Craftsman 917257621 Lawn Tractor User Manual

MODEL

917.257621 OWNER'SMANUAL

oAssembJy

oOperation

oCustomer Responsibilities

oService and Adjustments

o Repair Parts

CAUTION: Read and follow all safety rules and instructions before operating this equipment.

IIII III I ............................................ ................................................

SAFETY RULES &

Safe Operation Practices for Ride-On Mowers

tMPORTANT: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS

FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH_

I. GENERAL OPERATION

• Read, understand, and follow all instructions in the manual

and on the machine before starting.

- Only allow responsible adults, who are familiar with the

instructions, to operate the machine

• Clear the area of objects such as rocks, toys, wire, etc.

which could be picked up and thrown by the blade.

• Be sure the area is clear of other people before mowing. Stop

machine if anyone enters the area.,

• Never carry passengers.

° Do not mow in reverse unless absolutely necessary., Always

look down and behind before and while backing..

° Be aware of the mower discharge direction and do not point

it at anyone. Do not operate the mower without either the

entire grass catcher or the guard in place..

o Slow down before turning.

° Never leave a running machine unattended_ Always turn off

blades, set parking brake, stop engine, and remove keys

before dismounting.

° Turn off blades when not mowing

° Stop engine before removing grass catcher or unclogging

chute°

° Mow only in daylight or' good artificial light

• Do not operate the machine whiie under the influence of

alcohol or drugs

. Watch for traffic when operating near or crossing roadways,

• Use extra care when loading or unloading the machine into

a trailer or truck..

11. SLOPE OPERATION

Slopes are a major factor related to loss-of-control and tipover

accidents, which can result in severe injury or death AU slopes

require extra caution, If you cannot back up the slope or if you feel

uneasy on it, do not mow it.

DO:

° Mow up and down slopes, not across.

,, Remove obstacles such as rocks, tree limbs, etc.

° Watch for holes, ruts, or bumps. Uneven terrain could

overturn the machine. Tall grass can hide obstacles.

', Use slow speed. Choose a low gear so that you will not have

to stop or shift while on the sloper

• Follow the manufacturer's recommendations for wheel

weights or counterweights to improve stability.

° Use extra care with grass catchers or other attachments°

These can change the stability of the machine.

• Keep atl movement on the slopes slowand gradual. Do not

make sudden changes in speed or direction.

o Avoid starting or stopping on a slope, if tires lose traction,

disengage the blades and proceed slowly straight down the

slope..

DO NOT:

• Do not turn on slopes unless necessary, and then, turnslowly

and gradually downhill, if possible..

• Do not mow near drop-offs, ditches, or embankments.. The

mower could suddenly turn over if a wheel is over the edge

of a cliff or ditch, or if an edge caves in.

• Do not mow on wet grass, Reduced traction could cause

sliding_

° Do not try to stabilize the machine by putting your foot on the

ground.

• Do not use grass catcher on steep slopes.

IlL CHILDREN

Tragic accidents can occur if the operator is not alert to the

presence of children Children are often attracted to the machine

and the mowing activity. Neverassume that children will remain

where you last saw them°

• Keep children out of the mowing area and under the watchful

care of another responsible adult

° Be alert and turn machine off if children enter the area.

° Before and when backing, took behind and down for small

children.

,, Never carry children.. They may fall off and be seriously

injured or' interfere with safe machine operation

• Never allow children to operate the machine

• Use extra care when approaching blind corners, shrubs,

trees, or other objects that may obscure vision..

IV. SERVICE

o Use extra care in handling gasoline and other fuels They are

flammable and vapors are explosive

Use only an approved container._

Never remove gas cap or add fuel with the engine

running Allow engine to coo] before refueling.. Do not

smoke.

Never refuel the machine indoors

Never store the machine or fuel container inside where

there is an open flame, such as a water heater.

= Never run a machine inside a closed area.

° Keep nuts and bolts, especially blade attachment bolts, tight

and keep equipment in good condition

° Never tamper with safety devices. Check their proper

operation regularly.

• Keep machine free of grass, leaves, or' other debris build-up,

Clean oil or fuel spillage. Allow machine to cool before

storing,

° Stop and inspect the equipment if you strike an object

Repair, if necessary, before restarting

• Never make adjustments or repairs with the engine running

• Grass catcher components are subject to wear, damage, and

deterioration, which could expose moving parts or allow

objects to be thrown. Frequently check components and

replace with manufacturer's recommended parts, when nec-

essary

° Mower blades are sharp and can cut.. Wrap the blade(s) or

wear gloves, and use extra caution when servicing them

• Check brake operation frequently Adjust and service as

required.

Look for this symbolto point out impor- I

tant safety precautions. It means

CAUTIONH! BECOME ALERT!!! YOUR

SAFETY IS INVOLVED.

CAUTION: Always disconnect spark

plug wire and place wire where it cannot

contact spark plug in order to prevent

accidental starting when setting up,

transporting, adjusting or making

repairs.

CONGRATULATIONS on your purchase of a Sears

Tractor° It has been designed, engineered and manufac-

tured to give you the best possible dependabitity and

performance.

Should you experience any problem you cannot easily

remedy, please contact your nearest Sears Authorized

Service CentedDepartmenL We have competent, well-

trained technicians and the proper tools to service or repair

this tractor.

Please read and retain this manual.. The instructions will

enable you to assemble and maintain you rtractor properly.

Always observe the "SAFETY RULES",.

MODEL

NUMBER

SERIAL

NUMBER

917.257621

DATE OF PURCHASE

THE MODEL AND SERIAL NUMBERS WILL BE FOUND

ON A PLATE UNDER THE SEAT..

YOU SHOULD RECORD BOTH SERIAL NUMBER AND

DATE OF PURCHASE AND KEEP IN A SAFE PLACE

FOR FUTURE REFERENCE..

MAINTENANCE AGREEMENT

A Sears Maintenance Agreement is available on this prod-

ucL Contact your nearest Sears store for details,,

CUSTOMER RESPONSIBILmES

• Read and observe the safety rules°

- Foltow a regularschedule in maintaining, caring for and

using your tractor,

• Follow the instructions under "Customer Responsibili-

ties" and "Storage" sections of this owner's manual

PRODUCT SPECiFiCATiONS

HORSEPOWER: 12..5

GASOLINE CAPACITY 5 QUARTS

AND TYPE: UNLEADED REGULAR

OIL TYPE (API-SF/SG): SAE 30 (above 32°F)

SAE 5W-30 (below 32°F)

OIL CAPACITY: 3 0 PINTS

SPARK PLUG: CHAMPION RJ19LM

(GAP: 025") STD 361458

VALVE CLEARANCE: INTAKE: 005" - ,007"

EXHAUST: ..009"- 0t1"

GROUND SPEED (MPH): FORWARD:

1st 1.02

2nd 210

3rd 3.t4

4th 4.00

5th 5.12

REVERSE: t58

TIRE PRESSURE: FRONT: t4 PSi

REAR: t0 PS1

CHARGING SYSTEM: 3 AMPS BATTERY

5 AMPS HEADLIGHTS

BLADE BOLT TORQUE: 30-35 FT LBS,

WARNING: This tractor is equipped with an internal

combustion engine and should not be used on or near any

unimproved forest-covered, brush-covered or grass-cov-

ered land unless the engine's exhaust system is equipped

with a spark arrester meeting applicable local or state laws

(if any)_ If a spark arrester is used, it should be maintained

in effective working order by the operator.

In the state of California the above is required by law

(Section 4442 of the California Public Resources Code).

Other states may have similar laws, Federal laws apply on

federal lands A spark arrester for the muffler is available

through your nearest Sears Authorized Service Center/

Department (See REPAIR PARTS section of this manual).

LIMITED TWO YEAR WARRANTY ON ELECTRIC START RiDiNG EQUIPMENT

For two (2) years from the date of purchase, if this riding equipment is maintained, lubricated and tuned up according to the

instructions in the owner's manual, Sears will repair or replace, free of charge, any parts found to be defective in material or

workmanship.

This Warranty does not cover:

° Expendable items which become worn during normal use, such as blades, spark ptugs, air cleaners and belts,,

• Tire replacement or repair caused by punctures from outside objects, such as nails, thorns_ stumps, or glass

° Repairs necessary because of operator abuse, negligence, improper storage or accident or:the failure to maintain the

equipment according to the instructions contained in the owner's manual,

o Riding equipment used for commercial or rental purposes

LiMiTED 90 DAY WARRANTY ON BATTERY

For ninety (90) days from date of purchase, if any battery included with this riding equipment proves defective in material or

workmanship and our testing determines the battery will not hold a charge, Sears will replace the battery at no charge..

WARRANTY SERVICE IS AVAILABLE BY RETURNING THE RIDING EQUIPMENT TO THE NEAREST SEARS SERVICE

CENTER/DEPARTMENT IN THE TRACTORED STATES,

This Warranty gives you specific legal rights, and you may also have other rightswhich may vary from state to state.

SEARS, ROEBUCK AND CO., D/817 WA, HOFFMAN ESTATES, ILLINOIS 60179

TABLE OF CONTENTS

SAFETY RULES ............................................................ 2

PRODUCT SPECIFICATIONS ...................................... 3

CUSTOMER RESPONSIBILITIES ..................... 3, 14-18

WARRANTY .................................................................. 3

TRACTOR ACCESSORIES .......................................... 5

ASSEMBLY ............................................................... 7-9

OPERATION .......................................................... 10-13

MAINTENANCE SCHEDULE ..................................... 14

SERVICE AND ADJUSTMENTS ........................... 19-24

STORAGE ................................................................... 25

TROUBLESHOOTING ........................................... 26-27

REPAIR PARTS - TRACTOR ................................ 30-47

REPAIR PARTS - ENGINE .................................... 48-53

PARTS ORDERING/SERVICE ............... BACK COVER

INDEX

Accessories .............................................. 5

Adjustments:

Brake .................................................. 21

Carburetor. ........................................ 24

Mower

Front-To-Back ............................ 20

Side-To-Side ............................... 20

Throttle Control Cable ................... 23

Air Filter', Engine .................................... 17

Air Screen, Engine ....................................17

Assembly ......................................................7*9

Battery:

Charging ............................................ 8

Cleaning .......................................... 16

Installation .............................................9

Levels ..............................................8,16

Preparation ...............................................8

Starting with Weak Battery ........... 22

Storage ............................................ 25

Terminals ...........................................16

Belt:

Motion Drive

Remova!/Replacement ...............21

Mower Blade(s)

Removal/Replacement ............ 21

Blade:

Sharpening .........................................15

Replacement .......................................15

Brake Adjustment ................................... 21

Carburetor Adjustment .............................24

Controls, Tractor ..................................... 10

Customer Responsibilities .................15-18

Engine:

Air Filter ......................................... 17

Air Screen, Engine ..................... 17

Cooling Fins, Engine .................. 17

Engine Oil ..................................... t 6

Fuel Filter .......................................18

Spark Plug(s) ....................................18

Tractor:

Battery ...................................................16

Blade ...............................................15

Lubrication Chart ...........................14

Maintenance Schedule .............. 14

Tire Care ..................................8,15,22

Transaxfe ...................................... 16

Culling Height, Mower ........................... 11

Electrical:

Interlocks and Relays ............... 23

Schematic ...........................................29

Wiring Diagram ....................................30

Engine:

Air Filter. ........................................... 17

Air' Screen ...........................................17

Cooling Fins, Engine ....................... 17

Oil Change .........................................16

Oil Level ............................................!2,16

Oil Type ................................................16

Preparation ..................................... 12

Repair Parts .................................44-48

Starting ............................................ 13

Storage ...............................................25

Filler:

Air Filter ........................................ 17

Fuel

....................................................

Fuel:

Type ........................................... 12

Storage ....................................... 25

Fuse ........................................................ 23

Hood Removal/Installation ..................... 23

Leveling Mower Deck ................................20

Lubrication:

Chart ...................................................14

Maintenance Schedule ...........................14

Mower:

Adjustment, Front4o-Back .............20

Adjustment, Side-to-Side ...............20

Blade Sharpening ..............................I5

Blade Replacement ..........................15

Cutting Height ....................................11

Installation ...................................... 19

Operation ......................................... 12

Removal .............................................19

Mowing Tips ............................................. 13

Muffler .........................................................18

Spark Arrester ..................................3,40

Oil:

Cold Weather Conditions ......... 12,16

Engine .................................................16

Storage ....................................................25

Operation ........................................... 10-13

Operating Mower. .........................................12

Options:

Accessories ..................................... 5

Spark Arrester, ............................ 3,40

Parking Brake .........................................10-11

Parts Bag ........................................................6

Parts, Replacement/Repair. ............ 28-43

Product Specifications .............................. 3

Repair Parts ....................................... 30-47

Safety Rules ................................................ 2

Seat ....................................................... 8

Service and Adjustments ................. 19-24

Carburetor ............................................24

Fuse .....................................................23

Hood Removal/Installation .............23

Motion Drive Belt

Removal/Replacement ..............21

Mower Belt(s)

RemovaVReplacement ............ 21

Mower Adjustment

Front-to-Back ............................ 20

Side-to.Side .............................. 20

Mower Removal ........................... 19

Tire Care .............................. 8,15,22

Slope Guide Sheet ............................... 51

Spark Plug(s) ........................................... 18

Specifications ......................................... 3

Starting the Engine ............................12-t3

Steering Wheel ........................................7,22

Stopping the Tractor. ............................... 11

Storage ...................................................... 25

Throttle Control Cable Adjustment ....... 24

Tires ........................................... 8,t5,22

Trouble Shooting Chart .......................26-27

Transaxle ...................................................16

Warranty .................................................. 3

Wiring Diagram ..................................... 30

Wiring Schematic ................................... 29

ruESAND ATTACH INT$

.......... + i,, i ,i,i ,,it,l, ....................................

These accessories and attachments were available through most Sears retail outlets and service centers when the tractor was purchased

Most Sears stores can order these items for you when you provide the model number of your tractor.,

ENGINE

SPARK PLUG

GAS CAN ENGINE OIL FUEL STABILIZER

MAINTENANCE

BLADES BELTS

PERFORMANCE

Sears offers a wide variety of attachments that fit your tractor Many of these are listed below with brief explanations of how they can help

you This list was current at the time of publication; however, it may change in future years - more attachments may be added, changes

may be made in these attachments, or some may no longer be available or fit your model. Contact your nearest Sears store for the

accessories and attachments that are available for your tractor.

Most of these attachments do not require additional hitches or conversion kits (those that do are indicated) and are designed for easy

attaching and detaching.

AERATOR promotes deep root growth for a healthy fawn Ta-

pered 2 5+inch steel spikes mounted on 10-inch diameter discs

puncture holes in soil at close intervals to let moisture soak in+

Steel weight tray for increased penetration

BAGGER {ets you collect grass clippings and leaves for a

healthier, nearer looking lawn, Two Permanex containers hold

30+gallon plastic bags,

BUMPER protects front end of tractor from damage,

CARTS make hauling easy. Variety of sizes available, plus

accessories such as side panel kits, tool caddy, cart cover,

protective mat and dolly.

CORING AERATOR takes small plugs out of soil to allow mois-

ture and nutrients to reach grass roots. 36-inch swath.. 24

hardened steel coring tips, 150 lb. capacity weight tray.

EASY OIL DRAIN VALVE makes oil changes easier, faster

FRONT NOSE ROLLER canters in front of mower deck to reduce

chances of "scalping" on uneven terrain.

GANG HITCH lets you tow 2 or 3 putFbehind attachments at once,

such as sweepers, dethatchers, aerators (not for use with rollers,

carts or other heavy attachments).

GAUGE WHEELS on both sides of the mower deck reduce

chances of "scalping" on uneven terrain. For mower decks not so

equipped,

MULCH RAKE!DETHATCHER loosens soil and flips thatch and

matted leaves to lawn surface for easy pickup Twenty spring tine

teeth° Useful to prepare bare areasforseeding. Avaiiabieforfront

or rear mounting, HIGH PERFORMANCE REEL-ACTION

SPRING TINE DETHATCHER covers 36-inch wide path and

tosses thatch into large hopper Mounts behind tractor,

MULCHING CLOSE-OUT PLATE KIT, once installed, lets you

mulch, discharge or bag clippings (bagger optional) without

changing blades. For models not equipped as 3-in-1 Convertible

mowers. See "MOWER" _in the Repair Parts section of this

manual.. _L_._

RAMP TOPS AN'D FEET let you load and unload tractor from a

pickup truck Use with 2 x 8 or 2 x t0 lumber.

ROLLER for smoother lawn surface, 36-inch wide, 18+inch

diameter water-tight drum holds up to 390 lbs of weight, Rounded

edges prevent harm to turf, Adjustable scraper automatically

cleans drum.

SNOW BLADE for snow removal only. 14-inch high, 42-inch wide

blade clears 38-inch path when angled left or right..Raises, lowers

with side lever.. Adjustable skids; replaceable, reversible scraper

bar.. (Use with tire chains and wheel weights and!or rear drawbar

weight )

SNOWTHROWER has 40-inch swath. Drum-type auger handles

powdery and wet!heavy snow Mounts easily with simple pin

arrangement Discharge chute adjusts from tractor seat 6-inch

diameter spout discharges snow 10 to 50 feet Lift controlled at

tractor seat. (Use with chains and wheel weights and!or rear

drawbar weight )

SPRAYERS use 12-volt DC electric motor that connects to the

tractor batter/ or other 12-volt source Includes booms for

automatic spraying and hand held wand for spot spraying. Wand

has adjustable spray pattern. For applying herbicides, insecti-

cides, fungicides and iiquid fertilizers.

SPREADER/SEEDERS make seeding, fertilizing, and weed kifF

ing easy., Broadcast spreaders are also useful for granular de-

icers and sand.

SWEEPERS let you collect grass clippings and leaves

TILLER has 5 hp engine and 36-inch swath to prepare seed beds,

cultivate and compost garden residue Tiller has its own built-in

lift and depth control system and does NOT require a sleeve hitch

Fits any fawn, yard or garden tractor. Simply hook up to the tractor

drawbar and go! Optional accessories convert unit for

dethatching, aerating, hilting_, without tools

TIRE CHAINS are heavy duty; closely spaced extra-large cross

links give smooth ride, outstanding traction

TRACTOR CAB has heavy duty vinyl fabric over tubular steel

frame, ABS plastic top; cfear ptastic windshield offers 360 degree

visibility Hinged metal doors with catch. Keeps operator warm

and dry.. Remove vinyl sides and windshields for use as sun

protector in summer,. Optional accessories include: tinted/

tempered solid safety glass windshield with hand operated wiper;

!2-voit amber caution light for mounting on cab top

VACS for powedul collection of heavy grass clippings and leaves

Optional wand attachment to pick up debris in hard-to-reach

places. VAC/CHIPPER includes a chipper-shredder

WEIGHT BRACKET for drawbar {or snow removal applications

Uses (t) 55 ib. weight,

WHEEL WEIGHTS for rear wheels provide needed traction for

snow removal or dozing heavy materials

TENTS OF

ul,uln.............. ...................

Parts Bag contents shown full size

,n,,H,t] ....................... ...................

(2) Sheet

MetaJ

Screws

#10-16 x 1/2

(1) Locknut 3/8-24

(1) Large Flat Washer

........HU_' UU............... : I'UU'"III I"'lll ........

HY--_

(1) Shou=lder Bolt 5/16-18

(1) Hex Bolt !/2-13 x 1

(1) Lock Washer 1/2

(1) Washer' 17/32 x 1-3/16 x 12 Gauge

,,him .......... I uul Ill ..............

(2) Hex Bolts 1/4-20 x 3/4

(2) Hex Nuts 1/4-20

(2) Lock Washers 1/4

(2) Washers 9/32 x 5/8 x 16 Gauge

Hr_ luul'l'u I' nlnHI uulu 'mH" I_'l

HARDWARE PACK

....:.......... ii ......... i"nl,i...........

Parts packed separately in carton

: l,ll,ui ..................

,,ll .................

Seat

Steering

Boot

Battery acid

Steering

Wheel

Owner's Manual

r:-- ........ i

Battery

Parts Bag

u i ......................

Parts bag contents not shown full size

,i, u ............... .................... '

Steering

.... _ ..... Wheel

Steering Wheel Insert

Adapter

Steering

Bushing

15° Slope Sheet

(2) Keys

r ........

Battery Caps

and Instructions

Your new tractor has been assembled at the factory with exception of those parts left unassembted for shipping purposes,,

To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use

the correct tools as necessary to insure proper tightness.

TOOLS REQUIRED FOR ASSEMBLY

A socket wrench set will make assembly easien Standard

wrench sizes are listed°

(1) 5/16" wrench

(2) 7/16" wrenches

(1) 1/2" wrench

(1) 3/4" wrench

When right and left hand are mentioned in this manual, it

means when you are in the operating position (seated

behind the steering wheel).

(1) 9/t6" wrench

Tire pressure gauge

Utility knife

TO REMOVE TRACTOR FROM CARTON

UNPACK CARTON

• Remove all accessible loose parts and parts cartons

from carton (See page 6).

o Cut along lines on carton, from top to bottom, all four

corners of carton and lay panels flato

o Check for any additional loose parts or cartons and

remove,,

BEFORE ROLLING TRACTOR OFF SKID

ATTACH STEERING WHEEL (See Fig. '1)

° Slide the steering bushing over the steering shaft°

° Raise steedng shaft forward until screw holes in dash

line up with steering bushing_ Install two (2) sheet

metal screws and tighten securely_

° Position steering boot over steering shaft,,

° Align tabs of steering boot over slots and hole in dash

and push down to secure,

= Slide steering wheel adapter onto upper steed ng shaft,

° Position front wheels of the tractor so they are pointing

straight forward.

° Position steering wheel so cross bars are horizontal

(left to right) and slide onto adapter,

° Assemble large flat washer and 3/8-24 hex locknut and

tighten securely,

° Snap insert into center of steering wheel.

o Remove protective plastic from tractor hood and grill.

IMPORTANT; CHECK FOR AND REMOVE ANY

STAPLES IN SKID THAT MAY PUNCTURE TIRES WHERE

TRACTOR IS TO ROLL OFF SKID,

___ / INSERT

11_,_;:_._.;<:t_ 3/8-24 HEX LOCKNUT

_...._..-. LARGE FLAT

_' WASHER

_'J '_ i.... -'_" =....... STEERING WHEEL

STEERING

WHEEL

BUSHING

FIG, 1

SCREW

SLOT

TO ROLL TRACTOR OFF SKID (See Fig. 6)

• Raise attachment lift lever to its highest position

° Release parking brake by depressing clutch/brake

pedal

o Place gearshift lever in neutral (N) position,,

° Roll tractor backwards off skid,

° Remove banding holding discharge guard up against

tractor.,

HOW TO SET UP YOUR TRACTOR

PREPARE BATTERY (See Fig. 2)

CAUTION: Wear eye and face shield,

Wash hands or clothing immediately if

accidentally in contact with battery acid,

Do not smoke. Fumes from charged

battery acid are explosive,

Read the instructions included with the

battery vent caps. Always wear gloves,

clothing and goggles to protect your

hands, skin and eyes.

lul ,Pllinn i II ii i ...............

Your tractor has a battery charging system which is suffi-

cient for normal use, However, periodic charging of the

battery with an automotive charger will extend its life,,

= See instructions packed with vent caps in parts bag,

• Fill battery with acid, Fill each cell until it reaches the

bottom of the vent well& Do not overfill

Allow battery to stand and settle for at least thirty

minutes After standing, check the battery celt acid

level, If below the vent wells, add more acid until the

correct level is reached,

While battery is standing (after adding acid) and later, while

battery is being charged, continue with assembly of unit,,

IMPORTANT: TO MAXIMIZE THE LIFE OF YOUR

BATTERY, IT IS NECESSARY THAT THE BATTERY BE

CHARGED BEFORE USE FAILURE TO CHARGE

BATTERY CAN RESULT IN A SHORTENED BATTERY

LIFE,

• Charge battery at a rate of 6 amperes for I hour. Use

a 12 volt battery charger. Observe all safety precau-

tions required for' battery charging_

o Check the acid level after the battery is charged. If the

acid has fallen below the correct level, add distilled or

iron free water.,

o Install the vent caps to cover the vent wells, Wash the

top of the battery with water to remove any acid, then

wipe dry°

° Check battery case for leakage to make sure that no

damage has occurred in handling°

o Dispose of excess battery acid. Neutralize acid for'

disposal by adding it to two gallons of water in a five

gallon plastic container,. Stir with a wooden or plastic

paddle while adding baking soda until the addition of

more soda causes no more foaming

Follow instructions on how to install battery.

CUT AWAY VIEW

I ..............

VENT CAP

VENT

WELL

BATTERY

CELL ACID

LEVEL

FIG, 2

............................ ,i _ /H ,n ................................

INSTALL SEAT (See Fig. 3)

Adjust seat before tightening adjustment boll

o Remove cardboard packing on seat pan.

• Place seat on pan and assemble shoulder' bolt..

o Assemble adjustment bolt, lock washer and flat washer

Ioosety_ Do not tighten_

° Tighten shoulder bolt securely.

• Lower seat into operating position and sit on seat,

• Stideseat until a comfortable position is reached which

allows you to press clutch/brake pedal all the way down

(See Fig. 8).

° Get off seat without moving its adjusted position.

• Raise seat and tighten adjustment bolt securely.

FIG. 3

CHECK TIRE PRESSURE

The tires on your tractor were overinflated at the factory for

shipping purposes. Correct tire pressure is important for

best cutting performance.

° Reduce tire pressure to PSi shown in "PRODUCT

SPECIFICATIONS" on page 3 of this rnanua].

CHECK DECK LEVELNESS

For best cutting results, mower housing should be properly

leveled_ See "TO LEVEL MOWER HOUSING" in the

Service and Adjustments section of this manual,

CHECK FOR PROPER POSITION OF ALL

BELTS

See the figures that are shown for replacing motion and

mower blade drive belts in the Service and Adjustments

section of this manual, Verify that the belts are routed

correctly

CHECK BRAKE SYSTEM

After you learn how to operate your tractor, check to see

that the brake is properly adjusted, See "TO ADJUST

BRAKE" in the Service and Adjustments section of this

manual..

INSTALL BATTERY (See Figs. 4 and 5)

CAUTION: Do not short battery termi-

nals. Before installing battery, remove

metal bracelets, wristwatch bands,

rings, etc.

Positive terminal must be connected

first to prevent sparking from acciden-

tal grounding.

ii Ull, .....

o Lift seat to raised position_

• Open battery box door

° Be sure battery drain tube is attached to battery box.

- Lower battery into battery box with battery terminals

toward front of tractor,.

. First connect RED battery cable to positive (+) terminal

with hex bolt, flat washer, lock washer and hex nut as

shown.. Tighten securely_

. Connect BLACK grounding cable to negative (-) termi-

nal with remaining hex bolt, flat washer, lock washer

and hex nut.. Tighten securely.

. Close battery box door.

Open battery box door for:

o Inspection for secure connections (to tighten hard-

ware)..

• Inspection for corrosion.

° Testing battery.

• Jumping (if required)..

° Periodic charging.

BATTERY

BOX DOOR

POSITIVE NEGATIVE

(RED) CABLE (BLACK) CABLE

LOCK WASHER

POSITIVE (+) TERMINAL NEGATIVE (-) TERMINAL

BATTERY

BOX DOOR

VENT CAPS

FIG. 5

v" CHECKLIST

BEFORE YOU OPERATE AND ENJOY YOUR NEW

TRACTOR, WE WISH TO ASSURE THAT YOU RECEIVE

THE BEST PERFORMANCEAND SA TtSFA CTION FROM

THIS QUALITY PRODUCT

PLEASE REVIEW THE FOLLOWING CHECKLIST:

v" All assembly instructions have been completed

v" No remaining loose parts in carton_

v' Battery is properly prepared and charged. (Minimum

1 hour at 6 amps)..

J Seat is adjusted comfortably and tightened securely,

,/ All tires are properly inflated. (For shipping purposes,

the tires were overinflated at the factory)..

,/ Be sure mower deck is properly leveled side-to-side/

front4o-rear for best cutting results° (Tires must be

properly inflated for leveling),.

v" Check mower and drive heirs. Be sure they are routed

properly around pulleys and inside all belt keepers,.

,/ Check wiring. See that al! connections are still secure

and wires are properly clamped.

WHILE LEARNING HOW TO USE YOUR TRACTOR, PAY

EXTRA A TTENTION TO THE FOLL OWING IMPORTANT

ITEMS:

v" Engine oil is at proper level,.

,/ Fuel tank is filled with fresh, clean, regular unleaded

gasoline_

J" Become familiar with all controls - their location and

function,, Operate them before you start the engine.

,f' Be sure brake system is in safe operating condition..

FIG. 4 9

,,_i r,ll ,i _, i,l,l,i ................. .............. ii,l,l,l,llllll , ill

OPERATION

u, ii,l,llll ,i ii i .................. ................

KNOW YOUR TRACTOR

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR

Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments° Save

this manual for future reference.

LIGHT SWITCH

THROTTLE/CHOKE

CONTROL

CLUTCHIBRAKE

PEDAL

ATTACHMENT IGNITION

CLUTCH LEVER SWITCH

LIFT LEVER PLUNGER

ATTACHMENT

LIFT LEVER

MOWER DECK

HEIGHT ADJUST-

MENT POSITIONS

GEARSHIFT j _1

LEVER

PARKING BRAKE

FIG. 6

Our tractors conform to the safety standards of the American National Standards Institute°

ATTACHMENT CLUTCH LEVER: Used to engage the

mower blades, or other attachments mounted to your

tractor_

LIGHT SWITCH: Turns the headlights on and off_

THROTTLE/CHOKE CONTROL: Used for starting and

controlling engine speed°

CLUTCH/BRAKE PEDAL: Used for declutching and brak-

ing the tractor and starting the engine.

PARKING BRAKE: Locks clutch/brake pedal into the

brake position.

GEARSHIFT LEVER: Selects the speed and direction of

tractor.

ATTACHMENT LIFT LEVER: Used to raise, lower and

adjust the mower deck or other attachments mounted to

your tractor°

LIFT LEVER PLUNGER: Used to release attachment lift

lever' when changing its position,

IGNITION SWITCH: Used for starting and stopping the

engine_

OPERATION

The operation of any tractor can result in foreign objects thrown into the eyes, which

can result in severe eye damage. Always wear safety glasses or eye shields while

operating your tractor or performing any adjustments or repairs. We recommend a wide

vision safety mask for over the spectacles or standard safety glasses.

HOW TO USE YOUR TRACTOR

TO SET PARKING BRAKE (See Fig. 7)

= Depress clutch/brake pedal into full "BRAKE" position

and hold.,

Place parking brake lever in "ENGAGED" position and

release pressure from clutch/brake pedal Pedal should

remain in "BRAKE' position,. Make sure parking brake

will hold vehicle secure°

STOPPING (See Fig. 7)

MOWER BLADES -

• Move attachment clutch lever to "DISENGAGED" po-

sition.

GROUND DRIVE -

° Depress clutch/brake pedal into full "BRAKE" position..

• Move gearshift lever to neutral (N) position.

ENGINE -

o Move throttle control to slow (,_) position_

NOTE: Failure to move throttle control to slow (,_)

position and allowing engine to idle before stopping may

cause engine to "backfire"..

° Turn ignition key to "OFF" position and remove key.

Always remove key when leaving tractor to prevent

unauthorized use.

° Never use choke to stop engine°

NOTE: Under certain conditions when tractor is standing

idle with the engine running, hot engine exhaust gases may

cause "browning" of grass. To eliminate this possibility,

always stop engine when stopping tractor on grass areas..

CAUTION= Always stop tractor com-.

pletely, as described above, before leav-

ing the operator's position; to empty

grass catcher, etc.

TO USE THROTTLE CONTROL (See Fig. 7)

Always operate engine at full throttle.

o Operating engine at less than full throttle reduces the

battery charging rate.

o Full throttle offers the best bagging and mower perfor-

mance..

TO MOVE FORWARD AND BACKWARD

(See Fig. 7)

'The direction and speed of movement is controlled by the

gearshift leven

° Start tractor with clutch/brake pedal depressed and

gearshift lever in neutral (N) position.

• Move gearshift lever to desired position,

° S!owfy release clutch/brake pedal to start movement,.

IMPORTANT: BRING TRACTOR TO A COMPLETE STOP

BEFORE SHIFTING OR CHANGING GEARS. FAILURE

TO DO SO WILL SHORTEN THE USEFUL LIFE OF YOUR

TRANSAXLE..

THROTTLE/CHOKE

CONTROL \

ATTACHMENT CLUTCH LEVER

"ENGAGED" POSITION

"DISENGAGED"

POSITION

"BRAKE"

POSITION

PARKING BRAKE

"ENGAGED" POSITION

"DISENGAGED"

POSITION

GEARSHIFT

LEVER

CLUTCHtBRAKE PEDAL

"DRIVE"POSITION

FIG. 7

TO ADJUST MOWER CUTTING HEIGHT

(See Fig. 6)

The position of the attachment lift lever determines the

cutting height.

• Grasp lift lever.

o Press plunger with thumb and move lever to desired

position.

The cutting height range is approximately 1-1/2 to 4", The

heights are measured from the ground to the blade tip with

the engine not running° These heights are approximate

and may vary depending upon soil conditions, height of

grass and types of grass being mowed.

° The average lawn should be cut to approximately 2-1/2

inches during the cool season and to over 3 inches

during hot months., For healthier and better looking

lawns, mow often and after moderate growth,.

° For best cutting performance, grass over 6 inches in

height should be mowed twice_ Make the first cut

relatively high; the second to desired height,,

1'1

OPERATION

TO OPERATE MOWER (See Fig. 8)

Your tractor isequipped with an operator presence sensing

switch. Any attempt by the operator to leave the seat with

the engine running and the attachment clutch engaged wilt

shut off the engine

o Select desired height of cut.

o Start mower blades by engaging attachment clutch

control,

° TO STOP MOWER BLADES- disengage attachment

clutch control.

CAUTION: Do not operate the mower

without either the entire grass catcher,

on mowers so equipped, or the dis-

charge guard in place.

ATTACHMENT CLUTCH LEVER

"DISENGAGED" POSITION

"ENGAGED"

POSITION ATTACHMENT

HIGH POSITION

a.R=

RUNNER

FIG. 8

TO OPERATE ON HILLS

CAUTION: Do not drive up or down

hills with slopes greater than 15° and

do not drive across any slope.

• Choose the slowest speed before starting up or down

hill&

o Avoid stopping or changing speed on hills.

• If slowing is necessary, move throttle control lever' to

slower position.

o if stopping is absolutely necessary, push clutch/brake

edal quickly to brake position and engage parking

rake_

Move gearshift lever to 1st gear. Be sure you have

allowed room for tractor to roll slightly as you restart

movernenL

° To restart movement, slowly release parking brake and

clutch/brake pedal.

= Make allturns slowly

TO TRANSPORT

° Raise attachment lift to highest position with attach-

ment lift control.

° When pushing or towing your tractor, be sure gearshift

lever is in neutral (N) position_

o Do not push or tow tractor at more than five (5) MPH.

NOTE: To protect hood from damage when transporting

you rtractoron a truck or atrailer, be sure hood is closed and

secured to tractor. Use an appropriate means of tying hood

to tractor (rope, cord, etc,).

BEFORE STARTING THE ENGINE

CHECK ENGINE OIL LEVEL (See Fig, 14)

° The engine in your tractor has been shipped, from the

factory, already filled with summer weight oil

° Check engine oil with tractor on level ground..

° Remove oil fill cap/dipstick and wipe clean, reinsert the

dipstick and screw cap tight, wait for a few seconds,

remove and read oil level. If necessary, add oil until

"FULL" mark on dipstick is reached° Do not overfill.

° For cold weather operation you should change oil for

easier starting (See "OIL. VISCOSITY CHART" in the

Customer' Responsibilities section of this manual).

° To change engine oil, see the Customer Responsibili-

ties section in this manual,

ADD GASOLINE

° Fill fuel tank Use fresh, clean, regular unleaded

gasoline. (Use of leaded gasoline will increase carbon

and lead oxide deposits and reduce valve life),

IMPORTANT: WHEN OPERATING IN TEMPERATURES

BELOW 32°F(0°C), USE FRESH, CLEAN WINTER GRADE

GASOLINE TO HELP INSURE GOOD COLD WEATHER

STARTING.

WARNING: Experience indicates that alcohol blended

fuels (called gasohol or using ethanol or methanol) can

attract moisture which leads to separation and formation of

acids during storage_ Acidic gas can damage the fuel

system of an engine while in storage. To avoid engine

problems, the fuel system should be emptied before stor-

age of 30 days or longer. Drain the gas tank, start the

engine and let it run until the fuel lines and carburetor are

empty. Use fresh fuel next season. See Storage instruc-

tions for additional information. Never use engine or

carburetor cleaner products in the fuel tank or permanent

damage may occur°

CAUTION: Fill to bottom of gas tank

filler neck. Do not overfill. Wipe off any

spilled oil or fuel. Do not store, spill or

use gasoline near an open flame.

OPERATUO

TO START ENGINE (See Fig. 7)

When starting engine for the first time or if engine has run

out of fuel, it will take extra cranking time to move fuel from

the tank to the engineo

• Depress clutch/brake pedal and set parking brake.

, Place gearshift lever in neutral (N) position.

o Move attachment clutch to "DISENGAGED" position

° Move throttle control lever to choke (1\1) position for

cold engine start. For warm engine start, move throttle

control to fast (,_) position

• insert key into ignition and turn keyclockwise to"START"

position and release key as soon as engine starts. Do

not run starter continuously for more than fifteen

seconds per minute. If engine does not start after

several attempts, move throttle control to fast (,_)

position, wait a few minutes and try again_

• When engine starts, move throttle control to desired

position_

• Allow engine to warm up for a few minutes before

engaging drive or attachments..

NOTE: If at a high altitude (above 3000 feet) or in cold

temperatures (below 32°F), the carburetor fuel mixture

may needto be adjusted for best engine performance. See

"TO ADJUST CARBURETOR" in the Service and Adjust-

ments section of this manual..

NIOWtNG TIPS

° Tire chains cannot be used when the mower housing

is attached to unit

= Mower should be properly leveled for best mowing

performance° See "TO LEVEL MOWER HOUSING" in

the Service and Adjustments section of this manual.

• Use the runner on the right hand side of mower as a

guide. The blade cuts approximately an inch outside

the runner (See Fig, 8)

° The left hand side of mower should be used for trim-

ming.

Drive so that clippings are discharged onto the area

that has been cut. Have the cut area to the right of the

machine_ This will result in a more even distribution of

clippings and more uniform cutting

When mowing large areas, start by turning to the right

so that clippings will discharge away from shrubs,

fences, driveways, etc. After one or two rounds, mow

in the opposite direction making left hand turns until

finished (See Fig 9 ).

If grass is extremely tall, it should be mowed twice to

reduce load and possible fire hazard from dried clip-

pings Make first cut relatively high; the second to the

desired height°

Do not mow grass when it is wet Wet grass wilt plug

mower and leave undesirable ctumps Allow grass to

dry before mowing.

Always operate engine at full throttle when mowing to

assure better mow=ng performance and proper dis-

charge of material Regulate ground speed by selecF

ing a low enough gear to give the mower cutting

performance as welt as the quality of cut desired

When operating attachments, select a ground speed

that will suit the terrain and give best performance of

the attachment being used.

FIG. 9

CUSTOM

ESPONSJ

CheckBrake Operation 0/ 1_

CheckTire Pressure _f V _'

Checkfor LooseFasteners

"SharpeniRep+ace--MowerBlades

LubricationChart

T .Check BatteryLevel/Recharge

0 CIean Battery andTerminals

R CheckTransaxle Cooling

Adjust Blade Belt(s) Tension

Adjust Motion Drive Be_t(s) Tension

Check EngineOil Level V # 0/

ChangeEngine Oil _#' _t2.3

E CleanAir Filter 0/2

N c!eanA,Screen 0/2

G InspectMuffler/SparkArrester

I ReplaceOil Filter (If equipped)

N Cool[ng..F.ins ..........

Clean

Engine

Replace Spark Plug

ReplaceAir Filter PaperCartridge

ReplaceFuel Filter

1 +Change more often when operating under a heavy load or In high amb+ent temperatures

2 - Service more often when operallng in dirty or dusty conditions

3 • If equipped with oil filter change oil every 50 hours

0/+

....... i

/5L

..........

0/2

0/ 0/

0/2

4 - Replace blades more often when mowing in sandy sott

5 +If equipped with adjustable system

6 - Not required if equipped with matnlenance4ree battery

GENERAL RECOMiVlENDATiONS

The warranty on this tractor does not cover' items that have

been subjected to operator abuse or negligence+ To

receive full value from the warranty, operator must maintain

tractor' as instructed in this manual..

Some adjustments will need to be made periodically to

properly maintain your tractor,

AII adjustments in the Service and Adjustments section of

this manual should be checked at least once each season..

Once a year you should replace the spark plug. clean

or replace air filter, and check blades and belts for

wear., A new spark plug and clean air filter assure

proper air-fuel mixture and help your engine run better

and last longer.,

LUBRICATION CHART

(_ FRONT

BEARING ZERK

",FRONT WHEEL (_

BEARING ZERK

CLUTCH

PIVOT(S)

BEFORE EACH USE

= Check engine oil level.

o Check brake operation.

= Check tire pressuleo

• Check for loose fasteners°

(_) SAE 30 OR 10W30 MOTOR OIL API - SF/SG

(_) GENERAL PURPOSE GREASE

® REFER TO CUSTOMER RESPONSIBILITIES "ENGINE" SECTION

IMPORTANT: DO NOTOILOR GREASE THE PIVOT POINTS

WHICH HAVE SPECIAL NYLON BEARINGS. VISCOUS LUBRI-

CANTS WILL ATTRACT DUST AND DIRT THAT W_LL SHORTEN

THE LIFE OF THE SELF-LUBRICATING BEARINGS. IF YOU

FEEL THEY MUST BE LUBRICATED, USE ONLY A DRY, POW-

DERED GRAPHITE TYPE LUBRICANT SPARINGLY

RESPON

TRACTOR

Always observe safety rules when performing any mainte-

nance.

BRAKE OPERATION

If tractor requires more than six (6) feet stopping distance

at high speed in highest gear, then brake must be adjusted.

(See 'q'O ADJUST BRAKE" in the Service and Adjust-

merits section of this manual).

TIRES

• Maintain proper air pressure in all tires (See "PROD-

UCT SPECIFICATIONS" on page 3 of this manual),,

° Keep tires free of gasoline, oil, or insect control chemi-

cals which can harm rubber.

• Avoid stumps, stones, deep ruts, sharp objects and

other hazards that may cause tire damage_

BLADE CARE

For best results mower blades must be kept sharp. Re-

place bent or damaged blades_

BLADE REMOVAL (See Fig. 10)

° Raise mower to highest position to allow access to

btades_

o Remove hex bolt, lock washer and flat washer securing

blade.

o Install new or resharpened blade with trailing edge up

towards deck as shown.

° Reassemble hex bolt, lock washer and flat washer in

exact order as shown

o Tighten bolt securely (30-35 FtoLbso torque).

IMPORTANT: BLADE BOLT tS GRADE8 HEATTREATED,

NOTE: We do not recommend sharpening blade- but if you

do, be sure the blade is balanced,

*A GRADE 8 HEAT TREATED BOLT CAN BE

IDENTIFIED BY StX LINES ON THE BOLT HEAD°

FIG. 10

TO SHARPEN BLADE (See Fig, 11)

Care should be taken to keep the blade balanced. An

unbalanced blade will cause excessive vibration and even-

tual damage to mower and engine,

o The blade can be sharpened with a file or on a grinding

wheel. Do not attempt to sharpen while on the mower.

° To check blade balance, you will need a 5/8" diameter

steel bolt, pin, or a cone batancer. (When using a cone

balancer, follow the instructions supplied with bal-

ance r)..

o Slide blade on to an unthreaded portion of the steel bolt

or pin and hold the bolt or pin parallel with the ground.

If blade is balanced, it should remain in a horizontal

position, if either end of the blade moves downward,

sharpen the heavy end until the blade is balanced.

NOTE: Do not use a nail for balancing blade. The lobes of

the center hole may appear to be centered, but are noL

CENTER HOLE

5/8" BOLT

OR PIN

BLADE

FIG. 11

CUSTOME

ILITIES

BATTERY (See Fig. 12)

Your' tractor has a battery charging system which is suffi-

cient for normal use,, However, periodic charging of the

battery with an automotive charger wilt extend its life.

o Acid solution level in each battery cell shoutd be even

with bottoms of vent well& Add only distilled or iron free

water if necessary. Do not overfiH,

= Keep battery and terminals clean,.

- Keep battery bolts tight,

o Keep vent caps tight and small vent holes in caps open.

o Recharge at 6 amperes for I hour..

TO CLEAN BATTERY AND TERMINALS

Corrosion and dirt on the battery and terminals can cause

the battery to "leak" power.

o Open battery box door,.

• Disconnect BLACK battery cable first then RED bat-

tery cable and remove battery from tractor_

o Wash battery with solution of four tablespoons of

baking sodato one gallon of water,. Be careful not to get

the soda solution into the cells.

= Rinse the battery with plain water and dry°

° Clean terminals and battery cable ends with wire brush

until bright

- Coat terminals with grease or' petroleum jelly,,

° Reinstall battery (See "INSTALL BATTERY" in the

Assembly section of this manual).

ENGINE

LUBRICATION

Only use high quality detergent oil rated with API service

classification S F or SG Select the oil's SAE viscosity grade

according to your expected operating temperature.

SAE VISCOSITY GRADES

,_F -20" 0_ 30" 32 = 40 = 60 _ 80 = 100"

°c -:_o" o°.............._o'- 2oo ...._o_........40"

TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE

FIG. 13

NOTE: Although multi-viscosity oils (5W30, 10W30 etc.)

improve starting in cold weather, these multi-viscosity oils

will result in increased oil consumption when used above

32°F, Check your engine oil level more frequently to avoid

possible engine damage from running low on oil.

Change the oil after' the first two hours of operation and

every 25 hours thereafter' or at least once a year if the

tractor is not used for 25 hours in one year,.

Check the crankcase oil level before starting the engine

and after each eight (8) hours of operation,, Tighten oil fill

cap!dipstick securely each time you check the oil level

TO CHANGE ENGINE OIL (See Fig& 13 and 14)

Determine temperature range expected before oil change.

All oil must meet API service classification SF or SG,

CUT AWAY VIEW j/,_ VENT CAP

VENTI WELL

BATTERY

CELL ACID

LEVEL

FIG. 12

V-BELTS

Check V-belts for deterioration and wear after 100 hours of

operation and replace if necessary, The belts are not

adjustable° Replace belts if they begin to slip from wear.

Be sure tractor is on level surface°

Oi! will drain more freely when warm.

Catch oil in a suitable container_

Remove oil fill cap/dipstick_ Be careful not to allow dirt

to enter the engine when changing oil,

Remove drain plug.

After oil has drained completely, replace oil drain plug

and tighten securely,.

Refill engine with oil through oil fill dipstick tube, Pour

slowly. Do not overfill,, For approximate capacity see

"PRODUCT SPECIFICATIONS" on page 3 of this

manual

Use gauge on oil fill cap/dipstick for checking level. Be

sure dipstick cap is tightened securely for accurate

reading_ Keep oil at "FULL" line on dipstick.

TRANSAXLE COOLING

Keep transaxle free from build-up of dirt and chaff which

can restrict cooling.

CAP/DIPSTICK

OIL DRAIN

PLUG

16 FIG. 14

CUSTOME

AIR FILTER (See Fig. 15)

Your engine will not run properly using a dirty air filter°

Clean the foam pre-cleaner after every 25 hours of opera-

tion or every season. Service paper cartridge every 100

hours of operation or every season, whichever occurs first.

Service air cleaner more often under dusty conditions.

o Remove knob(s) and cover.

TO SERVICE PRE-CLEANER

° Slide foam pre-cleaner off cartridge,.

• Wash it in liquid detergent and water.

• Squeeze it dry in a clean cloth.

° Saturate it in engine oil, Wrap it in clean, absorbent

cloth and squeeze to remove excess oil.

• If very dirty or damaged, replace pre-cleanen

o Reinstall pre-cleaner over cartridge_

° Reinstall cover and secure with knob(s),

TO SERVICE CARTRIDGE

° Remove cartridge nuL

, Carefully remove cartridge to prevent debris from en-

tering carburetor. Clean base carefully to prevent

debris from entering carburetor..

, Cfean cartridge by tapping gently on flat surface. Ifvery

dirty or damaged, replace cartridge°

• Reinstall cartridge, nut, precleaner, cover and secure

with knob(s)o

IMPORTANT: PETROLEUM SOLVENTS, SUCH AS

KEROSENE, ARE NOT TO BE USED TO CLEAN THE

CARTRIDGE THEY MAY CAUSE DETERIORATION OF

THE CARTRIDGE, DO NOT OIL CARTRIDGE DO NOT

USE PRESSURIZED AIR TO CLEAN OR DRY

CARTRIDGE.

COVER KNOB

COVER _'_-___ _ CARTRIDGE NUT

ILITIE$

CLEAN AIR SCREEN (See Fig. 16)

Air screen must be kept free of dirt and chaff to prevent

engine damage from overheating.. Clean with a wire brush

or compressed air to remove dirt and stubborn dried gum

fibers.

ENGINE COOLING FINS (See Fig. 16)

Remove any dust, dirt or oil from engine cooling fins to

prevent engine damage from overheating.

o Remove screws from blower housing and lift housing

and dipstick tube assembly off engine.

• Cover oil fill opening to prevent entry of dirt,

• Use compressed air or stiff bristle brush to thoroughly

clean engine cooling fins,

° To reassemble, reverse above procedure.

SCREWS

DIPSTICK TUBE

ASSEMBLY

BLOWER HOUSING

AIR SCREEN

SCREWS

PLUG

ENGINE COOLING FINS

FIG. 16

FIG. 15

'17

CUSTOME

MUFFLER

Inspect and replace corroded muffler and spark arrester (if

equipped) as it could create a fire hazard and/or damage.

SPARK PLUGS

Replace spark plugs at the beginning of each mowing

season or afte_ every 100 hours of operation, whichever

occurs first. Spark plug type and gap setting are shown in

"PRODUCT SPECIFICATIONS" on page 3 of this manual

IN-LINE FUEL FILTER (See Fig. 17)

The fuel filter should be replaced once each season_ If fuel

filter becomes clogged, obstructing fuel flow to carburetor,

replacement is required_

* With engine cool, remove filter and plug fuel line

sections.

° Place new fuel filter in position in fuel line with arrow

pointing towards carburetor..

• Be sure there are no fuel line leaks and clamps are

properly positioned.

° Immediately wipe up any spilled gasoline.

RESPO

CLAMP

FUEL

FILTER

ILITIE$

CLEANING

FIG. 17

CLAMP

° Clean engine, batter:i, seat, finish, etc. of all foreign

matter..

° Keep finished surfaces and wheels free of air gasoline,

oil, etc.

= Protect painted surfaces with automotive type wax.

We do not recommend using a garden hose to clean your

tractor unless the electrical system, muffler, air filter and

carburetor are covered to keep water out. Water in engine

can result in a shortened engine life.

$ERVUCE AND ADJUSTMENTS

CAUTION:

BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS:

Depress clutch/brake pedal fully and set parking brake.

Place gearshift lever in neutral (N) position.

Place attachment clutch in "DISENGAGED" position.

Turn ignition key "OFF" and remove key.

Make sure the blades and all moving parts have completely stopped,

Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with

plug,

TRACTOR

TO REMOVE MOWER (See Fig. 18)

Mower will be easier to remove from the right side of tractor°

= Place attachment clutch in "DISENGAGED" position,

• Move attachment lift lever forward to lower mower to its

lowest position,

. Roll belt off engine pulley_

o Disconnect clutch rod from clutch lever by removing

retainer spring,

o Disconnect anti-sway bar from chassis bracket by

removing retainer spring

o Disconnect suspension arms from rear deck brackets

by removing retainer springs.,

• Disconnect front links from deck by removing retainer

springs.,

o Raise lift lever to raise suspension arms, Slide mower

out from under tractor,

IMPORTANT: 1FAN ATTACHMENT OTHER THAN THE

MOWER lS TO BE MOUNTED TO THE TRACTOR, THE

R.H. AND LH. SUSPENSION ARMS MUST BE REMOVED

FROM TRACTOR,

TO INSTALL MOWER (See Fig. 18)

° Raise attachment lift lever to its highest position,,

• Slide mower undertractorwith discharge guardto right

side of tractor,

° Lower lift lever to its lowest position.

,, install mower in reverse order of removal instructions°

CLUTCH ROD

RETAINER SPRINGS

CLUTCHLEVER

RETAINER

SPRING

;USPENSION

RETAINER

SPRINGS

RETAINER

SPRING

ANTI-SWAY BAR

FIG. 18

ERVICE

TO LEVEL MOWER HOUSING

AND ADJUSTMENTS

Adjust the mowerwhile tractor is parked on level ground or'

driveway. Make sure tires are properly inflated (See

"PRODUCT SPECIFICATIONS" on page 3 of this manual).

If tires are over or underinflated, you will not properly adjust

your' mower_

SIDE-TO-SIDE ADJUSTMENT (See Figs 19 and 20)

= Raise mower to its highest position.

* At the midpoint of both sides of mower, measure height

from bottom edge of mower to ground_ Distance "A" on

both sides of mower should be the same or within 1/4"

of each other_

o If adjustment is necessary, make adjustment on one

side of mower only.,

. To raise one side of mower, tighten lift link adjustment

nut on that side_

To lower one side of mower, loosen lift link adjustment

nut on that side.

NOTE: Three full turns of adjustment nut wilt change

mower height about 1/8"..

° Recheck measurements after adjusting

FIG, 19

SUSPENSION

ARM

LIFT LINK

ADJUSTMENT NUT

FIG. 20

BOTTOM EDGE

OF MOWER TO

GROUND

FRONT-TO-BACK ADJUSTMENT (See Figs 2i and 22)

IMPORTANT: DECK MUST BE LEVEL SIDE-TO-SIDE_ iF

THE FOLLOWING FRONT-TO-BACK ADJUSTMENT IS

NECESSARY, BE SURE TO ADJUST BOTH FRONT LINKS

EQUALLY SO MOWER WiLL STAY LEVEL SIDE-TO-

SIDE,

To obtain the best cutting results, the mower housing

should be adjusted so that the front is approximately 1/4" to

3/4" lower than the rear when the mower is in its highest

position.

Check adjustment on right side of tractor, Measure dis-

tance "D" directly infront and behind the mandrel at bottom

edge of mower housing as shown.

° Before making any necessary adjustments, check that

both front links are equal in length. Both links should be

approximately 10-3/8".,

• tf links are not equal in length, adjust one link to same

length as other link.

° To lower front of mower loosen nut "E" on both front

links an equa! number of turns.

° When distance "D" is 1/4" to 3/4" lower' at front than

rear, tighten nuts "F" against trunnion on both front

links.

° To raise front of mower, loosen nut"F" from trunnion on

both front links. Tighten nut "E" on both front links an

equal number of turn&

o When distance "D" is 1/4" to 3/4" lower at front than

rear, tighten nut"F" against trunnion on both front links_

• Recheck side-to-side adjustmenL

_. % L I _ '-_/ . MANDREL

FIG. 21

BOTH FRONT LINKS MUST BE EQUAL IN LENGTH

NUT "F"

FRONT LINKS TRUNNION

NUT"E"

20 FIGo 22

SERVICE AND ADJUSTMENTS

WITH PARKING BRAKE "ENGAGED"

TO REPLACE MOWER BLADE DRIVE BELT

(See Fig. 23)

The mower blade drive belt may be replaced without tools°

Park the tractor on level surface_ Engage parking brake

BELT REMOVAL -

o PIace attachment ctutch in "DISENGAGED" position

° Move attachment lift lever forward to lower mower to its

lowest position.

• Roll belt off engine pultey_

° Disconnect RH. suspension arm from reardeckbracket

by removing retainer spring.

° Work belt off both mandrel pulleys and idler pulleys_

• Pull belt away from mower.

BELT INSTALLATION

• Install new belt in reverse order of removal

° Make sure belt is in all pulley grooves and inside afl belt

guides°

IDLER ENGINE

MANDREL PULLEYS PULLEY

RETAtr

SPRING

MANDREL

PULLEYS

JAM

NUT

i-IL_, Z4.

OPERATING

ARM

TO REPLACE MOTION DRIVE BELT

(See Fig. 25)

Park the tractor on levei surface_ Engage parking brake

For assistance, there is a belt installation guide decal on

bottom side of left footrest,,

° Remove mower (See "TO REMOVE MOWER" in this

section of this manual.)

° Remove upper belt keeper,

° Remove belt from stationary idler and clutching idler

• Pull belt slack toward rear of tractor. Remove belt

upwards from transaxle pulley by deflecting belt keep-

ers

° Pull belt toward front of tractor and remove downwards

from around engine pulley°

° Install new belt by reversing above procedure°

IMPORTANT: MAKE SURE UPPER BELT KEEPER IS

POSITIONED PROPERLY BETWEEN LOCATOR TABS

FIG. 23

TO ADJUST BRAKE (See Fig. 24)

Your tractor is equipped with an adjustable brake system

which is mounted on the right side of the transaxleo

If tractor requires more than six (6) feet stopping distance

at high speed in highest gear, then brake must be adjusted

• Depress clutch/brake pedal and engage parking brake,

o Measure distance between brake operating arm and

nut "A" on brake rod°

Ifdistance is other than 1-I/2", loosen jam nut and turn

nut "A" until distance becomes 1-1/2". Retighten jam

nut against nut "A",,

Road test tractor for proper stopping distance as stated

above Readjust if necessary. If stopping distance is

still greater than six (6) feet in highest gear, further

maintenance is necessary Contact your nearest au-

thorized service center_

PULLEY LOCATOR

CLUTCHING TABS

IDLER

STATIONARY

IDLER

UPPER BELT

KEEPER

TRANSAXLE

PULLEY

21 FIG. 25

SERVWCE

TO ADJUST STEERING WHEEL ALIGNMENT

If steering wheel crossbars are not horizontal (left to right)

when wheels are positioned straight forward, remove steer-

ing wheel and reassemble per instructionsin the Assembly

section of this manual°

FRONT WHEEL TOE-IN/CAMBER

AND ADJUSTMENTS

TO START ENGINE WITH A WEAK BATTERY

(See Fig, 27)

The front wheel toe-in and camber are not adjustable on

your tractor_ If damage has occurred to affect the front

wheel toe-in or' camber, contact your nearest authorized

service center,

TO REMOVE WHEEL FOR REPAIRS

(See Fig. 26)

o Block up axle securely._

° Remove axle covet, retaining ring and washers to allow

wheel removal (tear wheel contains a square key - Do

not lose)..

• Repair tire and reassemble°

° On rear wheels only: align grooves in rear wheel hub

and axle.. Insert square key._

o Replace washers and snap retaining ring securely in

axle groove.

, Replace axle cover..

WASHERS

RETAINING

RING

_SQUARE KEY

(REAR WHEEL ONLY)

FIG. 26

AXLE COVER

CAUTION: Lead-acid batteries gener-

ate explosive gases. Keep sparks, flame

and smoking materials away from bat=

teries. Always wear eye protection

when around batteries,

if your battery is too weak to start the engine, it should be

recharged. If "jumper cables" are used for' emergency

starting, follow this procedure:

IMPORTANT: YOUR TRACTOR IS EQUIPPED WITH A 12

VOLT NEGATIVE GROUNDED SYSTEM, THE OTHER

VEHICLE MUST ALSO BE A 12 VOLT NEGATIVE

GROUNDED SYSTEM. DO NOT USE YOUR TRACTOR

BATTERY TO START OTHER VEHICLES

TO ATTACH JUMPER CABLES -

o Connect each end of the RED cable to the POSITIVE

(+) terminal of each battery, taking care not to short

against chassis.

o Connect one end of the BLACK cable to the NEGA-

TIVE (-) terminal of fully charged battery

° Connect the other end of the BLACK cable to good

CHASSIS GROUND, away from fuel tank and battery°

TO REMOVE CABLES, REVERSE ORDER -

° BLACK cable first from chassis and then from the fully

charged battery..

• RED cable last from both batteries.

POSITIVE TERMINAL NEGATIVE TERMINAL

CHASSIS

CABLES

CHARGED

BATTERY

POStTIVETERMINAL

NEGATIVE TERMINAL

FIG. 27

ERVICE A

ADJUSTMENTS

TO REPLACE HEADLIGHT BULB

o Raise hood.,

o Pull bulb holder out of the hole in the backside of the

grill o

° Replace bulb in holder and push bulb holder securely

back into the hole in the backside of the grill,

o Close hood,,

INTERLOCKS AND RELAYS

Loose or damaged wiring may cause your tractor to run

poorly, stop running, or prevent it from starting.,

° Check wiring. See electrical wiring diagram in Repair

Parts section of this manual,,

TO REPLACE FUSE

Replace with 30 amp automotive-type plug-in fuse° The

fuse holder is located behind the dash,

TO REMOVE HOOD AND GRILL ASSEMBLY

(See Fig. 28)

• Raise hood_

° Unsnap headlight wire connector,

o Stand infront of tractor,, Grasp hood at sides, tilt toward

engine and lift off of tractor,

, To replace, reverse above procedure.

HOOD

HEADLIGHT

WIRE

CONNECTOR

ENGRNE

TO ADJUST THROTTLE CONTROL CABLE

(See Fig. 29)

The throttle control has been preset at the factory and

adjustment should not be necessary_ Check adjustment as

described below before loosening cable, If adjustment is

necessary', proceed as follows:

• With engine not running, move throttle control lever

from slow (._) to choke ( X ) position, Slowly move

lever from choke (N) to fast (,_) position_

o Checkthat holes"A" in governorcontrot leverand hole

in governor plate line-upo If holes "A" are not aligned,

loosen clamp screw and move throttle cable until holes

are aligned_ Tighten clamp screw securely,

GOVERNOR

CONTROLLEVER

GOVERNOR

CONTROL PLATE

HOLES "A" CLAMP THROTTLE

SCREW CABLE

FIG. 29

FIG. 28

SERVUCE AND ADJUSTMENTS

TO ADJUST CARBURETOR (See Fig. 30)

The carburetor has been preset at the factory and adjust-

ment should not be necessary_ However, minor adjust-

ment may be required to compensate for differences in fuel,

temperature, altitude or load. tf the carburetor does need

adjustment, proceed as follows:

In general, turning idle mixture valve in (clockwise) de-

creases the supply of fuel to the engine giving a teaner fuel/

air mixture. Turning the idle mixture valve out (counter-

clockwise) increases the supply of fuel to the engine giving

a richer fuel/air mixture°

IMPORTANT: DAMAGE TO THE NEEDLE VALVE AND

THE SEAT IN CARBURETOR MAY RESULT IF SCREW IS

TURNED IN TOO TIGHT°

PRELIMINARY SE'f-I'ING -

o Air cleaner assembly must be assembled to the carbu-

retor when making carburetor adjustments

• Be sure the throttle control cable is adjusted properly

(see above).

° With engine off turn idle mixture valve in (clockwise)

closing it finger' tight and then turn out (counterclock-

wise) 1 full turn.

FINAL SETTING -

o Start engine and allow to warm for five minutes. Make

final adjustments with engine running and shift/motion

control lever in neutral (N) position

° Move throttle control leverto slow (,,_) position,, With

finger, rotate and hold throttle lever against idle speed

screw,, Turn idle speed screw to attain 1750 RPM

° While still holding throttle lever' against idle speed

screw, turn idle mixture valve in (clockwise) until en-

gine begins to die and then turn out (counterclockwise)

until engine runs rough. Turn valve to a point midway

between those two positions. Release throttle lever,

ACCELERATION TEST -

° Move throttle control lever from slow (,,_) to fast (,_)

position_ ff engine hesitates or dies, turn idle mixture

valve out (counterclockwise) 1/8 turn. Repeat test and

continue to adjust, if necessary, until engine acceler-

ates smoothly.

High speed stop is factory adjusted, Do not adjust -

damage may result.

IMPORTANT: NEVER TAMPER WITH THE ENGINE

GOVERNOR, WHICH IS FACTORY SET FOR PROPER

ENGINE SPEED.. OVERSPEEDING THE ENGINE ABOVE

THE FACTORY HIGH SPEED SETTING CAN BE

DANGEROUS.. IF YOU THINK THE ENGINE-GOVERNED

HIGH SPEED NEEDS ADJUSTING, CONTACT YOUR

NEAREST AUTHORIZED SERVICE CENTER/

DEPARTMENT, WHICH HAS PROPER EQUIPMENT AND

EXPERIENCE TO MAKE ANY NECESSARY

ADJUSTMENTS.

THROTTLE IDLE SPEED

SCREW

IDLE MIXTURE VALVE

FIG. 30

STORAGE

Immediately prepare your tractor for storage at the end of

the season or if the tractor wilt not be used for 30 days or

more..

CAUTION: Never store the tractor with

gasoline in the tank inside a building

where fumes may reach an open flame

or spark, Allow the engine to cool

before storing in any enclosure,

TRACTOR

Remove mower from tractor for winter storage.. When

mower is to be stored for a period of time, clean it thor-

oughly, remove all dirt, grease, leaves, etc. Store in a

clean, dry area.

o Clean entire tractor (See"CLEANtNG" in the Customer

Responsibilities section of this manuat),

° Inspect and replace belts, if necessary (See belt re-

placement instructions in the Service and Adjustments

section of this manual).

° Lubricate as shown in the Customer Responsibilities

section of this manual.

o Be sure that all nuts, bolts and screws are securely

fastened. Inspect moving parts for damage, breakage

and wear. Replace if necessary.

• Touch up all rusted or chipped paint surfaces; sand

lightly before painting.

BATTERY

• Fully charge the battery for storage_

• After a period of time in storage, battery may require

recharging.

• To help prevent corrosion and power leakage during

long periods of storage, battery cables should be

disconnected and battery cleaned thoroughly (see "TO

CLEAN BATTERY AND TERMINALS" in the Cus-

tomer Responsibilities section of this manual).

° After cleaning, leave cables disconnected and place

cables where they cannot come in contact with battery

terminals.

• Be sure battery drain tube is securely attached,.

. If battery is removed from tractor for storage, do not

store battery directly on concrete or damp surfaces°

ENGINE

FUEL SYSTEM

IMPORTANT: IT IS IMPORTANT TO PREVENT GUM

DEPOSITS FROM FORMING IN ESSENTIAL FUEL

SYSTEM PARTS SUCH AS CARBURETOR, FUEL FILTER,

FUEL HOSE, OR TANK DURING STORAGE. ALSO,

EXPERIENCE INDICATES THAT ALCOHOL BLENDED

FUELS (CALLED GASOHOL OR USING ETHANOL OR

METHANOL) CAN ATTRACT MOISTURE WHICH LEADS

TO SEPARATION AND FORMATION OF ACIDS DURING

STORAGE_ ACIDIC GAS CAN DAMAGE THE FUEL

SYSTEM OF AN ENGINE WHILE IN STORAGE

o Drain the fuel tank..

• Start the engine and let it run until the fuel lines and

carburetor are empty.

° Never use engine or carburetor cleaner products in the

fuel tank or permanent damage may occun

o Use fresh fuel next season..

NOTE: Fuel stabilizer is an acceptable alternative in

minimizing the formation of fuel gum deposits during stor-

age., Add stabilizer to gasoline in fuel tank or storage

container. Always follow the mix ratio found on stabilizer

containen Run engine at least 10 minutes after adding

stabilizer to allow the stabilizer to reach the carburetor. Do

not drain the gas tank and carburetor if using fuel stabilizer

ENGINE OIL

Drain oil (with engine warm) and replace with clean engine

oil, (See "ENGINE" in the Customer Responsibilities

section of this manual),,

CYLINDERS

° Remove spark plug(s),.

• Pour one ounce of oil through spark plug hole(s) into

cylinder(s)..

° Turn ignition key to "START" position fo r a few seconds

to distribute oil..

• Replace with new spark plug(s).

OTHER

o Do not store gasoline from one season to another=.

o Replace your gasoline can if your can starts to rust..

Rust and!or dirt in your gasoline will cause problems_

° If possible, store your tractor indoors and cover it to

give protection from dust and dirt

° Cover your tractor with a suitable protective cover that

does not retain moisture.. Do not use plastic. Plastic

cannot breathe which allows condensation to form and

wilt cause your tractor to rusL

IMPORTANT: NEVER COVER TRACTORWH1LE ENGINE

AND EXHAUST AREAS ARE STILL WARM

PROBLEM

i ....................................

Will not start

CAUSE

1 Out of fuel

2 Engine not "CHOKED" propedy,,

3 Engine flooded

4 Bad sparkplug_

5 Dirty air fitter

6 Dirty fuet fitter

7, Water in fuel

8. Loose or damaged wiring

9. Carburetor outof adjustment.

10 Engine valves out of adjustment

CORRECTION

I. Fi!l fuel tank

2 See "TO START ENGINE" in Operation section

3, Wait several minutes before attempting to start.

4. Replace spark plug.

5 Ctean!reptace air filter.

6 Replace fuel fitter

7. Drain fuel tank and carburetor, refill tank with fresh

gasoline and replace fuel fi_ter

8 Check all wiring

9 Contact an authorized service center/departmen[

t0, Contact an authorized service center/department,

Hard to start

Engine will not turn over

Engine clicks but will not

start

Loss of power

t Dirty air fitter

2 Bad sparkptug

3 Weaker dead battery

4 Dirt':/fuel fiIter

5 Stale or dirty fuel

6. Loose or damaged wiring

7 Carburetor out of adjustment.

8 Engine valves out of adjustment

1. Clutch!brake pedal not depressed

2 Attachment clutchis engaged

3 Weak or dead battery.

4 Brown fuse.

5 Corroded battery terminals

6. Loose or damaged wiring

7 Faulty ignition switch

8. Faulty solenoid or starter

9, Faulty operator presence switch(es).

1 Weak or dead battery

2. Corroded batteryterminals_

3, Loose or damaged wiring.

4. Faulty solenoid or starter

1 Cutting too much grass/too fast

2. Throttle in "CHOKE" position,

3, Build-up of grass, reaves and trash under mower.

1 Clean!replace air tilter,.

2 Replace spark plug

3 Recharge or replace battery

4 Replace fuel filter

5 Drain fuel tank and refill with fresh gasotine,

6, Check all wiring

7, Contact an authorized service center/department

8, Contact an authorized service center/department

1 Depress clutch!brake pedal

2 Disengage attachment clutch

3, Recharge or replace battery,

4 Replace fuse.

5 Clean battery !erminals

6 Checka!{ widng.

7 Check!replace Ignition switch

8, Check/replace solenoid or starter

9 Contact an authorized service center/department

t Recharge or replace battery,,

2 Clean battery terminals

3 Check all wiring,

4, Check/replace solenoid or starter

1 Set in "Higher Cut" position/reduce speed

2 Adjust throttle control

3 Clean underside of mower housing.

Excessive vibration

4 Dirty air filter,

5 Low oit level/dirty oil.

6 Faulty spark plug.

7. Dirty fuet filter,

8 State or dirty fuel

9 Water in fuel

10. Spark plug wire toose.

1I. Dirty engine air screen/fins

t2, Dirty/clogged muffler

I3. Loose or damaged wiring,

i4 Carburetor out of adjustment.

t5 Engine vatves out of adjustment

1. Worn, bent or loose blade.,

2 Bent blade mandrel

3. Loose/damaged part(s).

4_ Clean/replace air filter

5, Check oil revel/change oil

6 Clean and regap or change spark plug,

7 Reptace fuet fitter

8 Drain fuel tank and refitl with fresh gasoline,

9 Drain fuel tank:and carburetor, refill tank with fresh

gasoline and reptace fuel fitter

10, Connect and tighten spark plug wire

11 Clean engine air screen!fins

12 Clean/replace muffler

13 Check all wiring,

t4. Contact an authorized service center/department.

15 Contact an authorized service center/department

1. Replace blade, Tighten blade bolt

2, Replace blade mandrel,

3,, Tighten loose part(s). Replace damaged parts

PROBLEM

Engine continues to run

when operator leaves seat

with attachment clutch

engaged

Poor cut. uneven

Mower blades will not

rotate

Poor grass discharge

Headlight(s) not working

(if so equipped)

Battery will not charge

Engine "backfires"

when turning engine

"OFF"

CAUSE

1, Faultyoperator-safety presence control system

1. Worn, bent orloose blade

2 Mowerdeck nottevel

3 Buildup of grass, leaves, and trash under mower.

4 Bent blade mandrel

5 Clogged mower deck vent holes from buildup of

grass, leaves, and trash around mandrels.

t Obstruction in clutch mechanism

2 VVorn/damaged mower drive bell

3, Frozen idler putley

4 Frozen blade mandrel.

1. Engine speed too stow

2. Travel speed too fast

3. Wet grass

4 Mower deck not level

5. Low/uneven tire air pressure

6 Worn, bent or loose blade

7. Buildup of grass, leaves and trash under mower

8. Mower drive belt worn

9, Blades Improperly fnstalled

10. lmproperblades used

1 ! Clogged mower deck vent holes from buildup of

grass, leaves, and trash around mandrels

t Sw{tch is "OFF".

2, Bulb(s) burned out

3. Faulbi light switch.

4, Loose or damaged wiring

5 Blown fuse,

1 Bad battery cell(s)

2 Poor cable connections

3 Faulty regulator (if so equipped)

4, Fautt'i alternator,

Engine throttle control not set at "SLOW"

position for 30 seconds before stopping engine

CORRECTION

......... i.,i i Ji

1 Checkwlring, switches and connections If not

corrected, contact an authorized service center!

department,

1 Replace blade Tighten blade bolt

2 Level mower deck

3 Clean underside of mower housing

4. Replace blade mandrel

5 Clean around mandrels to open vent holes,

1 Remove obstruction

2 Replace mowerddve belt

3 Replace idler pulley

4 Replace blade mandrel,

t Place throttle control in "FAST" position

2 Shift to slower speed,

3 Allow grass to dry beiore mowing,

4 Level mower deck

5 Check tires for proper air pressure

6 Replace/sharpen blade Tighten blade bolt

7 Clean underside of mower housing

8 Repface mower drive belt

9 Reinstall blades sharp edge down

t0. Replace with blades listed in this manual

1 ! Clean around mandrels to open vent holes

1 Turn switch "ON"

2, Replace bulb(s),

3. Check/replace light switch

4 Check wiring and connections..

5 Replace fuse

t Replace battery,

2 Check/clean all connections

3 Replace regulator

4 Replace alternator

Move throttle control to "SLOW" position and allow

to idle for 30 seconds before stopping engine

SERVICE NOT

12.5 HP 38" TRACTOR - - MODEL NUMBER 917.257621

SCHEMATIC

BATTERY

RED

WHITE

IGNITION

SWITCH

BLACK

-7

FUSE 30 AMP. _t _!_ I

{ t STARTER

8LACK

..... J

CLUTCH / BRAKE SOLENOID

(PEDAL UP)

I .... l ] SEAT SWITCH

I _ / (NOT OCCUPIED)

I ' I I - 1 | .... J ....

t t I

B_cK _ _ _ , I\r-_ F r'J _ BLACK

......... f

ATT'MENT CLUTCH GROUNDING

(CLUTCH OFF) CONNECTOR

BLACK

JGNmON O SPARK®

UNtT PLUG

BLUE

I I

t ........... I

AFTER FIRE SOLENOID

CHARGING SYSTEM OUTPUT

3 AMP DC @ 3600 RPM

28 VOLTS AC MIN @ 3600 RPM

(CHARGING SYSTEM DISCONNECTED}

RED

DIODE 1ALTERNATOR

LIGHTING SYSTEM OUTPUT I j

5 AMP AC @ 3600 RPM "_, .........

t4 VOLTS AC MIN @ 3600 RPM (LIGHTS OFF)

ORANGE 1 I

...... |

HEADLIGHT

SWITCH (OFF)

BROWN

IGNITION SWITCH

POSITION CIRCUIT

OFF M + G

ON B+L

START B + S + L

WIRING INSULATED CLIPS

NOTE: IF WIRING INSULATED

CLIPS WERE REMOVED FOR

SERVICING OF UNIT, THEY

SHOULD BE REPLACED TO

PROPERLY SECURE YOUR

WIRING

NON-REMOVABLE ---4_) _ REMOVABLE

CONNECTIONS CONNECTIONS

NOTE

YOUR TRACTOR IS EQUIPPED WITH

A SPECIAL ALTERNATOR SYSTEM. f

THE LIGHTS ARE NOT CONNECTED

TO THE BATTERY, BUT HAVE THEIR

OWN ELECTRICAL SOURCE,

BECAUSE OF THIS, THE BRIGHTNESS

OF THE LIGHTS WILL CHANGE WITH

ENGINE SPEED. AT IDLE THE LIGHTS

WILL DIM. AS THE ENGINE IS

SPEEDED UP, THE LIGHTS WILL

BECOME THEIR BRIGHTEST..

REPAIR PARTS

12.5 HP 38" TRACTOR - - MODEL NUMBER 917.257621

ELECTRICAL

36 38

REPAIR PARTS

12.5 HP 38" TRACTOR-- MODEL NUMBER 917.257621

ELECTRICAL

KEY PART

NO. NO. DESCRIPTION

1 121265X

2 74760412

3 19091016

4 10040400

5 t21264X

6 73220400

7 109238X

8 129965

9 109596X

19 10090400

20 73350400

21 136850

22 4152J

23 11150400

24 4799J

25 132202

26 108824X

28 4207J

29 121305X

30 140399

31 140400

32 141226

33 140403

34 110712X

35 140336

36 17021008

37 104445X

38 108236X

39 109553X

40 140414

41 71110408

42 13I563

43 138406

44 73640400

70 140413

Battery 12 Volt 25 AMP

Bolt Hex Hd 1/4-20unc X 3/4

Washer 9/32 X 5/8 X 16 Ga

Washer Lock Hvy Helical 1/4

Caps Battery 20/25/30 AMP

Nut Fin Hex 1/4-20 Unc

Tube Plastic 12"

Case Battery Hng Mech VV/tId

Clamp Hose Olive

Washer Lock 1/4

Nut Jam Hex 1/4-20 Unc

Harness Asm Light W/4152j

Bulb Light #1156

Washer Lock internal Tooth 1/4

Cable Battery 6 Ga 11" red

Cable Batter'_,/6 Ga 43" red

Fuse 30 AMP Auto Green

Cable Ground 6 Ga t2" black

Switch Plunger Nc Gray

Switch Ign 5 Term Wo/wash/nut

Nut Ignition

Cover Sw Key Blk 1 25 Text SLT

Key Ign Molded Craftsman

Switch Light Blk Bik Red

Bracket Switch Interlock

Screw Tap Hex #10-24unc X 1/2

Switch Intlk Clutch Red 2 Term

Bracket Switch Clutch

Switch Intlk Clutch Red 4 Term

Harness Ign Bs Dash Headlights

Bolt Blk. Fin Hex 1/4-20 Unc x 1/2

Cover Terminal Red

Solenoid

Nut Keps Hex I/4-20 Unc

Harness Engine B&S

NOTE: All component dimensions give in U.S. inches

'I inch = 25.4 mm

REPAnR PARTS

12.5 HP 38" TRACTOR -- MODEL NUMBER 917,257621

CHASSIS AND ENCLOSURES

21 \

38 34

100

1 28

14-,......

4_.,._

13 _2_,_'J

REPAIR PARTS

12.5 HP 38" TRACTOR - - MODEL NUMBER 917.257621

CHASSIS AND ENCLOSURES

KEY PART

NO. NO. DESCRIPTION

1 140341

2 140356

3 1749O612

4 STD551025

5 110506OO

6 140290X015

7 126842

8 t2647tX

9 140637X013

10 STD533710

1t 135464

12 11030400

13 124031XO12

14 1749O608

15 74180512

16 STD541431

17 131445X417

18 126938X

19 17521312

21 122933X

22 124479X

24 STD523710

25 19131312

26 STD541437

27 17030808

28 140135

29 124029X

30 109872X417

31 136619

33 I05465X417

34 !05464X417

35 STD533707

38 139886

39 139887

100 105037X

-- 105466X

-- 5479J

Chassis Weldment 12ga 38/42

Drawbar Stretch

Screw Thdrot 3/8-16x3/4 Ty-tt

Washer 13/32 x 3/4 x 16 Ga.

Washer, Lock ExtoTooth 3/8

Saddle Silkscreen Sym S/S NONS

Heat Shield Sloped Hood

Clip Line Fuel 13/32 Mtg Hole

Dash Silkscreened Sears Eng/Sy

Bolt, Carriage 3/8-16 x 1

Panel Pnt Dash Lh

Washer, Lock Internal/External Tooth 1/4

Panel Slkscr Dash Rh Weldment

Screw Thdrol 3/8-16xl/2 Ty-tt

Screw Mach Trhd 5/16-18uncx3/4

Nut Keps 5/!6-18 Unc

Hood Asm Pnt Wetd Silver Powde

Bumper Hood

Screw Sltd Hex Hd w/Pl Washer

Rivet Ratchet Nylon

Washer Nylon Blk 28x 75x 19

Bolt Fin Hex 3/8-16unc X 1

Washer 13/16 X 13/16 X 12 Ga

Nut Lock 3/8-16 Unc

Screw, Hex Head, Spiderlock #8 x 1/2

Grille Grey

Lens Headlight Bar Clear

Fender Pnt

Bracket Pnt Fender

Footrest Pnt Lh Perf (silver)

Footrest Pnt Rh Perf (silver)

Bolt Rdhd Sht Sqnk 3/8-16 X3/4

Bracket, Asm.. Pivot, Loll., Mower Rear

Bracket, Asm.. Pivot, R.Ho, Mower Rear

Strip, Foam 18"

Pad Footrest Rbr Sq Craftsman

Plug Button BIk 359 Dia

NOTE: All component dimensions given in UoS. inches

1 inch = 25.4 mm

REPARRPARTS

12.5 HP 38" TRACTOR - - MODEL NUMBER 917.257621

DRIVE

REPARR

DRIVE

PARTS

12.5 HP 38" TRACTOR - - MODEL NUMBER 917.257621

KEY PART

NO. NO,

142602

2 110422X

3 123666X

4 12000O28

5 121520X

6 17490512

7 130802

8 131679

9 19151216

10 STD561210

11 105701X

12 19091210

13 71040412

14 STD551125

15 74780544

16 STD541431

17 121520X

I8 STD523710

19 STD541437

20 17490512

21 106933X

22 130804

23 STD541437

24 STD541237

25 106888X

26 STD551037

27 STD561210

28 140448

29 124236X

30 130807

31 '127275X

32 STD523107

33 STD541431

34 122424X

35 120183X

36 STD551062

37 STD571810

38 123674X

39 STD523727

40 4470J

41 109070X

KEY PART

DESCRIPTION NO. NO. DESCRIPTION

Transaxle 5sp Std Dana,

Model No, 4360-79

Spring Return Brake T/a Zinc

Pulley Transaxle AkJm

Ring Retainer # 5100-62

Strap Pnt Torque 30 Deg Blk

Screw Thdrol 5/!6-18 X 3/4 Tyt

Plate Pnt Rod Shift T/a (blk)

Rod Shifter BIk (dana)

Washer 15/32 X 3/4 X 16ga

Pin Cotter 1/8 X 1 Cad

Washer Plate Shf 388 Sq Hole

Washer 9/32 X 3/4 X 10 Ga

Bolt Fin Hex 1i4-28unfx3/4 Gr8

Washer Lock Hvy Helical 1/4

Bolt Fin Hex 5/16-18unc X 2-3/4

Nut Lock 5/16-18 Unc

Strap Pnt Torque 30 Deg Blk

Bolt Fin Hex 3/8-16unc X 1

Nut Lock 3/8q 6 Unc

Screw Thdrot 5/16-18 X 3/4 Tyt

Knob Rd 1/2-13 Plstc Thds Blk

Rod Brake Lt

Nut Lock Hex W/wsh 3/8-16unc

Nut Hex Jam 3/8-16 Unc

Spring Rod Brake 2 00 Zinc

Washer 13/32 X t3/16 X 16 Ga

Pin Cotter 1/8 X 3/4 Cad

Rod Brake Parking Lt

Cap Parking Brake Red

Bracket Transmission

Keeper Belt Lh Lt 14 Ga

Bolt Fin Hex 3/8-16unc X 3/4

Nut Lock 5/16-18 Unc

Shaft Asm Pedal Foot 1 930

Bearing Nylon Blk 629 ld

Washer 21/32 X 1 X 16 Ga

Pin Roll 3/16 X 1"

Pulley Idler Fiat

Bolt Fin Hex 3/8-16unc X 2-3/4

Spacer Split 395 X 59 Bzp

Keeper Belt Retainer

42 19131312

43 STD541437

44 105706X

45 110812X

46 12000039

47 127783

48 123789X

49 123205X

50 STD523715

51 STD541437

52 STD551037

53 105710X

54 STD561210

55 105709X

56 STD561210

57 130801

58 127274X

59 140312

60 19131312

61 17490612

62 8883R

63 140186

64 71170764

65 STD551143

66 129921

67 STD523710

68 19131312

69 STD541437

70 134683

71 STD523710

72 19132012

73 STD541437

74 109502X

75 121749X

76 STD581075

77 123583X

78 121748X

95 17490612

100 19111216

Washer 13/32 X 13/16 X 12 Ga

Nut Crownlock 3/8-16 Unc

Bearing Nyl 503 X 628 X 1 25

Washer Hardened

Ring Ktip #t5304-50

Pulley Idler V Groove Plastic

Bellcrank Asm

Retainer Belt Style Spring

Bolt Hex Hd 3/8-16unc X 1-1/2

Nut Crownlock 3/8-16 Unc

Washer 13/32 X 13/16 X 16 Ga

Link Clutch 7 66

Pin Cotter 1/8 X 3/4 Cad

Spring Return Clutch 6 75

Pin Cotter 1/8 X 3/4 Cad

V-belt Ground Drive 95,,25

Keeper Belt Rh Lt Pnt/zinc 16g

Retainer Belt Chassis Lh Zinc

Washer 13/32 X 13/16 X 12 Ga

Screw Thdrot 3/8q 6x3/4 Ty-tt

Cover Pedal BIk Std

Pulley Engine

Bolt Finhex 7/16-20 x 4 g5

Washer Lock Hvy Hlcl Spr 7/16

Keeper Belt Engine Lh Lt

Bolt Fin Hex 3/8-16unc X 1

Washer 13/32 X 13/16 X 12 Ga

Nut Crownlock 3/8-16 Uric

Guide Belt Dr Mower Rh

Bolt Fin Hex 3/8-16unc X 1

Washer 13/32 X 1-1/4 X 12 Ga

Nut Crownlock 3/8-16 Unc

Spacer Split .80xl.94

Washer 25/32 X 1 1/4 X 16 Ga

Ring E #5133-75

Key Square 2 0 X 1845/t865

Washer 25/32 X 1 5/8 X 16ga

Screw Thdrol 3/8-16 x 3/4 Ty Tt

Washer 11/32 x 3/4 x 16 Gao

NOTE: All component dimensions given in US, inches

1 inch = 2&4 mm

REPAIR PARTS

12.5 HP 38" TRACTOR - - MODEL NUMBER 917.257621

STEERING ASSEMBLY

33 /

25 26

47 14

13 \ j_,

16 32

REPAUR PARTS

12.5 HP 38" TRACTOR - - MODEL NUMBER 917.257621

STEERING ASSEMBLY

KEY PART

NO. NO, DESCRIPTION

1 139768

2 142033

3 135227

4 135228

5 6266H

6 t21748X

7 19272016

8 '12000029

9 3366R

10 130468

11 STD551137

12 73610600

13 110438X

14 74O11056

15 73901000

16 132624

17 132614

18 57079

19 124035X

20 126684X

21 STD551125

22 71070410

23 127501

24 109816X

25 124036X

26 12000029

27 136874

28 6266H

29 17490612

30 STD551137

31 73610600

32 130465

33 126847X

34 1913!416

35 STD561210

36 132196

37 STD611005

38 139769

39 19133808

40 STD541537

41 104820X

42 124417X

43 121749X

44 121748X

45 12000029

46 121232X

47 6855M

Wheel Steering Std Black

Axle Asm Front

Spindle Asm Lh

Spindle Asm Rh

Bearing Race Thrust Harden

Washer 25/32 X 1 5/8 X 16ga

Washer 27/32 X 1 1/4 X 16 Ga

Ring Klip #t5304-75

Bearing Col Strg BIk

Link Drag Sol Ball Jt 20 064

Washer Lock Hvy Hlcl Spr 3/8

Nut Fin Hex 3/8-24 Unf

Spacer Bearing Axle Front

Bolt Hex 5/8-I1 Unc X 3-1/2

Locknut Flange 5/8-11 Unc

Pin Axle 5/8 X 1 55/1 54 Lg

Shaft Asm Strg 5/8 X 15 19 Lt

Washer Thrust 515x 750x 033

Support Shaft

Washer Shim 1/4 X 5/8 X 062

Washer Lock Hvy Helical 1/4

Screw Hex Socket 1/4-20 X 5/8

Shaft Asm Pittman

Nyfiner Snap in

Bracket Steering

Ring Klip #t5304-75

Gear Sector

Bearing Race Thrust Harden

Screw Thdrol 3/8-16x3/4 Ty4t

Washer Lock Hvy Hlcl Spr 3/8

Nut Fin Hex 3/8-24 Unf

Rod Tie Wire Form 19 75 Mech

Bushing Rod Tie Blk Lt

Washer 13/32 X 7/8 X 16ga

Pin Cotter 1/8 X 3/4 Cad

Bushing Strg 5/8 Id Dash

Screw Slftp #t0-16 X 1/2 Ty-b

Insert Cap Strg Wheel Std BIk

Washer 13/32 X 2-3/8 X 8 Ga

Nut Lock Center 3/8-24unf

Adaptor Wheel Strg 640/635id

Boot Shaft Steering

Washer 25/32 X 1 1/4 X 16 Ga

Washer 25/32 X 1 5/8 X 16ga

Ring Klip #t5304-75

Cap Spindle Fr Top BIk

Fitting Grease

NOTE: All component dimensions given in U,So inches

1 inch = 25°4 mm

REPAUR PARTS

12.5 HP 38" TRACTOR - - MODEL NUMBER 917.257621

SEAT ASSEMBLY

KEY

NO.

PART

NO.

127437

14055 I

STD523710

19131610

140407

STD54t 437

124181X

17490616

19131614

140552

121246X

121248X

KEY PART

DESCRIPTION NO. NO. DESCRIPTION

Seat V350 BIk/blk Craftsman

Bracket Pnt Pivot Seat (blk)

Bolt Fin Hex 3/8-16unc X 1

Washer 13/32 X 3/4 X 10 Ga

Clip Push In .375 x .250

Nut Crownlock 3/8-16 Unc

Spring Seat Cprsn 2 250 BIk Zi

Screw Thdrol 3/8-16 X 1 Ty-tt

Washer 13/32 X 1 X 14 Ga

Pan Pnt Seat (blk)

Bracket Pnt Mounting Switch

Bushing Snap BIk Nyl 50 Id

I4 72050411

15 1343OO

16 121250X

17 123976X

21 139888

22 STD541431

23 74780814

24 19171912

25 127018X

26 STD551150

Bolt Rdhd Sht Nk 1/4-20xl-3/8

Spacer Split 28 X 96 Zinc

Spring Cprsn 1 27 BIk Pnt

Nut Lock 1/4 Lge Fig Gr 5 Zinc

Boft Shoulder 5/16-18 Unc Blkz

Nut Crown Lock 5/16-18

Bolt Fin Hex 1/2-13 X 7/8 Gr5

Washer 17/32 X 1-3/16 X 12 Ga

Bolt Shoulder 5/16-18 X 62

Washer Lock Hvy Hicl Spr 1/2

NOTE: AIt component dimensions given in U,S, inches,

1 inch = 25°4 mm

REPAIR

DECALS

PARTS

12.5 HP 38" TRACTOR -- MODEL NUMBER 917.257621

8 6 3 7 7 4 8 14 11

14 21 _\

KEY PART

NO. NO.

1 "138955

2 138653

3 140560

4 '140561

5 132674

6 133644

7 142249

8 142252

9 125880X

10 138836

KEY PART

DESCRIPTION NO. NO. DESCRIPTION

Decal Instruction Operat Eng 11

Decal B&S tC/G HV Craftsman 12

Decal Hood Slope Rh Craftsman 13

Decal Hood Slope Lh Craftsman 14

Decal Grille Lt4000 Craft Usa 15

Decal Maint Customer Sears Dom 16

Decal Panel Side i!c Gold/blk 17

Decal Insert Hood BIk 18

Decal Fender Craftsman Red 21

Decal Dash Slope Lt - -

137537

4900J

I09199X

105809X

136832

140837

132267

133179

131265

138311

142374

142375

Deca! Caution English/Spanis

Decal Clutch/brake English

Decal V-belt Dr Sch Tractor E

Decal Chassis 5 Sp 38"

Decal Mower Drive Schematic 38

Decal, Brake Parking Saddle

Decal, lnsrL Strg WH Crafts USA

Decal Mower Qc System

Decal Lightbox

Decal Lift Handle

Manual, Owner's (English)

Manual, Owner's (Spanish)

WHEELS & TIRES

5,8

4;10

KEY PART

NO. NO. DESCRIPTION

1 59192

2 65139

3 106222X

4 59904

5 106732X417

6 278H

7 9040H

8 106t08X417

9 124635X

10 7152J

11 104757X

NOTE:

Cap Value Tire

Stem Value

Tire F Ts 15 X 6 0 - 6 Service

Tube Inner Front #35060

Rim Asm 6"front Silver Service

Fitting Grease

Bearing Flange

Rim Asm 8 rear Silver Service

Tire R Ts 18x8 5-8 Service

Tube Rear 9 5 X 8 Service

Cap Axle BIk 1 50 X ! 00

All component dimensions given in U,.S. inches_

1 inch = 25°4 mm

REPAUR PARTS

12.5 HP 38" TRACTOR -- MODEL NUMBER 917.257621

ENGINE

36 F 32

33___/1

37 _

l ......................

OPTIONAL EQUIPM ENT

Spark Arrester

ll,i................ .......................

B D E F G H i

Qll

REPAIR PARTS

12.5 HP 38" TRACTOR ..- MODEL NUMBER 917.257621

ENGINE

KEY PART

NO. NO, DESCRIPTION

1 132759

2 17720410

3 137425

6 125593X

tl STD551131

12 71070512

13 137348

14 13280324

15 13200300

16 STD55!237

17 17490620

!8 136718

19 105839X

20 105838X

21 STD551025

22 123650X

23 128953

24 STD601005

25 124027X

26 17030808

27 105037X

29 137180

30 127057X

31 109202X

32 123549X

33 t23487X

34 t24028X

35 17490412

36 19091416

37 137040

38 o--

Control Throt Rh Blk Pd115 10

Screw Hex Thd Cut 1/4-20x5/8 T

Engine B&s ICQ Dual 1 Vt,

Model No,, 289707,

Type No, 0121-01

Gasket 1 313 Id Tin Plated

Washer Lock Hvy Hlcl Spr 5/I6

Screw Hexhd Cap 5/16-18x3/4

Muffler Exhaust B&s Lt

Nipple Pipe 3/8 Npt X 3"

Elbow Std 90 Degree 3/8-18 Npt

Washer Lock Ext Tooth 3/8

Screw Thdrol 3/8-16x14/4 Tytt

Shield Pnt Heat

Receptacle !/4 Turn Dacrotized

Retainer 1/4 Turn 365odx 222id

Washer 9/32 X 5/8 X 16 Ga

Stud 1/4 Turn (replaces 105751

Shield Pnt Heat Browning Grass

Screw Tap Hex #10-24unc X 1/2

Shield Pnt Heat Hood Lt

Screw Spidertoc Hexhd#8xl/2 Ab

Strip Foam 18"

Arrestor Spark

Pinch Weld Hood Black 2.00

Tank Fuel 1 25 Fr

Cap Asm Fuel W/sym Vented

Clamp Hose BIk

Bushing Snap Nyl BIk Fuel Line

Screw Hexwsh Thdrol 1/4-20x3/4

Washer 9/32 X 7/8 X 16ga

Line Fuel 20"

Plug Oil Drain (Order From Engine

Manufacturer)

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

REPAIR PARTS

12.5 HP 38" TRACTOR - - MODEL NUMBER 917.257621

LIFT

4 5

20 F_

15 20

161718 20

REPAHR

LIFT

PARTS

12.5 HP 38" TRACTOR - - MODEL NUMBER 917.257621

KEY PART

NO. NO. DESCRIPTION

1 136973

2 122507X

3 105767X

4 120000O2

5 19211621

6 120183X

7 125631X

8 122365X

t0 122512X

11 139865

12 139866

t3 4939M

!5 127218

16 73350800

17 130171

18 73800800

!9 139868

20 3146R

31 140302

32 73810600

Rod Asm, Lever

Shaft Asm, Lift

Pin Groove

E Ring #5133-62

Washer 21/32 x 1 x 21 Ga.

Bearing Nylong

Grip Handle Fluted

Button Plunger Read

Spring Cprsn

Link Lift Lh Fixed Length

Link Lift Rh Fixed Length

Retainer Spring

Link Front

Nut Jam Hex 1/2-13 Unc

Trunnion Blk Zinc

Nut Lock WiWsh 1/2-13 Unc

Arm Suspension Mower

Retainer Spring

Bearing, Pvt. Lift° Spherical

Nut Lock 3/8-24 W/Nylon Insert

NOTE: All component dimensions given in U,S inches

1 inch = 25.4 mm

REPAIR PARTS

12.5 HP 38" TRACTOR - - MODEL NUMBER 917.257621

38" MOWER

57 58

54 _-. 53

49 77

REPAUR PARTS

12.5 HP 38" TRACTOR -- MODEL NUMBER 917.257621

38" MOWER

KEY PART KEY PART

NO. NO. DESCRIPTION NO. NO. DESCRIPTION

1 "142829

2 STD541431

3 STD533t07

4 7631J

5 138017

6 4939M

7 130832

8 138440

8A 132827

9 73800500

10 72140506

11 140329

12 110485X

13 128774

14 137645

15 129895

16 134148

17 140296

!8 STD551137

19 850857

20 126520X

21 128772

22 19111216

23 106736X

24 106735X

25 137607

26 105304X

27 123713X

28 19111016

29 110452X

30 138776

31 129963

32 129206

33 137266

34 133840

35 131494

Mower Housing Assembly 36

Nut, Crownlock 5/16..18 37

Bolt, Carriage 5/16-18 x 3/4 38

Runner, LH 39

Bracket Asm. Fram Sway Bar 38/42 40

Retainer, Spring 41

Asm. Suspension Rear 42

Bracket, Asm. Deck Sway Bar 38" 43

Bolt, Shoulder

Locknut Hex w/insert 5/16 - 18 UNC 44

Bolt, RdHd Sqnk 5/16-18 UNC x 3/4 45

Stripper, Mower, Vented 46

Ball Bearing, Mandrel 47

Mandrel Housing, Vented 48

Shaft and Bearing Assembly 49

(Includes Key Number t5) 50

Ball Bearing 51

Blade, Mower, Mulching 38" 52

Washer, Hard Blade Mower Vented 53

Washer, Lock, Hvy Hlcl Spring 3/8 54

Bolt, Hex 3/8-24 x 1-1/4 Grade 8 55

Belt 56

Runner, RH 57

Washer 11/32 x 3/4 x 16 Gauge 58

Shield, Deflector 59

Rod, Hinge 60

Bracket, Mower Deflector 61

Cap, Sleeve 62

Spring, Deflector 76

Washer 11/32 x 3/4 x 16 Gauge 77

Nut, Push 78

Screw, Thdrol Hex Hd - -

Washer, Spacer

Pulley, Mandrel, Single - -

Nut, Flangelock 9/16

Idler Arm Assembly

Pulley, Idler, Flat

122052X

19131612

STD541437

74600636

19131612

131289

130840

17490512

13'1288

STD533717

STD560907

133551

133504

142427

STD624003

131870

127498

140334

127847

121748X

12000029

128903

127845

128759

133502

133503

106932X

73350600

142028

142587

130794

142820

Spacer, Retainer 1-3/4

Washer 13/32 x 1 x 12 Gauge

Nut, Crownlock 3/8-16

Bolt, Hex Head 3/8-16 x 2-1/4

Washer 13/32 x 1 x 12 Gauge

Rod, Brake, LH

Brake Assembly

Screw, Hex Head, Thd.., Roll..

5/16-18 x 3/4

Rod, Brake, RH

Bolt, Carriage 3/8-16 x 1-3/4

Pin, Cotter 3/32 x 3/4

Rod, Pivot

Rod, Clutch, Secondary

Rod, Clutch, Primary

Retainer, Spring

Spring, Return

Bushing

Arm, Clutch, Primary

Arm, Clutch, Secondary

Washer 25/32 x 1_5/8 x 16 Gauge

Ring, Klip

Bolt, Shoulder

Keeper, Spring

Spring

Spacer, Retainer

Stiffener, Idler Arm

Knob

Nut Hex Jam 3/8_16 UNC

Trunnion Adj 94

Upstop Deck Front 38"

Mandrel Assembly (Includes Key

Numbers 12-15, 17-19, 31 and 33)

Mower Deck, Complete

NOTE: All component dimensions given in UoS. inches

1 inch = 25.4 mm

REPAUR PARTS

12.5 HP 38" TRACTOR - MODEL NUMBER 917.257621

DANA TRANSAXLE - MODEL NUMBER 4360-78

11"

24 23

11'

43*

iB55

4 _

(

F"_I 3 6

REPAnR PARTS

12.5 HP 38" TRACTOR - MODEL NUMBER 917,257621

DANA TRANSAXLE - MODEL NUMBER 4360-78

KEY PART

NO. NO,

1 142671

2 2274J

3 134400

4 105904X

5 105905X

6 138235

7 134399

8 120951X

9 143045

t0 142672

11 134793

12 143051

13 120415X

14 142674

15 138234

16 110078X

17 105909X

18 105910X

19 105911X

20 142675

21 138246

22 138236

23 134791

24 142676

25 2244J

26 105916X

27 120470X

28 110070X

29 142677

30 120405X

31 108980X

32 120406X

33 134796

34 134797

35 105925X

36 2232J

37 108978X

38 110079X

39 124639X

40 120472X

KEY PART

DESCRIPTION NO. NO. DESCRIPTION

Housing, Upper 41

Screw, Self-Tapping, Large 42

1/4-20 x °734 43

Bali, Detent 44

Spring, Detent 45

Screw, Set 46

Kit, Shifter Assembly 47

Boot, Shifter 48

Puck, Friction 49

Seal, Oil 50

Ring, Retaining 51

Assembly, Kit, Shim .625 Shaft 52

Bearing, Flange 53

Washer, Plain .632 x 1.38 x **046 54

Key, Woodruff, #9 55

Assembly, Kit, Input Shaft 56

Pinion, Bevel, 14 Teeth 57

Ring, Retaining 58

Chain, 24 Pitches 59

Bearing, Flange 60

Gear, Spur, 14 Teeth 6t

Collar, Clutch 62

Assembly, Kit, Clutch Keys 63

Screw, Tapping w/Sealer 64

Shaft, Intermediate 65

Key, Woodruff, #61 66

Ring, Retaining 67

Sprocket, 18 Teeth

Spacer 68

Gear, Spur, 37 Teeth 69

Gear, Spur, 30 Teeth 70

Gear, Spur, 25 Teeth 71

Gear, Spur, 22 Teeth 72

Gear, Spur, 19 Teeth

Spacer 1:133 x 1.50 x .375 73

Washer, Plain .640 x 1.37 x .061

Washer, Plain _632x 1.00 x .026

Spacer .630 x 1.00 x ,169

Assembly, Gear, Combination of

12 Teeth and 35 Teeth

Shaft, Idler

Spacer °635 x .875 x .755

105928X

110084X

134394

120473X

142678

120407X

106589X

120408X

105937X

t05936X

2226J

134401

2264J

120474X

110081X

105941X

1!0071X

120952X

110082X

120475X

142680

120961X

7294J

108989X

120953X

120954X

134799

138244

108996X

120956X

73810500

106596X

120416X

Sprocket, 9 Teeth

Gear, Bevel, 42 Teeth

Assembly, Kit, Shim °750 Shaft

Shaft, Drive

Gear, Spur, 12 Teeth

Gear, Spur, 20 Teeth

Gear, Spur, 25 Teeth

Gear, Spur, 28 Teeth

Gear, Spur, 31 Teeth

Spacer o781 x 1.00 x .375

Washer, Plain ,632 x 1.00 x _060

Washer, Neoprene

Washer, Plain °758 x 1.25 x ..031

Axle, Loll..

Gear, Miter, 15 Teeth

Ring, Retaining

Gear, Spur, 32 Teeth

Shaft, Cross

Gear, Miter, 15 Teeth

Axle, R.H.

Housing, Lower

Puck, Friction

Disc, Brake

Spacer

Jaw, Brake

Pin, Dowel

Screw, Self-Tapping, Large

5/16-18 x 2,.25

Lever, Actuating

Washer, Plain .321 x 1.,00x °055

Bracket, Anti-Rotation

Locknut 5/16-24

Screw, Self-Tapping, Large

5/16-18 x 1,.44

Grease

* Use in combinations to maintain proper clearances

** Order Key No. 15

NOTE: Air component dimensions given in U.S. inches

1 inch = 25.4 mm

REPAIR PARTS

12.5 HP 38" TRACTOR - - MODEL NUMBER 917.257621

BRIGGS & STRATTON ENGINE - MODEL NUMBER 289707, TYPE NUMBER 0130-01

334

307

265

657

634,_

663

757

%.,

<:3

383

219

REPAIR PARTS

12.5 HP 38" TRACTOR - - MODEL NUMBER 917.257621

BRIGGS & STRATTON ENGINE - MODEL NUMBER 289707, TYPE NUMBER 0130-01

965 53

'164

I23

_78

_1044

121 CARBURETOR OVF_,RHAULKIT

131 141

618

634

127

445

224

601

537

REPAIR PARTS

12.5 HP 38" TRACTOR - - MODEL NUMBER 917.257621

BRIGGS & STRATTON ENGINE - MODEL NUMBER 289707, TYPE NUMBER 0130-01

896

:310

803

801

R_ference Number

:_ Menufecturer

Briggs & Housing

$][atton Lenolh

L 12v _Ir_2- LIIII3_48o5 i_ 194003..... 39_538:

"Includes Brush Set

"']nc{udes #398003 Ctutch Assembly (Ref. No, 513)

#280104 Gear (Ref. No. 783)

#490467 Retainer and Pin (Ref, No, 876)

# 94288 Rolt Pin (Re[ No. 896)

510

Ddve

Assemblv

544

Armetum

Assembly

' _1 802 _'i_"iI

Drive End Cap End Cap Ass'y. Housing

Assembly ,_gmmutator Assemblv_

39_e_6 a95537- 13oS_59

309 310

Motor and Th_ B0it

Drive Ass'v. Assembly

311

Brush

Assembfv

390837

REPAURPARTS

12.5 HP 38" TRACTOR - - MODEL NUMBER 917.257621

BRIGGS & STRATTON ENGINE - MODEL NUMBER 289707, TYPE NUMBER 0130-01

KEY PART KEY PART

NO. NO. DESCRIPTION NO. NO. DESCRIPTION

490450

399265

3 391O86

5 494240

7 271866

8 391406

9 27803

10 94621

11 280100

12 271916

271997

271996

13 94622

!5 94239

16 495162

94196

18 494238

20 291675

22 94624

23 492326

222698

394661

394662

394663

394664

391780

392331

391781

391782

391783

260924

299691

391286

490348

490469

94671

262246

262247

65906

26828

224502

221596

292260

93630

262248

Cylinder Assembly 46

Bearing, Cylinder (Requires Speciat 51

Tools For Installation)

* Seal, Oil 52

Head, Cylinder 53

* Gasket, Cylinder Head 75

Breather Assembly 78

* Gasket, Valve Cover 95

Screw, Seres 98

Tube, Breather 104

* Gasket, Crankcase Cover 1/64" 105

* Gasket, Crankcase Cover °005" 106

* Gasket, Crankcase Cover _009" 108

Screw, Cylinder Head 118

Plug, Oil Drain 121

Crankshaft 123

Key, Timing Gear 125

Base, Engine '127

* Seal, Oi! 130

Screw, Seres, Base Mounting 131

Flywheel and Ring Gear Assembly, 133

Magneto 137

Key, Flywheel 138

Piston Assembly, Standard 141

Piston Assembly .010" Oversize 142

Piston Assembly .020" Oversize 147

Piston Assembly .030" Oversize 164

Ring Set, Piston, Standard Size 17I

Ring Set, Piston, Chrome, Standard 187

Ring Set, Piston o010" Oversize 188

Ring Set, Piston °020" Oversize 201

Ring Set, Piston .030" Oversize 209

Lock, Piston Pin 216

Pin Assembly, Piston, Standard 219

Pin Assy. Piston ,.005" Oversize

Rod Assembly, Connecting 222

Rod Assembly, Connecting, 224

.020" Undersize Crankpin Bore 225

Screw, Connecting Rod

Valve, Exhaust

Valve, Intake

Spring, Intake Valve

Spring, Exhaust Valve

Guard, Flywheel

Retainer, Intake Valve

Rotocoil, Exhaust Valve

Retainer, Exhaust Valve Rotocoil

Tappet, Valve

212897 Gear, Cam

272465 *** Gasket, Carburetor

(Carburetor to Elbow)

272554 * Gasket, Carburetor

94637 Stud, Carburetor Mounting

224061 Washer, Spring

93805 Screw, Sems

94098 ** Screw, Throttle

495800 Screw, Idle Speed

231789 ** Pin, FIoat Hinge

231855 ** Valve Assembly, Inlet Needle

231854 Inlet, Valve Seat

224540 Valve, Choke

494383 ** Valve, Needle

495799 Carburetor Overhaul Kit

94616 Screw, Elbow Mounting

495706 Carburetor Assembly

- - - ** Plug, Welch (Sold in Kit Only)

224539 Valve, Throttle

494379 Shaft and Lever, Throttle

494381 Float, Carburetor

281165 *** Gasket, Float Bow_

28I 164 *** Washer, Float Bowi Screw

494380 ** Shaft and Lever, Choke

494537 ** Nozzle / Jet, Carburetor

231794 ** Pilot, Jet

213819 Carburetor, Elbow

281051 Nut, Air Cleaner Mounting

393815 Line, Fuel

93535 Screw, Sems

262767 Link, Governor

260871 Spring, Governor

262766 Link, Choke

490815 Oil Slinger, Governor Gear and

Bracket Assembly

494887 Plate, Governor Control

945'13 Screw, Seres, Air Cleaner

231058 Crank, Governor

* Included in Gasket Set (494241)

** Included in Carburetor Overhaul Kit (495799)

*** Included in both Carburetor Overhaul Kit (495799)

and Carburetor Gasket Set (494385)

NOTE: All component dimensions given in UoSoinches

1 inch = 25.4 mm

REPAIR PARTS

12.5 HP 38" TRACTOR - - MODEL NUMBER 917.257621

BRIGGS & STRATTON ENGINE - MODEL NUMBER 289707, TYPE NUMBER 0130-01

KEY PART KEY PART

NO. NO. DESCRIPTION NO. NO, DESCRIPTION

227 493935

230 94742

232 262785

24O 394358

265 221535

284 94326

304 494269

305 94619

306 224545

307 94623

308 491490

309 ---

333 492341

334 93381

337 802592

346 93705

356 494328

358 494241

363 19203

383 89838

422 223721

423 94073

445 493909

455 222561

467 493903

468 222562

474 393474

482 93621

523 490327

524 68838

525 280741

535 272403

537 281106

552 231597

562 92613

592 231082

601 93053

611 494451

614 93306

615 93307

618 262803

634 281168

634A 491323

634B 281167

Lever Assembly, Governor 635 66538

Washer, Governor Crank 646 224546

Spring, Governor Link 657 93496

Filter, Fuel 663 94620

Clamp, Casing 668 280848

Screw, Air Cleaner 726 392134

Housing, Blower'

Screw, Sems, Blower Housing 727 490324

Mounting

Shield, Cylinder 728 94627

Screw, Serns, Cylinder Shield 729 281159

Mounting 729A 224723

Cover, Cylinder Head 741 262135

Motor, Starting (See Chart on 757 212359

Illustrated Pages for Replacement 758 399891

Parts for Starting Motors) 759 298909

Armature, Magneto 761 93875

Screw, Sems, Armature Mounting 842 270920

Plug, Spark 847 490474

Screw, Hex Head 851 221798

Wire, Ground 869 261463

Gasket Set 870 213316

Puller, Flywheel 871 261961

Wrench, Spark Plug 231218

Clamp, Oil Filler Tube 872 281104

Screw, Sems 875 494237

Cartridge, Air Cleaner 877 393456

Cup, Screen Mounting

Knob, Air Cleaner 955 94642

Screen, Flush Rotating 965 94108

Stator, Alternator' 975 494378

Screw, Sems 977 494385

Cap and Dipstick, Otl Filler 987 281166

Seal, Filler Tube t005 280687

Tube, OIl Filler t006 224413

Element, Air Cleaner 10!9 491255

O-Ring, AirCleaner 1044 94673

Bushing, Governor Crank

Bolt, Governor Lever

Nut, Hex

Clamp, Fuel Pipe

Fuel inlet Tube

Cotter, Hair Pin

Retainer, E-Ring

Spring, Choke Return

Seal, Choke Shaft

Seal, Governor

Washer, Throttle Shaft

Elbow, Spark Plug

Brace, Air Cleaner

Screw, Sems

Screw, Hex Head

Spacer

Gear, Ring

(includes Mounting Parts)

Cover, Starter

(Includes Mounting Screws)

Screw, Seres

Clip, Lead Wire

Retainer Wire

Gear, Timing

Link, Counterweight

Counterweight Assembly

Pin, Counterweight

Screw, Countenweight

Seat, Oil Filler Cap

Fill Group, Oil

Terminal, Ignition Cable

Seat, Intake Valve, Standard

Seat, Exhaust Valve, Standard

Guide, Exhaust Valve

Guide, Intake Valve

Cover, Air Cleaner'

Body, Air Cleaner

Diode and Connector Assembly,

Dual Circuit

** Screw, Fuel Bowl

Locknut, Air Cleaner Mounting

Bowl Assembly, Carburetor

Carburetor Gasket Kit

** Seal, Throttle Shaft

Fan, Flywheel

Retainer, Fan

Label Kit

Screw, Hex Head

RPM Settings: Low: t550-1950, High: 3200-3400

* included in Gasket Set (494241)

** Included in Carburetor Overhaul Kit (495799)

*** Included in both Carburetor Overhaut Kit (495799)

and Carburetor Gasket Set (494385)

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

CE NOTES

............................... i II IIIII IIIIIIIIIIIIHIIIIIIIIIIIIII :T: T: :T _ = .

LL,

LLI

-1-

2:..I

LUo

D:O

-JI-

/ o

OWNE '

UAL

MODEL NO.

917.257621

IF YOU NEED

REPAIR SERVICE

OR PARTS:

FOR REPAIR SERVICE, CALL

THIS TOLL FREE NUMBER:

1-800-4-REPAIR

(1-800-473-7247)

FOR REPLACEMENT PARTS

INFORMATION AND

ORDERING, CALL THIS

TOLL FREE NUMBER:

1-800-FON-PART

(1-800-366-7278)

12.5 HP OHV

ELECTRIC START

38" MOWER ,

5 SPEED TRANSAXLE

LAWN TRACTOR

Each tractor has its own model number. Each engine has

its own model number.

The model number for your tractor wii_ be found on the

model plate located under the seat.

The model number for your' engine will be found on the

blower housing of the engine.

Atl parts listed herein may be ordered from any Sears,

Roebuck and Co. Service Center/Department and most Re-

tail Stores._

WHEN ORDERING REPAIR PARTS, ALWAYS GIVE THE

FOLLOWING INFORMATION:

- PRODUCT - TRACTOR

• MODEL NUMBER - 9t7.257621

° ENGINE MODEL NO. - 289707, TYPE NO. 0130-01

,, PART NUMBER

° PART DESCRIPTION

Your Sears merchandise has added value when you

consider Sears has service units nationwide staffed with

Sears trained technicians_° professional technicians

specifically trained to insure that we meet our pledge to

you, we service what we sell.

142374 Rev. 2 06.08_94 Printed in UoS.A.

IIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIII I

Craftsman 917257621 Lawn Tractor

Product's Documents

Owner's Manual

Specifications

Craftsman 917257621 Questions and Answers