DreamLine DL6217C04CL

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Below are documents related to this product, you can read online or download:
DL6217C04CL photo

User Manual

This is the main product document for model DL6217C04CL.

The file format is pdf, 58 pages, you can download this manual here .

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For more information about DreamLine
®
Shower Doors, Tub Doors & Enclosures, please visit DreamLine.com
Flex Shower Door, Base & Q-Wall 5.1
SHOWER DOOR, BASE & BACKWALL INSTALLATION INSTRUCTIONS
IMPORTANT
DreamLine
®
reserves the right to alter, modify or redesign products at any time without prior notice.
For the latest up-to-date technical drawings, manuals, warranty information or additional details please refer
to your model’s web page on DreamLine.com
©2017 DreamLine. All Rights Reserved
FLEX SHOWER DOOR, BASE & Q-WALL 5.1
STEP 1: Shower Base Installation Instructions
STEP 2: Shower Backwall Installation Instructions
STEP 3: Shower Door Installation Instructions
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©2018 DreamLine. All Rights Reserved
SLIMLINE SHOWER BASE manual Ver 5 Rev 9 03/2018
1
SLIMLINE SHOWER BASE
SHOWER BASE DIMENSIONS AND INSTALLATION INSTRUCTIONS
IMPORTANT!
DreamLine
®
reserves the right to alter, modify or redesign products at any time without prior
notice. For the latest up-to-date technical drawings, manuals, warranty information or additional
details please refer to your model’s web page on DreamLine.com
Please review this entire manual before beginning installation
For more information about DreamLine
®
products please visit DreamLine.com
Color options:
--- - White
-22- Biscuit
-88- Black
Double Threshold Shower Base with Corner Drain Configuration
shown as an example
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©2018 DreamLine. All Rights Reserved
SLIMLINE SHOWER BASE manual Ver 5 Rev 9 03/2018
2
Preparation
1. Prior to installation, examine all boxes and packages for shipping damage and compare the
piece count with your packing slip. After opening all boxes and packages read this introduction
carefully. Check that all of the needed parts are included in the package by checking off the
components on the Detailed Diagram of Shower Door Components”. If the unit has been
damaged, has a finishing defect, or has missing parts, please contact our customer support
department within 3 business days of the delivery date. Please note that DreamLine
®
will not
replace any damaged products or missing parts free of charge after 3 business days or if
the product has been installed. Please contact DreamLine
®
if you have any questions and
please provide an order number, job name or other proof of purchase to help identify the
original order.
2. Install all of the required plumbing and drainage before installing the shower base. Use a
competent and licensed (if required by local code) plumber for all plumbing installation.
3. Shower bases must be installed by a licensed plumber. Please note that you should
consult your local building codes with questions on installation compliance standards.
Building and plumbing codes may vary by location and DreamLine
®
is not responsible for
code compliance standards for your project.
4. Make sure that prior to the installation the installation surface is leveled and solid and will be
able to support the total weight of the unit. Also make sure the walls are at right angles. While
some adjustment in leveling of the tray is possible, irregular installation surface level or
improper angle of side walls will result in serious problems for your installation. Please note
that some adjustments may be necessary during the installation process.
5. Center drain configurations are centered on the width only. See technical drawing tables
for drain locations.
6. Drain not included with this product. The drain
opening
is 3-3/8” in diameter and accepts a
standard 2” compression fitted drain.
IMPORTANT NOTE:
Dimensions provided are for reference only. Measure the actual shower tray
before installation. This includes overall dimensions and drain location.
Allowed tolerance for center of the drain is +/-1/2".
Tools Required
XXX
Pencil
Level
Mortar
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©2018 DreamLine. All Rights Reserved
SLIMLINE SHOWER BASE manual Ver 5 Rev 9 03/2018
3
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©2018 DreamLine. All Rights Reserved
SLIMLINE SHOWER BASE manual Ver 5 Rev 9 03/2018
4
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©2018 DreamLine. All Rights Reserved
SLIMLINE SHOWER BASE manual Ver 5 Rev 9 03/2018
5
SINGLE THRESHOLD SHOWER BASE
Center Drain Configuration
MODEL
SPECIFICATION
D (in)
W (in)
D1 (in)
W1 (in)
DLT-1132320
32"× 32"
32"
32"
15"
16"
DLT-1136360
36"× 36"
36"
36"
15"
18"
DLT-1132420
32” x 42”
32”
42”
15”
21”
DLT-1134420
34” x 42”
34”
42”
15”
21”
DLT-1136420
36” x 42”
36”
42”
15”
21”
DLT-1142420
42” x 42”
42”
42”
20”
21”
DLT-1132480
32"× 48"
32”
48”
15”
24”
DLT-1134480
34” x 48”
34”
48”
15”
24”
DLT-1136480
36"× 48"
36"
48"
15"
24"
DLT-1132540
32” x 54”
32”
54”
15”
27”
DLT-1134540
34” x 54”
34”
54”
15”
27”
DLT-1136540
36” x 54”
36”
54”
15”
27”
DLT-1130600
30"× 60"
30"
60"
15"
30"
DLT-1132600
32"× 60"
32"
60"
15"
30"
DLT-1134600
34"× 60"
34"
60"
15"
30"
DLT-1136600
36"× 60"
36"
60"
15"
30"
W
D
W1
11
D1
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©2018 DreamLine. All Rights Reserved
SLIMLINE SHOWER BASE manual Ver 5 Rev 9 03/2018
6
SINGLE THRESHOLD SHOWER BASE
Left-Hand Drain Configuration
MODEL
SPECIFICATION
D (in)
W (in)
D1 (in)
W1 (in)
DLT-1130601
30"×60"
30"
60"
15"
12"
DLT-1132601
32"×60"
32"
60"
15"
12"
DLT-1134601
34"×60"
34"
60"
17"
12"
DLT-1136601
36"×60"
36"
60"
18"
12"
W
D
D1
W1
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©2018 DreamLine. All Rights Reserved
SLIMLINE SHOWER BASE manual Ver 5 Rev 9 03/2018
7
SINGLE THRESHOLD SHOWER BASE
Right-Hand Drain Configuration
MODEL
SPECIFICATION
D (in)
W (in)
D1 (in)
W1 (in)
DLT-1130602
30"×60"
30"
60"
15"
12"
DLT-1132602
32"×60"
32"
60"
15"
12"
DLT-1134602
34"×60"
34"
60"
17"
12"
DLT-1136602
36"×60"
36"
60"
18"
12"
W1
W
D
D1
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©2018 DreamLine. All Rights Reserved
SLIMLINE SHOWER BASE manual Ver 5 Rev 9 03/2018
8
NEO ANGLE SHOWER BASE
MODEL
SPECIFICATION
W (in)
A (in)
B (in)
C (in)
DLT-2036360
36"×36"
36"
18 5/16"
25"
12"
DLT-2038380
38"×38"
38"
20 5/16"
25"
12"
DLT-2040400
40"×40"
40"
22 5/16"
25"
14 3/8"
DLT-2042420
42"×42"
42"
24 5/16"
25"
14 3/8"
W
W
A
A
C
C
B
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©2018 DreamLine. All Rights Reserved
SLIMLINE SHOWER BASE manual Ver 5 Rev 9 03/2018
9
QUARTER ROUND SHOWER BASE
MODEL
SPECIFICATION
W (in)
C (in)
R (in)
DLT-7033330
33"×33"
33"
12"
21 5/8"
DLT-7036360
36"×36"
36"
12"
21 5/8"
DLT-7038380
38"×38"
38"
12"
21 5/8"
W
W
C
C
R
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©2018 DreamLine. All Rights Reserved
SLIMLINE SHOWER BASE manual Ver 5 Rev 9 03/2018
10
DOUBLE THRESHOLD SHOWER BASE
Corner Drain Configuration
MODEL
SPECIFICATION
W (in)
C (in)
DLT-1032320
32"×32"
32"
12"
DLT-1036360
36"×36"
36"
12"
W
W
C
C
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©2018 DreamLine. All Rights Reserved
SLIMLINE SHOWER BASE manual Ver 5 Rev 9 03/2018
11
DOUBLE THRESHOLD SHOWER BASE
Left-Hand Drain Configuration
MODEL
SPECIFICATION
D (in)
W (in)
D1 (in)
W1 (in)
DLT-1034481
34"×48"
34"
48"
17"
12"
DLT-1036481
36"×48"
36"
48"
18"
12"
DLT-1036541
36"×54"
36"
54"
18"
12"
DLT-1036601
36"×60"
36"
60"
18"
12"
D
W
D1
W1
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©2018 DreamLine. All Rights Reserved
SLIMLINE SHOWER BASE manual Ver 5 Rev 9 03/2018
12
DOUBLE THRESHOLD SHOWER BASE
Right-Hand Drain Configuration
MODEL
SPECIFICATION
D (in)
W (in)
D1 (in)
W1 (in)
DLT-1034482
34"×48"
34"
48"
17"
12"
DLT-1036482
36"×48"
36"
48"
18"
12"
DLT-1036542
36"×54"
36"
54"
18"
12"
DLT-1036602
36"×60"
36"
60"
18"
12"
W
D
D1
W1
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©2018 DreamLine. All Rights Reserved
SLIMLINE SHOWER BASE manual Ver 5 Rev 9 03/2018
13
Shower Base Cross Section Diagram
Finished Wall
Cement board
Shower Base
Mortar
Drain*
(2"×4") Stud
* not included
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©2018 DreamLine. All Rights Reserved
SLIMLINE SHOWER BASE manual Ver 5 Rev 9 03/2018
14
Shower Base Installation - Preparation
1. Ensure that the floor and the studs
are at right angles.
Provide a 5”×5” opening in the sub-
floor for the drain.
The 2” PVC waste pipe should
extend above the surface of the
sub-floor according to the drain
installation instructions and the
height of the Shower base.
Refer to the product drawings and
tables in this installation manual for
the drain location.
See Fig. 1 and Fig. 2 for details.
Fig. 1
Fig. 2
(See Product Chart for Drain Location)
(5"×5") Opening
2" PVC Waste Pipe
90°
90°
90°
90°
90°
2" PVC Waste Pipe
(5"×5") Opening
(See Product Chart for Drain Location)
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©2018 DreamLine. All Rights Reserved
SLIMLINE SHOWER BASE manual Ver 5 Rev 9 03/2018
15
2. Install the shower drain (NOT
INCLUDED) according to the
drain installation manual
(supplied with the drain).
See Fig. 3 for example
Fig. 3
3. Place the tray into the designated
position so that the Drain cutout drops
around the Drain Pipe and butt the
Shower Base up against the studs.
See Fig. 4 for details.
Lower the base over the drain pipe
and set it into place against the studs.
Fig. 4
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©2018 DreamLine. All Rights Reserved
SLIMLINE SHOWER BASE manual Ver 5 Rev 9 03/2018
16
4. Level the tray and place marks on the
studs above the upper edge of the tile
flange.
See Fig. 5 for details.
5. Mix the bedding material (Mortar,
cement-sand mix, etc.) Concrete
or plaster is not recommended.
Apply enough bedding material
to support the entire bottom of
the shower base. This will add
additional stability and prevent the
base from shifting position.
See Fig. 6 for details.
Fig. 6
Level base in two directions
Mortar
Fig. 5
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©2018 DreamLine. All Rights Reserved
SLIMLINE SHOWER BASE manual Ver 5 Rev 9 03/2018
17
6. After the bedding material has been
poured and
before
it sets, place the
shower base into the position with the
drain assembly sliding over the PVC
waste pipe. It will be necessary to push
the shower base until the top of the tile
flange aligns with the marks drawn on
the studs and the front edge is
contacting the rough floor along the
entire length of the shower base. Ensure
that the base is level in all directions.
You may need to use shims to hold the
tray level until the bedding fully sets.
Remove all excess mortar.
See Fig. 7 for details.
7. Allow the bedding material to completely harden before applying weight to the bottom of the
shower base.
Install the cement board (or the wallboard) above the tile flanges and secure it to the studs.
Put the tiles (or other finishing wall material) over the cement board leaving 1/8” gap between
the bottom of the tile or wall kit and the shower base. Use caulk to fill the gap.
See Fig. 8 and Fig. 9 for details.
Fig. 7
Fig. 8
Waterproof Drywall to
the top of the tile flange
Caulk
Finished wall overlaps the
dry wall and tile flange
Stud
1
2
Waterproof
Drywall
4
3
Side View
1/8”
gap
Base
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©2018 DreamLine. All Rights Reserved
SLIMLINE SHOWER BASE manual Ver 5 Rev 9 03/2018
18
Fig. 9
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©2018 DreamLine. All Rights Reserved
SLIMLINE SHOWER BASE manual Ver 5 Rev 9 03/2018
19
Product Maintenance
BASES and BACKWALLS: To ensure long lasting life for your acrylic base and/or back walls:
wipe them off after each use with a soft cloth. To clean the acrylic base or back walls use
non-abrasive sprays or cream based cleaners. Avoid the use of aerosol spray cleaners.
Never use abrasive cleansers, metal brushes or scrapers that could scratch or dull the surface.
GLASS: To ensure long lasting life for your glass shower products: wipe them off after each use
with a soft cloth. Rinse and wipe off the glass using either a soft cloth or a squeegee to prevent
soap buildup and water spots (Hard water can etch the surface of the glass over time if left to
dry). To prevent scratching the surface: never use abrasive cleaners or cleaning products that
contain scouring agents. Never use bristle brushes or abrasive sponges that may scratch the
surface.
HARDWARE: To ensure a long lasting finish: wipe off the metal parts after each use with a soft
cloth. Do not use abrasive cleaners or cleaning products containing ammonia, bleach or acid. If
accidentally used, rinse the surface as soon as possible to prevent damage to the finish
(peeling or corrosion). After cleaning the polished finishes, rinse thoroughly and wipe dry with
a soft cloth.
Clean stainless steel surfaces at least once a week. When applying stainless steel cleaner or
polish to stainless steel hardware, work with (not across) the grain. Never use an abrasive
sponge or cloth, steel wool or wired brush as these may permanently scratch the surfaces.
NOTE: To maximize the life of your door, it is important to regularly inspect the glass
and other hardware for misalignment, proper attachment, and/or damage. Contact
DreamLine with any questions or concerns.
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TEL: 866-731-2244
FAX: 866-857-3638
DREAMLINE.COM
For more information on DreamLine
®
Shower Doors and Enclosures please visit DreamLine.com
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Q-Wall 5.1 (w/single back panel) manual Ver. 1 Rev. 2 08/2015
QWALL 5.1 (1 Back Panel)
S
HOWER
A
CRYLIC
W
ALL
I
NSTALLATION
I
NSTRUCTIONS
IMPORTANT
DreamLine
TM
reserves the right to alter, modify or redesign products at any time
without prior notice. For the latest up-to-date technical drawings, manuals or any
other details please refer to your model’s web page on BathAuthority.com
Please read these instructions carefully before installing. If you have any questions
regarding installation, please call our technical support specialists Monday through
Friday 8:00 AM 7:00 PM EST at Phone: 1-866-731-2244, Fax: 1-866-857-3638 or
e-mail our technical support group at
support@BathAuthority.com.
For more information on DreamLine
TM
Shower Back Wall please visit www.BathAuthority.com
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Q-Wall 5.1 (w/single back panel) manual Ver. 1 Rev. 2 08/2015
2
Preparation
1. Prior to installation, examine all boxes and packages for shipping damage and compare
the piece count with your packing slip. After opening all boxes and packages read this
introduction carefully. Check that all of the needed parts are included in the package by
checking off the components on the “Detailed Diagram of Acrylic Shower Wall
Components”. If the unit has been damaged, has a finishing defect, or has missing parts,
please contact our customer support department within 3 business days of the delivery
date. Please note that DreamLine
TM
will not replace any damaged products or missing
parts free of charge after 3 business days or if the product has been installed. Feel
free to contact DreamLine
TM
if you have any questions, and please provide an order
number, job name or other proof of purchase to help us identify your original order.
2. Please note that you should consult your local building codes with questions about
installation compliance standards. Building and plumbing codes may vary by
location, and DreamLine is not responsible for code compliance standards for your
project.
3. This acrylic wall system is specially designed to be installed over any solid surface. If you
are installing the acrylic walls over existing tiles, remove all loose tiles before the
installation. If you are installing over existing painted walls, remove any loose paint.
Please, note that some cutting and drilling may be necessary during the installation
process.
4. Make sure to turn off the water supply, remove faucet, handles or any fixture trims
protruding from the wall. Clean the surface, removing any soap film and dirt from all wall
surfaces using regular household detergent, and then wipe dry.
Tools Required
Caulk
Tape
Measure Pencil
Screwdriver
Phillips
(Ø 5/16")
Drill bit
Level
Gun
Caulk
Drill
Electric
Hammer
Knife
T-Square
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Q-Wall 5.1 (w/single back panel) manual Ver. 1 Rev. 2 08/2015
3
Detailed Diagram of Acrylic Shower Wall Components
5
6
7
8
4
2
1
9
3
34" - 38"
30" - 34"
Packing List
01 Side panel 2pcs 06 Wall anchor 16pcs
02 Corner cover 2pcs 07 Countersunk screw ST4.2×40 16pcs
03 Decorative edge molding 2pcs 08 Decorative cover 10pcs
04 Shelf bracket 6pcs 09 Back panel 1pc
05 Glass shelf 2pcs
NOTE: Unpack your unit carefully and inspect it. Lay it out and identify all parts using the
detailed diagram and packing list in your manual as a reference. Before discarding the carton,
check for small hardware bags that may have fallen to the bottom of the box. If any parts are
damaged or missing, please contact DreamLine
TM
for replacement. The shipping boxes may
contain extra parts not used in your model configuration.
NOTE: Retain these installation instructions for future reference.
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Q-Wall 5.1 (w/single back panel) manual Ver. 1 Rev. 2 08/2015
4
Preparation for Installation of Back Panel
1. Place a mark on the walls at a distance of 1”
(one inch) from the corner and draw a plumb
vertical line from top to bottom.
See Fig. 1 for details.
NOTE:
Repeat this step for both corners.
Fig. 1
2. Measure the back wall of the shower between
the vertical lines you marked in Step 1.
This distance is marked as W”.
See Fig. 2 for details.
Fig. 2
W
1"
1"
1
2
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Q-Wall 5.1 (w/single back panel) manual Ver. 1 Rev. 2 08/2015
5
3. The Back Panel (09) has 3-1/8” flange on both sides and
has to be cut equally from both sides if necessary.
See Fig. 3 for details.
Fig. 3
4. Measure the Back Panel (09).
The Width of the Back Panel has to be less than or equal to
the distance between the two lines on the back wall in Step. 2
L
W
If the width of the Back Panel is greater than the distance
between the two vertical lines on the back wall from Step. 2,
you will have to trim the Back Panel to fit your measurement.
See Fig. 4 for details.
Fig. 4
3 1/8"
3 1/8"
L
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Q-Wall 5.1 (w/single back panel) manual Ver. 1 Rev. 2 08/2015
6
5. Mark the measurement “W” on the Back Panel (09)
and draw straight lines from top to bottom.
NOTE:
The Back Panel has to be trimmed equally from both
sides.
See Fig. 5 for details.
Fig. 5
6. Place the Back Panel (09) on a flat piece of plywood
or particle board. Use a sharp industrial knife and a
T-square to score along the marked side ends of the
Back panel and continue scoring until you have fully
cut through the panel.
See Fig. 6 and Fig. 7 for details.
Fig. 6
1
2
W
to cut
Line
to cut
Line
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Q-Wall 5.1 (w/single back panel) manual Ver. 1 Rev. 2 08/2015
7
Fig. 7
Preparation for Installation of Side Panels
ATTENTION:
See Fig. 8 for details.
Fig. 8
If you are installing a shower door with a wall profile,
you can hide the edge of the Side panel (01) behind
the wall profile.
W
1
2
Wall Profile
Side Panel
Wall
Side Panel
Wall Profile
Wall
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Q-Wall 5.1 (w/single back panel) manual Ver. 1 Rev. 2 08/2015
8
7. Measure the side walls of the shower from
the 1” (one inch) line in the corner (from
Step. 1) to the distance where you want Side
panels (01) to end.
The distance is “D”.
See Fig. 9 for details.
Fig. 9
8. Determine the position of both
Side panels (01).
NOTE:
a) The narrow edge of the Side
panel fits behind the corner
cover and cannot be trimmed.
b) The wide edge of the Side
panel can be trimmed to the
size of your measurements
from Step. 7.
Measure from the narrow edge of
the Side panel and place a mark
at a distance of "D" (that you
measured in Step. 7).
Draw a straight line from top to
bottom along the wide edge of
the Side panel.
See Fig. 10 for details.
Fig. 10
D
D
D
D
to cut
Line
to cut
Line
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Q-Wall 5.1 (w/single back panel) manual Ver. 1 Rev. 2 08/2015
9
9. Place the Side panel (01) on a flat piece of plywood
or particle board. Use a sharp industrial knife and a T-
square to score along the marked wide ends of the
Side panel and continue scoring until you have fully
cut through the panel.
See Fig. 11 and Fig. 12 for details.
Fig. 11
Fig. 12
1
2
D
D
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Q-Wall 5.1 (w/single back panel) manual Ver. 1 Rev. 2 08/2015
10
10. Take exact measurements of the
fixture on the wall:
from the 1” (one inch) line
in the corner of the shower
to the fixture: (A, B, C)
from the bottom of the wall
of the shower to the fixture:
(E, F).
See Fig. 13 for details.
Fig. 13
11. Determine which Side panel (01) will be installed on
the side wall with the fixture.
Mark the fixture location on the Side panel
according to the measurements taken in Step. 10.
See Fig. 14 for details.
Fig. 14
D
F
E
A
B
C
D
A
F
E
1"
B
C
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Q-Wall 5.1 (w/single back panel) manual Ver. 1 Rev. 2 08/2015
11
12. Drill the holes for the fixtures in the Side panel (01) using
the proper diameter saw bit or a handheld jig saw.
See Fig. 15 for details.
Fig. 15
Acrylic Back Panel and Side Panel Installation Instruction
13. Attach the Corner cover (02) to
the corner of the shower and
mark the drilling holes through
the predrilled holes in the Corner
cover.
Move aside the Corner cover,
Drill the holes using Ø5/16” drill
bit and insert the Wall Anchors
(06).
See Fig. 16 and Fig. 17 for details.
Fig. 16
D
1
2
3 4
Ø5/16"
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Q-Wall 5.1 (w/single back panel) manual Ver. 1 Rev. 2 08/2015
12
Fig. 17
ATTENTION:
14. Apply the sealant to the entire surface of the
reverse side of the Back panel (09).
See Fig. 18 for details.
Fig. 18
Installation of all Acrylic panels must be finished
before the sealant sets for easy leveling and
adjustments.
W
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Q-Wall 5.1 (w/single back panel) manual Ver. 1 Rev. 2 08/2015
13
15. Attach the Back Panel (09) to the center of
the back wall with the equal distance
between two lines.
See Fig. 19 for details.
Fig. 19
16. Mount the Corner cover
(02) to the corner of the
shower using the
Countersunk screws
ST4.2×40 (07).
Do not fully tighten the
screws at this time; leave
them loose for further
installation.
See Fig. 20 for details
Fig. 20
1
2
3
4
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Q-Wall 5.1 (w/single back panel) manual Ver. 1 Rev. 2 08/2015
14
17. Apply the sealant to the entire surface of the
reverse side of the Side panel (01).
Also, apply the sealant around the drilled
holes.
See Fig. 21 for details.
Fig. 21
18. Slide the narrow edge of the Side panel (01)
behind the Corner cover (02).
Align trimmed edge of the Side panel (from
Step. 9) with the marked line on the wall (in
Step. 7) and push the Side panel against the
wall.
NOTE:
Make sure the drilled holes on the Side
panel are also aligned with the fixtures on
the wall.
See Fig. 22 for details.
Fig. 22
1
2
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Q-Wall 5.1 (w/single back panel) manual Ver. 1 Rev. 2 08/2015
15
19. Apply sealant to the entire surface of the
reverse side of the other Side panel (01).
See Fig. 21 for details.
20. Slide the narrow edge of the Side panel (01)
behind the Corner cover (02).
Align trimmed edge of the Side panel (from
Step. 9) with the marked line on the wall (in
Step. 7) and push the Side panel against the
wall.
Align the top of both Side panels and the
Back panel before the sealant sets. Apply
equal pressure to the whole surface of the
Acrylic panels from top to bottom.
See Fig. 23 for details.
Fig. 23
21. Once all panels are aligned, fasten tight the Corner
covers (02) to secure the Side panels (01) and the
Back panel (09).
Cover the screw holes with the Decorative covers
(08).
See Fig. 24 for details.
1
2
1
2
Fig
. 24
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Q-Wall 5.1 (w/single back panel) manual Ver. 1 Rev. 2 08/2015
16
ATTENTION;
Prior to the next step, please be sure the part of the
wall for installation of the Decorative edge molding
(03) is clean, dry and free from soap, oil and any
construction debris.
22. Gently remove the plastic tape from the adhesive side
of the Decorative edge molding (03) and firmly press
it to the edge of the Side panel (01) from top to
bottom.
See Fig. 25 for details.
23. Apply caulk along the top edges of the Side
panels (01) and the Back panels (09).
Apply caulk along the connection of the
bottom edges of the Side panels and bottom
edges of the Back panels with the Shower base.
See Fig. 26 for details.
ATTENTION:
Installation of your “QWALL-5” Acrylic shower
wall is complete.
If you want to install Glass shelves (05) to your
Shower, follow to the next step.
Fig. 26
1
2
Side Panel
Wall
Molding
Decorative
Side Panel
Wall
Molding
Decorative
Fig. 25
Fig
. 26
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17
Glass Shelves Installation Instruction
24. Determine the desired height for the Glass shelves
(05) and mark the locations on the wall.
NOTE:
The Glass shelves can be installed either two in one
corner, or one in each.
See Fig. 27 for details.
Fig. 27
25. Mark the location for the Shelf brackets (04) according to
the measurements in Fig. 24 and Fig. 25.1.
Drill the holes using Ø5/16” drill bit and insert the Wall
anchors (06).
See Fig. 28 for details.
Fig. 28
3 1/2"
3 1/2"
3 1/2"
Ø 5/16"
1
2
3
G
H
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Q-Wall 5.1 (w/single back panel) manual Ver. 1 Rev. 2 08/2015
18
26. Mount the Shelf brackets (04) to the wall using the
Countersunk screws ST4.2×40 (07).
NOTE: the padded set screw of the Glass bracket should be
facing down.
Slide the upper Glass shelf (05) into the upper Shelf
brackets and tighten the set screws at the bottom of the
brackets. Then slide the bottom Glass shelf in place. Tighten
the set screws on the bottom Shelf brackets as well.
See Fig. 29 and Fig. 30 for details.
Fig. 29
Fig. 30
1
2
3
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Q-Wall 5.1 (w/single back panel) manual Ver. 1 Rev. 2 08/2015
19
Product maintenance
To ensure long lasting life for your acrylic back walls, wipe them off after each use with a soft
cloth. To clean the acrylic back walls use non-abrasive sprays or cream based cleaners. Never
use abrasive cleansers, metal brushes or scrapers that could scratch or dull the surface.
Acrylic cleaning procedure:
Acrylic should be cleaned with warm water and a clean, non-abrasive cloth. If desired, a
mild, non-abrasive detergent may also be used. Use only light pressure when cleaning.
Avoid rubbing dirt or grit into the surface. Turn the cloth often and replace with a clean
cloth frequently. Dry by blotting gently with a clean, dry cloth.
DO NOT USE:
Window cleaning sprays, alcohol, kitchen abrasive compounds, or solvents (such as acetone,
gasoline, or thinners). Do not use ammonia based cleaning solutions on the acrylic as it will
damage the surface.
How do you get scratches out of Acrylic?
For light scratches, use a buffing compound such as a car wax. Use a buffer or lightly polish
the surface by hand until scratches disappear.
TABLE OF CONTENTS
Required Tools for Installation …………………………………………………… Page: 2
Detailed Diagram with Packing List …………………………………………… Page: 3
Preparation for installation of Back Panel (09) ………………...………. Pages: 4 – 7
Preparation for installation of Side Panel (01) …..………………….…. Pages: 7 – 12
Back Panel and Side Panel Installation Instruction ………………….. Pages: 12 – 16
Glass Shelf (05) Installation Instruction ……….…………………………… Pages: 17 18
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Q-Wall 5.1 (w/single back panel) manual Ver. 1 Rev. 2 08/2015
20
TEL: 866-731-2244
FAX: 866-857-3638
WWW.BATHAUTHORITY.COM
For more information on DreamLine
TM
Shower Back Wall please visit www.BathAuthority.com
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FLEX Shower Door Manual Ver 2 Rev 8 01/2018 © 2018 DreamLine. All Rights Reserved
1
FLEX 28”x 72 / 32” x 72”
SHOWER DOOR INSTALLATION INSTRUCTIONS
IMPORTANT
DreamLine
®
reserves the right to alter, modify or redesign products at any time without prior
notice. For the latest up-to-date technical drawings, manuals, warranty information or any
other details, please refer to your model’s web page on DreamLine.com
For more information about DreamLine
®
products please visit DreamLine.com
Right hand door installation shown
Model#s:
SHDR-22287200-01
SHDR-22327200-01
Finish -01 = Chrome
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FLEX Shower Door Manual Ver 2 Rev 8 01/2018 © 2018 DreamLine. All Rights Reserved
2
NOTE: This manual will describe the installation of the single threshold model of
the FLEX Shower Door.
For the FLEX Shower Enclosure installation, please also use the manual that is
packaged with the return panel glass.
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FLEX Shower Door Manual Ver 2 Rev 8 01/2018 © 2018 DreamLine. All Rights Reserved
3
Preparation
1. Prior to installation, examine all boxes and packages for shipping damage and compare the piece
count with your packing slip. After opening all boxes and packages read this introduction carefully.
Check that all of the needed parts are included in the package by checking off the components
on the Detailed Diagram of Shower Door Components”. If the unit has been damaged, has a
finishing defect, or has missing parts, please contact our customer support department within
3 business days of the delivery date. Please note that DreamLine
®
will not replace any
damaged products or missing parts free of charge after 3 business days or if the product
has been installed. Feel free to contact DreamLine
®
if you have any questions, and please
provide an order number, job name or other proof of purchase to help us identify your original
order.
2. Please note that you should consult your local building codes with questions about
installation compliance standards. Building and plumbing codes may vary by location, and
DreamLine
®
is not responsible for code compliance standards for your project and will not
accept any returns.
3. If this unit is going to be installed in a new construction, please install all of the required
plumbing and drainage before installing the shower. Use a competent and licensed (if required
by local code) plumber for all plumbing installation.
4. Please make sure that prior to beginning the installation, the surfaces are leveled and solid and
will be able to support the total weight of the unit. Also make sure the walls are at right angles.
Irregular installation surface level, radius corners or improper angle of side walls will result in
serious problems for your installation. Please, note that some adjustments and drilling may be
necessary during the installation process.
5. Please protect all primary surfaces of the product during installation. Never set your glass down
directly onto a tile floor. Leave corner protectors in place until necessary to remove them.
Always use a piece of wood or cardboard to protect the bottom edge and corners of the glass
prior to and during installation.
6. This unit must be installed upon a finished threshold and against finished walls.
7. This model has 4” of total width adjustment: including 1/2” of adjustment per wall profile for out-of-
plumb wall conditions plus 3of overall width adjustment with the expanding top and bottom rails.
Be sure that you have ordered the correct model size to fit your finished opening.
8. This model requires a minimum 1-3/8” of flat threshold space for installation.
9. Professional installation recommended.
NOTE: This door is reversible for right or left-hand door installation. The right-hand door installation is
shown as an example throughout this manual.
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FLEX Shower Door Manual Ver 2 Rev 8 01/2018 © 2018 DreamLine. All Rights Reserved
4
Tools Required
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FLEX Shower Door Manual Ver 2 Rev 8 01/2018 © 2018 DreamLine. All Rights Reserved
5
Detailed Diagram of Shower Door Components
Part List
01
Wall profile
2pcs
06
Decorative cap and washer
10pcs
02
Door assembly
1set
07
Flanged anti-water strip
1pc
03
Wall anchor
8pcs
08
Bottom anti-water strip
1pc
04
Round head screws ST4.2×10
10pcs
13
Handle
1pc
05
Truss head screws ST4.2×40
8pcs
NOTE: Unpack your unit carefully and inspect it. Lay it out and identify all parts using the detailed
diagram and packing list in this manual as a reference. Before discarding the carton, check for small
hardware bags that may have fallen to the bottom of the box. If any parts are damaged or missing,
please contact DreamLine
®
for replacement. The shipping boxes may contain extra parts not used in
your model configuration. NOTE: Retain these installation instructions for future reference.
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FLEX Shower Door Manual Ver 2 Rev 8 01/2018 © 2018 DreamLine. All Rights Reserved
6
Door Assembly Diagram
Alluminum profile
Expandable rail
Expandable rail
Glass door
Stationary glass
Alluminum profile
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FLEX Shower Door Manual Ver 2 Rev 8 01/2018 © 2018 DreamLine. All Rights Reserved
7
Shower Door Installation
1. Prior to the Shower door installation, the installation of
the shower base and plumbing must be completed.
See Fig. 1 for details.
2. Slide the Wall profiles (01) over the Door assembly
(02) on both sides. Be sure that the flanges on the
Wall Profiles (01) face in towards the shower.
See Fig. 2 & Fig. 3 for details.
W
Fig. 1
Fig. 2
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FLEX Shower Door Manual Ver 2 Rev 8 01/2018 © 2018 DreamLine. All Rights Reserved
8
NOTE:
Flip the entire assembly for opposite installation.
3. Move the Door assembly (02) with the
Wall profiles (01) onto the Shower base
with the Stationary glass side tight to the
wall. Adjust the Door assembly (02) by
stretching the top and bottom Expanding
rails evenly to extend the Door assembly
(02) tight to the opposite wall. If the top
and bottom wall opening measurements
are different or if the walls are out-of-
plumb, make adjustments by slightly
pulling the Wall profiles (01) out of the
Door assembly (02).
NOTICE:
The maximum adjustment width of the
Expanding rails is 3”. The wall profiles
allow for 1/2” adjustment for each side.
See Fig. 4 for details.
Fig. 3
1
2
Fig. 4
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FLEX Shower Door Manual Ver 2 Rev 8 01/2018 © 2018 DreamLine. All Rights Reserved
9
4. Adjust the Door assembly (02) so that it is
plumb by checking with a level.
See Fig. 5 for details.
5. Have an assistant hold the Door assembly (02) in the
correct position and mark the walls through the pre-drilled
holes in the flange of the Wall Profiles (01).
See Fig. 6 for details.
Fig. 6
Fig. 5
1
2
Inside
Inside
Outside
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FLEX Shower Door Manual Ver 2 Rev 8 01/2018 © 2018 DreamLine. All Rights Reserved
10
6. Set the Door assembly (02) aside; drill the holes using a
Ø5/16” drill bit and insert the Wall anchors (03).
See Fig. 7 for details.
7. Apply silicone along the Wall Profiles (01) and
around the holes on the wall.
Place the Wall Profiles (01) back on the Shower
base into the correct position and secure them to the
walls using the Truss head screws ST4.2×40 (05).
See Fig. 8 and Fig. 9 for details.
Fig. 8
2
Ø 5/16
1
2
3
1
Fig. 7
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FLEX Shower Door Manual Ver 2 Rev 8 01/2018 © 2018 DreamLine. All Rights Reserved
11
8. Place the Door assembly (02) back onto the
threshold.
See Fig. 10 for details.
Fig. 10
1
2
3
Fig. 9
NOTE: If the finished opening width is at the
minimum for the model size, attach one wall
profile to the wall, set the door assembly
back into position on the threshold into the
installed wall profile and then attach the
remaining wall profile to the wall.
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FLEX Shower Door Manual Ver 2 Rev 8 01/2018 © 2018 DreamLine. All Rights Reserved
12
9. Install the Handle (13) onto the Door assembly (02).
Insert the Door assembly (02) with the Stationary glass
side into the Wall profile (01).
See Fig. 11 for details.
Fig. 10
Fig. 11
10. Extend the Door assembly (02) toward the
opposite wall and insert the Glass door side into
the Wall profile (01).
See Fig. 12 and Fig. 13 for details.
Fig. 12
1
2
Note: Do Not lift the unit using the
handle as this could result in damage to
the glass and/or serious personal injury.
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13
11. Make sure the Door assembly (02) is fully extended into
the Wall profiles (01).
Adjust the top and bottom Expanding rails to the same
length so that the door opening is square.
Use a tape measure for accuracy.
See Fig. 14 for details.
Fig. 14
Fig. 13
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FLEX Shower Door Manual Ver 2 Rev 8 01/2018 © 2018 DreamLine. All Rights Reserved
14
12. Drill holes into the top and bottom Expanding
rails through the predrilled holes using an Ø 1/8”
drill bit.
ATTENTION:
Do not drill all the way through the Expanding
rail, only through the first layer.
Secure the Expanding rails using the Round head
screws ST4.2×10 (04) and the raised white
washers.
Cover the exposed screw heads and washers with
the Decorative caps (06).
See Fig. 15 for details.
13. Make any final adjustments to the
Door assembly (02) with the Wall
profiles (01). Operate the Glass
door to make sure that the
magnetic strips create a good seal.
From inside the shower, drill holes
in the aluminum profile of the
Door assembly at the top and
bottom of the Wall profile using
an Ø 1/8 drill bit.
ATTENTION:
Do not drill all the way through
the Expanding rail, only through
the first layer.
Secure the Door assembly inside
the Wall profile using the Round
head screws ST4.2×10 (04) with
the raised white washers.
Cover the exposed screw heads
and washers with the Decorative
caps (06).
See Fig. 16 for details.
Fig. 16
Fig. 15
Ø 1/8"
1
2
3
4
5
6
Ø 1/8"
Ø 1/8"
1
2
3
inside
inside
inside
inside
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15
14. Attach the Flanged Anti-water strip (07) to the vertical edge of the
Stationary glass.
Open the door and attach the Bottom Anti-water strip (08) to the
bottom of the door glass from the pivot to the edge of the magnetic
strike rail and trim off the excess. Next, attach the cut off to the
bottom of the door glass, opposite of the pivot and trim to fit.
Attach both pieces of the Bottom Anti-water strip (08) to the
bottom edge of the Glass door.
See Fig. 17 for details.
15. Apply a good quality, mildew-resistant silicone along
the wall profiles and the bottom expanding rail
where they meet the walls and threshold from both
inside and outside the shower.
Allow 24 hours for the silicone to fully cure before
first use.
See Fig. 18 for details.
Caulk
Fig. 17
Fig. 18
outside
NOTE: Measure to the strike edge of the
door and notch the Bottom anti-water
strip (#08) with a razor knife to fit around
the magnet strip, leaving the bottom
sweep intact.
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FLEX Shower Door Manual Ver 2 Rev 8 01/2018 © 2018 DreamLine. All Rights Reserved
16
Product Maintenance
BASES and BACKWALLS: To ensure long lasting life for your acrylic back walls: wipe them off
after each use with a soft cloth. To clean the acrylic back walls use non-abrasive sprays or cream
based cleaners. Avoid the use of aerosol spray cleaners. Never use abrasive cleansers, metal
brushes or scrapers that could scratch or dull the surface.
GLASS: To ensure long lasting life for your glass shower products: wipe them off after each use
with a soft cloth. Rinse and wipe off the glass using either a soft cloth or a squeegee to prevent
soap buildup and water spots (Hard water can etch the surface of the glass over time if left to dry).
To prevent scratching the surface: never use abrasive cleaners or cleaning products that contain
scouring agents. Never use bristle brushes or abrasive sponges that may scratch the surface.
HARDWARE: To ensure a long lasting finish: wipe off the metal parts after each use with a soft
cloth. Do not use abrasive cleaners or cleaning products containing ammonia, bleach or acid. If
accidentally used, rinse the surface as soon as possible to prevent damage to the finish (peeling or
corrosion). After cleaning the polished finishes, rinse thoroughly and wipe dry with soft cloth.
Clean stainless steel surfaces at least once a week. When applying stainless steel cleaner or polish
to stainless steel hardware, work with (not across) the grain. Never use an abrasive sponge or cloth,
steel wool or wired brush as these may permanently scratch the surfaces.
NOTE: To maximize the life of your door, it is important to regularly inspect the glass and
other hardware for misalignment, proper attachment, and/or damage. Contact DreamLine
with any questions or concerns.
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TEL: 866-731-2244
FAX: 866-857-3638
DREAMLINE.COM
For more information on DreamLine
®
Shower Doors and Enclosures please visit DreamLine.com

Specifications

DreamLine DL6217C04CL Questions and Answers