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8
5.0 Setup and assembly
Read and understand all
instructions before attempting assembly. Band
Saw must be disconnected from power during
all assembly procedures. Failure to comply may
cause serious injury.
5.1 Shipping contents
1 Band saw
2 Wheels
1 Work stop assembly
1 Vertical cutting platform
1 Chip bin (10” models only)
5.2 Unpacking and cleanup
1. Inspect all contents for shipping damage.
Compare contents of shipping carton with
contents list in this manual. Report any damage
or part shortages to your distributor.
2. Do not discard packing material until saw is
assembled and running properly.
3. Remove rust protectant from exposed surfaces,
such as table, vise assembly, etc., with a clean
rag and a cleaner/degreaser. Apply a light coat
of oil on these surfaces to inhibit rust.
5.3 Assembly (all models)
1. Remove any straps or braces holding saw to
pallet, and carefully raise saw from pallet, using
properly rated lifting equipment (hoist or forklift)
with straps.
2. Remove fasteners from the wheel flanges of
carriage. Position wheel between flanges, and
insert hex bolt with spacer on each side, as
shown in Figure 6-3. Secure with hex nut and
washer.
Figure 5-1: installing wheel
3. Install work stop rod (A
1
, Figure 5-2) into hole
beneath table and tighten set screw. Install
work stop onto rod threads by rotating collar
(A
2
). Secure position of work stop by tightening
set screw (A
3
) onto rod flat.
4. If closer reach is needed toward blade, insert
small rod (A
4
) and tighten with wrench on rod
flat.
Figure 5-2: installing work stop
5.4 Additional assembly (10-inch
models only)
Install chip bin at back of saw base. (See Figure 11-
10 and manual cover photo for positioning.)
5.4.1 Coolant preparation (HVBS-10-
DMWC only)
Coolant tray must be filled high
enough to submerge pump impeller. Failure to
do this may damage pump. Periodically check
and maintain coolant level.
Use of a water-soluble coolant will increase cutting
efficiency and prolong blade life. Do not use black
cutting oil as a substitute. Change cutting oil often
and follow manufacturer’s instructions as to its uses
and precautions.
1. Disconnect machine from power source.
2. Pour approximately 32 L (7 gal) of coolant into
coolant tray.
3. Make sure coolant hoses are properly
connected at each end.
When cutting magnesium,
never use soluble oils or emulsions (oil-water
mix) as water will greatly intensify any
accidental magnesium chip fire. Consult your
coolant supplier for coolant recommendations
when cutting magnesium.
6.0 Electrical connections
Electrical connections must be
made by a qualified electrician in compliance
with all relevant codes. This machine must be
properly grounded to help prevent electrical
shock and possible fatal injury.
The HVBS-DMW series Band Saws are rated at
115/230V power, and are pre-wired for 115 volt. The
band saw comes with a plug designed for use on a
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