Craftsman 917271645 lawn tractor User Manual

Owner's Manual

ELECTRIC START

42" MOWER

AUTOMATIC

LAWN TRACTOR

Model No.

917.271645

• Safety

• Assembly

• Operation

• Maintenance

• Repair Parts

CAUTION:

Read and follow all Safety

Rules and Instructions before

operating this equipment.

For answers to your questions

about this product, Call:

1-800-659-5917

Sears Craftsman Help Line

5 am - 5 pro, Mon - Sat

Visit our Craftsman website:www.sears.corn/craftsman

Warranty ............................................... 2

Safety Rules ......................................... 3

Product Specifications .......................... 6

Assembly .............................................. 8

Operation ............................................ 11

Maintenance ....................................... 18

Maintenance Schedule ...................... 18

Service and Adjustments .................... 22

Storable ............................................... 29

Troubleshooting ................................. 30

Repair Parts ........................................ 34

Parts Ordering ..................... Back Cover

LIMITED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT PARTS

For two (2) years from the date of purchase, if this Craftsman Riding Equipment is

maintained, lubricated and tuned up according to the instructions in the owner's

manual, Sears will repair or replace, free of charge, any parts found to be defective in

material or workmanship. Warranty service is available free of charge by returning your

Craftsman riding equipment to your nearest Sears Service Center. In-home warranty

service is available but a trip charge will apply. This warranty applies only while this

product is in the United States.

This Warranty does not cover:

• Expendable items which become worn during normal use, such as blades, spark

plugs, air cleaners, belts and oil filters.

• Tire replacement or repair caused by punctures from outside objects, such as nails,

thorns, stumps, or glass.

• Repairs necessary because of operator abuse, including but not limited to, damage

caused by towing objects beyond the capability of the riding equipment, impacting

objects that bend the frame or crankshaft, or over speeding the engine.

• Repairs necessary because of operator negligence, including but not limited to,

electrical and mechanical damage caused by improper storage, failure to use the

proper grade and amount of engine oil, failure to keep the deck clear of flammable

debris, or the failure to maintain the equipment according to the instructions con-

tained in the owner's manual.

• Engine (fuel system) cleaning or repairs caused by fuel determined to be contami-

nated or oxidized (stale). In general, fuel should be used within thirty (30) days of its

purchase date.

• Riding equipment used for commercial or rental purposes. A product is "used for

commercial purpose" if is used for any purpose other than single family household

dwellings or in usage where profit is made.

LIMITED 90 DAY WARRANTY ON BA'FFERY

For ninety (90) days from date of purchase, if any battery included with this riding

equipment proves defective in material or workmanship and our testing determines the

battery will not hold a charge, Sears will replace the battery at no charge. Warranty

service is available free of charge by retuming your Craftsman riding equipment to

your nearest Sears Service Center. In-home warranty service is available but a trip

charge will apply. This warranty applies only while this product is in the United States.

TO LOCATE THE NEAREST SEARS SERVICE CENTER OR TO SCHEDULE IN-HOME

WARRANTY SERVICE, SIMPLY CONTACT SEARS AT 1-800-4-MY-HOME

This Warranty gives you specific legal rights, and you may also have other rights which

may vary from state to state.

Sears, Roebuck and Co., D/817 WA, Hoffman Estates, IL 60179

IMPORTANT: This cutting machine is capable of amputating hands and feet and

throwing, objects. Failure to observe the following safety instructions could result in

serious injury or death.

I. GENERAL OPERATION

• Read, understand, and follow all

instructions in the manual and on the

machine before starting.

• Only allow responsible adults, who are

familiar with the instructions, to operate

the machine.

• Clear the area of objects such as rocks,

toys, wire, etc., which could be picked

up and thrown by the blade.

• Be sure the area is clear of other people

before mowing. Stop machine if anyone

enters the area.

• Never carry passengers.

• Do not mow in reverse unless absolutely

necessary. Always look down and

behind before and while backing.

• Be aware of the mower discharge

direction and do not point it at anyone.

Do not operate the mower without either

the entire grass catcher or the guard in

place.

• Slow down before turning.

• Never leave a running machine unat-

tended, Always turn off blades, set

parking brake, stop engine, and remove

keys before dismounting.

• Turn off blades when not mowing.

• Stop engine before removing grass

catcher or unclogging chute.

• Mow only in daylight or good artificial

light.

• Do not operate the machine while under

the influence of alcohol or drugs.

• Watch for traffic when operating near or

crossing roadways.

• Use extra care when loading or unload-

ing the machine into a trailer or truck.

• Data indicates that operators, age 60

years and above, are involved in a large

percentage of riding mower-related

injuries. These operators should evaluate

their ability to operate the riding mower

safely enough to protect themselves and

others from serious injury.

• Keep machine free of grass, leaves or

other debds build-up which can touch

hot exhaust / engine parts and burn. Do

not allow the mower deck to plow leaves

or other debris which can cause build-up

to occur. Clean any oil or fuel

spillage before operating or storing the

machine. Allow machine to cool before

storage.

II. SLOPE OPERATION

Slopes are a major factor related to loss-of-

control and tipover accidents, which can

result in severe injury or death. All slopes

require extra caution. If you cannot back up

the slope or if you feel uneasy on it, do not

mow it.

DO:

• Mow up and down slopes, not across.

• Remove obstacles such as rocks, tree

limbs, etc.

• Watch for holes, ruts, or bumps.

Uneven terrain could overturn the

machine. Tall grass can hide ob-

stacles.

• Use slow speed. Choose a low gear

so that you will not have to stop or shift

while on the slope.

• Follow the manufacturer's recommen-

dations for wheel weights or counter-

weights to improve stability.

• Use extra care with grass catchers or

other attachments. These can change

the stability of the machine.

• Keep all movement on the slopes slow

and gradual Do not make sudden

changes in speed or direction.

• Avoid starting or stopping on a slope. If

tires lose traction, disengage the

blades and proceed slowly straight

down the slope.

DO NOT:

• Do not turn on slopes unless neces-

saP/, and then, turn slowly and gradu-

ally downhill, if possible.

• Do not mow near drop-offs, ditches, or

embankments. The mower could

suddenly turn over if a wheel is over

the ed.ge of a cliff or ditch, or if an edge

caves in.

• Do not mow on wet grass. Reduced

traction could cause sliding.

• Do not try to stabilize the machine by

putting your foot on the ground.

• Do not use grass catcher on steep

slopes.

IlL CHILDREN

Tragic accidents can occur if the operator

is not alert to the presence of children.

Children are often attracted to the

machine and the mowing activity. Never

assume that children will remain where

you last saw them.

• Keep children out of the mowing area

and under the watchful care of another

responsible adult.

• Be alert and turn machine off if children

enter the area.

• Before and when backing, look behind

and down for small children.

• Never carry children. They may fall off

and be seriously injured or interfere

with safe machine operation.

• Never allow children to operate the

machine.

• Use extra care when approaching blind

corners, shrubs, trees, or other objects

that may obscure vision.

IV.SERVICE

• Use extra care in handling gasoline

and other fuels. They are flammable

and vapors are explosive.

-Use only an approved container.

- Never remove gas cap or add fuel

with the engine running. Allow

engine to cool before refueling. Do

not smoke.

-Never refuel the machine indoors.

- Never store the machine or fuel

container inside where there is an

open flame, such as a water heater.

• Never run a machine inside a closed

area.

• Keep nuts and bolts, especially blade

attachment bolts, tight and keep

equipment in good condition.

• Never tamper with safety devices.

Check their proper operation regularly.

• Keep machine free of grass, leaves, or

other debris build-up. Clean oil or fuel

spillage. Allow machine to cool before

storing.

• Stop and inspect the equipment if you

strike an object. Repair, if necessary,

before restarting.

• Never make adjustments or repairs

with the engine running.

• Grass catcher components are subject

to wear, damage, and deterioration,

which could expose moving parts or

allow objects to be thrown. Frequently

check components and replace with

manufacturer's recommended parts,

when necessary.

• Mower blades are sharp and can cut.

Wrap the blade(s) or wear gloves, and

use extra caution when servicingthem.

• Check brake operation frequently.

Adjust and service as required.

• Be sure the area is clear of other

people before mowing. Stop machine if

anyone enters the area.

• Never carry passengers or children

even with the blades off.

• Do not mow in reverse unless abso-

lutely necessary. Always look down

and behind before and while backing.

• Never carry children. They may fall off

and be seriously injured or interfere

with safe machine operation.

• Keep children out of the mowing area

and under the watchful care of another

responsible adult.

• Be alert and turn machine off if children

enter the area.

• Before and when backing, look behind

and down for small children.

• Mow up and down slopes (15 ° Max),

not across.

• Remove obstacles such as rocks, tree

limbs, etc.

• Watch for holes, ruts, or bumps.

Uneven terrain could overturn the

machine. Tall grass can hide obstacles.

• Use slow speed. Choose a low gear so

that you will not have to stop or shift

while on the slope.

• Avoid starting or stopping on a slope. If

tires lose traction, disengage the

blades and proceed slowly straight

down the slope.

• If machine stops while going uphill,

disengage blades, shift into reverse

and back down slowly.

• Do not turn on slopes unless neces-

sary, and then, turn slowly and gradu-

ally downhill, if possible.

_iI, Look for this symbol to point out

important safety precautions. It means

CAUTIONll! BECOMEALERTI!! YOUR

SAFETY IS INVOLVED.

CAUTION: In order to prevent

accidental starting when setting up,

transporting, adjusting or making repairs,

always disconnect spark plug wire and

place wire where it cannot contact spark

plug.

CAUTION: Do not coast down a hill

in neutral, you may lose control of the

tractor.

CAUTION: Tow only the attachments

that are recommended by and comply

with specifications of the manufacturer of

your tractor. Use common sense when

towing. Operate only at the lowest

possible speed when on a slope. Too

heavy of a load, while on a slope, is

dangerous. Tires can lose traction with

the ground and cause you to lose control

,_you r tractor.

WARNING: Engine exhaust, some of

its constituents, and certain vehicle

components contain or emit chemicals

known to the State of California to cause

cancer and birth defects or other repro-

ductive harm.

,I_,WARNING: Battery posts, terminals

and related accessories contain lead and

lead compounds, chemicals known to the

State of California to cause cancer and

birth defects or other reproductive harm.

Wash hands after handling.

PRODUCTSPECIFICATIONS

GASOLINE

.3APACITY

kND TYPE:

1.25 GALLONS

UNLEADED

REGULAR

21LTYPE SAE 30 (ABOVE 32°F

(API-SF-SJ): SAE 5W-30

(BELOW 32°F)

OILCAPAClTY: 3.0 PINTS

3PARK PLUG: CHAMPION RC12YC

'GAP: .030")

GROUND SPEED FORWARD:5.2

(MPH): REVERSE: 2.7

TIRE PRESSURE: FRONT: 14 PSI

REAR: 12 PSI

CHARGING 3 AMPS BA"(-IERY

SYSTEM: 5 AMPS HEADLIGHTS

BATTERY: AMP/HR: 25

MIN. CCA: 190

CASE SIZE: U1R

BLADE BOLT 27-35 FT. LBS.

TORQUE:

CONGRATULATIONS on your purchase

of a new tractor. It has been designed,

engineered and manufactured to give

you the best possible dependability and

performance.

Should you experience any problem you

cannot easily remedy, please contact a

Sears or other qualified service center.

We have competent, well-trained techni-

cians and the proper tools to service or

repair this tractor.

Please read and retain this manual. The

instructions will enable you to assemble

and maintain your tractor propedy.

Always observe the "SAFETY RULES".

REPAIR AGREEMENT

A Repair Agreement is available on this

product. Contact your nearest Sears

store for details.

CUSTOMER RESPONSIBILITIES

• Read and observe the safety rules.

• Follow a regular schedule in maintain-

ing, caring for and using your tractor.

• Follow the instructions under "Mainte-

nance" and "Storage" sections of this

owner's manual.

_LWARNING: This tractor is equipped

with an internal combustion engine and

should not be used on or near any

unimproved forest-covered, brush-

covered or grass-covered land unless the

engine's exhaust system is equipped with

a spark arrester meeting applicable local

or state laws (if any). If a spark arrester is

used, it should be maintained in effective

working order by the operator.

In the state of California the above is

required by law (Section 4442 of the

California Public Resources Code).

Other states may have similar laws.

Federal laws apply on federal lands. A

spark arrester for the muffler is available

through your nearest Sears service

center (See REPAIR PARTS section of

this manual).

Steering

Wheel Insert

(1) Hex Bolt

3/8-16 x 1

Boot

Steering Wheel

(1) Lockwasher 3/8

(1) Locknut

5116-18

_ Steering

Wheel Adapter

(1) Large Flat Washer

(1) Hex Bolt

5/16-18 x 1-1/4

t Steering n

Shaft

(1) Washer

17/32 x 1-3/16 x 12

Gauge

_(1) Knob

Slope Sheet

For Future Use

Keys

Video Cassette

Your new tractor has been assembled at the factory with exception of those parts left

unassembled for shipping purposes. To ensure safe and proper operation of your

tractor all parts and hardware you assemble must be tightened securely. Use the

correct tools as necessary to insure proper tightness• Review the video cassette before

you begin.

TOOLS REQUIRED FOR

ASSEMBLY

A socket wrench set wiU make assembly

easier. Standard wrench sizes you need

are listed below•

(1) 9/16" wrench (1) Pliers

(2) 1/2" wrench (1) Utility knife

(1) Tire pressure gauge

When rightor left hand is mentioned in

this manual, it means, from your point of

view, when you are inthe operating

position (seated behind the steering

wheel).

TO REMOVE TRACTOR FROM

CARTON

UNPACK CARTON

1. Remove all accessible loose parts

and parts cartons from carton.

2. Cut, from top to bottom, along lines

on all four corners of carton, and lay

panels flat.

3. Check for any additional loose parts

or cartons and remove.

BEFORE REMOVING TRACTOR

FROM SKID

ATTACH STEERING WHEEL

ASSEMBLE EXTENSION SHAFT AND

BOOT

1. Slide extension shaft onto lower

steering shaft. Align mounting holes

in extension and lower shafts and

install 5/16 hex bolt and Iocknut.

Tighten securely.

iMPORTANT: Tighten bolt and nut

securely to 18-22 ft. Ibs torque.

2. Place tabs of steering boot over tab

slots in dash and push down to

secure.

INSTALL STEERING WHEEL

3. Position front wheels of the tractor so

they are pointing straight forward.

4. Remove steering wheel adapter from

steering wheel and slide adapter

onto steering shaft extension.

5. Position steering wheel so cross bars

are horizontal (left to right) and slide

inside boot and onto adapter.

6. Assemble large flat washer, 3/8 lock

washer, 3/8 hex bolt and tighten

securely.

7. Snap steering wheel insert into center

of steering wheel.

8. Remove protective materials from

tractor hood and grill.

iMPORTANT: Check for and remove any

staples in skid that may puncture tires

where tractor is to roll off skid.

_.,1.._j_jlnser t

__L--.-3/8 Hex Bolt

3/8 Lock Washer

Large Flat

Washeioot

SteefingWheel

.Tabs

Lower

• I

Steennn_'_.. ' _', _ ]

Shaft _ "-.

. -_ ._ ._- Tab

"" - ' " Slots

HOW TO SET UP YOUR TRACTOR

CHECK BATTERY

1. Lift seat pan to raised position and

open battery box door.

NOTE: If this battery is put into service

after month and year indicated on label

(label located between terminals) charge

battery for minimum of one hour at 6-10

amps. (See "BATTERY" in Maintenance

section of this manual for charging

instructions).

Label

Batter,

Door

rminal

INSTALL SEAT

Adjust seat before tightening adjustment

knob.

1. Remove adjustment knob and flat

washer securing seat to cardboard

packing and set aside for assembly of

seat to tractor.

2. Pivot seat upward and remove from

the cardboard packing. Remove the

cardboard packing and discard.

3. Place seat on seat pan so head of

shoulder bolt is positioned over large

slotted hole in pan.

4. Push down on seat to engage

shoulder bolt in slot and pull seat

towards rear of tractor.

5. Pivot seat and pan forward and

assemble adjustment knob and flat

washer loosely. Do not tighten.

6. Lower seat into operating position and

sit in seat.

7. Slide seat until a comfortable position

is reached which allows you to press

clutch/brake pedal all the way down.

8. Get off seat without moving its

adjusted position.

9. Raise seat and tighten adjustment

knob securely.

Seat

Bolt

Flat Washer _

Adjustmen//_tKno_ 1

NOTE: You may now roll or drive your

tractor off the skid. Follow the appropriate

instruction below to remove the tractor

from the skid.

TO ROLLTRACTOR OFF SKID (See

Operation section for location and

function of controls)

1. Press lift lever plunger and raise

attachment lift lever to its highest

position.

2. Release parking brake by depressing

clutch/brake pedal.

3. Place freewheel control in freewheel-

ing position to disengage transmis-

sion (See "TO TRANSPORT" in the

Operation section of this manual).

4. Roll tractor forward off skid.

5. Remove banding holding deflector

shield up against tractor.

TO DRIVE TRACTOR OFF SKID (See

Operation section for location and

function of controls)

• k WARNING: Before starting, read,

understand and follow all instructions in

the Operation section of this manual. Be

sure tractor is in a well-ventilated area. Be

sure the area in front of tractor is clear of

other people and objects.

1. Be sure all the above assembly steps

have been completed.

2. Check engine oil level and fill fuel

tank with gasoline.

3. Place freewheel control in "transmis-

sion engaged" position.

4. Sit on seat in operating position,

depress clutch/brake pedal and set

the parking brake.

5. Place motion control lever in neutral

(N) position.

6. Press lift lever plunger and raise

attachment lift lever to its highest

position.

7. Start the engine. After engine has

started, move throttle control to idle

position.

8. Release parking brake.

9. Slowly move the motion control lever

forward and slowly drive tractor off

skid.

10.Apply brake to stop tractor, set parking

brake and place motion control lever

in neutral position.

1 1.Turn ignition key to "OFF" position.

Continue with the instructions that follow.

INSTALL MULCHER PLATE

(If previously removed)

1. Raise and hold deflector shield in

upright position.

2. Place front of mulcher plate over front

of mower deck opening and slide into

place, as shown.

3. Hook front latch into hole on front of

mower deck.

4. Hook rear latch into hole on back of

mower deck.

Deflector

Shield

Mulcher

Plate

Latch

Hooks

CAUTION: Do not remove deflector

shield from mower. Raise and hold shield

when attaching mulcher plate and allow it

to rest on plate while in operation.

TO CONVERTTO BAGGING OR

DISCHARGING

Simply remove mulcher plate and store in

a safe place. Your mower is now ready for

discharging or installation of optional

grass catcher accessory.

NOTE: It is not necessary to change

blades. The mulcher blades are de-

signed for discharging and bagging also.

CHECK TIRE PRESSURE

The tires on your tractor were overinflated

at the factory for shipping purposes.

Correct tire pressure is important for best

cutting performance.

• Reduce tire pressure to PSI shown in

"PRODUCT SPECIFICATIONS" section

of this manual.

CHECK DECK LEVELNESS

For best cutting results, mower housing

should be properly leveled. See "TO

LEVEL MOWER HOUSING" in the

Service and Adjustments section of this

manual.

CHECK FOR PROPER POSITION OF

ALL BELTS

See the figures that are shown for

replacing motion and mower blade drive

belts in the Service and Adjustments

section of this manual. Verify that the

belts are routed correctly.

CHECK BRAKE SYSTEM

After you learn how to operate your

tractor, check to see that the brake is

properly adjusted. See "TO ADJUST

BRAKE" in the Service and Adjustments

section of this manual.

i/CHECKLIST

Before you operate and enjoy your new

tractor, we wish to assure that you receive

the best performance and satisfaction

from this quality product.

Please review the following checklist:

,/ All assembly instructions have been

completed.

,/No remaining loose parts in carton.

,/Battery is properly prepared and

charged. (Minimum 1 hour at 6 amps).

J" Seat is adjusted comfortably and

tightened securely.

/ All tires are properly inflated. (For

shipping purposes, the tires were

overinflated at the factory).

,/Be sure mower deck is properly leveled

side-to-side/frent-to-rear for best cutting

results. (Tires must be properly inflated

for leveling).

•/ Check mower and drive belts. Be sure

they are routed properly around pulleys

and inside all belt keepers.

,/Check wiring. See that all connections

are still secure and wires are properly

clamped.

,/Before driving tractor, be sure free-

wheel control is in drive position.

While learning how to use your tractor,

pay extra attention to the following

important items:

,/Engine oil is at proper level.

/ Fuel tank is filled with fresh, clean,

regular unleaded gasoline.

,I Become familiar with all controls - their

location and function. Operate them

before you start the engine.

,I Be sure brake system is in safe operat-

ing condition.

,/It is important to purge the transmission

before operating your tractor for the first

time. Follow proper starting and

transmission purging instructions (See

"TO START ENGINE" and "PURGE

TRANSMISSION" in the Operation

section of this manual).

These symbols may appear on your tractor or in literature supplied with the product.

Learn and understand their meaning.

I- -_1

BATTERY CAUTION OR REVERSE FORWARD FAST SLOW

WARNING

ENGINE ON ENGINE OFF OIL PRESSURE LIGHTS ON OVER TEMP

LIGHT

FUEL CHOKE MOWER HEIGHT PARKING BRAKE UNLOCKED

LOCKED

MOWER LIFT

R N H L

A'I-rACHMENT REVERSE NEUTRAL HIGH LOW PARKING BRAKE

CLUTCH ENGAGED

KEEP AREA CLEAR SLOPE HAZARDS

ATTACHMENT

IGNITION CLUTCH DISENGAGED (SEE SAFETY RULES SECTION)

DANGER, KEEP HANDS AND FEET AWAY

FREE WHEEL

(Automatic Models only)

KNOWYOURTRACTOR

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING

YOUR TRACTOR

Compare the illustrations with your tractor to familiarize yourself with the locations of

various controls and adjustments. Save this manual for future reference.

Attachment

Clutch

Ammeter

Throttle/Choke

Control

Ignition Switch

Light Switch

Lift

J Lever

Plunger

Attachment

Lift Lever

Clutch/Brake

Pedal

Height

Adjustment

Indicator

Freewheel

Control

Parking Brake Lever

Motion Control

Lever

Our tractors conform to the safety standards of the

American National Standards Institute.

AMMETER - Indicates charging (+) or

discharging (-) of battery.

A'n'ACHMENT CLUTCH LEVER - Used

to engage the mower blades, or other

attachments mounted to your tractor.

ATTACHMENT LIFT LEVER - Used to

raise, lower, and adjust the mower deck

or other attachments mounted to your

tractor.

CLUTCH/BRAKE PEDAL - Used for

declutching and braking the tractor and

starting the engine.

MOTION CONTROL LEVER - Selects the

speed and direction of tractor.

IGNITION SWITCH - Used for starting and

stopping the engine.

LIFT LEVER PLUNGER - Used to release

attachment lift lever when changing its

position.

LIGHT SWITCH - Turns the headlights on

and off.

PARKING BRAKE LEVER - Locks clutch/

brake pedal into the brake position.

THROTTLE/CHOKE CONTROL- Used

for starting and controlling engine speed.

FREEWHEEL CONTROL -

Disengagages transmission for pushing

or slowly towing the tractor with the

engine off.

The operation of any tractor can result inforeign objects thrown into

the eyes, which can result in severe eye damage. Always wear safety

glasses or eye shields while operating your tractor or performing any

adjustments or repairs, We recommend a wide vision safety mask

over spectacles or standard safety glasses.

HOWTO USE YOUR TRACTOR

TO SET PARKING BRAKE

Your tractor is equipped with an operator

presence sensing switch. When engine

is running, any attempt by the operator to

leave the seat without first setting the

parking brake will shut off the engine.

1. Depress clutch/brake pedal into full

"BRAKE" position and hold.

2. Place parking brake lever in "EN-

GAGED" position and release

pressure from clutch/brake pedal.

Pedal should remain in "BRAKE"

position. Make sure parking brake will

hold tractor secure.

Attachment Clutch Lever Ignition

"Engaged" Position Key

"Disengaged"

Position

Choke g

Control Brake

led"

Clutch/ ,-...... Position

Motion Control

Lever

"Disengaged" "Brake"_"

Position Position

STOPPING

MOWER BLADES -

• To stop mower blades,move attach-

ment clutch lever to "DISENGAGED"

position.

GROUND DRIVE -

• To stop ground drive, depress clutch/

brake pedal into full "BRAKE" position.

• Move motion control lever to neutral (N)

position.

IMPORTANT: The motion control lever

does not return to neutral (N) position

when the clutch/brake pedal is de-

pressed.

ENGINE -

• Move throttle control to slow position.

NOTE: Failure to move throttle control to

slow position and allowing engine to idle

before stopping may cause engine to

"backfire".

• Turn ignition key to "OFF" position and

remove key. Always remove key when

leaving tractor to prevent unauthorized

use.

• Never use choke to stop engine.

IMPORTANT: Leaving the ignition switch

in any position other than "OFF" will

cause the battery to be discharged,

(dead).

NOTE: Under certain conditions when

tractor is standing idle with the engine

running, hot engine exhaust gases may

cause "browning" of grass. To eliminate

this possibility, always stop engine when

stopping tractor on grass areas.

_1_CAUTION: Always stop tractor

completely, as described above, before

leaving the operator's position; to empty

TO USE THROTTLE CONTROL

Always operate engine at full throttle.

• Operating engine at less than full

throttle reduces the battery charging

rate.

• Full throttle offers the best bagging and

mower performance.

TO MOVE FORWARD AND BACKWARD

The direction and speed of movement is

controlled by the motion control lever.

1. Start tractor with motion control lever in

neutral (N) position.

2. Release parking brake.

3. Slowly move motion control lever to

desired position.

TO ADJUST MOWER CU'I-FING HEIGHT

The position of the attachment lift lever

determines the cutting height.

• Grasp lift lever.

• Press plunger with thumb and move

lever to desired position.

The cutting height range is approxi-

mately 1-1/2 to 4". The heights are

measured from the ground to the blade tip

with the engine not running. These

heights are approximate and may vary

depending upon soil conditions, height of

grass and types of grass being mowed.

• The average lawn should be cut to

approximately 2-1/2 inches during the

cool season and to over 3 inches

during hot months. For healthier and

better looking lawns, mow often and

after moderate growth.

• For best cutting performance, grass

over 6 inches in height should be

mowed twice. Make the first cut

relatively high; the second to desired

height.

TO OPERATE MOWER

Your tractor is equipped with an operator

presence sensing switch. Any attempt by

the operator to leave the seat with the

engine running and the attachment clutch

engaged will shut off the engine.

1. Select desired height of cut.

2. Start mower blades by engaging

attachment clutch control.

TO STOP MOWER BLADES -

disengage attachment clutch control.

_I, CAUTION: Do not operate the mower

without either the entire grass catcher, on

mowers so equipped, or the deflector

shield in place.

Attachment Attachemnt

Clutch Lever

"Engaged" High

Position Position

IMPORTANT: The motion control lever

does not return to neutral (N) position

when the clutch/brake pedal is de-

pressed.

• To restart movement, slowly release

parking brake and clutch/brake pedal.

• Slowly move motion control lever to

slowest setting.

• Make all turns slowly.

TO TRANSPORT

When pushing or towing your tractor, be

sure to disengage transmission by

placing freewheel control in freewheeling

position. Free wheel control is located at

the rear drawbar of tractor.

1. Raise attachment lift to highest

position with attachment lift control.

2. Pull freewheel control out and into the

slot and release so it is held in the

disengaged position.

• Do not push or tow tractor at more than

two (2) MPH.

• To reengage transmission, reverse

above procedure.

NOTE: To protect hood from damage

when transporting your tractor on a truck

or a trailer, be sure hood is closed and

secured to tractor. Use an appropriate

means of tying hood to tractor (rope, cord,

etc.).

Position

Deflector

TO OPERATE ON HILLS

_I, CAUTION: Do not drive up or down

hills with slopes greater than 15 ° and do

not drive across any slope.

• Choose the slowest speed before

starting up or down hills.

• Avoid stopping or changing speed on

hills.

• If slowing is necessary, move throttle

control lever to slower position.

• If stopping is absolutely necessary,

push clutch/brake pedal quickly to

brake position and engage parking

brake.

• Move motion control lever to neutral (N)

position.

TOWING CARTS AND OTHER ATrACH-

MENTS

Tow only the attachments that are

recommended by and comply with

specifications of the manufacturer of your

tractor. Use common sense when towing.

Too heavy of a load, while on a slope, is

dangerous. 13res can lose traction with the

ground and cause you to lose control of

your tractor.

BEFORE STARTING THE ENGINE

CHECK ENGINE OIL LEVEL

The engine in your tractor has been

shipped, from the factory, already filled

with summer weight oil.

1. Check engine oil with tractor on level

ground.

2. Remove oil fill cap/dipstick and wipe

clean, reinsert the dipstick and screw

cap tight, wait for a few seconds,

remove and read oil level. If neces-

sary, add oil until "FULL" mark on

dipstick is reached. Do not overfill.

• For cold weather operation you should

change oil for easier starting (See "OIL

VISCOSITY CHART" in the Mainte-

nance section of this manual).

• To change engine oil, see the Mainte-

nance section in this manual.

ADD GASOLINE

• Fill fuel tank. Use fresh, clean, regular

unleaded gasoline with a minimum of

87 octane. (Use of leaded gasoline

will increase carbon and lead oxide

deposits and reduce valve life).

Do not mix oil with gasoline. Purchase

fuel in quantities that can be used

within 30 days to assure fuel freshness.

IMPORTANT: When operating in

temperatures below 32°F(0°C), use fresh,

clean winter grade gasoline to help

insure good cold weather starting.

WARNING: Experience indicates that

alcohol blended fuels (called gasohol or

using ethanol or methanol) can attract

moisture which leads to separation and

formation of acids during storage. Acidic

gas can damage the fuel system of an

engine while in storage. To avoid engine

problems, the fuel system should be

emptied before storage of 30 days or

longer. Drain the gas tank, start the

engine and let it run until the fuel lines

and carburetor are empty. Use fresh fuel

next season. See Storage instructions for

additional information. Never use engine

or carburetor cleaner products in the fuel

tank or permanent damage may occur.

CAUTION: Fill to bottom of gas tank

filler neck. Do not overfill. Wipe off any

spilled oil or fuel. Do not store, spill or

use gasoline near an open flame.

TO START ENGINE

When starting the engine for the first time

or if the engine has run out of fuel, it will

take extra cranking time to move fuel from

the tank to the engine.

1. Be sure freewheel control is in the

transmission engaged position.

2. Sit on seat in operating position,

depress clutch/brake pedal and set

parking brake.

3. Place motion control lever in neutral

(N) position.

4. Move attachment clutch to "DISEN-

GAGED" position.

5. Move throttle control to choke position.

NOTE: Before starting, read the warm

and cold starting procedures below.

6. Insert key into ignition and turn key

clockwise to =START" position and

release key as soon as engine starts.

Do not run starter continuously for

more than fifteen seconds per minute.

If the engine does not start after

several attempts, move throttle control

to fast position, wait a few minutes and

try again. If engine still does not start,

move the throttle control back to the

choke position and retry.

WARM WEATHER STARTING (50 ° F and

above)

7. When engine starts, move the throttle

control to the fast position.

• The attachments and ground drive can

now be used. If the engine does not

accept the load, restart the engine and

allow it to warm up for one minute

using the choke as described above.

COLD WEATHER STARTING ( 50 ° F and

below)

7. When engine starts, allow engine to

run with the throttle control in the

choke position until the engine runs

roughly, then move throttle control to

fast position. This may require an

engine warm-up period from several

seconds to several minutes, depend-

ing on the temperature.

AUTOMATIC TRANSMISSION WARM UP

Before driving the unit in cold weather,

the transmission should be warmed up as

follows:

1. Be sure the tractor is on level ground.

2. Place the motion control lever in

neutral. Release the parking brake

and let the clutch/brake slowly return

to operating position.

3. Allow one minute for transmission to

warm up. This can be done during

the engine warm up period.

• The attachments can also be used

during the engine warm-up period after

the transmission has been warmed up.

NOTE: If at a high altitude (above 3000

feet) or in cold temperatures (below 32 F)

the carburetor fuel mixture may need to

be adjusted for best engine performance.

See "TO ADJUST CARBURETOR" in the

Service and Adjustments section of this

manual.

PURGE TRANSMISSION

A CAUTION: Never engage or disengage

freewheel lever while the engine is

running.

To ensure proper operation and perfor-

mance, it is recommended that the

transmission be purged before operating

tractor for the first time. This procedure will

remove any trapped air inside the trans-

mission which may have developed during

shipping of your tractor.

IMPORTANT: Should your transmission

require removal for service or replacement,

it should be purged after reinstallation

before operating the tractor.

1. Place tractor safely on level surface

with engine off and parking brake set.

2. Disengage transmission by placing

freewheel control in freewheeling

position (See 'frO TRANSPORT" in

this section of manual).

3. Sitting in the tractor seat, start engine.

After the engine is running, move

throttle control to slow position. With

motion control lever in neutral (N)

position, slowly disengage clutch/

brake pedal.

4. Move motion control lever to full

forward position and hold for five (5)

seconds. Move lever to full reverse

position and hold for five (5) seconds.

Repeat this procedure three (3) times.

NOTE: During this procedure there will

be no movement of drive wheels. The air

is being removed from hydraulic drive

system.

5. Move motion control lever to neutral

(N) position. Shut- oft engine and set

parking brake.

6. Engage transmission by placing

freewheel control in driving position

(See "TO TRANSPORT" in this

section of manual).

7. Sitting in the tractor seat, start

engine. After the engine is running,

move throttle control to half (1/2)

speed. With motion control lever in

neutral (N) position, slowly disen-

gage clutch/brake pedal.

8. Slowly move motion control lever

forward, after the tractor moves

approximately five (5) feet, slowly

move motion control lever to reverse

position. After the tractor moves

approximately five (5) feet return the

motion control lever to the neutral (N)

position. Repeat this procedure with

the motion control lever three (3)

times.

Your tractor is now purged and now

ready for normal operation.

MOWING TIPS

• Mower should be properly leveled for

best mowing performance. See "TO

LEVEL MOWER HOUSING" in the

Service and Adjustments section of

this manual.

• The left hand side of mower should be

used for trimming.

• Drive so that clippings are discharged

onto the area that has been cut. Have

the cut area to the right of the tractor.

This will result in a more even distribu-

tion of clippings and more uniform

cutting.

• When mowing large areas, start by

turning to the right so that clippings will

discharge away from shrubs, fences,

driveways, etc. After one or two

rounds, mow in the opposite direction

making left hand turns until finished.

• If grass is extremely tall, it should be

mowed twice to reduce load and

possible fire hazard from dried

clippings. Make first cut relatively

high; the second to the desired height.

• Do not mow grass when it is wet. Wet

grass will plug mower and leave

undesirable clumps. Allow grass to

dry before mowing.

• Always operate engine at full throttle

when mowing to assure better mowing

performance and proper discharge of

material. Regulate ground speed by

selecting a low enough gear to give

the mower cutting performance as well

as the quality of cut desired.

• When operating attachments, select a

ground speed that will suit the terrain

and give best performance of the

attachment being used.

• /

MULCHING MOWING TIPS

IMPORTANT: For best performance,

keep mower housing free of built-up

grass and trash. Clean after each use.

• The special mulching blade will recur

the grass clippings many times and

reduce them in size so that as they fall

onto the lawn they will disperse into the

grass and not be noticed. Also, the

mulched grass will biodegrade quickly

to provide nutrients for the lawn.

Always mulch with your highest engine

(blade) speed as this will provide the

best recutting action of the blades.

• Avoid cutting your lawn when it is wet.

Wet grass tends to form clumps and

interferes with the mulching action.

The best time to mow your lawn is the

early afternoon. At this time the grass

has dried and the newly cut area will

not be exposed to the direct sun.

• For best results, adjust the mower

cutting height so that the mower cuts off

only the top one-third of the grass

blades. For extremely heavy mulching,

reduce your width of cut on each pass

and mow slowly.

• Certain types of grass and grass

conditions may require that an area be

mulched a second time to completely

hide the clippings. When doing a

second cut, mow across or perpendicu-

lar to the first cut path.

• Change your cutting pattern from week

to week. Mow north to south one week

then change to east to west the next

week. This will help prevent matting

and graining of the lawn.

Max 1/3"

MAINTENANCE SCHEDULE _ s _ _ _ °_'

AS YOU COMPLETE

.EoO, BBB"V,OE SE"V'C'

C,.Bo,+O--lion

CheckTire pressure

Check Operator Presence and

T i InterlockSystems If

R Check lot Loose Fasteners V t _, V +

_C Sharpen/Replace Mower Blades !4

T Lubrication Chart V +

0 Check Battery Level

R Clean Battery and Terminals

Check Transaxio Cooling

Adjust Blade Bell(s) Tension V's

Adjust Motion Drive Belt(s) Tension _s

Check Engine Oil Level I_ I_

Change Engine Oil _,: I_

E c*_ AkFiller 1_21

N CleanAirScreen V'z

IG Inspect MuffiedSpark Arrester V'

Replace Oil Filter (If equipped) _.=

N Ck_n Engine Cooling Fins 14/=

Replace Spark Plug I_ I1_

i/,

Replace Air Filter Paper Cadrldge

Replace Fuel FIHer i II_

I - Ch_t+Igem0ce c_en wt._Jr+_ti,_*_l u_1oe_R l'_laWk_,_id_ inhlgh_nbienl lon_•nltutell. 5 - Ifequipped wilt1 aciiu_able syste<n.

2 - Selvice morn often when operating in dlrly or dusty c0nCtk_k 8 - _ reqCmd if equipped with r_ir_er,ar_l-lrN batterf,

3 - Ifequipped wflh oil fil_', cttange oM_eP/50 hours. 7 - Tightenfront Lxle p4votbolt to 35 R.-I_. _.

4 - Replace t:_des more olten whe_ mowing In sandy =ol. Do not _ertighten.

GENERAL RECOMMENDATIONS

The warranty on this tractor does not

cover items that have been subjected to

operator abuse or negligence. To receive

full value from the warranty, operator must

maintain tractor as instructed in this

manual.

Some adjustments will need to be made

periodically to properly maintain your

tractor.

All adjustments in the Service and

Adjustments section of this manual should

be checked at least once each season.

• Once a year you should replace the

spark plug, clean or replace air filter,

and check blades and belts for wear. A

new spark plug and clean air filter

assure proper air-fuel mixture and help

your engine run better and last longer.

BEFORE EACH USE

1. Check engine oil level.

2. Check brake operation.

3. Check tire pressure.

4. Check operator presence and

interlock systems for proper opera-

tion.

5. Check for loose fasteners.

LUBRICATION CHART

(_ Spindle----q ('--'_---_ I-- _ Spindle

Zer i'( : Zer

_Front Wheel..LL_/ _: (DFrontWheel

Bearing _ ..... I ,_Beadng Zerk

(_Engine' ,.-_--/, _ '_,--_-_-_-_-_-_-_.

i +

i i

_General Purpose Grease

@Flefer to Maintenance "FNGINE" Section

IMPORTANT: Do not oil or grease the

pivot points which have special nylon

bearings. Viscous lubricants will attract

dust and dirt that will shorten the life of

the self-lubricating bearings, if you feel

they must be lubricated, use only a dry,

powdered graphite type lubricant

sparingly.

TRACTOR

Always observe safety rules when

performing any maintenance.

BRAKE OPERATION

If tractor requires more than six (6) feet

stopping distance at high speed in

highest gear, then brake must be

adjusted. (See "TO ADJUST BRAKE" in

the Service and Adjustments section of

this manual).

TIRES

• Maintain proper air pressure in all tires

(See "PRODUCT SPECIFICATIONS"

section of this manual).

• Keep tires free of gasoline, oil, or

insect control chemicals which can

harm rubber.

• Avoid stumps, stones, deep ruts, sharp

objects and other hazards that may

cause tire damage.

NOTE: To seal tire punctures and

prevent flat tires due to slow leaks, tire

sealant may be purchased from your

local parts dealer. Tire sealant also

prevents tire dry rot and corrosion.

OPERATOR PRESENCE SYSTEM

Be sure operator presence and interlock

systems are working properly. If your

tractor does not function as described,

repair the problem immediately.

• The engine should not start unless the

brake pedal is fully depressed and

attachement clutch control is in the

disengaged position.

• When the engine is running, any

attempt by the operator to leave the

seat without first setting the parking

brake should shut off the engine.

• When the engine is running and the

attachment clutch is engaged, any

attempt by the operator to leave the

seat should shut off the engine.

• The attachment clutch should never

operate unless the operator is in the

seat.

BLADE CARE

For best results mower blades must be

kept sharp. Replace bent or damaged

blades.

BLADE REMOVAL

1. Raise mower to highest position to

allow access to blades.

2. Remove hex bolt, lock washer and

flat washer securing blade.

3. Install new or resharpened blade with

trailing edge up towards deck as

shown.

IMPORTANT: To ensure proper assembly,

center hole in blade must align with star

on mandrel assembly.

4. Reassemble hex bolt, lock washer

and flat washer in exact order as

shown.

5. Tighten bolt securely (27-35 Ft. Lbs.

torque).

IMPORTANT: Blade bolt is grade 8 heat

treated.

Trailing Edge Up Mandrel Assembly

"_.Blade Center ]'_/_

F,atWas,er...i

Lock Washer _,_ _ _ Star

_---Hex Bolt (Grade)*'_

*A Grade 8 heat treated bolt can be identified

by six lines on the bolt head.

TO SHARPEN BLADE

NOTE: We do not recommend sharpen-

ing blade - but if you do, be sure the

blade is balanced.

Care should be taken to keep the blade

balanced. An unbalanced blade will

cause excessive vibration and eventual

damage to mower and engine.

• The blade can be sharpened with a fiXs

or on a grinding wheel. Do not attempt

to sharpen while on the mower.

• To check blade balance, you will need

a 5/8" diameter steel bolt, pin, or a cone

balancer. (When using a cone bal-

ancer, follow the instructions supplied

with balancer.)

NOTE: Do not use a nail for balancing

blade. The lobes of the center hole may

appear to be centered, but are not.

• Slide blade on to an unthreaded

portion of the steel bolt or pin and hold

the bolt or pin parallel with the ground.

If blade is balanced, it should remain in

a horizontal position. If either end of

the blade moves downward, sharpen

the heavy end until the blade is

balanced.

Blade

5/8" Bolt or

Center '

BAI-rERY

Your tractor has a battery charging system

which is sufficient for normal use. How-

ever, periodic charging of the battery with

an automotive charger will extend its life.

• Keep battery and terminals clean.

• Keep battery bolts tight.

• Keep small vent holes open.

• Recharge at 6-10 amperes for 1 hour.

NOTE: The original equipment battery on

your tractor is maintenance free. Do not

attempt to open or remove caps or covers.

Adding or checking level of electrolyte is

not necessary.

TO CLEAN BA-FFERYAND TERMINALS

Corrosion and dirt on the battery and

terminals can cause the battery to "leak"

power.

1. Open battery box door.

2. Disconnect BLACK battery cable first

then RED battery cable and remove

battery from tractor.

3. Rinse the battery with plain water and

dry.

4. Clean terminals and battery cable ends

with wire brush until bright.

5. Coat terminals with grease or petro-

leum jelly.

6. Reinstall battery (See "REPLACING

BA-FFERY" in the SERVICE AND

ADJUSTMENTS section of this

manual).

V-BELTS

Check V-belts for deterioration and wear

after 100 hours of operation and replace if

necessary. The belts are not adjustable.

Replace belts if they begin to slip from

wear.

TRANSAXLE COOLING

The transmission fan and cooling fins

should be kept clean to assure proper

cooling.

Do not attempt to clean fan or transmission

while engine is running or while the

transmission is hot. To prevent possible

damage to seals, do not use high pressure

water or steam to clean transaxle.

• Inspect cooling fan to be sure fan blades

are intact and clean.

• Inspect cooling fins for dirt, grass

clippings and other materials. To

prevent damage to seals, do not use

compressed air or high pressure sprayer

to clean cooling fins.

TRANSAXLE PUMP FLUID

The transaxle was sealed at the factory

and fluid maintenance is not required for

the life of the transaxle. Should the

transaxle ever leak or require servicing,

contact your nearest authodzed service

center/department.

ENGINE

LUBRICATION

Only use high quality detergent oil rated

with API service classification SF-SJ.

Select the oil's SAE viscosity grade

according to your expected operating

temperature.

NOTE: Although multi-viscosity oils (5W30,

10W30 etc.) improve starting in cold

weather, these multi-viscosity oils will

result in increased oil consumption when

used above 32°R Check your engine oil

level more frequently to avoid possible

engine damage from running low on oil.

Change the oil after every 25 hours of

operation or at least once a year if the

tractor is not used for 25 hours in one year.

Check the crankcase oil level before

starting the engine and after each eight (8)

hours of operation. lqghten oil fill cap/

dipstick securely each time you check the

oil level.

TO CHANGE ENGINE OIL

Determine temperature range expected

before oil change. All oil must meet API

service classification SF-SJ.

• Be sure tractor is on level surface.

• Oil will drain more freely when warm.

• Catch oil in a suitable container.

1. Remove oil fill cap/dipstick. Be careful

not to allow dirt to enter the engine

when changing oU.

2. Remove yellow cap from end of drain

valve and install the drain tube onto the

fitting. Oil Drain Valve

Closed

and ,'_J_'_l .-_" "

Locked /"-_ _

Position _:...._

Yellow _>'_.

Cap _ _

Drain Tube

Unlock drain valve by pushing inward

slightly and tuming counterclockwise.

To open, pull out on the drain valve.

After oil has drained completely, close

and lock the drain valve by pushing

inward and turning clockwise until the

pin is in the locked position as shown.

Remove the drain tube and replace the

cap onto to the end of the drain valve.

7. Refill engine with oil through oil fill

dipstick tube. Pour slowly. Do not

overfill. For approximate capacity see

"PRODUCT SPECIFICATIONS" section

of this manual.

8. Use gauge on oil fill cap/dipstick for

checking level. Be sure dipstick cap is

tightened securely for accurate

reading. Keep oil at "FULU' line on

dipstick.

CLEAN AIR SCREEN

Air screen must be kept free of dirt and

chaff to prevent engine damage from

overheating. Clean with a wire brush or

compressed air to remove dirt and

stubborn dried gum fibers.

ENGINE COOLING FINS

Remove any dust, dirt or oil from engine

cooling fins to prevent engine damage

from overheating.

1. Remove screws from blower housing

and lift housing and dipstick tube

assembly off engine.

2. Cover oil fill opening to prevent entry

of dirt.

3. Use compressed air or stiff bristle

brush to thoroughly clean engine

cooling fins.

4. To reassemble, reverse above

procedure.

Blower Housing

Screws _Screws_._

Dipstick Tube _ Air Screen - _';;'

Assembly

Engine

Coolin

Fins

AIR FILTER

Your engine will not run properly using a

dirty air filter. Clean the foam pre-cleaner

after every 25 hours of operation or every

season. Service paper cartridge every

100 hours of operation or every season,

whichever occurs first.

Service air cleaner more often under

dusty conditions.

1. Remove knob(s) and cover.

TO SERVICE PRE-CLEANER

2. Slide foam pre-cleaner off cartridge.

3. Wash it in liquid detergent and water.

4. Squeeze it dry in a clean cloth.

5. Saturate it in engine oil. Wrap it in

clean, absorbent cloth and squeeze to

remove excess oil.

NOTE: If very dirty or damaged, replace

pre-cleaner.

6. Reinstall pre-cleaner over cartridge.

7. Reinstall cover and secure with

knob(s).

TO SERVICE CARTRIDGE

1. Remove cartridge nut.

2. Carefully remove cartridge to prevent

debris from entering carburetor.

Clean base carefully to prevent debris

from entering carburetor.

3. Clean cartridge by tapping gently on

flat surface.

NOTE: If very dirty or damaged, replace

cartridge.

4. Reinstall cartridge, nut, precleaner,

cover and secure with knob(s).

IMPORTANT: Petroleum solvents, such

as kerosene, are not to be used to dean

the cartridge. They may cause deteriora-

tion of the cartridge. Do not oil cartridge.

Do not use pressurized air to clean or dry

cartridge. _ Cover

Knob

Cover Cartridge

Nut

Foam Pre- Cartridge

Cleaner

Base

MUFFLER

Inspect and replace corroded muffler and

spark arrester (if equipped) as it could

create a fire hazard and/or damage.

SPARK PLUGS

Replace spark plugs at the beginning of

each mowing season or after every 100

hours of operation, whichever occurs first.

Spark plug type and gap setting are

shown in =PRODUCT SPECIFICATIONS"

section of this manual.

IN-LINE FUEL FILTER

The fuel filter should be replaced once

each season. If fuel filter becomes

clogged, obstructing fuel flow to carbure-

tor, replacement is required.

1. With engine cool, remove filter and

plug fuel line sections.

2. Place new fuel filter in position in fuel

line with arrow pointing towards

carburetor.

3. Be sure there are no fuel line leaks

and clamps are properly positioned.

4. Immediately wipe up any spilled

gasoline.

ClamP_Clamp

Fuel Filter

CLEANING

• Clean en_]ine, battery, seat, finish, etc.

of all foretgn matter.

• Keep finished surfaces and wheels free

of all gasoline, oil, etc.

• Protect painted surfaces with automo-

tive type wax.

We do not recommend using a garden

hose to clean your tractor unless the

electrical system, muffler, air filter and

carburetor are covered to keep water out.

Water in engine can result in a shortened

engine life.

CAUTION: BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS:

1. Depress clutch/brake pedal fully and set parking brake.

2. Place motion control lever in neutral (N) position.

3. Place attachment clutch in "DISENGAGED" position.

4. Turn ignition key "OFF" and remove key.

5. Make sure the blades and all moving parts have completely stopped.

6. Disconnect spark plug wire from spark plug and place wire where it cannot

come in contact with plug.

TRACTOR

TO REMOVE MOWER

Mower will be easier to remove from the

right side of tractor.

1. Place attachment clutch in "DISEN-

GAGED" position.

2. Move attachment lift lever forward to

lower mower to its lowest position.

3. Roll belt off engine pulley.

4. Remove small retainer spring, and lift

clutch spring off pulley bolt.

5. Remove large retainer spring, slide

collar off and push housing guide out

of bracket.

6. Disconnect anti-swaybar from chassis

bracket by removing retainer spring.

7. Disconnect suspension arms from

9. Raise lift lever to raise suspension

arms. Slide mower out from under

tractor.

IMPORTANT: If an attachment other than

the mower deck is to be mounted on the

tractor, remove the front links and hook

the clutch spring Into square hole in

frame.

TO INSTALL MOWER

1. Raise attachment lift lever to its

highest position.

2. Slide mower under tractor with

deflector shield to right side of tractor.

3. Lower lift lever to its lowest position.

4. Install mower in reverse order of

removal instructions.

rear deck brackets by removing

retainer springs.

Disconnect front links from deck by

removing retainer springs.

Small Retainer Spring

Clutch

-" _";'"_ Square Hole

Suspension Arms ,.J

Engine Pulley

Retainer Sprin

Anti-Swa_

Spdngs

(Both Sides)

Housing Guide

Large Retainer Spring

TO LEVEL MOWER HOUSING

Adjust the mower while tractor is parked

on level ground or driveway. Make sure

tires are properly inflated (See "PROD-

UCT SPECIFICATIONS" section of this

manual). If tires are over or

undednflated, you will not properly

adjust your mower.

SIDE-TO-SIDE ADJUSTMENT

• Raise mower to its highest position.

• At the midpoint of both sides of mower,

measure height from bottom edge of

mower to ground. Distance "A" on

both sides of mower should be the

same or within 1/4" of each other.

• If adjustment is necessary, make

adjustment on one side of mower only.

• To raise one side of mower, tighten lift

link adjustment nut on that side.

• To lower one side of mower, loosen lift

link adjustment nut on that side.

NOTE: Each full turn of adjustment nut

will change mower height about 1/8".

• Recheck measurements after adjust-

ing.

Bottomedge of Bottomedge of

mower to _ mower to

ground _ ground

A--["['""_Ground Line _'""T-_A

FRONT-'I-O-BACK ADJ USTM ENT

IMPORTANT: Deck must be level side-to

side. If the following front-to-back

adjustment is necessary, be sure to

adjust both front links equally so mower

will stay level side-to-side.

To obtain the best cutting results, the

mower housing should be adjusted so

that the front is approximately 1/8" to 1/2"

lower than the rear when the mower is in

its highest position.

Check adjustment on right side of tractor.

Measure distance =D" directly in front

and behind the mandrel at bottom edge

of mower housing as shown.

• Before making any necessary adjust-

ments, check that both front links are

equal in length.

If links are not equal in length, adjust

one link to same length as other link.

To lower front of mower loosen nut "E"

on both front links an equal number of

turns.

When distance "D" is 1/8" to 1/2" lower

at front than rear, tighten nuts "F"

against trunnion on both front links.

To raise front of mower, loosen nut "F"

from trunnion on both front links.

Tighten nut "E" on both front links an

equal number of turns.

When distance "D" is 1/8" to 1/2" lower

at front than rear, tighten nut "F"

against trunnion on both front links.

Recheck side-to-side adjustment.

_"__"o_\ , o _o_ j. Mandrel

Both Front Links Should be Equal in Length

Front Links

TO REPLACE MOWER BLADE DRIVE

BELT

The mower blade drive belt may be

replaced without tools. Park the tractor on

level surface. Engage parking brake.

BELT REMOVAL -

1. Remove mower from tractor (See "TO

REMOVE MOWER" in this section of

this manual).

2. Work belt off both mandrel pulleys and

idler pulleys.

3. Pull belt away from mower.

BELT INSTALLATION -

4. Install new belt in reverse order of

removal.

5. Make sure belt is in all pulley grooves

and inside all belt guides.

6. Install mower in reverse order of

removal instructions.

Mandrel

Pulley

TO ADJUST BRAKE

Your tractor is equipped with an adjustable

brake system which is mounted on the

side of the transaxle.

If tractor requires more than six (6) feet

stopping distance at high speed in

highest gear on a level dry concrete or

paved surface, then brake must be

adjusted.

1. Depress clutch/brake pedal and

engage parking brake.

2. Measure distance between brake

operating arm and nut "A" on brake

rod.

3. If distance is other than 1-9/16", loosen

jam nut and turn nut =A" until distance

becomes 1-9/16". Retighten jam nut

against nut "A".

4. Road test tractor for proper stopping

distance as stated above. Readjust if

necessary. If stopping distance is still

greater than six (6) feet in highest gear,

further maintenance is necessary.

Contact a Sears or other qualified

service center.

With Parking Brake "Engaged"

_t "A"

_Operating

Do not t_er brake adjustment

is necessa,'y contact a Sears or other qualified

service center.

TO REPLACE MOTION DRIVE BELT

Park the tractor on level surface. Engage

parking brake. For assistance, there is a

belt installation guide decal on bottom

side of left footrest.

1. Remove mower (See "TO REMOVE

MOWER" in this section of this

manual.)

2. Remove belt from stationary idler and

clutching idler.

3. Pull belt slack toward rear of tractor.

Carefully remove belt upwards from

transmission input pulley.

4. Pull belt toward front of tractor and

remove downward from around

engine pulley.

5. Install new belt by reversing above

procedure.

Engine

Pulley

Clutching Idler --

Stationary Idler ---___

Transmission

Input Pulley

TRANSAXLE MOTION CONTROL

LEVER NEUTRAL ADJUSTMENT

The motion control lever has been preset

at the factory and adjustment should not

be necessary.

1. Loosen adjustment bolt in front of the

right rear wheel, and lightly tighten.

2. Start engine and move motion control

lever until tractor does not move

forward or backward.

3. Hold motion control lever in that

position and turn engine off.

4. While holding motion control lever in

place, loosen the adjustment bolt.

5. Move motion control lever to the

neutral (N) (lock gate) position.

6. Tighten adjustment bolt securely.

NOTE: If additional clearance is needed

to get to adjustment bolt, move mower

deck height to the lowest position.

After above adjustment is made, if the

tractor still creeps forward or backward

while motion control lever is in neutral

position, follow these steps:

1. Loosen the adjustment bolt.

2. Move the motion control lever 1/4 to

1/2 inch in the direction it is trying to

creep.

3. Tighten adjustment bolt securely.

4. Start engine and test.

5. If tractor still creeps, repeat above

steps until satisfied.

Neutral

Motion Control Lever Lock Gate

FRONT WHEEL TOE-IN/CAMBER

The front wheel toe-in and camber are

not adjustable on your tractor. If damage

has occurred to affect the front wheel toe-

in or camber, contact a Sears or other

qualified service center.

TO REMOVE WHEEL FOR REPAIRS

1. Block up axle securely.

2. Remove axle cover, retaining ring and

washers to allow wheel removal (rear

wheel contains a square key - Do not

lose).

3. Repair tire and reassemble.

NOTE: On rear wheels only: align grooves

in rear wheel hub and axle. Insert square

key.

4. Replace washers and snap retaining

ring securely in axle groove.

5. Replace axle cover.

NOTE: To seal tire punctures and prevent

flat tires due to slow leaks, tire sealant

may be purchased from your local parts

dealer. _re sealant also prevents tire dry

rot and corrosion.

Washers

Retaining

Ring

Axle

Cover

Square Key

(Rear Wheel Only)

/ .._,-., i Adjustment Bolt

TRANSMISSION REMOVAL/REPLACE-

MENT

Should your transmission require

removal for service or replacement, it

should be purged after reinstallation and

before operating the tractor. See "PURGE

TRANSMISSION" in the Operation

section of this manual.

TO ADJUST STEERING WHEEL ALIGN-

MENT

If steering wheel crossbars are not

horizontal (left to right) when wheels are

positioned straight forward, remove

steering wheel and reassemble per

instructions in the Assembly section of

this manual.

TO START ENGINE WITH A WEAK

BA'rrERY

CAUTION: Lead-acid batteries

generate explosive gases. Keep sparks,

flame and smoking materials away from

batteries. Always wear eye protection

when around batteries.

If your battery is too weak to start the

engine, it should be recharged. (See

"BAI-rERY" in the MAINTENANCE

section of this manual).

If "jumper cables" are used for emergency

starting, follow this procedure:

IMPORTANT: Your tractor is equipped

with a 12 volt negative grounded system.

The other vehical must also be a 12 volt

negative grounded system. Do not use

your tractor battery to start other vehicles.

TO A'I-FACH JUMPER CABLES -

1. Connect each end of the RED cable to

the POSITIVE (+) terminal of each

battery, taking care not to short

against chassis.

2. Connect one end of the BLACK cable

to the NEGATIVE (-) terminal of fully

charged battery.

3. Connect the other end of the BLACK

cable to good CHASSIS GROUND,

away from fuel tank and battery.

TO REMOVE CABLES, REVERSE ORDER -

1. BLACK cable first from chassis and

then from the fully charged battery.

2. RED cable last from both batteries.

Positive Terminal Negative Terminal

ged

Battery

Positive Terminal

Negative Terminal

REPLACING BATTERY

4I_CAUTION: Do not short battery

terminals by allowing a wrench or any

other object to contact both terminals at

the same time. Before connecting battery,

remove metal bracelets, wristwatch

bands, rings, etc.

Positive terminal must be connected first

to prevent sparking from accidental

grounding.

1. Lift seat pan to raised position and

open battery box door.

2. Disconnect BLACK battery cable first

then RED battery cable and carefully

remove battery from tractor.

3. Install new battery with terminals in

same position as old battery.

4. First connect RED battery cable to

positive (+) terminal with hex bolt and

keps nut as shown. Tighten securely.

5. Connect BLACK grounding cable to

negative (-) terminal with remaining

hex bolt and keps nut. Tighten

securely.

6. Close battery box door.

Bakery

Box

Nut Hex

Positive (Red) Cable

Cable

TO REPLACE HEADLIGHT BULB

1. Raise hood.

2. Pull bulb holder out of the hole in the

backside of the grill.

3. Replace bulb in holder and push bulb

holder securely back into the hole in

the backside of the grill.

4. Close hood.

INTERLOCKS AND RELAYS

Loose or damaged wiring may cause your

tractor to run poorly, stop running, or

prevent itfrom starting.

• Check wiring. See electrical wiring

diagram in the Repair Parts section.

TO REPLACE FUSE

Replace with 20 amp automotive-type

plug-in fuse. The fuse holder is located

behind the dash.

TO REMOVE HOOD AND GRILL AS-

SEMBLY

1. Raise hood.

2. Unsnap headlight wire connector.

3. Stand in front of tractor. Grasp hood at

sides, tilttoward engine and liftoff of

tractor.

4. To replace, reverse above procedure.

ENGINE

Maintenance, repair, or replacement of

the emission control devices and sys-

tems, which are being done at the

customers expense, may be performed

by any non-road engine repair establish-

ment or individual. Warranty repairs must

be performed by an authorized engine

manufacturer's service outlet.

TO ADJUST THROI-rLE CONTROL

CABLE

The throttle control has been preset at the

factory and adjustment should not be

necessary. Check adjustment as de-

scribed below before loosening cable. If

adjustment is necessary, proceed as

follows:

1. With engine not running, move throttle

control lever from slow to choke

position. Slowly move lever from

choke to fast position.

2. Check that holes "A" in governor

control lever and hole in governor

plate line-up. If holes =A" are not

aligned, loosen clamp screw and

move throttle cable until holes are

aligned. Tighten clamp screw

securely.

Governor

Control Lever Governor

Holes/,',-A, _2_ ¢lam_ Screw Cable

TO ADJUST CARBURETOR

NOTE: The carburetor on this engine is

low emission. It is equipped with an idle

fuel adjusting needle with a limiter cap,

which allows some adjustment within the

limits allowed by the cap. Do not attempt

to remove the limiter cap. The limiter cap

cannot be removed without breaking the

adjusting needle.

The carburetor has been preset at the

factory and adjustment should not be

necessary. However, minor adjustment

may be required to compensate for

differences in fuel, temperature, altitude

or load. If the carburetor does need

adjustment, proceed as follows:

In general, turning idle mixture valve In

(clockwise) decreases the supply of fuel to

the engine giving a leaner fuel/air mixture.

Turning the idle mixture valve out (counter-

clockwise) increases the supply of fuel to the

engine giving a richer fuel/air mixture.

IMPORTANT: Damage to the needle valve

and the seat in carburetor may result ifscrew

isturned in too tight.

PRELIMINARY SEI-FING -

1. Air cleaner assembly must be as-

sembled to the carburetor when

making carburetor adjustments.

2. Be sure the throttle control cable is

adjusted properly (see above).

FINAL SETTING -

1. Start engine and allow to warm for five

minutes. Make final adjustments with

engine running and shift/motion

control lever in neutral (N) position.

2. Move throttle control lever to slow

position. With finger, rotate and hold

throttle lever against idle speed

screw. Turn idle speed screw to attain

1750 RPM.

3. While still holding throttle lever

against idle speed screw, turn idle

mixture valve full travel clockwise then

counterclockwise until engine runs

rough. Turn valve to a point midway

between those two positions. Re-

lease throttle lever.

ACCELERATION TEST-

4. Move throttle control lever from slow to

fast position. If engine hesitates or

dies, turn idle mixture valve out

(counterclockwise) 1/8 tum. Repeat

test and continue to adjust, if neces-

sary, until engine accelerates

smoothly.

High speed stop is factory adjusted. Do

not adjust - damage may result.

IMPORTANT" Never tamper with the

engine governor, which is factory set for

proper engine speed. Overspeeding the

engine above the factory high speed

setting can be dangerous. If you think the

engine-governed high speed needs

adjusting, contact a Sears or other

qualified service center, which has proper

equipment and experience to make any

necessary adjustments.

Idle Speed

S_rew

_jT;rvOt_,e

Idle Mixture Valve _

with Limiter

Immediately prepare your tractor for

storage at the end of the season or if the

tractor will not be used for 30 days or

more.

_1_ CAUTION: Never store the tractor

with gasoline in the tank inside a building

where fumes may reach an open flame or

spark. Allow the engine to cool before

storing in any enclosure.

TRACTOR

Remove mower from tractor for winter

storage. When mower is to be stored for

a period of time, clean it thoroughly,

remove all dirt, grease, leaves, etc. Store

in a clean, dry area.

1. Clean entire tractor (See "CLEANING"

in the Maintenance section of this

manual).

2. Inspect and replace belts, if necessary

(See belt replacement instructions in

the Service and Adjustments section

of this manual).

3. Lubricate as shown in the Mainte-

nance section of this manual.

4. Be sure that all nuts, bolts and screws

are securely fastened. Inspect moving

parts for damage, breakage and wear.

Replace if necessary.

5. Touch up all rusted or chipped paint

surfaces; sand lightly before painting.

BA'n'ERY

• Fully charge the battery for storage.

• After a period of time in storage, battery

may require recharging.

• To help prevent corrosion and power

leakage during long periods of storage,

battery cables should be disconnected

and battery cleaned thoroughly (see

"TO CLEAN BAI-rERY AND TERMI-

NALS" in the Maintenance section of

this manual).

• After cleaning, leave cables discon-

nected and place cables where they

cannot come in contact with battery

terminals.

• If battery is removed from tractor for

storage, do not store battery directly on

concrete or damp surfaces.

ENGINE

FUEL SYSTEM

IMPORTANT: It is important to prevent

gum deposites from forming in essential

fuel system parts such as carburetor, fuel

hose, or tank during storage.

Also, experiance indicates that alcohol

blended fuels (called gasohol or using

ethanol or methanol) can attract moisture

which leads to separation and formation

of acids during storage. Acidic gas can

damage the fuel system of and engine

while in storage.

1. Drain the fuel tank.

2. Start the engine and let it run until the

fuel lines and carburetor are empty.

• Never use engine or carburetor cleaner

products in the fuel tank or permanent

damage may occur.

• Use fresh fuel next season.

NOTE: Fuel stabilizer is an acceptable

alternative in minimizing the formation of

fuel gum deposits during storage. Add

stabilizer to gasoline in fuel tank or

storage container. Always follow the mix

ratio found on stabilizer container. Run

engine at least 10 minutes after adding

stabilizer to allow the stabilizer to reach

the carburetor. Do not drain the gas tank

and carburetor if using fuel stabilizer.

ENGINE OIL

Drain oil (with engine warm) and replace

with clean engine oil. (See "ENGINE" in

the Maintenance section of this manual).

CYLINDER(S)

1. Remove spark plug(s).

2. Pour one ounce of oil through spark

plug hole(s) into cylinder(s).

3. Turn ignition key to "START" position

for a few seconds to distribute oil.

4. Replace with new spark plug(s).

OTHER

• Do not store gasoline from one season

to another.

• Replace your gasoline can if your can

starts to rust. Rust and/or dirt in your

gasoline will cause problems.

• If possible, store your tractor indoors

and cover it to give protection from dust

and dirt.

• Cover your tractor with a suitable

protective cover that does not retain

moisture. Do not use plastic. Plastic

cannot breathe which allows conden-

sation to form and will cause your

tractor to rust.

IMPORTANT: Never cover tractor while

engine and exhaust areas are still warm.

TROUBLESHOOTING CHART

PROBLEM CAUSE

Will not start 1.

Hard to start

Enginewill not

turn over

Engine clicks but

will not start

Out of fuel.

Engine not "CHOKED"

properly.

Engine flooded.

Bad spark plug.

CORRECTION

1. Fill fuel tank.

2. See "TO START ENGINE"

in Operation section.

3. Wait several minutes before

attempting to start.

4. Replace spark plug.

Dirty air filter. 5.

Dirty fuel filter. 6.

Water in fuel. 7.

Dirty air filter. 1.

Bad spark plug. 2.

Weak or dead battery, i3.

Dirty fuel filter. 4.

Stale or dirty fuel. 5.

Loose or damaged wiring. 6.

Carburetor out of adjustment. 7.

8. Loose or damaged wiring.

9. Carburetor out of adjustment.

10.Engine valves out of

adjustment.

Clean/replace air filter.

Replace fuel filter.

Drain fuel tank and carbure-

tor, refill tank with fresh

gasoline and replace fuel

filter.

Check all wiring.

See "To Adjust Carburetor"

in Service Adjustments

section.

10.Contact a Sears or other

qualified service center.

Clean/replace air filter.

Replace spark plug.

Recharge or replace battery.

Replace fuel filter.

Drain fuel tank and refillwith

fresh gasoline.

Check all wiring.

See "3"oAdjust Carburetor" in

8. Engine valves out of

adjustment.

1. Brake pedal not

depressed.

2. Attachment clutch is

engaged.

3. Weak or dead battery.

Service Adjustments

section.

8. Contact a Sears or other

qualified service center.

1. Depress brake pedal.

2. Disengage attachment

clutch.

3. Recharge or replace battery.

Replace fuse.

Clean battery terminals.

Check all wiring.

Check/replace ignition

switch.

Check/replace solenoid or

starter.

Contact a Sears or other

qualified service center.

Blown fuse. 4.

Corroded battery terminals. 5.

Loose or damaged wiring. 6.

Faulty ignition switch. 7.

Faulty solenoid or starter. 8.

Faulty operator presence 9.

switch(es).

Weak or dead battery. 1.

Corroded battery terminals. 2.

Loose or damaged wiring. 3.

Faulty solenoid or starter. 4.

Cutting too much grass/too 1.

fast.

Throttle in "CHOKE" 2.

position.

Recharge or replace battery.

Clean battery terminals.

Check all wiring.

Check/replace solenoid or

starter.

Loss of power 1. Set in "Higher Cut" position/

reduce speed.

2. Adjustthrottle control.

TROUBLESHOOTING CHART

CAUSE CORRECTION

PROBLEM

Loss of power

(continued)

Excessive

vibration

Englnecontinues

to run when

operator leaves

seat with

attachment

clutch engaged

Poor cut - uneven

Mower blades will

not rotate

3. Build-up of grass, leaves

and trash under mower.

4. Dirty air filter.

5. Low oil leveVdirty oil.

6. Faulty spark plug.

7. Dirty fuel filter.

8. Stale or dirty fuel.

9. Water in fuel.

10.Spark plug wire loose.

11.Dirty engine air screen/fins.

12.Dirty/clogged muffler.

13.Loose or damaged wiring.

14.Carburetor out of

adjustment.

15.Engine valves out of

adjustment.

1. Worn, bent or loose blade.

2. Bent blade mandrel.

3. Loose/damaged part(s).

1. Faulty operator-safety

presence control system.

Worn, bent or loose blade.

Mower deck not level.

Buildup of grass, leaves,

and trash under mower.

Bent blade mandrel.

Clogged mower deck vent

from build-up of grass,

leaves, and trash around

mandrels.

1. Obstruction in clutch

mechanism.

2. Worn/damaged mower

drive belt.

3. Frozen idler pulley.

4. Frozen blade mandrel.

3. Clean underside of mower

housing.

4. Clean/replace air filter.

5. Check oil level/change oil.

6. Clean and regap or change

spark plug.

7. Replace fuel filter.

8. Drain fuel tank and refill

with fresh gasoline.

9. Drain fuel tank and

carburetor, refill tank with

fresh gasoline and replace

fuel filter.

10.Connect and tighten spark

plug wire.

11.Clean engine air screen/

fins.

12. Clean/replace muffler.

13.Check all wiring.

14. See 'qo Adjust Carburetor"

in Service Adjustments

section.

15.Contact a Sears or other

qualified service center.

1. Replace blade.

Tighten blade bolt.

2. Replace blade mandrel.

3. Tighten loose part(s).

Replace damaged pads.

Check wiring, switches and

connections. If not corrected

contact a Sears or other

qualified service center.

1. Replace blade. lighten

blade bolt.

2. Level mower deck.

3. Clean underside of mower

housing.

4. Replace blade mandrel.

5. Clean around mandrels to

open vent holes.

t. Remove obstruction.

2. Replace mower drive belt.

3. Replace idler pulley.

4. Replace blade mandrel.

TROUBLESHOOTING CHART

PROBLEM

Poor grass

discharge

Headlight(s) not

working

(if so equipped)

Battery will not

charge

Loss of drive

Engine "backfires"

when turning

engine

"OFF"

CAUSE

1. Engine speed too slow.

2. Travel speed too fast.

3. Wet grass.

4. Mower deck not level.

5. Low/uneven tire air pressure.

6. Worn, bent or loose blade.

7. Buildup of grass, leaves and

trash under mower.

8. Mower drive belt worn.

9. Blades improperly installed.

10.Improper blades used.

11.Clogged mower deck vent

holes from buildup of

grass, leaves, and trash

around mandrels.

1. Switch is "OFF".

2. Bulb(s) or lamp(s) burned out.

3. Faulty light switch.

4. Loose or damaged wiring.

5. Blown fuse.

1. Bad battery cell(s).

2. Poor cable connections.

3. Faulty regulator

(if so equipped).

4. Faulty alternator.

1. Freewheel control in

"disengaged" position.

2. Motion drive belt worn,

damaged, or broken.

3. Air trapped in transmission

during, shipment or

servicing.

Engine throttle control not

set at "SLOW"

position for 30 seconds

before stopping engine.

CORRECTION

1. Place throttle control in

"FAST" position.

2. Shift to slower speed.

3. Allow grass to dry before

mowing.

4. Level mower deck.

5. Check tires for proper air

pressure.

6. Replace/sharpen blade.

Tighten blade bolt.

7. Clean underside of mower

housing.

8. Replace mower drive belt.

9. Reinstall blades sharp edge

down.

10. Replace with blades listed

in this manual.

11 .Clean around mandrels to

open vent holes.

1. Turn switch "ON".

2. Replace bulb(s) or lamp(s).

3. Check/replace light switch.

4. Check wiring and connec-

tions.

5. Replace fuse.

1. Replace battery.

2. Check/clean all connec-

tions.

3. Replace regulator.

4. Replace alternator.

1. Place freewheel control in

"engaged" position.

2. Replace motion drive belt.

3. Purge transmission.

Move throttle control to

"SLOW" position and allow

to idle for 30 seconds before

stopping engine.

SCHEMATIC

TRACTOR - oMODEL NUMBER 917.271645

RED

BATTERY

Ak_I_ETER

OPTIONAL)

---( )G AI(

IGNITION

SWITCH

IGNITION SWITCH

FUSE

_,_ ,,©:

',---_.(.(.(.(.(.(._:_

(PEDALUP)

BLACK

SOLENOID

.Eo _--i

STARTER

81J_CK

wl_rtlE

SEATSWITCH

(NOTOCCUPIED)

i _ .i I

_CK (CLUT " ' / J CONNECTOR

BUICK

BIJ_K

(Om;ONAL) • _ SPARK €

_ M ,GNmON_ PL_ e--_e

-- GA

: A FUEL, _L UNIT I _ PLUOS ON

m.ue : _AT_'LINE i TWIN CYL ENGINES) .._

'__ '_ec_s'u_°umur. (_'TS_ACSY'e__Tem l_ .......... ,

FUEL SI_U_T-OFF S()LENO D ReD

l (IF SO EQUIPPED) I _o_Jo _ O_TP__

NOTE

YOUR TRACTOR IS

EQUIPPED WITH A SPECIAL

ALTERNATOR SYSTEM.

THE LIGHTS ARE NOT

CONNECTED TO THE

BATT'ERY, BUT HAVE THEIR

OWN ELECTRICAL SOURCE.

BECAUSE OF THIS, THE

BRIGHTNESS OF THE LIGHTS

WILL CHANGE WITH ENGINE

SPEED. AT iDLE THE LIGHTS

WILL DIM. AS THE ENGINE IS

SPEEDED UP, THE LIGHTS

WiLL BECOME THEIR BRIGHTEST.

HEADLIGHTS

NON-REMOVABLE

CONNECTIONS

REMOVABLE

CONNECTIONS

WIRING INSULATED CLIPS

NOTE: IFWIRING INSULATED CLIPS WERE REMOVED FOR

SERVICING OF UNIT, THEY SHOULD BE REPLACED TO

PROPERLY SECURE YOUR WIRING.

ELECTRICAL

TRACTOR -- MODEL NUMBER 917.271645

ELECTRICAL

KEY PART

NO. NO. DESCRIPTION

1 144925 Battery 12VOLT 25 AMP

2 74760412 BoltHex Hd 1/4-20unc x3/4

8 156417 Case Battery

16 153664 Switch, Intedock Push-In

21 175688 HarnessAsm LightW/4152j

22 4152J BulbLight#1156

24 4799J Cable Battery6 Ga 11• red

25 146147 Cable Battery 6 Ga w/l 6 wire red

26 175158 Fuse20AMP

27 73510400 Nut KepsHex 1/4-20 Unc

28 4207J Cable Ground 6 Ga 12"black

29 121305X Switch PlungerNc Gray

30 175566 Switch Ign

33 140403 Kay Ign

40 178437 Harness Ign

41 71110408 Bolt BIk. Fin Hex 1/4-20 Unc x 1/2

42 131563 CoverTerminal Red

43 178861 Solenoid

45 121433X Ammeter Rectangular6 Amp

52 141940 ProtectionWireLoop

NOTE: Allcomponent dimensionsgiven in U.S. inches

1inch= 25.4 mm

TRACTOR - - MODEL NUMBER 917.271645

CHASSIS AND ENCLOSURES

208

TRACTOR - - MODEL NUMBER 917.271645

CHASSIS AND ENCLOSURES

KEY PART

NO, NO. DESCRIPTION

1 174619 Chassis

2 176554 Dmwbar

3 17060612 Screw 3/8-16 x 3/4

5 155272 BumperHood/Dash

9 168337X013 Dash

10 72140608 Bolt, Carriage 3/8-16 x 1

11 155927 Panel, Dash, L.H.

12 145660 ClipTinnerman GrilleP/L

13 172107X010 Panel, Dash, R.H.

14 17490608 Screw Thdrol 3/6-16 x 1/2

17 144983X558 HoodAssembly

18 126938X BumperHood

25 19131312 Washer 13/32 x 13/16 x 12 Gauge

26 STD541437 Nut

28 178987X558 Grille/LensAsm

29 155217X599 Lens, Grille

30 174738X558 Fend/Ftrest

31 139976 Bracket,Fender Support

37 17490508 ScrewThdrol 5/16-18 x 1/2

38 175710 Pivot Bracket Assembly, Rear

51 73800400 Nut Lockw/Insert 1/4-20 UNC

52 19091416 Washer 9/32 x 7/8 x 16 Ga.

53 145201 Bracket Grille PickoffLH

54 161464 Screw Hex Wshd 8-18 x 7/8

55 145202 Bracket GrillePickoff RH

57 STD522507 Bolt, Fin Hex 1/4-20 UNC x .75

60 72140606 BoltRdhd Sqnk3/8-16 UNC x3/4

64 154798 DashLowerSTLT

74 STD541437 NutCrownlock 3/8-16UNC

142 175702 Plate Reinforcement

143 154966 Bracket Swaybar Chassis

144 175582 Bracket Pnt Footrest

145 156524 RodPivotChassis/Hood

206 170165 BoltShoulder 5/16-18TT

207 17670508 Screw Thdrol 5/16-18 x 1/2 Tytt

208 17670608 Screw Thdrol 3/8-16 x 1/2

212 165919 Insert Lens

- - 5479J Plug, Button

NOTE: All componentdimensions given in U.S, inches

1 inch= 25.4 mm

TRACTOR - - MODEL NUMBER 917.271645

GROUND DRIVE

52 36 120_

5 ,, 53

TRACTOR-- MODEL NUMBER 917.271645

GROUND DRIVE

KEY PART KEY PART

NO. NO. DESCRIPTION NO. NO. DESCRIPTION

1 ...... Transmission (See Breakdown) 70 134683

HydroGear Model322-0510 71 169183

8 165866 Rod, Shift 73 169182

10 STD561210 Pin, Cotter 1/8 x 1 74 137057

14 STD551125 Washer Lock1/4 75 121749X

15 74490544 Bolt Hex Flghd5/16-18 Gr. 5 76 12000001

16 73800500 Nut, Lock Hex w/Ins 5/16-18 UNC 77 123583X

19 73800600 NUt Lock Hex w/Ins 3/8-16 78 121748X

21 130564 Knob 81 165596

22 169498 Rod, Brake 82 165711

24 73350600 Nut 83 19171216

25 106888X Spring, Rod, Brake 84 169843

26 19131316 Washer 13/32 x 13/16 x 16 Ca. 89 164890X428

27 STD561210 Pin, Cotter 1/8 x 3/4 90 124346X

28 175765 Rod, Parking Brake 95 170201

29 71673 Cap, Parking Brake 96 STD624003

30 174973 Bracket,Transmission 103 73940800

32 74760512 BoltHex 5/16-18 UNC x 3/4

34 175578 Shaft, Foot Pedal 116 72140608

35 120183X Bearing,Nylon 120 73900600

36 19211616 Washer 150 175456

37 1572H Pin,Roll 151 19133210

38 179114 Pulley,Composite 156 166002

39 74760648 Bolt 158 165589

40 175461 Spacer, Split 159 165494

41 175556 Keeper, Belt, Idler 161 72140406

42 19131312 Washer 13/32 x 13/16 x 12 Ca. 162 73680400

47 127783 Pulley, Idler, V-Belt 163 74780416

48 154407 BellcrankClutch Grad Drustl 164 19091010

49 123205X Retainer, Belt 165 165623

50 STD523715 Bolt 166 166880

51 STD541437 Nut 168 165492

52 STD541431 NutCrownlook 5/16-28 169 165580

53 105710X Link,Clutch 197 169613

55 105709X Spring,Return, Clutch 198 169593

56 17060620 Screw 3/8-16 x 1-1/4 199 169612

57 140294 V-Belt, Drive 200 72140508

59 169691 Keeper, Belt, Center

61 17060612 Screw 3/6-16x3/4 202 72110614

62 8883R Cover, Pedal 205 19171616

63 175410 Pulley, Engine 212 145212

64 71170764 BoltHex 7/16 x 4 Gr. 5

65 10040700 Washer

66 154778 Keeper, Beff EngineHydro

Guide, Belt, Mower Drive RH

Strap, Torque, Lh

Strap,Torque, Rh

Spacer, Axle

Washer 25/32 x 1-1/4 x 16 Ca.

Ring, E

Key, Square

Washer 25/32 x 1-5/8 x 16 Ca.

Shaft Asm Cross

Spring,Torsion

Washer 17/32 x 3/4 x 16 Ca.

Unk Transaxle

Console, ShiR

Nut Self-Thd Wshd 1/4

Control Asm Bypass Hydro

Spring, Retainer 1"

Nut, Hex Jam Toplock 1/2-20

L.NF

BoltRdhd Sq Neck 3/8-16 x 1

Nut Lock Fig3/8-16

SpacerRetainer

Washer 13/32 x 2 x 10

Washer 5/16 x 1.0 x 1.25

Bracket Shift Mount

HubTapered FlangeShift

BoltRdhd Sqnk 1/4-20 x 3/4 Gr. 5

Nut Crownlock1/4-20 Unc

BoltHex Fin 1/4-20 x 1

Washer 5/8 x .281 x 10 Ca.

Bracket PivotLever

Screw 5/16 x 1.0 x .125

BoltShoulder5/16-18 x .561

Plate Fastener CrossShaft

NylinerSnap-In

WasherNyliner

BoltShoulder5/16-18 Unc

BoltRdHdSqnk

5/16-18 Unc x 1

BoltCarr. Sh 3/8-16 x 1-3/4 Gr. 5

Washer 17/32 x 1 x 16 Ca.

Nut Hex Flange Lock

NOTE: All componentdimensions givenin U.S. inches

1 inch= 25.4 mm

TRACTOR - - MODEL NUMBER 917.271645

STEERING ASSEMBLY

TRACTOR - - MODEL NUMBER 917.271645

STEERING ASSEMBLY

KEY PART

NO. NO, DESCRIPTION

1 139768 SteeringWheel

2 175131 Axle Assembly

3 169840 SpindleAssembly, L.H.

4 169839 SpindleAssembly, R.H.

5 6266H Bearing, Race,Thrust, Hardened

6 121748X Washer 25/32 x 1-5/8 x 16 Gauge

7 19272016 Washer 27/32 x 1-1/4 x 16 Gauge

8 12000029 Ring,Klip

9 3366R Bearing,SteeringColumn

10 175121 Draglink

11 STD551137 Washer, Lock

13 136518 Spacer BearingAxle Front

15 145212 Nut, Hex Flange Lock

17 177876 Shaft Assembly, Steering

26 126847X Bushing, Link,Drag

28 19131416 Washer 13/32 x 7/8 x 16 Gauge

29 17060612 Screw 3/8-16 x3/4

30 STD561210 Pin Cotter

32 130465 Rod,Tie

36 155099 Bushing,Steering

37 152927 Screw

38 139769 Insert, Steering Wheel

39 19133812 Washer 13/32 x 2-3/8 x 12 Gauge

40 STD541537 Nut LockCenter 3/6-24 Unf

41 100711L Adaptor,SteedngWheel

42 145054X428 Boot, Steering Shaft

43 121749X Washer 25/32 x 1-1/4 x 16 Gauge

44 153720 ExtensionShaft Steering LR.LT

46 121232X Cap, Spindle

47 6855M Fitting,Grease

51 STD541431 Nut LockHex w/Ins. 5/16-18 UNC

54 74780520 BoltFinHex 5/16-18 UNC x 1-1/4

63 STD523710 Bolt, Fin Hax 3/8-16 UNC x I Gr 5

65 160367 Spacer Brace Axle

67 72140618 Bolt RDHD Sqnk 3/8-16 x 2-1/4

68 169827 Axle, Brace

71 175146 Steedng Asm.

82 169835 Bracket Susp. Chassis Front

85 133835 Fastener Christmas Troe

88 175118 BoltShoulder7/16-20

91 175553 Clip Steering

NOTE: AllcomponentdimensionsgiveninU.S. inches

I inch= 25.4 mm

ENGINE

TRACTOR -- MODEL NUMBER 917.271645

OPTIONAL EQUIPMENT

Spark Arrester

ENGINE

TRACTOR - - MODEL NUMBER 917.271645

KEY PART

NO, NO. DESCRIPTION

170545 ControlThmt/Ch

17720408 Screw HexThd Cut 1/4-20 x1/2

........ Engine(See Breakdown)

BriggsModel 311707-0125-E1

4 137352

13 165291

14 148456

16 STD551237

23 169837

29 137180

31 109202X

32 158990

33 123487X

37 137040

38 148315

40 124028X

44 17490412

45 17000612

46 19091416

62 STD551131

72 71070512

78 17060620

81 73510400

Muffler Exhaust B&S Lt

Gasket 1 313 Id Tin Plated

Tube Drain oileasy

Washer Lock Ext Tooth 3/8

ShieldBrowning/DebdsGuard

ArrestorSpark

Tank FuelI 25 Fr

Cap Asm FuelSears Vented

Clamp Hose BIk

LineFuel 20"

Plug drainoil easy

BushingSnap NylBIkFuel Line

ScrewHexwsh Thdrol1/4-20x3/4

Screw 3/8-16 x 3/4

Washer 9/32 X 7/8 X 16ga

Washer LockHvy Hlcl Spr 5/16

ScrewHexhd Cap 5/16-18x3/4

Screw 3/8-16x1-1/4

Nut Flange 1/4-20 Starter Nut

NOTE: Allcomponentdimensionsgivenin U.S. inches

1inch= 25.4 mm

TRACTOR - - MODEL NUMBER 917.271645

SEAT ASSEMBLY

KEY PART

NO. NO, DESCRIPTION

1 140122

2 140551

3 71110616

4 19131610

5 1450O6

6 STD541437

7 124181X

8 17000616

9 19131614

10 174894

11 166369

12 121246X

Seat

Bracket Pnt PivotSeat (blk)

BoltFin Hex 3/8-16unc X 1

Washer 13/32 X 3/4 X 10 Ga

Clip PushIn Hinged

Nut Hex Lock w/Ins 3/8-16 Unc

Spring Seat Cprsn 2 250 BIkZi

Screw 3/8-16 X 1

Washer 13/32 X 1 X 14 Ga

Pan Pnt Seat (blk)

KnobSeat Adj Wingnut

Bracket Pnt MountingSwitch

KEY PART

NO. NO. DESCRIPTION

13 121248X

14 72050412

15 134300

16 121250X

17 123976X

21 171852

22 STD541431

24 19171912

25 127018X

BushingSnap BIk Ny150 Id

BoltRdhdSht Nk 1/4-20x1-1/2

Spacer Split 28 X96 Zinc

Spring Cprsn 1 27 BIk Pnt

Nut Lock1/4 Lge Fig Gr 5Zinc

BoltShoulder5/16-18 Unc-2A

Nut Hex Lockw/Ins 5/16-18

Washer 17/32 X 1-3/16 X 12 Ga.

BoltShoulder5/16-18 X 62

NOTE: Allcomponentdimensions givenin U.S. inches

1 inch = 25.4 mm

DECALS

TRACTOR - - MODEL NUMBER 917.271645

13 6 3 7 7

2 13

KEY PART

NO. NO.

1 156811

2 171761

3 171696

4 171697

5 179128

6 133644

7 177253

8 172331

9 163204

10 156439

12 146046

DESCRIPTION

Decal, Oper. Instr.

Decal, HoodReplacement

Decal, Hood,R.H.

Decal, Hood, L.H.

Decal, Deck "B" 42"

Decal,CustomerMaintenance

Decal, HoodSideLT1000

Decal, Deck

Decal,Fender, Craftsman

Decal,FenderDanger

Decal, V-Belt Drive Schematic

KEY PART

NO. NO.

13 177259

14 160396

15 176677

16 172331

20 149516

- - 169210

- - 138311

- - 165800X428

- - 165799X428

- - 180407

-- 180408

DESCRIPTION

Decal, Dash Panel

Decal, V-Belt Schematic

Decal,Engine

Decal, Mower Heavy Duty 12 Ga.

Decal, Battery Dngr/Psn Eng

Decal, Bypass

Decal, Lift Handle

Pad FootrestLH STLT

Pad FootrestRHSTLT

Owner's Manual, English

Owner's Manual, Spanish

WHEELS & TIRES

4,10

KEY PART

NO. NO, DESCR|PTION

1 59192

2 65139

3 106222X

4 59904

5 106732X427

6 2781-1

7 9040t-I

8 106108X427

9 106268X

10 7152J

11 104757X428

-- 144334

CapValue Tire

StemValue

Tire FTs 15 X 6 0 - 6 Service

Tube Inner Front#35060

RimAsm 6"frontWhite Service

FittingGrease

BearingFlange

Rim Asro5"rearWhite Service

Tire R Ts 18x9 5-8 Service

Tube Rear 9 5 X 8 Service

Cap Axle BIk 1 50 X 1 00

Sealant, Tire (10 oz. tube)

NOTE: All componentdimensionsgiven inU.S. inches

i inch = 25.4 mm

TRACTOR - - MODEL NUMBER 917.271645

LIFTASSEMBLY

32 :_ 19

13 _ 31

/' 11"

./' /,

I l"

.I /

TRACTOR-- MODEL NUMBER 917.271645

LIFT ASSEMBLY

KEY PART

NO. NO. DESCRIPTION

1 159460 Washer Asm Inner SpringW/Plunger

2 159471 Shaft Asm. Lift

3 105767X PinGroove

4 12000002 E Ring#5133-62

5 19211621 Washer 21/32 x 1x21 Ga.

6 120183X Beadng Nylong

7 125631X Gdp HandleFluted

8 1_365X Button PlungerRead

11 139865 Link Asm Lift L.H.

12 139866 Link Asm Lift R.H.

13 STD62.4008 RetainerSpring

15 173288 Link Front

16 73350800 Nut Jam Hex 1/2-13 Uric

17 175689 Trunnion

18 73800800 Nut Lockw/Wsh 1/2-13 Unc

19 139868 ArmSuspensionMower

20 163552 RetainerSpdng

31 169865 Bearing, Pvt Lift

32 73540600 NutCrownlock3/8-24

NOTE: Allcomponentdimensionsgivenin U.S. inches

1 inch= 25.4 mm

TRACTOR -- MODEL NUMBER 917.271645

MOWER DECK

1 15_

151

152_1_ _;

106Jl_"_102 103 105

101/_

102.-_

21 22

_23 24

29 2_.

TRACTOR - - MODEL NUMBER 917.271645

MOWER DECK

KEY PART KEY PART

NO. NO. DESCRIPTION NO. NO. DESCRIPTION

1 165892 Mower DeckAssembly, 42" 52 139888 Bolt, Shoulder 5/16-18 UNC

2 STD533107 Bolt 53 131845 Arm Assembly, Pad, Brake

3 138017 Bracket Assembly,Sway Bar, Front 54 133943 Washer, Hardened

4 165460 Bracket Sway Bar 38/42" Deck 55 155046 Arm, Idler

5 S'rD624008 RetainerSpring 56 165723 Spacer, Retainer

6 130832 Arm, Suspension,Rear 59 141043 Guard,TUV Idler

8 850857 Bolt, Hex 3/8-24 x 1.25 Gr. 8 67 149846 KnobCustomOval

9 STD551137 Washer, Lock 68 144959 V-Belt

10 140296 Washer, Hardened 92 STD541437 Nut

11 134149 Blade,Mulching 101 136420 MulcherCover

13 137645 Shaft Assembly, Mandrel, 102 71081010 Screw

Vented 103 19061216 Washer #t0

14 128774 Housing,Mandrel,Vented 104 STD551110 Washer, Lock

15 110485X Bearing,Bali,Mandrel 105 160793 Latch Assembly, Bagger

16 174493 Stdpper,Vented Mower Deck 106 2029J Nut,Weld

18 72140505 Bolt,Carriage 5/16-18 x 5/8 129 19131312 Washer 13/32 x 13/16 x 12 Ga,

19 132827 Bolt,Shoulder 130 STD523710 Bolt,Fin Hex 3/8-16 UNC x tGr. 5

20 159770 Baffle, Vortex 131 STD533710 Bolt,RdhdSqnk3/8-16UNCx 1

21 STD541431 NutCrownlock5/16-18UNC 142 165890 ArmSpringBrakeMower

22 134753 Stiffener Bracket 143 157109 Bracket Arm Idler42"

23 131267 Bracket, Deflector 144 158634 Keeper Belt42"ClutchCable

24 105304X Cap, Sleeve 145 165888 Pulley Idler Flat

25 123713)( Spring,Torsion,Deflector 146 171977 BoltCardageldler

26 110452X Nut, Push 147 131335 Spring Extension

27 130968X428 Shield, Deflector 148 169022 Spring ReturnIdler

28 19111016 Washer 11i32x5i8x16Ga. 149 165898 RetainerSpringYellowZinc

29 131491 Red, Hinge 150 19091216 Washer 9/32 x 3/4 x 16 Ga.

30 173984 ScrawThdrolWasherHead 151 169670 Bracket Clutch

31 129963 Washer, Spacer 152 169676 Cable Clutch42 In

32 153535 Pulley,Mandrel 153 169674 Washer Flat 3/8"Type B

33 178342 Nut,Toplock,Flanged 154 169675 Spring Retainer

34 STD533717 Bolt 155 169671 Spring RetentionLever

36 131494 Pulley, Idler, Flat 156 169672 Spacer

37 STD551037 Washer 13/32x 13/16 x 16 157 169669 RodClutch

Gauge 158 17720408 Screw Hex Thd Cut 1/4-20 x 1/2

40 STD541437 NutCrownlock3/8-16UNC 159 72140614 BoltRdhd Sqn 3/8-16 Uncx3/4

44 140088 Guard, Mandrel, LH. - - 130794 MandrelAssembly (Includes

45 STD624003 Retainer Housing, Shaft and Shaft

46 137729 Screw, Thd. Roll 1/4-20 x5/8 HardwaraOnly-Pulley Not Included

48 133944 Washer, Hardened - - 169583 ReplacementMower, Complete

49 174284 RollerAssembly,Cam Follower

50 131340 Bolt,Shoulder #10-24 Grade 5

51 STD541410 Locknut NOTE: AllcomponentdimensionsgiveninU.S.inches

1inch= 25.4 mm

TRACTOR -- MODEL NUMBER 917.271645

HYDRO TRANSAXLE - - MODEL NUMBER 322-0510

120.

TRACTOR -- MODEL NUMBER 917.271645

HYDRO TRANSAXLE - - MODEL NUMBER 322-0510

PART _ PART

NO, NO. DESCRIPTION NO. NO. DESCRIPTION

1 170351 Main Housing,Assembly 60 142883 Brake Puck

2 170352 Side Housing,Assembly 61 142882 Puck Plate

3 170353 Center Section, Assembly 62 142887 Brake Actuating Pin

4 170354 Swashplate, Trunien Machined 63 170410 HFHCS 1/4-20X2 W/Patch, Special

5 169898 Block- Assembly Range

6 170355 Sealant 64 142892 Bolt, 1/4-20 X 1 W/Patch

7 170356 Hex Flange Screw 1/4-20 X ! .25 65 170411 Spacer

8 170357 Stud, 5/16-24 Hex Double End 66 170412 Spring, Brake Arm Bias

9 170358 Shaft, Input 67 170413 SQ. HD. BOLT 5/16-24-Ribbed

10 170359 Ring -Retaining 68 170414 Arm, Brake

11 170360 Spacer 69 170416 Slotted Hex Nut 5/16-24

12 169870 Ring- Retaining 70 170416 Cotter Pin 3/32 X 3/4

13 170361 Seal, Lip .67 X 1.58 X .276 71 170417 Compression Spdng BrakeAnti-Drag

14 173158 Ball Brg 72 170418 Washer, HT .5 I.D. X 10.D. X .032

17MM ID X40MM OD X 12MM 73 142884 Flat - Washer 11/32 LD. X 7/80.D.

16 170362 Hex FLlanga Head Screw 74 170419 Oil Seal .625 X 1.0 X .25

5/16-24 X0.75 75 170420 Check Plug Assembly, .027,Washer

17 170363 LipSeal 18 X 32 X 7 76 170421 Stud, 5/16-24 FrictionPack

18 170364 Arm,Control 77 170422 Puck, .330 X 1.50 X .0975

19 173159 Beadng,30X52X13 Thrust 78 142969 Spring,HeliclComp

23 170365 Check PlugAssembly,Washer 79 142980 Spacer

24 170366 Shaft, Motor1 80 150778 Hex LockNut5/16-24 UNJF

27 170367 Gear- Pinion,13T (Nylon Insert)

28 170368 10T/48TGEAR 81 170423 Wedge, FrictionPack

29 170369 Gear, lOT Jackshaft 82 170424 Clip,Washer.316Xl.50X.1046

30 170370 60T BullGear (Plated)

31 170371 Sleeve Bearing .75 X 1.575 X .625 83 161168 Pin, Standard Headless

32 170,389 Sleeve Beadng 84 170425 Fitting,5/16 Sac 5/32 Tube

(Outboard).75X1.750X.625 85 170426 Hose, ExpansionTank

33 142991 Washer, 3/4 ID X 1-1/20D X .13 THK 87 173160 Cap, Vent

34 170390 LipSeal Axle Seal 88 170429 Bolt,SelfTapping 10-32 X 1/2

35 170391 Shaft, Axle .75 X 11.39 (Key,R.H.) 90 170430 Puck, InnerWedge

36 170392 Shaft, Axle .75 X 16.99 (Key,L.H.) 93 170431 Spring Clip- HousingThrust

37 150792 Miter Gear (SPLINED) 167 170432 Deflector

38 150793 Miter Gear 15T (0.5 ID) 108 170433 Washer, Motorshaft

39 150809 Shaft .711DX1.15ODX.030THK

40 170393 Ring,SpiralRetaining 109 170434 Plug, Sae #6

41 170394 Pin, Jackshaft 111 170435 O-ring .07 x .301 I.D.

42 170395 Magnet, Rling 113 170437 Bracket, SupportExpansionTank

43 170396 Spring, Bypass 116 170438 SliliconSponge

44 150797 Hydro mtgScrew 3/8-24 X 2.5 Long 119 173161 Fan

45 170397 Flilter 120 170440 Pulley

46 170398 Base, Filter 199 173162 #12T.F. Screw-lindantedHexWasher

47 170399 Actuator, Bypass Head

48 170400 Rod, BypassActuator 123 173163 Bracket Belt Keeper

49 170401 Arm, Bypass 124 170444 CenterSection-Filter-Bypass

50 170402 Retaining Ring .250 External Assembly

51 170403 Seal, Lip .741 X .250 X .250 TC 125 170445 FilterAssembiy

52 170404 FlatWasher, 126 173164 Fan- Pulley ServiceAassembly

5/8 ID X 1.00D X .05 THK 127 170447 Seal - O-dng Kit

53 170405 RetainingRing 128 173165 Kit, Expansion Tank

54 170406 Bearing,Center Block 900 171613 Transaxle, complete

55 142977 Spring-HelicalCompression

56 142978 Washer NOTE: All componentdimensionsgivenin U.S. inches

57 150798 20W-50 OIL72.8 oz 1 inch = 25.4 mm

58 170407 Brake Yoke

59 170408 Rotor,Brake

TRACTOR - oMODEL NUMBER 917.271645

BRIGGS& STRATTONENGINE-MODELNUMBER311707,TYPENUMBER0125-E1

REQUIRES SPECIAL TOOLS

TO INSTALL SEE REPAIR

INSTRUCTION MANUAL.

914__ 1022_

1023_

TRACTOR - - MODEL NUMBER 917.271645

BRIGGS & STRATTON ENGINE-MODEL NUMBER 311707, TYPE NUMBER 0125-E1

8751 711_

185_

1019 LABEL KIT I

[ 1058 OWNER'S MANUAL J

1270

142

105_ 1091

0--117

276_

05o_

176 344_

240

227

562

267

TRACTOR - - MODEL NUMBER 917.271645

BRIGGS & STRATTON ENGINE-MODEL NUMBER 311707, TYPE NUMBER 0125-E1

5_ 803

462@

579

729A _

304

J 1036LABEL'EMISSIONSI

523 I

52_/ 287_1

842

524_

934_

363_ 1006_ 1119_

1005_

TRACTOR - - MODEL NUMBER 917.271645

BRIGGS & STRATTON ENGINE-MODEL NUMBER 311707, TYPE NUMBER 0125-E1

I 977 CARBURETOR GASKET SET I51_ 1370 276_

1095 VALVE GASKET SET

NIKKI

_lho6B_ _II

11OA®=+,A+

127A(_'_lt_ _75AI --

121 CARBURETOR OVERHAUL KIT

1048 1270 _76@ 967® 66_

358 ENGINE GASKET SET

3_ 524_ 863,'_ 842_

866_

6170 51_

121A CARBURETOR OVERHAUL KIT

95A_ 276A_)

51_ 104A_ 127A_

lOSA_967A®

137AO 231A_P

977A CARBURETOR GASKET SET

TRACTOR - - MODEL NUMBER 917.271645

BRIGGS& STRA'I-I'ONENGINE-MODELNUMBER311707,TYPENUMBER0125-E1

KEY PART

NO. NO.

1 690156

2 399265

3 391086 •

4 494238

5 890168

7 692410 .+

8 896128

9 27803 •

10 691866

11 691328

12 692226 °

692408 •

692405 •

13 690360

15 690946

16 890138

20 291675

22 692125

23 693557

24 222698

25 692271

692272

692273

692274

26 690162

692164

692166

692168

27 691299

28 498319

498320

29 692419

892420

32 692852

33 495856

34 495857

35 691279

36 691279

37 899456

40 691752

43 691968

45 890564

46 692421

48 692706

50 690193

51 692137. _€+

53 890227

54 691148

73 494439

74 691057

75 690582

78 690661

93 690602

94 498030

94A 895425

95 691636

95A 690718

98 495800

98A 695408

104 890525

104A 694918

105 231855

105A 694922

DESCRIPTION

Cylinder Assembly

Kit-Bushing/Seal

Seal-Oil (Magneto Side)

Sump-Engine

Head-Cylinder

Gasket-Cylinder Head

Breather Assembly

Gasket-Breather

Screw (Breather Assembly)

Tube-Breather

Gasket-Crankcase (.015

Thick, Std)

Gasket-Crankcase (.005

Thick)

Gasket-Crankcase (.009

Thick)

Screw (CylinderHead)

Plug-OilDrain

Crankshaft

Seal-Oil

Screw (Crankcase Cover)

Flywheel

Key-Flywheel

PistonAssembl (Standard)

PistonAssembly .010 O.S.)

PistonAssembly .020 O.S.)

PistonAssembly .030 O.S.)

Ring Set-Piston (._tandard)

Ring Set-Piston .010 O.S.)

Ring Set-Piston .020 O.S.)

Ring Set-Piston .030 O.S.)

Lock-PistonPin

Pin-Piston(Standard)

Pin-Piston(.020 O.S.)

Rod-Connecting (Standard)

Rod-Connecting (.020 U.S.)

Screw(Connecting Rod)

Valve-Exhaust

Valve-Intake

Spring-Valve (Intake)

Spring-Valve (Exhaust)

Guard-Flywheel

Retainer-Valve

Slinger-Governor/Oil

Tappet-Valve

Camshaft

Short Block (311707-0028-E1

Replacement Engine)

Manifold-Intake

Gasket-Intake

Stud (Carburetor)

Screw (Intake Manifold)

Scraen-Rotating

Screw (RotatingScreen)

Washer (Flywheel)

Screw (FlywheelGuard)

(_ Bushing-ThrottleShaft

Kit-Idle Mixture

O Screw (ThrottleValve)

Kit-Idle Speed

Pin-Float Hinge

O Pin-Float Hinge

Q Valve-Float Needle

Valve-Float Needle

KEY PART

NO. NO.

106 690577

108 690464

108A 692344

DESCRIPTION

I_ Seat-Inlet

Valve-Choke (Manual Choke)

Valve-Choke(Choke-A-Matic)

108B 695419

117 692408

692411

117A 695415

695416

121 690191

121A 695427

125 690194

125A

127 695005

127A 690727

130 691750

130A 695418

131 494379

131A 695421

133 494381

133A 694914

137 281165

137A 695426

141 495097

141A 495931

141B 695420

142 692412

146 691639

167 692297

176 691917

185 690958

186 692317

187 691050

188 691693

192 691986

202 691841

209 692208

216 691840

217 695409

222 694042

227 691374

231 691636

231A 690718

232 691842

238 691843

240 394358

265 691024

267 695134

Valve-Choke(Nikki Carburetor)

O Jet-Main (Standard)

Jet-Main (High Altitude)

Jet-Main (Standard)

Q Jet-Main (High Altitude)

Kit-CarburetorOverhaul

Carburetor

Carburetor(Nikki)(Service

with Walbro Carburetor)

Plug-Welch

Valve-Throftle

Valve-Throttle

Kit-ThrottleShaft

Float-Carburetor

13:1:Gasket-Float Bowl

I_:1:Gasket-Float Bowl

Kit-Choke Shaft (Manual

Choke)

Kit-ChokeShaft (Choke-A-

Matic)

Kit-ChokeShaft (Nikki)

I_ Nozzle-Carburetor

Key-Timing

Air Cleaner Stud Seal

• O-Ring Seal (AirCleaner)

Nut (AirCleaner Base)

Connector-Hose

Line-Fuel (Cut to Required

Length)

Screw (ControlBracket)

Adjuster-RockerArm

Link-MechanicalGovernor

Spring-Governor

Link-Choke

Spring-Choke Return

Bracket-Control

Control Lever-Governor

O Screw (Choke Valve)

Screw (Choke Valve)

Spring-GovernorLink

Cap-Valve

Filter-Fuel

Clamp-Casing

Screw(Casing Clamp)

276 692255 O:_ Sealing Washer

276A 695410 O:1: Sealing Washer

287 691002 Screw (Dipstick Tube)

304 691399 Housing-Blower

RPM Settings:Low Speed: 1900-2100

High Speed: 3000-3200

• Included in Engine Gasket Set, Key. No.

358

Included in Carburetor Overhaul Kit, Key.

No. 121

and121A

:1: Included in Carburetor Gasket Set, Key.

No. 977 and 977A

+ Included in Valve Gasket Set, Key. No.

1095

NOTE: All component dimensions given in U.S.

inches 1 inch = 25.4 mm

TRACTOR - - MODEL NUMBER 917.271645

BRIGGS & STRAI-FON ENGINE-MODEL NUMBER 311707, TYPE NUMBER 0125-E1

KEY PART KEY PART

NO. NO. DESCRIPTION NO. NO. DESCRIPTION

305 690960 Screw (Blower Housing) 797 693167 Nut (Brush Retainer)

306 690499 Shield-Cylinder 801 691429 Cap-Drive

307 691003 Screw (Cylinder Shield) 802 691286 Cap-End

309 693551 Motor-Starter 803 693757 Housing-Starter

310 690323 Screw (Starter Motor) 830 691095 Stud (Rocker Arm)

311 497608 Brush Set 842 691870 • Dipstick/Tube Seal

333 495859 Armature-Magneto 847 496415 Dipstick/Tube Assembly

334 691061 Screw (Armature Magneto) 851 692424 Terminal-Spark Plug

337 491055 Spark Plug 868 690968 .+ Seal-Valve

344 693675 Screw (Cable Clamp) 871 690969 Bushing-Guide

358 690189 Engine Gasket Set 875 696129 Base-Air Cleaner

363 19203 Flywheel Puller 877 393456 Wire-Connector/Alternator

369 695422 Spring-Float Bowl 883 692236 ° Gasket-Exhaust

383 89838 Wrench-Spark Plug 914 690960 Screw (Rocker Cover)

404 691691 Washer (Governor Crank) 934 691058 Screw (Fan Retainer)

445 496894 Filter-Air Cleaner Cartridge 947 497672 Solenoid-Fuel

462 691261 Washer (Brush Retainer) 947A 695423 Solenoid-Fuel

467 691668 Knob-Air Cleaner 950 691657 Scraw-FIoat Bowl

474 691063 Alternator 950A 695407 Screw-Float Bowl

503 691532 Strap-Starter 967 272403 Filter-Pra Cleaner

505 691251 Nut (Governor Control Lever) 968 691332 Cover-Air Cleaner

510 693699 Drive-Starter 971 692129 Screw (Air Cleaner Base)

513 692024 Clutch-Drive 975 495933 Bowl-Float

523 692014 Dipstick 975A 695417 Bowl-Float

524 281370 • Seal-Dipstick Tube 977 690192 Set-Carburetor Gasket

525 691398 Tube-Dipstick 977A 695428 Set-Carburetor Gasket

544 692034 Armatura-Starter 987 691326 e Seal-Throttle Shaft

552 491986 Bushing-Governor Lever 987A 690998 _ Seal-Throttle Shaft

562 691119 Bolt (Governor Control Lever) 996 690678 Carburetor Shield

579 691029 Nut (Starter Cable) 1005 695492 Fan-Flywheel

601 95162 Clamp-Hose 1006 690452 Retainer-Fan

614 691620 Pin-Cotter 1019 690180 Kit-Label

616 692012 Crank-Governor 1022 272475 °+ Gasket-Rocker Cover

617 692138 • O-Ring Seal (Intake Manifold) 1023 692492 Cover-Rocker

633 695414 Seal-Choke/Throttle Shaft 1026 692003 Rod-Push (Intake)

634 690801 I_ Seal-Spring Assembly 692011 Rod-Push (Exhaust)

(Manual Choke) 1029 691751 Arm-Rocker

634A 690802 e Seal-Spring Assembly 1034 690822 Guide-Push Rod

(Choke-A-Matic) 1036 695700 Label-Emissions

635 691909 Boot-Spark Plug 1051 691265 Retainer-Brush

668 691500 Spacer 1058 274789 Owner's Manual

691 692407 • Seal-Governor Shaft 1090 691293 Retainer-Brush

692 690572 Spring-Detent 1091 691333 Cap-Limiter

697 690372 Screw (Drive Cap) 1095 690190 Valve Gasket Set

711 690703 Screw (Carburetor Shield) 1119 691183 Screw(Alternator)

718 690959 Pin-Locating RPM Settings:Low Speed: 1900-2100

727 490324 Cover-Starter Drive High Speed: 3000-3200

729 691335 Clip-Wire ° Included in Engine Gasket Set, Key. No.

729A 691224 Clip-Wire 358

732 691002 Screw (Starter Drive Cover) _ Included in Carburetor Overhaul Kit, Key.

733 691658 Screw (Crankshaft Extension) No. 121 and121A

741 691284 Gear-Timing :1: Included in Carburetor Gasket Set, Key.

757 691714 Link-Counterweight No. 977 and 977A

758 692423 Counterweight + Included in Valve Gasket Set, Key. No.

759 691239 Pin-Counterweight 1095

761 691096 Screw (Counterweight) NOTE: All component dimensions given in U.S.

783 693713 Gear-Pinion inches 1 inch = 25.4 mm

789 692037 Harness-Wiring

789A 695050 Harness-Widng

SERVICE NOTE

SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION

i "'" '_.

SIGHTING "_ _CUT

GUIDE

ONLY RIDE UP AND DOWN HILL,

NOT ACROSS HILL

Operate your Tractor up and down the face of slopes (not I

greater than 15 ), never across the face. Make turns gradu-

ally to prevent tipping or loss of control. Exercise extreme

caution when changing direction on slopes.

iiirllltli_l] ]]J]Jn......

Forrepairofmajor brandappliancesinyour own home...

no matter who made it, no matter who sold it!

1-800-4-MY-HOME _) Anya'ne,dayornight

(1-800-469_1663) (U.S.A.andCanada)

VW_N,,Seal*&COm

WWW,searsJ:a

For repairof carry-inproducts likevacuums, lawn equipment, and

electronics, call forthe nearest Sears Parts and Repair Center.

1-800-488-1222 _, dayornight(U.S.A.only)

tMl_t,seats.OOlTi

,-,i i, ill i

For the replacement parts, accessories and owner's manuals

that you need to do-R-yourself,call Sears PartsDirectSM!

1-800-366-PART 6a.m.- 11p.m., 7days aweek

(t-8oo-366-7278) (u.s.A.orgy)

www.sear_irect

To purchase or inquireabouta SearsServiceAgreement

orSearsMaintenance Agreement:

1-800-827-6655 (u.sA)

7 a.m.- 5 p.m.,CST,MorL- Sat

,.,.H ,i ,,Hi

Parape_r serviciodereparackSna

domiciio,y paraordenarpiezas:

1-888-SU-HOGARsa

(1-888-784..6427)

1-800-361-6665 (Canada)

9 a.m.- 8 p.m.EST,M- F,4 p.m.Sat

HHI .................

AUCanada ixxJr service en fraJ-K;_:

1-800-LE-r-OYER Mc

(1-8oo-533-6937)

www.sears.ca

® Registered Trademark/'_M Trademark / SMService Mark of Seam, Roebuck and Co.

® Mama Registrada/'rM Marca de Fabdca / sa Marca de Serviciode Sears, Roebuck and Co.

uc Marque de commerce / MDMarque d6pos6e de Sears, Roebuck and Co.

180407 8.15.01 JH Printed in U.S.A.

Craftsman 917271645 lawn tractor

Product's Documents

User Manual

Specifications

Craftsman 917271645 Questions and Answers

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