Craftsman 917257660 Rocker Arm & Pivot Lawn Tractor User Manual

SWA/, S

[RRFTSMaN°

NUMBER 917.257660 OWNER'SMANUAL

° Assembly

°Operation

°Customer Responsibilities

°Service and Adjustments

° Repair Parts

CAUTION: Read and follow all safety rules and instructions before operating this equipment.

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SAFETY RULES

Safe Operation Practices for Ride-On Mowers

IMPORTANT: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEETAND THROWING OBJECTS

FAILU RE TO OBSERVE TH E FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH.

I. GENERAL OPERATION

• Read, understand, and follow all instructions in the manual

and on the machine before starting..

• Only allow responsible adults, who are familiar with the

instructions, to operate the machine.

•Clear the area of objects such as rocks, toys, wire, etc,

which could be picked up and thrown by the blade.

• Besuretheareaisclearofotherpeoplebeforemowing Stop

machine if anyone enters the area.

• Never carry passengers

•Do not mow in reverse unless absolutely necessary. Always

look down and behind before and while backing.

• Be aware of the mower discharge direction and do not point

it at anyone. Do not operate the mower without either the

entire grass catcher or the guard in place

•Slow down before turning.r

•Never leave a running machine unattended Always turn off

blades, set parking brake, stop engine, and remove keys

before dismounting

o Turn off blades when not mowing+

• Stop engine before removing grass catcher or unc!ogging

chute.

° Mow only in daylight or good artificial ]ighto

°Do not operate the machine while under the influence of

alcohol or drugs

,, Watch for traffic when operating near orcrossing roadways+

. Use extra care when loading or unloading the machine into

a trailer or truck.

II. SI.OPE OPERATION

Slopes are a major factor related to loss-of-control and tipover

accidents, which can result [n severe injury or death. All slopes

require extra caution. If you cannot backup the slope or [fyou feel

uneasy on it, do not mow it..

DO:

• Mow up and down slopes, not across.

•Remove obstacles such as rocks, tree limbs, etc+

• Watch for hotes, ruts, or bumps.. Uneven terrain could

overturn the machine Tall grass can hide obstacles.

• Use slow speed, Choose a lowgear so that you will not have

to stop or shift white on the slope.

° Follow the manufacturer's recommendations for wheel

weights or counterweights to improve stability

• Use extra care with grass catchers or other attachments.

These can change the stability of the machine.

•Keep all movement on the slopes slowand gradual Do not

make sudden changes in speed or direction

• Avoid starting or stopping on a slope.. If tires lose traction,

disengage the blades and proceed slowly straight down the

slope.

DO NOT:

•Donot turn on slopes unless necessary, and then, turn slowly

and gradually downhill, if possible.

•Donotmow near drop-offs, ditches, or embankments. The

mower could suddenly turn over if a wheel is over the edge

of a cliff or ditch, or if an edge caves in.

•Do not mow on wet grass. Reduced traction could cause

sliding+

•Donot

groundtry, to stabilize the machine by putting your foot on the

•Do not use grass catcher on steep slopes,

III. CHILDREN

Tragic accidents can occur if the operator is not alert to the

presence of children.. Children are often attracted to the machine

and the mowing activity.. Neverassume that children will remain

where you last saw them

• Keep children out of the mowing area and under the watchful

care of another responsible adult

• Be alert and turn machine off if children enter the area

• Before and when backing, look behind and down for small

children.

* Never carry children. They may fall off and be seriously

injured or interfere with safe machine operation

• Never allow children to operate the machine.

• Use extra care when approaching Mind corners, shrubs,

trees, or other obiects that may obscure vision.

IV. SERVICE

° Use extra care inhandling gasoline and other fuels They are

flammable and vapors are explosive.

Use only an approved container.

Never remove gas cap or add fuel with the engine

running. Allow engine to cool before refueling Do not

smoke.

Never i'efuel the machine indoors.

Never store the machine or fue! container inside where

there is an open flame, such as a water heater+

°Never run a machine inside a closed area

,, Keep nuts and bolts, especially blade attachment bolts, tight

and keep equipment in good condition.

• Never tamper with safety devices Check their proper

operation regularly.

•Keepmachinefreeofgrass leaves orotherdebrisbuild-up

Clean oil or fuel spillage Allow machine to coo before

stodng

* Stop and inspect the equipment if you strike an object

Repair, if necessary, before restarting.

• Never make adjustments or repairs with the engine running

• Grass catcher components are subject to wear, damage, and

deterioration, which could expose moving parts or allow

objects to be thrown. Frequently check components and

replace with manufacturer's recommended parts, when nec-

essary.

• Mower blades are sharp and can cut. Wrap the blade(s) or

wear gloves, and use extra caution when servicing them

,, Check brake operation frequently Adjust and service as

required.

iiii i llUllUlllU i ii iiiiilUllllmmll

Look for this symbol to point out impor-

tant safety precautions. It rn-eans

CAUTION!!! BECOME ALERT!!! YOUR

SAFETY IS INVOLVED.

CAUTION: Always disconnect spark

plug wire and place wire where it cannot

contact spark plug in order to prevent

accidental starting when setting up,

transporting, adjusting or making

repairs.

i i i iiiIIIHIII I I II III Illllllllll

CONGRATULATIONS on your purchase of a Sears

tractor. It has been designed, engineered and manufac-

tured to give you the best possible dependability and

performance,.

Should you experience any problem you cannot easily

remedy, please contact your nearest Sears Service

Center/Department We have competent, weIFtrained

technicians and the proper tools to service or repair this

unit.

Please read and retain this manual. The instructions will

enable you to assemble and maintain your unit properly.

Atways observe the SAFETY RULES.

MODEL

NUMBER 917,257660

SERIAL

NUMBER

DATE OF PURCHASE

THE MODELAND SERIAL NUMBERSW1LL BE FOUND

ON A PLATE UNDER THE SEAT.

YOU SHOULD RECORD BOTH SERIAL NUMBER AND

DATE OF PURCHASE AND KEEP IN A SAFE PLACE

FOR FUTURE REFERENCE

MAINTENANCE AGREEMENT

A Sears maintenance agreement is available on this prod-

ucto Contact your nearest Sears store for details.

CUSTOMER RESPONSIBILITIES

-Read and observe the safety rules.

,Follow a regular schedule in maintaining, caring for and

using your unit.

• Follow the instructions under "Customer Responsibili-

ties" and "Storage" sections of this owner's manual.

PRODUCT SPECIFICATIONS

HORSEPOWER: 15.5

GASOLINE CAPACITY 3.5 GALLONS

AND TYPE: UNLEADED REGULAR

OIL TYPE (AP_-SG): SAE 30 (above32°F)

SAE 5W-30 (betow 32°F)

OIL CAPACITY: W/FILTER: 4,5 PINTS

W/O FILTER: 4,0 PINTS

SPARK PLUG: CHAMPION RC12YC

GAP: °030")

VALVE CLEARANCE: INTAKE: 0015" *.0030"

EXHAUST: ,0020" - •0035"

GROUND SPEED (MPH): FORWARD: 5.,62

REVERSE: 2,,4

TIRE PRESSURE: FRONT: 14 PSI

REAR: 12 PSI

CHARGING SYSTEM: 3 AMPS BATTERY

5 AMPS HEADLIGHTS

BLADE BOLT TORQUE: 30-35 FT_ LBS,

WARNING: This unit is equipped with an internal combus-

tion engine and should not be used on or near any unim-

proved forest-covered, brush-covered or grass-covered

land unless the engine's exhaust system is equipped with

a spark arrester meeting applicable local or state laws (if

any),. If a spark arrester Is used, it should be maintained in

effective working order by the operator,

in the state of California the above is required by law

(Section 4442 of the California Public Resources Cede).

Other states may have similar laws., Federal laws apply on

federal land& A spark arrester for the muffler is available

through your nearest Sears Authorized Service Center

(SeeREPAIR PARTS section of this manual).

LIMITED TWO YEAR WARRANTY ON ELECTRIC START RIDING EQUIPMENT

For two (2) years from the date of purchase, if this riding equipment is maintained, lubricated and tuned up according to the

instructions in the owner's manual, Sears will repair or replace, free of charge, any parts found to be defective in material or

workmanship.

This Warranty does not cover:

• Expendable itemswhich become worn during normal use, such as blades, spark plugs, air cleaners and belts.

• Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or grass

° Repairs necessary because of operator abuse, negligence, improperstorage or accident or the failure to maintain the

equipment according to the instruc![onsconta!ned inthe owner's manual.........

• Riding equipment used for commercial or rental purposes°

LIMITED 90 DAY WARRANTY ON BA'I-rERY

For ninety (90) days from date of purchase, if any battery includedwith this riding equipment proves defective in material or

workmanship and our testing determines the battery will not herd a charge, Sears will replace the battery at no charge..

WARRANTY SERVICE IS AVAILABLE BY RETURNING THE RIDING EQUIPMENT TO THE NEAREST SEARS SERVICE

CENTER/DEPARTMENT IN THE UNITED STATES.

This Warranty gives you specific legal rights, and you may also have other rights which may vary from state to state.

SEARS, ROEBUCK AND CO., [3/817 WA, HOFFMAN ESTATES, 1LLINOIS 60179

SAFETY RULES ............................................................ 2

PRODUCT SPECIFiCATiONS ....................................... 3

CUSTOMER RESPONSIBILITIES ..................... 3, 16-19

WARRANTY ................................................................... 3

TRACTOR ACCESSORIES ........................................... 5

ASSEMBLY .............................................................. 7-10

OPERATION ........................................................... 11-15

MAINTENANCE SCHEDULE ...................................... 16

SERVICE AND ADJUSTMENTS ............................ 20-26

STORAG E .................................................................... 27

TROUBLESHOOTING ............................................ 28-29

REPAIR PARTS -TRACTOR ................................. 32-47

REPAIR PARTS - ENGINE ..................................... 50-55

PARTS ORDERINGISERVlCE ................ BACK COVER

INDEX

Accessories ........................................... 5

Adjustments:

Brake ............................................... 22

Carburetor ................................ 26

Mower

Front-To-Back ....................... 21

Side-To-Side ................................21

Throttle Control Cable ............. 26

Air Filter, Engine ............................. 19

Air Screen, Engine ............................. 18

Assembly ............................................. 7ol 0

Battery:

Charging ..................................... 8

Cleaning ............................................ 17

Installation ........................................... 9

Levels ................................................. 8,17

Preparation ...................................... 8

Starting with Weak Battery .............24

Storage .......................................... 27

Terminals .......................................... 17

Belt:

Motion Drive

Removal/Replacement ........... 23

Mower Belt(s)

Removal/Replacement ........... 22

Blade:

Sharpening ............................ 17

Replacement .....................................17

Brake Adjustment .............................. 22

Carburetor Adjustment ......................... 26

Controls, Tractor ........................................11

Customer Responsibilities ................16-19

Engine:

Air Filter ..................................... 19

Air Screen .................................... 18

Cooling Fins ............................... 19

Engine Oil ................................13,18

Fuel Filter ..................................... 19

Spark Plug(s) ............................ 19

Tractor:

Battery .......................................... t 7

Blade .......................................... 17

Lubrication Chart ...................... 16

Maintenance Schedule .............. !6

Tire Care ........................... 8,17,27

Transaxle .................................... t 8

Cutting Height, Mower ............................ 12

Electrical:

Interlocks and Relays .................. 25

Schematic ...................................... 31

Wiring Diagram ................................... 32

Engine:

Air Filter ................................................19

Air Screen ......................................... 18

Cooling Fins ......................................19

Oil Change ........................................ 18

Oil Level ....................................... 18

Oil Type .................................... 13,18

Preparation ..........................................13

Repair Parts ........................... 50-55

Starting ............................................. 14

Storage ............................................. 27

Filter:

Air Filter ..............................................19

Fuel ........................................ 19

Fuel:

Type ............................................ 14

Storage ........................................... 27

Fuse ......................................................... 25

Hood Removal/Installation .................. 25

Leveling Mower Deck .............................. 21

Lubrication:

Chart ............................................... 16

Engine ...................................... 18

Maintenance Schedule ......................... 16

Mower:

Adjustment, Front4o-Back ............. 21

Adjustment, Side-to-Side ................21

Blade Replacement ...................... 17

Blade Sharpening ........................... 17

Cutting Height ................................. 12

installation .................................... 20

Operation ........................................ 13

Removal .......................................... 20

Mowing Tips .......................................... 15

Muffler .........................................................19

Spark Arrester .............................. 3,40

Oil:

Cold Weather Conditions ...........12,18

Engine .............................................. 18

Storage ................................................. 27

Operation ..................................................... 11-15

Operating Mower ................................... 13

Options:

Accessories ..................................... 5

Spark Arrester ......................................3,40

Parking Brake .................................... 11-12

Parts Bag ................................................. 6

Parts, Replacement!Repair ........ 32-47

Product Specifications ...............................3

Repair Parts ........................................ 32-47

Safety Rules ........................................... 2

Seat .................................................................8

Service and Adjustments .................. 20-26

Carburetor .......................................... 26

Fuse .................................................. 25

Hood Removal/Installation ........... 25

Motion Drive Belt

Removal/Replacement ........... 23

Mower Belt(s)

Removal/Replacement ...............22

Mower Adjustment

FronFto-Back .............................. 21

Side-to-Side ....................................21

Mower Removal/Installation ......... 20

Tire Care .....................................8,17,27

Slope Guide Sheet .............................. 59

Spark Plug(s) .............................................. 19

Specifications .......................................... 3

Starting the Engine .......................... 14

Steering Wheel .........................................7,24

Stopping the Tractor .... ...........................12

Sto rage ................................................ 27

Throttle Control Cable Adjustment ..... 26

Tires ...................................................8,17,27

Trouble Shooting Chart .......................28-29

Transaxle .............................................. 18

Warranty ............................................. 3

Wiring Diagram ..................................... 32

Wiring Schematic ................................. 31

ACCESSORIES AND ATTACH ENTS

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These accessories and attachments were available through most Sears retail outlets and service centers when the tractor was purchased

Most Sears stores can order these items for you when you provide the model number of your tractor

ENGINE

SPARK PLUG GAS CAN ENGINE OIL FUEL STABILIZER

MAINTENANCE

BLADES BELTS

PERFORMANCE

Sears offers a wide variety of attachments that fit your tractor Many of these are listed below with brief explanations of how they can he_p

you. This list was current at the time of publication; however, it may change in future years - more attachments may be added, changes

may be made in these attachments, or some may no tonger be available or fit your model Contact your nearest Sears store for the

accessories and attachments that are available for your tractor°

Most of these attachments do not require additional hitches or conversion kits (those that do are indicated) and are designed for easy

attaching and detaching,

AERATOR promotes deep root growth for a healthy lawn Ta-

pered 2.5-inch steel spikes mounted on 10-inch diameter discs

puncture holes in soil at close intervals to let moisture soak in

Steel weight tray for increased penetration,

BAGGER lets you collect grass clippings and leaves for a

heafthier, heater looking lawn Two Permanex containers hold

30-gallon plastic bags

BUMPER protects front end of tractor from damage

CARTS make hauling easy Variety of sizes available, pius

accessories such as side pane[ kits, tool caddy, cart cover,

protective mat and dolly

CORING AERATOR takes small plugs out of soil to atlow mois-

ture and nutrients to reach grass roots, 36*inch swath,, 24

hardened steel coring tips. 150 lb.,capacity weight tray..

EASY OIL DRAIN VALVE makes oil changes easier, faster

FRONT NOSE ROLLER canters infront of mower deck to reduce

chances of "scalping" on uneven terrain,

GANG HITCH lets you tow 2 or3 pufl-behind attachments at once,

such as sweepers, dethatchers, aerators (not for use with toilers,

carts or other heavy attachments),

GAUGE WHEELS on both sides of the mower deck reduce

chances of "scalping" on uneven terrain, For mower decks not so

equipped,

MULCH RAKE/DETHATCHER Ioosens soil and flips thatch and

matted leaves to fawn surface for easy pickup Twenty spring tins

teeth, Useful to prepare bare areas forseeding. Available for front

or rear mounting. HIGH PERFORMANCE REEL-ACTION

SPRING TINE DETHATCHER covers 36-inch wide path and

tosses thatch into large hopper° Mounts behind tractor

MULCHING CLOSE-OUT PLATE KIT, once installed, lets you

mulch, discharge or bag clippings (bagger optional) without

changing blades, For models not equipped as 3.in.1 Convertible

mowers, See "MOWER" in the Repair Pads section of this

manual, -....

RAMP TOPS AND FEET Iet you load and unload tractor from a

pickup truck° Use with 2 x 8 or 2 x 10 lumber

ROLLER for smoother lawn surface, 36-inch wide, 18-inch

diameterwater-tight drum hotds up to 390 lbs of weight. Rounded

edges prevent harm to turf, Adjustable scraper automatically

cleans drum.

SNOW BLADE for snow removal only. 14-inch high, 42-inch wide

blade clears 38-inch path when angled left or right. Raises, lowers

with side lever, Adjustable skids; replaceable, reversible scraper

bar, (Use with tire chains and wheel weights and/or rear drawbar

weightr)

SNOWTHROWER has 40-incl_ swath Drum-type auger handles

powdery and wet/heavy snow Mounts easily with simple pin

arrangement Discharge chute adjusts from tractor seat,, 6-inch

diameter spout discharges snow 10 to 50 feet Lift controlled at

tractor seat. (Use with chains and wheel weights and/or rear

drawbar weight)

SPRAYERS use 12-vott DC electric motor that connects to the

tractor battery or other 12-volt source Includes booms for

automatic spraying and hand held wand for spot spraying. Wand

has adjustable spray pattern. For applying herbicides, insecti_

cities, fungicides and liquid fertilizers,

SPREADER/SEEDERS make seeding, fertilizing, and weed kiti-

ing easy, Broadcast spreaders are also useful for granular de-

icers and sand

SWEEPERS let you collect grass clippings and leaves

TILLER has 5 hp engine and 36-inch swath to prepare seed beds,

cultivate and compost garden residue Tiller has its own built-in

lift and depth control system and does NOT require a sleeve hitch.

Fits any lawn, yardor garden tractor. Simply hookup Iothe tractor

drawbar and go! Optional accessories convert unit for

dethatching, aerating, hiIling ,, without tools

TIRE CHAINS are heavy duty; closely spaced extra-large cross

links give smooth ride, outstanding traction.

TRACTOR CAB has heavy duty vinyl fabric over tubular steel

frame, ABS plastic top; clear plastic windshield offers 360 degree

visibility, Hinged metal doors with catch. Keeps operator warm

and dry, Remove vinyl sides and windshields for use as sun

protector in summer Optional accessories include: tinted/

tempered solid safety glass windshield with hand operated wiper;

12-veil amber caution light for mounting on cab top.

VACS for powerful collection of heavy grass clippings and leaves.

Optional wand attachment to pick up debris inhard-to-reach

praces VAClCHIPPER includes a chipper-shredder

WEIGHT BRACKET for drawbar for snow removal applications.

Uses (1) 55 lb weight

WHEEL WEIGHTS for rear wheels provide needed traction for

snow removal or dozing heavy materials

....................................... i, i .................. i1,11 i i_,llll..................... ii,lU, i

CONTENTS OF DWARE PACK

i/i,u ii.................................. inll,U............................ i i uu ,, i

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Parts Bag contents shown full size

(1) Shoulder Bolt

5/16-18

,_.,.---.--q

(1) Knob

(1) Washer

17/32 x I-3/t6 x 12 Gauge

(2) Screws #10 x 5/8

(2) Lock Washers #10

(2) Washers

3/16 x 3/4 x 16 Gauge

........... ,,,,,,,,,,

(2) Weld Nuts #10

H nnnl nl

(2) Hex Bolts 1/4-20 x 3/4

(2) Washers

9/32 x 5/8 x t6 Ga

(2) Hex Nuts 1/4-20

(2) Lock Washers i/4

(2) Wing Nuts 1/4-20

Parts packed separately in carton

Seat

Mulcher

Plate

Battery acid

Steering

Wheel Battery

Owner's Manual Parts Bag

Parts bag contents not shown full size

(2) ShoulderBotts@ /_

-_(2) Washers 3/8 (2) Center-

lock Nuts

x 7/8 x 14 Gauge

__ (2) Gauge

Wheels

(2) Battery Carriage Bolts 1/4-20 x 7-t/2

Terminal Guard

Steering

Sleeve

AssemblyStee.ng[l l]

Wheel _ I

(2) Keys

Battery Caps

15° Slope Sheet and Instructions

ill

ASSEMBLY

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Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes..

To ensure safe and proper operation of your tractor, all parts and hardware you assemble must be tightened securely. Use

the correct tools as necessary to insure proper tightness.

TOOLS REQUIRED FOR ASSEMBLY

A socket wrench set will make assembly easier. Standard

wrench sizes are listed.

(1) 9/16" wrench

(1) 1/2" wrench

Utility knife

Tire pressure gauge

(2) 7/16'! wrench

(1) 3/4" socket w/drive

ratchet

(t) Phillips Screwdriver

When right and left hand is mentioned in this manual, it

means when you are in the operating position (seated

behind the steering wheel).

TO REMOVE TRACTOR FROM CARTON

UNPACK CARTON

•Remove all accessible loose parts and parts cartons

from carton (See page 6).

• Cut, from top to bottom, along lines on al! four corners

of carton, and lay panels fiat°

•Check for any additional loose parts or cartons and

remove

BEFORE ROLLING TRACTOR OFF SKID

ATTACH STEERING WHEEL (See Fig. 1)

•Remove Iocknut and large flat washer from steering

shaft°

•Position front wheels of the tractor so they are pointing

straight forward.

• Slide the steering sleeve over the steering shaft°

.Position steering wheel so cross bars are horizontal

(left to right) and slide onto adapter.

• Secure steering wheel to steering shaft with Iocknut

and large fiat washer previously removed. Tighten

securely.

°Snap steering wheel insert into center of steering

wheel.

° Remove protective plastic from tractor hood and grill°

IMPORTANT: CHECK FOR AND REMOVE ANY STAPLES

IN SKID THAT MAY PUNCTURETIRES WHERE TRACTOR

IS TO ROLL OFF SKID.

STEERINGWHEEL

INSERT

LOCKNUT

ILARGEFLAT

'WASHER

STEERING WHEEl

STEERING

FIG. 1

TO ROLL TRACTOR OFF SKID (See Fig. 8)

• Raise attachment lift lever to its highest position.

•Release parking brake by depressing clutch/brake

pedal

• Place freewheel control in freewheeling position to

disengage transmission (See "TO TRANSPORT" in

Operation section of this manual)°

• Roll tractor backwards off skid°

° Remove banding holding discharge guard up against

tractor°

ASSEMBLY

= = ,H H== =, = ,i,,=,=r,=H=,, ,=

HOW TO SET UP YOUR TRACTOR

PREPARE BATTERY (See Fig. 2)

,,,,,,,,,,,,,,,,,,,,,, ,,

CAUTION: Wear eye and face shield.

Wash hands or clothing immediately if

_accidentally in contact with battery acid.

Do not smoke. Fumes from charged

battery acid are explosive.

Read the instructions included with the

battery vent caps, Always wear gloves,

clothing and goggles to protect your

hands, skin and eyes.

. ,i,=l===,l==,ll,i IHHI =N=l=

Your tractor has a battery charging system which is suffi_

cient for normal use. However, periodic charging of the

battery with an automotive charger will extend its life_

•See instructions packed with vent caps in parts bag,

• Fill battery with acid, Fill each cell until it reaches the

bottom of the vent wells, Do not overfill

°Allow battery to stand and settle for at least thirty

minutes,, After standing, check the battery cell acid

level, If below the vent wells, add more acid until the

correct level is reached.,

While battery is standing (after adding acid) and later, while

battery is being charged, co ntinue with assembly of tractor,,

IMPORTANT: TO MAXIMIZE THE LIFE OF YOUR

BATTERY, IT IS NECESSARY THAT THE BATTERY BE

CHARGED BEFORE USE, FAILURE TO CHARGE

BATTERY CAN RESULT IN A SHORTENED BATTERY

LIFE,

o Charge battery at a rate of 6 amperes for 1 hour, Use

a 12 volt battery charger. Observe all safety precau-

tions required for battery charging°

•Check the acid level after the battery is charged, tf the

acid has fallen below the correct level, add distilled or

iron free water.

•Install the vent caps to cover the vent wetts. Wash the

top of the battery with water to remove any acid, then

wipe dry.

•Check battery case for leakage to make sure that no

damage has occurred in handling.

- Dispose of excess battery acid. Neutralize acid for

disposal by adding it to two gallons of water in a five

gallon plastic container. Stir with a wooden or plastic

paddle while adding baking soda until the addition of

more soda causes no more foaming.

° Follow instructions on how to install battery.

I=H= =H = = = ,=,ll=r,ll ,= ,

INSTALL SEAT (See Fig. 3)

Adjust seat before tightening adjustment knob.

Remove cardboard packing on seat pan

Place seat on seat pan and assemble shoulder bott..

Assemble adjustment knob and flat washer loosely.

Do not tighten.

°Tighten shoulder bolt securely,

•Lower seat into operating position and sit on seat.

• Slide seat until a comfortable position is reached which

allows you to press clutch/brake pedal al! the way

down.,

oGet off seat without moving its adjusted position.

. Raise seat and tighten adjustment knob securely.

SEAT

SEAT PAN \_

SHOULDER

BOLT

ADJUSTMENT

KNOB

FIG. 3

FLAT WASHER

CHECK TIRE PRESSURE

The tires on your tractor were overinflated at the factory for

shipping purposes_ Correct tire pressure is important for

best cutting performance.,

oReduce tire pressure to PSi shown in "PRODUCT

SPECIFICATIONS" on page 3 of this manual.

CHECK DECK LEVELNESS

For best cutting results, mower housing should be properly

leveled. See 'q'O LEVEL MOWER HOUSING" in the

Service and Adjustments section of this manual

CHECK FOR PROPER POSITION OF ALL

BELTS

CUT AWAY VIEW VENTCAP

VENT WELL

_ ATTERY

CELL ACID

LEVEL

See the figures that are shown for replacing motion and

mower blade drive belts in the Service and Adjustments

section of this manual, Verify that the belts are routed

correctly°

CHECK BRAKE SYSTEM

After you learn how to operate your tractor, check to see

that the brake is properly adjusted_ See "TO ADJUST

BRAKE" in the Service and Adjustments section of this

manual.

FIG. 2 8

CAUTION: Do not short battery termi-

nalso Beforeinstaliing battery, remove

metal bracelets, wristwatch bands,

rings, etco

Positive terminal must be connected

first to prevent sparking from acciden..

ta] grounding.

• Lift hood to raised position

• Be sure battery drain tube has not come loose and is

securely attached to drain in battery tray

• Lower battery into battery tray with terminals to front of

tractor

• First connect RED battery cable to positive (+) battery

terminal with hex bolt, flat washer, lock washer and hex

nut as shown, Tighten securely

Connect BLACK grounding cable to negative (-) battery'

terminal with remaining hex bolt, flat washer, lock

washer and hex nut Tighten securely

• Slide the two batter! bolts through the terminal guard

and start the wing nuts onto the threads

• Position terminal guard over battery as shown, lower

battery bolts into key holes and slide square shafts of

battery bolts into slots of key holes

• Tighten wing nuts by hand making sure battery bolts

remain in slots of the key holes in the battery support

• Be sure terminal access doors are closed,

Use terminal access doors for:

• Inspection for secure connections (to tighten hard-

ware)

• Inspection for corrosion

• Testing battery

• Jumping (if required)

• Periodic charging

WING

NUTS

TERMINAL GUARD

TERMINAL

ACCESS

DOORS

BATTERY

TRAY

VENTS

CAPS

FIG. 5

ASSEMBLE GAUGE WHEELS TO MOWER

DECK (See Fig. 6)

Assemble gauge wheels with tractor on a flat level surface

•Adjust mower to desired cutting height (See "TO AD-

JUST MOWER CUTTING HEIGHT in the Operation

section of this manual)

• With mower in desired height of cut position, gauge

wheels should be assembled so they are slightly off the

ground. Install gauge wheel in appropriate hote with

shoulder bolt, 3/8 washer, and 3/8-16 Iocknut and

tighten securely

•Repeat for opposite side installing gauge wheel in

same adjustment hole

GAUGEWHEEL

MOUNTING

BRACKET

3/8-16

FIG. 6

FIG, 4

ASSEMBLY

i,i1,,iii, iiiii ii i,iil,l,ll,,,lllllll ii i

INSTALL MULCHER PLATE

(See Figs. 7A & 7B)

• Install two latch hooks to) mulcher plate using screw,

washer, lock washer, and weld nut as shown.

NOTE: Pre-assemble weld nut to latch hook by inserting

weld nut from the top with hook pointing down.

° Tighten hardware securely.

o Raise and hold deflector shield in upright position.

• Place front of mulcher plate over front of mower deck

opening and slide into place, as shown°

• Hook front latch into hole on front of mower deck,

oHook rear latch into hole on back of mower deck.

CAUTION: Do not remove discharge

guard from mower. Raise and hold

guard when attaching mulcher plate

and allow it to rest on plate while in

operation°

HOOK POINTS

WELD NUT

FROM THE TOP

LOCK

WELD. WASHER

NUT "\

\_ SCREW

LATCH _-..

HOOK

WASHER

MULCHER \_')*"_'_ SCREW

PLATE

FIG. 7A

DEFLECTOR

SHIELD

ii ..................

TO CONVERT TO BAGGING OR

DISCHARGING

Simply remove mulcher plate and store in a safe place.

Your mower is now ready for discharging or installation of

optional grass catcher accessory.

,/CHECKLIS T

BEFORE YOU OPERATE AND ENJOY YOUR NEW

TRACTOR, WE WISH TO ASSURE THAT YOU RECEIVE

THE BEST PERFORMANCE AND SA TISFA C TION FROM

THIS QUALITY PRODUCT.

PLEASE REVIEW THE FOLLOWING CHECKLIST:

,/ All assembly instructions have been completed.

/No remaining loose parts in carton°

#" Battery is properly prepared and charged. (Minimum

1 hour at 6 amps).

,/' Seat is adjusted comfortably and tightened securely_

v" All tires are properly inflated, (For shipping purposes,

the tires were overinflated at the factory)_

/Be sure mower deck is properly leveled side-to-side/

front-to-rear for best cutting results. (Tires must be

properly inflated for leveling)°

v' Check mower and drive belts. Be sure they are routed

properly around pulleys and inside all belt keepers,.

v' Check wiring. See that all connections are still secure

and wires are properly clamped.

,/ Before driving tractor, be sure freewheel control is in

drive position_

WHtLELEARNING HOWTO USE YOUR TRACTOR, PAY

EXTRA ATTENTION TO THE FOLLOWING IMPORTANT

ITEMS:

,/ Engine oil is at proper level.

,/ Fuel tank is filled with fresh, clean, regular unleaded

gasoline_

/Become familiar with all controls - their location and

function. Operate them before you start the engine,

/Be sure brake system is in safe operating condition°

/It is important to purge the transmission before you

operate your new tractor for the first time, Follow

proper starting and transmission purging instructions

(See "TO START ENGINE" and "PURGE TRANSMIS-

SION" in Operation section of this manual).

FIG. 7B 10

,I,HIIIII ii iiii i iiiii ii ii i iiillllllll iiii iiilllllllll, ,i i, i i, ii

OPERATION

HI IIII ,,IHIIIIIIIII II III :::::::::::::::::::::I I HNIIINIIIII I III

KNOW YOUR TRACTOR

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR

Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments_ Save

this manual for future reference,

ATTACHMENT CLUTCH LEVER

THROTTL_CHOKE

CONTROL

LIGHTSWITCH _

CLUTCHtBRAKEPEDAL

IGNITION SWITCH

LIFT LEVER

ATTACHMENT LIFT

LEVER

PARKING BRAKE

MOTION CONTROL

LEVER

FREEWHEEL

CONTROL

FIG, 8

Our tractors conform to the safety standards of the American National Standards Institute.

ATTACHMENT CLUTCH LEVER: Used to engage the

mower blades, or other attachments mounted to your

tractor.

LIGHT SWITCH: Turns the headlights on and off,

THROTTLE/CHOKE CONTROL: Used for starting and

controlling engine speed,.

.- CLUTCH/BRAKEPEDAL: Used fordeclutchingand brak-

ing the tractor and starting the engine_

PARKING BRAKE LEVER: Locks clutch/brake pedal into

the brake position°

HEIGHT ADJUSTMENT KNOB: Used to release attach-

ment lift lever when changing its position.,

MOTION CONTROL LEVER: Selects the speed and

direction of tractor.

LIFT LEVER PLUNGER: Used to release attachment lift

fever when changing its position,,

ATTACHMENT LIFT LEVER: Used to raiseand lower the

mower deck or other attachments mounted to your tractor.

IGNITION SWITCH: Used for starting and stopping the

engine,

FREEWHEEL CONTROL: Disengages transmission for

pushing or slowly towing the tractor with the engine off,

OPERATION

IrHHH ,n "'n', "1I ,,,H,H n'

The operation of any tractor can result in foreign objects thrown into the eyes, which

_._ can result in severe eye damage. Always wear safety glasses or eye shields while

operating your tractor or performing any adjustments or repairs. We recommend a wide

vision safety mask for over the spectacles or standard safety glasses.

.... '""'"'" ' ' i,==,=1,,,m, i n,,nHu HI

HOW TO USE YOUR TRACTOR .Turn ignition key to "OFF" position and remove key.

Always remove key when Ieaving tractor to prevent

unauthorized use.

TO SET PARKING BRAKE (See Fig. 9)

Your tractor isequipped with an operator presence sensing

switch_ When engine is running, any attempt by the

operator to leave the seat without first setting the parking

brake will shut off the engine

•Depress clutch/brake pedal into full "BRAKE" position

and holdo

• Place parking brake lever in "ENGAGED" position and

release pressure from clutch/brake pedal. Pedal should

remain in "BRAKE" position, Make sure parking brake

will hold vehicle secure.

• Never use choke to stop engine.

NOTE: Under certain conditions when tractor is standing

idle with the engine running, hot engine exhaust gases may

cause "browning" of grass.. To eliminate this possibility,

aiways stop engine when stopping tractor on gross areas.

,,lU,,,,,nn ,i i i

ATTACHMENT CLUTCH LEVER

"ENGAGED" POSITION "DISENGAGED"

IGNITION KEY_

PARKING BRAKE

THROTTL_ "ENGAGED"

CHOKE POSITION

OONTROL_-_.

LEVER MOTION

CONTROL

LEVER

CLUTCHtBRAKE HEIGHT PARKING BRAKE

PEDAL "DRIVE" ADJUSTMENT "DISENGAGED"

POSITION KNOB POSITION

FIG. 9

STOPPING (See Fig. 9)

MOWER BLADES -

°Move attachment clutch lever to "DISENGAGED" po-

sition.

GROUND DRIVE -

• Depress clutch/brake pedal into full "BRAKE" position.

"_ .Move motion control lever to ne.utral (N) position .....

IMPORTANT: THE MOTION CONTROL LEVER DOES

NOT RETURN TO NEUTRAL (N) POSITION WHEN THE

CLUTCH/BRAKE PEDAL IS DEPRESSED

ENGINE -

•Move throttte control to slow (,,_) position.

NOTE: Failure to move throttle control to slow (,te_)

position and allowing engine to idle before stopping may

cause engine to "backfire".

CAUTION: Always stop tractor com-

pletely, as described above, before leav-

ing the operator's position; to empty

grass catcher, etc.

:::::::::::::::::::::: H i

TO USE THROTTLE CONTROL (See Fig. 9)

Always operate engine at full throttle.

. Operating engine at less than full thlottle reduces the

battery charging rate.

Full throttle offers the best bagging and mower perfor-

mance.

TO MOVE FORWARD AND BACKWARD

(See Fig. 9)

The direction and speed of movement is controlled by the

motion control lever,

*Start tractor with motion control lever in neutral (N)

position.

• Release parking brake and clutch/brake pedal.

,Slowly move motion control lever to desired position_

TO ADJUST MOWER CUTTING HEIGHT

(See Fig. 9)

The cutting height is controfted by tu rning the height adjust-

ment knob in desired direction.

• Turn knob clockwise (r_) to raise cutting height.

• Turn knob counterclockwise (I,---'_)to lower cutting

height,

The cutting height range is approximately 1-'1/2" to 4", The

heights are measured from the ground to the blade tip with

the er_gine not running. These height§are alspr6xirfiate

and may vary depending upon soil conditions, height of

grass and types of grass being mowed,

• The average lawn should be cut to approximately 2-1/2

inches during the cool season and to over 3 inches

during hot months, For healthier and better looking

lawns, mow often and after moderate growth.

• For best cutting performance, grass over 6 inches in

height should be mowed twice_ Make the first cut

relatively high; the second to desired height°

i ii1,,,,,,,,,,,,,,,,, ,, ,,,, .....................................

OPERATION

TO OPERATE MOWER (See Fig. 10)

Your tractor isequipped with an operator presence sensing

switch. Any attempt by the operator to Ieave the seat with

the engine running and the attachment clutch engaged will

shut off the engine

. Select desired height of cut+

• Lower mower with attachment lift control,

-Start mower blades by engaging attachment clutch

control+

• TO STOP MOWER BLADES - disengage attachment

clutch control.

CAUTION: Do not operate the mower

without either the entire grass catcher,

on mowers so equipped, or the dis-

charge guard in place.

ATTACHMENT CLUTCH LEVER

"DISENGAGED" POSITION "ENGAGED"

POSITION ATTACHMENT

HIGH POSITION

LOW

POSITION

iiii1_,,;,,,,,,, ,,,,,,, ,,, ,, .............................

•Slowly move motion control [ever to slowest setting

•Make all turns slowly.

TO TRANSPORT (See Figs. 8 and 11)

When pushing or towing your tractor, be sure to disengage

transmission by placing freewheel control in freewheefing

position. Free wheet control is located at the rear drawbar

of tractor,

• Raise attachment lift to highest position with attach-

ment liftcontrol°

•Pull freewheel control knob out and hold in position by

inserting retainer spring into forward hole of control rod+

oDo not push or tow tractor at more than two (2) MPH+

• To reengage transmission, reverse above procedure,.

NOTE: To protect hood from damage when transporting

your tractor on atruck or a trailer, be sure hood is closed and

secured to tractor. Use an appropriate means of tying hood

to tractor (rope, cord, etc+)+

FIG. 11

FIG+ 10

TO OPERATE ON HILLS

i_ CAUTION: Do not drive up or down

hills with slopes greater than 15°and

do not drive across any slope.

•Choose the slowest speed before starting up or down

hills,

•Avoid stopping or changing speed on hills,

...... If stowing is necessary, move throttle control lever to

slower pos[tion.

• tf stopping is absolutely necessary, push clutch/brake

pedal quickly to brake position and engage parking

brake,

• Move motion control lever to neutral (N) position

IMPORTANT: THE MOTION CONTROL LEVER DOES

NOT RETURN TO NEUTRAL (N) POSITION WHEN THE

CLUTCH/BRAKE PEDAL IS DEPRESSED..

- To restart movement, slowly release parking brake and

clutch/brake pedal

BEFORE STARTING THE ENGINE

CHECK ENGINE OIL LEVEL (See Fig. 18)

•The engine in your tractor has been shipped, from the

factory, already filled with summer weight oil.

• Check engine oil with tractor on level ground.

-Unthread and remove oil fill cap/dipstick; wipe oil off.

Reinsert the dipstick into the tube and rest oil fill cap on

the tube° Do not thread the cap onto the tube. Remove

and read oil level+ If necessary, add oil until "FULL

mark on dipstick is reached. Do not overfill

•For cold weather operation you should change oil for

easier starting (See "OIL VISCOSITY CHART" in the

Customer Responsibilities section of this manual).

•To change engine oil, see the Customer Responsibili-

ties section in this manual°

_.; .... ,....................... i 1,1,1,1ii ,i,¸

OPERATION

,11,,,

ADD GASOLINE

,, Fill fuel tank Use fresh, clean, regular unleaded

gasoline,. (Use of leadedgasoline will increase carbon

and lead oxide deposits and reduce valve life).

IMPORTANT; WHEN OPERATING IN TEMPERATURES

BELOW 32°F(0°C), USE FRESH, CLEAN WINTER GRADE

GASOLINE TO HELP INSURE GOOD COLD WEATHER

STARTING

WARNING: Experience indicates that alcohol blended

fuels (called gasohol or using ethanol or methanol) can

attract moisture which leads to separation and formation of

acids during storage. Acidic gas can damage the fuel

system of an engine while in storage. To avoid engine

problems, the fuel system should be emptied before stor-

age of 30 days or longer. Drain the gas tank, start the

engine and Iet it run until the fuel lines and carburetor are

empty. Use fresh fuel next season. See Storage Instruc-

tions for additional information,. Never use engine or

carburetor cleaner products in the fuel tank or permanent

damage may occur.

......................................... i,i ,11111i i

CAUTION: Fill to bottom of gas tank

filler neck. Do not overfill. Wipe off any

spilled oil or fuel. Do not store, spill or

use gasoline near an open flame.

TO START ENGINE (See Fig. 9)

When starting engine for the first time or if engine has run

out of fuel, it will take extra cranking time to move fuel from

the tank to the engine.

•Depress clutch/brake pedal and set parking brake.

•Place motion control lever in neutral (N) position.

=Move attachment clutch to "DISENGAGED" position..

=Move throttle control lever to choke (N) position for

cold engine start° Forwarm engine start, move throttle

control to fast (,_) position..

•insert key into ignition andturn key clockwiseto"START"

position and release key as soon as engine starts. Do

not run starter continuously for more than fifteen

seconds per minute. If engine does not start after

several attempts, move throttle control to fast (,_)

position, wait a few minutes and try again,

oWhen engine starts, slowly move throttle control lever

to desired running speed..

•Allow engine to warm up for a few minutes before

engaging drive or attachments.

NOTE: If at a.high altitude (above 3000 feet) or in cold

temperatures (below 32°F), the carburetor fuel mixture

may need to be adjusted for best engine performance.. See

'q'O ADJUST CARBURETOR" in the Service and Adjust-

ments section of this manual.

PURGE TRANSMISSION

,,IliL ..............................

JACAUTION: Neverengageordisengage !

I_ freewheel lever while the engine is run- I

Inin,g,:..........

To ensure proper operation and performance, it is recom-

mended that the transmission be purged before operating

tractor for the first time, This procedure will remove any

trapped air inside the transmission which may have deveF

oped during shipping of your tractor.

IMPORTANT: SHOULD YOUR TRANSMISSION REQUIRE

REMOVAL FOR SERVICE OR REPLACEMENT, IT

SHOULD BE PURGED AFTER REINSTALLATtON

BEFORE OPERATING THE TRACTOR.

•Place tractor safely on level surface with engine off and

parking brake set.

. Disengage transmission by placing freewheel control

in freewheeling position (See "TO TRANSPORT" in

this section of manual).

° Sitting inthetractorseat, start engine. Afterthe engine

is running, move throttle control to slow (,_) position.

With motion control lever in neutral (N) position, slowly

disengage clutch/brake pedal.

oMove motion control lever to full forward position and

hold for five (5) seconds. Move lever to full reverse

position and hold for five (5) seconds. Repeat this

procedure three (3) times°

NOTE: During this procedure there will be no movement of

drive wheels. The air is being removed from hydraulic drive

system_

• Move motion control lever to neutral (N) position. Shut-

off engine and set parking brake.

• Engage transmission by placing freewheel control in

driving position (See "TO TRANSPORT" in this section

of manual).

• Sitting in the tractor seat, start engine° After the engine

is running, move throttle control to half (1/2) speed.

With motion control lever in neutral (N) position, slowly

disengage clutch/brake pedal,

° Slowly move motion control lever forward, after the

tractor moves approximately five (5) feet, slowly move

motion control lever to reverse position,. After the

tractor moves approximately five (5) feet return the

motion control lever to the neutral (N) position. Repeat

this procedure with the motion control lever three (3)

times.

°Your tractor is now purged and now ready for normal

operation.

OPERATION

MOWING TIPS

• Tire chains cannot be used when the mower housing

is attached to tractor.

•Mower should be,properly leveled for best mowing

performance. See TO LEVEL MOWER HOUSING" in

the Service and Adjustments section of this manual

• The left hand side of mower should be used for trim-

ming.

= Drive so that clippings are discharged onto the area

that has been cut. Have the cut area to the right of the

machine. This will result in a more even distribution of

clippings and more uniform cutting.

oWhen mowing large areas, start by turning to the right

so that clippings will discharge away from shrubs,

fences, driveways, etco After one or two rounds, mow

in the opposite direction making left hand turns until

finished (See Fig. 12 ),1

o If grass is extremely tall, it should be mowed twice to

reduce load and possible fire hazard from dried clip-

pings. Make first cut relatively high; the second to the

desired height.

• Do not mow grass when it is wet. Wet grass will plug

mower and leave undesirable clumps. Allow grass to

dry before mowingr

•Always operate engine at full throttle when mowing to

assure better mowing performance and proper dis-

charge of material Regulate ground speed by select-

ing a low enough gear to give the mower cutting

performance as well as the quality of cut desired.

o When operating attachments, select a ground speed

that will suit the terrain and give best performance of

the attachment being used.

C" "

MULCHSNG IV1OWING TiPS

IMPORTANT: FOR BEST PERFORMANCE, KEEP

MOWER HOUSING FREE OF BUILT-UP GRASS AND

TRASH CLEAN AFTER EACH USE.

. The special mulching blade will recur the grass clip-

pings many times and reduce them in size so that as

they fall onto the lawn they witl disperse into the grass

and not be noticed. Also, the mulched grass will

biodegrade quickly to provide nutrients for the lawn.

Always mulch with your highest engine (blade) speed

as this wilt provide the best recutting action of the

blades.

•Avoid cutting your lawn when it is wet. Wet grass tends

to form clumps and interferes with the mulching action..

The best time to mow your lawn is the early afternoon.

At this time the grass has dried and the newly cut area

will not be exposed to the direct sun.

•For best resuits, adjust the mower cutting height so that

the mower cuts off only the top one-third of the grass

blades (See Fig. 13).. For extremely heavy mulching,

reduce your width of cut on each pass and mow slowly..

• Certain types of grass and grass conditions may re=

quire that an area be mulched a second time to com-

pletety hide the clippings. When doing a second cut,

mow across or perpendicular to the first cut path..

- Change your cutting pattern from week to week. Mow

north to south one week then change to east to west the

next week This wiil help prevent matting and graining

of the lawn.

MAX 113

FIG. 13

FIG. 12

_ ii,u, iiiiiiii1,,i ................111111, i,iii i ..................... i ii, ,,,,......... ,, ,, ,,,

CUSTOMER RESPON BILmES

MAINTENANCE SCHEDULE

FILL IN DATES

AS YOU COMPLETE

REGULAR SERVICE SERVICE DATES

Check Brake Operation If if I I

Check Tire Pressure if' If ,I

TCheck for Loose Fasteners If I tf 1

:R Sharpen!Replace Mower Blades ' _4_'4 ......... I

{_ Lubrication Chart I_ 6,/

TCheck Battery Level/Recharge V"

0 Clean Battery and Terminals If 6,/ '

R CheckTransaxle Cooling I_

Adjust Blade Belt(s) Tension '................. _5 i ......i

Adjust Motion Drive Belt(s) Tension 1_5 I

.......,' ,........ : : : :: :

Check Engine Oil Level !/ _/ !

Change Engine O!,!.... _4' _1,_,3 V"

Clean Air Filter V'_

NClean Air Screen

GInspect Muffler/Spark Arrester

I Replace Oil Filter (If equipped)

NE Clean Engine Cooling Fins

Replace Spark Plug

Replace Air Filter Paper Cartridge

Replace Fuel Filter

V'2 ...... '

......!v'

1 - Change more often when operating under a heavy toad or in high ambient temperatures

2 - Service more o_'ten when operaling in diriy or dusfy conditions

3 ,. if equipped with oll fitter, change oil every 50 hours

4. Repiace blades more often when mowing in sandy soil

5-If equipped with adjustable system

GENERAL RECOMMENDATIONS

The warranty on this tractor does not cover items that have

been subjected to operator abuse or negligence. To

receive full value from the warranty, operator must maintain

tractor as instructed in this manual

Some adjustments will need to be made periodically to

properly maintain your tractor

All adjustments in the Service and Adjustments section of

this manual should be checked at least once each season°

Once a year you should replace the spark plug, clean

or replace air filter, and check blades and belts for

wear- A new spark plug and clean air filter assure

proper air-fuel mixture and help your engine run better

and last tonger,

LUBRICATION CHART

(_SPINDLE ZERK--.__ _[_ SPINDLE ZERK (_)

( )FRONTWREEL ........ V[ ""_'pFRONT WHEEL (_

BEARING ZERK _ l I _ BEARING ZERK

QCLUTCH PIVOT

BEFORE EACH USE

• Check engine oil level

• Check brake operation..

• Check tire pressure°

,Check for loose fasteners.

(_)SAE 30 MOTOR OIL API - SG

(_)GENERAL PURPOSE GREASE

(_) REFER TO CUSTOMER RESPONSIBILIT|ES "ENGINE" SECTION

IMPORTANT: DO NOT OIL OR GREASE THE PIVOT POINTS,

WHICH HAVE SPECIAL NYLON BEARINGS VISCOUS LUBRi-

CANTS WILL ATTRACT DUST AND DIRT THAT WILL SHORTEN

THE LIFE OF THE SELF-LUBRICATING BEARINGS. IF YOU

FEEL THEY MUST BE LUBRICATED, USE ONLY A DRY, POW _

16 DERED GRAPHITE TYPE LUBRICANT SPARINGLY

Always observe safety rules when performing any mainte-

nanceo

= ======= ===== === = == i= i ..................................

CUSTOMER RESPONSIBILITIES

,lllrllllllll ii iii ii i 'IIIIIHIIIII III I

TRACTOR •To check blade batancel you will need a 5/8" diameter

steel bolt, pin, or a cone balancer_ (When using a cone

batancer, fdllow the instructions supplied with bal-

ancer).

BRAKE OPERATION

tf tractor requires more than six (6) feet stopping distance

at high speed in highest gear, then brake must be adjusted_

(See 'q'O ADJUST BRAKE" in the Service and Adjust-

ments section of this manual).

TIRES

-Maintain proper air pressure in all tires (See "PROD-

UCT SPECIFICATIONS" on page 3 of this manual).

•Keep tires free of gasoline, oil, or insect control chemi-

cals which can harm rubber.

• Avoid stumps, stones, deep ruts, sharp objects and

other hazards that may cause tire damage.

BLADE CARE

For best results mower blades must be kept sharp,, Re-

#ace bent or damaged blades,

BLADE REMOVAL (See Fig. 14)

• Raise mower to highest position to allow access to

btadeso

•Remove hex bolt, lock washer and flat washer securing

blade°

• Install new or resharpened blade with trailing edge up

towards deck as shown.

•Reassemble hex bolt, lock washer and flat washer in

exact order as shown.

• Tighten bolt securely (30-35 FtoLbs torque),

IMPORTANT: BLADE BOLT IS GRADE 8 HEATTREATED.

NOTE: We do not recommend sharpening blade _but if you

do, be sure the blade is balanced.

_'_ MANDREL

BLADE _,,__..,._ ASSEMBLY

HEX BOLT (GRADE 8)*

.......... ;'AGRADE8 HEATTREATEDBOLTCANBE

IDENTIFIEDBYSIXLINESONTHEBOLTHEAD,

FIG. 14

TO SHARPEN BLADE (See Fig. 15)

Care should be taken to keep the blade balanced° An

unbalanced blade will cause excessive vibration and even-

tual damage to mower and engine.

• The blade can be sharpened with a file or on a grinding

wheel. Do not attempt to sharpen while on the mower.

• Slide blade on to an unthreaded portion of the steel bolt

or pin and hold the bolt or pin parallel with the ground.

If blade is balanced, it should remain in a horizontal

position. If either end of the blade moves downward,

sharpen the heavy end until the blade is balance&

NOTE: Do not use a nail for balancing blade° The lobes of

the center hole may appear to be centered, but are not.

CENTER HOLE /

518" BOLT

OR PIN

FIG. 15

BATTERY (See Fig. 16)

Your tractor has a battery charging system which is suffi-

cient for normal use° However, periodic charging of the

battery with an automotive charger will extend its life_

• Acid solution level ineach battery cell should be even

with bottoms of vent wells. Add only distilled or ironfree

water if necessary. Do not overfill

o Keep batteryand terminals c_ean_

• Keep battery bolts tight.

• Keep vent caps tight and small vent holes in caps open..

=Recharge at 6 amperes for I hour.

TO CLEAN BATTERY AND TERMINALS

Corrosion and dirt on the battery and terminals can cause

the battery to "leak" power°

•Open battery box door°

• Disconnect BLACK battery cable first then RED bat-

tery cable and remove battery from tractor.

• Wash battery with solution of four tablespoons of

baking soda to one gallon of water. Be careful not to get

the soda solution into the cells.

• Rinse the battery with plain water and dry°

° Clean terminals and battery cable ends with wire brush

until bright,

•Coat terminals with grease or petroleum jelly.

• Reinstall battery (See "INSTALL BATTERY" in the

Assembly section of this manual).

CUT AWAY VIEW VENT CAP

.........._,, _ _VENT

i__j_ WELL

BATTERY

CELL ACID

LEVEL

FIG. 16

rl .....................................................................................

CUSTOMER RESPONSiBILiTiES

............... i i,i ,i ....................... iiiiiii, i, ii i i ,1111, ,1111 iPill IIIIL I

TRANSAXLE COOLING TO CHANGE ENGINE OIL (See Fig, 17)

The fan and cooling fins of transmission should be kept

clean to assure proper cooling

Do not attempt to clean fan or transmission while engine is

running or while the transmission is hot,

- Inspect cooling fan to be sure fan blades are intact and

clean.

• Inspect cooling fins for dirt, grass clippings and other

materials, To prevent damage to seals, do not use

compressed air or high pressure sprayer to clean

coohng fins.

TRANSAXLE PUMP FLUID

The transaxie was sealed at the factory and fluid mainte-

nance is not required for the life of the t ransaxle. Should the

transaxle ever leak or require servicing, contact your near-

est authorized service center/department.

V-BELTS

Check V_belts for deterioration and wear after 100 hours of

operation and replace if necessary, The belts are not

adjustable, Replace belts if they begin to slip from wear,

Determine temperature range expected before oil change_

All oil must meet API service classification SG

o Be sure tractor is on level surface.

• Oil will drain more freely when warm_

, Catch oil in a suitable container.

• Remove oil fill cap/dipstick,, Be careful not to allow dirt

to enter the engine when changing oilo

. Remove drain plug,

. After oil has drained completely, replace oil drain plug

and tighten securely.

- Refill engine with oil through oil fill dipstick tube. Pour

slowly. Do not overfill For approximate capacity see

PRODUCT SPECIFICATIONS" on page 3 of this

manual.

• Use gauge on oil fill cap/dipstick for checking level,

Insert dipstick into the tube and rest the oil fill cap on the

tube. Do not thread the cap onto the tube when taking

reading Keep oil at "FULL" line on dipstick, Tighten

cap onto the tube securely when finished°

ENGINE

LUBRICATION

Only use high quality detergent oil rated with AP1 service

classification SG Select the oil's SAE viscosity grade

according to your expected operating temperature_

SAE V_SOOSITY GRADES

NOTE: Although multi-viscosity oils (5W30, 10W30 etc,)

improve starting in cold weather, these multi-viscosity oils

will result in increased oil consumption when used above

32°F, Check your engine oil level more frequently to avoid

possible engine damage from running low on oil,

Change the oil after the first two hours of operation and

every 50 hours thereafter or at least once a year if the tractor

is not used for 50 hours in one year.

Check the crankcase oil level before starting the engine and

after each eight (8) hours of operation, Tighten oil fill cap/

dipstick securely each time you check the oil level.

AIR CLEANER

COVER

FOAM

PRE-CLEANER

COVER KNOB

WING NUT

RUBBER

_CLEANER

BASE

AIR CLEANER

PAPER FILL

CARTRIDGE CAP/DIPSTICK

AIR SCREEN

FIG. 17

CLEAN AIR SCREEN (See Fig. 17)

Air screen must be kept free of dirt and chaff to prevent

engine damage from overheating, Ctean with a wire brush

or compressed air to remove dirt and stubborn dried gum

fibers,

,.i,i, ,==== = ii=========nl == =H= n=n= =

CUSTOMER RESPONSIBILITIES

AIR FILTER (See Fig. 17)

Your engine will not run properly using a dirty air filter°

Clean the foam pre-cleaner after every 25 hours of opera-

tion or every season. Service paper cartridge every 100

hours of operation or every season, whichever occurs first.

Service air cleaner more often under dusty conditions.

• Remove knob and cover°

• Remove wing nut and air cleaner from base

TO SERVICE PRE-CLEANER

•SIide foam pro-cleaner off cartridge°

• Wash it in liquid detergent and water.

• Squeeze it dry in a clean cloth.

• Saturate it in engine oil. Wrap it in clean, absorbent

cloth and squeeze to remove excess oil.

TO SERVICE CARTRIDGE

• Gently tap the flat side of the paper cartridge to dis-

lodge dirt Do not wash the paper cartridge or use

pressurized air, as this will damage the cartridge

Replace a dirty, bent, or damaged cartridge.

• Reinstall the pro-cleaner (cleaned and oiled) over the

paper cartridge.

Reassemble air cleaner, wing nut, cover and tighten

knob securely.

CLEAN AIR INTAKE/COOLING AREAS

To insure proper cooling, make sure the grass screen,

cooling fins, and other external surfaces of the engine are

kept clean at al! times.

Every 100 hours of operation (more often under extremely

dusty, dirty conditions), remove the blower housing and

other cooling shrouds, Clean the cooling fins and external

surfaces as necessary'. Make sure the cooling shrouds are

reinstalled,.

NOTE: Operating the engine with a blocked grass screen,

dirty or plugged cooling fins, and/or cooling shrouds re-

moved will cause engine damage due to overheating.

ENGINE OIL FILTER (See Fig. 18)

Replace the engine oil filter every season or every other oil

change if the tractor is used more than 100 hours in one

year

• Drain oil from engine crankcase (See "TO CHANGE

ENGINE OIL" in this section of this manual, through

step remove drain plug).

° Remove oil filter drain plug located at base of oil filter

adapter_ Allow oil filter to drain.

• Remove oil filter and wipe off filter adapter, Reinstalf oil

filter drain plug

.Apply a thin coating of new engine oil to the rubber

gasket on replacement oil filter.

• install replacement oil filter on filter adapter° Turn oil

filter clockwise until rubber gasket contacts the filter

adapter, then tighten filter an additional 1/2 turn.

• Fill crankcase with new oil (See "TO CHANGE EN-

GINE OIL" in this section of this manual). For approxi-

mate capacity see "PRODUCT SPECIFICATIONS" on

page 3 of this manual

• Start the engine and check for oil leaks. Correct any

leaks before placing engine into full operation,

OIL FILTER

DRAIN PLUG

FIG, 18

MUFFLER

Inspect and replace corroded muffler and spark arrester (if

equipped) as it could create a fire hazard and/or damage,

SPARKPLUGS

Replace spark plugs at the beginning of each mowing

season or after every t00 hours of use, whichever comes

first. Spark plug type and gap setting is shown in "PROD-

UCT SPECIFICATIONS" on page 3 of this manual.

IN-LINE FUEL FILTER (See Fig. 19)

The fuel filter should be replaced once each season° If fuel

filter becomes clogged, obstructing fuel flow to carburetor,

replacement is required.

• With engine coot, remove fiiter and plug fuel line

sections.

• Place new fuel filter in position in fuel fine with arrow

pointing towards carburetor.

•Be sure there are no fuel line leaks and clamps are

properly posit!one&

• Immediately wipe up any spilled gasoline.

CLAMP

FUEL

FILTER

FIG. 19

CLEANING .................

• Clean engine, battery, seat, finish, etc,. of all foreign

matter.

• Keep finished surfaces and wheels free of all gasoline,

oil, etc

• Protect painted surfaces with automotive type wax.

We do not recommend using a garden hose to clean your

tractor unless the electrical system, muffler, air filter and

carburetor are covered to keep water out. Water in engine

can result in a shortened engine life

• •• i.,.,.,., i1== u ,u i ........................... m.,u,.,u .i .,i.u,

SERVICE AND ADJUSTMENTS

ntlll.llll i i,i1,1111 IIII III I ......................... iiiiiiiiiii IIIIIII II I i ..................... IIHII, I

m... Ulll i i ,I-. ' lem.m,Huu i ..m,, H i

CAUTION: BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS:

°Depress cltJtchJbrake pedal fully and set parking brake°

°Place motion control lever in neutral (N) position.

oPlace attachment clutch in "DISENGAGED" position.

, Turn ignition key "OFF" and remove key.

° Make sure the blades and all moving parts have completely stopped.

° Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with

plugo

TRACTOR

TO REMOVE MOWER (See Fig. 20)

Mower will be easier to remove from the right side of tractor.

o Place attachment clutch in "DISENGAGED" position

• Move attachment lift lever forward to lower mower to its

lowest position°

• Roll belt off engine pulley.

o Disconnect clutch rod from cfutch lever by removing

retainer spring,

° Disconnect anti-sway bar from chassis bracket by

removing retainer spring,

. Disconnect suspension arms from rear deck brackets

by removing retainer spring&

.Disconnect front links from deck by removing retainer

springs,

° Raise lift lever to raise suspension arms, Slide mower

out from under tractor,

IMPORTANT: IF AN ATTACHMENT OTHER THAN THE

MOWER IS TO BE MOUNTED TO THE TRACTOR, THE

R.H. AND L H. SUSPENSION ARMS MUST BE REMOVED

FROM TRACTOR

TO INSTALL MOWER (See Fig. 20)

• Raise attachment lift lever to its highest position.

* Slide mower under tractor with discharge guard to right

side of tractor,,

• Lower lift lever to its lowest position

• Instail mower in reverse order of removal instructions

/CLUTCH LEVER

CLUTCH ROD _/_,_?y'_ I..,2,{

Z. b;fl-o_,t _" \ j,.- RETAINER

SUSPENSION k_/ ENGINE

! 1:!1_ "_"_ o , _"_,.--_'_;f_ ..... :-

":]"_"_ _ k,J. _,, .-Z SPRINGS

RETAI_ a a\_ <#";:" " i_

SPRING ', .... J ---[ /+/

ANTI-SWAY BAR _"

RETAINER

SPRINGS

(BOTH SIDES)

FIG. 20

iHnn i

SERVICE AND ADJUSTMENTS

nnluun i,iiiinnnllrll inulnn nlln ii I

TO LEVEL MOWER HOUSING

Adjust the mower whfle tractor is parked on level ground or

driveway, Make sure tires are properly inflated (See

"PROD UCT SPECIFICATIONS" on page 3 of this manual).

Iftires are over or underinfiated, you will not properly adjust

your mower,

SIDE-TO-SIDE ADJUSTMENT (See Figs, 21 and 22)

• Raise mower to its highest position,

• At the midpoint of both sides of mower, measure height

from bottom edge of mower to ground, Distance "A" on

both sides of mower should be the same or within 1/4"

of each other,

• If adjustment is necessary, make adjustment on one

side of mower only,

• To raise one side of mower, tighten lift link adjustment

nut on that side.,

° To lower one side of mower, loosen lift link adjustment

nut on that side.,

NOTE: Three futl turns of adjustment nut will change

mower height about 1/8'L

• Recheck measurements after adjusting.

BOTTOM EDGE r-- _ BOTTOM EDGE

o go .To, O MOW RTO

FIG. 21

SUSPENSION

ARM

FIG. 22

LIFT LINK

ADJUSTMENT NUT

FRONT-TO-BACK ADJUSTMENT (See Figs. 23 and 24)

IMPORTANT: DECK MUST BE LEVEL SIDE-TO-SIDE, IF

THE FOLLOWING FRONT-TO-SACK ADJUSTMENT fS

NECESSARY, BE SURE TO ADJUST BOTH FRONT LINKS

EQUALLY SO MOWER WILL STAY LEVEL SIDE-TO-

SIDE

To obtain the best cutting results, the mower housing

should be adjusted so that the front is approximately 1/4" to

3/4" lower than the rear when the mower is in its highest

position

Check adjustment on right side of tractor,, Measure dis-

tance "D" directly in front and behind the mandrel at bottom

edge of mower housing as shown.

• Before making any necessary adjustments, check that

both front links are equal in length, Both links should

be approximately !0-3/8".

• If links are not equal in length, adjust one link to same

length as other tink.

• To lower front of mower loosen nut "E" on both front

links an equal number of turns.

•When distance "D" is 1/4" to 3/4" lower at front than

rear, tighten nuts "F" against trunnion on both front

links.

• To raise front of mower, loosen nut"F"from trunnion on

both front links. Tighten nut "E" on both front links an

equal number of turns.

• When distance "D" is !/4" to 3/4" lower at front than

rear, tighten nut"F" against trunnion on both front links.

.Recheck side-to-side adjustment.

" '_ :, ,_lMANDREL

FIG. 23

BOTH FRONT LINKS MUST BE EQUAL IN LENGTH

NUT "E"

FRONT LINKS TRUNNION

21 FIG_ 24

,,,1111 i j .................. _ < • , IIINl' I

SERVICE AND ADJUSTMENTS

i i ,,,1111111 i i

TO REPLACE MOWER BLADE DRIVE BELT

(See Fig. 25)

The mower blade drive belt may be replaced without tools.

Park the tractor on levef surface° Engage parking brake,

BELT REMOVAL-

• Remove mower from tractor (See '_FO REMOVE

MOWER" in this section of this manual

•Work belt off both mandrel pulleys and idler pulley,

• Pull belt away from mower_

BELT iNSTALLATiON -

• Install new belt in reverse order of removal

•Make sure belt is inaNpufley grooves and inside all belt

guides.

MANDREL

PULLEY

FIG. 25

,111 i NIIl,l'lll I '

TO ADJUST BRAKE (See Fig. 26)

Your tractor is equipped with an adjustable brake system

which is mounted on the right side of the transaxleo

If tractor requires more than six (6) feet stopping distance

at high speed in highest gear, then brake must be adjusted.

° Depress clutch/brake pedal and engage parking brake°

• Measure distance between brake operating arm and

nut "A" on brake rod,

Ifdistance is other than 1-3/4", loosen jam nut and turn

nut "A" until distance becomes 1-3/4'L Retighten jam

nut against nut "A".

Road test tractor for proper stopping distance as stated

above, Readjust if necessary, If stopping distance is

still greater than six (6) feet in highest gear, further

maintenance is necessary, Contact your nearest au-

thorized service center,

WITH PARKING BRAKE "ENGAGED"

JAM

NUT

OPERATING

ARM

DO NOT TOUCH THIS NUT. IF FURTHER

BRAKE ADJUSTMENT IS NECESSARY,

CONTACT YOUR NEAREST AUTHORIZED

SERVICECENTE_DEPARTMENT

FIG. 26

SERVICE AND ADJUSTMENTS

TO REPLACE MOTION DRIVE BELT

(See Fig. 27)

Park the tractoron levet surfacer Engageparkingbrake.

For assistance,there is a belt installationguidedecal on

bottom side of leftfootrest,

•Remove mower (See "TO REMOVE MOWER" in this

section of this manual,)

•Remove upper belt keeper.

• Remove belt from stationary idler and clutching idler°

• Pull belt slack toward rear of tractor. Carefully remove

belt upwards from transmission input pulley and over

cooling fan blades.

•Pull be_ttoward front of tractor and remove downward

from around engine pulley.

• Install new belt by reversing above procedure_

IMPORTANT: MAKE SURE UPPER BELT KEEPER IS

POSITIONED PROPERLY BETWEEN LOCATOR TABS.

ENGINE---.. I1

PULLEY_ _

TRANSMISSION I] !I

INPUT PULLEY _, _

._. LOCATOR

TABS

_'_UPPER BELT

KEEPER

FIG. 27

TO ADJUST MOTION CONTROL LEVER

(See Fig. 28)

The motion control lever has been preset at the factory and

adjustment should not be necessary°

If for any reason the motion control lever will not hold its

position while at a selected speed, it may be adjusted at the

friction pack located on the right side of transmission.

• Park tractor on level surface. Stop tractor by turning

ignition key to "OFF" position, and engage parking

brake.

° Adjust motion control lever by tightening adjustment

Iocknut one half (1/2) turn_

NOTE: If for any reason the effort to move the motion

control lever becomes too excessive, reverse the above

adjustment procedure by loosening Iocknut 1/4 to 1/2 turn.

Road test tractor after adjustment and repeat procedure if

necessary

ADJUSTMENT

LOCKNUT

FIG. 28

TRANSMISSION REMOVAL/REPLACEMENT

Should your transmission require removal for service Or

replacement, it should be purged after reinstallation and

before operating the tractor° See "PURGE TRANSMIS-

SION" in Operation section of this manual.

SERVICE A

TO ADJUST STEERING WHEEL AUGNMENT

if steering wheel crossbars are not horizontal (left to right)

when wheels are positioned straightforward, remove steer-

ing wheel and reassemble per instructions inthe Assembry

section of this manual

FRONT WHEEL TOE-IN/CAMBER

The front wheel toe-in and camber are not adjustable on

your tractor, if damage has occurred to affect the front

wheel toe-in or camber, contact your nearest authorized

service center/department

TO REMOVE WHEEL FOR REPAIRS

(See Fig. 29)

• Block up axle securely.

• Remove axle cover, retaining ring and washers to altow

wheel removal (rear wheel contains a square key - Do

not lose)o

•Repair tire and reassembieo

• On rear wheels only: align grooves in rear wheel hub

and axle Insert square key,

• Replace washers and snap retaining ring securely in

axle groove_

° Repiace axle cover.

ADJUSTMENTS

iN nl in._,_,_,,,, _,,,., u i

TO START ENGINE WITH A WEAK BATTERY

(See Fig. 30)

WASHERS

RETAINING

RING

AXLE COVER

_SQUARE KEY

(REAR WHEEL ONLY)

FIG. 29

andsmokingateexpl°sivegaseS'teries.CAUTION:AlwaysLead'aCidmaterialSwearKeepsparks'flamebatteriesgener'eyeaWayprotectionfrOmbat-

when around batteries.

ff your battery is too weak to start the engine, it should be

recharged, if "jumper cables" are used for emergency

starting, follow this procedure:

IMPORTANT: YOUR TRACTOR IS EQUIPPED WITH A 12

VOLT NEGATIVE GROUNDED SYSTEM THE OTHER

VEHICLE MUST ALSO BE A 12 VOLT NEGATIVE

GROUNDED SYSTEM. DO NOT USE YOUR TRACTOR

BATTERY TO START OTHER VEHTCLES..

TO ATTACH JUMPER CABLES -

• Connect each end of the RED cable to the POSITIVE

(+) terminal of each battery, taking care not to short

against chassis

•Connect one end of the BLACK cable to the NEGA-

TIVE (-) terminal of fully charged battery,

• Connect the other end of the BLACK cable to good

CHASSIS GROUND, away from fuet tank and battery.

TO REMOVE CABLES, REVERSE ORDER -

• BLACK cable first from chassis and then from the fully

charged battery

° RED cable last from both batteries.

"POSmVE" (÷)

LH, PANEL

BOLT

FIG. 30

SERVICE AND ADJUSTMENTS

TO REPLACE HEADLIGHT BULB

• Raise hood.

• Pu!! bulb holder out of the hole in the backside of the

grill

• Replace bulb in holder and push bulb holder securely

back into the hole in the backside of the grill,.

, Close hood,

INTERLOCKS AND RELAYS

Loose or damaged wiring may cause your tractor to run

pooriy, stop running, or prevent it from starting,

° Check wiring. See electrical wiring diagram in the

Repair Parts section of this manual°

TO REPLACE FUSE

Replace with 30 amp automotive-type plug-in fuse. The

fuse holder is located behind the dash_

TO REMOVE HOOD AND GRILL ASSEMBLY

(See Fig. 31)

• Raise hood.

-Unsnap headlight wire connector.

• Standinfrontoftractor, Grasphoodatsides, tilttoward

engine and lift off of tractor,

,To replace, reverse above procedures.

........ i\

HEADLIGHT

WIRE

CONNECTOR

FtG, 31

Ill I'l ' I' I'lll'llllr'll IUHl'nnm' I I

SERVICE AND ADJUSTMENTS

H,, u, ,i H,H'I I', III

ENGINE

TO ADJUST THROTTLE CONTROL CABLE

(See Fig. 32)

The throttle control has been preset at the factory and

adjustment should not be necessary° Check adjustment as

described betow before loosening cable If adjustment is

necessary, proceed as follows:

= With engine not running, move throttle control lever

from slow (_,) to choke (N) position_ Slowly move

lever from choke (N) to fast (,_,) position.

° Check to see if hole in throttle lever and hole in speed

control bracket are alignedo

.If holes are not aligned, loosen cable clamp screw and

align the holes by inserting a pencil or a 1/4" ddfl bit

through both holes.

• Pull throttle cable up to remove slack and tighten cable

clamp screw Remove alignment pencil or drill bit.

TO ADJUST CARBURETOR (See Fig. 33)

The carburetor has been preset at the factory and adjust-

ment should not be necessary. However, minor adjust-

ment may be required to compensate for differences in fuel,

temperature, altitude or load If the carburetor does need

adjustment, proceed as follows:

In general, turning the adjusting needles in (clockwise)

decreases the supply of fuel to the engine giving a leaner

fuel/air mixture. Turning the adjusting needles out (counter-

clockwise) increases the supply of fuel to the engine giving

a richer fuel/air mixture.

IMPORTANT: DAMAGE TO THE NEEDLES AND THE

SEATS IN CARBURETOR MAY RESULT tF NEEDLE 1S

TURNED IN TOO TIGHT

PRELIMINARY SETTING

-Be sure you have a clean air filter and the throttle

control cable is adjusted properly (see above).

° With engine off turn idle fuel adjusting needle in (clock-

wise) closing it finger tight and then turn out (counter-

clockwise) 1 turn.

FINAL SETTING -

• Start engine and allow to warm for five minutes. Make

final adjustments with engine running and shift!motion

control lever in neutral (N) position.

• Idle speed setting - With throttle control lever in slow

('_.) position, engine should idle at 1750 RPM. If

engine idles too slow or fast, turn idle speed adjusting

screw in or out until correct idle is attained.

• Idle fuel needle setting -With throttle control lever in

slow (,,_) position, turn idle fuel adjusting needle in

(clockwise) until engine begins to die and then turn out

(counterclockwise) approximately 1/8 to 1/4 turn to

obtain best low speed performance°

- Recheck idle speed. Readjust if necessary.

ACCELERATION TEST -

•Move throttle control lever from slow (,,_) to fast (,_)

position° If engine hesitates or dies, turn idle fuel

adjusting needle out (counterclockwise) 1/8 turn. Re-

peat test and continue to adjust, if necessary, until

engine accelerates smoothly.

High speed stop is factory adjusted. Do not adjust -

damage may resulL

IMPORTANT: NEVER TAMPER WITH THE ENGINE

GOVERNOR, WHICH IS FACTORY SET FOR PROPER

ENGINE SPEED OVERSPEEDINGTHEENGINEABOVE

THE FACTORY HIGH SPEED SETTING CAN BE

DANGEROUS. IF YOU THINK THE ENGINE-GOVERNED

HIGH SPEED NEEDS ADJUSTING, CONTACT YOUR

NEAREST AUTHORfZED SERVICE CENTER/

DEPARTMENT, WHICH HAS PROPER EQUIPMENT AND

EXPERIENCE TO MAKE ANY NECESSARY

ADJUSTMENTS,

CABLE

CLAMP

SCREW

SPEED CONTROL

BRACKET_

LEVER

FIG. 32

IDLE SPEED

ADJUSTING

SCREW

IDLE FUEL

ADJUSTING

NEEDLE

FIG. 33

=,==,,=n ,'H= H= == =l,l,,rn,n = =,,=...................

STORAGE

==,,,,,N,, n n,, = ,,n = ,,nnnn, =

Immediately prepare your tractor for storage at the end of ENGINE

the season or if the tractor will not be used for 30 days or

more°

,= un n=n==

CAUTION: Never store the tractor with

gasoline in the tank inside abuilding

where fumes may reach an open flame

or spark. Allow the engine to cool

before storing in any enclosure.

,,=,n ,= u,,Hn =

TRACTOR

Remove mower from tractor for winter storage° When

mower is to be stored for a period of time, clean it thor-

oughly, remove all dirt, grease, leaves, etco Store in a

clean, dry area.

•Clean entire tractor (See"CLEANING" inthe Customer

Responsibi'ities section of this manual).

•_nspect and replace belts if necessary (See belt re-

p acement instructions in the Service and Adjustments

section of this manual),

• Lubricate as shown in the Customer Responsibilities

section of this manual

• Be sure that all nuts, bolts and screws are securely

fastened. Inspect moving parts fordamage, breakage

and wear. Replace if necessary

-Touch up all rusted or chipped paint surfaces; sand

lightly before painting.

BATTERY

• Fulty charge the battery for storage.

° After a period of time in storage, battery may require

recharging_

• To help prevent corrosion and power leakage during

Iong periods of storage, battery cables should be

disconnected and battery cleaned thoroughly (see'TO

CLEAN BATTERY AND TERMINALS" in the Cus-

tomer Responsibilities section of this manual),

• After cleaning leave cables disconnected and place

cab es where they cannot come in contact with battery

terminals

• Be sure battery drain tube is securely attached,

• If battery is removed from tractor for storage, do not

store battery directly on concrete or damp surfaces,

FUEL SYSTEM

IMPORTANT: IT IS IMPORTANT TO PREVENT GUM

DEPOSITS FROM FORMING IN ESSENTIAL FUEL

SYSTEM PARTS SUCH AS CARBURETOR, FUEL FILTER,

FUEL HOSE, OR TANK DURING STORAGE. ALSO,

EXPERIENCE INDICATES THAT ALCOHOL BLENDED

FUELS (CALLED GASOHOL OR USING ETHANOL OR

METHANOL) CAN ATTRACT MOISTURE WHICH LEADS

TO SEPARATION AND FORMATION OF ACIDS DURING

STORAGE. ACIDIC GAS CAN DAMAGE THE FUEL

SYSTEM OF AN ENGINE WHILE !N STORAGE.

= Drain the fuel tank°

• Start the engine and let it run until the fuel lines and

carburetor are empty°

•Never use engine or carburetor cleaner products in the

fuel tank or permanent damage may occur.

•Use fresh fuel next season.

NOTE: Fuel stabilizer is an acceptable alternative in

minimizing the formation of fuel gum deposits during stor-

age, Add stabilizer to gasoline in fuel tank or storage

container. Always follow the mix ratio found on stabilizer

container, Run engine at least 10 minutes after adding

stabilizer to allow the stabilizer to reach the carburetor. Do

not drain the gas tank and carburetor if using fuel stabillzero

ENGINE OIL

Drain oil (with engine warm) and replace with clean engine

oil, (See "ENGINE" in the Customer Responsibilities

section of this manual),

CYLINDERS

•Remove spark plug(s)_

o Pour one ounce of oil through spark plug hole(s) into

cylinder(s)_

• Turn ignition key to"START" position for a few seconds

to distribute oil.

• Replace with new spark plug(s),

OTHER

-Do not store gasoline from one season to another

• Replace your gasoline can if your can starts to rust.

Rust and/or dirt in your gasoline will cause problems.

-If possible, store your tractor indoors and cover it to

give protection from dust and dirt,.

o Cover your tractor with a suitable protective cover that

does not retain moisture° Do not use plastic. Plastic

cannot breathe which allows condensation to form and

will cause your tractor to rust.

IMPORTANT: NEVER COVER TRACTOR WHILE ENGINE

AND EXHAUST AREAS ARE STILL WARM.

PROBLEM

,i,iii,u n

Will not start

Hard to start

Engine will not turn over

nnnlu n

Engine clicks but wilt not

start

Less of power

Excessive vibration

iiiiiii,n ,,11111,,,,,n,i, nl,nUlll i, ii i lnl n I1' i......................................

TROUBLESHOOTING POINTS

iii ,i,i1,111 iii ii i,

CAUSE CORRECTION

1 Out of fuel

2 Engine not"CHOKED" properly

3 Engine flooded

4 Bad sparkplug

5 Dirty air filter

6 Dirty fuel filter

7 Water in fuel

8 Loose or damaged widng

9 Carburetor out of adjustment

10 Engine valves out of adjustment

1 Dirty air filter

2 Bad spark plug

3Weak or dead battery

4 Dirty f_Jelfilter

5 Stale or dirty fuel

6 Loose or damaged widng

7 Carburetor out of adjustment

8 Engine valves gut of adjustment,

1 Clutch/brake pedal not depressed

2 Attachment clutch is engaged

3 Weak or dead battery

4 Blown fuse

5 Corroded battery terminals,

6 Loose or damaged wiring

7 Faulty ignition switch.

8 Faulty solenoid or starter

9 Faulty operator presence switch(es)

1 Weak or dead battery,

2 Corroded battery terminals

3 Loose or damaged wiring

4 Faulty solenoid or starter

t Cutting too much grasslteo fast.,

2 Throttle in "CHOKE" position,

3 Build-up of grass, leaves and trash under mower,

4 Dirty air filter

5 Low oil ieveVdirty oil

6 Faulty spark plug

7 Dirty fuel filter

8 Stale ordirty fuel,

9 Water in fuel

10 Spark plug wire loose

11 Dirty engine air screen/fins.

12 Dirty/clogged muffler.

13 Loose or damaged wiring,

14 Carburetor out of adjustment

15 Engine valves out of adjustment

1 Worn, bent or loose blade

2 Bent blade mandre!

3 Loose/damaged part(s)

1, Fill fuel tank.

2, See "TO START ENGINE" in Operation section

3. Wait several minutes before attempting to start.

4. Replace spark plug

5 Clean/replace air filter

6 Replace fuel filter

7 Drain fuel tank and carburetor, refill tank with fresh

gasotine and replace fuel filler

8 Check all widng

9 Contact an authorized service center/department

10 Contact an authorized service center/department,

,,,,,,,,,,,,,,,,,,,,,,,,,,,ll nul i

1 Cteanlreplace air filter

2 Replace spark PlUg

3 Recharge or replace battery.

4 Replace fuel filter

5 Drain fuel lank and refill with fresh gasoline,

6 Cheek all wiring

7 Contact an authorized service center/departmenL

8 Contact an authorized service centerldepartment,

1 Depress clutch/brake pedal

2 Disengage attachment clutch,

3 Recharge or replace battery

4, Replace fuse

5 Clean battery terminals

6 Check all wiring

7 Cheek/replace ignition switch

8 Check/replace solenoid or starter

9 Contact an authorized service center/department

1 Recharge or replace battery

2 Clean battery terminals

3 Check all wiring,

4 Check/replace soIenoid or starter.

1 Set in "Higher Cut" position/reduce speed

2. Adjust throttle control

3 Clean underside of mower housing

4, Cleardreplace air filter

5, Check oil teveVchange oil

6 Clean and regap or change spark plug

7 Replace fuel filter,

8, Drain fuel tank and refill with fresh gasoline

9. Drain fuel tank and carburetor, refill tank with fresh

gasoline and replace fuel filter

10 Connect and tighten spark ptug wire.

11 Clean engine air screen/fins

12. Clean/replace muffler,

13 Check al! wiring

14 Contact an authorized service center/department

15. Contact an authorized service center/department

i,ii,,,,,,,,,,, ,,, ,,,,. ,, , , , ,,,,,,,,,,

1, Replace blade Tighten blade bolt

2. Replace blade mandrel,

3 Tighten loose part(s) Replace damaged parts.

inlnnulln,i n

TROUBLESHOOTING POINTS

n,i iin illl,,,,, ,,,,,,,, , ............

PROBLEM CORRECTION

unl iii

Engine continues to run

when operator leaves seat

with attachment clutch

engaged

nlrll

Poor cut -uneven

Mower blades wiil not

rotate

un i

Poor grass discharge

rl nl, i

Headlight(s) not working

(if so equipped)

,,,,,,,,,,,,,,, ,,,,, ,,,

Battery wit! not charge

nlll l i i nl i i

Tractor "creeps" with

motion control lever in

"neutral" position

(Fender shift models only)

HIII I II

Loss of drive

Engine "backfires"

when turning engine

"OFF"

CAUSE

mllll,llllli,, ,,,,,, .................

tFaulty operator_safety presence control system

t Worn, bent or loose blade

2 Mower deck not tevel

3 Buildup of grass, leaves, and trash under mower

4 Bent blade mandrel

5 Clogged mower deck vent ho!es from buildup of

grass, ieaves, and trash around mandrels

Obstruction in clutch mechanism

Worn/damaged mower ddve belt

! Check wiring, switches and connections If not

corrected, contact an authorized service cented

department

1 Replace blade Tighten blade bolt

2Level mower deck

3 Clean underside of mower housing.

4Reptace blade mandrel

5 Clean around mandrels to open vent holes

t Remove obstruction.

2Replace mower drive bett

Frozenidler pulley

Frozenblade mandrel

Eng{ne speed too slow

Travel speed too fast

Wet grass

Mower deck not love{

Low/uneven tire air pressure

Worn, bent or loose blade

3Replace idler putley

4Replace blade mandrel.

1Place throttle control in "FAST' position.

2 Shift to slower speed

3 AEIoWgrass to dry before mow{rig

4 Level mower deck

5 Checktires for proper air pressure

6 Replace/sharpen blade Tighten blade bolt.

Buildup of grass, leaves and trash under mower

Mower drive belt worn

Blades improperty insta[fed

Improper blades used

Clogged mower deck vent holes from buildup of

grass, leaves, and trash around mandrels

I. Switch is "OFF"

2 BuJb(s) burned out

3 Faulty light switch

4 Loose or damaged wiring

5 Blown fuse

1 Bad battery cet{(s)

2 Poor cable connections

3 Faulty regulator (if so equipped).

4 Faulty alternator

1. Motion control lever is out of adjustment.

unnullnnn nllUlnl ii i i i

1 Freewheel control in "disengaged" position

1 Engine throttle control not set at "BLOW"

position for 30 seconds before stopping engine

7Clean underside of mower housing

8 Replace mower drive belt

9. Reinstal{ blades sharp edge down

10 Repiace with blades listed in this manual.

1t Clean around mandrels to open vent holes

1 Turn switch "ON".

2. Replace bulb(s)

3Check!replace light switch

4 Check wiring and connections.

5 Replace fuse

1. Replace battery

2 Check/clean aH connections

3. Replace regulator

4. Reptace alternator

1 Adjust motion control lever

1 Place freewheel control in "engaged" position

iJill .................................................................

Move throttle control to "SLOW" position and allow

to idle for 30 seconds before stopping engine

iiiiii1,11 i i i L ,i iiiirl,lll I i i ,,,,, , ,, ......................

SERVICE NOTES

i ......................... i i ................... i

15.5 HP 42" TRACTOR - -MODEL NUMBER 917.257660

SCHEMATIC

lll

o111o 0 0K

BATTERY

WHITE

8LACK

_G L(

IGNITION SWITCH

BLACK

STARTER

8LACK

IGNITION SWITCH

POSITION CIRCUIT

OFF M + G

ON B+L

START B + S +L

IGNITION SPARK )UNIT PLUG

AFTER FIRE SOLENOID CHARGING SYSTEM OUTPUT 2B VOLTS AC MIN, @ 3600 RPM

3 AMP DC @ 3600 RPM (CHARGING SYSTEM DISCONNECTED)

YOUR TR C O _ ;j

EQUIPPED WITH A SPECIAL I_ _ , .........

ALTERNATOR SYSTEM I_ 14VOLTSACMIN @ 360ORPM ILIGHTSOFF)

THE LIGHTS ARE NOT ' ]o_ HEADLIGHTS

CONNECTED -i"O THE i _...... _

BATTERY,BUTHAVETHEIR

OWN ELECTRICAL SOURCE. i v -.___. ,, v T _ T v

BECAUSE OF THIS, THE HEAD[IGI44 l Z_, 1

BRIGHTNESS OF THE LIGHTS SWITCH L----{O

WILL CHANGE WITH ENGINE (OFF)

SPEED. AT IDLE THE LIGHTS

WILL DIM. AS THE ENGINE IS

SPEEDED UP, THE LIGHTS

WILL BECOME THEIR BRIGHTEST.

WIRING INSULATED CLIPS

NOTE: IF WIRING INSULATED

CLIPS WERE REMOVED FOR

SERVICING OF UNIT, THEY

SHOULD BE REPLACED TO

NON-REMOVABLE _ REMOVABLE

CONNECTIONS CONNECTIONS

-7

PROPERLY SECURE YOUR WIRING,,

REPAIR PARTS

15,5 HP 42" TRACTOR - - MODEL NUMBER 917.257660

ELECTRICAL

24 --.

11 i ¸

REPAIR PARTS

15.5 HP 42" TRACTOR - - MODEL NUMBER 917.257660

ELECTRICAL

KEY PART

NO. NO, DESCRIPTION

1 121537X Battery

2 74760412 Bolt, Hex 1/4-20 UNC x 3/4

3 STD551025 Washer

4 STD551t25 Washer

5 121264X Cap, Battery

6 STD541025 Nut

7 7697J Tube, Plastic

8 7603J Tray, Battery

9 109596X Clamp, Hose

10 STD532575 Bolt

11 102476X Guard, Terminal

12 123198X Nut, Plastic, Wing 1/4-20

19 STD551125 Washer, Lock

20 73350400 Nut, Hex, Jam 1/4-20 UNC

21 136850 Harness, Light Socket

22 4152J Bulb, Light

23 11150400 Washer Lock into Tooth 1/4

24 4206J Cable, Battery

25 4206J Cable Battery

26 108824X Fuse

28 4207J Cable, Ground

29 121305X Switch, Plunger

30 140399 Switch, Ignition

31 '140400 Nut, Ignition

32 141226 Cover, Ignition Switch

33 140403 Key, Ignition

34 110712X Switch, Light

35 108236X Bracket, Switch

36 STD601005 Screw

38 140336 Bracket, Switch

39 109553X Switch, interlock

40 140417 Harness, ignition

41 711t0408 Bolt BIk Fin Hex t/4-20 UNC x 1/2

42 '131563 Cover, Terminal

43 138406 Solenoid

44 73640400 Nut, Keps Blk Hex 1/4-20 UNC

45 140844 Adapter Ammeter Rectangular

NOTE: All component dimensions given in tJoS_inches

t inch = 25.4 mm

REPAIR PARTS

15.5 HP 42" TRACTOR - - MODEL NUMBER 917.257660

CHASSIS AND ENCLOSURES

P17

A B C D E F G H J K L M NP Q S U W X Y

REPAIR PARTS

15.5 HP 42" TRACTOR - - MODEL NUMBER 917.257660

CHASSIS AND ENCLOSURES

KEY PART KEY PART

NO. NO. DESCRIPTION NO. NO. DESCRIPTION

1 140341 Chassis 40

2 140356 Drawbar 42

3 17490612 Screw, Thdo, Ro& 43

3/8-16 x 3/4 Type TT 44

4 72140608 Bolt, Carriage 3/8q6 x 1 45

5 139887 Bracket Assembly, Pivot, RH 46

6 127543 Saddle 47

7 174906t2 Screw, Thd. Roll

3/8-16 x 3/4 Type TT 48 136814

8 2751R Clip, Fuel Line

9 136696 Dash, Plastic 49 136813

10 5479J Plug, Button

11 136967 Panel, Dash, LH 50 t36673X459

!2 12t794X Cover, Access 52 19131614

13 136970 Panel, Dash, RH 53 121236X

14 17490612 Screw, Thd., RoE 54 108067X

3/8-16 x 3/4 Type TT 57 110436X

15 139886 Bracket Assembly, Pivot, LH 59 STD541437

17 2751R Clip, Fuel Line 60 STD523710

18 t40943X012 Plate, Dash 6t 136670X459

19 74180412 Screw, Machine I/4-20 x 3/4 62 136671X459

20 STD551025 Washer 17/64 63 STD523710

2t STD54t425 Nut 64 10040400

22 74180512 Screw, Machine, Truss Head 65 137304

5/16-18 UNC x 3/4 66 136374

23 STD541431 Nut, Keps 5/16-18 Uric 67 137270

24 STD523710 Bolt 68 t37271

25 1913'1312 Washer 13/32 x 13/16 x 12 Gauge 69 140181

26 STD541437 Nut 70 137269

27 !371t3 Bracket Assembly, Fender 75 108067X

28 136373X428 Grill 76 19092016

29 STD541431 Nut, Keps 5/16-18 77 74760408

30 140002X459 Fender 79 105531X

31 STD541437 Nut, Nylock 80 17490612

32 STD523120 Bolt, Hex 5/t6-t8x 2

33 105465X459 Footrest, LH 87 140675

34 105464X459 Footrest, RH 90 110923X

35 STD533707 Bolt 91 126471X

36 STD541437 Nut

37 105466X Pad, Footrest

38 2751R Clip, Fuel Line

39 STD551237 Washer

STD541437 Nut

139915 Bracket, Support, Dash

STD523710 Bolt

STD541437 Nut

1055t8X Dash, Lower

17490608 Screw, Thd., Roll

3/8-16 x 1/2 Type TT

Bracket Assembly,

Front Pivot Hinge, LH

Bracket Assembly,

Front Pivot Hinge, RH

Hood Assembly

Washer 13/32 x 1 x 14 Gauge

Spacer, Split

Nut, Pal

Bushing, Snap, Split

Nut

Bolt

Panel Assembly, RH

Panel Assembly, LH

Bolt

Washer, Lock

Rod, Support Hood

Lens, Bar, Clear

Rivet, Rachet, Male

Rivet, Ratchet, Female

Plate, Support, Battery

Washer, Nylon

Nut, Pal

Washer 9/32 x 1_1/4 x 16 G&

Bolt Hex 1/4_20 x 1/2

Nut, Push, Nylon

Screw, Thd. Roll.

3/8-16 x 3/4 Type TT

Fender Strap

Bracket, Mower Clutch

Clip, Insulator

NOTE: All component dimensions given in UoS inches

1 inch = 25.4 mm

REPAIR PARTS 42"

15.5 HP TRACTOR"" MODEL NUMBER 917.257660

DRIVE

42_'- 47

49"" '_ _45

83_ 119117 35 /39 8

62 45

33 36 5 '46

30 95

29 "-'-_ 22

24 82 .84 83

87 \ \

86 83

74"

REPAIR PARTS

15.5 HP 42" TRACTOR - - MODEL NUMBER 917.257660

DRIVE

KEY PART KEY PART

NO. NO. DESCRIPTION NO. NO. DESCRIPTION

1 144436 Transaxle Assembly 63 140186

2 142431 Spring, Return, Brake 64 M747810100

3 t40293 Pulley, Transaxle 65 t0040700

4 73350500 Nut Hex Jam 5/16-18 Unc 66 129221

5 140157 Strap Torque Rh Hydro 18/20" T 67 74760616

8 140357 Control Bypass Hydro 20" Tires 68 19131312

9 140550 Rod Bypass Hydro 18/20" 69 73680600

1t 73800500 Nut Lock Hex W/Ins 5/16-18 Uric P 70 134683

17 140158 Strap Torque Lh Hydro t8/20" T 7t 74760616

18 74780616 Bolt Fin Hex 3/8-16 Unc x 1 Gr. 5 72 19132012

19 73800600 Nut Lock Hex W/Wsh 3/8-16 Unc 73 73680600

21 140845 Knob, Deluxe 1/2-13 74 12!199X

22 140217 Rod, Brake Hydro 75 12t749X

23 73350600 Nut 76 12000001

24 73800600 Locknut 77 123583X

25 106888X Spring, Brake Rod 78 121748X

27 76020412 Pin Cotter 1/8 x 3/4 CAD 81 74780520

28 133261 Rod, Parking Brake 82 73800500

29 I24236X Cap, Parking Brake 83 19111216

30 130807 Bracket, Transaxle 84 140548

31 127275X Keeper Belt Lh 85 140156

32 74760512 Bolt Hex Hd 5/16-18 Unc x 3/4 86 71070516

33 73800500 Nut Lock Hex W/Ins 5/16-18 Unc 87 73800500

34 122424X Shaft, Foot Pedal 88 74780544

35 120183X Bearing, Nylon 89 139989

36 19211616 Washer 95 17490612

37 1572H Pin, Roll 96 4497H

38 123674X Pulley, Idler, Flat 97 19181612

39 74760644 Bolt 99 142432

40 4470J Spacer, Split t13 19171216

41 I09070X Keeper, Belt Retainer 114 76020416

42 19131312 Washer 13/32 x13/16 x12 Gauge 115 123782X

43 73800600 Nut 1t6 141002

44 105706X Bearing, Nylon 117 12000008

45 110812X Washer, Hardened 118 19212016

46 12000039 Ring, Klip 119 71208

47 127783 Pulley, Idler, V_Groove 120 140154

48 123789X Bellcrank Assembly 121 140470

49 123205X Retainer, Belt !22 140469

50 74760624 Bolt 123 74780536

51 73680600 Nut t25 74780524

52 19131316 Washer 126 73510600

53 105710X Link, Clutch 127 73800500

54 76020412 Pin 130 141322

55 105709X Spring, Return, Clutch 13t 50831

56 76020412 Pin 132 140462

57 140294 V-Belt, Ground Drive t33 142564

59 140312 Keeper, Center Span

60 17490612 ScrewThdroL 3/8-16x3/4Ty TT

62 8883R Cover, Pedal

Pulley, Engine

Bolt, Hex

Washer

Keeper Belt Engine

Bolt

Washer 13/32 x 13/16 x 12 Gauge

Nut

Keeper Belt Engine

Bolt Hex 3/8-16 x 1

Washer 13/32 x lq/4 x 12 Gauge

Nut Crowntock 3/8-16

Spacer, Split

Washer 25/32 x 1-1/4 x 16 Gauge

E-Ring

Key, Square

Washer 25/32 x 1-5/8 x 16 Gauge

Bolt Fin Hex 5/16q8 Unc x 1-1/4

Nut Lock Hex W/Ins. 5/16-18 Uric P

Washer 11/32 x 3/4 x 18 Ga.

Rod, Tie Hydro 20" Tires

Arm, Control Hydro

Screw Cap Hex 5/16 x 18 x 1

Nut Lock Hex W/Ins. 5/16-18 Unc P

Bolt Fin Hex 5/16-18 Unc

Console, Shift

Screw, Thdroll. 3/8-16 x 1 Type T[

Retainer Spring 1" Zinc/Cad

Washer _562 x 1.0 x 12 Ga..

Screw

Washer 17/32 x 3/4 x 16 Ga..

Pin Cotter 1/8 x 1 CAD

Spring Torsion T/A

Rod Shift Hydro LT

Ring Klip #5304-62

Washer 21/32 x 1-!/4 x 16 Ga.

Bushing Rod Strig. 629/632 ID

Shaft Asmo Cross Hydro 20" Tires

Keeper Bolt Lh Hydro 0750 18/20"

Keeper Bolt Rh Hydro 0750. 18/20"

Bolt Fin Hex 5/16-18 x 2-1/4

Bolt Fin Hex 5/6-18 Unc x 1-1/2

['Jut Keps Hex 3/8-16 Unc

Nut Lock Hex W/Ins 5/16-18 Uric P

Washer Beliville .50tD x 1.50D

Nut Nylcn Insert 1/2-20 Unf.

Fan, Hydro 7"

Line Fuel Hydro 4"

NOTE: All component dimensions give in U.S. inches.

1 inch = 25°4 mm

REPAIR PARTS

15.5 HP 42" TRACTOR - -MODEL NUMBER 917.257660

STEERING ASSEMBLY

• ¢

,, T--_-42

t17

10 35

REPAIR PARTS

15.5 HP 42" TRACTOR - -MODEL NUMBER 917.257660

STEERING ASSEMBLY

KEY PART KEY PART

NO, NO, DESCRIPTION NO. NO. DESCRIPTION

1 121472X

2 142033

3 135227

4 135228

5 6266H

6 12t748X

7 19272016

8 12000029

9 3366R

10 130468

11 STD551137

12 73610600

13 1t0438X

14 74011056

15 73901000

16 132624

17 128755

18 57079

19 I24035X

20 126684X

21 STD551125

22 71070410

23 127501

24 109816X

25 124036X

26 12000029

27 136874

28 6266H

Steering Wheel 29

Axle Assembly, Front

Spindle Assembfy, LH 30

Spindle Assembly, RH 31

Bearing, Race, Thrust, Hardened 32

Washer 25/32 x 1-5/8 x 16 Gauge 33

Washer 27/32 x 1-1/4 x 16 Gauge 34

Ring, Klip 35

Bearing 36

Link, Drag 37

Washer, Lock 38

Nut, Hex, Fin. 3/8-24 UNF 39

Spacer, Bearing, Front Axle 40

Bolt, Hex 5/8-11 UNC x 3-'1/2 4I

Locknut, Hex, Jam, w/Washer 42

Insert 5/8-11 UNC 43

Pin, Axle, Large 5/8 x 1..55/1.54 44

Shaft Assembly, Steering 45

Washer, Thrust .515 x .750 x .033 46

Support, Shaft 47

Washer, Shim 1/4 x 5/8 x ,.062 48

Washer 49

Screw, Hex Socket Head 50

t/4-20 x 5/8 51

Shaft Assembly, Pittman 52

Nyliner, Snapqn

Bracket, Steering 53

Ring, Klip 54

Gear, Sector 55

Bearing, Race, Thrust, Hardened

17490612

STD551t37

73610600

130465

126847X

19131416

STD561210

1554J

STD611005

126805X

100712K

STD541350

100711L

110709X

12t749X

I21748X

12000029

121232X

6855M

17490612

131291

STD561210

125916X

106451X

STD541437

106933X

138171

Screw, Thd. Roll..

3/8-16 x 3/4 Type TT

Washer, Lock

Nut, Hex, Fine 3/8-24 UNF

Tie Rod

Bushing, Link, Drag

Washer t3/32 x 7/8 x 16 Gauge

Bushing, Steering

Screw #10 - 16 x 1/2

Insert, Cap, Steering WheeI

Washer _53 x 2.25 x .160

Nut

Adapter, Steering Wheel

Column, Steering

Washer 25/32 x 1-1/4 x 16 Gauge

Washer 25/32 x 1-5/8 x 16 Gauge

Ring, Klip

Cap, Spindle

Fitting, Grease131672

Screw, Thdo Roll. 3/8q6 x 3/4

Link, Crutch, with Nibs

Lever Assembly, Mower Clutch

Bolt, Shoulder

3/8-16 UNC Grade 2

Nut

Knob, Round

Bracket, Pivot, Manual Clutch Lever

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

REPAIR PARTS

15,5 HP 42" TRACTOR - - MODEL NUMBER 917.257660

ENGINE

11 _9 12

_!1o _

i iii i_ HIH

OPTIONAL EQUIPM ENT

Spark Arrester

iiHIIII, , ii ii

BC D E

REPAIR PARTS

15.5 HP 42" TRACTOR - - MODEL NUMBER 917.257660

ENGINE

KEY PART

NO, NO. DESCRIPTION

1 134265 Control, Throttle

2 17720410 Screw, Hex Head, Thread Cutting 1/4-20 x

5/8

3 140846 Engine, Kohler

Model No. CV15S, Type No. PS41508

4 137350 Muffler, Exhaust

5 STD551131 Washer Lock Hw. Hlcl. Spr. 5/16

7....... Plug, Oil Drain

(Order From Engine Manufacturer)

8 STD551031 Washer 5/16 x 3/4x 16 Gao

9 STD523105 Bolt

10 141069 Tank, Fuel

11 123549X Cap Assembly, Fuel

12 123487X Clamp, Hose

13 8543R Line, Fuel

14 13280328 Nipple, Pipe

15 13200300 Elbow, Standard 90 °, 3/8-18 NPT

16 STD551231 Washer

t7 M740108025 Hex Bolt

't8 3645J Bushing

19 106082X Spacer, Pad

20 139277 Stem, FuelTank

21 2751R Clip, Fuel Line

22 137180 Arrester, Spark

23 128953 Shield, Heat

24 STD601005 Screw

25 t09227X Spacer Pad

NOTE: All component dimensions given in U.S. inches

1inch = 25°4 mm

REPAIR PARTS

15.5 HP 42" TRACTOR - - MODEL NUMBER 917.257660

SEAT ASSEMBLY

KEY

NO.

21 ,, ,

PART

NO. DESCRIPTION

KEY PART

NO. NO_ DESCRIPTION

127438X

14O551

140407

STD541437

124181X

17490508

19131614

140552

121246X

121248X

72050411

134300

Seat

Bracket, Pivot, Seat

Clip Push-In

Nut

Spring, Seat

Screw ThdroL 5/16-18 x 1/2

Washer 13/32 x I x 14 Gauge

Pan, Seat

Bracket, Switch Mounting

Bushing, Snap, Nylon

Bolt, Carriage 1/4-20 x 1-3/8

Spacer, Split

16 121250X

17 123976X

21 139888

22 STD541431

24 19171912

25 127018X

26 120068X

26 17490608

29 124238X

Spring

Nut, Flangelock 1/4 Grade 5

Bolt, Shoulder 5/16o.18 UNC

Nut

Washer 17/32 x 1-3/16 x 12 Gauge

Bolt, Shoulder 5/16q 8 x .62

Knob, Seat

Screw Thdrol. 3/8-16 x 1/2

Cap, Spring, Seat

NOTE: AIt component dimensions given in U,S. inches

1inch = 25,4 mm

REPAIR PARTS

15.5 HP 42" TRACTOR - - MODEL NUMBER 917.257660

DECALS

13 22 18 6 316 7 8 5 t6 7 4 13 21 10

19 20

KEY PART

NO. NO.

KEY PART

DESCRIPTION NO. NO. DESCRIPTION

1 138955

2 133178

3 138042

4 138043

5 138592

6 133644

7 138048

8 142241

9 128314

10 137537

11 4900J

12 109199X

13 138145

Decal, Operating Instruction

Decal, Mower, 3 in One

Decal, Hood, Craftsman, RH

Decal, Hood, Craftsman, LH

Decal, Grille

Decal, Maintenance

Decal, Side Panel

Decal, Fender, Craftsman

Decal, Caution

Decal, Clutch/Brake

Decal, V-Belt Drive Schematic

Decal, Chassis 42"

WHEELS & TIRES

,lO

14 136830

15 142270

16 142234

17 133179

18 132266

19 138047

20 138835

21 140837

22 142336

23 106202X

-- 138311

-- 142341

-- 137318

-- t37319

-- 141045

-- 141046

Decal, V-Belt Schematic

Decal, Fender Hydro White

Decal Ins. Hood 15.5Hp OHV

Decal, Mower QC System

Decal, Insert Strg

Decal, Battery

Decal Dash Lawn Tractor

Decal Brake Parking Saddle

Decal, Sdl Cold Start Hydro Eng

Reflector, Taillight

Decal, Handle Lift Height Adj.

Decal, Drawbar Cntr] Mvto Hyd Lt

Deca_, Refl HL YT/GT l-pc Sears

Decal, Refl HL YT/GT l-pc Sears

Manual, Owner's (Eng)

Manual, Owners (Span)

KEY PART

NO. NO. DESCRIPTION

1 59192 Cap, Valve, Tire

2 65139 Stem, Valve

3 106222X Tire, Front

4 59904 Tube, Front (Service Item Only)

5 106732X427 Rim Assembly, Front

6 278H Fitting, Grease (Front Wheel Only)

7 9040H Bearing, Flange (Front Wheel Only)

8 106108X427 Rim Assembly, Rear

9 122082X Tire, Rear

10 7152J Tube, Rear (Service Item Only)

11 104757X Cap, Axle

NOTE: All component dimensions given in U S. inches

1 inch = 25.4 mm

REPAIR PARTS

15.5 HP 42" TRACTOR - - MODEL NUMBER 9i7.257660

MOWER LIFT

46 48

13_

31 _19

1 I

I 1

,_ 161718 20

REPAIR PARTS

15.5 HP 42" TRACTOR - -MODEL NUMBER 917.257660

MOWER LIFT

KEY PART

NO. NO. DESCRIPTION

1 136971

2 136968

3 138284

4 12000002

5 19211621

6 120183X

7 125631X

8 122365X

10 t22512X

11 '139865

12 139866

13 4939M

t5 127218

16 73350800

t7 13017't

t8 73800800

t9 139868

20 3146R

21 19151216

22 12000037

23 110807X

24 19131016

25 2876H

26 76020308

27 110729X

28 73350600

29 138057

30 110810X

31 140302

32 73810600

42 120529X

43 !23933X505

44 123935X

45 17490516

46 STD551131

47 19112410

48 123934X

Wire Asmo, Inner w/plunger

Shaft Asm Lift

Pin Groove

E Ring #5133-62

Washer 2t/32 X 1 X 21 Ga

Bearing Nylon

Grip Handle Fluted

Button, Plunger

Spring Cprsn

Link Lift Lh Fixed Length

Link Lift Rh Fixed Length

Retainer Spring

Link Front

Nut Jam Hex 1/2-13 Unc

Trunnion Blk Zinc

Nut Lock WA_Vsh 1/2-13 Unc

Arm Suspension Rear

Spring Retainer

Washer 15/32 X 3/4 X 16 Ga

Ring Klip #T5304-37

Nut Special

Washer 13/32 X 5/8 X 16 Ga

Spring 2-1/8"

Pin Cotter 3/32 x t/2

Rod Adjust Lift

Nut Hex Jam 3/8-t6 Unc

Knob Infinite 3/8-!6 Unc Black

Trunnion Dp Step Dbl Thds Pit

Bearing Pvt. Lift Spherical

Nut Lock 3/8-24 W/NyIon Insert

Washer, Nylon _44 x .75 x .032

Pointer, Height indicator

Plug, Hole

Scr-Hx Wash Thdrol 5/16o18 x 1 T

Washer, Lock

Washer 11/32 x 1-1/2 x 10 Gauge

Scale, Height Indicator

NOTE: All component dimensions given in U_Soinches

t inch = 25.4 mm

"MODEL NUMBER 917.257660

101

103

REPAIR PARTS

15.5 HP 42" TRACTOR -- MODEL NUMBER 917.257660

MOWER DECK

KEY PART KEY PART

NO. NO. DESCRIPTION NO. NO. DESCRIPTION

1 140081

2 STD533107

3 138017

4 138440

4A 132827

5 STD624008

6 130832

773800500

8 850857

9 STD55t137

10 140296

11 134'149

12 129895

13 137645

14 128774

15 110485X

16 140329

17 721106!0

18 72140505

19 73800500

20 136888

2'1 STD541431

22 134753

23 131267

24 105304X

25 123713X

26 110452X

27 130968

28 19111016

29 131491

30 138776

3t 129963

32 129861

33 137266

34 STD533717

35 133835

36 131494

37 STD55'1037

40 STD541437

41 133551

43 140083

44 140088

45 STD624003

46 137729

48 133944

49 133940

Mower Deck Assembly, 42" 50

Bolt 5t

Bracket Asm Fr, Sway Bar 52

Bracket Asm Deck 42" Sway Bar 53

Bolt, Shoulder 54

Retainer Spring 55

Arm, Suspension, Rear 56

Locknut 5/16-18 57

Bolt 3/8-24 x 1.25 Grade 8 58

Washer, Lock 59

Washer, Hardened 68

Blade, Mulching, 42" Mower Deck 71

Bearing, Bail 72

Shaft Assembly, Mandrel, Vented 73

(includes Key Number 12) 74

Housing, Mandrel, Vented 75

Bearing, Ball, Mandrel 76

Stripper, Vented Mower Deck 77

Bolt, Carriage 3/8-16 x 1-i/4 78

Bolt, Carriage 5/16-18 x 5/8 79

Locknut 5/16-18 80

Baffle, Vortex 81

Nut 82

Stiffener Bracket 10t

Bracket, Deflector 102

Cap, Sleeve t03

Spring, Torsion, Deflector 104

Nut, Push 105

Shield, Deflector 106

Washer 11/32 x 5/8 x 16 Gauge 111

Rod, Hinge 112

Screw Thdrol, Hex Head Zinc t 13

Mower 114

Washer, Spacer 115

Pulley, Mandrel 116

Nut, Toplock Flanged t17

Bolt 118

Fastner, Christmas Tree 119

Pulley, idler, Flat 121

Washer t3/32 x 13/16 x 16 Gauge - -

Nut

Rod, Pivot, with Nibs - -

Rod, Clutch, Secondary, with Nibs

Guard, Mandrel, LH

Retainer

Screw Thd. Roll 1/4-20 x 5/8

Washer, Hardened

Roller Assembly, Cam Follower

131340

STD541410

139888

131845

133943

140084

122052X

140090

140086

141043

140067

142427

133435

127847

121748X

12000029

128903

127845

140333

127498

128759

73350600

142028

136420

71161010

19061216

STD551110

130788

2029J

140353

132262

17490512

73510500

72110504

137644

133957

73930600

19121414

143723

130794

140475

Bolt, Shloulder #10-24 Grade 5

Locknut

Bolt, Shoulder 5/16-18 UNC

Arm Assembly, Pad, Brake

Washer, Hardened

Arm, Idler

Spacer, Retainer

Keeper Belt LH Front

Spring Torsion Brakes 42"

Guard Tuv Idler

V-Belt, 42" Mower

Rod, Clutch, Primary

Spring, Extension, Return

Arm, Clutch, Secondary

Washer 25/32 x 1-5/8 x 16 Gauge

Ring, Klip

Bolt, Shoulder 3/8-t6 UNC x 1,44

Keeper, Spring

Arm, Clutch, Primary

Bushing, Large, Brass

Spring, Mower Clutch

Nut Hex Jam 3/8-16 UNC

Trunnion Adj,,

Mulcher Cover

Screw

Washer #I0

Washer, Lock

Latch Assembly, Bagger

Nut, Weld

Bracket, Gauge, Wheel LH

Bracket, Gauge, Wheel RH

Screw Thdrol 5/16-18 x 3/4 TyT

Nut, Keps 5/16 -18 UNC

Bolt, Carriage 5/16 UNC x 1/2

Bolt, Shoulder

Wheel, Gauge, Donut

Nut, Locking 3/8 - 16

Washer 3/8 x 7/8 x 14 Ga.

Bracket Extruded Gauge Wheel

Mandrel Assembly (Includes Key

Numbers 8-10, 12-15, 31 and 33))

Mower Deck, Complete (Std Deck -

order mulching and gauge wheel

components separately - key nos..

101 thru t06 and 111 thru 12I)

NOTE: All component dimensions given in U,S, inches

1 inch = 25,4 mm

REPAIR PARTS

15.5 HP 42" TRACTOR -- MODEL NUMBER 917.257660

HYDRO GEAR TRANSAXLE - MODEL NUMBER 319-0750

s2 I

REPAIR PARTS

15.5 HP 42" TRACTOR -- MODEL NUMBER 917.257660

HYDRO GEAR TRANSAXLE - MODEL NUMBER 319-0750

KEY PART KEY PART

NO. NO. DESCRIPTION NO. NO. DESCRIPTION

'I 142930 Housing, Lower 43 142884 Washer 7/16 x 7/8 x .060

2 142931 Assembly, Upper Housing 44 142959 DifferentialAssembly

3 142932 Seal, Lip 52 142960 Washer 3/4 x 1_5 x .03

4 142928 Ring, Wire Retaining 53 142961 Seal .75 x 1o25 x _250

5 142933 Ring, Retaining 54 142962 O-Ring .103 x 2.987 ID

6 142934 Bearing, Shaft Ball 56 142963 Shaft, Input

7 142935 Bearing, Cradle 58 142964 BoIt 1/4-20 x 1.38

8 142936 Bearing, Thrust 30 x 52 x 13 59 142965 Pin o50D x _43 ID x .750

9 142937 Swashplate, Variable 62 142966 Arm, Control

13 142938 Block, Cylinder Assembly 63 142967 Puck, Dampener

14 142939 Arm, Trunnion 64 142920 Set Screw

15 142940 Seal, Lip 68 142969 Spring

17 142941 Guide, Slot 69 144610 Stud 5/!6-24

18 142942 Shaft, Motor 83 142971 Jack Shaft Assembly

19 142943 Bearing, Thrust 42 x 68 x 16 85 142972 Jack Shaft

23 142944 Block, Cylinder Assembly 88 142973 Capscrew

24 142945 Seal, Lip 10 x 25 x 7 89 142974 Washer

25 142946 Actuator, Bypass 90 142975 Sleeve Bearing

26 142947 Center Section Assembly Kit 91 142976 Seat, Wiper

27 !42948 Seal, Lip 26 x 42 x 8 92 t42977 Spring, Block

28 142949 Ring, Retaining 93 142978 Washer, Block Thrust

29 142950 Washer 26 x 35 x I 113 142917 Cap, Vent Assembly

34 142951 Oit Filter Element 114 142918 Fitting, O-Ring Assembly

35 142952 Arm, Bypass 119 '142980 Spacer

36 142953 Ring, Retaining 134 144607 Nut, Castle 5/16-24

37 142954 Arm, Actuating 135 144608 Pin, Cotter

38 142955 Pin, Actuating

39 142956 Bolt 5/16-24 x 1-3/4

40 142957 Locknut, Hex 5/16-24 UNJC NOTE: All component dimensions given in U.S inches

41 142958 Brake Rotor/Stator Kit 1 inch = 25.4 mm

REPAIR PARTS

15.5 HP 42" TRACTOR - - MODEL NUMBER 917.257660

KOHLER ENGINE -MODEL NUMBER CV15S, TYPE NUMBER PS41508

AIR INTAKE I _1

4_,_.__

@-°

8___- 7

CRANKSHAFT, i

BLOWERHOUS,NG,NDBAFFLES,I--

5_r _

iii i ii IIIHI

ENGINE CONTROLS i

_-XHAUSTI............................................

_j3

2 3

REPAIR PARTS

15.5 HP 42" TRACTOR - - MODEL NUMBER 917.257660

KOHLER ENGINE -MODEL NUMBER CV15S, TYPE NUMBER PS41508

AIR INTAKE ENGINE CONTROLS

KEY PART KEY PART

NO. NO_ DESCRIPTION NON NO,

t 12 341 01

2 12 096 06

3 12 100 01

4 X-25-63

5 12 083 08

6 12 083 05

7 12 072 03

8 12 086 01

9 12 041 02

10 1209401

Knob, Air Cleaner Cover

Cover, Air Cleaner

Wing Nut

Washer, Plain 1/4

Precleaner Element

Element, Air Cleaner

Stud, Mounting Plate

Screw, Mounting Plate Stud

Gasket, Air Cleaner

Base, Air Cleaner

Decal, Air Cleaner

NOT ILLUSTRATED

-- 1211327

CRANKSHAFT

KEY PART

NO. NO. DESCRIPTION

1 12 014 02 Crankshaft

2 12 139 01 Plug, Cup

BLOWER HOUSING AND BAFFLES

KEY PART

NO. NOr DESCRIPTION

M_0545010

12 14607

12 027 14

12 063 05

1231303

12 063 08

12 063 01

Screw, Mounting M5 x &8 x t0 (12)

Plate, Blower Housing

Housing, Blower

Baffle, Carburetor

Grommet, Blower Housing

Baffle, Cylinder Head

Baffle, Cylinder

NOT ILLUSTRATED

- 12 113 51 Decal, Horsepower

DESCRIPTION

12 079 07

12 237 01

SM-0645016

SM-0545016

12 536 01

6 SM-0443025

7 12 089 11

8 12 089 04

9 12 089 19

10 SM-0641060

11 SM-0642025

12 12 090 O5

13 25 158 tl

14 12 079 01

15 25 158 08

Linkage, Choke

Clamp, Cable

Screw, Hex Head M6 x 1 0 x 16 (2)

Screw, Cable Clamp M5 x o8 x 16

Control, Speed Assembly (Includes Key

Numbers 6 through 8)

Screw

Spring, Choke Adjust

Spring, Choke Return

Spring, Governor

Nut, Governor Arm M6 x 1.0

Screw, Governor Arm

M6x 1.0x25

Lever, Governor

Bushing

Linkage, Throttle

Bushing

EXHAUST

KEY PART

NO. NO.

t M-0829033

2 12 041 03

3SM-0841080

4 t2 126 11

5 I2 445 01

6 SM-0645025

DESCRIPTION

Stud, Exhaust Manifold

M8 x 1.25 x 20 (2)

Gasket, Exhaust Manifold

Nut, Muffler Mounting M8 x 1 25 (2)

Bracket, Muffler

Strap, Lifting

Screw, Lifting Strap

M6 x ! ..0 x 25 (2)

NOT ILLUSTRATED

KEY PART

NO. NO.

12 755 01

RPM Settings:

DESCRIPTION

Gasket Set

Low Speed: 1500-2000

High Speed: 3200-3400

NOTE: Ail component dimensions given in U.S inches

1inch = 25 4 mm

REPAIR PARTS

15.5 HP 42" TRACTOR - - MODEL NUMBER 917.257660

KOHLER ENGINE - MODEL NUMBER CV15S, TYPE NUMBER PS41508

_L'sTEMI

,s-.N_

14 ''_ 20

24_¢_ _"

H, ,,, H,HH,HH,, H, ,,',,,IH ,H,

CYLINDER H,,EAD, VALVE AND BREATHER ,,,,i

/38

15 13

REPAIR PARTS

15.5 HP 42" TRACTOR - - MODEL NUMBER 917.257660

KOHLER ENGINE -MODEL NUMBER CV15S, TYPE NUMBER PS41508

FUEL SYSTEM

KEY PART

NO, NO_

1 12 853 08

2 12 041 02

3 12 053 09

4 12 041 01

5 12 265 01

6 25 155 02

7 12 559 01

8 SM-0645020

9 25 041 09

10 X-426-9

11 52 353 22

12 47 154 01

13 25 050 02

14 X-380-1

15 12353O1

16 12 123 0t

17 12 15401

18 M-0545010

19 12 313 01

2O 12431 01

21 12 086 07

22 12 368 01

23 t2 089 09

24 12 086 04

25 12 089 09

26 12 146 03

27 25 086 27

28 12 144 09

29 1214408

30 12 089 10

31 1233701

32 12 146 02

33 12 757 02

34 12 041 05

35 12 104 01

36 12 041 06

37 12 757 09

38 SM-0641060

39 X-25-63

40 X-22-11

41 M-0629122

NOT ILLUSTRATED

-- t2 757 01

- - 12 755 09

-- 1251805

-- 41 51834

CYLINDER HEAD, VALVE AND BREATHER

KEY PART

DESCRIPTION NO, NO. DESCRIPTION

Kit, Carburetor (Includes 1 12 318 02

Key Numbers 2 through 4) 2 12 351 01

Gasket, Air Cleaner 3 12 411 01

Carburetor Assembly 4 12 041 !0

(For Information Only - Not Available 5 12 017 0I

Separately) 12 017 02

(includes Key Numbers 22 thru 37) 6 12 016 01

Gasket, Carburetor (2) 12 016 02

Deflector, Heat 7 12 112 13

Connector, Hose 8 12 086 15

Kit, Fuet Pump

(Includes Key Numbers 8 and 9) 9

Screw, Fuet Pump M6 x 1_0 x 20 (2) 10

Gasket, Fuel Pump 11

Clamp, Hose (6) 12

Fuel Line, Fiexible I3

Clip, Cable t4

Filter, Fuel 15

Connector, Hose 16

Line, Fuel, Rubber, 1-1/4" (2)

Line, Fuel, Metal 17

Clamp, Fuel Line 18

Screw, Fuel Line Clamp 19

Grommet, Fuel Line 20

Sleeve, Insulating 21

Screw, Ground Wire 22

Needle, Idie, Fuel Adjust

Spring, Idle Fuel 23 12 018 01

Screw, Idle Speed Adjust 24 24 402 03

Spring, Idle Speed

Plate, Throttle

Screw, Throttle Plate (2)

Shaft, Throttle with Lever and Seal

Shaft, Choke

Spring, Choke Return

Jet, Main

Plate, Choke

Kit, Float

Gasket, Bowl

Bowl, Fuel

Gasket, Bowl Retainer Screw

Kit, Solenoid Assembly

Nut, Carburetor M6 x t,.0 (2)

Washer, Plain I/4

Washer, Internal Tooth I/4

Stud, Carburetor M6 x 1.0 x '110 (2)

Kit, Carburetor Repair

Kit, High Altitude .Jet

Lead, Solenoid, Black, 5", 14 Gauge,

Uninsulated Push-On Tabs

Lead, Ground, Green, 5", 18 Gauge

Insulated Grip Barrel Eyelets

12 089 15

12 173 01

12 755 O3

12 089 01

X-426-9

12 326 03

12 468 05

SM-0645020

12 096 07

M-0640034

24 194 01

24 186 01

12 146 13

M-0545010

Head, Cylinder

Lifter, Valve (2)

Rod, Push (2)

Gasket, Cylinder Head

Valve, Intake, Standard Size

Valve, Intake, .25" Oversize

Valve, Exhaust, Standard

Valve, Exhaust, .25" Oversize

Spacer, Head B0lt Exhaust Port

Screw, Cylinder Head

M10 x t,5 x 80 (5)

Spring, Exhaust Valve

Cap, Valve Spring (2)

Kit, Retainer (2)

Spring, Intake Valve

Clamp, Hose (2)

Hose, Breather

Washer, Flat

Screw, Valve Cover

M6 x 1.0 x 20 (5)

Cover, Valve with Nipple

Screw, Rocker Arm M6 x I x 34 (2)

Ball, Rocker Pivot (2)

Arm, Rocker (2)

Plate, Guide

Screw, Breather Reed Retainer

M5x08xl0

Retainer, Breather Reed

Reed, Breather

NOTE: All component dimensions given in U.S. inches

1 inch = 254 mm

RPM Settings: Low Speed 1500 -2000

High Speed 3200 -3400

REPAIR PARTS

15.5 HP 42" TRACTOR - - MODEL NUMBER 917.257660

KOHLER ENGINE - MODEL NUMBER CV15S, TYPE NUMBER PS41508

==1=11,.==111=,,=1HHHH= I

IGNITI ON /ELECTR!,,,C,A,L,,,I

Q_2

"_=._ 14 __ 8

13 __

CRANKCASE J

i==1 i

OIL PAN /LUBRICATION I

--11

J0--4

10 _ -_._ 12

)_20

g--=l

STARTING SYSTEM I

9 -10

5_4

REPAIR PARTS

15.5 HP 42" TRACTOR --MODEL NUMBER 917.257660

KOHLER ENGINE -MODEL NUMBER CV15S, TYPE NUMBER PS41508

IGNITION /ELECTRICAL CRANKCASE

KEY PART KEY PART

NOo NO. DESCRIPTION NOo NO. DESCRIPTION

1 12 086 14 Screw, Flywheel M10 x 1.5 x 45.8

2 12 468 03 Washer, Flywheel

3 12 162 03 Screen, Grass

4 M-0639016 Screw, Fan M6 x 1 x 13 (4)

5 12 112 01 Spacer, Fan (4)

6 1215702 Fan

7 X-42-15 Key

5 12 025 25 Ftywheet Assembly (4 Contact)

9 41 I55 02 Connector

10 M-0548025 Screw, Stator Mounting

M5x08x25 (4)

tl M-0545010 Screw, Stator Harness Clip

M5 x 0.8 x t0 (2)

12 12 154 02 Clip, Stator Harness

13 12 085 03 Stator Assembly

14 12 132 02 Spark Plug

15 X-728-1 Clip, Cable

16 12 584 01 Module, ignition

17 SM_0545020 Screw, ignition Module

M5 x 0.8 x 20 (2)

NOT ILLUSTRATED

-_ 1251801

-- 51 755 01

Lead, White, Ground To Kill (lg", 18

Gauge, Fully Insulated Push-on Tab

and Uninsutated Push-on Tab

Terminals)

Kit, Diode

OIL PAN /LUBRICATION

KEY PART

NO. NO. DESCRIPTION

12 038 01

2 25 755 13

3 1215303

4 1215302

5 12 123 04

6 SM-0545020

7 12 153 01

8 1215202

9 12 096 03

10 SM-0545016

11 M-1051025

12 12 126 02

13 12 089 03

!4 1246201

15 122O8O1

16 12 O50 01

17 X-75-10

18 1239301

19 1203204

20 12 096 02

21 SM-0845016

22 12 032 03

23 SM-0839045

24 12 199 30

Dipstick Assembly

(Includes Key Numbers 2 and 3)

Kit, Oil Fill Cap (Includes Key #3)

O-Ring, Dipstick

O-Ring, Upper Oil Fill Tube

Tube, Oil Fill

Screw, Oil Fill Tube M5 x 0.8 x 20

O-Ring, Lower Oil Fill Tube

Screen, Oil Pick-up

Cover, Oil Pick-up Screen

Screw, Screen Cover

Screw, Oil Pump Relief Valve Bracket

Mt0 x 1,5 x 25

Bracket Oil Pump Re_tef Valve

Spring, Oil Pump Relief Valve

Piston, Oil Pump Relief Valve

Body, Oil Pump Relief Valve

Filter, Oil

Pfug, Square Head, Solid 3/8 NPTF

Oil Pump Assembly

O-Ring, Oil Pump Cover

Cover, Oil Pump

Screw, Oil Pump Cover

M5 x 0.8 x t6 (3)

Seal, Oil (P.T.Q End)

Screw, Oil Pan M8 x t.25 x 45 (12)

Pan, Oil

1 I2 032 03

2 _

3 12 445 02

4 M-0539025

5 12 38003

6 12 010 02

7 12 089 18

8 12 422 08

12 422 09

12 422 10

t2 422 11

12 422 12

12 422 13

12 422 07

9 12 144 19

10 1287407

12 874 08

12 874 09

11 1201802

12 12 t08 07

12 108 08

12 108 09

13 12 057 01

12 067 02

t2 380 01

12 043 05

SM-0631005

12 144 02

52 139 09

12 144 0t

SM-0631015

!2 032 01

X-25-102

12 380 04

Sea_, Crankshaft

Block, Cylinder (Use Short Block)

Strap, Lifting

Screw, Lifting Strap M8 x 1.25 x 22

Dowel, Locating (4)

Camshaft Assembly (Includes #7)

Spring, Actuating

Shim, Camshaft

Shim, Camshaft (as required)

Shaft, Balance

Piston w/Ring Set, Standard

Piston w/Ring Set _25 Oversize

Piston w/Ring Set ..50" Oversize

Retainer, Piston Pin (2)

Ring Set, Sta,,ndard

Ring Set .25 Oversize

Ring Set .50" Oversize

Connecting Rod, Standard

Connecting Rod 25" Oversize

Pin, Governor Regulating

Gear, Governor Assembly

Washer, Governor Gear Thrust

Shaft, Governor Gear

Plug, Cup

Shaft, Governor Cross

Washer, Governor Shaft

Seal, Governor Cross Shaft

Washer, Plain 1/4

Pin, Governor Hitch

STARTING SYSTEM

KEY PART

NOo NO_ DESCRIPTION

1 M-0839070 Screw, Bendix Starter

M8 x 1/25 x 70 (2)

2 12468 0t Washer (2)

3 12 098 05 Starter Bendix (Includes #4-10)

4 12 755 12 Kit, Drive (includes Key Number 5)

5 12 755 06 Kit, Drive Parts

6 12 227 01 Cap, Drive End

7 12 170 02 Armature

8 12 086 02 Screw, Hex FIange

9 12 243 01 Cap, Commutator End

(Includes Key Number 10)

10 82 755 28 Kit, Brush and Spring

NOT ILLUSTRATED

-- 52 357 01 Lubricant, Starter

NOTE: All component dimensions given in U..S inches

1 inch = 25.4 mm

5'7

.............. I , _ iii1,1,1111,,i,i1,1111,,iiii ii ii i iiii i i i i

SERVICE NOTES

rl =

SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION

SIGHTING

GUIDE

ONLY RIDE UP AND DOWN HILL,

NOT ACROSS HILL

SIGHT AND HOLD THIS LEVEL WITH

SKY LINE OR TREE.

15 °MAX.

^......Operate your Tractor up and down ;he face of slopes (not 1

i| ALA greater than 15°), never across the face. Make turns gradu-

i] O ally to prevent tipping or toss of control. Exercise extreme

i_iI caution when changing direction on slopes.

OWNER'S

MANUAL

MODEL NO.

917.257660

IF YOU NEED

REPAIR SERVICE

OR PARTS:

FOR REPAIR SERVICE, CALL

THIS TOLL FREE NUMBER:

1-800-4-REPAIR

(1+800+473-7247)

FOR REPLACEMENT PARTS

INFORMATION AND

ORDERING, CALL THIS

TOLL FREE NUMBER:

1-800-FON-PART

(1+800-366-7278)

15.5 HP

ELECTRIC START

3 in One Convertible

42" MOWER

AUTOMATIC (HYDROSTATIC)

DRIVE

LAWN TRACTOR

Each tractor has its own model number_ Each engine has

its own model number.

The model number for your tractor will be found on the

model plate located under the seatr

The modeI number for your engine wilt be found on the

blower housing of the engine.

All parts listed herein may be ordered from any Sears,

Roebuck and Co. Service Center/Department and most Re-

tail Stores.

WHEN ORDERING REPAIR PARTS, ALWAYS GIVE THE

FOLLOWING INFORMATION:

•PRODUCT- TRACTOR

• MODEL NUMBER - 917+257660

• ENGINE MODEL NO. -CV15S-PS41508

•PART NUMBER

• PART DESCRIPTION

Your Sears merchandise has added value when you

consider Sears has service units nationwide staffed with

Sears trained technicians++, professional technicians

specificaIly trained to insure that we meet our pledge to

you, we service what we sell..

141045 REV, 1 03.08.94 ........... Printed in U+S_A.

IIIIIIMIMI..............................,:_,

Craftsman 917257660 Rocker Arm & Pivot Lawn Tractor

Product's Documents

OWNER'S MANUAL

Specifications

Craftsman 917257660 Questions and Answers