Printed in Canada
CONTACT LOCAL BUILDING OR FIRE OFFICIALS ABOUT RESTRICTIONS AND INSTALLATION INSPECTION REQUIREMENTS IN
LOCAL AREA.
READ THIS ENTIRE MANUAL BEFORE INSTALLATION AND USE OF THIS WOOD FIREPLACE. FAILURE TO FOLLOW THESE
INSTRUCTIONS COULD RESULT IN PROPERTY DAMAGE, BODILY INJURY OR EVEN DEATH.
READ AND KEEP THIS MANUAL FOR REFERENCE
St.Clair 3000
(WB30FP-1 model)
Safety tested according to ULC S610,
UL 127 standards by an accredited
laboratory.
ENGLISH
US Environmental Protection Agency
phase II certified wood fireplace
compliant with 2020 cord wood standard
Installation and
Operation Manual
46193A
2020-10-06
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The following pages
provide general advice on
wood heating, detailed
instructions for safe and
effective installation, and
guidance on how to get the
best performance from this
fireplace.
It is highly recommended
that this wood burning hearth
product be installed and
serviced by professionals who
are certified by a «Qualified
Agency» such as NFI (National
Fireplace Institute®) or CSIA
(Chimney Safety Institute of
America) in the United States
and in Canada by WETT
(Wood Energy Technology
Transfer) or in Quebec
by APC (Association des
Professionnels du Chauffage).
Contact local building or fire
officials about restrictions
and installation inspection
requirements in your local
area.
A building permit might be
required for the installation of
this fireplace and the chimney
that it is connected to. It is
also highly recommended to
inform your home insurance
company.
Please read this entire manual
before installing and using this
fireplace.
A primary alternative heat
source should be available in
the home. This heating unit
may serve as a supplementary
heat source. The manufacturer
cannot be responsible for
additional heating costs
associated with the use of an
alternative heat source.
THANK YOU FOR CHOOSING
THIS WOOD FIREPLACE
If this fireplace is not
installed properly,
combustible materials
near it may overheat
and catch fire.
To reduce the
risk of fire, follow
the installation
instructions in this
manual.
ONLINE WARRANTY REGISTRATION
If the unit requires repairs during the warranty period, proof of purchase must be provided. The
purchase invoice must be kept. The date indicated on it establishes the warranty period. If it
cannot be provided, the warranty period will be determined by the date of manufacture of the
product. It is also highly recommended to register the warranty online at
https://www.empirestove.com/product-registration.html
Registering the warranty will help to quickly nd the information needed on the unit.
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TABLE OF CONTENTS
PART A - OPERATION AND MAINTENANCE .............................................................................. 7
1. Safety Information ................................................................................................................... 7
2. General Information ................................................................................................................ 8
2.1 Performances .................................................................................................................. 8
2.2 Specifications ................................................................................................................. 9
2.3 Dimensions ....................................................................................................................10
2.4 Materials........................................................................................................................13
2.5 Zone Heating .................................................................................................................13
2.6 Emissions and Efficiency .................................................................................................14
3. Fuel ........................................................................................................................................ 14
3.1 Tree Species ..................................................................................................................14
3.2 Log Length ....................................................................................................................15
3.3 Piece Size .....................................................................................................................15
3.4 Compressed Wood Logs .................................................................................................15
3.5 Drying Time ...................................................................................................................16
4. Operating the Fireplace ........................................................................................................ 17
4.1 Using a Firescreen ..........................................................................................................17
4.2 Blower Operation ............................................................................................................17
5. Burning Wood Efficiently ...................................................................................................... 18
5.1 First Use ........................................................................................................................18
5.2 Lighting Fires .................................................................................................................18
5.3 Combustion Cycles ........................................................................................................19
5.4 Rekindling a Fire .............................................................................................................20
5.5 Removing Ashes ............................................................................................................20
5.6 Air Intake Control ...........................................................................................................21
5.7 Fire Types ......................................................................................................................21
6. Maintenance .......................................................................................................................... 23
6.1 Cleaning and Painting .....................................................................................................23
6.2 Refractory Material and Baffle ..........................................................................................23
6.3 Glass Door ....................................................................................................................24
6.4 Door .............................................................................................................................26
6.5 Exhaust System .............................................................................................................27
PART B – INSTALLATION ........................................................................................................... 29
7. Safety Information and Standards ....................................................................................... 29
7.1 Safety ...........................................................................................................................29
7.2 Standards ......................................................................................................................30
8. Fireplace Installation ............................................................................................................. 30
8.1 Standoff Installation ........................................................................................................30
8.2 Optional Carrying Handles ...............................................................................................30
8.3 Location ........................................................................................................................31
8.4 Clearances to Combustibles ............................................................................................31
8.5 Framing Construction ......................................................................................................31
8.6 Hearth Extension Construction .........................................................................................35
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8.7 Facing ...........................................................................................................................39
8.8 Combustible Shelf Installation ..........................................................................................40
9. The Venting System .............................................................................................................. 40
9.1 Location ........................................................................................................................40
9.2 Supply of Combustion Air ................................................................................................41
9.3 Chimney Installation ........................................................................................................41
9.4 Angled Wall Pass-Thru Installation ....................................................................................46
9.5 Chimney Support Installation ............................................................................................46
9.6 Approved Chimneys .......................................................................................................48
Appendix 1: Installing the Door Overlay ................................................................................... 50
Appendix 2: Faceplate Installation ........................................................................................... 51
Appendix 3: Optional Fresh Air Intake Installation .................................................................. 52
Appendix 4: Optional Traditional Hot Air Gravity Kit Installation ............................................ 53
Appendix 5: Optional Forced Air Kit Installation ...................................................................... 58
Appendix 6: Optional Firescreen Installation ........................................................................... 59
Appendix 7: Refractory Panels Removal .................................................................................. 60
Appendix 8: Secondary Air Tubes and Baffle Installation ....................................................... 61
Appendix 9: Blower Replacement ............................................................................................ 62
Appendix 10: Exploded Diagram and Parts List ...................................................................... 64
EMPIRE Limited Lifetime Warranty ........................................................................................... 67
Dealer:
Installer:
Phone Number:
Serial Number:
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CERTIFICATION PLATE
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PART A - OPERATION AND MAINTENANCE
1. Safety Information
• This fireplace has been tested for use with an open door in conjunction with a firescreen, sold
separately. The door may be opened, or firescreen removed only during lighting procedures or
reloading. Always close the door or put back on the firescreen after ignition. Do not leave the
fireplace unattended when the door is opened with or without a firescreen.
• WARNING : OPERATE ONLY WITH THE DOOR FULLY CLOSED OR FULLY OPEN WITH THE
FIRESCREEN IN PLACE. IF THE DOOR IS LEFT PARTLY OPEN, GAS AND FLAME MAY BE
DRAWN OUT OF THE OPENING, CREATING RISKS FROM BOTH FIRE AND SMOKE.
• HOT WHILE IN OPERATION. KEEP CHILDREN, CLOTHING AND FURNITURE AWAY.
CONTACT MAY CAUSE SKIN BURNS. GLOVES MAY BE NEEDED FOR THE FIREPLACE
OPERATION.
• Using a fireplace with cracked or broken components, such as glass, firebricks or baffle may
produce an unsafe condition and may damage the fireplace.
• NEVER USE GASOLINE, LANTERN FUEL (NAPHTHA), FUEL OIL, MOTOR OIL, KEROSENE,
CHARCOAL LIGHTER FLUID, OR SIMILAR LIQUIDS OR AEROSOLS TO START A FIRE
IN THIS FIREPLACE. KEEP ALL SUCH LIQUIDS OR AEROSOLS WELL AWAY FROM THE
FIREPLACE WHILE IT IS IN USE.
• Do not store fuel within heater minimum installation clearances.
• Burn only seasoned natural firewood.
• This wood heater needs periodic inspection and repairs for the proper operation. It is against
federal regulations to operate this wood heater in a manner inconsistent with operating instructions
in this manual.
• Do not obstruct air inlets. This fireplace needs air for its good operation.
• Do not block the hot air vents of the fireplace as this will cause the fireplace to overheat.
• A smoke detector, a carbon monoxide detector and a fire extinguisher should be installed in the
house. Location of detectors should be chosen wisely to avoid false alarm when reloading the
appliance. The location of the fire extinguisher should be known by all family members.
• Do not use makeshift materials or make any compromises when installing this fireplace.
• Mixing of appliance components from different sources or modifying components is prohibited
and will void the warranty. Any modification of the fireplace that has not been approved in
writing by the testing authority is prohibited and violates CSA B365 and NFPA 211 standards.
• The manufacturer grants no warranty, implied or stated, for the poor installation or lack of
maintenance of this fireplace and assumes no responsibility for any consequential damages.
• Do not elevate the fire by means of grates, chenets, andirons or any other means.
WARNING This product can expose you to chemicals including carbon monoxide,
which is known to the State of California to cause cancer, birth defects or other
reproductive harm. For more information go to
www.P65warnings.ca.gov/
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2. General Information
2.1 Performances
Values are as measured per test method, except for the recommended heating area, firebox volume,
maximum burn time and maximum heat output.
Model St.Clair 3000 (WB30FP-1)
Fuel Type Dry Cordwood
Combustion Technology Non-Catalytic
Recommended heating area (sq. ft.
.
)
1
750 to 2,500 ft
2
(70 to 232 m
2
)
Overall firebox volume 3.0 ft
3
(0.085 m
3
)
EPA loading volume 2.61 ft
3
(0.074 m
3
)
Maximum burn time
1
9 hours
Maximum heat output (dry cordwood)
2
85,000 BTU/h (24.9 kW)
Overall heat output rate (min. to max.)
2 3
18,057 BTU/h to 49,654 BTU/h
(5.19 kW to 14.52 kW)
Average overall efficiency
3
Dry cordwood
65.7 % (HHV)
4
70.8 % (LHV)
5
Optimum efficiency
6
72 %
Average particulate emissions rate
7
0.99 g/h (EPA / CSA B415.1-10)
8
Average CO
9
50.1 g/h
1
Recommended heating area and maximum burn time may vary subject to location in home, chimney draft,heat loss factors, climate, fuel type
and other variables. The recommended heated area for a given appliance is dened by the manufacturer as its capacity to maintain a minimum
acceptable temperature in the designated area in case of a power failure.
2
The maximum heat output (dry cordwood) is based on a loading density varying between 15 lb/ft
3
and 20 lb/ft
3
. Other performances are based on
a fuel load prescribed by the standard. The specied loading density varies between 7 lb/ft³ and 12 lb/ft
3
. The moisture content is between 19%
and 25%.
3
As measured per CSA B415.1-10 stack loss method.
4
Higher Heating Value of the fuel.
5
Lower Heating Value of the fuel.
6
Optimum overall efciency at a specic burn rate (LHV).
7
This appliance is ofcially tested and certied by an independent agency.
8
Tested and certied in compliance with CFR 40 part 60, subpart AAA, section 60.534(a)(1(ii) and ASTM E3053-17.
9
Carbon monoxide.
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2.2 Specifications
Maximum log length
10
18 in (457 mm) east-west
Flue outlet diameter 6 in (150 mm)
Recommended connector pipe diameter 6 in (150 mm)
Type of chimney CAN/ULC S629, UL 103 HT (2100 °F)
Baffle material Ceramic board
Approved for mobile home installation
11
No
Type of door Double, glass with cast-iron frame
Type of glass Ceramic glass
Blower Included (up to 176 CFM)
Particulate emission standard
12
EPA / CSA B415.1-10
USA standard (Safety) UL 127
Canada standard (Safety) ULC S610
10
North-south: ends of the logs visible, East-west: sides of the logs visible.
11
Mobile homes (Canada) or manufactured homes (USA): The US Department of Housing and Urban Development describes “manufactured homes”
better known as “mobile homes” as follows; buildings built on xed wheels and those transported on temporary wheels/axles and set on a permanent
foundation. In Canada, a mobile home is a dwelling for which the manufacture and assembly of each component is completed or substantially
completed prior to being moved to a site for installation on a foundation and connection to service facilities and which conforms to the CAN/CSA-
Z240 MH standard.
12
Tested and certied in compliance with CFR 40 part 60, subpart AAA, section 60.534(a)(1(ii) and ASTM E3053-17.
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2.3 Dimensions
Top view
Front view Front view - Door opening
G : Opening for Hot air gravity kit (ø 8").
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Left side view Right side view
Bottom view
F : Opening for Hot air gravity kit (ø 6").
A : Opening for fresh air intake (ø 4").
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Combustion chamber - Top view
Left view - Faceplate projection Combustion chamber - Side view
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2.4 Materials
The body of this fireplace, which is most of its weight, is carbon steel. Should it ever become
necessary many years in the future, almost the entire fireplace can be recycled into new products,
thus eliminating the need to mine new materials.
The paint coating on the fireplace is very thin. Its VOC content (Volatile Organic Compounds)
is very low. VOCs can be responsible for smog, so all the paint used during the manufacturing
process meets the latest air quality requirements regarding VOC reduction or elimination.
The air tubes are stainless steel, which can also be recycled.
Moulded refractory panels are mainly composed of silicon dioxide, also known as silica, a
product processed from a mined mineral. It is most commonly found in nature in the form
of sand and clay. Disposal at a waste management center is recommended. The steel mesh
contained in some refractory bricks can also be recycled.
The door and glass gaskets are fibreglass which is spun from melted sand. Black gaskets
have been dipped into a solvent-free solution. Disposal at a waste management center is
recommended.
The door glass is a 5/32" (4 mm) thick ceramic material that contains no toxic chemicals. It is
made of natural raw materials such as sand and quartz that are combined in such a way to form
a high temperature glass. Ceramic glass cannot be recycled in the same way as normal glass, so
it should not be disposed of with regular household products. Disposal at a waste management
center is recommended.
2.5 Zone Heating
This fireplace is a space heater, which means it is intended to heat the area it is installed in,
as well as spaces that connect to that area, although to a lower temperature. This is called
zone heating and it is an increasingly popular way to heat homes or spaces within homes. Zone
heating can be used to supplement another heating system by heating a particular space within
a home, such as a basement, a family room or an addition that lacks another heat source.
Houses of moderate size and relatively new construction can be heated with a properly sized
and located wood fireplace. Whole house zone heating works best when the fireplace is in the
part of the house where the family spends most of its time. This is normally the main living area
where the kitchen, dining and living rooms are located.
Locating the fireplace in this area will give the maximum benefit of the heat it produces and will
achieve the highest possible heating efficiency and comfort. The space where the most time is
spent will be warmest, while bedrooms and basement (if there is one) will stay cooler. In this
way, less wood is burnt than with other forms of heating.
Although the fireplace may be able to heat the main living areas of the house to an adequate
temperature, it is strongly recommended to also have a conventional oil, gas or electric heating
system to provide backup heating.
The success of zone heating will depend on several factors, including the correct sizing and
location of the fireplace, the size, layout and age of your home and your climate zone. Three-
season vacation homes can usually be heated with smaller fireplaces than houses that are
heated all winter.
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2.6 Emissions and Efficiency
The low smoke emissions produced by the special features inside this fireplace firebox mean
that the household will release up to 90% less smoke into the outside environment than if an
older conventional fireplace was used. But there is more to the emission control technologies
than protecting the environment.
The smoke released from wood when it is heated contains about half of the energy content
of the fuel. By burning the wood completely, this fireplace releases all the heat energy from
the wood instead of wasting it as smoke up the chimney. Also, the features inside the firebox
allow control of the air supply meaning controlling the heat output, while maintaining clean and
efficient flaming combustion, which boosts the efficient delivery of heat to the home.
The emission control and advanced combustion features of this fireplace can only work properly
if the fuel used is in the correct moisture content range of 15% to 20%. Refer to the following
section of suggestions on preparing fuelwood and judging its moisture.
3. Fuel
Good firewood has been cut to the correct length for the fireplace, split to a range of sizes and
stacked in the open until its moisture content is down to 15% to 20%.
DO NOT BURN:
• Garbage;
• Lawn clippings or yard waste;
• Materials containing rubber, including tires;
• Materials containing plastic;
• Waste petroleum products, paints or paint
thinners, or asphalt products;
• Materials containing asbestos;
• Construction or demolition debris;
• Railroad ties or pressure-treated wood;
• Manure or animal remains;
• Salt water driftwood or other previously salt
water saturated materials;
• Unseasoned wood; or
• Paper products, cardboard, plywood, or
particleboard. the prohibition against burning
these materials does not prohibit the use of fire
starters made from paper, cardboard, saw dust,
wax and similar substances for the purpose of
starting a fire in an affected wood heater.
Burning these materials may result in release of toxic fumes or render the heater ineffective and
cause smoke.
3.1 Tree Species
The tree species the firewood is produced from is less important than its moisture content. The
main difference in firewood from various tree species is the density of the wood. Hardwoods are
denser than softwoods.
Homeowners with access to both hardwood and softwood use both types for different purposes.
Softer woods make good fuel for mild weather in spring and fall because they light quickly and
produce less heat.
Softwoods are not as dense as hardwoods so a given volume of wood contains less energy.
Using softwoods avoids overheating the house, which can be a common problem with wood
heating in moderate weather. Harder woods are best for colder winter weather when more heat
and longer burn cycles are desirable.
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Hardwood trees like oak, maple, ash and beech are slower growing and longer lived than softer
woods like poplar and birch. That makes hardwood trees more valuable. The advice that only
hardwoods are good to burn is outdated. Old, leaky cast iron fireplaces wouldn’t hold a fire
overnight unless they were fed large pieces of hardwood.
3.2 Log Length
Logs should be cut at least 1" (25 mm) shorter than the firebox so they fit in
easily. Pieces that are even slightly too long makes loading the fireplace very
difficult. The most common standard length of firewood is 16" (400 mm).
3.3 Piece Size
Firewood dries more quickly when it is split. Large unsplit rounds can take years to dry enough
to burn. Even when dried, unsplit logs are difficult to ignite because they don’t have the sharp
edges where the flames first catch.
Wood should be split to a range of sizes, from about 3" to 6" (75 mm to 150 mm) in cross
section. Having a range of sizes makes starting and rekindling fires much easier.
3.4 Compressed Wood Logs
Compressed wood logs made of 100% compressed sawdust can be
burned with caution in the number of these logs burned at once. Do
not burn compressed logs made of wax impregnated sawdust or logs
with any chemical additives. Do not poke or stir the logs while
they are burning.
Use only logs that meet the requirements of ULC/ORD C127 M1990 for composite logs.
Refer to package cautions and warnings before using logs.
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3.5 Drying Time
Firewood that is not dry enough to burn is the cause of most complaints about wood-burning
appliances. Continually burning green or unseasoned wood produces more creosote and involves
lack of heat and dirty glass doors.
Firewood with a moisture content between 15% and 20% will allow the fireplace to produce its
highest possible efficiency.
Here are some facts to consider in estimating drying time:
− Firewood bought from a dealer is rarely
dry enough to burn, so it is advisable
to buy the wood in spring and dry it
yourself;
− Drying happens faster in dry weather
than in a damp climate;
− Drying happens faster in warm summer
weather than in winter weather;
− Split pieces dry more quickly than
unsplit rounds;
− Softwoods like pine, spruce, poplar,
and aspen take less time to dry than hardwoods. They can be dry enough to burn after being
stacked to air dry only for the summer months;
− Hardwoods like oak, maple and ash can take one, or even two years to dry fully, especially if the
pieces are big;
− Firewood dries more quickly when stacked outside in a location exposed to sun and wind; it takes
much longer to dry when stacked in a wood shed;
− Firewood with a moisture content of 15% to 20% will allow the fireplace to reach its highest
efficiency.
Firewood is dry enough to burn when:
− Cracks form at the end of logs;
− The wood turns from white or cream colored to grey or
yellow;
− Two pieces of wood struck together sounds hollow;
− The face of a fresh cut feels warm and dry;
− The moisture content read by a moisture meter is between
15% to 20%.
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4. Operating the Fireplace
4.1 Using a Firescreen
This product should not be operated with door open using fire screen (WBS4BL) in the United
States or provinces where any particulate matter emission rate limit is enforced (ex: US EPA).
This fireplace has been tested for use with an open door in conjunction with a firescreen, sold
separately. The firescreen must be properly secured on the fireplace to avoid any risk of sparks
damaging the flooring. When the firescreen is in use, do not leave the fireplace unattended
to respond promptly in the event of smoke spillage into the room. Potential causes of smoke
spillage are described in Section
«9. The Venting System» of this manual. See «Appendix 6:
Optional Firescreen Installation»
for installation instructions.
Operating the fireplace with a firescreen increases possibilities of generating carbon monoxide.
Carbon monoxide is an odourless gas that is highly toxic which can cause death at high concentration
in air. Installation of a carbon monoxide detector is highly recommended.
4.2 Blower Operation
A blower (A) is already installed in the fireplace. It is
located behind the faceplate, at the bottom of the
fireplace. Its function is to increase airflow around the
fireplace air jacket and improve hot air circulation in the
room. When used regularly, the blower can provide a
small increase in efficiency, up to 2%. However, the use
of a blower should not be used as a way to gain more
output from a fireplace that is undersized for the space
it is intended to heat.
The blower can operate in automatic or manual mode.
To choose the mode, just press the rocker switch (B)
and choose «AUTO» for automatic mode and «MAN» for
manual mode.
Automatic mode: Press the rocker switch (B) and choose
the «AUTO» mode. Choose the operating speed of the
blower with the rheostat button (C) above. The blower
will start automatically when the fireplace is warm and
will shut down automatically when the fireplace is cold.
Manual mode: Press the rocker switch (B) and select the «MAN» mode. Choose the operating
speed of the blower with the rheostat button (C) above. The blower will start immediately. The
blower must be stopped manually, either by turning the rheostat button (C) fully to the left or by
changing the mode.
OFF: To completely turn off the blower, turn the rheostat button (C) counterclockwise until the
blower stops.
This wood heater has a manufacturer-set minimum low burn rate that
must not be altered. It is against federal regulations to alter this setting or
otherwise operate this wood heater in a manner inconsistent with operating
instructions in this manual.
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5. Burning Wood Efficiently
5.1 First Use
Two things happen when burning the first few fires; the paint cures and the internal components are
conditioned. As the paint cures, some of the chemicals vaporize. The vapors are not poisonous,
but they smell bad. Fresh paint fumes can also trigger false alarms in smoke detectors. When
lighting the heater for the first few times, it may be wise to open doors and windows to ventilate
the house.
Burn two or three small fires to begin the curing and conditioning process. Then build bigger
and hotter fires until there is no longer paint smell from the fireplace. As hotter and hotter fires
are burned, more of the painted surfaces reach the curing temperature of the paint. The smell of
curing paint does not disappear until one or two very hot fires have been burned.
5.2 Lighting Fires
Each person heating with wood develops its own favorite way to light fires. Regardless of the
method chosen, the goal should be to have a hot fire burning, quickly. A fire that ignites fast
produces less smoke and deposits less creosote in the chimney.
Here are three popular and effective ways to ignite wood fires.
5.2.1 Conventional Method
The conventional method to build a wood fire is to crumple 5 to 10
sheets of newspaper and place them in the firebox and hold them
in place with ten pieces of kindling wood. The kindling should be
placed on and behind the newspaper.
Then add two or three small pieces of firewood. Open the air intake
control completely and ignite the newspaper. Leave the door slightly
ajar. Once the fire has ignited, the door can be closed with the
air control still fully open. When the kindling is almost completely
burned, standard firewood pieces can be added.
Do not leave the fireplace unattended when the door is slightly open. Always close and latch
the door after the fire ignites.
5.2.2 The Top Down Method
This method is the opposite of the conventional method and only works properly if well-seasoned
wood is used.
Place three or four small, split, dry logs in the firebox. Arrange the kindling wood on the logs in
two layers at right angles and place a dozen finely split kindling on the second row. It is possible
to use ragged paper but it may not hold in place since it tends to roll while it is burning. The
best is to wrap a sheet on itself, grab the ends of the roll and make a knot.
Never use gasoline, gasoline-type lantern fuel (naphtha), fuel oil, motor oil,
kerosene, charcoal lighter fluid, or similar liquids or aerosols to start or
‘freshen up’ a fire in this wood fireplace. Keep all such liquids well away from
the fireplace while it is in use.
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Use four or five sheets of paper tied together and put them on top and around the kindling. Open
the air intake control completely, ignite the paper and close the door.
The top down fire method has two advantages over the traditional method: first, the fire does
not collapse on itself, and it is not necessary to add wood gradually since the combustion
chamber is full before the fire is lit.
The following load orientation is the one who will give the best performance for this fireplace.
The figure below is for reference only. The quantity and size of the logs may vary.
5.2.3 Two Parallel Logs Method
Two spit logs are placed in the firebox with a few sheets of twisted newspapers in between the
logs. Fine kindling is added across the two logs and some larger kindling across those, log cabin
style. Newspaper is lit.
5.2.4 Using Fire Starters
Commercial fire starters can be used instead of a newspaper. Some of these starters are made
of sawdust and wax and others are made of specialized flammable solid chemicals. Always
follow the package directions when using.
Gel starters can also be used, but only to light a fire, in a cold combustion chamber without hot
embers inside.
5.3 Combustion Cycles
Wood heating with a space heater is very different than other forms of heating. There will be
temperature variations in different parts of the house and there will be temperature variations
throughout day and night. This is normal, and for experienced wood burners these are advantages
of zone heating wood burning.
Wood heaters don’t have a steady heat output. It is normal for the temperature to rise after
a new load of wood is ignited and for its temperature to gradually decrease throughout the
burning cycle.
This increasing and decreasing temperature can be matched with the household routines. For
example, the temperature in the area can be cooler when the household is active, and it can be
warmer when it is inactive.
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Wood burns best in cycles. A cycle starts when a new load of wood is ignited by hot coals and
ends when that load has been consumed down to a bed of charcoal about the same size as it
was when the wood was loaded.
Trying to produce a steady heat output by placing a single log on the fire at regular intervals
is not recommended. Always place at least three, and preferably more pieces on the fire at a
time so that the heat radiated from one piece helps to ignite the pieces next to it. Each load of
wood should provide several hours of heating. The size of each load may vary depending on the
amount of heat required.
Burning in cycles means the loading door does not need to be opened while the wood is flaming.
This is an advantage since it is preventing smoke leaking from the heater when the door is
opened as a full fire is burning. This is especially true if the chimney is on the outside wall of the
house.
5.4 Rekindling a Fire
When the temperature of the room is lower and all that remains is embers, it is time to reload.
Remove excess ash from the front of the firebox and bring the ashes forward. Place a new load
of wood on, and at the back of the embers. Open the air control completely and close the door.
Raking the coals is useful for two reasons. First, it brings them near where most of the combustion
air enters the firebox. This will ignite the new load quickly. Secondly, the charcoal will not be
smothered by the new load of wood. When the embers are simply spread inside the combustion
chamber, the new load smoulder for a long time before igniting.
Close the air control only when the firebox is full of bright turbulent flames, the wood is charred,
and its edges are glowing.
The heater should not be left unattended during ignition and the fire should not
burn at full intensity for more than a few minutes.
When lighting a new load, the appliance produces a heat surge. This heat surge is pleasant when
the room temperature is cool but can be unpleasant when the room is already warm. Therefore,
it is best to let each load of wood burn completely so that the room cools down before putting
a load of wood back on.
5.5 Removing Ashes
Ash should be removed from the firebox every two to three days of full-time heating. Ash
should not accumulate excessively in the firebox since it will affect the proper operation of the
appliance.
If the door must be opened while the fire is flaming, fully open air control for a few
minutes then open the door slowly.
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The best time to remove ash is in the morning, after an overnight fire when the fireplace is
relatively cold, but there is still a little chimney draft to draw the ash dust into the fireplace and
prevent going out into the room.
Ashes should be placed in a tightly covered metal container. The container must
be placed on a non-combustible floor or on the ground well away from all
combustible materials. Ashes almost always contain live embers that can stay
hot for days and which release carbon monoxide gas. If the ashes are disposed
of by burial in soil or otherwise locally dispersed, they should be kept in a closed
metal container until they are completely cooled. No other waste should be
placed in this container.
5.6 Air Intake Control
Once the firewood, firebox and chimney are hot, air intake can be reduced to achieve a steady
burn.
As the air intake is reduced, the burn rate
decreases. This has the effect of distributing
the thermal energy of the fuel over a longer
period of time. In addition, the flow rate of
exhaust through the appliance and flue pipe
slows down, which increases the duration of
the energy transfer of the exhaust gases. As
the air intake is reduced, the flame slows down.
If the flames diminish to the point of
disappearing, the air intake has been reduced
too early in the combustion cycle or the wood
used is too wet. If the wood is dry and the air
control is used properly, the flames should
decrease, but remain bright and stable.
On the other hand, too much air can make the fire uncontrollable, creating very high temperatures
in the unit as well as in the chimney and seriously damaging them. A reddish glow on the unit
and on the chimney components indicates overheating. Excessive temperatures can cause a
chimney fire.
5.7 Fire Types
Using the air intake control is not the only way to match the fireplace heat output to the desired
temperature in the house. A house will need far less heating in October than in January to
maintain a comfortable temperature. Filling the firebox full in fall weather will overheat the space.
Otherwise, the combustion rate will have to be reduced to a minimum and the fire will be smoky
and inefficient.
NEVER STORE ASHES INDOORS OR IN A NON-METALLIC CONTAINER
OR ON A WOODEN DECK.
CENDRES
ASHES
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Here are some suggestions for building fires suitable for different heating needs.
5.7.1 Flash Fire
To build a small fire that will produce a low heat output, use small pieces of firewood and load
them crisscross in the firebox. The pieces should only be 3" (76 mm) to 4" (102 mm) in diameter.
After raking the coals, lay two pieces parallel to each other diagonally in the firebox and lay two
more across them in the other direction. Open the air control fully and only reduce the air after
the wood is fully flaming.
This kind of fire is good for mild weather and should provide enough heat for up to four hours.
Small fires like this are a good time to use softer wood species and avoid overheating the house.
5.7.2 Low and Long Output Fires
For a fire that will last up to eight hours but will not produce intense heat, use soft wood and
place the logs compactly in the firebox. Before reducing the air intake, the load will have to burn
at full heat for long enough for charring the surface of the logs. The flame must be bright before
letting the fire burn by itself.
5.7.3 High Output Fires
When heating needs are high during cold weather, the fire should burn steadily and brightly. This
is the time to use larger pieces of hardwood. Place the biggest pieces at the back of the firebox
and place the rest of the pieces compactly. A densely built fire like this will produce the longest
combustion this fireplace is capable of. Special attention must be paid when building fires like
this since if the air intake is reduced too quickly, the fire could smoulder. The wood must be
flaming brightly before leaving the fire to burn.
5.7.4 Maximum Burn Cycle Times
The burn cycle time is the period between loading wood on a coal bed and the consumption of
that wood back to a coal bed of the same size. The flaming phase of the fire lasts for roughly
the first half of the burn cycle and the second half is the coal bed phase during which there is
little or no flame. The burning time expected from this fireplace, including both phases, will vary
depending on a number of things, such as:
− firebox size,
− the amount of wood loaded,
− the species of wood,
− the wood moisture content,
− the size of the space to be heated,
− the climate zone where the house is, and
− the time of the year.
The table below gives an approximate maximum burn cycle times, based on firebox volume.
Table 1 : Approximate Maximum Burn Cycle Time
FIREBOX VOLUME MAXIMUM BURN CYCLE TIME
<1.5 cubic feet 3 to 5 hours
1.5 c.f. to 2.0 c.f 5 to 6 hours
2.0 c.f. to 2.5 c.f. 6 to 8 hours
2.5 c.f. to 3.0 c.f. 8 to 9 hours
>3.0 c.f. 9 to 10 hours
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A longer burning time is not necessarily an indication of efficient fireplace operation. It is
preferable to build a smaller fire that will provide three or four hours of heating than to fully load
the firebox for a much longer burn. Shorter burn cycles make it easier to match the heat output
of the fireplace to the heat demand for the space.
5.7.5 Logs Orientation
In a relatively square firebox, the wood can be loaded north-south (ends of the logs visible) or
east-west (sides of the logs visible).
North-south loads allow more wood to be loaded at the same time. On the other hand, they
break into smaller pieces faster. North-south loading is good for high output, long lasting fires
for cold weather.
East-west loads allow a limited amount of wood since too many logs could cause them to fall
on the glass. East-west loads, placed in a compact way, take a long time before breaking down.
They are excellent for low-intensity, long-lasting fires in relatively mild weather.
5.7.6 Carbon Monoxide
When there is no more flame in the firebox and there are still some unburned logs, check outside
if there is smoke coming out of the chimney. If this is the case, it means that the fire is out of
air to burn properly. In this situation, the level of CO increase and it is important to react. Open
the door slightly and move the logs with a poker. Create a passage for the air below by making
a trench with the ember bed. Add small pieces of wood to restart the combustion.
6. Maintenance
This heater will give many years of reliable service if used and maintained properly. Internal
components of the firebox such as firebricks or refractory panels, baffle and air tubes will wear
over time. Defective parts should always be replaced with original parts.
To avoid premature deterioration, follow the lighting and reloading procedures in section
«5. Burning Wood Efficiently» and also avoid letting the heater run with the air intake fully open
for entire burn cycles.
6.1 Cleaning and Painting
Painted and plated surfaces can be wiped down with a soft, damp cloth. If the paint is scratched
or damaged, it is possible to repaint the fireplace with a heat-resistant paint. Do not clean or
paint the fireplace when it is hot. Before painting, the surface should be sanded lightly with
sandpaper and then wiped off to remove dust. Apply two thin layers of paint.
6.2 Refractory Material and Baffle
The intense heat of the fire can cause slight cracks in the refractory panels. It is possible to
minimize the appearance of these cracks by hardening the panels as described in the section
«5.1 First Use». Slight cracks will not reduce the effectiveness of the panels. On the other hand,
if wider cracks appear, they must be replaced. Inspect the refractory panels and the baffle for
damage periodically and replace anything that is cracked or broken.
Operation of the heater with a cracked or missing baffle may cause unsafe temperatures
and hazardous conditions and will void the warranty.
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6.3 Glass Door
6.3.1 Cleaning
Under normal conditions, the door glass should stay relatively clear. If the firewood is dry
enough and the operating instructions in this manual are followed, a whitish, dusty deposit will
form on the inner surface of the glass after a week or so of use. This is normal and can be easily
removed when the heater is cold by wiping with a damp cloth or paper towel and then drying.
When the fireplace runs at a low combustion rate, light brown stains may form, especially in the
lower corners of the glass. This indicates that the fire has been smoky and some of the smoke
has condensed on the glass. It also indicates incomplete combustion of the wood, which also
means more smoke emissions and faster formation of creosote in the chimney.
The deposits that form on the glass are the best indication of the fuel quality and success
in properly using the fireplace. These stains can be cleaned with a special wood stove glass
cleaner. Do not use abrasive products to clean the glass.
The goal should be having a clear glass with no brown stains. If brown stains appear regularly
on the glass, something about the fuel or the operating procedure needs to be changed. When
brown streaks are coming from the edge of the glass, it is time to replace the gasket around the
glass. Always replace the gasket with a genuine one.
6.3.2 Replacement
The glass used is a ceramic glass, 5/32" (4 mm) thick,12 ½" x 11 ⅛" (319 mm x 283 mm) tested
to reach temperatures up to 1400º F. If the glass breaks, it must be replaced with one having
the same specification. Tempered glass or ordinary glass will not withstand the high
temperatures of this unit.
To replace the glass, use the following
procedure;
Remove the glass retaining screws (A) and
clips (B) then the metal frames (C) that hold
the glass (D) to the door frame (E). Lift out the
glass (D) and pull off the old gasket. Do the
same for the other door.
This is a good time to clean the glass thoroughly.
Do not clean the glass when the fireplace is hot.
Do not abuse the glass door by striking or slamming shut.
Do not use the fireplace if the glass is broken.
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To remove or replace the glass (G):
1. Remove the door (H) and place it face-down on something soft.
2. Remove the glass retainers (E) held in place by the screws (D).
3. Remove the frames (F).
4. Remove the glass. If it is damaged install a new one in place. The
replacement glass must have a gasket all around.
5. Reinstall the glass, being careful to centre the glass in the door and not
to over-tightening the retaining screw.
The two main causes of broken door glass are uneven placement in the
door and over-tightening the retaining screws.
6.3.3 Gasket
The glass gasket is flat, adhesive-backed, woven fibreglass. The gasket
must be centred on the edge of the glass.
1. Follow the steps of the previous section to remove the glass.
2. Remove the old gasket and clean the glass thoroughly.
3. Peel back a section of the paper covering the adhesive and place the gasket on a table with the
adhesive side up.
4. Stick the end of the gasket to the middle of one edge, then press the edge of the glass down onto
the gasket, taking care that it is perfectly centred on the gasket.
5. Peel off more of the backing and rotate the glass. The gasket must not be stretched during
installation.
6. Cut the gasket to the required length. Pinch the gasket onto the glass in a U-shape, all around
the glass.
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6.4 Door
In order for the fireplace to burn at its best efficiency, the door must provide
a perfect seal with the firebox. Therefore, the gasket should be inspected
periodically to check for a good seal. The tightness of the door seal can be
verified by closing and latching the door on a strip of paper. The test must
be performed all around the door. If the paper slips out easily anywhere,
either adjust the door or replace the gasket.
At the end of each heating season it is recommended to add a high temperature graphite paste
on the threads of the door handles. This paste will protect the threads from rust and prevent dust
accumulation that can prevent the handles from rotating freely.
6.4.1 Adjustment
The door seal may be improved with a simple latch mechanism adjustment on the right door:
1. Remove the split pin by pulling and turning
it using pliers.
2. Turn the handle one counterclockwise turn
to increase pressure.
3. Reinstall the split pin with a small hammer.
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6.4.2 Gasket
Use the correct replacement gasket: (A) for the doors and (B) for the doors junction. Both can be
purchased from your retailer. The diameter and density of the gasket is important to getting a good seal.
Place the doors face-down on something soft like a cushion of rags or piece of carpet. Remove the old
gaskets from the door by pulling and prying it out with an old screw driver. Then use the screwdriver
to scrape the old gasket adhesive from the door. Now run a 1/4” (6 mm) bead of high temperature
silicone in the door frame gasket groove of the door gasket. Starting from the middle of the hinge side,
press the gasket into the groove. Do not stretch the gasket as you place it. Leave the gasket about
1/2” long when you cut it and press the end into the groove. Tuck any loose fibres under the gasket
and into the silicone. Do the same for center door gaskets. Repeat for the other door. Close the door
and do not use the fireplace for 24 hours.
Location Length Dimension
On each door frame 38" (96 cm) Round 5/8" (16 mm)
Center door gasket 14" (36 cm) Round 1/4" (6 mm) self-adhesive
6.5 Exhaust System
Wood smoke can condense inside the chimney, forming an inflammable deposit called creosote.
If creosote builds up in the system, it can ignite when a hot fire is burned in the insert. A very
hot fire can progress to the top of the chimney. Severe chimney fires can damage even the best
chimneys. Smouldering, smoky fires can quickly cause a thick layer of creosote to form. When
the insert is operated properly, the exhaust from the chimney is mostly clear and creosote builds
up more slowly.
«Creosote - Formation and Need to Removal
When wood is burned slowly, it produces tar and other organic vapors, which combine with
expelled moisture to form creosote. The creosote vapors condense in the relatively cooler
chimney flue of a slow-burning fire. As a result, creosote residue accumulates on the flue
lining. When ignited this creosote makes an extremely hot fire. The chimney connector and
chimney should be inspected at least once every two months during the heating season to
determine if a creosote buildup has occurred. If creosote has accumulated (⅛" [3mm] or
more it should be removed to reduce the risk of a chimney fire»
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6.5.1 Cleaning frequency
It is not possible to predict how much or how quickly creosote will form in the chimney. It is
important, therefore, to check the buildup in the chimney monthly until the rate of creosote
formation is determined. Even if creosote forms slowly in the system, the chimney should be
cleaned and inspected at least once each year. Establish a routine for the fuel, wood burner and
firing technique. Check daily for creosote buildup until experience shows how often you need
to clean to be safe. Be aware that the hotter the fire, the less creosote is deposited and weekly
cleaning may be necessary in mild weather even though monthly cleaning may be enough in the
coldest months. Contact your local municipal or provincial fire authority for information on how
to handle a chimney fire. Have a clearly understood plan to handle a chimney fire.
6.5.2 Sweeping the Chimney
Chimney sweeping can be a difficult and dangerous job. People
with no chimney sweeping experience will often prefer to hire a
professional chimney sweep to inspect and clean the system for the
first time. After seeing the cleaning process, some will choose to do
it themselves. The chimney should be checked regularly for creosote
buildup. Inspection and cleaning of the chimney can be facilitated by
removing the baffle. See
«Appendix 8: Secondary Air Tubes and Baffle
Installation»
for more details.
6.5.3 Chimney Fire
Regular chimney maintenance and inspection can prevent chimney fires. If you have a chimney
fire, follow these steps:
1. Close the fireplace doors and the air intake control;
2. Alert the occupants of the house of the possible danger;
3. If you require assistance, alert the fire department;
4. If possible, use a dry chemical fire extinguisher, baking soda or sand to control the fire. Do not
use water as it may cause a dangerous steam explosion;
Do not use the fireplace again until the fireplace and its chimney have been inspected by a
qualified chimney sweep or a fire department inspector.
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PART B – INSTALLATION
Install the replace only as described in these instructions and using only the following replace components
and chimney components from chimney manufacturers listed in
«Table 4 : Approved Chimneys».
• Fireplace;
• Faceplate;
• Overlay;
• Refractory panels;
• Insulated chimney made by the manufacturers listed in Table 4, with the corresponding specifications:
- Chimney lengths;
- Elbows (where necessary);
- Associated components as per these installation instructions.
Additional Equipment (optional)
• Forced air kit;
• Traditional hot air gravity kit;
• Fresh air intake kit;
• Firescreen;
7. Safety Information and Standards
7.1 Safety
• The fireplace and chimney must be in an enclosure up to the attic.
• CAUTION: DO NOT ATTEMPT TO MODIFY OR ALTER THE CONSTRUCTION OF
THE FIREPLACE OR ITS COMPONENTS. ANY MODIFICATION OR ALTERATION OF
CONSTRUCTION MAY VOID THE WARRANTY, LISTINGS AND APPROVAL OF THIS
SYSTEM. IN THAT CASE, EMPIRE WILL NOT BE RESPONSIBLE FOR DAMAGES. INSTALL
THE FIREPLACE ONLY AS DESCRIBED IN THESE INSTRUCTIONS.
• Mixing of appliance components from different sources or modifying components are
prohibited and will void the warranty. Any modification of the fireplace that has not been
approved in writing by the testing authority is prohibited and violates CSA B365 (Canada) and
NFPA 211 (USA) standards.
• The manufacturer grants no warranty, implied or stated, for the
poor installation or lack of maintenance of the fireplace and
assumes no responsibility for any consequential damages.
• This fireplace must always be used with the original andirons.
• Do not use a fireplace insert and other products not specified for use
with this fireplace.
• Do not install in a mobile home (Canada) or manufactured home (USA).
• Do not use materials other than those listed in the replacement parts
section during installation as they may be safety hazards and a fire
could result.
• WARNING : THIS FIREPLACE HAS NOT BEEN TESTED WITH AN UNVENTED GAS LOG SET.
TO REDUCE THE RISK OF FIRE OR INJURY, DO NOT INSTALL AN UNVENTED GAS LOG
SET INTO THIS FIREPLACE.
7.2 Standards
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When installed and operated as described in these instructions, this wood fireplace is suitable
for use in residential installations.
In Canada, the CSA B365 «Installation Code for Solid Fuel Burning Appliances and Equipment»
and the CSA C22.1 «Canadian National Electrical Code» are to be followed in the absence of
local code requirements. In the USA, the ANSI NFPA 211 «Standard for Chimneys, Fireplaces,
Vents and Solid Fuel-Burning Appliances» and the ANSI NFPA 70 «National Electrical Code» are
to be followed in the absence of local code requirements.
This fireplace is not approved for use with a so-called “positive flue connection” to the clay
tile of a masonry chimney.
8. Fireplace Installation
8.1 Standoff Installation
Before installing the fireplace, it is mandatory to install the standoffs on the top (L) ,
on the
sides and (O) and (P) the back (N) of the fireplace. The standoffs can be found in the fireplace
firebox and and the screws (M) to install them can be found in the fireplace manual.
8.2 Optional Carrying Handles
To facilitate the transport of the fireplace, handles sold as an
option may be used. They are installed on each side of the
fireplace. Wearing gloves is strongly recommended when moving
the fireplace.
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8.3 Location
The best location for the fireplace should consider the location of windows, doors, and circulation
in the room. There must be enough space in front of the fireplace for the hearth extension and
mantel and on the sides or back for the different heat distribution system, for the fresh air intake
and for the chimney. Ideally, the chimney must be able to pass through the house without the
need to cut floor joists or roof trusses.
8.4 Clearances to Combustibles
The clearances shown in this section have been determined by test according to procedures set
out in safety standards ULC S610 (Canada) and UL127 (U.S.A.). When the fireplace is installed
so that its surfaces are at or beyond the minimum clearances specified, combustible surfaces
will not overheat under normal and even abnormal operating conditions.
No part of the fireplace may be located closer to the combustible than the minimum clearance given.
A material is considered non-combustible when made entirely of steel, iron, bricks, tiles,
concrete, slate, glass or a combination of these materials. Materials corresponding to ASTM
E136 and UL 763 are considered to be non-combustible materials with the exception of
gypsum, which will be considered a non-combustible material only if it is certified to withstand
an ambient temperature of use of 250°F and more.
− Maximum mantle depth 3" (76 mm)
− Mantle minimum distance 8" (203 mm)
(measured from the door opening)
− Side wall distance 21" (533 mm)
(measured from the door opening)
− Minimum distance to the wall in front of the fireplace
48" (1220 mm) in Canada and 36" (914 mm) in USA
− Minimum ceiling height : 80" (2,03 m)
measured from the base of the fireplace.
Fireplace enclosure :
− Back wall : 0"
− Sides : 0"
− Floor (underneath the fireplace) : 0"
3"
76mm
8"
203mm
21"
533mm
45°
8.5 Framing Construction
The frame, on the sides and back of the fireplace,
must be made of 2"x 3" (5 cm x 8 cm) or larger. The
front studs as well as headers on top of the fireplace
must be made of non-combustible materials and
be of a depth no more than the depth of the top
standoffs. The standoffs can be installed either flush
with the fireplace or setback of ½" depending on the
thickness of the finishing material used.
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Do not use combustible materials for the frame directly above the fireplace. This area
should remain empty to a height of 80" (2.03 m) measured from the base of the fireplace.
Build the fireplace frame using vertical studs
placed on the sides of the fireplace, from the
floor to the ceiling. The studs must be set back
from the front edge of the fireplace by a space
equivalent to the thickness of the finishing
material, so that it is flush with the finish of the
fireplace. Headers between studs should be
installed as follows:
− The headers must be 2" x 3" (5 cm x 8 cm) or
2" x 4" (5 cm x 10 cm). Do not put wood or
other material in the area above the fireplace.
− Install only the cripple studs needed to support
the finishing material and mantle.
COMBUSTIBLE
VARIABLE
41 3/4"
953mm
MIN.
NON
COMBUSTIBLE
COMBUSTIBLE
COMBUSTIBLE
8.5.1 Framing with gravity air kit install
G
F
E
Non-combustible
The framing dimensions are for reference only.
Framing touching the grills must be made
from non-combustible materials (dark
area). Finishing material covering the dark
framing must be made from non-combustible
materials. See facing section.
E: Minimum distance between the grill and
the combustible ceiling (8")
F: Minimum distance below the grill to non-
combustible stud (14")
F: Minimum distance between the grill and a
non-combustible shelf (Not shown) (15")
G: Distance between the framing and the first
stud (3")
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WARNING : DO NOT FILL THE REQUIRED EMPTY SPACE INSIDE THE ENCLOSURE
WITH INSULATION OR ANY OTHER MATERIAL.
49 1/8"
1248 mm
VARIABLE
80"
2032mm
This space must
remain empty
Cet espace doit
rester vide
The fireplace must not be in contact with
any insulation or loose filling material. Inside
the chase, around the fireplace, insulation
should be covered with drywall panels or any
other finishing material except where non-
combustible material is required.
8.5.2 Fireplace Framing
Framing dimensions should be used as a
reference only
If a finishing material is installed inside the
enclosure, its thickness must be added to the
following measurements.
− Framing width 41 ¾" (100 mm)
− Framing height to the first header 49 1/8"
(1248 mm)
− Framing depth 24 " (10 mm)
− Framing total height 80" (2032 mm)
80"
49 1/8"
41 ¾"
24"
Non Combustible
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8.5.3 Framing with Fresh Air Intake
13
If a finishing material is installed inside the enclosure, its thickness must be added to the following
measurements.
A : Fresh air intake duct
14
(Fresh air intake can be installed on the left, right or underneath).
B : Distance between framing and side fireplace standoff 12" (305 mm)
C : Framing width (Installation with centered fireplace) 60 ¾" (1543 mm)
8.5.4 Framing with forced air kit
15
If a finishing material is installed inside the enclosure, its thickness must be added to the following
measurements.
D : Forced air duct
16
(Duct can be installed on the left [recommended] or on the right).
E : Distance between framing and side fireplace standoff 18" (457 mm)
F : Framing width (Installation with centered fireplace) 72 ¾" (1848 mm)
13
Framing dimensions are for reference only. These measurements are recommended to prevent the ducts from being inside the standoff or have
too tight duct curves. Smaller dimensions can be used depending on the size and type of duct as well as the conguration of the installation.
14
HVAC duct, as per ULC S110 or UL 181, class 0 or class 1, must withstand temperatures up to 250F.
15
Framing dimensions are for reference only. These measurements are recommended to prevent the ducts from being inside the standoff or have
too tight duct curves. Smaller dimensions can be used depending on the size and type of duct as well as the conguration of the installation.
16
HVAC duct, as per ULC S110 or UL 181, class 0 or class 1, must withstand temperatures up to 250F.
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8.5.5 Framing with corner installation
Framing configuration should be used as a reference only. If a finishing material is installed
inside the enclosure, its thickness must be added to the following measurements. Theses values
are minimum measurements and may need to be increased to allow the installation of the fresh
air intake, the forced air kit or the type of finishing material used.
8.6 Hearth Extension Construction
This fireplace can be installed directly on the floor or on a raised base, combustible or not. The
installation can be done according to one of the following options :
OPTION INSTALLATION TYPE
R FACTOR
REQUIRED
NON-COMBUSTIBLE FLOOR
PROTECTION DEPTH
#1 On floor level Yes (1.00) 16" (406 mm)
#2 Raised base of 4" or less Yes (1.00) 16" (406 mm)
#3 Raised base of more than 4" No 16" (406 mm)
8.6.1 Option #1 - Floor Level Installation
When the fireplace is installed directly on the floor,
a non-combustible floor protection of at least 16"
(A) with an R factor of 1.00 must be installed in
front of the fireplace.
The joint between the floor protection and the
fireplace must be protected over the entire width
of the floor protection by a folded and continuous
metal sheet (D = min 2" [51 mm]) (not supplied).
A clearance of 80" (2.03 m) between the base of
the fireplace and the ceiling must be respected.
The minimum floor height under the fireplace
should match (or exceed) the height of non-
combustible materials used for floor protection.
D
D
A
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8.6.2 Option #2 - Raised Base Installation of 4" or Less
When the fireplace is installed on a
raised base of 4" or less (E), a non-
combustible floor protection of at least
16" (A) with an R factor of 1.00 must
be installed in front of the fireplace.
The joint between the floor protection
and the fireplace must be protected over
the entire width of the floor protection
by a folded and continuous metal sheet
(D = min 2" [51 mm]) (not supplied).
It is recommended to make the sheet
metal in one piece.
A clearance of 80" (2.03 m) (F) between
the base of the fireplace and the ceiling
must be respected.
8.6.3 Option #3 - Raised Base Installation of More Than 4"
When the fireplace is installed on a
raised base of more than 4" (E), a
non-combustible floor protection of at
least 16" (A) with no R factor must be
installed in front of the fireplace.
The upper and lower angle, for the
full width of the floor protection, must
be protected by 2" horizontally and
vertically by a folded and continuous
metal sheet (D = 2" [51 mm])
(not supplied). The sheet metal does
not have to cover the rest of the wall
between the base of the fireplace and
the floor. A clearance of 80" (2.03 m) (F)
between the base of the fireplace and
the ceiling must be respected.
D
D
E
A
E
F
E
F
D
D
D
D
E
A
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8.6.4 Floor Protection
OPTION INSTALLATION TYPE
R FACTOR
REQUIRED
A B C
#1 On floor level Yes (1.00)
16"
(406 mm)
36 ¾"
(933 mm)
8"
(203 mm)
#2 Raised base of 4" or less Yes (1.00)
16"
(406 mm)
36 ¾"
(933 mm)
8"
(203 mm)
#3 Raised base of more than 4" No
16"
(406 mm)
36 ¾"
(933 mm)
8"
(203 mm)
Regardless of the installation type, there must
be at least 8" (203 mm) on each side of the
fireplace door opening (C).
Floor protection must be a continuous non-
combustible surface such as ceramic, concrete
board, brick or other equivalent material
approved as floor protection. If the ceramic
is used, it must be placed on a continuous
non-combustible panel to prevent spills from
being brought into contact with the floor
through cracks or gaps in the ceramic slurry.
Alternatives approved by the local building
code may also be used.
Do not leave carpets under the floor
protection.
A
B
C
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8.6.5 R Factor
There are two ways to calculate the R-value of the floor protection. First, by adding the R-values of
materials used, or by the conversion if the K factor and thickness of the floor protection are given.
To calculate the total R value from R values of the materials used, simply add the R-values of materials.
If the result is equal to or greater than the R-value requirements, the combination is acceptable.
R-values of some selected materials are shown below :
Table 2 : Thermal Characteristics of Common Floor Protection Materials
17
MATERIAL
CONDUCTIVITY (K)
PER INCH
RESISTANCE (R) PER INCH
THICKNESS
Micore® 160 0.39 2.54
Micore® 300 0.49 2.06
Durock® 1.92 0.52
Hardibacker® 1.95 0.51
Hardibacker® 500 2.3 0.44
Wonderboard® 3.23 0.31
Cement mortar 5.00 0.2
Common brick 5.00 0.2
Face brick 9.00 0.11
Marble 14.3 – 20.00 0.07 – 0.05
Ceramic tile 12.5 0.008
Concrete 1.050 0.950
Mineral wool insulation 0.320 3.120
Limestone 6.5 0.153
Ceramic board (Fibremax) 0.450 2.2
Horizontal still air (⅛" [3 mm] thick)
0.135 0.920
18
Example:
Required floor protection R of 1.00. Proposed materials: four inches of brick and one inch of
Durock® board.
Four inches of brick (R = 4 x 0,2 = 0,8) plus 1 inch of Durock® (R = 1 x 0.52 = 0.52).
0.8 + 0.52 = 1.32.
This R value is larger than the required 1.00 and is therefore acceptable.
In the case of a known K and thickness of alternative materials to be used in combination,
convert all K values to R by dividing the thickness of each material by its K value. Add R values
of the proposed materials as shown in the previous example.
Common brick K value = 5
Thickness = 4"
R value = Thickness/K = 4/5 = 0.8
Durock K value =1.92
Thickness = 1"
R value = Thickness/K = 1/1.92 = 0.52
Total R value = .8 + 0.52 = 1.32
17
Information as reported by manufacturers and other resources
18
Horizontal still air can’t be «stack» to accumulate R-values; each layer must be separated with another non-combustible material.
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8.7 Facing
Non-combustible finishing materials such as brick or ceramic can be glued to the facade of the
fireplace. Do not put a seal between the faceplate and the finishing material to facilitate the
removal of the faceplate if necessary.
Unit without option Unit with Hot air gravity kit
Combustibles materials allowed in this zone
Non combustible material only in this zone
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8.8 Combustible Shelf Installation
A combustible shelf with a depth of 6" (152 mm)
(C) can be installed at least 54" (1372 mm) (B)
from the base of the fireplace.
Different shelf sizes are listed in the following
table.
POSITIONING AND DEPTH
OF THE SHELF
B C
54" (1372 mm) 6" or less (152 mm)
56" (1422 mm) 8" (203 mm)
58" (1473 mm) 10" (254 mm)
60" (1524 mm) 12" (305 mm)
For a shelf dimension that does not appear in
the table, add 48" (1,22 m) to the depth of the
shelf to find the safe position of the shelf. The
height (A) should always be 80" (2.03 m) from
the base of the fireplace.
B
B
45°
C
C
A
A
48" (Canada)
1219 mm
36" (USA)
914 mm
9. The Venting System
The venting system, acts as the engine that drives the wood-heating system. Even the best
fireplace will not function safely and efficiently as intended if it is not connected to a suitable
chimney. The heat in the flue gases that pass from the fireplace into the chimney is not waste
heat. This heat is what the chimney uses to make the draft that draws in combustion air, keeps
smoke inside the fireplace and safely vents exhaust to outside. Heat in the flue gas can be seen
as the fuel the chimney uses to make draft.
9.1 Location
The location of the chimney is crucial for the proper functioning of the appliance. The chimney should
be installed within the house rather than up an outside wall and should rise straight up through
the tallest part of the house. This installation benefits from being enclosed within the warm
house environment, produce stronger draft, accumulate fewer creosote deposits and will be
unaffected by cold temperatures or harsh winds.
Outside chimneys will lead to cold back drafting when there is no fire in the fireplace, slow
kindling of new fires, and smoke roll-out when the door is open for loading.
It is important that the venting system has the right characteristics. A bad system can have excessive
draft, which can make the fire uncontrollable, creating very high temperatures in the unit as well
as in the chimney and seriously damaging them. A reddish glow on the unit and on the chimney
components indicates overheating. Excessive temperatures can cause a chimney fire.
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9.2 Supply of Combustion Air
The safest and most reliable supply of combustion air for a fireplace is from the room in which
it is installed. Room air is already preheated so it will not chill the fire, and its availability is
not affected by wind pressures on the house. The only case in which the fireplace may not
have adequate access to combustion air is if the operation of a powerful exhaust device (such
as a kitchen range exhaust) causes the pressure in the house to become negative relative to
outdoors.
9.3 Chimney Installation
The chimney manufacturer’s installation manual takes precedence over the following installation
instructions. To ensure a safe installation, please refer to it. Some non-illustrated parts may be
required.
9.3.1 General Advices
• This wood burning fireplace has optimum performance and efficiency when connected to
a chimney with a 6" (150 mm) diameter flue, only the chimneys listed in the
«Table 4 :
Approved Chimneys»
can be used.
• To insure a good draft, it is recommended to have a length of 18" (457 mm) from the top of
the unit to the first offset. However, starting using a 30° or 45° (Canada Only) elbow is also
approved.
• A CHIMNEY VENTING A FIREPLACE SHALL NOT VENT ANY OTHER APPLIANCE.
• The minimum height of the chimney system is 15 feet (4.6 m) from the base of the
appliance to the chimney cap. If only the minimum height of the chimney system is installed,
the operating conditions must be optimal (interior chimney, minimum height of 18" (457 mm)
before any deviation, etc.).
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• The chimney must have at least one support. The maximum chimney length that should
be supported by the fireplace is 9 feet (2.75 m) for 2" Solid Pack chimney (5 cm) and 12 feet
(3.7 m) for 1" Solid Pack chimney.
• The chimney must extend at least 3 ft. (92 cm) above its point of contact with the roof and at
least 2 ft. (61 cm) higher than any wall, roof or building within 10 ft. (3.1 m) of it.
• WARNING : IF THE CHIMNEY IS INSTALLED IN AN ENCLOSURE ABOVE THE ROOF, IT
MUST EXCEED THE STORM COLLAR HEIGHT BY AT LEAST 12 INCHES (30 CM). THE
TOP OF THE ENCLOSURE MUST BE MADE OF NON-COMBUSTIBLE MATERIALS.
• Avoid deviations as much as possible, especially the sharp ones. Each deviation adds
restriction to the system and can lead to draft problems.
• If the chimney extends higher than 5 ft. (1.5 m) above its point of contact with the roof, it must
be secured using a roof brace.
• A rain cap must be installed on top of the chimney.
• A clearance of 2" (50 mm) between the chimney and any combustible material is required
outside the fireplace’s chase (see section 9.5.3, offset chimney installation, for clearances
requirement inside the fireplace’s chase).This space must remain free, without insulation or
other combustible material.The parts of the chimney that pass into inhabited spaces must be
enclosed in an enclosure.
2' (0.61 M)
MINIMUM
LESS THAN 10' (3.1 M)
CHIMNEY: 3' (0.92 M)
MINIMUM
2' (0.61 M)
MINIMUM
10' (3.1 M)
MORE THAN 10' (3.1 M)
CHIMNEY: 3' (0.92 M)
MINIMUM
NOTE: HEIGHT ABOVE ANY
ROOF SURFACE WITHIN
10' (3.1 M) HORIZONTALLY
CHIMNEY
CHIMNEY
RIDGE
CHIMNEY: 3' (0.92 M)
MINIMUM
2' (0.61 M)
MINIMUM
2' (0.61 M)
MNIMUM
LESS THAN 10' (3.1 M)
NOTE: NO HEIGHT
ABOVE PARAPET
SHALL BE REQUIRED
WHEN DISTANCE
FROM WALLS OR
PARAPET IS MORE
THAN 10' (3.1 M)
CHIMNEY: 3' (0.92 M)
MINIMUM
MORE THAN 10' (3.1 M)
CHIMNEY
CHIMNEY
CHIMNEY
WALL OR
PARAPET
WALL OR
PARAPET
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• For installations where more than one chimney is located in the same non-chase or within the
same area, their terminations must be separated by at least 16" (410 mm) horizontally, and
18" (460 mm) vertically. This separation is to prevent smoke migrating from one chimney to
another.
• Cut and frame square holes in all floors, ceilings, and roof that the chimney will go through to
provide a 2" (50 mm) minimum clearance between the chimney and any combustible materials.
Do not fill this 2" space with insulation or any other combustible material.
• In all cases, the chimney must start with a 6" diameter anchor plate attached to the fireplace.
• If the male anchor plate nozzle exceeds 2" (50 mm) in length (A), it must be cut above the
lifting hooks welded inside the flue outlet so that it is sitting perfectly on the top of the
fireplace.
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9.3.2 Ceiling Supported Installation
D
E
B
F
C
A
G
A : Anchor plate
B: Ceiling support
C: Framing opening
D: Attic insulation shield
E: Roof flashing
F: Storm collar
G: Chimney cap
1. Cut and frame square openings (C) in the ceiling, floor and roof where the chimney will pass. A 2"
clearance must be maintained between the chimney and any combustible materials. The 2" space
must remain empty, without insulation or any other combustible material. The size of the floor and
ceiling holes must be in accordance with the chimney manufacturer’s instructions.
2. From underneath the ceiling, install a ceiling support (B) in each floor where the chimney will pass.
In the attic, install an attic radiation shield from above (D).
3. Install an anchor plate (A) and a first chimney section on the fireplace. Install the number of
chimney sections needed, making sure to lock each section in place.
4. When the desired height of the chimney is reached, install a roof support (not shown).
5. Put the roof flashing (E) in place and seal the joint between the roof and the flashing with roof
sealant. For sloping roofs, place the flashing under the upper shingles and on top of the lower
shingles. Nail the flashing to the roof, using roofing nails.
When a ventilated roof flashing is installed, precautions are to be taken not to caulk or seal the
ventilating openings.
6. Place the storm collar (F) on the roof flashing and tighten it with the bolt. Seal the joint between
the storm collar and the chimney, using silicone sealant.
7. Install the chimney cap (G).
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9.3.3 Offset Installation
1. Follow the instructions for a ceiling supported
installation until the first elbow.
2. Install and turn the elbow in the right direction.
Attach to the chimney using three ½" (12 mm)
metal screws.
3. Install the appropriate number of chimney
sections to obtain the necessary deviation.
Secure the chimney sections together with
three ½" (12 mm) screws. If the offset section
has two or more chimney sections, a bracket
must be installed. If the chimney go through a
wall, install a wall thimble.
4. Install another elbow to bring the chimney back
in a vertical position.
5. Continue the installation following the
instructions of the ceiling supported installation.
Table 3 : Minimum system height when using elbows
Chimney model See Table 4
Vertical Installation 15 ft (4,6 m)
Two (2) elbows 15 ft (4,6 m)
Four (4) elbows 17 ft (5,2 m)
9.3.4 Masonry Chimney Installation
The masonry chimney must meet the minimum requirements of the local building code or
equivalent for a safe installation. Contact a building inspector to learn about the requirements
in the area.
Before starting the installation, the masonry chimney should be inspected for cracks, crumbling
mortar, creosote layers, obstructions or other signs of deterioration. If signs of deterioration are
noted, the chimney should be repaired and cleaned before installation.
FIREPLACE
ELBOW
INSULATED WALL
RADIATION SHIELD
ELBOW
CHIMNEY SECTION
OFFSET SUPPORT
WALL BAND
STORM COLLAR
FLASHING
RAIN CAP
CHIMNEY ADAPTOR
1ST FLOOR
BASEMENT
ATTIC
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A
B
C
1. Position the fireplace in its location. Temporarily install
the elbow or chimney section (A) on the top of the
fireplace and, using a level, mark with an oval the
location where the flue liner will enter the masonry
chimney.
2. Mark where the flue will pass through the masonry
chimney. Drill a hole in the masonry chimney to insert
an insulated liner adapter (B).
3. Lower the liner (C) into the chimney to the level of the
hole.
4. Slide an insulated 45° or 30° liner adapter and connect
it to the liner.
5. Seal the opening around the liner with high temperature
refractory cement.
6. Then, follow the chimney manufacturer’s instructions
to connect the extended liner section to the special
chimney connector.
The liner must extend at least 12" (30 cm) above the
masonry chimney.
9.4 Angled Wall Pass-Thru Installation
When passing through a combustible wall with the
chimney at a 30° or 45° angle (Canada only), an
angled wall pass-thru must be installed. Follow the
chimney manufacturer’s installation instructions.
In cold climate locations, it is recommended to
use the insulated wall pass-thru to maintain the
home’s thermal barrier.
A Wall pass-thru
B Interior wall
C Exterior wall
9.5 Chimney Support Installation
9.5.1 Roof Support
The universal roof support can be used on:
• a roof to support the chimney;
• a floor, ceiling, or roof over an offset to support the chimney or;
• as additional support.
Always follow the manufacturer’s instructions for the maximum chimney height that can be
supported by the support.
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9.5.2 Offset Support
This support is used above a chimney offset. When the offset of the
chimney pass through a wall, this support can be installed on the wall to
support the chimney.
9.5.3 Offset chimney installation
It is permitted to offset the chimney when installing provided that the following measures are
always respected. For a left or right deviation (A) there must always be a distance of 11" between
the chimney and combustible materials. For a forward deviation (C) there must always be a
distance of 4 3/4" between chimney and combustible material and rear deflection (B), there
should be a 2" distance between the chimney and combustible materials. It is permitted to offset
the chimney when installing the two elbows directly on the anchor plate.
For example, for the next installation, the chimney cannot
be closer to the combustible materials than the value (A).
Therefore, the enclosure should be 11 inches from the
chimney.
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9.6 Approved Chimneys
Table 4 : Approved Chimneys
CHIMNEY MANUFACTURER MODEL TYPE DIAMETER
Simpson DuraVent DuraTech 1" Solid Pack 6" (15 cm)
Simpson DuraVent DuraTech Canada (DTC) 1" Solid Pack 6" (15 cm)
ICC Excel 1" Solid Pack 6" (15 cm)
ICC Model RIS 1" Solid Pack 6" (15 cm)
Selkirk Ultra-Temp 1" Solid Pack 6" (15 cm)
Selkirk SuperVent (JSC) 1" Solid Pack 6" (15 cm)
Selkirk SuperPro 1" Solid Pack 6" (15 cm)
SBI Venting Division Ventis 1" Solid Pack 6" (15 cm)
SBI Venting Division Nexvent 1" Solid Pack 6" (15 cm)
Olympia Chimney Champion Chimney System 1" Solid Pack 6" (15 cm)
Olympia Chimney Rockford Chimney Systems 1" Solid Pack 6" (15 cm)
Cheminée sécurité Secure temp ASHT+ 1" Solid Pack 6" (15 cm)
Metal fab Model - TG (Temp Guard) 1" Solid Pack 6" (15 cm)
Simpson DuraVent DuraTech Premium (DTP) 2" Solid Pack 6" (15 cm)
Simpson DuraVent DuraPlus HTC 2" Solid Pack 6" (15 cm)
Selkirk Ultimateone 1" Solid Pack 6" (15 cm)
Selkirk CF Sentinel 2" Solid Pack 6" (15 cm)
Selkirk SuperVent 2100 (JM) 2" Solid Pack 6" (15 cm)
Selkirk SuperPro 2100 (ALT) 2" Solid Pack 6" (15 cm)
Cheminée sécurité Secure Temp S2100+ 2" Solid Pack 6" (15 cm)
Simpson DuraVent DuraPlus Air cooled insulated 6" (15 cm)
Amerivent Model HS / HSS Air cooled insulated 6" (15 cm)
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Table 5 : LIST OF MANDATORY COMPONENTS
CHIMNEY
MANUFACTURER
MANDATORY COMPONENTS TYPE/MODEL
Security Chimney
• Rafter protector at the roof level if chimney is
enclosed at the attic level.
• Requires insulated attic radiation shield unless
chimney is enclosed at the attic level.
2" Solid Pack:
S-2100
American Metal • Chimney cannot be enclosed at the attic level.
AC Triple wall : HS
AC Triple wall : HSS
* Rafter protectors must be made of
22 GA or more galvanized steel and
must have at least the dimensions
presented on this diagram.
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APPENDIX 1: INSTALLING THE DOOR OVERLAY
In order to complete the assembly of your St. Clair 3000 wood fireplace, you need to install the
door overlay. See figure below for installation instructions:
Position the overlays on the door frames and secure them from the inside of the doors using the
8 included nuts.
To facilitate the installation, do not tighten the nuts until they are all installed.
Note: It is not necessary to remove the glass or any other component to install the overlay.
11/32
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APPENDIX 2: FACEPLATE INSTALLATION
A faceplate must be installed on this fireplace.
See the faceplate installation manual for more details.
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APPENDIX 3: OPTIONAL FRESH AIR INTAKE INSTALLATION
Follow the instructions below for connecting the fireplace to a fresh air intake:
• The insulated flexible pipe (D) should be of sufficient
length (at least 10') and of a configuration to prevent
condensation.
• The outside wall register (E) must not be installed:
- More than 50% of the total height of the chimney;
- At more than 10' (3 m) above the base of the
fireplace;
- More than 3' (0.9 m) below the base of the fireplace.
• The fresh air must come from outside the house. The
air intake should not take air in the attic, basement or
garage.
• The duct and the air intake can be installed above or
below the floor level.
• The air intake should be installed high enough not to be obstructed by snow. It should be protected
from the wind, away from automobile exhaust, a gas meter or other air inlets or outlets.
The following items are included with the fireplace:
- One (1) 4" (76 mm) adapter (B);
- One (1) air intake plate;
- Four (4) screws.
The following items are not included:
- The outside wall register (E);
- The two (2) adjustable collars (C);
Insulated duct length 4" (D). (Duct must be HVAC type and must comply with ULC S110 or
UL 181, Class 0 or Class 1 and must withstand temperatures up to 250° F).
Note: Only remove the knockout that will be used to connect
the fresh air intake assembly.
The fresh air intake can be installed in two different locations
on the fireplace. On the right side (1) of the fireplace (the most
common) or underneath the fireplace (2).
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Installation
It is strongly recommended to wear gloves to complete the installation.
1. To use the air intake on the right side, remove the knockout by cutting the micro-joints. Cut and
remove the insulation and the other knockout inside the fireplace (1). To use the opening under
the fireplace, only cut the knockout.
2. Install the adapter included in the fireplace (2) and align the notch of the adapter (T) with the one
on the fireplace. Turn the adapter clockwise.
Fresh air intake on the right side Fresh air intake underneath
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3. Install the flexible duct (D) on the fresh-air inlet adapter (B) using one hose clamp (C). Fix the
other end to the outer wall register (E) using the second hose clamp (C). The outer wall register
(E) must be installed outside the house.
To properly install the flexible duct, gently remove the insulation and plastic wrap to expose
the duct. Fix the duct using clamps. Stick aluminum tape around the joint between the duct
and adapter to make the connection airtight. Carefully replace the insulation and plastic wrap
on the duct. Secure the plastic with aluminum tape.
4. To complete the installation, make a hole of ¼" to ½" (6 mm to 13 mm) bigger than the duct
diameter on the outside wall of the house at the chosen location. From outside, place the outside
wall register in the hole (open side down) and fasten the register to the wall, with screws.
Use the required length for the installation while respecting the maximum length of 30'
(9 m). To avoid condensation, it is recommended to use an insulated duct long enough and
containing a «P-Trap» loop. This configuration can be done inside the chase, but must at all
times maintain clearances to combustibles.
It is strongly recommended to install a mechanical shutter that closes the outside air inlet
when the fireplace is not in use.
B C D C
E
B C D C
E
G
F
MIN 10 ft
MAX 3 ft
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APPENDIX 4: OPTIONAL TRADITIONAL HOT AIR GRAVITY KIT INSTALLATION
The kit includes:
− 2 hot air outlets (grilles (A) and frames (B));
− 2 90 elbows (C);
− 6 steel brackets (D) with fastening screws
(E) and self-tapping screws (F)
Parts not included in the kit:
− 8" rigid ducting (G), 26ga, galvanized steel.
Dimensions of hot air outlet frame with elbow
Dimensions of hot air outlet decorative grille with elbow
A
B
C
G
FED
O
8"
204mm
18 1/2"
468mm
5/8"
14mm
8 1/4"
208mm
TYP.
10 1/4"
259mm
TYP.
1"
25mm
TYP.
15 1/8"
383mm
5/8"
14mm
MIN.
2"
38mm
MAX.
10"
254mm
TYP.
7/8"
23mm
TYP.
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Installation rules and advice
• The minimum height of the hot air duct is 68" (1.7 m). It must be measured from the base of the
fireplace to the top of the hot air outlets.
• Do not connect the hot air ducts to a central heating system. The malfunction of the heating system
would overheat the fireplace.
• Do not use insulated flexible ducts as they may overheat.
• Do not use «T» fittings or anything other than those listed below.
• All ducts must be placed vertically or horizontally. Never route the ducting downwards.
• The flaps of the hot air outlet grills must point down to prevent overheating of the adjacent ceilings.
• Always install both hot air outlet grilles when the hot air gravity kit is installed.
• The hot air outlets can be installed in the same room as the fireplace, or both can be installed in
adjacent rooms or upstairs. If the outlets are installed at different heights, the higher outlet will draw
more heat.
• When forced air kit is installed in conjunction with a gravity kit, the forced air device will draw some
of the air from the gravity kit ducting, therefore reducing its efficiency.
Clearances
• Maximum length of pipes, including elbows: 10' (3 m)
• The maximum number of elbows allowed per duct is two.
• There shall be a clearance of at least 12" (305 mm) between the hot air outlet frame and a ceiling,
side wall or mantle made of flammable material.
• When the duct passes through a wall or floor made of flammable material, a firestop radiation shield
(same as the one used for a class A chimney) must be installed in the opening of the wall or floor.
There must be a clearance of at least 2" (50 mm) between the ducts and the firestop.
12" MIN.
12" MIN.
13" X 13"
330mm X 330mm
13" X 13"
330mm X 330mm
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Installation
It is strongly recommended to wear gloves to complete the installation.
A) Remove the knockout that close the 8" (20 cm) diameter holes on top of the fireplace. Then cut
and remove the insulation and the other set of knockout inside the fireplace.
B) Screw 6 steel brackets (D) with 6 screws (E) onto the top of the fireplace (3 per duct). Insert the
ducts (G) (not supplied) into each opening. Position the ducts as shown in the section view below,
for optimal heat capture. Screw each duct in place in the brackets (D) with 6 self-drilling screws (F).
2
6X
F
1
6X
E
D
G
2 1/4"
56mm
1
2
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APPENDIX 5: OPTIONAL FORCED AIR KIT INSTALLATION
It is possible to connect a forced air kit on the back or on either side of the St.Clair 3000. This kit
allows distributing heat to another room up to 50 feet (15 m) of the fireplace. The insulated flexible
pipe (not included in the kit) must be HVAC type pipe and must comply with ULC S110 and/or UL 181,
Class 0 or Class 1 Standards and must withstand temperatures up to 250 °F.
For the complete installation procedure, see the installation manual provided with the kit. You can also
download this manual at
www.empirestove.com/downloads.html .
*The EPA standard states that it is necessary to perform certification testing with any ventilation that is likely to
alter the units’ performance. For this reason, SBI has tested the effects of the forced air kit on the emissions of
fine particles. Due to the design of our appliance and more specifically to the temperature sensor that is installed
to control stops and starts, the forced air kit does not affect the emission results. In fact, this option promotes the
recovery of excess heat to later redistribute it to other rooms. During our testing, it was noted that the convection
blowers underneath the firebox had more of an effect on the fine particles emission due to the air being directed
onto the firebox thus cooling the unit. However, this appliance has already been tested for emission
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APPENDIX 6: OPTIONAL FIRESCREEN INSTALLATION
Warning: Never leave the fireplace unattended while in use with the firescreen.
1. Open the doors.
2. Hold the firescreen and bring it close to the
door opening.
3. Lean the upper part of the firescreen against
the top door opening making sure to insert
the top firescreen bracket behind the primary
air deflector.
4. Lift the firescreen upwards and push the
bottom part towards the fireplace then let
the firescreen rest on the bottom of the door
opening.
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APPENDIX 7: REFRACTORY PANELS REMOVAL
1. Remove the floor refractory panels (E).
2. Using a power driver, remove the refractory
panel brackets (G) and the side refractory
panels (I).
3. Remove the back refractory panel (F).
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APPENDIX 8: SECONDARY AIR TUBES AND BAFFLE INSTALLATION
1. Starting with the rear tube, lean and insert
the right end of the secondary air tube into
the rear right channel hole. Then lift and
insert the left end of the tube into the rear
left channel.
2. Align the notch in the left end of the tube
with the key of the left air channel hole.
Using a «Vise grip» hold the tube and lock
it in place by turning the tube as shown.
Make sure the notch reaches the end of
the key way.
3. Repeat for center back tube.
4. Put the baffle in place.
5. Repeat steps 1 and 2 for the two front
tubes.
6. To remove the tubes use the above steps in
reverse order.
Note that secondary air tubes (A) can be replaced without removing the baffle board (B).
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APPENDIX 9: BLOWER REPLACEMENT
To facilitate the blower replacement, it is recommended to remove the faceplate first. Refer
to the faceplate installation manual for more details.
1. Take off the faceplate
2. Cut the ty-rap. Lift the blower (A) located
under the firebox towards the back. Turn
90° to pull out.
3. Unplug the wires and unplug the blower’s electric wires (P) and (Q).
4. Repeat the steps in reverse order to reinstall the blower.
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Blower Connection
The wiring should be done by a qualified electrician. Connect the wires from the power outlet to the
terminal block, making sure that the white wire matches the white wire on the terminal. Connect
the black wire with the black wire of the terminal block. The ground (green or skinned wire) must be
attached to the fireplace metal frame.
AUTO
MANUEL
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APPENDIX 10: EXPLODED DIAGRAM AND PARTS LIST
2
1
3
4
5
6
7
8
9
10
15
11
11
12
10
3
4
5
13
6
14
9
16
18
17
19
21
20
22
23
24
25
25
26
27
28
29
30
31
32
33
33
34
35
36
37
38
39
40
41
42
43
44
45
47
48
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
49
46
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IMPORTANT: THIS IS DATED INFORMATION. When requesting service or replacement parts
for your unit, please provide the model number and the serial number. We reserve the right to
change parts due to technology upgrades or availability. Contact an authorized dealer to obtain
any of these parts. Never use substitute materials. Use of non-approved parts can result in poor
performance and safety hazards.
* Available as an accessory only.
Some accessories required for fireplace operation.
# Item Description Qty
1 SBI31126 DOOR OVERLAY HARDWARE BAG 1
2 WD4BL BLACK OVERLAY FOR ST. CLAIR 3000 1
2 WD4NB BRUSHED NICKEL OVERLAY FOR ST. CLAIR 3000 1
3 SBI30898 ROUND WOODEN BLACK HANDLE 2
4 SBI30187 STAINLESS WASHER ID 17/64" X OD 1/2" 2
5 SBI30025 1/4-20 X 1/2" PAN-HEAD QUADREX BLACK SCREW 2
6 SBISE36580 LATCH KIT 2
7 SBISE70409 LEFT HANDLE AND LATCH KIT 1
8 SBISE24339 LEFT DOOR ASSEMBLY WITH GASKET AND HANDLE 1
9 SBI30101 SPRING TENSION PIN 5/32"Ø X 1 1/2"L 2
10 SBIAC06500 SILICONE AND 5/8" X 8' BLACK DOOR GASKET KIT 1
11 SBI30877 HINGE PIN 1/4"Ø X 2-1/2"L 2
12 SBI40030 6 mm GASKET 3
13 SBISE70410 RIGHT HANDLE AND LATCH KIT 1
14 SBISE24340 RIGHT DOOR ASSEMBLY WITH GASKET AND HANDLE 1
15 SBISE70400 LEFT GLASS ST.CLAIR 3000 1
16 SBIAC06400 3/4" (FLAT) X 6' BLACK SELF-ADHESIVE GLASS GASKET 1
17 SBISE70474 RIGHT GLASS ST.CLAIR 3000 1
18 SBIPL70405 RIGHT FRAME GLASS 1
19 SBIPL70404 RIGHT FRAME GLASS 1
20 SBIPL70401 LEFT FRAME GLASS 1
21 SBIPL70402 LEFT FRAME GLASS 1
22 SBISE63024 GLASS RETAINER WITH SCREWS KIT (10 UNITS) 1
23 SBISE70479 RIGHT CHARIOT ASSEMBLY 1
24 SBISE70477 LEFT CHARIOT ASSEMBLY 1
25 SBI30143 SOCKET SET SCREW #10-32 X 1/2" 2
26 SBIPL70439 RIGHT PLUG FACEPLATE 1
27 SBIPL70425 LEFT PLUG FACEPLATE 1
28 SBI30154 BLACK SCREW #10 X 5/8" QUADREX #2 TYPE A 2
29 SBI30506 SCREW PAN TORX TYPE F 1/4-20 X 1" BLACK 4
30 SBIPL70483 ASH TRAY 1
31 SBI30556 AIR CONTROL FINISHING TIP 1
32 SBISE70440 AIR CONTROL ASSEMBLY 1
*
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# Item Description Qty
33 SBI30220 FLANGED LOCKNUT 1/4-20 2
34 SBIPL70104 AIR INLET 2
35 SBIPL70463 SIDE STAND-OFF 4
36 SBIPL70424 SIDE REAR STAND-OFF 2
37 SBIPL70452 REAR STAND-OFF 2
38 SBIPL70453 TOP STAND-OFF 2
39 SBI44207 DOUBLE CAGE BLOWER 176 CFM (CLASS H) 1
40 SBIVA1150 THERMODISC F120-10F 1
41 SBI44080 RHEOSTAT WITHOUT NUT (MODEL KBMS-13BV) 1
42 SBIPL70113 TERMINAL COVER 1
43 SBI44091 ROCKER SWITCH 2 POSITION MSR-8 1
44 SBI44087 RHEOSTAT NUT 1
45 SBI44085 RHEOSTAT KNOB 1
46 SBI44131 SPEED CONTROL (2.5 A) 1
47 SBI44121 FORCED AIR KIT BLOWER 6" - 2.4A 1
48 WB2FA FORCED AIR KIT 1
49 SBIPL63954 4" ADAPTOR 1
50 SBI22354 RIGHT FLOOR REFRACTORY 1
51 SBI22353 LEFT FLOOR REFRACTORY 1
52 SBI22355 LEFT REFRACTORY 1
53 SBI22357 REAR REFRACTORY 1
54 SBI22356 RIGHT REFRACTORY 1
55 SBIPL70107 FRONT SECONDARY AIR TUBE 1
56 SBIPL70407 CENTER FRONT SECONDARY AIR TUBE 1
57 SBIPL70408 CENTER SECONDARY AIR TUBE 1
58 SBIPL70108 REAR CENTER SECONDARY AIR TUBE 1
59 SBIPL70109 REAR SECONDARY AIR TUBE 1
60 SBISE36511 RIGID CERAMIC BAFFLE KIT 2000 SERIE (3 PCES) 1
61 WB2G HOT AIR GRAVITY KIT - TRADITIONAL 1
62 SBI30640 GALVANISED BOX FOR HOT AIR GRAVITY KIT 8" 2
63 SBI30540 HOT AIR GRAVITY KIT GRILL 2
64 SBI30767 SPRING 1/2''Ø OUTSIDE X 8" L 2
65 SBI30472 SPRING 1/2'' OUTSIDE Ø X 3" L 2
66 WF4TBL ST. CLAIR 3000 FACEPLATE 1
67 WBS4BL FIRESCREEN DOOR 1
68 SBISE46193 INSTRUCTION MANUEL KIT ST.CLAIR 3000 1
69 SBIAC05959 METALLIC BLACK STOVE PAINT - 342 g (12oz) AEROSOL 1
*
*
*
*
41359-0-1119Page 80
www.empirecomfort.com
Empire Comfort Systems Inc.
Belleville, IL
If you have a general question
about our products, please e-mail
us at [email protected].
If you have a service or repair
question, please contact your dealer.
WARRANTY
Empire Comfort Systems Inc. warranties this hearth product to be free from defects at the time of purchase and for the periods specied
below. This warranty applies to the original purchaser only and is not transferable. All warranty repairs must be accomplished by a
qualied gas appliance technician.
Limited Lifetime Parts Warranty – Factory-Installed Glass
If factory-installed glass fails because of defective workmanship or material, Empire will repair or replace it at Empire’s option.
Limited Lifetime Parts Warranty – Combustion Chamber, Heat Exchanger
If the combustion chamber or heat exchanger (see parts list) fails because of defective workmanship or material, Empire will
repair or replace it at Empire’s option.
Limited Three-Year Parts Warranty – All Other Components (Except Remote Controls, Thermostats, Lights, Accessories and
Replacement Parts)
Should any part fail because of defective workmanship or material within three years from the date of purchase, Empire will
repair or replace it at Empire’s option.
Limited One-Year Parts Warranty – Remote Controls, Thermostats, Lights, Accessories, and Replacement Parts
Should any remote control, thermostat, lighting system, accessory, or replacement part fail because of defective workmanship
within one year from the date of purchase, Empire will repair or replace it at Empire’s option.
Duties of the Owner
Have the appliance installed by a qualied installer, and operate and maintain it in accordance with the furnished instructions
Provide proof of purchase (receipt) to establish the purchase date, which determines the warranty start date.
Provide ready access to the appliance for service.
What Is Not Covered
Damage caused by misuse or improper installation.
Damage caused by improper maintenance or lack of maintenance.
Claims that do not involve defective workmanship or materials.
Unauthorized service or replacement parts.
Travel, diagnostic costs and freight charges on warranted parts to and from the factory.
Removal and reinstallation cost.
How to Get Service
Provide the dealer with the model number, serial number, type of gas, and proof of purchase. The installing dealer is responsible
for providing service and will contact the factory to initiate any warranted parts replacements. Empire will make replacement
parts available at the factory. Shipping expenses are not covered.
If, after contacting your Empire dealer, the service received has not been satisfactory, send an e-mail describing the issue and
any actions taken to [email protected] with “Consumer Relations” in the subject line.
Your Rights under State Law
This warranty gives you specic legal rights, and you may also have other rights, which vary from state to state.
Empire Comfort Systems, Inc.
918 Freeburg Avenue
Belleville, IL 62220
618 233.7420
www.empirecomfort.com
This document is available for free download on the manufacturer’s
website. It is a copyrighted document. Resale is strictly
prohibited. The manufacturer may update this document from
time to time and cannot be responsible for problems, injuries, or
damages arising out of the use of information contained in any
document obtained from unauthorized sources.
