Craftsman 917272421 lawn tractor User Manual

Owner's Manual

ICRRFTSMRWJ

18.0 HP

ELECTRIC START

42" MOWER

AUTOMATIC

LAWN TRACTOR

Model No.

917.272421

• Safety

• Assembly

• Operation

• Maintenance

• Repair Parts

CAUTION:

Read and follow all Safety

Rules and Instructions before

operating this equipment,

For answers toyourquestions

about thisproduct,Call:

1-800-659-5917

Sears Craftsman Help Line

5 am- 5 pro, Mon- Sat

Sears, Roebuck and Co., Hoffman Estates, II 60179

Visit our Craftsman website:www.sears.corn/cre:ffsman

Warranty...............................................2

Safety Rules ......................................... 3

Product Specifications.......................... 6

Assembly .............................................. 8

Operation ............................................ 11

Maintenance ....................................... 18

Maintenance Schedule ...................... 18

Service and Adjustments.................... 23

Storage ............................................... 29

Troubleshooting ................................. 30

Repair Parts........................................ 34

Parts Ordering ..................... Back Cover

LIMITED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT PARTS

For two (2) years from the date of purchase, if this Craftsman Riding Equipment is

maintained, lubricated and tuned up according to the instructions in the owner's

manual, Sears will repair or replace, free of charge, any parts found to be defective in

matedal or workmanship. Warranty service is available free of charge by returning

your Craftsman riding equipment to your nearest Sears Service Center. In-home

warranty service is available but a trip charge will apply. This warranty applies only

while this product is in the United States.

This Warranty dees not cover:

• Expendable items which become worn during normal use, such as blades, spark

plugs, air cleaners, belts and oil filters.

• Tire replacement or repair caused by punctures from outside objects, such as nails,

thorns, stumps, or glass.

• Repairs necessary because of operator abuse, includingbut not limited to, damage

caused by towing objects beyond the capability of the riding equipment, impacting

objects that bend the frame or crankshaft, or over speeding the engine.

• Repairs necessary because of operator negligence, includingbut not limitedto,

electrical and mechanical damage caused by improper storage, failure to use the

proper grade and amount of engine oil, failure to keep the deck clear of flammable

debris, or the failure to maintain the equipment according to the instructions

contained in the owner's manual.

• Engine (fuel system) cleaning or repairs caused by fuel determined to be contami-

nated or oxidized (stale). In general, fuel should be used within thirty (30) days of its

purchase date.

• Riding equipment used for commercial or rental purposes. A product is "used for

commercial purpose" if is used for any purpose other than single family household

dwellings or in usage where profit is made.

LIMITED 90 DAYWARRANTY ON BA'I-rERY

For ninety (90) days from date of purchase, if any battery included with this riding

equipment proves defective in material or workmanship and our testing determines

the battery will not hold a charge, Sears will replace the baftery at no charge. War-

ranty service is available free of charge by returning your Craftsman riding equipment

to your nearest Sears Service Center. In-home warranty service Is available but a trip

charge will apply. This warranty applies only while this product is in the United States.

TO LOCATE THE NEAREST SEARS SERVICE CENTER OR TO SCHEDULE IN-

HOME WARRANTY SERVICE, SIMPLY CONTACT SEARS AT t-800-4-MY-HOME

This Warranty gives you specific legal dghts, and you may also have other rights

whichmay vary from state tostate.

Sears, Roebuck and Co., D/817 WA, Hoftman Estates, IL 60179

IMPORTANT: This cutting machine is capable of amputating hands and feet and

throwingobjects, Failure to observe the following safety instructionscould result in

sedous injuryor death.

I. GENERAL OPERATION

• Read, understand, and follow all

instructionsin the manual and on the

machine before starting.

• Only allow responsibleadults, who are

familiarwith the instructions,to operate

the machine.

• Clear the area of objects suchas

rocks,toys, wire, etc., whichcould be

picked up and thrown by the blade.

• Be sure the area is clear of other

people before mowing. Stop machine

if anyone enters the area.

• Never carry passengers.

• Do not mow in reverse unlessabso-

lutely necessary. Always look down

and behind before and while backing.

• Be aware ofthe mower discharge

directionand do not point it at anyone.

Do not operate the mower without

either the entire grass catcher or the

guard in place.

• Slow down before turning.

• Never leave a runningmachine

unattended, Always tum off blades, set

parking brake, stop engine, and

remove keys before dismounting.

• Turn off blades when not mowing.

• Stop engine before removing grass

catcher or uncloggingchute.

• Mow only in daylightor good artificial

light.

• Do not operate the machine while

under the influence of alcohol or drugs.

• Watch for traffic wt_en operating near or

crossing roadways.

• Use extra care when loading or

unloading the machine into a trailer or

truck.

• Data indicates that operators, age 60

years and above, are involvedin a

large pementaga of dding mower.

related injuries. These operators

should evaluate their ability to operate

the ddingmower safely enough to

protect themselves and others from

sedous injury.

• Keep machinefree of grass, loaves or

other debds build-upwhich can touch

hotexhaust / engine parts and bum. Do

notallow the mower deck to plow leaves

or other debris whichcan cause build-

upto occur.

Clean any oil or fuel

spillage before operating or storingthe

machine. Allowmachine to coolbefore

storage.

II, SLOPE OPERATION

Slopes are a major factor related to loss-

of-control and tipover accidents, which

can resultin severe injury or death. All

slopes require extra caution. If you

cannot back up the slope or ifyou feel

uneasy on it, do not mow it.

DO:

• Mow up end down slopes, not across.

• Remove obstacles such as rocks,tree

limbs,etc.

Watch for holes, ruts, or bumps.

Uneven terrain could overturn the

machine. Tall grass can hide obstacles.

Use slow speed. Choose a low gear

so that you willnot have to stop or shift

while on the slope.

Follow the manufacturer's recommen-

dationsfor wheel weights or counter-

weights to improve stability.

Use extra care with grass catchers or

other attachments. These can change

the stability of the machine.

Keep all movement on the slopes slow

and gradual Do not make sudden

changes in speed or direction.

Avoid starting or stoppingon a slope. If

tires lose traction, disengage the

blades and proceed slowly straight

down the slope.

DO NOT:

• Do not turn on slopes unless neces-

sary, and then, turn slowly and gradu-

ally downhill, if possible.

• Do not mow near drop-offs, ditches, or

embankments. The mower could

suddenly turn over if a wheel isover

the edge of a cliff or ditch, or if an edge

caves in.

• Do notmow on wet grass. Reduced

traction could cause sliding.

• Do not try to stabilizethe machine by

puttingyour foot on the ground.

• Do notuse grass catcher on steep

slopes.

III. CHILDREN

Tragic accidents can occurif the operator

is not alert to the presence of children.

Childrenare often attracted to the

machine and the mowing activity. Never

assume that children will remain where

you last saw them.

• Keep children out of the mowing area

and under the watchfulcare of another

responsible adult.

• Be alert and turn machine off if children

enter the area.

• Before and when backing, look behind

and down for small children.

• Never carry children. Tbey may fall off

and be sadously injured or interfere

with safe reach'me operation.

• Never allow children to operate the

machine.

• Use extra care when approaching blind

comers, shrubs, trees, or other objects

that may obscure vision.

IV. SERVICE

• Use extra care in handling gasoline

and other fuels. They are flammable

and vapors are explosive.

-Use only an approved container.

-Never remove gas cap or add fuel

with the engine running. Allow

engine to cool before refueling. Do

not smoke.

-Never refuel the machine indoors.

- Never store the machine or fuel

container inside where there is an

open flame, such as a water heater.

• Never run a machine inside a closed

area.

• Keep nuts and bolts, especially blade

attachment bolts, tight and keep

equipment in good condition.

• Never tamper with safety devices.

Check their proper operation regularly.

• Keep machine free of grass, leaves, or

other debds build-up. Clean oil or fuel

spillage. Allow machine to cool before

stodng.

• Stop and inspectthe equipment if you

strike an object. Repair, if necessary,

before restarting.

• Never make adjustments or repairs

with the engine running.

• Grass catcher components are subject

to wear, damage, and deterioration,

which could expose moving parts or

allow objects to be thrown. Frequently

check components and replace with

manufacturer's recommended parts,

when necessary.

• Mower blades are sharp and can cut.

Wrap the blade(s) or wear gloves, and

use extra caution when servicing them.

• Check brake operation frequently.

Adjust and service as required.

• Be sure the area isdear of other

people before mowing. Stop machine if

anyone enters the area.

• Never carry passengers or children

even with the blades off.

• Do not mow in reverse unless abso-

lutely necessary. Always look down

and behind before and while backing.

• Never carry children. They may fall off

and be seriously injured or interfere

with safe machine operation.

• Keep children out of the mowing area

and under the watchful care of another

responsible adult.

• Be alert and turn machine off if children

enter the area.

• Before and when backing, look behind

and down for small children.

• Mow up and down slopes (15° Max),

not across.

• Remove obstacles such as rocks,tree

limbs, etc.

• Watch for holes, ruts, or bumps.

Uneven terrain could overtum the

machine, Tall grass can hide obstacles.

• Use slow speed. Choose a low gear so

that you will not have to stop or shift

while on the slope.

• Avoid starting or stopping on a slope. If

tires lose traction, disengage the

blades and proceed slowly straight

down the slope.

• If machine stops while going uphill,

disengage blades, shift into reverse

and back down slowly.

• Do not turn on slopes unless neces-

sary, and then, turn slowly and gradu-

ally downhill,if possible.

_l_Look for this symbol to point out

importantsafety precautions. It means

CAUTION!!I BECOMEALERT!!I YOUR

SAFETY IS INVOLVED.

_. CAUTION: In order to prevent

accidental startingwhen setting up,

transporting, adjusting or making repairs,

always disconnect spark plug wire and

place wire where it cannot contact spark

plug.

_& CAUTION: Do not coast down a hill

in neutral, you may lose control of the

tractor.

CAUTION: Tow only the attachments

that are recommended by and comply

with specificationsof the manufacturer of

your tractor. Use common sense when

towing. Operate only at the lowest

possible speed when on a slope. Too

heavy of a load, while on a slope, is

dangerous. Tires can lose tractionwith

the ground and cause you to lose control

of yourtractor.

_WARNING: Engine exhaust, some of

its constituents, and certain vehicle

components contain or emit chemicals

known to the State of Californiato cause

cancer and birth defects or other repro-

ductive harm.

_WARNING: Battery posts, terminals

and related accessodes contain lead and

lead compounds, chemicals knownto the

State of California to cause cancer and

birth defects or other reproductiveharm.

Wash hands after handling.

PRODUCTSPECIFICATIONS

GASOLINE 1.25GALLONS

CAPACITY UNLEADED

ANDTYPE: REGULAR

OILTYPE SAEt 0W30(abovs32°F)

API-SF-SJ): SAE5W-30 (below320F")

OIL CAPACITY: W/FILTER: 4.5 PINTS

W/OFILTER: 4.0 PINTS

SPARK PLUG: CHAMPION RC12YC

GAP: .030")

GROUND FORWARD: 5,5

SPEED(MPH): REVERSE: 2,4

TIRE FRONT: 14 PSI

REAR: 10 PSI

_HARGING

SYSTEM: 15 AMPS @3600 RPM

3A'I-rERY: AMP/HR: 30

MIN. COA: 240

CASE SIZE: U1 R

BLADE BOLT 27-35 FT. LBS.

tORQUE:

CONGRATULATIONS on your purchase

of a new tractor. It has been designed,

engineered and manufactured to give

you the best possible dependability and

performance.

Shoutd you experience any problem you

cannot easily remedy, please contacta

Sears or uther qualifiedservice center.

We have competent, well-trainod techni-

cians and the proper tools to service or

repair this tractor,

Please read and retain this manual, The

Instructionswill enable you to assemble

and maintain yourtractor properly.

Always observe the =SAFETY RULES".

REPAIR AGREEMENT

A Repair Agreement is available on this

product, Contact your nearest Sears

storefor details.

CUSTOMER RESPONSIBILITIES

• Read and observethe safety rules.

• Follow a regular schedule in maintain-

ing, cadng for and using your tractor.

• Follow the instructionsunder =Mainte-

nance" and "Storage" sections ofthis

owner's manual.

/I=WARNING: This tractor is equipped

with an internal combustion engine and

should not be used on or near any

unimproved forest-covered, brush-

covered or grass-covered land unless the

engine's exhaust system is equipped with

a spark arrester meeting applicable local

or state laws (if any). If a spark arrester is

used, it should be maintained in effective

working order by the operator.

In the state of California the above is

required by law (Section 4442 of the

California Public Resources Code).

Other states may have similar laws.

Federal laws apply on federal lands. A

spark arrester for the muffler is available

through your nearest Sears service

center (See REPAIR PARTS section of

this manual).

Steering

Wheel Insert

I_(1) Hex Bolt

3/8-16 x 1

Steering _

Boot

Steering Wheel

(1) Lockwasher 3/8

(1) Locknut

5/16-18

_ Steering

Wheel Adapter

Seat

(1) Large Flat Washer

(1) Hex Bolt

5/16-18 x 1-1/4

t St)terni;igon

Shaft

(_ (1) Washer

17/32 x 1-3/16 x 12 Gauge

_(1 ) Knob

Slope Sheet

Keys

(2) Keys Video Cassette

For Future Use

Your new tractor has been assembled at the factory with exceptionof those parts left

unassembled for shipping purposes. To ensure safe and propar operation of your

tractor all parts and hardware you assemble must be tightened securely.Use the

correct tools as necessary to insure proper tightness. Review the video cassette before

you begin.

TOOLS REQUIRED FOR ASSEMBLY

A socket wrench set will make assembly

easier. Standard wrench sizes you need

are listed below.

(1) 9/16" wrench (1) Pliers

(2) 1/2" wrench (1) Utility knife

(1) Tire pressure gauge

When rightor left hand is mentioned in

this manual, itmeans, from your pointof

view, when you are in the operating

position (seated behind the steering

wheel)•

TO REMOVETRACTOR FROM

CARTON

UNPACK CARTON

1. Remove all accessible loose parts

and parts cartons from carton.

2. Cut, from top to bottom, along lines on

all four comers of carton, and lay

panels flat.

3. Check for any additional loose parts

or cartons and remove.

BEFORE REMOVINGTRACTOR

FROM SKID

A'rrACH STEERING WHEEL

ASSEMBLE EXTENSION SHAFT AND

BOOT

1. Slide extension shaft onto lower

steedng shaft. Align mounting holes

in extension and lower shafts and

install 5/16 bex bolt and leoknut.

Tighten securely.

IMPORTANT: Tighten boltand nut

securely to 18-22 ft. Ibstorque.

2. Place tabs ofsteoring boot over tab

slots in dash and push down to

secure•

INSTALL STEERING WHEEL

3. Position front wheels of the tractor so

they are pointingstraight forward.

4. Remove steering wheel adapter from

steedng wheel and slide adapter onto

steering shaft extension.

5. Position steering wheel so cross bars

are horizontoi(left to right) and slide

inside boot and onto adapter.

___.__- Insert

_-- 3/8HexBolt

3/8 LockWasher

LargeFlat

Washer

• 5/16

5/16 Hex Boll

Locknut ._ ",,

Lower _ _

' Tab

_.eenh_ ..

Shaft <._ ' Slots

6. Assemble large flat washer, 3/8 lock

washer, 3/8 hex bolt and tighten

securely.

7. Snap steering wheel insert into center

of steering wheel.

8. Remove protective materials from

tractor hood and grill.

IMPORTANT: Check for and remove any

staples in skid that may puncture tire

where tractor isto rolloff skid.

HOWTO SET UPYOURTRACTOR

CHECK BATTERY

1. Lift seat pan to raised positionand

open battery box door.

NOTE: Ifthis batteryis put intoservice

after month and year indicated on label

(label located between terminals) charge

battery for minimum of one hour at 6-10

amps. (See "BATTERY" in Maintenance

section of this manual for charging

instructions).

Label

Box Door

Terminal

INSTALL SEAT

Adjust seat before tightening adjustment

knob.

1. Remove adjustment knob and flat

washer securing seat to cardboard

packing and set aside for assembly of

seat to tractor.

2. Pivot seat upward and remove from

the cardboard packing. Remove the

cardboard packing and discard.

3. Place seat on seat pan so head of

shoulder bolt is positioned over large

slotted hole in pan.

4. Push down on seat to engage

shoulder boll in slot and pull seat

towards rear of tractor.

5. Pivot seat and pan forward and

assemble adjustment knob and flat

washer loosely. Do not tighten.

6. Lower seat into operating position and

sit in seat.

7. Slide seat until a comfortable position

is reached which allows you to press

clutch/broke pedal ait the way down.

8. Get off seat withoutmovingits

adjusted position.

9. Raise seat and tighten adjustment

knob securely.

Seat Pan_ulder

Flat

NOTE: You may now rollor drive your

tractor oft the skid. Follow the appropriate

instructionbelow to remove the tractor

from the skid.

TO ROLLTRACTOR OFF SKID (See

Operation section for location and

function of controls)

1. Press lift lever plunger and raise

attachment liftlever to its highest

position.

2. Release parking brake by depressing

clatch/10rakepedal.

3. Place freewheel control in freewheel-

ing position to disengage transmis-

sion(See "TO TRANSPORT" in the

Operation section of this manual).

4. Rolltractor forward off skid.

5. Remove banding holding deflector

shield up against tractor.

TO DRIVETRACTOR OFF SKID (See

Operation section for location and

function of controls)

_WARNING: Before starting read,

understand and fo low all instructionsin

the Operation section ofthismanual. Be

sure tractoris in a well-ventilated area. Be

sure the area in front of tractor is clear of

other people and objects.

1. Be sure all the above assembly steps

have been completed.

2. Check engine oil level and fill fuel

tank with gasoline.

3. Place freewheel control in "transmis-

sion engaged" position.

4. Sit on seat in operating position,

depress clutch/brake pedal and set

the parkJngbrake.

5. Place motion control lever in neutral

(N) position.

6. Press lift lever plunger and raise

attachment liftlever to its highest

position.

7. Start the engine. After engine has

started, move throttle controlto idle

position.

8. Release parking brake.

9. Slowly move the motion control lever

forward and slowly drive tractoroff

skid.

1O.Apply brake to stop tractor, set parking

brake and place motion control lever

in neutral position.

1t .Turn ignitionkeyto "OFF" position.

Continue with the instructionsthat follow.

INSTALLMULCHERPLATE

(If previously removed)

1. Raise and hold deflector shield in

upright position.

2. Place front of mulcher plate over front

of mower deck opening and slide into

place, as shown.

3. Hook front latch into hole on front of

mower deck.

4. Hook rear latch into hole on back of

mower deck.

AOACAUTION: Do not remove

deflector

shield from mower. Raise and hold shield

when attaching mulcher plate and allow it

to rest on plate while in operation.

Mulcher

Plate

Shield

Hooks

TO CONVERTTO BAGGING OR

DISCHARGING

Simply remove mulcher plate and store in

a safe place. Yourmower is now ready for

discharging or installation of optional

grass catcher accessory.

NOTE: It isnot necessary to change

blades. The mulcher blades are de-

signed for discharging and bagging also.

CHECKTIRE PRESSURE

The tires on your tractor were overinflated

at the factory for shipping purposes.

Correcttire pressure is important for best

cutting performance.

• Reduce tire pressure to PSI shown in

=PRODUCT SPECIFICATIONS" section

of this manual.

CHECK DECK LEVELNESS

For best cuttingresults, mower housing

should be properly leveled. See "TO

LEVEL MOWER HOUSING inthe

Service and Adjustments section of this

manual.

CHECK FOR PROPER POSITION OF

ALL BELTS

See the figuresthat are shownfor

replacing motion and mower blade drive

bells in the Service and Adjustments

sectionofthis manual. Verify that the

bells are routed correctly.

CHECK BRAKE SYSTEM

Afteryou learn how to operate your

tractor,shack to see that the brake is

properlyadjusted. See "TO ADJUST

BRAKE" in the Service and Adiustmants

section of this manual.

./'CHECKLIST

Before you operate and enjoy your new

tractor,we wishto assure that you receive

the best performance and satisfaction

from this Quality Product.

Please review the following checklist:

`/All assembly instructionshave been

completed.

,/-No remaining loose parts in carton.

./Battery is properly prepared and

charged. (Minimum 1 hourat 6 amps).

./Seat is adjusted comfortablyand

tightened securely.

./All tires are propedy inflated. (For

shipping purposes, the tires were

overinflated at the factory).

./Be sure mower deck is properly leveled

side-to-side/front-to-rear for best cutting

results. (Tires must be properly inflated

for leveling).

./'Check mower and drive bells. Be sure

they are routed properly around pulleys

and inside all belt keepers.

./Check wiring. See that all connections

are still secure and wires are properly

clamped.

./Before driving tractor, be sure free-

wheel control is In drive position.

While learning how to use your tractor,

pay extra attention to the following

important items:

./ Engine oil is at proper level.

./Fuel tank isfilled with fresh, clean,

regular unleaded gasoline.

./Become familiar with all controls- their

location and function. Operate them

before you start the engine.

,/'Be sure brake system is in safe

operating condition.

./It is importantto purge the transmission

before operating yourtractor forthe first

time. Follow proper starting and

transmission purging instructions(See

"TO START ENGINE" and "PURGE

TRANSMISSION" in the Operation

section of this manual).

These symbols may appear on your tractor or in literature supplied with the product.

Learn and understand their meaning.

BATrERY CAUTION OR REVERSE FORWARD FAST SLOW

WARNING

ENGINE ON ENGINE OFF OIL PRESSURE LIGHTS ON OVER TEMP

LIGHT

FUEL CHOKE MOWER HEIGHT PARKING BRAKE UNLOCKED

LOCKED

MOWERLI_

_r_R N H L

ATrACHMENT REVERSE NEUTRAL HIGH LOW

CLUTCHENGAGED

PARKING BRAKE

®@@@@

_)_ ATTACHMENT KEEP AREA CLEAR SLOPE HAZARDS

IGNITION CLUTCH DISENGAGED (SEE SAFETY RULES SECTION)

DANGER, KEEP HANDS AND FEET AWAY

FREE WHEEL

(Automatic Models only)

KNOWYOURTRACTOR

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING

YOUR TRACTOR

Compare the illustrationswith your tractor to familiarize yourself with the locationsof

various controls and adjustments. Save this manual for future reference.

Light Switch

Attachment Ignition Switch

Clutch Switch

Lift

Ammeter

Plunger

Throttle/Choke Attachment

Control Lift Lever

Clutch/ Height

Brake Pedal Adjustment

Indicator

Freewheel

Control Parking Brake Lever

Motion Cootml

Lever

Our tractorsconformto thesafety standards ofthe American

NationalStandards Institute,

AMMETER - Indicates charging (+) or

discharging (-) of battery.

ATFACHMENT CLUTCH SWITCH - Used

to engage the mower blades, or other

attachments mounted to your tractor.

ATFACHMENT LIFT LEVER - Used to

raise, lower, and adjustthe mower deck

or other attachments mounted to your

tractor.

CLUTCWBRAKE PEDAL - Used for

declutching and braking the tractor and

starting the engine,

MOTION CONTROL LEVER - Selects the

speed and direction of tractor,

IGNmON SWITCH - Used for starting and

stopping the engine.

LIFT LEVER PLUNGER - Used to release

attachment liftlever when changing its

position.

LIGHT SWITCH -Turns the headlightson

and off.

PARKING BRAKE LEVER - Locks clutcW

brake pedal into the brake position.

THRO'I'rLE/CHOKE CONTROL - Used

for starting and controllingengine speed.

FREEWHEEL CONTROL -

Disengagages transmission for pushing

or slowlytowingthe tractor with the

engine off,

HOWTO USEYOURTRACTOR

TO SET PARKING BRAKE

Your tractor is equipped with an operator

presence sensing switch. When engine

is running,any attempt by the operatorto

leave the seat withoutfirst setting the

parking brake will shut off the engine.

1. Depress clutch/brake pedal into full

=BRAKE" positionand hold.

2. Place parking brake lever in "EN-

GAGED" position and release

pressure from clutch/brake pedal.

Pedal should remain in "BRAKE"

position. Make sure parking brake will

hold tractorsecure.

ParkingBrake

=Engaged" =Disengaged"

Position Position Attachment

Clutch Switch

Throttle/ "Engaged"

Choke \ Position

Control\

Clutch/

Brake

Motion Control

=Disengaged" "Brake" Lever

Posi_on Position

STOPPING

MOWER BLADES -

• To stop mower blades,move attach-

ment clutchswitchto "DISENGAGED"

position.

GROUND DRIVE -

• To stop groundddve, depress clutch/

brake pedal into full =BRAKE" position.

• Move motioncontrol lever to neutral (N)

position.

IMPORTANT: The motion control lever

does not returnto neutral (N) position

when the clutch/brake pedal is de-

pressed.

ENGINE -

• Move throttlecontrol to slow position.

NOTE: Failureto move throttlecontrol to

slow position and allowing engine to idle

before stopping may cause engine to

"backfire".

The operation of any tractor can result in foreign objects thrown intothe

eyes, which can result in severe eye damage. Always wear safety

glasses or eye shields while operating your tractor or performing any

adjustments or repairs. We recommend a wide vision safety mask over

spectacles or standard safety glasses.

•Tum ignitionkey to =OFF"position and

remove key. Always remove key when

leaving tractor to prevent unauthorized

use.

• Never use choke to stop engine.

IMPOFn'ANT: Leaving the ignitionswitch

in any position other than "OFF" wig

cause the battery to be discharged,

(dead).

NOTE: Under certain conditions when

tractor is standing idle with the engine

running, hot engine exhaust gases may

cause =browning" of grass. To eliminate

this possibility,always stop engine when

stopping tractor on grass areas.

_,CAUTION: Alwaysstop tractor

completely, as described above, before

leavingthe operator's position; to empty

grass catcher,etc.

TO USE THRO'rFLE CONTROL

Always operate engine at full throttle.

• Operating engine at less than full

throttle reduces the battery charging

rate.

• Fullthrottle offers the best bagging and

mower performance.

TO MOVE FORWARD AND

BACKWARD

The direction and speed of movement is

controlled by the motion control lever.

1. Start tractor with motioncontrol lever

in neutral (N) position.

2. Release parking brake.

3. Slowly move motion control lever to

desired position.

TO ADJUST MOWER cu'n'ING HEIGHT

The position of the attachment lift lever

determines the cutting height.

• Grasp liftlever.

• Press plunger with thumb and move

lever to desired position,

The cutting height range is approxi-

mately 1-1/2 to 4". The heights are

measured from the groundto the blade

tip with the engine not running. These

heights are approximate and may vary

depending upon soil conditions, height of

grass and types of grass being mowed,

• The average lawn should be cut to

approximately 2-1/2 inches during the

cool season and to over 3 inches

during hot months. For healthier and

better looking lawns, mow often and

after moderate growth.

• For best cutting performance, grass

over 6 inches in height should be

mowed twice. Make the first cut

relatively high; the second to desired

height.

TO ADJUST GAUGE WHEELS

Gauge wheels are properly adjusted

when they are slightlyoff the ground

when mower is at the desired cutting

height in operating position. Gauge

wheels then keep the deck in proper

positionto help prevent scalping in most

terrain conditions.

NOTE: Adjust gauge wheels withtractor

on a flat level surface.

1. Adjust mower to desired cutting height

(See "1"OADJUST MOWER CUl-rlNG

HEIGHT" in the Operation section of

this manual).

2. With mower in desired height of cut

position, gauge wheels should be

assembled so they are slightlyoff the

ground. Install gauge wheel in

appropriate hole with shoulder bolt,

3/8 washer, and 3/8-16 Iocknut and

tighten securely.

3. Repeat for opposite side installing

gauge wheel in same adjustment

hole.

Gauge Wheel

Bracket

3/8-16

3/8 Shoulder

Gauge Wheel _ Bolt

TO OPERATE MOWER

Your tractor is equipped with an operator

presence sensing switch. Any attempt by

the operator to leave the seat with the

engine runningand the attachment clutch

engaged will shut off the engine.

1. Select desired height of cut.

2. Start mower blades by engaging

attachment clutch control.

TO STOP MOWER BLADES -

disengage attachment clutch control.

_k CAUTION: Do not operate the mower

withouteither the entire grass catcher, on

mowers so equipped, or the deflector

shield in place.

AttachmentClutch Attachemnt

Position LiftLeverHigh

=Disengaged"

Position

Shield

TO OPERATE ON HILLS

_CAUTION: Do not drive up or down

hillswith slopes greater than 15° and do

not drive across any slope.

• Choose the slowest speed before

starting up or down hills.

• Avoid stopping or changing speed on

hills.

• If slowing is necessary, move throttle

control lever to slower position.

• If stopping is absolutely necessary,

push clutch/brake pedal quickly to

brake position and engage parking

brake.

• Move motioncontrol lever to neutral (N)

position.

IMPORTANT: The motioncontrol lever

does not return to neutral (N) position

when the clutch/brake pedal is de-

pressed.

• To restart movement, slowly release

parking brake and clutch/brake pedal.

• Slowly move motioncontrol lever to

slowest setting.

• Make all turns slowly.

TO TRANSPORT

When pushing or towing yourtractor,be

sure to disengage transmission by

placing freewheel control in freewheeling

position. Free wheel control is locatedat

the rear drawbar of tractor.

1. Raise attachment liftto highest

position with attachment lift control.

2. Pullfreewheel control out and down

into the slot and release so itis held in

the disengaged position.

• Do not push or tow tractor at morethan

two (2) MPH.

• To reengage transmission, reverse

above procedure.

NOTE: To protecthoodfrom damage

when transportingyour tractor on a truck

or a trailer, be sure hood isclosed and

secured totractor. Use an appropriate

means of tying hoodto tractor (rope, cord,

etc.).

TOWING CARTS AND OTHER ATI'ACH-

MENTS

Tow only the attachments that are

recommended by and comply with

specificationsof the manufacturer of your

tractor. Use common sense when towing.

Too heavy of a load, while on a slope, is

dangerous. Tires can lose traction with

the groundand cause you to lose control

ofyour tractor.

BEFORE STARTING THE ENGINE

CHECK ENGINE OIL LEVEL

The engine in your tractor has been

shipped, from the factory, already filled

with summer weight oil.

1. Check engine oil with tractor on level

ground.

2. Unthraad and remove oil fill cap/

dipstick;wipe oil off. Reinsert the

dipstickinto the tube and restoilfill

cap on the tube. Do notthread the

cap onto the tube. Remove and read

oil level. If necessary, add oil until

"FULL" mark on dipstick is reached.

Do not overfill.

• For cold weather operation you should

change oilforeasier starting(See "OIL

VISCOSITY CHART" inthe Mainte-

nance section of this manual).

• To change engine oil, sea the Mainte-

nance section in this manual.

ADD GASOLINE

• Fillfuel tank. Use fresh, clean, regular

unleaded gasoline with a minimum of

87 octane. (Use of leaded gasoline

will increase carbon and lead oxide

depositsand reduce valve life). Do not

mix oil with gasoline. Purchase fuel in

quantities that can be used within 30

claysto assure fuel freshness.

IMPORTANT: When operating in

temperatures below 32°F(O°C), use fresh,

clean winter grade gasoline to help

insure good cold weather starting.

• LWARNING: Experience indicatesthat

alcohol blended fuels (called gasohel or

using ethanol or methanol) san attract

moisture which leads to separation and

formation of acids duringstorage. Acidic

gas can damage the fuel system of an

engine while in storage. To avoid engine

problems, the fuel system should be

emptied before storage of 30 days or

longer. Drain the gas tank, start the

engine and let it ran untilthe fuel lines

and carburetor are empty. Use fresh fuel

next season. See Storage Instructionsfor

additional information. Never use engine

or carburetor cleaner productsin the fuel

tank or permanent damage may occur.

ACAUTION: Fillto bottom ofgas tank

filler neck. Donot overfill. Wipe off any

spilled oil or fuel. Do not store, spillor

use gasoline near an open flame.

TO START ENGINE

When starting the engine forthe firsttime

or if the engine has run out of fuel, it will

take extra cranking time to move fuel from

the tank to the engine.

1. Be sure freewheel control is in the

transmission engaged position.

2. Sit on seat in operating position,

depress clutch/brake pedal and set

parking brake.

3. Place motion control lever in neutral

(N) position.

4. Move attachment clutch to "DISEN-

GAGED" position.

5. Move throftle controlto choke position.

NOTE: Before starting, read the warm

and cold starting procedures below.

6. Insert key intoignitionand turn key

clockwise to "START" position and

release key as soon as engine starts.

Do not run starter continuouslyfor

more than fifteen seconds per minute.

Ifthe engine does notstart after

several attempts, move throttle control

to fast position, wait a few minutesand

try again. If engine stilldoes not start,

move the throttlecontrolback to the

choke positionand retry.

WARM WEATHER STARTING (50° F and

above)

7. When engine starts, move the throttle

controlto the fast position.

• The attachments and ground drive can

now be used. Ifthe engine does not

accept the load, restart the engine and

allow it to warm up for one minute

using the choke as described above.

COLD WEATHER STARTING ( 50° F and

below)

7. When engine starts, allow engine to

run with the throttle control in the

choke position until the engine runs

roughly, then move throttlecontrolto

fast position.This may require an

engine warm-up pedod from several

seconds to sevarat minutes, depend-

ing on the temperature.

AUTOMATICTRANSMISSION WARM UP

Before drivingthe unit in cold weather,

the transmissionshould be warmed up as

follows:

1. Be sure the tractor is on level ground.

2. Place the motion control lever in

neutral. Release the parking brake

and let the clutch]brake slowly return

to operating position.

3. Allow one minute for transmission to

warm up. This can be done during

the engine warm up pedod.

• The attachments can also be used

during the engine warm-up period after

the transmissionhas been warmed up.

NOTE: Ifat a high altitude (above 3000

feet) or in cold temperatures (below 32 F)

the carburetor fuel mixture may need to

be adjusted for best engine performance.

See "TO ADJUST CARBURETOR" in the

Service and Adjustments section of this

manual.

PURGETRANSMISSlON

_0ACAUTION: Never engage or disen-

gage freewheel lever while the engine is

running.

To ensure proper operation and perfor-

mance, it is recommended that the

transmission be purged before operating

tractor for the first time. This procedure will

remove any trapped air inside the

transmissionwhich may have developed

during shippingof your tractor.

IMPORTANT: Should your transmission

require removal for service or replace-

ment, it should be purged after rainstalla.

tionbefore operating the tractor.

1. Place tractor safely on level surface

with engine off and parking brake set.

2. Disengage transmission by placing

freewheel control in freewheeling

position (See "TO TRANSPORT" in

this section of manual).

3. Sittingin the tractor seat, start engine.

After the engine is running, move

throttlecontrolto slow position.With

motion control lever in neutral (N)

position, slowly disengage clutch/

brake pedal,

4. Move motion control lever to full

forward position and hold for five (5)

seconds. Move lever to full reverse

position and hold for five (5) seconds.

Repeat this procedure three (3) times.

NOTE: During this procedure there will be

no movement of drive wheels.The air is

being removed from hydraulic drive

system.

5. Move motion control lever to neutral

(N) position. Shut- off engine and set

parking brake.

6. Engage transmission by placing

freewheel control In driving position

(See "TO TRANSPORT" in this section

of manual).

7. Sitting in the tractor seat, start engine.

After the engine is running, move

throttle control to half (1/2) speed. With

motion control lever in neutral (N)

position, slowly disengage clutch/

brake pedal.

8. Slowly move motion control lever

forward, after the tractor moves

approximately five (5) feet, slowly

move motion control lever to reverse

position. After the tractor moves

approximately five (5) feet return the

motion controllever to the neutral (N)

position. Repeat this procedure with

the motioncontrol lever three (3)

6mee.

Your tractor is now purged and now ready

for normal operation.

MOWINGTIPS

• Mower should be properly leveled for

best mowing performance. See "TO

LEVEL MOWER HOUSING" in the

Service and Adjustments section of this

manual.

• The left hand side of mower should be

used for trimming.

• Drive so that clippingsare discharged

onto the area that has been cut. Have

the cut area to the fight ofthe tractor.

This will result in a more even distribu-

tion of clippings and more uniform

cutting.

• When mowing large areas, start by

turningto the right so that clippingswill

discharge away from shrubs, fences,

driveways, etc. After one or two

rounds, mow in the opposite direction

making left hand tums untilfinished.

• If grass is extremely tall, it should be

mowed twice to reduce load and

possible fire hazard from dried clip-

pings. Make first cut relativelyhigh; the

second to the desired height.

• Do not mow grass when itis wet. Wet

grass will plug mower and leave

undesirable clumps. Allowgrass to dry

before mowing.

• Always operate engine at full throttle

when mowing to assure better mowing

performance and proper discharge of

material. Regulate ground speed by

selecting a low enough gear to give the

mower cutting performance as well as

the quality ofcut desired.

• When operating attachments, select a

ground speed that willsuit the terrain

and give bestperformance of the

attachment being used.

MULCHING MOWINGTIPS

IMPORTANT: For best performance,

keep mower housing free of built-up

grass and trash. Clean aftereach use.

• The special mulching blade will recut

the grass clippings many times and

reduce them in size so that as they fall

onto the lawn they will disperse intothe

grass and not be noticed. Also, the

mulched grass will biodegrade quickly

to provide nutrientsfor the lawn.

Always mulch with your highestengine

(blade) speed as thiswill provide the

best recutting action ofthe blades.

• Avoid cuttingyour lawn when it is wet.

Wet grass tends to form clumps and

interferes with the mulching action.

The best time to mow your lawn isthe

early afternoon. At this time the grass

has dded and the newly cut area will

not be exposed to the direct sun.

• For best results,adjustthe mower

cuttingheight so that the mower cuts off

onlythe top one-third of the grass

blades. For extremely heavy mulching,

reduce your width of cut on each pass

and mow slowly.

• Certain types of grass and grass

conditionsmay require that an area be

mulched a second time to completely

hide the clippings. When doing a

second cut, mow across or perpendicu-

lar to the first cut path.

• Change your cutting pattern from week

to week. Mow northto south one week

then change to east to west the next

week. This will help prevent matting

and graining of the lawn.

' Max 1/3"

MAINTENANCE SCHEDULE

FILLINDATES

ASYOUCOMPLEI_

REGULARSERVICE

ChDck Brake Operatic_

Clted_Tim pr_ssu_ 11/ i_

Clled_ Operator PrESence and

InterlookSysten_ f_

Sharpo_RepjuceMowerBlad_ I/4

Ch_ Battery L_wl

Clean Battery and Temlk_als _1 I

Check Tmnssxle Cooling 11_

AdjustBledeBait(s)Tendon I_#s

Adjust Mot_ Orivo Belt(s) Tension pi_/5

CheckEngineoilLo_el _1 i I_

Cllange Engie_ Oil I_1,_

Clean Air Filtar _#l

Clean Air Scr_on 11_1_

InSpectMufflerfSpatk Armstlr _/

Replace OUFilter (if equipped) J_

Clean Engine Cooling Fins I//_

Replace/dr Fi_er Paper cartridge _/_ I

P,_olace Fuel Filter V I

GENERAL RECOMMENDATIONS

The warranty onthistractordoes not cover

items that have been subjected to operator

abuse or negligence, To receive full value

fromthe warranty,operatormust maintain

tractoras instructedin this manual.

Some adjustments will need to be made

periodically to properly maintain your

tractor.

All adjustments in the Service and

Adjustments section of this manual should

be checked at least once each season,

• Once a year you should replace the

spark plug, clean or replace air filter, and

check blades and belts for weer. A new

spark plug and clean air filter assure

proper air-fuel mixture and help your

engine run better and last longer,

BEFORE EACH USE

1, Check engine oil level.

2. Check brake operation,

3. Check tire pressure,

4. Check operator presence and

interlock systems for proper operation.

5. Check for loose fasteners.

LUBRICATION CHART

Spindle - (_Spindle

Zerk Zerk

_Front Wheel

Bearing Beadng Zerk

Zerk

(_SAE 30 o_10w30 MOTOR OIL

(_REFERTO Ma_rdenance _ENGINE" SECTION

IMPORTANT: Do not oil or grease the

pivot points which have special nylon

beadngs. Viscous lubricants will attract

dust and dirt that willshorten the life of

the self-lubricatingbearings. If you feel

they must be lubricated, use only a dry,

powdered graphite type lubricant

sparingly.

rRACTOR

_.lwaysobserve safety rules when

)erforming any maintenance,

5RAKE OPERATION

_ftractor requires more than six (6) feet

_topping distance at high speed in

_ighest gear, then brake must be ad-

iusted. (See "TO ADJUST BRAKE"in the

Service and Adjustmentssection of this

manual).

TIRES

• Maintain proper air pressure in all tires

(See =PRODUCT SPECIFICATIONS"

section of this manual).

• Keep tires free of gasoline, oil, or insect

control chemicals whichcan harm

rubber.

• Avoid stumps, stones, deep ruts, sharp

objects and other hazards that may

cause tire damage.

NOTE: To seal tire puncturesand prevent

flat tires due to slow leaks, tire sealant

may be purchasedfrom your local parts

dealer. Tire sealant also preventstire dry

rot and corrosion.

OPERATOR PRESENCE SYSTEM

Be sure operator presence and interlock

systems are workingproperly. If your

tractor does not functionas described,

repair the problem immediately.

• The engine should not start unless the

brake pedal is fully depressed and

attachement clutchcontrol is in the

disengaged position.

• When the engine is running, any

attempt by the operator to leave the

seat without first setting the parking

brake should shut off the engine.

• When the engine is running and the

attachment clutchis engaged, any

attempt by the operator ta leave the

seat shouldshut off the engine.

• The attachment clutch should never

operate unless the operator is in the

seat.

BLADE CARE

For best results mower blades must be

kept sharp. Replace bent or damaged

blades.

BLADE REMOVAL

1. Raise mower to highest positionto

allow access to blades.

2. Remove hex bolt, lock washer and flat

washer secudng blade.

3. Install new or resharpened blade with

trailing edge up towards deck as

shown.

IMPORTANT: To ensure proper assembly,

center hole In blade must align with star

on mandrel assembly.

4. Reassemble hax bolt, lock washer

and flat washer in exact order as

shown.

5. Tighten boltsecurely (27-35 Ft. Lbs.

torque).

IMPORTANT: Blade bolt isgrade 8 heat

treated.

MandrelAssembly

TrailingEdgeUp /

X,_ Blade Center j_ ,_

FlatWasher __

_---Hex Bolt(Grade)_"_.

*AGrade8 heattreatedboltcanbe identified

bysixlinesonthebolthead.

TO SHARPEN BLADE

NOTE: We do not recommend sharpen-

ing blade - but ifyou do, be sure the

blade is balanced.

Care should be taken to keep the blade

balanced. An unbalanced blade will

cause excessive vibration and eventual

damage to mower and engine.

• The blade can be sharpened with a file

or on a grindingwheel. Do not attempt

to sharpen while on the mower.

• To check blade balance, you will need

a 5/8" diameter steel bolt, pin, or a cone

balancer. (When using a cone bal-

anoer, follow the instructionssupplied

with balanoer.)

NOTE: Do not use a nail for balancing

blade. The lobes ofthe center hole may

appear to be centered, but are not.

• Slide blade on to an unthraaded

portion ofthe steel boltor pin and hold

the bolt or pin parallel with the ground.

If blade is balanced, it should remain in

a horizontal position. If either end of

the blade moves downward, sharpen

the heavy end untilthe blade is

balanced.

Ce_erH_e

BA'rrERY

Yourtractor has a battery charging system

which is sufficientfor normal use. How-

ever,periodic charging ofthe battery with

an automotive charger will extend its life.

• Keep battery and terminals clean.

• Keep battery bolts tight.

• Keep smallvent holes open.

• Recharge at 6-10 amperes for 1 hour.

NOTE: The originalequipment battery on

your tractor is maintenance free. Do not

attemptto open or remove caps or covers.

Addingor checking level of electrolyte is

not necessary.

TO CLEAN BA'I-rERY AND TERMINALS

Corrosionand dirt onthe battery and

terminals can cause the batteryto "leak"

power.

1. Open battery box door.

2. Disconnect BLACK battery cable first

then RED battery cable and remove

batteryfrom tractor.

3. Rinse the battery with plain water and

dry.

4. Clean terminals and battery cable

ends with wire brush until bright.

5. Coat terminals with grease or petro-

leum jelly.

6. Reinstall battery (See "REPLACING

BAI-rERY" in the SERVICE AND

ADJUSTMENTS section of this

manual).

V-BELTS

Check V-beltsfor deterioration and wear

after 100 hours of operation and replace

if nocescary. The belts are not adjustable.

Replace belts if they begin to slip from

wear,

TRANSAXLE COOLING

The transmissionfan and cooling fins

should be kept clean to assure proper

cooling.

Do not attempt toclean fan or transmis-

sion while engine is running or while the

transmissionis hot.To prevent possible

damage to seals, do not use high

pressure water or steam to clean

transaxle.

• Inspect coolingfan to be sure fan

blades are intactand clean.

• Inspect coolingfins for dirt, grass

clippingsand other materials. To

prevent damage to seals, do not use

compressed air or high pressure

sprayer to clean cooling fins.

TRANSAXLE PUMP FLUID

The transaxle was sealed at the factory

and fluid maintenance is not required for

the lifeof the transaxte. Should the

transaxle ever leak or require servicing,

contact your nearest authorized service

center/department.

ENGINE

LUBRICATION

Only use high quality detergent oil rated

with API service classificationSF-SJ,

Select the oil'sSAE viscosity grade

according to your expected operating

temperature.

Change the oil after every 50 hours of

operation or at least once a year if the

tractor is not used for 50 hours in one

year,

Check the crankcase oil level before

starting the engine and after each eight

(8) hours of operation. Tighten oiltill cap/

dipstick securelyeach time you check the

oil level.

TO CHANGE ENGINE OIL

Determine temperature range expected

before oil change. All oil must meet API

service classificationSF-SJ,

• Be sure tractor is on level surface.

• Oil will drain more freely when warm,

• Catch oil in a suitable container.

1. Remove oil fill cap/dipstick. Be careful

notto allow dirt to enter the engine

when changing oil.

2. Remove cap from end of drainvalve

and install the drain tube onto the

f_ing.

3. Unlock drain valve by pushing inward

slightly and turning counterclockwise.

4. To open, pull out on the drain valve.

5. After oilhas drained completely, close

and lock the drain valve by pushing

inward and tuming clockwise until the

pin is in the locked position as shown.

6. Remove the drain tube and replace

the cap onto to the end of the drain

valve.

7. Refill engine with oil through oil fill

dipstick tube. Pour slowly. Do not

overfill. For approximate capacity see

"PRODUC3" SPECIFICATIONS"

section of this manual.

]. Use gauge on oil fill cap/dipstick for

checking level. Insert dipstick into the

tube and rest the oil fill cap on the

tube. Do not thread the cap onto the

tube when taking reading. Keep oil

at "FULL" line on dipstick. Tighten cap

onto the tube securely when finished.

OilDrainValve

CLosed_ _1

PoNion_

Cap

Drain Tube

CLEAN AIR SCREEN

Air screen must be kept free of dirt and

chaff to prevent engine damage from

overheating. Clean with a wire brush or

compressed air to remove dirtand

stubborn dried gum fibers.

CLEAN AIR INTAKE/COOLING AREAS

To insure proper cooling, make sure the

grass screen, cooling fins, and other

external surfaces of the engine are kept

clean at all times.

Every 100 hours of operation (mare often

under extremely dusty, dirty conditions),

remove the blower housing and other

coolingshrouds. Clean the cooling fins

and external surfaces as necessary.

Make sure the cooling shrouds are

reinstalled.

NOTE: Operating the engine with a

blocked grass screen, dirty or plugged

coolingfins, and/or cooling shrouds

removed will cause engine damage due

to overheating.

AIR FILTER

Your engine will not run properly using a

dirty air filter. Clean the foam pre-cleaner

after every 25 hours of operation or every

season. Service paper cartridge every

100 hours of operation or every season,

whichever occurs first.

Service air cleaner more offeR under

dusty conditions.

1. Remove knob and cover.

2. Remove wing nut and air cleaner

from base.

TO SERVICE PRE-CLEANER

3. Slide foam pre.cleaner off cartridge.

4. Wash it in liquid detergent and water.

5. Squeeze it dry in a clean cloth. Allow it

to dry.

6. Saturate it in engine oil. Wrap it in

clean, absorbent cloth and squeeze to

remove excess oil.

TO SERVICE CARTRIDGE

• Replace a dirty, bent, or damaged

cartddge.

NOTE: Do not wash the paper cartridge

or use pressurized air, as this willdamage

the cartddge.

7. Reinstall the pre-cleaner (cleaned and

oiled) over the paper cartddge.

8. Reassemble air cleaner, wing nut,

cover and tighten knob securely.

Air Cleaner Knob

Foam

Pra-

Cleaner

| Nut

Rubber

_Cleaner

Paper

Cadddge

Air Cleaner

Base

Sc_en

MUFFLER

Inspect and replace corroded muffler and

spark arrester (ff equipped) as it could

create a fire hazard and/or damage.

SPARK PLUGS

Replace spark plugs at the beginning of

each mowing season or after every 100

hours of operation, whichever occurs first.

Spark plugtype and gap setting are

shown in "PRODUCT SPECIFICATIONS"

section of this manual.

ENGINE OIL FILTER

Replace the engine oil filter every season

or every other oil change ifthe tractor is

used more than 100 hours in one year.

1. Drain oil from engine crankcase (See

"TO CHANGE ENGINE OIL" inthis

section of this manual, through step

remove drain plug).

2. Remove oil filter and wipe offfilter

adapter.

3. Apply a thin coating of new engine oil

to the rubber gasket on replacement

oil filter.

4. Install replacement oil filter on filter

adapter. Turn oil filter clockwise until

rubber gasket contacts the filter

adapter, then tighten filter an addi-

tional 1/2 turn.

5. Fill crankcase with new oil (See "TO

CHANGE ENGINE OIL" in this section

of this manual). For approximate

capacity see "PRODUCT SPECIFICA-

TIONS" section of this manual.

6. Start the engine and check for oil

leaks. Correct any leaks before

placing engine into full operation.

IN-LINE FUEL FILTER

The fuel filter should be replaced once

each season. Iffuel filter becomes

clogged, obstructingfuel flow to carbure-

tor, replacement is required.

1. With engine cool, remove filter and

plug fuel line sections.

2. Place new fuel filter in positionin fuel

line with arrow pointingtowards

carburetor.

3. Be sure there are no fuel line leaks

and clamps are propedy positioned.

4. Immediately wipe up any spilled

gasoline.

Clamp _ .

FuelNiter _ --

CLEANING

• Clean engine, battery, seat, finish,etc.

of all foreign matter.

• Keep finished surfaces and wheels free

of all gasoline, oil, etc.

• Protect painted surfaces with automo-

tive type wax.

We do not recommend using a garden

hose to clean your tractor unless the

electrical system, muffler,air filter and

carburetor are covered to keep water out,

Water in engine can result in a shortened

engine life.

_CAUTION: BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS:

1. Depress clutch/brake pedal fullyand set parking brake.

2. Place motion control lever in neutral (N) position.

3. Place attachment clutch in "DISENGAGED" position.

4. Turn ignitionkey "OFF" and remove key.

5. Make sure the blades and all moving parts have completely stopped.

6. Disconnect spark plug wire from spark plug and place wire where it cannot

come in contact with plug.

TRACTOR

ro REMOVE MOWER

Mower will be easier to remove from the

right side oftractor.

1. Place attachment clutchswitch in

"DISENGAGED" position.

2. Move attachment lift lever forward to

lower mower to its lowest position.

3. Roll belt off electric clutch pulley.

4. Disconnect anti-sway bar from chassis

bracket by removing retainer spring.

5. Disconnect suspension arms from

rear deck brackets by removing

retainer springs.

6. Disconnect front links from deck by

removing retainer springs.

7. Raise lift lever to raise suspension

arms. Slide mower out from under

tractor.

IMPORTANT: if an attachment other than

the mower deck isto be mounted on the

tractor, remove the front links.

TO INSTALL MOWER

1. Raise attachment littlever to its

highest position.

2. Slide mower under tractor with

discharge guard to rightside of tractor.

3. Lower lift lever to its lowest position.

4. Install mower in reverse order of

removal instructions.

TO LEVEL MOWER HOUSING

Adjust the mower while tractor is parked

on level ground or driveway. Make sure

tires are properly inflated (See "PROD-

UCT SPECIFICATIONS" sectionofthis

manual). If tires are over or

underinflated, you will not properly adjust

your mower.

Suspension Arms

Small Retainer Spnng

Electdc

R_ainer

Spnng

Link

Retainer Springs

(Both Sides)

Anti-Sway Bar

Retainer Spdng

SIDE-TO-SIDE ADJUSTMENT

• Raise mower to its highest position.

• At the midpointof both sides of mower,

measure height from bottom edge of

mower to ground. Distance"A" on

both sides of mower should be the

same or within 1/4" of each other.

• Ifadjustment is necessary, make

adjustment on one side of mower only.

• To raise one side of mower, tighten lift

link adjustment nut on that side.

• To lower one side of mower, loosen lift

link adjustment nut on that side.

NOTE: Each full turn of adjustment nut

will change mower height about 1/8".

• Recheck measurements after adjust-

ing.

Bottomedgeof Bottomedgeof

Lift Link _on

Arm

Adjustment Nut

FRONT-TO-BACK ADJUSTMENT

IMPORTANT: Deck must be level side-to

side. Ifthe followingfront-to-beck adjust-

ment is necessary, be sure to adjustboth

front links equally so mower will stay level

side-to-side.

To obtainthe best cutting results, the

mower housing should be adjusted so

that the front is approximately 1/8"to I/2"

lower than the rear when the mower is in

its highest position.

Check adjustment on rightside oftractor,

Measure distance "D" directly in front and

behind the mandrel at bottom edge of

mower housing as shown.

• Before making any necessary adjust-

ments, check that both front links are

equal in length.

• If links are not equal in length, adjust

one link to same length as other link.

• To lower front of mower loosen nut "E"

on both front links an equal number of

turns.

• When distance =D" is 1/8" to 1/2" lower

at front than rear, tighten nuts "P

against trunnion on both front links.

• To raise front of mower, loosen nut "F"

from trunnion an both front links.

Tighten nut "E" on both front links an

equal number of turns.

• When distance "D" is 1/8" to 1/2" lower

at front than rear, tighten nut "F" against

trunnion on both front links.

• Recheck side-to-side adjustment.

__1_[ • o _. Mandrel

BothFrontUnks Shouldbe EqualinLength

Nut =_

Tmnnion_

Front Links

TO REPLACE MOWER BLADE DRIVE

BELT

The mower blade drive belt may be

replaced withouttools. Park the tractor on

level surface. Engage parking brake.

BELT REMOVAL -

1. Remove mower from tractor(See "TO

REMOVE MOWER" in this sectionof

this manual).

2. Work belt off both mandrel pulleys and

idler pulleys.

3. Pull belt away from mower.

Mandrel

Pulle

PuUey

}ELT INSTALLATION -

L Install new belt in reverse order of

removal.

_. Make sure belt is in all pulley grooves

and inside all belt guides.

3. Install mower in reverse order of

removal instructions.

I'0 ADJUST BRAKE

{ourtractoris equippedwith an adjustable

)rake systemwhich is mountedon the

;ide ofthe transaxle.

f tractorrequiresmore than six(6) feet

_opping distanceat high speed in highest

joor on a level dry concrete or paved

_urface, then brake must be adjusted.

1. Depress clutch_rake pedal and

engage parking brake.

2. Measure distance between brake

operatingarm and nut=A"an brake rod.

3. Ifdistance isotherthan 1-9/16", loosen

jam nutand turnnut =A"untildistance

becomes 1-9/16". Refightenjam nut

againstnut"A".

4. Road test tractor for proper stopping

distanceas stated above. Readjust if

necessary, Ifstoppingdistance isstill

greaterthan six (6) foot in highest gear,

furthermaintenance is necessary.

Contact a Sears or other qualified

servicecenter.

With Parking Brake"Engaged"

Operating

Arm

Do Not touchthisnut. Itfurtherbrakeadjust-

ment is necessary contactyour nearest

authorizedservicecenter/department

I'O REPLACE MOTION DRIVE BELT

Park the tractor on level surface. Engage

parking brake. For assistance, there is a

belt installation guide decal on bottom

side of leftfootrest.

t. Remove mower (See =TO REMOVE

MOWER" in this section ofthis

manual,)

2. Disconnect clutch wire harness.

3. Remove clutch locator.

4. Remove belt from stationary idler and

clutching idler.

5. Pull belt slack toward rear of tractor.

Carefully remove belt upwards from

transmission input pulley and over

cooling fan blades.

6. Pull belt toward front of tractor and

remove downwards from around

electdc clutch.

7. Install new belt by reversing above

procedure.

Electdc_

c, °h

Clutchingf I.._

Idler J

Idler

h-..

_J " Clutch

_L._; Wire

InputPulley Harness

TRANSAXLE MOTION CONTROL

LEVER NEUTRAL ADJUSTMENT

The motion control lever has been preset

at the factory and adjustment should not

be necessary.

1. Loosen adjustment bolt in front of the

dght rear wheel, and lightlytighten.

2. Start engine and move motioncontrol

lever untiltractor does not move

forward or backward,

3. Hold motion control lever in that

position and rum engine off.

4. While holding motion control lever in

place, loosen the adjustment bolt.

5. Move motion control lever to the

neutral (N) (lock gate) position.

6. Tighten adjustment bolt securely.

NOTE: If additional clearance is needed

to get to adjustment bolt, move mower

deck height to the lowest position.

After above adjustment is made, if the

tractor stillcreeps forward or backward

while motioncontrol lever is in neutral

position, follow these steps:

1. Loosen the adjustment bolt.

2. Move the motion control lever 1/4 to

1/2 inchin the directionit istryingto

creep.

3. Tighten adjustment bolt securely.

4. Start engine and test.

5. If tractor still creeps, repeat above

steps until satisfied.

MotionControl NeutralLock Gate

TRANSMISSION REMOVAL/REPLACE-

MENT

Should your transmission require

removalfor service or replacement, it

should be purged after reinstallationand

beforeoperating the tractor. See

"PURGE TRANSMISSION" in the

Operation section of this manual.

TO ADJUST STEERING WHEEL ALIGN-

MENT

If steering wheel crossbars are not

horizontal (left to right) when wheels are

positioned straight forward, remove

steering wheel and reassemble per

instructlons in the Assembly section of

this manual.

FRONT WHEEL TOE-IN/CAMBER

The front wheel toe-in and camber are

notadjustable on your tractor. If damage

has occurredto affect the front wheel toe-

in or camber, contacta Sears or other

qualified service center.

TO REMOVE WHEEL FOR REPAIRS

1. Blockup axle securely.

2. Remove axle cover, retaining ring and

washers to allow wheel removal (rear

wheel containsa square key - Do not

lose).

3. Repair tire and reassemble.

NOTE: On rear wheels only: align

grooves in rear wheel hub and axle.

Insert square key.

4. Replace washers and snap retaining

ring securely in axle groove.

5. Replace axle cover.

NOTE: Toseal tire punctures and prevent

flat tires due to slow leaks, tire sealant

may be purchased from your local parts

dealer. Tire sealant also prevents tire dry

rot and corrosion.

Retaining

Ring

Axle

Square Key

(RearWheelOnly)

TO START ENGINE WITH A WEAK

BA'rFERY

_IILcAUTION: Lead-acidbatteriesgsnerate

explosivegases. Keep sparks,flame and

_ng materialsawayfrom batteries.

Always wear eye protectionwhenaround

batteries.

Ifyour batteryistooweak tostartthe engine, it

should be recharged. (See "BATTERY"in the

MAINTENANCE section of this manual).

If"jumper cables" are used for emergency

staffing, follow this procedure:

IMPORTANT: Yourtractor is equippedwith a

12 voltnegativegrounded system.The other

vehicalmust also be a 12voltnegative

grounded system. Do not use your tractor

batterytostart other vehicles.

TO ATTACHJUMPER CABLES -

1. Connect each end of the RED cable to

the POSITIVE (+) terminal of each

battery, taking care not to short

against chassis.

2. Connect one end ofthe BLACK cable

to the NEGATIVE (-) terminal of fully

charged battery.

3. Connect the other end of the BLACK

cable to good CHASSIS GROUND,

away from fuel tank and battery.

TO REMOVECABLES, REVERSE ORDER -

1. BLACK cable first from chassis and

then from the fully charged battery.

2. RED cable last from both batteries.

Posi_ve Terminal Negative Terminal

Positive Battery

26 Terminal

-_EPLACING BAI-FERY

_CAUT ON: Do notshort battery

erminals by allowing a wrench or any

)thor object to contact both terminals at

he same time. Before connectingbattery,

emove metal bracelets, wristwatch

)ands, rings, etc.

=ositive terminal must be connected first

:o prevent sparking from accidental

;rounding.

1. Liftseat pan to raised position and

open battery box door.

2. Disconnect BLACK battery cable first

then RED battery cable and carefully

remove batteryfrom tractor.

3. Install new battery with terminals in

same positionas old battery.

4. First connectRED battery sable to

positive(+) terminal with hex bolt and

keps nut as shown.Tighten securely.

5. Connect BLACK grounding cable to

negative (-) terminal with remaining

hex bolt and keps nut.Tighten

securely.

6. Close battery box door.

Seat

Box

xBolt

Positive(Red)Cable Negative(Black)Cable

TO REPLACE HEADLIGHT BULB

1. Raise hood.

2. Pull bulb holder out of the hole in the

backside of the grill.

3. Replace bulb in holder and push bulb

holder securely back intothe hole in

the backside of the grill,

4. Close hood.

INTERLOCKS AND RELAYS

Loose or damaged widng may cause your

tractorto run poorly,stop running,or

prevent itfrom starting.

• Check wiring. See electrical wiring

diagram in the Repair Parts section.

TO REPLACE FUSE

Replace with 20 amp automotive-typa

plug-in fuse. The fuse holderis located

behind the dash.

TO REMOVE HOOD AND GRILL AS-

SEMBLY

1. Raise hood.

2. Unsnap headlight wire connector.

3. Stand in front of tractor. Grasp hood at

sides, tilttoward engine and liftoffof

tractor.

4. To replace, reverse above procedure.

Hood

Headlight Wire

Connector

ENGINE

Maintenance,repair,or repJ.asemantofthe

emissioncontroldevices and systems,which

are baingdoneat the customersexpanse,

may be performedby any non.roadengine

repairestablishmentor individual.Warranty

repairs must be performed by an authorized

engine manufacturei"s service outlet.

TO ADJUSTTHRO'B'LE CONTROL

CABLE

The throttlecontrol hasbeenpresetat

factoryanda(_ustment should not be

necessary.Check a_ustment as described

below beforeloosening cable.Ifadjustmant is

necessary, proceed as _lows:

1. W'_ enginenot running,move throttle

control leverfrom slow to choke position.

Slowly movelever from choke to fast

position.

2. Check to see ifhole in throttle lever and

holein speedesntrol brecket are aik3_3d.

3. If holesare notaligned,loosen coble

clampscrewand align the hales by

insertinga panci ora 1/4"drillbitthrough

both holes.

4. I%1throtlJecable uptoremove slack and

tighten cable clampscrew. Remove

alignmentpencilordnl bit.

Cable _

Clamp___._

Screw _-_

Speed Control h' _ [

TO ADJUST CARBURETOR

The carburetorhasbeen presetat thefactory

and adjustment should not be necessary.

However,minor adjustment may be required

to c(_npensate for differences in fuel,

temperature,allJtudeor load. Ifthe carburetor

does need adjustment, proceedas folows:

In general, tuming the adjustingneedlesIn

(dockwLse)decreases the supply of fuel to

the enginegMng a leaner fuel/air mixture.

Tumingthe adjustingneedes out (counter-

clodw_se)increasesthe supplyof fuelto the

engine giving a richer fueVairmixture.

IMPORTANT: Damage to the needlesand

seatsincarburetor may resultifturnedin too

ti_t.

NOTE: The carburetor onthisengineislow

emission, if isequipped with an idlefuel

aclusting needle witha imiter cap, which

alows someadjus'cnantwithinthe limits

alowed bythe cap. Do not attemptto remove

the limitercap.The limitercap cannot be

removed without breaking the a_usting

needle.

1. Besureyou have a clean airfilterand the

throttlecootrolcableis adjustedproperly

(seeabove).

2. Start engine and alow to warm for five

minutes. Make adjustments with engine

running and shiftttoolJoncontrol lever in

neutral(N) pesi_on.

3. Idlest_=edsetting. Withthrottle control

lever in slow pos_on, engineshould kJe

at 1750 RPM. Ifengine idlestoo s!owor

fast, tum idle speed adjusting screw in or

out antJlcorrect idle is attained.

4. Idlefuelneedle set,rig- Withl_ret'_

contrelleverinslowposi_on,turnide fuel

a_ustmant needle In (clockwise)an_l

engine beginsto ole and than tum out

(_terdeskwise) untilengine rune

rough.Tum needleto a pointmidway

between those two pesiitons.

5. Resheck idlespeed. Reac_ustif neces-

sary.

ACCELERATIONTEST-

6. MovethrctlJecontrolleverfrom slowto

fast position.Ifengine hesitatesordins,

rum idlefuel ac_ustingneedle out

(counterclockwise)1/8 turn.Repeattest

andcoo'_nneto adjust, ifnecessary,an_JI

engineaccaieretessmoothly.

High speed stop is factory adjusted. Do

notadjust ° damage may result.

IMPORTANT: Never tamper withthe

engine governor, which is factory set for

proper engine speed. Overepeeding the

engine above the factory high speed

setting can bedangerous. Ifyou thinkthe

engine-governed high speed needs

adjusting, contacta Sears or other

qualified service center, which has proper

equipment and expedence to make any

necessary adjustments.

IdleSpeed

Adjusting

Screw

IdleFuel

Adjustin

Needle

mmediately prepare your tractor for

_torage at the end of the season or ff the

factor willnot be used for 30 days or

nore.

CAUTION: Never store the tractor

_ifh gasotinein the tank inside a betiding

_here fumes may reach an open flame or

_park. Allowthe engine to cool before

storing in any enclosure.

q_a,c'roR

Remove mower from tractor for winter

storage. When mower is to be storedfor

aperiod of time, clean itthoroughly,

remove all dirt, grease, leaves, etc. Store

in a clean, dry area.

1. Clean entire tractor (See =GLEANING"

in the Maintenance section ofthis

manual).

2. Inspect and replace belts, if necessary

(See belt replacement instructions in

the Service and Adjustments section

ofthis manual).

3. Lubricate as shown in the Mainte-

nance section of this manuel.

4. Be sure that all nuts, bolts end screws

are securely fastened. Inspect moving

parts for damage, breakage and wear.

Replace if necessary.

5. Touch up all rustedor chipped paint

surfaces;sand lightly before painting.

BATTERY

Fullycharge the battery for storage.

Aftera period of time in storage, battery

may require recharging.

• To help prevent corrosion and power

leakage dudng long periods of storage,

battery cables should be disconnected

and battery cleaned thoroughly (see

"TO CLEAN BATTERY AND TERMI-

NALS" in the Maintenance section of

this manual).

• After cleaning, leave cables discon-

nected and place cables where they

cannot come in contact with battery

terminals.

• If buttery isremoved fromtractor for

storage, do not storebattery directly on

concrete or damp surfaces.

ENGINE

FUEL SYSTEM

IMPORTANT: It isImportant toprevent

gum deposites from forming in essential

fuel system parts suchas carburetor, fuel

hose, ortank dudng storage.

Also, experience Indicates that alcohol

blended fuels (called gasohol or using

ethanol or methanol) can attract moisture

which leads to separation and formation

of acids duringstorage. Acidic gas can

damage the fuel system of and engine

while in storage.

1. Drain the fuel tank.

2. Start the engine and let if rununtil the

fuel lines and carburetor are empty.

* Never use engine or carburetor cleaner

productsin the fuel tank or permanent

damage may occur.

• Use fresh fuel nextseason.

NOTE: Fuel stabilizer is an acceptable

alternative in minimizing the formation of

fuel gum deposits dudng storage. Add

stabilizer to gasoline in fuel tank or

storage container. Always followthe mix

ratiofound on stabilizercontainer. Run

engine at least 10 minutes after adding

stabilizer to allow the stabilizerto reach

the carburetor. Do not drainthe gas tank

and carburetor if using fuel stabitizer.

ENGINE OIL

Drain oil (with engine warm) and replace

with clean engine oil. (See "ENGINE" in

the Maintenance section of this manual).

CYUNDER(S)

1. Remove spark plug(s).

2. Pour one ounce of oil through spark

plug hole(s) into cylinder(s).

3. Turn ignition key to "START" position

for a few seconds to distributeoil.

4. Replace with new spark plug(s).

OTHER

• Do not store gasoline from one season

to another.

• Replace your gasoline can if your can

starts to rust. Rust and/or dirt in your

gasoline will cause problems.

• If possible, store your tractor indoora

and cover it to give protection from dust

and dirt.

• Cover your tractor with a suitable

protective cover that does not retain

moisture. Do not use plastic. Plastic

cannot breathe which allows conden-

sationto form and will cause your

tractor to rust.

IMPORTANT: Never cover tractor white

engine and exhaust areas are stillwarm.

TROUBLESHOOTINGCHART

PROBLEM

Will not start

Hard to start

Engine will not

turn over

CAUSE

1. Out offuel.

2. Engine not "CHOKED"

properly.

3. Engine flooded.

4. Bad spark plug.

5. Dirty air filter.

6. Dirty fuel filter.

7. Water in fuel.

8. Loose or damaged wiring.

9. Carburetor out of adjustment.

10.Engine valves out of

adjustment.

1. Dirty airfilter.

2. Bad spark plug.

3. Weak or dead battery.

4. Dirty fuel filter.

5. Stale or dirty fuel.

6. Loose or damaged wiring.

7. Carburetor out of adjustment.

8. Engine valves out of

adjustment.

1. Brake pedal not

depressed

2. Attachment clutch is

engaged.

3. Weak or dead battery.

4. Blown fuse.

5. Corroded battery terminals.

6. Loose or damaged wiring.

7. Faulty ignition switch.

8. Faulty solenoid or starter.

CORRECTION

1. Fillfuel tank.

2. See=TO START ENGINE"

in Operation section.

3. Wait several minutes before

attemptingto start.

4. Replace spark plug.

i 5. Clean/replace air filter.

6. Replace fuel filter.

7. Drain fuel tank and carbure-

tor, refilltankwith fresh

gasoline and replace fuel

rilter.

8. Check all wiring.

9. See "To Adjust Carburetor"

in Service Adjustments

section.

10.Contact a Sears or other

qualified service center.

1. Clean/replace air filter.

2. Replace spark plug.

3. Recharge or replace battery.

4. Replace fuel filter.

5. Drain fuel tank and refillwith

fresh gasoline.

6. Check all wiring.

7. See =ToAdjust Carburetor"in

Service Adjustments

section.

8. Contact a Sears or other

qualified service center.

1. Depress brake pedal.

9. Faulty operator presence

swltch(es).

Englnacllcksbut 1. Weak or dead battery.

will not start !2. Corroded battery terminals.

13. Loose or damaged wiring.

4. Faulty solenoid or starter.

Loss of power 1. Cutting too much grass/too 1. Set in "Higher Cut" position/

fast. reduce speed.

2. Throttle in "CHOKE" 2. Adjust throttle control.

position.

2. Disengage attachment

clutch.

3. Recharge or replace battery.

4. Replace fuse.

5. Clean battery terminals.

6. Check all wiring.

7. Check/replace ignition

switch.

8. Check/replace solenoid or

starter.

9. Contact a Sears or other

qualified service center.

f. Recharge or replace battery,

2, Clean battery terminals.

3. Check all wiring.

4. Check/replace solenoid or

starter.

ROUBLESHOOTING CHART

PROBLEM

Loss of power

(continued)

Excessive

vibration

CAUSE

3. Build-up of grass, leaves

and trash under mower.

4. Dirty air filter.

5. Low oil level!dirty oil.

6. Faulty spark plug.

Engine continues

to run when

operator leaves

seat with

attachment

clutch engaged

Poorcut-uneven

7. Dirty fuel filter.

8. Stale or dirty fuel.

9. Water in fuel.

10.Spark plug wire loose.

i 11. Dirty engine air screenffins.

12.Dirty/clogged muffler.

13.Loose or damaged wiring.

14.Carburetor out of

adjustment.

15.Engine valves out of

adjustment.

1. Wom, bent or loose blade.

2. Bent blade mandrel.

3. Loose/damaged part(s).

1. Faultyoperator-safety

presence controlsystem.

1. Wom, bent or loose blade.

2. Mower deck not level.

3. Buildupof grass, leaves,

and trash under mower.

4. Bent blade mandrel.

5. Clogged mower deck vent

from build-upof grass,

leaves, and trash around

mandrels.

Mower blades will I.

not rotate

Obstruction in clutch

mechanism.

Worn/damaged mower

drive belt.

Frozen idler pulley.

Frozen blade mandrel.

CORRECTION

3. Clean underside of mower

housing.

4. Claan/replace air filter.

5. Check oil level/change oil.

6. Clean and regap or change

spark plug.

7. Replace fuel filter.

8. Drain fuel tank and refill

with fresh gasoline.

9. Drain fuel tank and

carburetor, refilltank with

fresh gasoline and replace

fuel filter.

10.Connect and tighten spark

plug wire.

11. Clean engine air screen/

fins.

12.Clearv'replace muffler.

13.Check all wiring.

14.Sea "To Adjust Carburetor"

in Service Adjustments

section.

15.Contact a Sears or other

qualified service center.

1. Replace blade.

Tighten blade bolt.

2. Replace blade mandrel.

3. Tighten loose part(s).

Replace damaged parts.

1. Check wiring, switches and

connections. If not corrected

contact a Sears or other

qualified service center.

1. Replace blade. Tighten

blade bolt.

2. Level mower deck.

3. Clean underside of mower

housing.

4. Replace blade mandrel.

5. Clean around mandrels to

open vent holes.

1. Remove obstruction.

2. Replace mower ddve belt.

3. Replace idler pulley.

4. Replace blade mandrel.

PROBLEM

Poor grass

discharge

TROUBLESHOOTING CHART

CAUSE

1. Engine speedtoosiow.

Headlight(s) not

working

(ifso equipped)

Battery will not

charge

Loss of drive

2. Travel speed too fast.

3. Wet grass.

4. Mower deck not level.

5. Low/uneven tire air pressure.

6. Worn, bent or loose blade.

7. Buildupof grass, leaves and

trash under mower.

8. Mower drive belt worn.

9. Blades improperly installed.

10.Improper blades used.

11. Clogged mower deck vent

holes from buildup of

grass, leaves, and trash

around mandrels.

1. Switch is"OFF",

2. Bulb(s) or lamp(s) burnedout.

3. Faulty light switch.

4. Loose or damaged wiring.

5. Blown fuse.

1. Bad battery cell(s).

2. Poor cable connections.

3. Faulty regulator

(if so equipped).

4. Faulty alternator.

1. Freewheel control in

"disengaged" position.

2. Motion drive belt worn,

damaged, or broken.

3. Air trapped in transmission

during shipment or

servicing.

CORRECTION

t. Place throttlecontrol in

"FAST" position.

2. Shift to slower speed.

3. Allow grass to dry before

mowing.

4. Level mower deck.

5. Check tires for proper air

pressure.

6. Replace/sharpen blade.

Tighten blade bolt.

7. Clean underside of mower

housing.

8. Replace mower drive belt.

9. Reinstall blades sharp edge

down.

10. Replace with blades listed

in this manual.

11.Clean around mandrels to

open vent holes.

1. Turn switch"ON".

2. Replace bulb(s) or lamp(s).

3. Check/raplace light switch.

4. Check wiring and connec-

tions.

5. Replace fuse.

1. Replace battery.

2. Check/clean all connec-

tions.

3. Replace regulator.

4. Replace alternator.

1. Place freewheel control in

"engaged" position.

2. Replace motion drive belt.

3. Purge transmission.

Engine"backfires" 1. Engine throttle control not 1. Move throttlecontrolto

whenturnlng set at "SLOW" "SLOW" position and allow

engine positionfor 30 seconds to idlefor 30 seconds befor_

"OFF" before stopping engine, stopping engine.

;CHEMA_C

TRACTOR -- MODEL NUMBER 917.272421

WIRING INSULATED CUPS I _ I

NOTE: IF WIRING INSULATED

CLIPS WERE REMOVED FOR

SERVICING OF UNIT, THEY HEADLIGHTS

SHOULD BE REPLACED TO

PROPERLY SECURE YOUR WIRING. G F C

PO6mON CIRCUrr H B

OFF C +G=B_. H

ON C+ F,B*E,A÷D RELAY D A

NON-REMOVABLE REMOVABLE

CONNECTIONS CONNECTIONS

IGNmON SWITCH

ELECTRICAL

TRACTOR - - MODEL NUMBER 917.272421

I i

LECTRICAL

TRACTOR - - MODEL NUMBER 917.272421

KEY PART

NO. NO. DESCRIPTION

1 163465 Battery 12 Vblt 28 Amp

2 74760412 BoE, Hex Head 1/4-20 uricx 3/4

8 156417 Case, Battery Mech Hinge

16 161343 Switch. _ntedock N Opr_l Opn

21 175688 Harness, Light Socket (Includes 4152J)

22 4152J Bulb, Light

24 4799J Cable, Battery, 6 Gauge, Red, t1"

25 146147 Cable, Battery, E Gauge, Red, w/16 Wire

26 175158 Fuse,20 Amp

27 73510400 Nut Keps Hexl/4-20 Unc

28 4207J Cable, Ground, 6 Gau0e, Blad<, 12"

29 160784 Switch, Plunger Norn_l Op Olive

30 175566 Switch, Ignition

33 140403 Key, Ignition

40 178442 Harness, Ignition

41 71t10406 Bclt, Hex Head, Fin. I/4-20 x 1/2

42 131563 Cover, Terminal, Red

43 175566 Soler_id

45 122822X Ammeter Rectangular

50 174652 Switch PTO

51 1404_5 Ring Retainer PTO

52 141940 Protectlor_V_ireLoop

51 109748X Relay Asnn.

NOTE: All component dimensions given In U.S. inches

1 inch = 25,4 mrn

TRACTOR -- MODEL NUMBER 917.272421

CHASSISAND ENCLOSURES

206

TRACTOR -- MODEL NUMBER 917,272421

:HASSIS AND ENCLOSURES

KEY pART

NO, NO. DESCRIPTION

1 174619 Chasels Stamping

2 176554 Drawbar

3 17060612 Screw 3/8-16 x 3/4

5 155272 Bumper Hood/Dash

9 168343X012 Dash

10 S_)533710 Bo!t, Carriage 3/8-16 x 1

11 155927 Panel, Dash. LH.

13 172107X010 P_nel, Dash, R.H.

14 17490608 Screw Thdrol 3/8-16 x 1/2

17 174330X612 HoodAssembly

18 126938X Bumper Hood

25 19131312 Washer 13/32 x 13/16 x 12 Gauge

26 STD541437 NUt

28 174332X599 Grille Lens Asm

29 174331)(612 Lens, Gdlie

30 175692X612 Fend/Fb'est Pnt STLT

31 139976 Brackot, Fender Support

37 17490508 Screw Thdrol 5/16-18 x 1/2 Tyt

38 175710 Bracket Asm. Pivot Mower Rear

39 174714 Bracket, Pivot

58 150127 Duct Air Engine P/L LT

60 72140606 Bolt Rdhd Sqnk 3/8-16 UNC x 3/4

64 154798 Dash Lower STLT

74 73680600 NutCrownlock 3/8-16 UNC

142 165867 PlateRelnforcernent STLT

143 154966 Bracket Swaybar Chassis

144 175582 Brackot pnt Footrest STLT

145 156524 Jod Pivot Chassis/Hood

159 155123X428 Cuphelck_r

166 164863 Screw Hwhd Hi Lo #13-16 x 3/4

206 170165 Bdt Shouider5/16-18Tl"

207 17670508 Screw Tndrol 5/16-18 x 1/2 "rYTT

2C_ 17670608 Screw Thdrol 3_-16 x 1/2

212 175143 Irked Lens Reflective

-. 5479J Plug, Button

NOTE: All component dimensions given in U.S. Inches

1 inch = 25.4 mm

TRACTOR- - MODEL NUMBER 917.272421

GROUNDDRIVE

TRACTOR-- MODEL NUMBER 917.272421

;ROUND DRIVE

_.EY PART KEY

|O. NO. DESCRIPTION NO.

...... Tmnsaxte (See Breakdown) 62

HydroGr314_510 63

165865 Rod Shilt Fender Adjust 65

137140 Clutch Elect CVX 66

0 STD561210 PinCottar 1/TxlCAD 71

4 10040400 Washer Lock HW HetJcal 73

5 74490544 Bolt Hex FLGHD 5/16-18 x Gr 5 74

6 S'FD541431 Nut Lock Hex W/ins. 5/16-18 Unc 75

7 126197)( Washer 1-1/20D x 15/32 [D x .250 76

9 $1D541437 Nut Lock Hex WPNsh 3/6-16 Unc 77

_0 150280 Bolt Hex 7/16-20 x 4-1/2 78

!I 174779 Knob, Deluxe 1/2-13 61

_2 169498 Rod, Brake Hydro 82

_3 178289 Bracket Anti-Rotation CVX 83

!4 73350600 Nut, Hex Jam 5/6-16 Unc 84

_5 106888X Bpdng, Brake Rod 89

!6 STD551037 Washer 90 124346)(

_7 STD561210 PinCctter 1/Sxs/4CAD. _5 170201

!8 175765 Rod, Parking Brake 96 4497H

F3 71673 Cap, Parking Brake 116 72140608

_0 159592 Bracket, Tr&nsaxle 120 73.90(000

_2 74760512 Boll Hex Hd 5/16-18 Urtcx 3/4 150 175456

;4 175578 Sheft, Foot Pedal 151 13133210

_5 t20183X Bearing, Nylon 156 1660_

_6 19211616 Washer 158 165589

37 1572H Pin, Rail 159 165494

_8 165936 Pulley, Composite, Flat 151 7214040_

}9 74760648 Bolt Fin Hex 3/8-16 x 3 1_ 73680400

!O 175461 Spacer, Split 163 74760416

11 175556 Keeper, Bolt idler 164 19091010

12 19131312 Washer 13/32 x 13/16 x 12 Ga. 165 165623

17 127783 Pulley, Idler, V-Groove 166 166880

_8 154407 Bellcr_nk, Clutch 168 165492

_9 123_05X Retainer, Bait 169 165580

_0 S1_523715 Bed 197 169613

_1 S]_541437 NutCrownlock 3/6.16UNC 198 169593

_2 STD541431 Nut, Crownlock 5/16-16Unc 199 169612

_3 105710)( Link, CIotch 200 72140506

_5 105709X Spring, Return, Clutch 2(_ 72110612

;6 17060616 Screw 3/8-16 x 1 212 145212

_7 140294 V-Bait

_9 169691 Keeger, Center Span

31 17060612 Screw. 3/8-16 x 3/4

PART

NO. DESCRIPTION

8883R Cover, Pedal

175417 pulley, Engine

STD551143 Washer

154778 Keeper Belt Engine Hydro

169183 Strap Terque Lh Hydro

169182 Strap Torque Rh Hy_lro

137657 Spao_

121749X Washer 25/32 x 1-1/4 x 16 Gauge

STD581075 E-Ring

123583X Key, Square

121748X Washer 25/32 x 1-5/8 x 16 Gauge

! 65596 Shat_ Asm Cross Tapered

165711 Spdng Torsion

19171216 Washer 17/32 x 5/4 x 16 Ga.

169594 Link Transaxte

164890X428 CoPaole, Shift

Nut Self-Thd Wsh-hd 1/4 Zlnc

Control Bypass Hydro 20" Tires

Retainer Spring t" ZInc/Ced

Bed RdHd Sqnk 3/8-16 UNC x 1

Nut Lock 3/8-16

Spacer Retainer

Washer 13/32 x 2 x 10 Ga.

Washer Srrted 5/161D x 1.125

Bracket Shift Mount

Hub Tapered Flange Shilt Lt

Bolt Rdhd Sqnk 1/4-20 x 3/4 Gr 5

Nut Crownlock 1/4-20 Unc

Bed Hex FLn1/4-20 Unc x 1 Gr 6

Washer 6/8 x .281 x 10 Ga

Bracket Pivot Lever

Screw 5/16-18 x 5/6

BottShoulder 5/18-16 x .561

Plate Fastening

Nyllner Snap-In 5/8"10

Washer Nyl 7/8 ID x .105" Hyd

Bolt Shoulder 5/16.18UNC

Bolt Rdhd Sgnk 5/1 6.18UNC x 1

Bolt Cart Sh 3_-16 x 1-1/2 Gr.5

Nut Hex Flange Lock

NOTE: All component dimenslor'_ given in U.B.

inches 1 inch = 25.4 mm

TRACTOR-- MODEL NUMBER 917.272421

STEERINGASSEMBLY

_e3

TRACTOR -- MODEL NUMBER 917.272421

;TEERING ASSEMBLY

KEY PART

NO. NO. DESCRIPTION

159944 SteeringWheer

172393 Axle Assembly Cast iron

169840 Spindle Assembly, LH.

169839 Spindle Assembly, R.H.

6266H Bearing, R_.e, Thrust,Hardened

121748X Washer 25/32 x 1-5/8 x 16 Gauge

12000029 Ring,KIIp

175121 Dragllnk

s'rD551137 Washer, Lock

136518 Sgecer BrgAxle Front

177876 Shaft Assembly, Steering

17060612 Screw 3/8-19 x 3/4

171888 Rod.'rle

19111216 Washer t 1/32 x 3/4 x 16

10040500 Washer Lock 5/16

73540500 Crownlock Nut 5/16-24

1550c_ Bushing, Steering

152927 Screw

159946 Insert, Steering Wheel

19139411 Washer 15/32 x 1-1/20 x 11

STD541537 Nut LockCenter 3/8-24 UNF

159945 Adaptor, Steedng Wheel

145054x428 Boot, Steedng Shaft

12t 749X Washer 25/32 x 1-1/4 x 16 Gauge

153720 Extensiofl Shaft Steering LR.LT

121232X Ca.p,Spindle

STD541431 NutLockHexw/Ins+ 5/16-18UNC

74780520 Bolt Fin Hex 5/16-18 UNC x 1-1/4

STD523710 Bolt, Fin Hex 3/8-18 UNC x 1 Gr 5

160367 Spacer Brace Axle

169827 Axle, Brace

175146 Steedng Asm

169835 Brsckrd Susp Chassis Front

173966 Washer Flat +781 x 1-1/2 x .14

175118 BcltShoulder 7/16-20

175553 ClipSteedng

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

ENGINE

TRACTOR -- MODEL NUMBER 917.272421

OPTIONAL EQUIPMENT

Spark Arrester

I 23

ENGINE

TRACTOR -- MODEL NUMBER 917.272421

KEY PART

NO. NO, DESCRIPTION

1 170548 Control,Throttle

2 1"/720410 Screw, Hex Head, Thlead Cutting 1/4-20 x 5_

3 ...... Engine, (See Breakdown) Kohler Model No. CV492-27506

4 159420 Muffler

13 12-O41-03 Gasket Kohler

14 148456 Tube Drain Oil Easy

16 $1D551237 Washer

23 169837 Shield BrrVDbrGuard

29 137180 Arrestor, Spark

31 10_(_X Tank, Fuel

32 158990 Cap Assembly, Fuel Sears, Vented

33 123487X Clamp,Hose

37 137040 Line, Fuel

38 148315 Plug, Dra_nOil Easy

44 17670412 Screw, Hex Washer Heed, Thd., Roll. 1/4-20 x 3/4

45 17(XX3612 Screw Hex Wsh TT_dr3/6- I 5 x 3/4

46 19_91416 Washer 9/32 x 7/5 x 15 Gauge

77 19101216 Washer 5/16 x 3/4 x 16 Ga.

80 74760508 Boit Hex Hd 5/16-15 Unc x 1/2

81 73510400 Nut Keps Hex 1/4-20Unc

101 M73C30800 Nut Flan-ge M6-1.25 Non-Lk Zinc

105 17120615 Screw 3_-16 x 1

NOTE: Atlccrr_0onentdimensions given in U.S. inches

I Inch= 25.4 mm

TRACTOR-- MODEL NUMBER 917.272421

SEATASSEMBLY

KEY PART KEY PART

NO. NO. DESCRIPTION NO. NO. DESCRIPTION

1 140123 Seat 13 121248X Bushing, Snap

2 140_51 Bracket, Ptvo(, Seat 14 72050412 Bolt, Cardage 1/4-20 x 1-1/2

3 71110616 Bolt 15 134300 Spacer, Split .28 x .68

4 19131610 Washer 13/32 x 1 x 10 Gauge 16 121250X Spring

5 145006 Cltp, PusPPIn Hinged 17 123976X Locknut, Flange 1/4 Grade 5

6 _1437 Nut 18 124238X Cap, Spdng Saat

7 124161X Spring, Seat 21 171852 BoB,Shoulder _16-18 UNC

6 17000616 Screw 3/8-15 x 1-1/2 22 S_41431 Nut

9 19131614 Washer 13/32xlx14Gauge 24 19171912 Washer 17i32x1-3/_6x 12Ga.

10 174894 Pan, Seat 25 127018X Bolt, Shoulder 5/16-18 x .62

11 1_369 Knob Seat

12 121246X Bracket, Switch Mounting NOTE: Aircomponent dimensions given in U.S.

inches I inch = 25.4 mrn

DECALS

TRACTOR -- MODEL NUMBER 917.272421

11 6 3 7 7 5 4 13 16 20

-::--:-.

KEY PART

NO. NO.

1 156811

2 177374

3 177356

4 177357

5 177805

6 133644

7 177355

8 172331

9 163204

10 156439

KEY PART

DESCRIPTION NO. NO. DESCRIPTION

Decal, (}per. instr. 11 164065 Decal, Stmg. Whl. Domed Prem. Srs

Decal, HP Engine 12 146046 Decal. V-Belt Drive Schematic

Decal, Hood, R.H. 13 177350 Decal, Lower Dash

Decal, Hood, LH. 14 160396 Decal, V-Belt Schematic

Decal Hood Replaceme_ 16 138047 Decal, Battery Diehard

Decal, Customer Maintenance 20 148516 Decal, BatteP/Dngr/Psn Eng

Decal, Hood Side - - 138311 Decal, Uft Handle

Decal, Deck - - 165800X428 Pad Footrest LH STLT

Decal, Feoder, Craftsman -- 165799X428 Pad Footrest RH STLT

Decal, Fender Danger - - 169210 Decal By Pass LT Hydro

- - 179146 Owner's M anual, Engllsh

- - 179147 Owner's Manual, Spanish

WHEELS &TIRES

KEY PART

NO. NO. DESCRIPTION

1 59182 Valve Dep, Tim

2 65139 Stern, Valve

3 10_222X llre, Front

4 59904 Tuod, FrontTire

(Not Provided, Service Item Ordy)

5 106732X427 Rim, Front

6 278H Fitting, Grease (Front Wheal Only)

7 9040H Beadng, Flange (Front Wheal

one)

8 106108X427 Rim, Rear

9 122082X Tire, Rear

10 7152J Tube, Rear Tire

(Not Provtdod, Service item Only)

tt 104757X428 Cap, Aale

- - 144334 Sealant, Tire 10 oz.

NOTE: All cornpc_ent dlmenslons given in U.S.

Ittches 1 Inch = 25.4 mm

TRACTOR-- MODEL NUMBER 917.272421

LIFTASSEMBLY

TRACTOR-- MODEL NUMBER 917.272421

LIFTASSEMBLY

KEY PART

NO, NO. DESCRIPTION

1 159460 Lift Lever Inner W_re Assembly

2 159471 Shaft Assembly, Lift

3 I fto'767X Pin, Groove

4 120000(_ E-Rlug

5 19211621 Washer 21/32 x t x 21 Gauge

6 120183X Beadng, Nylon

7 125631X Gdp, Handle, Fluted

8 122_5X BL_oot Plunger, Red

11 139865 Link, Lift, LH.

12 139866 Link, Lift, R.H.

13 STD6240_ RelalnerSpdng

15 173288 Link, Front

16 73350800 Nut, Hex, Jam 1/2-13 UNC

17 130171 Trunoi_

18 73800800 Locknut, Hex, with Washer Irked 1/2-13 UNC

19 139868 Arm, Suspension, Rear

20 163552 Retainer Spriug

31 169865 Beadng, Pvt, Lilt

32 73540600 Nut, Crownlock 3/8-24

36 155097 Pointer, Height Indicator

123935X Plug, Hole

38 17(;60516 Screw 5/16-18 x 1

40 19112410 Washer 11/32 x 1-1/2

41 155098 Indicator Height

NOTE: All component oimensior_s given inU.S. inches

1 Inch = 25.4 turn

TRACTOR-- MODEL NUMBER 917.272421

MOWERDECK

_'37

143

144 45

' 1S0

401 37

_145

>21

116 113 111 1 4

19"_ 21

23 24

TRACTOR -- MODEL NUMBER 917.272421

MOWERDECK

KEY PART KEY PART

NO. NO. DESCRIPTION NO. NO.

1 165892 Mower Deck Assembly, 42" 59 141043

2 STD533107 Bolt 61 174882

3 138017 Bracket Assembly,Sway Bar, 68 174883

Front _

4 165460 Bracket Sway Bar 38/42" eck 101 136420

5 S]I)_24033 RetaJnerBpdug 1_2 71081010

8 13(_32 Ann, Suspension, Rear 133 19061216

8 853357 Bolt, Hex 3/8-24 x !.25 Gr. 8 104 $7_551110

9 STD561137 Washer, Lock 1335 160733

10 140296 Washer, Hardened 133 90_9J

11 134149 Btade, Mulching 111 155197

13 137645 Shaft Assembly, Mandrel, Vonted 112 155198

14 128774 Housing, Mandrel, Vented 113 17333314

15 110485X Beadng, Ball, Mandrel 114 $1_641431

16 174493 Stripper, Mower Deck lt5 72113304

18 72140505 Bolt,Carriage 3/16-18x5/8 116 4808H

19 132827 Bolt, Shoulder tt7 165746

20 15_7"/0 Barge, Vortex 118 739306(X)

21 STD541431 NutCrownlockS/16-18UNC 119 STD551337

22 134753 Stiffener Bracket 121 143723

23 131267 Bracket, Deflector 129 19131312

24 105304X Cap, Sleeve 130 S]_523710

25 123713X Spdng, Torslon, Deflector 131 S'1_533710

26 110452X Nut, Push 143 1571(_

27 130968X425 ShJeld,DMlector 144 158634

28 19111016 Washer 11/32xS/8x16Ga. 145 165888

29 131491 Red,Hinge 146 171977

30 157722 Screw ThdroLWasher Head 148 1_

31 129963 Washer, Spacer 149 165898

32 153535 Pulley, Mandrel 150 lgO91216

33 137266 Nut, Toplock, Flauged 159 72140614

34 STD533717 Bolt - - 130794

35 133835 Fastner, Chrlctmas Tree

36 131494 Pulley, Idler, Flat - - 177410

37 STD561037 Washer 13/32x13/15xtTGa

40 STD541437 Nut Crownlock 3/8-19 UNC

44 140088 Guard, Mandrel, LH.

45 S]_40G3 Retainer

46 137729 Screw, Thd. ROll 1/4-20 x 5/8

54 133_43 Washer, Hardened

55 155046 Arm, Idler

56 165723 Spacer. Retainer

DESCRIPTION

Guard, TUV Idler

Spdng Ext. Elect. Clutch

V-Bait

Nut LockHex w/Ins. 3/6-16

Mutcher Covor

Screw Pan Hd Philflps 10-24 x 5/8

W_sher #10

Washer, Lock

Latch Assembly. Bagger

Nut, Weld

Bracket, Gauge, Wheel LH.

Bracket, Gauge, Wheel R.H.

Screw Taping 5/18-18

Nut, Hex, Keps 5/16-18 Unc

Bed, Carriage 5/1g Unc x 1/2

Bolt, Shoulder

Wheel, Gauge

Nut, Centedeck 3/6-16

Washer 3/3 x 7/8 x 14 Gauge

Bracket

Washer 13/32 x 13/16 x12 Ga.

Bo_t,Fin Hex 3/8-16 Unc xl Gr. 5

Bolt, Rdhd Sqnk 5/8-t 6UNCx 1

Bracket Arm Idler 42"

Keeper Belt 42" Clutch Cable

Pulley Idler Flat

Bolt Carriage Idler

Spdug Return Idler

Retainer Spring Yellow Zinc

Washer 9/32 x 3/4 x 16 Ga.

Bolt Rdhd Sqn 3/6-18 UNC x 1- 3/4

Mandrel Assembly (includes Key

Numbers 8-10.13-15.31 and 32)

Mower Deck. Complete (Standard

Deck. Order Separately Mulcher

Plate and Gauge Wheel

Components. Key Nos. 101-t06

and111-121)

NO'I1E: AI component dtmer_ors given InU.S.Inches

1 Inch= 25.4 mm

71-

107

120_

:>.-I

Z=o

i i

ooo=

r- m

Zl I

TRACTOR -- MODEL NUMBER 917,272421

HYDROGEARTRANSAXLE- - MODELNUMBER314-0510

KEY PART KEY PART

NO, NO. DESCRIPTION NO. NO, DESCRIPTION

1 170351 Main Housing, Assembly 59 170408 Rotor, Brake

2 170352 Side Housing. Assembly 60 142883 Brake Puck

3 170353 Center Section, Assembly 61 142882 Puck Plate

4 170354 Swashplate. Trunion 62 142667 Brake Antuadng Pin

Machined 63 170410 Ht'ncs 1/4.20x2 Wl

5 169898 Block - Assembly Patch,SpecialFtanmg e

6 170355 Sealant 10.50z 64 142892 Bolt, 1/4-20 X 1 WTPatch

7 170356 Hex Flange Screw 1/4-20 X 65 170411 Spacer

1.25 66 170412 Spdnlg.. Brake Arm B_,s

8 170357 Stud, 5/16-24 Hex Double 67 170413 Sq. Hd. Bolt 5/16-24-Ribbed

End 66 170414 Arm, Brake

9 170358 Shaft, input 69 170415 Slotted Hex Nut 5/16-24

10 170359 Ring - Retaining 70 170416 Cotter Pin 3/32 X 3/4

11 170360 Spacer 71 170417 Compression Spring Brake

12 169870 R=ntg- Retaining Anti-Dra

13 170361 Seal, Lip .67 X 1.58 X .276 72 170418 Washer, Ht .5 I.D. X 10.D. X

14 160869 Ball Brg 17mm Id X 40mm .032

Od X 12ram 73 142884 Flat -Washer 11/32 I.D. X 7/6

16 170362 Hex Flange Head Screw 5/ O.D

16-24X0.75 74 170419 Oit Seal .625 X 1.0 X .25

17 170363 Lip Seal 18 X 32 X 7 75 170420 Check Plug Assembly, .027,

18 170364 Ann, Control Washer

19 150771 Bearing, 30x52x13 Thrust 76 170421 Stud, 5/16-24 Friction Pack

23 170365 Check Plug Assembty, 77 170422 Puck, .330 X 1.50 X .0975

Washer 76 142969 Spring, Helioal Comp

24 170366 Shaft, Motor 79 142980 Spacer

27 170367 Gear - Pinion, 131 80 150778 Hex Lock Nut 5/16-

26 170368 10t/46t Gear 24Unjf(Nylon Insert)

29 170369 Gear. 10t Jackshaft 81 170423 Wedge, Friot_on Pack

30 170370 60t Bbll Gear 82 170424 Clip.Washer

31 170371 Sleeve Bearing .75 X 1.575 .316xl.50x.1046 Platad)

X .625 83 161168 Pn, Standard Head ess

32 170389 SleeveBearing(Oetboard) 64 170425 Fitting, 5/16 See 5/32 Tube

.75x1.750x.625 65 170426 Hose. Expansion Tank

33 142991 Washer, 3/4 Id X 1-1/20d X 87 142917 C - Po et Valve

.13 Thk 88 170429 _itoa_,SeffP_aEpoing

34 170390 Lip Seal Axle Seal 16-32 X 1/2

35 170391 Shaft, Axle .75 X 11.39 (Key, 90 170430 Puck. Inner Wedge

R.H.) 93 170431 Spdng Clip - Housing Thrust

36 170392 Shaft, Axle .75 X 16.99 (Key, 107 170432 Deflector

L.H.) 108 170433 Washer.Motor Shaft

37 150792 Miter Gear (Splined) .71idxl.15odx.030thk

38 150793 Miter Gear 15t (0.5 Id) 109 170434 PluJg. See #6

39 150809 Shaft 111 170435 O-Ring .07 X .301 LD.

40 170393 Ring, Spiral Retaining 113 170437 Bracket, Support Expansion

41 170394 Pin, Jackshaft Tank

42 170395 Magnet, Ring 116 170438 Silicon Sponge

43 170396 Spnng, Bypass 119 170439 Fan, 7 In.

44 150797 Hydro Mtg Screw 3/8-24 X 120 170440 Pulle Y

2.5 Long 121 170441 Hex lock Nut 1/2-20 (Nylon

45 170397 Filter Insert)

46 170398 Base. Filter 122 170442 Washer. Belleville

47 170399 Actuator, Bypass 123 170443 Belt Keeper

48 170400 Rod, Bypass Actuator 124 170444 Center Sec5on-Fiiter-Bypa.ss

49 170401 Ann, Bypass Assembly

50 170402 Retaining Ring .250 External 125 170445 Filter Assembly

51 170403 Seal, Lip .741 X .250 X .250 126 170446 Fan- Pulley Service

Tc Assembly

52 170404 Fiat Washer, 5/8 Id X 1,00d 127 170447 Seal - O-Ri_J Kit

X .05 Thk 128 173165 Kit, Expansion Tank

53 170405 Retaining Ring 900 166768 Transaxle Complete

54 170405 Bearing, Center Block

55 142977 Spring - Helical Compression NOTE: All comporleet dimensions given in U,S.

56 142978 Washer inches 1 inch = 26.4 mm

57 150798 20w-50 Oil

58 170407 Brake Yoke

TRACTOR-- MODEL NUMBER 917.272421

KOHLERENGINE-MODELNUMBERCV492,TYPENUMBER27506

CYLINDER HEAD, VALVE AND BREATHER I

CYLINDRE DIRIGE SOUPAPE ET RENIFLARD I

CRARKCASEI CARTER-MOTEUR I

TRACTOR-- MODEL NUMBER 917.272421

KOHLERENGINE-MODELNUMBERCV492,TYPENUMBER27506

CYLINDER HEAD/VALVE/BREATHER

CRANKCASE

KEY PART KEY PART

NO. NO. DESCRIPTION NO. NO. DESCRIPTION

1 25-351-01-S Lifter. valve 42) 1 12-032-03-S

2 12-755-94-S Kit, cylindernead (Includes 2

3-17. Gaskets 12 041 01oS

(Qty. 2),12 041 02-S, & 12 3 12-445-02-S

041 03-S) 4 M-839025-S

3 12-411-O3-S Rod. push 2)

4 12.041-10-S Gasket, cylinder head 5 24o380-13-S

5 12.017-01-S Valve, intake (Std.) 6 12-755-49-S

12-017-02-S Valve, intake (.25) 7 12-08g-31-S

6 12-016-01-S Valve, exhaust (Std.) 8 12-422-0B-S

12-O16-02-S Valve, exhaust (.25) 12-422-09-S

7 25-139-60-S P_u_, alien hd. pipe l/it" 12-422-10-S

8 12-318-36-S Cyhnder Head 12-422-11-S

9 25-186-01-S Arm, rocker (2) 12-422-12-S

10 12-599-03-S Pivot, rocker arm (2) 12-422-13-S

11 M-640034-S Screw, hex. flange 12-422-07-S

M6xl,0x34 (2) 9 12-144-28-S

12 12-089-O1-S Spring, valve (2) 10 12-874-07-S

13 12-173-O1-S Cap, valve spdng (2)

14 12-755-O3-S Kit, re_iner (2) 12-_74-11-S

15 12-468-O5-S Washer. plain 13/32" 12-874-08-S

16 12-112-13-S Spacer, head bolt exhaust 12-874-09-S

port 11 12 018 02-S

17 12-086-1fl-S Screw, hax, flange 12 12-108-07-S

M10x1.5x81 (5) 12-108-08-S

18 25-237-14-S Clamp, hose (2) 12-108-09-S

19 12-326-O3-S Hose, breather 13 12-067-11-S

20 M-645020-S Screw, hex. flange 12-087-06-S

MSxl.0x20 (5) 14 12-3it0_01-S

24 12o096-O7-S Cover, valve w/nipple 15 12-043-05-S

22 M-545010-S Screw. hex. flange 16 M-631005-S

M5x0.8xl0 17 12.144-02-S

23 12-018-01-S Retainer, breather reed 18 52-139-09-S

24 12°402-02-S Reed, breather 19 12-755-64-S

20 X-25-102-S

21 12-032-O1-S

22 M-631015-S

23 12-154-05-S

Seal, crankshaft

Block, cylinderUse

Short Block 12 522 49

Strap, lifting

Screw, hex. flange

Max1.25x25

Dowel locating(4)

Kit, camshaft(Includes 7,8)

Spring, actuating

Sh_n, camshaft(A.R) btue

ShLm,camshaft(A.R.) red

Shim, camshaft(A.R.) yellow

Shim, camshaft(A.R.) green

Shim, camshaft(A.R.) gray

Shim camshaft()A.FLblack

Shim, camshaft (A.R.) wh te

Shaft, balance

Pistonw/Ring Set (Std.)

_ncludes 11,12)

la_n wiring Set (.0B)

Piston w/Ring SOt/51.25

Piston w/Ring Set .5

Retainer, pistonpin (2)

Ring Set (Std.)

Ring Set (.25)

Ring Set (.501

Connecting Rod (Std.)

Connecting Rod .25

Pin, governor reguat ng

Gear, governor

Washer, plain 6 mm

Shaft, governor gear

Plug, cup

Kit, gov. cross shaft w/clip

(Inctudes 23)

Washer, plain 1/4"

Seal, governor cross shaft

Washer, plain 6 mm

Clip, hitch pin

NOTE: All component dimensions given in tJ,S.

inches 1 inch = 25.4 mm

TRACTOR -- MODEL NUMBER 917.272421

KOHLERENGINE-MODELNUMBERCV492,TYPE NUMBER27506

IGNITION/ELECTRICAL] ALLUMAGEI_LECTRIQUE

lJ_ "o--I$

&IRINTAKE I

_I_RE DE LA ARRIVI_E Jl____

BLOWER HOUSING AND BAFFLES I

HABITAT]ON DE SOUFFLEUR ET DI_CALENT _

'\ °_,

TRACTOR -- MODEL NUMBER 917.272421

KOHLERENGINE-MODELNUMBERCV492,TYPE NUMBER27506

IGNITION/ELECTRICAL BLOWER HOUSING & BAFFLES

KEY PART KEY PART

NO, NO. DESCRIPTION NO. NO. DESCRIPTION

1 12-086-14-S Screw, hex. flange

MlOx1.5x46

2 12-466-03-S Washer, plain 3/8"

3 24-162-03-S Screen, grass

4 26-086-47-S Bolt, shoulder M6x1.Ox16

5 12-157-O6-S _4a)n

6 X-42-15-S Key

7 12-025-15-S Flywheel

8 12-155-09-S Connector

9 M-548025-S Screw, h_x. cap MSx0.8x25

(2)

10 237878-S Kit, stator

11 M-545020-S Screw, hex. flange

M5xO.Sx2O (2)

12 12-154-06-S Clip, cable (2)

13 41-403-09-S Reguletc_', rectifier - 15 amp

14 X-22-11 -S Washer, lock 1/4"

15 M-639016-S Screw, hex. flange

M6xl.0x16 (2)

16 236602-S Connector

17 12-132-02-S Spark Plug

18 X-726-1-S Clip, cable (2)

19 M-545010-S Screw, hex. flange

MSxO.8xlO 2)

20 12-584-04-S Modue, gnton

NOT ILLUSTRATED

12-176-44-S HaJ'ness, win

24-518-12-S Lead, black 6" - 12 gauge-

nsu etnd grip barrel eyelet

terminals)

12-516-35-S Lead, white 36" - 16 gauge

- fully insulated push on tab

and uninsulated socket

termir_ls)

X-25-5-S Washer, plain 5/16" (attach

ground lead and this

washer to lift strap screw)

1 M-545010-S Screw, hex. flange

MSxO.8xl0 46)

2 24-468-10-S Washer, plain 1/4"

3 12-146-07-S Plate, blower housing

4 M-550010-S Screw, hex. flange

M5xO.8xl0

5 24-O96-05-S Cover, pinion

6 12-027-76-S Houain_l, blower.

7 12-063-18-S Baffle, retake side

8 25-154-02-S Clip, mounting (3)

9 12-086-37-S Screw, ca tive washer

Mgx0.Sx2_(3)

10 12-O63-20-S Baffle, cyE_der head

11 M-645016-S Screw, hex. flange

M6x1.0x16 2)

12 12-063-19-S Baffe, cy nder

NOT ILLUSTRATED

M-541056-S Nut, hex. flange M5xO.8

AIR INTAKE/FILTRATION

KEY PART

NO. NO. DESCRIPTION

1 12-281-01-S Duct,air

2 25-341-03-S Knob, air cleaner cover

3 12-096-24-S Cover,air cleaner

4 12-063-12-S Precleaner, element

5 12-100-08-S Wing Nut

6 12-083-10-S K_, air cleaner element

(includes5. 7, 8)

7 12-743-12-S Filter,element (Includes5, 8)

8 12-632-11-S Seal 1-7/16"

9 12-094-07-S Base, air cleaner (Includes

11, 12)

10 12-072-04-S Stud, mounting plate

M6x1.0x75

11 12-O86-01-S Screw, #10 Hi-Lo thread

formlag (2)

13 12-041-02-S Gasket, air cleaner

NOT ILLUSTRATED

12-113-53-S Decal, air cleaner

NOTE: All component dimensionsgiven in U,S.

inches 1 inch= 25,4 mm

TRACTOR-- MODEL NUMBER 917.272421

KOHLERENGINE-MODELNUMBERCV492,TYPE NUMBER27506

3TARTING SYSTEM I ENGINE CONTROLS

_MARRANT DE LE SYST_ME MOTEUR CONTR_)LE

,_ ¢ \ '\ I

°',, _,4_ ,B o,._t_t\:,

OIL PAN I LUBRICATION |

DE LA HUII.E PAN DE LA LUBRIFICATION I'-'°

(_/lg

TRACTOR -- MODEL NUMBER 917.272421

KOHLERENGINE-MODELNUMBERCV492,TYPE NUMBER27506

STARTING SY_'rEM

ENGtNF. COt4TROLS

KEY PART KEY pART

NO. NO. DESCRIPTION NO. NO. DESCRIPTION

1 M-833070-S Screw hex. f_ar_3e "_ 12-07g-11-S

M8x1.25x70 (2) 2 12-237_01-S

2 25-098-07-S Starter assembly (Includes 3 24-086-43-S

3-8) 4 M-664020-S

3 12-755-54-S Kit, ddve end

4 12-227-1_*S Cap, drive end 5 12-536-10-S

5 12-170-05-S Armature M-443025-S

6 12-221-01-S Kit. brush & sprLng 6

7 12-227-13-S C_p, commutator end 7 M-443020-S

8 12-211-01-S Bolt, hex. flange 8 12-089-11-B

1/4-20x4-5{6 (2) 9 12-08g-23-B

10 12-089-24-S

OIL PAN/LUBRICATION 11 12-755-83-S

KEY PART

NO. NO. DESCRIPTION

1 12-038-01-S Dipstick assembly (Includes

2-3)

2 25-755-13-S Kit, oil 511cap (Includes 3)

3 12-153-03-S O-Ring, oil flUCap

4 12-153-02-S O-Ring, uJpperoil fill tube

5 12-123-g4-sTube,oU_i

6 M-645025-S Screw, hex. flange

M6xl .Ox25

7 12-153-01-S O-Ring, lower oil fill tube

8 25-162-07-S Screen, oil pickup

9 12-O96-03-S Cover, oil pickup screen

10 M-545016-S Screw, hex. flange

M5x0.8x16

11 25-462-09-S Valve, oil pressure relief

12 52-050-02-S Fitter. oil

13 25-139-57-S Plug, sq. hd solid 3/8"

14 12-393-01-S Pump, oil

15 12-153-06-S O-Ring, oil pump cover

16 12-096-34-S Cover, oil pump

17 M-545016-S Screw, hex. flange

M5x0.6x16 (3)

18 12-032-03-S Sea_, oil (RT.O. end)

19 24-086-16-B Screw, hex. flan e

M8xl.25x45 (11_

20 24-086-17-B Scm_, hex. fl_e

Mgx1,25x45

21 12-199-56-S Assembly, Pan, oil (Incl,

11,14-17)

12 12-100"07-S

13 52-211-04-B

14 12-090-28-S

15 25-158"08-S

16 12-079-10-S

17 25-156-11-S

Liw_ge, choke

Clamp, cable

Screw. hex. flange

Screw, lobed socket

M6XI.Ox20(2)

Control speed assembly

(Includes 6-9)

Screw, pan head M4xO.7X25

Screw, pan head M4xO.7x20

Spdng, choke (2)

Spdng, choke return

Spring governor

Kit, governor ever (Includes

12-14)

Nut, hex flange 1/4-20

Bott, 1/4-20x1"

Lever. govemor

Bushing,throttle linkage

Linkage. throttle

Bushing,throttle linkage

NOTE: All component dimensions given in U.S.

inches 1 inch = 25.4 mm

TRACTOR -- MODEL NUMBER 917.272421

KOHLERENGINE-MODELNUMBERCV492,TYPE NUMBER27506

CRANKSHAFT

VILEBREQUIN

--1

FUEL SYSTEM

FUEL DE LE SYSTt_MEI

s 10

a--I

TRACTOR -- MODEL NUMBER 917.272421

KOHLERENGINE-MODELNUMBERCV492,TYPE NUMBER27506

FUEL SYSTEM CRANKSHAFT

KEY PART KEY PART

NO. NO. DESCRIPTION NO. NO. DESCRIPTION

1 M-641060-S Nut, hex. flange M6xl.0 (2) 1 12-014-57-S Crankshaft (Includes 2)

2 M-629116-S Stud M6xl.0x116 (2) 2 25-139-27-S Plug, cup

3 12-853-118-SKit, carburetor w/gasket

(Inbludes 4,5,6 q_J 1

Tie, cable 12-454-03-S, EXHAUST

Terminal 25-452-20-S)

4 12-O41-02--_ Gasket, air cleaner KEY PART

5 12-053-118 Carburetor assembty NO, NO. DESCRIPTION

(For information only not

available separately 1 25-072-04-S Stud, M8xl 25x33(2)

(Includes Kit, float 2 12-041-03-S Gasket, exhaust manifold

12-757-02-S 3 12-126-11-S Bracket muffler

Kit, carburetor repair 4 12-445-06-S Strap, lifting

12-757-03-S, 5 M-645025-S Screw, hex. flange

Kit, solenbld M6xl.0x25 (2)

repair 12-757-33-S) 12 522 49 Short Block

6 12-041-01-S Gasket, carburetor (2) 12-755-93-S Gasket Set

7 12-265-06-S Deflector, heat

8 25-237-14-S Clamp, hose (2) NOTE: All component dimensions given in U.S.

9 52-353-22-S Line, fuel 12-1/4" inches 1 inch = 25.4 mm

10 25-050-03-S Filter, fuel in-line

11 47-154-01-S Clip cable

NOT ILLUSTRATED

*M-561010-S Screw, thread forming

M5x0.8xl0

*X-22-11-S Washer, Icck 1/4"

12-757-02-S Kit, float

12-757-03-S Kit, carburetor repair

12KI41-01-S Gasket, carburetor

12-041-02-S Gasket, air cleaner

12-041-05-S Gasket, bowl

12-041-06-S Gasket, bowt screw

12-032-06-S Seal, solenoid

12-757-33-S Kit, solenoid repair

12-041-06-S Gasket, bowl screw

12-454-03-S Tie cable

25-452-20-S Terminal

12-518-37-S Lead, red, (37" - 20 gauge -

insulated socket and

uniosulated socket terminals)

"attachescarburetorground lead to caYobaffle

SERVICE NOTES

SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION

ONLY RIDE UP AND DOWN HILL,

NOT ACROSS HILL

A OperateyourTractorupanddownthefaceofslopes(not J

greater than 15 ), never across the face. Make turns gradu- J

ally to prevent tipping or toss of control. Exerclss extreme

caution when changing direction on slopes.

For repairofmajorbrandappliancesin yourown home...

nomatterwhomadeit,no matterwhosold

Forrepairofcarry-inproductslikevacuums,lawnequipment,and

electronics,callforthenearestSearsPartsand RepairCenter.

1-800--488-1222 An,/,_T_day_ nigN(U.SAmfy)

For the replacement parts, accessories and owner's manuals

that you need todo-R-yourself,call Sears PattsDIrect _]

1-800-366-PART 6a.m.- 11p.m.,7daysaweek

(__00-366-7278) (U.S.A.only)

www.seam._

To purchaseor inquireabouta SearsServiceAgreement

orSeatsMaintenanceAgreement:

1-800-827-6655 (u.s._.) 1-800-361-6665 (Canada)

7 a.m.- 5 p.m.,CST, lv_r_- Sat. 9 a.m.- 8 p.m,EST,M- F, 4 pJn.Sat.

o Sears,P,oebud_mdCo.

HorneCent ® J

® Registered Trademark / "tuTrademark / st=Service Mark of Seam, Roebuck and Co.

® Mama Registrada / TMMama de F&bdca / sMMama de See_icio de Sears, Roebuck and Co.

McMarque de commerce / MeMarque d6posde de Sears, Roebuck and Co.

179146 03.21.01 RH Printed in U.S.A.

Craftsman 917272421 lawn tractor

Product's Documents

User Manual

Specifications

Craftsman 917272421 Questions and Answers