HYUNDAI
POWER PRODUCTS
User Manual
Page 2
Page 3
GRASS TRIMMER ASSEMBLY
CUTTER HEAD ASSEMBLY
ATTACHING CUTTING ASSEMBLY TO DRIVE SHAFT
• PREPARATION
MIXING 2-STROKE OIL
ADDING FUEL
FITTING REPLACING SPOOL LINE
• STARTING PROCEDURE
• STOPPING PROCEDURE
• USING THE MACHINE
• MAINTENANCE
MAINTENANCE SCHEDULE
AIR FILTER
SPARK PLUG
TRIMMER BLADE SHARPENING
STORAGE
TRANSPORTING THE MACHINE
• TROUBLESHOOTING
• SPECIFICATION
• PART LOCATIONS
• DECLARATION OF CONFORMITY
• RECYCLING & PRODUCT DISPOSAL
• CONTACT DETAILS
• MANUAL UPDATES
• WARRANTY
• SPARE PARTS
CONTENTS
• SAFETY
• QUICK START
• ASSEMBLY
HANDLEBAR ASSEMBLY
TRIMMER BLADE ASSEMBLY
TRIMMER GUARD ASSEMBLY
4-8
9
10-16
10-11
12
12-13
14
15
16
17-18
17
17
18
19-21
21
22-23
24-27
24
25
26
27
28
28
29
30
31
32
33
33
34
34
34
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1.1. General Safety Notes.
1.1.1. The operator of the machine is
responsible for, and has a duty of care in
making sure that the machine is operated
safely and in accordance with the instructions
in this user manual. Keep the manual safe and
pass it on if the machine is loaned or sold to
another user.
1.1.2. Please note the following safety
points.
1.1.2.1. The machine should never be left it in
a condition which would allow an untrained or
unauthorised person/s to operate this
machine.
1.1.2.1.1. All due care and diligence
should be taken by the operator for the safety
of, and with regard to, those around whilst
using the machine.
1.1.2.1.2. Some or all of the following -
warning signs, symbols and/or PPE pictograms
may appear throughout this manual. You
MUST adhere to their warning/s. Failure to do
so may result in personal injury to yourself or
those around you.
Indicates a hazard, which, if not avoided, could
result in serious injury or death.
Indicates a hazard, which, if not avoided, could
result in serious injury.
Indicates a hazard which, if not avoided, might
result in minor or moderate injury.
Indicates a situation that could easily result in
equipment damage.
READ and keep the manual safe and pass it on
if the machine is loaned or sold to another
user. You MUST fully read instructions to make
sure you use and operate machine safely.
Appropriate Personal Protective Equipment
(PPE), MUST be worn at all times when
Machine is in use or being repaired.
1.2. Carbon Monoxide (where applicable).
1.2.1. Carbon monoxide is a colourless and
odourless gas. Inhaling this gas can cause
death as well as serious long term health
problems such as brain damage.
1.2.2. The symptoms of carbon monoxide
poisoning can include but are not limited to
the following; Headaches, dizziness, nausea,
breathlessness, collapsing or loss of
consciousness.
1.2.2.1. Carbon monoxide poisoning
symptoms are similar to flu, food poisoning,
viral infections and simply tiredness. It is
quite common for people to mistake this very
dangerous poisoning for something else.
1.2.2.2. To avoid carbon monoxide poisoning
DO NOT use Petrol/Diesel- powered
equipment inside any of the following; Home,
garage, tent, camper van, mobile home,
caravan or boat.
This list is not exhaustive and if you are in any
doubt contact your dealer.
1.2.3. If you think you have or someone
around you has been affected by carbon
monoxide poisoning;
1.2.3.1. Get them fresh air immediately, by
leaving the affected area or by opening doors
and windows. If safe and practical to do so
1. SAFETY
Page 5
make sure that the machine is turned off. DO
NOT enter a room you suspect of having
carbon monoxide present – instead call the
emergency services.
1.2.3.2. Contact a doctor immediately or go to
hospital - let them know that you suspect
carbon monoxide poisoning.
1.2.4 DO NOT use in an enclosed area or a
moving vehicle.
1.3. General Fuel Safety (where applicable).).
ALL FUELS ARE FLAMMABLE
1.3.1. Fire hazard - keep fuel away from all
sources of ignition for example heaters, lamps,
sparks from grinding or welding.
1.3.2. DO NOT carry out hot work on tanks
that have contained fuel it is extremely
dangerous.
1.3.3. ALWAYS keep work area clean and
tidy.
1.3.4. ALWAYS clean up all spills promptly
using correct methods i.e. absorbent granules
and a lidded bin.
1.3.5. ALWAYS dispose of waste fuels
correctly.
1.4. Fueling / De-Fueling (where applicable)..
ALL FUELS ARE FLAMMABLE
1.4.1. ALWAYS fuel and defuel in a well-
ventilated area outside of buildings.
1.4.2. ALWAYS wear correct, suitable and fit
for purpose Personal Protective Equipment
(PPE), suggested items are but not limited to
safety gloves and overalls.
1.4.3. When fueling/de-fueling ALWAYS
avoid inhaling fumes
1.4.4. When de-fueling ALWAYS use a
propriety fuel retriever.
1.4.5. ALWAYS carry fuel in the correct and
clearly marked container.
1.5. Electrical Safety (where applicable).
1.5.1. Electricity can kill - NEVER work on
LIVE/ENERGISED equipment.
1.5.2. Prior to carrying out any maintenance
work you MUST Identify electrical isolation
methods and isolate all electrical supplies,
1.5.3. Prior to use and with all electrical
supplies isolated You MUST check all electrical
cables, plugs and connections for the
following;
1.5.3.1. Are intact and have no signs of
damage, to include but not limited to bare
wires, chaffing, cuts and loose wiring.
1.5.3.2. If there are any signs of damage, the
damaged item MUST be taken out of service
until the damage has been repaired by an
electrically competent person.
1.5.3.3. All trailing cables should be routed so
as not to cause any kind of trip hazard.
1.5.3.4. NEVER work on or near electricity with
wet hands, wet clothing, and wet gloves.
1.6. Batteries (where present).
1.6.1. Batteries present a risk if they become
damaged by the possible leaking of electrolyte.
This electrolyte is an acid and can cause
serious burn injuries. Care should be taken
when working on or near them. NOTE the
electrolyte may be in liquid or gel form.
1.6.2. Should you come into contact with
electrolyte you should;
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1.6.2.1. Remove all clothing contaminated
with electrolyte. If you cannot remove then
saturate in water.
1.6.2.2. Get medical assistance as soon as
possible. You must advise the medical staff of
the type acid.
1.6.2.2.1. Lead/acid battery = dilute
sulphuric acid
1.6.2.2.2. Nickel/cadmium = potassium
hydroxide alkali electrolyte.
1.6.2.3. Use fresh running water to wash off
excess electrolyte, continue this until medical
assistance arrives. Make sure that you do not
wash the electrolyte to another part of the
face or body.
1.6.2.4. If electrolyte comes into contact with
Eyes the electrolyte needs to be immediately
washed away with large amounts of water.
Make sure that you do not wash the
electrolyte to another part of the face or body.
1.6.3. Gasses from charging batteries are
highly flammable and great care should be
taken to charge in well ventilated areas.
1.6.4. There is an explosion risk if the battery
terminals are short circuited, when
connecting/dis-connecting ALWAYS exercise
great care so that the terminals or battery
leads are NOT allowed to touch and cause a
spark. ALWAYS use suitable insulated tools.
1.7. Vibrations (where applicable).
1.7.1. Prolonged use of hand held (operated)
machines will cause the user to feel the effects
of/from vibrations. These vibrations can lead
to white finger (Raynaud's phenomenon) or
carpal tunnel syndrome. This condition
reduces the ability of the hand to feel and
regulate temperature, causing numbness and
heat sensations and may cause nerve damage
1.9. Additional safety labels.
Keep all children, bystanders and helpers 15
and circulatory tissue death.
1.7.2. Not all factors that lead to white finger
disease are known, but cold weather, smoking
and other diseases that affect blood vessels
and blood circulation as well as large and long-
lasting impact of shocks are considered factors
in the formation of white finger. Note the
following to reduce the risk the white finger
and carpal tunnel syndrome:
1.7.2.1. Wear gloves and keep your hands
warm
1.7.2.2. Take regular breaks
1.7.3. All of the above precautions may help
reduce the risk of white finger disease but not
rule out carpal tunnel syndrome. Long-term
and regular users are therefore recommended
to observe the condition of your hands and
fingers. Seek medical attention immediately if
any of the above symptoms should occur.
1.8. Noise (where applicable).
1.8.1. The operating noise of the machine
can damage your hearing. Wear hearing
protection such as earplugs or ear defenders
to protect your hearing. Long- term and
regular users are advised to have hearing
checked regularly. Be especially vigilant and
cautious when wearing hearing protection
because your ability to hear alarm warnings
will be reduced.
1.8.2. Noise emissions for this equipment is
unavoidable. Carry out noisy work at approved
times and for certain periods. Limit the
working time to a minimum. For your personal
protection and protection of people working
nearby it is also advisable for them to wear
hearing protection.
1.8.3. See CERTIFICATE of CONFORMITY
section for Outdoor Noise declaration of
conformity.
meters from the machine.
Page 7
Warning against flying objects wear helmet,
goggles and ear protection.
Warning: Danger from hot components,
especially exhaust - Keep clear of combustible
materials.
1.10 Additional Safety Instructions.
1.10.1. This machine may only be used for
trimming grass, weeds and brushwood. Never
use for other purposes, as this may result in
serious injury! Safety instructions must be
observed. DO NOT EXPOSE YOURSELF OR
OTHERS TO THE RISKS. Follow these general
instructions -
ALWAYS wear safety goggles for eye
protection.
Long hair must be tied back.
DO NOT wear loose clothing or jewelry that
could get caught in moving parts of the
machine. Safe, strong, non-slip safety shoes
should be worn.
It is recommended that the legs and feet
are fully protected, to protect themselves
during the operation against flying objects.
1.10.2. Check the entire machine for
loose/missing parts (nuts, bolts, screws, etc.).
Tighten/ replace before using the machine. DO
NOT use accessories with this machine other
than those recommended/supplied by the
manufacturer. Otherwise serious injuries to
the user or bystanders as well as damage to
the machine will result.
Keep the handles free of oil and fuel.
ALWAYS use the correct interface handles
and shoulder strap.
DO NOT smoke when mixing fuel or when
filling the tank.
DO NOT mix fuel in an enclosed area or
near open fires.
Make sure sufficient ventilation /
ventilation.
Mix and store the fuel mixture in a
correctly marked container, which is
allowed by local regulations.
1.10.3. During and after use the engine and
exhaust will be very HOT you must keep all your
all parts of your body and clothing including all
combustible materials clear of the engine and
exhaust.
1.10.4. DO NOT use the machine during or
after rain, snow or sleet. The floor will become
slippery. DO NOT use the machine on a slope
or uneven ground or if there is the chance of
slipping or losing the stability.
1.10.5. If you trip or fall whilst machine is in
use you MUST immediately release the
throttle, and turn off the ignition switch.
1.10.6. If you hit any obstacles you must stop
the machine and remove the HT lead so that
you can inspect the machine. IF the machine is
damaged in any way you MUST get it repaired
before restarting work.
1.10.7. DO NOT use a damaged machine or a
machine with a blunt, cracked or damaged
cutter blade or trimmer head.
1.10.8. When using the blade cutter there is a
danger of kickback. Kickback is a reaction that
can occur when the rotating cutting blade
strikes an object which cannot be cut. This
contact causes the cutting blade to stop for an
instant and then suddenly repel from the
object taken with accelerated force. This
reaction can be violent enough that the
operator momentary loses control of the
machine. A kickback can occur without
warning when the cutter encounters an
unseen obstacle when the blade is running.
This is more likely in areas where it is difficult
to properly check the material/area to be cut.
For easy and safe cutting, cut the weeds/brush
from right to your left.
1.10.9. If any trimmed materials get tangled in
the nylon cord or cutting blade you MUST stop
the machine and remove the HT lead. Onley
then can you clear any blockages.
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1.10.10.
NEVER use the machine with a saw blade
attachment it is STRICTLY FORBIDDEN.
1.10.11. DO not use the brush cutter
for trimming trees.
1.10.12. DO NOT wear rings and
jewelry or loose, dangling clothing that could
get caught in the machine. DO NOT wear
footwear with unprotected toes and DO NOT
work barefoot or without leg protection. In
certain situations, you have to wear head
protection.
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2.1. This guide is meant to serve as a quick reference for operang your Hyundai brush cuer it is
for convenience and the user should read the safety secon first.
OUTDOOR USE ONLY.
This brush-cuer produces carbon monoxide - a poisonous, colourless & odourless gas that can cause
death or serious injury. Petrol is highly flammable, always handle with extreme care and in a well
venlated area.
Always remove HT lead from spark plug when checking machine or changing parts.
2.2.
2.3. At this point, check that you have all of the included items listed above. If any are missing or
damaged, call 01646 687 880 or email [email protected].
This product includes, main unit, lower shaft, trimmer head, 3 tooth blade, double
harness belt, tool kit, 2-stroke mixing bottle & user manual.
2. QUICK START
Unboxing & Assembly Video:
Go to youtube.com and type in Hyundai HYBC5200X assembly.
You MUST read and understand the instruction manual first.
Page 10
N.B. Note orie of trigger assembly power switch should be towards user.
Trigger assembly
Handlebar
Handlebar
Power
switch
Trigger assembly
trigger assembly power
switch should be towards
user.
Trigger lock
2.4. HANDLEBAR ASSEMBLY
Unboxing & Assembly Video:
Go to youtube.com and type in Hyundai HYBC5200X assembly.
You MUST read and understand the instruction manual first.
Page 11
Handlebar and trigger assembly
Undo the 4 Allen bolts and remove the cover, place handle bar into cradle and align hole in
sh and refit the four Allen bolts once ed to suit user bolts.
Undo 4 x Allen bolts and remove cover.
Handlebar
Handlebar cradle
Trigger assembly
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Before the trimmer guard to the machine you must first fit the trimmer guard cord
c r. Take the c blade and 2 self-tapping screws from the Blue tool bag. Align the c r
blade as shown and fix into place. N.B. Keep the protec
ve sleeve in place u blade is fully
secured and ready for use.
The trimmer guard needs to be fixed onto the lower sh before it is mounted onto the
machine. Take the trimmer guard clamp and 2 fixing Allen bolts from the tool bag then ach
them to the trimmer guard. At this stage DO NOT over ghten the bolts.
2 x self-tapping
Fixing screws
Fixing Allen
bolts
Trimmer guard clamp Trimmer guard
2.5. TRIMMER BLADE ASSEMBLY
2.6. TRIMMER GUARD ASSEMBLY
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Place the semi assembled trimmer guard and slide it into the shaft as shown below. The bung is
used to prevent debris getting into the shaft internals (no longer necessary after assembly). Once
the guard clamp has been located into the hole of the shaft, tighten the two fixing bolts.
Fully assembled guard
Rubber bung
Trimmer guard clamp
Trimmer guard
Page 14
Insert hex key into hole on the side of head of the
boom. This will lock the head and stop it turning
when removing/tightening central bolt.
Turning clockwise (Left Hand Thread) Remove
central bolt along with the ‘doughnut’ washer and
thick ‘boss’ washer.
Keep these washers safe. You will need them to
fit the cutting blade.
Fit the strimmer line head by screwing it on anti-
clockwise.
Tighten firmly and then remove hex key from hole.
2.7. GRASS TRIMMER ASSEMBLY
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To fit the cutter blade you will need to remove the trimmer head.
Remove the plastic blade protective guard (retain for future use).
2.8.1. You should wear safety gloves when handling the blades.
First place the cutting blade on the head with the
writing facing down, towards the head.
Make sure it sits centrally and securely on the
head.
Extreme vibration will occur if it is not mounted
correctly.
Then fit the thick washer with the boss (bump)
facing upwards away from head.
Insert hex key into head locking hole.
Unscrew strimmer head by turning clockwise.
Next place ‘doughnut’ washer on as shown.
Fit the nut and tighten firmly anti-clockwise.
Remove hex key from locking hole.
Remove plastic blade guard from around the
blade.
CAUTION : Use extreme care whilst using this
blade attachment. Especially around children
and pets.
2.8. CUTTER HEAD ASSEMBLY
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Locking hand-wheel
Drive sha assembly
Cung assembly sha
Insert in this direcon
2.9. ATTACHING CUTTING ASSEMBLY TO DRIVE SHAFT
To attach the cutter assembly remove the bung (no longer necessary after assembly) - Undo
the Locking hand-wheel and slide the Cutting assembly shaft into the Drive shaft assembly.
When push as far the as sticker indicates, tighten the Locking hand-wheel.
*NOTE*- If you struggle insert the Lower shaft all the way, you may require to twist the lower
shaft slight
Page 17
Fill the mixing bottle with fresh unleaded petrol to the fuel marker line use a 40:1 ratio. Then
top up with 2 stroke oil to 40:1 ratio line shake until fuel/oil has mixed. This machine will
also run on Aspen2 pre-mix fuel.
Unscrew the fuel tank cap and carefully add a 2-stroke fuel/oil mixture as in sec 2.10. DO
NOT overfill and allow a 25 mm gap at the top of the tank. Once full replace and correctly
fuel cap. Fuel tank capacity is 1200ml.
DO NOT use straight unleaded petrol.
Remove fuel filter cap
Fuel tank
2.11. MIXING 2-STROKE OIL
2.12. ADDING FUEL
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STEP 1 : Rotate the blue centre piece to align
the arrow mark with the holes.
STEP 2 : Check the two holes are aligned.
STEP 3 : Pass the nylon rope through the
two holes until you have 2m each side.
STEP 4 : Use 4m or 2.4mm nylon trimmer line.
STEP 5 : Turn the blue centre piece clockwise
until there is 20cm of line remaining.
2.13. FITTING / REPLACING SPOOL LINE
Power switch
Pull UP to
turn ON
Page 19
Pump the primer bulb about 8 to 10 es fuel shows in the bulb.
Fill with fuel/oil mixture, make sure the fuel cap is secure – see sec 2.11. - Set the power
switch on the handle to the ON
3. STARTING PROCEDURE
Primer bulb
Page 20
Place one hand on the machine, and using the other hand pull the recoil un you feel a
resistance, then pull briskly. Repeat machine starts.
When the engine starts move the choke to the OFF . DO NOT let go of the recoil handl
e
instead allow the recoil cord to return gently. Once started you need to reduce the choke by
slowly moving lever to RUN
if engine falters move choke between START/RUN
s and adjust un l engine runs smoothly.
Primer bulb
Pull the choke lever
out to start posion
Pull the recoil until you
feel a resistance, then
pull briskly.
For COLD starting, pull the choke lever out to the start position. You will NOT need to
perform this step when HOT starting. *NOTE* If the machine struggles to start following
these instructions, use Trigger Lock as explained on the next page.
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4.1. Before stopping the machine allow the engine to cool down for a few minutes, by
allowing it to run without throle.
4.2. You MUST allow the cung head to come to a full stop before carrying out any
maintenance on the machine.
Before starting work allow the engine to warm up. Once the engine has warmed up (2/3
minutes) The machine is ready to use. Press both the throle lock and throle lever
together to increase the amount of throttle applied.
The throle trigger can be locked into place by pressing the throttle and then the trigger
lock (locking at around 10%). This aids the machine in Cold Starting. Lock the trigger and
then follow the starting procedure. The throttle lock will release when increasing the
throttle. *NOTE* The Trigger will NOT lock above 10% as a safety precaution.
4. STOPPING PROCEDURE
To STOP the machine release the throle lever, allow the machine to cool down with
no throle then move the power switch to the OFF position.
Throle
Throle lock
Power switch
Trigger lock
Throle
Power switch
Page 22
During use the engine and exhaust gets very HOT. You must keep all parts of the body and
clothing clear. DO NOT leave a HOT machine near combustible materials.
5. Before Starting Work
5.1.1. YOU MUST check the work area for obstacles such as stones, metal rods or other
objects. If these cannot be removed, mark these positions, so you can avoid contact with the
trimmer head and objects. Overhead power lines can be caught on the blade head if
machine is swirled in the air.
5.2. Accessories
5.2.1. Make sure that your product is only equipped with original accessories. Only use
the
machine with original parts which are specified by the manufacturer. The use of any other
accessories may cause injury to the user and damage to the machine.
5.3. Wearing The Shoulder Harness
When you use this machine always wear the provided harness.
Make sure that the machine is securely hooked onto the strap.
If you do not, you will not be able to control the machine safely.
This may result in injury to yourself or other people.
Never use a harness with any type of defect especially with a defective quick release
mechanism.
5. USING THE MACHINE
STEP 2 : Connect quick release
buckle.
STEP 3 : 1 = Protector Shield and
machine hook. Attach machine to
machine hook.
STEP 4 : Adjust the harness
to suit the user.
STEP 1 : Put the harness on.
STEP 5 : 1 = Quick release
Harness buckle.
The shoulder strap is fitted with
a quick release device (see
image) fitted. You can remove
the shoulder strap quickly by
pulling the quick release device.
Page 23
If you are not familiar with the trimming, practice with the machine with the machine stopped.
5.4.1. Always trim or cut with the engine running at high speed.
5.4.2. Do not run the machine slowly except for when warming up before use or cooling down
after use.
5.4.3. Swing the nylon cutting head of the trimmer horizontally from left to right.
5.4.4. Keep cutting deck parallel with the ground. Do not tilt the nylon cutting or blade head
during operation.
5.4.5. For correct cutting height trim a test area in advance.
5.4.6. Keep nylon cutting or blade head at the same level for an even depth of cut. 5.4.7.
Nylon trimming head is only to be used for trimming grass.
5.4.8. Metal blade head is only to be used for cutting brush.
5.4.9. To prevent overheating NEVER over cut, instead cut off smaller lengths of grass or brush.
You MUST also remove any tangled materials – You MUST stop the machine and remove the HT
lead before carrying out this task.
5.4.10. When trimming around trees trim slowly making sure that the nylon cord does not come
into contact with the trunk. Walk around the tree from left to right and approach grass with the
tip of the cutting nylon cord.
5.4.11. To release more nylon cutting cord run the machine at full throttle and tap the nylon
cutting head on the grass. The nylon cord is then released. Any excess cord is cut off by the
trimmer blade mounted on the guard. When trimming near brick or stone walls the nylon cord
will wear out quicker.
5.4. TRIMMING TECHNIQUES
Page 24
Always stop the engine and unplug the spark plug before doing any repairs or maintenance.
Never touch the rotating nylon cord or blade.
Check and maintain fuel level regularly, and maintain the fuel/oil mix to the correct ratio.
Frequently check the brush cutter and make sure that all grass deposits are removed from
the trimmer head and/or blade
Check the blade, in order to obtain a good cut, the blade should always be sharp and well
balanced. At regular intervals, check the tightness of all nuts, bolts and screws.
If the blade hits an obstacle check for damage and if the machine vibrates badly stop the
lawnmower and take it to a service dealer.
Always refuel in a well-ventilated area with the engine off.
Whilst carrying out maintenance you must wear appropriate Personal Protective Equipment
(PPE). Suggested PPE Sturdy footwear, work gloves (especially when working near blade),
long trousers and hearing protection.
Maintenance cycle
Component
Each use
Every 3
mths or
15
hours
Every 6
mths or
50
hours
Every 12
mths or
100
hours
Every
24 mths
or 300
hours
Air filter
Check
○
Clean
○ a
Sparkplug
Check/Adjust
○
Change
○
Sparkplug
electrode
Clean
○
Cooling fins
Check/Clean
○
Connections
– nuts bolts
screws etc.
Check and
tighten as
required
○
Coupling
Examine
○ b
Idle
Check/Adjust
○ b
Valve clearance
Check/Adjust
○ b
Spark arrester
Check/Clean
Every 300hours
Fuel tank
Examine
○
Fuel pipes
Examine
a = Increase maintenance intervals if operating in dusty environments. b = All maintenance operations - except those listed
in the operating instructions, must be performed by qualified service personnel
6. MAINTENANCE
Page 25
Never let the engine run without the air filter. A dirty air filter element affects the engine
performance, increases fuel c
and makes it difficult to start. If ce a loss of
engine power.
6.1.1. Remove the air filter cover by undoing the Allen bolt using the supplied Allen key.
6.1.2. Carefully remove the outer cover, then remove the inner cover.
6.1.3. Once the inner cover has been removed you can remove the foam air filter element.
If it is damaged replace it. Otherwise wash the element in clean soapy water, rinse in fresh
water and allow to fully air dry before replacing filter element.
N.B. To reinstate the filter assembly
reverse the above process.
To prevent dust and dirt
entering cover with a
clean cloth
Foam air
filter element
Air filter
outer cover
Air filter fixing
bolt
6.1. AIR FILTER
Page 26
The spark plug MUST be fully
ened otherwise the engine will overheat causing damage.
Always complete the following steps
r the engine has been turned off and allowed to cool
down.
6.2.1. To make sure the engine runs correctly a spark plug gap of 0.6 -0.7 mm must be
maintained and the spark plug must be free of carbon deposits.
6.2.1. To remove the spark undo the cover then pull back the protec
e cover. Pull off the
HT lead and then undo the spark plug using the supplied box spanner in an an
-clockwise
direc
.
6.2.3. Once the plug has been removed check it for visual damage, electrode wear and
carbon deposits. Replace a damaged or badly worn spark plug. Clean off any carbon deposits
by using a so
brass brush.
6.2.4. Check the gap with a feeler gauge and adjust electrode at the correct gap of 0.6 -0.7
mm.
6.2.5. Check the washer (replace as required) of the spark plug. Refit the spark plug by hand
to make sure it does not cross thread, spark plug to a torque of 12/15Nm.
6.2.6. To refit spark plug reverse the above process.
6.2. SPARK PLUG
HT lead
Remove spark
plug using
supplied box
spanner
Page 27
When sharpening the blade you MUST wear safety gloves.
6.3.1. Remove the c blade from the shield. Remove the blade by undoing the 2 self-
tapping screws (put in a safe place). Place the blade firmly into a vice.
6.3.2. Sharpen blade using a suitable flat file. You MUST maintain the blades original c
g
angle.
6.3.3. Reverse process to refit blade.
Cord cu er blade
Cord cu er blade
2 x self-tapping
Fixing screws
6.3. TRIMMER BLADE SHARPENING
6.5.1. When transporting the machine make sure that no fuel is allowed to leak out.
6.5.2. DO NOT allow the trimmer/brush cutter come into contact with persons, animals
and property.
6.4. STORAGE
If you do not follow these steps, deposit may arise in the carburetor. This will cause
starting difficulties and may cause permanent damage.
6.4.1. Perform all the general maintenance that the maintenance section of your ‘User
Manual’ is recommended.
6.4.2. Clean the outside of the machine, drive axle, shield and nylon cutting head.
6.4.3. Remove all fuel from the fuel tank.
6.4.4. After all the fuel has been removed from the fuel tank. Start the engine. Allow the
engine to run in idle until engine
stops alone. This allows the fuel to be removed from the
carburetor.
6.4.5. Allow the engine to cool down for about five minutes.
6.4.6. Remove the spark plug and pour 1 teaspoon of clean oil into the combustion
chamber. Slowly pull the starter rope several times to coat internal components. Replace
the spark plug.
6.4.7. Store the machine in a cool, dry place away from any source of ignition such as an oil
burner, water heater, etc.
6.5. TRANSPORTING THE MACHINE
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Page 29
7.1. If troubleshooting does not solve
the problem, contact your dealer or the
manufacturer directly. Use only original
parts approved by the manufacturer,
otherwise a hazard risk arises.
1. Failure of the non-return valve on the fuel
tank lid. Worn carburetor gasket.
NORMAL FUEL SUPPLY BUT WEAK
COMPRESSION
Possible causes;
NO SPARK
WEAK SPARK
1. Remove spark plug and dry, replace fuel.
2. Clean the carburetor and clean the lines.
LEAKING CARBURETTOR
1. Worn piston rings, spark plug not tightened,
the cylinder head is not tightly wrong valve
clearance or ignition.
Possible corrective actions;
1. Replace the fuel cap. Replace the carburetor
seal.
Possible corrective actions;
1. Replace or adjust.
NORMAL FUEL SUPPLY AND POOR SPARK
1. Poor contact between spark plug cap and
spark plug.
Possible corrective actions;
1. Check or exchange.
Possible causes;
Possible causes;
Possible causes;
Possible corrective actions;
1. Too much fuel in the combustion chamber,
poor fuel or water in tank.
2. Blocked fuel line
Possible causes;
1. Incorrect choke lever position, or damage to
crankshaft.
Possible causes;
1. Clean the spark plug. Adjust the gap to 0.6 ~
0.7mm, Replace the spark plug.
2. Replace the Ignition coil or the flywheel.
Possible corrective actions;
1. Congested fuel lines to the carburetor.
Spark plug gap incorrect.
Possible causes;
1. Carbon deposit between electrodes of the
spark plug.
2. Ignition coil defective flywheel magneto too
weak.
Possible causes;
1. Choke is in "cold start" position, exhaust
system does not clog air supply, worn Movable
elements, spark weak, valve clearance to big,
sooty cylinder head.
Possible corrective actions;
1. Check and correct choke lever position.
Check and/or replace crankshaft.
NOISY ENGINE
Possible corrective actions;
1. Unblock/Replace lines and carburetor. Reset
spark plug gap.
POWER RUNS OUT
Possible corrective actions;
1. Open choke, exhaust system ignition coil
exchange check or replace flywheel Adjust
spark plug.
MOTOR DOES NOT COME UPTO SPEED
7. TROUBLESHOOTING
Page 30
8. SPECIFICATION
Page 31
9. PART LOCATIONS
1.
3.
4.
6.
7.
8.
9.
5.
10.
2.
Spark plug
Choke lever
Exhaust
Warning HOT
Air filter
Primer bulb
Fuel tank
5.
2.
Page 32
10. DECLARATION OF CONFORMITY
EC Declaration of Conformity
We hereby declare that the machine detailed in this declaration complies to all the relevant
provisions of the following EC directives.
• 2006/42/EC The Machinery Directive
• 2014/30/EU Annex II Electromagnetic Compatibility Directive
• 2016/1628/EC The Emission of Gaseous and Particulate Pollutants from internal Combustion engines
• 2000/14/EC Noise Emissions in the Environment by Equipment for use Outdoors
And is in conformity with the applicable requirements of the following documents:
• EN ISO 11806-1:2011
• EN ISO 10517:2019
Declaration for 2000/14/EC Noise Emissions in the Environment by Equipment for use Outdoors.
Notified Body for EC Directive 2000/14/EC TÜV Rheinland (Shanghai) Co., Ltd.
Product Details
Brand: Hyundai
Model: HYMT5200X, HYBC5200X, HYPS5200X, HYPT5200X
Description: Petrol brushcutter, multi-tool, pole saw and pole hedgetrimmer.
Name and address of technical documentation holder and EU distributor:
Genpower Ltd, Isaac Way, Pembroke Dock, Pembrokeshire, SA72 4RW, UK.
Roland Llewellin, Managing DirectorSigned by:
Date: 16/12/2019
Page 33
11.1. We do not offer a takeback scheme for the recovery of Waste Electrical Electronic Equipment (WEEE) &
Batteries instead the responsibility to dispose of WEEE and or Batteries is passed onto you by us. So when it
becomes necessary to dispose of your machine you must take it to your local Civic Amenity Site. For further
information please contact your Local Authority for disposal advice.
11.2. You MUST make sure that all unused oil and fuel is disposed of correctly either beforehand or at your local
Civic Amenity Site. Under NO circumstance must any oil and fuel be put down any drains.
11.3. Waste Electrical Electronic Equipment (WEEE) recycling.
11.3.1. Certain products contain WEEE waste which should not be disposed of in your domestic waste.
11.3.2. You MUST recycle WEEE in accordance with your local authority or recycling centre. 11.4.
Battery recycling, certain products contain batteries which should not be disposed of in your domestic
waste.
11.4.1. You MUST recycle batteries in accordance with your local authority or recycling centre.
11.5. Unwanted packaging materials should be sorted and taken to a recycling centre so it can be
disposed of in a manner which is compatible with the environment.
11.6. The following symbol means that you should ‘Reduce – Reuse – Recycle’.
11.7. We are a Member of the VALPAK National Compliance scheme and our registration number is
RM08660.
11.8. For further information about disposal please contact your Local Authority.
11.9. You can also get more advice and guidance about recycling at the following website http://
www.recycle-more.co.uk 11.10. Should you pass this product onto another user either sold or loaned
you MUST pass on this user manual. This will make sure that all other users can use and maintain the
machine safely.
11. RECYCLING & PRODUCT DISPOSAL
12. CONTACT DETAILS
POSTAL ADDRESS
Genpower Ltd, Isaac Way, London Road,
Pembroke Dock, Pembrokeshire,
SA72 4RW. UK.
TELEPHONE
+44 (0) 1646 687880
FAX
+44 (0) 1646 686198
TECHNICAL E-MAIL
aftersales@hyundaipowerproducts.co.uk
WEBSITE
www.hyundaipowerproducts.co.uk
Page 34
Proof of purchase will be required before you make a warranty claim. Full warranty terms and
conditions can be found on the HYUNDAI POWER PRODUCTS website
www.hyundaipowerproducts.co.uk
Only use original parts.: The use offnon-original and/or incorrectly fitted parts will jeopardize the
safety of the machine, may cause accidents or personal injuries for which the manufacturer is under
no circumstance liable or responsible.
13.1. Our manuals are constantly being reviewed and updated. Should you find an error, omission or
something you find unclear please contact your dealer for assistance. E&OE.
13.2. Our latest manuals are also placed online.
13.3. We reserve the right to make any modifications without prior notice whenever necessary.
13. MANUAL UPDATES
14. WARRANTY
15. SPARE PARTS
Page 35
Importer:
GENPOWER LTD
Isaac Way, London Road,
Pembroke Dock, UNITED KINGDOM, SA72 4RW
T: +44 (0) 1646 687 880 F: +44 (0) 1646 686 198
www.hyundaipowerproducts.co.uk
Imported/Distributed by Genpower Ltd for The United Kingdom & Ireland
Licensed by Hyundai Corporation, Korea
