Craftsman 917257661 rocker arm & pivot lawn tractor User Manual

CR/ F /'S

NUMBEI 917.257661

. Assembly

= Operation

- Customer Responsibilities

- Service and Adjustments

= Repair Parts

OWNER'S MANUAL

CAUTION: Read and follow all safety rules and instructions before operating this equipment.

IIIIIIIIIIIIIII IIIIIIIIIIIIIIIIIIII IHIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIII II IIIIIIIIIIIII

SAFETY RULES

Safe Operation Practices for Ride-On Mowers

IMPORTANT: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS.

FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH.

L ,.GENERAL OPERATION

• Read, understand, and follow all instructions in the manual

and on the machine before starting

- Only allow responsible adults, who are familiar with the

instructions, to operate the machine

,, Clear the area of objects such as rocks, toys, wire, etc.,

which could be picked up and thrown by the blade

• Be sure the area isctearof other people before mowing. Stop

machine if anyone enters the area

° Never carry passengers

• Do not mow in reverse unlessabsolutely necessary Always

look down and behind before and while backing

• Be aware of the mower discharge direction and do not point

it at anyone Do not operate the mower without either the

entire grass catcher or the guard in place.

• Slow down before turning.

• Never leave a running machine unattended. Always turn off

blades, set paWing brake, stop engine, and remove keys

before dismounting°

• Turn off blades when not mowing.

- Stop engine before removing grass catcher or unclogging

chute,,

• Mow only in daylight or good artificial tighL

• Do not operate the machine while under the influence of

alcohol or drugs

• Watch for traffic when operating near or crossingroadways.

• Use extra care when loading or unloading the machine into

a trailer or truck

II. SLOPE OPERATION

Slopes are a major factor related to ioss,_of.oontroi and tipover

accidents, which can result in severe injury or death. All slopes

require extra caution. Ifyou cannot back up the slopeorif you feel

uneasy on it, do not mow iL

DO:

• Mow up and down slopes, not across°

• Remove obstacles such as rocks, trc_ timt:s, etc.

° Watch for holes, ruts, or bumps. Uneven terrain could

overturn the machine. Tail grass can hide obstac/es.

• Use stow speed° Choose a lowgear so that you will not have

to stop or shift while on the slope.

• Follow the manufacturer's recommendations for wheel

weights or counterweights to improve stability_

• Use extra care with grass catchers or other attachments°

These can change the stabilityof the machine°

• Keep all movement on the slopes slow and gradual. Do not

make sudden changes in speed or direction.

=,.... Avoid starting or stopping on a slop.e if tires lose traction,

disengage the blades and proceed slowly straight down the

slope

DO NOT:

o Donottumons!opesunlessnecessary, andthen,tumslowty

and gradually downhill, if possible

• Do not mow near drop oils, ditches, or embankTnents. The

mower €ould suddenly turnover if a wheel is over the edge

of a cliff or ditch, or if an edge caves in.

. Do not mow on wet grass. Reduced traction could cause

sliding.

• Do not try to stabilize the machine by putting yourfoot on the

ground.

• Do not use grass catcher on steep slopes.

IlL CHILDREN

Tragic accidents can occur if the operator [s not alert to the

presence of children. Children are often attracted to the machine

and the mowing activity Never assume that children will remain

where you last saw them

° Keep children outof the mowing area and under the watchful

care of another responsible adulL

• Be alert and turn machine off if children enter the area,

° Before and when backing, look behind and down for small

children°

. Never carry children They may fall off and be seriously

injured or interfere with safe machine operation

- Never allow children to operate the machine

° Use extra care when approaching blind comers, shrubs,

trees, or other objects that may obscure vision.

IV. SERVICE

° Use extracare inhandlinggasoIine and other fuels. They are

flammable and vapors are exptosiveo

Use only an approved container

Never remove gas cap or add fuel with the engine

running. Allow engine to cool before refueling. Do not

smoke.

- Never refuel the machine indoors

Never store the machine or fuel container inside where

there is an open flame, such as a water heater.

° Never run a machine inside a closed area.

• Keep nuts and belts, especially blade attachment bolts, tight

and keep equipment in good cond_on.

• Never tamper with safety devices. Check their proper

operation regularly

- Keep machine free of grass, teaves, or other debris build-up

Clean oil or fuel spillage Allow machine to cool before

storing.

° Stop and inspect the equipment if you strike an object.

Repair, if necessary, before restarting.

° Never make adjustments or repairs with the engine running.

• Grass catchercomponents aresubject to wear, damage, and

deterioration, which could expose moving parts or allow

objects to be thrown. Frequently check components and

replace with manufacturer's recommended parts, when nec-

essary..

• Mower blades are sharp and can cut. Wrap the blade(s) or

wear gloves, and use extra caution when servicing them.

- Check brake operation frequently. Adjust and service as

required.

J tj_ L.ook for this symbol to point out [mpor- I

tant safety precautions. It means J

CAUTION!!! BECOME ALERT_.!! YOUR J

SAFETY iS INVOLVED. J

IIIIIII II II I IllU III IJlllll III IIIII

CAUTION: Always disconnect spark

plug wire and place wire where it cannot

contact spark plug in order to prevent

accidental starting when setting up,

transporting, adjusting or making

repa,rs.

L I IIU LI I IILIIIILIIIII : Illl II _ J_lll

CONGRATULATIONS on your purchase of a Sears

tractor. It has been designed, engineered and manufac-

tured to give you the best possible dependability and

pedormance.

Should you experienceany problem you cannoteasily

remedy, please contact your nearest Sears Service Cen-

ter/Department. We have competent, well-trained tech-

nicians and the proper tools to service or repair this unit.

Piease read and retain this manual. The ins|_ctions will

enable you to assemble and maintain your unit properly,.

Always observe the "SAFETY RULES"°

MODEL

NUMBER

SERIAL

NUMBER

917o257661

DATE OF PURCHASE

THE MODELAND SERIAL NUMBERSWlLL BE FOUND

ON A PLATE UNDER THE SEAT.

YOU SHOULD RECORD BOTH SERIAL NUMBERAND

DATE OF PURCHASE AND KEEP IN A SAFE PLACE

FOR FUTURE REFERENCE.

MAINTENANCE AGREEMENT

A Sears maintenance agreement is available on this prod-

uct. Contact your nearest Sears store for details.

CUSTOMER RESPONSIBILITIES

. Read and observe the safety rules.

. Followaregularschedulein maintaining, caring forand

using your unit.

,, Follow the instructions under "Customer Responsibili-

ties" and "Storage" sections of this owner's manual.

................. _..................... ,, ,,, _ Ullllll i ,11 iiiii i ii i i

PRODUCT SPECIFICATIONS

HORSEPOWER; 15.5

GASOLINE CAPACITY 3.5 GALLONS

AND TYPE: UNLEADED REGULAR

OIL TYPE (API-SF/SG): SAE I 0W.30 (above 32"F)

SAE 5W_30 (below 32=F)

OIL CAPACITY: W/FILTER: 4.5 PINTS

W/O FILTER: 4.0 PINTS

SPARK PLUG: CHAMPION RC12YC

(GAP; .030_)

"vALVE CLEARANCE: INTAKE: .0015"..003(Y'

EXHAUST: ,0020". o0035"

GROUND SPEED (MPH): FORWARD; 5.62

REVERSE: 2.4

TIRE PRESSURE: FRONT: 14 PSI

REAR: 10 PSi

CHARGING SYSTEM: 3 AMPS BATTERY

5 AMPS HEADLIGHTS

BLADE BOLT TORQUE: 30-35 FTo LBSo

WARNING: This unit is equipped with an internalcombus-

tion engine and should not be used on or near any unim-

proved forest-covered, brush-covered or grass.covered

land unless the engine's exhaust system is equipped with

a spark arrester meeting applicable local or state taws {if

any). If a spark an'ester _sused, it snould be maintained =n

effective working order by the operator.

In the state of California the above is required by law

(Section 4442 of the California Public Resources Code),

Other states may have similar laWS. Federal laws app_ on

federal lands. A spark arrester for the muffler is available

through your nearest Sears Authorized Service Center

(See REPAIR PARTS section of this manual).

LIMITED TWO YEAR WARRANTY ON ELECTRIC START RIDING EQUIPMENT

For two (2) years from the date of purchase, if this ridingequipment is maintained, lubricated and tuned up according to the

instructions in the owner's manual, Sears ,,viiirepair or replace, free of charge, any parts found to be defective in matedal or

workmanship.

This Warranty does not cover:.

• Expendable items which become worn during normal use, such as blades, spark plugs, air cleaners and belts.

• Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass.

• Repairs necessary because of operator abuse, negfigence, Tmproper storage or accident or the failure to maintain the

equipment according to the instructionscontained in the owner's manual.

, Riding equipment used for commercial or rental purposes.

LIMITED 90 DAY WARRANTY ON BATTERY

For ninety (90) days from date of purchase, if any battery inctuded with this riding equipment proves defective in material or

workmanship and our testingdetermines the battery will not hold a charge, Sears will replace the battery at no charge.

WARRANTY SERVICE IS AVAILABLE BY RET1JRNING THE RIDING EQUIPMENT TO THE NEAREST SEARS SERVICE

CENTER/DEPARTMENT 1NTHE UNITED STATES.

This Warranty gives youspec_,clegal rights,andyoumay also have otherrights whichmay va_,from state tostate°

SEARS, ROEBUCK AND CO. D/817 WA, HOFFMAN ESTATES, ILLINOIS 60179

S AF_-TY RULES ........................................................... 2

PRODUCT SPECIRCATIONS ...................................... 3

CUSTOMER RESPONSIBILITIES ..................... 3, 16-19

WARRANTY ..: ................................................. ;. ........... 3

TRACTOR ACCESSORIES ........................... ._........... ;. 5

ASSEMBLY ............................................................. 7-10

OPERATION ......................................................... 11-15

MAII'_ENANCE SCHEDULE ..................................... 16

SERVICE AND ADJUSTMENTS ........................... 20-26

STORAGE ................................................................... 27

TROUBLESHOOTING .......................................... 26-29

REPAIR PARTS - TRACTOR ....... ;...................... 32-47

REPAIR PARTS - ENGINE ............. +.................... 50-55

PARTS ORDERING/SERVICE ............... BACK COVER

INDEX

Accessories ........................................... 5

Adjustments:

Brake ............................................ 22

Carburetor .................................... 26

Mower

Front-To-Back ......................... 21

Side-To-Side ............................ 21

Throttle Control Cable .................. 26

Air Filter, Engine ...................................... 19

Ait Screen, Engine ..................................18

Assembly ............................................. 7-10

Battery,_,

Charging .......................................... 8

Cleaning ....................................... t7

installation ...................................... 9

Levels .......................................... 8,17

Preparation .................................... 8

Starting with Weak Battery .......... 24

Storage ......................................... 27

Terminals ..................................... 17

Bell:

Motion Drive

Removal/Replacement ............ 23

Mower Belt(s)

Removal/Replacement ............. 22

Blade:

Sharpening .................................... 17

Replacement ................................ 17

Brake Adjustment ................... ............... 22

Carburetor Adjustment ........................ 26

Controls, Tractor .................................. 11

Customer Responsibilities.................16-19

Engine:

Air Filter..................................... 19

Air Screen .................................. 18

Cooling Fins ............................. 19

Engine Oil ........................... 13,18

Fuel Filter .................................. 19

Spark Plug(s) ........................... 19

Tractor:.

Battery ...................................... 17

Blade ......................................... 17

Lubncation Chart ....................... 16

Maintenance Schedule ............ 16

Tire Care .......................... 8,t7,27

Transmde ................................. 18

Cuffing Height, Mower ......................... 12

Electrical:

tntedocks and Relays ................... 25

Schematic .................................... 31

Wiring Diagram ............................ 32

Engine:

Air Filter......................................... 19

Air Screen ..................................... 18

Cooling Fins .................................. 19

Oil Change ................................... 18

Oil Level ........................................ t8

Oil Type ................................... 13,18

Preparation .................................. 13

Repair Parts ............................ 50-55

Starting ........................................... 14

Storage ........................................... 27

Filter:.

Air Filter.......................................... t9

Fuel ............................................... 19

Fuel:

Type ............................................. 14

Storage ........................................ 27

Fuse ....................................................... 25

Hood Removal_/InstaUation................... 25

Leveling Mower Deck ......................... 21

Lubrication:

Chart ............................................ 16

Engine .......................................... t8

Maintenance Schedule ........................ t6

Mower:

Adjustment, Front-to-Back ............. 21

Adjustment, Side.to-Side .............. 21

Blade Replacement ....................... 17

Blade Sharpening ........................ 17

Cutting Height .............................. 12

Installation .................................... 20

Operation ....................................... 13

Removal ....................................... 20

Mowing TTps........................................ 15

Muffler ................................................. 19

Spark Arraster ........................... 3,40

Oil:

Cold Weather Conditions ........ 12,18

Engine ......................................... 18

Storage ........................................ 27

Operation ....................................... 1 1-15

Operating Mower ................................. 13

Options:

Accessories .................................... 5

Spark An*ester............................. 3,40

Parking Brake ................................ 11-12

Parts Bag .................. :........................... 6

Parts, Reptacement/RP.pair ............ 32-47

Product Specirmations........................... 3

Repair Parts ................................... 32-47

Safety Rules .......................................... 2

Seat ....................................................... 8

Service and Adjustments ............... 20-26

Carburetor ..................................... 26

Pus++............................................. 25

Hood RemovaLflnstaJlation........... 25

Motion Drive Belt

Removal/Replacement ............ 23

Mower Belt(s)

Removal/Replacement ............ 22

Mower Adjustment

Front-to-Back .......................... 21

Side-to-Side ............................ 21

Mower Remova_nstaJlation ......... 20

13re Care ............................... 8,17,27

Slope Guide Sheet .............................. 59

Spark Plug(s) ........................................ 19

Specifications ......................................... 3

Sta_ng the Engine ............................. 14

Steering Wheel .................................. 7,24

Stopping the Tractor ............................ 12

Storage ................................................ 27

Throttle Control Cable Adjustment ...... 26

Tires............................................ 8,17,27

Trouble Shooting Chart .................. 28-29

Transaxle ............................................ 18

Warranty ................................................. 3

Wiring Oiagram ................................... 32

Wiring Schematfc ............................... 31

i,ii, ,, i,i .......... ill ll.... i,,_ •

ACCESSORIES AND ATTACHMENTS

,m,,, H ..................................... III " III L' _

These accessories and attachments were available throughmost Sears retail outlets and service centers when the tractor was putchased_

Most Sears stores can order these items for you when you provide the model number of your tractor.

ENGINE

SPARK PLUG GAS CAN ENGINE*OIL FUEL STABlUZER

MAINTENANCE

BLADES BELTS

PERFORMANCE

Sears offers a wide variety of attachments that fit your tractor° Many of these are listed below with brief explanations of how they can help

you. This list was current at the time of publication; however, it may change in future years - more attachments may be added, changes

may be made in these attachments, or some may no longer be available or fit your model. Contact your nearest Sears store for the

accessories and attachments that are available for your tractor.

Most of these attachments do not require additional hitches or conversion kits (those that do are indicated) and are designed for easy

attaching and detaching,

AERATOR promotes deep root growth for a healthy lawn. Ta-

pered 2o5-inch steel spikes mounted on 10-inch diameter discs

puncture holes in soil at close intervals to let moisture soak in.

Steel weight tray for increased penetration.

BAGGER lets you collect grass clippings and leaves for a

healthier, nearer looking lawno Two Permanex containers hold

30-gallon plastic bags.

BUMPER protects front end of tractor from damage_

CARTS make hauling easy° Variety of sizes available, plus

accessories such as side panel kits, tool caddy, cart cover,

protective mat and dolly_

CORING AERATOR takes small plugs out of soil to allow mois-

ture and nutrients to reach grass roots. 36_inch swath. 24

hardened steel coring tips. 150 lbocapacity weight tray.

EASY OIL DRAIN VALVE makes oil changes easier, faster

FRONT NOSE ROLLER canters in front of mower deck to reduce

chances of "scalping"on uneven terrain,

GANG HITCH lets you tow 2 or 3 pull-behindattachments atonce,

such as sweepers, dethatchers, aerators (not for use with rollers,

carts or other heavy attachments).

GAUGE WHEELS on both sides of the mower deck reduce

chances of "scalping"on uneven terrain. For mower decks notso

equipped,

MULCH RAKEiDETHATCHER loosenssoil and ftips thatch and

matted leaves to lawn surface for easy pickup° Twenty springline

teeth. Usefuttoprepare bare areas forseeding. Available for front

or rear mounting. HIGH PERFORMANCE REEL-ACTION

SPRING TINE DETHATCHER covers 36-inch wide path and

tosses thatch into large hopper. Mounts behind tractor

MULCHING CLOSE.OUT PLATE KIT, once installed, lets you

mulch, discharge or bag clippings (bagger optional) without

changing blades. For models not equipped as 3-in.1 Convertible

mowers. See "MOWER" in the Repair Parts section of this

manual.

RAMP TOPS AND FEET let you load and unload tractor from a

pickup truck_ Use with 2 x 8 or 2 x 10 lumber.

ROLLER for smoother lawn surface. 36-inch wide, 18-inch

diameterwateF-tight drumholdsup to390 Ibs. ofweighL Rounded

edges prevent harm to turf. Adjustable scraper automatically

cleans drum.

SNOW BLADE for snow removal only. 14-inch high, 42-inch wide

blade clears38-inch path when angled left or dghL Raises, lowers

with side lever. Adjustable skids; replaceable, reversible scraper

bar. (Use with tirechains and wheel weights and/or reardrawbar

weight.)

SNOWTHROWER has 40.inch swath. Drum-type auger handles

powdery and wet/heavy snow° Mounts easily with simple pin

arrangement. Discharge chute adiusts from tractor seal 6-inch

diameter spout discharges snow 10 to 50 feeL Lift controlled at

tractor seat. (Use with chains and wheel weights and/or rear

drawbar weight.)

SPRAYERS use 12-volt DC electric motor that connects to the

tractor battery or other 12-vott source. Includes booms for

automatic spraying and hand held wand for spot spraying. Wand

has adjustable spray pattern. For applying herbicides, insecti-

cides, fungicides and liquidfertilizers.

SPREADER/SEEDERS make seeding, fertilizing, and weed kiik

!ng easy. Broadcast spreaders are also useful for granular de..

=cers and sand°

SWEEPERS tet you collect grass clippings and leaves.

TILLER has 5 hp engine and 36-inch swath to prepare seedbeds,

cultivate and compost garden residue° Tiller has its own built.in

lilt and depth controlsystem and does NOT require a sleeve hitch,

Fitsany tawn, yard or garden tractor, Simplyhook up to the tractor

drawbar and go! Optional accessories convert unit for

dethatching, aerating, hilling...without tools.

TIRE CHAINS are heavy duty; closely spaced extra-large cross

links give smooth ride, outstanding traction.

TRACTOR CAB has heavy duty vinyl fabric over tubular steel

frame, ABS ptastictop; clear plastic windshield offers 360 degree

visibility. Hinged metal doors with catch. Keeps operator warm

and dry. Remove vinyl sides and windshields for use as sun

protector in summer. Optional accessories include; tinted/

tempered solid safety glass windshieldwith hand operated wiper;,

12-volt amber caution light for mounting on cab top.

VACS for powerfulcollection of heavy grass clippings and leaves.

Optional wand attachment to pick up debris in hard-to-reach

places. VACJCHIPPER includes a chipper-shredder.

WEIGHT BRACKET for drawbar for snow removal applications.

Uses (1) 55 tbo weight.

WHEEL WEIGHTS for rear wheels provide needed traction for

snow removal or dozing heavy materials.

" .......................................................... Hill, ii ill, i,H_

CONTENTS OF HARDWARE PACK

Parts Bag contents shown full size

(1) Shoulder Bolt

5/16-18

_--]

(1) Knob

Illlll

(1) Washer

17/32 x 1-3/16 x 12 Gauge

(2) Screws #10 x 5/8

(2) Washers

3/16 x 3/4 X 16 Gauge

(2) Lock Washers #10

(2) Weld Nuts #10

i!illtlllllfltlllllltltlln

(2) Hex Bolts 1/4-20 x 3/4

,(2) Washers

9/32 x 5/8 x 16 Ga.

(2) Hex Nuts 1/4-20

(2) Lock Washers 1/4

(2) Wing Nuts 1/4--20

lllll i i

Parts packed separately in carton

ill iii mll,llllll,

Seat

i,ii iii i i

Battery acid

Mulcher t

Plate

Steering

Wheel _ '

Battery

Owner's Manual

J'i

Parts Bag

Parts bag contents not shown full size

(2)ShoulderQ @

Bolts (2) Center-

(_ (2) Washers 3/8 lock Nuts

x 7/8 x t4 Gauge

. Wheels

(2) Battery Carnage Bolts 1/4-20 x 7-1/2

_I !!.:."_:,t_oJ

Terminal Guard

(_ (2) Latch Hook

Assembly

15 ° Slope Sheet

Steer{ng

Wheel

Insert

(2) Keys

Steering

Sleeve

It':,...... fl,,

Battery Caps

and instructions

:7 II'MII I1'1' I L I'1 ,i, ,,_1,,i, i

Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes.

To ensure safe and proper operation of your tractor, all parts and hardware you assemble must be tightened securely° Use

the correct tools as necessary to insure proper tightness.

TOOLS REQUIRED FOR AssEMBLY

A socket wrench set will make assembly easier. Standard

wrench sizes are listed,

(1) 9/16 "_wrench (2) 7/16" wrench

(1) 1/2= wrench (1) 314" socketw/drive

Utility knife ratchet

Tire pressure gauge (1) Phillips Screwdriver

When right and left hand is mentioned in this manual, it

means when you are in the operating position (seated

behind the steering wheel).

TO REMOVE TRACTOR FROM CAR-

TON

UNPACK CARTON

- Remove all accessible loose parts and parts cartons

from carton (See page 6).

. Cut, from top to bottom, along lines on all four comers

of carton, and lay panels flat,

o Check for any additional loose parts or cartons and

remove.

BEFORE ROLLING TRACTOR OFF SKID

ATTACH STEERING WHEEL (See Fig. 1)

° Remove Iocknut and large flat washer from steering

shaft.

o Position front wheels of the tractor so they are pointing

straight forward.

° Slide the steering sleeve over the steedng shaft.

- Position steering wheel so cross bars are horizontal

(left to right) and slide onto adapter.

- Secure steedng wheel to steering shaft with locknut

and large flat washer previously removed. Tighten

securely.

o Snap steering wheel insert into center of steering

wheel.

° Remove protective plastic from tractor hood and grill.

IMPORTANT: CHECK FOR AND REMOVE ANY STAPLES

IN SKID THAT MAY PUNCTURETIRES WHERE TRACTOR

IS TO ROLL OFF SKID_

STEERING WHE_

1 LARGEFLAT

,_,_ WASHER

STEERING WHEEL

STEERING

WHEEL STEERING

/ I ~%_/ / f

I ,_ .,' t

RG. 1

TO ROLL TRACTOR OFF SKID {See Fig. 8)

° Raise attachment lift lever to its highest position.

o Release parking brake by depressing clutch/brake

pedal.

• Place freewhee! control in freewheeling position to

disengage transmission (See "TO TRANSPORT = in

Operation section of this manual).

° Rolltractor backwards off skid,

• Remove banding holding discharge guard up against

tractor.

HOW TO SET UP YOUR TRACTOR

PREPARE BATTERY (See Fig. 2)

CAUTION: Wear eye and face shield.

Wash hands or clothing immediately if

accidentally in contact with battery acid,

Do"not smoke, Fumes from charged

battery acid are explosive,

Read the instructions included with the

battery vent caps, Always wear gloves,

clothing and goggles to protect your

hands, skin and eyes.

IIII iiiiiiii I L I UII !UII I I iiii iiiii i I

Your tractor has a battery charging system which is suffi-

cient for normal use. However, periodic charging of the

batter,,/with an automotive charger wilt extend ffs life.

• See instpJctionspacked with vent caps in parts bag.

• Fill batter,! with acid° Fill each cell untilit reaches the

bottom of the vent wells. Do not overt'ilL

• Allow battery to stand and settle for at least thirty

minutes° After standing, check the battery cell acid

level. If below the vent wells, add more acid until the

correct level is reached.

While battery is standing (after adding acid) and later, while

battery is being charged, continuewith assembly of tractor,

IMPORTANT: TO MAXIMIZE THE LIFE OF YOUR

BATTERY, tT IS NECESSARY THAT THE BATTERY BE

CHARGED BEFORE USE,= FAILURE TO CHARGE

BATTERY CAN RESULT tN A SHORTENED BATTERY

LIFE,

° Charge batter,/at a rate of 6 amperes for i hour_Use

a 12 volt battery charger. Observe all safety precau-

tions required for battery charging.

° Check the acid level after the battery ischarged, if the

acid has fallen below the correct level, add distilled or

iron free water.

° Install the vent caps to cover the vent wells. Wash the

top of the battery with water to remove any acid, then

wipe dry.

- Check battery case for leakage to make sure that no

damage has occurred in handling.

• Dispose of excess battery acid. Neutralize acid for

disposal by adding it to two gallons of water in a five

gallon plastic container. Stir with a wooden or plastic

paddle while adding baking soda until the addition of

more soda causes no more foaming.

• Follow instructions on how to install battery,

CUT AWAY VIEW VENT CAP

VENTWELL

BATTERY

CELL ACiD

LEVEL

=,Hm,, = ..................................... !,!! ! .... i I I II !! IIl_L'll , , ...........

INSTALL SEAT (See Fig. 3)

Adjust seat before tightening adjustment knob.

= Remove cardboard packing on seat pan.

. Place seat on seat pan and assemble shoulderbolt.

o Assemble adjustment knob and flat washer loosely.

Do not tighten.

° T_ghtenshoulder bolt securely.

• Lower seat into operating position and sit on seal

= Slide seat untila comfortable positionis reachedwhk:h

allows you to press clutch/brake pedal all the way

down.

. Get off seat withoutmoving its adjusted position.

° Raise seat and tighten adjustment knob securely°

SEAT

SEAT PAN

SHOULDER

BOLT

ADJUSTMENT

KNOB

FIG. 3

FLAT WASHER

CHECK TIRE PRESSURE

The tires on your tractor were overinflated at the factory for ....

shipping purposes. Correct tire pressure is important for

best cuttingperformance.

• Reduce tire pressure to PSI shown in "PRODUCT

SPECIFICATIONS on page 3 of this manual.

CHECK DECK LEVELNESS

For best cutting results, mower housing should be pmpedy

leveled. See "TO LEVEL MOWER HOUSING" in the

Service and Adjustments section of this manual.

CHECK FOR PROPER POSITION OF ALL

BELTS

See the figures that are shown for replacing motion and

mower blade drive belts in the Service and Adjustments

section of this manual. Verify that the belts are muted

correctly.

CHECK BRAKE SYSTEM

After you learn how to operate your tractor, check to see

that the brake is propedy adjusted. See "TO ADJUST

BRAKE" in the Service and Adjustments section of this

manual.

_ _ o

........................ i, ii II_IL I n : I I,,lll,lll,I,I, ,,,I ,//11 I.......................

ASSEMBLY

INSTALL BATTERY (See Figs. 4 and 5)

CAUTION: Do not short battery termi-

nals. Before installin_l battery; remove

metal bracelets, wristwatch bands, ....

rings, etc.

Positive terminal must be connected

first to prevent sparking from acciden-

tal grounding.

i iiii1,,, !

, Lift hood to raised position,

° Be sure battery drain tube has not come loose and is

securely attached to drain in battery tray.

° Lower battery into battery tray with terminalstofront of

tractor.

- Firstconnect RED battery cable to positive(+) battery

terminalwith hex bolt, fiatwasher, lock washerand hex

nut as shown. Tighten securely.

• Connect BLACK groundingcable tonegative (_ battery

terminal with remaining hex bolt, fiat washer, lock

washer and hex nut. Tighten securely.

° Slide the two battery bolts through the terminal guaKI

and start the wing nuts onto the threads.

o Position terminal guard over battery as shown, lower

battery bolts into key holes and slide square shafts of

battery bolts into slotsof key holes.

° T_ghtenwing nuts by hand making sure battery bolts

remain in slots of the key holes in the battery support.

,' Be sure terminal access doors are closed.

Use terminal access doors for:.

° Inspection for secure connections (to tighten hard-

ware).

° Inspection for corrosion.

° Testing battery.

° Jumping (if required),

- Periodic charging.

FLAT WASHER HEX BOLT

LOCK i: ....

WASHER POSITIVE

,"" * CABLE

•

NEGATIVE

(BLACK)

CABLE

DRAIN TUBE

WING

NUTS

BATTERY

BOLT

TERMINAL GUARD-

TERMINAL

: ACCESS

DOORS

HOLE

VENTS

CAPS

BATTERY

TRAY

FIG. 5

ASSEMBLE GAUGE WHEELS TO MOWER

DECK (See Fig. 6)

Assemble gauge wheels withtractor ona fiat levelsurface°

° Adjust mower to desired cuttingheight (See "TO AD-

JUST MOWER CUTTING HEIGHT" in the Operation

section of this manual).

° With mower in desired height of cut position, gauge

wheels shouldbe assembled so they are slightlyoffthe

ground. Install gauge wheel in appropriate hole wP,_h

shoulder bolt, 3/8 washer, and 3/8-16 Iocknut and

tighten securely.

• Repeat for opposite side instaiiing gauge_wheel in-

same adjustment hole.

GAUGE WHEEL

MOUNTING

BRACKET

3/8-16

SHOULDER BOLT

RG. 6

RG. 4

iiil_ ....

ASSEMBLY .................

,,,,,,, ,, ,,,, ,,,,, ,,,

INSTALL MULCHER PLATE

(See Figs. 7A & 7B)

• rInstall two latch hooks to mulcher plate using screw,

washer, lock washer, and weld nut as shown.

NOTE: Pre-assemble weld nut to latch hook by inserting]"

weld nut from the top with hook pointing down.

• Tighten hardware securely_

• Raise and I_otddeflector shield in upright position.

o Place front of mulcher plate over front of mower deck

opening and slide into place, as shown.

• Hook front latch into hole on front of mower deck.

• Hook rear latch into hole on back of mower deck.

CAUTION: Do not remove discharge !

guard from mower, Raise and hold

guard when attaching mulcher plate

and allow it to rest on plate while in

............OPeration.

HOOK POINTS

WELD NUT DOWN

FRO_,

HOOK

LATCH

HOOK

LOCK WELD

WASHER NUT

DEFLECTOR

SHIELD

FIG. 7A

_LATCH

HOOKS

WASHER

MULCHER

PLATE

" " ........................................................................ iiii ii ii

TO CONVERT TO BAGGING OR

DISCHARGING

Simply remove mulcher plate and store in a safe ptace.

Your mower is now ready for discharging or installation of '

optional grass catcheraccessory.

v"CHECKLIST

BEFORE YOU OPERATE AND ENJOY YOUR NEW

TRACTOR, WE WISH TO ASSURE THAT YOU RECEIVE

THE BEST PERFORMANCE AND SATISFACTION FROM

THIS QUALITY PRODUCT.

PLEASE REVIEW THE FOLLOWING CHECKLIST:

,/ Atl assembly instructionshave been completed.

,/ No remaining loose parts in carton.

/ Batte,'y is propedyprepared and charged. (Minimum

1 hour =t-6 amps).

J Seat is adjusted comfortably and tightened securely.

4" All tires are properlyinflated. (For shipping purposes,

the tires were overinfiated at the factory).

/ Be sure mower deck is properly leveled side-to-side/

front-to-rear for best cutting results. ('Fires must be

properly inflatedfor leveling).

,/ Check mowerand dnve belts. Be sure they are routed

propedy around pulleys and inside all belt keepers.

,/ Check wiring. See that all connections are stillsecure

and wires are properly clamped.

,/ Before driving tractor, be sure freewheel control is in

drive position.

WHILE LEARN/NG HOW TO USE YOUR TRACTOR, PAY

EXTRA A TTENT/ON TO THE FOLLOWING IMPORTANT

ITEMS:

,/ Engine oil is at proper level.

•f Fuel tank is filled with fresh, clean, regular unleaded

gasoline.

,/ Become familiar with all controls - their location and

function. Operate them before you start the engine.

•/ Be sure brake system is in safe operating condition.

/ It is important to purge the transmission before you

operate your new tractor for the first time. Follow

proper starting and transmission purging instructions

(See"TO START ENGINE and "PURGETRANSMIS-

SION" in Operation section of this manual)°

RG. 7B t n

OPERATION

,_riH i i/,ull,J i ,, = i i.ill,ll, i ,l=,

KNOW YOUR TRACTOR

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRAC-

_l:_a re the illustrations withyour tractortofamiliarize yourself withthe locationsof vadous control,_and adjustments. Sav_

this manual for future reference_ .....

THROTTLE/CHOKE

CONTROL

UGHT SWITCH

CLUTCH/BRAKE PEDAL

HEIGHT ADJUSTMENT

ATTACHMENT CLLrrCH LEVER IGNITION SWITCH

UFT LEVER

PLUNGER

ATTACHMENT UFT

LEVER

PARIQNG BRAKE

LEVER

MOTION CONTROL

LEVER

FREEWHEEL

CONTROL

APPROX.

SPEED

3 MPH

2 MPH

1 MPH

FIG. 8

Our tractors conform to the safety standards of the American National Standards Institute.

ATTACHMENT CLUTCH LEVER: Used to engage the

mower blades, or other attachments mounted to your

tractor°

LIGHT SWITCH: Turns the headlights on and off.

THROTTLE/CHOKE CONTROL: Used for starting and

controlling engine speed.

CLUTCH/BRAKE PEDAL: Used fordeclutching and brak-

ing the tractor and starting the engine.

PARKING BRAKE LEVER: Locksclutch/brake pedal into

the brake position.

HEIGHT ADJUSTMENT KNOB: Used to release attach-

ment lift lever when changing its position.

MOTION CONTROL LEVER: Selects the speed and

direction of tractor,

LIFT LEVER PLUNGER: Used to release attachment lift

lever when changing its position.

ATTACHMENT UFT LEVER: Used to raise and lower the

mowerdeck or other attachments mounted to your tractor,

IGNITION SWITCH: Used for starting and stopping the

engine.

FREEWHEEL CONTROL: Disengages transmissionfor

pushing or slowly towing the tractor with the engine off.

OPERATION

The operation of any tractor can result in foreign objects thrown into the eyes, which

can result in severe eye damage. Always wear safety glasses or eye shields while

operating your tractor or performing any adjustments or repairs. We recommend a wide

vision safety mask for over _e spectacles or standard safety glasses.

ATTACHMENTCLUTCH_VER

"ENGAGED"

"DISENGAGED =

POSITION

IGNITION KEY%,,_

PARKING BRAKE

THROT3"LFJ "ENGAGED"

CHOKE POSITION

CONTROL "_,

LEVER MOTION

CONTROL

"BRAKE" LEVER

POSITION

CLUTCH/BRAKE HEIGHT PARKING BRAKE

PEDAL "DRIVE" ADJUSTMENT "DISENGAGED"

POSITION KNOB POSITION

RG. 9

STOPPING (See Fig. 9)

MOWER BLADES -

• Move attachment clutch lever to "DISENGAGED" po-

sition.

GROUND DRIVE -

• Depress clutch/brake pedal into full "BRAKE" position.

• Move motion control lever to neutral (N) position.

IMPORTANT: 'THE MOTION CONTROL LEVER DOES

NOT RETURN TO NEUTRAL (N) POStTION WHEN THE

CLUTCH/BRAKE PEDAL IS DEPRESSED.

ENGINE -

- Move throttle control to slow (-1_) position.

NOTE: Failure to move throttle control to slow (-=i)

position and allowing engine to idle before stopping may

cause engine to "backfire".

• Turn ignition key to "OFF" position and remove key.

Always remove key when leaving tractor to prevent

unauthorized use.

• Never use choke to stop engine,

NOTE: Under certain conditions when tractor is standing

idle with the engine running, hot engine exhaust gases may

cause "browning" of grass° To eliminate this possibility,

always stop engine when stopping tractor on grass areas.

CAUTION: Always stop tractor com-

pletely, asdescribed above, before leav-

ing the operator's position; to empty

grass catcher, etc.

TO USE THROTTLE CONTROL (See Fig. 9)

Always operate engine at full throttle.

• Operating engine at less than full throttle reduces the

battery charging rate_

• Full throttle offers the best bagging and mower perfor-

mance,

TO MOVE FORWARD AND BACKWARD

(See Fig. 9)

The direction and speed of movement is controlled by the

motion control lever_

• Start tractor with motion control lever in neutral (N)

pos3tion.

• Release parking brake and clutch/brake pedal.

• Slowly mow motion control lever to desired position;"

TO ADJUST MOWER CUTTING HEIGHT

(See Fig. 9)

The cuttingheight iscontrolledby turning the heightadjust-

ment knob in desired direction.

• Turn knob clockwise ((-_) to raise cutting heighL

• Turn knob counterclockwise (_) to lower cutting

height.

The cutting height range is approximately 1-1/2 ° to 4 °. The

heights are mi_asured from the ground to the blade tipw_

the engine not running. These heights are approximate

and may vary depending upon soil conditions, height of

grass and types of grass being mowed.

• The average lawn should be cutto approximately 2-1/2

inches during the cool season and to over 3 inches

dudng hot months. For healthier and better looking

lawns, mow often and after moderate growth.

- For best cutting performance, grass over 6 inches in

height should be mowed twice. Make the first cut

relatively high; the second to desired height.

HOW TO USE YOUR TRACTOR

TO SET PARKING BRAKE (See Fig. 9)

Your tractor is equipped with an operator presence sensing

switch. When engine is running, any attempt by the

operator to leave the seat without first setting the parking

brake witl shut off the engine.

• Depress clutch/brake pedal into full "BRAKE" position

and hold.

• Place parking brake lever in "ENGAGED" positionand

release pressurefrom clutch!brakepedal. Pedalshould

remain in"BRAKE" position° Make sure parking brake

will hold vehicle secure.

OPERATION

TO OPERATE MOWER (See Fig. 10)

Your tractor is equipped with an operator presence sensing

switch. Any attempt by the operator to leave the seat with

the engine running and the attachment cMch engaged will

shut off the engine.

- Select desired height of cut.

° Lower mower with attachment liftcontrol.

o Start mower blades by engaging attachment clutch

control.

° TO STOP MOWER BLADES - disengage attachment

clutch control.

CAUTION: Do not operate the mower

without either the entire grass catcher,

on mowers so equipped, or the dis-

charge guard in place.

ATTACHMENT CLUTCH LEVER

"DISENGAGED = POSITION

"ENGAGED"

ATTACHMENT

LEVER

HIGH POSiTiON

}' LOW

,_: " POSITION

__, DISCHARGE

GUARD

. Slowly move motion control lever to slowest setting.

o Make all turns slowly

TO TRANSPORT (See Figs. 8 and 11)

When pushing or towing y_ur tractor,be sure to disengage

transmission by placing freewheel control in freewheeling

position. Free wheet control is located at the rear drawbar

of tractor,

• Raise attachment lift to highest position with attach-

ment lift control.

• Pull freewheel control knob out and hold in positionby

inserting retainer spring into forward hole of control rod.

• Do not push or tow tractor at more than two (2) MPH.

• To reengage transmission, reverse above procedure.

NOTE: To protect hood from damage when transporting

your tractor on a truckor a trailer_ be sure hood is closed and

secured totractor° Use an appropriate means of tying hood,

to tractor (rope, cord, etc.).

FIG. 11

FIG. 10

TO OPERATE ON HILLS

CAUTION: Do not drive up or down

hills with slopes greater than 15° and

do not drive across any slope.

- Choose the slowest speed before starting up or down

hills.

° Avoid stopping or changing speed on hills.

° If slowing is necessary, move throttle control lever to

slower position.

= If stopping is absolutely necessary, push cMch/brake

pedal quickly to brake position and engage parking

brake.

- Move motion control lever to neutral (N) position.

IMPORTANT: THE MOTION CONTROL LEVER DOES

NOT RETURN TO NEUTRAL (N) POSITION WHEN THE

CLUTCHIBRAKE PEDAL IS DEPRESSED.

. To restartmovement, slowly release parkingbrake and

clutch/brake pedal,

BEFORE STARTING THE ENGINE

CHECK ENGINE OIL LEVEL (See Fig, 18)

- The engine in your tractor has been shipped, from the

factory, already filled with summer weight oil.

- Check engine oil with tractor on level ground.

• Unthread and remove oil fill cap/dipstick; wipe oil off.

Reinsert the dipstick into the tube and rest oil fill cap on

the tube. Do not thread the cap onto the tube. Remove

and read oil level, if necessary, add oil until "FULL"

mark on dipstick is reached_ Do not overfill.

° For cold weathei" operation you should change oil for

easier starting (See "OIL VISCOSITY CHART" in the

Customer Responsibilities section of this manual).

= To change engine oil, see the Customer Responsibili-

ties section in this manual.

................................ i i iii illii __

OPERATION

ADD GASOLINE

• Fill fuel tank. Use fresh, clean, regular unleaded

gasoline. (Use of leaded gasolinewilt increase carbon

and lead oxide deposits and reduce valve life). "

IMPORTANT: WHEN OPERATING IN TEMPERATURES'

BELOW 32°F(0"C), USE FRESH, CLEAN WINTER GRADE

GASOLINE TO HELP INSURE GOOD COLD WEATHER

STARTING.

WARNING: Experience indicates that alcohol blended

fuels (called gasohol or using ethanol or methanol) can

attract moisture whichleads toseparation and formation of

acids during storage. Acidic gas can damage the fuel

system of an engine while in storage. To avoid engine

problems, the fuel system should be emptied before stor-

age of 30 days or longer. Drain the gas tank, start the

engine and let it run until the fuel lines and carburetor are

empty. Use fresh fuel next season. See Storage Instruc-

tions for additional information° Never use engine or

carburetor cleaner products in the fue! tank or permanent

damage may occur°

usespilledfiUerneck.CAUTION:.............................................................................gasolineoil orDo not overfill.Fillfuel.nearto Doanbottomnotopenstore,Wipeofflame,gasspilloffanytankor !

iHll ill ,,,,,,,,,,,,,,,,,, , .......

TO START ENGINE (See Fig. 9)

When starting engine for the first time or if engine has run

out of fuel, it will take extra cranking time to move fuel from

the tank to the engine.

• Depress clutch!brake pedal and set parking brake.

• Place motion control lever in neutral (N) position.

° Move attachment clutch to "DISENGAGED" position.

° Move throttle control lever to choke (N) position for

cold engine start. Forwarm engine start,move throttle

control to fast (,_) position.

• insert key intoignitionand turnkey clockwiseto"START"

position and release key as soon as engine starts. Do

not run starter continuously for more than fifteen

seconds per minute. If engine does not start after

several attempts, move throttle control to fast (,_)

position, wait a few minutes and try again.

• When engine starts, slowlymove throttle control lever

to desired running speed.

- Allow engine to warm up for a few minutes before

engaging drive or attachments.

NOTE: If at a high altitude (above 3000 feet) or in cold

temperatu.res (below 32°F), the carburetor fuel mixture

may need to be adjusted for best engine performance. See

"TO ADJUST CARBURETOR" in the Service and Adjust-

ments section of this manual.

PURGE TRANSMISSION

........... |llllll i lu JiuiH i

CAUTION: Never engage or disengage

freewheel lever while the engine is run-

ning.

To ensure proper operation and performance, itis recom-

mended that the transmission be purged before operating

tractor for the first time° This procedure will remove any

trapped air insidethe transmission which may have devel-

oped during shippingof your tractor.

IMPORTANT: SHOULDYOUR TRANSMISSION REQUIRE

REMOVAL FOR SERVICE OR REPLACEMENT, IT

SHOULD BE PURGED AFTER REINSTALLATION

BEFORE OPERATING THE TRACTOR°

° Place tractorsafely onlevel surface with engineoff and

parking brake set.

" Disengage transmi_ion by placing freewheel control

in freewheeling po.=ition(See "TO TRANSPORT" in

this section of manual).

° Sittingin the tractorseat, startengine. Afterthe engine

isrunning, move throttlecontrolto slow (,qI_) position.

With motion controllever inneutral (N) position,slowly

disengage clutch/brake pedal.

° Move motion control lever to full forward positionand

hold for five (5) seconds. Move lever to full reverse

position and hold for five (5) seconds. Repeat this

procedure three (3) times.

NOTE: During this procedure therewill be no movement of

drive wheels. The airis being removed from hydraulicdrive

system.

° Move motion controlleverto neutral (N) position. Shut-

off engine and set parking brake.

• Engage transmissionby placing freewheel control in

drivingposition (See "TO TRANSPORT" in thissection

of manual).

• Sittingin the tractor seat, startenoine. Afterthe engine

is running, move throttle controi'to half (112) speed.

With motion controllever in neutral (N) position,slowly

disengage clutch/brake pedal

= Slowly move motion control lever forward, after the

tractor moves approximatelyfive (5) feet, slowlymove

motion control lever to reverse position. After the

tractor moves approximately five (5) feet return the

motion controllever to the neutral (N) position. Repeat

this procedure with the motion control lever three (3)

times.

• Your tractor is now purged and now ready for normal

operation.

MOWING TIPS

• Tire chains cannot be used when the mower housing

is attached to tractor.

o Mower should be properly leveled for best mowjn_

perforrnance_ See"TO LEVEL MOWER HOUSING in

the Service and Adjustments section of this manual.

o The left hand side of mower should be used for trim-

ming.

° Drive so that clippings are discharged onto the area

that has been cut. Have the cut area to the right of the

machine. This will result ina more even distribution of

clippings and more uniform cutting°

° When mowing large areas, start by turning to the right

so that clippings will discharge away from shn_bs,

fences, driveways, etc, After one or two rounds, mow

in the opposite direction making left hand turns until

finished (See Fig. 12 ).

° if gra_ is extremely tat!, it should be mowed twice to

reduce load and possible fire hazard from dried clip-

pings. Make first cut relatively high; the second to the

desired height.

= Do not mow grass when it is wet. Wet grass will plug

mower and leave undesirable clumps. Allow grass to

dry before mowing.

° Always operate engine at full throttle when mowing to

assure better mowing performance and proper dis-

charge of material. Regulate ground speed by select-

ing a low enough gear to give the mower cutting

performance as well as the quality of cut desired.

o When operating attachments, select a ground speed

that will suit the terrain and give best performance of

the attachment being used.

MULCHING MOWING TIPS

IMPORTANT: FOR BEST PERFORMANCE, KEEP

MOWER HOUSING FREE OF BUILT-UP GRASS AND

TRASH., CLEAN AFTER EACH LJSEo

° The special mulching blade will recut the grass clip-

pings many times and reduce them in size so that as

they fall onto the lawn they will disperse intothe grass

nd not be noticed. Also, the mulched grass will

iodegrade quickly to provide nutrients for the lawn.

Always mulch with your highest engine (blade) speed

as this will provide the best recutting action of the

blades.

° Avoid cuttingyour lawn when it is wet. Wet grass tends

to form ctumpsand interferes withthe mulchingaction.

The best timeto mow your lawn is the early afternoon.

At thistime the grass has dried and the newly cut area

will not be exposed to the direct sun.

° Forbest results, adjustthe mowercuttingheight sothat

the..mower cuts.Qffonly the top one=third of the grass

blades (See F=g.13). For _xtremely heav'_ mulching,

reduce yourwidth of cut on each pass and mow slowly.

° Certain types of grass and grass conditions may re-

quire that an area be mulched a second time to com-

pletely hide the clippings. When doing a second cut,

mow across or perpendicular to the first cut path.

° Change your cuttingpattern from week to week. Mow

north to south one week then change to east to west the

next week. This will help prevent matting and graining

of the lawn.

MAX I/3

FIG. 13

FIG, 12

i,, ,ill,i llll ...........................

,ll i,i

CUSTOMER RESPONSIBILITIES

/ ,,ill ii i '"' ' ..................................... iiiiiiill illllll illll i

MAINTENANCE

FILL IN DATES

AS YOU COMPLETE

REGULAR SERVICE

IIIIIIIII I1'1 I

Check Brake Operation

,,,,,,,,, ,, ,, ,,,,

Check Tire Pressure

Check for Loose Fasteners

R Sharpen/Replace Mower Blades

! Lubricationchart

T Check Batten/Level/Recharge ....... I/_ .....

0 Clean Battery and Terminals

R CheckTtansaxieCooling If

AdjustBlade Belt(s) Tension

AdjustMotionDrive Belt(s)Tension

Check EngineOil Level ......... I,/ b/

Change Engine Oil If 1_,_3

E Clean AirR!ter ............... 1/2

N c_eanAir_oen............ - ...........i. _ _V'2

G i LnspectMuffler/SparkArrestet......... tf ..................

I Replace Oil Filler(If equipped) t_L2

Clean EngineCoolingFins li/z

Replace Spark Plug .... tk/

Replace Air Filler PaperCartridge i,/2

Replace Fuel Filter

1 - Ch=u-,gemona olton _n of>e_Cr_gunder a P,eaW load o_ in high ambient tampem_Jna_,

2 * SeP..icomorn often when of_t_g in _rty cA"_._/con_t_._

3 - tf e_Jip_oedwire oil furor,€_,_u,,geoil eve_ 50 houPJ.

4 - Reglaca bla_o,g_ often when mowir,_ in_ soil,.

i/ v'

v' ...............' :v', ......v' ....................

v' i/

; " : : .........r _.. • :

W_s

i.....

-v'

i , 7 :

8 - Notmquved_ equ_ _ main_ b=t_rf.

7 oT_g_tanfrom _de pivotbo_tto 35 ft.*g0s,maximum.

Dorot ove_gnm_r'_.

GENERAL RECOMMENDATIONS

The warranty on thistractordoes not cover items that have

0een subjected to operator abuse or negligence. To

receive full value from the warranty,operator must maintain

tractor as instructed in thismanu_

Some adjustments will need to be made periodically to

properly maintain your tr_ctoro

All adjustments in the Service and Adjustments section of

this manual should be checked at least once each season.

o Once a year you should replace the spark plug, clean

or replace air fitter, and check btades and belts for

Wear. A new spark ptug and clean air filter assure

proper air-fuel mixture and heip your engine run better

and last Ionger.

BEFORE EACH USE

o Check engine oit level.

• Check brake operation.

° Check tire pressure,

o Check for loose fasteners.

LUBRICATION CHART

(_SPINDLE _)

(_FRONT WH

BEARING ZERK

CLUTCH PIVOT

(_SAE 30 MOTOR OIL

® GENERAL PURPOSE GREASE

® REFER TO CUSTOMER RESPONSlBiUTIES "ENGINE" SECTION

IMPORTANT: 00 NOT OIL OR GREASE THE PIVOT POINTS,

WHICH HAVE SPECIAL NYLON BEARtNGS_. VISCOUS LUBRI-

CANTS WILL ATTRACT OUST AND OtRT THAT WILL SHORTEN

THE LIFE OF THE SELF-LUBRICATING BEARINGS. IF YOU

FEEL THEY MUST BE LUBRICATED. USE ONLY A ORY, POW _

CUSTOMER P SIBILITI

TRACTOR

Always observe safety ruleswhen performing any mainte-

nance.

BRAKE OPERATION

If tractor requires more than six (6) feet stopping distance

at high speed_in highest gear, then brake must be.adjusted.

(See "TO ADJUST BRAKE" in the Service and Adjust-

ments section of this manual).

TIRES

• Maintain proper air pressure in all tires (See "PROD-

UCT SPECIFICATIONS" on page 3 of this manual).

= Keep tires free of gasoline, oil, or insect controlchemi-

cals which can harm rubber.

o Avoid stumps, stones, deep ruts, sharp objects and

other hazards that may cause tire damage.

BLADE CARE

For best results mower blades must be kept sharp_ Re-

place bent or damaged blades.

BLADE REMOVAL (See Fig. 14)

° Raise mower to highest position to allow access to

blades.

° Remove hex bolt, Iockwasherand ftat washersecuring

blade.

° install new or resharpened blade with trailing edge up

towards deck as shown.

o Reassemble hex bolt, lock washer and flat washer in

exact order as shown.

° Tighten bolt securely (30-35 Ft. Lbs. torque).

IMPORTANT: BLADE BOLT IS GRADE 8 HEATTREATED.

NOTE: We do not recommend sharpening blade- but ifyou

do, be sure the blade is balanced.

"A GRADE 8 HEAT TREATED BOLT CAN BE

IDENTIRED BY SiX LINES ON THE BOLT HEAD.

o To check blade balance, you wilt need a 5/8" diameter

steel bolt, pin, ora cone balancer. (When using acone

balancer, follow the instructions supplied with bal-

anger).

° Slide blade on toan unthreaded portionof the steel bolt

or pin and hold the boltor pin parallel with the ground.

If blade is balanced, it should remain in a horizontal

position. If either end of the blade moves downward,

sharpen the heavy end until {he blade is balanced.

NOTE: Do notuse a nail for balancing blade. The lobes of

the center hole may appear to be centered, but are noL

CENTER HOLE /

5/8" BOLT _BLADE

OR PIN

RG. 15

BATTERY (See Fig. 16)

Your tractor has a batterycharging system which is slfffi-

cient for normal use. However, periodic charging of the

battery with an automotive charger will extend its life.

° Acid solutionlevel in each battery cell should be even

with bottoms ofvent wells. Add onlydistilled oriron free

water if necessary° Do not overfill.

° Keep battery and terminals clean°

- Keep battery bolts tight.

= Keep vent caps tight and small vent holes in caps open.

° Recharge at 6 amperes for 1 hour.

TO CLEAN BATTERY AND TERMINALS

Corrosion and dirt on the battery and terminals can cause

the battery to "leak" power.

- Open battery box door.

° Disconnect BLACK battery cable first then RED bat-

tery cable and remove battery from tractor.

° Wash battery with solution of four tablespoons of

baking soda to one gallon ofwater. Be careful notto get

the soda solution into the cells.

° Rinse the battery with plain water and dry.

- Clean terminals and battery cable ends with wire brush

until bright.

• Coat terminals with grease or petroleum jelly.

• Reinstall battery (See "INSTALL BATTERY" in the

Assembly section of this manual).

RG. 14

TO SHARPEN BLADE (See Fig. 15)

Care should be taken to keep the blade balanced. An

unbalanced blade will cause excessive vibrationand even-

tual damage to mower and engine.

° The blade can be sharpened with a file oron a grinding

wheel. Do not attempt to sharpenwhile on the mower.

CUT AWAY VIEW VENTCAP

I S,o.,

_ _ WELL

BATTERY

CELL ACID

LEVEL

FIG. 1G

• i,iiiiilll i iiiiiii ii i iii lull _ _ I,,,1"11 _ IllU II ........................................

CUSTOMER RESPONSIBILITIES

............. • .................................. 111 11 , I IIIIII II I ...- II,lllUH II , II1,1,1,1 I

TRANSAXLE COOLING TO CHANGE ENGINE OIL (See Fig. 17)

The fan and cooling fins of transmission should be kept

clean to assure proper cooling,

Do not attempt to clean fan or transmission while engine is

running or while the transmission is hot.

° Inspect cooling fan to be sure fan blades are intact and

clean.

° Inspect cocklingfins for dirt, grass clippingsand other

materials. To prevent damage to seals, do not use

compressed air or high pressure sprayer to clean

cooling fins.

TRANSAXLE PUMP FLUID

The transaxle was sealed at the factory and fluid mainte-

nance is not required fort.he life ofthe transaxle. Should the

transaxle ever leak or require servicing, contactyour near-

est authorized service center/departmenL

V-BELTS

Check V--beltsfor deterioration andwear after 100 hours of

operation and replace if necessary. The belts are not

adjustable. Replace belts if they begin to slip from wear.

Determine temperature range expected before oil change.

All oil must meet API service classification SF or SG.

° Be sure tractor is on level surface.

• Oil will drain more freely when warm.

o Catch oil in a suitable _bhtainero

° Remove oil fill cap/dipstick, Re careful not to allow dirt

to enter the engine when changing oil.

° Remove drain plug.

° After oil has drained completely, replace oil drain plug

and tighten securely.

° Refill engine with oil through oil fill dipstick tube. Pour

slowly. Do not overfill. For approximate capacity see

"PROOUCT SPECIFICATIONS on page 3 of this

manual°

° Use gauge on oil fill capldipst_ckfor checking level.

insert dipstick into the tube and rest the oil fill cap onthe

tube. Do not thread the cap onto the tube when taking

reading. Keep oil at "FULL"line on dipsticK. Tighten

cap onto the tube securely when finished.

ENGINE

LUBRICATION

Only use high quality detergent oil rated with API service

classification SF or SGo Select the oil'sSAE viscosity grade

according to your expected operating temperature.

SAE VISCOSITY GRADES

°F -20" 0" 3_ 3,2" t0'* 8_ 80" 10_

°CC .30" .1_' .t0 • 0" t_ _ 30" 40"

TEM_-IRATLj'RE RANGE ANTICIPATED BI_FOFtI_ NEXT OIL CHANGE

NOTE: Although multi-viscosity oils (5W30, 10W30 etc.)

improve starting in cold weather, these multi-viscosity oils

will result in increased oil consumption when used above

32°F, Check your engine oil level more frequently to avoid

possible engine damage from running low on oil

Change the oil after the first two hours of operation and

every 50 hours thereafter or at least oncea year ifthe tractor

is not used for 50 hours in one year.

Checkthe crankcase oil level before starting the engineand

after each eight (8) hours of operation. Tighten oil fill cap/

dipstick securely each time you check the oil level.

AIR CLEANER

COVER

FOAM

PRE-CLEANER

COVER KNOB

WING NUT

RUBBER

CLEANER

BASE

NR CLEANER

PAPER _LL

CARTRIDGE CAP_IPS'RCK

OIL ORAIN AIR SCREEN _

FIG. 17

CLEAN AIR SCREEN (See Fig. 17)

Air screen must be kept free of dirt and chaff to prevent

engine damage from overheating. Clean with a wire brush

or compressed air to remove dirt and stubborn dried gum

fibers°

CUSTOMER RESPONSIBiLiTIES

AIR FILTER (See Fig. 17)

Your engine will not run properly using a dirty air fi_ter.

Clean the foam pro-cleaner after every 25 hours of opera-

tion or every season. Service paper cartridge every 100

hours of operation or ever,] season, whichever occurs fih3t.

Service air cleaner more often under dusty conditions.

• Remove knob and cover.

o Remove wing nut and air cleaner from base.

TO SERVICE PRE-CLEANER

= Slide foam pro-cleaner off cartridge.

° Wash it in liquid detergent and water.

o Squeeze it dry in a clean cloth.

, Saturate it in engine oil. Wrap it in clean, absorbent

cloth and squeeze to remove excess oil.

TO SERVICE CARTRIDGE

o Gently tap the flat side of the paper cartridge to dis-

lodge dirt. Do not wash the paper cartridge or use

pressurized air, as this will damage the cartridge.

Replace a dirty, bent, or damaged cartridge.

° Reinstall the pre-cleaner (cleaned and oiled) over the

paper cartridge.

= Reassemble air cleaner, wing nut, cover and tighten

knob securely.

CLEAN AIR INTAKE/COOLING AREAS

To insure proper cooling, make sure the grass screen,

coolingfins, and other extemal surfaces of the engine are

kept clean at all times.

Every 100 hours of operation (more often under extremely

dusty, dirty conditions), remove the blower housing and

other cooling shrouds. Clean the cooling fins and external

surfaces as necessary. Make sure the cooling shrouds are

reinstalled.

NOTE: Operating the engine with a blocked grass screen,

dirty or plugged cooling fins, B.nd/or cooling _hm_ds re-

moved will cause engine damage due to overheating.

ENGINE OIL FILTER (See Fig. 18)

Replace the engine oil filter every' season or every other oit

change if the tractor is used more than 100 hours in one

year.

° Drain oil from engine crankcase (See "TO CHANGE

ENGINE OIL" in this section of this manual, through

step remove drain plug).

° Remove oil filter drain plug located at base of oil filter

adapter. Allow oil filter to drain.

= Remove oilfilter and wipe off filteradapter. Reinstalloil

filter drain plug.

o Apply a thin coating of new engine oil to the rubber

gasket on replacement oil filter.

o Install replacement oil filter on filter adapter. Turn oil

filter clockwise until rubber gasket contacts the filter

adapter, then tighten filter an additional 1/2 turn.

° Fill crankcase with new oil (See "TO CHANGE EN-

GINE OIL" in this section of this manual). For approxi-

mate capacity see =PRODUCT SPECIFICATIONS* on

page 3 of this manual.

= Start the engine and check for oil teaks. Correct any

leaks before mlnninn _.nnin_.intn fl_llnn_mtinn

OiL RLTER

OIL FILTER

DRAIN PLUG

Rials

MUFFLER

Inspect and replace corrodedmuffler and spark an'ester_if

equipped) as it could create a fire hazard and/or damage,

SPARK PLUGS

Replace spark plugs at the beginning of each mowing

season or after every 100 hours of use, whichever comes

first. Spark plug type and gap setting is shown in "PROD-

UCT SPECIFICATIONS" on page 3 of this manual.

IN-LINE FUEL FILTER (See Fig. 19)

The fuel filter shouldbe replaced once each season, if fuel

filter becomes clogged, obstn_ctingfuel flow to carburetor,

replacement is required.

° With engine coot, remove filter and plug fuel line

sections.

Place new fuel filter in position in fuel line with arrow

pointing towards carburetor.

Be sure there are no fuel line leaks and clamps are

ptopedy positioned.

Immediately wipe up any spil!ed gasoline.

i ....

CLAMP

FU_ CLAMP

FILTER

RG. 19

CLEANING

° Clean engine, battery, seat, finish, etc. of all foreign

matter.

- Keep finishedsurfaces and wheels free of all gasoline,

oil, etc.

° Protect painted surfaces with automotive type wax.

We do not recommend using a garden hose to clean your

tractor unless the electrical system, muffler, air filter and

carburetor are covered to keep water out. Water in engine

can result in a shortened engine life.

SERVICE AND ADJUSTMENTS

irlllll ill l

illlllllll ill i lll illlii u i iiiulll ii ,mlU illlll ii ill, ,.........

CAUTION: BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS:

Depress clutchJbrake pedal fully and set parking brake.

Place motion control lever rn neutral (N) position.

Ik"l lull ii

iiiiJl!

Place attachment clutch in "DISENGAGED" position.

Turn ignition key "OFF" and remove key.

• Make sure the blades and all moving parts have completely stopped.

° Disconnect spark plug wire from spark plug and place wire where it cannot come In contact with

plug.

................ ............... ............................ _[ IIII '11111' ,, i, I iii1,, ii, , ,

TRACTOR

TO REMOVE MOWER (See Fig. 20)

Mower willbe easier to remove from the rightsideof tractor.

• Place attachment clutch in "DISENGAGED" position.

• Move attachment lift lever forwardto lower mower to its

lowest position.

, Roll belt off engine pulley°

• Disconnect clutch rod from clutch lever by removing

retainer spdng.

• Disconnect anti-sway bar from chassis bracket by

removing retainer spnngo

• Disconnect suspensionarms from rear deck brackets

by removing retainer springs.

, Disconnect front links from deck by removing retainer

springs.

• Raise lift lever to raise suspensionarms. Slide mower

out from under tractor.

IMPORTANT: IFAN ATTACHMENT OTHER THAN THE

MOWER IS TO 8E MOUNTED TO THE TRACTOR. THE

R.H. AND L.H. SUSPENSION ARMS MUST BE REMOVED

FROM TRACTOR.

TO INSTALL MOWER (See Fig. 20)

, Raise attachment lift lever to its highest position.

• Slide mower undertractorwith discharge guard to right

side of tractor.

• Lower liftlever to its lowest position.

• Installmower in reverse order of removal instructions.

CLUTCP

ARMS

RETAINER

SPRINGS

(BOTH SIDES)

RG. 20

i= UlU

LEVER

RETAINER

SPRING

ENGINE

RETAINER

(eoTH

SIDES)

,ll,llllll ,ll,l l, i ,

SERVICE AND ADJUSTMENTS

,i,,i iii,i Lr_ll

TO LEVEL MOWER HOUSING FRONT-TO-BACK ADJUSTMENT (See Figs. 23 and 24)

Adjust the mower while tractor is parked on level ground or

driveway. Make sure tires are properly !nllated (See

"PRODUCT SPECIFICATIONS" on page 3 of this manual).

tf tires are over or underinflated, you will not properly adjust

your mower°

SIDE-TO-SIDE ADJUSTMENT (See Figs. 21 and 22)

= Raise mower to its highest position.

° At the midpoint of both sidesof mower, measure height

from bottom edge of mower to ground. Distance "A" on

both sides of mower should be the same or within 1/4"

IMPORTANT: DECK MUST BE LEVEL SIDE-TO-SIDE. IF

THE FOLLOWING FRONT-TO-BACK ADJUSTMENT IS

NECESSARY, BE SURETO ADJUST BOTH FRONT LINKS

EQUALLY SO MOWER WILL STAY LEVEL SIDE-TO-

SIDE.

To obtain the best cutting results, the mower housing

should be adjusted so thatthe front isapproximately 1/4" to

3/4" lower than the rear when the mower is in its highest

position.

Check adjustment on right side of tractor. Measure dis-

tance "D" directly infront and behind the mandrel at bottom

of each other.

° If adjustment is necessary, make adjustment on one

side of mower only.

,, To raise one side of mower, tighten lift linkadjustment

nut on that side.

° To lower one side of mower, loosen liftlinkadjustment

nut on that side.

NOTE: Each full turn of adjustment nut willchange mower

height about 118".

o Recheck measurements after adjusting.

BOTTOM EDGE BOTTOM EDGE

OF MOWER TO OF MOWER TO

TV It....TT£

GROUND UNE

edge of mower housing as shown.

- Before makingany necessary adjustments, checkthat

both front links are equal inlength. Bothlinksshouldbe

approximately 10-3/8".

- If links are not equal in length, adjust one link to same

length as other link.

• To lower front of mower loosen nut =E" on born front

tinL_'an equal number of turns°

• When distance "D" is 1/4" to 3/4 ° lower at front than

rear, tighten nuts "F" against trunnion on both front

links.

• To raise frontofmower, loosen nut=F"from trunnion on

both front links. Tighten nut "E" on both front linksan

equal number of turns.

i When distance "D" is 1/4° to 3/4" lower at front than

rear, tightennut"F" against trunnion on both frontlinks.

• Recheck side-to-side adjustment.

RG. 21

SUSPENSION

ARM

LIFT LINK

ADJUSTMENT NUT

FIG. 22

FIG. 23

BOTH FRONT LINKS MUST BE EQUAL IN LENGTH

NUT "E"

FRONT LINKS

SERVICE AND ADJUSTMENTS

IlJJ Jl I IIIllll I IIIIIIII III L IIIII .......................

TO REPLACE MOWER BLADE DRIVE BELT

(See Fig. 25)

The mower blade drive belt may be replaced without tools_

Park the tractor on level surface, Engage parking brake.

BELT REMOVAL .*

• Remove mower from tractor (See "TO REMOVE

MOWER =in this section of this manual).

• Work belt off both mandrel pulleys and idler pulleys°

- Pull belt away from mower.

BELT INSTALLATION -

', Install new belt in reverse order of removal

, Make sure belt is inall pulleygrooves and inside all belt

guides.

• Install mower in reverse order of removal instructions.

TO ADJUST BRAKE (See Fig. 26)

Your tractor is equipped w_h an adjustable brake system

which is mounted on the _ght side of the transaxle.

tf tractor requires more than sLx(6) feet stopping distance

at high speed inhighestgear, then brake must be adjusted.

- Depressclutch_rake p_al and engage parkingbrake.

,, Measure distance between brake operating arm and

nut "A" on brake rod.

Ifdistance is otherthan 1-3/4", loosenjam nut andturn

nut "A" until distance becomes 1-3/4". RetJghtenjam

nut against nut "A'.

Road test tractoriorproperstoppingdistance as stated

above. Readjust if necessary. If stoppingdistance is

still greater than six (6) feet in highest gear, further

maintenance is necessary. Contact your nearest au-

thorized service center.

MANDREL

PULLEY IDLER

- PULLEYS

MANDREL

PULLEY

FIG. 25

WITH PARKING BRAKE "ENGAGED"

JAM

NUT

OPERATLNG

ARM

DO NOT TOUCH THIS NUT.' IF FURTHER

BRAKE ADJUSTMENT IS NECESSARY, • /

CONTACT YOUR NEAREST AUTHORIZ'iED

SERVICE CENTER/DEPARTMENT

RG. 26

TO REPLACE MOTION DRIVE BELT

(See Fig. 27)

Park the tractor on level surfacer Engage parking brake.

For assistance, there is a belt installation guide deca_ on

bottom side of left footrest.

• Remove mower (See "TO REMOVE MOWER" in this

section of this manual.)

. Remove upper belt keeper.

° Remove belt from stationary idler and clutching idler.

° Pull belt slack toward rear of tractor. Carefully remove

belt upwards from transmissioninput pulley and over

cooling fan blades.

- Pull belt toward front of tractor and remove downward

from around engine pulley°

• Install new belt by reversingabove procedure.

IMPORTANT: MAKE SURE UPPER BELT KEEPER 1S

POSITIONED PROPERLY BETWEEN LOCATOR TABS,

E.G,.E----._Ii

- IVI

INPUT PULLEY _,

,I LOCATOR

TABS

KEEPER

RG. 27

TO ADJUST MOTION CONTROL LEVER

(See Fig. 28)

The motioncontrollever has been preset at the factory and

adjustment should notbe neces.sary.

tf for any reason the motion control lever will not hold its

positionwhile at a selectedspeed, _tmay be adjustedatthe

fdction pack located on the right side of transmission.

= Park tractor on level surface. Stop tractor by turning

ignition key to "OFF" position, and engage parking

brake.

° Adjust motion control lever by tightening adjustment

lock,nut one half (1/2) turn.

NOTE: if for any mason the effort to move the motion

control lever becomes too excessive, reverse the above

adjustment procedureby loosening Iocknut 1/4 to 1,'2turn.

Road test tractor after adjustment and repeat procedure if

necessary.

i ,i ...........

ADJUSTMENT

LOCKNUT

FIG. 28

TRANSMISSION REMOVAL/REPLACEMENT

Should your transmission require removal for service or

replacement, it should be purged after reinstallation and

before operating the tractor. See "PURGE TRANSMIS-

SION" in Opgration section of this manual,

ill i i i,illll i IIIIIIH"' " ............... ''_'' ........................ '""_ _ I : IIlllll '1 ................

SERVICE AND ADJUSTMENTS

TO ADJUST STEERING WHEEL ALIGNMENT

If steering wheel crossbars are nothorizontal (left to right)

when wheels are positionedstraightforward, remove steer-

ing wheel and reassemble per instructionsinthe Assembly

section of this manual.....

FRONT WHEEL TOE-IN/CAMBER

The front wheel toe-in and camber are not adjustable on

your tractor. If damage has occurred to affect the front

wheel toe-in or camber, contact your nearest authorized

service center/department.

TO REMOVE WHEEL FOR REPAIRS

(See Fig. 29)

- Block up axle securely.

= Remove axle cover, retainingringandwashers to allow

wheel removal (rear wheel containsa square key - Do

not lose).

° Repair tire and reassemble.

° On rear wheels only: align grooves in rear wheel hub

and axle. Insert square key.

• Reptaci_ washers and snap retaining ring securely in

axle groove.

° Replace axle cover°

RETAINING

RING

AXLE COVER

_SQUARE KEY

(REAR WHEEL ONLY}

FIG. 29

WASHERS

TO START ENGINE WITH A WEAK BATTERY

(See Fig. 30)

..................................................... iUil,llll II I '

CAUTION: Lead-acid batteries gener-

ate explosive gases. Keep sparks, flame

and smoking m_terials away from bat-

teries. Always wear eye protection

when around batteries.

If your battery is too weak to start the engine, it should be

recharged. If "jumper cables" are used for emergency

starting, follow this procedure:

IMPORTANT: YOUR TRACTOR iS EQUIPPED WITH A 12

VOLT NEGATIVE GROUNDED SYSTEM. THE OTHER

VEHICLE MUST ALSO BE A 12 VOLT NEGATIVE

GROUNDED SYSTEM. DO NOT USE YOUR TRACTOR

BATTERY TO START OTHER VEHICLES.

TO ATTACH JUMPER CABLES -

- Connect each end of the RED cable to the POSITIVE

(+) terminal of each battery, taking cam not to short--

against chassis.

- Connect one end of the BLACK cable to the NEGA-

TIVE (-) terminal of fully charged battery.

• Connect the other end of the BLACK cable to good

CHASSIS GROUND, away from fuel tankand batten/.

TO REMOVE CABLES, REVERSE ORDER o

° BLACK cable firstfrom chassis and then fromthe fully

charged battery.

° RED cable fast from both batteries.

"POSITIVE" (+) "NEGAT'NE" (-)

LH. PANEL

BOLT

RGo 30

TO REPLACE HEADLIGHT BULB

=, Raise hood°

o Pull bulb holder out of the hole in the backside of the

grill. ....

° Replace bulb in holder and push bulb holder securely

back into the hole in the backside of the grill.

= Close ho_t.

INTERLOCKS AND RELAYS

Loose or damaged wiring may cause your tractor to run

poorly, stop running, or prevent it from starting°

° Check wiring. See electrical wiring diagram in the

Repair Parts section of this manual.

TO REPLACE FUSE

Replace with 30 amp automotive-type plug-in fuse. The

fuse holde[ is located behind the dash.

TO REMOVE HOOD AND GRILL ASSEMBLY

(See Fig. 31)

° Raise hood,

° Unsnap headlight wireconnector.

° Stand in front oftractor, Grasp hood at sides,tilttoward

engine and lift off of tractor.

° To replace, reverse above procedures.

HOOD

FIG. 31

SERVICE AND ADJUSTM

ENGINE

TO ADJUST THROTTLE CONTROL CABLE

(See Fig. 32) ....

The throttle control has been preset at the factory and

adjustment shouldnot be necessary. Check adjustmentas

described below before loosening cable. If adjustment is

necessary, proceed as follows:

o With engine not running, move throttle control lever

from slow (-_) to choke (hi) position. Slowly move

lever from choke (hi) to fast (,_) position.

• Check to see if hole in throttlelever and hole in speed

control bracket are aligned.

= If holes are not aligned, loosen cable clamp screw and

align the holes by inserting a pencil or a 1/4" drill bit

through both holes°

° Pul! throttle cable up to remove slack and tighten cable

clamp screw. Remove alignment pencil or ddtl bit.

TO ADJUST CARBURETOR (See Fig. 33)

The carburetor has been preset at the factory and adjust-

ment should not be necessary, However, minor adjust-

ment may be required to compensate fordifferencesin fuel,

temperature, altitude or load. tf the carburetor does need

adjustment, proceed as follows:

tn general, turning the adjusting needles in (clockwise)

decreases the supply of fuel to the engine giving a leaner

fuel/air mixture. Turningthe adjusting needles out (counter°

clockwise) increases the supplyof fuel to the engine giving

a richer fuel/air mixture.

IMPORTANT; DAMAGE TO THE NEEDLES AND THE

SEATS IN CARBURETOR MAY RESULT IF NEEDLE IS

TURNED IN TOO TIGHT_

PRELIMINARY SETTING -

• Be sure you have a clean air filter and the throttle

control cable is adjusted propedy (see above).

• With engine offturn idle fuel adjusting needle in (clock-

wise) closing it finger tight and then turn out (counter-

clockwise) 1 turn°

FINAL SETTING.

• Start engine and allow to warm for five minutes. Make

final adjustments with engine running and shift/motion

control lever in neutral (N) position.

° id!e soeed s_tting - With throttle control lever in stow

(-g_) position, engine should idle at 1750 RPM. If

engine idles too slow or fast, turn idle speed adjusting

screw in or out until correct idle is attained.

° !d!e fue! n_dle settinq - With throttle control lever in

slow (-,rob) position, turn idle fuel adjusting needle in

(clockwise) until engine beginsto die and then turn out

(counterclockwise) approximately 1/8 to 1/4 turn to

ontain t_estlow speed performance.

- Recheck idle speed. Readjust if necessary.

ACCELERATION TEST -

• Move throttle control lever from slow (,_b) to fast (,to)

position. If engine=hesitates ,or dies, turn idle fuel'

adjusting needle out (counterclockwise) 1/8 turn. Re-

peat test and continue to adjust, if necessary, until

engine accelerates smoothly.

High speed stop is factory adjusted. Do not adjust -

damage may result.

IMPORTANT; NEVER TAMPER WITH THE ENGINE

GOVERNOR, WHICH IS FACTORY SET FOR PROPER

ENGINE SPEED. OVERSPEEDJNG THE ENGINE ABOVE

THE FACTORY HIGH SPEED SETTING CAN BE

DANGEROUS. IF YOU THINK THE ENGINE-GOVERNED

HIGH SPEED NEEDS ADJUSTING, CONTACT YOUR

NEAREST AUTHORIZED SERVICE CENTER/

DEPARTMENT, WHICH HAS PROPER EQUIPMENT AND

EXPERIENCE TO MAKE ANY NECESSARY

ADJUSTMENTS,

CAB_

CLAMP

SCREW,

LEVER

FIG. 32

tDE .SPEED

ADJUS13NG

ADJUSTING

NEEDLE

RG. 33

STORAGE

Immediately prepare your tractor for storage at the end of

the season or if the tractor will not be used for 30 days or

more°

iiiii,Uil,lllll i i

CAUTION: Never store the tractor with

gasoline in the tank inside a building

where fumes may reach an open flame

or spark. Allow the engine to cool

before storing in any enclosure.

II III II II

TRACTOR

Remove mower from tractor for winter storage. When

mower is to be stored for a penod of time, clean it thor-

oughly, remove all dirt, grease, leaves, etc. Store in a

clean, dry area°

. Clean entire tractor (See =CLEANING" inthe Customer

Responsibilitiessection of this manual).

o _nspect and replace belts, if necessary (See belt re-

placement instructionsinthe Service and Adjustments

section of this manual).

Lubricate as shown in the Customer Responsibilities

section of this manual.

Be sure that all nuts, bolts and screws are securely

fastened. Inspect moving parts fordamage, breakage

and wear. Replace if necessary.

Touch up all rusted or chipped paint surfaces; sand

lightly before painting.

BATTERY

- Fully charge the battery for storage.

° After a period of time in storage, battery may require

recharging.

° To help prevent corrosion and power leakage during

long periods of storage, battery cables should be

disconnected and battery cleaned thoroughly (see "TO

CLEAN BATTERY AND TERMINALS" in the Cus-

tomer Responsibilities section of this manual).

° After cleaning, leave cables disconnected and place

cables where they cannot come in contact with battery

terminals.

• Be sure battery drain tube is securely attached.

° If battery' is removed from tractor for storage, do not

store battery directly on concrete or damp surfaces.

ENGINE

FUEL SYSTEM

IMPORTANT: IT IS IMPORTANT TO PREVENT GUM

DEPOSITS FROM FORMING IN ESSENTIAL FUEL

SYSTEM PARTS SUCH A_ CARBURETOR, FUEL FILTER,

FUEL HOSE, OR TANK DURING STORAGE. ALSO,

EXPERIENCE INDICATES THAT ALCOHOL BLENDED

FUELS (CALLED GASOHOL OR USING ETHANOL OR

METHANOL) CAN ATTRACT MOISTURE WHICH LEADS

TO SEPARATION AND FORMATION OF ACIDS DURING

STORAGE. ACIDIC GAS CAN DAMAGE THE FUEL

SYSTEM OF AN ENGINE WHILE IN STORAGE°

- Drain the fuel tank.

. Start the engine and let it run until the fuel lines and

carburetor are empty.

- Neveruse engine or carburetorcleaner productsin the

fuel tank or permanent damage may occur.

• Use fresh fuel next season.

NOTE: Fuel stabilizer is an acceptable alternative in

minimizing the formation of fuel gum deposits duringstor-

age, Add stabilizer to gasoline in fuel tank or storage

container, Always follow t.hemix ratio found on stabilizer

container, Run engine at least 10 minutes after adding

stabilizer to allowthe stabilizerto reach the carburetor. Do

not drain the gas tank and carburetorif using fuel stabilizer,

ENGINE OIL

Drain oil (with engine warm) and replace with clean engine

oil, (See =ENGINE" in the Customer Responsibilities

section of this manual),

CYLINDERS

° Remove spark plug(s),

• Pbur one ounce of oil through spark plug hole(S) into

cylinder(s)o

• Turn _,.3nitionkey to "START" position foca few seconds.

to distributeoil. -

= Replace with new spark ptug(s).

OTHER

= Do not store gasoline from one season to another.

° Replace your gasoline can if your can starts to rust.

Rust and/or dirt in your gasoline will cause problems.

° If possible, store your tractor indoors and cover it to

give protection from dust and dirt.

= CoveryOur tractor with a suitable protective cover that

does not retain moisture. Do not use plastic. Plastic

cannot breathe which allows condensation to form and

will cause your tractor to rust.

IMPORTANT: NEVER COVER TRACTOR WHILE ENGINE

AND EXHAUST AREAS ARE STILL WARM.

ii i/,,, ,, ,,, ..........................

i i i iiiiii iii ii iiiiii [ iiiUl ....... i[,1!1..

TROUB

PROBLEM

Wtll not start

: iiiiiiiiiii i iiiiii ii i iii

Hard to start

Engine will not turn over

Engine ct|cka but will not

start

Lmss of power

Exca_ive vibration

CAUSE

I. Out of fuel

2. Engine not'CHOKED" properly,

3. Engine flooded.

4. Bad spark plugo

5. Dirty air fitter.

6, Dirty fuel filter.

7. Water in fuel,

8. Loose or damaged widng,

9. Carburetor out of adjustmanL

10, Engine valves out of edJuslmanL

1o Dirtyairfilter,,

2. Badsparkplug,

3, Weak or dead battery_

4o Dirty,fuel filter..

5_ Stale or dirtyfuel.

6 LOO_eor damagedwff,ng.

7 Carburetoroutof adJus_nent,

8. Enginevalvesoutof adjustment,

1_ Clutctv'breke pedal not depressed.

2. Attachment cfutctt is engaged.

3, Weak or dead battery.

4, Blown fuse,

5, Corroded battery terminaL_

B, Loose or damaged widng.

7, Faulty ignition switch.

8. Faulty solenoid or starter°

9. Faulty operator presenoa switc.h(es).

1. Weak or dead battery.

2, Corroded battery terminals.

3o Loose or damaged widng.

4. Faulty solenoid or starter.

1o Cuing too much gross/too fast.

2. Thro_e in "CHOKE" position.

3, Build-up of grass, leaves and trash under mower.

4, Dirt/airfi_r,

5. Low oil tevelJdirtyoil,

6. Faulty spark plug,

7, Dirtyfuel filter,

8,, Stale or dirty fuel.

9, Water infuel.

10. Spank plug wire loose.

11o Ditty engine air screeru'flneo

12, Oirtyldogged muffler_

13. Loose or damaged widng_

14. Carburetor out of adjustment.

15. Engine valves out of ed|ustment.

iiii Iltt i ......................

1, Worn, bent or loose blade.

2. Bent blade mandrel,,

3. Loose/damaged part(s),

DOTING POINTS

CORRECTION

1. Fill fuel

2_ See "TO START ENGINE" tn Operation section.

3, Walt several minutes before attempting to start,

4. Replace spark plug.

5, Clean/replace air fi_ter_

6. Replace fuel fitter.

7. DreJn fuel tank and carburetor, refill tank with fresh

gasoline and replace fuel filter,

8. Check all wiring.

9, Contact an auff_dzed service center/depaztmenL

10, Contact an autt',odzed service centedde_nt.

10,.

11.

12.

13,

14.

15,

1,.

I_ Clean/replace air rifler,.

2. Replace spark plug,

3. Recharge or replace battery,

4o Replace fuel h3tero

5_ Dr_n _ual lank and rafi]l wff_ fresh gaso_e.

6o Check allwiring,

7 Contact an authorized service cantartdepattment.

8_ Contact an authorized service canterldepartmant,

1o Depress c_utch/brakepedal

2. Disengage a_ffac._hmentclutch°

3. Recharge or replace battery.

4_ Replace fuse.

5. Clean battery tmminais.

6. Check all widng,

7. Check/replace ignition switch.

8. Check/replace solenoid or stattaro

9. Contact an autt_odzed service cantarldepmlmant.

RechaKja or replace battery_

Clean battery temlinaJ&

Check ail wiring.

Check/replace solenoid or starter

Sat in _igher Cut" posil_oniredU_e speed.

Adjust thmrde control.

Clean underside of mower housing_

Clean/replace air rifler,

Check oil laveVct_u_ge oil.

Ctean and regap or change spark plug,

Replace fuel filter.

Drain fuel t_,'lk and refill with fresh gasoline.

Drain fuel IE_k and canbumtor, refill tank with fresh

gasoline a_d replace fuel filter.

Connect and tighten spark plug wire.

Clean engine air screen/fins.

C[eardreplace muffler.

Check all widng.

Contact an authorized service centarldepatlment.

Contact an auttlodzed service center/depmlment.

iiiiiiii iii i iLiiiiii i II I II IIII .................

Replaceblade. Tightenbladeboll

Replaceblademendrel.

Tightenfoose part(s). Replacedamagedpads.

TROUBL

: _1HI/'/'1_ II II.rlllllllll IIIII I II I I II IIIlUlII I II _1

PROBLEM

Engine continues to run

when operator leaves seat

with attachment clutch

engaged

Poor cut - unev_m

Mower blades witl not

rotate

Poor grass discharge

Headtlght(s) not working

(If so equipped)

Battery will not charge

Tractor "creeps" with

motion control lever in

"nautf"al" position

(Fender shift models only)

CAUSE

of drive

Engine "backfires"

when turning engine

"OFF"

,i....

OOTING POINTS

i ,ullull ii Ill, I_,, """'"' " .......... I"

CORRECTION

I_ Worn, bent or loose blade.

2. Mower deck not level.

3. Buildup of grass, leaves, and trash under mower.

4. Bent blade mandrel

5. CkxJged mower deck vent holes from buildup of

grass, leaves, and trash around mandrels`

t. Obstruc'donin dutch mechanism,

2. Worn/damaged mower drive bell

3. Frozen idler pulley,,

4.. Frozen blade mandreL

1o Engine speed too slow.

2. Travel speed too fast.

3. Wet gmss_

4o Mower deck not level.

5. Low/uneven _ra air pressure,

6. Worn, bent or loose blade

7. Buildup of grass, leaves and trash under mower

8. Mower drive belt worn.'

9,, Blades improperly instaJled.

10. Improper blades used.

11. Clogged mower deck vent holes from buildup of

grass, leaves, and trash around mandreLs.

1,, Switch is "OFF'.

2* Bulb(s) burned out.

3. FauIty Ilghtswitch.

4. Loose or damaged widng.

5. Blown fuse.

1. Bad battery ceil(s),

2o Poor cable connections.

3. Faulty regulator (if so equipped}.

4. Fautt'f alternator.

1. Motion controllever is out of ad{usmlent.

1, Freewhe!l control in "disengaged" pos_on.

2* Motion drive belt worn, damaged, or broken.

3. Air trapped intra.nsmission during shipment

or servicing.

I. Engine thro=e control not set at'SLOW"

position for 30 seconds before stopping engine°

Rill II 'Jill II I

Check wi_fng, switches and connections. If not

corrected, contact an authorized service canted

departmenL

i i i _ I I!1! H

Io Replace blade. Tighten blade boil

2* Level mower deck.

3, C{ean underside of mower housing.

4. Reptace blade mandrel

5, Clean around mandrels to open vent holes.

1. Remove obstruction.

2* Replace mower drive bell

3o Replace idter pulley,.

4. Replace blade mar_reL

1. Place thmt_e control in "FAST" position.

2. Shift to sJowerspeed.

3o AHow grass to dry before mowing.

4, Level mower deck.

5o Check _Jresfor proper air pressure.

6. Replaco/stlarpen blade. Tighten blade bolL,

7. Clean underside of mower hOuSing.

8. Replace mower drive belL

9. Reinstall btades sharp edge down.

10. Replace with blades ILl-ledin this rnanuaJo

11._ Clean around mandrels to open vent holes.

1,, Turn switch "ON*o

2. Replace bulb(s).

3. Check/replace light switch.

4. Check widng and connections.

5,, Replace fuse,,

1. Replace battery.

2. Checldctean all connections.

3. Replace regulator,,

4. Replace alternator,.

1,, Adjust motion contmt lever.

1o Place freewheel control in "engaged* posiffono

2. Replace motion drive belt.

3. Purge transmission.

?,,!,,,!?,,,,,::,,,,:,,:,,:: .... ! .... :: !' ,!,,,!,,,,!! iiiiiii I

1° Move thmt'de control to "SLOW" pos_on and atlow

to idle for 30 seconds before stopping engine.

SERVICE

IIIIIII I IIIII I I /L. I I ........................... i, IIIlU IIIII1'1 I

15.5 HP 42" TRACTOR - - MODEL NUMBER 917.257661

SCHEMATIC

RED

BATTERY

BLACK

WHITE

IGNITION SWITCH

BLACK

FUSE 30 AMP,

' O : O4-,'--

--I-O: r-,_z._

t _- J |

t j

CLUTCH I BRAKE

(PEDAL UP)

! I

_ ,.--jth I_-----_ _L._ STARTER aLAcx,

SOLENOID

wHrrE

BLACZ<

BLACK

INO O UP, O)

I I _ '

I I

,C UTC.O 1 CONN

@ @

IGNITION SPARK

UNIT PLUG

IGNITION SWITCH

POSITION CIRCUIT

OFF .............. M + G

ON B÷L

START B ÷ S ÷ L

AFTER FIRE SOLENOID

CHARGING SY,ET=J. = OLq'PUT 28 VOLTS AC MIN, @ 3600 RPM

3 AMP OC ,a 3600 RPM (CHARGING SYSTEM Ot.,,_::ONNECTED) ! "

NOTE sOAMU_ACe :3_ooRP.,-'x OIODE ' AL.TERNATOR t ',

YOUR TRACTOR IS _ _ __z "J '

EQUIPPED WITH A SPECIAL I.=. _ ......... J

ALTERNATOR SYSTEM. I_ " _4VOLTSAcMr. = 3r,ooaPM(UGH'rSOFF)

THE LIGHTS ARE NOT 1_ H_AnH_TS

CONNECTED TO THE I t ...... ; -- _"

BATTERY, BUT HAVETHEIR LJz_ _/-_lL-_ )__

OWN E_CTRICALSOURCEo ___ _ _ _1 _ v

BECAUSE OF THIS, THE !_E_ASI_i_I_ I /_, l

BRIGHTNESS OF THE LIGHTS SWITCH L_J_ _L__J

WILL CHANGE WITH ENGINE (OFF)

SPEED. AT IDLE THE LIGHTS

WILL DIM. AS THE ENGINE IS

SPEEDED UP, THE UGHTS

WILL BECOME THEIR BRIGHTEST.

NON-REMOVABLE _ REMOVABLE

CONNECTIONS CONNECTIONS

WIRING INSULATED CLIPS

NOTE: IF WIRING INSULATED /"_

CLIPS WERE REMOVED FOR

SERVICING OF UNIT, THEY

SHOULD BE REPLACED TO

PROPERLY SECURE YOUR WIRING.

REPAIR PARTS

15.5 HP 42" TRACTOR - - MODEL NUMBER 917.257661

ELECTRICAL

3 ,,

39 38%

\\ t

REPAIR PARTS

15.5 HP 42" TRACTOR -- MODEL NUMBER 917,257661

ELECTRICAL

KEY PAA "

NO. NO. DESCRIPTION

1 121537X Battery

2 74760412 Bolt, Hex 1/4-20 UNC x 3/4

3 STD551025 Washer

4 STD551125 Washer

5 121264X Cap, Battery

6 STD541025 Nut

7 7697J Tube, Plastic

8 7603,,! Tray, Battery

9 109596X Clamp, Hose

10 STD532575 Bolt

11 102476X Guard, Terminal

12 123198X Nut, Plastic, Wing 1/4-20

19 STD551125 Washer, Lock

20 73350400 Nut, Hex, Jam 1/4-20 UNC

21 136850 Harness, Ught Socket

22 4152J Bulb, Light

23 11150400 Washer Lock Int. Tooth 1/4

24 420_J Cable, Battery

25 4206J Cable Batter,]

26 I08824X Fuse

28 4207J Cable, Ground

29 121305X Switch, Plunger

30 144921 Switch, Ignition

31 140400 Nut, Ignition

32 141226 Cover, IgnitionSwitch

33 140403 Key, Ignition

34 110712X Switch, Light

35 108236X Bracket, Switch

36 STD601005 Screw

38 140336 Bracket, Switch

39 109553X SwitCh, Interlock

40 140417 Harness, Ignition

41 71110408 Bolt BIk Fin Hex 1/4-20 UNC x 1/2

42 131563 Cover, Terminal

43 138406 Solenoid

44 73640400 Nut, Keps Blk Hex 1/4.20 UNC

45 140844 Adapter Ammeter Rectangular

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

REPAIR PARTS

15.5 HP 42" TRACTOR - - MODEL NUMBER 917.257661

CHASSIS AND ENCLOSURES

B C D E F G H J K L M N P Q S U W X Y

4T Ts = 4 _. 6o

REPAIR PARTS

15.5 HP 42" TRACTOR - - MODEL NUMBER 917.257661

CHASSIS AND ENCLOSURES

KEY PART KEY PART

NO. NO. DESCRIPTION NO. NO. i_ESCRIPTI_)N

35"

140341 Chassis 40

140356 Drawbar 42

17490612 Screw, Thd., Roll. 43

3/8-16 x 3/4 Type TT 44

72140608 Bolt, Carriage 3/8-16 x 1 45

139887 Bracket Assembly, Pivot, RH 46

127543 Saddle 47

17490612 Screw, Thdo, Roll.

3/8-16 x 314Type TT 48 136814

t36696 Dash, Plastic

547_J Plug, Button 49 136813

136967 Panel, Dash, LH

121794X Cover, Access 50 136673X459

136970 Panel, Dash, RH 52 19131614

17490612 Screw, Thd., Roll. 53 121236X

3/8-16 x 3/4 Type TT 54 108067X

139886 Bracket Assembly, Pivot, LH 57 110436X

2751R Clip, Fuel Line 59 STD541437

140943X0t2 Plate, Dash 60 STD523710

74180412 Screw, Machine 1/4-20 x 3/4 61 136670X459

STD551025 Washer 17/64 62 136671X459

73640400 Nut 63 STD523710

74180512 Screw, Machine, Tress Head 65 137304

5/16-18 UNC x 3/4 66 136374 -

STD5414-31 Nut, Keps 5/16-18 Unc 67 137270

STD523710 Bolt 68 137271

19131312 Washer 13/32x 13/16x 12 Gauge 69 140181

STD541437 Nut 70 137269

13'7113 Bracket Assembly, Fender 75 108067X

136373X428 Grill 76 19092016

STD541431 Nut, Keps 5t16-18 77 17580408

140002X459 Fender 79 105531X

STD541437 Nut. Nylock 80 17490612

STD523120 Bolt, Hex 5/16-18 x 2

105485X459 Footrest, LH 87 1406'75

I05464X459 Footrest, RH 90 110923X

STD533707 Bolt 91 126471X

STD541437 Nut 92 144283

105466X Pad, Footrest

2751R Clip, Fuel Line

STD65123'7 Washer

STD541437 Nut ....

139915 Bracket, Support, Dash

STD523710 Bolt

STD5414-37 NUt

105518X Dash, Lower

17490608 Screw, Thd., Roll.

3/8-16 x 1/2 Type TT

Bracket Assembly,

Front Pivot Hinge, LH

Bracket Assembly,

Front Pivot Hinge, RH

Hood Assembly

Washer 13/32 x I x 14 Gauge

Spacer, Split

Nut, Pal

Bushing, Snap, Split

Nut

Bolt

Panel Assembly, RH

Panel Assembly, LH

Bolt

Rod, Support Hood

Lens, Bar, Clear

Rivet, Rachet, Mate

Rivet, Ratchet, Female

Plate, Support, Battery

Washer, Nylon

Nut, Pal

Washer 9/32 x 1_1/4 x 16 Ga.

Screw Tap Lite 1/4-20 x 1/2

Nut, Push, Nylon

Screw, Thd. Roll

3/8-16 x 3/4 Type TT

Fender Strap _

Bracket, Mower Clutch

Clip, Insulator

Washer, Serrated Disc 13/32 x I

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

REPAIR PARTS

15.5 HP 42" TRACTOR" "MODEL NUMBER 917.257661

22 55

100

REPAIR PARTS

15.5 HP 42" TRACTOR - - MODEL NUMBER 917.257661

DRIVE

KEY PART KEY PART

NO. NO. DESCRIPTION NO. NO. DESCRIPTION

1 144436. Transaxle Assembly 59 140312

2 1424.31 Spring, Return, Brake 61 17490612

3 143995 Pulley, Transaxle 62 8883R

8 141002 Rod Shift Hydro LT 63 140186

10 76020416 Pin Cotter 1/8 x I CAD 64 M747810100

15 74780544 Bolt Fin Hex 5/16-18 Unc 65 10040700

16 73800500 Nut Lock Hex Wllns. 5/16-18 Unc 66 129221

t8 74780616 Bolt Fin Hex 3/8-t6 Unc x 1 Gr,.5 69 142432

19 73800600 Nut Lock Hex WiWsh 3/8-16 Unc 70 134683

21 130564 Knob, Deluxe 1/2-13 71 140158

22 140217 Rod, Brake Hydro 72 19132012

24 73350600 Nut, Hex Jam 3/8-16 Unc 73 140157

25 106888X Spring, Brake Rod 74 121199X

26 19131316 Washer 75 121749X

27 76020412 Pin Cotter 1/8 x 3/4 CAD. 76 12000001

28 133261 Rod, Parking Brake 77 123583X

29 124236X Cap, Parking Brake 78 121748X

30 130807 Bracket, Transaxle 81 140',54

31 127275X Keeper Belt Lh 82 123782X

32 74760512 Bolt Hex Hd 5116-18 Unc x 3/4 83 19171216

34 122424X Shaft, Foot Pedal 84 140548

35 120183X Beating, Nylon 86 71208

36 19211616 Washer 87 19212016

37 1572H Pin, Roll 88 12000008

38 123674X Pulley, Idler, Flat 89 139989

39 74760644 Bott 91 74780536

40 4470J Spacer, Split 92 74780524

41 109070X Keeper, Belt Retainer 93 142564

42 19131312 Washer 13/32 x 13/16 x i2 Gauge 94 140462

44 105706X Beadng, Nylon 95 144643

45 110812X Washer, Hardened 96 4497H

46 12000039 Ring, Klip 97 140469

47 127783 Pulley, Idler, V-Groove 98 73510600

48 123789X Bellcrank Assembly !00 _9111216

49 !23205X Retainer, Belt 102 141322

50 74760624 Bolt 103 50831

52 73680500 Nut, Crownlock 5/16-18 Unc 104 140156

53 105710X Link,Clutch 105 71070516

55 105709X Spdng, Return, Clutch 106 74780520

56 74760620 Bolt Hex 3/8-16 x 1-1/4

57 140294 V-Belt, Ground Drive

58 140470 Keeper Bolt Lh Hydro 0750. 18120"

Keeper, Center Span

Screw Thdrol. 3/8-16 x 3/4 Ty. TT

Cover, Pedal

Pulley, Engine

Bolt, Hex

Washer

Keeper Belt Engine

Screw

Keeper Belt Engine

Strap Torque Lh Hydro 18/20" T

Washer 13/32 x 1-1/4 x 12 Gauge

Strap Torque Rh Hydro 18/20" T

Spacer, Split

Washer 25/'32 x 1-1t4 x 16 Gauge

E-Ring

Key, Square

Washer 25132 x 1-5/8 x 16 Gauge

Shaft Asm. Cross Hydro 20" Tires

Spring Torsion TIA

Washer 17/32 x 3/4 x 16 Ga.

Rod, Tie Hydro 20=Tires

Bushing Rod Strig. 629/632 ID

Washer 21/32 x 1-1/4 x 16 Ga.

Ring Klip #5304-62

Console, Shift

Bolt Fin Hex 5t16-18 x 2-1/4

Bolt Ffn Hex 5/6-18 Unc x 1-t12

Line Fuel Hydro 4"

Fan, Hydro 7"

Control Bypass Hydro 20" Tires

Retainer Spring 1" Zinc/Cad

Keeper Bolt Rh Hydro 0750. 18/20"

Nut Keps Hex 3/8-16 Unc

Washer 11/32 x 3/4 x 16Ga.

Washer Beliville .501D x 1,50D

Nut Nylon Insert 112-20 Unf.

Arm, Control Hydro

Screw Cap Hex 5116x 18 x 1

Bolt Fin Hex 5/16-18 Unc x 1-114

NOTE: Afl component dimensions give in UoS. inches.

1 inch = 25.4 ram.

REPAIR PARTS

15.5 HP 42" TRACTOR ..- MODEL NUMBER 917.257661

STEERING ASSEMBLY

t s

,'" -i

t t

REPAIR PARTS

15.5 HP 42" TRACTOR -- MODEL NUMBER 917,257661

STEERING ASSEMBLY

KEY PART KEY PART

NO. NO. DESCRIPTION NO. NO, DESCRIPTION

1 121472X

2 142033

3 135227

4 135228

5 6266H

6 121748X

7 19272016

8 12000029

9 3366R

10 130468

11 STD551137

12 73610600

13 110438X

14 74011056

15 73901000

16 132624

17 128755

18 57079

19 124035X

20 126684X

21 STD551125

22 71070410

23 127501

24 I09816X

25 124036X

Steering Wheel 26 126847X

Axle Assembly, Front 27 136874

Spindle Assembly, LH 28 19131416

Spindle Assembly, RH 29 17490612

Bearing, Race, Thrust, Hardened

Washer 25/32 x 1-5/8 x 16 Gauge 30 STD561210

Washer 27/32 x 1-1/4 x 16 Gauge 31 138171

Ring, Klip 32 130465

Bearing 36 1554J

Link, Drag 37 STD611005

Washer, Lock 38 126805X

Nut, Hex, Fin. 3/8_24 Ut_F 39 t00712K

Spacer, Bearing, Front Axle 40 STD541350

Bolt, Hex 5/8-11 UNCx3-1/2 41 100711L

Locknut, Hex, Jam, w/W'asher 42 110709X

Insert 5/8-11 UNC 43 121749X

Pin, Axle, Large 5/8 x 1.55/1.54 45 106933X

Shaft Assembly, Steering 46 121232X

Washer, Thrust .515 x .750 x _033 47 6855M -

Support, Shaft 48 t25916X

Washer, Shim 1/4 x 5/8 x .062 49 131291

Washer 52 106451X

Screw, Hex Socket Head

1/4-20 x 5t8 53 STD541437

Shaft Assembly, Pittman

Nyliner, Snap-In

Bracket, Steering

Bushing, Link, Drag

Gear, Sector

Washer 13/32 x 7/8 x 16 Gauge

Screw, Thd., Roll.

3/8-16 x 3/4 Type TT

Bracket, Pivot, Manual Clutch Lever

Tie Rod

sBUShing,Steering

crew #10 - 16 x 1/2

Insert, Cap, Steering Wheel

Washer .53 x 2.25 x .160

NUt

Adapter, Steering Wheel

Column, Steering

Washer 25132 x 1-1/4 x 16 Gauge

Knob, Round

Cap, Spindle

Fitting, Grease131672

Lever Assembly, Mower Clutch

Link, Clutch, with Nibs

Bolt, Shoulder

3/8-16 UNC Grade 2

Nut

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

.qQ

REPAIR

ENGINE

PARTS

15,5 HP 42" TRACTOR - - MODEL NUMBER 917,257661

KEY PART

NO. NO. DESCRIPTION

1 134265 Control, Throttle

2 17720410 Screw, Hex Head, Thread Cutting

1/4_20x 5/8

3 140846 Engine, Kohler

Model No. CV15S, Type NooPS41508

4 137350 Muffler, Exhaust

14 13250328 Nipple, Pipe

15 13200300 Elbow, Standard 90°, 3/8-18 NPT

16 STD551231 Washer

18 133747 Shield Heat Mech

19" 1058;_9X Receptacle 1/4 Turn Dacrotized

20 105839X Retainer 1/4 Turn .3650 D x .222 ID

21 1104-36X Bushing Snap Split BIk

22 123650X Stud 1/4 Turn

23 128953 Shield, Heat

24 STD601005 Screw

29 137180 An'ester, Spark

30 127057X Pinch Weld Hood Black

31 141069 Tank, Fuel

32 123549X Cap Assembly, Fuel

33 123487X Clamp, Hose

34 I06082X Spacer, Pad

37 8543R Line, Fuel

38 ........ Plug, Oil Drain

(Order From Engine Manufacturer)

39 109227X Spacer Pad

40 3645J Bushing

41 139277 Stem, Fuel Tank

62 STD551131 Washer Lock HvyoHIcL Spr. 5/16

77 STD551031 Washer 5/16 x 3/4 x 16 Ga.

79 M740108025 HexBolt

80 STD523105 Bolt

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

,,14

REPAIR PARTS

15.5 HP 42" TRACTOR -- MODEL NUMBER 917.257661

SEAT ASSEMBLY

i t

i ,_I s

i ! 1 i. _ `''+ !

,, , t rL ". I

! ,r"1.... ,,' ,' .-"i

iw,++ _.+ _++

KEY

NO.

1'1

PART

NO.

127438X

140551

145006

124181X

1749O508

19131614

140552

120068X

121246X

121248X

720504'11

134.300

DESCRIPTION

Seat

Bracket, Pivot, Seat

Clip Push-In, Hinged

Spdng, Seat

Screw Thdrol,5116-18 x 1/2

Washer 13/32 x I x 14 Gauge

Pan, Seat

Knob, Seat

Bracket, Switch Mounting

Bushing, Snap, Nylon

Bolt, Carriage 1/4-20 x 1-3/8

Spacer, Split

KEY PART

NO. NO. DESCRIPTION

16 121250X

18 124238X

17 123976X

21 139888

22 STD541431

24 19171912

25 127018X

27 17490608

28 STO,541437

Spring _ .

Cap, Spring, Seat

Nut, Flangelock I/4 Grade 5

Bolt,Shoulder 5/16-18 UNC

Nut

"Washer 17/32 x 1-3/16 x 12 Gauge

Bolt, Shoulder 5/16-t8 x ,62

Screw ThdmL 3/8-16 x 1/2

NUt

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

/1'3

REPAIR

DECALS

PARTS

15.5 HP 42" TRACTOR -- MODEL NUMBER 917.257661

2218

7 8

21 10

KEY PART

NO, NO.

1 138955

2 133178

3 138042

4 138043

5 138592

6 133644

7 138048

8 14_41

9 128314

10 137537

11 49QOJ

12 109199X

13 138145

DESCRIPTION

Decal,

Decal

KEY PART

NO. NO. DESCRIPTION

Operating Instruction 14 136832

Mower, 3 In One 15 14_-_70

Hood, Craftsman, RH 16 143935

Hood, Craftsman, LH 17 133179

Grille 18 132266

Maintenance 19 138047

Side Panel 20 138835

Side Panel 21 !40837

Fender, Craftsman _ 142336

Caution 23 !06202X

ClutctVBrake - _ 138311

V-Belt Ddve Schematic - - 142341

Chassis 42= -- 137318

- - 137319

-- 145426

- - 145427

Decal, V-Belt Schematic

Decal, Fender Hydro White

Decal Ins. Hood 15.5Hp OHV

Decal, Mower QC System

Decal, Insert Strg

Decal, Battery

Decal Dash Lawn Tractor

Decal Brake Parking Saddle

Decal, Sdl Cold Start Hydro Eng.

Reflector, Taillight

Decal, Handle Lift Height Adj.

Decal, Drawbar Cntd Mvt. Hyd Lt

Decal, Refl HL YT/GT 1-pc Sears

Decal, Refl HL YTIGT I-pc Sears

Manual, Owner's (Eng)

Manual, Owners (Span)

WHEELS & TIRES

4,10

KEY PART

NO. NO. DESCRIPTION

1 59192 Cap, Valve, Tire

2 65139 Stem, Valve

3 106222X Tile, Front

4 59904 Tube, Front (Service Item Only)

5 t06732X427 Rim Assembly, Front

6 278H Fitting, Grease (Front Wheel Only)

7 9040H Bearing, Range (Front Wheel Only)

8 106108X427 Rim Assembly, Rear

9 122082X Tire, Rear

10 7152J Tube, Rear (Service item Only)

11 104757X Cap, Axle

NOTE:

All component dimensions given in U.S. inches

t inch = 25.4 mm

REPAIR PARTS

15.5 HP 42" TRACTOR - - MODEL NUMBER 917.257661

MOWER LIFT

4 6

13_

31 _ 19

161718

REPAIR PARTS

15.5 HP 42" TRACTOR -- MODEL NUMBER 917.257661

MOWER LIFT

KEY PART

NO. NO. DESCRIPTION

1 136971

2 136968

3 138284

4 12000002

5 19211621

6 120183X

7 125631X

8 122365X

10 122512X

11 139865

12 139866

13 4939M

t5 127218

16 73350800

17 130171

18 73800800

19 139868

20 3146R

21 19151216

22 12000037

23 110807X

24 19131016

25 2876H

26 76020308

27 110729X

28 73350600

29 138057

30 110810X

31 140302

32 73810600

35 120529X

36 123933X505

37 123935X

38 17490512

40 19'112410

41 123934X

Wire Asm., Inner w/plunger

Shaft Asm Lift

Pin Groove

E Ring #5133-62

Washer 21/32 X 1 X 21 Ga

Bearing Nylon

Grip Handle Fluted

Button, Plunger

Spring Cprsn

Link Lift Lh FLxedLength

Link LiftRh Fixed Length

Retainer Spring

Link Front -

Nut Jam Hex 1/2-13 Unc

Trunnion BIk Zinc

Nut Lock WiWsh 1/2-13 Unc

Arm Suspension Rear

Spring Retainer

Washer 15/32 X 3/4 X 16 Ga

Ring Klip #T5304-37

Nut Special

Washer 13132 X 5/8 X 16 Ga

Spring 2-1t8"

Pin Cotter 3132x 1/2

Rod AdjustLift

Nut Hex Jam 3/8-16 Unc

Knob Infinite 3/8-16 Unc Black

Trunnion Dp Stop Dbt Tnds Pit

Bearing Pvt. Lift Spherical

Nut Lock 3/8-24 WlNylon Insert

Washer, Nylon °44 x .75 x .032

Pointer, Height indicator

Plug, Hole

Scr-Hx Wash Thdrol 5/18-18 x 3/4 Tyt

Washer 11/32 x 1-1/2 x 10 Gauge

Scale, Height Indicator

NOTE: All component dimensions given in UoS.inches

1 inch = 25.4 mm

REPAIR PARTS

15,5 HP 42" TRACTOR - .. MODEL NUMBER 917,257661

MOWER DECK

101_

REPAIR PARTS

15.5 HP 42" TRACTOR -., MODEL NUMBER 917.257661

MOWER DECK

KEY PART KEY PART

NO. NO. DESCRIPTION ..... NO. NO, DESCRIPTION

1 144393

2 STD533107

3 138017

4 138440

5 STD624008

6 130832

7 73800500

8 850857

9 STD551137

10 t40296

11 134149

12 129895

13 137645

14 128774

15 110485X

16 140329

17 72110610

18 72140505

19 132827

20 136888

21 STD541431

22 134753

23 131267

24 105304X

25 123713X

26 110452X

27 130968

28 19111016

29 131491

30 138776

31 129963

32 129861

33 137266

34 STD533717

35 t33835

36 131494

37 STD551037

40 STD541437

41 133551

4.3 140083

44 140088

45 STD624003

46 137729

48 133944

49 133940

50 131340

51 STD541410

Mower Deck Assembly, 42" 52 139888

Bolt 53 131645

Bracket Asm Fr. Sway Bar 54 133943

BracketAsm Deck 42" Sway Bar 55 140084

Retainer Spring 56 122052X

Arm, Suspension, Rear 57 140090

Locknut 5/16-18 58 140086

Bolt 3/8-24 x 1_25Grade 8 59 141043

Washer, Lock 68 144200

Washer, Hardened 71 142427

Blade, Mulching, 42" Mower Deck 72 133435

Beadng, Ball 73 127847

Shaft Assembly, Mandrel, Vented 74 121748X

(includes Key Number 12) 75 12000029

Housing, Mandrel, Vented 76 128903

Bearing, Ball, Mandrel 77 127845

Stripper, Vented Mower Deck 78 140333

Bolt,Carriage 3/8-16 x 1-114 79 127498

Bolt, Carriage 5/16-18 x 5/8 80 128759

Bolt,Shoulder 81 73350600

Baffle, Vortex 82 142028

Nut 83 120958X

Stiffener Bracket 84 144394

Bracket, Deflector 85 72140620

Cap, Sleeve 101 136420

Spring, Torsion, Deflector 102 71161010

Nut, Push 103 19061216

Shield, Deflector 104 STD551110

Washer 11/32x 5/8 x 16 Gauge 105 130758

Rod, Hinge 106 2029J

Screw Thdrot. Hex Head 23nc 111 140353

Mower 112 !32262

Washer, Spacer 113 -17490512

Pulley, Mandrel 114 73510500

Nut, Toptock Flanged 115 72110504

Bolt 116 137644

Fastner, Christmas Tree 117 133957

Pulley, Idler, Flat 118 73930600

Washer 13/32x 13/16 x16 Gauge 119 19121414

Nut 121 143723

Rod, Pivot, with Nibs - - 130794

Rod, Clutch, Secondary, with Nibs

Guard, Mandrel, LH -.- 145411

Retainer

Screw Thd. Roll 1/4-20 x 5/8

Washer, Hardened

Roller Assembly, Cam Follower

Bolt, Shloulder #10-24 Grade 5

Locknut

Bolt, Shoulder 5/16-18 UNC

Arm Assembly, Pad, Brake

Washer, Hardened

Arm, Idler

Spacer, Retainer

Keeper Belt LH Front

Spring Torsion Brakes 42"

Guard Tuv Idler

V-Belt, 42 =Mower

Rod, Clutch, Pdmary

Spring, Extension, Return

Arm, Clutch, Secondary

Washer 25/32 x 1-5/8 x t6 Gauge

Ring, Klip

Bolt, Shoulder 3/6-!6 UNC x 1.44

Keeper, Spring

Arm, Clutch, Primary

Bushing, Large, Brass _'

Spring, Mower Clutch .,

Nut Hex Jam 3/8.16 UNC

Trunnion Adj.

Washer Sintered

Keeper, Belt Idler Fixed -

Bolt, Carriage 3/8-16 x 2-1/2 Gr. 5"

Mulcher Cover

Screw

Washer #10

Washer, Lock

Latch Assembly, Bagger

Nut, Weld

Bracket, Gauge, Wheel LH

Bracket, Gauge, Wheel RH

Screw Thdrol 5/16-18 x 3/4 Ty.T

Nut, Keps 5/16 - t8 UNC

Bolt, Carriage 5/16 UNC x 1/2....

Bolt, Shoulder

Wheet, Gauge, Donut

Nut, Locking 3/8 _ 16

Washer 3/8 x '7/8 x 14 Ga.

Bracket Extruded Gauge Wheel

Mandrel Assembly (Includes Key

Numbers 8-10, 12-15, 31 and 33))

Mower Deck, Complete (Std Deck -

order mulching and gauge wheel

components separately - key nos.

101 thru 106 and 111 thru 121)

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

_l,-y

REPAIR PARTS

15.5 HP 42" TRACTOR-- MODEL NUMBER 917.257661

HYDRO GEAR TRANSAXLE - MODEL NUMBER 310-0750

23 26

REPAIR PARTS

15.5 HP 42" TRACTOR - - MODEL NUMBER 917.257661

HYDRO GEAR TRANSAXLE - MODEL NUMBER 310-0750

KEY PART KEY PART

NO. NO. DESCRIPTION NO. NO. DESCRIPTION

1 142930 Housing, Lower 43 142684 Washer 7/!6 x 7/8 x .060

2 142931 Assembly, Upper Housing 44 142959 Differential Assembly

3 142932 Seal, Lip 52 142960 Washer 3/4 x 1.5 x .03

4 142928 Ring, Wire Retaining 53 142961 Seal .75 x 1.25 x .250

5 142933 Ring, Retaining 54 142962 O-Ring .103 x 2.987 ID

6 142934 Bearing, Shaft Ball 56 142963 Shaft, input

7 142935 Beadng, Cradle 58 142964 Bolt 1/4-20 x 1.38

8 142936 Bearing, Thrust 30 x 52 x 13 59 142965 Pin .50D x .43 ID x .750

9 142937 Swashplate, Variable 62 142966 Arm, Control

13 142938 Block, Cylinder Assembly 63 142967 Puck, Dampener

14 142939 Arm, Trunnion 64 142920 Set Screw

15 142940 Seal, Up 68 142969 Spring

17 142941 Guide, Slot 69 144610 Stud 5/16-24

18 142942 Shaft, Motor 83 142971 Jack Shaft Assembly

19 142943 Beadng, Thrust 42 x 68 x 16 85 142972 Jack Shaft

23 142944 Block, Cylinder Assembly 88 142973 Capscrew

24 142945 Seal, Lip 10 x 25 x 7 89 142974 Washer

25 142946 ActuatoF, Bypass 90 142975 Sleeve Bearing

26 142947 Center Section Assembly Kit '91 142976 Seal, Wiper

27 142948 Seal, Up 26 x 42 x 8 92 142977 Spdng, Block

28 142949 Ring, Retaining 93 142978 Washer, Block Thrust

29 142950 Washer 26 x 35 x I 113 142917 Cap, Vent Assembly

34 142951 - Oil Rlter Element 114 142918 Fitting, O-Ring Assembly

35 142952 Arm, Bypass 119 142980 Spacer

36 142953 Ring, Retaining 134 144607 Nut, Castle 5/16-24

37 142954 Arm, Actuating 135 144608 Pin, Cotter

38 142955 Pin, Actuating

39 142956 Bolt 5/16-24 x 1-3/4

40 142957 Locknut, Hex 5/16-24 UNJC NOTE: All component dimensions given in U.S. inches

41 142958 Brake Rotor/Stator Kit 1 inch = 25.4 mm

REPAIR PARTS

15.5 HP 42" TRACTOR - - MODEL NUMBER 917.257661

KOHLER ENGINE - MODEL NUMBER CV15S, TYPE NUMBER PS41508

iiillllllli ,,_ ,, _,,, ......,,,,,,,,,,,,,,,,,,

AIR INTAKE! Q__ ,

8 ___ 7

iiii ilmml,lllllll i iiiiii

CRANKSHAFT !

IIIl/ll

_" E..........C0NTR0'SI

• +.,._ 15

P iJ

,x.,u++i.......................................

REPAIR PARTS

15.5 HP 42" TRACTOR - - MODEL NUMBER 917.257661

KOHLER ENGINE - MODEL NUMBER CV15S, TYPE NUMBER PS41508

AIR INTAKE

KEY PART

KEY PART NO. NO. DESCRIPTION

NO. NO. DESCRIPTION

1 12 O79 07

1 12 341 01 Knob, Air Cleaner Cover 2 12 237 01

2 t2 096 06 Cover, Air Cleaner 3 SM-0645016

3 12 100 01 WingNut 4 SM.-0545016

4 X-25-63 Was-her, Plain 1/4 5 12 536 01

5 12 083 08 Precleaner Element

6 12 08.3 05 Element, Air Cleaner 6 SM-044.3025

7 12 072 03 Stud. Mounting Plate 7 12 089 11

8 12 086 01 Screw, Mounting Plate Stud 8 12 089 04

9 12 041 02 Gasket, Air Cleaner 9 12 089 19

10 12 094 01 Base, Air Cleaner 10 SM-0641060

11 SM-0642025

NOT ILLUSTRATED

_ t2 113 27 Decal, Air Cleaner

CRANKSHAFT

KEY PART

NO. NO. DESCRIPTION

1 12 014 02 Crankshaft

2 12 139 01 Plug, Cup

BLOWER HOUSING AND BAFFLES

KEY PART

NO. NO. DESCRIPTION

M-054,5010

1214607

12 027 14

12 063 05

12 313 03

12 063 08

12 063 01

Screw, Mounting M5 x 0°8 x 10 (12)

Plate, Blower Housing

Housing, Blower

Baffle, Ca.,buretor

Grommet, Blower Housing

Baffle, Cylinder Head

Baffle, Cylinder

NOT ILLUSTRATED

- - 12 113 51 Decal, Horsepower

ENGINE CONTROLS

12 12 090 05

13 25 158 11

14 12 079 01

15 25 15608

Linkage, Choke

Clamp, Cable

Screw, Hex Head M6 x 1.0 x 16 (2)

Screw, Cable Clamp M5 x.8 x 16

Control, Speed Assembly (Includes Key

Numbers 6 through 8)

Screw

Spring, Choke Adjust

Spring, Choke Return

Spring, Govemor

Nut, Governor Arm M6 x 1.0

Screw, Governor Arm

M6 x 1.0 x 25

Lever, Govemor

"Busl'ting

Linkage, Throttle

Bushing

EXHAUST

KEY PART

NO. NO,

1 M.0829033

2 12 041 03

3 SM-0841080

4 12 !26 ti

5 12 445 01

6 SM-0645025

DESCRIP3qON

Stud. Exhaust Manifold

M8 x 1.25 x 20 (2)

Gasket, Exhaust Manifold

Nut, Muffler Mounting M8 x Io25 (2)

Bracket. Muffler

Strop, Lifting _.

Screw, Lifting _ap

M6 x t.0 x 25 (2)

NOT ILLUSTRATED

KEY PART

NOr NO. DESCRIPT!ON ,,

-- 12 755 01 Gasket Set

RPM Settings: Low Speed: t500-2000

High Speed-- 3200-3400

NOTE: All component dimensions given in U.S. inches

1 inch = 25°4.mm

REPAIR PARTS

15.5 HP 42" TRACTOR -- MODEL NUMBER 917.257661

KOHLER ENGINE - MODEL NUMBER CV15S, TYPE NUMBER PS41508

:::::......

FUELSySTEM I

LJ jlO

14_" 20

IT _ 3

_35

_w36

CYLINDER HEAD, VALVE AND BREATHER I

REPAIR PARTS

15.5 HP 42" TRACTOR ..- MODEL NUMBER 917.257661

KOHLER ENGINE - MODEL NUMBER CV15S, TYPE NUMBER PS41508

F_UELSYSTEM

KEY PART

NO. NO.

1 12 853 08

2 12 041 02

3 12 053 09

4 12041 01

5 1226501

6 25 155 02

7 12 559 01

8 SM-0645020

9 25 041 09

10 X-426-9

11 52 353 22

12 47 15401

13 25 050 02

14 X-380-1

15 1235301

16 12 12301

17 12 15401

18 M-0545010

19 1231301

20 12 4-31 01

2! 12 086 07

22 12 368 01

23 12 089 09

24 12 086 04

25 12 089 09

26 12 146 03

27 25 086 27

28 12 144 09

29 12 14408

30 12 089 t0

31 12 337 01

32 12 146 02

33 12 757 02

34 12 041 05

35 12 104 01

36 12 041 06

37 12 757 09

38 SM-0641060

39 X-25-63

40 )(-22-11

41 M-0629122

NOT ILLUSTRATED

-- 12 75701

- - 12 755 09

-- 1251805

-- 41 518 34

CYLINDER HEAD, VALVE AND BREATHER

KEY PART

DESCRIPTION NO. NO. DESCRIPTION

Kit, Carburetor (Includes

Key Numbers 2 through4)

Gasket, Air Cleaner

Carburetor Assembly

(For Information Only - Not Available

Separately)

(Includes Key Numbers 22 thrg 37)

Gasket, Carburetor (2)

Deflector, Heat

Connector, Hose

Kit, Fuel Pump

(Includes Key Numbers 8 and 9)

Screw, Fuel Pump M6 x 1.0 x 20 (2_

Gasket, Fuel Pump

Clamp, Hose (6)

Fuel Line, Rexible

CItp, Cable

Filter, Fuel

Connector, Hose

Line, Fuel, Rubber, 1-I/4" (2)

Line, Fue!, Metal

Clamp, Fuel Line

Screw, Fuel Line Clamp

Grommet, Fuel Line

Sleeve, Insulating

Screw, Ground Wire

Needle, Idle, Fuel Adjust

Spring, idle Fuel

Screw, idle Speed Adjust

Spring, Idle Speed

Plate, Throttle

Screw, Throttle Plate (2)

Shaft, Throttle with Lever and Sea]

Shaft, Choke

Spring, Choke Retum

Jet, Main

Plate, Choke

K_t,Float

Gasket, Bowl

Bowl, Fuel

Gasket. Bowl Retainer Screw

Ki!, Solenoid Assembly

Nut, Carburetor M6 x 1o0(2)

Washer, Plain 1/4

Washer, Intema] Tooth 1/4

Stud. Carburetor M6 x 1_0x 110 (2)

Kit, Carburetor Repair

Kit, High Al_Jde Jet

Lead, Solenoid, Black, 5", 14 Gauge,

Uninsulated Push-On Tabs

Lead, Ground, Green, 5", 18 Gauge

insulated Grip Barrel Eyelets

12 318 02

12 351 01

12411 01

12 041 10

12 0t7 01

12 017 02

12 016 01

1201602

12 112 13

12 086 15

9 12089 15

10 12 173 01

11 1275503

12 12 089 01

13 )(-426-9

14 t2 326 03

15 12 468 05

!6 SM-0645020

17 12 096 07

18 M-0640034

19 24 19401

20 2¢ 186 01

21 12 146 13

22 M-0545010

23 12 018 01

24 24 402 03

Head, Cylinder

Lifter, Valve (2)

Rod, Push (2)

Gasket, Cylinder Head

Valve, Intake, Standard Size

Valve, Intake, .25" Oversize

Valve, Exhaust, Standard

Valve, Exhaust, .2.5" Oversize

Spacer. Head Bolt _ust Port

Screw, Cylinder Head

MIO x 1.5 x 80 (5)

Spring, Exhaust Valve

Cap, Valve Spring (2)

Kit, Retainer (2)

Sgdnq, Intake Valve

Clamp, Hose (2)

Hose, Breather

. Washer, Rat

Screw, Valve Cover

,, M6 x 1.0 x 20 (5)

Cover, Valve with Nipple

Screw, Rocker Arm M6 x I x 34 (2)

Ball, Rocker Pivot (2)

"Arm, Rocker (2)

Plate, Guide

Screw, Breather Reed Retainer

M5 x0.8x 10

Retainer, Breather Reed

Reed, Breather

NOTE: All component dimensions given in U,S. inches

1 inch = 25.4 mm

RPM Settings: Low Speed 1500 * 2000

High Speed 3200 - 3400

REPAIR PARTS

15.5 HP 42" TRACTOR - - MODEL NUMBER 917,257661

KOHLER ENGINE - MODEL NUMBER CV15S, TYPE NUMBER PS41508

,, ,, , .........................

IGNITION /ELECTRICAL !

_-,

_v..___..

"__'_ __,

CRANKC,,A,SEi

=_::)

STARTING SYSTEM I

--4

REPAUR PARTS

15,5 HP 42" TRACTOR - - MODEL NUMBER 917.257661

KOHLER ENGINE - MODEL NUMBER CV15S, TYPE NUMBER PS41508

IGNITION / ELECTRICAL

CRANKCASE

KEY PART KEY PART

NO. NO. DESCRIP_ON NO. NO. DESCRIPTION

1 12 086 t4 Screw, Flywheel Ml0x 1.5x45.8

2 12 468 03 Washer, Flywheel

3 12 162 03 Screen, Grass

4 M-0639016 Screw, Fan M6 x 1 x 13 (4)

5 12 112 01 Spacer, Fan (4)

6 1215702 Fan

7 X-42_15 Key

8 !2 025 25 Flywheel AssembLy(4 Contact)

9 41 155 02 Connector

!0 M-0548025 Screw, Stator Mounting

M5 x 0_8 x 25 (4)

11 M-0545010 Screw, Stator Harness Clip

M5 x 0.6 x 10 (2)

12 12 154 02 Clip, Stator Harness

13 12 085 03 StatorAssombly

14 12 !32 02 Spark P_ug

15 X-728-1 Clip, Cable

16 12 584 0t Module, Ignition

17 SM-0545020 Screw, ignition Module

M6 x 0.6 x 20 (2)

NOT ILLUSTRATED

- - 12 518 01

Lead, White, Ground To Ki}l(19% 16

Gauge, Fully Insulated Push-on Tab

and Uninsulated Push.on Tab

Terminals)

Kit, Diode

-- 51 75501

OIL PAN t LUBRICATION

DESCRIPTION

KEY PART

NO. NO.

1 1203801

2 25 755 13

3 12 153 03

4 12 153 02

5 12 123 04

6 SM-0545020

7 t2 15301

8 12 162 02

9 12 096 03

10 SM-0545016

tl M-!051025

12 12 12602

13 12 089 03

14 12 462 01

15 t2 208 01

16 12 050 01

17 )(-75-10

18 12 393 01

19 12 032 04

20 12 096 02

21 SM-0545016

Dipstick Assembly

(Includes Key Numbers 2 and 3)

Kit, Oil Fill Cap (Includes Key #3)

O-Ring, Dipstick

O-Ring, Upper Oil Fill Tube

Tube, Oit Fill

Screw, Oil Fill Tube M5 x 03 x 20

O-Ring, Lower Oil F_IITube

Screen, Oil Pick-up

Cover, Oil Pick-up Screen

Screw, Screen Cover

Screw, Oil Pump Relief Valve Bracket

M10 x 1o5x 25

Bracket, Oil Pump Relief Valve

Spring, Oil Pump Relief Valve

Piston, Oil Pump ReLiefValve

Body, Oil Pump Relief Valve

Filter, Oil

Plug, Square Head, Solid 3/8 NPTF

Oil Pump Assembly

O-Ring, Oil Pump Cover

Cover, Oil Pump

Screw, Oil Pump Cover

M5 x 0.8 x 16 (3)

Seal, Oil (P.T.O. End)

Screw, Oil Pan M8 x 12.5 x 45 (12)

Pan, Oil

22 12 032 03

23 SM-0839045

24 12 199 30

i 12 032 0-3

3 12 445 02

4 M-0839025

5 12 380 03

6 12 01002

7 12089 18

8 12 422 08

12 422 09

t2 422 10

12 422 11

12422 t2

12 422 13

12 422 07

9 12 144 19

i0 12 874 07

12 874 08

12 874 09

11 1201802

12 12 108 07

12 108 08

12 108 09

13 1206701

12 067 02

!4 1238001

15 1204306

16 SM-0631005

t7 1214402

18 52 139 09

19 12 14401

20 SM-0631015

21 12 032 01

22 X-25-102

23 12 38004

STARTING SYSTEM

Seal, Crankshaft

Block, C.y!tnder(Use Short Btock)

trap, Lifting

Screw, L_ng Strap M8 x 1.25 x 22

Dowel, Locating (4)

Camshaft Assembly (includes #7)

Spring, Actuating

Shim, Camshaft

Shim, Camshaft (as required)

Shim, Camshaft (as requirea)

Shaft. Balance

Piston wiRing Set, Standard

=PistonwiRing Set .25" Oversize

Piston w/Ring Set .50" Oversize

Retainer, Pistori Pin (2)

Ring Set, Standard

Ring Set o25" Oversize

Ring Set .50" Oversize

Connecting Rod, Standard

Connecting Rod-.25" Oversize

Pin, Governor Regulating

Gear, Governor Assembly

Washer, Governor Gear Thrust

Shaft, Governor Gear

Plug, Cup

Shaft, Governor Cross

Washer, Govemor Shaft

Seal, Governor Cross Shaft

Washer, Plain 1/4

Pin, Governor Hitch

KEY PART

NO_ NO. DESCRIPTION

1 M-0839070 Screw, Bendix Starter

M8 x 1/25 x 70 (2)

2 12 468 01 Washer (2)

3 12 098 05 Starter Bendix (Includes #4-10)

4 12 755 12 Kit, Drive (Includes Key Number 5)

5 12 755 06 Kit, Drive Parts

6 12 227 01 Cap, Drive End

7 12 170 02 Armature

8 12 086 02 Screw, Hex Range

9 12 243 01 Cap, Commutator End

(Includes Key Number 10)

10 82 755 28 Kit, Brush and Spring

NOT ILLUSTRATED

- - 52 357 01 LubdcanL Starter

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

SERVICE NOTES

iiiiiiiiJll ii iiii i iiij i iii iljl i i iiii1=,,i ,,,,,,,,,, , ,, _ iii ii iiiiiii i,

...................... i Jl .......................... i IUL II I UII'I Jill iiiii /

I.L

,.,,J

!.=,

ri-

i'-

(,.9

/--.

OWNER'S

MODEL NO.

917.257661

IF YOU NEED

REPAIR SERVICE

OR PARTS:

FOR REPAIR SERVICE, CALL

'THISTO_ FREE NUMBER:

1-800-4-REPAIR

(1-800473-7247)

FOR REPLACEMENT'PARTS

INFORMATION AND

ORDERING, CALLTHIS

TOLL FREE NUMBER:

1-800-.FON-PART

(1-800-366-7278)

CRIIFTSMIIN®

15.5 HP

ELECTRIC START .....

3 in One Convertible

42" MOWER

AUTOMATIC (HYDROSTATIC)

DRIVE

LAWN TRACTOR

Each tractor has its own model number. Each engine has

its own model number.

The model number for your tractor wilt be found on the

model plate located under the seat.

'The model number for your engine will be found on the

blower housing of the engine°

All parts listed herein may be ordered frOm any Seam,

Roebuck and Co. Service CentedDepartment and most Re-

tail Stores.

WHEN ORDERING REPAIR PARTS, ALWAYS GIVE THE

FOLLOWING INFORMATION:

• PRODUCT- TRACTOR

,, MODEL NUMBER - 917.257661

• ENGINE MODEL NO. - CV15S-PS41508

• PART NUMBER

° PART DESCRIPTION

Your Sears merchandise has added value when you

consider Sears has service units nationwide staffed with

Sears trained technicians.,, professional technicians

specifically trained to insure that we meet our pledge to

you, we service what we sell,

145426 07o18_94 Printed in U.S.A.

Craftsman 917257661 rocker arm & pivot lawn tractor

Product's Documents

OWNER'S MANUAL

Specifications

Craftsman 917257661 Questions and Answers

Related Products

Craftsman 917257660 Rocker Arm & Pivot Lawn Tractor

Craftsman 917257552 rocker arm & pivot lawn tractor

Craftsman 917257651 Rocker Arm & Pivot Lawn Tractor