 33

Safety System Adjustments ...................................................................................................................................... 34

Lubrication Points ..................................................................................................................................................... 35

Changing the Battery ................................................................................................................................................ 35

Charging the Battery ................................................................................................................................................. 35

Short Term Storage .................................................................................................................................................. 36

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Extended Storage ..................................................................................................................................................... 36

Troubleshooting ......................................................................................................................................... 37

Specifications ............................................................................................................................................. 39

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Control Panel and Lawn Mower Components

Throughout this manual, instructions are given on the operation of your mower. We recommend that while going

through this manual, you have your mower available for quick and easy access in order to orient yourself with

the controls, maintenance, and orientation of different parts. Please read through the manual before operating.

Control Panel

Below, you will find a diagram of the control panel. Please take the time to familiarize yourself with the mower

controls.

Lawn Mower Component Identification

NOTE: Some components may appear different than shown, depending on the model.

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Operation

Starting the Engine

DANGER! Before attempting to use your mower, make sure you are familiar with all of the components

and have read the manual.

DANG ER! Exhaust contains poisonous carbon monoxide, a colourless and odourless gas. Breathing

exhaust can ca use loss of consciousness and may lead to death. Do not operate the engine in a

confined space where dangerous carbon monoxide fumes can collect.

NOTE: Be sure to add fresh unleaded gasoline and fill the engine to the proper level with manufacturers

recommended motor oil before starting your mower.

1. Make sure the shut off valve, located at the bottom of the tank, is in the ON position.

2. Make sure the brake is set and the 2 control handles are spread open into their neutral position.

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3. Make sure the blade control lever is in the OFF position.

4. Pull CHOKE and set the throttle to its midpoint.

5. Turn the key clockwise to the START position and allow it to return to the ON position when the engine

starts.

6. When the engine starts to run and the key returns to the ON position, push CHOKE off.

Operating the Mower

1. Make sure the brake has been moved to the OFF Position.

2. Pull both handles to the centre.

3. To drive the mower forward, push both handlebars forward away from the chest. The forward speed is

directly proportional to the degree these handles are moved forward.

4. To turn the mower left, push to the right handle in front of the left handle or the left handle more towards the

neutral position than the right handle.

5. To turn the mower right, perform the handle movements described in step 4 above with except with the

opposite handle position.

6. To stop the forward motion of the mower, move both the handles to the centre/neutral position.

7. To drive the mower backwards, pull both handlebars backwards toward the chest.

8. To turn backwards to the right or left, repeat the steps in 4 or 5 above except in the opposite direction.

9. To zero degree turn to the right, push the left handle forwards and the right handle backwards.

10. To zero degree turn to the left, push the right handle forwards and the left handle backwards.

11. When in the neutral position, the hydraulic system prevents the mower from moving easily. However, on a

grade, the mower can move very slowly (with the engine off or running). Be sure to set the manual parking

brake any time the mower is left manual parking brake any time the mower is left.

12. When the handles are in the middle position, they can be pushed away from each other to lock the mower in

the neutral.

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Changing the Cutting Height

Your mower is equipped with an easily adjustable floating de ck, which can be adjusted for cut heights

approximately 1½ inches to 5 inches in approximately ½-inch increments. The deck height adjuster is located on

the right side of the mower.

How to Change the Cutting Height

1. Extend the blade control lever by pulling it up.

2. Pull the lever out to the left to shift the deck up or down to the desired height.

3. When desired height is chosen, lock the deck by pushing the handle back into the lock position.

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4. After deck height is changed the lever should be pushed back down to its original position.

NOTE: After mowing, remember to pull the deck to its highest position to avoid scraping and any other

kind of damage to the blades or deck.

Mowing

WARNING! Thoroughly inspect the area where you plan to use the mower. Look for items such as

stones, sticks, wire, and other foreign objects. If struck by the mower, these and other objects may

become projectiles that could lead to serious injury or death. Clear area of all debris. Keep people and

pets at a safe distance.

WARNING! Do not operate the mower with defective guards, shields, or without the safety devices

securely in place.

1. When the mower is in position on the area to be mowed, move the throttle to its full speed.

2. SLOWLY push the blade control lever forward to the ON position.

3. 3. Begin mowing as described on the previous page, always using safe/comfortable speeds.

4. To stop the blades, pull the blade control lever back to the OFF position.

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NOTE: The Soft Start feature is critical to maintaining belt, clutch, and engine life. NEVER ‘slam’ the

blade ON/OFF handle from OFF to ON without pausing an adequate time in the soft start range.

IMPORTANT! The mower belts are adjusted to ensure the blades stop turning within seven (7) seconds

of releasing the blade control lever. If you are making any belt adjustments whatsoever, for your safety

and the safety of others around you, you must ensure the belts are re-adjusted to achieve this design

specification.

Disengaging the Hydrostatic Drive Units

Before physically moving the mower when the engine is NOT running, the hydrostatic drive units need to be

disengaged into free-wheel mode.

To disengage these hydro units:

1. Pull the hook out and release.

2. If necessary, bump the bottom part of the mower with a tool lightly where the hydro systems are located to

ensure the system is disengaged.

CAUTION! Never bump, hit or push the actual hydros.

To return to operation mode:

1. Push the hook back.

1

2

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Return to Neutral

DANGER! Make certain the engine comes to a complete stop before putting your hands in the access

panel.

If the mower creeps or will not stop as desired when the handles are in neutral position, adjustments are

necessary.

CAUTION: Be sure the engine is OFF before you open the hydro access panel.

1. Remove the bolts to access hydro panel.

2. Using an 8 mm wrench, reach through the bottom of the hydro panel

to the return-to neutral set pin bolts. Loosen bolts on the side that

needs adjusting.

3. Be sure the brake is in the OFF position. In a safe operator position,

start the engine.

4. With the engine running, slowly move the handle on the side needing

adjustment until that side comes to a complete stop. If the mower

creeps forward, pull handle in reverse, If the mower creeps

backward, pull the handle forward.

5. When the mower stops moving completely the hydro is in the neutral

position.

6. Turn off the engine.

7. Slowly tighten the bolts without moving the plate.

8. With the bolts tightened, move to a safe operator position, and start

the engine.

9. If the creep has returned, repeat the process. Multiple iterations may

be required.

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Quick Start Guide Diagrams

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Lead-Acid Battery Care and Maintenance

Top 3 Battery Care Requirements

10. Charge battery before first use. The battery may arrive with some charge, regardless of this the

battery must be charged on the initial charge and for each subsequent charge.

11. Charge battery immediately when it is depleted. Do not store a depleted battery. This will

permanently impact the life of the battery. If the battery is going to be stored for a period of time, fully

charge the battery before storing.

12. Disconnect battery when not in use. To prolong the life of a battery, disconnect it from the unit

when not in use. Disconnect chargers from the battery once charged.

To ensure the battery maintains optimum performance, follow the guidelines outlined below.

•

For best results, charge batteries in temperatures between 10°C and 30°C

•

When battery is charged, disconnect the charger from the power supply and remove the battery from the

charger.

•

Inspect the terminals, screws, clamps and cables for breakage, damage, or loose connections. These should

be clean, tight, and free of corrosion.

•

Use only with the battery charger specified by the manufacturer.

•

Ensure that the battery charger electrical cord is not subjected to damage or stress. Do not operate the

battery charger if it has a damaged electrical cord or plug.

•

Do not use the charger in wet areas or expose it to rain or water.

•

Keep the battery clean, dry, free of dirt and grime. A dirty battery can discharge across the grime on top of

the battery casing.

•

Apply a thin coating of high temperature grease to posts and cable connections for added protection.

•

Inspect the battery case for obvious signs of physical damage or warpage. This usually indicates the battery

has been overheated or has been overcharged.

•

Batteries can explode in the presence of an ignition source, such as a pilot light. To reduce the risk of

serious personal injury, never use any cordless product in the presence of open ﬂame. Exploding batteries

can propel debris and chemicals.

•

Do not open the battery – danger of short-circuiting and/or explosion.

•

Do not attempt to destroy or disassemble the battery pack or remove any of its components.

•

Do not touch the battery terminals with metal objects and/or body parts as short-circuit and/or personal injury

may result.

•

Explosion hazard – protect the battery against heat, for example, direct sunlight and fire. Do not store

batteries in vehicles or locations subject to heat.

•

Explosion hazard – do not open and/or short-circuit the battery.

•

Poison hazard – battery leakage (liquid ejection). Under extreme conditions, liquid may be ejected from the

battery – avoid contact. If contact accidentally occurs, immediately seek medical attention, and flush with

water. If liquid contacts eyes, immediately seek medical attention, flush with clean water for at least 10

minutes. Liquid ejected from the battery may cause irritation or burns.

•

Dispose of non-serviceable batteries in an environmentally responsible manner and according to local

regulations.

Failure to adhere to the requirements above may result in the battery becoming inoperative or battery life being

reduced. In extreme cases or abuse, battery overheating, or fire may result.

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Maintenance

ATTENTION: Surface corrosion will occur on metal surfaces over time and the rate of oxidation

depends on factors such as proximity to the ocean and humidity or condensation of water

vapour on metal surfaces. To mitigate this, WD40 can be used to remove surface corrosion then, when

applied periodically, it will prevent rust from forming.

The Importance of Maintenance

•

Regular maintenance is essential to ensure your mower continues to deliver safe and high-quality

performance.

•

To help you properly care for your mower, the following pages include a recommended maintenance

schedule, routine inspection procedures, and simple maintenance procedures using basic hand tools.

•

Maintenance is the responsibility of the owner and must be performed regularly. More difficult service tasks

or tasks that require special tools are best handled by a recommended service technician or other qualified

mechanic.

•

The maintenance schedule applies to mowers used under normal operating conditions. If you operate your

mower under severe conditions, such as sustained prolonged use or high temperature operations, or use it

in unusually wet, dusty, or rocky conditions, consult your servicing dealer for recommendations applicable to

your individual needs and use.

•

Be sure to use genuine manufacturer-approved mower replacement parts when servicing your mower to

assure the best quality, safety, and performance.

Fuel

DANGER: Gasoline is highly flammable and explosive. Do not add fuel while the engine is running or is

hot. Keep open flames, sparks, and heat away from the fuel and store fuel in containers specifically

designed for that purpose. Add fuel outdoors only and if the fuel is spilled, do not start the engine.

Manually push the mower away from the spill and wipe up immediately.

•

Refer to the Engine Owner's Manual for the type of fuel to use.

•

A fuel shut off valve is located on the bottom of the fuel tank. It is recommended that the fuel be shut off

when transporting between job sites and when storing the mower for extended periods of time.

CAUTION! Before making any adjustments and/or servicing to your mower, make sure the mower is on a

level surface, with the ignition switch off, the key removed, the brake set, and the blades disengaged.

Also, disconnect the spark plug wires from the spark plugs and ground them against the engine to

prevent inadvertent starting.

•

If you are performing adjustments or maintenance after operating the mower, allow the unit to cool and

always wear protective clothing.

Tyre Pressure

Incorrect tyre pressure may cause the mower to pull to one side and/or result in uneven cut. Use caution when

filling the tyres. NEVER exceed the recommended maximum tyre pressure as stated on the tyres.

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Air Filter

Refer to the Engine Owner's Manual for the recommended maintenance.

Engine Oil

CHECK ENGINE OIL BEFORE EACH USE. RECOMMENDED ENGINE OIL: 10W-30/10W-40. Refer to the

Engine Owner’s Manual for the type of oil to use, oil change intervals, and the proper procedures to check and

change oil.

Blades

•

Inspect blades daily for nicks, bends, and excessive wear. If the blades are worn, cracked, bent, or

damaged, replace them before using the mower. Choose genuine manufacturer-approved mower

replacement blades to ensure quality and performance.

•

When sharpening the blades, sharpen only the cutting edges and try to maintain the original angle of the

blade. Do not make the cutting edge razor sharp. Remove the same amount from each side of the blade so

that balance in maintained.

CAUTION: Always wear work gloves when performing blade maintenance and beware of the cutting

edges. Be sure the engine is off, the key removed, and the spark plug wires are disconnected from the

spark plugs to prevent inadvertent starting.

Maintenance Schedule

Item Procedure

Time Interval

Break-in

(first 5 hrs.)

Every 8

hrs. (daily)

Every

40 hrs.

(weekly)

Every 100

hrs. (bi-

weekly)

Every 200

hrs. (monthly)

Belts Inspect (adjust if needed)

Blades Inspect and/or sharpen

Engine Air Filter

Inspect (see Engine

Owner's Manual)

Engine Cooling

Areas

Clean (see Engine

Owner's Manual)

Engine Oil

Check (see Engine

Owner's Manual)

Change (see Engine

Owner's Manual)

Engine Oil Filter

Change (see Engine

Owner's Manual)

Engine Spark

Plug

Inspect (see Engine

Owner's Manual)

Fuel Filter Replace

Fuel Line Check

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Item Procedure

Time Interval

Break-in

(first 5 hrs.)

Every 8

hrs. (daily)

Every

40 hrs.

(weekly)

Every 100

hrs. (bi-

weekly)

Every 200

hrs. (monthly)

Grease Fittings See Lubrication Points

Hardware

Check for proper

tightness

Mower Main

Frame

Remove debris from

under belt cover

Safety Interlock

System

Check Operations and

Switches

Tyres Check air pressure

Spindle/Blade

Brakes

Cleaning the Mower

It is recommended that the lawn mower be cleaned on a daily basis. Excessive accumulation of dirt, debris, oil,

etc. on cutting units, drives, mufflers, and engine may present a potential safety hazard.

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Deck Belt Tension

It is recommended to check and adjust, if necessary, the deck belt tension after the initial 5 hours of use on the

hour meter. The new belt will seat into pulley grooves and may need adjusting. After the initial break in period, it

is recommended to inspect belt tension and adjust, if necessary, every 8 hours. Follow the steps below to

inspect belt tension. Follow ALL safety precautions mentioned in this manual when doing any maintenance on

your mower.

NOTE: Failure to inspect and adjust the deck belt tension can result in poor mowing performance and

pre-mature belt wear.

DANGER: Before making any adjustments or servicing your mower, make sure the mower is on level

ground, the blades are disengaged, the brake set, the key is removed, the engine is off, and the spark

plug wires are disconnected from the spark plugs to prevent inadvertent starting. If maintenance or

adjustments are being performed after operation of the mower, allow the unit to cool since heat build up

could cause severe burns.

1. Ensure the blade engagement handle is in the "OFF" position.

2. Open the floorboard and locate the idle/clutch pulley (1) and turnbuckle (2).

3. Set your deck height to its LOWEST setting (1.5 inches).

4. Check the clutch linkage pre-load.

5. If the spring and linkage assembly (3 & 4) is too tight, the clutch will not return and may cause the blades to

spin with blade engagement “OFF”.

6. If the spring and linkage assembly is too loose, the spring will contact the deck surface, or have more than 2"

of vertical movement between the linkage (3) and the spring (4).

7. To adjust the pre-load, remove the cotter pin and slide the linkage off the arm (6). Thead the linkage pivot in

or out to set pre-load as stated above.

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8. It is recommended to check and adjust, if necessary, the deck belt tension after the initial 5 hours of use on

the hour meter. The new belt will seat into pulley grooves and may need adjusting. After the initial break in

period, it is recommended to inspect belt tension and adjust, if necessary, every 8 hours. Follow the steps

below to inspect belt tension. Follow ALL safety precautions mentioned in this manual when doing any

maintenance on your mower.

NOTE: Failure to inspect and adjust the deck belt tension can result in poor mowing performance

and pre-mature belt wear.

DANGER: Before making any adjustments or servicing your mower, make sure the mower is on level

ground, the blades are disengaged, the brake set, the key is removed, the engine is off, and the spark

plug wires are disconnected from the spark plugs to prevent inadvertent starting. If maintenance or

adjustments are being performed after operation of the mower, allow the unit to cool since heat

build-up could cause severe burns.

9. Move the blade engagement handle to the "ON" position.

10. Using your hand, press the clutch pulley (7) in the direction indicated with about 20-25Ibs of pressure.

Ensure that the swing arm (8) stops within 1 inch to 1.5 inches from the stop bolt (9).

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11. If the swing arm reaches the stop bolt (9), the tension is too loose. Move the blade engagement handle to

the "OFF" position. Loosen the turn-buckle locknut (10). Adjust the turnbuckle linkage (11), extending the

pulley. Move the blade engagement handle back to the "ON" position and repeat test by applying 20-25 lbs

of pressure and check the stop bolt clearance. The swing a rm should be 1" - 1.5" away from the stop bolt.

12. If the swing arm has a clearance greater than 1.5" the tension is too tight. This may result in pre-mature belt

wear, as well excess stress on the springs of the clutch. Adjust the turnbuckle as mentioned above.

Deck Belt

It is recommended to do a quick visual inspection of the deck belt retainers at the same interval as inspecting the

deck belt tension. This check should be performed every 8 hours. The engine pulley retainer should be

inspected when replacing the deck belt, or if the belt is slipping off the engine pulley.

DANGER: Before making any adjustments or servicing your mower, make sure the mower is on level

ground, the blades are disengaged, the brake set, the key is removed, the engine is off, and the spark

plug wires are disconnected from the spark plugs to prevent inadvertent starting. If maintenance or

adjustments are being performed after operation of the mower, allow the unit to cool since heat buildup

could cause severe burns.

Verifying Deck Belt Retainers

The unit has 7 main deck retainers.

•

5 ‘J’ shaped retainers (1, 2, 3, 4, 5)

•

2 idle pulley retainers (6, 7)

•

To adjust the retainers, loosen the top nut slightly and rotate the retainer into place. After adjusting hold the

retainer in place and tighten the nut.

•

To adjust the idle pulley retainers, loosen the pulley shaft slightly, slide the retainer into place and re-tighten.

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480ZRX Zero Turn Ride On Mower

Deck Belt Routing

This unit uses a MXV5 1360 v belt.

Follow ALL safety precautions mentioned in this manual when doing any maintenance on your mower. The

clearances for the retainers are listed below and measured with the blades engaged and engine OFF.

DANGER: Before making any adjustments or servicing your mower, make sure the mower is on level

ground, the blades are disengaged, the brake set, the key is removed, the engine is off, and the spark

plug wires are disconnected from the spark plugs to prevent inadvertent starting. If maintenance or

adjustments are being performed after operation of the mower, allow the unit to cool since heat buildup

could cause severe burns.

1. The clearance for the "J" shaped retainers is 3/16".

2. To adjust the retainers, loosen the top nut slightly and rotate into position. Hold the retainer in place while

tightening the bolt.

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480ZRX Zero Turn Ride On Mower

3. The clearance for the idle pulley retainers is 1/8".

4. To adjust the idle pulley retainers, loosen the nut on the top of the pulley and bottom slightly. Slide the

retainer into place and tighten the nuts back.

Spindle Brake Inspection and Replacement

IMPORTANT! The mower belts are adjusted to ensure the blades stop turning within seven (7) seconds

of releasing the blade control lever. If you are making any belt adjustments whatsoever, for your safety

and the safety of others around you, you must ensure the belts are re-adjusted to achieve this design

specification.

Blade and pulley brake inspections should be performed every 50 blade on and off cycles.

Before beginning service, park the unit on a level surface, turn the blades off, turn the engine off, set the brake,

take the key out of the switch, wait an adequate time to make certain no blades a returning, and remove spark

plug wires from spark plugs.

1. Engage the blade handle (make certain the engine cannot start) to pull the brakes off the pulleys.

2. Remove the pulley guard from the deck.

3. Visually inspect the brake pads for wear. Make certain that no metal is touching the pulleys.

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480ZRX Zero Turn Ride On Mower

4. The brake pad material should be approximately 1/8-inch thick. Replace the brakes if the material is less

than 1/16-inchthick.

NOTE: Replacing both brakes is recommended if replacement of one brake is required.

5. To replace the brake, use a pair of pliers to remove the springs.

6. Remove the two mounting bolts and disconnect the spring from the cable.

7. Discard all these parts. DO NOT reuse springs. New brakes are equipped with new springs for proper

braking.

8. Install the new brakes by reversing the procedure in steps 5 and 6.

9. Disengage the blade handle and inspect the brake contact surface. All the brake pad contacting material

should be contacting the bottom of the pulley.

NOTE: Springs may vary from those pictured based on the application.

Removing the Blades

Required tools: 18mm Wrench

CAUTION! Beware of the cutting edges on the blades. The rotation of one blade may cause the other

blade(s) to rotate. Always wear work gloves when handling blades.

1. Park the mower on level ground, set the brake and block the rear wheels to prevent accidental rollback.

2. Raise the front end of the mower and place on a jack stand.

3. Use one wrench to loosen nut A while carefully holding the blade.

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480ZRX Zero Turn Ride On Mower

4. To reinstall, insert the bolt with lock washer and large flat washer into the spindle.

5. IMPORTANT: The number of spacers should always be the same on each blade bolt. NEVER put the

spacers below the blade and NEVER straighten or weld the blades.

IMPORTANT! The mower belts are adjusted to ensure the blades stop turning within 7 seconds of

releasing the blade control lever. If you are making any belt adjustments whatsoever, for your safety and

the safety of others around you, you must ensure the belts are re-adjusted to achieve this design

specification.

Engine-to-Hydrostatic Drives Belt Adjustment (Hydro Input

Belt)

The hydro input belt is located

underneath the chassis at the rear of

the mower. The belt should move

approximately 1/8 to 3/16-inc h with

three (3) to five (5) pounds of pressure

applied to the belt midway between the

hydrostatic drive pulleys when initially

installed. After approximately 1 hour of

running time, verify that the belt tension

is still correct and tighten if necessary.

Important: Do not over-tighten the

belt.

•

To adjust the belt, turn the nut on

the threaded tension rod found on

the right, rear corner of the mower.

•

Do not over-tighten. This could

cause damage to the hydraulic

drive systems.

•

The hydro input belt is an 8PK

1690 multi ribbed v belt.

CAUTION! Over tightening the input

belt will damage the output shaft.

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480ZRX Zero Turn Ride On Mower

Hydro System Adjustment

The hydrostatic drives are coupled to the output drives with a multi-v belt. Occasional re-tensioning of the belt

may be necessary. If performance decreases or hydro control handles are activated and the wheels do not turn,

inspect the multi-v belt. Before beginning the following test, read all warnings in this manual. If you are

uncomfortable with this procedure, please contact the manufacturer, a qualified technician, or an authorised

service centre to be set up for service.

1. Adjust the hydro adjustment bolts by tightening the two large 21mm nuts on the rear of the mower. Tighten

the final drive belt so there is approximately 3/4" belt deflection in the centre of the belt with about 10lbs of

pressure applied.

2. The next step is to perform a "wall test." Drive the mower against

a padded stationary object. For accurate results, a smooth

brushed cone rete surface works best. Stand next to the mower

with one hand on the seat. Start the mower with one hand on the

seat to engage the safety switch. Engage the left side handle

into drive position. Quickly move the handle to full forward

position for about half a second. Now perform the same

procedure on the right side. If the belt squeals and the wheel

does not spin on either side, tighten the hydro adjustment bolt a

half turn on each side at the same time.

3. Repeat the test until both tyres will break traction and spin.

4. Once you have the tension set so each wheel will just barely

break traction, mark the bolt on one side of the hex head as

shown. Now loosen the bolt (turn anti-clockwise) half of a

rotation, so the mark is now on the other side. This will set

tension, so the belt does not squeal, and provides ample torque

for driving and mowing without causing belt or hydro damage.

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480ZRX Zero Turn Ride On Mower

5. Now drive the mower on a grassy surface. Perform several Zero Turns. Drive the unit aggressively. If the

performance is "sloppy" or you have excessive belt chirping, tighten the bolt 1/6th of a rotation and re-test.

Re-Install the hydro retainer clips after adjustments.

6. If the mower is too nimble, or you want to reduce the power output to prevent damage to the turf, loosen the

bolt 1/6th of a rotation and re-test. Occasional belt chirping is permitted. If the belt squeals excessively,

tighten 1/6th of a rotation and re-test.

Safety System Adjustments

WARNING: Do not bypass, modify, alter, or disconnect the safety system. Make sure that the safety

interlock system is fully operational each time before mowing. Failure to do so could present danger to

you and others around you.

There are generally three (3) ways to adjust the sensitivity of a safety switch. The most appropriate way to adjust

each switch depends upon the application, location, and the nature of the problem you are encountering.

Method 1: Adjust location using the mounting screws.

1. Move the blade control lever to OFF.

2. Loosen screws (A) until safety switch (B) moves freely.

3. Slide safety switch (B) firmly against blade bell crank (C).

4. Tighten screws (A) and check that safety switch (B) does not move.

Method 2: Adjust location using adjustment nuts on switch body.

1. Loosen locking nut (C) on the sensor shaft.

2. Adjust switch location by turning the nuts.

3. Tighten the locking nut when proper adjustment is achieved.

Method 3: Relocate mounting holes.

In rare cases where the components become misaligned, the easiest means of adjusting the location is to

elongate the existing holes or add new holes to achieve a tighter fit between the activation rod and the sensor.

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480ZRX Zero Turn Ride On Mower

Lubrication Points

To ensure proper lubrication of moving parts, the manufacturer recommends that you lubricate the following

components with a high-quality, EP2 high-temperature-based grease or equivalent. Should the conditions of

operation be more severe than normal, the lubrication interval may need to be shortened. GTR/OPE grease is

the recommended lubricant.

The mower has 4 lubrication points. Lubricate after every 50 hours of usage.

Front wheels (2 locations, 1

on each wheel shaft).

Clutch Pulley Pivot Arm (1 location on

the 50-inch deck).

Final drive assembly (2 locations, 1 on

each final drive).

The spindles have sealed bearings. They do not need to be serviced and will last much longer than regular

unsealed spindles.

Changing the Battery

When disconnecting the battery make sure to disconnect the negative terminal first and the positive last. When

reconnecting, connect the positive first and the negative last.

Charging the Battery

Always charge battery in an open, well-ventilated area, away from sparks and flames. Unplug charger before

connecting or disconnecting from battery and always wear protective clothing and use insulated tools.

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480ZRX Zero Turn Ride On Mower

DANGER: Battery electrolyte has sulfuric acid which can cause severe burns and is a deadly poison.

Never drink and always avoid contact by wearing gloves and safety glasses when servicing the battery.

WARNING: Do not allow battery terminals to touch any metal parts of the mower when removing the

battery. Never allow metal tools to short between the battery terminals and metal parts of the mower as

this may cause sparks. Sparks can also cause the battery gasses to explode which can result in

injury/death.

Short Term Storage

•

Let engine cool before storing and do not store near flame, high heat, and possible ignitions from sparks.

•

Always clean off all flammable material as well as grime and dirt before storage.

•

Never use a pressure washer and avoid drenching the control panel, motor, engine, and hydro pumps with

water.

•

Wash with mild detergent and water only.

•

After washing the machine engage the engine at high and let the mower run for 5 minutes.

•

Shut off fuel for storing or transporting.

•

Carefully release pressure from components with stored energy.

•

Store mower only on the ground.

•

Do not drain fuel indoors or near a flame.

•

Use jack stands to support components when required.

•

Always park machine on level ground and set the parking brake when storing.

•

Store the machine in a clean and dry environment.

•

Always remove the key from the ignition.

•

Add a petroleum-based conditioner in the gas tank and run for 5 minutes to distribute through mower.

Extended Storage

•

Change air filter.

•

Make sure all fuel is drained before storing.

•

To ensure all fuel is drained from the mower, run the mower until it runs out of gas before storage.

•

Che ck the spark plugs condition and pour two tablespoons of engine oil in the spark plug holes and leave

the spark plug wire off.

•

Cover the machine when in storage.

•

Remove Battery and clean terminals and cable connectors. Store battery in a cool dry place.

•

Everything mentioned in short term storage should also be applied to extended storage.

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480ZRX Zero Turn Ride On Mower

Troubleshooting

Problem Possible Causes Solution

Engine will not start.

1. Key in the OFF position.

2. Insufficient fuel in the tank.

3. Air bubble in the fuel line.

4. Fuel valve in OFF position.

5. Choke not ON.

6. Choke linkage out of adjustment.

7. Low engine oil.

8. Blade c antral in ON position.

9. Loose spark plug wire.

10. Fouled spark plug.

11. Plugged or dirty air filter.

12. Bad gasoline.

13. Plugged or dirty fuel filter.

14. Safety switches out of alignment

or loose.

15. Dead battery (electric start

models)

1. Turn key to ON position.

2. Add gasoline.

3. Prime engine or shake bubble out.

4. Turn valve ON.

5. Turn choke ON.

6. Refer to Engine Owner's manual.

7. Add engine oil.

8. Push lever to OFF position.

9. Tighten wire or connections.

10. lean or replace the plug.

11. Clean or replace the air filter.

12. Drain and replace with fresh

gasoline.

13. Replace the fuel filter.

14. Adjust or tighten switches –

please read warnings.

15. Recharge or replace battery.

Engine will not keep/quits.

1. Water in the fuel.

2. Loose safety switch.

3. Fuel valve is OFF.

4. Dirty fuel filter.

5. Dirty air filter.

6. Low engine oil.

1. Drain and replace with fresh fuel.

2. Adjust switch.

3. Turn fuel valve ON.

4. Replace fuel filter.

5. Clean or replace air filter.

6. Add engine oil.

Engine stops when blades are

engaged.

1. Loose safety switch.

2. Belt tension too high.

3. Blades jammed with foreign

material.

1. Adjust switch.

2. Adjust belt.

3. Remove foreign material.

Note: Firmly pushing the blade control

lever into the OFF position to ensure

the safety switch is fully engaged can

sometimes resolve this problem.

Blades do not turn.

1. Broken belt.

2. Loose belt.

3. Blade activation linkage out of

adjustment.

1. Replace belt.

2. Adjust belt.

3. Adjust linkage.

Belts squeal when blades are

engaged.

1. Incorrect belt tension.

2. Excessive belt wear.

1. Adjust belt tension.

2. Replace belt.

Belts slip when blades are

engaged.

1. Incorrect belt tension.

2. Excessive belt wear.

1. Adjust belt tension.

2. Replace belt.

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480ZRX Zero Turn Ride On Mower

Problem Possible Causes Solution

Mower will not move forward or

reverse.

1. Brake ON.

2. Bypass levers pulled out.

1. Release brake on control panel.

2. Ensure bypass pins are retracted.

Engine is overheating.

1. Dirt in the fuel Iine.

2. Dirty air filter

3. Low engine oil

4. Fouled spark plug

5. Misuse of the mower

6. Dull blades

7. Spindle bearing failure

1. Replace fuel filter and flush tank.

2. Clean or replace the air filter.

3. Add engine oil.

4. Replace spark plug.

5. Mow slower, wait for grass to dry

out.

6. Sharpen cutting blades.

7. Take in for service.

Grass not cut smoothly or

cleanly.

1. Dull blades.

2. Mowing too fast for conditions.

3. Grass is wet or bent over.

4. Blade is bent.

5. Tyre pressure not equal.

6. Deck is set at uneven heights.

7. Blades are set upside down.

8. Excessive grass and debris build

up underneath the deck.

1. Sharpen blades.

2. Slow down while cutting.

3. Let grass dry to stand up.

4. Replace blade.

5. Add air pressure to low tyres.

6. Set deck at equal heights.

7. Take blades off and install

correctly.

8. Clean out debris.

Mower always pulls to one side.

1. Controls out of adjustment.

2. Transmission failure.

1. Adjust controls.

2. Take in for service.

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480ZRX Zero Turn Ride On Mower

Specifications

Motor Air-cooled V Twin engine

Rated Engine Power 24hp

Engine Type V twin engine

Engine Displacement 803cc

Engine Oil 10W-30 / 10W-40

Fuel Tank Capacity 15L

Fuel Type Petrol Regular Unleaded 95+ RON

Starting System Electric start

Cutting Width 48”

Deck Material Stamped Steel with Reinforced Plate

Height Adjustment 8 positions

Cutting Height 38 - 127 mm

Propulsion Type Hydrostatic Transmission

Rated Engine Speed 2800RPM

Front Wheels 13 x 5”

Rear Wheels 20 x 8”

Max Speed (forward) 14 km/h

Max Speed (reverse) 9 km/h

Blade Qty 3

Turning Circle Radius 0cm

Certificate Euro 5

Noise Level 100.3 dB(A)

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Some experts believe that the incorrect or prolonged use of almost any

product may cause serious injury or death. To help reduce your risk of

serious injury or death, refer to the information below. For more information,

see www.datastreamserver.com/safety



Consult all documentation, packaging,

and product labelling before use. Note

that some products feature

documentation available online. It is

recommended to print and retain the

documentation.



Before each use, check the product for

loose/broken/damaged/missing parts,

wear, or leaks (if applicable). Never use a

product with

loose/broken/damaged/missing parts,

wear, or leaks.



Products must be inspected and serviced

(if applicable) by a qualified technician

every 6 months. This is based on

average residential use by persons of

average size and strength, and on a

property of average metropolitan size.

Use beyond these recommendations may

require more frequent

inspections/servicing.



Ensure that all users of the product have

completed a suitable industry recognised

training course before being allowed

access to the product.



The product has been supplied by a general merchandise

retailer that may not be familiar with your specific

application or description of application. Be sure to attain

third-party approval from a qualified specialist for your

application before use, regardless of any assurances from

the retailer or its representatives.



This product is not intended for use where fail-safe

operation is required. As with any product (for example,

automobile, computer, toaster), there is the possibility of

technical issues that may require the repair or

replacement of parts, or the product itself. If the possibility

of such failure and the associated time it may take to

rectify could in any way inconvenience the user, business,

or employee, or financially affect the user, business, or

employee, then the product is not suitable for your

requirements. This product is not intended for use where

incorrect operation or a failure of any kind, including but

not limited to, a condition requiring product return,

replacement, parts replacement, or service by a

technician may cause financial loss, loss of employee

time or an inconvenience requiring compensation.



If this product has been purchased in error when

considering the information presented here, contact the

retailer directly for details of their returns policy, if

required.

diagrams, or images may be reproduced or transmitted in any form or by any means, electronic or

mechanical, including photocopying, scanning, or recording, or any information storage and retrieval system,

without express permission or consent from the publisher.

BAUMR-AG MOWRIDBMZ48A 48" Zero Turn Lawn Mower

Product's Documents

Product manual

Specifications

BAUMR-AG MOWRIDBMZ48A Questions and Answers