500KG ENGINE SUPPORT BEAM WITH
CROSS BEAM
MODEL NO: ES601.V2
Thank you for purchasing a Sealey product. Manufactured to a high standard, this product will, if used according to these
instructions, and properly maintained, give you years of trouble free performance.
IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS. USE
THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE AND/OR
PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. KEEP THESE INSTRUCTIONS SAFE FOR FUTURE USE.
1. SAFETY
9 Ensure that the engine support is in good working order. Take action for immediate repair or replacement of damaged parts. Use
genuine parts only. The use of unauthorised parts may be dangerous and will invalidate the warranty.
9 Locate the vehicle in a suitable, well lit work area.
9 Keep work area clean and tidy and free from unrelated materials.
9 Ensure the vehicle handbrake is engaged and the engine/motor is switched off.
9 Ensure all non-essential persons keep a safe distance whilst the engine support is in use.
8 DO NOT use the engine support if damaged.
8 DO NOT allow untrained persons to operate the engine support.
8 DO NOT use the engine support for purposes other than that for which it is designed.
8 DO NOT exceed the rated capacity of the engine support.
9 When not in use, store engine support in a safe, dry, childproof area.
WARNING! The warnings, cautions and instructions referred to in this manual cannot cover all possible conditions and situations
that may occur. It must be understood that common sense and caution are factors which cannot be built into this product, but must
be applied by the operator.
2. INTRODUCTION
Designed to support and assist to accurately position engines during maintenance operations such as replacing anti-vibration mountings and
certain body panels. Also used as an aid for the removal of gearboxes and transmissions. Beams supported on rubber feet and ne adjustment
control is obtained by using screw/hook mechanisms. This model has the additional advantage of a 360° adjustable rotating cross beam to
enable a greater range of support options when in use.
3. SPECIFICATION
MODEL NO: ..........................................................ES601.V2
Capacity: ...................................................................... 500kg
Cross Beam Maximum Width: .................................... 860mm
Cross Beam Minimum Width: ....................................... 60mm
Main Beam Maximum Width: ................................... 1680mm
Main Beam Minimum Width: ........................................ 60mm
Screw Hook Lengths: .......................................... 450/350mm
ES601.V2 Issue 1 13/05/2020
Original Language Version
© Jack Sealey Limited
Refer to
instructions
Wear protective
gloves
Wear safety
footwear
Wear protective
clothing
4. CONTENTS
4.1. Referring to g.1
Item ........................................................... Description
1................................................................... Grip Knobs
2............................................................. Lifting Handles
3............................................................. Centre Clamps
4..............................................................................Feet
5..........................................................Adjustable Screw
6................................................................. Cross Beam
7................................................................... Main Beam
5. ASSEMBLY
5.1. See parts diagram.
6. OPERATION
6.1. The fully assembled support beam is heavy and should be lifted into place by two people.
6.2. Loosen the grip knobs (fig1.1) to allow the assemblies to slide and then locate the rubber feet into the gutters of the vehicle’s front
wing panels or close to the suspension strut towers. The feet can be adjusted to allow the main beam to be installed in a level plane
(fig1.5). When located, tighten thoroughly.
Note: Refer to the manufacturer’s handbook to identify engine lifting brackets. If required, loosen the centre clamp (fig1.3) to swivel the cross
beam (fig1.7) to the desired alignment, then re-tighten.
6.3. Drop the adjustable screw assemblies (fig1.6) through the slot in the cross beam in positions adjacent to the engine lifting points. If not
utilising the swivel facility, the lift screw will pass through both the cross beam (fig1.7) and main beam (fig1.8).
6.4. Attach the hooks to the lifting brackets on the engine and thread grip knobs (fig 1.2) onto adjustable hook assemblies.
6.5. Progressively rotate the lifting handles (fig1.2) clockwise to support the engine.
6.6. On completion of the maintenance task, rotate the lifting handles anticlockwise to release the tension on the lifting hook assemblies
6.7. Unhook, loosen both grips and remove the engine support from the vehicle.
g.1
Sealey Group, Kempson Way, Suffolk Business Park, Bury St Edmunds, Suffolk. IP32 7AR
01284 757500 01284 703534 sales@sealey.co.uk www.sealey.co.uk
ENVIRONMENT PROTECTION
Recycle unwanted materials instead of disposing of them as waste. All tools, accessories and packaging should be sorted, taken to
a recycling centre and disposed of in a manner which is compatible with the environment. When the product becomes completely
unserviceable and requires disposal, drain any fluids (if applicable) into approved containers and dispose of the product and fluids
according to local regulations.
Note: It is our policy to continually improve products and as such we reserve the right to alter data, specifications and component parts without prior
notice. Please note that other versions of this product are available. If you require documentation for alternative versions, please email or call
our technical team on technical@sealey.co.uk or 01284 757505.
Important: No Liability is accepted for incorrect use of this product.
Warranty: Guarantee is 12 months from purchase date, proof of which is required for any claim.
ES601.V2 Issue 1 13/05/2020
Original Language Version
© Jack Sealey Limited
